WO2017219599A1

WO2017219599A1 - Flame laminating machine

Info

Publication number: WO2017219599A1
Application number: PCT/CN2016/106971
Authority: WO
Inventors: 郭峰; 王�华; 陈旭
Original assignee: 江苏金峰轻工装备有限公司
Priority date: 2016-06-22
Filing date: 2016-11-23
Publication date: 2017-12-28
Also published as: CN106042608A; JP3221878U

Abstract

A flame laminating machine having high production efficiency comprises: a machine frame (1); a sponge roll unwinding device (2) and a plurality of sponge guiding rollers (21) arranged at an upper portion of the machine frame (1); and a middle laminating roller (3) arranged at a middle portion of the machine frame (1), and rotatably disposed in a middle bearing base (5) via a middle shaft (4). The middle bearing base (5) is fixedly disposed at the machine frame (1). An upper laminating roller (6) operating together with the middle laminating roller (3) is arranged at an upper portion of the middle laminating roller (3). The upper laminating roller (6) is rotatably disposed at an upper bearing base (8) via an upper shaft (7). The upper bearing base (8) is fixedly disposed at an upper support (9). Upper sliding tracks (10) are disposed at two sides of the machine frame (1). Two ends of the upper support (9) are slidably disposed at the upper sliding tracks (10) via upper sliding blocks (11). An upper screw cover (12) is disposed at an upper end of the upper support (9). An upper gearmotor (13) is disposed at an upper end of the machine frame (1). An upper screw (15) matching with the upper screw cover (12) is disposed at an electrical motor shaft (14) of the upper gearmotor (13).

Description

Flame laminating machine

Technical field

The present invention relates to a composite device, and more particularly to a flame composite machine.

Background technique

Composite materials are widely used in automotive interiors, industrial textiles, household products, medical protection and other industries. At present, flame compounding is a kind of environmental protection, energy saving and good fitting effect in various composite processes. The existing flame compounding machines are mostly simple models, which are used for the compounding of two layers of materials, such as sponges and cloths or sponges. Composite with mesh cloth, and for some special fabrics, it usually needs three kinds of one-time composite processing. The traditional composite method is the first time of compounding and the second time, and it needs to be compounded twice, which is not only labor intensive. The efficiency is low, and the defective product is high and the loss is large. At the same time, the gap between the composite composite roller of the flame compounding machine cannot be adjusted, and the composite material with different thickness cannot be adapted, and the limitation is relatively large, and the existing flame compounding machine is In the process of composite combustion, a variety of harmful exhaust gases will be generated. If it cannot be discharged in time, it will seriously affect the working environment and even cause damage to the health of workers.

Summary of the invention

The technical problem to be solved by the present invention is to provide a flame compounding machine with high production efficiency.

