WO2017126949A1 - Medicine capsule forming apparatus capable of performing high-speed forming - Google Patents

Medicine capsule forming apparatus capable of performing high-speed forming Download PDF

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Publication number
WO2017126949A1
WO2017126949A1 PCT/KR2017/000785 KR2017000785W WO2017126949A1 WO 2017126949 A1 WO2017126949 A1 WO 2017126949A1 KR 2017000785 W KR2017000785 W KR 2017000785W WO 2017126949 A1 WO2017126949 A1 WO 2017126949A1
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WO
WIPO (PCT)
Prior art keywords
chemical liquid
forming
nozzle
molding
capsule
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PCT/KR2017/000785
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French (fr)
Korean (ko)
Inventor
최인규
Original Assignee
최인규
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Publication date
Priority claimed from KR1020160183956A external-priority patent/KR20170088283A/en
Application filed by 최인규 filed Critical 최인규
Publication of WO2017126949A1 publication Critical patent/WO2017126949A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use

Definitions

  • the present invention relates to a medicine capsule molding apparatus, and more particularly to a medicine capsule molding apparatus that can maintain the sealing quality of the medicine capsule while implementing a high-speed molding of the medicine capsule.
  • Drug capsules are capsules containing liquid medicine therein. Drug capsules contain the drug in liquid form, so it is important to prevent the medicine inside from leaking to the outside.
  • FIG. 1 is a schematic diagram schematically showing the configuration of a conventional medicine capsule manufacturing apparatus 10 (20).
  • the medicine capsule C is formed between a pair of forming drums 11 and 11 'which rotate to face each other, called soft capsule mold dies.
  • the injection part 13 is disposed to simultaneously fill and cut the chemical liquid M, and joining and cutting are performed together.
  • FIG. 2 is a schematic diagram schematically showing a cross-sectional structure of a conventional chemical liquid injection unit 13.
  • the chemical liquid discharge holes (13b, 13c) is disposed at a position corresponding to the molding grooves (11b, 11b ') of the molding drum (11, 11'), conventional chemical liquid discharge
  • the balls 13b and 13c were located at a height within 10 mm from the lower end of the chemical injection portion 13. That is, in the conventional medicine capsule manufacturing apparatus, the height h2 of the first chemical liquid discharge hole 13c is positioned at a position lower than 10 mm.
  • the film (A, A ') used in the manufacture of the medicine capsule is provided by unfolding the gelatin in the form of a sheet, a molding drum after the chemical solution (M) is filled in the gelatin film (A, A') formed in the sheet form
  • the pair of molding drums 11 and 11' come into contact with each other to seal the gelatin films A and A ', thereby manufacturing a medicine capsule.
  • the gelatin films (A, A ') are temporarily stretched by the chemical solution, which is temporarily increased gelatin films (A, A ') ) Can be stable after the gelatin film (A, A ') is sealed only after the original state is restored.
  • a certain time is required for the gelatin film A and A, which has been temporarily stretched, to be restored to its original state. Accordingly, the forming drums 11 and 11 'of the conventional medicine capsule forming device 10 are therefore required.
  • the conventional capsule forming device 10 has a limitation of driving conditions in which the rotational speed of the forming drums 11 and 11 'must be maintained at 2.0 rpm / min.
  • the conventional medicine capsulation molding apparatus 10 shown in FIGS. 1 and 2 has a film A after the chemical liquid is discharged from the chemical liquid discharge holes 13b and 13c when the diameter of the molding drums 11 and 11 'is 150 mm. Sufficient sealing quality was maintained by a minimum of 0.58 seconds before, A ') was sealed. In order to satisfy the conditions of the sealing time, and to reduce the noise generated during the chemical injection, the conventional medicine capsule molding apparatus 10 maintains the rotational speed of the molding drum (11, 11 ') of Figure 1 at 2.0 rpm / min, There was a limitation of the driving conditions in which the height h2 of the first chemical liquid discharge hole 13c should be less than 10 mm.
  • the conventional medicine capsule forming apparatus 10 Due to the constraints of the driving conditions, the conventional medicine capsule forming apparatus 10 has a limitation in improving the manufacturing efficiency of the medicine capsule since the rotational speed of the molding drums 11 and 11 'is only 2.0 rpm / min.
  • An object of the present invention is to solve the above problems, to provide a medicine capsule molding apparatus that can improve the production efficiency by enabling high-speed molding of the medicine capsule while maintaining the sealing quality of the medicine capsule.
  • an object of the present invention is to provide a medicine capsule molding apparatus that can improve the production efficiency by enabling high-speed molding of the medicine capsule while maintaining a constant sealing quality and noise and vibration of the medicine capsule.
  • the medicine capsule molding device of the first embodiment of the present invention the capsule forming groove that rotates facing each other, corresponding to the shape of 1/2 of the capsule shape in the outside recessed a plurality of A pair of forming drums formed;
  • a chemical liquid injection unit disposed between the pair of molding drums, the plurality of nozzles supplying the chemical liquid to the capsule molding groove symmetrically to both sides about a center thereof;
  • a drum driving part for rotating the molding drum wherein the chemical liquid injection part corresponds to the circumferential shape of the molding drum with respect to the lower end part which is inserted and disposed to a sealing position where the capsule molding grooves of the pair of molding drums abut each other.
  • An injection part body having a contact curved surface, wherein a plurality of nozzles are disposed at different heights along the axial direction of the forming drum, and a first row nozzle positioned at a lower end of the contact curved surface is formed in the contact curved surface. It is characterized in that formed in the range of 12 ° ⁇ 70 ° along the curved surface of the contact surface from the center and the lower end of the drum.
  • the second row nozzle positioned above the first row nozzle is 17 ° to the curved surface of the contact surface from the center and the lower end of the forming drum. Characterized in that it is formed in the 70 ° range.
  • the third row nozzle located above the second row nozzle has 22 ° to 22 ° along the curved surface of the contact surface from the center and the lower end of the forming drum. Characterized in that it is formed in the 70 ° range.
  • the medicine capsule molding apparatus of the first embodiment of the present invention the chemical liquid injection portion, the chemical liquid inlet formed in the center of the upper surface of the injection portion main body in the form of a plurality of grooves along the axial direction of the molding drum; And a chemical liquid moving path connecting the chemical liquid inlet and the nozzle to each other to supply the chemical liquid to the nozzle.
  • the medicine capsule forming apparatus of the second embodiment of the present invention comprises: a pair of forming drums which rotate while facing each other, and formed with a plurality of recesses formed in a plurality of capsule forming grooves corresponding to one-half of the capsule shape; A chemical liquid injection part disposed on an upper portion of the pair of forming drums, the plurality of chemical liquid nozzles supplying the chemical liquid to the molding drum symmetrically formed at both lower sides thereof; And a drum driving part for rotating the molding drum, wherein the chemical liquid injection part is formed on the circumferential shape of the molding drum at the lower sides of both sides of the insertion end inserted into the region where the capsule molding grooves of the pair of molding drums are in contact with each other.
  • an injection part body having a corresponding film contact curved surface, wherein the chemical liquid nozzle is formed at an angle ranging from 12 ° to 175 ° from the center of the molding drum and the insertion end to the film contact curved surface.
  • the part is characterized in that the larger the angular range of the chemical liquid nozzle is formed to cover the area of the upper portion of the pair of forming drum.
  • the medicine capsule molding apparatus of the second embodiment of the present invention is characterized in that the width of the chemical liquid injection portion is formed larger than the diameter of the molding drum.
  • the medicine capsule molding apparatus of the second embodiment of the present invention is characterized in that the plurality of chemical liquid nozzles are arranged at the same height or at different heights on the film contact curved surface along the axial direction of the molding drum.
  • the medicine capsule molding device is characterized in that the plurality of chemical liquid nozzles are arranged in one or more rows along the curved surface of the film contacting curve from the insertion end.
  • the medicine liquid injection portion is formed on the upper surface of the injection portion main body side by side at the interval of arrangement of the capsule molding groove along the axial direction of the molding drum from the chemical liquid supply portion.
  • the medicine capsule molding apparatus of the first embodiment according to the present invention increases the driving speed of the molding drum by increasing the height and angle of the nozzle for injecting the chemical liquid, while at the same time enabling the high speed molding of the medicine capsule.
  • the sealing quality of the capsule can be maintained the same as the conventional.
  • the shape of the chemical liquid inlet of the chemical liquid inlet may be recessed to form a groove, thereby facilitating the processing of nozzles of various angles.
  • the medicine capsule molding apparatus of the second embodiment according to the present invention separates the angle of the nozzle for injecting the chemical liquid away from the sewing position, thereby improving the driving speed of the molding drum and maintaining the sealing quality of the medicine capsule. High speed molding of the capsule can be realized.
  • the thermal water of the chemical liquid nozzle can be adjusted in various ways.
  • the driving noise may be controlled by increasing the number of heat of the chemical liquid nozzle to reduce the number of times the chemical liquid supply unit is driven to supply the chemical liquid.
