CN105172316A - Three-layer synchronous flame compounding machine - Google Patents
Three-layer synchronous flame compounding machine Download PDFInfo
- Publication number
- CN105172316A CN105172316A CN201510687360.8A CN201510687360A CN105172316A CN 105172316 A CN105172316 A CN 105172316A CN 201510687360 A CN201510687360 A CN 201510687360A CN 105172316 A CN105172316 A CN 105172316A
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- Prior art keywords
- water cooled
- cooled rolls
- bearing
- synchronous
- spindle nose
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a three-layer synchronous flame compounding machine which comprises a plurality of synchronous servo motor feeding and discharging mechanisms, a left burner device, a right burner device, and a three-roller cooling pressing-fitting mechanism; a servo synchronous technology, a swinging gear synchronous linkage technology and a precise elasticity control technology are adopted, so that the synchronous feeding and discharging speeds and constant tension are achieved, and three-roller precise synchronous transmission and precise elasticity positioning of gaps among three rollers are achieved, and thus the machine is suitable for synchronous flame compounding of three layers of materials. The machine is reasonable in structure, advanced in design, and easy and safe to operate, is suitable for achieving the synchronous flame compounding of the three layers of materials, and is capable of improving the product quality, improving the working efficiency and reducing the labor intensity of workers.
Description
Technical field
The present invention relates to a kind of flame set composite, be particularly a kind ofly suitable for three layers of synchronous flame assembly machine that sponge and other materials at two layers carry out compound simultaneously.
Background technology
Flame assembly machine is the process equipment emerged along with the deep processing of yarn fabric in recent years, mainly be applicable to the Material cladding such as sponge and other textile, nonwoven articles, lint, suede nap, it makes jointing material with spongiosum, adopt flame to spray and make its surface high-temp melt rear and other Material cladding, the material that compound is good has the advantages such as fast globality is strong, good hand touch, resistance to dry-cleaning, washing.Mainly materials at two layers compound before the industry such as clothes, furniture, and sponge gets more and more at the consumption of the 3-layer composite material of centre now, but produce combination process and there is no large improvement, at present still based on the two-layer flame assembly machine of single burner structure, compound tense needs to make two bites at a cherry, but the control deviation of the material tension of twice recombination process, flame emitted dose is larger, cause the amount of recovery after twice flame compound different, make material wrinkling, so not only production efficiency is low, and composite quality can not be guaranteed.In order to solve the problem, scientific and technical personnel's constantly research and discovery of R&D institution, develops three layers of flame assembly machine of two burner, although make some progress technically, still there is the technical problem not yet overcome in practice.
Summary of the invention
The object of the invention is to overcome above deficiency, a burst of three layers of synchronous flame assembly machine are provided.Three layers of synchronous flame assembly machine adopt servo simultaneous techniques, wobble gear synchronous interaction technology and accurate controller perturbation technology, by servomotor, exasperate roller, realize input and output material speed sync, constant tension; By wobble gear synchronous interaction mechanism, not unstable by the lifting of upper and lower water cooled rolls during running, be connected by the accurate elasticity of lift with band take-up housing bearing, under initial tension of spring effect, accurately location is realized when can ensure normally to work, under the state that can increase in joint thickness again, spring-compressed avoids rigid damage.Three layers of synchronous compounding machine advanced design of flame, safety simple to operate, is applicable to the synchronous flame compound of trilaminate material, the labour intensity substantially increasing product quality, improve production efficiency, alleviate workman.
