WO2017215569A1 - Optical scanning sensor - Google Patents

Optical scanning sensor Download PDF

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Publication number
WO2017215569A1
WO2017215569A1 PCT/CN2017/087960 CN2017087960W WO2017215569A1 WO 2017215569 A1 WO2017215569 A1 WO 2017215569A1 CN 2017087960 W CN2017087960 W CN 2017087960W WO 2017215569 A1 WO2017215569 A1 WO 2017215569A1
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WO
WIPO (PCT)
Prior art keywords
light
mirror
unit
optical scanning
scanning sensor
Prior art date
Application number
PCT/CN2017/087960
Other languages
French (fr)
Chinese (zh)
Inventor
李毅
周泽明
Original Assignee
北京飞思迈尔光电科技有限公司
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Application filed by 北京飞思迈尔光电科技有限公司 filed Critical 北京飞思迈尔光电科技有限公司
Publication of WO2017215569A1 publication Critical patent/WO2017215569A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S7/00Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
    • G01S7/48Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
    • G01S7/481Constructional features, e.g. arrangements of optical elements
    • G01S7/4817Constructional features, e.g. arrangements of optical elements relating to scanning
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S7/00Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
    • G01S7/48Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S17/00
    • G01S7/481Constructional features, e.g. arrangements of optical elements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S17/00Systems using the reflection or reradiation of electromagnetic waves other than radio waves, e.g. lidar systems
    • G01S17/02Systems using the reflection of electromagnetic waves other than radio waves
    • G01S17/06Systems determining position data of a target
    • G01S17/08Systems determining position data of a target for measuring distance only

Definitions

  • the invention relates to an optical scanning sensor.
  • a range-type optical scanning sensor (generally referred to as a range-type lidar, Lidar) requires one or more specific spatial sections (planar or tapered sections) of the environment to be used at a fixed scanning frequency (eg 25 Hz).
  • the basic measurement method is the "time-of-flight" measurement method, that is, the laser light wave is emitted at a specific spatial angle, and the laser light wave reflected by the target surface at the spatial angle is detected, and the laser light wave is calculated from the emission to the reflection.
  • the time of flight back, the distance value is obtained by Time-Distance-Conversion (TDC).
  • TDC Time-Distance-Conversion
  • the obtained raw measurement data is a spatial polar coordinate representation, which is a coordinate origin of a fixed point in the scanning sensor optical structure (generally located on the rotating axis of the rotating scanning structure), and the spatial angle has a fixed resolution (for example, 0.5°). ).
  • the spatial angle has a fixed resolution (for example, 0.5°).
  • the main object of the present invention is to provide a compact transceiving coaxial optical scanning sensor that solves several problems in the structural design of the conventional optical scanning ranging device.
  • the present invention has definite advantages in terms of structural strength, miniaturization design, full-angle scanning capability, and efficient use of reflected light from a target area.
  • the present invention provides an optical scanning sensor.
  • the optical scanning sensor includes a light source that emits light, a light projecting unit that directs the emitted light toward the mirror, and a deflection unit that includes a mirror and a mirror holder that deflects the emitted light and directs it to the target area and The light reflected by the target area is deflected and directed to the light receiving unit; the light receiving unit directs the light reflected by the target area to the light receiver; the light receiver receives the light reflected by the target area introduced by the light receiving unit; and the rotating unit includes the hollow part and the driving a light transmissive cover capable of transmitting light reflected by the emitted light and the target area; an angle encoder for recording the angle information of the mirror; wherein the transparent cover is a curved transmissive cover, and the hollow member has a middle portion
  • the through hole is rotatable about a central axis thereof by the driving element, the mirror and the rotating unit are connected by a mirror bracket, the light projecting unit
  • the basic light projecting unit and the light receiving unit are transmitting and receiving coaxial systems, which means that the basic light projecting unit and the light receiving unit have an optical axis coincident.
  • the transmission and reception coaxial system can reduce the optical measurement dead zone.
  • the deflection unit rotates around the central axis of the hollow member as the hollow member is driven by the drive member.
  • the hollow member may be upper and lower portions, the lower portion is not rotated, and the upper portion is rotatable and connected to the mirror bracket.
  • the curved transparent cover of the present invention is a transparent casing including a light passing window, and the light passing window is capable of transmitting light and light reflected from the target area.
  • the inner and outer surfaces of the curved transparent cover are central axis-symmetric rotating curved surfaces, and the rotating axis is the optical axis of the coaxial transceiver system, and is also the rotating axis of the rotating unit.
  • Its busbar is an optically optimized curve, preferably a circular arc or a parabola.
  • the curved transmissive cover converges the light reflected from the target area, and enables more reflected light to be received by the optical receiver than the conventional planar and tapered transmissive cover, thereby improving the measurement capability.
  • the ability to measure a distant target is determined by the energy of the reflected light of the target received by the light receiving unit. Since the reflected light of the distant target that can enter the light receiving unit approximates the parallel light, and the spatial energy density is substantially uniform, the reflected light energy is proportional to the outer portion of the light transmissive cover for the light receiving unit that determines the shape of the light receiving section (for example, a circular shape). The effective light-passing area, the long-distance target reflected light in the area can pass through the transparent cover and finally enter the light-receiving unit;
  • the effective light-passing area is equal to the effective light-receiving area of the light-receiving unit
  • the vertical cross section is a parallelogram, and the effective light-passing area in the vertical direction is equal to the effective light-receiving area of the light-receiving unit;
  • the horizontal cross-section is circular, and the approximately parallel reflected light to the distant target There is a convergence effect, and the effective light-passing area in the horizontal direction is larger than the effective light-receiving area of the light-receiving unit; therefore, the effective light-passing area of the tapered transparent cover is larger than the effective light-passing area of the light-receiving unit;
  • the vertical section is a part of a circle, preferably semicircular, and the horizontal section is circular, and the approximately parallel reflection light of the distant target has a converging effect, so the two directions
  • the effective light-passing area above is larger than the effective light-receiving area of the light-receiving unit, and the upper radius is smaller, the curvature is larger, and the convergence effect is more obvious.
  • the upper radius of the tapered light-transmissive cover is larger and the curvature is more Small, the convergence effect is relatively weak; therefore, the effective light-passing area of the spherical transparent cover is larger than the effective light-passing area of the tapered transparent cover; therefore, the spherical transparent cover enables the light-receiving unit to receive more reflected light energy, In the case of a tapered translucent cover, the range of the ranging system is increased.
  • the outer curved surface and the inner curved surface of the transparent cover can be designed as different curved surfaces, so that the cross section at the light passing window is closer to the convex lens, and the convergence effect of the approximately parallel reflected light of the distant target is stronger, further Increase the effective light-passing area and increase the range of the range.
  • a central axis of the hollow member and an optical axis of the basic light projecting unit and the light receiving unit are coincident.
  • the basic light projecting unit and the light receiving unit are located in a through hole of the hollow member or above the through hole.
  • the fact that all or part of the basic light projecting unit and the light receiving unit are located in the through hole belongs to the category of "the basic light projecting unit and the light receiving unit are located in the through hole of the hollow member".
  • the basic light projecting unit employs a basic emission lens or a basic emission lens group.
  • the emitted light emitted by the light source is directed to the mirror via a basic emitting lens or a basic emitting lens group, and is deflected by the mirror and directed to the target area.
  • the light receiving unit employs a receiving lens or a receiving lens group.
  • the receiving lens or receiving lens group directs light reflected from the target area deflected by the mirror toward the light receiver.
  • a gap hole is formed in the middle of the receiving lens or the receiving lens group, and the basic transmitting lens or the basic transmitting lens group is located in a clearance hole of the receiving lens, and the basic transmitting lens coincides with the optical axis of the receiving lens .
  • the drive element includes a power component and a transmission component.
  • the transmission member is coupled between the power member and the hollow member such that the hollow member rotates under the driving of the power member.
  • the power component may be any form of power supply device, preferably a motor, such as a shaft motor, etc., and the power may be transmitted to the hollow member to be rotated by a belt or gear transmission.
  • a motor such as a shaft motor, etc.
  • the rotating unit may be a hollow motor.
  • the mirror rotates under the driving of the hollow motor.
  • the hollow motor has a through hole in the middle thereof, and the light reflected from the target area deflected by the mirror passes through the through hole of the hollow motor and is received by the light receiver.
  • the hollow motor needs to have low vibration and low noise characteristics at a relatively high rotational speed, so that it can be preferably applied to the optical scanning sensor.
  • Another object of the present invention is to provide an optical scanning sensor that prevents stray light from entering the optical receiver by providing a light blocking diaphragm, thereby improving measurement accuracy and effective range, and avoiding a blind measurement blind spot.
