WO2018037979A1 - Preform cover, complex preform, manufacturing method of container - Google Patents

Preform cover, complex preform, manufacturing method of container Download PDF

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Publication number
WO2018037979A1
WO2018037979A1 PCT/JP2017/029442 JP2017029442W WO2018037979A1 WO 2018037979 A1 WO2018037979 A1 WO 2018037979A1 JP 2017029442 W JP2017029442 W JP 2017029442W WO 2018037979 A1 WO2018037979 A1 WO 2018037979A1
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WO
WIPO (PCT)
Prior art keywords
preform
cover
similarity ratio
composite
preform cover
Prior art date
Application number
PCT/JP2017/029442
Other languages
French (fr)
Japanese (ja)
Inventor
圭輔 泉原
Original Assignee
キョーラク株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2016165748A external-priority patent/JP6817515B2/en
Priority claimed from JP2016207555A external-priority patent/JP6860778B2/en
Application filed by キョーラク株式会社 filed Critical キョーラク株式会社
Publication of WO2018037979A1 publication Critical patent/WO2018037979A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/04Making preforms by assembling preformed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/22Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using multilayered preforms or parisons

Definitions

  • the present invention relates to a preform cover, a composite preform, and a method for manufacturing a container.
  • a blow molding method As a method for molding a plastic container (bottle), a blow molding method is widely used. An injection-molded preform is set in a mold, and air is blown to form a mold cavity. An axial stretch blow molding method or the like is known.
  • a material to be used has a gas barrier property, or a colorant or an ultraviolet absorber is added to a plastic material.
  • a multilayer preform may be injection-molded and then biaxially stretched and blow-molded, and various multilayer preform molding methods have been proposed.
  • cost for example, because advanced technology is required for molding a multilayer preform, and a large amount of equipment investment is required for the molding apparatus.
  • the preform cover may be formed by direct blow molding, and it is difficult to control the wall thickness with high precision by direct blow molding, so the inner surface shape of the preform cover may vary. For this reason, it is difficult to attach the preform cover to the outside of the preform because the inner diameter of the preform cover is too small, or the preform cover is easily detached from the preform because the inner diameter of the preform cover is too large. There is a problem that it may be trapped.
  • the first aspect of the present invention has been made in view of such circumstances, and provides a composite preform that can improve workability when a preform cover is attached to the preform.
  • the second aspect of the present invention has been made in view of such circumstances, and provides a preform cover capable of uniformly stretching an EVOH layer.
  • a cylindrical preform and a cylindrical preform cover are provided, and the preform cover is an end portion on the side where an insertion end of the preform is inserted.
  • the insert cover is inserted into the preform cover from the inserted end, and the inserted cover moves relative to the predetermined position of the preform so that the preform cover moves relative to the preform.
  • a composite preform configured to be smaller than a sliding resistance between the preform and the preform cover in the second state after the inserted end exceeds the immediately preceding position. Beam is provided.
  • the sliding resistance in the first state is smaller than the sliding resistance in the second state. Therefore, until the inserted end of the preform cover reaches the predetermined position of the preform, the preform cover smoothly moves relative to the preform, and the inserted end of the preform cover is moved to the predetermined position of the preform. Since the preform cover can be surely attached to the preform at the stage of reaching, workability when attaching the preform cover to the preform can be improved.
  • the sliding resistance between the insertion end vicinity part and the preform cover which is a part near the insertion end in the first state is such that the insertion end vicinity part and the preform cover in the second state are Less than the sliding resistance between.
  • the similarity ratio of the inner surface shape of the preform cover with respect to the outer surface shape of the preform is defined as an inner surface similarity ratio, and a region in the vicinity of the opposite end that is the end opposite to the inserted end is defined as a region near the opposite end.
  • the inner surface similarity ratio at the portion near the opposite end is smaller than the inner surface similarity ratio at the insertion end side portion.
  • the thickness of the preform cover in the vicinity of the opposite end is larger than the thickness of the inserted end side portion.
  • the similarity ratio of the outer surface shape of the preform cover to the outer surface shape of the preform is an outer surface similarity ratio
  • the outer surface similarity ratio in the vicinity of the opposite end is the outer surface similarity ratio in the insertion end side portion. Smaller than.
  • the sliding resistance between the preform and the portion near the inserted end in the first state is second. This is smaller than the sliding resistance between the preform and the vicinity of the inserted end in the state.
  • the preform includes a preform small-diameter portion and a preform large-diameter portion, and the preform large-diameter portion has a larger outer shape than the preform small-diameter portion, and the preform small-diameter portion. Rather than the insertion end.
  • the preform cover includes a preform cover small diameter portion and a preform cover large diameter portion, and the preform cover small diameter portion and the preform cover large diameter portion respectively include the preform small diameter portion and the preform cover small diameter portion and the preform cover large diameter portion. It arrange
  • the thickness at the large diameter portion of the preform cover is larger than the thickness at the small diameter portion of the preform cover.
  • the similarity ratio of the outer surface shape of the preform cover to the outer surface shape of the preform is an outer surface similarity ratio
  • the outer surface similarity ratio of the preform cover large-diameter portion is the outer surface of the preform cover small-diameter portion. It is smaller than the similarity ratio.
  • a preform cover having an EVOH layer made of an EVOH resin, wherein the EVOH resin has a maximum uniaxial elongational viscosity measured at a temperature of 180 ° C. and a strain rate of 10 s ⁇ 1.
  • a preform cover is provided that is 0.0 ⁇ 10 4 (Pa ⁇ s) or higher.
  • the present inventor examined the cause that the EVOH layer contained in the preform cover may not be uniformly stretched in the biaxial stretch blow molding of the composite preform.
  • the biaxial stretch blow molding of the composite preform It has been found that the biaxial stretch blow molding is usually performed at a temperature suitable for the preform resin, and the temperature is not suitable for the EVOH resin, so that the stretching of the EVOH layer becomes non-uniform. Therefore, when the EVOH resin constituting the EVOH layer was further studied, when an EVOH resin having a maximum uniaxial elongational viscosity of 3.0 ⁇ 10 4 (Pa ⁇ s) or more was used, a preform was used. It has been found that the EVOH layer can be uniformly stretched even when biaxial stretch blow molding is performed under conditions suitable for the present invention, and the present invention has been completed.
  • the EVOH resin has an ethylene content of 32 mol% or less.
  • the EVOH resin has an MFR measured under conditions of a temperature of 210 ° C. and a load of 2.16 kg of 6 g / 10 min or less.
  • the EVOH layer is sandwiched between a pair of polyolefin layers.
  • the EVOH layer has a thickness of 0.3 to 1 mm.
  • a composite preform comprising a preform and a preform cover superimposed on the preform, wherein the preform cover is the preform cover described above. Is done.
  • the manufacturing method of a container provided with the process of biaxially stretching blow-molding said composite preform is provided.
  • FIG. 1A to 1E are sectional views showing a composite preform 10 according to a first embodiment of the first aspect of the present invention.
  • FIG. 1A shows a state in which the preform 1 and the preform cover 11 are separated
  • FIG. 1C shows a state before the inserted end 13 reaches the immediately preceding position B
  • FIG. 1C shows a state where the inserted end 13 has reached the immediately preceding position B
  • FIG. 1D shows a state where the inserted end 13 has reached the predetermined position A
  • region X in FIG. 1B is shown. It is sectional drawing corresponding to FIG.
  • FIG. 1A which shows the molded object 21 formed in the middle of manufacture of the preform cover 11 of 1st Embodiment of the 1st viewpoint of this invention. It is an enlarged view corresponding to FIG. 1E which shows the composite preform 10 of 2nd Embodiment of the 1st viewpoint of this invention. It is the enlarged view corresponding to FIG. 1E which shows the composite preform 10 of 3rd Embodiment of the 1st viewpoint of this invention.
  • 5A to 5E are sectional views showing a composite preform 10 according to a fourth embodiment of the first aspect of the present invention.
  • FIG. 5A shows a state in which the preform 1 and the preform cover 11 are separated, and FIG. FIG.
  • FIG. 5C shows a state before the inserted end 13 reaches the immediately preceding position B
  • FIG. 5C shows a state where the inserted end 13 has reached the immediately preceding position B
  • FIG. 5D shows a state where the inserted end 13 has reached the predetermined position A
  • region Y in FIG. 5C is shown. It is an enlarged view corresponding to FIG. 5E which shows the composite preform 10 of 5th Embodiment of the 1st viewpoint of this invention.
  • 7A to 7D are sectional views showing a composite preform 10 according to a sixth embodiment of the first aspect of the present invention.
  • FIG. 7A shows a state in which the preform 1 and the preform cover 11 are separated
  • FIG. 7C shows a state before the inserted end 13 reaches the immediately preceding position B
  • FIG. 7C shows a state where the inserted end 13 has reached the immediately preceding position B
  • FIG. 7D shows a state where the inserted end 13 has reached the predetermined position A.
  • 8A to 8C are sectional views showing the composite preform 10 according to the seventh embodiment of the first aspect of the present invention.
  • FIG. 8A shows a state in which the insertion end 13 has reached the immediately preceding position B
  • FIG. FIG. 8C shows a state in which the insertion end 13 has reached the position C
  • FIG. 8C shows a state in which the insertion end 13 has reached the predetermined position A.
  • FIG. 9A to 9D are sectional views showing a composite preform 10 according to an eighth embodiment of the first aspect of the present invention.
  • FIG. 9A shows a state in which the preform 1 and the preform cover 11 are separated
  • FIG. 9C shows a state before the inserted end 13 reaches the immediately preceding position B
  • FIG. 9C shows a state where the inserted end 13 has reached the immediately preceding position B
  • FIG. 9D shows a state where the inserted end 13 has reached the predetermined position A.
  • 10A to 10D are cross-sectional views showing a composite preform 10 according to a ninth embodiment of the first aspect of the present invention.
  • FIG. 10A shows a state where the preform 1 and the preform cover 11 are separated
  • FIG. 10C shows a state before the inserted end 13 reaches the immediately preceding position B
  • FIG. 10C shows a state where the inserted end 13 has reached the immediately preceding position B
  • FIG. 10D shows a state where the inserted end 13 has reached the predetermined position A.
  • 11A to 11B show a first embodiment of the second aspect of the present invention
  • FIG. 11A shows the preform 1 and the preform cover 11 in a separated state
  • FIG. 11B shows the preform 1 with the preform cover.
  • 1 shows a composite preform 10 obtained by stacking 11 layers.
  • 12A to 12B show a second embodiment of the second aspect of the present invention
  • FIG. 12A shows the preform 1 and the preform cover 11 in a separated state
  • 12B shows the preform 1 with the preform cover.
  • 1 shows a composite preform 10 obtained by stacking 11 layers. It is a graph which shows the relationship between the elapsed time from the measurement start about the EVOH resin used by the Example and the comparative example, and uniaxial elongation viscosity.
  • a composite preform 10 according to a first embodiment of the first aspect of the present invention includes a cylindrical preform 1 and a cylindrical preform cover 11. .
  • the preform 1 includes a cylindrical (preferably cylindrical) body 2.
  • a mouth 3 is provided at one end of the body 2, and the mouth 3 is provided with an engaging part 3 a for attaching a cap (not shown).
  • the cap may be attached by a stopper type or may be attached by a screw type.
  • the other end of the body portion 2 is an insertion end 4 to be inserted into the preform cover 11, and the insertion end 4 is a bottom portion 5 of the preform 1.
  • the bottom 5 is hemispherical in one example, but the shape is not particularly limited.
  • the preform 1 can be formed by injection molding a resin material.
  • thermoplastic resin particularly PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate), or PC (polycarbonate).
  • PE polyethylene
  • PP polypropylene
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • PC polycarbonate
  • the preform cover 11 includes a cylindrical (preferably cylindrical) body 12.
  • An insertion end 13 is provided at one end of the body portion 12, and the preform 1 is inserted into the preform cover 11 through the insertion end 13.
  • the other end of the body portion 12 is an opposite end 14 that is an end portion on the opposite side of the insertion end 13, and the opposite end 14 is a bottom portion 15 of the preform cover 11.
  • the bottom portion 15 is hemispherical in one example, but the shape is not particularly limited.
  • a method for forming the preform cover 11 is not particularly limited, but in an example, the preform cover 11 is formed by extrusion molding in which a molten resin is extruded into a cylindrical shape and cooled and solidified, or direct blow molding in which a molten cylindrical parison is blow-molded as it is. In the case of extrusion molding, one end of a cylindrical molded product can be welded and closed.
  • the resin material for forming the preform cover 11 may be the same as or different from the preform 1.
  • the preform cover 11 may have a single layer structure or a multilayer structure.
  • the preform cover 11 forms a molded body 21 having a shape in which two preform covers 11 are connected by a connecting portion 22, and the molded body 21 is cut at a cutting position S. Can be formed. An end formed by cutting at the cutting position S is the insertion end 13.
  • the thickness of the molded body 21 in the vicinity of the cutting position S is preferably 0.35 mm or more. This is because if the thickness is too small, when the molded body 21 is cut, the molded body 21 may be deformed by pressing with the blade and the cutting position may be shifted. Although the upper limit of this thickness is not specifically limited, For example, it is 1 mm.
  • this thickness is, for example, 0.35, 0.4, 0.45, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8 0.85, 0.9, 0.95, and 1 mm, and may be within a range between any two of the numerical values exemplified here.
  • the preform 1 and the preform cover 11 are inserted into the preform cover 11 from the inserted end 13 of the preform cover 11 as shown in FIG. 1C.
  • the preform cover 11 is configured to be attached to the preform 1 by the relative movement of the inserted end 13 to the predetermined position A of the preform 1.
  • the preform cover 11 may be formed so as to cover the entire preform 1. However, in the present embodiment, the preform cover 11 partially covers the preform 1 (specifically, a large portion of the body portion 2). It is configured to cover the part and the bottom 5).
  • the inner surface shape of the preform cover 11 substantially matches the outer surface shape of the preform 1, and when the preform 1 is inserted into the preform cover 11, substantially the entire inner surface of the preform cover 11 is the preform 1. In this state, the preform 1 and the preform cover 11 are integrated.
  • the preform 1 is not matched with the outer shape of the preform 1 according to the position of the inserted end 13 of the preform 1 without matching the outer shape of the preform 1.
  • the preform 1 can be easily inserted into the preform cover 11 by changing the magnitude of the sliding resistance between the preform cover 11 and the preform cover 11. 11 is made difficult to come off from the preform 1.
  • the insertion end side part 17 when the part near the opposite end 14 of the preform cover 11 is the opposite end vicinity part 16 and the part closer to the insertion end 13 than the part 16 is the insertion end side part 17.
  • the similarity ratio of the inner surface shape of the preform cover 11 to the outer surface shape of the preform 1 (hereinafter referred to as “inner surface similarity ratio”) is smaller at the part 16 than at the part 17.
  • the insertion end vicinity portion 6 the preform cover 11 is attached to the preform 1 as shown in FIG. 1D), which is a portion in the vicinity of the insertion end 4 of the preform 1.
  • the preform 1 Since the sliding resistance between the preform 1 and the preform cover 11 is small while the portion facing the portion 16 near the opposite end in the state is facing the portion 17, the preform 1 is placed in the preform cover 11. It can be inserted smoothly. On the other hand, as shown in FIG. 1C, when the portion 6 near the insertion end starts to face the portion 16, the sliding resistance between the preform 1 and the preform cover 11 increases. For this reason, as shown in FIG. 1D, when the preform cover 11 is mounted on the preform 1, the preform cover 11 does not easily fall off from the preform 1.
  • the two shapes for which the similarity ratio is to be calculated do not have to be strictly similar, and may be shapes that are similar to the extent that the similarity ratio can be calculated.
  • the inner surface similarity ratio at the portion 16 is preferably smaller than 1, more preferably 0.8 to 0.99.
  • the internal surface similarity ratio in the region 16 is, for example, 0.8, 0.81, 0.82, 0.83, 0.84, 0.85, 0.86, 0.87, 0.88. , 0.89, 0.9, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98, 0.99. It may be within a range between any two of the numerical values.
  • the internal surface similarity ratio at the site 17 is preferably greater than 0.9, more preferably greater than 1, and even more preferably 1.01 to 1.2.
  • the internal surface similarity ratio at the portion 17 is, for example, 0.9, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98. , 0.99, 1, 1.01, 1.02, 1.03, 1.04, 1.05, 1.06, 1.07, 1.08, 1.09, 1.1, 1.11 1.12, 1.13, 1.14, 1.15, 1.16, 1.17, 1.18, 1.19, 1.2, between any two of the numerical values illustrated here It may be within the range.
  • the value of ⁇ (the inner surface similarity ratio at the portion 17) ⁇ (the inner surface similarity ratio at the portion 16) ⁇ is preferably 0.01 to 0.4, and more preferably 0.05 to 0.2. Specifically, this value is, for example, 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, 0.21, 0.22, 0.
  • the outer surface shape of the preform cover 11 is not particularly limited, in this embodiment, the outer surface shape of the preform cover 11 is similar to the outer surface shape of the preform 1. Therefore, the thickness at the portion 16 is larger than the thickness at the portion 17. Is also getting bigger.
  • the composite preform 10 has a state in which the inserted end 13 reaches a position B immediately before the predetermined position A.
  • the sliding resistance between the preform 1 and the preform cover 11 in the first state is that between the preform 1 and the preform cover 11 in the second state after the inserted end 13 exceeds the immediately preceding position B. It is comprised so that it may become smaller than sliding resistance.
  • the state until the inserted end 13 reaches the immediately preceding position B shown in FIG. 1C through the state of FIGS. 1A to 1B is the first state. In this state, the sliding between the preform 1 and the preform cover 11 is performed.
  • the resistance is small, and it is easy to move the preform cover 11 relative to the preform 1.
