WO2017177744A1 - 一种空气离子化集尘净化设备 - Google Patents

一种空气离子化集尘净化设备 Download PDF

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Publication number
WO2017177744A1
WO2017177744A1 PCT/CN2017/072311 CN2017072311W WO2017177744A1 WO 2017177744 A1 WO2017177744 A1 WO 2017177744A1 CN 2017072311 W CN2017072311 W CN 2017072311W WO 2017177744 A1 WO2017177744 A1 WO 2017177744A1
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WO
WIPO (PCT)
Prior art keywords
dust collecting
inner liner
disposed
air
plate
Prior art date
Application number
PCT/CN2017/072311
Other languages
English (en)
French (fr)
Inventor
颜为
李岳山
Original Assignee
颜为
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 颜为 filed Critical 颜为
Publication of WO2017177744A1 publication Critical patent/WO2017177744A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L9/00Disinfection, sterilisation or deodorisation of air
    • A61L9/16Disinfection, sterilisation or deodorisation of air using physical phenomena
    • A61L9/22Ionisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T23/00Apparatus for generating ions to be introduced into non-enclosed gases, e.g. into the atmosphere

Definitions

  • the invention relates to an air ionized dust collecting and purifying equipment
  • the invention belongs to the technical field of electrostatic dust removal, and particularly relates to an air ionization dust collection and purification device.
  • Electrostatic dust removal is one of gas dust removal methods. When a dust-containing gas passes through a high-voltage electrostatic field, it is electrically separated. After the dust particles and the negative ions are negatively charged, they are discharged toward the surface of the positive electrode and deposited. Electrostatic precipitator is a popular technology that is widely used in various industrial technologies.
  • the electrostatic air purifier for commercial use needs to apply a high voltage of 4KV-8KV to the electrostatic precipitator, which not only improves the insulation requirements of other components in the dust collecting device, but also has complicated process control, and is easy to be exposed to electricity and has safety hazards and occurrences. Safety accidents, and, in addition, the failure rate of the conventional electrostatic air purifier is high, and the electrostatic dust collector may generate strong discharge noise during operation.
  • traditional electrostatic air purifiers use materials such as tungsten wire as polarized electrodes, which generate a large amount of ozone. If this type of air purifier does not have an ozone removal device, the ozone released will far exceed the national standard GB/9202- The requirements for "indoor air ozone should be less than 0.05 ppm" as specified in 2000.
  • the existing air purifier is inconvenient to clean and remove dust, which not only wastes time, but also has high labor intensity and low efficiency.
  • the technical problem to be solved by the present invention is to provide an air ionized dust collecting and purifying device, which has the characteristics of simple assembly, low cost, safety and reliability, no ozone, no discharge noise, high dust collecting efficiency, and easy cleaning.
  • the purification capacity is still 5 ⁇ 3 ⁇ 4% or more higher than that of the conventional electrostatic precipitator.
  • the present invention is achieved by providing an air ionization dust collecting and purifying apparatus, comprising a main body box with a box door, wherein an air inlet port for air entering and a purified air are discharged on the main body box body.
  • Air outlet provided with inner lining plate, dust collecting device, fan, high efficiency filter, ion emitting plate in the main body box.
  • the ion guiding plate, the controller and the high voltage package are arranged on the inner side wall of the main body box, and the inner lining plate is formed by splicing and combining a plurality of inner lining plates, and the ion emitting plate and the ion guiding plate are inserted side by side.
  • the dust collecting device Connected to the inner side wall of the inner liner and located near the air inlet, the dust collecting device is also inserted on the inner side wall of the inner liner and close to the ion emitting plate, and the fan is fixed on the main body box through the fan fixing frame, and the fan is close to
  • the high-efficiency filter is also inserted on the inner side wall of the inner liner and close to the air outlet; the air duct is also disposed in the inner liner, and the air sucked from the air inlet sequentially flows through the ion emitting plate and the ion guiding plate.
  • the dust collector, fan, and high-efficiency filter are discharged from the air outlet.
  • the dust collecting device includes a dust collecting body and a left side plate and a right side plate on which left and right sides are mounted, and the dust collecting device is inserted into the left and right inner side walls of the inner liner by an electric field fixing seat mounted on the left and right sides thereof. Upper, the left side plate and the right side plate are respectively fixed on the electric field fixing seat.
  • a first contact elastic piece is disposed in the left side plate, and a third contact elastic piece is disposed in the right side plate;
  • the dust collecting body includes a main skeleton, a dust collecting component, a negative electrode bus, a positive bus, and a first conductive
  • the sheet and the third conductive sheet, the main skeleton is a frame structure with a hollow portion in the middle, and the dust collecting assembly is disposed in a middle space of the main skeleton;
  • the dust collecting assembly comprises a plurality of negative and positive electrodes arranged at intervals and arranged above and below, and the negative bus is respectively
  • the left end of each negative electrode is electrically connected, and the positive bus is electrically connected to the right end of each positive electrode, and the first conductive piece is electrically connected to the first contact spring and the negative bus, respectively, and the third conductive piece is respectively The three contact springs and the positive bus are electrically connected.
  • the dust collecting body further includes a left cover plate and a right cover plate, and a left limit plate and a right limit plate are respectively disposed on the main frame, and the left limit plate and the right limit plate and the main frame are respectively Left and right wiring grooves are respectively disposed between the left and right side walls, and the left cover and the right cover are respectively disposed at the top of the left and right connection grooves and shield the left and right connection grooves.
  • the negative bus and the positive bus are respectively conductive rods; at one end of the negative electrode and the positive electrode, respectively, a clamping groove is provided, and the clamping groove includes a guiding groove at the upper portion and a circular shape at the lower portion.
  • the width of the guiding groove is smaller than the outer diameter of the negative bus and the positive bus, and the inner diameter of the circular groove is larger than the outer diameter of the negative bus and the positive bus.
  • the surfaces of the negative electrode tab and the positive electrode tab are curved.
  • first contact elastic piece and the third contact elastic piece are respectively provided with a fixing hole for mounting, a connecting terminal for connecting an external wire, and an elastic tab for electrical connection, and the elastic protruding piece and the first conductive piece respectively
  • the third conductive sheet is in contact connection.
  • the dust collecting assembly further includes a left card strip, a right card strip and a plurality of intermediate card strips for supporting the negative electrode sheet and the positive electrode sheet, and the left card strip, the right card strip and the plurality of intermediate card strips are spaced apart from each other, and The upper and lower ends are respectively engaged on the upper and lower sidewalls of the main frame; the two ends of the negative electrode and the positive electrode are respectively located in the left and right wiring grooves.
  • the left card strip, the right card strip, the plurality of intermediate card strips, the left limiting plate and the right limiting plate are respectively provided with arc-shaped slots, arc-shaped slots and arcs of the negative electrode plate and the positive electrode plate
  • the shape corresponds to the position of the negative electrode sheet and the positive electrode sheet;
  • the anti-climbing electric ribs are respectively disposed on the side walls of the left card strip, the right card strip, and the plurality of intermediate strips, and the anti-climbing electric ribs are respectively located adjacent to the two arcs Between the slots, a partition is respectively disposed between the adjacent two arcuate slots of the left limiting plate and the right limiting plate.
  • the first conductive sheet is disposed at the left wiring groove
  • the third conductive sheet is disposed at the right wiring groove
  • the first conductive sheet and the third conductive sheet are respectively provided with the intermediate connecting piece, the upper connecting piece, and a lower connecting piece
  • the upper connecting piece and the lower connecting piece are respectively perpendicular to the intermediate connecting piece
  • a plurality of through holes are respectively arranged on the upper connecting piece and the lower connecting piece
  • the intermediate connecting piece and the elastic protruding piece are in contact connection with each other
  • the upper connecting piece and the lower connecting piece are respectively connected
  • the sheets extend from the rear of the main skeleton to the left and right wiring grooves
  • the upper connecting piece and the lower connecting piece of the first conductive piece are electrically connected to the negative bus line, respectively
  • the upper connecting piece and the lower connecting piece of the third conductive piece are respectively connected to the positive electrode.
  • the bus is electrically connected.
  • a second contact elastic piece is disposed in the right side plate, the dust collecting body further includes a second conductive piece, the second conductive piece is electrically connected to the second contact elastic piece, and the second conductive piece is disposed in the right connecting groove
  • the second contact elastic piece is also provided with a fixing hole for mounting, a connecting terminal for connecting the external wire, and an elastic tab for electrical connection, and the elastic tab of the second contact elastic piece is in contact with the second conductive piece;
  • the two ends of the outer negative electrode piece are respectively provided with engaging grooves, and the engaging groove also includes a guiding groove at the upper portion and a circular groove at the lower portion, and the width of the guiding groove is smaller than the outer diameter of the negative bus, the circular groove
  • the inner diameter is larger than the outer diameter of the negative bus;
  • the second conductive piece is provided with an intermediate connecting piece, an upper connecting piece and a lower connecting piece, and the upper connecting piece and the lower connecting piece are respectively perpendicular to the intermediate connecting piece, and are respectively disposed on the upper connecting piece
  • the ratio of the chord length to the chord height of the arc of the negative electrode tab and the positive electrode tab is 3 to 40.
  • the inner liner comprises a first inner liner, a second inner liner, a third inner liner and a fourth inner liner, the first inner liner and the second inner liner, and the third inner liner
  • the lining plate and the fourth inner lining plate are respectively spliced and fitted to each other, and the first inner lining plate and the third inner lining plate, the second inner lining plate and the fourth inner lining plate are respectively spliced and matched with each other.
  • each sub-liner is provided with a combined structure spliced with other sub-lining plates, and the combined structure is respectively disposed on the first inner lining plate, the second inner lining plate and the third inner lining plate And the side surface of the fourth inner liner contacting each other, the combined structure comprises upper and lower sills overlapping each other, or cooperating sliding grooves and ribs, or cooperating grooves and ribs.
  • a sliding groove is disposed on a right side surface of the first inner liner, an upper end is provided on an upper end surface of the first inner liner; and a convex strip is disposed on a left side surface of the second inner liner
  • the upper end surface of the second inner liner is provided with an upper stop, the convex strip is slidingly matched with the sliding groove;
  • the right side surface of the third inner liner is provided with a groove, and the lower side of the third inner liner is provided with a groove a lower stop, the lower end of the third inner liner cooperates with the upper end of the first inner liner;
  • the left side of the fourth inner liner is provided with a rib, and the lower end of the fourth inner liner is disposed
  • the rib of the fourth inner lining plate is fitted into the groove of the third inner lining plate, and the lower end of the fourth inner lining plate is engaged with the upper end of the second inner lining plate.
  • the upper and lower stops and the platform including the two high and low settings the upper end of the chute is provided with an opening, and the lower end is provided with a closed end.
  • a matching structure is disposed on the inner liner to be mounted in the main body casing, and the mating structure is respectively disposed on each of the inner liners, and the mating structure includes a plurality of contact strips, and/or screw mounting holes, And/or notches, and/or part mounting holes, and/or sinking slots, and/or nut mounting holes.
  • a plurality of contact strips are protruded on an outer surface of the inner liner contacting the main body casing, the contact strips are disposed on the outer side surface and the outer bottom surface of the inner liner board, and a plurality of screw mounting holes are disposed on the inner liner board.
  • the bottom part corresponds to the screw hole on the main body box, and a plurality of notches are disposed on the side of the inner liner to avoid the mounting objects and the mounting screw holes on the side of the main body box, and some component mounting holes are arranged on the side of the inner liner board.
  • the bottom is to install the components of the main body box, a plurality of sinking grooves are recessed on the outer bottom surface of the inner liner to avoid the components at the bottom of the main body box, and a plurality of nut mounting holes are arranged at the top of the inner liner.
