CN208199949U - A kind of bamboo mat composite production line - Google Patents

A kind of bamboo mat composite production line Download PDF

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Publication number
CN208199949U
CN208199949U CN201820548884.8U CN201820548884U CN208199949U CN 208199949 U CN208199949 U CN 208199949U CN 201820548884 U CN201820548884 U CN 201820548884U CN 208199949 U CN208199949 U CN 208199949U
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CN
China
Prior art keywords
bamboo mat
rack
woven fabrics
production line
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820548884.8U
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Chinese (zh)
Inventor
卞定华
顾卫玲
董寅雪
卞梓诺
董新民
章建银
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yancheng Xuhua Machinery Co Ltd
Original Assignee
Yancheng Xuhua Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yancheng Xuhua Machinery Co Ltd filed Critical Yancheng Xuhua Machinery Co Ltd
Priority to CN201820548884.8U priority Critical patent/CN208199949U/en
Application granted granted Critical
Publication of CN208199949U publication Critical patent/CN208199949U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a kind of bamboo mat composite production line, including bamboo mat active unreeling structure, non-woven fabrics active unreeling structure, heat-pressing compound machine structure and online bamboo mat cuttler;Bamboo mat active unreeling structure includes bamboo mat automatic centering unwinding device;Non-woven fabrics active unreeling structure includes non-woven fabrics active unwinding device;The left side of heat-pressing compound machine structure, including online bamboo mat folding machine is arranged in online bamboo mat cuttler;The lower section of the drying cylinder is equipped with non-woven fabrics sizer.The utility model has the beneficial effects that: hair side compound nonwoven cloth of the utility model in bamboo mat, bamboo mat fixed effect after compound is good, is not easy play, and good appearance, and the utility model realizes the automation of whole composite production line, without human intervention, it not only increases production efficiency and also assures product quality;Bamboo mat active unreeling structure uses bamboo mat automatic centering unwinding device and centering detects grating, ensure that and is in center state always during bamboo mat unreels, ensure that product composite quality.