  • the light blocking diaphragm is located at an upper edge of the hollow member to prevent stray light reflected by the curved transparent cover from entering the light receiver.
  • the light blocking diaphragm is placed vertically along the upper edge of the hollow member.
  • the light blocking diaphragm is a cylindrical structure.
  • the light blocking diaphragm is located at an outer edge of the light receiving unit.
  • Another object of the present invention is to provide an optical scanning sensor, which can be a top pull screw by using a top pull mechanism, fix the mirror, and adjust the angle of the mirror by adjusting the top pull structure, and simultaneously pull the top
  • the assembly method of the screw fixing and the quick-drying high-strength glue (such as UV glue) is to ensure the accuracy of the mirror angle and the firmness of the bonding, and the equipment assembly cost is saved.
  • the present invention provides an optical scanning sensor that mounts the mirror to a rotating unit such that the mirror rotates with the rotating unit.
  • the mirror bracket is composed of at least two supporting walls and at least three mounting legs, and the mirror is mounted on an upper end of the supporting wall, and the mounting leg has at least one adjusting hole and at least one fixing hole.
  • the mirror holder is fixed to the rotating unit by a fixing device.
  • the fixing device may be a screw, and may be any other form of mechanically fixed connection.
  • the mirror angle can be adjusted by adjusting the tension of the adjustment device in the adjustment hole.
  • the adjusting device may be a screw, and may be a universal joint, a mechanical arm or the like.
  • the adjusting device and the fixing device function as a pulling mechanism to adjust the angle of the mirror.
  • the pulling mechanism is a top pull screw.
  • the specific adjustment method is: i) fixedly connecting the mirror bracket to the mirror; ii) connecting the mirror bracket and the rotating unit through the screw in the fixing hole; iii) inserting the screw into the adjusting hole of the mounting foot, and adjusting The length of the screw adjusts the mirror angle to a preset angle. It should be noted that any other design that conforms to the form of the top pull mechanism and has the same effect as the top pull screw of the present invention should be considered as being included in the present invention.
  • the support walls are evenly arranged along the edge of the mirror, and the plurality of mounting feet are equally spaced.
  • the mirror bracket is composed of two support walls and four mounting feet. The two supporting walls are symmetrically arranged along the two sides of the mirror, and the four mounting feet are arranged at intervals of 90°.
  • the mounting foot further includes a glue injection groove.
  • the glue injection groove is a stepped structure with an upper width and a lower width. The structure of the upper width and the lower width is used to ensure that the glue injection tank has a certain role in the glue injection.
  • the glue referred to herein may be any glue, preferably a quick-drying glue, more preferably a fast-drying type high-strength glue such as UV glue which can be rapidly solidified under ultraviolet light baking to function as a quick connecting member.
  • the mirror bracket and the rotating unit may be fixedly connected by glue. Through the cooperation of the top pulling mechanism and the glue, the fixing of the mirror bracket and the rotating unit and the precise adjustment of the mirror angle are realized.
  • the specific steps are: i) fixing the mirror bracket to the mirror; ii) connecting the mirror bracket to the rotating unit through the screw in the fixing hole; iii) inserting the screw into the adjusting hole of the mounting foot, and adjusting the screw Length, adjusts the mirror angle to a preset angle.
  • the glue is injected into the glue injection groove on the mounting foot, so that the mounting foot and the rotating unit are bonded and fixed after the glue is cured.
  • the use of UV glue can reduce the curing time of the glue, thereby reducing equipment assembly time and reducing equipment assembly costs.
  • the side end of the mirror is connected to the rotating unit through the mirror bracket, and the bottom end of the mirror is directly connected to the rotating unit. More preferably, the mirror is directly connected to the light blocking light column, so that the mirror and the rotating unit are more A fixed point that allows the mirror to remain more stable while rotating.
  • the mirror is elliptical, and more preferably, a mirror of a special shape is designed to have an elliptical shape as above, so as to reduce the weight as much as possible without losing the light receiving area;
  • the lower fixed edge is designed to be Three straight sides, the bottom side is connected with the rotating unit, also to reduce the weight, and at the same time facilitate the mold opening production.
  • the mirror and the rotating unit support at multiple points, which ensures the stability of the mirror under continuous rotation.
  • the optical scanning sensor provided by the present invention can realize a multi-layer scanning function by adding an extension member or the like.
  • the extension component may be an extended light projecting unit or other expansion component.
  • the number of the extended light projecting units may be determined according to a required vertical scanning angle range (-n° to n°, n is an arbitrary positive number) and a vertical scanning angle interval m°, preferably 2n/m .
  • the extended light projecting unit is an extended emission lens or an extended emission lens group.
  • the extended light projecting units are arranged at equal intervals on the outer circumference of the light receiving unit.
  • an optical axis of the extended light projecting unit and an optical axis of the light receiving unit intersect at a back focus of the light receiving unit.
  • the angle between the optical axis of the extended light projecting unit and the optical axis of the light receiving unit is the same, which is half (n/2°) of the vertical scanning angle range.
  • the optical scanning sensor When the optical scanning sensor is operated, when the mirror starts to rotate under the driving of the rotating unit, in the vertical scanning direction, the light emitted by the light source through each of the extended emitting lenses has the same amplitude (n°) and different phases ( The inverse sinusoid with a pitch of 360/2n° scans the space; in the horizontal scanning direction, the space is scanned by the inverse cosine curve of the same amplitude (360°) and phase (360/2n pitch) Thereby, target information in the range of the vertical angle -n° to n° and the horizontal 360° is obtained. At this time, the vertical scanning angle of the light emitted from the light source through the basic emitting lens is 0°, and the horizontal scanning angle is the same as the mirror rotation angle.
  • auxiliary extended emitting lenses or auxiliary extended emitting lens groups may be added, and the optical axis of the auxiliary extended emitting lens or the auxiliary extended emitting lens group and the receiving lens or receiving The angle of the optical axis of the lens group is less than half of the range of the vertical scanning angle.
  • the light source of the present invention comprises a light source of any form, which may be a laser emitted by a laser emitter, which may be a microwave or an LED light source.
  • a laser emitter which may be a microwave or an LED light source.
  • the source being a semiconductor laser.
  • the angle encoder is used to record the angle information of the rotation of the reflective lens, and the angle encoder can be a spatial angle positioning code wheel.
  • the light receiver may be any form of photoelectric conversion device such as a light receiver circuit board, or a light beam may be temporarily collected only in the unit, and then transferred to another region by, for example, optical fiber or the like to perform a process including photoelectric conversion.
  • the light beam reflected by the outside is received by the light receiving unit and transmitted to the data processing unit, and processed to obtain information such as the distance of the object to be measured.
  • FIG. 1 is a schematic diagram of an optical scanning sensor with a hollow motor as a rotating unit.
  • Fig. 2 is a schematic view showing the rotation of the hollow member by the shaft motor.
  • Figure 3 shows a schematic diagram of an optical scanning sensor for a light blocking diaphragm.
  • FIG. 4 is a schematic diagram of the optical path of the stray light reflected back through the transmissive cover into the blind spot of the optical receiver after the baffle stop is set.
  • Figure 5 is a top plan view of the mirror holder.
  • FIG. 1 shows an optical scanning sensor provided by the present invention.
  • an optical scanning sensor includes a spherical transmissive cover 1, a mirror 2, a mirror holder 3, a spatial angular positioning disk 6, a hollow motor 9, a receiving lens 7-1, and a basic emitting lens 7-2.
  • the laser transmission fiber 14 functions to transmit a signal of the laser emission driving circuit board.
  • the basic transmitting lens 7-2 is integrated with the receiving lens 7-1 on one side of the mirror.
  • the basic transmitting lens 7-2 coincides with the optical axis of the receiving lens 7-1 and coincides with the central axis of the hollow motor.
  • the mirror holder 3 is composed of two support walls 21 and four mounting feet 22 (Fig. 5). The two support walls 21 are symmetrically arranged along both side edges of the mirror 2, and the four mounting legs 22 are arranged at intervals of 90°.
  • the mirror 2 is fixed directly above the through hole of the hollow motor 9 by the mirror holder 3, and the mirror 2 is inclined at 45°.
  • the hollow motor 9 supplies power to the mirror holder 3, so that the mirror holder 3 drives the mirror 2 to rotate, thereby deflecting the beam and performing rotational scanning to realize 360° scanning of the device.
  • the mirror bracket 3 mounting leg 22 has an adjustment hole 4 and a fixing hole 5.
  • a glue injection groove 20 is also provided on the mounting foot 22.
  • the mirror holder 3 drives the mirror 2 to rotate, so that the emitted light beam 23-1 (Fig. 4) and the received beam can be deflected by the mirror 2 to achieve a 360° scan, thereby obtaining the distance of the target area.
