WO2017162135A1 - 万能夹具机床 - Google Patents

万能夹具机床 Download PDF

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Publication number
WO2017162135A1
WO2017162135A1 PCT/CN2017/077475 CN2017077475W WO2017162135A1 WO 2017162135 A1 WO2017162135 A1 WO 2017162135A1 CN 2017077475 W CN2017077475 W CN 2017077475W WO 2017162135 A1 WO2017162135 A1 WO 2017162135A1
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WO
WIPO (PCT)
Prior art keywords
machine tool
jig
fixture
clamp
universal
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PCT/CN2017/077475
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English (en)
French (fr)
Inventor
赵煜民
张勇毅
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北京蓝新特科技股份公司
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Application filed by 北京蓝新特科技股份公司 filed Critical 北京蓝新特科技股份公司
Priority to DE112017001444.1T priority Critical patent/DE112017001444T5/de
Priority to JP2018550417A priority patent/JP2019509184A/ja
Publication of WO2017162135A1 publication Critical patent/WO2017162135A1/zh
Priority to US16/137,526 priority patent/US10875155B2/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B1/00—Vices
    • B25B1/06—Arrangements for positively actuating jaws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/0063—Connecting non-slidable parts of machine tools to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
    • B23Q1/50—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism
    • B23Q1/54—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism two rotating pairs only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
    • B23Q1/50—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism
    • B23Q1/54—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism two rotating pairs only
    • B23Q1/5406—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism two rotating pairs only a single rotating pair followed perpendicularly by a single rotating pair
    • B23Q1/5412—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism two rotating pairs only a single rotating pair followed perpendicularly by a single rotating pair followed perpendicularly by a single rotating pair
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06—Work-clamping means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06—Work-clamping means
    • B23Q3/066—Bench vices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q37/00—Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important

Definitions

  • the invention belongs to the technical field of mechanical cutting processing, and in particular relates to a universal fixture machine tool.
  • machine tool processing equipment and tooling fixtures used in conjunction with processing equipment are two different professional categories. For decades, they have been independently responding to market demands, often purchasing machine tool processing equipment. After that, design and manufacture fixtures, sometimes this process takes 2-3 months, or even half a year, thus delaying the commissioning of machine tool processing equipment.
  • An object of the present invention is to provide a universal jig machine tool for solving the above problems in the prior art, so that the machine tool itself has various tooling jigs, and the machine tool and the tooling jig are integrated into one body, thereby making it a universal jig machine tool.
  • the present invention provides a universal fixture machine tool for the machining industry, including a numerical control machine body (1), a multi-function machine table (2), and a medium clamp ( 3) a small jig pallet (4), a jig integration platform (5), a split vise (6) and a flexible jig component (7), characterized in that the multi-function machine table (2) is arranged at
  • the medium-sized machine tool body (1) can be provided with the medium-sized jig pallet (3), the small-sized jig pallet (4), and the jig integration platform.
  • the split type vise (6) can be disposed on the clamp plate (4); the split type vise (6) or the flexible clamp element (7) can be disposed above the clamp integrated platform (5) .
  • the numerical control machine body (1) is a three-axis CNC machining center body, and the stroke is: X-axis 1000 mm, Y-axis 600 mm, Z-axis 500 mm, accuracy: 0.01 mm, tool magazine: 10 handles; X, Y can be completed , Z-axis moving axis three-axis linkage processing function.
  • the multi-function machine table panel (2) is a base plate structure of the hole clamp.
  • the table top is designed to be 1000mm long and 600mm wide.
  • the hole spacing in the length and width direction is 20X 20mm.
  • the upper part of the hole is a cylindrical pin hole with a diameter of 13mm. The pin is used to position various fixtures on the machine table.
  • the lower part of the hole is the screw hole of M12, which is used to fix the fixture on the machine table.
  • the multi-function machine table panel (2) can satisfy the rigid positioning and locking of the jig integration platform, the split vise, the flexible jig component, the medium jig pallet and the small jig pallet.
  • the upper surface of the multi-function machine table (2) is designed with a positioning receiving sleeve (2-02) and a locking receiving sleeve (2-01) for positioning and locking the medium clamping plate (3) ) and the small clamp plate (4).