  • the state until the inserted end 13 exceeds the immediately preceding position B and reaches the predetermined position A is the second state. In this state, the sliding resistance between the preform 1 and the preform cover 11 is large. .
  • the ratio of the distance LB from the insertion end 4 of the preform 1 to the immediately preceding position B with respect to the distance LA from the insertion end 4 of the preform 1 to the predetermined position A is not particularly limited, but is preferably 0.5 or more, 0.8 The above is more preferable. Although the upper limit of this ratio is not specifically limited, For example, 0.99 is preferable. The larger this ratio, the easier it is to insert the preform 1 into the preform cover 11. However, if this ratio is too large, the preform cover 11 may be easily removed after being attached.
  • this ratio is, for example, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 0.99, and may be within a range between any two of the numerical values exemplified here.
  • the inner surface shape of the preform cover 11 is likely to vary.
  • the preform 1 is inserted into the preform cover 11 when the inner diameter of the preform cover 11 varies so as to become smaller.
  • the preform cover 11 is dispersed so that the inner diameter of the preform cover 11 is increased, the preform cover 11 can be easily detached from the preform 1 even if the preform 1 is pushed into the bottom of the preform cover 11.
  • the inner surface similarity ratio at the portion 16 is designed so that the inner surface similarity ratio at the portion 17 is smaller than 1.
  • the preform cover 11 is prevented from easily falling off from the preform 1 even if the dispersion is large. Therefore, according to the present embodiment, even when the inner shape of the preform cover 11 varies, the problem that the preform 1 becomes difficult to insert or the preform cover 11 falls off is less likely to occur. The workability at the time of attaching the preform cover 11 to the reform 1 can be improved.
  • the composite preform 10 of the present embodiment is set in a blow molding die after the preform cover 11 is mounted on the preform 1 and blow molded to correspond to the cavity shape inside the die.
  • a formed container is formed.
  • the composite preform 10 is blow-molded in a state of being heated and softened before or after being set in the mold.
  • the shape of the preform 1 and the inner shape of the preform cover 11 are the same as those in the first embodiment, and the preform cover 11 is attached to the preform 1 by the same action as in the first embodiment. The effect that the workability at the time can be improved is exhibited.
  • the outer shape of the portion 16 of the preform cover 11 is different from that of the first embodiment. In the first embodiment, by making the outer surface shape of the preform cover 11 similar to the outer surface shape of the preform 1 and making the thickness of the region 16 larger than that of the region 17, the inner surface similarity ratio at the region 16 is increased. A configuration in which the inner surface similarity ratio at 17 is smaller is realized.
  • the thickness at the portion 16 and the thickness at the portion 17 are substantially equal. Equally, the outer surface similarity ratio at the part 16 is smaller than the outer surface similarity ratio at the part 17. According to such a configuration, the preform cover 11 having a uniform thickness can be obtained. Preferred values for the outer surface similarity ratio are similar to those described for the inner surface similarity ratio.
  • the shape of the preform 1 is the same as that of the first embodiment.
  • the preform cover 11 has the bottom 15, but in this embodiment, an opening 18 is provided at the opposite end 14 of the preform cover 11.
  • the outer surface shape of the preform cover 11 is similar to the outer surface shape of the preform 1, but in the present embodiment, it is not similar.
  • the inner surface shape of the preform cover 11 is the same as that of the first embodiment except that the opening 18 is provided, and when the preform cover 11 is attached to the preform 1 by the same operation as that of the first embodiment.
  • the workability can be improved.
  • the body portion 2 of the preform 1 includes a preform small diameter portion 2a and a preform large diameter portion 2b.
  • the large-diameter portion 2b has a larger outer surface shape than the small-diameter portion 2a (outer diameter in the case of a cylinder) and is disposed at a position farther from the insertion end 4 than the small-diameter portion 2a.
  • the large diameter portion 2b includes a large diameter body portion 2c and an inclined portion 2d. The inclined part 2d is disposed between the large diameter body part 2c and the small diameter part 2a.
  • the value of the ratio of the outer diameter of the large-diameter body portion 2c to the outer diameter of the small-diameter portion 2a is not particularly limited, but is 1.1 to 2, for example, and preferably 1.2 to 1.5. Specifically, this value is, for example, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, It may be within a range between any two of the numerical values exemplified here.
  • the inclined portion 2d may be planar or curved in the cross section shown in FIG. 5A.
  • the angle of the inclined portion 2d with respect to the central axis CA of the mouth 3 is not particularly limited, but is, for example, 10 to 60 degrees, and preferably 20 to 50 degrees.
  • this angle is, for example, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 degrees, and within a range between any two of the numerical values exemplified here. There may be. Either one of the large-diameter trunk portion 2c and the inclined portion 2d can be omitted.
  • the body portion 12 of the preform cover 11 includes a preform cover small diameter portion 12a and a preform cover large diameter portion 12b.
  • the large-diameter portion 12b has a larger outer surface size (outer diameter in the case of a cylinder) than the small-diameter portion 12a.
  • the small diameter portion 12a and the large diameter portion 12b are disposed at positions facing the small diameter portion 2a and the large diameter portion 2b, respectively.
  • the large diameter portion 12b includes a large diameter body portion 12c and an inclined portion 12d.
  • the inclined portion 12d is disposed between the large diameter trunk portion 12c and the small diameter portion 12a.
  • the portion near the inserted end 13 of the preform cover 11 is replaced with a portion 19 near the inserted end (in the present embodiment, the portion 19 near the inserted end coincides with the large diameter portion 12b).
  • the inner surface similarity ratio in the portion 19 is smaller than the inner surface similarity ratio in the portion 20.
  • the inner surface similarity ratio at the portion 19 is preferably smaller than 1, and more preferably 0.8 to 0.99.
  • the inner surface similarity ratio in the region 19 is, for example, 0.8, 0.81, 0.82, 0.83, 0.84, 0.85, 0.86, 0.87, 0.88.
  • the internal similarity ratio at the site 20 is preferably greater than 0.9, more preferably greater than 1, and even more preferably 1.01 to 1.2.
  • the inner surface similarity ratio at the portion 20 is, for example, 0.9, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98.
  • the value of ⁇ (the inner surface similarity ratio at the portion 20) ⁇ (the inner surface similarity ratio at the portion 19) ⁇ is preferably 0.01 to 0.4, and more preferably 0.05 to 0.2. Specifically, this value is, for example, 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, 0.21, 0.22, 0.
  • the preform 1 is located between the preform cover 11 and the preform cover 11. Therefore, the preform 1 can be smoothly inserted into the preform cover 11.
  • the sliding resistance between the preform 1 and the preform cover 11 increases when the inserted end vicinity portion 19 starts to face the large diameter portion 2b. For this reason, as shown in FIG. 5D, the preform cover 11 is not easily detached from the preform 1 in a state where the preform cover 11 is attached to the preform 1.
  • the outer surface shape of the preform cover 11 is not particularly limited, in this embodiment, the outer surface shape of the preform cover 11 is similar to the outer surface shape of the preform 1, so that the thickness at the portion 19 is greater than the thickness at the portion 20. Is also getting bigger.
  • the composite preform 10 has a state in which the inserted end 13 reaches a position B immediately before the predetermined position A.
  • the sliding resistance between the preform 1 and the preform cover 11 in the first state is that between the preform 1 and the preform cover 11 in the second state after the inserted end 13 exceeds the immediately preceding position B. It is comprised so that it may become smaller than sliding resistance.
  • the state until the inserted end 13 reaches the immediately preceding position B shown in FIG. 5C through the state shown in FIGS. 5A to 5B is the first state. In this state, the sliding between the preform 1 and the preform cover 11 is performed.
  • the resistance is small, and it is easy to move the preform cover 11 relative to the preform 1.
  • the state until the inserted end 13 exceeds the immediately preceding position B and reaches the predetermined position A is the second state. In this state, the sliding resistance between the preform 1 and the preform cover 11 is large. .
  • the sliding resistance in the second state is larger than the sliding resistance in the first state. The same effect as the embodiment is achieved.
  • FIG. 5 Fifth Embodiment of First Aspect
  • the fifth embodiment of the first aspect of the present invention will be described using FIG. This embodiment is similar to the fourth embodiment, and the main difference is the difference in the shape of the inserted end vicinity portion 19. Hereinafter, the difference will be mainly described.
  • the shape of the preform 1 and the inner shape of the preform cover 11 are the same as those in the fourth embodiment, and the preform cover 11 is attached to the preform 1 by the same action as in the fourth embodiment.
  • the effect that the workability at the time can be improved is exhibited.
  • the shape of the portion 19 of the preform cover 11 is different from that of the first embodiment. In the first embodiment, by making the outer surface shape of the preform cover 11 similar to the outer surface shape of the preform 1 and making the thickness of the portion 19 larger than the portion 20, the inner surface similarity ratio at the portion 19 is increased. A configuration in which the inner surface similarity ratio at 20 is smaller is realized.
  • the angle of the inclined portion 2d with respect to the central axis CA and the angle of the inclined portion 12d with respect to the central axis CA are substantially the same.
  • the thickness at the part 19 is substantially equal to the thickness at the part 20, and the angle of the inclined part 12d with respect to the central axis CA is smaller than the angle of the inclined part 2d with respect to the central axis CA.
  • the inner surface similarity ratio at the insertion end vicinity portion 19 (large diameter portion 12b) is smaller than 1, and the sliding resistance at the large diameter portion 12b is increased.
  • the internal diameter similarity ratio at the large diameter portion 12b is greater than 1, and the sliding resistance at the large diameter portion 12b is reduced.
  • the inner surface similarity ratio at the opposite end vicinity portion 16 is smaller than 1 and the inner surface similarity ratio at the inserted end side portion 17 is larger than 1, as in the first embodiment. For this reason, the effect similar to 1st Embodiment is show
  • the shape of the outer surface of the preform cover 11 is similar to the shape of the outer surface of the preform 1, and the thickness at the portion 16 is larger than the thickness at the portion 17.
  • the inner surface similarity ratio at the portion 17 is smaller than that at the portion 17, but the thickness at the portion 16 and the thickness at the portion 17 are substantially the same as in the second embodiment.
  • the outer surface similarity ratio at the portion 16 smaller than the outer surface similarity ratio at the portion 17, the inner surface similarity ratio at the portion 16 becomes smaller than the inner surface similarity ratio at the portion 17. It may be realized.
  • the inserted end vicinity portion 19 of the preform cover 11 has the same shape as that of the fourth embodiment, and the opposite end vicinity portion 16 has the same shape as that of the sixth embodiment. Yes.
  • the state until the inserted end 13 reaches the immediately preceding position B shown in FIG. 8A is the first state, and after the inserted end 13 exceeds the immediately preceding position B, it reaches the position C shown in FIG. 8B.
  • the state until this is the second state of the first half, and the state from when the inserted end 13 exceeds the position C until it reaches the predetermined position A shown in FIG. 8C is the second state of the second half.
  • the “second state” in the claims is constituted by the second state in the first half and the second state in the second half.
  • the sliding resistance between the preform 1 and the preform cover 11 is small, and it is easy to move the preform cover 11 relative to the preform 1.
  • the sliding resistance between the preform 1 and the preform cover 11 at the portion 16 near the opposite end increases.
  • the sliding resistance between the preform 1 and the preform cover 11 also increases in the portion 19 near the insertion end, so that the sliding resistance between the preform 1 and the preform cover 11 is further increased.
  • the sliding resistance changes in three stages, so that the problem that it becomes difficult to insert the preform 1 or the preform cover 11 falls off is further less likely to occur.
  • the preform 1 is provided with a small-diameter portion 2a and a large-diameter portion 2b, but the preform cover 11 is not provided with the small-diameter portion 2a and the large-diameter portion 2b. , Has a certain shape over its longitudinal direction.
  • the preform cover 11 has a pipe shape having only the body portion 12.
  • the preform 1 is provided with a locking portion 2e at a position farther from the insertion end 4 than the large-diameter barrel portion 2c.
  • the portion 19 is enlarged by the same action as in the eighth embodiment to surround the large-diameter body portion 2 c, and the preform cover 11 is further pushed into the preform 1.
  • the preform cover 11 is brought into contact with the locking portion 2e, and the preform cover 11 is mounted in a state of being positioned with respect to the preform 1.
  • the preform cover 11 since the preform cover 11 is pipe-shaped, it can be manufactured at low cost by extrusion molding or the like.
  • FIG. 11 shows a first embodiment of the second aspect of the present invention
  • FIG. 11A shows the preform 1 and the preform cover 11 in a separated state
  • FIG. 11B shows the preform. 1 shows a composite preform 10 obtained by overlaying a preform cover 11.
  • the basic configuration of the preform 1 and the preform cover 11 is the same as that of the first embodiment of the first aspect.
  • the preform cover 11 includes an EVOH layer made of EVOH resin (ethylene-vinyl alcohol copolymer).
  • EVOH layer has a property that it is easily stretched unevenly depending on molding conditions because stretchability is not good. For this reason, for example, when the preform 1 made of PET and the preform cover 11 having the EVOH layer are overlapped and biaxially stretch blow-molded, the biaxial stretching is performed at 100 to 120 ° C. which is a molding temperature suitable for PET. When stretch blow molding is performed, the EVOH layer of the preform cover 11 is stretched non-uniformly, and there is a problem that a portion where the EVOH layer is excessively thin is easily formed in a container obtained by biaxial stretch blow molding.
  • EVOH resin ethylene-vinyl alcohol copolymer
  • the maximum value of the uniaxial elongation viscosity measured at a temperature of 180 ° C. and a strain rate of 10 s ⁇ 1 is 3.0 ⁇ 10 4 (Pa ⁇ s) or more.
  • the EVOH layer is composed of EVOH resin. When such an EVOH layer is used, the stretchability of the EVOH layer during biaxial stretch blow molding is improved, and even when biaxial stretch blow molding is performed at a temperature suitable for the material of the preform 1. The EVOH layer is easily stretched uniformly.
  • the uniaxial extensional viscosity can be measured based on the change over time of the load when the test piece is extended and deformed at a temperature of 180 ° C.
  • the maximum value of the uniaxial extensional viscosity is, for example, 3.0 ⁇ 10 4 to 3.0 ⁇ 10 6 (Pa ⁇ s), specifically, for example, 3.0 ⁇ 10 4 , 4.0 ⁇ 10 4 , 5.0 ⁇ 10 4 , 6.0 ⁇ 10 4 , 7.0 ⁇ 10 4 , 8.0 ⁇ 10 4 , 9.0 ⁇ 10 4 , 1.0 ⁇ 10 5 , 2.0 ⁇ 10 5 , 3 0.0 ⁇ 10 5 , 3.0 ⁇ 10 6 (Pa ⁇ s), and may be within a range between any two of the numerical values exemplified here.
  • the ethylene content of the EVOH resin constituting the EVOH layer is not particularly defined, and is, for example, 25 to 50 mol%. Since EVOH resin has a tendency that the gas barrier property of EVOH resin becomes higher as the ethylene content is smaller, the ethylene content of EVOH resin is preferably 32 mol% or less, and more preferably 30 mol% or less. Specifically, the ethylene content is, for example, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 40, 45, 50 mol%, and any of the numerical values exemplified here It may be within a range between the two.
  • EVOH resin tends to have higher rigidity and lower secondary workability as the ethylene content is smaller.
  • the ethylene content is 32 mol% or less and the maximum value of uniaxial elongational viscosity is 3.0 ⁇ 10 4 (
  • an EVOH resin that is equal to or higher than (Pa ⁇ s) both good gas barrier properties and stretchability can be achieved.
  • the EVOH resin constituting the EVOH layer preferably has an MFR (melt flow rate) measured under conditions of a temperature of 210 ° C. and a load of 2.16 kg of 6 g / 10 min or less. In this case, the EVOH layer flows appropriately and is easily stretched uniformly.
  • the MFR of this EVOH resin is, for example, 2 to 6 g / 10 min, specifically, for example, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6 g / 10 min. There may be a range between any two of the numerical values exemplified here.
  • the preform cover 11 may have a single layer configuration of an EVOH layer or a multilayer configuration including an EVOH layer.
  • a structure in which the EVOH layer is sandwiched between a pair of polyolefin layers is preferable.
  • the EVOH layer absorbs moisture, the gas barrier property tends to decrease, and moisture absorption of the EVOH layer can be suppressed by sandwiching the EVOH layer between a pair of polyolefin layers.
  • the polyolefin constituting the polyolefin layer include low density polyethylene, linear low density polyethylene, high density polyethylene, polypropylene, ethylene-propylene copolymer, and mixtures thereof.
  • the polyolefin layer may have a laminated structure of a repro layer and a virgin layer.
  • the repro layer refers to a layer that is used by recycling burrs that are produced when the container is molded
  • the virgin layer refers to a layer formed of a virgin material.
  • the layer constituting the innermost surface and the outermost surface of the preform cover 11 is preferably a virgin layer.
  • the ratio of the thickness of the polyolefin layer on the outer surface side and the inner surface side to the thickness of the EVOH layer is preferably 0.5 to 3, respectively.
  • the EVOH layer can be made thick enough for the EVOH layer to exhibit gas barrier properties while the polyolefin layer prevents moisture absorption of the EVOH layer.
  • this ratio is specifically, for example, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, and 3 and may be within a range between any two of the numerical values exemplified here. It may be within the range between any two of the numerical values exemplified here.
  • the adhesive layer is, for example, one obtained by adding an acid-modified polyolefin (for example, maleic anhydride-modified polyethylene) in which a carboxyl group is introduced to the above-described polyolefin, or an ethylene vinyl acetate copolymer (EVA).
  • an example of the adhesive layer is a mixture of low-density polyethylene or linear low-density polyethylene and acid-modified polyethylene.
