WO2017159563A1 - Packing member, packing body, and packing body manufacturing method - Google Patents
Packing member, packing body, and packing body manufacturing method Download PDFInfo
- Publication number
- WO2017159563A1 WO2017159563A1 PCT/JP2017/009720 JP2017009720W WO2017159563A1 WO 2017159563 A1 WO2017159563 A1 WO 2017159563A1 JP 2017009720 W JP2017009720 W JP 2017009720W WO 2017159563 A1 WO2017159563 A1 WO 2017159563A1
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- WO
- WIPO (PCT)
- Prior art keywords
- bent portion
- top surface
- base material
- package
- surface member
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/22—Details
- B65D77/24—Inserts or accessories added or incorporated during filling of containers
- B65D77/26—Elements or devices for locating or protecting articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D57/00—Internal frames or supports for flexible articles, e.g. stiffeners; Separators for articles packaged in stacks or groups, e.g. for preventing adhesion of sticky articles
- B65D57/002—Separators for articles packaged in stacks or groups, e.g. stacked or nested
- B65D57/003—Separators for articles packaged in stacks or groups, e.g. stacked or nested for horizontally placed articles, i.e. for stacked or nested articles
- B65D57/004—Separators for articles packaged in stacks or groups, e.g. stacked or nested for horizontally placed articles, i.e. for stacked or nested articles the articles being substantially flat panels, e.g. wooden planks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D57/00—Internal frames or supports for flexible articles, e.g. stiffeners; Separators for articles packaged in stacks or groups, e.g. for preventing adhesion of sticky articles
- B65D57/002—Separators for articles packaged in stacks or groups, e.g. stacked or nested
- B65D57/003—Separators for articles packaged in stacks or groups, e.g. stacked or nested for horizontally placed articles, i.e. for stacked or nested articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
- B65D85/30—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
- B65D85/48—Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
Definitions
- the present invention relates to a packing member, a packing body, and a manufacturing method of the packing body.
- a package and a box for conveying a plurality of glass substrates are known (for example, refer to Patent Documents 1 and 2).
- a flat glass plate is formed by laminating a plurality of flat glass plates with a protective sheet interposed therebetween, and the glass plate laminate is formed at the uppermost part and the lowermost part, respectively.
- a top plate and a bottom plate are arranged and housed in the box.
- the side plates are opposed to each other at an interval narrower than the width of the glass substrate, the edge of the glass substrate is inserted into the vertical groove between the guide ribs provided on each side plate, and the glass substrate is forcibly bent. It is housed in a state where
- the present invention is to provide a packing member, a packing body, and a manufacturing method of the packing body that can be transported with high efficiency without damaging the base material.
- the packing member of the present invention is a packing member used for packing a plurality of base materials having bent portions, and is provided below the plurality of base materials stacked vertically so that the bent portions overlap each other.
- a bottom plate member disposed on the upper side of the plurality of base materials, and the upper surface of the bottom member has a bottom plate bent portion having a shape corresponding to at least a part of the lower surface of the bent portion.
- the lower surface of the top surface member has a top plate bent portion having a shape corresponding to at least a part of the upper surface of the bent portion.
- the lowermost base material is placed on the bottom surface member so that at least a part of the lower surface of the bent portion faces the bent portion of the bottom plate, thereby suppressing the sliding of the lowermost base material.
- the top surface member is arranged on the base material so that the top surface of at least a part of the bent portion of the top base material faces the top plate bent portion, and fixed to the bottom surface member, thereby
- the substrate can be prevented from sliding, and all the substrates can be biased downward, and the sliding of the substrate can also be restrained by this biasing force. Therefore, it is possible to suppress the substrate from being scratched by shaking during work or transport. Moreover, it can pack without providing a clearance gap between base materials, and can convey it with high efficiency.
- the bottom surface member and the top surface member in a state where the plurality of base materials are disposed therebetween, or the side surfaces of the plurality of base materials and the bottom surface member and the top surface. It is preferable to provide a side member disposed between the surface member.
- the load of the upper packaging body can be received by the side member of the lower packaging body, and the damage of the base material due to this load can be suppressed.
- the packing body of the present invention is the above-described packing member, and a plurality of base materials stacked vertically so that the bent portions overlap each other between the bottom surface member and the top surface member of the packing member, A fixing member for fixing the bottom surface member and the top surface member;
- the lowermost base material is placed on the bottom surface member so that the lower surface of at least a part of the bent portion faces the bent portion of the bottom plate. Slide can be suppressed.
- the top surface member is arranged on the base material so that the top surface of at least a part of the bent portion in the uppermost base material faces the top plate bent portion, and is fixed by using the bottom surface member and the fixing member.
- the uppermost substrate can be prevented from sliding, and all the substrates can be biased downward, and the sliding of the base material can also be suppressed by this biasing force. Therefore, it is possible to suppress the substrate from being scratched by shaking during work or transport. Moreover, it can pack without providing a clearance gap between base materials, and can convey it with high efficiency.
- the base material is preferably glass.
- ADVANTAGE OF THE INVENTION According to this invention, the package which can be conveyed with high efficiency, without damaging glass can be provided.
- the manufacturing method of the packaging body of the present invention is a manufacturing method of a packaging body in which a base material having a bent portion is packed by the above-described packing member, and a plurality of layers stacked vertically so that the bent portions overlap each other.
- the base material is placed on the bottom surface member so that at least a part of the lower surface of the bent portion of the lowermost base member faces the bent portion of the bottom plate, and at least of the bent portion of the uppermost base material.
- the top surface member is arranged on the uppermost base material so that a part of the upper surface faces the bent portion of the top plate, and the bottom surface member and the top surface member are fixed by a fixing member.
- the manufacturing method of the packing body of the present invention includes the above-described packing member, a box main body portion having an opening on one surface, and housing the bottom surface member, the top surface member, the plurality of base materials, and the side surface member.
- the top surface member is disposed on the uppermost base material so as to be positioned, the top surface member is pressed by the lid portion, and at least one of the lid portion and the top surface member is deformed.
- the package body is formed by closing the opening of the box main body by bringing the lid into close contact with the side member, urging the base material downward, and fixing the bottom member and the top member. Manufacturing.
- the substrate can be urged downward simply by pressing the top surface member with the lid portion to close the opening of the box body portion, and this urging force further suppresses the base material from sliding. it can.
- the manufacturing method of the packing body of the present invention includes the above-described packing member, an upper plate member that has an opening on one side, and is disposed adjacent to the bottom surface member, the top surface member, and the top surface member, A method of manufacturing a package in which a base material having a bent portion is packed by a box main body portion that accommodates the plurality of base materials and the side members, and a lid portion that closes an opening of the box main body portion, A plurality of base materials that are vertically stacked such that the bottom surface member and the side surface member are positioned in the box main body so that the side surface member is located on the side of the bottom surface member, and the bent portions overlap each other.
- the member is arranged on the uppermost base material, and the upper plate member is arranged on the top surface member so that the upper surface of the upper plate member is positioned above the height of the opening of the box main body. Then, the upper plate member or the top surface member is pressed by the lid portion, and at least one of the lid portion and the upper plate member or the top surface member is deformed, and the lid body portion of the box main body portion is deformed.
