WO2018035732A1 - Motor rotor for use in compressor, motor for use in compressor, and compressor - Google Patents

Motor rotor for use in compressor, motor for use in compressor, and compressor Download PDF

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Publication number
WO2018035732A1
WO2018035732A1 PCT/CN2016/096478 CN2016096478W WO2018035732A1 WO 2018035732 A1 WO2018035732 A1 WO 2018035732A1 CN 2016096478 W CN2016096478 W CN 2016096478W WO 2018035732 A1 WO2018035732 A1 WO 2018035732A1
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WO
WIPO (PCT)
Prior art keywords
compression end
rotor core
rotor
compression
motor
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PCT/CN2016/096478
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French (fr)
Chinese (zh)
Inventor
坂柳智司
张巍
王玲
Original Assignee
广东美芝制冷设备有限公司
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Application filed by 广东美芝制冷设备有限公司 filed Critical 广东美芝制冷设备有限公司
Priority to PCT/CN2016/096478 priority Critical patent/WO2018035732A1/en
Publication of WO2018035732A1 publication Critical patent/WO2018035732A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/04Balancing means

Definitions

  • the present invention relates to the field of compressor manufacturing technology, and in particular to a motor rotor for a compressor, a motor for the compressor having the motor rotor for the compressor, and the motor for the compressor. compressor.
  • the balance block When the compressor is operated at a high rotational speed, the balance block agitates the refrigerant gas on the side of the compression mechanism (ie, the side of the motor facing the compression mechanism), resulting in the refrigerant on the side of the anti-compression mechanism (ie, the side of the motor facing away from the compression mechanism).
  • the separation effect of the oil contained in the gas is lowered, and the refrigerant gas containing the oil is discharged into the refrigeration cycle system, thereby reducing the amount of oil in the oil pool in the compressor.
  • the present invention aims to solve at least one of the technical problems existing in the prior art.
  • the present invention proposes a motor rotor for a compressor which can improve the refrigerant gas under the condition of ensuring the motor characteristics of the compressor even when operating at a high rotational speed.
  • the separation effect of the oil contained therein suppresses the inflow of oil in the refrigeration cycle system and ensures the amount of oil in the compressor.
  • the invention also proposes a motor for a compressor having the motor rotor for the compressor.
  • the invention also proposes a compressor having the electric machine for a compressor.
  • An electric machine rotor for a compressor includes: a rotor core having a compression end and a reverse compression end in an axial direction thereof; at least one balance block, the balance block including a mounting portion and a balance portion mounted on an end surface of at least one of a compression end and a reverse compression end of the rotor core, the balance portion being coupled to a surface of the mounting portion facing away from the end surface And extending along a circumferential direction of the rotor core, and an inclined surface inclined with respect to the end surface between the outer end surface and the outer peripheral surface of the balance portion.
  • the rotor of the motor for a compressor can suppress the agitation of the refrigerant gas and improve the refrigerant gas under the condition of ensuring the motor characteristics of the compressor, even if the rotor is operated at a high rotation speed.
  • the separation effect of the oil contained in the refrigerant suppresses the inflow of the oil in the refrigeration cycle system and ensures the amount of oil in the compressor.
  • the motor rotor for a compressor has the following additional technical features:
  • the slope extends along the length of the balance portion to two of the balance portions The end is such that the thickness of both ends of the balance portion is smaller than the thickness of the remaining portion of the balance portion.
  • the balance portion has a cross section of a right angle trapezoid.
  • the mounting portion is mounted on the rotor core by at least two rivets that are opposite in a radial direction of the rotor core.
  • the mounting portion is provided with a number of lightweight cuts that avoid the balance.
  • the weight is a non-magnetic piece.
  • the bevel is cast or forged.
  • the balance block includes: a compression end balance block disposed on an end surface of the compression end of the rotor core; a reverse compression end balance block, the reverse compression end balance The block is disposed on an end surface of the anti-compression end of the rotor core, and the inclined surface is respectively disposed on the compression end balance block and the anti-compression end balance block.
  • the motor rotor for a compressor further includes: a magnetic member having a magnetic groove penetrating the rotor core in an axial direction of the rotor core, the magnetic member being provided In the magnetic groove; a compression end cap, the compression end cap is disposed on an end surface of the compression end of the rotor core and at least a portion of the end surface of the compression end of the rotor core and the compression end balance block
  • the compression end cap covers one end of the magnetic groove;
  • the reverse compression end cap is disposed on an end surface of the anti-compression end of the rotor core and at least a portion thereof is located Between the end surface of the reverse compression end of the rotor core and the counter-compression end balance block, the reverse compression end cover covers the other end of the magnetic groove.
  • An electric machine for a compressor according to an embodiment of the second aspect of the present invention comprising: a stator; the rotor, which is a motor rotor for a compressor according to an embodiment of the first aspect of the present invention, the rotor being rotatable Grounded in the stator.
  • the motor rotor for the compressor as described above can suppress the agitation of the refrigerant gas under the condition of ensuring the characteristics of the motor even if it is operated at a high rotation speed.
  • the separation effect of the oil contained in the refrigerant gas suppresses the inflow of the oil in the refrigeration cycle system and ensures the amount of oil in the compressor.
  • a compressor includes: a housing; a compression mechanism, the compression mechanism being disposed in the housing; an oil pool for storing oil, the oil pool being disposed in the housing a motor for driving the compression mechanism, the motor being a motor for a compressor according to an embodiment of the second aspect of the present invention, the motor being disposed in the housing and drivingly coupled to the compression mechanism
  • the compression mechanism and the oil pool are both located on one side of the compression end of the rotor core, and the stator is provided with an oil passage that communicates with one side of the compression end of the rotor core and one side of the reverse compression end.
  • the motor for the compressor as described above can suppress the agitation of the refrigerant gas and improve the content of the refrigerant gas under the condition of ensuring the characteristics of the motor even when operating at a high rotation speed.
  • the separation effect of the oil suppresses the inflow of oil in the refrigeration cycle system and ensures the amount of oil in the oil pool.
  • FIG. 1 is a schematic structural view of a rotor of an electric motor for a compressor according to an embodiment of the present invention
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
  • FIG. 3 is a schematic structural view of a rotor of a motor for a compressor according to a first alternative embodiment of the present invention
  • Figure 4 is a cross-sectional view taken along line B-B of Figure 3;
  • Figure 5 is a structural schematic view of a rotor of an electric machine for a compressor in accordance with a second alternative embodiment of the present invention.
  • the weight block 200 the slope 201, the compression end weight 202, the reverse compression end weight 203, the mounting portion 210, the lightweight slit 211, the balance portion 220,
  • the rivet 300, the magnetic member 400, the compression end cap 510, and the compression end cap 520 are provided.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining “first” and “second” may include one or more of the features either explicitly or implicitly. In the description of the present invention, "a plurality” means two or more unless otherwise stated.
  • the oil in the compressor is mixed with the refrigerant gas discharged from the compression mechanism into a high temperature and high pressure state to form a mist, and the uniform or uneven gap formed by the motor stator and the motor rotor is the main passage. It flows upward to the side of the anti-compression mechanism (ie, the side of the motor that faces away from the compression mechanism).
  • a balance block is usually placed on the rotor of the motor, so that when the compressor is operated at a higher rotational speed (for example, 100 rps - 120 rps), the balance block will agitate the compression mechanism side (ie, the motor face).
  • the refrigerant gas on the side accelerates the flow rate of the refrigerant gas flowing upward, and the separation effect of the oil contained in the refrigerant gas on the side of the anti-compression mechanism is lowered, and the refrigerant gas containing the oil is discharged into the refrigeration cycle system, reducing the compression.
  • the balance block on the side of the anti-compression mechanism is usually integrally formed with the oil separator by rivets, however, when the compressor is operated at a higher rotation speed (for example, 150 rps - 240 rps), the discharge from the side of the compression mechanism is compressed.
  • the high-temperature high-pressure refrigerant gas has a high fluid resistance, and the refrigerant gas containing the oil is stirred at the outer peripheral portion and the end portion of the balance block, and is formed uniformly or not by the notch portion disposed in the motor stator and the motor stator and the motor rotor.
  • the uniform gap acts as a main passage and flows toward the side of the anti-compression mechanism, and the oil separated from the refrigerant gas on the side of the counter-compression mechanism cannot be returned to the side of the compression mechanism.
