WO2017177968A1 - 一种绝对式光栅尺 - Google Patents
一种绝对式光栅尺 Download PDFInfo
- Publication number
- WO2017177968A1 WO2017177968A1 PCT/CN2017/080590 CN2017080590W WO2017177968A1 WO 2017177968 A1 WO2017177968 A1 WO 2017177968A1 CN 2017080590 W CN2017080590 W CN 2017080590W WO 2017177968 A1 WO2017177968 A1 WO 2017177968A1
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- WIPO (PCT)
- Prior art keywords
- mask
- light
- mask plate
- grating
- main grating
- Prior art date
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- 238000006073 displacement reaction Methods 0.000 claims abstract description 19
- 230000001154 acute effect Effects 0.000 claims description 5
- 238000005259 measurement Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 11
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000003667 anti-reflective effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/26—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
- G01D5/32—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
- G01D5/34—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
- G01D5/36—Forming the light into pulses
- G01D5/38—Forming the light into pulses by diffraction gratings
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
Definitions
- the present invention relates to the field of measurement, and more particularly to an absolute scale.
- the absolute grating has two code channels on the main grating.
- One incremental code track is engraved with equal-distance raster lines for incremental displacement measurement, and the other code track is engraved with several reference points for the grating scale.
- the absolute measurement of the grating ruler can be realized.
- most of the grating product reading heads on the market adopt the reflection measurement method, and the obtained reference point signal is a negative pulse.
- the signal therefore, the signal strength at the peak is often very low, then the interference of the slight external light signal will make the contrast of the signal very poor, and it is not easy to accurately locate the reference point.
- the present invention provides an absolute scale to effectively enhance the contrast of the reference signal.
- An absolute scale includes a main grating and a readhead component, the readhead component including an incremental displacement measuring unit, the readhead component further including a first beam splitter, a mask, and a reference position photodetection a plurality of reference code channels distributed on the main grating, and a distance between any two adjacent reference code channels is different from a distance between any two adjacent reference code channels, the first The beam splitter is configured to split the light of the light source into a light beam that is directed toward the main grating and a light beam that is directed toward the incremental displacement measuring unit, and the light beam that is directed toward the main grating passes through the mask plate to reach the main grating and is reflected.
- the mask plate After passing through the mask again, it is received by the reference position photodetector, and the mask plate is provided with the same code channel as the reference code channel, and the position of the mask plate is set to: The light beam of the mask is not reflected by the reference position photodetector after being reflected by the mask.
- An angle between the light beam directed to the mask and the normal of the mask is an acute angle, that is, the mask is rotated by an angle around the ⁇ x direction in FIG. 2, in parallel with the main grating. Thereby, there is an acute angle between the light beam directed to the mask and the normal to the mask.
- the mask in the readhead is slightly rotated by a small angle about the direction perpendicular to the slit, so that the light field distribution after the beam passes through the mask is consistent with the previous one, and The light reflected back by the mask itself is deviated, is not received by the photodetector, effectively enhances the contrast of the pulse signal, and improves the discrimination accuracy of the reference position (reference code).
- the acute angle is less than 5°.
- a light transmitting unit and a light reflecting unit are distributed on the code track on the mask.
- the beam size directed to the mask is greater than the width of the code track on the mask.
- the code of the code channel is:
- Each of the light transmitting units and each of the light reflecting units has a width of 10 ⁇ m.
- the reference position can be aligned by using the spike of the pulse signal.
- the peak width of the pulse signal is proportional to the line width of the code.
- the code line width used here is 10 ⁇ m, and the obtained peak width is 26 ⁇ m, which can achieve a reference point of 0.6 ⁇ m precision. Positioning.
- the coding is a simulation design result considering the diffraction effect.
- the minimum slit width is 10 ⁇ m, which is much larger than the wavelength of 660 nm, the small diffraction effect can greatly weaken the sharp pulse of the reference signal, so it must be considered.
- the effect of the diffraction effect on the beam path the first diffraction occurs after the beam passes through the mask in the readhead, and the diffraction is approximated by Fresnel diffraction, when the beam reaches the reference on the main grating.
- the reflected light will undergo a second Fresnel diffraction.
- the second Fresnel diffraction light field is cross-correlated with the slit structure of the mask.
- the pulse signal waveform can be obtained for the positioning of the reference point.
- the invention adopts the above technical solutions and has the following advantages: 1.
- the obliquely placed mask can reflect its own light outside the photodetector, enhance the contrast of the reference signal, and improve the reference.
- the 100-bit random coding is designed to obtain a sharp pulse signal with a tip width of 26 ⁇ m, which can achieve a reference point positioning accuracy of 0.6 ⁇ m.
- FIG. 1 is a schematic block diagram of an absolute scale of some embodiments of the present invention.
- Figure 2 is a partial schematic view of Figure 1;
- 3 is an incremental code channel of a main raster and a reference code thereof according to some embodiments of the present invention
- Figure 5 is a reference pulse signal of some embodiments of the invention.