  • FIG. 1 is a schematic diagram schematically showing a medicine capsule molding process of a conventional medicine capsule molding apparatus
  • Figure 2 is a schematic diagram schematically showing the cross-sectional configuration of the chemical liquid injection portion of the conventional medicine capsule molding device
  • FIG. 3 is a schematic diagram schematically showing a medicine capsule molding process of the medicine capsule molding device according to the first embodiment of the present invention
  • Figure 4 is an exploded perspective view showing an exploded configuration of the drug capsule forming apparatus according to the first embodiment of the present invention
  • FIG. 5 is a cross-sectional view showing an example of the height and angle of the nozzle of the chemical liquid injection unit of the medicine capsule molding device according to the first embodiment of the present invention
  • FIG. 6 is a table for calculating the nozzle angle required for sealing and the speed of the forming drum when the conditions for forming the medicine capsule according to the first embodiment of the present invention are modified.
  • Figure 7 is a schematic diagram schematically showing a medicine capsule molding process of the conventional medicine capsule molding device
  • Figure 8 is a schematic diagram schematically showing the cross-sectional configuration of the chemical liquid injection portion of the conventional medicine capsule molding device
  • FIG. 9 is a schematic diagram schematically showing a medicine capsule forming process of a medicine capsule forming device according to a second embodiment of the present invention.
  • FIG. 10 is an exploded perspective view showing an exploded configuration of a medicine capsule molding apparatus according to a second embodiment of the present invention.
  • 11 to 13 are exemplary views showing modifications of the chemical liquid injection unit of the medicine capsule molding apparatus according to the second embodiment of the present invention.
  • FIG. 14 is an exemplary view showing another example of the chemical liquid injection unit of the medicine capsule molding device according to the second embodiment of the present invention.
  • FIG. 15 is a graph showing the nozzle angle and the speed of the forming drum required when the shape of the chemical liquid injection unit of the medicine capsule forming apparatus according to the second embodiment of the present invention is variously changed.
  • Figure 3 is a schematic diagram showing the configuration of the medicine capsule molding device 100 according to the first embodiment of the present invention
  • Figure 4 is an exploded perspective view showing an exploded configuration of the medicine capsule molding device 100
  • Figure 5 Is a cross-sectional view showing an example of the height and angle of the nozzle 123 of the chemical liquid injection unit 120.
  • the medicine capsule molding apparatus 100 is provided between a pair of molding drums 110 and 110 'that face each other and rotates, and a pair of molding drums 110 and 110'.
  • the pair of forming drums 110, 110 ' is rotated in a direction facing each other in the state that the film (A, A') is attached to the surface.
  • the film supply unit (not shown) supplies the pair of films A and A 'to the outer circumferential surface of the pair of forming drums 110 and 110', respectively.
  • a plurality of capsule-forming grooves 111 are recessed on the surfaces of the pair of forming drums 110 and 110 ′ as shown in FIGS. 3 and 4.
  • the capsule forming groove 111 is connected to the vent pipe 113, the vent pipe 113 is connected to the internal space.
  • the vent pipe 113 is formed to have a cavity corresponding to 1/2 of the shape of the medicine capsule C that is generated.
  • the capsule molding groove 111b is formed in the capsule forming groove 111 in communication with the inside of the tube forming hole 111, the cutting protrusion 111a is formed on the edge of the capsule forming groove 111 sharply.
  • the pair of forming drums (110, 110 ') are engaged with each other while the cutting protrusion (111a) is in contact with each other to cut the film (A, A') in the form of a capsule (C).
  • the chemical liquid injection unit 120 is disposed between the pair of molding drums 110 and 110 'and supplies the chemical liquid M to the capsule molding groove 111 of the rotating molding drums 110 and 110'.
  • the chemical liquid injection unit 120 according to the present invention by adjusting the position of the plurality of nozzles 123 for supplying the chemical liquid (M) to the forming drum (110,110 ') and the rotational speed of the forming drum (110,110') sealing quality.
  • the chemical liquid injection unit 120 is provided on the injection unit main body 121, the injection unit main body 121, and the chemical liquid injection hole 122 supplying the chemical liquid M to the injection unit main body 121, and the injection unit. It is provided on both lower surfaces of the main body 121 includes a plurality of nozzles 123 for injecting the chemical liquid into the capsule molding groove (111).
  • the injection unit body 121 of the chemical injection unit 120 is formed on both sides of the injection drum main body 121 with the capsule molding grooves 111 of the pair of molding drums 110 and 110 ′ inserted into and contacted with each other. It has a contact curved surface 121b corresponding to the circumferential shape of 110 and 110 '.
  • a plurality of nozzles 123 are formed on the contact curved surface 121b at intervals corresponding to the arrangement interval of the capsule forming grooves 111 along the axial direction of the forming drums 110 and 110 '.
  • the plurality of nozzles 123 may be disposed along the axial direction of the forming drums 110 and 110 ′ and may be disposed at different heights. When a plurality of nozzles are arranged at different heights, nozzles of different heights may be arranged in two or more rows, and may be arranged in three rows, four rows, and five rows.
  • the chemical liquid inlet 122 is formed in plural in the shape of a groove having a predetermined depth in the center of the upper surface of the injection unit body 121 to supply the same amount of the chemical liquid M to the plurality of nozzles 123.
  • the chemical liquid inlet 122 and the plurality of nozzles 123 are each connected by a plurality of chemical liquid movement paths 124 to receive the chemical liquid.
  • the chemical liquid inlet 122 may be formed in the shape of a groove recessed along the axial direction of the forming drum 110, 110 ′ at the center of the upper surface of the injection unit body 121 as shown in FIG. 4. It may be formed in the same quantity. At this time, the chemical liquid inlet 122 is formed in the shape of a groove, such as a square, semi-circle, ellipse cross section. The cross-sectional shape of the chemical liquid inlet 122 is formed in a groove shape so that the chemical liquid path 124 and the nozzle 123 may be formed at any angle with the contact curved surface 121b formed on both sides from the lower end 121a of the injection unit body 121. ) Is to facilitate the formation. That is, the nozzle 123 is formed at various angles, and the chemical liquid inlet 122 is formed in a groove shape in order to easily form the chemical liquid moving path 124 for connecting the nozzle 123 and the chemical liquid inlet 122. .
  • the plurality of nozzles 123 are positioned at both contact curved surfaces 121b of the injection unit body 121 to inject a chemical solution into the capsule molding groove 111.
  • the plurality of nozzles 123 are formed of the forming drums 110 and 110.
  • the center and the lower end portion 121a of the injection unit body 121 may be formed in an angle range of 10 ° to 70 °, preferably 30 ° to 70 ° along the curved surface of the contact curved surface 121b.
  • the first nozzle 123 is preferably located at the lowermost end of the contact curved surface 121b.
  • the column nozzle 123a is formed in a range of 12 ° to 70 °, more preferably 30 ° to 70 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 '.
  • the second row nozzle 123b disposed above the first row nozzle 123a may be 17 ° to 70 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 '. More preferably, it is preferably formed in the range of 35 ° to 70 °, and the third row nozzles (not shown) positioned above the second row nozzles 123b may have centers and lower ends of the forming drums 110 and 110 '. It is good to form in the range of 22 degrees-70 degrees, More preferably, 40 degrees-70 degrees along the curved surface of the contact curved surface 121b from 121a.
  • the first row nozzle 123a may be formed at a position of 30 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 '
  • the second row nozzle. 123b may be formed at a position of 35 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 '.
  • the height and angle of the nozzle 123 for the high-speed molding of the medicine capsule molding apparatus 100 of the present invention and the conventional injection drum (11, 11 ') shown in Figs. It may be calculated based on the driving conditions of the unit 13. That is, the height and angle of the nozzle 123 and the rotational speed (V2) of the forming drum (110,110 ') according to the present invention is a film (A) in the conventional molding drum (11, 11') and the chemical injection portion 13 , A ') may be calculated based on the travel time until the film A, A' is sealed.
  • the moving time until the sealing of the films A and A' is made as a basic time.
  • the forming drum (110,110 ') at a high speed for the same basic time to calculate the angle and height of the nozzle 123 that can prevent the leakage of the chemical liquid to set the driving conditions of the high-speed molding. That is, in the related art, after injection of the chemical liquid from the low-drug chemical discharge holes 13b and 13c, the molding drums 11 and 11 'move slowly to seal the films A and A', and thus, the medicine capsule of the present invention.
  • the molding apparatus 100 may seal the films A and A 'by rapidly moving the forming drums 110 and 110' after injecting the chemical liquid from a nozzle having a high height.
  • the rotational speed of the forming drum (110, 110 ') is different, but the time from injection of the chemical to the suture is set equal to the base time, the leakage of the chemical can be maintained the same.
  • the driving conditions of the conventional medicine capsule molding apparatus 10 having the same diameter are determined. Review first.
  • the diameters of the conventional molding drums 11 and 11 'are 150 mm, and the circumferential length of the molding drums 11 and 11' is 471 mm ( 150 mm x 3.14).
  • the circumferential movement distance per second of the forming drums 11 and 11 ' is circumferential length x rotational speed ⁇ 60, and the value accordingly is 15.7.
  • mm / sec (471 x 2.0 ⁇ 60).
  • the movement time (base time) from the nozzle 13c to the sealing point is obtained by dividing the height of the nozzle by the circumferential movement distance per second, which is 0.637 sec (10 ⁇ 15.7). Based on this, the basic time from filling the chemical liquid in the nozzle 13c to sealing the films A and A 'is set to 0.637 seconds.