  • the thickness of the EVOH layer is preferably 0.3 to 1 mm, and more preferably 0.4 to 0.7 mm. This is because, with such a thickness, even when the preform cover 11 is stretched 5 times or more, a sufficient thickness is ensured to exhibit gas barrier properties.
  • the preform cover 11 is overlapped with the preform 1 by inserting the insertion end 4 of the preform 1 into the preform cover 11 from the inserted end 13 of the preform cover 11. Can be attached to.
  • the preform cover 11 may be formed so as to cover the entire preform 1. However, in the present embodiment, the preform cover 11 partially covers the preform 1 (specifically, a large portion of the body portion 2). It is configured to cover the part and the bottom 5).
  • the inner surface shape of the preform cover 11 substantially matches the outer surface shape of the preform 1.
  • substantially the entire inner surface of the preform cover 11 is the outer surface of the preform 1.
  • the preform 1 and the preform cover 11 are integrated in appearance.
  • a composite preform 10 obtained by overlaying a preform cover 11 on the preform 1 is set in a mold and biaxially stretched and blow molded to form a container corresponding to the cavity shape inside the mold.
  • the composite preform 10 is biaxially stretch blow-molded before being set in a mold or after being set and heated and softened.
  • the maximum value of the uniaxial elongation viscosity of the EVOH resin constituting the EVOH layer included in the preform cover 11 is 3.0 ⁇ 10 4 (Pa ⁇ s) or more, the EVOH layer is uniformly stretched. As a result, a container having excellent gas barrier properties can be obtained.
  • the thickness of the EVOH layer after stretching is not particularly limited, but is, for example, 40 ⁇ m or more, and preferably 50 ⁇ m or more.
  • the draw ratio is not particularly limited, but is, for example, 5 to 10 times.
  • the preform cover 11 has a pipe shape having only the body portion 12.
  • the preform cover 11 since the preform cover 11 is pipe-shaped, it can be manufactured at low cost by extrusion molding or the like.
  • a pellet made of EVOH resin shown in Table 1 (all manufactured by Nippon Synthetic Chemical Co., Ltd.) was heated on a hot plate at 230 ° C., and the pellet was pressed with a hot plate to create a sheet having a thickness of 500 ⁇ m.
  • a test piece of 18 mm ⁇ 10 mm ⁇ 0.5 mm was prepared by cutting to 18 mm ⁇ 10 mm.
  • This test piece was set on an MCR rheometer (model: MCR302, manufactured by Anton Paar), melted at 200 ° C., lowered to 180 ° C., and measured for uniaxial elongational viscosity at a strain rate of 10 s ⁇ 1 to obtain FIG.
  • the graph which shows the relationship between the elapsed time shown in 1 and a uniaxial elongation viscosity was obtained, and the maximum value of the uniaxial elongation viscosity was obtained about each EVOH resin. The obtained values are shown in Table 1.
  • the thickness of the EVOH layer is measured at eight points arranged at equal intervals in the circumferential direction at the center in the height direction of the obtained container, and stretched based on the thickness ratio determined by the maximum thickness / minimum thickness. Sex was evaluated according to the following criteria. ⁇ : Thickness ratio is less than 1.5 ⁇ : Thickness ratio is 1.5 or more and less than 2.0 ⁇ : Thickness ratio is 2.0 or more

Abstract

A complex preform is provided which can improve operability when mounting a preform cover on a preform. This complex preform is provided with a cylindrical preform and a cylindrical preform cover. The preform cover has an insertion end, which is the end on the side where the inserting end of the preform is inserted. The preform cover is mounted on the preform by insertion of the inserting end of the preform into the insertion end of the preform cover and by relative movement of the insertion end to a prescribed position of the preform. The sliding resistance between the preform and the preform cover in a first state, which is up to when the insertion end reaches an immediately preceding position, which is a position immediately preceding the aforementioned prescribed position, is less than the sliding resistance between the preform and the preform cover in a second state, which is after the insertion end has gone beyond the aforementioned immediately preceding position.

Description

プリフォームカバー、複合プリフォーム、容器の製造方法Preform cover, composite preform, container manufacturing method
 本発明は、プリフォームカバー、複合プリフォーム、及び容器の製造方法に関する。 The present invention relates to a preform cover, a composite preform, and a method for manufacturing a container.
 プラスチック製の容器(ボトル)の成形方法としては、ブロー成形方法が広く行われており、射出成形されたプリフォームを金型内にセットし、エアーを吹き込んで金型キャビティの形状に成形する二軸延伸ブロー成形法等が知られている。 As a method for molding a plastic container (bottle), a blow molding method is widely used. An injection-molded preform is set in a mold, and air is blown to form a mold cavity. An axial stretch blow molding method or the like is known.
 近年、プラスチック容器の分野においては、多様な機能、性能が求められることが多く、使用する材料や成形方法に工夫が求められている。例えば、ガスバリア性や遮光性、保温性等が要求される場合、使用する材料をガスバリア性を有するものとしたり、プラスチック材料に着色剤や紫外線吸収剤を添加すること等が行われている。 In recent years, various functions and performances are often required in the field of plastic containers, and ingenuity is required for the materials and molding methods used. For example, when a gas barrier property, a light shielding property, a heat retaining property, etc. are required, a material to be used has a gas barrier property, or a colorant or an ultraviolet absorber is added to a plastic material.
 しかしながら、材料の工夫等にも限度があり、プラスチック容器を多層化することで様々な機能を付与することも行われている。各層の構成材料等を最適化すれば、ガスバリア性に優れた遮光容器等、複合的な機能を有するプラスチック容器を実現することができるものと期待される。 However, there are limits to the contrivance of materials and the like, and various functions are also given by multilayering plastic containers. By optimizing the constituent materials of each layer, it is expected that a plastic container having a composite function such as a light shielding container excellent in gas barrier properties can be realized.
 多層のプラスチック容器を成形するには、多層プリフォームを射出成形し、これを二軸延伸ブロー成形すればよいものと考えられ、多層プリフォームの成形方法も種々提案されている。しかしながら、多層プリフォームの成形には高度な技術が必要であり、成形装置に多くの設備投資が必要となる等、コスト等の点で課題がある。 In order to mold a multilayer plastic container, it is considered that a multilayer preform may be injection-molded and then biaxially stretched and blow-molded, and various multilayer preform molding methods have been proposed. However, there is a problem in terms of cost, for example, because advanced technology is required for molding a multilayer preform, and a large amount of equipment investment is required for the molding apparatus.
 このような状況から、プリフォームの外側に別途成形したプリフォームカバーを装着し、これを二軸延伸ブロー成形することで複合容器を成形することが提案されている(特許文献1等を参照)。プリフォームカバーを利用することで、多層プリフォームを成形する必要がなくなり、コストの削減等に繋がるものと考えられる。 From such a situation, it has been proposed to form a composite container by mounting a preform cover separately formed on the outside of the preform and biaxially stretching blow-molding the preform cover (see Patent Document 1 and the like). . By using the preform cover, it is considered unnecessary to form a multilayer preform, leading to cost reduction and the like.
特開2016-097669号公報JP 2016-097669 A
(第1観点)
 ところで、プリフォームカバーは、ダイレクトブロー成形によって形成されることがあり、ダイレクトブロー成形では肉厚を高精度に制御することが難しいので、プリフォームカバーの内面形状がばらつくことがある。このため、プリフォームカバーの内径が小さすぎてプリフォームの外側にプリフォームカバーを装着することが困難になったり、プリフォームカバーの内径が大きすぎてプリフォームカバーがプリフォームから容易に外れてしまったりすることがあるという問題がある。
(First viewpoint)
By the way, the preform cover may be formed by direct blow molding, and it is difficult to control the wall thickness with high precision by direct blow molding, so the inner surface shape of the preform cover may vary. For this reason, it is difficult to attach the preform cover to the outside of the preform because the inner diameter of the preform cover is too small, or the preform cover is easily detached from the preform because the inner diameter of the preform cover is too large. There is a problem that it may be trapped.
 本発明の第1観点はこのような事情に鑑みてなされたものであり、プリフォームにプリフォームカバーを装着する際の作業性を向上させることができる複合プリフォームを提供するものである。 The first aspect of the present invention has been made in view of such circumstances, and provides a composite preform that can improve workability when a preform cover is attached to the preform.
(第2観点)
 ところで、本発明者が、プリフォームカバーによってガスバリア性を付与するために、ガスバリア性を有するEVOH層を有するプリフォームカバーを開発すべく鋭意検討を行っていたところ、複合プリフォームの成形条件によっては、EVOH層が均一に延伸されず、二軸延伸ブロー成形によって得られる容器においてEVOH層が過度に薄くなっている部位が形成される場合があることに気がついた。
(Second perspective)
By the way, the present inventor has been diligently studying to develop a preform cover having an EVOH layer having gas barrier properties in order to impart gas barrier properties by the preform cover, depending on molding conditions of the composite preform. It has been found that the EVOH layer is not uniformly stretched, and a portion where the EVOH layer is excessively thin may be formed in a container obtained by biaxial stretch blow molding.
 本発明の第2観点はこのような事情に鑑みてなされたものであり、EVOH層を均一に延伸させることが可能なプリフォームカバーを提供するものである。 The second aspect of the present invention has been made in view of such circumstances, and provides a preform cover capable of uniformly stretching an EVOH layer.
 以下、上記の第1~第2観点の課題を解決する手段を説明する。以下に提示する第1~第2観点の解決手段は、互いに組み合わせ可能である。 Hereinafter, means for solving the problems of the first and second viewpoints will be described. The solving means of the first and second aspects presented below can be combined with each other.
(第1観点)
 本発明の第1観点によれば、筒状のプリフォームと、筒状のプリフォームカバーを備え、前記プリフォームカバーは、前記プリフォームの挿入端が挿入される側の端部である被挿入端を備え、前記挿入端が前記被挿入端から前記プリフォームカバーに挿入されて前記被挿入端が前記プリフォームの所定位置にまで相対移動することによって前記プリフォームカバーが前記プリフォームに対して装着されるように構成され、前記被挿入端が前記所定位置の直前の位置である直前位置に到達するまでの第1状態での前記プリフォームと前記プリフォームカバーの間の摺動抵抗が、前記被挿入端が前記直前位置を超えた後の第2状態での前記プリフォームと前記プリフォームカバーの間の摺動抵抗よりも小さくなるように構成される、複合プリフォームが提供される。
(First viewpoint)
According to a first aspect of the present invention, a cylindrical preform and a cylindrical preform cover are provided, and the preform cover is an end portion on the side where an insertion end of the preform is inserted. The insert cover is inserted into the preform cover from the inserted end, and the inserted cover moves relative to the predetermined position of the preform so that the preform cover moves relative to the preform. The sliding resistance between the preform and the preform cover in the first state until the inserted end reaches a position immediately before the predetermined position, which is configured to be mounted, A composite preform configured to be smaller than a sliding resistance between the preform and the preform cover in the second state after the inserted end exceeds the immediately preceding position. Beam is provided.
 本発明の複合プリフォームでは、第1状態での摺動抵抗が、第2状態での摺動抵抗よりも小さい。このため、プリフォームカバーの被挿入端がプリフォームの所定位置に到達する直前まではプリフォームカバーがプリフォームに対してスムーズに相対移動し、プリフォームカバーの被挿入端がプリフォームの所定位置に到達する段階ではプリフォームカバーがプリフォームに確実に装着されるようにすることができるので、プリフォームにプリフォームカバーを装着する際の作業性を向上させることができる。 In the composite preform of the present invention, the sliding resistance in the first state is smaller than the sliding resistance in the second state. Therefore, until the inserted end of the preform cover reaches the predetermined position of the preform, the preform cover smoothly moves relative to the preform, and the inserted end of the preform cover is moved to the predetermined position of the preform. Since the preform cover can be surely attached to the preform at the stage of reaching, workability when attaching the preform cover to the preform can be improved.
 以下、本発明の種々の実施形態を例示する。以下に示す実施形態は互いに組み合わせ可能である。
 好ましくは、第1状態での前記挿入端の近傍の部位である挿入端近傍部位と前記プリフォームカバーの間の摺動抵抗が、第2状態での前記挿入端近傍部位と前記プリフォームカバーの間の摺動抵抗よりも小さい。
 好ましくは、前記プリフォームの外面形状に対する前記プリフォームカバーの内面形状の相似比を内面相似比とし、前記被挿入端の反対側の端部である反対端の近傍の部位を反対端近傍部位とし、前記反対端近傍部位よりも前記被挿入端側の部位を被挿入端側部位とすると、前記反対端近傍部位での内面相似比が、前記被挿入端側部位での内面相似比よりも小さい。
 好ましくは、前記プリフォームカバーは、前記反対端近傍部位での肉厚が前記被挿入端側部位での肉厚よりも大きい。
 好ましくは、前記プリフォームの外面形状に対する前記プリフォームカバーの外面形状の相似比を外面相似比とすると、前記反対端近傍部位での外面相似比は、前記被挿入端側部位での外面相似比よりも小さい。
 好ましくは、前記プリフォームカバーの前記被挿入端の近傍の部位を被挿入端近傍部位とすると、第1状態での前記プリフォームと前記被挿入端近傍部位の間の摺動抵抗が、第2状態での前記プリフォームと前記被挿入端近傍部位の間の摺動抵抗よりも小さい。
 好ましくは、前記プリフォームは、プリフォーム小径部と、プリフォーム大径部を備え、前記プリフォーム大径部は、前記プリフォーム小径部よりも外面形状のサイズが大きく、且つ前記プリフォーム小径部よりも前記挿入端から離れた位置に配置されている。
 好ましくは、前記プリフォームカバーは、プリフォームカバー小径部と、プリフォームカバー大径部を備え、前記プリフォームカバー小径部及び前記プリフォームカバー大径部は、それぞれ、前記プリフォーム小径部及び前記プリフォーム大径部に対向する位置に配置されている。
 好ましくは、前記プリフォームカバー大径部での肉厚が前記プリフォームカバー小径部での肉厚よりも大きい。
 好ましくは、前記プリフォームの外面形状に対する前記プリフォームカバーの外面形状の相似比を外面相似比とすると、前記プリフォームカバー大径部での外面相似比は、前記プリフォームカバー小径部での外面相似比よりも小さい。
Hereinafter, various embodiments of the present invention will be exemplified. The following embodiments can be combined with each other.
Preferably, the sliding resistance between the insertion end vicinity part and the preform cover which is a part near the insertion end in the first state is such that the insertion end vicinity part and the preform cover in the second state are Less than the sliding resistance between.
Preferably, the similarity ratio of the inner surface shape of the preform cover with respect to the outer surface shape of the preform is defined as an inner surface similarity ratio, and a region in the vicinity of the opposite end that is the end opposite to the inserted end is defined as a region near the opposite end. When the portion closer to the insertion end than the portion near the opposite end is the insertion end side portion, the inner surface similarity ratio at the portion near the opposite end is smaller than the inner surface similarity ratio at the insertion end side portion. .
Preferably, the thickness of the preform cover in the vicinity of the opposite end is larger than the thickness of the inserted end side portion.
Preferably, when the similarity ratio of the outer surface shape of the preform cover to the outer surface shape of the preform is an outer surface similarity ratio, the outer surface similarity ratio in the vicinity of the opposite end is the outer surface similarity ratio in the insertion end side portion. Smaller than.
Preferably, assuming that the portion of the preform cover near the inserted end is a portion near the inserted end, the sliding resistance between the preform and the portion near the inserted end in the first state is second. This is smaller than the sliding resistance between the preform and the vicinity of the inserted end in the state.
Preferably, the preform includes a preform small-diameter portion and a preform large-diameter portion, and the preform large-diameter portion has a larger outer shape than the preform small-diameter portion, and the preform small-diameter portion. Rather than the insertion end.
Preferably, the preform cover includes a preform cover small diameter portion and a preform cover large diameter portion, and the preform cover small diameter portion and the preform cover large diameter portion respectively include the preform small diameter portion and the preform cover small diameter portion and the preform cover large diameter portion. It arrange | positions in the position facing a preform large diameter part.
Preferably, the thickness at the large diameter portion of the preform cover is larger than the thickness at the small diameter portion of the preform cover.
Preferably, when the similarity ratio of the outer surface shape of the preform cover to the outer surface shape of the preform is an outer surface similarity ratio, the outer surface similarity ratio of the preform cover large-diameter portion is the outer surface of the preform cover small-diameter portion. It is smaller than the similarity ratio.
(第2観点)
 本発明の第2観点によれば、EVOH樹脂からなるEVOH層を備えるプリフォームカバーであって、前記EVOH樹脂は、温度180℃、歪み速度10s-1で測定した一軸伸長粘度の最大値が3.0×10(Pa・s)以上である、プリフォームカバーが提供される。
(Second perspective)
According to a second aspect of the present invention, there is provided a preform cover having an EVOH layer made of an EVOH resin, wherein the EVOH resin has a maximum uniaxial elongational viscosity measured at a temperature of 180 ° C. and a strain rate of 10 s −1. A preform cover is provided that is 0.0 × 10 4 (Pa · s) or higher.