  • the basic emitting lens and the receiving lens may be placed in a cavity of the hollow motor or partially disposed in the cavity of the hollow motor, so that space multiplexing can be realized, the whole structure is compact, and the device volume is reduced.
  • the curved surface is transparent.
  • a cover such as a spherical transmissive cover or a parabolic translucent cover, can significantly increase the range and accuracy of the optical scanning sensor.
  • the transparent cover of the curved surface can be a transparent cover with uniform thickness of inner and outer curved surfaces, or the outer curved surface and the inner curved surface can be designed into different curved surfaces, so that the convergence effect of the approximately parallel reflected light of the distant target is stronger, and the effective effect is further improved. Increase the range of the light receiving area.
  • the outer effective light-passing area of the spherical translucent cover with the uniform thickness of the inner and outer curved surfaces is 1.3 times of the tapered translucent cover, and the corresponding optics
  • the theoretical limit of the scanning sensor can be increased by about 14%.
  • the limit measurement distance for the 10% surface reflectance target, using the shaft motor and 62 ° inclination cone The optical scanning sensor of the translucent cover has a range of 40 meters, while the range of the compact spherical transmissive cover with a hollow motor can increase the range by 35%.
  • FIG. 2 is a modified example of an optical scanning sensor rotation unit including a hollow member 91 having a through hole in the middle of the hollow member, and a hollow bearing member 18 having a hollow bearing member 18 for ensuring the hollow member 91 at the external motor 16 uses the gear 17 to drive the lower rotation, thereby driving the mirror holder 3 and the mirror 2 to rotate, thereby achieving 360° scanning of the device.
  • the receiving lens barrel 15 can be placed in the cavity of the hollow member 91 or partially placed in the cavity of the hollow member 91, so that space multiplexing can be realized, the whole machine is compact in structure, and the volume of the device is reduced.
  • FIG. 3 shows an example of adding a light blocking diaphragm to the optical scanning sensor.
  • a light blocking diaphragm 19 is disposed on the upper edge of the hollow motor 9.
  • the height of the light blocking diaphragm is L, and a circle is formed around the receiving lens. shape.
  • the stray light 23-2 reflected by the translucent cover 1 is blocked by the light blocking diaphragm so that the stray light entering the plane of the photosensitive surface is away from the optical receiver circuit board 11.
  • Photosensitive surface 11-1 significantly reduces stray light levels.
  • an assembled connection of the mirror holder to the rotating unit and a manner of adjusting the angle of the mirror are provided.
  • the mirror 2 is adjusted to a desired angle, and is connected to the mirror bracket 3; in the second step, the mirror bracket 2 is fixed on the upper cover of the hollow motor 9 by a screw through a fixing hole 5 in the mounting leg 22.
  • the glue glue 20 is filled with UV glue.
  • the angle of the mirror is fine-tuned by adjusting the screws in the four adjustment holes 4 on the mounting foot 22, and the angle of each dimension is adjusted using a pair of adjusting screws in the adjusting hole to make it more precise.
  • the specific adjustment method is as follows: tightening the screw in the fixing hole, adjusting the screw in the adjusting hole, and adjusting the degree of close fitting of the mounting foot 22 of the mirror bracket 3 and the upper cover of the hollow motor 9 to make the mirror bracket 3 slightly move, thereby Drive the fine adjustment of the angle of the mirror 2 to the required precise angle. Then, after UV light irradiation, the UV glue between the mounting leg 22 of the mirror holder 3 and the upper cover of the hollow motor 9 is rapidly solidified, thereby ensuring that the mirror angle is accurately fixed during the assembly of the device.
  • an example of an extension of an optical scanning sensor implementing a multi-layer scanning function is provided.
  • 16 extended emission lenses (not shown) are equally spaced on the outer circumference of the receiving lens 7-1, and the angle between the optical axis and the optical axis of the receiving lens is 4 °, when the mirror 2 starts to rotate under the driving of the hollow motor 9, in the vertical scanning direction, the light emitted by the light source through each of the extended emitting lenses has the same amplitude (8°) and different phases (the spacing is 22.5°).
  • chord curve scans the space; in the horizontal scanning direction, the space is scanned by the inverse cosine curve of the same amplitude (360°) and phase (distance 22.5°), and the optical scanning sensor can realize the vertical
  • the scanning angle ranges from -8° to +8°, and the vertical scanning angle is 1°.
  • the basic emission lens or the basic emission lens group in this embodiment may also be omitted.
  • an optical scanning sensor is provided to implement a multi-layer scanning function.
  • An example of an extension On the basis of the optical scanning sensor shown in FIG. 1, eight extended emission lenses (not shown) are equally spaced on the outer circumference of the receiving lens 7-1, and the angle between the optical axis and the optical axis of the receiving lens is 2 °, when the mirror 2 starts to rotate under the driving of the hollow motor 9, in the vertical scanning direction, the light emitted by the light source through each of the extended emitting lenses has the same amplitude (4°) and different phases (with a pitch of 45°).
  • chord curve scans the space; in the horizontal scanning direction, the space is scanned by the inverse cosine curve of the same amplitude (360°) and phase (45° pitch), and the optical scanning sensor can realize the vertical
  • the scanning angle ranges from -4° to +4°, and the vertical scanning angle is 1°.
  • the basic emission lens or the basic emission lens group in this embodiment may also be omitted.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • General Physics & Mathematics (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Electromagnetism (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Optical Radar Systems And Details Thereof (AREA)

Abstract

An optical scanning sensor, comprising a light source, a light emitting unit (7-2), a light receiving unit (7-1), an optical receiver, a deflection unit, a curved diffuser (1), a rotating unit (9) and an angle encoder, wherein the deflection unit comprises a reflecting mirror (2) and a mirror bracket (3); the rotating unit comprises a hollow part (91) and a driving element (16); the light emitting unit comprises a basic light emitting unit, and the basic emitting unit and the light receiving unit are optical systems having transmitting and receiving at a same shaft, and are located on a same side of the mirror; light that is reflected from a target area and deviated by the mirror enters the light receiver by means of a through hole of the hollow part. The mirror is fixed to the rotating unit by means of the mirror bracket, and rotates for 360 degrees under the driving of the drive element.

Description

光学扫描传感器Optical scanning sensor 技术领域Technical field
本发明涉及一种光学扫描传感器。The invention relates to an optical scanning sensor.
背景技术Background technique
测距型光学扫描传感器(一般称之为测距型激光雷达,Lidar)需要以固定的扫描频率(例如25Hz)完成对使用环境的一个或多个特定空间截面(平面截面或锥面截面)上的距离测量,基本的测量方法是“飞行时间”测量法,即在特定空间角度上发射激光光波,同时探测被在此空间角度上的目标表面反射的激光光波,计算激光光波从发射到被反射回来的飞行时间,通过时间-距离转换(Time-Distance-Conversion,TDC)得到距离值。所获取的原始测量数据为空间极坐标表示形式,以扫描传感器光学结构中的某个固定点(一般位于旋转扫描结构的旋转轴上)为坐标原点,空间角度有固定的分辨率(如0.5°)。在多数应用环境中,除对测量得到的距离值有着明确的精度要求外,对每次测量所处的二维空间角度也有着明确的精度要求。A range-type optical scanning sensor (generally referred to as a range-type lidar, Lidar) requires one or more specific spatial sections (planar or tapered sections) of the environment to be used at a fixed scanning frequency (eg 25 Hz). For the distance measurement, the basic measurement method is the "time-of-flight" measurement method, that is, the laser light wave is emitted at a specific spatial angle, and the laser light wave reflected by the target surface at the spatial angle is detected, and the laser light wave is calculated from the emission to the reflection. The time of flight back, the distance value is obtained by Time-Distance-Conversion (TDC). The obtained raw measurement data is a spatial polar coordinate representation, which is a coordinate origin of a fixed point in the scanning sensor optical structure (generally located on the rotating axis of the rotating scanning structure), and the spatial angle has a fixed resolution (for example, 0.5°). ). In most application environments, in addition to the clear accuracy requirements for the measured distance values, there is also a clear accuracy requirement for the two-dimensional spatial angle at which each measurement is taken.
发明内容Summary of the invention
本发明的主要目的在于提供一种紧凑型收发同轴光学扫描传感器,解决了传统的光学扫描测距装置在结构设计方面存在的若干问题。相较于传统的激光雷达,本发明在结构强度、小型化设计、全角度扫描能力和对从目标区域反射光的有效利用方面有着确切的优点。The main object of the present invention is to provide a compact transceiving coaxial optical scanning sensor that solves several problems in the structural design of the conventional optical scanning ranging device. Compared to conventional laser radars, the present invention has definite advantages in terms of structural strength, miniaturization design, full-angle scanning capability, and efficient use of reflected light from a target area.
