WO2017211790A1 - Fond pour une colonne d'échange de matières, colonne d'échange de matières et utilisation du fond - Google Patents

Fond pour une colonne d'échange de matières, colonne d'échange de matières et utilisation du fond Download PDF

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Publication number
WO2017211790A1
WO2017211790A1 PCT/EP2017/063664 EP2017063664W WO2017211790A1 WO 2017211790 A1 WO2017211790 A1 WO 2017211790A1 EP 2017063664 W EP2017063664 W EP 2017063664W WO 2017211790 A1 WO2017211790 A1 WO 2017211790A1
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WO
WIPO (PCT)
Prior art keywords
openings
free cross
opening
sectional area
floor
Prior art date
Application number
PCT/EP2017/063664
Other languages
German (de)
English (en)
Inventor
Bernd Metzen
Ortmund Lang
Original Assignee
Basf Se
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Basf Se filed Critical Basf Se
Publication of WO2017211790A1 publication Critical patent/WO2017211790A1/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/14Fractional distillation or use of a fractionation or rectification column
    • B01D3/16Fractionating columns in which vapour bubbles through liquid
    • B01D3/163Plates with valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/14Fractional distillation or use of a fractionation or rectification column
    • B01D3/16Fractionating columns in which vapour bubbles through liquid
    • B01D3/22Fractionating columns in which vapour bubbles through liquid with horizontal sieve plates or grids; Construction of sieve plates or grids