 本発明者は、複合プリフォームの二軸延伸ブロー成形においてプリフォームカバーに含まれるEVOH層が均一に延伸されない場合がある原因について検討を行ったところ、複合プリフォームの二軸延伸ブロー成形では、通常、プリフォームの樹脂にとって好適な温度で二軸延伸ブロー成形が行われ、その温度がEVOH樹脂には好適ではないために、EVOH層の延伸が不均一になることが分かった。そこで、EVOH層を構成するEVOH樹脂についてさらに検討を行ったところ、その一軸伸長粘度の最大値が3.0×10(Pa・s)以上であるEVOH樹脂を用いた場合には、プリフォームにとって好適な条件で二軸延伸ブロー成形が行われた場合にもEVOH層を均一に延伸させることができることが分かることを見出し、本発明の完成に到った。 The present inventor examined the cause that the EVOH layer contained in the preform cover may not be uniformly stretched in the biaxial stretch blow molding of the composite preform. In the biaxial stretch blow molding of the composite preform, It has been found that the biaxial stretch blow molding is usually performed at a temperature suitable for the preform resin, and the temperature is not suitable for the EVOH resin, so that the stretching of the EVOH layer becomes non-uniform. Therefore, when the EVOH resin constituting the EVOH layer was further studied, when an EVOH resin having a maximum uniaxial elongational viscosity of 3.0 × 10 4 (Pa · s) or more was used, a preform was used. It has been found that the EVOH layer can be uniformly stretched even when biaxial stretch blow molding is performed under conditions suitable for the present invention, and the present invention has been completed.
 以下、本発明の種々の実施形態を例示する。以下に示す実施形態は互いに組み合わせ可能である。
 好ましくは、前記EVOH樹脂は、エチレン含有量が32mol%以下である。
 好ましくは、前記EVOH樹脂は、温度210℃、荷重2.16kgの条件で測定されたMFRが6g/10min以下である。
 好ましくは、前記EVOH層は、一対のポリオレフィン層によって挟まれている。
 好ましくは、前記EVOH層は、厚さが0.3~1mmである。
 本発明の別の観点によれば、プリフォームと、これに重ねられたプリフォームカバーを備える複合プリフォームであって、前記プリフォームカバーは、上記のプリフォームカバーである、複合プリフォームが提供される。
 本発明のさらに別の観点によれば、上記の複合プリフォームを二軸延伸ブロー成形する工程を備える容器の製造方法が提供される。
Hereinafter, various embodiments of the present invention will be exemplified. The following embodiments can be combined with each other.
Preferably, the EVOH resin has an ethylene content of 32 mol% or less.
Preferably, the EVOH resin has an MFR measured under conditions of a temperature of 210 ° C. and a load of 2.16 kg of 6 g / 10 min or less.
Preferably, the EVOH layer is sandwiched between a pair of polyolefin layers.
Preferably, the EVOH layer has a thickness of 0.3 to 1 mm.
According to another aspect of the present invention, there is provided a composite preform comprising a preform and a preform cover superimposed on the preform, wherein the preform cover is the preform cover described above. Is done.
According to another viewpoint of this invention, the manufacturing method of a container provided with the process of biaxially stretching blow-molding said composite preform is provided.
図1A~図1Eは、本発明の第1観点の第1実施形態の複合プリフォーム10を示す断面図であり、図1Aはプリフォーム1とプリフォームカバー11が分離された状態、図1Bは被挿入端13が直前位置Bに到達する前の状態、図1Cは被挿入端13が直前位置Bに到達した状態、図1Dは被挿入端13が所定位置Aに到達した状態、図1Eは図1B中の領域Xの拡大図を示す。1A to 1E are sectional views showing a composite preform 10 according to a first embodiment of the first aspect of the present invention. FIG. 1A shows a state in which the preform 1 and the preform cover 11 are separated, and FIG. FIG. 1C shows a state before the inserted end 13 reaches the immediately preceding position B, FIG. 1C shows a state where the inserted end 13 has reached the immediately preceding position B, FIG. 1D shows a state where the inserted end 13 has reached the predetermined position A, and FIG. The enlarged view of the area | region X in FIG. 1B is shown. 本発明の第1観点の第1実施形態のプリフォームカバー11の製造途中に形成される成形体21を示す、図1Aに対応する断面図である。It is sectional drawing corresponding to FIG. 1A which shows the molded object 21 formed in the middle of manufacture of the preform cover 11 of 1st Embodiment of the 1st viewpoint of this invention. 本発明の第1観点の第2実施形態の複合プリフォーム10を示す、図1Eに対応する拡大図である。It is an enlarged view corresponding to FIG. 1E which shows the composite preform 10 of 2nd Embodiment of the 1st viewpoint of this invention. 本発明の第1観点の第3実施形態の複合プリフォーム10を示す、図1Eに対応する拡大図である。It is the enlarged view corresponding to FIG. 1E which shows the composite preform 10 of 3rd Embodiment of the 1st viewpoint of this invention. 図5A~図5Eは、本発明の第1観点の第4実施形態の複合プリフォーム10を示す断面図であり、図5Aはプリフォーム1とプリフォームカバー11が分離された状態、図5Bは被挿入端13が直前位置Bに到達する前の状態、図5Cは被挿入端13が直前位置Bに到達した状態、図5Dは被挿入端13が所定位置Aに到達した状態、図5Eは図5C中の領域Yの拡大図を示す。5A to 5E are sectional views showing a composite preform 10 according to a fourth embodiment of the first aspect of the present invention. FIG. 5A shows a state in which the preform 1 and the preform cover 11 are separated, and FIG. FIG. 5C shows a state before the inserted end 13 reaches the immediately preceding position B, FIG. 5C shows a state where the inserted end 13 has reached the immediately preceding position B, FIG. 5D shows a state where the inserted end 13 has reached the predetermined position A, and FIG. The enlarged view of the area | region Y in FIG. 5C is shown. 本発明の第1観点の第5実施形態の複合プリフォーム10を示す、図5Eに対応する拡大図である。It is an enlarged view corresponding to FIG. 5E which shows the composite preform 10 of 5th Embodiment of the 1st viewpoint of this invention. 図7A~図7Dは、本発明の第1観点の第6実施形態の複合プリフォーム10を示す断面図であり、図7Aはプリフォーム1とプリフォームカバー11が分離された状態、図7Bは被挿入端13が直前位置Bに到達する前の状態、図7Cは被挿入端13が直前位置Bに到達した状態、図7Dは被挿入端13が所定位置Aに到達した状態を示す。7A to 7D are sectional views showing a composite preform 10 according to a sixth embodiment of the first aspect of the present invention. FIG. 7A shows a state in which the preform 1 and the preform cover 11 are separated, and FIG. 7C shows a state before the inserted end 13 reaches the immediately preceding position B, FIG. 7C shows a state where the inserted end 13 has reached the immediately preceding position B, and FIG. 7D shows a state where the inserted end 13 has reached the predetermined position A. 図8A~図8Cは、本発明の第1観点の第7実施形態の複合プリフォーム10を示す断面図であり、図8Aは被挿入端13が直前位置Bに到達した状態、図8Bは被挿入端13が位置Cに到達した状態、図8Cは被挿入端13が所定位置Aに到達した状態を示す。8A to 8C are sectional views showing the composite preform 10 according to the seventh embodiment of the first aspect of the present invention. FIG. 8A shows a state in which the insertion end 13 has reached the immediately preceding position B, and FIG. FIG. 8C shows a state in which the insertion end 13 has reached the position C, and FIG. 8C shows a state in which the insertion end 13 has reached the predetermined position A. 図9A~図9Dは、本発明の第1観点の第8実施形態の複合プリフォーム10を示す断面図であり、図9Aはプリフォーム1とプリフォームカバー11が分離された状態、図9Bは被挿入端13が直前位置Bに到達する前の状態、図9Cは被挿入端13が直前位置Bに到達した状態、図9Dは被挿入端13が所定位置Aに到達した状態を示す。9A to 9D are sectional views showing a composite preform 10 according to an eighth embodiment of the first aspect of the present invention. FIG. 9A shows a state in which the preform 1 and the preform cover 11 are separated, and FIG. 9C shows a state before the inserted end 13 reaches the immediately preceding position B, FIG. 9C shows a state where the inserted end 13 has reached the immediately preceding position B, and FIG. 9D shows a state where the inserted end 13 has reached the predetermined position A. 図10A~図10Dは、本発明の第1観点の第9実施形態の複合プリフォーム10を示す断面図であり、図10Aはプリフォーム1とプリフォームカバー11が分離された状態、図10Bは被挿入端13が直前位置Bに到達する前の状態、図10Cは被挿入端13が直前位置Bに到達した状態、図10Dは被挿入端13が所定位置Aに到達した状態を示す。10A to 10D are cross-sectional views showing a composite preform 10 according to a ninth embodiment of the first aspect of the present invention. FIG. 10A shows a state where the preform 1 and the preform cover 11 are separated, and FIG. FIG. 10C shows a state before the inserted end 13 reaches the immediately preceding position B, FIG. 10C shows a state where the inserted end 13 has reached the immediately preceding position B, and FIG. 10D shows a state where the inserted end 13 has reached the predetermined position A. 図11A~図11Bは、本発明の第2観点の第1実施形態を示し、図11Aは分離された状態のプリフォーム1とプリフォームカバー11を示し、図11Bはプリフォーム1にプリフォームカバー11を重ねて得られた複合プリフォーム10を示す。11A to 11B show a first embodiment of the second aspect of the present invention, FIG. 11A shows the preform 1 and the preform cover 11 in a separated state, and FIG. 11B shows the preform 1 with the preform cover. 1 shows a composite preform 10 obtained by stacking 11 layers. 図12A~図12Bは、本発明の第2観点の第2実施形態を示し、図12Aは分離された状態のプリフォーム1とプリフォームカバー11を示し、図12Bはプリフォーム1にプリフォームカバー11を重ねて得られた複合プリフォーム10を示す。12A to 12B show a second embodiment of the second aspect of the present invention, FIG. 12A shows the preform 1 and the preform cover 11 in a separated state, and FIG. 12B shows the preform 1 with the preform cover. 1 shows a composite preform 10 obtained by stacking 11 layers. 実施例・比較例で使用したEVOH樹脂についての測定開始からの経過時間と一軸伸長粘度との関係を示すグラフである。It is a graph which shows the relationship between the elapsed time from the measurement start about the EVOH resin used by the Example and the comparative example, and uniaxial elongation viscosity.
 以下、本発明の実施形態について説明する。以下に示す実施形態中で示した各種特徴事項は、互いに組み合わせ可能である。また、各特徴事項について独立して発明が成立する。最初に本発明の第1観点の実施形態を説明し、その後に、本発明の第2観点の実施形態を説明する。第1観点の実施形態中で説明した特徴と、第2観点の実施形態中で説明した特徴を組み合わせることも可能である。 Hereinafter, embodiments of the present invention will be described. Various characteristic items shown in the following embodiments can be combined with each other. In addition, the invention is independently established for each feature. First, an embodiment of the first aspect of the present invention will be described, and then an embodiment of the second aspect of the present invention will be described. It is also possible to combine the features described in the first aspect and the features described in the second aspect.
(第1観点)
1.第1観点の第1実施形態
 図1に示すように、本発明の第1観点の第1実施形態の複合プリフォーム10は、筒状のプリフォーム1と、筒状のプリフォームカバー11を備える。
(First viewpoint)
1. First Embodiment of First Aspect As shown in FIG. 1, a composite preform 10 according to a first embodiment of the first aspect of the present invention includes a cylindrical preform 1 and a cylindrical preform cover 11. .
 プリフォーム1は、筒状(好ましくは円筒状)の胴部2を備える。胴部2の一端には口部3が設けられ、口部3には、図示しないキャップを取り付けるための係合部3aが設けられている。キャップは、打栓式で装着するものであってもよく、ネジ式で装着するものであってもよい。胴部2の他端がプリフォームカバー11に挿入される挿入端4であり、挿入端4がプリフォーム1の底部5となっている。底部5は、一例では半球形状であるが、その形状は特に限定されない。プリフォーム1は、樹脂材料を射出成形して形成することができる。樹脂材料としては、熱可塑性樹脂、特にPE(ポリエチレン)、PP(ポリプロピレン)、PET(ポリエチレンテレフタレート)、PEN(ポリエチレンナフタレート)、PC(ポリカーボネート)を使用することが好ましい。 The preform 1 includes a cylindrical (preferably cylindrical) body 2. A mouth 3 is provided at one end of the body 2, and the mouth 3 is provided with an engaging part 3 a for attaching a cap (not shown). The cap may be attached by a stopper type or may be attached by a screw type. The other end of the body portion 2 is an insertion end 4 to be inserted into the preform cover 11, and the insertion end 4 is a bottom portion 5 of the preform 1. The bottom 5 is hemispherical in one example, but the shape is not particularly limited. The preform 1 can be formed by injection molding a resin material. As the resin material, it is preferable to use a thermoplastic resin, particularly PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate), or PC (polycarbonate).
 プリフォームカバー11は、筒状(好ましくは円筒状)の胴部12を備える。胴部12の一端には被挿入端13が設けられており、被挿入端13を通じてプリフォーム1がプリフォームカバー11内に挿入される。胴部12の他端が、被挿入端13の反対側の端部である反対端14であり、反対端14がプリフォームカバー11の底部15となっている。底部15は、一例では半球形状であるが、その形状は特に限定されない。プリフォームカバー11の形成方法は特に限定されないが、一例では、溶融樹脂を円筒状に押し出して冷却固化する押出成形や、溶融状態の円筒パリソンをそのままブロー成形するダイレクトブロー成形によって形成される。尚、押出成形の場合、円筒状の成形物の一端を溶着して閉じた状態にすることもできる。プリフォームカバー11を形成するための樹脂材料は、プリフォーム1と同一であっても異なっていてもよい。プリフォームカバー11は単層構成であっても多層構成であってもよい。 The preform cover 11 includes a cylindrical (preferably cylindrical) body 12. An insertion end 13 is provided at one end of the body portion 12, and the preform 1 is inserted into the preform cover 11 through the insertion end 13. The other end of the body portion 12 is an opposite end 14 that is an end portion on the opposite side of the insertion end 13, and the opposite end 14 is a bottom portion 15 of the preform cover 11. The bottom portion 15 is hemispherical in one example, but the shape is not particularly limited. A method for forming the preform cover 11 is not particularly limited, but in an example, the preform cover 11 is formed by extrusion molding in which a molten resin is extruded into a cylindrical shape and cooled and solidified, or direct blow molding in which a molten cylindrical parison is blow-molded as it is. In the case of extrusion molding, one end of a cylindrical molded product can be welded and closed. The resin material for forming the preform cover 11 may be the same as or different from the preform 1. The preform cover 11 may have a single layer structure or a multilayer structure.
 また、プリフォームカバー11は、一例では、図2に示すように、2つのプリフォームカバー11が連結部22で連結された形状の成形体21を形成し、成形体21を切断位置Sにおいて切断することによって形成することができる。切断位置Sでの切断によって形成された端部が被挿入端13となる。切断位置S近傍での成形体21の肉厚は、0.35mm以上が好ましい。この肉厚が小さすぎると成形体21を切断する際に成形体21が刃物による押圧によって変形して切断位置がずれてしまう場合があるからである。この肉厚の上限は特に限定されないが、例えば1mmである。この肉厚は、具体的には例えば、0.35、0.4、0.45、0.5、0.55、0.6、0.65、0.7、0.75、0.8、0.85、0.9、0.95、1mmであり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 In addition, as shown in FIG. 2, the preform cover 11, for example, forms a molded body 21 having a shape in which two preform covers 11 are connected by a connecting portion 22, and the molded body 21 is cut at a cutting position S. Can be formed. An end formed by cutting at the cutting position S is the insertion end 13. The thickness of the molded body 21 in the vicinity of the cutting position S is preferably 0.35 mm or more. This is because if the thickness is too small, when the molded body 21 is cut, the molded body 21 may be deformed by pressing with the blade and the cutting position may be shifted. Although the upper limit of this thickness is not specifically limited, For example, it is 1 mm. Specifically, this thickness is, for example, 0.35, 0.4, 0.45, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8 0.85, 0.9, 0.95, and 1 mm, and may be within a range between any two of the numerical values exemplified here.
 プリフォーム1及びプリフォームカバー11は、図1A~図1Bに示すように、プリフォーム1の挿入端4がプリフォームカバー11の被挿入端13からプリフォームカバー11に挿入され、図1Cに示す状態を経て、図1Dに示すように、被挿入端13がプリフォーム1の所定位置Aにまで相対移動することによってプリフォームカバー11がプリフォーム1に対して装着されるように構成されている。プリフォームカバー11は、プリフォーム1の全体を覆うように形成してもよいが、本実施形態では、プリフォームカバー11は、プリフォーム1を部分的に(具体的には胴部2の大部分及び底部5)を覆うように構成されている。 As shown in FIGS. 1A and 1B, the preform 1 and the preform cover 11 are inserted into the preform cover 11 from the inserted end 13 of the preform cover 11 as shown in FIG. 1C. After the state, as shown in FIG. 1D, the preform cover 11 is configured to be attached to the preform 1 by the relative movement of the inserted end 13 to the predetermined position A of the preform 1. . The preform cover 11 may be formed so as to cover the entire preform 1. However, in the present embodiment, the preform cover 11 partially covers the preform 1 (specifically, a large portion of the body portion 2). It is configured to cover the part and the bottom 5).
 一般に、プリフォームカバー11の内面形状は、プリフォーム1の外面形状とほぼ一致し、プリフォーム1をプリフォームカバー11内に挿入した状態では、プリフォームカバー11の内面の略全面がプリフォーム1の外面に接触する状態となり、外観上、プリフォーム1とプリフォームカバー11が一体化される。一方、本実施形態では、後述するように、プリフォームカバー11の内面形状をプリフォーム1の外面形状に一致させずに、プリフォームカバー11の被挿入端13の位置に応じて、プリフォーム1とプリフォームカバー11の間の摺動抵抗の大きさを変化させることによって、プリフォーム1をプリフォームカバー11内に挿入しやすく且つプリフォームカバー11をプリフォーム1に装着した後はプリフォームカバー11がプリフォーム1から外れにくくすることを実現している。 In general, the inner surface shape of the preform cover 11 substantially matches the outer surface shape of the preform 1, and when the preform 1 is inserted into the preform cover 11, substantially the entire inner surface of the preform cover 11 is the preform 1. In this state, the preform 1 and the preform cover 11 are integrated. On the other hand, in the present embodiment, as will be described later, the preform 1 is not matched with the outer shape of the preform 1 according to the position of the inserted end 13 of the preform 1 without matching the outer shape of the preform 1. The preform 1 can be easily inserted into the preform cover 11 by changing the magnitude of the sliding resistance between the preform cover 11 and the preform cover 11. 11 is made difficult to come off from the preform 1.