  • the invention proposes a motor rotor 1 for a compressor which is particularly suitable for high-speed operation and which can improve the refrigerant gas under the condition of ensuring the motor characteristics of the compressor.
  • the separation effect of the oil contained therein suppresses the inflow of oil in the refrigeration cycle system and ensures the amount of oil in the compressor.
  • the compressor may include a compression mechanism for compressing the refrigerant gas.
  • a motor rotor 1 for a compressor includes a rotor core 100 and at least one weight 200.
  • the rotor core 100 has a compression end and a reverse compression end in the axial direction of the rotor core 100.
  • the compression end of the rotor core 100 refers to one end of the rotor core 100 adjacent to the compression mechanism, and the rotor core
  • the reverse compression end of 100 refers to the end of the rotor core 100 that is remote from the compression mechanism.
  • the axial direction of the rotor core 100 is oriented in the up and down direction, and the upper end of the rotor core 100 is a reverse compression end and the lower end is a compression end.
  • the weights 200 may be one or plural, and each of the weights 200 includes a mounting portion 210 and a balance portion 220.
  • the mounting portion 210 is mounted on an end surface of at least one of the compression end and the reverse compression end of the rotor core 100, that is, a balance block 200 is disposed on the compression end or the reverse compression end of the rotor core 100, and the mounting portion 210 is disposed on the rotor
  • the end surface of the compression end of the iron core 100 or the end surface of the reverse compression end, or the compression end and the reverse compression end of the rotor core 100 are provided with a weight 200, and the mounting portions 210 are respectively disposed on the end faces of the compression ends of the rotor core 100. And on the end face of the reverse compression end.
  • the balance portion 220 is coupled to a surface of the mounting portion 210 facing away from the end surface, and the balance portion 220 extends in the circumferential direction of the rotor core 100.
  • the mounting portion 210 is a closed loop shape extending in the circumferential direction of the rotor core 100.
  • the inclined surface 201 inclined with respect to the end surface is provided between the outer end surface of the balance portion 220 and the outer peripheral surface, and the agitation of the refrigerant gas on the outer peripheral surface of the balance portion 220 can be suppressed.
  • the weights 200 are respectively set in the compression of the rotor core 100.
  • the inclined surface 201 is obliquely extended from the outer end surface of the balance portion 220 in the radial direction of the rotor core 100 toward the surface of the mounting portion 210, that is, the slope 201 is inclined in the up and down direction, thereby It is possible to suppress the agitation of the refrigerant gas on the upper side of the rotor core 100 (that is, on the side of the anti-compression mechanism), to enhance the separation effect of the oil contained in the refrigerant gas, and to suppress the lower side of the rotor core 100 (that is, the compression mechanism side).
  • the agitation of the refrigerant gas reduces the flow rate of the upwardly flowing refrigerant gas so that the separated oil can return to the lower side of the rotor core 100.
  • the bevel 201 can be cast or forged to facilitate molding.
  • the motor rotor 1 for a compressor can suppress the stirring of the refrigerant gas and improve the stirring of the refrigerant gas even at a high rotation speed (for example, 150 rps - 240 rps) by using the inclined surface 201 on the weight 200.
  • the separation effect of the oil contained in the refrigerant gas suppresses the inflow of the oil in the refrigeration cycle system, ensures the amount of oil in the compressor, and ensures the characteristics of the motor of the compressor since it is not necessary to enlarge the area of the notch portion of the stator of the motor. .
  • the slope 201 extends in the longitudinal direction of the balance portion 220 (ie, the circumferential direction of the rotor core 100) to both ends of the balance portion 220, so that the balance portion 220 The thickness of both ends is smaller than the thickness of the remaining portion of the balance portion 220, thereby suppressing the agitation of the refrigerant gas at both ends of the balance portion 220.
  • the cross section of the balance portion 220 may be a right-angled trapezoid, that is, the outer peripheral surface of the balance portion 220 may be a slope 201, thereby enhancing the suppression of the stirring effect of the refrigerant gas.
  • the mounting portion 210 is mounted on the rotor core 100 by at least two rivets 300 that are opposed in the radial direction of the rotor core 100, thereby implementing the weight 200.
  • Reliable assembly improves the mechanical strength of the centrifugal force of the compression mechanism of the compressor at high speeds.
  • the rivets 300 are four, and the four rivets 300 are evenly spaced along the circumferential direction of the rotor core 100 and opposed in the radial direction of the rotor core 100, so that the mechanical strength is higher.
  • the mounting portion 210 may be provided with a plurality of lightweight slits 211 avoiding the balance portion 220 , so that the center of gravity of the weight 200 can be adjusted to raise the weight of the balancing block 200 .
  • the balance effect reduces the height of the balance block 200 in the up and down direction, so that the balance block 200 of the compression end of the rotor core 100 can further suppress the agitation of the refrigerant gas on the compression mechanism side to further reduce the flow rate of the upward flowing refrigerant gas;
  • the counterweight 200 of the reverse compression end of the core 100 can further suppress the agitation of the refrigerant gas on the side of the anti-compression mechanism to further enhance the separation effect of the oil.
  • the lightweight slits 211 are one and extend along the circumferential direction of the rotor core 100; for example, as shown in FIG. 3, the lightweight slits 211 are four, and two of the four lightweight slits 211 The edges of the strips are respectively formed by three straight segments and one arc segment, and the other two lightweight slits 211 are respectively formed by the cutting process of the mounting portion 210; As shown in FIG. 5, the lightweight slits 211 are three, and the edges of one of the three lightweight slits 211 are respectively surrounded by a plurality of straight segments and a plurality of curved segments, and the remaining two lightweight slits 211 are respectively installed. The trimming process of the portion 210 is formed.
  • the weight 200 may be a non-magnetic member, so that the leakage flux of the balance block 200 as a magnetic circuit can be reduced, the effective interlinkage flux of the coil of the motor stator can be prevented from being lowered, and the deterioration of the characteristics of the motor can be suppressed.
  • the weight 200 may include a compression end weight 202 and a counter compression end weight 203, and the compression end weight 202 is disposed at the end of the compression end of the rotor core 100.
  • the reverse compression end weight 203 is disposed on the end surface of the reverse compression end of the rotor core 100, and the compression end weight 202 and the reverse compression end weight 203 are respectively provided with slopes 201.
  • the compression end weight 202 can suppress the agitation of the refrigerant gas on the compression mechanism side to reduce the flow rate of the upward flowing refrigerant gas; the reverse compression end weight 203 can suppress the agitation of the refrigerant gas on the anti-compression mechanism side to lift the oil The separation effect of the liquid.
  • the heights of the compression end weight 202 and the counter compression end weight 203 may also differ depending on the amount of eccentricity of the compression mechanism. It will also be appreciated that the shape and configuration of the compression end weight 202 and the counter compression end weight 203 may be the same or different.
  • the motor rotor 1 for a compressor may further include a magnetic member 400, a compression end cover 510, and a reverse compression end cover 520.
  • the magnetic member 400 can be a permanent magnet.
  • the rotor core 100 is provided with a magnetic groove 101 penetrating the rotor core 100 in the axial direction of the rotor core 100, and the magnetic member 400 is disposed in the magnetic groove 101.
  • the compression end cap 510 is disposed on an end surface of the compression end of the rotor core 100, and at least a portion of the compression end cap 510 is located between the end surface of the compression end of the rotor core 100 and the compression end weight 202, that is, the compression end cap The portion 510 is located between the lower end surface of the rotor core 100 and the compression end weight 202, or the compression end cover 510 is entirely located between the lower end surface of the rotor core 100 and the compression end weight 202.
  • the reverse compression end cover 520 is disposed on the end surface of the reverse compression end of the rotor core 100, and at least a portion of the reverse compression end cover 520 is located between the end surface of the reverse compression end of the rotor core 100 and the counter compression end balance block 203, that is, The reverse compression end cover 520 is partially located between the upper end surface of the rotor core 100 and the counter compression end balance block 203, or the reverse compression end cover 520 is entirely located at the lower end surface of the rotor core 100 and the counter compression end balance block 203. between.
  • the compression end cap 510 covers one end of the magnetic groove 101
  • the reverse compression end cap 520 covers the other end of the magnetic groove 101, so that the magnetic member 400 can be prevented from coming out of the magnetic groove 101.
