WO2017140008A1 - 热交换器全自动生产线 - Google Patents

热交换器全自动生产线 Download PDF

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Publication number
WO2017140008A1
WO2017140008A1 PCT/CN2016/076368 CN2016076368W WO2017140008A1 WO 2017140008 A1 WO2017140008 A1 WO 2017140008A1 CN 2016076368 W CN2016076368 W CN 2016076368W WO 2017140008 A1 WO2017140008 A1 WO 2017140008A1
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WO
WIPO (PCT)
Prior art keywords
conveying device
fully automatic
heat exchanger
production line
workpiece
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PCT/CN2016/076368
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English (en)
French (fr)
Inventor
吴文杰
王伟
纪冬
史定春
吴进
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江苏康杰机械股份有限公司
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Priority claimed from CN201610114196.6A external-priority patent/CN105563136A/zh
Application filed by 江苏康杰机械股份有限公司 filed Critical 江苏康杰机械股份有限公司
Publication of WO2017140008A1 publication Critical patent/WO2017140008A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06—Metal-working plant comprising a number of associated machines or apparatus

Definitions

  • the invention relates to a fully automatic production line of heat exchangers.
  • the heat exchanger is a common industrial heat exchange device, and its structure mainly includes: uniformly arranged heat radiating fins, tubes, and plastic components disposed at both ends of the heat radiating fins and the tubes.
  • a large amount of labor is required in the assembly and brazing process of the heat exchanger, the degree of automation is not high, the production cost is high, and the work efficiency is low.
  • the technical problem to be solved by the present invention is to provide a fully automatic production line of heat exchangers with high degree of automation.
  • a fully automatic heat exchanger production line comprising: a plurality of fully automatic assembly upper part areas, a lower layer conveying device of the clamp, and a clamp reverse automatic upper part disposed on the lower layer conveying device of the clamp a robot device, an upper upper conveying device, a brazing device disposed at a rear end of the upper conveying device, a lower conveying device disposed at a rear end of the brazing device, and a fully automatic lower manipulator device disposed at a side of the lower conveying device And several workpiece turnover placement areas.
  • a manual upper part is further disposed on a rear end side of the upper upper conveying device.
  • the present invention adopts a further technical solution: a pipe making machine, a belt rolling machine and a fully automatic assembly machine are arranged in the fully automatic assembly upper part area.
  • the brazing device comprises: a degreasing furnace disposed at the rear end of the upper conveying device of the upper part, a flux spraying machine, a turning conveying device, a drying furnace, and a pre-preparation Hot furnace, brazing furnace, static cold room and forced air cooling zone.
  • the invention has the advantages that the above-mentioned heat exchanger automatic production line has high automation degree, greatly reduces the number of labors and production costs, and improves work efficiency.
  • FIG. 1 is a schematic structural view of a fully automatic heat exchanger production line of the present invention.
  • the heat exchanger automatic production line comprises: a plurality of fully automatic assembly upper part 1 , a lower clamp conveying device 2 , and a clamp upper reverse conveying device 2 side clamp reverse automatic upper mechanical device 3 ,
  • a pipe making machine 11 As shown in Fig. 1, in the present embodiment, a pipe making machine 11, a belt rolling machine 12, and a fully automatic assembly machine 13 are disposed in the fully automatic assembly upper part 1.
  • the brazing device 5 includes: a degreasing furnace 51 disposed at the rear end of the upper layer upper conveying device 4, a flux spraying machine 52, a turning conveying device 53, a drying furnace 54, and a pre-preparation Hot furnace 55, brazing furnace 56, static cooling chamber 57 and forced air cooling zone 58.
  • a manual upper portion 9 is further provided on the rear end side of the upper conveying device 4.
  • the pipe making machine 11 manufactures a pipe
  • the tape rolling machine 12 manufactures heat radiating fins
  • the pipe the heat radiating fin and the plastic component are assembled by the fully automatic assembling machine 13, and the jig reversal is automatically performed.
  • the robot device 3 reverses the jig on the lower layer conveying device 2 and then snaps it onto the automobile heat exchanger which cooperates with it, and then places it on the upper conveying device 4 of the upper member, and conveys it into the brazing device 5 for brazing.
  • the lower part of the lower part conveying device 6 is separated from the workpiece by the fully automatic lower manipulator device 7, the workpiece is placed on the workpiece turnover placing area 8, and the jig is placed on the lower conveying device 2 of the jig , loop the above work process.
  • the above-mentioned heat exchanger automatic production line the whole work process can be controlled by the control device, only requires a small amount of manual operation, high degree of automation, greatly reducing the number of labor and production costs, and improving work efficiency.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