 具体的には、本実施形態では、プリフォームカバー11の反対端14の近傍の部位を反対端近傍部位16とし、部位16よりも被挿入端13側の部位を被挿入端側部位17とすると、プリフォーム1の外面形状に対するプリフォームカバー11の内面形状の相似比(以下、「内面相似比」)は、部位16での値が部位17での値よりも小さくなっている。このため、このため、図1Bに示すように、プリフォーム1の挿入端4の近傍の部位である挿入端近傍部位6(図1Dに示すようにプリフォームカバー11がプリフォーム1に装着された状態で反対端近傍部位16に対向する部位)が部位17に対向している間はプリフォーム1とプリフォームカバー11の間の摺動抵抗が小さいので、プリフォーム1をプリフォームカバー11内にスムーズに挿入することが可能である。一方、図1Cに示すように、挿入端近傍部位6が部位16に対向し始めるとプリフォーム1とプリフォームカバー11の間の摺動抵抗が大きくなる。このため、図1Dに示すように、プリフォームカバー11がプリフォーム1に装着された状態では、プリフォームカバー11がプリフォーム1から容易に脱落しないようになる。なお、本件明細書においては、相似比の算出対象の2つの形状は、厳密に相似形状である必要はなく、相似比を算出可能な程度に類似した形状であればよい。 Specifically, in the present embodiment, when the part near the opposite end 14 of the preform cover 11 is the opposite end vicinity part 16 and the part closer to the insertion end 13 than the part 16 is the insertion end side part 17. The similarity ratio of the inner surface shape of the preform cover 11 to the outer surface shape of the preform 1 (hereinafter referred to as “inner surface similarity ratio”) is smaller at the part 16 than at the part 17. For this reason, as shown in FIG. 1B, the insertion end vicinity portion 6 (the preform cover 11 is attached to the preform 1 as shown in FIG. 1D), which is a portion in the vicinity of the insertion end 4 of the preform 1. Since the sliding resistance between the preform 1 and the preform cover 11 is small while the portion facing the portion 16 near the opposite end in the state is facing the portion 17, the preform 1 is placed in the preform cover 11. It can be inserted smoothly. On the other hand, as shown in FIG. 1C, when the portion 6 near the insertion end starts to face the portion 16, the sliding resistance between the preform 1 and the preform cover 11 increases. For this reason, as shown in FIG. 1D, when the preform cover 11 is mounted on the preform 1, the preform cover 11 does not easily fall off from the preform 1. In the present specification, the two shapes for which the similarity ratio is to be calculated do not have to be strictly similar, and may be shapes that are similar to the extent that the similarity ratio can be calculated.
 部位16での内面相似比は、1より小さいことが好ましく、0.8~0.99がさらに好ましい。部位16での内面相似比は、具体的には例えば、0.8、0.81、0.82、0.83、0.84、0.85、0.86、0.87、0.88、0.89、0.9、0.91、0.92、0.93、0.94、0.95、0.96、0.97、0.98、0.99であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。部位17での内面相似比は、0.9より大きいことが好ましく、1より大きいことがさらに好ましく、1.01~1.2がさらに好ましい。部位17での内面相似比は、具体的には例えば、0.9、0.91、0.92、0.93、0.94、0.95、0.96、0.97、0.98、0.99、1、1.01、1.02、1.03、1.04、1.05、1.06、1.07、1.08、1.09、1.1、1.11、1.12、1.13、1.14、1.15、1.16、1.17、1.18、1.19、1.2であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 The inner surface similarity ratio at the portion 16 is preferably smaller than 1, more preferably 0.8 to 0.99. Specifically, the internal surface similarity ratio in the region 16 is, for example, 0.8, 0.81, 0.82, 0.83, 0.84, 0.85, 0.86, 0.87, 0.88. , 0.89, 0.9, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98, 0.99. It may be within a range between any two of the numerical values. The internal surface similarity ratio at the site 17 is preferably greater than 0.9, more preferably greater than 1, and even more preferably 1.01 to 1.2. Specifically, the internal surface similarity ratio at the portion 17 is, for example, 0.9, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98. , 0.99, 1, 1.01, 1.02, 1.03, 1.04, 1.05, 1.06, 1.07, 1.08, 1.09, 1.1, 1.11 1.12, 1.13, 1.14, 1.15, 1.16, 1.17, 1.18, 1.19, 1.2, between any two of the numerical values illustrated here It may be within the range.
 {(部位17での内面相似比)-(部位16での内面相似比)}の値は、0.01~0.4が好ましく、0.05~0.2がさらに好ましい。この値は、具体的には例えば、0.01、0.02、0.03、0.04、0.05、0.06、0.07、0.08、0.09、0.1、0.11、0.12、0.13、0.14、0.15、0.16、0.17、0.18、0.19、0.2、0.21、0.22、0.23、0.24、0.25、0.26、0.27、0.28、0.29、0.3、0.31、0.32、0.33、0.34、0.35、0.36、0.37、0.38、0.39、0.4であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 The value of {(the inner surface similarity ratio at the portion 17) − (the inner surface similarity ratio at the portion 16)} is preferably 0.01 to 0.4, and more preferably 0.05 to 0.2. Specifically, this value is, for example, 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, 0.21, 0.22, 0. 23, 0.24, 0.25, 0.26, 0.27, 0.28, 0.29, 0.3, 0.31, 0.32, 0.33, 0.34, 0.35, 0.36, 0.37, 0.38, 0.39, 0.4, and may be within a range between any two of the numerical values exemplified here.
 プリフォームカバー11の外面形状は、特に限定されないが、本実施形態では、プリフォーム1の外面形状と相似形となっており、このため、部位16での肉厚が部位17での肉厚よりも大きくなっている。 Although the outer surface shape of the preform cover 11 is not particularly limited, in this embodiment, the outer surface shape of the preform cover 11 is similar to the outer surface shape of the preform 1. Therefore, the thickness at the portion 16 is larger than the thickness at the portion 17. Is also getting bigger.
 また、プリフォームカバー11の被挿入端13に注目して表現すると、本実施形態の複合プリフォーム10は、被挿入端13が所定位置Aの直前の位置である直前位置Bに到達するまでの第1状態でのプリフォーム1とプリフォームカバー11の間の摺動抵抗が、被挿入端13が直前位置Bを超えた後の第2状態でのプリフォーム1とプリフォームカバー11の間の摺動抵抗よりも小さくなるように構成されている。被挿入端13が図1A~図1Bの状態を経て図1Cに示す直前位置Bに到達するまでの状態が第1状態であり、この状態ではプリフォーム1とプリフォームカバー11の間の摺動抵抗が小さく、プリフォームカバー11をプリフォーム1に対して相対移動させることが容易である。一方、被挿入端13が直前位置Bを超えてから所定位置Aに到達するまでの状態が第2状態であり、この状態では、プリフォーム1とプリフォームカバー11の間の摺動抵抗が大きい。 Further, if attention is given to the inserted end 13 of the preform cover 11, the composite preform 10 according to the present embodiment has a state in which the inserted end 13 reaches a position B immediately before the predetermined position A. The sliding resistance between the preform 1 and the preform cover 11 in the first state is that between the preform 1 and the preform cover 11 in the second state after the inserted end 13 exceeds the immediately preceding position B. It is comprised so that it may become smaller than sliding resistance. The state until the inserted end 13 reaches the immediately preceding position B shown in FIG. 1C through the state of FIGS. 1A to 1B is the first state. In this state, the sliding between the preform 1 and the preform cover 11 is performed. The resistance is small, and it is easy to move the preform cover 11 relative to the preform 1. On the other hand, the state until the inserted end 13 exceeds the immediately preceding position B and reaches the predetermined position A is the second state. In this state, the sliding resistance between the preform 1 and the preform cover 11 is large. .
 プリフォーム1の挿入端4から所定位置Aまでの距離LAに対する、プリフォーム1の挿入端4から直前位置Bまでの距離LBの割合は特に限定されないが、0.5以上が好ましく、0.8以上がさらに好ましい。この割合の上限は特に限定されないが、例えば、0.99が好ましい。この割合が大きいほどプリフォーム1をプリフォームカバー11内に挿入しやすいが、この割合が大きすぎるとプリフォームカバー11が装着後に抜けやすく場合がある。この割合は、具体的には例えば、0.5、0.55、0.6、0.65、0.7、0.75、0.8、0.85、0.9、0.95、0.99であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 The ratio of the distance LB from the insertion end 4 of the preform 1 to the immediately preceding position B with respect to the distance LA from the insertion end 4 of the preform 1 to the predetermined position A is not particularly limited, but is preferably 0.5 or more, 0.8 The above is more preferable. Although the upper limit of this ratio is not specifically limited, For example, 0.99 is preferable. The larger this ratio, the easier it is to insert the preform 1 into the preform cover 11. However, if this ratio is too large, the preform cover 11 may be easily removed after being attached. Specifically, this ratio is, for example, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 0.99, and may be within a range between any two of the numerical values exemplified here.
 ところで、プリフォームカバー11をダイレクトブロー成形で形成した場合、プリフォームカバー11の内面形状がばらつきやすい。このため、プリフォームカバー11の内面形状がプリフォーム1の外面形状に一致するように設計すると、プリフォームカバー11の内径が小さくなるようにばらつくとプリフォーム1をプリフォームカバー11に挿入することが困難になり、プリフォームカバー11の内径が大きくなるようにばらつくとプリフォームカバー11の底にまでプリフォーム1を押し込んでもプリフォームカバー11がプリフォーム1から容易に脱落してしまうようになる。一方、本実施形態では、部位16での内面相似比が部位17での内面相似比が1よりも小さくなるように設計されている。このため、部位17においてプリフォームカバー11の内径が小さくなるようにばらついてもプリフォーム1をプリフォームカバー11に挿入することが困難になることが抑制され、部位16においてプリフォームカバー11の内径が大きくなるようにばらついてもプリフォームカバー11がプリフォーム1から容易に脱落してしまうことが抑制される。従って、本実施形態によれば、プリフォームカバー11の内面形状がばらついた場合でも、プリフォーム1を挿入しにくくなったり、プリフォームカバー11が脱落してしまったりするという問題が生じにくく、プリフォーム1にプリフォームカバー11を装着する際の作業性を向上させることができる。 Incidentally, when the preform cover 11 is formed by direct blow molding, the inner surface shape of the preform cover 11 is likely to vary. For this reason, when the inner surface shape of the preform cover 11 is designed to match the outer surface shape of the preform 1, the preform 1 is inserted into the preform cover 11 when the inner diameter of the preform cover 11 varies so as to become smaller. When the preform cover 11 is dispersed so that the inner diameter of the preform cover 11 is increased, the preform cover 11 can be easily detached from the preform 1 even if the preform 1 is pushed into the bottom of the preform cover 11. . On the other hand, in the present embodiment, the inner surface similarity ratio at the portion 16 is designed so that the inner surface similarity ratio at the portion 17 is smaller than 1. For this reason, it is suppressed that it becomes difficult to insert the preform 1 into the preform cover 11 even if the inner diameter of the preform cover 11 varies at the portion 17, and the inner diameter of the preform cover 11 at the portion 16. The preform cover 11 is prevented from easily falling off from the preform 1 even if the dispersion is large. Therefore, according to the present embodiment, even when the inner shape of the preform cover 11 varies, the problem that the preform 1 becomes difficult to insert or the preform cover 11 falls off is less likely to occur. The workability at the time of attaching the preform cover 11 to the reform 1 can be improved.
 本実施形態の複合プリフォーム10は、図1Dに示すようにプリフォームカバー11がプリフォーム1に装着された後にブロー成形金型内にセットされてブロー成形されて金型内部のキャビティ形状に対応した容器が形成される。複合プリフォーム10は金型にセットされる前又はセットされた後に加熱されて軟化された状態でブロー成形される。 As shown in FIG. 1D, the composite preform 10 of the present embodiment is set in a blow molding die after the preform cover 11 is mounted on the preform 1 and blow molded to correspond to the cavity shape inside the die. A formed container is formed. The composite preform 10 is blow-molded in a state of being heated and softened before or after being set in the mold.
2.第1観点の第2実施形態
 図3を用いて、本発明の第1観点の第2実施形態について説明する。本実施形態は、第1実施形態に類似しており、プリフォームカバー11の反対端近傍部位16の形状の相違が主な相違点である。以下、相違点を中心に説明する。
2. Second Embodiment of First Aspect The second embodiment of the first aspect of the present invention will be described with reference to FIG. The present embodiment is similar to the first embodiment, and the main difference is the difference in the shape of the portion 16 near the opposite end of the preform cover 11. Hereinafter, the difference will be mainly described.
 本実施形態では、プリフォーム1の形状及びプリフォームカバー11の内面形状は、第1実施形態と同じであり、第1実施形態と同様の作用によって、プリフォーム1にプリフォームカバー11を装着する際の作業性を向上させることができるという効果が奏される。本実施形態では、プリフォームカバー11の部位16の外面形状が第1実施形態とは異なっている。第1実施形態では、プリフォームカバー11の外面形状をプリフォーム1の外面形状の相似形としつつ、部位16の肉厚を部位17よりも大きくすることによって、部位16での内面相似比が部位17での内面相似比がよりも小さくなる構成を実現している。一方、本実施形態では、プリフォーム1の外面形状に対するプリフォームカバー11の外面形状の相似比を「外面相似比」とすると、部位16での肉厚と部位17での肉厚が実質的に等しく、部位16での外面相似比が部位17での外面相似比よりも小さくなっている。このような構成によれば肉厚が均一なプリフォームカバー11が得られる。外面相似比についての好ましい値は、内面相似比について説明したものと同様である。 In the present embodiment, the shape of the preform 1 and the inner shape of the preform cover 11 are the same as those in the first embodiment, and the preform cover 11 is attached to the preform 1 by the same action as in the first embodiment. The effect that the workability at the time can be improved is exhibited. In the present embodiment, the outer shape of the portion 16 of the preform cover 11 is different from that of the first embodiment. In the first embodiment, by making the outer surface shape of the preform cover 11 similar to the outer surface shape of the preform 1 and making the thickness of the region 16 larger than that of the region 17, the inner surface similarity ratio at the region 16 is increased. A configuration in which the inner surface similarity ratio at 17 is smaller is realized. On the other hand, in this embodiment, when the similarity ratio of the outer surface shape of the preform cover 11 to the outer surface shape of the preform 1 is “outer surface similarity ratio”, the thickness at the portion 16 and the thickness at the portion 17 are substantially equal. Equally, the outer surface similarity ratio at the part 16 is smaller than the outer surface similarity ratio at the part 17. According to such a configuration, the preform cover 11 having a uniform thickness can be obtained. Preferred values for the outer surface similarity ratio are similar to those described for the inner surface similarity ratio.
3.第1観点の第3実施形態
 図4を用いて、本発明の第1観点の第3実施形態について説明する。本実施形態は、第1実施形態に類似しており、プリフォームカバー11の反対端近傍部位16の形状の相違が主な相違点である。以下、相違点を中心に説明する。
3. Third Embodiment of First Aspect The third embodiment of the first aspect of the present invention will be described with reference to FIG. The present embodiment is similar to the first embodiment, and the main difference is the difference in the shape of the portion 16 near the opposite end of the preform cover 11. Hereinafter, the difference will be mainly described.
 本実施形態では、プリフォーム1の形状は第1実施形態と同じである。一方、第1実施形態では、プリフォームカバー11で底部15を有していたが、本実施形態では、プリフォームカバー11の反対端14に開口部18が設けられている。また、第1実施形態では、プリフォームカバー11の外面形状は、プリフォーム1の外面形状の相似形であったが、本実施形態では、相似形になっていない。 In this embodiment, the shape of the preform 1 is the same as that of the first embodiment. On the other hand, in the first embodiment, the preform cover 11 has the bottom 15, but in this embodiment, an opening 18 is provided at the opposite end 14 of the preform cover 11. Further, in the first embodiment, the outer surface shape of the preform cover 11 is similar to the outer surface shape of the preform 1, but in the present embodiment, it is not similar.
 プリフォームカバー11の内面形状は、開口部18が設けられることを除くと第1実施形態と同じであり、第1実施形態と同様の作用によって、プリフォーム1にプリフォームカバー11を装着する際の作業性を向上させることができるという効果が奏される。 The inner surface shape of the preform cover 11 is the same as that of the first embodiment except that the opening 18 is provided, and when the preform cover 11 is attached to the preform 1 by the same operation as that of the first embodiment. The workability can be improved.
4.第1観点の第4実施形態
 図5を用いて、本発明の第1観点の第4実施形態について説明する。本実施形態は、第1実施形態に類似しており、プリフォーム1及びプリフォームカバー11のそれぞれの胴部に小径部と大径部が設けられている点が主な相違点である。以下、相違点を中心に説明する。
4). Fourth Embodiment of First Aspect The fourth embodiment of the first aspect of the present invention will be described with reference to FIG. This embodiment is similar to the first embodiment, and is mainly different in that a small diameter portion and a large diameter portion are provided in the body portions of the preform 1 and the preform cover 11. Hereinafter, the difference will be mainly described.