- an absolute scale of an embodiment includes a main grating 15 and a readhead component, the readhead component including an incremental displacement measuring unit 23 and a reference position measuring unit 22, wherein
- the position measuring unit 22 includes a first beam splitter 12, a mask 13 and a reference position photodetector 14, on which a plurality of reference code tracks 2 are distributed.
- the light source 11 (for example, a laser diode) emits a red laser light L0 having a wavelength of 660 nm, is collimated into a parallel beam by a collimating lens, and then passes through an aperture stop to shape the beam into a beam having a diameter of 1.2 mm, the first beam splitting.
- the mirror (energy beam splitter) 12 splits the light of the light source 11 into two laser beams: one beam is turned 90° and then directed to the main grating 15 , and the other beam is transmitted through the first beam splitting mirror 12 to the incremental displacement measuring unit 23 for The incremental displacement of the readhead relative to the movement of the primary grating 15 is measured.
- the light beam L1 that is incident on the main grating passes through the mask plate 13 to reach the main grating 15 and is reflected by the main grating 15 and passes through the mask plate 13 again (light beam L2) to pass through the first beam splitting.
- the mirror 12 is received by the reference position photodetector 14.
- the incremental displacement measuring unit 23 can be a technical solution commonly used in the prior art for measuring the incremental displacement of the readhead relative to the movement of the main grating 15.
- the mask plate 13 is provided with a code channel corresponding to the reference code channel, and is composed of a series of light transmitting units 8 (such as a white slit in FIG. 4) and an opaque unit 7 (as shown in FIG. 4). Black line pattern) composition.
- the incremental displacement measuring unit 23 includes an interference optical path, and the laser beam directed to the incremental displacement measuring unit 23 is further divided into two beams by the second beam splitter 16, one beam directed toward the reference grating 19, and the other beam directed
- the -N-order diffracted light of the main grating 15 is diffracted by the beam transmitted by the mirror 20 and the second dichroic mirror 16, and the -N-order diffracted light of the reference grating forms interference fringes with the -N-order diffracted light of the main grating (for example,
- the -1st order diffracted light of the reference grating 19 is reflected by the mirror 21 and the second beam splitter 16 and is diffracted by the beam
- the interference fringes will change once and for all, and some light is placed in the optical path.
- the detector 17 and the photodetector 18 are used to sense the change of the intensity of the interference fringes, and the incremental displacement of the readhead movement can be calculated by counting the number of changes in the light-dark period of the interference fringes.
- a plurality of reference codes 2 are disposed on the main grating 15, and the rest are raster lines, that is, incremental code track 1.
- the grating period of the equally spaced raster lines is 1 ⁇ m.
- the grating type is a reflective holographic diffraction grating.
- the distance between any two adjacent reference code channels 2 is different from the distance between the remaining two adjacent reference code channels, that is, the reference code channel 2 is distributed according to the distance coding design.
- this distance encoding causes the distance between two adjacent reference codes to be a uniquely determined value.
- the distance between two adjacent reference codes is D 0 +k ⁇
- the distance between the other two adjacent reference codes is D 0 +(k+1) ⁇ . Since the distance between each two reference codes is uniquely determined, the absolute position at which the readhead is initially located can be calculated each time the readhead passes through two adjacent reference codes.
- the incremental displacement measuring unit 13 can calculate the incremental displacement as x1;
- the mask 13 is aligned with the reference code 3.
- the light transmitted from the mask 13 is now a light pulse, and the reference position photodetector 14 can detect a corresponding reference pulse signal.
- the incremental displacement measuring unit 13 starts to calculate the distance x2; when the reading head reaches the reference code 4, the mask 13 is aligned with the reference code 4, and the light transmitted from the mask 13 is a light pulse at this time.
- the reference position photodetector 14 is capable of detecting a corresponding reference pulse signal, whereby the incremental displacement measuring unit 13 can determine the value of the distance x2; since the reference code on the main raster is designed by distance coding, between each two There is a certain distance, so the calculated distance x2 can be used to determine the absolute position of the reference code, and x1-x2 to determine the absolute position of the point at which the readhead is initially located.
- the incident light first passes through the mask to modulate the light for the first time.
- the code track on the mask 13 modulates the incident beam into a stripe beam of light and dark, after which The modulated stripe beam light is reflected back to the mask in the reference code region on the main grating. At this time, the light is modulated a second time, and finally the light passes through the mask 13 again for the third modulation.
- the main grating 15 and the reference grating 19 are of a reflective grating.
- the intensity of the light received by the photodetector also changes, which is equivalent to autocorrelation of the coding structure of the mask itself, when the coded track of the mask is When the same reference code 2 on the main grating is fully aligned, the correlation is the largest, and the intensity received by the detector is the smallest.
- the code channel on the mask and the reference code on the main grating are shifted by one bit, the light intensity changes sharply. Large, so that a negative reference pulse signal can be formed for alignment of the reference position.
- the light intensity received at the detector is theoretically 0, that is, the peak W2 corresponding to the pulse signal, and the reference peak is realized by using the peak value. Positioning.