  • the mounting portion 210 of the compression end weight block 202 can cover the lower end of the magnetic groove 101 and the mounting portion 210 of the reverse compression end weight 203 can cover the upper end of the magnetic groove 101, thereby
  • the compression end cap 510 and the reverse compression end cap 520 can be omitted, further reducing the height of the weight 200.
  • An electric machine for a compressor includes a stator and a rotor.
  • the rotor is an electric machine rotor 1 for a compressor according to an embodiment of the first aspect of the present invention, and the rotor 1 is rotatably provided in the stator.
  • the rotor 1 may be of a multi-stage configuration such as a quadrupole configuration or a hexapole configuration.
  • An electric machine for a compressor using the motor rotor 1 for a compressor as described above, that is, By operating at a high rotational speed, it is also possible to suppress the agitation of the refrigerant gas under the condition of ensuring the characteristics of the motor, improve the separation effect of the oil contained in the refrigerant gas, suppress the inflow of the oil in the refrigeration cycle system, and ensure the inside of the compressor.
  • the amount of oil is also possible to suppress the agitation of the refrigerant gas under the condition of ensuring the characteristics of the motor, improve the separation effect of the oil contained in the refrigerant gas, suppress the inflow of the oil in the refrigeration cycle system, and ensure the inside of the compressor. The amount of oil.
  • the stator may be mounted on the housing by a heat jacket or the like, the stator may include a stator core and a coil, the stator core has an annular yoke portion and a plurality of tooth portions distributed on the inner circumferential surface of the yoke portion, and the coil is A concentrated coil that is wound on a plurality of teeth.
  • the above-mentioned technical effects can also be achieved by a motor using a distributed coil coil.
  • a compressor according to an embodiment of the third aspect of the present invention includes a housing, a compression mechanism, an oil sump, and a motor.
  • the compressor may be a rotary compressor used in an appliance such as an air conditioner or a refrigerator.
  • the compression mechanism is disposed in the housing, and the compression mechanism is used to compress the refrigerant gas.
  • the oil pool is used to store oil, and the oil pool is disposed in the casing.
  • the motor is used for driving a compression mechanism.
  • the motor is a motor for a compressor according to an embodiment of the second aspect of the present invention.
  • the motor is disposed in the housing, and the motor is coupled to the compression mechanism, and the compression mechanism and the oil pool are located at the rotor core.
  • One side of the compression end ie, the compression mechanism side, that is, the lower side of the rotor core
  • the stator is provided with one side that connects the compression end of the rotor core and one side of the reverse compression end (ie, the side of the anti-compression mechanism, that is, the rotor)
  • the oil side of the upper side of the iron core refers to the cutout portion of the above stator.
  • the motor for the compressor as described above can suppress the stirring of the refrigerant gas on the upper side of the rotor core under the condition of ensuring the characteristics of the motor even when operating at a high rotation speed.
  • the refrigerant gas can repeatedly impact the coil in the stator to enhance the separation effect of the oil contained in the refrigerant gas, and at the same time, suppress the agitation of the refrigerant gas on the lower side of the rotor core, and reduce the flow rate of the refrigerant gas flowing upward through the oil passage.
  • the separated oil can be returned from the oil passage to the oil pool on the lower side of the rotor core to maintain the oil volume of the compressor.
  • mounting and "connecting” are to be understood broadly, and may be, for example, a fixed connection, a detachable connection, or an integral, unless otherwise explicitly stated and defined.
  • Ground connection it can be a mechanical connection or an electrical connection.
  • the specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Compressor (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

A motor rotor (1) for use in a compressor, a motor for use in the compressor, and the compressor. The motor rotor (1) for use in the compressor comprises a rotor iron core (100) and at least one counterbalancing block (200). The rotor iron core (100) is provided in the axial direction thereof with a compressing extremity and a decompressing extremity. The counterbalancing block (200) comprises a mount part (210) and a counterbalancing part (220). The mount part (210) is mounted on at least one end surface of the compressing extremity and the decompressing extremity of the rotor iron core (100). The counterbalancing part (220) is connected to the surface of the mount part (210) facing away from the end surface and extends in the circumferential direction of the rotor iron core (100). An oblique surface (201) inclined relative to the end surface is provided between the outer end surface and the outer circumferential surface of the counterbalancing part (220).

Description

用于压缩机的电机转子、用于压缩机的电机及压缩机Motor rotor for compressor, motor for compressor and compressor 技术领域Technical field
本发明涉及压缩机制造技术领域,尤其是涉及一种用于压缩机的电机转子、具有所述用于压缩机的电机转子的用于压缩机的电机及具有所述用于压缩机的电机的压缩机。The present invention relates to the field of compressor manufacturing technology, and in particular to a motor rotor for a compressor, a motor for the compressor having the motor rotor for the compressor, and the motor for the compressor. compressor.
背景技术Background technique
压缩机在高转速下运行时,平衡块会搅拌压缩机构侧(即电机的面向压缩机构的一侧)的冷媒气体,导致反压缩机构侧(即电机的背向压缩机构的一侧)的冷媒气体中所含的油液的分离效果下降,含有油液的冷媒气体排出到制冷循环系统中,降低了压缩机内的油池中的油液量。并且,为了将在反压缩机构侧从冷媒气体中分离出来的油液返回到压缩机构侧,需要扩大电机定子的切口部的面积,导致压缩机的电机特性降低。When the compressor is operated at a high rotational speed, the balance block agitates the refrigerant gas on the side of the compression mechanism (ie, the side of the motor facing the compression mechanism), resulting in the refrigerant on the side of the anti-compression mechanism (ie, the side of the motor facing away from the compression mechanism). The separation effect of the oil contained in the gas is lowered, and the refrigerant gas containing the oil is discharged into the refrigeration cycle system, thereby reducing the amount of oil in the oil pool in the compressor. Further, in order to return the oil separated from the refrigerant gas on the counter-compression mechanism side to the compression mechanism side, it is necessary to enlarge the area of the notch portion of the motor stator, and the motor characteristics of the compressor are lowered.
发明内容Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种用于压缩机的电机转子,所述用于压缩机的电机转子即使在高转速下运行,也能够在保证压缩机的电机特性的条件下,提高冷媒气体中所含的油液的分离效果,抑制制冷循环系统中油液的流入,保证压缩机内的油量。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a motor rotor for a compressor which can improve the refrigerant gas under the condition of ensuring the motor characteristics of the compressor even when operating at a high rotational speed. The separation effect of the oil contained therein suppresses the inflow of oil in the refrigeration cycle system and ensures the amount of oil in the compressor.
本发明还提出一种具有所述用于压缩机的电机转子的用于压缩机的电机。The invention also proposes a motor for a compressor having the motor rotor for the compressor.
本发明还提出一种具有所述用于压缩机的电机的压缩机。The invention also proposes a compressor having the electric machine for a compressor.
根据本发明第一方面实施例的用于压缩机的电机转子,包括:转子铁芯,所述转子铁芯沿其轴向具有压缩端和反压缩端;至少一个平衡块,所述平衡块包括安装部和平衡部,所述安装部安装在所述转子铁芯的压缩端和反压缩端中的至少一个的端面上,所述平衡部连接在所述安装部的背向所述端面的表面上且沿所述转子铁芯的周向延伸,所述平衡部的外端面与外周面之间具有相对于所述端面倾斜的斜面。An electric machine rotor for a compressor according to an embodiment of the first aspect of the present invention includes: a rotor core having a compression end and a reverse compression end in an axial direction thereof; at least one balance block, the balance block including a mounting portion and a balance portion mounted on an end surface of at least one of a compression end and a reverse compression end of the rotor core, the balance portion being coupled to a surface of the mounting portion facing away from the end surface And extending along a circumferential direction of the rotor core, and an inclined surface inclined with respect to the end surface between the outer end surface and the outer peripheral surface of the balance portion.
根据本发明实施例的用于压缩机的电机转子,利用平衡块上的斜面,即使在高转速下运行,也能够在保证压缩机的电机特性的条件下,抑制冷媒气体的搅拌,提高冷媒气体中所含的油液的分离效果,抑制制冷循环系统中油液的流入,保证压缩机内的油量。The rotor of the motor for a compressor according to the embodiment of the present invention can suppress the agitation of the refrigerant gas and improve the refrigerant gas under the condition of ensuring the motor characteristics of the compressor, even if the rotor is operated at a high rotation speed. The separation effect of the oil contained in the refrigerant suppresses the inflow of the oil in the refrigeration cycle system and ensures the amount of oil in the compressor.