Definitions

  • the invention is based on a bottom for a mass transfer column having openings, wherein a deflecting element is positioned above each opening, so that each opening has an entry surface on the underside of the bottom and at least two exit surfaces between the surface of the bottom and the deflecting element.
  • the invention further relates to a mass transfer column and a use of the soil.
  • Mass transfer columns can be used in all processes in which a gas phase and a liquid phase are to be brought into contact with each other. Corresponding processes are, for example, distillation processes, rectification processes, condensation processes or absorption processes.
  • the mass transfer columns used usually contain internals. Such internals are, for example, trays, structured packings or random packings. If trays are used as internals, the shape and shape of the trays depends on the process carried out. In the case of the floors used, a distinction is made between those with forced guidance of the liquid and those without positive guidance.
  • Floors with a positive guide have at least one drainage channel for liquid through which the liquid drains to the soil below.
  • the downcomer acts as a feed to the soil, which is positioned below the downcomer.
  • the drainage shafts of superimposed trays are usually arranged at opposite positions.
  • soils without forced guidance of the liquid do not have separate drainage shafts. Rather, the liquid drains through openings in the soil to the underlying soil.
  • Such trays without positive guidance of the liquid are also referred to as dual-flow trays. These soils are used in particular in processes which have a high tendency to soiling.
  • Mass transfer columns with dual-flow trays are described, for example, in WO-A 03/043712 or in WO-A 2004/063138.
  • sieve trays are preferably used as dual-flow trays.
  • the object of the present invention was to provide a bottom for a mass transfer column, with which compared with the known soils a longer contact time and thus a better soil efficiency while maintaining the properties with respect to contamination, can be achieved.
  • each opening a deflecting element is positioned so that each opening has a first free cross-sectional area at the bottom of the bottom and a second free cross-sectional area between the surface of the bottom and the deflecting element, characterized in that the bottom further comprises openings without deflecting element.
  • the soil may be a soil with forced guidance of the liquid or a soil without forced guidance of the liquid, that is a so-called dual-flow soil.
  • the floor according to the invention is a dual-flow floor, so that the floor has no downcomer.
  • the openings without deflecting evenly distributed on the floor are arranged. Due to the uniform arrangement of the openings without deflecting a uniform contact of gas and liquid is achieved especially in soils without forced guidance of the liquid. Such uniform contact ensures, for example, that no local differences in the properties of the liquid, for example the concentration of the individual components in the liquid or the temperature, are established on the soil. Furthermore, it has been found that a higher liquid layer is formed over the openings without deflecting element than over the openings with deflecting element. As a result, the liquid preferably flows through the openings without deflecting element and the gas preferably flows through the openings with deflecting element due to the lower counter-pressure.
  • Uniform arrangement means that the openings without the deflection element are the same area and the same area openings are arranged distributed without deflecting over the entire ground and the surface portions per opening without deflecting differ by not more than 20% from each other.
  • the area fraction per opening without deflection element is understood to be the area of the floor which is enclosed by the connecting lines of the axes of the openings adjacent to the opening without deflecting element without deflecting element.
  • a flow can be generated by a non-uniform arrangement of the openings without deflecting element on a dual-flow tray, as can be set by different amounts of liquid flowing and rising gas through the liquid different amounts of liquid on the ground. Since a higher amount of liquid at one point leads to a wave crest on a ground and this runs off in the direction of a point with a lower amount of liquid, a flow sets in on the ground.
  • the proportion of the free cross-sectional area of the openings without deflection element is preferably 1 to 30% of the smallest free cross-sectional area of all openings of a floor. In a particularly preferred embodiment, the proportion of the free cross-sectional area of Openings without deflecting 5 to 15% of the smallest free cross-sectional area of all openings of a floor.
  • the free cross-sectional area of the openings without deflecting element is the sum of the smallest parallel to the ground surface aligned free cross-sectional areas of all openings without deflecting on a floor.
  • Different free cross-sectional areas of an opening may result, for example, if an opening is conical, so that it has a larger free cross-sectional area on the bottom of the bottom and a smaller free cross-sectional area on the top of the bottom or alternatively a smaller free cross-sectional area on the bottom Bottom of the soil and have a larger free cross-sectional area on the top of the soil. It is also possible that the free cross-sectional area of an opening initially decreases from bottom to top and then increases again.
  • the smallest free cross-sectional area of each opening is taken into account.
  • the free cross-sectional area of the openings without deflection element does not change over the thickness of the floor and thus the openings without deflection element have a constant free cross-sectional area.
  • the free cross-sectional areas of all openings on the floor must be taken into account. This is the sum of the free cross-sectional area of all openings without deflecting element on a floor and the smallest free cross-sectional area of all openings with deflecting element on the floor.