- the packaging body is manufactured by closing the opening, urging the base material downward, and fixing the bottom surface member and the top surface member.
- the substrate can be urged downward simply by pressing the top surface member with the lid portion to close the opening of the box body portion, and this urging force further suppresses the base material from sliding. it can.
- the top member and the upper plate member are integrated.
- the top plate member and the upper plate member are integrated, the number of parts is reduced and the package can be easily manufactured.
- the disassembled perspective view of the package which concerns on one Embodiment of this invention The longitudinal cross-sectional view of the transversal direction center position of the said package. It is a longitudinal cross-sectional view which shows the manufacturing method of the said package, and shows the state before closing an inner cover part and an outer cover part.
- (A) is a longitudinal cross-sectional view of the packing body which concerns on the modification 1 of this invention
- (B) is a cross-sectional view.
- (A), (B) is a longitudinal cross-sectional view of the package which concerns on the modifications 2 and 3 of this invention.
- (A), (B) is a longitudinal cross-sectional view of the package which concerns on the modification 4 and 5 of this invention.
- (A) is a longitudinal cross-sectional view of the packaging body which concerns on the modification 6 of this invention
- (B) is a cross-sectional view of the packaging body which concerns on the modification 7 of this invention.
- the package P is obtained by packing tempered glass G as a base material with a packing member 1.
- the tempered glass G is rectangular in plan view, and has a bent portion G1 whose longitudinal center is bent in a cylindrical shape upward in a sectional view in the thickness direction.
- the packaging member 1 includes a box 10, an upper plate member 20, a side member 30, a bottom member 40, a protection member 50, and a top member 60.
- the box 10 and the upper plate member 20 constitute the fixing member 2 of the present invention.
- the box 10 is formed in a rectangular box shape having a long side extending in the left-right direction in a plan view and larger than the tempered glass G by at least one layer of paper cardboard.
- the box body 10 includes a box main body portion 11 having an open top surface, an inner lid portion 12 extending from upper ends on both the left and right sides of the box main body portion 11, and an outer lid extending from upper ends on both front and rear sides of the box main body portion 11. Part 13.
- the inner lid portion 12, the outer lid portion 13, and the upper plate member 20 constitute the lid portion 3 of the present invention.
- the internal space of the box main body 11 is configured to accommodate the upper plate member 20, the side member 30, the bottom member 40, the protection member 50, and the top member 60.
- the length of the inner lid portion 12 in the extending direction is set to be less than half the length of the box body portion 11 in the left-right direction.
- the length of the outer lid portion 13 in the extending direction is set to half the length of the box body portion 11 in the front-rear direction.
- the upper plate member 20 is formed by at least one layer of paper cardboard so that the opening of the box body 11 can be closed.
- the upper plate member 20 is disposed inside the box body 11 so that the surface direction of the paper cardboard is horizontal, and is easily deformed with respect to the force in the vertical direction.
- paper corrugated board such as A flute, B flute, E flute, W flute, F flute, G flute, can be used, and there is no restriction
- K liner is preferable, K5 (180 g / m ⁇ 2 >), K6 (220 g / m ⁇ 2 >), K7 (280 g / m ⁇ 2 >) is more preferable.
- the thickness of one paper cardboard is preferably 0.8 mm to 10 mm, and more preferably 3 mm to 8 mm.
- the side member 30 includes a pair of a short side member 31 and a long side member 32.
- the short side member 31 and the long side member 32 are formed by winding at least one layer of paper corrugated cardboard, and have a buffer function for the tempered glass G.
- the short side member 31 has the same length in the front-rear direction as the length in the front-rear direction inside the box body 11, and is accommodated in close contact with the left and right inner walls of the box body 11.
- the long side member 32 has the same length in the left-right direction as the length between the short side members 31 in the state of being accommodated in the box body 11, and is accommodated in close contact with the front and back inner walls of the box body 11. .
- the short side member 31 and the long side member 32 are arranged so that the surface direction of the paper cardboard is a vertical direction, and are not easily deformed by the force in the vertical direction.
- the short side member 31 and the long side member 32 have a sum of the height and the thickness of the upper plate member 20 such that the box main body 11 when the box main body 11 is closed by the inner lid 12 and the outer lid 13. It is formed to be the same as the height of the interior space.
- the bottom surface member 40 is formed of paper corrugated boards stacked in the front and rear, as shown in a circular area C in FIG.
- the bottom surface member 40 includes a rectangular lower surface 41 and an upper surface 42 and a side surface 43 that are larger than the tempered glass G in a plan view and have the same size as the space surrounded by the side surface member 30.
- the upper surface 42 has a bottom plate bent portion 421 corresponding to the shape of the entire lower surface of the bent portion G1 of the tempered glass G, and is configured such that the entire tempered glass G can be supported by the bottom plate bent portion 421.
- the lower surface 41 and the side surface 43 are formed in a planar shape, and are configured to be able to come into surface contact with the box body 11 and the side member 30.
- the bottom surface member 40 is disposed inside the box body 11 so that the surface direction of the paper cardboard is vertical, and is not easily deformed by a force in the vertical direction.
- the protective member 50 is formed of a laminate film in a rectangular shape having substantially the same size as the bottom member 40 in plan view.
- the protective member 50 is disposed between the tempered glasses G and has a function of preventing the tempered glass G from being damaged.
- the protective member 50 is preferably formed of a material that does not easily generate static electricity so that it can be easily peeled off from the tempered glass G.
- a resin having a large friction or the like can be suitably used as the material of the protective member 50.
- the top surface member 60 includes a pressing member 61 and an upper facing member 62 each formed in the same shape as the bottom surface member 40 in plan view.
- the pressing member 61 is formed of a single layer of paper cardboard
- the upper facing member 62 is formed of paper cardboard stacked on the front and back, and has a buffering function for the tempered glass G.
- the pressing member 61 is disposed inside the box body 11 so that the surface direction of the paper cardboard is horizontal, and is easily deformed with respect to the force in the vertical direction.
- the lower surface 63 of the upper facing member 62 has a top plate bent portion 631 corresponding to the shape of the entire upper surface of the bent portion G1 of the tempered glass G.
- the top plate bent portion 631 is configured to be able to bias the entire tempered glass G.
- the upper surface 64 and the side surface 65 of the upper facing member 62 are formed in a flat shape, and are configured to be able to come into surface contact with the pressing member 61 and the side surface member 30.
- the upper facing member 62 is disposed between the pressing member 61 and the uppermost protective member 50 so that the surface direction of the paper cardboard is vertical, and is not easily deformed by a force in the vertical direction.
- the manufacturing method of the package P in which the tempered glass G is packed by the packing member 1 will be described.
- the following operations may be performed by a person, a machine such as a robot, or may be performed by a person and a machine in each process.
- the side member 30 is disposed in the box body 11 with the inner lid 12 and the outer lid 13 of the box 10 being opened.
- the short side member 31 and the long side member 32 are closely_contact
- the bottom member 40 is disposed in the space surrounded by the side members 30, and the lower surface 41 is brought into close contact with the bottom wall of the box body 11.
- the bottom member 40 may be disposed in the box body 11 before the side member 30, or may be disposed in the box body 11 at the same time with the side member 30 and the bottom member 40 being in close contact with each other. .