另外,根据本发明实施例的用于压缩机的电机转子还具有如下附加的技术特征:In addition, the motor rotor for a compressor according to an embodiment of the present invention has the following additional technical features:
根据本发明的一些实施例,所述斜面沿所述平衡部的长度方向延伸至所述平衡部的两 端以使所述平衡部的两端的厚度小于所述平衡部的其余部分的厚度。According to some embodiments of the present invention, the slope extends along the length of the balance portion to two of the balance portions The end is such that the thickness of both ends of the balance portion is smaller than the thickness of the remaining portion of the balance portion.
根据本发明的一些实施例,所述平衡部的横截面为直角梯形。According to some embodiments of the invention, the balance portion has a cross section of a right angle trapezoid.
根据本发明的一些实施例,所述安装部通过至少两个在所述转子铁芯的径向上相对的铆钉安装在所述转子铁芯上。According to some embodiments of the invention, the mounting portion is mounted on the rotor core by at least two rivets that are opposite in a radial direction of the rotor core.
根据本发明的一些实施例,所述安装部上设有避开所述平衡部的若干轻量化切口。According to some embodiments of the invention, the mounting portion is provided with a number of lightweight cuts that avoid the balance.
根据本发明的一些实施例,所述平衡块为非磁性件。According to some embodiments of the invention, the weight is a non-magnetic piece.
根据本发明的一些实施例,所述斜面铸造或锻造而成。According to some embodiments of the invention, the bevel is cast or forged.
根据本发明的一些实施例,所述平衡块包括:压缩端平衡块,所述压缩端平衡块设在所述转子铁芯的压缩端的端面上;反压缩端平衡块,所述反压缩端平衡块设在所述转子铁芯的反压缩端的端面上,所述压缩端平衡块和所述反压缩端平衡块上分别设有所述斜面。According to some embodiments of the present invention, the balance block includes: a compression end balance block disposed on an end surface of the compression end of the rotor core; a reverse compression end balance block, the reverse compression end balance The block is disposed on an end surface of the anti-compression end of the rotor core, and the inclined surface is respectively disposed on the compression end balance block and the anti-compression end balance block.
进一步地,所述用于压缩机的电机转子还包括:磁性件,所述转子铁芯上设有沿所述转子铁芯的轴向贯通所述转子铁芯的磁槽,所述磁性件设在所述磁槽内;压缩端端盖,所述压缩端端盖设在所述转子铁芯的压缩端的端面上且至少一部分位于所述转子铁芯的压缩端的端面与所述压缩端平衡块之间,所述压缩端端盖封盖所述磁槽的一端;反压缩端端盖,所述反压缩端端盖设在所述转子铁芯的反压缩端的端面上且至少一部分位于所述转子铁芯的反压缩端的端面与所述反压缩端平衡块之间,所述反压缩端端盖封盖所述磁槽的另一端。Further, the motor rotor for a compressor further includes: a magnetic member having a magnetic groove penetrating the rotor core in an axial direction of the rotor core, the magnetic member being provided In the magnetic groove; a compression end cap, the compression end cap is disposed on an end surface of the compression end of the rotor core and at least a portion of the end surface of the compression end of the rotor core and the compression end balance block The compression end cap covers one end of the magnetic groove; the reverse compression end cap is disposed on an end surface of the anti-compression end of the rotor core and at least a portion thereof is located Between the end surface of the reverse compression end of the rotor core and the counter-compression end balance block, the reverse compression end cover covers the other end of the magnetic groove.
根据本发明第二方面实施例的用于压缩机的电机,包括:定子;转子,所述转子为根据本发明第一方面实施例所述的用于压缩机的电机转子,所述转子可旋转地设在所述定子内。An electric machine for a compressor according to an embodiment of the second aspect of the present invention, comprising: a stator; the rotor, which is a motor rotor for a compressor according to an embodiment of the first aspect of the present invention, the rotor being rotatable Grounded in the stator.
根据本发明实施例的用于压缩机的电机,利用如上所述的用于压缩机的电机转子,即使在高转速下运行,也能够在保证电机特性的条件下,抑制冷媒气体的搅拌,提高冷媒气体中所含的油液的分离效果,抑制制冷循环系统中油液的流入,保证压缩机内的油量。According to the motor for a compressor according to the embodiment of the present invention, the motor rotor for the compressor as described above can suppress the agitation of the refrigerant gas under the condition of ensuring the characteristics of the motor even if it is operated at a high rotation speed. The separation effect of the oil contained in the refrigerant gas suppresses the inflow of the oil in the refrigeration cycle system and ensures the amount of oil in the compressor.
根据本发明第三方面实施例的压缩机,包括:壳体;压缩机构,所述压缩机构设在所述壳体内;用于储存油液的油池,所述油池设在所述壳体内;用于驱动所述压缩机构的电机,所述电机为根据本发明第二方面实施例所述的用于压缩机的电机,所述电机设在所述壳体内且与所述压缩机构传动连接,所述压缩机构和所述油池均位于所述转子铁芯的压缩端的一侧且所述定子上设有连通所述转子铁芯的压缩端的一侧和反压缩端的一侧的油道。A compressor according to an embodiment of the third aspect of the present invention includes: a housing; a compression mechanism, the compression mechanism being disposed in the housing; an oil pool for storing oil, the oil pool being disposed in the housing a motor for driving the compression mechanism, the motor being a motor for a compressor according to an embodiment of the second aspect of the present invention, the motor being disposed in the housing and drivingly coupled to the compression mechanism The compression mechanism and the oil pool are both located on one side of the compression end of the rotor core, and the stator is provided with an oil passage that communicates with one side of the compression end of the rotor core and one side of the reverse compression end.
根据本发明实施例的压缩机,利用如上所述的用于压缩机的电机,即使在高转速下运行,也能够在保证电机特性的条件下,抑制冷媒气体的搅拌,提高冷媒气体中所含的油液的分离效果,抑制制冷循环系统中油液的流入,保证油池内的油量。According to the compressor of the embodiment of the present invention, the motor for the compressor as described above can suppress the agitation of the refrigerant gas and improve the content of the refrigerant gas under the condition of ensuring the characteristics of the motor even when operating at a high rotation speed. The separation effect of the oil suppresses the inflow of oil in the refrigeration cycle system and ensures the amount of oil in the oil pool.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。 The additional aspects and advantages of the invention will be set forth in part in the description which follows.
附图说明DRAWINGS
图1是根据本发明实施例的用于压缩机的电机转子的结构示意图;1 is a schematic structural view of a rotor of an electric motor for a compressor according to an embodiment of the present invention;
图2是沿图1中的A-A线的剖视图;Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
图3是根据本发明第一可选实施例的用于压缩机的电机转子的结构示意图;3 is a schematic structural view of a rotor of a motor for a compressor according to a first alternative embodiment of the present invention;
图4是沿图3中的B-B线的剖视图;Figure 4 is a cross-sectional view taken along line B-B of Figure 3;
图5是根据本发明第二可选实施例的用于压缩机的电机转子的结构示意图。Figure 5 is a structural schematic view of a rotor of an electric machine for a compressor in accordance with a second alternative embodiment of the present invention.
附图标记:Reference mark:
用于压缩机的电机转子1, Motor rotor 1 for a compressor,
转子铁芯100,磁槽101, Rotor core 100, magnetic slot 101,
平衡块200,斜面201,压缩端平衡块202,反压缩端平衡块203,安装部210,轻量化切口211,平衡部220,The weight block 200, the slope 201, the compression end weight 202, the reverse compression end weight 203, the mounting portion 210, the lightweight slit 211, the balance portion 220,
铆钉300,磁性件400,压缩端端盖510,反压缩端端盖520。The rivet 300, the magnetic member 400, the compression end cap 510, and the compression end cap 520.
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are intended to be illustrative of the invention and are not to be construed as limiting.