本发明提供了一种光学扫描传感器。所述光学扫描传感器包括光源,发出发射光;投光单元,将发射光引向反射镜;偏转单元,包括反射镜和反射镜支架,所述反射镜将发射光偏转并引向目标区域以及将目标区域反射的光偏转并引向受光单元;受光单元,将目标区域反射的光引向光接收器;光接收器,接收受光单元引入的目标区域反射的光;旋转单元,包括中空部件和驱动元件;透光罩,能够透过发射光和目标区域反射的光;角度编码器,用于记录反射镜角度信息;其中,所述透光罩为一曲面透光罩,所述中空部件中间有一通孔,能够在驱动元件带动下绕其中心轴旋转,所述反射镜与旋转单元通过反射镜支架连接,所述投光单元包括基本投光单元,且基本投光单元和所述受光单元为收发同轴光学系统并位于所述反射镜 同一侧,经所述反射镜偏转的目标区域反射的光经所述中空部件的通孔进入光接收器。所述基本投光单元和所述受光单元为收发同轴系统是指基本投光单元与受光单元光轴重合。相对于传统的收发离轴系统,采用收发同轴系统可以减小光学测量盲区。所述偏转单元随中空部件在驱动元件的带动下绕中空部件的中心轴旋转。另外,所述中空部件可以是上下两部分,下部不旋转,上部可旋转并与反射镜支架相连。The present invention provides an optical scanning sensor. The optical scanning sensor includes a light source that emits light, a light projecting unit that directs the emitted light toward the mirror, and a deflection unit that includes a mirror and a mirror holder that deflects the emitted light and directs it to the target area and The light reflected by the target area is deflected and directed to the light receiving unit; the light receiving unit directs the light reflected by the target area to the light receiver; the light receiver receives the light reflected by the target area introduced by the light receiving unit; and the rotating unit includes the hollow part and the driving a light transmissive cover capable of transmitting light reflected by the emitted light and the target area; an angle encoder for recording the angle information of the mirror; wherein the transparent cover is a curved transmissive cover, and the hollow member has a middle portion The through hole is rotatable about a central axis thereof by the driving element, the mirror and the rotating unit are connected by a mirror bracket, the light projecting unit includes a basic light projecting unit, and the basic light projecting unit and the light receiving unit are Transceiving a coaxial optical system and located at the mirror On the same side, light reflected by the target region deflected by the mirror enters the light receiver through the through hole of the hollow member. The basic light projecting unit and the light receiving unit are transmitting and receiving coaxial systems, which means that the basic light projecting unit and the light receiving unit have an optical axis coincident. Compared with the traditional transceiver off-axis system, the transmission and reception coaxial system can reduce the optical measurement dead zone. The deflection unit rotates around the central axis of the hollow member as the hollow member is driven by the drive member. In addition, the hollow member may be upper and lower portions, the lower portion is not rotated, and the upper portion is rotatable and connected to the mirror bracket.
本发明所述曲面透光罩为包含通光窗口的透明壳体,通光窗口能够透过发射光及从目标区域反射的光。所述曲面透光罩的内外表面是中心轴对称的旋转曲面,其旋转轴即为同轴收发系统的光轴,也是旋转单元的旋转轴。其母线是经光学优化的曲线,优选地为圆弧线或抛物线。曲面透光罩对从目标区域反射的光起到汇聚作用,与传统的平面、锥面透光罩相比,能使更多的反射光被光接收器接收,提高了测量能力。其原因概述如下:The curved transparent cover of the present invention is a transparent casing including a light passing window, and the light passing window is capable of transmitting light and light reflected from the target area. The inner and outer surfaces of the curved transparent cover are central axis-symmetric rotating curved surfaces, and the rotating axis is the optical axis of the coaxial transceiver system, and is also the rotating axis of the rotating unit. Its busbar is an optically optimized curve, preferably a circular arc or a parabola. The curved transmissive cover converges the light reflected from the target area, and enables more reflected light to be received by the optical receiver than the conventional planar and tapered transmissive cover, thereby improving the measurement capability. The reasons are summarized as follows:
1)对远距离目标的测量能力由受光单元接收到的目标反射光的能量决定。由于能够进入受光单元的远距离目标的反射光近似于平行光,且空间能量密度基本一致,因此,对于确定受光截面形状(例如圆形)的受光单元,反射光能量正比于透光罩的外部有效通光面积,在此面积范围内的远距离目标反射光能够通过透光罩后最终进入受光单元;1) The ability to measure a distant target is determined by the energy of the reflected light of the target received by the light receiving unit. Since the reflected light of the distant target that can enter the light receiving unit approximates the parallel light, and the spatial energy density is substantially uniform, the reflected light energy is proportional to the outer portion of the light transmissive cover for the light receiving unit that determines the shape of the light receiving section (for example, a circular shape). The effective light-passing area, the long-distance target reflected light in the area can pass through the transparent cover and finally enter the light-receiving unit;
2)对于厚度一致的平面透光罩,有效通光面积等于受光单元的有效受光面积;2) for a flat translucent cover of uniform thickness, the effective light-passing area is equal to the effective light-receiving area of the light-receiving unit;
3)对于厚度一致的锥面透光罩,其垂直剖面为平行四边形,垂直方向的有效通光面积等于受光单元的有效受光面积;其水平剖面为圆形,对远距离目标的近似平行反射光有汇聚作用,水平方向上有效通光面积大于受光单元的有效受光面积;因此,锥面透光罩的有效通光面积大于受光单元的有效通光面积;3) For a tapered translucent cover of uniform thickness, the vertical cross section is a parallelogram, and the effective light-passing area in the vertical direction is equal to the effective light-receiving area of the light-receiving unit; the horizontal cross-section is circular, and the approximately parallel reflected light to the distant target There is a convergence effect, and the effective light-passing area in the horizontal direction is larger than the effective light-receiving area of the light-receiving unit; therefore, the effective light-passing area of the tapered transparent cover is larger than the effective light-passing area of the light-receiving unit;
4)对于厚度一致的球面透光罩,其垂直剖面是圆的一部分,优选地为半圆形,水平剖面为圆形,对远距离目标的近似平行反射光都有汇聚作用,因此两个方向上的有效通光面积都大于受光单元的有效受光面积,且其上部的半径更小,曲率更大,汇聚作用更为明显,相对而言,锥面透光罩的上部半径更大,曲率更小,汇聚作用相对较弱;故球面透光罩的有效通光面积大于锥面透光罩的有效通光面积;因此,球面透光罩使受光单元能够接收到更多的反射光能量,相对于锥面透光罩而言,提高了测距系统的量程。4) For a spherical translucent cover of uniform thickness, the vertical section is a part of a circle, preferably semicircular, and the horizontal section is circular, and the approximately parallel reflection light of the distant target has a converging effect, so the two directions The effective light-passing area above is larger than the effective light-receiving area of the light-receiving unit, and the upper radius is smaller, the curvature is larger, and the convergence effect is more obvious. In contrast, the upper radius of the tapered light-transmissive cover is larger and the curvature is more Small, the convergence effect is relatively weak; therefore, the effective light-passing area of the spherical transparent cover is larger than the effective light-passing area of the tapered transparent cover; therefore, the spherical transparent cover enables the light-receiving unit to receive more reflected light energy, In the case of a tapered translucent cover, the range of the ranging system is increased.
5)进一步地,透光罩的外部曲面和内部曲面可以设计成不同的曲面,使其通光窗口处的截面更接近于凸透镜,对远距离目标的近似平行反射光的汇聚效果更强,进一步提高有效通光面积,增大测距量程。5) Further, the outer curved surface and the inner curved surface of the transparent cover can be designed as different curved surfaces, so that the cross section at the light passing window is closer to the convex lens, and the convergence effect of the approximately parallel reflected light of the distant target is stronger, further Increase the effective light-passing area and increase the range of the range.
进一步地,所述中空部件的中心轴和所述基本投光单元以及所述受光单元的光轴重合。 Further, a central axis of the hollow member and an optical axis of the basic light projecting unit and the light receiving unit are coincident.
进一步地,所述基本投光单元与所述受光单元位于所述中空部件的通孔内或通孔的上方。基本投光单元与受光单元全部或部分位于通孔内都属于本发明所述的“基本投光单元与受光单元位于中空部件的通孔内”的范畴。Further, the basic light projecting unit and the light receiving unit are located in a through hole of the hollow member or above the through hole. The fact that all or part of the basic light projecting unit and the light receiving unit are located in the through hole belongs to the category of "the basic light projecting unit and the light receiving unit are located in the through hole of the hollow member".
