WO2017193881A1 - Method for manufacturing disilane - Google Patents
Method for manufacturing disilane Download PDFInfo
- Publication number
- WO2017193881A1 WO2017193881A1 PCT/CN2017/083418 CN2017083418W WO2017193881A1 WO 2017193881 A1 WO2017193881 A1 WO 2017193881A1 CN 2017083418 W CN2017083418 W CN 2017083418W WO 2017193881 A1 WO2017193881 A1 WO 2017193881A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- disilane
- catalyst
- magnesium silicide
- ammonium chloride
- reaction
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/04—Hydrides of silicon
Definitions
- the invention belongs to the technical field of gas production, and particularly relates to a method for producing monosilane (SiH 4 ), disilane (Si 2 H 6 ), trisilane (Si 3 H 8 ), etc., and particularly to a method for producing disilane.
- silicon is used to isolate the conductive layers in electronic precision components. Since components, such as chips, have repeatedly pursued precision, and the specification design has become more and more fine, from micron to nanometer, the silicon isolation layer has not been formed by mechanical cutting, but must be formed by vapor phase lamination, so silanes The use of the necessary materials.
- Disilane is a promising precursor to silicon films. Compared with monosilane, it has the advantages of high deposition rate, low temperature requirement and high film uniformity. It is one of the most attractive specialty gases in the semiconductor industry.
- the method has high production cost due to low yield, many by-products and expensive equipment.
- the second method is the trichlorosilane purification method (commonly known as the UCC method).
- the process of this method firstly reacts silicon powder with hydrogen chloride (commonly known as hydrochloric acid) to form trichlorosilane (Si+3HCl ⁇ HSiCl 3 +H 2 ).
- trichlorosilane is reacted with hydrogen to form dichlorosilane and hydrogen chloride (HSiCl 3 + H 2 ⁇ H 2 SiCl 2 + HCl) by combining hydrogen with chlorine. Further, by reacting dichlorosilane with hydrogen, hydrogen and chlorine are combined to form monochlorosilane and hydrogen chloride (H 2 SiCl 2 + H 2 ⁇ H 3 SiCl + HCl). Then, the monochlorosilane is further reacted with hydrogen, that is, hydrogen and chlorine are combined to form silicon methane and hydrogen chloride (H 3 SiCl + H 2 ⁇ SiH 4 + HCl). This method can generate silicon methane. However, products such as silane, silane, and the like cannot be produced by this method.
- a method for producing disilane which comprises reacting magnesium silicide with ammonium chloride as a raw material, and generating disilane gas in the presence of liquid ammonia and a catalyst, the reaction temperature is -10 ° C to 50 ° C, and the reaction pressure is 0.2-1 MPa.
- the molar ratio of magnesium silicide to ammonium chloride is 1:2-5, and the catalyst is a complex of zinc.
- reaction pressure is 0.25 to 0.55 MPa.
- the molar ratio of the magnesium silicide to the ammonium chloride is 1:3.
- reaction is carried out in a 3-10 M 3 reactor, preferably a 8.4 M 3 reactor.
- the reactor is equipped with a magnetic stirrer to prevent material leakage.
- the catalyst is one or more of C 54 H 45 P 3 ZnX 2 , C 68 H 56 Fe 2 P 4 ZnY 2 , C 52 H 48 P 4 ZnCl 2 , C 54 H 52 P 4 ZnCl 2 Where X is F, Cl, Br or I, and Y is Br or I.
- the disilane gas is stored in a liquid phase in a storage tank by low-temperature decompression, and the storage tank is a jacket structure, and the inside of the jacket is a -30 ° C glycol cooling medium.
- disilane is the main product of the production process, thereby solving the problem of by-products of large-scale production of disilane, greatly improving the production efficiency of producing high-purity disilane, low energy consumption, and low production cost.
- the embodiment of the present invention adopts the following manufacturing method: reacting magnesium silicide with ammonium chloride as a raw material, and generating disilane gas in the presence of liquid ammonia and a catalyst, the reaction temperature is -10 ° C to 50 ° C, and the reaction pressure is 0.2- 1 MPa, the molar ratio of the magnesium silicide to the ammonium chloride is 1:2-5, and the catalyst is a complex of zinc.
- Examples 1-10 of the present invention produced disilane in a yield having industrial applicability.
- the synthesis reaction is carried out in the presence of liquid ammonia, which means that liquid ammonia is introduced into the reaction vessel at least during the feed, while allowing it to occur partially during the reaction or All vaporization.
- Disilane is produced in accordance with the above method.