  • the smallest cross-sectional area of an opening with deflecting element is either the smallest free cross-sectional area of the opening parallel to the surface of the bottom, which is defined as in the openings without deflecting or the surface of all partial openings, each of the edge of the deflecting element and the edge of the opening be enclosed in the ground.
  • the number of partial openings, which are enclosed by the edge of the deflecting element and the edge of the opening in the bottom is dependent on the number of webs with which the deflecting element is fixed to the ground. With only one web is surrounded by the edge of the deflecting element and the edge of the opening in the bottom only a partial opening, two webs, however, already two partial openings are present.
  • the number of partial openings, which is enclosed by the edge of the deflecting element and the edge of the opening in the ground always corresponds to the number of webs with which the deflecting element is fixed to the ground.
  • the edge of the webs is in each case part of the edge of the deflecting element.
  • the sum of all partial openings, which are enclosed by the edge of a deflecting element and the edge of the opening in the bottom is the second free cross-sectional area of the opening with deflecting element.
  • the ratio of the smallest free cross sectional area to the total area of the bottom is in the range of 0.05: 1 to 0.3: 1.
  • the ratio of the smallest free cross sectional area to the total area of the bottom is in the range of 0.12 : 1 to 0.2: 1. Due to the corresponding ratio of the smallest free cross-sectional area to the total area of the ground, under normal operating conditions gene a mass transfer column a hold-up of the liquid on a soil, with a sufficiently long contact time of gas and liquid is achieved and at the same time the pressure drop over the height of the column is adjustable so that an economically meaningful operation is possible.
  • the second free cross-sectional area of an opening with deflecting element is 40 to 99% of the first free cross-sectional area.
  • the second free cross-sectional area is 60 to 95% of the first free cross-sectional area. Due to the lower second free cross-sectional area, the gas is accelerated as it flows through the opening with deflecting, so that in comparison to openings with constant free cross-sectional area with the same total gas volume flow uniform distribution of the gas flow to the second free cross-sectional area is achieved by the increased pressure drop.
  • the shape of the first free cross-sectional area of the openings with deflecting element can be chosen as desired.
  • the first free cross-sectional area of an opening with a deflecting element may, for example, be circular, oval or in the form of an arbitrary polygon.
  • the first free cross-sectional area is circular or in the form of a quadrilateral, and in particular the first free cross-sectional area of an opening with deflecting element has a quadrangular cross-section.
  • Suitable quadrangular cross-sectional shapes are, for example, square, trapezoidal, diamond-shaped or rectangular cross-sections.
  • the first free cross-sectional area of each opening with deflecting element particularly preferably has a rectangular cross-section.
  • the deflection element may have a plate which is held in the ground above the opening by means of webs.
  • the plate can have any shape. It is preferred if the plate has the same shape as the opening in the bottom. However, it is also possible to use a plate with a different shape than the opening in the ground.
  • the opening in the bottom may be formed with a round cross section and the plate may have a square cross section. Alternatively, it is also possible to position a round plate over a square opening in the bottom.
  • the deflecting element like a pitched roof or like a bow. In this case, the webs with which the deflecting element is fastened on the floor pass over into the deflecting element without transition.
  • the openings are formed with deflecting element in the bottom with a rectangular cross section and the deflecting element is also rectangular.
  • the webs with which the deflecting element is fixed to the ground have the same width as the deflecting element.
  • the deflecting element is preferably as wide as the opening in the ground.
  • the webs are arranged on the short side of the rectangular deflecting element.
  • the openings without deflecting element can likewise have any desired cross-sectional shape. It is preferred if the openings without deflecting element have a round cross-sectional shape. Openings with a round cross-sectional shape can be easily made by drilling. Alternatively, however, it is also possible to produce both the openings with deflecting element and the openings without deflecting element by any method with which openings can be introduced into a floor. Such methods are, for example, stamping methods or cutting methods such as laser cutting methods.
  • spraying elements are additionally included.
  • the spray elements differ from the openings with deflecting element in that, during operation of the mass transfer column, gas can escape through the spray elements in only one direction.
  • This can be realized, for example, by positioning a cover over an opening in the floor and the cover having only one opening in one direction.
  • the opening is preferably oriented so that the gas exiting through the opening of the spray element during operation of the mass transfer column initially exits the spray element parallel to the surface of the floor.
  • Spray elements with an opening inclined at an angle of 0 to 60 °, preferably 10 ° to 45 °, are suitable for wetting selected surfaces above the bottom.
  • breakwaters prevent waves formed by the gas flow in the liquid from spreading all over the ground.
  • the breakwaters can be prevented by the use of the breakwater that amplify waves on the ground, which can lead to a one to a wave formation, suggests the liquid from below against an overlying soil and on the other that due to strong wave formation of the Liquid level on the ground is locally so low that no sufficient contact of the liquid with the gas can be ensured and thereby the effectiveness of the mass transfer column is reduced.