进一步地,所述基本投光单元采用基本发射透镜或基本发射透镜组。所述光源发出的发射光经基本发射透镜或基本发射透镜组引向反射镜,再经所述反射镜偏转并引向目标区域。Further, the basic light projecting unit employs a basic emission lens or a basic emission lens group. The emitted light emitted by the light source is directed to the mirror via a basic emitting lens or a basic emitting lens group, and is deflected by the mirror and directed to the target area.
进一步地,所述受光单元采用接收透镜或接收透镜组。所述接收透镜或接收透镜组将经所述反射镜偏转的从目标区域反射的光引向所述光接收器。Further, the light receiving unit employs a receiving lens or a receiving lens group. The receiving lens or receiving lens group directs light reflected from the target area deflected by the mirror toward the light receiver.
更进一步地,所述接收透镜或接收透镜组中间有一间隙孔,所述基本发射透镜或基本发射透镜组位于所述接收透镜的间隙孔内,所述基本发射透镜与所述接收透镜光轴重合。Further, a gap hole is formed in the middle of the receiving lens or the receiving lens group, and the basic transmitting lens or the basic transmitting lens group is located in a clearance hole of the receiving lens, and the basic transmitting lens coincides with the optical axis of the receiving lens .
进一步地,所述驱动元件包括动力部件及传动部件。所述传动部件连接于所述动力部件与所述中空部件之间,使得所述中空部件在所述动力部件带动下旋转。Further, the drive element includes a power component and a transmission component. The transmission member is coupled between the power member and the hollow member such that the hollow member rotates under the driving of the power member.
更进一步地,所述动力部件可以为任何形式的动力供给装置,优选为电机,如轴式电机等,可以通过皮带或者齿轮的传动方式将动力传动给所述中空部件使其旋转。Further, the power component may be any form of power supply device, preferably a motor, such as a shaft motor, etc., and the power may be transmitted to the hollow member to be rotated by a belt or gear transmission.
另外,旋转单元可以是中空电机。所述反射镜在所述中空电机的带动下旋转。所述中空电机中间有一通孔,经所述反射镜偏转的从目标区域反射的光通过中空电机的通孔并被所述光接收器接收。所述中空电机在较高转速下需要具备低振动、低噪声的特性,才能够较好的应用于该光学扫描传感器。In addition, the rotating unit may be a hollow motor. The mirror rotates under the driving of the hollow motor. The hollow motor has a through hole in the middle thereof, and the light reflected from the target area deflected by the mirror passes through the through hole of the hollow motor and is received by the light receiver. The hollow motor needs to have low vibration and low noise characteristics at a relatively high rotational speed, so that it can be preferably applied to the optical scanning sensor.
本发明的另一目的在于提供一种光学扫描传感器,通过设置阻光光栏,阻止杂散光进入到所述光接收器,提高了测量精度和有效量程,避免出现近距离的测量盲区。Another object of the present invention is to provide an optical scanning sensor that prevents stray light from entering the optical receiver by providing a light blocking diaphragm, thereby improving measurement accuracy and effective range, and avoiding a blind measurement blind spot.
进一步地,所述阻光光栏位于所述中空部件的上方边缘,阻止经曲面透光罩反射的杂散光进入所述光接收器。优选地,所述阻光光栏沿中空部件的上方边缘竖直放置。优选地,所述阻光光栏为圆筒状结构。优选地,所述阻光光栏位于受光单元的外边缘。Further, the light blocking diaphragm is located at an upper edge of the hollow member to prevent stray light reflected by the curved transparent cover from entering the light receiver. Preferably, the light blocking diaphragm is placed vertically along the upper edge of the hollow member. Preferably, the light blocking diaphragm is a cylindrical structure. Preferably, the light blocking diaphragm is located at an outer edge of the light receiving unit.
本发明的另一目的在于提供一种光学扫描传感器,通过采用顶拉机构,可以是顶拉螺杆,对所述反射镜进行固定,并通过调节该顶拉结构来调节反射镜角度,同时顶拉螺杆固定与快干型高强度胶水(如UV胶)粘接配合的设备组装方式,即保证了反射镜角度的精确和粘接牢固程度,同时节省了设备组装成本。Another object of the present invention is to provide an optical scanning sensor, which can be a top pull screw by using a top pull mechanism, fix the mirror, and adjust the angle of the mirror by adjusting the top pull structure, and simultaneously pull the top The assembly method of the screw fixing and the quick-drying high-strength glue (such as UV glue) is to ensure the accuracy of the mirror angle and the firmness of the bonding, and the equipment assembly cost is saved.
本发明提供了一种光学扫描传感器,所述反射镜支架使所述反射镜安装于旋转单元,使得反射镜随旋转单元一起旋转。 The present invention provides an optical scanning sensor that mounts the mirror to a rotating unit such that the mirror rotates with the rotating unit.
进一步地,所述反射镜支架由至少两个支撑壁及至少三个安装脚构成,所述反射镜安装在支撑壁上端,所述安装脚上有至少一个调节孔和至少一个固定孔。所述反射镜支架通过固定装置固定于所述旋转单元。进一步地,所述固定装置可以是螺杆,可以是其它任何形式的机械固定连接方式。通过调节调节孔内调节装置的松紧,能够调节反射镜角度。进一步地,调节装置可以是螺杆,,可以是万向节、机械臂等。所述调节装置和所述固定装置起到顶拉机构调节反射镜角度的作用,优选地,顶拉机构为顶拉螺杆配合。具体的调节方法为:ⅰ)将反射镜支架与反射镜固定连接;ⅱ)将反射镜支架与旋转单元通过固定孔内的螺杆连接;ⅲ)在安装脚的调节孔中置入螺杆,通过调节螺杆长度,将反射镜角度调整至预设的角度。应当说明的是,其他任何符合该种顶拉机构的形式,起到与本发明顶拉螺杆同样效果的设计,均应视为包含在本发明内容中。Further, the mirror bracket is composed of at least two supporting walls and at least three mounting legs, and the mirror is mounted on an upper end of the supporting wall, and the mounting leg has at least one adjusting hole and at least one fixing hole. The mirror holder is fixed to the rotating unit by a fixing device. Further, the fixing device may be a screw, and may be any other form of mechanically fixed connection. The mirror angle can be adjusted by adjusting the tension of the adjustment device in the adjustment hole. Further, the adjusting device may be a screw, and may be a universal joint, a mechanical arm or the like. The adjusting device and the fixing device function as a pulling mechanism to adjust the angle of the mirror. Preferably, the pulling mechanism is a top pull screw. The specific adjustment method is: i) fixedly connecting the mirror bracket to the mirror; ii) connecting the mirror bracket and the rotating unit through the screw in the fixing hole; iii) inserting the screw into the adjusting hole of the mounting foot, and adjusting The length of the screw adjusts the mirror angle to a preset angle. It should be noted that any other design that conforms to the form of the top pull mechanism and has the same effect as the top pull screw of the present invention should be considered as being included in the present invention.
优选地,所述支撑壁沿反射镜边缘均匀排布,所述多个安装脚等间隔排布。更优地,所述反射镜支架由两个支撑壁和四个安装脚构成。所述两个支撑壁沿反射镜两侧边缘对称排布,所述四个安装脚呈90°间隔排布。Preferably, the support walls are evenly arranged along the edge of the mirror, and the plurality of mounting feet are equally spaced. More preferably, the mirror bracket is composed of two support walls and four mounting feet. The two supporting walls are symmetrically arranged along the two sides of the mirror, and the four mounting feet are arranged at intervals of 90°.
进一步地,所述安装脚上还包括注胶槽,更优地,注胶槽为上宽下窄的阶梯状结构。采用上宽下窄的结构为保证该注胶槽在注胶的时候有一定的盛胶的作用。此处所说的胶可以是任何胶,优选为快干胶,更优选为快干型高强度胶水,例如UV胶,其可在紫外光的烘烤下迅速凝固,起到迅速连接部件的作用。所述反射镜支架与所述旋转单元可通过胶固定连接。通过顶拉机构以及胶的配合,实现反射镜支架与旋转单元的固定以及反射镜角度的精确调节。具体地步骤为:ⅰ)将反射镜支架与反射镜固定连接;ⅱ)将反射镜支架与旋转单元通过固定孔内的螺杆连接;ⅲ)在安装脚的调节孔中置入螺杆,通过调节螺杆长度,将反射镜角度调整至预设的角度。在安装脚上的注胶槽注入胶,使安装脚与旋转单元在胶固化后粘结固定。此处UV胶的使用可以减少胶固化的时间,从而减少设备组装时间,降低设备组装成本。Further, the mounting foot further includes a glue injection groove. More preferably, the glue injection groove is a stepped structure with an upper width and a lower width. The structure of the upper width and the lower width is used to ensure that the glue injection tank has a certain role in the glue injection. The glue referred to herein may be any glue, preferably a quick-drying glue, more preferably a fast-drying type high-strength glue such as UV glue which can be rapidly solidified under ultraviolet light baking to function as a quick connecting member. The mirror bracket and the rotating unit may be fixedly connected by glue. Through the cooperation of the top pulling mechanism and the glue, the fixing of the mirror bracket and the rotating unit and the precise adjustment of the mirror angle are realized. The specific steps are: i) fixing the mirror bracket to the mirror; ii) connecting the mirror bracket to the rotating unit through the screw in the fixing hole; iii) inserting the screw into the adjusting hole of the mounting foot, and adjusting the screw Length, adjusts the mirror angle to a preset angle. The glue is injected into the glue injection groove on the mounting foot, so that the mounting foot and the rotating unit are bonded and fixed after the glue is cured. Here, the use of UV glue can reduce the curing time of the glue, thereby reducing equipment assembly time and reducing equipment assembly costs.