在本发明的描述中,需要理解的是,术语“长度”、“厚度”、“上”、“下”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it is to be understood that the terms "length", "thickness", "upper", "lower", "inner", "outer", "clockwise", "counterclockwise", "axial" The orientation or positional relationship of the indications, "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplified description, rather than indicating or implying the indicated device. Or the components must have a particular orientation, are constructed and operated in a particular orientation, and thus are not to be construed as limiting the invention. Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more of the features either explicitly or implicitly. In the description of the present invention, "a plurality" means two or more unless otherwise stated.
本申请基于发明人对以下事实和问题的发现和认识作出的:This application is based on the discovery and recognition of the following facts and issues by the inventors:
相关技术中的压缩机,压缩机内的油液与压缩机构排出的被压缩成高温高压状态的冷媒气体混合成雾状,并以电机定子和电机转子形成的均匀或者不均匀的空隙为主通道向上流动到反压缩机构侧(即电机的背向压缩机构的一侧)。为了对压缩机构的机械偏心量进行补正,通常在电机转子上设置平衡块,这样,压缩机在较高转速(例如100rps-120rps)下运行时,平衡块会搅拌压缩机构侧(即电机的面向压缩机构的一 侧)的冷媒气体,加快向上流动的冷媒气体的流速,导致反压缩机构侧的冷媒气体中所含的油液的分离效果下降,含有油液的冷媒气体排出到制冷循环系统中,降低了压缩机内的油池中的油液量。In the compressor of the related art, the oil in the compressor is mixed with the refrigerant gas discharged from the compression mechanism into a high temperature and high pressure state to form a mist, and the uniform or uneven gap formed by the motor stator and the motor rotor is the main passage. It flows upward to the side of the anti-compression mechanism (ie, the side of the motor that faces away from the compression mechanism). In order to correct the mechanical eccentricity of the compression mechanism, a balance block is usually placed on the rotor of the motor, so that when the compressor is operated at a higher rotational speed (for example, 100 rps - 120 rps), the balance block will agitate the compression mechanism side (ie, the motor face). One of the compression mechanisms The refrigerant gas on the side accelerates the flow rate of the refrigerant gas flowing upward, and the separation effect of the oil contained in the refrigerant gas on the side of the anti-compression mechanism is lowered, and the refrigerant gas containing the oil is discharged into the refrigeration cycle system, reducing the compression. The amount of oil in the oil pool inside the machine.
为了解决上述技术问题,通常用铆钉使反压缩机构侧的平衡块与油分离器形成一体,然而,压缩机在更高转速(例如150rps-240rps)下运行时,从压缩机构侧排出的被压缩成高温高压的冷媒气体的流体阻力较高,含有油液的冷媒气体在平衡块的外周部及端部被搅拌,并以电机定子中配置的切口部及电机定子和电机转子形成的均匀或者不均匀的空隙作为主通道,朝向反压缩机构侧流动,反压缩机构侧的从冷媒气体中分离出来的油液不能回到压缩机构侧。In order to solve the above technical problem, the balance block on the side of the anti-compression mechanism is usually integrally formed with the oil separator by rivets, however, when the compressor is operated at a higher rotation speed (for example, 150 rps - 240 rps), the discharge from the side of the compression mechanism is compressed. The high-temperature high-pressure refrigerant gas has a high fluid resistance, and the refrigerant gas containing the oil is stirred at the outer peripheral portion and the end portion of the balance block, and is formed uniformly or not by the notch portion disposed in the motor stator and the motor stator and the motor rotor. The uniform gap acts as a main passage and flows toward the side of the anti-compression mechanism, and the oil separated from the refrigerant gas on the side of the counter-compression mechanism cannot be returned to the side of the compression mechanism.
而为了将在反压缩机构侧从冷媒气体中分离出来的油液返回到压缩机构侧,需要扩大电机定子的切口部的面积,以降低从压缩机构侧向上流动的冷媒气体的流速,导致压缩机的电机特性降低。In order to return the oil separated from the refrigerant gas on the side of the anti-compression mechanism to the compression mechanism side, it is necessary to enlarge the area of the notch portion of the motor stator to reduce the flow rate of the refrigerant gas flowing upward from the compression mechanism side, resulting in a compressor. The motor characteristics are reduced.
为此,本发明提出一种用于压缩机的电机转子1,该用于压缩机的电机转子1尤其适用于高转速运行,能够在保证压缩机的电机特性的条件下,提高冷媒气体中所含的油液的分离效果,抑制制冷循环系统中油液的流入,保证压缩机内的油量。To this end, the invention proposes a motor rotor 1 for a compressor which is particularly suitable for high-speed operation and which can improve the refrigerant gas under the condition of ensuring the motor characteristics of the compressor. The separation effect of the oil contained therein suppresses the inflow of oil in the refrigeration cycle system and ensures the amount of oil in the compressor.
下面参考图1-图5描述根据本发明第一方面实施例的用于压缩机的电机转子1。其中,压缩机可以包括用于压缩冷媒气体的压缩机构。An electric motor rotor 1 for a compressor according to an embodiment of the first aspect of the present invention will be described below with reference to Figs. Wherein, the compressor may include a compression mechanism for compressing the refrigerant gas.
如图1-图5所示,根据本发明实施例的用于压缩机的电机转子1,包括转子铁芯100和至少一个平衡块200。As shown in FIGS. 1 to 5, a motor rotor 1 for a compressor according to an embodiment of the present invention includes a rotor core 100 and at least one weight 200.
具体而言,转子铁芯100沿转子铁芯100的轴向具有压缩端和反压缩端,这里,转子铁芯100的压缩端指的是转子铁芯100的邻近压缩机构的一端,转子铁芯100的反压缩端指的是转子铁芯100的远离压缩机构的一端。例如,转子铁芯100的轴向沿上下方向定向,转子铁芯100的上端为反压缩端且下端为压缩端。Specifically, the rotor core 100 has a compression end and a reverse compression end in the axial direction of the rotor core 100. Here, the compression end of the rotor core 100 refers to one end of the rotor core 100 adjacent to the compression mechanism, and the rotor core The reverse compression end of 100 refers to the end of the rotor core 100 that is remote from the compression mechanism. For example, the axial direction of the rotor core 100 is oriented in the up and down direction, and the upper end of the rotor core 100 is a reverse compression end and the lower end is a compression end.
平衡块200可以为一个,也可以为多个,其中,每个平衡块200包括安装部210和平衡部220。安装部210安装在转子铁芯100的压缩端和反压缩端中的至少一个的端面上,即,转子铁芯100的压缩端或反压缩端上设有平衡块200,安装部210设在转子铁芯100的压缩端的端面或反压缩端的端面上,或者,转子铁芯100的压缩端和反压缩端上均设有平衡块200,安装部210分别设在转子铁芯100的压缩端的端面上和反压缩端的端面上。平衡部220连接在安装部210的背向所述端面的表面上,且平衡部220沿转子铁芯100的周向延伸。例如,安装部210为沿转子铁芯100的周向延伸的闭环形。The weights 200 may be one or plural, and each of the weights 200 includes a mounting portion 210 and a balance portion 220. The mounting portion 210 is mounted on an end surface of at least one of the compression end and the reverse compression end of the rotor core 100, that is, a balance block 200 is disposed on the compression end or the reverse compression end of the rotor core 100, and the mounting portion 210 is disposed on the rotor The end surface of the compression end of the iron core 100 or the end surface of the reverse compression end, or the compression end and the reverse compression end of the rotor core 100 are provided with a weight 200, and the mounting portions 210 are respectively disposed on the end faces of the compression ends of the rotor core 100. And on the end face of the reverse compression end. The balance portion 220 is coupled to a surface of the mounting portion 210 facing away from the end surface, and the balance portion 220 extends in the circumferential direction of the rotor core 100. For example, the mounting portion 210 is a closed loop shape extending in the circumferential direction of the rotor core 100.