  • the inner liner plate is provided with a plug-in structure, and the dust collecting device, the fan, the high-efficiency filter, the ion emitting plate and the ion guiding plate are respectively inserted into the inner side wall of the inner liner through the plugging structure, and are pulled out
  • the insertion structure includes a guide groove and a sliding wall disposed on both sides of the guide groove.
  • plug-in structures are disposed in pairs on a single sub-liner.
  • plugging and inserting structures are respectively disposed in pairs on the adjacent two sub-liners.
  • the ion guiding plate is disposed at a front portion of the ion emitting plate, and a plurality of discharge heads are disposed on the ion emitting plate, and a plurality of circular holes are disposed on the ion guiding plate, and the discharging head and the circular hole are in one-to-one correspondence, and discharging The head is located at the rear of the circular hole, and the center line of the discharge head coincides with the center line of the circular hole.
  • an initial effect filter is disposed in the main body box, and the primary effect filter is disposed between the ion emitting plate and the dust collecting device, and is inserted into the inner side wall of the inner liner.
  • a PTC heater is disposed in the main body casing, and the PTC heater is disposed at the air outlet of the fan.
  • two high-efficiency filters are disposed in the inner liner, and the two high-efficiency filters are arranged side by side, and one end is close to each other, and the other end is away from each other, and is arranged in a figure-eight shape, wherein the high-efficiency filters are distant from each other. The end is close to the fan, and the air flowing out from the exhaust vent of the fan passes through two high-efficiency filters and then flows through the air duct from the air outlet.
  • the negative electrode sheet and the positive electrode sheet have a wall thickness of 0.1 mm to 2 mm.
  • the outer surfaces of the negative electrode sheet and the positive electrode sheet are provided with a titanium oxide coating.
  • the top surface of the contact strip is curved.
  • controller and the high voltage package are respectively disposed on the inner side wall of the inner liner and close to the air inlet.
  • the air ionized dust collecting and purifying device of the present invention adopts an inner liner, a dust collecting device, a high efficiency filter, an ion emitting plate, an ion guiding plate, a controller, and a high voltage package to directly insert
  • the assembly is carried out by plugging and unplugging, which greatly simplifies the manufacturing process, reduces the volume, reduces the weight, and reduces the cost.
  • This design eliminates the need for a conventional electrostatic precipitator to polarize charges by corona such as tungsten wire, thereby greatly reducing ozone generated by corona.
  • the invention has the advantages of no ozone, no discharge noise, strong dust collecting and purifying ability, and the invention has low voltage requirement, and the static electricity dust collecting device In addition to the lower insulation requirements of the components themselves, the insulation requirements for other structural components are greatly reduced.
  • FIG. 1 is a perspective view of a preferred embodiment of the present invention
  • FIG. 2 is a perspective view of the main body of the main body of FIG. 1;
  • FIG. 3 is an exploded perspective view of the components in the main body of FIG. 2;
  • FIG. 4 is a schematic view showing the flow of air in the main body of FIG. 2;
  • Figure 5 is an exploded perspective view of the inner liner of Figure 1;
  • FIG. 6 is a perspective view of the dust collecting body of FIG. 3;
  • Figure 7 is an exploded perspective view of Figure 6;
  • FIG. 8 is a perspective view showing another angle of the dust collecting body of FIG. 6;
  • FIG. 9 is a perspective view showing another angle of the dust collecting body of FIG. 6;
  • FIG. 10 is a perspective view of the second contact elastic piece, the third contact elastic piece and the right side plate of FIG. 3;
  • FIG. 11 is a perspective view of the first contact elastic piece and the left side plate of FIG. 3;
  • Figure 12 is a perspective view of the left card strip of Figure 7;
  • Figure 13 is a perspective view of the intermediate card strip of Figure 7;
  • Figure 14 is a perspective view of the right slider of Figure 7;
  • Figure 15 is a perspective view of the first contact piece of Figure 11;
  • Figure 16 is a perspective view of the first conductive sheet of Figure 7;
  • Figure 17 is a perspective view of the second conductive sheet of Figure 7;
  • FIG. 18 is a perspective view of the negative electrode sheet of FIG. 7;
  • Figure 19 is a perspective view showing another angle of the second inner liner of Figure 5;
  • FIG. 20 is a perspective view showing another angle of the fourth inner liner of FIG. 5;
  • 21 is a front elevational view showing the first inner liner and the second inner liner of FIG. 5 installed in a main body casing;
  • FIG. 22 is a cross-sectional view of the M-M of FIG. 21.
  • a preferred embodiment of the air ionized dust collecting and purifying apparatus of the present invention comprises a main body casing 2 with a box door 1 in the main body casing 2
  • An air inlet 21 through which air enters and an air outlet 22 through which the purified air is discharged are disposed.
  • the air inlet 21 and the air outlet 22 are respectively disposed at both ends or the bottom of the main body casing 2.
  • Set the tuyere cover 27 to block the air inlet 21 or the air outlet 22 that is not used temporarily.
  • the air inlet 21 is provided on the lower bottom or the back of the main body casing 2
  • the air outlet 22 is provided at the top of the main casing 2.
  • the tuyere cover 27 blocks the air inlet 21 located at the lower bottom of the main body casing 2.
  • the inner casing 3 is provided with an inner liner 3, a dust collecting device 4, a fan 5, a high efficiency filter 6, an ion emitting plate 7, an ion guiding plate 8, a controller 9, a high pressure package 10, and primary filtration.
  • Device 11 The inner casing 3 is provided with an inner liner 3, a dust collecting device 4, a fan 5, a high efficiency filter 6, an ion emitting plate 7, an ion guiding plate 8, a controller 9, a high pressure package 10, and primary filtration.
  • a dust collecting device 4 a fan 5
  • a high efficiency filter 6 an ion emitting plate 7
  • an ion guiding plate 8 an ion guiding plate 8
  • controller 9 a high pressure package 10
  • the inner liner 3 is disposed on the inner side wall 26 of the main body casing 2.
  • the inner side wall 26 of the main casing 2 includes left and right inner side walls and a bottom inner wall.
  • the inner liner 3 is provided with an inner side wall 31.
  • the inner lining plate 3 is formed by splicing and combining a plurality of inner lining plates.
  • the sub-liner includes a first inner liner 32, a second inner liner 33, a third inner liner 34, and a fourth inner liner 35.
  • the first inner liner 32 and the second inner liner 33, the third inner liner 34 and the fourth inner liner 35 are respectively spliced and fitted to each other, the first inner liner 32 and the third inner liner 34, the second The inner liner 33 and the fourth inner liner 35 are respectively spliced and fitted to each other.
  • Each of the sub-lining plates is provided with a combined structure 36 which is spliced with other sub-lining plates, and is not bolted for quick disassembly and assembly.
  • the combination structure 36 includes upper and lower seats 37 and 38 which overlap each other, and a mating groove 37' and a rib 38', or a matching groove 37'' and a rib (38'').
  • Upper and lower stops 37 and 38 include two platforms with high and low settings.
  • the chute 37' is provided with an opening at the upper end and a closed end at the lower end.
  • the combined structure 36 is respectively disposed on side surfaces of the first inner liner 32, the second inner liner 33, the third inner liner 34, and the fourth inner liner 35 which are in contact with each other.
  • a chute 37' is provided on the right side surface of the first inner liner 32, and an upper stopper 37 is provided on the upper end surface of the first inner liner 32.
  • a rib 38' is disposed on the left side surface of the second inner liner 33, and an upper end 37 is provided on the upper end surface of the second inner lining plate 33, and the rib 38' is slidably engaged with the sliding groove 37'.
  • the second inner liner 33 is mounted from the top to the bottom of the first inner liner 32, and the chute 37' limits the downward position of the ridge 38', thereby ensuring the first An inner lining plate 32 and a second inner lining plate 33 are mounted at the same position.
  • a groove 37'' is provided on the right side surface of the third inner liner 34, and a lower stop 38 is provided on the lower side of the third inner liner 34, and the lower end 38 of the third inner liner 34 is provided. It cooperates with the upper stopper 37 of the first inner liner 32.
  • the third inner liner 34 is mounted on the upper portion of the first inner liner 32 from the top to the bottom, and is stopped by the upper stopper 37 of the first inner liner 32 to the downward position.
  • a rib (38'') is disposed on a left side surface of the fourth inner liner 35, and a lower end 38 is provided on a lower end surface of the fourth inner liner 35, and a rib of the fourth inner liner 35 is provided. (38'') is fitted into the recess 37'' of the third inner liner 34, and the lower stop 38 of the fourth inner liner 35 cooperates with the upper stop 37 of the second inner liner.
  • the fourth inner lining plate 35 is mounted on the upper portion of the second inner lining plate 33 and the right side portion of the third inner lining plate 34, and the upper end opening 37 of the second inner lining plate 33 stops its downward position, and at the same time, the rib
  • the fitting of (38'') with the groove 37'' also limits the up and down and left and right positions of the fourth inner liner 35.
  • This embodiment provides a structure of two upper and lower stops 37 and 38, such as upper and lower stops 37 and 38 disposed in the left-right direction, such as the first inner liner 32 and the third inner liner 34,
  • the upper and lower stoppers 37 and 38 are disposed in the up-and-down direction such that the second inner liner 33 and the fourth inner liner 35 are fitted to each other.
  • a fitting structure 39 is provided on the inner liner 3 so as to be mounted in the main body casing 2.
  • the mating structures 39 are respectively disposed on the respective inner liners.
  • the mating structure 39 includes a plurality of contact strips 391, and/or screw mounting holes 392, and/or notches 393, and/or component mounting holes 394, and/or sinks.
  • a plurality of contact strips 391 are protruded from the outer surface of the inner liner 3 which is in contact with the main body casing 2, and the contact strips 391 are disposed on the outer side surface and the outer bottom surface of the inner liner panel 1.
  • the top surface of the contact strip 391 is curved.
  • the purpose of providing the contact strip 391 is to reduce the contact area between the inner liner 3 and the main casing 2, and to reduce the sliding resistance of the inner liner 2 and the inner surface of the main casing 2.
  • a plurality of screw mounting holes 392 are provided at the bottom of the inner liner 3 and correspond to the screw holes on the main casing 2.
  • the screw mounting hole 392 is provided to facilitate fixing the components provided in the main body casing 2 to the inner liner 3.
  • a plurality of notches 393 are provided on the side of the inner liner 3 to avoid the mounting articles and the mounting screw holes on the side of the main casing 2.
  • a plurality of component mounting holes 394 are provided at the side or bottom of the inner liner 3 to mount the components of the main body casing 2.
  • a plurality of sinking grooves 395 are recessed on the outer bottom surface of the inner liner 3 to avoid the components at the bottom of the main casing 2.
  • a plurality of nut mounting holes 9 are provided at the top of the inner liner 3. Its function is to pre-bury the nut (not shown) to facilitate the installation of the inner guard 25 at the nut.
  • the insertion/removal structure 30 is provided on the inner liner 3.
  • the dust collecting device 4, the fan 5, the high efficiency filter 6, the ion emitting plate 7, the ion guiding plate 8, and the primary effect filter 11 are respectively inserted into the inner side wall of the inner liner 3 through the insertion and removal structure 30, which is convenient for installation and disassembly. It is easy to realize modular production of components and improve production efficiency.
  • the insertion structure 30 includes a guide groove 301 and a sliding wall 302 disposed on both sides of the guide groove 301.
  • the pair of insertion and detachment structures 30 are disposed on a single sub-liner, and a pair of plucking structures 30 are provided on the first lining plate 32 for fixing a high efficiency filter 6.
  • the pair of insertion and removal structures 30 are respectively disposed on the adjacent two sub-liners. Two pairs of the plug-in structures 30 are respectively disposed on the first inner liner 32 and the second inner liner 33, wherein the pair of plug-in structures 30 are used to mount another high-efficiency filter 6, and the other pair of plug-in structures 30 Used to install the fan 5. Four pairs of insertion and removal structures 30 are respectively disposed on the third inner liner 34 and the fourth inner liner 35. The first pair of plug-in structures 30 are used for mounting the dust collecting device 4, and the second pair of plug-in structures 30 are used for mounting. The primary filter 11, the third pair of plug-in structures 30 are used to mount the ion-emitting plates 7, and the fourth pair of plug-in structures 30 are used to mount the ion guide plates 8.