  • Suitable breakwaters are for example baffles which are arranged on the ground. The baffles are preferably aligned in different directions.
  • the baffles may extend in length over the entire bottom of a column wall to the opposite column wall or only over part of the bottom. Preferred is a length extension only over part of the floor. Particularly preferred is an arrangement such that the baffles intersect in a cross shape. Since the baffles are used as a breakwater, it is not necessary that they rest flush on the ground. Preference is given to mounting the baffles with feet or webs, so that a gap is formed between the baffle and the bottom.
  • the soil according to the invention is preferably used in a mass transfer column.
  • a mass transfer column may contain soils in different embodiments, wherein at least one soil is an inventive soil. However, it is preferred to equip the entire mass transfer column with the same trays.
  • the column As an alternative to equipping the column with trays, it is also possible to additionally provide, in addition to at least one tray, a packed bed or a structured packing as internals in the column. It is particularly preferred to equip the mass transfer column only with trays, wherein the trays are used as dual-flow trays.
  • the mass transfer column can be used for any method known to those skilled in the art. Typical processes which are carried out in a mass transfer column are, for example, distillations, rectifications, condensations, absorptions or extractions. In this case, the use of the floors according to the invention is particularly suitable for those mass transfer processes in which a liquid phase in the column from top to bottom and a gas phase in countercurrent from bottom to top is performed.
  • a mass transfer column usually has a stripping section and a reinforcing section.
  • the hydraulic diameter of the smallest free cross section of each opening with deflecting element in the driven part is preferably in the range of 4 to 80 mm and in the reinforcing part in the range of 4 to 70 mm. In this case, the smallest free cross section of each opening with deflecting element in the stripping section is greater than or equal to the free cross section of each opening in the reinforcing section.
  • the thickness of the soil is preferably in the range of 1 to 8 mm and in particular in the range of 2 to 4 mm.
  • the spacing of trays is preferably in the range of 200 to 900 mm, and more preferably in the range of 300 to 600 mm.
  • the bottom is preferably designed so that the natural frequency of the soil is greater than 30 Hz.
  • the natural frequency of the soil can be adjusted, for example, by the thickness of the soil and the position of carriers with which the soil is mounted in the mass transfer column.
  • the size of individual floor elements from which a large-scale used soil is usually composed influence on the natural frequency of the soil.
  • the ground is equipped with breakwaters, so they have a height in the range of 50 to 300 mm, in particular from 150 to 200 mm in large-scale use of the soil preferably.
  • the length of the breakwater is preferably in the range of 500 to 6000 mm, in particular in the range of 1000 to 3000 mm, wherein the length of the breakwater is limited by the outer dimensions of the soil.
  • the breakwaters can extend maximally from edge to edge of the ground.
  • the distance between the breakwater and the wall is preferably 0 to 1000 mm, in particular 50 to 500 mm.
  • the feet or webs with which the breakwaters are fixed to the ground are preferably formed so that the breakwater has a distance to the ground in the range of 10 to 60 mm, in particular in the range of 30 to 50 mm.
  • each breakwater is preferably attached to the ground with 1 to 10 bars or feet.
  • the distance of the breakwater is application technology preferably 100 to 1000 mm, in particular 150 to 500 mm.
  • the surface segments between two breakwaters usually have a size of at least 0.2 m 2 , preferably a size of at least 0.5 m 2 .
  • FIGS. 5 to 7 different embodiments for the arrangement of spray elements
  • FIGS. 8 to 10 different embodiments for arranging a deflecting element over an opening
  • Figures 1 1 to 15 different embodiments of deflecting elements in plan view
  • FIG. 16 shows a section of a floor for the representation of the surface portion.
  • a bottom 1 has openings 3 with deflecting element and openings 5 without deflecting element.
  • the openings 3 with deflecting element have in the embodiments shown in Figures 1 to 4 each have a rectangular shape. In addition to the rectangular shape, however, any other shape of the openings with deflection is conceivable.
  • the openings can also be circular, oval or polygonal with any number of corners, for example as a triangle, as a quadrangle, for example in the form of a square, a rhombus, a parallelogram or a trapezium, hexagon or octagon , A polygon with any other number of corners is conceivable.
  • the openings 5 without deflecting element are designed circular in the embodiments shown here and evenly distributed over the bottom 1.
  • the openings 5 without deflection element can also have any other shape, for example oval or polygon with any number of corners. However, it is preferable to make the openings 5 without deflecting circular.
  • the openings 3 are arranged with deflection so that each two adjacent openings 3 are rotated by 90 ° to each other.
  • the openings 5 replace the openings 5 without deflecting each openings 3 with deflecting. This means that the openings 5 are arranged without deflecting at positions that would have been taken in a design without openings 5 without deflecting of openings 3 with deflecting.
  • openings 3 In addition to the replacement of openings 3 with deflection by openings 5 without deflecting it would alternatively also possible to position the openings 5 without deflecting between openings 3 with deflecting, so that the openings 5 are formed without deflecting additional openings in the ground.
  • the openings 3 with deflection element are arranged in parallel rows and all openings 3 with deflection element point in the same direction.