平衡部220的外端面与外周面之间具有相对于所述端面倾斜的斜面201,从而能够抑制冷媒气体在平衡部220的外周面的搅拌。例如,平衡块200分别设在转子铁芯100的压缩 端的端面上和反压缩端的端面上,斜面201由平衡部220的外端面沿转子铁芯100的径向向外且朝向安装部210的所述表面倾斜延伸,即斜面201沿上下方向倾斜,从而能够抑制转子铁芯100的上侧(即反压缩机构侧)的冷媒气体的搅拌,增强冷媒气体中所含的油液的分离效果,同时,抑制转子铁芯100的下侧(即压缩机构侧)的冷媒气体的搅拌,降低向上流动的冷媒气体的流速,使分离出来的油液可以回到转子铁芯100的下侧。可以理解,斜面201可以铸造或锻造而成,从而成型方便。The inclined surface 201 inclined with respect to the end surface is provided between the outer end surface of the balance portion 220 and the outer peripheral surface, and the agitation of the refrigerant gas on the outer peripheral surface of the balance portion 220 can be suppressed. For example, the weights 200 are respectively set in the compression of the rotor core 100. On the end surface of the end surface and the end surface of the reverse compression end, the inclined surface 201 is obliquely extended from the outer end surface of the balance portion 220 in the radial direction of the rotor core 100 toward the surface of the mounting portion 210, that is, the slope 201 is inclined in the up and down direction, thereby It is possible to suppress the agitation of the refrigerant gas on the upper side of the rotor core 100 (that is, on the side of the anti-compression mechanism), to enhance the separation effect of the oil contained in the refrigerant gas, and to suppress the lower side of the rotor core 100 (that is, the compression mechanism side). The agitation of the refrigerant gas reduces the flow rate of the upwardly flowing refrigerant gas so that the separated oil can return to the lower side of the rotor core 100. It can be understood that the bevel 201 can be cast or forged to facilitate molding.
由此,根据本发明实施例的用于压缩机的电机转子1,利用平衡块200上的斜面201,即使在高转速(例如,150rps-240rps)下运行,也能够抑制冷媒气体的搅拌,提高冷媒气体中所含的油液的分离效果,抑制制冷循环系统中油液的流入,保证压缩机内的油量,并且由于无需扩大电机定子的切口部的面积,从而保证了压缩机的电机的特性。Thus, the motor rotor 1 for a compressor according to the embodiment of the present invention can suppress the stirring of the refrigerant gas and improve the stirring of the refrigerant gas even at a high rotation speed (for example, 150 rps - 240 rps) by using the inclined surface 201 on the weight 200. The separation effect of the oil contained in the refrigerant gas suppresses the inflow of the oil in the refrigeration cycle system, ensures the amount of oil in the compressor, and ensures the characteristics of the motor of the compressor since it is not necessary to enlarge the area of the notch portion of the stator of the motor. .
需要说明的是,根据本发明实施例的用于压缩机的电机转子1,在较高转速(例如100rps-150rps)下运行时,仅在转子铁芯100的压缩端的端面上设置平衡块200也可以达到上述效果。可以理解,“较高转速”不高于“高转速”。It should be noted that, in the motor rotor 1 for a compressor according to an embodiment of the present invention, when operating at a higher rotational speed (for example, 100 rps - 150 rps), only the balance block 200 is disposed on the end surface of the compression end of the rotor core 100. The above effects can be achieved. It can be understood that "higher speed" is not higher than "high speed".
根据本发明的一些实施例,如图1-图5所示,斜面201沿平衡部220的长度方向(即转子铁芯100的周向)延伸至平衡部220的两端,以使平衡部220的两端的厚度小于平衡部220的其余部分的厚度,从而抑制冷媒气体在平衡部220的两端的搅拌。可选地,如图2和图4所示,平衡部220的横截面可以为直角梯形,即,平衡部220的外周面可以为斜面201,从而增强对冷媒气体的抑制搅拌效果。According to some embodiments of the present invention, as shown in FIGS. 1 to 5, the slope 201 extends in the longitudinal direction of the balance portion 220 (ie, the circumferential direction of the rotor core 100) to both ends of the balance portion 220, so that the balance portion 220 The thickness of both ends is smaller than the thickness of the remaining portion of the balance portion 220, thereby suppressing the agitation of the refrigerant gas at both ends of the balance portion 220. Alternatively, as shown in FIGS. 2 and 4, the cross section of the balance portion 220 may be a right-angled trapezoid, that is, the outer peripheral surface of the balance portion 220 may be a slope 201, thereby enhancing the suppression of the stirring effect of the refrigerant gas.
在本发明的一些实施例中,如图1-图5所示,安装部210通过至少两个在转子铁芯100的径向上相对的铆钉300安装在转子铁芯100上,从而实现平衡块200的可靠装配,提升压缩机的压缩机构在高转速运行下对离心力的机械强度。例如,铆钉300为四个,四个铆钉300沿转子铁芯100的周向均匀间隔开且在转子铁芯100的径向上两两相对,从而机械强度更高。In some embodiments of the present invention, as shown in FIGS. 1-5, the mounting portion 210 is mounted on the rotor core 100 by at least two rivets 300 that are opposed in the radial direction of the rotor core 100, thereby implementing the weight 200. Reliable assembly improves the mechanical strength of the centrifugal force of the compression mechanism of the compressor at high speeds. For example, the rivets 300 are four, and the four rivets 300 are evenly spaced along the circumferential direction of the rotor core 100 and opposed in the radial direction of the rotor core 100, so that the mechanical strength is higher.
有利地,如图1、图3和图5所示,安装部210上可以设有避开平衡部220的若干轻量化切口211,这样,可以调节平衡块200的重心,以提升平衡块200的平衡效果,降低平衡块200在上下方向上的高度,使得转子铁芯100的压缩端的平衡块200可以进一步抑制压缩机构侧的冷媒气体的搅拌,以进一步降低向上流动的冷媒气体的流速;转子铁芯100的反压缩端的平衡块200可以进一步抑制反压缩机构侧的冷媒气体的搅拌,以进一步提升油液的分离效果。Advantageously, as shown in FIG. 1 , FIG. 3 and FIG. 5 , the mounting portion 210 may be provided with a plurality of lightweight slits 211 avoiding the balance portion 220 , so that the center of gravity of the weight 200 can be adjusted to raise the weight of the balancing block 200 . The balance effect reduces the height of the balance block 200 in the up and down direction, so that the balance block 200 of the compression end of the rotor core 100 can further suppress the agitation of the refrigerant gas on the compression mechanism side to further reduce the flow rate of the upward flowing refrigerant gas; The counterweight 200 of the reverse compression end of the core 100 can further suppress the agitation of the refrigerant gas on the side of the anti-compression mechanism to further enhance the separation effect of the oil.
例如,如图1所示,轻量化切口211为一个且沿转子铁芯100的周向延伸;例如,如图3所示,轻量化切口211为四个,四个轻量化切口211中的两个的边沿分别由三个直线段和一个弧形段围成,其余两个轻量化切口211分别由安装部210的切方处理形成;又如, 如图5所示,轻量化切口211为三个,三个轻量化切口211中的一个的边沿分别由多个直线段和多个弧形段围成,其余两个轻量化切口211分别由安装部210的切方处理形成。For example, as shown in FIG. 1, the lightweight slits 211 are one and extend along the circumferential direction of the rotor core 100; for example, as shown in FIG. 3, the lightweight slits 211 are four, and two of the four lightweight slits 211 The edges of the strips are respectively formed by three straight segments and one arc segment, and the other two lightweight slits 211 are respectively formed by the cutting process of the mounting portion 210; As shown in FIG. 5, the lightweight slits 211 are three, and the edges of one of the three lightweight slits 211 are respectively surrounded by a plurality of straight segments and a plurality of curved segments, and the remaining two lightweight slits 211 are respectively installed. The trimming process of the portion 210 is formed.
优选地,平衡块200可以为非磁性件,从而可以减小以平衡块200为磁回路的泄漏磁通,防止对电机定子的线圈的有效交链磁通的降低,抑制电机的特性的降低。Preferably, the weight 200 may be a non-magnetic member, so that the leakage flux of the balance block 200 as a magnetic circuit can be reduced, the effective interlinkage flux of the coil of the motor stator can be prevented from being lowered, and the deterioration of the characteristics of the motor can be suppressed.