  • the primary filter 11 is disposed between the ion emitting plate 7 and the dust collecting device 4, and is inserted into the inner side wall 31 of the inner liner 3, ie, inserted. It is attached to the inner side walls 31 of the second inner liner 33 and the fourth inner liner 35.
  • the primary effect filter 11 effectively filters out large dust in the air, improves the polarization effect of the dust collecting device 4 on the dust, and improves the dust collecting effect.
  • the back of the primary filter 11 is bolted to the main body casing 2 to enhance its stability.
  • the ion emitting plate 7 and the ion guiding plate 8 are inserted side by side at intervals on the inner side wall 31 of the inner liner 3 and are located near the air inlet 21, that is, inserted into the second inner liner 33 and the fourth inner liner.
  • the dust collecting device 4 is also inserted into the inner side wall 31 of the inner liner 3 and adjacent to the ion-emitting plate 7, i.e., also inserted into the inner side walls 31 of the second inner liner 33 and the fourth inner liner 35.
  • the fan 5 is fixed to the main body casing 2 through the fan fixing frame 51, and the fan 5 is adjacent to the dust collecting device 4.
  • the high efficiency filter 6 is also inserted into the inner side wall 31 of the inner liner 3 and adjacent to the air outlet 22, i.e., also inserted into the inner side walls 31 of the first inner liner 32 and the third inner liner 34.
  • a duct is also provided in the inner liner 3.
  • the outdoor air enters the main body casing 2 from the air inlet 21 in a manner of selectively selecting the back surface and the bottom surface of the main body casing 2, and the sucked air sequentially flows through the ion emitting plate 7
  • the ion guide plate 8, the primary effect filter 11, the dust collecting device 4, the fan 5, and the high efficiency filter 6 are discharged from the top air outlet 22, and the outdoor air flows in the main body casing 2 in the direction of the solid arrow.
  • the back of the high-efficiency filter 6 is fixed to the main body casing 2 by bolts to enhance its stability.
  • Two high efficiency filters 6 are disposed in the inner liner 3.
  • the two high-efficiency filters 6 are arranged side by side, and one end is close to each other, and the other end is arranged away from each other in a figure-eight shape; wherein the high-efficiency filter 6 is close to the fan 5 at a distance from each other, and the air flowing out from the air outlet of the fan 5 passes through The two high efficiency filters 6 are then discharged from the air outlet 22 through the air duct.
  • the dust collecting device 4 includes a dust collecting body 41 and a left side plate 42 and a right side plate 43 on which left and right sides are attached.
  • the dust collecting device 4 is inserted into the left and right inner side walls of the inner liner 3 via electric field fixing seats 44 mounted on the left and right sides thereof, and the left side plate 42 and the right side plate 43 are respectively fixed to the electric field fixing base 44.
  • the dust collecting body 41 of the present invention is actually a negative piezoelectric field for electrostatic dust removal.
  • a card slot is formed in the inner liner 3, and the electric field fixing seat 44 is inserted into the card slot of the inner liner 3 to be fixed.
  • the back of the dust collecting device 4 is also bolted to the main casing 2 to enhance its stability.
  • a first contact elastic piece 45 5 is disposed in the left side plate 42
  • a second contact elastic piece 46 is disposed in the right side plate 43.
  • the third contact elastic piece 47 The dust collecting body 41 is inserted and removed from the left side plate 42 and the right side plate 43, and is conveniently taken out from the left side plate 42 and the right side plate 43, and is also conveniently inserted into the left side plate 42 and the right side plate 43. Inside. After maintenance or cleaning, it is only necessary to remove the dust collecting body 41 from the left side plate 42 and the right side plate 43, and replace it, or directly rinse it with water, to avoid cleaning the whole machine as in the prior art. Do it.
  • the plug-and-pull structure of the present invention not only greatly saves maintenance and maintenance, but also enables modular production and improved production efficiency.
  • the dust collecting body 41 includes a main skeleton 411, a dust collecting assembly 412, a negative bus 413, a positive bus 414, and a left cover 415.
  • the main skeleton 411 is a frame structure in which the middle portion is empty, and a left limiting plate 420 and a right limiting plate 421 are respectively disposed on the left and right sides thereof.
  • Left and right wiring grooves 422 and 423 are respectively disposed between the left limiting plate 420 and the right limiting plate 421 and the left and right side walls of the main frame 411.
  • the dust collecting member 412 is disposed in the central space of the main bobbin 411, and the left cover 415 and the right cover 416 are respectively disposed at the tops of the left and right wiring grooves 422 and 423 and shield the left and right wiring grooves 422 and 423.
  • the main frame 4 11 is made of a plastic material, and is an integrally formed injection molded part, which avoids the traditional manual assembly method. The cumbersome process, high cost and other problems, reducing the cost of 40 ⁇ 3 ⁇ 4, greatly improving the reliability of the product and the level of automation and automation of the manufacturing process, making batch production more advantageous.
  • the dust collecting assembly 412 includes a plurality of negative electrode sheets 424 and positive electrode sheets 425 which are spaced apart from each other and arranged above and below, and a left slider 426, a right slider 427 and a plurality of intermediate strips 428 for supporting the negative electrode tab 424 and the positive electrode tab 425.
  • the left slider 426, the right slider 427 and the plurality of intermediate sliders 428 are spaced apart from each other, and the upper and lower ends thereof are respectively engaged with the upper and lower sidewalls of the main frame 411. Both ends of the negative electrode tab 424 and the positive electrode tab 425 are located in the left and right wiring grooves 422 and 423, respectively.
  • the negative bus lines 413 are electrically connected to the left end portions of each of the negative electrode sheets 424, respectively, and the positive electrode bus lines 414 are electrically connected to the right end portions of each of the positive electrode sheets 425, respectively.
  • the negative bus 413 and positive bus 414 are in electrically conductive contact with each of the negative and negative tabs 424, 425.
  • the first conductive sheet 417 is disposed at the left wiring groove 422, and is electrically connected to the first contact spring 455 and the negative bus 413, respectively.
  • the third conductive sheet 419 is electrically connected to the third contact spring piece 47 and the positive electrode bus line 414, respectively.
  • the first conductive sheet 417 is spot-welded to the negative bus 413, and the third conductive sheet 419 is spot-welded to the positive bus 414, thereby ensuring the reliability of the connection without drilling holes, saving labor. Save money and improve efficiency.
  • the insulating silicone is watered in the left and right wiring grooves 422 and 423.
  • the negative bus 413 and the positive bus 414 are respectively conductive round bars.
  • a latching groove 429 is provided at one end portion of the negative electrode tab 424 and the positive electrode tab 425, respectively.
  • the engaging groove 429 includes a guiding groove 430 at the upper portion and a circular groove 431 at the lower portion.
  • the width of the guiding groove 43 0 is smaller than the outer diameter of the negative bus 413 and the positive bus 414, and the inner diameter of the circular groove 431 is larger than the negative bus 413 and The outer diameter of the positive bus 414.
  • the guide groove 430 prevents the negative bus 413 and the positive bus 414 from coming loose from the circular groove 431.
  • the surfaces of the negative electrode tab 424 and the positive electrode tab 425 are curved.
  • the curved design of the positive electrode tab 425 and the negative electrode tab 424 changes the trajectory of the airflow, which relatively extends the distance of the airflow passing through the positive electrode tab 425 and the negative electrode tab 424, and improves the dust collection of the particles in the airflow by the positive electrode tab 425 and the negative electrode tab 424.
  • the effect is to improve the dust removal efficiency, and the airflow directly blows the surface of the positive electrode tab 425 and the negative electrode tab 424, instead of directly flowing out from the gap between the positive electrode tab 425 and the negative electrode tab 424, enhancing the airflow.
  • the adhesion of the particles in the positive electrode tab 425 and the negative electrode tab 424 significantly improves the purification ability.
  • the left card strip 426, the right card strip 427, the plurality of intermediate strips 428, the left limiting plate 420, and the right limiting plate 421 are respectively provided with arcuate slots 432, arcuate slots 432 and negative plates 424.
  • the arc shape of the positive electrode tab 425 is used to limit the positions of the negative electrode tab 424 and the positive electrode tab 425.
  • anti-climbing electric ribs 433 are respectively disposed, and the anti-climbing electric ribs 433 are respectively located between the adjacent two arc-shaped slots 432.
  • a partition 434 is disposed between the adjacent two arcuate slots 432 of the left limiting plate 420 and the right limiting plate 421, respectively.
  • the first contact elastic piece 455, the second contact elastic piece 46, and the third contact elastic piece 47 are respectively provided with a fixing hole 48 for mounting, a terminal terminal 49 for connecting an external wire, and an electrical connection.
  • Elastic tab 410 In this embodiment, only the first contact elastic piece 455 is taken as an example, and the structures of the second contact elastic piece 46 and the third contact elastic piece 47 are completely similar to the first contact elastic piece 455, and will not be described again.
  • the elastic tabs 410 are in contact with the first conductive sheet 417, the second conductive sheet 418, and the third conductive sheet 419, respectively.
  • the terminal block 49 and the elastic tab 410 are integrally connected.
  • the first contact elastic piece 455, the second contact elastic piece 46 and the third contact elastic piece 47 of the present invention are directly in contact with the first conductive piece 417, the second conductive piece 418 and the third conductive piece 419, respectively, and the prior art uses a wire. connection.
  • the structure of the present invention is simple, and it is convenient for the dust collecting body 41 to be directly inserted and removed from the left side plate 42 and the right side plate 43.
  • the first conductive sheet 417 is disposed at the left wiring groove 422, and the third conductive sheet 419 is disposed at the right wiring groove 423.
  • the first conductive sheet 417 and the third conductive sheet 419 are respectively provided with an intermediate connecting piece 15, an upper connecting piece 16, and a lower connecting piece 17.
  • only the first conductive sheet 417 is taken as an example, and the structure of the third conductive sheet 419 is completely similar to that of the first conductive sheet 417, and details are not described herein again.
  • the upper tab 16 and the lower tab 17 are perpendicular to the intermediate tab 15 respectively.
  • a plurality of through holes 18 are formed in the upper connecting piece 16 and the lower connecting piece 17, respectively, and the intermediate connecting piece 15 and the elastic protruding piece 410 are in contact with each other, and the upper connecting piece 16 and the lower connecting piece 17 respectively extend from the rear of the main frame 411.
  • the upper connecting piece 16 and the lower connecting piece 17 of the first conductive sheet 417 are electrically connected to the negative bus line 413, respectively, and the upper connecting piece 16 and the lower connecting piece 17 of the third conductive piece 419 are electrically connected to the positive bus line 414, respectively.
  • the second conductive sheet 418 is provided as an alternative technical solution for connecting the first conductive sheet 417 to the negative bus 413.
  • the second conductive sheet 418 functions the same as the first conductive sheet 417 except that the positions are different.
  • the second conductive sheet 418 and the third conductive sheet 419 are disposed on the same side of the dust collecting assembly 8, and the embodiment is simultaneously disposed on the right side. .
  • the first conductive sheet 417 and the third conductive sheet 419 are respectively disposed on the left and right sides of the dust collecting assembly 8.
  • the negative electrode tab 424 is provided with a latching groove 429 at both ends of the outermost negative electrode tab 424 of the dust collecting member 8 for electrical connection with the second conductive sheet 418.
  • the snap groove 429 also includes a guide groove 430 at the upper portion and a circular groove 431 at the lower portion.