In order to solve the above technical problem, the technical solution adopted by the present invention is: a flame laminating machine comprising: a frame, a sponge unwinding device and a plurality of sponge guiding rollers are disposed at an upper end of the frame, The middle portion of the frame is provided with a middle composite roller, and the middle composite roller is disposed in the middle bearing housing through the central rotating shaft. The middle bearing housing is fixedly disposed on the frame, and the upper end of the middle composite roller is disposed at the upper end of the frame. Cooperating upper composite roller, the upper composite roller is disposed on the upper bearing seat by rotation of the upper rotating shaft, the upper bearing seat is fixedly disposed on the upper supporting frame, and upper sliding rails are disposed on both sides of the upper end of the frame. Two sides of the upper support frame are respectively slidably disposed in the upper slide rail by an upper slider, an upper threaded sleeve is disposed at an upper end of the upper support frame, and an upper reduction motor is disposed at an upper end of the upper frame. The motor shaft of the reduction motor is provided with an upper screw that cooperates with the upper sleeve, and a lower composite roller is disposed at a lower end of the middle composite roller, and the lower composite roller is disposed at a lower bearing by a lower shaft. The lower bearing seat is fixedly disposed on the lower support frame, and a sliding rail is disposed on both sides of the lower end of the frame, and two sides of the lower support frame are respectively slidably disposed in the sliding rail through the lower slider a lower threaded sleeve is disposed at a lower end of the upper support frame, a lower speed reducing motor is disposed at a lower end of the frame, and a lower screw matched with the lower threaded sleeve is disposed on a motor shaft of the lower speed reducing motor, a first flame burner and a first composite fabric unwinding device are disposed on the frame on the right side of the middle composite roller, and a plurality of first composites are uniformly disposed between the first composite fabric unwinding device and the middle composite roller a fabric guiding roller, wherein a second flame burner and a second composite fabric unwinding device are disposed on the frame on the left side of the lower composite roller, and are evenly disposed between the second fabric unwinding device and the lower composite roller a plurality of second fabric guiding rollers, a plurality of discharging guide rollers are evenly disposed at a lower end of the frame, and the first smoke removing device and the second matching with the first flame burner are respectively disposed on the frame a second smoke removing device in which the flame burners cooperate with each other, The upper ends of the first smoke removing device and the second smoke removing device are respectively connected to the main smoking pipe, and the main smoking pipe is connected to the air inlet of the smoking fan, and the air outlet of the smoking fan is connected with the chimney. The chimney is provided with a flue gas purification device, and the first de-smoke device and the second de-smoke device have the same structure, and the structure of the first de-smoke device comprises: disposed on the upper flame frame of the first flame burner An upper baffle and a side baffle respectively disposed on the two sides of the flame burner, wherein the upper baffle is provided with an upper trapezoidal smoking cavity that cooperates with the first flame burner, and the upper trapezoidal smoking cavity passes The upper smoking pipe is in communication with the main smoking pipe, and a side trapezoidal smoking cavity that cooperates with the first flame burner is disposed in the side baffle, and the side trapezoidal smoking cavity is respectively connected to the upper smoking pipe through the side smoking pipe. through.

The invention has the advantages that the above-mentioned flame laminating machine can double the three layers of materials at the same time by using the double-fired composite, and avoids the traditional composite method of the first time and the second time, which can greatly reduce the labor intensity and improve the production. Efficiency, at the same time, it can adjust the gap between the composite rolls at any time, can adapt to the composite materials with different thickness, wide application range, convenient use, and can absorb, purify and discharge the harmful flue gas generated in the composite flame compounding process. Safe and environmentally friendly, providing a healthy working environment for staff.

DRAWINGS

Figure 1 is a schematic view showing the structure of a flame composite machine of the present invention.

Figure 2 is a side elevational view showing the mounting structure of the upper composite roll, the middle composite roll and the lower composite roll of Figure 1.

3 is a side elevational, enlarged view of the first smoke removing device of FIG. 1.

In the figure: 1, frame, 2, sponge unwinding device, 21, sponge guide roller, 3, middle composite roller, 4, middle shaft, 5, middle bearing seat, 6, upper composite roller, 7, upper shaft, 8 , upper bearing seat, 9, upper support frame, 10, upper rail, 11, upper slider, 12, upper threaded sleeve, 13, upper geared motor, 14, motor shaft, 15, upper screw, 16, lower composite roller , 17, lower shaft, 18, lower bearing seat, 19, lower support frame, 20, lower rail, 21, lower slider, 22, lower threaded sleeve, 23, lower gear motor, 24, motor shaft, 25, lower screw , 26, first flame burner, 27, first composite fabric unwinding device, 28, first composite fabric guiding roller, 29, second flame burner, 30, second composite fabric unwinding device, 31, second Fabric guiding roller, 32, discharge guiding roller, 33, first smoke removing device, 331, upper baffle, 332, side baffle, 333, upper trapezoidal smoking chamber, 334, upper smoking pipe, 335, side trapezoidal smoking chamber , 336, side smoking pipe, 34, second smoke removal device, 35, main smoking pipe, 36, smoking fan, 37, chimney, 38, flue gas purification device.

detailed description

The details of the present invention are described in detail below with reference to the accompanying drawings and specific embodiments.