更进一步地,反射镜的侧端通过反射镜支架与旋转单元连接,反射镜的底端与旋转单元直接连接,更优地,反射镜与阻光光栏直接相连,这样反射镜与旋转单元多一个固定点,使反射镜在旋转的时候更好的保持稳定。Further, the side end of the mirror is connected to the rotating unit through the mirror bracket, and the bottom end of the mirror is directly connected to the rotating unit. More preferably, the mirror is directly connected to the light blocking light column, so that the mirror and the rotating unit are more A fixed point that allows the mirror to remain more stable while rotating.
更进一步地,反射镜为椭圆形,更优地,为特殊形状的反射镜,如上部设计成椭圆形,是要在不损失光接收面积的前提下尽可能减轻重量;下部的固定边设计成三个直边,底边与所述旋转单元相连,也是为减轻重量,同时便于反射镜开模生产。同时反射镜与旋转单元多点支撑,保证了反射镜连续旋转状态下的稳定性。Further, the mirror is elliptical, and more preferably, a mirror of a special shape is designed to have an elliptical shape as above, so as to reduce the weight as much as possible without losing the light receiving area; the lower fixed edge is designed to be Three straight sides, the bottom side is connected with the rotating unit, also to reduce the weight, and at the same time facilitate the mold opening production. At the same time, the mirror and the rotating unit support at multiple points, which ensures the stability of the mirror under continuous rotation.
本发明提供的光学扫描传感器,通过增加扩展部件等方式,可以实现多层扫描功能。进一步地,扩展部件可以是扩展投光单元,也可以是其他扩展部件。进一 步地,所述扩展投光单元的个数可以根据所需垂直扫描角度范围(-n°~n°,n为任意正数)及垂直扫描角度间距m°确定,优选地为2n/m个。所述扩展投光单元为扩展发射透镜或扩展发射透镜组。The optical scanning sensor provided by the present invention can realize a multi-layer scanning function by adding an extension member or the like. Further, the extension component may be an extended light projecting unit or other expansion component. Enter one Steps, the number of the extended light projecting units may be determined according to a required vertical scanning angle range (-n° to n°, n is an arbitrary positive number) and a vertical scanning angle interval m°, preferably 2n/m . The extended light projecting unit is an extended emission lens or an extended emission lens group.
进一步地,所述扩展投光单元在所述受光单元的外周圆上等间距排布。Further, the extended light projecting units are arranged at equal intervals on the outer circumference of the light receiving unit.
进一步地,所述扩展投光单元的光轴与所述受光单元的光轴相交于所述受光单元的后焦点上。Further, an optical axis of the extended light projecting unit and an optical axis of the light receiving unit intersect at a back focus of the light receiving unit.
更进一步地,所述扩展投光单元的光轴与所述受光单元的光轴之间的空间夹角相同,为所述垂直扫描角度范围的一半(n/2°)。Further, the angle between the optical axis of the extended light projecting unit and the optical axis of the light receiving unit is the same, which is half (n/2°) of the vertical scanning angle range.
该光学扫描传感器工作时,所述反射镜在所述旋转单元的带动下开始旋转时,在垂直扫描方向上,由光源发出经各扩展发射透镜的光按幅度相同(n°)、相位不同(间距为360/2n°)的反正弦曲线对空间进行扫描;在水平扫描方向上,则是按幅度相同(360°)、相位不同(间距为360/2n°)的反余弦曲线对空间进行扫描,由此获得垂直角度-n°~n°和水平360°范围的目标信息。此时,由光源发出的经基本发射透镜的光的垂直扫描角度为0°,水平扫描角与反射镜旋转角相同。为增加水平和垂直扫描方向的空间覆盖密度,可以再增加至少两个辅助扩展发射透镜或辅助扩展发射透镜透镜组,所述辅助扩展发射透镜或辅助扩展发射透镜组的光轴与接收透镜或接收透镜组光轴的夹角小于垂直扫描角度范围的一半。When the optical scanning sensor is operated, when the mirror starts to rotate under the driving of the rotating unit, in the vertical scanning direction, the light emitted by the light source through each of the extended emitting lenses has the same amplitude (n°) and different phases ( The inverse sinusoid with a pitch of 360/2n° scans the space; in the horizontal scanning direction, the space is scanned by the inverse cosine curve of the same amplitude (360°) and phase (360/2n pitch) Thereby, target information in the range of the vertical angle -n° to n° and the horizontal 360° is obtained. At this time, the vertical scanning angle of the light emitted from the light source through the basic emitting lens is 0°, and the horizontal scanning angle is the same as the mirror rotation angle. In order to increase the spatial coverage density of the horizontal and vertical scanning directions, at least two auxiliary extended emitting lenses or auxiliary extended emitting lens groups may be added, and the optical axis of the auxiliary extended emitting lens or the auxiliary extended emitting lens group and the receiving lens or receiving The angle of the optical axis of the lens group is less than half of the range of the vertical scanning angle.
应当指出的是,本发明光源包括一任意形式的光源,可以是通过激光发射器发射的激光,可以是微波,也可以是LED光源。优选地为激光,所述光源为半导体激光器。角度编码器用来记录反光镜片旋转的角度信息,角度编码器可以是空间角度定位码盘。光接收器可以是任何形式的光电转换装置,如光接收器电路板,或者可以在该单元只暂时收集光束,然后通过例如光学纤维等传递到另一区域进行包括光电转换等过程。外界反射的光束被光接收单元接收后传输到数据处理单元,经处理得到被测目标物的距离等信息。It should be noted that the light source of the present invention comprises a light source of any form, which may be a laser emitted by a laser emitter, which may be a microwave or an LED light source. Preferably it is a laser, the source being a semiconductor laser. The angle encoder is used to record the angle information of the rotation of the reflective lens, and the angle encoder can be a spatial angle positioning code wheel. The light receiver may be any form of photoelectric conversion device such as a light receiver circuit board, or a light beam may be temporarily collected only in the unit, and then transferred to another region by, for example, optical fiber or the like to perform a process including photoelectric conversion. The light beam reflected by the outside is received by the light receiving unit and transmitted to the data processing unit, and processed to obtain information such as the distance of the object to be measured.
附图说明DRAWINGS
图1是以中空电机为旋转单元的光学扫描传感器示意图。FIG. 1 is a schematic diagram of an optical scanning sensor with a hollow motor as a rotating unit.
图2是以轴式电机带动中空部件旋转的示意图。Fig. 2 is a schematic view showing the rotation of the hollow member by the shaft motor.
图3设置阻光光栏的光学扫描传感器示意图。Figure 3 shows a schematic diagram of an optical scanning sensor for a light blocking diaphragm.
图4是设置阻光光栏后,经透光罩反射回的杂散光进入光接收器盲区的光路示意图。FIG. 4 is a schematic diagram of the optical path of the stray light reflected back through the transmissive cover into the blind spot of the optical receiver after the baffle stop is set.
图5是反射镜支架俯视图。 Figure 5 is a top plan view of the mirror holder.
具体实施方式detailed description
以下描述用于揭露本发明以使本领域技术人员能够实现本发明。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。在以下描述中界定的本发明的基本原理可以应用于其他实施方案、变形方案、改进方案、等同方案以及没有背离本发明的精神和范围的其他技术方案。The following description is presented to disclose the invention to enable those skilled in the art to practice the invention. The preferred embodiments in the following description are by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention as defined in the following description may be applied to other embodiments, modifications, improvements, equivalents, and other embodiments without departing from the spirit and scope of the invention.