  • the nozzle height required to increase the rotational speed of the forming drums 110 and 110 'from the nozzle 123 to the suture point in the medicine capsule forming apparatus 100 of the present invention based on the above-described basic time is 1.5 times higher than the conventional nozzle height. 15 mm (10 ⁇ 1.5) multiplied by 1.5, the nozzle height required to increase the rotational speed of the forming drums 110, 110 'by 1.7 times is 17 mm (10 mm ⁇ 1.7).
  • the circumferential length at an angle of 1 ° is a value obtained by dividing the entire circumferential length by 360. Accordingly, the circumferential length at an angle of 1 ° is 1.3083 mm (471 ⁇ 360).
  • the nozzle 123 may be formed at a position 13 ° along the curved surface of the contact surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '.
  • the nozzle 123 may be formed at a position of an angle of 30 ° along the curved surface of the contact surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '.
  • the nozzle 123 may be formed at a position of an angle of 45 ° along the curved surface of the contact surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '.
  • the nozzle 123 may be formed at a position of 52.5 ° along the curved surface of the contact surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '.
  • the nozzle 123 may be formed at a position 60 ° along the curved surface of the contact curved surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '.
  • the nozzle 123 ' may be formed at an angle of 7.71 ° similarly to the conventional chemical liquid discharge hole 13c.
  • the theoretically formed nozzle 123 at an angle of 13 ° may be sealed of the capsule while achieving a speed increase of 1.7 times or more, and a nozzle formed at an angle of 30 ° ( 123 may be implemented to increase the speed more than three times compared to the conventional, the nozzle 123 formed at a position of 45 ° angle is possible to increase the speed more than five times compared to the conventional, the nozzle 123 formed at a position of 52.5 ° angle is It is possible to increase the speed by more than 6 times compared to the conventional, and the nozzle 123 formed at a position of an angle of 60 ° can be increased by more than 7 times compared to the conventional.
  • the drum driving unit 130 may drive the rotational speed of the forming drums 110 and 110 'faster as the angle range in which the nozzle 123 is formed from the center of the forming drums 110 and 110' becomes larger.
  • the angle of the nozzle 123 for the high-speed molding of the medicine capsule is a conventional height of 10mm, the angle is 7.645 °, compared with the conditions that rotated at 2 rpm / min, the nozzle angle is 10 ° ⁇ 70 °, preferably It is preferable to set in the range of 30 degrees-70 degrees. If the nozzle angle is lower than 10 °, the difference between the rotational speed of the conventional molding drum is insignificant, and if the nozzle angle exceeds 70 °, the leakage of chemical liquid is generated due to the vibration generated by the rotation of the molding drum. Problems of deterioration of quality may occur.
  • the chemical liquid injection unit 120 includes a plurality of nozzles having one height in a row along the axial direction of the forming drums 110 and 110 ', or two nozzles having different heights as shown in FIG. It is provided side by side and at the same time to inject the chemical liquid into the capsule forming grooves 111 of different positions, and may also be provided in three rows, four rows, five rows of nozzles having different heights. According to the present invention, as the rotational speeds of the forming drums 110 and 110 'are increased, the injection speeds of the chemical liquids which simultaneously inject the chemical liquid into the capsule forming grooves 111 at different positions are different from each other. It is preferable.
  • the first row nozzles 123a positioned at the lowermost ends of the contact curved surface 121b.
  • the second row nozzle 123b positioned above the row nozzle 123a is in the range of 17 ° to 70 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 '.
  • the third row nozzle 123c positioned above the second row nozzle 123b has a contact curved surface from the center and the lower end 121a of the forming drums 110 and 110 '. It is good to form in the range of 22 degrees-70 degrees, Preferably it is 40 degrees-70 degrees along the curved surface of 121b.
  • the height of the first row nozzle 123a, the second row nozzle 123b, and the third row nozzle is set in consideration of the difference by the position of the capsule molding groove 111, and preferably, the average It is better to arrange with a difference of about 5 °.
  • the height of the nozzle 123 and the nozzle angle ⁇ may be adjusted differently according to the diameters of the forming drums 110 and 110 ′.
  • the chemical liquid is supplied to the chemical liquid injection part 120 and discharged to the nozzles 123a and 123b.
  • the nozzles 123a and 123b have a first angle having a angle of 12 to 70 ° from the center C1 of the forming drums 110 and 110 'and the lower end 121a of the injection part body 121.
  • Height and a second height having an angle of 17 to 70 ° from the center C1 of the forming drums 110 and 110 'and the lower end 121a of the injection unit body 121.
  • the second height may vary depending on the shape of the capsule, and is disposed in consideration of the position, that is, the number and size of the capsule forming grooves 111 in the rotational direction of the forming drums 110 and 110 ', preferably about 5 ° on average. It is better to be placed with a difference of.
  • the drum driving unit 130 is a capsule forming groove 111 of the pair of forming drums (110, 110 ') are in contact with each other after the chemical liquid (M) is injected from the first row nozzle (123a) and the second row nozzle (123b) Adjust the driving speed (V2) of the forming drum (110,110 ') to move to the sewing position in the base time.
  • the drum drive unit 130 has an angle range in which the nozzles 123a and 123b are formed along the curved surface of the contact surface 121b from the center of the forming drums 110 and 110 'and the lower end 121a of the injection unit body 121. As it increases, the rotation speed of the forming drums 110 and 110 'may be driven faster.
  • the cutting protrusions 111a of the pair of capsule forming grooves 111 are engaged with each other, and the pair of films A and A 'are cut, and the capsule is molded to form the pair of forming drums 110 and 110'. Falls to the bottom.
  • the driving speeds V2 of the forming drums 110 and 110 ′ are about 8 rpm / min and 15 rpm / min, respectively. Can be adjusted.
  • the second row nozzle 123b may also increase the chemical injection speed by injecting the chemical solution into the capsule forming groove 111 having the corresponding height.
  • the driving speeds V2 of the forming drums 110 and 110 'are 8 rpm / min and 15 rpm / min the driving speeds are approximately 4 times and 7.5 times faster, respectively, than those of the conventional nozzle angles of 7.645 ° and 2 rpm / min.
  • the sealing quality of the medicine capsule can be kept the same as before. Accordingly, the manufacturing efficiency of the medicine capsules C formed in the same forming drum 110 and 110 ′ may be approximately 4 times and 7.5 times faster while maintaining the sealing quality.
  • the medicine capsule molding apparatus increases the driving speed of the molding drum by increasing the height and the angle of the nozzle for injecting the chemical liquid, thereby enabling high-speed molding of the medicine capsule while simultaneously enabling the medicine capsule.
  • the sealing quality can be kept excellent.
  • the shape of the chemical liquid inlet of the chemical liquid inlet may be recessed to form a groove, thereby facilitating the processing of nozzles of various angles.
  • FIG. 9 is a schematic view showing the configuration of the medicine capsule molding apparatus 200 according to the second embodiment of the present invention
  • FIG. 10 is an exploded perspective view showing an exploded configuration of the medicine capsule molding apparatus 200
  • FIG. 11 Is a view showing the configuration of the chemical injection unit 220.
  • the medicine capsule molding apparatus 200 is provided with a pair of molding drums 210 and 210 'which are rotated facing each other and a pair of molding drums 210 and 210'.
  • the chemical liquid injection unit 220 for supplying the chemical liquid M to the molding drums 210 and 210 ', the drum driving unit 230 for driving the molding drums 210 and 210', and a pair of films A and A ' And a film supply unit (not shown) for supplying the pair of forming drums 210 and 210 'and a chemical solution supply unit 240 for supplying the chemical liquid M to the chemical liquid injection unit 220.
  • the pair of forming drums 210 and 210 ' is rotated in a direction facing each other with the films A and A' attached to the surface thereof.
  • the film supply unit (not shown) supplies the pair of films A and A 'to the outer circumferential surface of the pair of forming drums 210 and 210', respectively.
  • a plurality of capsule-forming grooves 211 are recessed as shown in FIG.
  • the capsule forming groove 211 is connected to the vent pipe 214, the vent pipe 214 is connected to the internal space.
  • the capsule shaping groove 211 is formed to have a space corresponding to half of the shape of the medicine capsule C to be generated.
  • the capsule molding hole 212 is formed in the interior of the capsule forming groove 211 is in communication with the tube 214, the cutting protrusion 213 is provided on the edge of the capsule forming groove 211 is sharply formed.
  • the chemical liquid injection unit 220 is disposed on the pair of molding drums 210 and 210 'to supply the chemical liquid M to the capsule forming grooves 211 of the rotating molding drums 210 and 210'.
  • the chemical liquid injection unit 220 according to the present invention is closed by controlling the position of the plurality of chemical liquid nozzles 227 for supplying the chemical liquid (M) to the forming drums 210 and 210 'and the rotational speed of the forming drums 210 and 210'. High speed molding is achieved while maintaining quality.
  • the chemical liquid injection unit 220 includes an injection unit body 221, an insertion end 222 inserted between a pair of molding drums 210 and 210 ′ in a lower center area of the injection unit body 221, and an injection unit body 221. Injected to the upper portion of the chemical liquid injection path 223 and the chemical liquid injection path 223 to form a moving path of the chemical liquid (M) supplied from the chemical liquid supply unit 240, the injection liquid main body Injecting the chemical liquid vertical movement path 225 to move to the lower portion of the 221, and the chemical liquid (M) moved to the lower portion of the chemical liquid vertical movement path 225 into the capsule molding groove 211 of the molding drum (210, 210 ').
  • the chemical liquid nozzle 227 is included.