 本実施形態では、プリフォーム1の胴部2は、プリフォーム小径部2aと、プリフォーム大径部2bを備える。大径部2bは、小径部2aよりも外面形状のサイズ(円筒の場合外径)が大きく、且つ小径部2aよりも挿入端4から離れた位置に配置されている。大径部2bは、大径胴部2cと傾斜部2dを備える。傾斜部2dは、大径胴部2cと小径部2aの間に配置されている。小径部2aの外径に対する大径胴部2cの外径の比の値は、特に限定されないが、例えば、1.1~2であり、1.2~1.5が好ましい。この値は、具体的には例えば、1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、2であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。傾斜部2dは、図5Aに示す断面において平面状であってもよく、湾曲していてもよい。口部3の中心軸CAに対する傾斜部2dの角度は、特に限定されないが、例えば、10~60度であり、20~50度が好ましい。この角度は、具体的には例えば、10、15、20、25、30、35、40、45、50、55、60度であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。大径胴部2cと傾斜部2dの何れか一方は省略可能である。 In this embodiment, the body portion 2 of the preform 1 includes a preform small diameter portion 2a and a preform large diameter portion 2b. The large-diameter portion 2b has a larger outer surface shape than the small-diameter portion 2a (outer diameter in the case of a cylinder) and is disposed at a position farther from the insertion end 4 than the small-diameter portion 2a. The large diameter portion 2b includes a large diameter body portion 2c and an inclined portion 2d. The inclined part 2d is disposed between the large diameter body part 2c and the small diameter part 2a. The value of the ratio of the outer diameter of the large-diameter body portion 2c to the outer diameter of the small-diameter portion 2a is not particularly limited, but is 1.1 to 2, for example, and preferably 1.2 to 1.5. Specifically, this value is, for example, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, It may be within a range between any two of the numerical values exemplified here. The inclined portion 2d may be planar or curved in the cross section shown in FIG. 5A. The angle of the inclined portion 2d with respect to the central axis CA of the mouth 3 is not particularly limited, but is, for example, 10 to 60 degrees, and preferably 20 to 50 degrees. Specifically, this angle is, for example, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 degrees, and within a range between any two of the numerical values exemplified here. There may be. Either one of the large-diameter trunk portion 2c and the inclined portion 2d can be omitted.
 プリフォームカバー11の胴部12は、プリフォームカバー小径部12aと、プリフォームカバー大径部12bを備える。大径部12bは、小径部12aよりも外面形状のサイズ(円筒の場合外径)が大きい。小径部12a及び大径部12bは、それぞれ、小径部2a及び大径部2bに対向する位置に配置されている。大径部12bは、大径胴部12cと傾斜部12dを備える。傾斜部12dは、大径胴部12cと小径部12aの間に配置されている。 The body portion 12 of the preform cover 11 includes a preform cover small diameter portion 12a and a preform cover large diameter portion 12b. The large-diameter portion 12b has a larger outer surface size (outer diameter in the case of a cylinder) than the small-diameter portion 12a. The small diameter portion 12a and the large diameter portion 12b are disposed at positions facing the small diameter portion 2a and the large diameter portion 2b, respectively. The large diameter portion 12b includes a large diameter body portion 12c and an inclined portion 12d. The inclined portion 12d is disposed between the large diameter trunk portion 12c and the small diameter portion 12a.
 本実施形態では、プリフォームカバー11の被挿入端13の近傍の部位を被挿入端近傍部位19(本実施形態では、被挿入端近傍部位19は、大径部12bと一致している。)とし、被挿入端近傍部位19よりも反対端14側の部位を反対端側部位20とすると、部位19での内面相似比が部位20での内面相似比よりも小さくなっている。部位19での内面相似比は、1より小さいことが好ましく、0.8~0.99がさらに好ましい。部位19での内面相似比は、具体的には例えば、0.8、0.81、0.82、0.83、0.84、0.85、0.86、0.87、0.88、0.89、0.9、0.91、0.92、0.93、0.94、0.95、0.96、0.97、0.98、0.99であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。部位20での内面相似比は、0.9より大きいことが好ましく、1より大きいことがさらに好ましく、1.01~1.2がさらに好ましい。部位20での内面相似比は、具体的には例えば、0.9、0.91、0.92、0.93、0.94、0.95、0.96、0.97、0.98、0.99、1、1.01、1.02、1.03、1.04、1.05、1.06、1.07、1.08、1.09、1.1、1.11、1.12、1.13、1.14、1.15、1.16、1.17、1.18、1.19、1.2であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 In the present embodiment, the portion near the inserted end 13 of the preform cover 11 is replaced with a portion 19 near the inserted end (in the present embodiment, the portion 19 near the inserted end coincides with the large diameter portion 12b). Assuming that the portion on the opposite end 14 side from the inserted end vicinity portion 19 is the opposite end portion 20, the inner surface similarity ratio in the portion 19 is smaller than the inner surface similarity ratio in the portion 20. The inner surface similarity ratio at the portion 19 is preferably smaller than 1, and more preferably 0.8 to 0.99. Specifically, the inner surface similarity ratio in the region 19 is, for example, 0.8, 0.81, 0.82, 0.83, 0.84, 0.85, 0.86, 0.87, 0.88. , 0.89, 0.9, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98, 0.99. It may be within a range between any two of the numerical values. The internal similarity ratio at the site 20 is preferably greater than 0.9, more preferably greater than 1, and even more preferably 1.01 to 1.2. Specifically, the inner surface similarity ratio at the portion 20 is, for example, 0.9, 0.91, 0.92, 0.93, 0.94, 0.95, 0.96, 0.97, 0.98. , 0.99, 1, 1.01, 1.02, 1.03, 1.04, 1.05, 1.06, 1.07, 1.08, 1.09, 1.1, 1.11 1.12, 1.13, 1.14, 1.15, 1.16, 1.17, 1.18, 1.19, 1.2, between any two of the numerical values illustrated here It may be within the range.
 {(部位20での内面相似比)-(部位19での内面相似比)}の値は、0.01~0.4が好ましく、0.05~0.2がさらに好ましい。この値は、具体的には例えば、0.01、0.02、0.03、0.04、0.05、0.06、0.07、0.08、0.09、0.1、0.11、0.12、0.13、0.14、0.15、0.16、0.17、0.18、0.19、0.2、0.21、0.22、0.23、0.24、0.25、0.26、0.27、0.28、0.29、0.3、0.31、0.32、0.33、0.34、0.35、0.36、0.37、0.38、0.39、0.4であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 The value of {(the inner surface similarity ratio at the portion 20) − (the inner surface similarity ratio at the portion 19)} is preferably 0.01 to 0.4, and more preferably 0.05 to 0.2. Specifically, this value is, for example, 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.11, 0.12, 0.13, 0.14, 0.15, 0.16, 0.17, 0.18, 0.19, 0.2, 0.21, 0.22, 0. 23, 0.24, 0.25, 0.26, 0.27, 0.28, 0.29, 0.3, 0.31, 0.32, 0.33, 0.34, 0.35, 0.36, 0.37, 0.38, 0.39, 0.4, and may be within a range between any two of the numerical values exemplified here.
 図5Bに示すように、プリフォーム1の挿入端4がプリフォームカバー11に挿入され、被挿入端近傍部位19が小径部2aに対向している間はプリフォーム1とプリフォームカバー11の間の摺動抵抗が小さいので、プリフォーム1をプリフォームカバー11内にスムーズに挿入することが可能である。一方、図5Cに示すように、被挿入端近傍部位19が大径部2bに対向し始めるとプリフォーム1とプリフォームカバー11の間の摺動抵抗が大きくなる。このため、図5Dに示すように、プリフォームカバー11がプリフォーム1に装着された状態では、プリフォームカバー11がプリフォーム1から容易に脱落しないようになる。 As shown in FIG. 5B, while the insertion end 4 of the preform 1 is inserted into the preform cover 11 and the portion 19 near the insertion end is opposed to the small diameter portion 2a, the preform 1 is located between the preform cover 11 and the preform cover 11. Therefore, the preform 1 can be smoothly inserted into the preform cover 11. On the other hand, as shown in FIG. 5C, the sliding resistance between the preform 1 and the preform cover 11 increases when the inserted end vicinity portion 19 starts to face the large diameter portion 2b. For this reason, as shown in FIG. 5D, the preform cover 11 is not easily detached from the preform 1 in a state where the preform cover 11 is attached to the preform 1.
 プリフォームカバー11の外面形状は、特に限定されないが、本実施形態では、プリフォーム1の外面形状と相似形となっており、このため、部位19での肉厚が部位20での肉厚よりも大きくなっている。 Although the outer surface shape of the preform cover 11 is not particularly limited, in this embodiment, the outer surface shape of the preform cover 11 is similar to the outer surface shape of the preform 1, so that the thickness at the portion 19 is greater than the thickness at the portion 20. Is also getting bigger.
 また、プリフォームカバー11の被挿入端13に注目して表現すると、本実施形態の複合プリフォーム10は、被挿入端13が所定位置Aの直前の位置である直前位置Bに到達するまでの第1状態でのプリフォーム1とプリフォームカバー11の間の摺動抵抗が、被挿入端13が直前位置Bを超えた後の第2状態でのプリフォーム1とプリフォームカバー11の間の摺動抵抗よりも小さくなるように構成されている。被挿入端13が図5A~図5Bの状態を経て図5Cに示す直前位置Bに到達するまでの状態が第1状態であり、この状態ではプリフォーム1とプリフォームカバー11の間の摺動抵抗が小さく、プリフォームカバー11をプリフォーム1に対して相対移動させることが容易である。一方、被挿入端13が直前位置Bを超えてから所定位置Aに到達するまでの状態が第2状態であり、この状態では、プリフォーム1とプリフォームカバー11の間の摺動抵抗が大きい。このように、本実施形態においても、第1実施形態と同様に、第2状態での摺動抵抗が第1状態での摺動抵抗よりも大きくなっているので、本実施形態においても第1実施形態と同様の作用効果が奏される。 Further, if attention is given to the inserted end 13 of the preform cover 11, the composite preform 10 according to the present embodiment has a state in which the inserted end 13 reaches a position B immediately before the predetermined position A. The sliding resistance between the preform 1 and the preform cover 11 in the first state is that between the preform 1 and the preform cover 11 in the second state after the inserted end 13 exceeds the immediately preceding position B. It is comprised so that it may become smaller than sliding resistance. The state until the inserted end 13 reaches the immediately preceding position B shown in FIG. 5C through the state shown in FIGS. 5A to 5B is the first state. In this state, the sliding between the preform 1 and the preform cover 11 is performed. The resistance is small, and it is easy to move the preform cover 11 relative to the preform 1. On the other hand, the state until the inserted end 13 exceeds the immediately preceding position B and reaches the predetermined position A is the second state. In this state, the sliding resistance between the preform 1 and the preform cover 11 is large. . Thus, in this embodiment as well, as in the first embodiment, the sliding resistance in the second state is larger than the sliding resistance in the first state. The same effect as the embodiment is achieved.
5.第1観点の第5実施形態
 図6を用いて、本発明の第1観点の第5実施形態について説明する。本実施形態は、第4実施形態に類似しており、被挿入端近傍部位19の形状の相違が主な相違点である。以下、相違点を中心に説明する。
5). Fifth Embodiment of First Aspect The fifth embodiment of the first aspect of the present invention will be described using FIG. This embodiment is similar to the fourth embodiment, and the main difference is the difference in the shape of the inserted end vicinity portion 19. Hereinafter, the difference will be mainly described.
 本実施形態では、プリフォーム1の形状及びプリフォームカバー11の内面形状は、第4実施形態と同じであり、第4実施形態と同様の作用によって、プリフォーム1にプリフォームカバー11を装着する際の作業性を向上させることができるという効果が奏される。本実施形態では、プリフォームカバー11の部位19の形状が第1実施形態とは異なっている。第1実施形態では、プリフォームカバー11の外面形状をプリフォーム1の外面形状の相似形としつつ、部位19の肉厚を部位20よりも大きくすることによって、部位19での内面相似比が部位20での内面相似比がよりも小さくなる構成を実現している。このため、第1実施形態では、中心軸CAに対する傾斜部2dの角度と中心軸CAに対する傾斜部12dの角度が実質的に同じになっている。一方、本実施形態では、部位19での肉厚と部位20での肉厚を実質的に等しくし、中心軸CAに対する傾斜部12dの角度が、中心軸CAに対する傾斜部2dの角度よりも小さくなるように構成することによって、部位19での内面相似比が部位20での内面相似比がよりも小さくなる構成を実現している。このような構成によれば肉厚が均一なプリフォームカバー11が得られる。外面相似比についての好ましい値は、内面相似比について説明したものと同様である。 In the present embodiment, the shape of the preform 1 and the inner shape of the preform cover 11 are the same as those in the fourth embodiment, and the preform cover 11 is attached to the preform 1 by the same action as in the fourth embodiment. The effect that the workability at the time can be improved is exhibited. In the present embodiment, the shape of the portion 19 of the preform cover 11 is different from that of the first embodiment. In the first embodiment, by making the outer surface shape of the preform cover 11 similar to the outer surface shape of the preform 1 and making the thickness of the portion 19 larger than the portion 20, the inner surface similarity ratio at the portion 19 is increased. A configuration in which the inner surface similarity ratio at 20 is smaller is realized. For this reason, in the first embodiment, the angle of the inclined portion 2d with respect to the central axis CA and the angle of the inclined portion 12d with respect to the central axis CA are substantially the same. On the other hand, in the present embodiment, the thickness at the part 19 is substantially equal to the thickness at the part 20, and the angle of the inclined part 12d with respect to the central axis CA is smaller than the angle of the inclined part 2d with respect to the central axis CA. By configuring as described above, a configuration is realized in which the inner surface similarity ratio at the portion 19 is smaller than the inner surface similarity ratio at the portion 20. According to such a configuration, the preform cover 11 having a uniform thickness can be obtained. Preferred values for the outer surface similarity ratio are similar to those described for the inner surface similarity ratio.
6.第1観点の第6実施形態
 図7を用いて、本発明の第1観点の第6実施形態について説明する。本実施形態は、第4実施形態に類似しており、プリフォームカバー11の形状の相違が主な相違点である。以下、相違点を中心に説明する。
6). Sixth Embodiment of First Aspect The sixth embodiment of the first aspect of the present invention will be described with reference to FIG. This embodiment is similar to the fourth embodiment, and the difference in the shape of the preform cover 11 is the main difference. Hereinafter, the difference will be mainly described.
 第4実施形態では、被挿入端近傍部位19(大径部12b)での内面相似比が1より小さくなっており、大径部12bでの摺動抵抗が大きくなるように構成されているが、本実施形態では、大径部12bでの内面相似比が1より大きくなっており、大径部12bでの摺動抵抗が小さくなるように構成されている。一方、本実施形態では、第1実施形態と同様に反対端近傍部位16での内面相似比が1より小さく、被挿入端側部位17での内面相似比が1より大きくなっている。このため、第1実施形態と同様の作用効果が奏される。 In the fourth embodiment, the inner surface similarity ratio at the insertion end vicinity portion 19 (large diameter portion 12b) is smaller than 1, and the sliding resistance at the large diameter portion 12b is increased. In this embodiment, the internal diameter similarity ratio at the large diameter portion 12b is greater than 1, and the sliding resistance at the large diameter portion 12b is reduced. On the other hand, in this embodiment, the inner surface similarity ratio at the opposite end vicinity portion 16 is smaller than 1 and the inner surface similarity ratio at the inserted end side portion 17 is larger than 1, as in the first embodiment. For this reason, the effect similar to 1st Embodiment is show | played.
 なお、本実施形態では、プリフォームカバー11の外面形状がプリフォーム1の外面形状と相似形となっており、部位16での肉厚を部位17での肉厚よりも大きくすることによって、部位16での内面相似比が部位17での内面相似比がよりも小さくなる構成を実現しているが、第2実施形態と同様に、部位16での肉厚と部位17での肉厚を実質的に等しくし、且つ部位16での外面相似比を部位17での外面相似比よりも小さくすることによって、部位16での内面相似比が部位17での内面相似比がよりも小さくなる構成を実現してもよい。 In the present embodiment, the shape of the outer surface of the preform cover 11 is similar to the shape of the outer surface of the preform 1, and the thickness at the portion 16 is larger than the thickness at the portion 17. 16, the inner surface similarity ratio at the portion 17 is smaller than that at the portion 17, but the thickness at the portion 16 and the thickness at the portion 17 are substantially the same as in the second embodiment. And by making the outer surface similarity ratio at the portion 16 smaller than the outer surface similarity ratio at the portion 17, the inner surface similarity ratio at the portion 16 becomes smaller than the inner surface similarity ratio at the portion 17. It may be realized.
7.第1観点の第7実施形態
 図8を用いて、本発明の第1観点の第7実施形態について説明する。本実施形態は、第6実施形態に類似しており、プリフォームカバー11の形状の相違が主な相違点である。以下、相違点を中心に説明する。
7). Seventh Embodiment of First Aspect The seventh embodiment of the first aspect of the present invention will be described with reference to FIG. This embodiment is similar to the sixth embodiment, and the difference in the shape of the preform cover 11 is the main difference. Hereinafter, the difference will be mainly described.
 本実施形態では、プリフォームカバー11の被挿入端近傍部位19は、第4実施形態と同様での形状になっており、反対端近傍部位16は、第6実施形態と同様の形状になっている。 In the present embodiment, the inserted end vicinity portion 19 of the preform cover 11 has the same shape as that of the fourth embodiment, and the opposite end vicinity portion 16 has the same shape as that of the sixth embodiment. Yes.
 本実施形態では、被挿入端13が図8Aに示す直前位置Bに到達するまでの状態が第1状態であり、被挿入端13が直前位置Bを超えてから図8Bに示す位置Cに到達するまでの状態が前期第2状態であり、被挿入端13が位置Cを超えてから図8Cに示す所定位置Aに到達するまでの状態が後期第2状態である。前期第2状態と後期第2状態によって、特許請求の範囲の「第2状態」が構成される。 In the present embodiment, the state until the inserted end 13 reaches the immediately preceding position B shown in FIG. 8A is the first state, and after the inserted end 13 exceeds the immediately preceding position B, it reaches the position C shown in FIG. 8B. The state until this is the second state of the first half, and the state from when the inserted end 13 exceeds the position C until it reaches the predetermined position A shown in FIG. 8C is the second state of the second half. The “second state” in the claims is constituted by the second state in the first half and the second state in the second half.