  • the medium clamp plate (3) and the small clamp plate (4) are base plates of the hole structure, and the surface of the clamp plate can be equipped with various clamp combinations of blue clamps for loading Clip parts, the size of the jig pallet is selected according to the size of the parts to be machined. When multiple identical parts need to be machined, the parts can be pre-mounted on the jig pallet so that it can be switched quickly during processing. To improve efficiency and machine efficiency.
  • the bottom surface of the medium and small clamp pallets are provided with positioning spheres (3-01) and (4-01), and the positioning receiving sleeves on the multi-function machine table panel (2) (2-02) ) match.
  • four cone locks (3-02) and (4-02) are designed at positions of the four corners of the medium clamp pallet (3) and the small clamp pallet (4), and
  • the locking receiving sleeve (2-01) on the multi-function machine table panel (2) is matched, and after the taper lock and the locking receiving sleeve are locked, the medium clamp plate (3) or the small clamp plate can be used.
  • the medium clamp plate (3) and the small clamp plate (4) are clamped parts, in order to ensure the smooth placement of the clamp plate surface, it may be parallel to the center of the positioning sphere. A suitable thickness of the spacer is applied under the end face.
  • the fixture integrated platform (5) is a multi-function fixture, which can complete the rotation function of the three rotating shafts of the universal fixture machine tools A, B, and C; the worm handle (5-09) of the worm gear transmission can be rotated.
  • the table top (5-02) of the fixture integrated platform rotates 360° to complete the rotation change function of the A axis; rotate the angle adjustment lever handle (5-04) of the upper platen (5-11) to make the fixture integrated platform
  • the upper plate (5-11) rotates around the hinge axis (5-08) by 0-90° to complete the rotation change function of the B-axis.
  • the angle change can be straightened by the electronic angle display (5-03).
  • the fixed jaw (6-01) and the movable jaw (6-02) of the split type vise (6) can be positioned on the multi-function machine table (2) or the fixture integrated platform (5) by a cylindrical pin.
  • the table top or clamp plate (3) or the clamp plate (4) is then locked with screws.
  • the effective working range of the jaws is: 0-700mm. Within this range, the jaws can be used according to the multi-function machine table.
  • the 20X20mm hole pitch on the panel is adjusted for 20mm advance and retreat per step, and the movable jaw can be steplessly adjusted within the range of 0-25mm.
  • the split type vise is equipped with a plurality of V-shaped jaws for positioning and clamping square, circular and curved parts.
  • the flexible clamp member (7) can clamp the profiled parts with surface positioning, edge positioning, arc positioning, hole positioning, inner and outer circular positioning requirements, and through adjustable support (7-01), (7)
  • adjustable support (7-01), (7) The combination change of -02) and (7-03) enables the universal fixture machine to obtain the change functions of the three incremental axes of U, V and W.
  • the present invention discloses the following technical effects:
  • the universal fixture machine tool of the invention has various fixtures and fixtures, and integrates the machine tool and the fixtures into one body, making it a universal fixture machine tool.
  • the machine has three moving axes: X, Y, Z, three rotating axes: A, B, C, three incremental axes: U, V, W, a total of nine axis configuration, mainly used for car, milling, drilling
  • the processing form can complete the processing of two-dimensional space and three-dimensional space except surface processing.
  • the fixture configuration of the machine can completely replace the special fixture, and the assembly time of the fixture is only tens of minutes, and the manufacturing time of the same type of fixture is usually 1-2 months.
  • the fixture configuration of the machine can be recycled.
  • Figure 1 is a schematic diagram of the structure of a three-axis linkage CNC machine tool.
  • Figure 2 is a schematic view of the structure of the multi-function machine table and the clamp plate.
  • Figure 3 is a schematic view showing the structure of the jig integration platform.
  • Figure 4 is a schematic view of the structure of the split vise.
  • Figure 5 is a schematic view showing the structure of a flexible clamp member.
  • the present invention provides a universal fixture machine tool for the machining industry, including a numerical control machine body (1), a multi-function machine table (2), a medium clamp (3), a small jig pallet (4), a jig integration platform (5), a split vise (6) and a flexible jig component (7), characterized in that the multi-function machine table (2) is disposed at the numerical control On the machine body (1), the medium-sized jig pallet (3), the small jig pallet (4), and the jig integration platform (5) can be disposed on the multi-function machine table (2).