根据本发明的一些实施例,如图1-图4所示,平衡块200可以包括压缩端平衡块202和反压缩端平衡块203,压缩端平衡块202设在转子铁芯100的压缩端的端面上,反压缩端平衡块203设在转子铁芯100的反压缩端的端面上,压缩端平衡块202和反压缩端平衡块203上分别设有斜面201。由此,压缩端平衡块202可以抑制压缩机构侧的冷媒气体的搅拌,以降低向上流动的冷媒气体的流速;反压缩端平衡块203可以抑制反压缩机构侧的冷媒气体的搅拌,以提升油液的分离效果。According to some embodiments of the present invention, as shown in FIGS. 1-4, the weight 200 may include a compression end weight 202 and a counter compression end weight 203, and the compression end weight 202 is disposed at the end of the compression end of the rotor core 100. The reverse compression end weight 203 is disposed on the end surface of the reverse compression end of the rotor core 100, and the compression end weight 202 and the reverse compression end weight 203 are respectively provided with slopes 201. Thereby, the compression end weight 202 can suppress the agitation of the refrigerant gas on the compression mechanism side to reduce the flow rate of the upward flowing refrigerant gas; the reverse compression end weight 203 can suppress the agitation of the refrigerant gas on the anti-compression mechanism side to lift the oil The separation effect of the liquid.
可以理解,根据压缩机构的偏心量的不同,压缩端平衡块202和反压缩端平衡块203的高度也会不同。还可以理解的是,压缩端平衡块202和反压缩端平衡块203的形状和结构可以相同也可以不同。It can be understood that the heights of the compression end weight 202 and the counter compression end weight 203 may also differ depending on the amount of eccentricity of the compression mechanism. It will also be appreciated that the shape and configuration of the compression end weight 202 and the counter compression end weight 203 may be the same or different.
进一步地,如图1-图5所示,用于压缩机的电机转子1还可以包括磁性件400、压缩端端盖510和反压缩端端盖520。其中,磁性件400可以为永磁体。转子铁芯100上设有沿转子铁芯100的轴向贯通转子铁芯100的磁槽101,磁性件400设在磁槽101内。压缩端端盖510设在转子铁芯100的压缩端的端面上,且压缩端端盖510的至少一部分位于转子铁芯100的压缩端的端面与压缩端平衡块202之间,即,压缩端端盖510部分位于转子铁芯100的下端面与压缩端平衡块202之间,或者,压缩端端盖510全部位于转子铁芯100的下端面与压缩端平衡块202之间。反压缩端端盖520设在转子铁芯100的反压缩端的端面上,且反压缩端端盖520的至少一部分位于转子铁芯100的反压缩端的端面与反压缩端平衡块203之间,即,反压缩端端盖520部分位于转子铁芯100的上端面与反压缩端平衡块203之间,或者,反压缩端端盖520全部位于转子铁芯100的下端面与反压缩端平衡块203之间。如此,压缩端端盖510封盖磁槽101的一端,反压缩端端盖520封盖磁槽101的另一端,从而能够避免磁性件400从磁槽101中脱出。Further, as shown in FIGS. 1 to 5, the motor rotor 1 for a compressor may further include a magnetic member 400, a compression end cover 510, and a reverse compression end cover 520. Wherein, the magnetic member 400 can be a permanent magnet. The rotor core 100 is provided with a magnetic groove 101 penetrating the rotor core 100 in the axial direction of the rotor core 100, and the magnetic member 400 is disposed in the magnetic groove 101. The compression end cap 510 is disposed on an end surface of the compression end of the rotor core 100, and at least a portion of the compression end cap 510 is located between the end surface of the compression end of the rotor core 100 and the compression end weight 202, that is, the compression end cap The portion 510 is located between the lower end surface of the rotor core 100 and the compression end weight 202, or the compression end cover 510 is entirely located between the lower end surface of the rotor core 100 and the compression end weight 202. The reverse compression end cover 520 is disposed on the end surface of the reverse compression end of the rotor core 100, and at least a portion of the reverse compression end cover 520 is located between the end surface of the reverse compression end of the rotor core 100 and the counter compression end balance block 203, that is, The reverse compression end cover 520 is partially located between the upper end surface of the rotor core 100 and the counter compression end balance block 203, or the reverse compression end cover 520 is entirely located at the lower end surface of the rotor core 100 and the counter compression end balance block 203. between. Thus, the compression end cap 510 covers one end of the magnetic groove 101, and the reverse compression end cap 520 covers the other end of the magnetic groove 101, so that the magnetic member 400 can be prevented from coming out of the magnetic groove 101.
可以理解,如图3-图5所示,压缩端平衡块202的安装部210可以封盖磁槽101的下端且反压缩端平衡块203的安装部210可以封盖磁槽101的上端,从而可以省去压缩端端盖510和反压缩端端盖520,进一步降低平衡块200的高度。It can be understood that, as shown in FIG. 3 to FIG. 5, the mounting portion 210 of the compression end weight block 202 can cover the lower end of the magnetic groove 101 and the mounting portion 210 of the reverse compression end weight 203 can cover the upper end of the magnetic groove 101, thereby The compression end cap 510 and the reverse compression end cap 520 can be omitted, further reducing the height of the weight 200.
根据本发明第二方面实施例的用于压缩机的电机,包括定子和转子。An electric machine for a compressor according to an embodiment of the second aspect of the present invention includes a stator and a rotor.
具体而言,转子为根据本发明第一方面实施例所述的用于压缩机的电机转子1,转子1可旋转地设在定子内。可选地,转子1可以为诸如四极构造或六极构造等多级构造。Specifically, the rotor is an electric machine rotor 1 for a compressor according to an embodiment of the first aspect of the present invention, and the rotor 1 is rotatably provided in the stator. Alternatively, the rotor 1 may be of a multi-stage configuration such as a quadrupole configuration or a hexapole configuration.
根据本发明实施例的用于压缩机的电机,利用如上所述的用于压缩机的电机转子1,即 使在高转速下运行,也能够在保证电机特性的条件下,抑制冷媒气体的搅拌,提高冷媒气体中所含的油液的分离效果,抑制制冷循环系统中油液的流入,保证压缩机内的油量。An electric machine for a compressor according to an embodiment of the present invention, using the motor rotor 1 for a compressor as described above, that is, By operating at a high rotational speed, it is also possible to suppress the agitation of the refrigerant gas under the condition of ensuring the characteristics of the motor, improve the separation effect of the oil contained in the refrigerant gas, suppress the inflow of the oil in the refrigeration cycle system, and ensure the inside of the compressor. The amount of oil.
其中,定子可以通过热套等方式安装在壳体上,定子可以包括定子铁芯和线圈,定子铁芯具有环形的轭部和分布在轭部的内周面上的多个齿部,线圈为绕制在多个齿部上的集中卷线圈。当然,采用分布卷线圈的电机也可以达到上述技术效果。Wherein, the stator may be mounted on the housing by a heat jacket or the like, the stator may include a stator core and a coil, the stator core has an annular yoke portion and a plurality of tooth portions distributed on the inner circumferential surface of the yoke portion, and the coil is A concentrated coil that is wound on a plurality of teeth. Of course, the above-mentioned technical effects can also be achieved by a motor using a distributed coil coil.
根据本发明第三方面实施例的压缩机,包括壳体、压缩机构、油池和电机。A compressor according to an embodiment of the third aspect of the present invention includes a housing, a compression mechanism, an oil sump, and a motor.
具体而言,压缩机可以为旋转式压缩机,压缩机用于诸如空调或冰箱等电器中。压缩机构设在壳体内,压缩机构用于压缩冷媒气体。油池用于储存油液,油池设在壳体内。电机用于驱动压缩机构,电机为根据本发明第二方面实施例的用于压缩机的电机,电机设在壳体内,且电机与压缩机构传动连接,压缩机构和油池均位于转子铁芯的压缩端的一侧(即压缩机构侧,也即转子铁芯的下侧),且定子上设有连通转子铁芯的压缩端的一侧和反压缩端的一侧(即反压缩机构侧,也即转子铁芯的上侧)的油道。这里,油道指的是上述定子的切口部。Specifically, the compressor may be a rotary compressor used in an appliance such as an air conditioner or a refrigerator. The compression mechanism is disposed in the housing, and the compression mechanism is used to compress the refrigerant gas. The oil pool is used to store oil, and the oil pool is disposed in the casing. The motor is used for driving a compression mechanism. The motor is a motor for a compressor according to an embodiment of the second aspect of the present invention. The motor is disposed in the housing, and the motor is coupled to the compression mechanism, and the compression mechanism and the oil pool are located at the rotor core. One side of the compression end (ie, the compression mechanism side, that is, the lower side of the rotor core), and the stator is provided with one side that connects the compression end of the rotor core and one side of the reverse compression end (ie, the side of the anti-compression mechanism, that is, the rotor) The oil side of the upper side of the iron core. Here, the oil passage refers to the cutout portion of the above stator.