  • the width of the guide groove 430 is smaller than the outer diameter of the negative bus 413, and the inner diameter of the circular groove 431 is larger than the outer diameter of the negative bus 413.
  • the direction of the engaging groove 429 of the outermost negative electrode piece 424 is bilaterally symmetrical, and the mounting ⁇ does not need to pay attention to the left and right mounting directions, and can be mounted in any one direction.
  • the second conductive sheet 418 is provided with an intermediate connecting piece 15', an upper connecting piece 16 / and a lower connecting piece 17', an upper connecting piece 16' and a lower connecting piece 17'.
  • Each of the upper connecting piece 16' and the lower connecting piece 17' is respectively provided with a plurality of through holes 18', and the intermediate connecting piece 15' and the elastic protruding piece 410 are in contact with each other, and the upper connecting piece 16' And the lower connecting piece 17' extends from the rear of the main frame 7 into the right wiring groove 423, and the upper connecting piece 16' is electrically connected to the right end portion of the negative electrode piece 424, and is electrically connected to the negative electrode bus 413 through the left end portion of the negative electrode piece 424. connection.
  • the lower connecting piece 17' is not connected to the negative electrode piece 424
  • the radius of the arc of the negative electrode tab 424 and the positive electrode tab 425 is 30 mm to 100 mm.
  • the arc radius of the negative electrode tab 42 4 and the positive electrode tab 425 is 55 mm, thereby changing the inherent trajectory of the particulate matter, changing the moving incident angle of the parabola of the particulate matter, and enhancing the adhesion of the particulate matter on the electrode plate, significantly Improve the purification ability, and the same purpose to effectively enhance the structural strength.
  • the negative electrode sheet 424 and the positive electrode sheet 425 have a wall thickness of 0.1 mm to 2 mm.
  • both the negative electrode sheet 424 and the positive electrode sheet 425 are made of an aluminum alloy sheet having a wall thickness of 0.15 mm, which greatly reduces the cost and reduces the weight, but does not impair the purification ability, but is more effective than the conventional electrostatic dust collecting device. %-10 ⁇ 3 ⁇ 4 or more.
  • a titanium oxide coating layer is provided on the outer surfaces of the negative electrode tab 424 and the positive electrode tab 425. Under the action of high-pressure field strength, it can catalyze and decompose organic gases such as formaldehyde and TVOC attached to the surface of the object, which can kill microorganisms, remove bacteria, eliminate odor and clean the air.
  • organic gases such as formaldehyde and TVOC attached to the surface of the object, which can kill microorganisms, remove bacteria, eliminate odor and clean the air.
  • the distance between the two adjacent negative electrode sheets 424 and the positive electrode sheets 425 is 2.0 mm to 5 mm.
  • the electrode sheet can produce the same electric field strength compared with the electrode spacing of 6mm ⁇ 8mm, and the voltage applied to the invention can be reduced to the original 5093 ⁇ 4 ⁇ 6093 ⁇ 4, which solves the complicated process problem. ⁇ greatly reduces the discharge current between the negative electrode tab 424 and the positive electrode tab 425, which greatly reduces the discharge noise and saves Energy, with higher security.
  • the ratio of the chord length to the chord height of the arc of the positive electrode tab 425 and the negative electrode tab 424 is 3 to 40.
  • the positive electrode tab 425 and the negative electrode tab 424 of this embodiment have a chord length of 25 mm and a chord height of 1.6 mm. If the ratio of the chord length to the chord height is less than 3, the wind pressure loss is too large to meet the requirements for use of the dust collecting device. If the ratio of the chord length to the chord height is greater than 40, the mechanical strength requirements of the dust collecting device cannot be met. Under the conditions of the negative electrode sheet and the positive electrode sheet of the same width, the dust collecting device of the present embodiment has the characteristics of no ozone, no discharge noise, high dust collecting efficiency, and easy cleaning, compared with the prior art.
  • the inner liner 3 is made of EPP (Expanded)
  • EPP material has light specific gravity, good elasticity, shock and compression resistance, high deformation recovery rate, good absorption performance, oil resistance, acid resistance, alkali resistance, resistance to various chemical solvents, non-absorbent, insulation and heat resistance (-40 ⁇ 130°C) It is non-toxic and tasteless, 100% recyclable and has almost no degradation in performance. It is a truly environmentally friendly foam.
  • a PTC heater 12 is disposed in the main body casing 2, and the PTC heater 12 is disposed at the air discharge port of the fan 5.
  • the P TC heater 12 can heat the flowing air to increase the temperature of the air.
  • the controller 9 and the high voltage package 10 are respectively disposed on the inner side wall 31 of the inner liner 3 and adjacent to the air inlet 21, that is, inserted in the second inner portion.
  • the controller housing 13 is set outside the controller 9 for protection.
  • the same switch is also provided with a protection switch 14, which is a micro switch that is fixed to the controller casing 13.