  • the split type vise (6) can be disposed on the upper side; the split type vise (6) or the flexible clamp element (7) can be disposed above the clamp integrated platform (5).
  • the CNC machine body of the universal fixture machine tool is the three-axis linkage CNC machining center body, its X-axis stroke: 1000mm, Y-axis stroke: 600mm, Z-axis stroke: 500mm, accuracy: 0.01mm, tool magazine: 10 handles; can be completed
  • the three-axis simultaneous machining function of the X, Y, and Z coordinate moving axes can be completed.
  • the multi-function machine table panel is the basic plate structure of the hole clamp.
  • the length of the table is 1000mm, the width is 600mm, there are 48 rows of holes in the length direction, 25 rows of holes in the width direction, and the spacing between the length and width is 20X 20mm.
  • the upper part of the hole is a cylindrical pin hole with a diameter of 13mm.
  • the cylindrical pin can be used to position various fixtures on the machine table.
  • the lower part of the hole is M12. Screw hole for fixing the fixture on the machine table.
  • the multi-function machine table panel can meet the rigid positioning and locking of the fixture integrated platform, the split vise, the flexible clamp, the medium clamp pallet and the small clamp pallet.
  • the upper surface of the multi-function machine table panel is designed with two positioning receiving sleeves and eight locking receiving sleeves for positioning and locking the clamp pallet.
  • the clamp plate is the base plate of the hole structure.
  • the surface of the clamp plate can be combined with various flexible clamps of the blue clamp for clamping the parts.
  • the size of the clamp is selected according to the size of the parts to be processed. Matching, when multiple identical parts need to be machined, the parts can be pre-mounted on the fixture pallet so that they can be switched quickly during processing to improve efficiency and machine efficiency.
  • the bottom surface of the fixture pallet is equipped with two positioning spheres, which are matched with the positioning receiving sleeve on the multi-function machine table panel; the four corners of the fixture pallet are designed with four cone locks, and the multi-function machine table
  • the locking receiving sleeve on the panel is matched, and after the taper lock and the locking receiving sleeve are locked, the clamp pallet can be locked on the multi-function machine table panel; when the clamp pallet is clamping the component, the clamp is secured
  • the smooth placement of the board surface can be applied to the end face parallel to the center line of the positioning sphere.
  • the clamp integrated platform is a multi-functional fixture, which can complete the three rotating axes A, B of the universal fixture machine. C's rotation function.
  • Rotating the worm handle of the worm gear transmission can make the table of the clamp platform rotate 360° to complete the rotation change function of the A-axis; rotate the angle adjustment lever handle of the upper platen to make the table top of the clamp platform 0 around the hinge axis -90° rotation, complete the rotation change function of the B axis, the angle change can be directly read by the electronic angle display; when the clamp integrated platform rotates 360° around the central axis hole of the lower platen, the rotation change of the C axis can be completed Function; when the three rotating axes of A, B, and C are linked, the part can be changed in the angle of the composite space.
  • the fixed jaws and movable jaws of the split vise can be positioned on the multi-function machine table or fixture integrated platform or the medium clamp plate or the small clamp plate with cylindrical pins, and then locked with screws; the jaws are effective
  • the working range is 0-700mm. Within this range, the jaws can be adjusted according to the 20X 20mm hole distance on the multi-function machine table panel for 20mm advance and retreat.
  • the movable jaw can be steplessly adjusted within the range of 0-25mm.
  • the split vise is equipped with a variety of V-shaped jaws for positioning and clamping of square, round and curved parts. Since there is no screw connection between the fixed jaws and the movable jaws, the clamping parts can be lowered. the height of.
  • the flexible clamp component can clamp the special-shaped parts with surface positioning, edge positioning, arc positioning, hole positioning, inner and outer circle positioning requirements, and through the combination of adjustable support, the universal fixture machine can obtain U, V, W three. Incremental axis change function.
  • the countertops of the multi-function machine table, the medium and small jig pallets and the jig integration platform are all the hole base plates, with any holes (axes) on the work surface as the coordinate origin, in three increments of U, V and W.