根据本发明实施例的压缩机,利用如上所述的用于压缩机的电机,即使在高转速下运行,也能够在保证电机特性的条件下,抑制转子铁芯的上侧的冷媒气体的搅拌,冷媒气体可以反复冲击定子中的线圈,增强冷媒气体中所含的油液的分离效果,同时,抑制转子铁芯的下侧的冷媒气体的搅拌,降低通过油道向上流动的冷媒气体的流速,使分离出来的油液可以从油道回到转子铁芯的下侧的油池内,维持压缩机的油量。According to the compressor of the embodiment of the present invention, the motor for the compressor as described above can suppress the stirring of the refrigerant gas on the upper side of the rotor core under the condition of ensuring the characteristics of the motor even when operating at a high rotation speed. The refrigerant gas can repeatedly impact the coil in the stator to enhance the separation effect of the oil contained in the refrigerant gas, and at the same time, suppress the agitation of the refrigerant gas on the lower side of the rotor core, and reduce the flow rate of the refrigerant gas flowing upward through the oil passage. The separated oil can be returned from the oil passage to the oil pool on the lower side of the rotor core to maintain the oil volume of the compressor.
根据本发明实施例的压缩机的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the compressor in accordance with embodiments of the present invention are known to those of ordinary skill in the art and will not be described in detail herein.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "mounting" and "connecting" are to be understood broadly, and may be, for example, a fixed connection, a detachable connection, or an integral, unless otherwise explicitly stated and defined. Ground connection; it can be a mechanical connection or an electrical connection. The specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“可选实施例”、“示例”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "optional embodiment", "example" or "some examples" and the like means a specific description in connection with the embodiment or example A feature, structure, material or feature is included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。 While the embodiments of the present invention have been shown and described, the embodiments of the invention may The scope of the invention is defined by the claims and their equivalents.

Claims (11)

  1. 一种用于压缩机的电机转子,其特征在于,包括:An electric machine rotor for a compressor, comprising:
    转子铁芯,所述转子铁芯沿其轴向具有压缩端和反压缩端;a rotor core having a compression end and a reverse compression end in an axial direction thereof;
    至少一个平衡块,所述平衡块包括安装部和平衡部,所述安装部安装在所述转子铁芯的压缩端和反压缩端中的至少一个的端面上,所述平衡部连接在所述安装部的背向所述端面的表面上且沿所述转子铁芯的周向延伸,所述平衡部的外端面与外周面之间具有相对于所述端面倾斜的斜面。At least one weight, the balance block including a mounting portion and a balance portion, the mounting portion being mounted on an end surface of at least one of a compression end and a reverse compression end of the rotor core, the balance portion being coupled to the A surface of the mounting portion facing away from the end surface extends along a circumferential direction of the rotor core, and an inclined surface inclined with respect to the end surface between the outer end surface and the outer peripheral surface of the balance portion.
  2. 根据权利要求1所述的用于压缩机的电机转子,其特征在于,所述斜面沿所述平衡部的长度方向延伸至所述平衡部的两端以使所述平衡部的两端的厚度小于所述平衡部的其余部分的厚度。The motor rotor for a compressor according to claim 1, wherein the slope extends to a length of the balance portion to both ends of the balance portion such that a thickness of both ends of the balance portion is smaller than The thickness of the remainder of the balance.
  3. 根据权利要求1所述的用于压缩机的电机转子,其特征在于,所述平衡部的横截面为直角梯形。The motor rotor for a compressor according to claim 1, wherein the balance portion has a right-angled trapezoidal cross section.
  4. 根据权利要求1所述的用于压缩机的电机转子,其特征在于,所述安装部通过至少两个在所述转子铁芯的径向上相对的铆钉安装在所述转子铁芯上。The motor rotor for a compressor according to claim 1, wherein said mounting portion is mounted on said rotor core by at least two rivets opposed to each other in a radial direction of said rotor core.
  5. 根据权利要求1所述的用于压缩机的电机转子,其特征在于,所述安装部上设有避开所述平衡部的若干轻量化切口。The motor rotor for a compressor according to claim 1, wherein the mounting portion is provided with a plurality of lightweight slits that avoid the balance portion.
  6. 根据权利要求1所述的用于压缩机的电机转子,其特征在于,所述平衡块为非磁性件。The motor rotor for a compressor according to claim 1, wherein the weight is a non-magnetic member.
  7. 根据权利要求1所述的用于压缩机的电机转子,其特征在于,所述斜面铸造或锻造而成。The motor rotor for a compressor according to claim 1, wherein the slope is cast or forged.
  8. 根据权利要求1-7中任一项所述的用于压缩机的电机转子,其特征在于,所述平衡块包括:The motor rotor for a compressor according to any one of claims 1 to 7, wherein the weighting block comprises:
    压缩端平衡块,所述压缩端平衡块设在所述转子铁芯的压缩端的端面上;a compression end balance block, the compression end balance block being disposed on an end surface of the compression end of the rotor core;
    反压缩端平衡块,所述反压缩端平衡块设在所述转子铁芯的反压缩端的端面上,所述压缩端平衡块和所述反压缩端平衡块上分别设有所述斜面。And a reverse compression end balance block, wherein the reverse compression end balance block is disposed on an end surface of the reverse compression end of the rotor core, and the inclined surface is respectively disposed on the compression end balance block and the reverse compression end balance block.
  9. 根据权利要求8所述的用于压缩机的电机转子,其特征在于,还包括:The motor rotor for a compressor according to claim 8, further comprising:
    磁性件,所述转子铁芯上设有沿所述转子铁芯的轴向贯通所述转子铁芯的磁槽,所述磁性件设在所述磁槽内;a magnetic member, the rotor core is provided with a magnetic groove penetrating the rotor core along an axial direction of the rotor core, and the magnetic member is disposed in the magnetic groove;
    压缩端端盖,所述压缩端端盖设在所述转子铁芯的压缩端的端面上且至少一部分位于所述转子铁芯的压缩端的端面与所述压缩端平衡块之间,所述压缩端端盖封盖所述磁槽的一端; a compression end cap, the compression end cap being disposed on an end surface of the compression end of the rotor core and at least a portion being located between an end surface of the compression end of the rotor core and the compression end balance block, the compression end An end cap covers one end of the magnetic groove;
    反压缩端端盖,所述反压缩端端盖设在所述转子铁芯的反压缩端的端面上且至少一部分位于所述转子铁芯的反压缩端的端面与所述反压缩端平衡块之间,所述反压缩端端盖封盖所述磁槽的另一端。a reverse compression end cap disposed on an end surface of the reverse compression end of the rotor core and at least partially located between an end surface of the reverse compression end of the rotor core and the counter-compression end balance block The reverse compression end cap covers the other end of the magnetic groove.
  10. 一种用于压缩机的电机,其特征在于,包括:A motor for a compressor, comprising:
    定子;stator;
    转子,所述转子为根据权利要求1-9中任一项所述的用于压缩机的电机转子,所述转子可旋转地设在所述定子内。A rotor for an electric machine rotor for a compressor according to any one of claims 1 to 9, the rotor being rotatably disposed within the stator.
  11. 一种压缩机,其特征在于,包括:A compressor, comprising:
    壳体;case;
    压缩机构,所述压缩机构设在所述壳体内;a compression mechanism, the compression mechanism being disposed in the housing;
    用于储存油液的油池,所述油池设在所述壳体内;An oil pool for storing oil, the oil pool being disposed in the casing;
    用于驱动所述压缩机构的电机,所述电机为根据权利要求10所述的用于压缩机的电机,所述电机设在所述壳体内且与所述压缩机构传动连接,所述压缩机构和所述油池均位于所述转子铁芯的压缩端的一侧且所述定子上设有连通所述转子铁芯的压缩端的一侧和反压缩端的一侧的油道。 a motor for driving the compression mechanism, the motor being the motor for a compressor according to claim 10, the motor being disposed in the housing and drivingly coupled to the compression mechanism, the compression mechanism And the oil pool are located on one side of the compression end of the rotor core and the stator is provided with an oil passage that communicates with one side of the compression end of the rotor core and one side of the reverse compression end.
PCT/CN2016/096478 2016-08-24 2016-08-24 Motor rotor for use in compressor, motor for use in compressor, and compressor WO2018035732A1 (en)

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