The technical solution adopted for the present invention to solve the technical problems is: comprise the synchronous feeding-discharging mechanism of many cover servomotors, the each a set of burner device in left and right, three roller cooling laminating mechanisms, rack-mounted secondary servomotor, exasperate roller and fabric guide roll constitute servo feeding mechanism and servo discharging mechanism, rack-mounted main servo motor is connected with the drive sprocket on middle water cooled rolls spindle nose by Chain conveyer, pass through servo controller, exasperate roller and middle water cooled rolls precise synchronization are operated, realize the constant tension of three layers of charging and finished product discharging, three roller cooling laminating mechanisms are by lift, screw, stage clip, band take-up housing bearing, slide rail, lower water cooled rolls, middle water cooled rolls, upper water cooled rolls and wobble gear synchronous interaction mechanism composition, each a set of lift up and down, slide rail is arranged in frame, lower water cooled rolls, upper water cooled rolls is all bearing on slide rail by band take-up housing bearing, and middle water cooled rolls is by being with take-up housing bearing to be fixed on slide rail in water cooled rolls holder handle, and oscilaltion machine passes through screw, stage clip is connected lift flange with being with take-up housing bearing up and down, realize accurate elasticity and connect, realized the pressing of three rollers, by bearing by the lifting of lift by the pretightning force setting stage clip, driven wheel, bearing pin, long fork, short fork, transition gear constitutes wobble gear synchronous interaction mechanism, and short fork is bearing on middle water cooled rolls spindle nose by bearing, and long fork is bearing in lower water cooled rolls spindle nose by bearing, on upper water cooled rolls spindle nose, long fork and short fork are by hinge, and driven wheel is arranged on middle water cooled rolls spindle nose respectively, lower water cooled rolls spindle nose, on upper water cooled rolls spindle nose, transition gear is bearing on bearing pin by bearing, and how much so no matter the distance between three rollers all ensure that the precise synchronization transmission of three rollers, at upper water cooled rolls, in the middle of middle water cooled rolls, left side is provided with a set of left burner device, at middle water cooled rolls, lower water cooled rolls right middle is provided with a set of right burner device, left toxin expelling device is provided with above left burner, right toxin expelling device is provided with above right burner device, go out to be provided with expander in sponge import, be provided with initiatively spreading roll in fabric import department, go out to be provided with initiatively spreading roll and three roller spreading rolls in bed material import.
The know-why that the present invention adopts is: adopt servo simultaneous techniques, wobble gear synchronous interaction technology and accurate controller perturbation technology, realize input and output material speed sync, constant tension, achieve the accurate elasticity location of three roller precise synchronization transmissions and three roller spacing, be applicable to the synchronous flame compound of trilaminate material.The secondary servomotor of three layers of synchronous compounding machine of flame, exasperate roller and fabric guide roll traction sponge enters upper water cooled rolls, middle water cooled rolls pressing by expander through left burner device flame fusing together with the fabric through active expander, the another side of the sponge after pressing melts via burner device flame and enters middle water cooled rolls, lower water cooled rolls pressing through three roller spreading rolls together with the bed material of active spreading roll, and the finished-product material that last three layers of compound are good is exported by servomotor 1, exasperate roller and fabric guide roll sync pulling.Three layers of synchronous compounding machine advanced design of flame, safety simple to operate, is applicable to the synchronous flame compound of trilaminate material, the labour intensity substantially increasing product quality, improve production efficiency, alleviate workman.
The invention has the beneficial effects as follows: three layers of synchronous flame assembly machine adopt servo simultaneous techniques, wobble gear synchronous interaction technology and accurate controller perturbation technology, realize input and output material speed sync, constant tension, achieve the accurate elasticity location of three roller precise synchronization transmissions and three roller spacing, be applicable to the synchronous flame compound of trilaminate material.Three layers of synchronous flame assembly machine advanced design, safety simple to operate, is applicable to trilaminate material synchronously with flame compound, the labour intensity substantially increasing product quality, improve production efficiency, alleviate workman.
Accompanying drawing explanation
Fig. 1 is the structural representation of the synchronous flame assembly machine of trilaminate material.
Fig. 2 is the sectional view of wobble gear synchronous interaction mechanism.