  • the protection switch 14 is closed, and the components in the main casing 2 are charged, and can be operated normally.
  • the protection switch 14 is disconnected, and the components in the main casing 2 are de-energized to prevent the operator from getting an electric shock and to protect the safety of the operator.
  • the door 1 is movably coupled to the main body 2 through the leaflet 23, and is dragged over the door lock 24 to be fixed to the main body casing 2.
  • the door 1 can secure the components installed in the main body 2 and is easy to open and disassemble.
  • the main body box 2 is further provided with an inner guard 25 for protecting the fan 5, the controller 9 and the high-pressure pack 10 and the like, and sealing the top surface of the air duct to reduce the pressure of the air in the air duct. loss.

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Abstract

本发明涉及一种空气离子化集尘净化设备,包括主机箱体,在主机箱体上设置有进风口以及出风口,在主机箱体内设置有内衬板、集尘装置、风机、高效过滤器、离子发射板、离子引导板、控制器以及高压包,内衬板设置在主机箱体的内侧壁上,离子发射板和离子引导板并排间隔地插接在内衬板的内侧壁上,集尘装置也插接在内衬板的内侧壁上,风机固定在主机箱体上,高效过滤器也插接在内衬板的内侧壁上;在内衬板内还设置风道,从进风口吸入的空气依次流经离子发射板、离子引导板、集尘装置、风机、高效过滤器后从出风口排出。本发明具有组装简单、成本低、体积小、安全可靠、无臭氧、无放电噪声、集尘效率高、容易清洁等特点。

Description

说明书 发明名称:一种空气离子化集尘净化设备 技术领域
[0001] 本发明属于静电除尘技术领域, 特别涉及一种空气离子化集尘净化设备。
背景技术
[0002] 静电除尘是气体除尘方法中的一种, 含尘气体经过高压静电场时被电分离, 尘 粒与负离子结合带上负电后, 趋向正极表面放电而沉积。 静电除尘是一种普及 性的技术, 广泛地应用于各个工业技术领域。
[0003] 目前商业用途静电式空气净化器需要给静电集尘装置施加 4KV-8KV的高压, 不 仅对集尘装置内其他部件的绝缘性要求提高, 工艺控制比较复杂, 容易触电存 在安全隐患、 发生安全事故, 而且, 使得传统的静电式空气净化器的故障率较 高, 静电集尘装置工作中可能会产生较强的放电噪声。 另一方面, 传统的静电 式空气净化器采用钨丝等材料作为极化电极, 会生成大量臭氧, 如果该类型空 气净化器没有除臭氧装置, 释放的臭氧会远远超过国家标准 GB/9202-2000中规 定的"室内空气臭氧一小吋浓度应为 0. 05ppm以下"的要求。
[0004] 现有的空气净化器除尘清洁不方便, 不仅浪费吋间而且劳动强度大, 效率低。
[0005] 现有技术有待进一步改进和提高。
技术问题
[0006] 本发明所要解决的技术问题在于, 提供一种空气离子化集尘净化设备, 具有组 装简单、 成本低、 安全可靠、 无臭氧、 无放电噪声、 集尘效率高、 容易清洁等 特点, 在成本下降 40%的情况下, 净化能力仍比传统静电集尘装置提高 5<¾-10% 以上。
问题的解决方案
技术解决方案
[0007] 本发明是这样实现的, 提供一种空气离子化集尘净化设备, 包括带有箱门的主 机箱体, 在主机箱体上设置有空气进入的进风口以及净化后的空气排出的出风 口, 在主机箱体内设置有内衬板、 集尘装置、 风机、 高效过滤器、 离子发射板 、 离子引导板、 控制器以及高压包, 内衬板设置在主机箱体的内侧壁上, 内衬 板由若干分内衬板相互拼接组合而成, 离子发射板和离子引导板并排间隔地插 接在内衬板的内侧壁上且位于靠近进风口处, 集尘装置也插接在内衬板的内侧 壁上且靠近离子发射板, 风机通过风机固定架固定在主机箱体上, 风机靠近集 尘装置, 高效过滤器也插接在内衬板的内侧壁上且靠近出风口; 在内衬板内还 设置风道, 从进风口吸入的空气依次流经离子发射板、 离子引导板、 集尘装置 、 风机、 高效过滤器后从出风口排出。
[0008] 进一步地, 集尘装置包括集尘本体以及安装其左右侧的左侧板和右侧板, 集尘 装置通过安装在其左右侧的电场固定座插接在内衬板的左右内侧壁上, 左侧板 和右侧板分别固定在电场固定座上。
[0009] 进一步地, 在左侧板内设置有第一接触弹片, 在右侧板内设置有第三接触弹片 ; 集尘本体包括主骨架、 集尘组件、 负极总线、 正极总线、 第一导电片和第三 导电片, 主骨架是中部为空的框架结构, 集尘组件设置在主骨架的中部空间内 ; 集尘组件包括若干相互间隔且上下排列的负极片和正极片, 负极总线分别与 每个负极片的左端部电连接, 正极总线分别与每个正极片的右端部电连接, 第 一导电片同时分别与第一接触弹片和负极总线电连接, 第三导电片同吋分别与 第三接触弹片以及正极总线电连接。
[0010] 进一步地, 集尘本体还包括左盖板以及右盖板, 在主骨架上分别设置有左限位 板和右限位板, 在左限位板和右限位板与主骨架的左右侧壁之间分别设置有左 右接线凹槽, 左盖板和右盖板分别设置在左右接线凹槽的顶部且把左右接线凹 槽遮蔽住。
[0011] 进一步地, 负极总线和正极总线分别为导电圆棒; 在负极片和正极片的一端部 分别设置有卡接凹槽, 卡接凹槽包括位于上部的导向槽以及位于下部的圆形槽 , 导向槽的宽度小于负极总线和正极总线的外径, 圆形槽的内径大于负极总线 和正极总线的外径。
[0012] 进一步地, 负极片和正极片的表面呈弧形。
[0013] 进一步地, 第一接触弹片和第三接触弹片分别设置有安装用的固定孔、 连接外 部导线的接线端子以及用于电连接的弹性凸片, 弹性凸片分别与第一导电片和 第三导电片接触连接。
[0014] 进一步地, 集尘组件还包括用于支撑负极片和正极片的左卡条、 右卡条和若干 中间卡条, 左卡条、 右卡条和若干中间卡条相互间隔设置, 且其上下两端分别 卡接在主骨架的上下侧壁上; 负极片和正极片的两端部分别位于左右接线凹槽 内。
[0015] 进一步地, 在左卡条、 右卡条、 若干中间卡条、 左限位板和右限位板上分别设 置有弧形槽孔, 弧形槽孔与负极片和正极片的弧形对应用于限制负极片和正极 片的位置; 在左卡条、 右卡条、 若干中间卡条的侧壁上分别设置有防爬电筋, 防爬电筋分别位于相邻两个弧形槽孔之间, 在左限位板和右限位板的相邻两个 弧形槽孔之间分别设置有隔板。
[0016] 进一步地, 第一导电片设置在左接线凹槽处, 第三导电片设置在右接线凹槽处 , 第一导电片和第三导电片分别设置有中间连接片、 上连接片和下连接片, 上 连接片和下连接片分别与中间连接片垂直, 在上连接片和下连接片上分别设置 有若干通孔, 中间连接片与弹性凸片相互接触连接, 上连接片和下连接片分别 从主骨架的后部延伸到左右接线凹槽内, 第一导电片的上连接片和下连接片分 别与负极总线电连接, 第三导电片的上连接片和下连接片分别与正极总线电连 接。
[0017] 进一步地, 在右侧板内设置有第二接触弹片, 集尘本体还包括第二导电片, 第 二导电片与第二接触弹片电连接, 第二导电片设置在右接线凹槽处; 第二接触 弹片也设置有安装用的固定孔、 连接外部导线的接线端子以及用于电连接的弹 性凸片, 第二接触弹片的弹性凸片与第二导电片接触连接; 在其中最外侧的负 极片的两端部分别设置有卡接凹槽, 卡接凹槽也包括位于上部的导向槽以及位 于下部的圆形槽, 导向槽的宽度小于负极总线的外径, 圆形槽的内径大于负极 总线的外径; 第二导电片设置有中间连接片、 上连接片和下连接片, 上连接片 和下连接片分别与中间连接片垂直, 在上连接片和下连接片上分别设置有若干 通孔, 中间连接片与弹性凸片) 相互接触连接, 上连接片和下连接片从主骨架 的后部延伸到右接线凹槽内, 上连接片与负极片的右端部电连接, 并通过负极 片的左端部与负极总线电连接。 [0018] 进一步地, 负极片和正极片的圆弧半径为 20mm~100mm。
[0019] 进一步地, 负极片和正极片的弧度的弦长与弦高之比为 3~40。
[0020] 进一步地, 分内衬板包括第一内衬板、 第二内衬板、 第三内衬板以及第四内衬 板, 第一内衬板和第二内衬板、 第三内衬板以及第四内衬板分别相互左右拼接 配合, 第一内衬板和第三内衬板、 第二内衬板和第四内衬板分别相互上下拼接 配合。
[0021] 进一步地, 在每个分内衬板上设置有与其他分内衬板相互拼接的组合结构, 组 合结构分别设置在第一内衬板、 第二内衬板、 第三内衬板以及第四内衬板相互 接触的侧表面上, 组合结构包括相互搭接的上下止口, 或者相互配合的滑槽和 凸条, 或者相互配合的凹槽和凸筋。
[0022] 进一步地, 在第一内衬板的右侧面设置有滑槽, 在第一内衬板的上端面设置有 上止口; 在第二内衬板的左侧面设置有凸条, 在第二内衬板的上端面设置有上 止口, 凸条与滑槽滑动配合; 在第三内衬板的右侧面设置有凹槽, 在第三内衬 板的下侧面设置有下止口, 第三内衬板的下止口与第一内衬板的上止口配合; 在第四内衬板的左侧面设置有凸筋, 在第四内衬板的下端面设置有下止口, 第 四内衬板的凸筋与第三内衬板的凹槽嵌入配合, 第四内衬板的下止口与第二内 衬板的上止口配合。
[0023] 进一步地, 上下止口和包括两个高低设置的平台, 滑槽上端设置有开口, 其下 端设有封闭端。
[0024] 进一步地, 在内衬板上设置有配合结构使其能安装在主机箱体内, 配合结构分 别设置在各分内衬板上, 配合结构包括若干接触条、 和 /或螺丝安装孔、 和 /或缺 口、 和 /或零件安装孔、 和 /或沉槽、 和 /或螺母安装孔。
[0025] 进一步地, 若干接触条凸设在内衬板与主机箱体相接触的外表面上, 接触条设 置在内衬板的外侧面和外底面, 若干螺丝安装孔设置在内衬板的底部且与主机 箱体上的螺丝孔相对应, 若干缺口设置在内衬板的侧部以避开主机箱体侧面的 安装物件和安装螺丝孔, 若干零件安装孔设置在内衬板的侧部或底部以安装主 机箱体的部件, 若干沉槽凹设在内衬板的外底面上以避让主机箱体底部的部件 , 若干螺母安装孔设置在内衬板的顶部。 [0026] 进一步地, 在内衬板上设置有拔插结构, 集尘装置、 风机、 高效过滤器、 离子 发射板以及离子引导板分别通过拔插结构插接在内衬板内侧壁上, 拔插结构包 括导槽和设置在导槽两侧的滑壁。
[0027] 进一步地, 拔插结构成对地设置在单个分内衬板上。
[0028] 进一步地, 拔插结构成对地分别设置在相邻的两个分内衬板上。
[0029] 进一步地, 离子引导板设置在离子发射板的前部, 在离子发射板上设置有若干 放电头, 在离子引导板上设置有若干圆孔, 放电头与圆孔一一对应, 放电头位 于圆孔的后部, 放电头的中心线与圆孔的中心线重合。
[0030] 进一步地, 在主机箱体内设置有初效过滤器, 初效过滤器设置在离子发射板与 集尘装置之间, 且插接在内衬板的内侧壁上。
[0031] 进一步地, 在主机箱体内设置有 PTC加热器, PTC加热器设置在风机的排风口 处。
[0032] 进一步地, 在内衬板内设置有两个高效过滤器, 两个高效过滤器并排设置, 且 一端相互靠近, 另一端相互远离, 呈八字形排列, 其中, 高效过滤器的相互远 离端靠近风机, 从风机的排风口流出的空气分别通过两个高效过滤器后流经风 道从出风口排出。
[0033] 进一步地, 负极片和正极片的壁厚为 0.1mm~2mm。
[0034] 进一步地, 负极片和正极片的外表面设有氧化钛涂层。
[0035] 进一步地, 接触条的顶面为弧形。
[0036] 进一步地, 控制器以及高压包分别设置在内衬板的内侧壁上且靠近进风口。
发明的有益效果
有益效果
[0037] 与现有技术相比, 本发明的空气离子化集尘净化设备, 采用内衬板, 集尘装置 、 高效过滤器、 离子发射板、 离子引导板、 控制器以及高压包直接插接在内衬 板上, 采用插拔方式进行组装, 大大简化了制造工艺, 减小了体积, 减轻了重 量, 降低了成本。 本设计无需采用传统的静电集尘装置通过钨丝等材料电晕来 极化电荷的方式, 进而大大减少了由于电晕而产生的臭氧。 本发明无臭氧、 无 放电噪声、 集尘净化能力强的效果, 且本发明对电压要求较低, 除静电集尘装 置组件本身绝缘性要求较低外, 对于其他结构部件的绝缘性要求也大大降低。 对附图的简要说明