- the tempered glass G is placed on the bottom member 40 so that the bent portion G1 faces the bottom plate bent portion 421 through the protective member 50, and then the protective member 50 is positioned on the uppermost portion and the bent portion G1.
- the protective members 50 and the tempered glass G are alternately arranged so that they overlap each other.
- the protective member 50 and the tempered glass G are the number of sheets in which the upper surface of the pressing member 61 is positioned higher than the upper surface of the side member 30 when the pressing member 61 and the upper facing member 62 are arranged as will be described later. It is preferable that only be arranged.
- the upper facing member 62 is placed on the protective member 50 so that the bent portion G1 of the uppermost tempered glass G faces the top plate bent portion 631 through the protective member 50, and the pressing member 61 is placed thereon. Is placed, the upper surface of the pressing member 61 is positioned above the upper surface of the side member 30. At this time, it is preferable that the pressing member 61 protrudes from the side member 30 by less than its thickness.
- the inner cover 12 and the outer cover 13 are bent inside the box body 11 to press the pressing member 61 via the upper plate member 20, and the upper plate member 20.
- the opening portion of the box body 11 is closed by sticking the outer peripheral portion of the upper plate member 20 to the upper surface of the side member 30 while deforming the contact portion between the pressing member 61 and the holding member 61 in the vertical direction.
- the outer lid 13 is fixed with
- the upper facing member 62 is pressed by the upper plate member 20 via the pressing member 61, whereby the tempered glass G is urged downward, and the bottom member 40 and the top surface member are fixed by fixing the outer lid portion 13. 60 is fixed, and the package P is completed.
- the tempered glass G is not only urged downward of the package P by this urging force, but may also be urged in the front-rear and left-right directions.
- a bottom plate bent portion 421 having a shape corresponding to the lower surface of the bent portion G1 of the tempered glass G is provided on the upper surface of the bottom member 40 constituting the packaging member 1, and the bent portion is formed on the lower surface of the upper facing member 62 of the top surface member 60.
- a top plate bending portion 631 having a shape corresponding to the upper surface of G1 is provided.
- the upper facing member 62 on the uppermost tempered glass G so that the upper surface of the bent part G1 faces the top plate bent part 631, and fixing the upper facing member 62 to the bottom member 40, the uppermost tempered glass.
- the slide of G can be suppressed and all the tempered glass G can be urged downward, and the slidable glass G can be suppressed by this urging force. Therefore, it is possible to prevent the tempered glass G from being scratched by shaking during work or transport, and it can be packed without providing a gap between the tempered glasses G, and can be transported with high efficiency.
- the bottom plate bent portion 421 and the top plate bent portion 631 are formed so as to correspond to the shape of the entire lower surface and the entire upper surface of the bent portion G1, respectively. Breakage of the tempered glass G due to the urging force caused by or the impact on the package P can be suppressed.
- the package P need not be transported with the bottom surface of the box body 11 facing downward. When transported with the top surface of the box body 11 facing down, the urging force of the packing member 1 inside becomes stronger and the effect of fixing the tempered glass G is obtained. If one side of the side surfaces of the box body 11 is transported downward, the space of the transporter can be effectively utilized and more efficient transport can be performed.
- the packaging member 1 includes the side surface member 30 disposed on the side of the bottom surface member 40 and the top surface member 60, when the packaging body P is stacked, the load of the upper packaging body P is reduced. It is received by the side member 30 of the package body P on the side, and breakage of the tempered glass G due to this load can be suppressed.
- the box 10, the upper plate member 20, the side member 30, the bottom member 40, and the top member 60 are made of paper cardboard, costs can be reduced and disposal can be facilitated.
- the base material of the present invention may be formed of non-tempered glass, laminated glass obtained by laminating glass and resin, resin, metal, and wood. Excellent effect on substrates that are easily scratched and easily broken such as glass and resin.
- the glass strengthening treatment may be physical strengthening or chemical strengthening, but chemical strengthening is preferable if the thickness is 2 mm or less.
- the thickness of the substrate is preferably 0.3 mm to 5 mm, more preferably 0.7 mm to 5 mm, and further preferably 1.3 mm to 3 mm.
- Either one of the main surfaces of the base material may be subjected to a printing process, an antiglare process (AG process), an antireflection process (AR process), or an anti-fingerprint process (AFP process).
- AG process antiglare process
- AR process antireflection process
- AFP process anti-fingerprint process
- the base material should just be bent at least partially, for example, may be bent in the shape where several places differ.
- the planar shape of the substrate may be a polygon such as a square or a triangle, a trapezoid, a circle, an ellipse, or an irregular shape.
- the base material may be a panel display such as a liquid crystal display, a cover glass of a mobile device such as a smartphone, or a window glass for a vehicle.
- the bending may be formed by molding various base materials in an environment such as a high temperature, or the glass may be bent temporarily.
- At least one of the bottom plate bent portion 421 of the bottom surface member 40 and the top plate bent portion 631 of the top surface member 60 is pressed from the vertical direction in at least one of the front-rear direction and the left-right direction when the package P is packed. If the pressure is distributed to the front and rear, or both the left and right directions, the sliding of the base material can be further suppressed.
- the material of the box body 10, the upper plate member 20, the side surface member 30, the bottom surface member 40, the protection member 50, the pressing member 61, and the upper facing member 62 may be a resin such as plastic corrugated cardboard or polystyrene foam. Metal or wood may be used, and the protective member may be paper.
- the box 10, the upper plate member 20, the side surface member 30, the bottom surface member 40, the pressing member 61, and the upper facing member 62 made of paper corrugated cardboard may be wrapped at least at the ends with a film or paper. With such a configuration, even when the end portion of the paper cardboard touches the tempered glass G directly or indirectly, damage to the tempered glass G can be suppressed.
- the upper plate member 20, the side member 30, the bottom member 40, the protection member 50, the pressing member 61, and the upper facing member 62 may be hollow.
- the upper plate member 20, the side surface member 30, the bottom surface member 40, the pressing member 61, and the upper facing member 62 may be in point contact with other members or in line contact.
- the bottom surface member 40, the pressing member 61, and the upper facing member 62 may be divided into a plurality of members.
- the upper plate member 20, the side member 30, the bottom member 40, the pressing member 61, and the upper facing member 62 may be integrated with each other.
- the side member 30 and the bottom member 40 may be integrated, and the side member 30 and the upper facing member 62 may be integrated.
- the uppermost pressing member 61 may protrude from the side member 30 by less than its thickness.
- the pressing member 61 protrudes from the side member 30 by less than the thickness.
- the box body 11 and the inner lid 12 and the outer lid 13 constituting the lid 3 may be separable.
- the inner lid portion 12 may be omitted.
- the outer lid portion 13 only needs to be able to close the opening of the box body portion 11. For example, if the sum of the lengths of the pair of outer lid portions 13 is greater than or equal to the length in the front-rear direction of the box body portion 11, The length of the portion 13 may be different, and the outer lid portion 13 having a length equal to or longer than the length in the front-rear direction of the box body portion 11 may be provided only on the front side or the rear side of the box body portion 11.
- the fixing member of the present invention may be a belt-like member or a string-like member made of cloth or resin.
- At least one of the upper plate member 20, the side member 30, and the protection member 50 may not be provided.