  • the injection part main body 221 is formed in the upper surface is flat, the lower portion is formed recessed to correspond to the circumferential surface of the forming drum (210, 210 ') symmetrically around the insertion end 222, forming drum (210, 210') and the drum It includes a film contact surface 226 is in contact with the film.
  • a plurality of chemical liquid nozzles 227 are disposed on the film contact curved surface 226.
  • the plurality of chemical liquid nozzles 227 are formed on the film contact curved surface 226 at intervals corresponding to the arrangement intervals of the capsule forming grooves 211 along the axial direction of the forming drums 210 and 210 '.
  • the plurality of chemical liquid nozzles 227 may be arranged in one row or at different heights on the film contact curved surface 226 along the axial direction of the forming drums 210 and 210 ', and may be arranged in different heights.
  • the chemical nozzles 227 of different heights may be arranged in two or more rows, and three, four, five, six, seven, eight, nine, etc. It may be arranged together, and may be arranged in more than 10 rows. Preferably, it is preferably arranged in two rows, four rows, six rows, eight rows, and the like.
  • the plurality of chemical liquid nozzles 227 are formed to be spaced apart from the lower end of the insertion end 222 by the nozzle angle ⁇ along the curved surface of the film contacting surface 226.
  • the nozzle angle ⁇ is formed in the range of 12 ° to 175 °.
  • the nozzle angle ⁇ of the chemical liquid nozzle 227 for high-speed molding of the medicine capsule molding apparatus 200 of the present invention is a conventional forming drum (21, 21 ') shown in Figure 7 and 8 having the same diameter
  • the driving condition of the chemical liquid injection unit 23 is calculated. That is, the nozzle angle ⁇ of the chemical liquid nozzle 227 and the rotational speed V2 of the molding drums 210 and 210 'according to the present invention shown in FIG. 14 are conventional molding drums 21 and 21' and the chemical liquid injection unit ( In 23), the chemical liquid is calculated based on the movement time from filling the films A and A 'to sealing the films A and A'.
  • a nozzle 200 is formed by the chemical liquid nozzle 227 from a position where the films A and A 'are sealed, that is, a region where the pair of molding drums 210 and 210' contact each other (X in FIG. 9). Placed apart by as much as possible, a pair of forming drum (210, 210 ') at a high speed to seal the film (A, A').
  • the conventional molding drums 21 and 21 'of FIG. 7 and the present invention have different rotational speeds of the molding drums 210 and 210', but the time from injection of the chemical to the suture is set equal to the basic time, so that the medicine capsule C The sealing quality of can be maintained.
  • the driving conditions of the conventional medicine capsule molding apparatus 20 having the same diameter are determined. Review first.
  • the diameters of the conventional forming drums 21 and 21 ′ are 150 mm and the forming drums 21 are 21.
  • the driving speed V2 of the molding drums 210 and 210' is set.
  • FIG. 15 is a diagram showing a nozzle angle for increasing the rotational speed of the forming drums 210 and 210 'of the present invention based on the basic rotational speed 2 rpm shown in FIG.
  • the medicine capsule molding apparatus 200 changes the position of the chemical liquid nozzle 227 away from the closed position X to increase the driving speed of the molding drums 210 and 210 'by 10 times.
  • the chemical liquid nozzle 227 formed at an angle of 12 ° may seal the medicine capsule while increasing the speed by approximately 1.3 times or more, and the chemical liquid nozzle formed at the angle of 60 ° ( 227 may implement a speed increase of approximately 5 times in the prior art, and the chemical liquid nozzle 227 formed at a position of 100 ° may be 8 times faster than the conventional liquid chemical nozzle 227 formed at a position of 160 °.
  • the drum driving unit 230 may drive the rotational speed of the forming drums 210 and 210 'faster as the angular range in which the chemical liquid nozzle 227 is formed from the center of the forming drums 210 and 210' becomes larger.
  • the nozzle angle ⁇ of the chemical liquid nozzle 227 is preferably formed in the range of 12 ° to 175 °.
  • the chemical liquid injection unit 220 is provided with a plurality of chemical liquid nozzles in a row along the axial direction of the forming drum (210, 210 ') to one height, or nozzles having different heights are provided side by side in two rows
  • the chemical liquid can be injected into the capsule forming grooves 211 at different positions, and nozzles having different heights are arranged in three rows, four rows, five rows, six rows, seven rows, eight rows, nine rows, and even ten. It may also be provided in rows or more.
  • the chemical nozzles of different heights can increase the injection speed of the chemical liquid to simultaneously inject the chemical liquid into the capsule forming grooves 211 at different positions.
  • the film contact curved surfaces 226 at the insertion end 222 are located in the range of 12 ° to 175 °, preferably in the range of 30 ° to 175 ° along the curved surface of the film contacting surface 226 from the center of the forming drums 210 and 210 'and the insertion end 222.
  • the second nozzle located above the first nozzle is preferably in the range of 17 ° to 175 ° along the curved surface of the film contact surface 226 from the center of the forming drums 210 and 210 'and the insertion end 222. Is preferably formed in the range of 35 ° to 175 °, and the third nozzle located at the top of the second nozzle has a curved surface of the film contact surface 226 from the center of the forming drums 210 and 210 'and the insertion end 222. Therefore, it is preferably formed in the range of 22 ° to 175 °, preferably in the range of 40 ° to 175 °. At this time, the height of the first nozzle, the second nozzle, the third nozzle, etc.
  • the height is preferably set to a difference of about 5 ° on average It is good. Meanwhile, the height of the nozzle 127 and the nozzle angle ⁇ may be adjusted differently according to the diameters of the forming drums 210 and 210 '.
  • a medicine capsule molding apparatus 200 is that the nozzle angle ( ⁇ ) is set to 170 °, referring to Figure 15, the conventional medicine capsule molding of Figure 7
  • the forming drums 210, 210 ′ can be driven 13 times or more faster than the device 20.
  • the width W2 from the center of the chemical injection portion 220 to both sides increases.
  • the width W1 of the chemical liquid injection unit 23 does not need to be wide.
  • the chemical liquid injection unit 220 according to the preferred embodiment of the present invention has to be located at the nozzle angle of 170 °, the chemical liquid nozzle 227 is disposed, and the injection unit main body 221 has a pair of molding drums ( 210, 210 ') to cover the entire upper portion.
  • the width (2 ⁇ W2) of the chemical liquid injection unit 220 may be formed larger as the nozzle angle ( ⁇ ) is larger, preferably the width (2 ⁇ W2) of the chemical liquid injection unit 220 is It can be formed larger than the diameter of the forming drum.
  • FIG. 11 is a view showing the configuration of a chemical injection unit 220 according to a preferred embodiment of the present invention.
  • FIG. 11 is a view illustrating a case in which one row of chemical liquid nozzles 227 are disposed on both sides of the chemical liquid injection unit 220.
  • a plurality of chemical injection paths 223 are formed along the axial direction of the forming drums 210 and 210 ′ on the upper surface of the chemical injection unit 220.
  • the chemical liquid injection path 223 guides the chemical liquid M supplied from the chemical liquid supply part 240 to the chemical liquid vertical movement path 225.
  • the chemical liquid M moved along the chemical liquid vertical movement path 225 is discharged into the capsule molding groove 211 through the chemical liquid nozzle 227.
  • the chemical liquid nozzles 227 are arranged in one row on the film contact curved surface 226 as shown in FIG.
  • the chemical liquid nozzles 227 arranged in one row alternately inject the chemical liquid M into the capsule molding groove 211a of the preceding row and the capsule molding groove 211b of the rear row.
  • FIG. 12 is a view showing the shape of the chemical liquid injection part 220a when the chemical liquid nozzles 227 are arranged in four rows from side to side.
  • a pair of chemical injection paths 223a are disposed on the upper surface of the injection unit body 221a of the chemical injection unit 220a, and a pair of chemical injection paths 223a are fixed.
  • the interval d1 is disposed to be spaced apart.
  • the separation interval of the chemical injection path 223a corresponds to the interval d1 between the adjacent chemical liquid nozzles 227 as shown in FIG.
  • a pair of chemical liquid injection passages 223a are respectively formed with a pair of chemical liquid vertical movement passages 225a, and four chemical liquid nozzles 227a, 227b, 227c, and 227d are coupled to the chemical liquid vertical movement passages 225a.
  • the chemical liquid nozzle 227a of the first row injects the chemical liquid M into the capsule molding groove 211a of the first row, and the chemical liquid nozzle 227b of the second row of the chemical liquid M into the capsule molding groove 211b of the second row.
  • the chemical liquid nozzle 227c in the third row is injected into the capsule molding groove 211c in the third row, and the chemical liquid nozzle 227d in the fourth row is injected into the capsule molding groove 211d in the fourth row.
  • the four rows of chemical nozzles 227a, 227b, 227c, and 227d simultaneously spray the chemical liquid into the four rows of capsule molding grooves 211a, 211b, 211c, and 211d, and then rotate to the next capsule molding groove by rotation of the molding drums 210 and 210 '. Spray the chemical solution.
  • the number of driving of the cam and the piston to drive the chemical liquid to the chemical liquid injecting path 223 is reduced to 1/4 when compared to when the chemical liquid is injected one row at a time.
  • FIG. 13 is a view showing the shape of the chemical liquid injection part 220b when the chemical liquid nozzles 227 are arranged in eight rows from side to side.