As shown in FIG. 1 , FIG. 2 and FIG. 3 , the flame laminating machine comprises: a frame 1 , at the upper end of which is provided a sponge unwinding device 2 and a plurality of sponge guiding rollers 21 , in the frame 1 The middle portion is provided with a middle composite roller 3, which is disposed in the middle bearing housing 5 by rotation of the central rotating shaft 4, and the middle bearing housing 5 is fixedly disposed on the frame 1, in the middle composite roller 3 The upper end is provided with an upper composite roller 6 that cooperates with it, and the upper composite roller 6 is rotatably disposed on the upper bearing housing 8 by the upper rotating shaft 7 The upper bearing block 8 is fixedly disposed on the upper support frame 9. On the two sides of the upper end of the frame 1, an upper slide rail 10 is disposed, and two sides of the upper support frame 9 are respectively slidably disposed through the upper slider 11 In the upper rail 10, an upper threaded sleeve 12 is disposed at an upper end of the upper support frame 9, and an upper reduction motor 13 is disposed at an upper end of the upper frame 1, and is disposed on a motor shaft 14 of the upper reduction motor 13 There is an upper screw 15 that cooperates with the upper threaded sleeve 12, and a lower composite roller 16 is provided at the lower end of the intermediate composite roller 3, and the lower composite roller 16 is rotatably disposed on the lower bearing housing 18 via the lower rotating shaft 17. The lower bearing block 18 is fixedly disposed on the lower support frame 19, and the lower side of the lower end of the frame 1 is provided with a down rail 20, and the two sides of the lower support frame 19 are respectively slidably disposed by the lower slider 21 In the rail 20, a lower threaded sleeve 22 is disposed at a lower end of the upper support frame 19, and a lower reduction motor 23 is disposed at a lower end of the frame 1, and a motor shaft 24 of the lower reduction motor 23 is disposed with The lower screw 25 that the lower threaded sleeve 22 cooperates with is disposed on the frame 1 on the right side of the middle composite roller 3 The flame burner 26 and the first composite fabric unwinding device 27 are uniformly disposed between the first composite fabric unwinding device 27 and the middle composite roller 3 with a plurality of first composite fabric guiding rollers 28, and the lower composite roller A second flame burner 29 and a second composite fabric unwinding device 30 are disposed on the frame 1 on the left side of the 16 , and a plurality of second fabrics are evenly disposed between the second fabric unwinding device 27 and the lower composite roller 16 The guide roller 31 is uniformly provided with a plurality of discharge guide rollers 32 at the lower end of the frame 1, and the first smoke removing device 33 and the first flame burner 26 are respectively disposed on the frame 1 and The second flame removing device 29 cooperates with the second smoke removing device 34, and the upper ends of the first smoke removing device 33 and the second smoke removing device 34 are respectively connected to the main smoking pipe 35, the main suction The smoke duct 35 is connected to the air inlet of the smoking fan 36, and the air outlet of the smoking fan 36 is connected to the chimney 37. The chimney 37 is provided with a flue gas cleaning device 38, and the first smoke removing device 33 is provided. The structure of the first smoke removing device 33 includes: an upper baffle 331 disposed on the upper end frame 1 of the first flame burner 26 and two disposed on the flame burner 26, respectively. a side baffle 332 on the side frame 1 is disposed in the upper baffle 331 with an upper trapezoidal smoking chamber 333 that cooperates with the first flame burner 26, and the upper trapezoidal smoking chamber 333 passes through the upper smoking pipe 334. The main smoking ducts 35 are connected to each other, and a side trapezoidal smoking chamber 335 which cooperates with the first flame burner 26 is disposed in the side baffle 332, and the side trapezoidal smoking chamber 335 passes through the side smoking duct 336 and smokes respectively. The conduits 334 are in communication.