  • the positioning reference of points, lines, faces, holes, arcs and circles is adjusted on the shaft by a step of 0.01 mm to meet the positioning requirements of the shaped parts as a whole, and the workpiece is firmly clamped;
  • the clamped workpiece is positioned to any spatial position of two or three dimensions by stepwise rotation of the three rotating shafts 10′′ of the integrated platforms A, B, and C;
  • the cutting tool is adjusted by the linkage of the 0.01 mm step difference of the three moving axes of the X, Y and Z three-axis CNC machine tools to find the most precise cutting position of the workpiece for machining.

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  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)
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Abstract

一种用于机械加工技术领域的万能夹具机床，包括：数控机床体（1）、多功能机床台面板（2）、中号夹具托板（3）、小号夹具托板（4）、夹具集成平台（5）、分体式台钳（6）以及柔性夹具元件（7）。多功能机床台面板（2）、中号夹具托板（3）、小号夹具托板（4）均由孔系基础板制作。数控机床体可完成X、Y、Z坐标移动轴的三轴联动加工功能。夹具集成平台可完成万能夹具机床的A、B、C三个旋转轴的旋转加工功能。柔性夹具元件能完成各种组合变化，使得万能夹具机床获得U、V、W三个增量轴的加工功能。

Description

万能夹具机床 技术领域
本发明属于机械切削加工的技术领域，尤其涉及一种万能夹具机床。
背景技术
自机床问世以来，异形零件的加工就一直是困扰机械加工制造业的难题，几十年都没有得到很好的解决。在机械加工行业中，机床加工设备和与加工设备相配套使用的工装夹具，是两个不同的专业范畴，几十年来，都是各自独立的去应对市场的需求，往往是购买了机床加工设备后，再去设计制造工装夹具，有时这个过程需要2-3个月，甚至半年，从而延误了机床加工设备的投入使用。
发明内容
本发明的目的是提供一种万能夹具机床，以解决上述现有技术存在的问题，使得机床本身就拥有了各种工装夹具，将机床和工装夹具相互融为了一体，使其成为万能夹具机床。
为实现上述目的，本发明提供了如下方案：本发明提供一种用于机械加工行业的万能夹具机床，包括数控机床体(1)、多功能机床台面板(2)、中号夹具托板(3)、小号夹具托板(4)、夹具集成平台(5)、分体式台钳(6)和柔性夹具元件(7)，其特征在于，所述多功能机床台面板(2)设置在所述数控机床体(1)上，所述多功能机床台面板(2)上能够设置所述中号夹具托板(3)、所述小号夹具托板(4)、所述夹具集成平台(5)、所述分体式台钳(6)和/或所述柔性夹具元件(7)；所述多功能机床台面板(2)、所述中号夹具托板(3)和所述小号夹具托板(4)上均能够设置所述分体式台钳(6)；所述夹具集成平台(5)上方能够设置所述分体式台钳(6)或所述柔性夹具元件(7)。
进一步地，所述数控机床体(1)为三坐标轴数控加工中心机体，行程：X轴1000mm，Y轴600mm，Z轴500mm，精度：0.01mm，刀库：10柄；可以完成X、Y、Z坐标移动轴的三轴联动加工功能。