一种自动化程度高的热交换器全自动生产线，包括：若干全自动装配上件区（1）、夹具下层输送装置（2）、设置在夹具下层输送装置（2）一侧的夹具反转自动上件机械手装置（3）、上件上层输送装置（4）、设置在上件上层输送装置（4）后端的钎焊装置（5）、设置在钎焊装置（5）后端的下件区输送装置（6）、设置在下件区输送装置（6）一侧的全自动下件机械手装置（7）和若干工件周转放置区（8）。该生产线自动化程度高，大大降低了用工数量和生产成本，提高了工作效率。

Description

热交换器全自动生产线 技术领域
本发明涉及一种热交换器全自动生产线。
背景技术
热交换器是一种常见的工业热交换装置，其结构主要包括：均匀排列的散热翅片、管子，以及设置在散热翅片和管子的两端的塑料组件。热交换器的组装和钎焊过程中需要使用大量的人工，自动化程度不高，生产成本高，工作效率低。
发明内容
本发明所要解决的技术问题是：提供一种自动化程度高的热交换器全自动生产线。
为了解决上述技术问题，本发明采用的技术方案是：热交换器全自动生产线，包括：若干全自动装配上件区，夹具下层输送装置，设置在夹具下层输送装置一侧夹具反转自动上件机械手装置，上件上层输送装置，设置在上件上层输送装置后端的钎焊装置，设置在钎焊装置后端的下件区输送装置，设置在下件区输送装置一侧的全自动下件机械手装置和若干工件周转放置区。
为了更好地解决上述技术问题，本发明采用的进一步技术方案是：在所述上件上层输送装置的后端一侧还设置有人工上件区。
为了更好地解决上述技术问题，本发明采用的进一步技术方案是：在所述全自动装配上件区内设置有制管机、滚带机和全自动装配机。
为了更好地解决上述技术问题，本发明采用的进一步技术方案是：所述钎焊装置包括：设置在上件上层输送装置后端的脱脂炉、钎剂喷涂机、转弯输送装置、干燥炉、预热炉、钎焊炉、静态冷室和强制风冷区。
本发明的优点是：上述热交换器全自动生产线，自动化程度高，大大降低了用工数量和生产成本，提高了工作效率。
附图说明
图1为本发明热交换器全自动生产线的结构示意图。
图中：1、全自动装配上件区，2、夹具下层输送装置，3、夹具反转自动上件机械手装置，4、上件上层输送装置，5、钎焊装置，6、下件区输送装置，7、全自动下件机械手装置，8、工件周转放置区，9、人工上件区，11、制管机，12、滚带机，13、全自动装配机，51、脱脂炉，52、钎剂喷涂机，53、转弯输送装置，54、干燥炉，55、预热炉，56、钎焊炉，57、静态冷室，58、强制风冷区。
具体实施方式
下面结合附图和具体实施例详细描述一下本发明的具体内容。
如图1所示，热交换器全自动生产线，包括：若干全自动装配上件区1，夹具下层输送装置2，设置在夹具下层输送装置2一侧夹具反转自动上件机械手装置3，上件上层输送装置4，设置在上件上层输送装置4后端的钎焊装置5，设置在钎焊装置5后端的下件区输送装置6，设置在下件区输送装置6一侧的全自动下件机械手装置7和若干工件周转放置区8。
如图1所示，在本实施例中，在所述全自动装配上件区1内设置有制管机11、滚带机12和全自动装配机13。
如图1所示，在本实施例中，所述钎焊装置5包括：设置在上件上层输送装置4后端的脱脂炉51、钎剂喷涂机52、转弯输送装置53、干燥炉54、预热炉55、钎焊炉56、静态冷室57和强制风冷区58。
如图1所示，为了方便对特殊尺寸的工件进行钎焊，在所述上件上层输送装置4的后端一侧还设置有人工上件区9。
上述热交换器全自动生产线使用时，制管机11制造出管子，滚带机12制造出散热翅片，管子、散热翅片和塑料组件通过全自动装配机13进行装配，夹具反转自动上件机械手装置3将夹具下层输送装置2上的夹具翻转后卡在与其相互配合的汽车热交换器上，然后将其放到上件上层输送装置4上，输送进入钎焊装置5内进行钎焊操作，钎焊完成后，通过下件区输送装置6下件，通过全自动下件机械手装置7将夹具与工件分开，工件摆放到工件周转放置区8，夹具放置到夹具下层输送装置2上，循环上述工作过程。
上述热交换器全自动生产线使用时，可以根据需要装配不同型号汽车热交换器，不同的全自动装配上件区1可以根据需要装配不同型号的汽车热交换器，然后摆放到对应的工件周转放置区8。
上述热交换器全自动生产线，整个工作过程可以通过控制装置进行控制，只需要很少的人工操作，自动化程度高，大大降低了用工数量和生产成本，提高了工作效率。
上述实施例仅供说明本发明之用，而并非是对本发明的限制，本领域技术人员在不脱离本发明保护范围的情况下，还可以作出各种变化和变型，所有与本发明相同或相似的技术方案也应属于本发明的保护范畴。