When the flame laminating machine is used, the material sponge is unwound through the sponge unwinding device 2 and then passes through a plurality of sponge guiding rollers 21 to enter between the upper composite roller 6 and the middle composite roller 3, and the first layer of composite fabric passes from the right side of the frame 1 After the first composite fabric unwinding device 27 is unwound, it enters between the upper composite roller 6 and the middle composite roller 3 through the first composite fabric guiding roller 28, and the first composite fabric passes through the first flame burner 26 on the right side of the frame 1. After combustion, it is composited with the material sponge, and the composite double-layer composite material enters between the middle composite roll 3 and the lower composite roll 16, and the second layer composite fabric is unwound from the left side of the frame 1 through the second composite fabric unwinding device 30. After that, the second fabric guiding roller 31 enters between the middle composite roller 3 and the lower composite roller 16, and the second composite fabric is burned through the second flame burner 29 on the left side of the frame 1 and the material sponge and the first layer composite fabric. The composite, composite finished three-layer composite finished product passes through a plurality of discharge guiding rollers 32 at the lower end of the frame 1. Three-in-one composite molding of three materials is realized outside the export frame 1. When the first smoke removing device 33 performs smoke removal on the first flame burner 26, the smoking fan 36 is activated, and the first flame burner 26 burns the composite material to generate harmful exhaust gas, and the harmful exhaust gas enters the upper baffle from above. The upper trapezoidal smoking chamber 333 in the 331 enters into the side trapezoidal smoking chamber 335 in the side baffle 332 from the side, and the harmful exhaust gas entering the upper trapezoidal smoking chamber 333 enters the main smoking duct 35 through the upper smoking duct 334. The harmful exhaust gas entering the side trapezoidal smoking chamber 335 enters the upper smoking pipe 334 through the smoking pipe 336 and then enters the column smoking pipe 335. The smoking fan 36 draws harmful exhaust gas into the flue gas cleaning device 38 for evolution. It is then discharged from the chimney 37. The second de-smoke device 33 and the second de-smoke device 34 are identical in structure, and the second de-smoke device 34 performs de-mesh removal on the second flame burner 29.

When the composite roller gap of the above-mentioned flame compounding machine is adjusted, when the gap between the upper composite roller 6 and the middle composite roller 3 is adjusted, the upper reduction motor 13 is activated, and the motor shaft 14 of the upper reduction motor 13 drives the upper screw 15 to rotate. The screw sleeve 12 is displaced up and down on the upper screw 15 which cooperates with the upper screw sleeve 12, and the upper threaded sleeve 12 drives the upper support frame 9 to move up and down. The upper support frame 9 slides in the upper slide rail 10 through the upper slider 11, and the upper support frame 9 drives The upper bearing block 8 moves up and down, and the upper bearing seat 8 drives the upper rotating shaft 7 to move up and down, thereby driving the upper composite roller 6 to move up and down to adjust the gap between the upper composite roller 6 and the middle composite roller 3 to adapt to the composite material with different thickness; When the gap between the lower composite roller 16 and the middle composite roller 3 is adjusted, the lower reduction motor 23 is activated, and the motor shaft 24 of the lower reduction motor 23 drives the lower screw 25 to rotate, and the lower sleeve 22 is on the lower screw 25 that cooperates with it. The upper and lower displacements are generated, and the lower threaded sleeve 22 drives the lower support frame 19 up and down Moving, the lower support frame 19 slides in the lower rail 20 through the lower slider 21, the lower support frame 19 drives the lower bearing housing 18 to move up and down, and the lower bearing housing 8 drives the lower shaft 17 to move up and down, thereby driving the lower composite 16 to move up and down to adjust The gap between the lower composite roll 16 and the middle composite roll 3 is adapted to the composite material of different thickness;

The above-mentioned flame laminating machine can double the three layers of materials at the same time by using the double-fired composite, and avoids the traditional composite method of the first time and the second time, which can greatly reduce the labor intensity, improve the production efficiency, and can be adjusted at any time. The gap between the composite rolls can adapt to the composite materials with different thickness, wide application range and convenient use. In addition, it can absorb, purify and discharge the harmful flue gas generated during the composite process of the composite machine, which is safe and environmentally friendly. Personnel provide a healthy working environment.