 第1状態では、プリフォーム1とプリフォームカバー11の間の摺動抵抗が小さく、プリフォームカバー11をプリフォーム1に対して相対移動させることが容易である。前期第2状態では、反対端近傍部位16でのプリフォーム1とプリフォームカバー11の間の摺動抵抗が大きくなる。後期第2状態では、被挿入端近傍部位19においてもプリフォーム1とプリフォームカバー11の間の摺動抵抗が大きくなるので、プリフォーム1とプリフォームカバー11の間の摺動抵抗がさらに大きくなる。このように本実施形態では、摺動抵抗が3段階に変化するので、プリフォーム1を挿入しにくくなったり、プリフォームカバー11が脱落してしまったりするという問題がより一層生じにくい。 In the first state, the sliding resistance between the preform 1 and the preform cover 11 is small, and it is easy to move the preform cover 11 relative to the preform 1. In the second state of the previous period, the sliding resistance between the preform 1 and the preform cover 11 at the portion 16 near the opposite end increases. In the latter second state, the sliding resistance between the preform 1 and the preform cover 11 also increases in the portion 19 near the insertion end, so that the sliding resistance between the preform 1 and the preform cover 11 is further increased. Become. As described above, in this embodiment, the sliding resistance changes in three stages, so that the problem that it becomes difficult to insert the preform 1 or the preform cover 11 falls off is further less likely to occur.
8.第1観点の第8実施形態
 図9を用いて、本発明の第1観点の第8実施形態について説明する。本実施形態は、第4実施形態に類似しており、プリフォームカバー11の形状の相違が主な相違点である。以下、相違点を中心に説明する。
8). Eighth Embodiment of First Aspect The eighth embodiment of the first aspect of the present invention will be described with reference to FIG. This embodiment is similar to the fourth embodiment, and the difference in the shape of the preform cover 11 is the main difference. Hereinafter, the difference will be mainly described.
 本実施形態では、プリフォーム1には小径部2aと大径部2bが設けられているが、プリフォームカバー11には小径部2aと大径部2bが設けられておらず、胴部12は、その長手方向に渡って一定の形状を有している。 In the present embodiment, the preform 1 is provided with a small-diameter portion 2a and a large-diameter portion 2b, but the preform cover 11 is not provided with the small-diameter portion 2a and the large-diameter portion 2b. , Has a certain shape over its longitudinal direction.
 本実施形態では、図9Cに示すように、被挿入端13が傾斜部2dに当接した状態からプリフォームカバー11をプリフォーム1に対して強く押し付けると、被挿入端近傍部位19が弾性的に広がって、図9Dに示すように、部位19が大径胴部2cを取り囲む状態になって、プリフォームカバー11がプリフォーム1に装着される。 In the present embodiment, as shown in FIG. 9C, when the preform cover 11 is strongly pressed against the preform 1 from the state in which the inserted end 13 is in contact with the inclined portion 2d, the portion 19 near the inserted end is elastic. 9D, the part 19 is in a state of surrounding the large-diameter body 2c, and the preform cover 11 is attached to the preform 1.
9.第1観点の第9実施形態
 図10を用いて、本発明の第1観点の第9実施形態について説明する。本実施形態は、第8実施形態に類似しており、プリフォームカバー11の形状の相違が主な相違点である。以下、相違点を中心に説明する。
9. Ninth Embodiment of First Aspect The ninth embodiment of the first aspect of the present invention will be described with reference to FIG. This embodiment is similar to the eighth embodiment, and the difference in the shape of the preform cover 11 is the main difference. Hereinafter, the difference will be mainly described.
 本実施形態では、プリフォームカバー11は、胴部12のみを有するパイプ状である。プリフォーム1には、大径胴部2cよりも挿入端4から離れた位置に、係止部2eが設けられている。プリフォーム1をプリフォームカバー11内に挿入すると、第8実施形態と同様の作用によって部位19が拡径されて大径胴部2cを取り囲み、プリフォームカバー11をプリフォーム1に対してさらに押し込むと、プリフォームカバー11が係止部2eに当接して、プリフォームカバー11がプリフォーム1に対して位置決めされた状態で装着される。本実施形態では、プリフォームカバー11がパイプ状であるので、押出成形などによって安価に製造可能である。 In the present embodiment, the preform cover 11 has a pipe shape having only the body portion 12. The preform 1 is provided with a locking portion 2e at a position farther from the insertion end 4 than the large-diameter barrel portion 2c. When the preform 1 is inserted into the preform cover 11, the portion 19 is enlarged by the same action as in the eighth embodiment to surround the large-diameter body portion 2 c, and the preform cover 11 is further pushed into the preform 1. Then, the preform cover 11 is brought into contact with the locking portion 2e, and the preform cover 11 is mounted in a state of being positioned with respect to the preform 1. In the present embodiment, since the preform cover 11 is pipe-shaped, it can be manufactured at low cost by extrusion molding or the like.
(第2観点)
1.第2観点の第1実施形態
 図11は、本発明の第2観点の第1実施形態を示し、図11Aは分離された状態のプリフォーム1とプリフォームカバー11を示し、図11Bはプリフォーム1にプリフォームカバー11を重ねて得られた複合プリフォーム10を示す。
(Second perspective)
1. First Embodiment of Second Aspect FIG. 11 shows a first embodiment of the second aspect of the present invention, FIG. 11A shows the preform 1 and the preform cover 11 in a separated state, and FIG. 11B shows the preform. 1 shows a composite preform 10 obtained by overlaying a preform cover 11.
 プリフォーム1とプリフォームカバー11の基本構成は、第1観点の第1実施形態と同様である。 The basic configuration of the preform 1 and the preform cover 11 is the same as that of the first embodiment of the first aspect.
 プリフォームカバー11は、EVOH樹脂(エチレン-ビニルアルコール共重合体)からなるEVOH層を備える。一般に、EVOH層は、延伸性が良好でないために、成形条件によっては不均一に延伸されやすいという性質を有する。このため、例えば、PETで構成されるプリフォーム1と、EVOH層を有するプリフォームカバー11を重ねて二軸延伸ブロー成形する際に、PETに好適な成形温度である100~120℃で二軸延伸ブロー成形すると、プリフォームカバー11のEVOH層が不均一に延伸されて、二軸延伸ブロー成形によって得られる容器においてEVOH層が過度に薄くなっている部位が形成されやすいという問題がある。このような問題を解消するために、本実施形態では、温度180℃、歪み速度10s-1で測定した一軸伸長粘度の最大値が3.0×10(Pa・s)以上である特定のEVOH樹脂を用いてEVOH層を構成している。このようなEVOH層を使用した場合には、二軸延伸ブロー成形の際のEVOH層の延伸性が良好になり、プリフォーム1の材料にとって好適な温度で二軸延伸ブロー成形を行った場合でもEVOH層が均一に延伸されやすい。一軸伸長粘度は、温度180℃、歪み速度10s-1で試験片を伸長変形させたときの荷重の経時変化に基づいて測定することができ、一軸伸長粘度の測定を行うと、図13に示すような、経過時間と一軸伸長粘度の関係を示すグラフが得られる。一軸伸長粘度の測定は、試験片が切断されるまで継続され、測定中に観測された一軸伸長粘度の最大値が特許請求の範囲における「一軸伸長粘度の最大値」である。 The preform cover 11 includes an EVOH layer made of EVOH resin (ethylene-vinyl alcohol copolymer). In general, the EVOH layer has a property that it is easily stretched unevenly depending on molding conditions because stretchability is not good. For this reason, for example, when the preform 1 made of PET and the preform cover 11 having the EVOH layer are overlapped and biaxially stretch blow-molded, the biaxial stretching is performed at 100 to 120 ° C. which is a molding temperature suitable for PET. When stretch blow molding is performed, the EVOH layer of the preform cover 11 is stretched non-uniformly, and there is a problem that a portion where the EVOH layer is excessively thin is easily formed in a container obtained by biaxial stretch blow molding. In order to solve such a problem, in the present embodiment, the maximum value of the uniaxial elongation viscosity measured at a temperature of 180 ° C. and a strain rate of 10 s −1 is 3.0 × 10 4 (Pa · s) or more. The EVOH layer is composed of EVOH resin. When such an EVOH layer is used, the stretchability of the EVOH layer during biaxial stretch blow molding is improved, and even when biaxial stretch blow molding is performed at a temperature suitable for the material of the preform 1. The EVOH layer is easily stretched uniformly. The uniaxial extensional viscosity can be measured based on the change over time of the load when the test piece is extended and deformed at a temperature of 180 ° C. and a strain rate of 10 s −1 . The measurement of the uniaxial extensional viscosity is shown in FIG. Thus, a graph showing the relationship between elapsed time and uniaxial elongational viscosity is obtained. The measurement of the uniaxial extension viscosity is continued until the test piece is cut, and the maximum value of the uniaxial extension viscosity observed during the measurement is the “maximum value of the uniaxial extension viscosity” in the claims.
 一軸伸長粘度の最大値は、例えば3.0×10~3.0×10(Pa・s)であり、具体的には例えば、3.0×10、4.0×10、5.0×10、6.0×10、7.0×10、8.0×10、9.0×10、1.0×10、2.0×10、3.0×10、3.0×10(Pa・s)であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 The maximum value of the uniaxial extensional viscosity is, for example, 3.0 × 10 4 to 3.0 × 10 6 (Pa · s), specifically, for example, 3.0 × 10 4 , 4.0 × 10 4 , 5.0 × 10 4 , 6.0 × 10 4 , 7.0 × 10 4 , 8.0 × 10 4 , 9.0 × 10 4 , 1.0 × 10 5 , 2.0 × 10 5 , 3 0.0 × 10 5 , 3.0 × 10 6 (Pa · s), and may be within a range between any two of the numerical values exemplified here.
 EVOH層を構成するEVOH樹脂のエチレン含有量は、特に規定されず、例えば25~50mol%である。EVOH樹脂はエチレン含有量が小さいほどEVOH樹脂のガスバリア性が高くなる傾向があるので、EVOH樹脂のエチレン含有量は、32mol%以下が好ましく、30mol%以下がさらに好ましい。エチレン含有量は、具体的には例えば、25、26、27、28、29、30、31、32、33、34、35、40、45、50mol%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 The ethylene content of the EVOH resin constituting the EVOH layer is not particularly defined, and is, for example, 25 to 50 mol%. Since EVOH resin has a tendency that the gas barrier property of EVOH resin becomes higher as the ethylene content is smaller, the ethylene content of EVOH resin is preferably 32 mol% or less, and more preferably 30 mol% or less. Specifically, the ethylene content is, for example, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 40, 45, 50 mol%, and any of the numerical values exemplified here It may be within a range between the two.
 EVOH樹脂はエチレン含有量が小さいほど剛性が大きくなって二次加工性が悪くなる傾向があるが、エチレン含有量が32mol%以下であり且つ一軸伸長粘度の最大値が3.0×10(Pa・s)以上であるEVOH樹脂を用いることにより、良好なガスバリア性と延伸性を両立させることができる。 EVOH resin tends to have higher rigidity and lower secondary workability as the ethylene content is smaller. However, the ethylene content is 32 mol% or less and the maximum value of uniaxial elongational viscosity is 3.0 × 10 4 ( By using an EVOH resin that is equal to or higher than (Pa · s), both good gas barrier properties and stretchability can be achieved.
 EVOH層を構成するEVOH樹脂は、温度210℃、荷重2.16kgの条件で測定されたMFR(メルトフローレート)が6g/10min以下であることが好ましい。この場合に、EVOH層が適度に流動して均一に延伸されやすいからである。このEVOH樹脂のMFRは、例えば2~6g/10minであり、具体的には例えば、2、2.5、3、3.5、4、4.5、5、5.5、6g/10minであり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 The EVOH resin constituting the EVOH layer preferably has an MFR (melt flow rate) measured under conditions of a temperature of 210 ° C. and a load of 2.16 kg of 6 g / 10 min or less. In this case, the EVOH layer flows appropriately and is easily stretched uniformly. The MFR of this EVOH resin is, for example, 2 to 6 g / 10 min, specifically, for example, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6 g / 10 min. There may be a range between any two of the numerical values exemplified here.
 プリフォームカバー11は、EVOH層の単層構成であっても、EVOH層を含む多層構成であってもよい。多層構成の場合、EVOH層が一対のポリオレフィン層で挟まれている構成が好ましい。EVOH層は、吸湿するとガスバリア性が低下する傾向があり、EVOH層が一対のポリオレフィン層で挟まれることによってEVOH層の吸湿を抑制することができる。ポリオレフィン層を構成するポリオレフィンとしては、低密度ポリエチレン、直鎖状低密度ポリエチレン、高密度ポリエチレン、ポリプロピレン、エチレン-プロピレン共重合体及びその混合物などが挙げられる。ポリオレフィン層は、リプロ層と、バージン層の積層構成であってもよい。ここで、リプロ層とは、容器の成形時にでたバリをリサイクルして使用した層をいい、バージン層は、バージン材で形成された層をいう。ポリオレフィン層がリプロ層を含む場合、プリフォームカバー11の最内面と最外面を構成する層は、バージン層であることが好ましい。 The preform cover 11 may have a single layer configuration of an EVOH layer or a multilayer configuration including an EVOH layer. In the case of a multilayer structure, a structure in which the EVOH layer is sandwiched between a pair of polyolefin layers is preferable. When the EVOH layer absorbs moisture, the gas barrier property tends to decrease, and moisture absorption of the EVOH layer can be suppressed by sandwiching the EVOH layer between a pair of polyolefin layers. Examples of the polyolefin constituting the polyolefin layer include low density polyethylene, linear low density polyethylene, high density polyethylene, polypropylene, ethylene-propylene copolymer, and mixtures thereof. The polyolefin layer may have a laminated structure of a repro layer and a virgin layer. Here, the repro layer refers to a layer that is used by recycling burrs that are produced when the container is molded, and the virgin layer refers to a layer formed of a virgin material. When the polyolefin layer includes a repro layer, the layer constituting the innermost surface and the outermost surface of the preform cover 11 is preferably a virgin layer.
 EVOH層が一対のポリオレフィン層で挟まれる構成の場合、EVOH層の厚さに対する外面側及び内面側のポリオレフィン層の厚さの比は、それぞれ、0.5~3が好ましい。この場合、ポリオレフィン層によってEVOH層の吸湿を防ぎつつ、EVOH層がガスバリア性を発揮するのに十分にEVOH層を厚くすることができる。この比は、具体的には例えば、具体的には例えば、0.5、0.6、0.7、0.8、0.9、1、1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、2、2.1、2.2、2.3、2.4、2.5、2.6、2.7、2.8、2.9、3であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。 When the EVOH layer is sandwiched between a pair of polyolefin layers, the ratio of the thickness of the polyolefin layer on the outer surface side and the inner surface side to the thickness of the EVOH layer is preferably 0.5 to 3, respectively. In this case, the EVOH layer can be made thick enough for the EVOH layer to exhibit gas barrier properties while the polyolefin layer prevents moisture absorption of the EVOH layer. Specifically, this ratio is specifically, for example, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, and 3 and may be within a range between any two of the numerical values exemplified here. It may be within the range between any two of the numerical values exemplified here.
 EVOH層とポリオレフィン層の間には、両者の接着強度を高めるために接着層を設けることが好ましい。接着層は、例えば上述したポリオレフィンにカルボキシル基を導入した酸変性ポリオレフィン(例:無水マレイン酸変性ポリエチレン)を添加したものや、エチレン酢酸ビニル共重合体(EVA)である。接着層の一例は、低密度ポリエチレン又は直鎖状低密度ポリエチレンと、酸変性ポリエチレンの混合物である。 It is preferable to provide an adhesive layer between the EVOH layer and the polyolefin layer in order to increase the adhesive strength between them. The adhesive layer is, for example, one obtained by adding an acid-modified polyolefin (for example, maleic anhydride-modified polyethylene) in which a carboxyl group is introduced to the above-described polyolefin, or an ethylene vinyl acetate copolymer (EVA). An example of the adhesive layer is a mixture of low-density polyethylene or linear low-density polyethylene and acid-modified polyethylene.
 EVOH層の厚さは、厚さが0.3~1mmが好ましく、0.4~0.7mmがさらに好ましい。このような厚さであれば、プリフォームカバー11が5倍以上に延伸された場合でも、ガスバリア性を発揮するのに十分な厚さが確保されるからである。 The thickness of the EVOH layer is preferably 0.3 to 1 mm, and more preferably 0.4 to 0.7 mm. This is because, with such a thickness, even when the preform cover 11 is stretched 5 times or more, a sufficient thickness is ensured to exhibit gas barrier properties.
 プリフォームカバー11は、図11A~図11Bに示すように、プリフォーム1の挿入端4をプリフォームカバー11の被挿入端13からプリフォームカバー11に挿入することによって、プリフォーム1に重なるように装着することができる。プリフォームカバー11は、プリフォーム1の全体を覆うように形成してもよいが、本実施形態では、プリフォームカバー11は、プリフォーム1を部分的に(具体的には胴部2の大部分及び底部5)を覆うように構成されている。 As shown in FIGS. 11A to 11B, the preform cover 11 is overlapped with the preform 1 by inserting the insertion end 4 of the preform 1 into the preform cover 11 from the inserted end 13 of the preform cover 11. Can be attached to. The preform cover 11 may be formed so as to cover the entire preform 1. However, in the present embodiment, the preform cover 11 partially covers the preform 1 (specifically, a large portion of the body portion 2). It is configured to cover the part and the bottom 5).