Description

A kind of bamboo mat composite production line
Technical field
The present invention relates to Combined Machining Technology field more particularly to a kind of bamboo mat composite production lines.
Background technique
Existing bamboo mat is mostly the braiding bamboo mat layer of single layer, exist in use be formed poor, easy play with And inaesthetic problem, compound production line is carried out to bamboo mat currently, lacking, and the production line needs that part is compound for bamboo mat It is manually operated, affects processing efficiency and product quality to a certain extent.
Summary of the invention
To solve the above problems, solving the compound effect of artificial bamboo mat the invention discloses a kind of bamboo mat composite production line The problem of rate is low and quality is difficult to ensure.
In order to reach the goals above, the invention provides the following technical scheme:
A kind of bamboo mat composite production line, it is characterised in that: including bamboo mat active unreeling structure, non-woven fabrics active unreeling machine Structure, heat-pressing compound machine structure and online bamboo mat cuttler;The bamboo mat active unreeling structure includes that bamboo mat automatic centering unreels dress It sets, the left side of the bamboo mat automatic centering unwinding device is equipped with gate rack, and the gate rack is equipped with centering and detects grating; The non-woven fabrics active unreeling structure includes the first rack being arranged in below gate rack, and first rack is equipped with nonwoven The lower section of cloth active unwinding device, the non-woven fabrics active unwinding device is equipped with the first floating roller synchronizing device;The hot pressing is compound The left side of non-woven fabrics active unreeling structure, including two symmetrically arranged second racks in front and back, second rack is arranged in mechanism Including bracket and the framework that is arranged in outside bracket upper section, distribution is there are four pressing device in the framework, between two brackets Equipped with horizontally disposed drying cylinder, the both ends of the drying cylinder are rotatably supported on two stands, and drying cylinder is by being arranged in the second machine The motor driven of frame bottom;The online bamboo mat cuttler is arranged in the left side of heat-pressing compound machine structure, including third rack and Online bamboo mat folding machine in third rack is set, and the right side of the third rack is equipped with the second floating roller synchronizing device;It is described The 4th rack is additionally provided between gate rack and the second rack, the upper end of the 4th rack is equipped with bamboo mat sizer, right side Equipped with bamboo mat electric tensioner;The lower right-hand side of the drying cylinder is equipped with the 5th rack, and the 5th rack is equipped with non-woven fabrics Sizer.
Further, the first floating roller synchronizing device includes the first shaft connecting with the first gantry rotation, and described The left end of one shaft is equipped with the first floating roller, and left section of lower section of the first shaft is equipped with the first cylinder, the piston of first cylinder Bar is set up, and the piston rod upper end of the first cylinder and the first shaft are rotatablely connected.
Further, the second floating roller synchronizing device includes the second shaft connecting with third gantry rotation, and described The right end of two shaft lever is equipped with the second floating roller.
Further, the bamboo mat electric tensioner includes the second cylinder that the 4th rack lower section is arranged in, and described The piston rod of two cylinders is arranged horizontally to the right, and the piston rod right end of the second cylinder is equipped with transfer roller.
Further, it is additionally provided with and leads in the gate rack, the first rack, the second rack, the 4th rack and the 5th rack Cloth rewinder roll.
Further, the drying cylinder is canned heat transfer oil electric heating roller.
Compared with prior art, the beneficial effects of the present invention are: the present invention bamboo mat hair side compound nonwoven cloth, it is compound Bamboo mat fixed effect afterwards is good, is not easy play, and good appearance, and the present invention realizes the automatic of whole composite production line Change, without human intervention, not only increases production efficiency and also assure product quality;Bamboo mat active unreeling structure uses bamboo mat Automatic centering unwinding device and centering detect grating, ensure that and are in center state always during bamboo mat unreels, ensure that Product composite quality;Using the first floating roller synchronizing device, when the first floating roller moves to bottom, non-woven fabrics unreels deceleration, When the first floating roller is to the top, non-woven fabrics unreels acceleration, realizes that non-woven fabrics is synchronous with drying cylinder, guarantees compound stability; The auto-folder of bamboo mat is realized under the premise of ensuring the efficiency and effect of folding using online bamboo mat cuttler Processing realizes bamboo mat mechanization folding.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of bamboo mat composite production line of the present invention.
Fig. 2 is the structural schematic diagram of the first floating roller synchronizing device in a kind of bamboo mat composite production line of the present invention.
Fig. 3 is the structural schematic diagram of bamboo mat sizer in a kind of bamboo mat composite production line of the present invention.
Fig. 4 is the structural schematic diagram of bamboo mat electric tensioner in a kind of bamboo mat composite production line of the present invention.
Fig. 5 is the structural schematic diagram of the second floating roller synchronizing device in a kind of bamboo mat composite production line of the present invention.
Reference signs list:
1- bamboo mat automatic centering unwinding device, 2- gate rack, 3- centering detect grating, the first rack of 4-, 5- non-woven fabrics Active unwinding device, 6- the first floating roller synchronizing device, the first shaft of 61-, the first floating roller of 62-, the first cylinder of 63-, 7- bracket, 8- Framework, 9- pressing device, 10- drying cylinder, 11- third rack, the online bamboo mat folding machine of 12-, 13- the second floating roller synchronizing device, The second shaft of 131-, the second floating roller of 132-, the 4th rack of 14-, 15- bamboo mat sizer, 16- bamboo mat electric tensioner, The second cylinder of 161-, the 5th rack of 17-, 18- non-woven fabrics sizer, 19- fabric guide roll.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention is furture elucidated, it should be understood that following specific embodiments are only For illustrating the present invention rather than limiting the scope of the invention.It should be noted that word " preceding " used in the following description, " rear ", "left", "right", "up" and "down" refer to that the direction in attached drawing, word "inner" and "outside" refer respectively to direction or remote Direction from geometric center of specific component.
As shown, a kind of bamboo mat composite production line, including bamboo mat active unreeling structure, non-woven fabrics active unreeling structure, Heat-pressing compound machine structure and online bamboo mat cuttler;Bamboo mat active unreeling structure includes bamboo mat automatic centering unwinding device 1, bamboo mat The left side of automatic centering unwinding device 1 is equipped with gate rack 2, and gate rack 2 is equipped with centering and detects grating 3;Non-woven fabrics is actively Unreeling structure includes the first rack 4 being arranged in below gate rack 2, and the first rack 4 is equipped with non-woven fabrics active unwinding device 5, the lower section of non-woven fabrics active unwinding device 5 is equipped with the first floating roller synchronizing device 6;The setting of heat-pressing compound machine structure is in non-woven fabrics active The left side of unreeling structure, including two symmetrically arranged second racks in front and back, the second rack include bracket 7 and are arranged on bracket 7 Framework 8 outside section, distribution is equipped with horizontally disposed drying cylinder 10, drying cylinder 10 between two stands 7 there are four pressing device 9 in framework 8 Both ends be rotatably supported on two stands 7, and drying cylinder 10 is by being arranged in the motor driven of the second bottom of the frame;Online bamboo mat The left side of heat-pressing compound machine structure is arranged in cuttler, including third rack 11 and the online bamboo mat being arranged in third rack 11 The right side of folding machine 12, third rack 11 is equipped with the second floating roller synchronizing device 13;It is additionally provided between gate rack 2 and the second rack 4th rack 14, the upper end of the 4th rack 14 are equipped with bamboo mat sizer 15, and right side is equipped with bamboo mat electric tensioner 16;Drying cylinder 10 lower right-hand side is equipped with the 5th rack 17, and the 5th rack 17 is equipped with non-woven fabrics sizer 18.
When work, the automatic centering unwinding device 1 in bamboo mat active unreeling structure unreels bamboo mat, wherein the hair side court of bamboo mat Under, subsequent bamboo mat passes through bamboo mat electric tensioner 16, and makes bamboo mat in transmission process by bamboo mat electric tensioner 16 In be in tensioning state, bamboo mat passes through bamboo mat sizer 15 later, is carried out by bamboo mat sizer 15 to the lower hair side of bamboo mat Gluing;While bamboo mat unreels, the non-woven fabrics active unwinding device 5 in non-woven fabrics active unreeling structure puts non-woven fabrics Volume, the non-woven fabrics unreeled successively pass through the first floating roller synchronizing device 6 and non-woven fabrics sizer 18, wherein mucilage binding on non-woven fabrics It sets 18 pairs of non-woven fabrics to glue, the non-woven fabrics by gluing and bamboo mat are heated through drying cylinder 10 later, and are pressed by pressing device 9 It closes, finally presses the bamboo mat of completion after the second floating roller synchronizing device 13, oneself of bamboo mat is realized by online bamboo mat folding machine 12 Dynamic folding realizes bamboo mat mechanization folding.
In the present embodiment, the first floating roller synchronizing device 6 includes the first shaft 61 with the rotation connection of the first rack 4, the The left end of one shaft 61 is equipped with the first floating roller 62, and left section of lower section of the first shaft 61 is equipped with the first cylinder 63, the first cylinder 63 Piston rod set up, and the piston rod upper end of the first cylinder 63 and the first shaft 61 are rotatablely connected.When the first floating roller 62 is transported When moving bottom, non-woven fabrics unreels deceleration, and when the first floating roller 62 arrives the top, non-woven fabrics unreels acceleration, realizes nothing Woven fabric is synchronous with drying cylinder 10, guarantees compound stability.
In the present embodiment, the second floating roller synchronizing device 13 includes the second shaft 131 being rotatablely connected with third rack 11, The right end of second shaft 131 is equipped with the second floating roller 132.When the second floating roller 132 height limit when, the speed of reciprocal folding bamboo mat It reduces, when the second floating roller 132 is at lower bound position, the speed of reciprocal folding bamboo mat is accelerated.
In the present embodiment, bamboo mat electric tensioner 16 includes the second cylinder 161 that 14 lower section of the 4th rack is arranged in, The piston rod of second cylinder 161 is arranged horizontally to the right, and the piston rod right end of the second cylinder 161 is equipped with transfer roller.
In the present embodiment, in gate rack 2, the first rack 4, the second rack, the 4th rack 14 and the 5th rack 17 also Equipped with fabric guide roll 19.
In the present embodiment, drying cylinder 10 is canned heat transfer oil electric heating roller.The operating temperature of drying cylinder 10 is according to different Process materials can flexibly be set, and can automatic constant-temperature, it should be noted that: canned conduction oil, must when starting to add conduction oil The steam (slowly refueling, steam is removed after heating) in conduction oil must be removed, the conduction oil added does not exceed in roller Line, it is ensured that oil return box has gas outlet, also to guarantee that oil return box cleans, while ensuring that large roller and rotary joint, oil return box connect It connects smooth.
The technical means disclosed in the embodiments of the present invention is not limited only to technological means disclosed in above embodiment, further includes Technical solution consisting of any combination of the above technical features.It should be pointed out that for those skilled in the art For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as Protection scope of the present invention.