- One of the upper plate member 20 and the pressing member 61 may be formed of a material that does not deform, and the tempered glass G may be urged downward by deforming only the contact portion with one of the other.
- the side member 30 may not include the short side member 31 or the long side member 32, or the short side member 31 and the long side member 32 may be formed of one member.
- the side member 30 may be disposed only on the side of the plurality of tempered glasses G and between the bottom member 40 and the top member 60.
- the side member 30 may be configured as follows.
- the long side member 32 has the same length in the left-right direction as the length in the left-right direction inside the box body 11, and is accommodated in close contact with the front and rear inner walls of the box body 11.
- the short side member 31 has a length in the front-rear direction that is the same as the length between the long side members 32 accommodated in the box body 11, and is accommodated in close contact with the left and right inner walls of the box body 11. .
- the bottom surface member 40 and the top surface member 60 have a bottom plate bent portion 421 and a top plate bent portion 631 corresponding to a part of the shape, not the entire bent portion G1. A part of the tempered glass G may be supported.
- a tempered glass G is fitted into the upper surface 42 and the lower surface 63 of the bottom surface member 40 and the top surface member 60, and a fitting groove portion in which a bottom plate bent portion 421 and a top plate bent portion 631 are provided at a contact portion with the tempered glass G. May be provided.
- the tempered glass G is more firmly fixed by the bottom surface member 40 and the top surface member 60, and the tempered glass G is displaced even if it is transported with one of the side surfaces of the box main body portion 11 facing down as described above. It is difficult to stabilize.
- the upper plate member 20 and the pressing member 61 may be provided with base material information such as base material type and lot number, or may be provided with a pocket for storing a sheet on which the base material information is described.
- base material information such as base material type and lot number
- the above-described modification examples may be applied as appropriate to the modification examples shown in FIGS. 4 to 8 described below.
- the packaging body P of the first modification may be packaged with a packaging member 1 ⁇ / b> A including a side member 30 ⁇ / b> A instead of the side member 30 of the packaging member 1.
- the side member 30A has a plurality (four in FIG. 4B) of short sides 31A shorter than the short side member 31 and a plurality of short sides 31A shorter than the long side member 32 (see FIG. 4B). 4 (B), four long side members 32A.
- Two short-side members 31A are accommodated in a state spaced apart from each other along the left and right inner walls, and two long-side members 32A are accommodated in a state spaced apart from each other along the front and rear inner walls.
- the tempered glass G can be easily accommodated or taken out by putting a hand or a robot arm between the adjacent short side members 31A or the long side members 32A.
- at least one of the short side member 31A and the long side member 32A may be provided along the inner wall so that a hand or the like can be put on both sides or one side, or three or more may be separated from each other. It may be provided.
- the short side member 31 may be provided instead of the short side member 31A, or the long side member 32 may be provided instead of the long side member 32A.
- the packaging body P of Modification 2 may be packaged with a packaging member 1 ⁇ / b> B including a bottom surface member 40 ⁇ / b> B instead of the bottom surface member 40 of the packaging member 1.
- the bottom surface member 40B is formed by a bottom plate member 44B formed in a flat plate shape with a material having higher rigidity than paper cardboard such as resin, metal, wood, and the paper cardboard stacked on the front and back, and is similar to the bottom surface member 40.
- a lower facing member 45B having a configuration.
- a bottom plate bent portion 461B having the same shape as the bottom plate bent portion 421 is provided on the upper surface 46B of the lower facing member 45B.
- the bottom plate member 44B is accommodated in the lowermost portion of the box body 11, and the lower facing member 45B is accommodated thereon. According to such a structure, the intensity
- the package P of Modification 3 may be packed with a packing member 1 ⁇ / b> C that does not include the upper plate member 20 of the packing member 1.
- the fixing member 2 ⁇ / b> C of the present invention is configured only by the box body 10
- the lid portion 3 ⁇ / b> C of the present invention is configured by the inner lid portion 12 and the outer lid portion 13. According to such a packaging member 1 ⁇ / b> C, by pressing the pressing member 61 directly with the inner lid portion 12, the contact portion between the inner lid portion 12 and the pressing member 61 is deformed in the vertical direction, and the tempered glass G Can be urged downward, and the number of parts of the packaging member 1C can be reduced.
- the package P of Modification 4 may be packaged with a packaging member 1D provided with a top surface member 60D instead of the top surface member 60 of the packaging member 1.
- the top surface member 60D is formed so as to be difficult to be deformed by force in the vertical direction by paper corrugated boards stacked in the front and back, and has the same configuration as the upper facing member 62 except that the vertical length is long. is doing.
- a top plate bent portion 661D having the same shape as the top plate bent portion 631 is provided on the lower surface 66D of the top surface member 60D. According to such a packaging member 1D, the tempered glass G can be urged downward while the contact portion of the upper plate member 20 with the top surface member 60D is recessed, and the number of parts of the packaging member 1D can be reduced. .
- the upper plate member 20 may be disposed on the top surface member 60D so that the upper surface of the upper plate member 20 is positioned above the height of the opening of the box body 11.
- the upper plate member 20 or the top surface member 60D is pressed by the lid portion 3, and the opening portion of the box body 11 is opened by the lid portion 3 while deforming at least one of the lid portion 3 and the upper plate member 20 or the top surface member 60D.
- the tempered glass G can be fixed by the bottom surface member 40 and the top surface member 60D by urging the tempered glass G downward.
- the top member 60D and the top member 20 may be integrated. Not only can the tempered glass G be urged downward, but the number of parts of the packaging member can be further reduced.
- the packing body P of the modified example 5 may be packed with a packing member 1E provided with an inner box body 7E instead of the upper plate member 20 on the packing member 1.
- the inner box body 7E is configured to be accommodated in a space surrounded by the side member 30 by at least one layer of paper cardboard.
- the inner box body 7E includes an inner box body portion 71E as a rectangular box-shaped box body portion, and inner box lid portions 72E extending from upper ends on both the left and right sides of the inner box body portion 71E.
- the inner box body 7E constitutes the fixing member 2E of the present invention
- the inner box lid portion 72E constitutes the lid portion 3E of the present invention.
- the pressing member 61 is pressed by the inner box lid portion 72E, whereby the contact portion between the inner box lid portion 72E and the pressing member 61 is deformed in the vertical direction, and the tempered glass G Can be biased downward.
- the inner box main body 71E and the inner box lid 72E constituting the lid 3E may be separable.
- the package P of Modification 6 may be packaged with a packaging member 1 ⁇ / b> F that includes a side member 30 ⁇ / b> F instead of the side member 30 of the packaging member 1.
- a short side member 31F and a long side member (not shown) of the side member 30F are a short side member 31 and a long side member 32, respectively, and a fitting portion 311F that fits between the bottom surface member 40 and the top surface member 60.
- the fitting part which does not do is added.
- a fitting portion similar to the fitting portion 311F may be provided on at least one of the short side member 31A and the long side member 32A illustrated in FIG.
- the package P of Modification 7 may be packed with a packing member 1 ⁇ / b> G including a side member 30 ⁇ / b> G instead of the side member 30 of the packing member 1.