 プリフォームカバー11の内面形状は、プリフォーム1の外面形状とほぼ一致し、プリフォーム1をプリフォームカバー11内に挿入した状態では、プリフォームカバー11の内面の略全面がプリフォーム1の外面に接触する状態となり、外観上、プリフォーム1とプリフォームカバー11が一体化される。 The inner surface shape of the preform cover 11 substantially matches the outer surface shape of the preform 1. When the preform 1 is inserted into the preform cover 11, substantially the entire inner surface of the preform cover 11 is the outer surface of the preform 1. The preform 1 and the preform cover 11 are integrated in appearance.
 プリフォーム1にプリフォームカバー11が重ねられて得られる複合プリフォーム10は、金型内にセットされて二軸延伸ブロー成形されて金型内部のキャビティ形状に対応した容器となる。複合プリフォーム10は金型にセットされる前又はセットされた後に加熱されて軟化された状態で二軸延伸ブロー成形される。本実施形態では、プリフォームカバー11に含まれるEVOH層を構成するEVOH樹脂の一軸伸長粘度の最大値が3.0×10(Pa・s)以上であるので、EVOH層が均一に延伸されることによって、ガスバリア性に優れた容器が得られる。延伸後のEVOH層の厚さは、特に規定されないが、例えば、40μm以上であり、50μm以上が好ましい。延伸倍率は、特に規定されないが、例えば、5~10倍である。 A composite preform 10 obtained by overlaying a preform cover 11 on the preform 1 is set in a mold and biaxially stretched and blow molded to form a container corresponding to the cavity shape inside the mold. The composite preform 10 is biaxially stretch blow-molded before being set in a mold or after being set and heated and softened. In this embodiment, since the maximum value of the uniaxial elongation viscosity of the EVOH resin constituting the EVOH layer included in the preform cover 11 is 3.0 × 10 4 (Pa · s) or more, the EVOH layer is uniformly stretched. As a result, a container having excellent gas barrier properties can be obtained. The thickness of the EVOH layer after stretching is not particularly limited, but is, for example, 40 μm or more, and preferably 50 μm or more. The draw ratio is not particularly limited, but is, for example, 5 to 10 times.
2.第2実施形態
 図12を用いて、本発明の第2観点の第2実施形態について説明する。本実施形態では、プリフォームカバー11は、胴部12のみを有するパイプ状である。本実施形態では、プリフォームカバー11がパイプ状であるので、押出成形などによって安価に製造可能である。
2. Second Embodiment A second embodiment of the second aspect of the present invention will be described with reference to FIG. In the present embodiment, the preform cover 11 has a pipe shape having only the body portion 12. In the present embodiment, since the preform cover 11 is pipe-shaped, it can be manufactured at low cost by extrusion molding or the like.
 以下に示す実施例・比較例は、主に第2観点の発明に関連する。 The following examples and comparative examples are mainly related to the invention of the second aspect.
<一軸伸長粘度の最大値の測定>
 表1に示すEVOH樹脂(何れも日本合成化学社製)からなるペレットを230℃の熱板上で加熱し、このペレットを熱板でプレスして厚さ500μmのシートを作成し、このシートを18mm×10mmにカットすることによって、18mm×10mm×0.5mmの試験片を作成した。この試験片をMCRレオメータ(型式: MCR302、アントンパール社製)にセットし、200℃で溶融させた後に180℃まで下げ、歪み速度10s-1で一軸伸長粘度の測定を行うことによって、図13に示す経過時間と一軸伸長粘度の関係を示すグラフを得て、各EVOH樹脂について一軸伸長粘度の最大値を得た。得られた値を表1に示す。
<Measurement of maximum value of uniaxial elongation viscosity>
A pellet made of EVOH resin shown in Table 1 (all manufactured by Nippon Synthetic Chemical Co., Ltd.) was heated on a hot plate at 230 ° C., and the pellet was pressed with a hot plate to create a sheet having a thickness of 500 μm. A test piece of 18 mm × 10 mm × 0.5 mm was prepared by cutting to 18 mm × 10 mm. This test piece was set on an MCR rheometer (model: MCR302, manufactured by Anton Paar), melted at 200 ° C., lowered to 180 ° C., and measured for uniaxial elongational viscosity at a strain rate of 10 s −1 to obtain FIG. The graph which shows the relationship between the elapsed time shown in 1 and a uniaxial elongation viscosity was obtained, and the maximum value of the uniaxial elongation viscosity was obtained about each EVOH resin. The obtained values are shown in Table 1.
<延伸性評価>
 表1に示すEVOH樹脂を用いて、外側から順に、ポリプロピレン層(厚さ125μm)/接着層(厚さ10μm)/EVOH層(厚さ50μm)/接着層(厚さ10μm)/リプロ層(厚さ200μm)/ポリプロピレン層(厚さ105μm)の層構成のプリフォームカバー11をダイレクトブロー成形によって形成した。プリフォームカバー11をPET製のプリフォーム1に重ねて複合プリフォーム10を形成し、複合プリフォーム10を100℃に加熱した状態で延伸倍率が約7倍になるように二軸延伸ブロー成形を行って容器を形成した。得られた容器の高さ方向の中央において、周方向に均等間隔に配置された8点においてEVOH層の厚さを測定し、最大厚さ/最小厚さによって定まる厚さ比に基づいて、延伸性を以下の基準で評価した。
◎:厚さ比が1.5未満
○:厚さ比が1.5以上2.0未満
×:厚さ比が2.0以上
<Extendability evaluation>
Using EVOH resin shown in Table 1, in order from the outside, polypropylene layer (thickness 125 μm) / adhesive layer (thickness 10 μm) / EVOH layer (thickness 50 μm) / adhesive layer (thickness 10 μm) / repro layer (thickness) The preform cover 11 having a layer configuration of 200 μm) / polypropylene layer (thickness 105 μm) was formed by direct blow molding. The preform cover 11 is overlapped with the PET preform 1 to form a composite preform 10, and biaxial stretch blow molding is performed so that the stretch ratio is about 7 times when the composite preform 10 is heated to 100 ° C. Went to form a container. The thickness of the EVOH layer is measured at eight points arranged at equal intervals in the circumferential direction at the center in the height direction of the obtained container, and stretched based on the thickness ratio determined by the maximum thickness / minimum thickness. Sex was evaluated according to the following criteria.
◎: Thickness ratio is less than 1.5 ○: Thickness ratio is 1.5 or more and less than 2.0 ×: Thickness ratio is 2.0 or more
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
<考察>
 表1に示すように、一軸伸長粘度の最大値が3.0×10(Pa・s)以上である実施例では、延伸性が優れていて二軸延伸ブロー成形においてEVOH層が均一に延伸されていたが、一軸伸長粘度の最大値が3.0×10(Pa・s)未満である比較例では、延伸性が悪く、二軸延伸ブロー成形においてEVOH層が不均一に延伸されていた。
<Discussion>
As shown in Table 1, in Examples where the maximum value of the uniaxial extensional viscosity is 3.0 × 10 4 (Pa · s) or more, the extensibility is excellent, and the EVOH layer is uniformly stretched in the biaxial stretch blow molding. However, in the comparative example in which the maximum value of the uniaxial elongation viscosity is less than 3.0 × 10 4 (Pa · s), the stretchability is poor, and the EVOH layer is stretched unevenly in the biaxial stretch blow molding. It was.
1:プリフォーム、2:胴部、2a:プリフォーム小径部、2b:プリフォーム大径部、2c:大径胴部、2d:傾斜部、2e:係止部、3:口部、3a:係合部、4:挿入端、5:底部、6:挿入端近傍部位、10:複合プリフォーム、11:プリフォームカバー、12:胴部、12a:プリフォームカバー小径部、12b:プリフォームカバー大径部、12c:大径胴部、12d:傾斜部、13:被挿入端、14:反対端、15:底部、16:反対端近傍部位、17:被挿入端側部位、18:開口部、19:被挿入端近傍部位、20:反対端側部位、A:所定位置、B:直前位置、C:位置、S:切断位置、CA:中心軸、LA:距離、LB:距離 1: Preform, 2: Body part, 2a: Preform small diameter part, 2b: Preform large diameter part, 2c: Large diameter body part, 2d: Inclined part, 2e: Locking part, 3: Mouth part, 3a: Engagement part, 4: Insertion end, 5: Bottom part, 6: Site near insertion end, 10: Composite preform, 11: Preform cover, 12: Body part, 12a: Preform cover small diameter part, 12b: Preform cover Large diameter part, 12c: Large diameter body part, 12d: Inclined part, 13: Inserted end, 14: Opposite end, 15: Bottom part, 16: Opposite end part, 17: Inserted end part, 18: Opening part 19: site near the inserted end, 20: site on the opposite end side, A: predetermined position, B: previous position, C: position, S: cutting position, CA: central axis, LA: distance, LB: distance

Claims (17)

  1.  筒状のプリフォームと、筒状のプリフォームカバーを備え、
     前記プリフォームカバーは、前記プリフォームの挿入端が挿入される側の端部である被挿入端を備え、
     前記挿入端が前記被挿入端から前記プリフォームカバーに挿入されて前記被挿入端が前記プリフォームの所定位置にまで相対移動することによって前記プリフォームカバーが前記プリフォームに対して装着されるように構成され、
     前記被挿入端が前記所定位置の直前の位置である直前位置に到達するまでの第1状態での前記プリフォームと前記プリフォームカバーの間の摺動抵抗が、前記被挿入端が前記直前位置を超えた後の第2状態での前記プリフォームと前記プリフォームカバーの間の摺動抵抗よりも小さくなるように構成される、複合プリフォーム。
    It has a cylindrical preform and a cylindrical preform cover,
    The preform cover includes an insertion end that is an end portion on a side where the insertion end of the preform is inserted;
    The insert end is inserted into the preform cover from the inserted end, and the inserted end moves relative to a predetermined position of the preform so that the preform cover is attached to the preform. Composed of
    The sliding resistance between the preform and the preform cover in the first state until the inserted end reaches a position immediately before the predetermined position, and the inserted end is at the immediately preceding position. A composite preform configured to be smaller than a sliding resistance between the preform and the preform cover in the second state after exceeding.
  2.  第1状態での前記挿入端の近傍の部位である挿入端近傍部位と前記プリフォームカバーの間の摺動抵抗が、第2状態での前記挿入端近傍部位と前記プリフォームカバーの間の摺動抵抗よりも小さい、請求項1に記載の複合プリフォーム。 The sliding resistance between the insertion end vicinity part and the preform cover in the first state is a part between the insertion end vicinity part and the preform cover in the second state. The composite preform according to claim 1, wherein the composite preform is smaller than dynamic resistance.
  3.  前記プリフォームの外面形状に対する前記プリフォームカバーの内面形状の相似比を内面相似比とし、
     前記被挿入端の反対側の端部である反対端の近傍の部位を反対端近傍部位とし、
     前記反対端近傍部位よりも前記被挿入端側の部位を被挿入端側部位とすると、
     前記反対端近傍部位での内面相似比が、前記被挿入端側部位での内面相似比よりも小さい、請求項1又は請求項2に記載の複合プリフォーム。
    The similarity ratio of the inner surface shape of the preform cover to the outer surface shape of the preform is an inner surface similarity ratio,
    The site near the opposite end that is the end opposite to the inserted end is the site near the opposite end,
    When the insertion end side portion is a portion closer to the insertion end than the portion near the opposite end,
    3. The composite preform according to claim 1, wherein an inner surface similarity ratio in the vicinity of the opposite end is smaller than an inner surface similarity ratio in the inserted end side portion.
  4.  前記プリフォームカバーは、前記反対端近傍部位での肉厚が前記被挿入端側部位での肉厚よりも大きい、請求項3に記載の複合プリフォーム。 The composite preform according to claim 3, wherein the thickness of the preform cover in the vicinity of the opposite end is larger than the thickness of the inserted end side portion.
  5.  前記プリフォームの外面形状に対する前記プリフォームカバーの外面形状の相似比を外面相似比とすると、
     前記反対端近傍部位での外面相似比は、前記被挿入端側部位での外面相似比よりも小さい、請求項3又は請求項4に記載の複合プリフォーム。
    When the similarity ratio of the outer surface shape of the preform cover to the outer surface shape of the preform is the outer surface similarity ratio,
    The composite preform according to claim 3 or 4, wherein an outer surface similarity ratio in the vicinity of the opposite end is smaller than an outer surface similarity ratio in the inserted end side portion.
  6.  前記プリフォームカバーの前記被挿入端の近傍の部位を被挿入端近傍部位とすると、
     第1状態での前記プリフォームと前記被挿入端近傍部位の間の摺動抵抗が、第2状態での前記プリフォームと前記被挿入端近傍部位の間の摺動抵抗よりも小さい、請求項1~請求項5の何れか1つに記載の複合プリフォーム。
    When a portion near the inserted end of the preform cover is a portion near the inserted end,
    The sliding resistance between the preform in the first state and the portion near the insertion end is smaller than the sliding resistance between the preform in the second state and the portion near the insertion end. The composite preform according to any one of claims 1 to 5.
  7.  前記プリフォームは、プリフォーム小径部と、プリフォーム大径部を備え、
     前記プリフォーム大径部は、前記プリフォーム小径部よりも外面形状のサイズが大きく、且つ前記プリフォーム小径部よりも前記挿入端から離れた位置に配置されている、請求項1~請求項6の何れか1つに記載の複合プリフォーム。
    The preform includes a preform small diameter part and a preform large diameter part,
    The preform large-diameter portion has a larger outer surface shape than the preform small-diameter portion, and is disposed at a position farther from the insertion end than the preform small-diameter portion. A composite preform according to any one of the above.
  8.  前記プリフォームカバーは、プリフォームカバー小径部と、プリフォームカバー大径部を備え、
     前記プリフォームカバー小径部及び前記プリフォームカバー大径部は、それぞれ、前記プリフォーム小径部及び前記プリフォーム大径部に対向する位置に配置されている、請求項7に記載の複合プリフォーム。
    The preform cover includes a preform cover small diameter portion and a preform cover large diameter portion,
    The composite preform according to claim 7, wherein the preform cover small-diameter portion and the preform cover large-diameter portion are disposed at positions facing the preform small-diameter portion and the preform large-diameter portion, respectively.
  9.  前記プリフォームカバー大径部での肉厚が前記プリフォームカバー小径部での肉厚よりも大きい、請求項8に記載の複合プリフォーム。 The composite preform according to claim 8, wherein a thickness at the large diameter portion of the preform cover is larger than a thickness at the small diameter portion of the preform cover.
  10.  前記プリフォームの外面形状に対する前記プリフォームカバーの外面形状の相似比を外面相似比とすると、
     前記プリフォームカバー大径部での外面相似比は、前記プリフォームカバー小径部での外面相似比よりも小さい、請求項8又は請求項9に記載の複合プリフォーム。
    When the similarity ratio of the outer surface shape of the preform cover to the outer surface shape of the preform is the outer surface similarity ratio,
    The composite preform according to claim 8 or 9, wherein an outer surface similarity ratio at the preform cover large diameter portion is smaller than an outer surface similarity ratio at the preform cover small diameter portion.
  11.  EVOH樹脂からなるEVOH層を備えるプリフォームカバーであって、
     前記EVOH樹脂は、温度180℃、歪み速度10s-1で測定した一軸伸長粘度の最大値が3.0×10(Pa・s)以上である、プリフォームカバー。
    A preform cover having an EVOH layer made of EVOH resin,
    The EVOH resin is a preform cover having a maximum value of uniaxial elongation viscosity measured at a temperature of 180 ° C. and a strain rate of 10 s −1 of 3.0 × 10 4 (Pa · s) or more.
  12.  前記EVOH樹脂は、エチレン含有量が32mol%以下である、請求項11に記載のプリフォームカバー。 The preform cover according to claim 11, wherein the EVOH resin has an ethylene content of 32 mol% or less.
  13.  前記EVOH樹脂は、温度210℃、荷重2.16kgの条件で測定されたMFRが6g/10min以下である、請求項11又は請求項12に記載のプリフォームカバー。 The preform cover according to claim 11 or 12, wherein the EVOH resin has an MFR measured under conditions of a temperature of 210 ° C and a load of 2.16 kg of 6 g / 10 min or less.
  14.  前記EVOH層は、一対のポリオレフィン層によって挟まれている、請求項11~請求項13の何れか1つに記載のプリフォームカバー。 The preform cover according to any one of claims 11 to 13, wherein the EVOH layer is sandwiched between a pair of polyolefin layers.
  15.  前記EVOH層は、厚さが0.3~1mmである、請求項11~請求項14の何れか1つに記載のプリフォームカバー。 The preform cover according to any one of claims 11 to 14, wherein the EVOH layer has a thickness of 0.3 to 1 mm.
  16.  プリフォームと、これに重ねられたプリフォームカバーを備える複合プリフォームであって、
     前記プリフォームカバーは、請求項11~請求項15の何れか1つに記載のプリフォームカバーである、複合プリフォーム。
    A composite preform comprising a preform and a preform cover superimposed on the preform,
    The composite preform, wherein the preform cover is the preform cover according to any one of claims 11 to 15.
  17.  請求項16に記載の複合プリフォームを二軸延伸ブロー成形する工程を備える容器の製造方法。 A method for producing a container comprising a step of biaxially stretching blow molding the composite preform according to claim 16.
PCT/JP2017/029442 2016-08-26 2017-08-16 Preform cover, complex preform, manufacturing method of container WO2018037979A1 (en)

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JPH05228988A (en) * 1992-02-19 1993-09-07 Toppan Printing Co Ltd Multilayer stretch blow container and manufacture thereof
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