Claims (4)

  1. 热交换器全自动生产线，其特征在于：包括：若干全自动装配上件区(1)，夹具下层输送装置(2)，设置在夹具下层输送装置(2)一侧夹具反转自动上件机械手装置(3)，上件上层输送装置(4)，设置在上件上层输送装置(4)后端的钎焊装置(5)，设置在钎焊装置(5)后端的下件区输送装置(6)，设置在下件区输送装置(6)一侧的全自动下件机械手装置(7)和若干工件周转放置区(8)。
  2. 按照权利要求1所述的热交换器全自动生产线，其特征在于：在所述上件上层输送装置(4)的后端一侧还设置有人工上件区(9)。
  3. 按照权利要求1或2所述的热交换器全自动生产线，其特征在于：在所述全自动装配上件区(1)内设置有制管机(11)、滚带机(12)和全自动汽车热交换器装配机(13)。
  4. 按照权利要求3所述的热交换器全自动生产线，其特征在于：所述钎焊装置(5)包括：设置在上件上层输送装置(4)后端的脱脂炉(51)、钎剂喷涂机(52)、转弯输送装置(53)、干燥炉(54)、预热炉(55)、钎焊炉(56)、静态冷室(57)和强制风冷区(58)。
PCT/CN2016/076368 2016-02-19 2016-03-15 热交换器全自动生产线 WO2017140008A1 (zh)

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CN201610114196.6 2016-03-01

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN107671402A (zh) * 2017-11-02 2018-02-09 广东利迅达机器人系统股份有限公司 一种铝锅自动涂钎碰焊设备及其涂钎碰焊方法
CN110171688A (zh) * 2019-07-05 2019-08-27 湖北天华智能装备股份有限公司 汽车发动机变速器壳体清洗线输送装置
CN116622968A (zh) * 2023-05-26 2023-08-22 广东海洋大学 一种基于5g技术的五金刀具热处理自动化生产系统

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US4377024A (en) * 1981-04-02 1983-03-22 Modine Manufacturing Company Method of making a heat exchanger
JPS61209830A (ja) * 1985-03-07 1986-09-18 Toshiba Corp 伝熱管自動組立装置
CN102862030A (zh) * 2012-09-25 2013-01-09 无锡宏昌五金制造有限公司 滑台生产工艺流程
CN103231243A (zh) * 2013-04-26 2013-08-07 广州市莱帝亚照明科技有限公司 一种led灯管的自动装配方法
CN105563136A (zh) * 2016-03-01 2016-05-11 江苏康杰机械股份有限公司 热交换器全自动生产线
CN205394015U (zh) * 2016-03-01 2016-07-27 江苏康杰机械股份有限公司 热交换器全自动生产线

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4377024A (en) * 1981-04-02 1983-03-22 Modine Manufacturing Company Method of making a heat exchanger
JPS61209830A (ja) * 1985-03-07 1986-09-18 Toshiba Corp 伝熱管自動組立装置
CN102862030A (zh) * 2012-09-25 2013-01-09 无锡宏昌五金制造有限公司 滑台生产工艺流程
CN103231243A (zh) * 2013-04-26 2013-08-07 广州市莱帝亚照明科技有限公司 一种led灯管的自动装配方法
CN105563136A (zh) * 2016-03-01 2016-05-11 江苏康杰机械股份有限公司 热交换器全自动生产线
CN205394015U (zh) * 2016-03-01 2016-07-27 江苏康杰机械股份有限公司 热交换器全自动生产线

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107671402A (zh) * 2017-11-02 2018-02-09 广东利迅达机器人系统股份有限公司 一种铝锅自动涂钎碰焊设备及其涂钎碰焊方法
CN110171688A (zh) * 2019-07-05 2019-08-27 湖北天华智能装备股份有限公司 汽车发动机变速器壳体清洗线输送装置
CN116622968A (zh) * 2023-05-26 2023-08-22 广东海洋大学 一种基于5g技术的五金刀具热处理自动化生产系统

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