  • the openings 3 are arranged with deflector radially in the radial direction and in the embodiment shown in Figure 4 annular around the center of the bottom. 1
  • any other arrangement of the openings 3 with deflection is conceivable.
  • the openings 5 without deflecting element can likewise be positioned as desired on the floor 1, but a uniform arrangement is preferred.
  • spraying elements are additionally included.
  • the spray elements 7 can be arranged, for example circular as shown in Figure 5 at the edge of the bottom 1.
  • an arrangement of the spray elements 7 on parallel lines on the bottom 1 is conceivable, as shown in Figure 6.
  • further spray elements 7 can be provided, which are arranged on lines that intersect the lines shown in Figure 6, on which the spray elements 7 are arranged.
  • the spray elements 7 are preferably arranged so that in an annular arrangement, the gas exiting from all spray elements 7 in the tangential direction.
  • an arrangement is conceivable in which the gas exits in the radial direction inwards in the direction of the center of the bottom 1 or alternatively outwards in the direction of the edge of the bottom 1.
  • FIG. 7 shows a combination of the two variants.
  • the spray elements 7 are both arranged annularly on the edge of the floor as well as on parallel lines extending over the floor.
  • the deflecting elements which are arranged above the openings 3 with deflecting element, can have any desired shape.
  • FIGS. 8 to 10 show various shapes for deflecting elements in a sectional illustration.
  • a deflecting element 1 1 is connected to the bottom 1 and is arranged above the opening 3.
  • gas rises through the opening 3 through the bottom and bounces from below against the deflecting element 1 first As a result, the direction of the gas flow is deflected and the gas flows through partial openings 13 in the liquid, which is located on the bottom 1.
  • two partial openings 13 are formed by the deflecting element 1 1, which are enclosed by the edge 15 of the deflecting element and the edge 17 of the opening 3.
  • the deflecting elements for example, in the form of a flat plate 19 which is fixed with webs 21 at the bottom may be formed.
  • the deflection element may also be shaped like a pitched roof, so that triangular partial openings 13 are formed or also, as shown in FIG. 10, in the form of a circular section.
  • the deflecting element in plan view for example, have a rectangular shape, as shown in Figure 1 1.
  • Such a rectangular shape may have all the shapes illustrated in FIGS. 8-10. In the embodiment illustrated in FIG. 8, this means, for example, that the webs 21 have the same width as the plate 19 covering the opening 3.
  • the embodiments illustrated in FIGS. 9 and 10, in which the deflecting element in the form of a saddle roof or a saddle roof Circular portion is formed preferably have a rectangular shape in plan view, as shown in Figure 1 1.
  • FIG. 12 shows a further possibility for designing the shape of the deflecting element.
  • the plate 19 has a trapezoidal shape and the webs 21 are arranged on the parallel sides of the trapezium, wherein the webs 21 each have a rectangular shape and an edge length of the rectangle corresponds to the length of the adjoining the web 21 side of the trapezoid.
  • the webs 21 In addition to the wide webs, as in FIGS. 11 and 12, it is also possible to provide a larger number of webs, for example 3 as shown in FIGS. 13 and 14, and to make the webs 21 only narrow. In the case of three webs 21, three partial openings then arise between the edge 15 of the deflecting element and the edge of the opening 3 (not illustrated here).
  • the plate 19 of the deflecting element is triangular in the embodiment shown in FIG. 13 and circular in the embodiment shown in FIG.
  • the opening 3 below the deflecting element 1 1 preferably has the same shape as the deflecting element 1 first
  • FIG. 15 shows a further alternative for a deflecting element with round plate 19.
  • the deflecting element 1 1 in the embodiment shown in Figure 15 only two webs 21, with which the deflecting element 1 1 is fixed to the floor 1.
  • the webs 21 have a greater width.
  • the greater width is not absolutely necessary, but has the advantage of greater static stability of the deflecting element in the operation of the bottom. 1
  • the openings 5 without deflecting element are preferably arranged uniformly on the floor 1.
  • a uniform arrangement means that the area fraction per opening 5 without deflecting element does not deviate from each other by more than 20% and is particularly preferably the same. How the surface portion is defined is shown by way of example in FIG.
  • the area fraction 23 per opening 5 without deflecting element is understood to mean the surface of the bottom 1 which is enclosed by the connecting lines 25 of the axes 27 of the openings 29 adjacent to the opening 5 without deflecting element without deflecting element. example
  • a column with a diameter of 1800 mm is operated once with 3 trays with openings without deflecting element.
  • the ratio of the smallest free cross-sectional area to the total area of the floor is 0.175: 1.
  • the individual openings have a round cross section.
  • the column is operated at room temperature and ambient pressure with air as gas and water as liquid in countercurrent.
  • the floors were replaced by floors in which a part of the openings were replaced by rectangular openings with deflection.
  • the ratio of the smallest free cross-sectional area to the total area of the bottom was still 0.175: 1.
  • the proportion of the free cross-sectional area of the openings without deflecting element was 8% of the smallest free cross-sectional area of all openings.
  • the pressure loss during operation with trays with openings with deflecting element and without deflecting element is greater than in trays that have only openings without deflecting.
  • the openings without deflecting element and openings with deflecting have a higher liquid hold-up set under the same operating conditions. Due to the higher liquid hold-up results in a longer contact time of gas and liquid and thus a better efficiency of the mass transfer column.