附图说明
[0038] 图 1为本发明一较佳实施例的立体示意图;
[0039] 图 2为图 1的主机箱体内装部件的立体示意图;
[0040] 图 3为图 2的主机箱体内装部件的分解示意图;
[0041] 图 4为图 2的主机箱体内空气流向示意图;
[0042] 图 5为图 1的内衬板的分解示意图;
[0043] 图 6为图 3中集尘本体的立体示意图;
[0044] 图 7为图 6的分解示意图;
[0045] 图 8为图 6的集尘本体另一角度的立体示意图;
[0046] 图 9为图 6的集尘本体又一角度的立体示意图;
[0047] 图 10为图 3中第二接触弹片、 第三接触弹片和右侧板的立体示意图;
[0048] 图 11为图 3中第一接触弹片与左侧板的立体示意图;
[0049] 图 12为图 7中左卡条的立体示意图;
[0050] 图 13为图 7中中间卡条的立体示意图;
[0051] 图 14为图 7中右卡条的立体示意图;
[0052] 图 15为图 11中第一接触片的立体图;
[0053] 图 16为图 7中第一导电片的立体图;
[0054] 图 17为图 7中第二导电片的立体图;
[0055] 图 18为图 7中负极片的立体示意图;
[0056] 图 19为图 5中的第二内衬板另一角度立体示意图;
[0057] 图 20为图 5中的第四内衬板另一角度立体示意图;
[0058] 图 21为图 5中的第一内衬板与第二内衬板安装在主机箱体内的主视图;
[0059] 图 22为图 21中 M-M的剖视图。
实施该发明的最佳实施例
本发明的最佳实施方式
[0060] 为了使本发明所要解决的技术问题、 技术方案及有益效果更加清楚明白, 以下 结合附图及实施例, 对本发明进行进一步详细说明。 应当理解, 此处所描述的 具体实施例仅仅用以解释本发明, 并不用于限定本发明。
[0061] 请同吋参照图 1、 图 2以及图 3所示, 本发明空气离子化集尘净化设备的较佳实 施例, 包括带有箱门 1的主机箱体 2, 在主机箱体 2上设置有空气进入的进风口 21 以及净化后的空气排出的出风口 22。 进风口 21和出风口 22分别设置在主机箱体 2 的两端部或底部。 设置风口盖板 27对暂时不用的进风口 21或出风口 22进行封堵 。 在本实施例中, 进风口 21设在主机箱体 2的下底部或背面上, 出风口 22则设置 在主机箱体 2的顶部。 风口盖板 27对位于主机箱体 2的下底部的进风口 21进行封 堵。
[0062] 在主机箱体 2内设置有内衬板 3、 集尘装置 4、 风机 5、 高效过滤器 6、 离子发射 板 7、 离子引导板 8、 控制器 9、 高压包 10以及初效过滤器 11。
[0063] 请同吋参照图 3和图 5所示, 内衬板 3设置在主机箱体 2的内侧壁 26上。 在本实施 例中, 主机箱体 2的内侧壁 26包括左右内侧壁以及底内壁。 内衬板 3设有内侧壁 3 1。 内衬板 3由若干分内衬板相互拼接组合而成。 分内衬板包括第一内衬板 32、 第二内衬板 33、 第三内衬板 34以及第四内衬板 35。 第一内衬板 32和第二内衬板 3 3、 第三内衬板 34以及第四内衬板 35分别相互左右拼接配合, 第一内衬板 32和第 三内衬板 34、 第二内衬板 33和第四内衬板 35分别相互上下拼接配合。
[0064] 在每个分内衬板上设置有与其他分内衬板相互拼接的组合结构 36 , 不采用螺栓 连接, 便于快速拆装。 组合结构 36包括相互搭接的上下止口 37和 38以及相互配 合的滑槽 37 ' 和凸条 38 ' , 或相互配合的凹槽 37 ' ' 和凸筋 (38 ' ' ) 。 上下 止口 37和 38包括两个高低设置的平台。 滑槽 37 ' 上端设置有开口, 其下端设有 封闭端。
[0065] 组合结构 36分别设置在第一内衬板 32、 第二内衬板 33、 第三内衬板 34以及第四 内衬板 35相互接触的侧表面上。
[0066] 在第一内衬板 32的右侧面设置有滑槽 37 ' , 在第一内衬板 32的上端面设置有上 止口 37。 在第二内衬板 33的左侧面设置有凸条 38 ' , 在第二内衬板 33的上端面 设置有上止口 37, 凸条 38 ' 与滑槽 37 ' 滑动配合。 第二内衬板 33从上往下安装 在第一内衬板 32的右侧部, 滑槽 37 ' 限制了凸条 38 ' 的向下位置, 从而保证第 一内衬板 32与第二内衬板 33相互的安装位置一致。
[0067] 在第三内衬板 34的右侧面设置有凹槽 37 ' ' , 在第三内衬板 34的下侧面设置有 下止口 38, 第三内衬板 34的下止口 38与第一内衬板 32的上止口 37配合。 第三内 衬板 34从上往下安装在第一内衬板 32的上部, 被第一内衬板 32的上止口 37止住 向下位置。
[0068] 在第四内衬板 35的左侧面设置有凸筋 (38 ' ' ) , 在第四内衬板 35的下端面设 置有下止口 38, 第四内衬板 35的凸筋 (38 ' ' ) 与第三内衬板 34的凹槽 37 ' ' 嵌入配合, 第四内衬板 35的下止口 38与第二内衬板的上止口 37配合。 第四内衬 板 35安装在第二内衬板 33的上部、 第三内衬板 34的右侧部, 第二内衬板 33的上 止口 37止住其向下位置, 同时, 凸筋 (38 ' ' ) 与凹槽 37 ' ' 的嵌合也限制了 第四内衬板 35的上下和左右位置。
[0069] 本实施例给出两种上下止口 37和 38的结构方式, 一种如第一内衬板 32与第三内 衬板 34相互配合的左右方向设置的上下止口 37和 38, 另一种如第二内衬板 33与 第四内衬板 35相互配合的上下方向设置的上下止口 37和 38。
[0070] 在内衬板 3上设置有配合结构 39使其能安装在主机箱体 2内。 配合结构 39分别设 置在各分内衬板上。 请同吋参照图 5、 图 19以及图 20所示, 配合结构 39包括若干 接触条 391、 和 /或螺丝安装孔 392、 和 /或缺口 393、 和 /或零件安装孔 394、 和 /或 沉槽 395、 和 /或螺母安装孔 396。
[0071] 若干接触条 391凸设在内衬板 3与主机箱体 2相接触的外表面上, 接触条 391设置 在内衬板 1的外侧面和外底面。 接触条 391的顶面为弧形。 设置接触条 391的目的 是减少内衬板 3与主机箱体 2的接触面积, 降低内衬板 2与主机箱体 2内表面的滑 动阻力。
[0072] 若干螺丝安装孔 392设置在内衬板 3的底部且与主机箱体 2上的螺丝孔相对应。
设置螺丝安装孔 392便于把设置在主机箱体 2内的部件固定在内衬板 3上。
[0073] 若干缺口 393设置在内衬板 3的侧部以避开主机箱体 2侧面的安装物件和安装螺 丝孔。
[0074] 若干零件安装孔 394设置在内衬板 3的侧部或底部以安装主机箱体 2的部件。
[0075] 若干沉槽 395凹设在内衬板 3的外底面上以避让主机箱体 2底部的部件。 [0076] 若干螺母安装孔 9设置在内衬板 3的顶部。 其作用是预埋螺母 (图中未示出) , 便于把内护板 25安装在螺母处。
[0077] 请同吋参照图 2、 图 3以及图 5所示, 在内衬板 3上设置有拔插结构 30。 集尘装置 4、 风机 5、 高效过滤器 6、 离子发射板 7、 离子引导板 8以及初效过滤器 11分别通 过拔插结构 30插接在内衬板 3内侧壁上, 方便安装和拆卸, 便于实现组件模块化 生产, 提高生产效率。 拔插结构 30包括导槽 301和设置在导槽 301两侧的滑壁 302
[0078] 成对的拔插结构 30设置在单个分内衬板上, 在第一内衬板 32上设置一对拔插结 构 30用于固定一个高效过滤器 6。
[0079] 成对的拔插结构 30分别设置在相邻的两个分内衬板上。 在第一内衬板 32以及第 二内衬板 33上分别设置了另两对拔插结构 30, 其中一对拔插结构 30用于安装另 一个高效过滤器 6, 另一对拔插结构 30用于安装风机 5。 在第三内衬板 34以及第 四内衬板 35上分别设置了四对拔插结构 30, 第一对拔插结构 30用于安装集尘装 置 4, 第二对拔插结构 30用于安装初效过滤器 11, 第三对拔插结构 30用于安装离 子发射板 7, 第四对拔插结构 30用于安装离子引导板 8。
[0080] 再同吋参照图 3和图 4所示, 初效过滤器 11设置在离子发射板 7与集尘装置 4之间 , 且插接在内衬板 3的内侧壁 31上, 即插接在第二内衬板 33和第四内衬板 35的内 侧壁 31上。 初效过滤器 11有效地过滤掉空气中的大颗灰尘, 提高集尘装置 4对灰 尘的极化效果, 提高集尘效果。 初效过滤器 11的背部通过螺栓固定在主机箱体 2 上, 增强其稳定性。
[0081] 离子发射板 7和离子引导板 8并排间隔地插接在内衬板 3的内侧壁 31上且位于靠 近进风口 21处, 即插接在第二内衬板 33和第四内衬板 35的内侧壁 31上。 集尘装 置 4也插接在内衬板 3的内侧壁 31上且靠近离子发射板 7 , 即也插接在第二内衬板 33和第四内衬板 35的内侧壁 31上。 风机 5通过风机固定架 51固定在主机箱体 2上 , 风机 5靠近集尘装置 4。 高效过滤器 6也插接在内衬板 3的内侧壁 31上且靠近出 风口 22, 即也插接在第一内衬板 32和第三内衬板 34的内侧壁 31上。
[0082] 在内衬板 3内还设置风道。 如图 4所示, 室外空气从主机箱体 2的背面和底面二 选一地方式从进风口 21进入到主机箱体 2内, 吸入的空气依次流经离子发射板 7 、 离子引导板 8、 初效过滤器 11、 集尘装置 4、 风机 5、 高效过滤器 6后从顶部的 出风口 22排出, 室外空气按照实心箭头的方向在主机箱体 2内流动。
[0083] 高效过滤器 6的背部通过螺栓固定在主机箱体 2上, 增强其稳定性。
[0084] 在内衬板 3内设置有两个高效过滤器 6。 两个高效过滤器 6并排设置, 且一端相 互靠近, 另一端相互远离, 呈八字形排列; 其中, 高效过滤器 6的相互远离端靠 近风机 5, 从风机 5的排风口流出的空气分别通过两个高效过滤器 6后流经风道从 出风口 22排出。
[0085] 请同吋参照图 3和图 6所示, 集尘装置 4包括集尘本体 41以及安装其左右侧的左 侧板 42和右侧板 43。 集尘装置 4通过安装在其左右侧的电场固定座 44插接在内衬 板 3的左右内侧壁上, 左侧板 42和右侧板 43分别固定在电场固定座 44上。 本发明 的集尘本体 41实际上是个静电除尘用的负压电场。 在内衬板 3上设置卡槽, 电场 固定座 44插接在内衬板 3的卡槽内固定。 集尘装置 4的背部也通过螺栓固定在主 机箱体 2上, 增强其稳定性。
[0086] 请同吋参照图 2、 图 3、 图 10和图 11所示, 在左侧板 42内设置有第一接触弹片 45 5, 在右侧板 43内设置有第二接触弹片 46和第三接触弹片 47。 集尘本体 41与左侧 板 42和右侧板 43插拔配合, 很方便地从左侧板 42和右侧板 43内拔取出来, 也很 方便地插入到左侧板 42和右侧板 43内。 在维护或清洁吋, 只需要把集尘本体 41 从左侧板 42和右侧板 43内拔取出来, 更换、 或直接用水冲洗即可清洁干净, 避 免像现有技术那样, 需要拆除整机才能做到。 本发明这种拔插结构不仅极大地 节省维护保养吋间, 而且可以实现模块化生产, 提高生产效率。
[0087] 请同吋参照图 3、 图 6、 图 7、 图 8以及图 9所示, 集尘本体 41包括主骨架 411、 集 尘组件 412、 负极总线 413、 正极总线 414、 左盖板 415、 右盖板 416、 第一导电片 417、 第二导电片 418和第三导电片 419。 主骨架 411是中部为空的框架结构, 在 其左右分别设置有左限位板 420和右限位板 421。 在左限位板 420和右限位板 421 与主骨架 411的左右侧壁之间分别设置有左右接线凹槽 422和 423。 集尘组件 412 设置在主骨架 411的中部空间内, 左盖板 415和右盖板 416分别设置在左右接线凹 槽 422和 423的顶部且把左右接线凹槽 422和 423遮蔽住。 在本实施例中, 主骨架 4 11为塑胶材料制造, 为一体成型的注塑件, 避免了传统人工组装方式带来的的 繁琐工艺、 昂贵成本等问题, 降低成本 40<¾, 大大提高了产品的可靠性和生产制 造的工艺水平及自动化水平, 使得批量化生产更加具有优势。
[0088] 集尘组件 412包括若干相互间隔且上下排列的负极片 424和正极片 425, 以及用 于支撑负极片 424和正极片 425的左卡条 426、 右卡条 427和若干中间卡条 428。 左 卡条 426、 右卡条 427和若干中间卡条 428相互间隔设置, 且其上下两端分别卡接 在主骨架 411的上下侧壁上。 负极片 424和正极片 425的两端部分别位于左右接线 凹槽 422和 423内。