图1所示为本发明提供的一种光学扫描传感器。如图1所示,一种光学扫描传感器,包括球面透光罩1,反射镜2,反射镜支架3,空间角度定位盘6,中空电机9,接收透镜7-1,基本发射透镜7-2,接收透镜镜筒15,光接收器电路板11,光接收器电路板定位机构10,基础支撑结构12,激光发射驱动电路板13,激光传输光纤14。激光传输光纤14起到传输激光发射驱动电路板的信号的作用。基本发射透镜7-2与接收透镜7-1集成在反射镜的一侧。基本发射透镜7-2与接收透镜7-1的光轴重合,并与中空电机的中心轴重合。反射镜支架3由两个支撑壁21和四个安装脚22构成(图5)。两个支撑壁21沿反射镜2两侧边缘对称排布,四个安装脚22呈90°间隔排布。反射镜2通过反射镜支架3固定于中空电机9通孔的正上方,反射镜2呈45°倾斜。中空电机9为反射镜支架3提供动力,使反射镜支架3带动反射镜2旋转,从而对光束进行偏转并进行旋转扫描,实现装置的360°扫描。反射镜支架3安装脚22上有一个调节孔4和固定孔5。安装脚22上还设有注胶槽20。在中空电机9的驱动下,反射镜支架3带动反射镜2旋转,从而可以使发射光束23-1(图4)与接收光束经反射镜2偏转并实现360°扫描,进而获得目标区域的距离等信息。在一个优选的实施方案中,上述基本发射透镜和接收透镜可置于中空电机的腔体内或部分置于中空电机腔体内,这样可实现空间的复用,整机结构紧凑,减小设备体积。FIG. 1 shows an optical scanning sensor provided by the present invention. As shown in FIG. 1, an optical scanning sensor includes a spherical transmissive cover 1, a mirror 2, a mirror holder 3, a spatial angular positioning disk 6, a hollow motor 9, a receiving lens 7-1, and a basic emitting lens 7-2. The receiving lens barrel 15, the light receiver circuit board 11, the light receiver circuit board positioning mechanism 10, the basic support structure 12, the laser light emitting driving circuit board 13, and the laser light transmitting fiber 14. The laser transmission fiber 14 functions to transmit a signal of the laser emission driving circuit board. The basic transmitting lens 7-2 is integrated with the receiving lens 7-1 on one side of the mirror. The basic transmitting lens 7-2 coincides with the optical axis of the receiving lens 7-1 and coincides with the central axis of the hollow motor. The mirror holder 3 is composed of two support walls 21 and four mounting feet 22 (Fig. 5). The two support walls 21 are symmetrically arranged along both side edges of the mirror 2, and the four mounting legs 22 are arranged at intervals of 90°. The mirror 2 is fixed directly above the through hole of the hollow motor 9 by the mirror holder 3, and the mirror 2 is inclined at 45°. The hollow motor 9 supplies power to the mirror holder 3, so that the mirror holder 3 drives the mirror 2 to rotate, thereby deflecting the beam and performing rotational scanning to realize 360° scanning of the device. The mirror bracket 3 mounting leg 22 has an adjustment hole 4 and a fixing hole 5. A glue injection groove 20 is also provided on the mounting foot 22. Under the driving of the hollow motor 9, the mirror holder 3 drives the mirror 2 to rotate, so that the emitted light beam 23-1 (Fig. 4) and the received beam can be deflected by the mirror 2 to achieve a 360° scan, thereby obtaining the distance of the target area. And other information. In a preferred embodiment, the basic emitting lens and the receiving lens may be placed in a cavity of the hollow motor or partially disposed in the cavity of the hollow motor, so that space multiplexing can be realized, the whole structure is compact, and the device volume is reduced.
与传统锥面透光罩相比,在同等的光学工程参数条件下,如接收透镜有效光学口径r、透光罩材料折射率k、透光罩壁厚w相同的条件下,采用曲面透光罩,例如球面透光罩或抛物面透光罩,可明显提高光学扫描传感器的量程及精度。曲面透光罩可以为内外曲面平行厚度一致的透光罩,也可将外部曲面和内部曲面设计成不同的曲面,使其对远距离目标的近似平行反射光的汇聚效果更强,进一步提高有效受光面积,增大测距量程。在一个实施方案中,r=16mm,k=1.54,w=2mm条件下,采用内外曲面平行厚度一致的球面透光罩的外部有效通光面积是锥面透光罩的1.3倍,相应的光学扫描传感器理论上极限量程能提高约14%。在技术验证原型机的测量试验中,采用上述光学工程参数,相同的投光系统光学工程参数及有效激光发射功率条件下,对10%表面反射率目标的极限测量距离,采用轴式电机和62°倾角锥 面透光罩的光学扫描传感器的测距量程为40米,而采用中空电机的紧凑型球面透光罩的机型的测距量程可提高35%。Compared with the traditional cone-shaped transparent cover, under the same optical engineering parameters, such as the effective optical aperture r of the receiving lens, the refractive index k of the transparent cover material, and the same thickness w of the transparent cover, the curved surface is transparent. A cover, such as a spherical transmissive cover or a parabolic translucent cover, can significantly increase the range and accuracy of the optical scanning sensor. The transparent cover of the curved surface can be a transparent cover with uniform thickness of inner and outer curved surfaces, or the outer curved surface and the inner curved surface can be designed into different curved surfaces, so that the convergence effect of the approximately parallel reflected light of the distant target is stronger, and the effective effect is further improved. Increase the range of the light receiving area. In one embodiment, under the condition of r=16mm, k=1.54, w=2mm, the outer effective light-passing area of the spherical translucent cover with the uniform thickness of the inner and outer curved surfaces is 1.3 times of the tapered translucent cover, and the corresponding optics The theoretical limit of the scanning sensor can be increased by about 14%. In the measurement test of the technical verification prototype, using the above optical engineering parameters, the same projecting optical engineering parameters and the effective laser emission power, the limit measurement distance for the 10% surface reflectance target, using the shaft motor and 62 ° inclination cone The optical scanning sensor of the translucent cover has a range of 40 meters, while the range of the compact spherical transmissive cover with a hollow motor can increase the range by 35%.
图2所示为光学扫描传感器旋转单元的一种变型示例,旋转单元包括一中空部件91,中空部件中间有一通孔,中空部件91上具有中空承载齿轮部件18,其保证中空部件91在外部电机16利用齿轮17传动带动下旋转,从而带动反射镜支架3和反射镜2旋转,实现装置的360°扫描。接收透镜筒15可置于中空部件91的腔体内或部分置于中空部件91腔体内,这样可实现空间的复用,整机结构紧凑,减小设备体积。2 is a modified example of an optical scanning sensor rotation unit including a hollow member 91 having a through hole in the middle of the hollow member, and a hollow bearing member 18 having a hollow bearing member 18 for ensuring the hollow member 91 at the external motor 16 uses the gear 17 to drive the lower rotation, thereby driving the mirror holder 3 and the mirror 2 to rotate, thereby achieving 360° scanning of the device. The receiving lens barrel 15 can be placed in the cavity of the hollow member 91 or partially placed in the cavity of the hollow member 91, so that space multiplexing can be realized, the whole machine is compact in structure, and the volume of the device is reduced.
图3所示为光学扫描传感器增加阻光光栏的一种示例,在中空电机9的上方边缘设置阻光光栏19,阻光光栏高度为L,绕接收透镜上方一圈,呈圆筒状。如图4所示,设置阻光光栏19后,经透光罩1反射的杂散光23-2被阻光光栏遮挡从而使得进入光敏面所在平面的杂散光远离光接收器电路板11的光敏面11-1,显著降低杂光水平。FIG. 3 shows an example of adding a light blocking diaphragm to the optical scanning sensor. A light blocking diaphragm 19 is disposed on the upper edge of the hollow motor 9. The height of the light blocking diaphragm is L, and a circle is formed around the receiving lens. shape. As shown in FIG. 4, after the light blocking diaphragm 19 is disposed, the stray light 23-2 reflected by the translucent cover 1 is blocked by the light blocking diaphragm so that the stray light entering the plane of the photosensitive surface is away from the optical receiver circuit board 11. Photosensitive surface 11-1 significantly reduces stray light levels.