Abstract

L'invention concerne un fond pour une colonne d'échange de matières présentant des ouvertures (3) au-dessus desquelles est disposé un élément de déviation (11) de telle manière que chaque ouverture (3) présente une première surface de section transversale libre sur le côté inférieur du fond (1) et une deuxième surface de section transversale libre entre la surface du fond (1) et l'élément de déviation (11), le fond (1) présentant par ailleurs des ouvertures (5) sans élément de déviation. L'invention concerne également une colonne d'échange de matières comportant au moins un tel fond.
PCT/EP2017/063664 2016-06-10 2017-06-06 Fond pour une colonne d'échange de matières, colonne d'échange de matières et utilisation du fond WO2017211790A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP16173879.4 2016-06-10
EP16173879 2016-06-10

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Publication Number Publication Date
WO2017211790A1 true WO2017211790A1 (fr) 2017-12-14

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PCT/EP2017/063664 WO2017211790A1 (fr) 2016-06-10 2017-06-06 Fond pour une colonne d'échange de matières, colonne d'échange de matières et utilisation du fond

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Cited By (1)

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CN108636337A (zh) * 2018-04-27 2018-10-12 海盐新世纪石化设备有限公司 旋转排列塔盘

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US5788894A (en) * 1996-04-05 1998-08-04 Koch Engineering Company, Inc. High capacity vapor-liquid contact tray
WO2003043712A1 (fr) 2001-11-21 2003-05-30 Basf Aktiengesellschaft Colonne de distillation pourvue de plateaux a ecoulement double
WO2004063138A1 (fr) 2003-01-10 2004-07-29 Basf Aktiengesellschaft Procede de separation thermique entre au moins un flux de substance gazeuse et au moins un flux de substance liquide, dont au moins l'un contient des monomeres (meth)acryliques
US20050280169A1 (en) 2004-06-21 2005-12-22 China Petroleum & Chemical Corporation Gas-liquid contact tray with fixed valves for mass transfer
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EP1015087B1 (fr) 1997-02-05 2009-10-07 Koch-Glitsch, LP Perfectionnement applicable a un dispositif de transfert de matiere
WO2003043712A1 (fr) 2001-11-21 2003-05-30 Basf Aktiengesellschaft Colonne de distillation pourvue de plateaux a ecoulement double
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Publication number Priority date Publication date Assignee Title
CN108636337A (zh) * 2018-04-27 2018-10-12 海盐新世纪石化设备有限公司 旋转排列塔盘

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