  • a set of four chemical injection holes 223b is formed in the upper portion of the injection part body 221b of the chemical injection portion 220b.
  • a chemical liquid vertical movement path 225b is formed at an end of each chemical liquid injection path 223b.
  • the four chemical liquid vertical movement paths 225b are spaced apart from each other in the horizontal direction by a predetermined distance d2 and d3, and are spaced vertically apart by a predetermined height L so that no interference occurs in the injection of the chemical liquid. .
  • the end portion of the chemical liquid vertical movement path 225b is connected to two rows of chemical liquid nozzles as shown in FIG.
  • eight chemical liquid nozzles 227a, 227b, 227c, 227d, 227e, 227f, 227g, and 227h are formed in the four chemical liquid vertical movement paths 225b.
  • a total of eight rows of chemical nozzles (227a, 227b, 227c, 227d, 227e, 227f, 227g, 227h) are formed on the film contact curved surface 226b as shown in FIG. 211a, 211b, 211c, 211d, 211e, 211f, 211g, 211h).
  • the number of driving cycles of the cam and the piston for driving the chemical liquid to the chemical liquid injection path 223 is reduced to 1/8 as compared with the case of spraying the chemical liquid by one row.
  • the driving speed of the molding drums 210 and 210 ' is increased by changing the position of the chemical liquid nozzle 227.
  • the noise and vibration of the cam and the piston are increased by the driving of the chemical liquid supply unit, while the chemical liquid nozzles 227 are formed in two rows, three rows, four rows, five rows, six rows, seven rows, and eight rows. Since the number of driving of the cam and piston is reduced compared with the conventional first row, the total driving noise is the same as that of the conventional 2 rpm.
  • the noise generated when rotating 6 by 1 column charge is 12 turns by 2 heat charges, when rotates 24 by 4 heat charges, and rotates 36 by 6 heat charges. In this case, it may be the same as the case of 48 revolutions with 8 thermal charges.
  • the nozzle angle should be adjusted to 34.18 °. At this time, considering the driving noise, it is possible to calculate the number of heat of the chemical liquid nozzle 227 optimized for the increase drainage.
  • the number of the chemical liquid nozzles 227 according to an increase and multiple of the driving speed may vary.
  • a pair of molding drums 210 and 210 ' are provided to rotate to face each other, and a chemical injection portion 220 is disposed on the pair of molding drums 210 and 210'.
  • the chemical injection portion 220 is formed to cover all of the upper portion of the pair of forming drums (210, 210 '), the chemical nozzles (227,227a) along the curved surface of the contact surface around the insertion end of the nozzle angle ( ⁇ ) It is formed in one row at 170 °.
  • the chemical liquid supply unit 240 supplies the chemical liquid M to the chemical liquid injection path 223, the chemical liquid M is moved to the chemical liquid nozzle 227 through the chemical liquid vertical movement path 225.
  • the chemical liquid nozzle 227 injects the chemical liquid M into the capsule molding groove 211 as shown in FIG. 11C.
  • the drum driving unit 230 is a chemical liquid (M) is injected from the chemical liquid nozzle 227 in a basic time until the sealing position (X) in which the capsule forming grooves 211 of the pair of molding drums 210 and 210 'contact each other.
  • the driving speed V2 of the forming drums 210 and 210 ' is adjusted to be moved.
  • the driving speed V2 of the forming drums 210 and 210 ′ may be adjusted to about 26 rpm / min.
  • the sealing speed of the capsule is about the same as that of the conventional nozzle angle of 7.645 ° and 2 rpm / min, although the driving speed is 13 times faster. Can be maintained. Accordingly, the manufacturing efficiency of the medicine capsules C formed in the same forming drums 210 and 210 'may be 13 times faster while maintaining the same sealing quality.
  • the medicine capsule molding apparatus separates the angle of the nozzle for injecting the chemical liquid away from the sewing position, thereby improving the driving speed of the molding drum and maintaining the sealing quality of the medicine capsule while maintaining the quality of the medicine capsule.
  • High speed molding can be realized.
  • the thermal water of the chemical liquid nozzle can be adjusted in various ways.
  • the driving noise may be controlled by increasing the number of heat of the chemical liquid nozzle to reduce the number of times the chemical liquid supply unit is driven to supply the chemical liquid.

Abstract

The present invention relates to a medicine capsule forming apparatus comprising: a pair of forming drums rotating while facing each other, each having a plurality of capsule-forming recesses concavely formed on the outside thereof, wherein the capsule-forming recesses have a shape corresponding to half of a medicine capsule; a medicine injection part disposed between the pair of forming drums and having a plurality of nozzles for supplying a medicine into the capsule-forming recesses, the nozzles being formed on opposite sides of the medicine injection part to have bilateral symmetry with respect to the center of the medicine injection part; and a drum-driving part for rotating the forming drums, wherein the medicine injection part includes an injection part main body having curved contact surfaces on opposite sides of a lower end portion thereof that is inserted to an encapsulation position where the capsule forming recesses of the pair of forming drums make contact with each other, the curved contact surfaces corresponding to the outer circumferential surfaces of the forming drums, and a plurality of nozzles are arranged at different heights on the curved contact surfaces in the axial direction of the forming drums, wherein the nozzles in the first row located at the lowermost position of each curved contact surface are formed along the curved contact surface within the range of 12° to 70° from the center of the corresponding forming drum and the lower end portion of the injection part main body.

Description

고속성형이 가능한 약 캡슐 성형장치Medicine capsule molding device capable of high speed molding
본 발명은 약 캡슐 성형장치에 관한 것으로서, 더욱 자세히는 약 캡슐의 고속성형을 구현하면서 약 캡슐의 봉합품질을 유지할 수 있는 약 캡슐 성형장치에 관한 것이다. The present invention relates to a medicine capsule molding apparatus, and more particularly to a medicine capsule molding apparatus that can maintain the sealing quality of the medicine capsule while implementing a high-speed molding of the medicine capsule.
약 캡슐은 내부에 액상 약을 수용하는 캡슐이다. 약 캡슐은 액체형태의 약을 수용하므로 내부의 약이 외부로 누설되지 않도록 하는 것이 중요하다. Drug capsules are capsules containing liquid medicine therein. Drug capsules contain the drug in liquid form, so it is important to prevent the medicine inside from leaking to the outside.
이러한 약 캡슐 제조방법은 등록특허 제10-0954227호 "유체 공급 장치, 성형 롤러 및 이를 포함하는 소프트 캡슐 제조장치"에 개시된 바 있다. Such a capsule manufacturing method has been disclosed in Patent No. 10-0954227 "Fluid supply device, a forming roller and a soft capsule manufacturing device comprising the same".
도 1은 종래 약 캡슐 제조장치(10)(20)의 구성을 개략적으로 도시한 개략도이다. 도시된 바와 같이 약 캡슐(C)은 소프트 캡슐 몰드 다이라 불리는 서로 대향되게 회전하는 한 쌍의 성형드럼(11,11') 사이에서 형성된다. 성형드럼(11,11')은 진공 흡착에 의해 외주면으로 공급되는 필름(A,A')을 성형홈(11b,11b') 내부로 흡입하고 한 쌍의 필름(A,A') 사이에 약액주입부(13)가 배치되어 약액(M)을 충진과 동시에 접합과 절단이 함께 이루어진다. 1 is a schematic diagram schematically showing the configuration of a conventional medicine capsule manufacturing apparatus 10 (20). As shown, the medicine capsule C is formed between a pair of forming drums 11 and 11 'which rotate to face each other, called soft capsule mold dies. The forming drums 11 and 11 'suck the films A and A' supplied to the outer circumferential surface by vacuum adsorption into the forming grooves 11b and 11b 'and the chemical liquid between the pair of films A and A'. The injection part 13 is disposed to simultaneously fill and cut the chemical liquid M, and joining and cutting are performed together.
도 2는 종래 약액주입부(13)의 단면구성을 개략적으로 도시한 개략도이다. 도시된 바와 같이 약액주입부(13)의 하부에는 약액배출공(13b,13c)이 성형드럼(11,11')의 성형홈(11b,11b')에 대응되는 위치에 배치되는데, 종래 약액배출공(13b,13c)은 약액주입부(13)의 하단부로부터 10mm 이내의 높이에 위치하였다. 즉, 종래의 약 캡슐 제조장치에서는 제1약액배출공(13c)의 높이(h2)가 10mm 보다 낮은 위치에 위치하였다.2 is a schematic diagram schematically showing a cross-sectional structure of a conventional chemical liquid injection unit 13. As shown in the lower portion of the chemical injection portion 13, the chemical liquid discharge holes (13b, 13c) is disposed at a position corresponding to the molding grooves (11b, 11b ') of the molding drum (11, 11'), conventional chemical liquid discharge The balls 13b and 13c were located at a height within 10 mm from the lower end of the chemical injection portion 13. That is, in the conventional medicine capsule manufacturing apparatus, the height h2 of the first chemical liquid discharge hole 13c is positioned at a position lower than 10 mm.