- the short side member 31G of the side member 30G is formed such that the length in the front-rear direction is shorter than the length in the front-rear direction inside the box body 11 by the length in the front-rear direction of the long side member 32G.
- the long side member 32G is formed so that the length in the left-right direction is shorter than the length in the left-right direction inside the box body 11 by the length in the left-right direction of the short side member 31G.
- the short side member 31G and the long side member 32G are accommodated in close contact with the left and right and front and rear inner walls of the box body 11, respectively.
- a bottom member 40 ⁇ / b> H may be used instead of the bottom member 40.
- the bottom surface member 40H is formed by assembling a plurality of plate-like members 47H in a lattice shape, so that a bottom plate bent portion 471H corresponding to the shape of the entire lower surface of the bent portion G1 of the tempered glass G is formed on the upper surface. With such a configuration, it is possible to reduce the weight and cost of the package.
- the upper facing member 62 shown in FIG. 1, the lower facing member 45B shown in FIG. 5 (B), and the top surface member 60D shown in FIG. 6 (A) are arranged in a lattice like the bottom member 40H. It may be formed by assembling.
Abstract
Description
特許文献1の梱包体では、平らな複数のガラス板を各相互間に保護シートを介在させて平置き積層したガラス板積層体を形成し、このガラス板積層体の最上部と最下部にそれぞれ天板および底板を配置し、これらを箱体内に収容している。
特許文献2の梱包体では、ガラス基板の幅よりも狭い間隔で側板を対向させ、各側板に設けられた誘導リブ間の縦溝にガラス基板の端縁を差し込み、ガラス基板を強制的に屈曲させた状態で収容している。 Conventionally, a package and a box for conveying a plurality of glass substrates are known (for example, refer to
In the package of
In the package of
そこで、特許文献2のボックスを用いることで、特許文献1の梱包体を用いたときの不具合が解消されると考えられる。 However, in the package of
Then, it is thought that the malfunction at the time of using the package of
しかしながら、このような場合、基材間の隙間が必要になり、1回で搬送できる枚数が制限されてしまうという問題がある。 By the way, in recent years, there is a need to laminate and convey a substrate such as glass at least partially bent, and it is conceivable to use the box of
However, in such a case, there is a problem that a gap between the substrates is necessary, and the number of sheets that can be conveyed at one time is limited.
本発明のこの態様によれば、屈曲部の少なくとも一部の下面が底板屈曲部に対向するように、最下部の基材を底面部材上に載置することで、この最下部の基材のスライドを抑制できる。また、最上部の基材における屈曲部の少なくとも一部の上面が天板屈曲部に対向するように、天面部材を基材上に配置し、底面部材と固定部材を用いて固定することで、最上部の基板のスライドを抑制できるとともに全ての基板を下方に付勢でき、この付勢力によっても基材のスライドを抑制できる。したがって、作業時や搬送時の揺れで基板に擦り傷がつくことを抑制できる。また、基材間に隙間を設けることなく梱包でき、高効率で搬送できる。 The packing body of the present invention is the above-described packing member, and a plurality of base materials stacked vertically so that the bent portions overlap each other between the bottom surface member and the top surface member of the packing member, A fixing member for fixing the bottom surface member and the top surface member;
According to this aspect of the present invention, the lowermost base material is placed on the bottom surface member so that the lower surface of at least a part of the bent portion faces the bent portion of the bottom plate. Slide can be suppressed. Further, the top surface member is arranged on the base material so that the top surface of at least a part of the bent portion in the uppermost base material faces the top plate bent portion, and is fixed by using the bottom surface member and the fixing member. The uppermost substrate can be prevented from sliding, and all the substrates can be biased downward, and the sliding of the base material can also be suppressed by this biasing force. Therefore, it is possible to suppress the substrate from being scratched by shaking during work or transport. Moreover, it can pack without providing a clearance gap between base materials, and can convey it with high efficiency.
本発明によれば、ガラスを傷つけることなく高効率で搬送可能な梱包体を提供できる。 In the package of the present invention, the base material is preferably glass.
ADVANTAGE OF THE INVENTION According to this invention, the package which can be conveyed with high efficiency, without damaging glass can be provided.
以下、本発明の実施形態について図面を参照して説明する。
〔梱包体の構成〕
まず、梱包体の構成について説明する。なお、方向を表現する場合、図1のX軸と平行な方向を左右方向、Y軸と平行な方向を前後方向、Z軸と平行な方向を上下方向と表現する。 [Embodiment]
Embodiments of the present invention will be described below with reference to the drawings.
[Package structure]
First, the configuration of the package will be described. In expressing the direction, the direction parallel to the X axis in FIG. 1 is expressed as the left-right direction, the direction parallel to the Y axis is expressed as the front-rear direction, and the direction parallel to the Z axis is expressed as the up-down direction.
強化ガラスGは、平面視で長方形であり、厚さ方向断面視で長手方向中央が上方にシリンドリカル状に屈曲する屈曲部G1を有している。
梱包用部材1は、箱体10と、上板部材20と、側面部材30と、底面部材40と、保護部材50と、天面部材60とを備えている。箱体10および上板部材20は、本発明の固定部材2を構成している。 As shown in FIGS. 1 and 2, the package P is obtained by packing tempered glass G as a base material with a packing
The tempered glass G is rectangular in plan view, and has a bent portion G1 whose longitudinal center is bent in a cylindrical shape upward in a sectional view in the thickness direction.
The
箱本体部11の内部空間は、上板部材20、側面部材30、底面部材40、保護部材50および天面部材60を収容可能に構成されている。内蓋部12の延出方向の長さは、箱本体部11の左右方向の長さの半分未満に設定されている。外蓋部13の延出方向の長さは、箱本体部11の前後方向の長さの半分に設定されている。 The
The internal space of the box
なお、本実施形態や以下の変形例において紙段ボールで形成された構成については、Aフルート、Bフルート、Eフルート、Wフルート、Fフルート、Gフルートなどの紙段ボールを使用でき、特に制限はない。また、ライナーとしては、Cライナー、Kライナーなどが使用でき、Kライナーが好ましく、K5(180g/m2)、K6(220g/m2)、K7(280g/m2)がより好ましい。1枚の紙段ボールの厚さとしては、0.8mm~10mmが好ましく、3mm~8mmがより好ましい。 The upper plate member 20 is formed by at least one layer of paper cardboard so that the opening of the
In addition, about the structure formed with paper corrugated board in this embodiment and the following modifications, paper corrugated board, such as A flute, B flute, E flute, W flute, F flute, G flute, can be used, and there is no restriction | limiting in particular. . Moreover, as a liner, C liner, K liner, etc. can be used, K liner is preferable, K5 (180 g / m < 2 >), K6 (220 g / m < 2 >), K7 (280 g / m < 2 >) is more preferable. The thickness of one paper cardboard is preferably 0.8 mm to 10 mm, and more preferably 3 mm to 8 mm.