在本发明的另外一个实施例中,提供了反射镜支架与旋转单元的组装连接及反射镜角度的调节方式。第一步将反射镜2调节至所需角度,与反射镜支架3安装连接;第二步将反射镜支架2通过安装脚22上的固定孔5利用螺杆固定在中空电机9上盖上面,在注胶槽20中注入UV胶。接下来通过调节安装脚22上的四个调节孔4中的螺杆来微调反射镜的角度,每一维的夹角使用一对调节孔内的螺杆来调节,使其更为精确。具体的调节方式为:拧紧固定孔内的螺杆,调节调节孔内的螺杆,通过调节反射镜支架3安装脚22与中空电机9上盖的紧密贴合程度,使反射镜支架3微动,从而带动反射镜2角度的微调至所需精确角度。接着经UV光照射,反射镜支架3的安装脚22与中空电机9上盖之间的UV胶迅速固化,从而保证在设备组装过程中反射镜角度精确固定。In another embodiment of the present invention, an assembled connection of the mirror holder to the rotating unit and a manner of adjusting the angle of the mirror are provided. In the first step, the mirror 2 is adjusted to a desired angle, and is connected to the mirror bracket 3; in the second step, the mirror bracket 2 is fixed on the upper cover of the hollow motor 9 by a screw through a fixing hole 5 in the mounting leg 22. The glue glue 20 is filled with UV glue. Next, the angle of the mirror is fine-tuned by adjusting the screws in the four adjustment holes 4 on the mounting foot 22, and the angle of each dimension is adjusted using a pair of adjusting screws in the adjusting hole to make it more precise. The specific adjustment method is as follows: tightening the screw in the fixing hole, adjusting the screw in the adjusting hole, and adjusting the degree of close fitting of the mounting foot 22 of the mirror bracket 3 and the upper cover of the hollow motor 9 to make the mirror bracket 3 slightly move, thereby Drive the fine adjustment of the angle of the mirror 2 to the required precise angle. Then, after UV light irradiation, the UV glue between the mounting leg 22 of the mirror holder 3 and the upper cover of the hollow motor 9 is rapidly solidified, thereby ensuring that the mirror angle is accurately fixed during the assembly of the device.
在本发明的另外一个实施例中,提供了光学扫描传感器实现多层扫描功能的一种扩展方案示例。在如图1所示的光学扫描传感器的基础上,在接收透镜7-1的外周圆上等间隔排布16个扩展发射透镜(图略),光轴与接收透镜光轴的夹角为4°,反射镜2在中空电机9的带动下开始旋转时,在垂直扫描方向上,光源发出的经各扩展发射透镜的光按幅度相同(8°)、相位不同(间距为22.5°)的反正弦曲线对空间进行扫描;在水平扫描方向上,则是按幅度相同(360°)、相位不同(间距为22.5°)的反余弦曲线对空间进行扫描,则该光学扫描传感器所能实现的垂直扫描角度范围为-8°~+8°,垂直扫描角度间距为1°。本实施例中基本发射透镜或基本发射透镜组也可以省略不安装。In another embodiment of the present invention, an example of an extension of an optical scanning sensor implementing a multi-layer scanning function is provided. On the basis of the optical scanning sensor shown in FIG. 1, 16 extended emission lenses (not shown) are equally spaced on the outer circumference of the receiving lens 7-1, and the angle between the optical axis and the optical axis of the receiving lens is 4 °, when the mirror 2 starts to rotate under the driving of the hollow motor 9, in the vertical scanning direction, the light emitted by the light source through each of the extended emitting lenses has the same amplitude (8°) and different phases (the spacing is 22.5°). The chord curve scans the space; in the horizontal scanning direction, the space is scanned by the inverse cosine curve of the same amplitude (360°) and phase (distance 22.5°), and the optical scanning sensor can realize the vertical The scanning angle ranges from -8° to +8°, and the vertical scanning angle is 1°. The basic emission lens or the basic emission lens group in this embodiment may also be omitted.
在本发明的另外一个实施例中,提供了光学扫描传感器实现多层扫描功能的 一种扩展方案示例。在如图1所示的光学扫描传感器的基础上,在接收透镜7-1的外周圆上等间隔排布8个扩展发射透镜(图略),光轴与接收透镜光轴的夹角为2°,反射镜2在中空电机9的带动下开始旋转时,在垂直扫描方向上,光源发出的经各扩展发射透镜的光按幅度相同(4°)、相位不同(间距为45°)的反正弦曲线对空间进行扫描;在水平扫描方向上,则是按幅度相同(360°)、相位不同(间距为45°)的反余弦曲线对空间进行扫描,则该光学扫描传感器所能实现的垂直扫描角度范围为-4°~+4°,垂直扫描角度间距为1°。本实施例中基本发射透镜或基本发射透镜组也可以省略不安装。 In another embodiment of the present invention, an optical scanning sensor is provided to implement a multi-layer scanning function. An example of an extension. On the basis of the optical scanning sensor shown in FIG. 1, eight extended emission lenses (not shown) are equally spaced on the outer circumference of the receiving lens 7-1, and the angle between the optical axis and the optical axis of the receiving lens is 2 °, when the mirror 2 starts to rotate under the driving of the hollow motor 9, in the vertical scanning direction, the light emitted by the light source through each of the extended emitting lenses has the same amplitude (4°) and different phases (with a pitch of 45°). The chord curve scans the space; in the horizontal scanning direction, the space is scanned by the inverse cosine curve of the same amplitude (360°) and phase (45° pitch), and the optical scanning sensor can realize the vertical The scanning angle ranges from -4° to +4°, and the vertical scanning angle is 1°. The basic emission lens or the basic emission lens group in this embodiment may also be omitted.

Claims (8)

  1. 一种光学扫描传感器,包括:An optical scanning sensor comprising:
    光源,发出发射光;a light source that emits light;
    投光单元,将发射光引向反射镜;a light projecting unit that directs the emitted light to the mirror;
    偏转单元,包括反射镜和反射镜支架,所述反射镜将发射光偏转并引向目标区域以及将目标区域反射的光偏转并引向受光单元;a deflection unit comprising a mirror and a mirror holder, the mirror deflecting and guiding the emitted light to the target area and deflecting the light reflected by the target area and guiding the light to the light receiving unit;
    受光单元,将目标区域反射的光引向光接收器;a light receiving unit that directs light reflected by the target area to the light receiver;
    光接收器,接收受光单元引入的目标区域反射的光;a light receiver that receives light reflected by a target area introduced by the light receiving unit;
    旋转单元,包括中空部件和驱动元件;a rotating unit comprising a hollow part and a driving element;
    透光罩,能够透过发射光和目标区域反射的光;a translucent cover capable of transmitting light reflected by the emitted light and the target area;
    角度编码器,用于记录反射镜角度信息;An angle encoder for recording mirror angle information;
    其特征在于:所述透光罩为一曲面透光罩,所述中空部件中间有一通孔,能够在驱动元件带动下绕其中心轴旋转,所述反射镜与旋转单元通过反射镜支架连接,所述投光单元包括基本投光单元,且基本投光单元和所述受光单元为收发同轴光学系统并位于所述反射镜同一侧,经所述反射镜偏转的目标区域反射的光经所述中空部件的通孔进入光接收器。The light transmissive cover is a curved transmissive cover, and the hollow member has a through hole in the middle thereof, which can be rotated around the central axis by the driving component, and the mirror and the rotating unit are connected by the mirror bracket. The light projecting unit includes a basic light projecting unit, and the basic light projecting unit and the light receiving unit are light transmitting and receiving coaxial optical systems and are located on the same side of the mirror, and the light reflected by the target area deflected by the mirror The through hole of the hollow member enters the light receiver.
  2. 如权利要求1所述的光学扫描传感器,其特征在于:所述曲面透光罩为球面透光罩或抛物面透光罩。The optical scanning sensor according to claim 1, wherein the curved transparent cover is a spherical transmissive cover or a parabolic translucent cover.
  3. 如权利要求1所述的光学扫描传感器,其特征在于:所述中空部件的中心轴和所述基本投光单元以及所述受光单元的光轴重合。The optical scanning sensor according to claim 1, wherein a central axis of said hollow member coincides with an optical axis of said basic light projecting unit and said light receiving unit.
  4. 如权利要求1~3任一所述的光学扫描传感器,其特征在于:所述驱动元件包括动力部件及传动部件,所述传动部件连接于所述动力部件与中空部件之间,使得所述中空部件在动力部件带动下旋转。The optical scanning sensor according to any one of claims 1 to 3, wherein said driving member comprises a power member and a transmission member, said transmission member being coupled between said power member and said hollow member, said hollow The component rotates under the driving of the power component.
  5. 如权利要求1~3任一所述的光学扫描传感器,其特征在于:所述旋转单元为中空电机。The optical scanning sensor according to any one of claims 1 to 3, wherein the rotating unit is a hollow motor.
  6. 如权利要求1所述的光学扫描传感器,其特征在于:还包括阻光光栏,其位于所述中空部件的上方。The optical scanning sensor of claim 1 further comprising a light blocking diaphragm positioned above said hollow member.
  7. 如权利要求1所述的光学扫描传感器,其特征在于:所述投光单元还包括至少两个扩展投光单元。The optical scanning sensor according to claim 1, wherein said light projecting unit further comprises at least two extended light projecting units.
  8. 如权利要求7所述的光学扫描传感器,其特征在于:所述扩展投光单元在所述受光单元的外周圆上等间距排布。 The optical scanning sensor according to claim 7, wherein said extended light projecting unit is equally spaced on an outer circumference of said light receiving unit.
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