한편, 약 캡슐 제조에 사용되는 필름(A,A')은 젤라틴을 시트형태로 펼쳐서 제공되는데, 이렇게 시트 형태로 형성된 젤라틴 필름(A,A') 내부에 약액(M)이 충진된 후 성형드럼이(11,11')이 회전하면 한 쌍의 성형드럼(11,11')이 서로 맞닿으면서 젤라틴 필름(A,A')을 봉합되어 약 캡슐을 제조할 수 있다. 그런데 젤라틴 필름(A,A')에 약액(M)이 공급되는 순간, 젤라틴 필름(A,A')은 약액에 의하여 일시적으로 늘어나는 현상이 발생하게 되는데, 일시적으로 늘어났던 젤라틴 필름(A,A')이 원상태로 회복된 후 봉합해야만 젤라틴 필름(A,A')의 봉합이 안정적으로 이루어질 수 있다. 이에 약 캡슐을 안정적으로 봉합하기 위해서는 일시적으로 늘어났던 젤라틴 필름(A,A)이 원 상태로 회복하기 위한 일정 시간이 요구되며, 이에 따라 종래 약 캡슐 성형장치(10)의 성형드럼(11,11')의 직경이 150mm인 경우에 약액배출공(13b,13c)로부터 약액이 배출된 후 필름(A,A')이 봉합되기까지 최소 0.58초의 시간이 소요되어야 충분한 봉합품질이 유지되었다. 따라서, 이러한 봉합시간의 조건을 만족시키기 위해, 종래 약 캡슐 성형장치(10)는 성형드럼(11,11')의 회전속도를 2.0rpm/min으로 유지해야만 하는 구동조건의 제약이 있었다.On the other hand, the film (A, A ') used in the manufacture of the medicine capsule is provided by unfolding the gelatin in the form of a sheet, a molding drum after the chemical solution (M) is filled in the gelatin film (A, A') formed in the sheet form When the teeth 11 and 11 'are rotated, the pair of molding drums 11 and 11' come into contact with each other to seal the gelatin films A and A ', thereby manufacturing a medicine capsule. However, the moment the chemical liquid (M) is supplied to the gelatin films (A, A '), the gelatin films (A, A') are temporarily stretched by the chemical solution, which is temporarily increased gelatin films (A, A ') ) Can be stable after the gelatin film (A, A ') is sealed only after the original state is restored. In order to stably seal the medicine capsules, a certain time is required for the gelatin film A and A, which has been temporarily stretched, to be restored to its original state. Accordingly, the forming drums 11 and 11 'of the conventional medicine capsule forming device 10 are therefore required. In the case of 150 mm in diameter, sufficient sealing quality was maintained after a minimum of 0.58 seconds for the film A and A 'to be sealed after the chemical liquid was discharged from the chemical liquid discharge holes 13b and 13c. Therefore, in order to satisfy such a sealing time condition, the conventional capsule forming device 10 has a limitation of driving conditions in which the rotational speed of the forming drums 11 and 11 'must be maintained at 2.0 rpm / min.
즉, 도 1, 2에 도시된 종래 약캡술 성형장치(10)는 성형드럼(11,11')의 직경이 150mm인 경우에 약액배출공(13b,13c)로부터 약액이 배출된 후 필름(A,A')이 봉합되기까지 최소 0.58초의 시간이 소요되어야 충분한 봉합품질이 유지되었다. 이러한 봉합시간의 조건을 만족시키고, 약액주입시 발생되는 소음을 줄이기 위해 종래 약캡슐 성형장치(10)는 도 1의 성형드럼(11,11')의 회전속도를 2.0rpm/min으로 유지하고, 제1약액배출공(13c)의 높이(h2)를 10mm 미만으로 형성해야만 하는 구동조건의 제약이 있었다. 이와 같이, 약 캡슐 제조의 생산성을 향상시키기 위하여 성형드럼의 회전속도를 증가시키기 위해서는 약 캡슐의 접착안정성과 약액의 충전시 피스톤에 의해 발생되는 소음을 줄여야 하는 2가지 조건을 만족시켜야 하는 제약이 있었다. That is, the conventional medicine capsulation molding apparatus 10 shown in FIGS. 1 and 2 has a film A after the chemical liquid is discharged from the chemical liquid discharge holes 13b and 13c when the diameter of the molding drums 11 and 11 'is 150 mm. Sufficient sealing quality was maintained by a minimum of 0.58 seconds before, A ') was sealed. In order to satisfy the conditions of the sealing time, and to reduce the noise generated during the chemical injection, the conventional medicine capsule molding apparatus 10 maintains the rotational speed of the molding drum (11, 11 ') of Figure 1 at 2.0 rpm / min, There was a limitation of the driving conditions in which the height h2 of the first chemical liquid discharge hole 13c should be less than 10 mm. As such, in order to increase the rotational speed of the forming drum in order to improve the productivity of the medicine capsule manufacturing, there were constraints to satisfy two conditions that should reduce the adhesion stability of the medicine capsule and the noise generated by the piston during the filling of the medicine liquid. .
이러한 구동조건의 제약에 의해 종래 약 캡슐 성형장치(10)는 성형드럼(11,11')의 회전속도가 2.0rpm/min 밖에 되지 않으므로 약 캡슐의 제조효율을 향상시키는데 한계가 있었다. Due to the constraints of the driving conditions, the conventional medicine capsule forming apparatus 10 has a limitation in improving the manufacturing efficiency of the medicine capsule since the rotational speed of the molding drums 11 and 11 'is only 2.0 rpm / min.
본 발명의 목적은 상술한 문제를 해결하기 위한 것으로, 약 캡슐의 봉합품질은 유지하면서 약 캡슐의 고속성형을 가능하게 하여 생산효율을 향상시킬 수 있는 약 캡슐 성형장치를 제공하는 것이다. An object of the present invention is to solve the above problems, to provide a medicine capsule molding apparatus that can improve the production efficiency by enabling high-speed molding of the medicine capsule while maintaining the sealing quality of the medicine capsule.
또한, 본 발명의 목적은 약 캡슐의 봉합품질과 소음 및 진동을 일정하게 유지하면서 약 캡슐의 고속성형을 가능하게 하여 생산효율을 향상시킬 수 있는 약 캡슐 성형장치를 제공하는 것이다. In addition, an object of the present invention is to provide a medicine capsule molding apparatus that can improve the production efficiency by enabling high-speed molding of the medicine capsule while maintaining a constant sealing quality and noise and vibration of the medicine capsule.
상술한 본 발명의 목적을 달성하기 위하여, 본 발명의 제1실시형태의 약 캡슐 성형장치는, 마주보며 회전하며, 외부에 약 캡슐 형상의 1/2의 형상에 대응되는 캡슐성형홈이 복수개 함몰 형성된 한 쌍의 성형드럼과; 상기 한 쌍의 성형드럼 사이에 배치되며, 상기 캡슐성형홈으로 약액을 공급하는 복수개의 노즐이 가운데를 중심으로 양측으로 대칭되게 형성된 약액주입부와; 상기 성형드럼을 회전구동하는 드럼구동부를 포함하고, 상기 약액주입부는 상기 한 쌍의 성형드럼의 캡슐성형홈이 서로 맞닿는 봉합위치까지 삽입배치되는 하단부를 중심으로 양측이 상기 성형드럼의 원주형상에 대응되는 접촉곡면을 갖는 주입부본체를 포함하고, 상기 접촉곡면에는 상기 성형드럼의 축방향을 따라 복수 개의 노즐이 서로 다른 높이로 배치되며, 상기 접촉곡면의 최하단에 위치하는 제1열 노즐은 상기 성형드럼의 중심과 상기 하단부로부터 상기 접촉곡면의 곡면을 따라 12°~70°범위에서 형성되는 것을 특징으로 한다. In order to achieve the above object of the present invention, the medicine capsule molding device of the first embodiment of the present invention, the capsule forming groove that rotates facing each other, corresponding to the shape of 1/2 of the capsule shape in the outside recessed a plurality of A pair of forming drums formed; A chemical liquid injection unit disposed between the pair of molding drums, the plurality of nozzles supplying the chemical liquid to the capsule molding groove symmetrically to both sides about a center thereof; And a drum driving part for rotating the molding drum, wherein the chemical liquid injection part corresponds to the circumferential shape of the molding drum with respect to the lower end part which is inserted and disposed to a sealing position where the capsule molding grooves of the pair of molding drums abut each other. An injection part body having a contact curved surface, wherein a plurality of nozzles are disposed at different heights along the axial direction of the forming drum, and a first row nozzle positioned at a lower end of the contact curved surface is formed in the contact curved surface. It is characterized in that formed in the range of 12 ° ~ 70 ° along the curved surface of the contact surface from the center and the lower end of the drum.
또한, 본 발명의 제1실시형태의 약 캡슐 성형장치는, 상기 제1열 노즐의 상부에 위치하는 제2열 노즐이 상기 성형드럼의 중심과 상기 하단부로부터 상기 접촉곡면의 곡면을 따라 17°~70°범위에서 형성되는 것을 특징으로 한다. In addition, in the medicine capsule molding apparatus of the first embodiment of the present invention, the second row nozzle positioned above the first row nozzle is 17 ° to the curved surface of the contact surface from the center and the lower end of the forming drum. Characterized in that it is formed in the 70 ° range.
또한, 본 발명의 제1실시형태의 약 캡슐 성형장치는, 상기 제2열 노즐의 상부에 위치하는 제3열 노즐이 상기 성형드럼의 중심과 상기 하단부로부터 상기 접촉곡면의 곡면을 따라 22°~ 70°범위에서 형성되는 것을 특징으로 한다. In addition, in the medicine capsule molding apparatus of the first embodiment of the present invention, the third row nozzle located above the second row nozzle has 22 ° to 22 ° along the curved surface of the contact surface from the center and the lower end of the forming drum. Characterized in that it is formed in the 70 ° range.