Claims (6)

1. a kind of bamboo mat composite production line, it is characterised in that: including bamboo mat active unreeling structure, non-woven fabrics active unreeling structure, Heat-pressing compound machine structure and online bamboo mat cuttler;
The bamboo mat active unreeling structure includes bamboo mat automatic centering unwinding device (1), the bamboo mat automatic centering unwinding device (1) left side is equipped with gate rack (2), and the gate rack (2) is equipped with centering detection grating (3);
The non-woven fabrics active unreeling structure includes the first rack (4) being arranged below gate rack (2), first rack (4) non-woven fabrics active unwinding device (5) are equipped with, it is same that the lower section of the non-woven fabrics active unwinding device (5) is equipped with the first floating roller It walks device (6);
The left side of non-woven fabrics active unreeling structure, including two symmetrically arranged second machines in front and back are arranged in the heat-pressing compound machine structure Frame, second rack include the framework (8) of bracket (7) and setting outside bracket (7) upper section, are distributed on the framework (8) Four pressing devices (9) are equipped with horizontally disposed drying cylinder (10) between two brackets (7), and the both ends of the drying cylinder (10) can Rotation is supported on two stands (7), and drying cylinder (10) is by being arranged in the motor driven of the second bottom of the frame;
The left side of heat-pressing compound machine structure, including third rack (11) and setting is arranged in third in the online bamboo mat cuttler The right side of online bamboo mat folding machine (12) in rack (11), the third rack (11) is equipped with the second floating roller synchronizing device (13);
The 4th rack (14) is additionally provided between the gate rack (2) and the second rack, the upper end of the 4th rack (14) is set Have bamboo mat sizer (15), right side is equipped with bamboo mat electric tensioner (16);
The lower right-hand side of the drying cylinder (10) is equipped with the 5th rack (17), and the 5th rack (17) is equipped with mucilage binding on non-woven fabrics Set (18).
2. a kind of bamboo mat composite production line according to claim 1, it is characterised in that: the first floating roller synchronizing device It (6) include the first shaft (61) being rotatablely connected with the first rack (4), it is floating that the left end of first shaft (61) is equipped with first Left section of lower section of roller (62), the first shaft (61) is equipped with the first cylinder (63), and the piston rod of first cylinder (63) is set upwards It sets, and the piston rod upper end of the first cylinder (63) and the first shaft (61) are rotatablely connected.
3. a kind of bamboo mat composite production line according to claim 1, it is characterised in that: the second floating roller synchronizing device It (13) include the second shaft (131) with third rack (11) rotation connection, the right end of second shaft (131) is equipped with the Two floating rollers (132).
4. a kind of bamboo mat composite production line according to claim 1, it is characterised in that: the bamboo mat electric tensioner It (16) include second cylinder (161) of the setting in the 4th rack (14) lower section, the piston rod horizontal direction of second cylinder (161) Right setting, and the piston rod right end of the second cylinder (161) is equipped with transfer roller.
5. a kind of bamboo mat composite production line according to claim 1, it is characterised in that: the gate rack (2), the first machine Fabric guide roll (19) are additionally provided in frame (4), the second rack, the 4th rack (14) and the 5th rack (17).
6. a kind of bamboo mat composite production line according to claim 1, it is characterised in that: the drying cylinder (10) is canned thermally conductive Oily electric heating roller.
CN201820548884.8U 2018-04-17 2018-04-17 A kind of bamboo mat composite production line Expired - Fee Related CN208199949U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820548884.8U CN208199949U (en) 2018-04-17 2018-04-17 A kind of bamboo mat composite production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820548884.8U CN208199949U (en) 2018-04-17 2018-04-17 A kind of bamboo mat composite production line

Publications (1)

Publication Number Publication Date
CN208199949U true CN208199949U (en) 2018-12-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820548884.8U Expired - Fee Related CN208199949U (en) 2018-04-17 2018-04-17 A kind of bamboo mat composite production line

Country Status (1)

Country Link
CN (1) CN208199949U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108439025A (en) * 2018-04-17 2018-08-24 盐城旭华机械有限公司 A kind of bamboo mat composite production line

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108439025A (en) * 2018-04-17 2018-08-24 盐城旭华机械有限公司 A kind of bamboo mat composite production line

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GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181207

Termination date: 20190417