进一步地，所述多功能机床台面板(2)为孔系夹具的基础板结构， 台面板设计为：长1000mm,宽600mm，长度方向有48排孔，宽度方向有25排孔，长宽方向的孔间距为20X 20mm,孔的上半部分为直径13mm的圆柱销孔，可用圆柱销来定位机床台面上各种装夹具，孔的下半部分为M12的螺孔，用来固定锁紧机床台面上的装夹具。
进一步地，所述多功能机床台面板(2)可满足夹具集成平台、分体式台钳、柔性夹具元件、中号夹具托板和小号夹具托板在其上的刚性定位和锁紧。
进一步地，所述多功能机床台面板(2)的上表面设计有定位接收套(2-02)和锁紧接收套(2-01)，用来定位和锁紧中号夹具托板(3)和小号夹具托板(4)。
进一步地，所述中号夹具托板(3)和小号夹具托板(4)为孔系结构的基础板，夹具托板的表面可配以蓝系夹具的各种夹具组合，用以装夹零件，夹具托板大小选用的依据是与被加工零件的大小相匹配，当需要加工多个相同的零件时，可预先将零件装夹在夹具托板上，以便加工时能做到迅速切换，以提高功效和机床的使用效率。
进一步地，所述中号和小号夹具托板的底面装有定位球体(3-01)和(4-01)，其与多功能机床台面板(2)上的定位接收套(2-02)相匹配。
进一步地，所述中号夹具托板(3)和小号夹具托板(4)的周边四个角的位置上设计有4个锥面锁(3-02)和(4-02)，与多功能机床台面板(2)上的锁紧接收套(2-01)相匹配，锥面锁与锁紧接收套锁紧后，可将中号夹具托板(3)或小号夹具托板(4)锁紧在多功能机床台面板(2)上。
进一步地，所述中号夹具托板(3)和小号夹具托板(4)在装夹零件时，为保障夹具托板板面的平稳放置，可在与定位球体中心连线相平行的端面下施以厚度合适的垫块。
进一步地，所述夹具集成平台(5)为多功能装夹具，可完成万能夹具机床A、B、C三个旋转轴的旋转功能；转动蜗轮变速箱的蜗杆手柄(5-09)，可使夹具集成平台的台面板(5-02)作360°的旋转，完成A轴的旋转变化功能；旋转上台板(5-11)的角度调节杆手柄(5-04)，可使夹具集成平台的上台板(5-11)围绕铰链轴(5-08)作0-90°的旋转，完成B轴的旋转变化功能，角度的变化可由电子角度显示器(5-03)上直 接读取；当夹具集成平台(5)围绕下台板(5-12)的中心轴孔(5-06)作360°的旋转时，可完成C轴的旋转变化功能；当A、B、C三个旋转轴联动时，可得到复合空间角度变化的功能。
进一步地，所述分体式台钳(6)的固定钳口(6-01)和活动钳口(6-02)可用圆柱销定位在多功能机床台面板(2)或夹具集成平台(5)的台面板或夹具托板(3)或夹具托板(4)上，然后用螺钉锁紧，钳口的有效工作范围在：0-700mm，在该范围内，钳口可按多功能机床台面板上20X20mm的孔距做每步20mm的进退调整，活动钳口可在0-25mm的范围内做无级调整。
进一步地，所述分体式台钳配有多种V形钳口，可以对方形、圆形、弧形零件进行定位夹持。
进一步地，所述分体式台钳(6)的固定钳口(6-01)和活动钳口(6-02)之间没有丝杠连接，由此可降低装夹零件的高度。
进一步地，所述柔性夹具元件(7)可对有面定位、边定位、弧定位、孔定位、内外圆定位需求的异形零件进行夹持，并通过可调支承(7-01)、(7-02)、(7-03)的组合变化，使万能夹具机床获得U、V、W三个增量轴的变化功能。
根据本发明提供的具体实施例，本发明公开了以下技术效果：
本发明的万能夹具机床本身就拥有了各种工装夹具，将机床和工装夹具相互融为了一体，使其成为万能夹具机床。该机床拥有三个移动轴：X、Y、Z，三个旋转轴：A、B、C，三个增量轴：U、V、W，共九轴配置，主要用于车、铣、钻等加工形式，能完成除曲面加工外的二维空间、三维空间部位的加工。
该机床的装夹具配置完全可以替代专用夹具，且装夹具的拼装时间只需几十分钟，而同类型专用夹具的制造时间通常要1-2个月。
该机床的装夹具配置可循环使用。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1为三轴联动数控机床体结构示意图。
图2为多功能机床台面板及夹具托板结构示意图。