短辺部材31および長辺部材32は、少なくとも1層の紙段ボールを巻くことにより形成され、強化ガラスGに対する緩衝機能を有している。
短辺部材31は、前後方向の長さが箱本体部11内部の前後方向の長さと同じであり、箱本体部11の左右の内壁に密着するように収容される。長辺部材32は、左右方向の長さが箱本体部11に収容された状態の短辺部材31間の長さと同じであり、箱本体部11の前後の内壁に密着するように収容される。短辺部材31および長辺部材32は、紙段ボールの面方向が垂直方向となるように配置され、上下方向の力に対して変形しにくくなっている。
また、短辺部材31および長辺部材32は、その高さと上板部材20の厚さとの和が、内蓋部12および外蓋部13で箱本体部11を閉じたときの箱本体部11の内部空間の高さと同じになるように形成されている。 The
The
The
The
押さえ部材61は、紙段ボールの面方向が水平方向となるように箱本体部11内部に配置され、上下方向の力に対して変形しやすくなっている。
上側対向部材62の下面63は、強化ガラスGの屈曲部G1の上面全体の形状に対応する天板屈曲部631を有し、この天板屈曲部631で強化ガラスG全体を付勢可能に構成されている。上側対向部材62の上面64および側面65は、平面状に形成され、押さえ部材61および側面部材30に面接触可能に構成されている。上側対向部材62は、紙段ボールの面方向が垂直方向となるように、押さえ部材61と最上部の保護部材50との間に配置され、上下方向の力に対して変形しにくくなっている。 The
The pressing
The
次に、梱包用部材1により強化ガラスGが梱包された梱包体Pの製造方法について説明する。
なお、以下の作業は、人が行ってもよいし、ロボットなどの機械が行ってもよいし、工程毎に人と機械とが分担して行ってもよい。
まず、図3に示すように、箱体10の内蓋部12および外蓋部13を開いた状態にして、箱本体部11内に側面部材30を配置する。この際、短辺部材31と長辺部材32とを隣り合う部材同士で密着させ、かつ、それらの下端を箱本体部11の底壁に密着させる。次に、側面部材30で囲まれた空間に底面部材40を配置し、下面41を箱本体部11の底壁に密着させる。なお、底面部材40を側面部材30よりも先に箱本体部11内に配置してもよいし、側面部材30と底面部材40とを密着させて同時に箱本体部11内に配置してもよい。 [Method of manufacturing package]
Next, the manufacturing method of the package P in which the tempered glass G is packed by the packing
The following operations may be performed by a person, a machine such as a robot, or may be performed by a person and a machine in each process.
First, as illustrated in FIG. 3, the
そして、最上部の強化ガラスGの屈曲部G1が保護部材50を介して天板屈曲部631に対向するように、上側対向部材62を保護部材50上に載置し、その上に押さえ部材61を載置することで、押さえ部材61の上面が側面部材30の上面よりも上方に位置する状態になる。このとき、押さえ部材61は、その厚さ未満だけ側面部材30から突出することが好ましい。 Next, the tempered glass G is placed on the
Then, the upper facing
以上の作業により、上側対向部材62が押さえ部材61を介して上板部材20により押されることで、強化ガラスGが下方に付勢され、外蓋部13の固定により底面部材40と天面部材60とが固定され、梱包体Pが完成する。この際、この付勢力により強化ガラスGが梱包体Pの下方に付勢されるだけでなく、前後左右方向にも付勢されてもよい。 After that, as shown in FIG. 2, the
By the above operation, the upper facing
梱包用部材1を構成する底面部材40の上面に、強化ガラスGの屈曲部G1の下面に対応する形状の底板屈曲部421を設け、天面部材60の上側対向部材62の下面に、屈曲部G1の上面に対応する形状の天板屈曲部631を設けている。
このような構成により、梱包用部材1を用いて得られる梱包体Pにおいて、屈曲部G1の下面が底板屈曲部421に対向するように強化ガラスGを底面部材40上に配置でき、最下部の強化ガラスGのスライドを抑制できる。また、屈曲部G1の上面が天板屈曲部631に対向するように上側対向部材62を最上部の強化ガラスG上に配置し、底面部材40に対して固定することで、最上部の強化ガラスGのスライドを抑制できるとともに全ての強化ガラスGを下方に付勢でき、この付勢力によっても強化ガラスGのスライドを抑制できる。したがって、作業時や搬送時の揺れで強化ガラスGに擦り傷がつくことを抑制でき、また、強化ガラスG間に隙間を設けることなく梱包でき、高効率で搬送できる。
特に、底板屈曲部421、天板屈曲部631をそれぞれ屈曲部G1の下面全体、上面全体の形状に対応するように形成しているため、強化ガラスGとの対向面積が広がり、上側対向部材62による付勢力や梱包体Pに対する衝撃などによる強化ガラスGの破損を抑制できる。
なお、梱包体Pは、箱本体部11の底面を下側にして搬送する必要はない。箱本体部11の天面を下側にして搬送すると、内部にある梱包用部材1の付勢力がより強くなり強化ガラスGが固定される効果が得られる。箱本体部11の側面のうち一面を下側にして搬送すると、搬送機のスペースを有効に活用できより効率的な搬送ができる。 [Effects of Embodiment]
A bottom plate
With such a configuration, in the package P obtained using the
In particular, the bottom plate
Note that the package P need not be transported with the bottom surface of the
なお、本発明は上記実施形態にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の改良ならびに設計の変更等ができ、その他、本発明の実施の際の具体的な手順、及び構造等は本発明の目的を達成できる範囲で他の構造等としてもよい。 [Modification]
It should be noted that the present invention is not limited to the above embodiment, and various improvements and design changes can be made without departing from the scope of the present invention. The procedure, structure, and the like may be other structures as long as the object of the present invention can be achieved.
紙段ボールで構成された箱体10、上板部材20、側面部材30、底面部材40、押さえ部材61、上側対向部材62は、少なくともその端部がフィルムや紙で包まれてもよい。このような構成にすれば、紙段ボールの端部が直接もしくは間接的に強化ガラスGに触れた場合でも、強化ガラスGの傷つきを抑制できる。
上板部材20、側面部材30、底面部材40、保護部材50、押さえ部材61、上側対向部材62は、中空状でもよい。
上板部材20、側面部材30、底面部材40、押さえ部材61、上側対向部材62は、他の部材と点接触してもよいし、線接触してもよい。
底面部材40、押さえ部材61、上側対向部材62は、複数の部材に分割されてもよい。
上板部材20、側面部材30、底面部材40、押さえ部材61、上側対向部材62は、互いに一体となっていてもよい。例えば、側面部材30と底面部材40が一体となっていてもよく、側面部材30と上側対向部材62が一体となっていてもよい。 The material of the
The
The upper plate member 20, the
The upper plate member 20, the
The
The upper plate member 20, the
本発明の固定部材は、布製や樹脂製の帯状部材や紐状部材でもよい。
上板部材20と側面部材30と保護部材50とのうち少なくとも1つは、なくてもよい。
上板部材20と押さえ部材61とのうち一方を変形しない材料で形成し、他方における一方との接触部分のみを変形させることで、強化ガラスGを下方に付勢してもよい。
側面部材30は、短辺部材31または長辺部材32がなくてもよいし、短辺部材31と長辺部材32とを1つの部材で形成してもよい。
側面部材30は、複数の強化ガラスGの側方かつ底面部材40と天面部材60との間のみに配置されてもよい。
側面部材30は、以下のように構成されてもよい。長辺部材32は、左右方向の長さが箱本体部11内部の左右方向の長さと同じであり、箱本体部11の前後の内壁に密着するように収容される。短辺部材31は、前後方向の長さが箱本体部11に収容された状態の長辺部材32間の長さと同じであり、箱本体部11の左右の内壁に密着するように収容される。
例えば、図2に二点鎖線で示すように、底面部材40、天面部材60は、屈曲部G1の全体ではなく一部の形状に対応する底板屈曲部421、天板屈曲部631を有し、強化ガラスGの一部を支持するようにしてもよい。
底面部材40、天面部材60の上面42、下面63に、強化ガラスGが嵌め込まれ、この強化ガラスGとの当接部分に底板屈曲部421、天板屈曲部631が設けられた嵌合溝部を設けてもよい。これにより底面部材40と天面部材60とにより強化ガラスGがより強固に固定され、前述のように、箱本体部11の側面のうち一面を下側にして搬送しても強化ガラスGがずれにくく安定化する。この際、嵌合溝部以外の底板屈曲部421と天板屈曲部631とで、強化ガラスGを覆う保護部材50を挟み込むように梱包するのがより好ましい。これによりさらに強化ガラスGが動きにくくなり安定化される。
上板部材20や押さえ部材61に、基材種類、ロット番号などの基材情報を記載してもよいし、基材情報が記載されたシートを入れるポケットを設けてもよい。
以下に説明する図4~図8の変形例に、上述の変形例を適宜適用してもよい。 The
The fixing member of the present invention may be a belt-like member or a string-like member made of cloth or resin.