[0089] 负极总线 413分别与每个负极片 424的左端部电连接, 正极总线 414分别与每个 正极片 425的右端部电连接。 负极总线 413和正极总线 414与各个负极片 424和正 极片 425导电连接接触方式是直接接触连接。
[0090] 第一导电片 417设置在左接线凹槽 422处, 其同吋分别与第一接触弹片 455和负 极总线 413电连接。 第三导电片 419同时分别与第三接触弹片 47以及正极总线 414 电连接。 在本实施例中, 第一导电片 417与负极总线 413点焊连接, 第三导电片 4 19与正极总线 414点焊连接, 既确保连接的可靠性, 又不需打孔钻眼, 省工省吋 , 提高效率。
[0091] 在本实施例中, 为了提高绝缘效果, 在左右接线凹槽 422和 423内浇灌绝缘硅胶
[0092] 在本实施例中, 负极总线 413和正极总线 414分别为导电圆棒。
[0093] 请参照图 18所示, 在负极片 424和正极片 425的一端部分别设置有卡接凹槽 429 。 卡接凹槽 429包括位于上部的导向槽 430以及位于下部的圆形槽 431 , 导向槽 43 0的宽度小于负极总线 413和正极总线 414的外径, 圆形槽 431的内径大于负极总 线 413和正极总线 414的外径。 导向槽 430防止负极总线 413和正极总线 414从圆形 槽 431内松脱出来。
[0094] 请同吋参照图 7、 图 12、 图 13以及图 14所示, 负极片 424和正极片 425的表面呈 弧形。 正极片 425和负极片 424的弧形设计, 改变了气流的运动轨迹, 既相对延 长了气流经过正极片 425和负极片 424的距离, 提高正极片 425和负极片 424对气 流中颗粒的集尘效果, 提高除尘效率, 同吋又使得气流直接吹拂正极片 425和负 极片 424的表面, 而不是直接从正极片 425和负极片 424的间隙间流出, 增强气流 中的颗粒物在正极片 425和负极片 424上的附着力, 显著地提高了净化能力。
[0095] 在左卡条 426、 右卡条 427、 若干中间卡条 428、 左限位板 420和右限位板 421上 分别设置有弧形槽孔 432, 弧形槽孔 432与负极片 424和正极片 425的弧形对应用 于限制负极片 424和正极片 425的位置。
[0096] 在左卡条 426、 右卡条 427、 若干中间卡条 428的侧壁上分别设置有防爬电筋 433 , 防爬电筋 433分别位于相邻两个弧形槽孔 432之间。 在左限位板 420和右限位板 421的相邻两个弧形槽孔 432之间分别设置有隔板 434。
[0097] 请参照图 15所示, 第一接触弹片 455、 第二接触弹片 46和第三接触弹片 47分别 设置有安装用的固定孔 48、 连接外部导线的接线端子 49以及与用于电连接的弹 性凸片 410。 本实施例仅以第一接触弹片 455为例, 第二接触弹片 46和第三接触 弹片 47的结构与第一接触弹片 455完全类似, 不再赘述。 弹性凸片 410分别与第 一导电片 417、 第二导电片 418和第三导电片 419接触连接。 接线端子 49以及弹性 凸片 410—体连接。 本发明的第一接触弹片 455、 第二接触弹片 46和第三接触弹 片 47分别直接与第一导电片 417、 第二导电片 418和第三导电片 419接触连接, 而 现有技术是采用导线连接。 本发明的结构简单, 便于集尘本体 41从左侧板 42和 右侧板 43内直接拔插。
[0098] 请参照图 16所示, 第一导电片 417设置在左接线凹槽 422处, 第三导电片 419设 置在右接线凹槽 423处。 第一导电片 417和第三导电片 419分别设置有中间连接片 15、 上连接片 16和下连接片 17。 本实施例仅以第一导电片 417为例, 第三导电片 419的结构与第一导电片 417完全类似, 不再赘述。 上连接片 16和下连接片 17分 别与中间连接片 15垂直。 在上连接片 16和下连接片 17上分别设置有若干通孔 18 , 中间连接片 15与弹性凸片 410相互接触连接, 上连接片 16和下连接片 17分别从 主骨架 411的后部延伸到左右接线凹槽 422和 423内。 第一导电片 417的上连接片 1 6和下连接片 17分别与负极总线 413电连接, 第三导电片 419的上连接片 16和下连 接片 17分别与正极总线 414电连接。
[0099] 设置第二导电片 418是作为第一导电片 417与负极总线 413连接的备选技术方案 , 第二导电片 418的作用与第一导电片 417相同, 只是设置的位置不同。 第二导 电片 418和第三导电片 419设置在集尘组件 8的同侧, 本实施例是同时设置在右侧 。 而第一导电片 417与第三导电片 419分别设置在集尘组件 8的左右两侧。
[0100] 同时, 负极片 424的设置也有所不同。 负极片 424为了与第二导电片 418实现电 连接, 在集尘组件 8其中最外侧的负极片 424的两端部分别设置有卡接凹槽 429。 卡接凹槽 429也包括位于上部的导向槽 430以及位于下部的圆形槽 431 , 导向槽 43 0的宽度小于负极总线 413的外径, 圆形槽 431的内径大于负极总线 413的外径。 这样的话, 最外侧的负极片 424的卡接凹槽 429的方向是左右对称的, 安装吋无 需注意左右安装方向, 任何一个方向安装都可以。
[0101] 请再参照图 13所示, 而且, 第二导电片 418设置有中间连接片 15 ' 、 上连接片 1 6 / 和下连接片 17 ' , 上连接片 16 ' 和下连接片 17 ' 分别与中间连接片 15 ' 垂直 , 在上连接片 16 ' 和下连接片 17 ' 上分别设置有若干通孔 18 ' , 中间连接片 15 ' 与弹性凸片 410相互接触连接, 上连接片 16 ' 和下连接片 17 ' 从主骨架 7的后 部延伸到右接线凹槽 423内, 上连接片 16 ' 与负极片 424的右端部电连接, 并通 过负极片 424的左端部与负极总线 413电连接。 下连接片 17 ' 不与负极片 424连接
[0102] 负极片 424和正极片 425的圆弧半径为 30mm~100mm。 在本实施例中, 负极片 42 4和正极片 425的圆弧半径为 55mm, 进而实现改变颗粒物固有的运动轨迹, 改变 颗粒物抛物线的运动入射角, 增强颗粒物在极板上的附着力, 显著地提高净化 能力, 同吋也有效地增强结构强度的目的。
[0103] 负极片 424和正极片 425的壁厚为 0.1mm~2mm。 本发明中, 负极片 424和正极片 425均采用壁厚 0.15mm的铝合金薄片, 大大降低了成本, 减轻了重量, 却丝毫不 减弱净化能力, 反而比传统静电集尘装置的除尘效果提高 5%-10<¾以上。
[0104] 在负极片 424和正极片 425的外表面设有氧化钛涂层。 在高压场强的作用下, 可 催化、 分解附着于物体表面的甲醛和 TVOC等有机气体, 起到杀灭微生物、 清除 细菌、 消除臭味及清洁空气的效果。
[0105] 两个相邻的负极片 424和正极片 425的间距为 2.0mm~5mm。 这与传统的静电集 尘装置电极片间距 6mm~8mm相比可以产生相同的电场强度, 同吋可以将施加到 本发明上的电压降低到原来的 509¾~609¾, 解决了工艺复杂的问题, 同吋大大减 小了负极片 424和正极片 425之间的放电电流, 既而大大减弱了放电噪声, 节省 了能源, 具有更高的安全性。
[0106] 正极片 425和负极片 424的弧度的弦长与弦高之比为 3~40。 本实施例正极片 425 和负极片 424的弦长为 25mm, 弦高为 1.6mm。 如果弦长与弦高之比为小于 3则风 压损失太大, 不能满足做集尘装置的使用要求。 如果弦长与弦高之比大于 40则 不能满足集尘装置的使用机械强度要求。 在相同宽度的负极片和正极片的条件 下, 本实施例的集尘装置与现有技术相比具有无臭氧、 无放电噪声、 集尘效率 高、 容易清洁等特点。
[0107] 内衬板 3的材质为 EPP (Expanded
polypropylene, 发泡聚丙烯) 工程泡沫塑料。 EPP材料具有比重轻、 弹性好、 抗 震抗压、 变形恢复率高、 吸收性能好、 耐油、 耐酸、 耐碱、 耐各种化学溶剂、 不吸水、 绝缘、 耐热 (-40〜130°C) 等特点, 无毒无味, 可 100%循环使用且性 能几乎毫不降低, 是真正的环境友好型泡沫塑料。
[0108] 在主机箱体 2内设置有 PTC加热器 12, PTC加热器 12设置在风机 5的排风口处。 P TC加热器 12可以对流经的空气进行加热, 提高空气的温度。
[0109] 请同吋参照图 1、 图 2和图 3所示, 控制器 9以及高压包 10分别设置在内衬板 3的 内侧壁 31上且靠近进风口 21, 即插接在第二内衬板 33的内侧壁 31上。 在控制器 9 外部设置控制器外壳 13进行保护。 同吋还设置有保护开关 14, 保护开关 14是微 动开关, 固定在控制器外壳 13上。 当箱门 1与主机箱体 2闭合吋, 保护开关 14闭 合状态, 主机箱体 2内的各组件带电, 可以正常操作。 当箱门 1处于打开状态吋 , 保护开关 14断开状态, 主机箱体 2内的各组件断电, 防止作业员触电, 保护作 业员的安全。
[0110] 箱门 1通过活页 23与主机箱体 2活动联接, 并拖过门锁 24固定在主机箱体 2上。
箱门 1可以对主机箱体 2内安装的各部件进行安全保护, 而且便于开启和拆装。
[0111] 在主机箱体 2还设置有内护板 25, 用于防护风机 5、 控制器 9以及高压包 10等部 件, 同吋有对风道的顶面进行密封, 减少风道内空气的压力损失。
[0112] 以上所述仅为本发明的较佳实施例而已, 并不用以限制本发明, 凡在本发明的 精神和原则之内所作的任何修改、 等同替换和改进等, 均应包含在本发明的保 护范围之内。 发明实施例
本发明的实施方式
[0113] 在此处键入本发明的实施方式描述段落。
工业实用性
[0114] 在此处键入工业实用性描述段落。
序列表自由内容
[0115] 在此处键入序列表自由内容描述段落。

Claims

权利要求书
[权利要求 1] 一种空气离子化集尘净化设备, 包括带有箱门 (1 ) 的主机箱体 (2)
, 其特征在于, 在所述主机箱体 (2) 上设置有空气进入的进风口 (2 1) 以及净化后的空气排出的出风口 (22) , 在所述主机箱体 (2) 内 设置有内衬板 (3) 、 集尘装置 (4) 、 风机 (5) 、 高效过滤器 (6) 、 离子发射板 (7) 、 离子引导板 (8) 、 控制器 (9) 以及高压包 (1
0) , 所述内衬板 (3) 设置在主机箱体 (2) 的内侧壁 (26) 上, 所 述内衬板 (3) 由若干分内衬板相互拼接组合而成, 所述离子发射板
(7) 和离子引导板 (8) 并排间隔地插接在内衬板 (3) 的内侧壁 (3
1) 上, 所述集尘装置 (4) 也插接在内衬板 (3) 的内侧壁 (31 ) 上
, 所述风机 (5) 通过风机固定架 (51) 固定在主机箱体 (2) 上, 所 述高效过滤器 (6) 也插接在内衬板 (3) 的内侧壁 (31) 上; 在所述 内衬板 (3) 内还设置风道, 从所述进风口 (21) 吸入的空气依次流 经离子发射板 (7) 、 离子引导板 (8) 、 集尘装置 (4) 、 风机 (5) 、 高效过滤器 (6) 后从出风口 (22) 排出。
[权利要求 2] 如权利要求 1所述的空气离子化集尘净化设备, 其特征在于, 所述集 尘装置 (4) 包括集尘本体 (41 ) 以及安装其左右侧的左侧板 (42) 和右侧板 (43) , 所述集尘装置 (4) 通过安装在其左右侧的电场固 定座 (44) 插接在内衬板 (3) 的左右内侧壁上, 所述左侧板 (42) 和右侧板 (43) 分别固定在电场固定座 (44) 上。
[权利要求 3] 如权利要求 2所述的空气离子化集尘净化设备, 其特征在于, 在所述 左侧板 (42) 内设置有第一接触弹片 (45) , 在所述右侧板 (43) 内 设置有第三接触弹片 (47) ; 所述集尘本体 (41 ) 包括主骨架 (411 ) 、 集尘组件 (412) 、 负极总线 (413) 、 正极总线 (414) 、 第一 导电片 (417) 和第三导电片 (419) , 所述主骨架 (411) 是中部为 空的框架结构, 所述集尘组件 (412) 设置在主骨架 (411 ) 的中部空 间内; 所述集尘组件 (412) 包括若干相互间隔且上下排列的负极片 (424) 和正极片 (425) , 所述负极总线 (413) 分别与每个负极片 (424) 的左端部电连接, 所述正极总线 (414) 分别与每个正极片 ( 425) 的右端部电连接, 所述第一导电片 (417) 同时分别与第一接触 弹片 (45) 和负极总线 (413) 电连接, 所述第三导电片 (419) 同吋 分别与第三接触弹片 (47) 以及正极总线 (414) 电连接。