图3为夹具集成平台结构示意图。
图4为分体式台钳结构示意图。
图5为柔性夹具元件结构示意图。
其中，1、三轴联动数控机床体；2、多功能机床台面板；2-01、锁紧接收套；2-02、定位接收套；3、中号夹具托板；3-01、定位球体；3-02、锥面锁；4、小号夹具托板；4-01、定位球体；4-02、锥面锁；5、夹具集成平台；5-02、台面板；5-03、电子角度显示器；5-04、角度调节杆手柄；5-06、中心轴孔；5-08、铰链轴；5-09、蜗杆手柄；5-11、旋转上台板；5-12、下台板；6、分体式台钳；6-01、固定钳口；6-02、活动钳口；7、柔性夹具元件；7-01、可调支承；7-02、可调支承；7-03、可调支承。
具体实施方式
如图1-5所示，本发明提供了一种用于机械加工行业的万能夹具机床，包括数控机床体(1)、多功能机床台面板(2)、中号夹具托板(3)、小号夹具托板(4)、夹具集成平台(5)、分体式台钳(6)和柔性夹具元件(7)，其特征在于，所述多功能机床台面板(2)设置在所述数控机床体(1)上，所述多功能机床台面板(2)上能够设置所述中号夹具托板(3)、所述小号夹具托板(4)、所述夹具集成平台(5)、所述分体式台钳(6)或所述柔性夹具元件(7)；所述多功能机床台面板(2)、所述中号夹具托板(3)和所述小号夹具托板(4)上均能够设置所述分体式台钳(6)；所述夹具集成平台(5)上方能够设置所述分体式台钳(6)或所述柔性夹具元件(7)。
万能夹具机床的数控机床体，就是三轴联动数控加工中心机体,其X轴行程：1000mm，Y轴行程：600mm，Z轴行程：500mm，精度为：0.01mm，刀库：10柄；可以完成X、Y、Z坐标移动轴的三轴联动加工功能。
多功能机床台面板为孔系夹具的基础板结构，台面板的长度为：1000mm,宽度为：600mm，长度方向有48排孔，宽度方向有25排孔，长宽方向的孔间距为20X 20mm,孔的上半部分为直径13mm的圆柱销孔，可用圆柱销来定位机床台面上各种装夹具，孔的下半部分为M12的 螺孔，用来固定锁紧机床台面上的装夹具。多功能机床台面板上可满足夹具集成平台、分体式台钳、柔性夹具、中号夹具托板和小号夹具托板在其上的刚性定位和锁紧。多功能机床台面板的上表面设计有2个定位接收套和8个锁紧接收套，用来定位和锁紧夹具托板。夹具托板为孔系结构的基础板，夹具托板的表面可配以蓝系夹具的各种柔性夹具组合，用以装夹零件，夹具托板大小选用的依据是与被加工零件的大小相匹配，当需加工多个相同零件时，可预先将零件装夹在夹具托板上，以便加工时做到迅速切换，以提高功效和机床的使用效率。夹具托板的底面装有2个定位球体，与多功能机床台面板上的定位接收套相匹配；夹具托板的周边四个角的位置上设计有4个锥面锁，与多功能机床台面板上的锁紧接收套相匹配，锥面锁与锁紧接收套锁紧后，可将夹具托板锁紧在多功能机床台面板上；夹具托板在装夹零件时，为保障夹具托板板面的平稳放置，可在与定位球体中心连线相平行的端面下施以厚度合适的垫块；夹具集成平台为多功能装夹具，可完成万能夹具机床三个旋转轴A、B、C的旋转功能。
转动蜗轮变速箱的蜗杆手柄，可使夹具平台的台面板作360°的旋转，完成A轴的旋转变化功能；旋转上台板的角度调节杆手柄，可使夹具平台的台面板围绕铰链轴作0-90°的旋转，完成B轴的旋转变化功能，角度的变化可由电子角度显示器直接读取；当夹具集成平台围绕下台板的中心轴孔作360°的旋转时，可完成C轴的旋转变化功能；当A、B、C三个旋转轴联动时，可使零件获得复合空间角度的变化。
分体式台钳的固定钳口和活动钳口可用圆柱销定位在多功能机床台面板或夹具集成平台或中号夹具托板或小号夹具托板上，然后用螺钉锁紧；钳口的有效工作范围在0-700mm，在该范围内，钳口可按多功能机床台面板上20X 20mm的孔距做每步20mm的进退调整，活动钳口可在0-25mm的范围内做无级调整；分体式台钳配有多种V形钳口，可以对方形、圆形、弧形零件进行定位夹持；由于固定钳口和活动钳口之间没有丝杠连接，所以可降低装夹零件的高度。
柔性夹具元件可对有面定位、边定位、弧定位、孔定位、内外圆定位需求的异形零件进行夹持，并通过可调支承的组合变化，使万能夹具机床获得U、V、W三个增量轴的变化功能。