At least one of the upper plate member 20, the
One of the upper plate member 20 and the pressing
The
The
The
For example, as shown by a two-dot chain line in FIG. 2, the
A tempered glass G is fitted into the
The upper plate member 20 and the pressing
The above-described modification examples may be applied as appropriate to the modification examples shown in FIGS. 4 to 8 described below.
側面部材30Aは、短辺部材31よりも前後の長さが短い複数(図4(B)では4個)の短辺部材31Aと、長辺部材32よりも左右の長さが短い複数(図4(B)では4個)の長辺部材32Aとを備えている。2個ずつの短辺部材31Aが左右の内壁に沿って所定間隔離れた状態で収容され、2個ずつの長辺部材32Aが前後の内壁に沿って所定間隔離れた状態で収容されている。
このような構成によれば、隣り合う短辺部材31A間や長辺部材32A間に手やロボットのアームを入れて、強化ガラスGを容易に収容したり取り出したりできる。
なお、短辺部材31Aと長辺部材32Aとのうち少なくとも一方を内壁に沿って1個だけ設け、その両側あるいは片側に手などを入れられるようにしてもよいし、3個以上を互いに離して設けてもよい。また、短辺部材31Aの代わりに短辺部材31を設けてもよいし、長辺部材32Aの代わりに長辺部材32を設けてもよい。 As shown in FIGS. 4A and 4B, the packaging body P of the first modification may be packaged with a
The
According to such a configuration, the tempered glass G can be easily accommodated or taken out by putting a hand or a robot arm between the adjacent
It should be noted that at least one of the
このような構成によれば、梱包体P下部の強度を高められ、強化ガラスGの破損を抑制できる。 As shown in FIG. 5A, the packaging body P of
According to such a structure, the intensity | strength of the package body P lower part can be raised, and the failure | damage of the tempered glass G can be suppressed.
このような梱包用部材1Cによれば、内蓋部12で直接、押さえ部材61を押圧することで、内蓋部12と押さえ部材61との接触部分を上下方向に変形させつつ、強化ガラスGを下方に付勢できる上、梱包用部材1Cの部品点数を減らせる。 As shown in FIG. 5 (B), the package P of
According to such a
このような梱包用部材1Dによれば、上板部材20における天面部材60Dとの接触部分を凹ませつつ、強化ガラスGを下方に付勢できる上、梱包用部材1Dの部品点数を減らせる。 As shown in FIG. 6 (A), the package P of
According to such a
さらに、天面部材60Dと上面部材20とが一体でもよい。強化ガラスGを下方に付勢できるだけでなく、梱包用部材の部品点数をさらに減らせる。 In this case, the upper plate member 20 may be disposed on the
Further, the
このような梱包用部材1Eによれば、内箱蓋部72Eで押さえ部材61を押圧することで、内箱蓋部72Eと押さえ部材61との接触部分を上下方向に変形させつつ、強化ガラスGを下方に付勢できる。
なお、内箱本体部71Eと、蓋部3Eを構成する内箱蓋部72Eとは、分離可能でもよい。 As shown in FIG. 6 (B), the packing body P of the modified example 5 may be packed with a packing
According to such a
The inner box
側面部材30Fの短辺部材31Fと図示しない長辺部材とは、それぞれ短辺部材31、長辺部材32に、底面部材40と天面部材60との間に嵌合する嵌合部311F、図示しない嵌合部が付加されている。
なお、短辺部材31Fのみに嵌合部311Fを設けなくてもよいし、図示しない長辺部材のみに嵌合部を設けなくてもよい。また、図4(B)に示す短辺部材31Aと長辺部材32Aとのうち少なくとも一方に、嵌合部311Fと同様の嵌合部を設けてもよい。 As shown in FIG. 7A, the package P of Modification 6 may be packaged with a
A
In addition, it is not necessary to provide the
側面部材30Gの短辺部材31Gは、前後方向の長さが箱本体部11内部の前後方向の長さよりも長辺部材32Gの前後方向の長さだけ短く形成されている。長辺部材32Gは、左右方向の長さが箱本体部11内部の左右方向の長さよりも短辺部材31Gの左右方向の長さだけ短く形成されている。短辺部材31Gおよび長辺部材32Gは、それぞれ箱本体部11の左右、前後の内壁に密着するように収容される。 As shown in FIG. 7B, the package P of Modification 7 may be packed with a packing
The
このような構成にすれば、梱包体の軽量化やコスト抑制を図れる。
なお、図1に示す上側対向部材62、図5(B)に示す下側対向部材45B、図6(A)に示す天面部材60Dを、底面部材40Hと同様に板状部材を格子状に組むことで形成してもよい。 As shown in FIG. 8, a
With such a configuration, it is possible to reduce the weight and cost of the package.
The upper facing
Claims (8)
- 屈曲部を有する複数の基材の梱包に用いられる梱包用部材であって、
前記屈曲部同士が重なるように上下に積層された複数の前記基材の下側に配置される底面部材と、
前記複数の基材の上側に配置される天面部材とを備え、
前記底面部材の上面は、前記屈曲部の少なくとも一部の下面に対応する形状の底板屈曲部を有し、
前記天面部材の下面は、前記屈曲部の少なくとも一部の上面に対応する形状の天板屈曲部を有することを特徴とする梱包用部材。 A packing member used for packing a plurality of base materials having bent portions,
A bottom member disposed on the lower side of the plurality of base materials stacked vertically so that the bent portions overlap each other;
A top surface member disposed on the upper side of the plurality of base materials,
The upper surface of the bottom member has a bottom plate bent portion having a shape corresponding to the lower surface of at least a part of the bent portion,
The packaging member according to claim 1, wherein a lower surface of the top surface member has a top plate bent portion having a shape corresponding to an upper surface of at least a part of the bent portion. - 前記複数の基材が間に配置された状態の前記底面部材および前記天面部材の側方、または、前記複数の基材の側方かつ前記底面部材と前記天面部材との間に配置される側面部材を備えている請求項1に記載の梱包用部材。 The bottom surface member and the top surface member in a state where the plurality of base materials are disposed therebetween, or the side surfaces of the plurality of base materials and between the bottom surface member and the top surface member. The packaging member according to claim 1, further comprising a side member.