[权利要求 4] 如权利要求 3所述的空气离子化集尘净化设备, 其特征在于, 所述集 尘本体 (41) 还包括左盖板 (415) 以及右盖板 (416) , 在所述主骨 架 (411) 上分别设置有左限位板 (420) 和右限位板 (421) , 在所 述左限位板 (420) 和右限位板 (421) 与主骨架 (411) 的左右侧壁 之间分别设置有左接线凹槽 (422) 和右接线凹槽 (423) , 所述左盖 板 (415) 和右盖板 (416) 分别设置在左接线凹槽 (422) 和右接线 凹槽 (423) 的顶部且把左接线凹槽 (422) 和右接线凹槽 (423) 遮 蔽住。
[权利要求 5] 如权利要求 3所述的空气离子化集尘净化设备, 其特征在于, 所述负 极总线 (413) 和正极总线 (414) 分别为导电圆棒; 在所述负极片 ( 424) 和正极片 (425) 的一端部分别设置有卡接凹槽 (429) , 所述 卡接凹槽 (429) 包括位于上部的导向槽 (430) 以及位于下部的圆形 槽 (431) , 所述导向槽 (430) 的宽度小于负极总线 (413) 和正极 总线 (414) 的外径, 所述圆形槽 (431) 的内径大于负极总线 (413 ) 和正极总线 (414) 的外径。
[权利要求 6] 如权利要求 4所述的空气离子化集尘净化设备, 其特征在于, 所述负 极片 (424) 和正极片 (425) 的表面呈弧形。
[权利要求 7] 如权利要求 6所述的空气离子化集尘净化设备, 其特征在于, 所述第 一接触弹片 (45) 和第三接触弹片 (47) 分别设置有安装用的固定孔 (48) 、 连接外部导线的接线端子 (49) 以及用于电连接的弹性凸片 (410) , 所述弹性凸片 (410) 分别与第一导电片 (417) 和第三导 电片 (419) 接触连接。
[权利要求 8] 如权利要求 7所述的空气离子化集尘净化设备, 其特征在于, 所述集 尘组件 (412) 还包括用于支撑负极片 (424) 和正极片 (425) 的左 卡条 (426) 、 右卡条 (427) 和若干中间卡条 (428) , 所述左卡条 (426) 、 右卡条 (427) 和若干中间卡条 (428) 相互间隔设置, 且 其上下两端分别卡接在主骨架 (411 ) 的上下侧壁上; 所述负极片 (4 24) 和正极片 (425) 的两端部分别位于左接线凹槽 (422) 和右接线 凹槽 (423) 内。
[权利要求 9] 如权利要求 8所述的空气离子化集尘净化设备, 其特征在于, 在所述 左卡条 (426) 、 右卡条 (427) 、 若干中间卡条 (428) 、 左限位板 (420) 和右限位板 (421 ) 上分别设置有弧形槽孔 (432) , 所述弧 形槽孔 (《2) 与负极片 (424) 和正极片 ( 5) 的弧形对应用于限 制负极片 (424) 和正极片 (425) 的位置; 在所述左卡条 (426) 、 右卡条 (427) 、 若干中间卡条 (428) 的侧壁上分别设置有防爬电筋
(433) , 所述防爬电筋 (433) 分别位于相邻两个弧形槽孔 (432) 之间, 在所述左限位板 (420) 和右限位板 (421 ) 的相邻两个弧形槽 孔 (432) 之间分别设置有隔板 ( 116) 。
[权利要求 10] 如权利要求 9所述的空气离子化集尘净化设备, 其特征在于, 所述第
一导电片 (417) 设置在左接线凹槽 (422) 处, 所述第三导电片 (41 9) 设置在右接线凹槽 (423) 处, 所述第一导电片 (417) 和第三导 电片 (419) 分别设置有中间连接片 (15) 、 上连接片 (16) 和下连 接片 (17) , 所述上连接片 (16) 和下连接片 (17) 分别与中间连接 片 (15) 垂直, 在所述上连接片 (16) 和下连接片 (17) 上分别设置 有若干通孔 (18) , 所述中间连接片 (15) 与弹性凸片 (410) 相互 接触连接, 所述上连接片 (16) 和下连接片 (17) 分别从主骨架 (41 1) 的后部延伸到左接线凹槽 (422) 和右接线凹槽 (423) 内, 所述 第一导电片 (417) 的上连接片 (16) 和下连接片 ( 17) 分别与负极 总线 (413) 电连接, 所述第三导电片 (419) 的上连接片 (16) 和下 连接片 (17) 分别与正极总线 (414) 电连接。
[权利要求 11] 如权利要求 10所述的空气离子化集尘净化设备, 其特征在于, 在所述 右侧板 (43) 内设置有第二接触弹片 (46) , 所述集尘本体 (41) 还 包括第二导电片 (418) , 所述第二导电片 (418) 与第二接触弹片 ( 46) 电连接, 所述第二导电片 (418) 设置在右接线凹槽 (423) 处; 所述第二接触弹片 (46) 也设置有安装用的固定孔 (48) 、 连接外部 导线的接线端子 (49) 以及用于电连接的弹性凸片 (410) , 所述第 二接触弹片 (46) 的弹性凸片 (410) 与第二导电片 (418) 接触连接 ; 在所述其中最外侧的负极片 (424) 的两端部分别设置有卡接凹槽 (429) , 所述卡接凹槽 (429) 也包括位于上部的导向槽 (430) 以 及位于下部的圆形槽 (431 ) , 所述导向槽 (430) 的宽度小于负极总 线 (413) 的外径, 所述圆形槽 (431) 的内径大于负极总线 (413) 的外径; 第二导电片 (418) 设置有中间连接片 (15 ' ) 、 上连接片
( 16 / ) 和下连接片 (17 ' ) , 所述上连接片 (16 ' ) 和下连接片 ( ΙΊ ' ) 分别与中间连接片 (15 ) 垂直, 在所述上连接片 (16 ) 和 下连接片 (17 ' ) 上分别设置有若干通孔 (18 ' ) , 所述中间连接片
( 15 / ) 与弹性凸片 (410) 相互接触连接, 所述上连接片 (16 ' ) 和下连接片 ( 17 ' ) 从主骨架 (411 ) 的后部延伸到右接线凹槽 (423 ) 内, 所述上连接片 (16 ' ) 与负极片 (424) 的右端部电连接, 并 通过负极片 (424) 的左端部与负极总线 (413) 电连接。
[权利要求 12] 如权利要求 6所述的空气离子化集尘净化设备, 其特征在于, 所述负 极片 (424) 和正极片 (425) 的圆弧半径为 20mm~100mm。
[权利要求 13] 如权利要求 6所述的空气离子化集尘净化设备, 其特征在于, 所述负 极片 (424) 和正极片 (425) 的弧度的弦长与弦高之比为 3~40。
[权利要求 14] 如权利要求 1所述的空气离子化集尘净化设备, 其特征在于, 所述分 内衬板包括第一内衬板 (32) 、 第二内衬板 (33) 、 第三内衬板 (34 ) 以及第四内衬板 (35) , 所述第一内衬板 (32) 和第二内衬板 (33 ) 、 第三内衬板 (34) 以及第四内衬板 (35) 分别相互左右拼接配合 , 所述第一内衬板 (32) 和第三内衬板 (34) 、 第二内衬板 (33) 和 第四内衬板 (35) 分别相互上下拼接配合。
[权利要求 15] 如权利要求 14所述的空气离子化集尘净化设备, 其特征在于, 在所述 每个分内衬板上设置有与其他分内衬板相互拼接的组合结构 (36) , 所述组合结构 (36) 分别设置在第一内衬板 (32) 、 第二内衬板 (33 ) 、 第三内衬板 (34) 以及第四内衬板 (35) 相互接触的侧表面上, 所述组合结构 (36) 包括相互搭接的上止口 (37) 和下止口 (38) , 或者相互配合的滑槽 (37 ' ) 和凸条 (38 ' ) , 或者相互配合的凹槽
(37 ' ' ) 和凸筋 (38 / ' ) 。
[权利要求 16] 如权利要求 15所述的空气离子化集尘净化设备, 其特征在于, 在所述 第一内衬板 (32) 的右侧面设置有滑槽 (37 ' ) , 在第一内衬板 (32 ) 的上端面设置有上止口 (37) ; 在所述第二内衬板 (33) 的左侧面 设置有凸条 (38 ) , 在所述第二内衬板 (33) 的上端面设置有上止 口 (37) , 所述凸条 (38 ' ) 与滑槽 (37 ' ) 滑动配合; 在所述第三 内衬板 (34) 的右侧面设置有凹槽 (37 ' ) , 在第三内衬板 (34 ) 的下侧面设置有下止口 (38) , 所述第三内衬板 (34) 的下止口 ( 38) 与第一内衬板 (32) 的上止口 (37) 配合; 在第四内衬板 (35) 的左侧面设置有凸筋 (38 ' ' ) , 在所述第四内衬板 (35) 的下端面 设置有下止口 (38) , 所述第四内衬板 (35) 的凸筋 (38 ' ' ) 与第 三内衬板 (34) 的凹槽 (37 ' ) 嵌入配合, 所述第四内衬板 (35) 的下止口 (38) 与第二内衬板 (33) 的上止口 (37) 配合。
[权利要求 17] 如权利要求 15所述的空气离子化集尘净化设备, 其特征在于, 所述上 止口 (37) 和下止口 (38) 包括两个高低设置的平台, 所述滑槽 (37
' ) 上端设置有幵口, 其下端设有封闭端。
[权利要求 18] 如权利要求 14所述的空气离子化集尘净化设备, 其特征在于, 在所述 内衬板 (3) 上设置有配合结构 (39) 使其能安装在主机箱体内, 所 述配合结构 (39) 分别设置在各分内衬板上, 所述配合结构 (39) 包 括若干接触条 (391) 、 和 /或螺丝安装孔 (392) 、 和 /或缺口 (393) 、 和 /或零件安装孔 (394) 、 和 /或沉槽 (395) 、 和 /或螺母安装孔 ( 396) 。
[权利要求 19] 如权利要求 18所述的空气离子化集尘净化设备, 其特征在于, 若干所 述接触条 (391) 凸设在内衬板 (3) 与主机箱体 (2) 相接触的外表 面上, 所述接触条 (391) 设置在内衬板 (3) 的外侧面和外底面, 所 述若干螺丝安装孔 (392) 设置在内衬板 (3) 的底部且与主机箱体 (
2) 上的螺丝孔相对应, 所述若干缺口 (393) 设置在内衬板 (3) 的 侧部以避开主机箱体 (2) 侧面的安装物件和安装螺丝孔, 所述若干 零件安装孔 (394) 设置在内衬板 (3) 的侧部或底部以安装主机箱体
(2) 的部件, 所述若干沉槽 (395) 凹设在内衬板 (3) 的外底面上 以避让主机箱体 (2) 底部的部件, 所述若干螺母安装孔设置在内衬 板 (3) 的顶部。
如权利要求 1所述的空气离子化集尘净化设备, 其特征在于, 在所述 内衬板 (3) 上设置有拔插结构 (30) , 所述集尘装置 (4) 、 风机 ( 5) 、 高效过滤器 (6) 、 离子发射板 (7) 以及离子引导板 (8) 分别 通过拔插结构 (30) 插接在内衬板 (3) 内侧壁上, 所述拔插结构 (3 0) 包括导槽 (301) 和设置在导槽 (301 ) 两侧的滑壁 (302) 。
如权利要求 20所述的空气离子化集尘净化设备, 其特征在于, 所述拔 插结构 (30) 成对地设置在单个分内衬板上。
如权利要求 20所述的空气离子化集尘净化设备, 其特征在于, 所述拔 插结构 (30) 成对地分别设置在相邻的两个分内衬板上。
如权利要求 1所述的空气离子化集尘净化设备, 其特征在于, 所述离 子引导板 (8) 设置在离子发射板 (7) 的前部, 在所述离子发射板 ( 7) 上设置有若干放电头 (71) , 在所述离子引导板 (8) 上设置有若 干圆孔 (81 ) , 所述放电头 (71) 与圆孔 (81) —一对应, 所述放电 头 (71 ) 位于圆孔 (81) 的后部, 所述放电头 (71) 的中心线与圆孔
(81) 的中心线重合。
如权利要求 1或 2所述的空气离子化集尘净化设备, 其特征在于, 在所 述主机箱体 (2) 内设置有初效过滤器 (11) , 所述初效过滤器 (11 ) 设置在离子发射板 (7) 与集尘装置 (4) 之间, 且插接在内衬板 (
3) 的内侧壁 (31 ) 上。 [权利要求 25] 如权利要求 1或 2所述的空气离子化集尘净化设备, 其特征在于, 在所 述主机箱体 (2) 内设置有 PTC加热器 (12) , 所述 PTC加热器 (12 ) 设置在风机 (5) 的排风口处。
[权利要求 26] 如权利要求 1所述的空气离子化集尘净化设备, 其特征在于, 在所述 内衬板 (3) 内设置有两个高效过滤器 (6) , 两个所述高效过滤器 ( 6) 并排设置, 且一端相互靠近, 另一端相互远离, 呈八字形排列, 其中, 高效过滤器 (6) 的相互远离端靠近风机 (5) , 从风机 (5) 的排风口流出的空气分别通过两个高效过滤器 (6) 后流经风道从出 风口 (22) 排出。
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CN105846313B (zh) * 2016-04-14 2017-09-08 颜为 一种空气离子化集尘净化设备
CN205724386U (zh) * 2016-04-14 2016-11-23 颜为 一种空气离子化集尘净化设备
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