工作原理：
多功能机床台面板、中小号夹具托板、夹具集成平台的台面板均为孔系基础板，以其工作台面上的任意孔(轴)为坐标原点，在U、V、W三个增量轴上以0.01mm的级差调整出点、线、面、孔、弧、圆的定位基准，以满足异形件整体的定位要求，将工件牢固夹持；
被夹持的工件通过集成平台A、B、C三个旋转轴10″级差的有级旋转，被定位到二维或三维的任意空间位置；
切削刀具通过X、Y、Z三轴数控机床的三个移动轴0.01mm级差的联动调整，找到工件最精确的切削位置进行加工。
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本发明的方法及其核心思想；同时，对于本领域的一般技术人员，依据本发明的思想，在具体实施方式及应用范围上均会有改变之处。综上所述，本说明书内容不应理解为对本发明的限制。

Claims (11)

  1. 一种用于机械加工行业的万能夹具机床，包括数控机床体(1)、多功能机床台面板(2)、中号夹具托板(3)、小号夹具托板(4)、夹具集成平台(5)、分体式台钳(6)和柔性夹具元件(7)，其特征在于，所述多功能机床台面板(2)设置在所述数控机床体(1)上，所述多功能机床台面板(2)上能够设置所述中号夹具托板(3)、所述小号夹具托板(4)、所述夹具集成平台(5)、所述分体式台钳(6)和/或所述柔性夹具元件(7)；所述多功能机床台面板(2)、所述中号夹具托板(3)和所述小号夹具托板(4)上均能够设置所述分体式台钳(6)；所述夹具集成平台(5)上方能够设置所述分体式台钳(6)或所述柔性夹具元件(7)。
  2. 根据权利要求1所述的万能夹具机床，其特征在于：所述数控机床体(1)为数控三坐标轴机床,X轴1000mm，Y轴600mm，Z轴500mm，精度：0.01mm，刀库：10柄。
  3. 根据权利要求1所述的万能夹具机床，其特征在于：所述多功能机床台面板(2)为蓝系夹具的基础板结构，台面板设计为：长1000mm,宽600mm，长度方向有48排孔，宽度方向有25排孔，长宽方向的孔间距为20mm,孔的上半部分为直径13mm的圆柱销孔，孔的下半部分为M12的螺孔，台面板为二层结构，面板的下一层在长度方向上有七个均布贯通的排屑孔。
  4. 根据权利要求1所述的万能夹具机床，其特征在于：所述多功能机床台面板(2)可满足：所述中号夹具托板(3)、所述小号夹具托板(4)、所述夹具集成平台(5)、所述分体式台钳(6)和所述柔性夹具元件(7)在其上的刚性定位和锁紧。
  5. 根据权利要求1所述的万能夹具机床，其特征在于：所述多功能机床台面板(2)上表面设计有定位接收套(2-02)和锁紧接收套(2-01)。
  6. 根据权利要求1所述的万能夹具机床，其特征在于：所述中号夹具托板(3)和小号夹具托板(4)为孔系结构的基础板，夹具托板的表面可配以蓝系夹具的各种夹具组合。
  7. 根据权利要求1所述的万能夹具机床，其特征在于：所述中号夹具托板(3)和小号夹具托板(4)底面装有定位球体(3-01)和(4-01)， 其与多功能机床台面板(2)上的定位接收套(2-02)相匹配。
  8. 根据权利要求1所述的万能夹具机床，其特征在于：所述中号夹具托板(3)和小号夹具托板(4)在其周边四个角的位置上各设计有4个锥面锁(3-02)和(4-02)，与多功能机床台面板(2)上的锁紧接收套(2-01)相匹配。
  9. 根据权利要求1所述的万能夹具机床，其特征在于：所述分体式台钳(6)配有多种V形钳口。
  10. 根据权利要求1所述的万能夹具机床，其特征在于：所述分体式台钳(6)包括固定钳口(6-01)和活动钳口(6-02)，固定钳口(6-01)和活动钳口(6-02)之间没有丝杠连接。
  11. 根据权利要求1所述的万能夹具机床，其特征在于：所述柔性夹具元件(7)上设置有可调支承(7-01)、可调支承(7-02)和可调支承(7-03)，可调支承(7-01)、可调支承(7-02)和可调支承(7-03)可随机组合变化。
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