- the reaction temperature is -10 ° C
- the reaction pressure is 0.2 MPa
- the molar ratio of the magnesium silicide to the ammonium chloride is 1:2
- the catalyst is C 54 H 52 P 4 ZnCl 2
- the reaction is at 3 M 3
- the reaction kettle was carried out.
- Example 1 was repeated except that the reaction temperature was 50 ° C, the reaction pressure was 1 MPa, the molar ratio of magnesium silicide to ammonium chloride was 1:5, and the catalyst was C 54 H 45 P 3 ZnX 2 .
- the reaction was carried out in a 10 M 3 reactor equipped with a magnetic stirrer.
- Example 1 was repeated except that the reaction temperature was 20 ° C, the reaction pressure was 0.6 MPa, the molar ratio of magnesium silicide to ammonium chloride was 1:3.5, and the catalyst was C 52 H 48 P 4 ZnCl 2 The reaction was carried out in a 6.5 M 3 reactor equipped with a magnetic stirrer.
- Example 1 was repeated except that the reaction pressure was 0.25 MPa, the molar ratio of magnesium silicide to ammonium chloride was 1:3, and the catalyst was C 68 H 56 Fe 2 P 4 ZnY 2 . This was carried out in a 8.4 M 3 reactor equipped with a magnetic stirrer.
- Example 4 was repeated except that the reaction pressure was 0.55 MPa and the catalyst was a mixture of C 54 H 45 P 3 ZnX 2 and C 68 H 56 Fe 2 P 4 ZnY 2 .
- the disilane gas is stored in a liquid phase in a storage tank by low temperature decompression, and the storage tank is a jacket structure, and the inside of the jacket is a -30 ° C glycol cooling medium.
- Example 5 was repeated except that the reaction pressure was 0.4 MPa and the catalyst was a mixture of C 54 H 45 P 3 ZnX 2 and C 52 H 48 P 4 ZnCl 2 , and the pressure in the tank jacket was 10Pa.
- Example 2 was repeated except that the molar ratio of magnesium silicide to ammonium chloride was 1:3, the catalyst was C 68 H 56 Fe 2 P 4 ZnY 2 , and the reaction was at 8.4 M 3
- the kettle was placed in a kettle equipped with a magnetic stirrer.
- the disilane gas is stored in a liquid phase in a storage tank by low temperature decompression, and the storage tank is a jacket structure, and the inside of the jacket is a -30 ° C glycol cooling medium.
- Example 3 was repeated, except that the magnesium silicide and ammonium chloride molar ratio of 1: 3, the catalyst is C 68 H 56 Fe 2 P 4 ZnY 2 and C 52 H 48 P 4 ZnCl 2 is The mixture was reacted in a 8.4 M 3 reactor equipped with a magnetic stirrer.
- the disilane gas is stored in a liquid phase in a storage tank by low temperature decompression, and the storage tank is a jacket structure, and the inside of the jacket is a -30 ° C glycol cooling medium.
- the pressure inside the tank jacket is 6 Pa.
- Example 4 was repeated except that the reaction temperature was 20 ° C and the reaction pressure was 0.6 MPa, and the catalyst was a mixture of C 54 H 45 P 3 ZnX 2 and C 52 H 48 P 4 ZnCl 2 , the disilane
- the gas is stored in a liquid phase in a storage tank by low temperature decompression, which is a jacketed structure with a -30 ° C glycol cooling medium in the jacket.
- Example 5 was repeated except that the reaction temperature was -10 ° C, the reaction pressure was 0.3 MPa, the molar ratio of magnesium silicide to ammonium chloride was 1:4, and the catalyst was C 54 H 52 P 4 ZnCl. 2. The reaction was carried out in a 8.4 M 3 reactor with a pressure of 2 Pa in the jacket jacket.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Silicon Compounds (AREA)
Abstract
Description
Claims (8)
- 一种乙硅烷的制造方法,其特征在于,以硅化镁与氯化氨为原料进行反应,在液氨及催化剂存在下生成乙硅烷气体,反应温度为-10℃至50℃,反应压力为0.2-1MPa,所述硅化镁与氯化氨的摩尔比为1:2-5,所述催化剂为锌的配合物。A method for producing disilane, which comprises reacting magnesium silicide with ammonium chloride as a raw material, and generating disilane gas in the presence of liquid ammonia and a catalyst, the reaction temperature is -10 ° C to 50 ° C, and the reaction pressure is 0.2. -1 MPa, the molar ratio of the magnesium silicide to the ammonium chloride is 1:2-5, and the catalyst is a complex of zinc.