또한, 본 발명의 제1실시형태의 약 캡슐 성형장치는, 상기 약액주입부가, 상기 주입부본체의 상면의 가운데 부분에 상기 성형드럼의 축방향을 따라 복수 개의 홈 형태로 함몰 형성된 약액주입구와; 상기 약액주입구와 상기 노즐을 서로 연결하여 약액을 상기 노즐로 공급하는 약액이동로를 포함하는 것을 특징으로 한다.In addition, the medicine capsule molding apparatus of the first embodiment of the present invention, the chemical liquid injection portion, the chemical liquid inlet formed in the center of the upper surface of the injection portion main body in the form of a plurality of grooves along the axial direction of the molding drum; And a chemical liquid moving path connecting the chemical liquid inlet and the nozzle to each other to supply the chemical liquid to the nozzle.
또한, 본 발명의 제2실시형태의 약 캡슐 성형장치는, 서로 마주보며 회전하며, 외부에 캡슐 형상의 1/2의 형상에 대응되는 캡슐성형홈이 복수 개 함몰 형성된 한 쌍의 성형드럼과; 상기 한 쌍의 성형드럼의 상부에 배치되며, 상기 성형드럼으로 약액을 공급하는 복수 개의 약액노즐이 양측 하부에 대칭적으로 형성된 약액주입부와; 상기 성형드럼을 회전구동하는 드럼구동부를 포함하고, 상기 약액주입부는 상기 한 쌍의 성형드럼의 캡슐성형홈이 서로 맞닿는 영역으로 삽입배치되는 삽입단부를 중심으로 양측 하부에 상기 성형드럼의 원주형상에 대응되는 필름접촉곡면이 형성된 주입부본체를 포함하고, 상기 약액노즐은 상기 성형드럼의 중심과 상기 삽입단부로부터 상기 필름접촉곡면의 곡면을 따라 12°~175 °각도 범위에서 형성되고, 상기 약액주입부는 상기 약액노즐의 각도범위가 커질수록 상기 한 쌍의 성형드럼의 상부를 덮는 면적이 넓어지게 형성되는 것을 특징으로 한다. In addition, the medicine capsule forming apparatus of the second embodiment of the present invention comprises: a pair of forming drums which rotate while facing each other, and formed with a plurality of recesses formed in a plurality of capsule forming grooves corresponding to one-half of the capsule shape; A chemical liquid injection part disposed on an upper portion of the pair of forming drums, the plurality of chemical liquid nozzles supplying the chemical liquid to the molding drum symmetrically formed at both lower sides thereof; And a drum driving part for rotating the molding drum, wherein the chemical liquid injection part is formed on the circumferential shape of the molding drum at the lower sides of both sides of the insertion end inserted into the region where the capsule molding grooves of the pair of molding drums are in contact with each other. And an injection part body having a corresponding film contact curved surface, wherein the chemical liquid nozzle is formed at an angle ranging from 12 ° to 175 ° from the center of the molding drum and the insertion end to the film contact curved surface. The part is characterized in that the larger the angular range of the chemical liquid nozzle is formed to cover the area of the upper portion of the pair of forming drum.
또한, 본 발명의 제2실시형태의 약 캡슐 성형장치는 상기 약액주입부의 폭이 상기 성형드럼의 직경보다 크게 형성되는 것을 특징으로 한다. Further, the medicine capsule molding apparatus of the second embodiment of the present invention is characterized in that the width of the chemical liquid injection portion is formed larger than the diameter of the molding drum.
또한, 본 발명의 제2실시형태의 약 캡슐 성형장치는 상기 복수 개의 약액노즐은 상기 성형드럼의 축방향을 따라 상기 필름접촉곡면에 동일한 높이로 배치되거나 서로 다른 높이로 배치되는 것을 특징으로 한다. In addition, the medicine capsule molding apparatus of the second embodiment of the present invention is characterized in that the plurality of chemical liquid nozzles are arranged at the same height or at different heights on the film contact curved surface along the axial direction of the molding drum.
또한, 본 발명의 제2실시형태의 약 캡슐 성형장치는 상기 복수 개의 약액노즐이 상기 삽입단부로부터 상기 필름접촉곡면의 곡면을 따라 1열 이상으로 배치되는 것으로 특징으로 한다. The medicine capsule molding device according to the second embodiment of the present invention is characterized in that the plurality of chemical liquid nozzles are arranged in one or more rows along the curved surface of the film contacting curve from the insertion end.
또한, 본 발명의 제2실시형태의 약 캡슐 성형장치는 상기 약액주입부가 상기 주입부본체의 상면에 상기 성형드럼의 축방향을 따라 상기 캡슐성형홈의 배치간격으로 나란하게 형성되어 상기 약액공급부로부터 공급받은 약액이 이동되는 약액주입로와; 상기 약액주입로의 양측단부에서 수직하게 형성되어 약액을 상기 약액노즐로 안내하는 약액수직이동로를 포함하는 것을 특징으로 한다. In addition, in the medicine capsule molding apparatus of the second embodiment of the present invention, the medicine liquid injection portion is formed on the upper surface of the injection portion main body side by side at the interval of arrangement of the capsule molding groove along the axial direction of the molding drum from the chemical liquid supply portion. A chemical injection path to which the supplied chemical moves; It is characterized in that it comprises a chemical liquid vertical movement path is formed vertically at both ends of the chemical liquid injection path to guide the chemical liquid to the chemical liquid nozzle.
본 발명에 따른 제1실시형태의 약 캡슐 성형장치는 약액을 주입하는 노즐의 높이와 각도를 종래에 비하여 증가시킴에 따라 성형드럼의 구동속도를 향상시켜 약 캡슐의 고속성형을 할 수 있으면서 동시에 약 캡슐의 봉합품질은 종래와 동일하게 유지할 수 있다. The medicine capsule molding apparatus of the first embodiment according to the present invention increases the driving speed of the molding drum by increasing the height and angle of the nozzle for injecting the chemical liquid, while at the same time enabling the high speed molding of the medicine capsule. The sealing quality of the capsule can be maintained the same as the conventional.
또한, 약액주입부의 약액주입구의 형상을 홈 형태로 함몰 형성시켜 다양한 각도의 노즐의 가공을 용이하게 할 수 있다. In addition, the shape of the chemical liquid inlet of the chemical liquid inlet may be recessed to form a groove, thereby facilitating the processing of nozzles of various angles.
또한, 본 발명에 따른 제2실시형태의 약 캡슐 성형장치는 약액을 주입하는 노즐의 각도를 봉합위치로부터 멀리 이격시키고, 이에 따라 성형드럼의 구동속도도 향상시켜 약 캡슐의 봉합품질은 유지하면서 약캡슐의 고속성형을 가능하게 구현할 수 있다. In addition, the medicine capsule molding apparatus of the second embodiment according to the present invention separates the angle of the nozzle for injecting the chemical liquid away from the sewing position, thereby improving the driving speed of the molding drum and maintaining the sealing quality of the medicine capsule. High speed molding of the capsule can be realized.
또한, 약액노즐의 열수를 다양하게 조절할 수 있다. 특히, 약액노즐의 열수를 증가시켜 약액공급부가 약액을 공급하기 위해 구동되는 횟수를 줄여 구동소음도 조절할 수 있다. In addition, the thermal water of the chemical liquid nozzle can be adjusted in various ways. In particular, the driving noise may be controlled by increasing the number of heat of the chemical liquid nozzle to reduce the number of times the chemical liquid supply unit is driven to supply the chemical liquid.
도 1은 종래 약 캡슐 성형장치의 약 캡슐 성형과정을 개략적으로 도시한 개략도,1 is a schematic diagram schematically showing a medicine capsule molding process of a conventional medicine capsule molding apparatus;
도 2는 종래 약 캡슐 성형장치의 약액주입부의 단면구성을 개략적으로 도시한 개략도,Figure 2 is a schematic diagram schematically showing the cross-sectional configuration of the chemical liquid injection portion of the conventional medicine capsule molding device,
도 3은 본 발명의 제1실시형태에 따른 약 캡슐 성형장치의 약 캡슐 성형과정을 개략적으로 도시한 개략도,3 is a schematic diagram schematically showing a medicine capsule molding process of the medicine capsule molding device according to the first embodiment of the present invention;
도 4는 본 발명의 제1실시형태에 따른 약 캡슐 성형장치의 구성을 분해하여 도시한 분해사시도,Figure 4 is an exploded perspective view showing an exploded configuration of the drug capsule forming apparatus according to the first embodiment of the present invention,
도 5는 본 발명의 제1실시형태에 따른 약 캡슐 성형장치의 약액주입부의 노즐의 높이와 각도에 대한 예시를 나타내는 단면도, 5 is a cross-sectional view showing an example of the height and angle of the nozzle of the chemical liquid injection unit of the medicine capsule molding device according to the first embodiment of the present invention;
도 6은 본 발명의 제1실시형태에 따른 약 캡슐 성형을 위한 조건을 변형했을 때 봉합을 위해 요구되는 노즐각도와 성형드럼의 속도를 계산한 도표이다. FIG. 6 is a table for calculating the nozzle angle required for sealing and the speed of the forming drum when the conditions for forming the medicine capsule according to the first embodiment of the present invention are modified.