In the drawings: 1. frame, 2. main servo motor, 3. Chain conveyer, 4. fabric guide roll, 5. a cloth, 6. lift, 7. screw, 8. lift flange, 9. stage clip, 10. be with take-up housing bearing, 11. times chill rolls, water cooled rolls spindle nose under 11-1., 12. slide rails, 13. secondary servomotors, 14. exasperate rollers, 15. active spreading rolls, 16. left burner devices, water cooled rolls holder in 17., water cooled rolls in 18., water cooled rolls spindle nose in 18-1., water cooled rolls on 19., the upper water cooled rolls spindle nose of 19-1., 20. left toxin expelling devices, 21. expanders, 22. right air exhausting devices, 23. sponges, 24. wobble gear synchronous interaction mechanisms, 25. right burner devices, 26. 3 roller spreading rolls, 27. base fabrics, 28. bearings, 29. driven wheels, 30. bearing pins, 31. long forks, 32. short forks, 33. transition gears, 34. drive sprockets.
Detailed description of the invention
In the drawings: three layers of synchronous flame assembly machine comprise the synchronous feeding-discharging mechanism of many cover servomotors, the each a set of burner device in left and right, three roller cooling laminating mechanisms, be arranged on the secondary servomotor 13 in frame 1, exasperate roller 14 and fabric guide roll 4 constitute servo feeding mechanism and servo discharging mechanism, rack-mounted main servo motor 2 is connected with the drive sprocket on middle water cooled rolls spindle nose 18-1 by Chain conveyer, pass through servo controller, exasperate roller 14 and middle water cooled rolls 18 precise synchronization are operated, realize the constant tension of three layers of charging and finished product discharging, three roller cooling laminating mechanisms are by lift 6, screw 7, stage clip 9, band take-up housing bearing 10, slide rail 12, lower water cooled rolls 11, middle water cooled rolls 18, upper water cooled rolls 19 and wobble gear synchronous interaction mechanism 24 form, each a set of lift 6 up and down, slide rail 12 is arranged in frame 1, lower water cooled rolls 11, upper water cooled rolls 19 is all bearing on slide rail 13 by band take-up housing bearing 10, middle water cooled rolls 18 is by being with take-up housing bearing 10 to be fixed on slide rail 13 in water cooled rolls holder 17 handle, oscilaltion machine 6 is by screw 7, stage clip 9 is connected lift flange 8 with being with take-up housing bearing 10 up and down, realize accurate elasticity by the pretightning force setting stage clip 9 to connect, the pressing of three rollers is realized by the lifting of lift 6, by bearing 28, driven wheel 29, bearing pin 30, long fork 31, short fork 32, transition gear 33 constitutes wobble gear synchronous interaction mechanism 24, short fork 32 is bearing on middle water cooled rolls spindle nose 18-1 by bearing 28, long fork 31 is bearing in lower water cooled rolls spindle nose 11-1 by bearing 28, on upper water cooled rolls spindle nose 19-1, long fork 31 is hinged by bearing pin 30 with short fork 32, driven wheel 29 is arranged on middle water cooled rolls spindle nose 18-1 respectively, lower water cooled rolls spindle nose 11-1, on upper water cooled rolls spindle nose 19-1, transition gear 33 is bearing on bearing pin 30 by bearing 28, how much so no matter the distance between three rollers all ensure that the precise synchronization transmission of three rollers, at upper water cooled rolls 19, in the middle of middle water cooled rolls 18, left side is provided with a set of left burner device 16, at middle water cooled rolls 18, lower water cooled rolls 11 right middle is provided with a set of right burner device 25, left toxin expelling device 20 is provided with above left burner 16, right toxin expelling device 22 is provided with above right burner device 25, go out to be provided with expander 21 in sponge 23 import, initiatively spreading roll 15 is provided with in fabric 5 import department, go out to be provided with initiatively spreading roll 15 and three roller spreading rolls 26 in bed material 27 import.
Three layers of synchronous flame assembly machine adopt servo simultaneous techniques, wobble gear synchronous interaction technology and accurate controller perturbation technology, realize input and output material speed sync, constant tension, achieve the accurate elasticity location of three roller precise synchronization transmissions and three roller spacing, be applicable to the synchronous flame compound of trilaminate material.The secondary servomotor 13 of three layers of synchronous compounding machine of flame, exasperate roller 14 and fabric guide roll 4 draw sponge 23 and enter upper water cooled rolls 19, middle water cooled rolls 18 pressing by expander 21 through left burner device 16 flame fusing together with the fabric 5 through active expander 15, the another side of the sponge 23 after pressing melts via burner device 25 flame and enters middle water cooled rolls 18, lower water cooled rolls 11 pressing through three roller spreading rolls 26 together with the bed material 27 of active spreading roll 15, and the finished-product material that last three layers of compound are good is exported by servomotor 13, exasperate roller 14 and fabric guide roll 4 sync pulling.Three layers of synchronous compounding machine advanced design of flame, safety simple to operate, is applicable to the synchronous flame compound of trilaminate material, the labour intensity substantially increasing product quality, improve production efficiency, alleviate workman.