Claims

A flame laminating machine, comprising: a frame (1), at the upper end of which is provided a sponge unwinding device (2) and a plurality of sponge guiding rollers (21) at the frame ( The middle portion of 1) is provided with a middle composite roller (3), and the middle composite roller (3) is disposed in the middle bearing housing (5) through the middle rotating shaft (4), and the middle bearing housing (5) is fixedly arranged in the machine On the frame (1), an upper composite roller (6) is disposed at an upper end of the middle composite roller (3), and the upper composite roller (6) is rotated on the upper bearing housing by the upper rotating shaft (7). (8) The upper bearing block (8) is fixedly disposed on the upper support frame (9), and upper slide rails (10) are disposed on both sides of the upper end of the frame (1), the upper support frame The two sides of (9) are respectively slidably disposed in the upper rail (10) through the upper slider (11), and the upper end of the upper support frame (9) is provided with an upper threaded sleeve (12) at the frame The upper end of (1) is provided with an upper reduction motor (13), and a motor shaft (14) of the upper reduction motor (13) is provided with an upper screw (15) that cooperates with the upper threaded sleeve (12). The lower end of the middle composite roll (3) is provided with a lower composite roll that cooperates with it (16), the lower composite roller (16) is rotatably disposed on the lower bearing housing (18) by a lower rotating shaft (17), and the lower bearing housing (18) is fixedly disposed on the lower support frame (19) at the machine The lower end of the frame (1) is provided with a sliding rail (20), and two sides of the lower supporting frame (19) are respectively slidably disposed in the sliding rail (20) through the lower sliding block (21), and the upper supporting The lower end of the frame (19) is provided with a lower threaded sleeve (22), and a lower reduction motor (23) is disposed at a lower end of the frame (1), on the motor shaft (24) of the lower reduction motor (23) Provided with a lower screw (25) that cooperates with the lower threaded sleeve (22), in the middle of the complex a first flame burner (26) and a first composite fabric unwinding device (27) are disposed on the frame (1) on the right side of the roll (3), in the first composite fabric unwinding device (27) and A plurality of first composite fabric guiding rollers (28) are evenly disposed between the middle composite rollers (3), and a second flame burner (29) is disposed on the frame (1) on the left side of the lower composite roller (16). And a second composite fabric unwinding device (30), a plurality of second fabric guiding rollers (31) are evenly disposed between the second fabric unwinding device (27) and the lower composite roller (16), The lower end of the frame (1) is uniformly provided with a plurality of discharge guiding rollers (32), and the first smoke removing device (33) which cooperates with the first flame burner (26) is respectively disposed on the frame (1) And a second smoke removing device (34) cooperating with the second flame burner (29), the upper ends of the first smoke removing device (33) and the second smoke removing device (34) are respectively associated with the main smoking pipe ( 35) connected, the main smoking duct (35) is connected to the air inlet of the smoking fan (36), and the air outlet of the smoking fan (36) is connected to the chimney (37) at the chimney (37) Is provided with a flue gas purification device (38), said The smoke removing device (33) and the second smoke removing device (34) have the same structure, and the structure of the first smoke removing device (33) comprises: being disposed on the upper end frame (1) of the first flame burner (26) An upper baffle (331) and a side baffle (332) respectively disposed on the frame (1) on both sides of the flame burner (26), and the first baffle (331) is provided with the first flame burning The upper trapezoidal smoking chamber (333) cooperates with each other, and the upper trapezoidal smoking chamber (333) communicates with the main smoking duct (35) through the upper smoking duct (334) at the side baffle (332) There are respectively disposed side trapezoidal smoking chambers (335) cooperating with the first flame burners (26), and the side trapezoidal smoking chambers (335) respectively pass through the side smoking ducts (336) The upper smoking pipe (334) is connected.