- 請求項1に記載の梱包用部材と、
前記梱包用部材の前記底面部材と前記天面部材との間において前記屈曲部同士が重なるように上下に積層された複数の基材と、
前記底面部材と前記天面部材とを固定する固定部材とを備えている梱包体。 A packaging member according to claim 1;
A plurality of base materials laminated vertically so that the bent portions overlap each other between the bottom surface member and the top surface member of the packing member;
A package comprising a fixing member for fixing the bottom surface member and the top surface member. - 前記基材はガラスである請求項3に記載の梱包体。 The package according to claim 3, wherein the base material is glass.
- 請求項1に記載の梱包用部材により屈曲部を有する基材が梱包された梱包体の製造方法であって、
前記屈曲部同士が重なるように上下に積層された複数の基材を、最下部の基材における前記屈曲部の少なくとも一部の下面が前記底板屈曲部に対向するように、前記底面部材上に載置し、
最上部の基材における前記屈曲部の少なくとも一部の上面が前記天板屈曲部に対向するように、前記天面部材を前記最上部の基材上に配置し、
固定部材で前記底面部材と前記天面部材とを固定することで前記梱包体を製造する梱包体の製造方法。 A method for manufacturing a package in which a base material having a bent portion is packed by the packaging member according to claim 1,
A plurality of base materials stacked vertically so that the bent portions overlap each other on the bottom surface member so that at least a part of the lower surface of the bent portion of the lowermost base material faces the bottom plate bent portion. Placed,
The top surface member is disposed on the uppermost base material such that the upper surface of at least a part of the bent portion of the uppermost base material faces the top plate bent portion,
The manufacturing method of the package which manufactures the said package by fixing the said bottom surface member and the said top surface member with a fixing member. - 請求項2に記載の梱包用部材と、一面に開口部を有し、前記底面部材、前記天面部材、前記複数の基材および前記側面部材を収容する箱本体部と、前記箱本体部の開口部を閉塞する蓋部とにより屈曲部を有する基材が梱包された梱包体の製造方法であって、
前記側面部材が前記底面部材の側方に位置するように、前記底面部材と前記側面部材とを前記箱本体部内で位置決めし、
前記屈曲部同士が重なるように上下に積層された複数の基材を、最下部の基材における前記屈曲部の少なくとも一部の下面が前記底板屈曲部に対向するように、前記底面部材上に載置し、
最上部の基材における前記屈曲部の少なくとも一部の上面が前記天板屈曲部に対向するように、かつ、前記天面部材の上面が前記側面部材の上面よりも上方に位置するように、前記天面部材を前記最上部の基材上に配置し、
前記蓋部で前記天面部材を押圧し、前記蓋部と前記天面部材とのうち少なくとも一方を変形させつつ前記蓋部を前記側面部材に密着させることで前記箱本体部の開口部を閉塞し、前記基材を下方に付勢するとともに前記底面部材と前記天面部材とを固定することで前記梱包体を製造する梱包体の製造方法。 The packaging member according to claim 2, a box main body having an opening on one surface, and housing the bottom surface member, the top surface member, the plurality of base materials, and the side members, A method of manufacturing a package in which a base material having a bent portion is packed with a lid portion that closes an opening,
Positioning the bottom member and the side member in the box body so that the side member is located on the side of the bottom member,
A plurality of base materials stacked vertically so that the bent portions overlap each other on the bottom surface member so that at least a part of the lower surface of the bent portion of the lowermost base material faces the bottom plate bent portion. Placed,
In order for the upper surface of at least a part of the bent portion in the uppermost base material to face the top plate bent portion, and so that the upper surface of the top surface member is located above the upper surface of the side member, Placing the top member on the top substrate;
The lid is pressed against the top surface member, and at least one of the lid and the top surface member is deformed and the lid is brought into close contact with the side member to close the opening of the box body. And the manufacturing method of the package which manufactures the said package by urging | biasing the said base material downward and fixing the said bottom face member and the said top surface member. - 請求項2に記載の梱包用部材と、一面に開口部を有し、前記底面部材、前記天面部材、前記天面部材に隣接するように配置される上板部材、前記複数の基材および前記側面部材を収容する箱本体部と、前記箱本体部の開口部を閉塞する蓋部とにより屈曲部を有する基材が梱包された梱包体の製造方法であって、
前記側面部材が前記底面部材の側方に位置するように、前記底面部材と前記側面部材とを前記箱本体部内で位置決めし、
前記屈曲部同士が重なるように上下に積層された複数の基材を、最下部の基材における前記屈曲部の少なくとも一部の下面が前記底板屈曲部に対向するように、前記底面部材上に載置し、
最上部の基材における前記屈曲部の少なくとも一部の上面が前記天板屈曲部に対向するように、前記天面部材を前記最上部の基材上に配置し、
前記上板部材の上面が前記箱本体部の開口部の高さよりも上方に位置するように、前記上板部材を前記天面部材上に配置し、
前記蓋部で前記上板部材または前記天面部材を押圧し、前記蓋部と前記上板部材または前記天面部材のうち少なくとも一方とを変形させつつ前記蓋部により前記箱本体部の開口部を閉塞し、前記基材を下方に付勢するとともに前記底面部材と前記天面部材とを固定することで前記梱包体を製造する梱包体の製造方法。 The packaging member according to claim 2, an upper plate member that has an opening on one surface, and is disposed so as to be adjacent to the top surface member, the top surface member, the plurality of base materials, and A method of manufacturing a package in which a base material having a bent portion is packed by a box body portion that houses the side member and a lid portion that closes an opening of the box body portion,
Positioning the bottom member and the side member in the box body so that the side member is located on the side of the bottom member,
A plurality of base materials stacked vertically so that the bent portions overlap each other on the bottom surface member so that at least a part of the lower surface of the bent portion of the lowermost base material faces the bottom plate bent portion. Placed,
The top surface member is disposed on the uppermost base material such that the upper surface of at least a part of the bent portion of the uppermost base material faces the top plate bent portion,
The upper plate member is disposed on the top surface member so that the upper surface of the upper plate member is positioned above the height of the opening of the box body portion,
The upper body member or the top surface member is pressed by the lid portion, and at least one of the lid portion and the upper plate member or the top surface member is deformed, and the opening portion of the box body portion is formed by the lid portion. The packaging body manufacturing method which manufactures the said packaging body by fixing the said bottom member and the said top | upper surface member while obstruct | occluding the said base and urging | biasing the said base material below. - 前記天面部材と前記上板部材とが一体である、請求項7に記載の梱包体の製造方法。 The method for manufacturing a package according to claim 7, wherein the top member and the upper plate member are integrated.
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WO2023162638A1 (en) * | 2022-02-25 | 2023-08-31 | 日本電気硝子株式会社 | Glass plate packaging body and glass plate dual-layer packaging body |
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