- 根据权利要求1所述的方法,其特征在于,所述反应压力为0.25-0.55MPa。The method of claim 1 wherein said reaction pressure is from 0.25 to 0.55 MPa.
- 根据权利要求1所述的方法,其特征在于,所述硅化镁与氯化氨的摩尔比为1:3。The method of claim 1 wherein the molar ratio of magnesium silicide to ammonium chloride is 1:3.
- 根据权利要求1所述的方法,其特征在于,所述反应在3-10M3的反应釜内进行。The method of claim 1 wherein said reacting is carried out in a 3-10 M 3 reactor.
- 根据权利要求4所述的方法,其特征在于,所述反应在8.4M3的反应釜内进行。The method of claim 4 wherein said reacting is carried out in a 8.4 M 3 reactor.
- 根据权利要求4或5所述的方法,其特征在于,所述反应釜配置磁力搅拌器。A method according to claim 4 or 5, wherein the reactor is equipped with a magnetic stirrer.
- 根据权利要求1所述的方法,其特征在于,所述催化剂为C54H45P3ZnX2、C68H56Fe2P4ZnY2、C52H48P4ZnCl2、C54H52P4ZnCl2中的一种或几种;其中X为F、Cl、Br或I,Y为Br或I。The method according to claim 1, wherein the catalyst is C 54 H 45 P 3 ZnX 2 , C 68 H 56 Fe 2 P 4 ZnY 2 , C 52 H 48 P 4 ZnCl 2 , C 54 H 52 One or more of P 4 ZnCl 2 ; wherein X is F, Cl, Br or I, and Y is Br or I.
- 根据权利要求1所述的方法,其特征在于,所述乙硅烷气体通过低温减压在储罐中以液相进行储存,所述储罐为夹套结构,夹套内为-30℃乙二醇冷却介质。 The method according to claim 1, wherein the disilane gas is stored in a liquid phase in a storage tank by low temperature decompression, and the storage tank is a jacket structure, and the inside of the jacket is -30 ° C. Alcohol cooling medium.
Applications Claiming Priority (2)
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CN201610299473.5A CN105800616B (en) | 2016-05-09 | 2016-05-09 | Method for preparing disilane |
CN201610299473.5 | 2016-05-09 |
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PCT/CN2017/083418 WO2017193881A1 (en) | 2016-05-09 | 2017-05-08 | Method for manufacturing disilane |
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Families Citing this family (4)
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CN105800616B (en) * | 2016-05-09 | 2017-03-22 | 浙江迅鼎半导体材料科技有限公司 | Method for preparing disilane |
CN106185949B (en) * | 2016-08-02 | 2018-03-09 | 浙江迅鼎半导体材料科技有限公司 | A kind of manufacture method of disilane |
CN112661161A (en) * | 2020-12-28 | 2021-04-16 | 烟台万华电子材料有限公司 | Method for continuously producing high-order silane |
CN113083166A (en) * | 2021-03-16 | 2021-07-09 | 洛阳中硅高科技有限公司 | Disilane preparation equipment and preparation method |
Citations (4)
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US20090241730A1 (en) * | 2008-03-31 | 2009-10-01 | Et-Energy Corp. | Chemical process for generating energy |
CN102502653A (en) * | 2011-12-14 | 2012-06-20 | 浙江赛林硅业有限公司 | System and method for producing high-purity disilane |
CN104724711A (en) * | 2015-02-02 | 2015-06-24 | 上海万寅安全环保科技有限公司 | Manufacturing method for silane type product |
CN105800616A (en) * | 2016-05-09 | 2016-07-27 | 浙江迅鼎半导体材料科技有限公司 | Method for preparing disilane |
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CN102205968A (en) * | 2010-03-31 | 2011-10-05 | 天津市泰亨气体有限公司 | Process technology of method for preparing silane by using magnesium silicide |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US20090241730A1 (en) * | 2008-03-31 | 2009-10-01 | Et-Energy Corp. | Chemical process for generating energy |
CN102502653A (en) * | 2011-12-14 | 2012-06-20 | 浙江赛林硅业有限公司 | System and method for producing high-purity disilane |
CN104724711A (en) * | 2015-02-02 | 2015-06-24 | 上海万寅安全环保科技有限公司 | Manufacturing method for silane type product |
CN105800616A (en) * | 2016-05-09 | 2016-07-27 | 浙江迅鼎半导体材料科技有限公司 | Method for preparing disilane |
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CN105800616B (en) | 2017-03-22 |
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