Claims (1)
1. three layers of synchronous flame assembly machine, comprise and comprise the synchronous feeding-discharging mechanism of many cover servomotors, the each a set of burner device in left and right, three roller cooling laminating mechanisms, rack-mounted secondary servomotor, exasperate roller and fabric guide roll constitute servo feeding mechanism and servo discharging mechanism, and rack-mounted main servo motor is connected with the drive sprocket on middle water cooled rolls spindle nose by Chain conveyer, and three roller cooling laminating mechanisms are by lift, screw, stage clip, band take-up housing bearing, slide rail, lower water cooled rolls, middle water cooled rolls, upper water cooled rolls and wobble gear synchronous interaction mechanism composition, each a set of lift up and down, slide rail is arranged in frame, lower water cooled rolls, upper water cooled rolls is all bearing on slide rail by band take-up housing bearing, and middle water cooled rolls is by being with take-up housing bearing to be fixed on slide rail in water cooled rolls holder handle, and oscilaltion machine passes through screw, stage clip is connected lift flange, by bearing with being with take-up housing bearing up and down, driven wheel, bearing pin, long fork, short fork, transition gear constitutes wobble gear synchronous interaction mechanism, and short fork is bearing on middle water cooled rolls spindle nose by bearing, and long fork is bearing in lower water cooled rolls spindle nose by bearing, on upper water cooled rolls spindle nose, long fork and short fork are by hinge, and driven wheel is arranged on middle water cooled rolls spindle nose respectively, lower water cooled rolls spindle nose, on upper water cooled rolls spindle nose, transition gear is bearing on bearing pin by bearing, at upper water cooled rolls, in the middle of middle water cooled rolls, left side is provided with a set of left burner device, at middle water cooled rolls, lower water cooled rolls right middle is provided with a set of right burner device, left toxin expelling device is provided with above left burner, right toxin expelling device is provided with above right burner device, go out to be provided with expander in sponge import, be provided with initiatively spreading roll in fabric import department, go out to be provided with initiatively spreading roll and three roller spreading rolls in bed material import.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510687360.8A CN105172316A (en) | 2015-10-22 | 2015-10-22 | Three-layer synchronous flame compounding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510687360.8A CN105172316A (en) | 2015-10-22 | 2015-10-22 | Three-layer synchronous flame compounding machine |
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| Publication Number | Publication Date |
|---|---|
| CN105172316A true CN105172316A (en) | 2015-12-23 |
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ID=54894957
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510687360.8A Pending CN105172316A (en) | 2015-10-22 | 2015-10-22 | Three-layer synchronous flame compounding machine |
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| Country | Link |
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| CN (1) | CN105172316A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106042608A (en) * | 2016-06-22 | 2016-10-26 | 江苏金峰轻工装备有限公司 | Flame laminating machine |
| WO2023115246A1 (en) * | 2021-12-20 | 2023-06-29 | 江苏坤泰机械有限公司 | Synchronous conveying mechanism of flat plate laminating machine |
-
2015
- 2015-10-22 CN CN201510687360.8A patent/CN105172316A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106042608A (en) * | 2016-06-22 | 2016-10-26 | 江苏金峰轻工装备有限公司 | Flame laminating machine |
| WO2023115246A1 (en) * | 2021-12-20 | 2023-06-29 | 江苏坤泰机械有限公司 | Synchronous conveying mechanism of flat plate laminating machine |
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20151223 |
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| WD01 | Invention patent application deemed withdrawn after publication |