- the peak of the reference pulse signal is a very small light intensity, so the interference of the external light to the detector will seriously affect the contrast of the reference signal.
- the mask material is often Glass fiber, even if it is coated with anti-reflective material on its surface, can not eliminate its reflection effect, so that the mask itself will reflect a part of the light into the detector, which is equivalent to superimposing a DC component on the reference pulse signal.
- the contrast is greatly reduced, which affects the positioning accuracy of the reference code.
- the mask is rotated by a small angle ( ⁇ 5°) in a direction perpendicular to the slit, and the reflected light is reflected outside the detector. The area can enhance the contrast of the light intensity signal and improve the positioning accuracy of the reference code.
- the code track of the mask on the mask has a coded number of 100 and a line width of 10 ⁇ m, wherein there are 23 light transmissive units 8 and 77 opaque units 7 as shown in FIG.
- the total width is 1mm and the beam diameter is 1.2mm, which covers an area of 1mm.
- a slit of 10 ⁇ m width is much larger than the wavelength of the laser used by 660 nm, which only produces a small diffraction effect, but since the signal at the peak of the reference pulse is very weak, a small diffraction effect can mask the signal in noise.
- the design of the code therefore takes into account the effect of the diffraction effect on it.
- the 100-bit encoding structure is designed by using the enumeration method.
- the specific encoding is: “0110000100000000100110000110100000001000000000011001000000100000000101000001100010000001001000001110”, with a sharp pulse signal, the width of the peak is W1 is 26 ⁇ m, and the reference point positioning of 0.6 ⁇ m can be realized through circuit subdivision. degree.
Abstract
Description
Claims (7)
- 一种绝对式光栅尺,包括主光栅和读数头部件,所述读数头部件包括增量位移测量单元,其特征是,所述读数头部件还包括第一分光镜、掩膜板和参考位置光电探测器,所述主光栅上分布有若干个参考编码道,任意相邻的两个参考编码道之间的距离与其余任意相邻的两个参考编码道之间的距离不相同,所述第一分光镜用于将光源的光分成射向主光栅的光束和射向增量位移测量单元的光束,所述射向主光栅的光束经过所述掩膜板到达所述主光栅并被反射后,再次经过所述掩膜板后被所述参考位置光电探测器接收,所述掩膜板上设有与所述参考编码道相同的编码道,所述掩膜板的位置设置成:射向所述掩膜板的光束被所述掩膜板反射后不被所述参考位置光电探测器接收。
- 如权利要求1所述的绝对式光栅尺,其特征是,射向所述掩膜板的光束与所述掩膜板的法线之间具有一个锐角夹角。
- 如权利要求1所述的绝对式光栅尺,其特征是,所述锐角夹角小于5°。
- 如权利要求1所述的绝对式光栅尺,其特征是,所述掩膜板上的编码道上分布有透光单元和反光单元。
- 如权利要求1所述的绝对式光栅尺,其特征是,射向所述掩膜板的光束大小大于所述掩膜板上的编码道的宽度。
- 如权利要求1所述的绝对式光栅尺,其特征是,所述编码道的编码为:0110000100000000100110000110100000001000000000011001000000100000000101000001100010000001001000001110,其中,1代表透光单元,0代表反光单元。
- 如权利要求6所述的绝对式光栅尺,其特征是,每个透光单元和每个反光单元的宽度为10μm。
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CN108534810A (zh) * | 2018-03-07 | 2018-09-14 | 珠海格力节能环保制冷技术研究中心有限公司 | 光电编码器和动光栅 |
CN109668513A (zh) * | 2019-01-18 | 2019-04-23 | 国奥科技(深圳)有限公司 | 一种直线旋转光栅尺 |
CN114459516A (zh) * | 2022-02-21 | 2022-05-10 | 清华大学深圳国际研究生院 | 一种绝对式六自由度光栅编码器 |
CN114877809A (zh) * | 2022-05-27 | 2022-08-09 | 中北大学 | 一种基于二维复合平面大量程光栅结构的位移测量系统 |
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CN109668513B (zh) * | 2019-01-18 | 2024-01-12 | 国奥科技(深圳)有限公司 | 一种直线旋转光栅尺 |
CN114459516A (zh) * | 2022-02-21 | 2022-05-10 | 清华大学深圳国际研究生院 | 一种绝对式六自由度光栅编码器 |
CN114459516B (zh) * | 2022-02-21 | 2023-07-28 | 清华大学深圳国际研究生院 | 一种绝对式六自由度光栅编码器 |
CN114877809A (zh) * | 2022-05-27 | 2022-08-09 | 中北大学 | 一种基于二维复合平面大量程光栅结构的位移测量系统 |
CN114877809B (zh) * | 2022-05-27 | 2023-10-20 | 中北大学 | 一种基于二维复合平面大量程光栅结构的位移测量系统 |
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CN105758435B (zh) | 2018-02-09 |
CN105758435A (zh) | 2016-07-13 |
JP6641650B2 (ja) | 2020-02-05 |
JP2019511723A (ja) | 2019-04-25 |
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