도 7은 종래 약 캡슐 성형장치의 약 캡슐 성형과정을 개략적으로 도시한 개략도,Figure 7 is a schematic diagram schematically showing a medicine capsule molding process of the conventional medicine capsule molding device,
도 8은 종래 약 캡슐 성형장치의 약액주입부의 단면구성을 개략적으로 도시한 개략도,Figure 8 is a schematic diagram schematically showing the cross-sectional configuration of the chemical liquid injection portion of the conventional medicine capsule molding device,
도 9는 본 발명의 제2실시형태에 따른 약 캡슐 성형장치의 약 캡슐 성형과정을 개략적으로 도시한 개략도,9 is a schematic diagram schematically showing a medicine capsule forming process of a medicine capsule forming device according to a second embodiment of the present invention;
도 10은 본 발명의 제2실시형태에 따른 약 캡슐 성형장치의 구성을 분해하여 도시한 분해사시도,10 is an exploded perspective view showing an exploded configuration of a medicine capsule molding apparatus according to a second embodiment of the present invention;
도 11 내지 13은 본 발명의 제2실시형태에 따른 약 캡슐 성형장치의 약액주입부의 변형예들을 도시한 예시도,11 to 13 are exemplary views showing modifications of the chemical liquid injection unit of the medicine capsule molding apparatus according to the second embodiment of the present invention,
도 14는 본 발명의 제2실시형태에 따른 약 캡슐 성형장치의 약액주입부의 다른예를 도시한 예시도,14 is an exemplary view showing another example of the chemical liquid injection unit of the medicine capsule molding device according to the second embodiment of the present invention;
도 15는 본 발명의 제2실시형태에 따른 약 캡슐 성형장치의 약액주입부의 형상을 다양하게 변경하였을 때 요구되는 노즐각도와 성형드럼의 속도를 계산한 도표이다. FIG. 15 is a graph showing the nozzle angle and the speed of the forming drum required when the shape of the chemical liquid injection unit of the medicine capsule forming apparatus according to the second embodiment of the present invention is variously changed.
< 부호의 설명 ><Explanation of Codes>
100 : 약 캡슐 성형장치 100: Medicine capsule molding device
110,110': 성형드럼110,110 ': forming drum
111 : 캡슐성형홈 111: Capsule forming groove
111a : 절단돌기111a: cutting protrusion
111b : 캡슐성형공 111b: Capsule Molding Ball
113: 통기관113: vent
120 : 약액주입부 120: chemical injection part
121 : 주입부본체121: injection unit body
121a : 하단부 121a: lower part
121b : 접촉곡면121b: Contact surface
122 : 약액주입구 122: chemical injection hole
123 : 노즐123 nozzle
123a : 제1열 노즐 123a: first row nozzle
123b : 제2열 노즐123b: second row nozzle
124 : 약액이동로 124: chemical liquid passage
130 : 드럼구동부130: drum drive unit
140 : 진공흡입부140: vacuum suction unit
200 : 약캡슐 성형장치 200: medicine capsule forming device
210,210' : 성형드럼210,210 ': Molding drum
211 : 캡슐성형홈 211: Capsule forming groove
212 : 캡슐성형공212: capsule molding ball
213 : 절단돌기 213: cutting protrusion
214 : 통기관214: Ventilation
220 : 약액주입부 220: chemical injection part
221 : 주입부본체 221 injection body
222 : 삽입단부 222: insertion end
223 : 약액주입로223: chemical injection
225 : 약액수직이동로225: vertical liquid flow path
226 : 필름접촉곡면 226 film contact surface
227 : 약액노즐227: chemical nozzle
230 : 드럼구동부 230: drum drive unit
240 : 약액공급부240: chemical supply unit
본 발명을 충분히 이해하기 위해서 본 발명의 바람직한 실시예를 첨부 도면을 참조하여 설명한다. 본 발명의 실시예는 여러 가지 형태로 변형될 수 있으며, 본 발명의 범위가 아래에서 상세히 설명하는 실시예로 한정되는 것으로 해석되어서는 안 된다. 본 실시예는 당업계에서 평균적인 지식을 가진 자에게 본 발명을 보다 완전하게 설명하기 위해서 제공되어지는 것이다. 따라서 도면에서의 요소의 형상 등은 보다 명확한 설명을 강조하기 위해서 과장되어 표현될 수 있다. 각 도면에서 동일한 부재는 동일한 참조부호로 도시한 경우가 있음을 유의하여야 한다. 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 공지 기능 및 구성에 대한 상세한 기술은 생략된다.In order to fully understand the present invention, preferred embodiments of the present invention will be described with reference to the accompanying drawings. Embodiment of the present invention may be modified in various forms, the scope of the invention should not be construed as limited to the embodiments described in detail below. This embodiment is provided to more completely explain the present invention to those skilled in the art. Therefore, the shape of the elements in the drawings and the like may be exaggerated to emphasize a more clear description. It should be noted that the same members in each drawing are sometimes shown with the same reference numerals. Detailed descriptions of well-known functions and configurations that are determined to unnecessarily obscure the subject matter of the present invention are omitted.
도 3은 본 발명의 제1실시형태에 따른 약 캡슐 성형장치(100)의 구성을 도시한 개략도이고, 도 4는 약 캡슐 성형장치(100)의 구성을 분해하여 도시한 분해사시도이고, 도 5는 약액주입부(120)의 노즐(123)의 높이와 각도에 대한 예시를 나타내는 단면도이다.Figure 3 is a schematic diagram showing the configuration of the medicine capsule molding device 100 according to the first embodiment of the present invention, Figure 4 is an exploded perspective view showing an exploded configuration of the medicine capsule molding device 100, Figure 5 Is a cross-sectional view showing an example of the height and angle of the nozzle 123 of the chemical liquid injection unit 120.
도시된 바와 같이 본 발명의 제1실시형태에 따른 약 캡슐 성형장치(100)는 마주보고 회전하는 한 쌍의 성형드럼(110,110')과, 한 쌍의 성형드럼(110,110')의 사이에 구비되어 약 캡슐 성형장치(100)로 약액을 공급하는 약액주입부(120)와, 성형드럼(110,110')을 구동하는 드럼구동부(130)와, 드럼구동부(130)로 한 쌍의 필름(A,A')을 한 쌍의 성형드럼(110,110')으로 공급하는 필름공급부(미도시)를 포함한다. As shown, the medicine capsule molding apparatus 100 according to the first embodiment of the present invention is provided between a pair of molding drums 110 and 110 'that face each other and rotates, and a pair of molding drums 110 and 110'. The chemical liquid injection unit 120 for supplying the chemical liquid to the medicine capsule molding apparatus 100, the drum driving unit 130 for driving the molding drums 110 and 110 ′, and the drum driving unit 130 as a pair of films A and A It includes a film supply unit (not shown) for supplying ') to a pair of forming drum (110,110').
한 쌍의 성형드럼(110,110')은 표면에 필름(A,A')이 부착된 상태에서 마주보는 방향으로 회전한다. 이때, 필름공급부(미도시)는 한 쌍의 필름(A,A')을 각각 한 쌍의 성형드럼(110,110')의 외주면으로 공급한다. The pair of forming drums 110, 110 'is rotated in a direction facing each other in the state that the film (A, A') is attached to the surface. In this case, the film supply unit (not shown) supplies the pair of films A and A 'to the outer circumferential surface of the pair of forming drums 110 and 110', respectively.
한 쌍의 성형드럼(110,110')의 표면에는 도 3, 4에 도시된 바와 같이 복수 개의 캡슐성형홈(111)이 함몰 형성된다. 캡슐성형홈(111)은 통기관(113)과 연결되고, 통기관(113)은 내부공간으로 연결된다. 통기관(113)은 생성되는 약 캡슐(C)의 형상의 1/2에 대응되는 캐버티를 갖도록 형성된다. 이때, 캡슐성형홈(111)의 내부에는 통기관(113)과 연통되는 캡슐성형공(111b)이 형성되고, 캡슐성형홈(111)의 테두리에는 날카롭게 형성된 절단돌기(111a)가 구비된다. A plurality of capsule-forming grooves 111 are recessed on the surfaces of the pair of forming drums 110 and 110 ′ as shown in FIGS. 3 and 4. The capsule forming groove 111 is connected to the vent pipe 113, the vent pipe 113 is connected to the internal space. The vent pipe 113 is formed to have a cavity corresponding to 1/2 of the shape of the medicine capsule C that is generated. At this time, the capsule molding groove 111b is formed in the capsule forming groove 111 in communication with the inside of the tube forming hole 111, the cutting protrusion 111a is formed on the edge of the capsule forming groove 111 sharply.
한 쌍의 성형드럼(110,110')은 서로 맞물리면서 절단돌기(111a)가 서로 접촉되어 필름(A,A')을 캡슐(C) 형태로 절단한다. The pair of forming drums (110, 110 ') are engaged with each other while the cutting protrusion (111a) is in contact with each other to cut the film (A, A') in the form of a capsule (C).
약액주입부(120)는 한 쌍의 성형드럼(110,110') 사이에 배치되어 회전하는 성형드럼(110,110')의 캡슐성형홈(111)으로 약액(M)을 공급한다. 여기서, 본 발명에 따른 약액주입부(120)는 성형드럼(110,110')으로 약액(M)을 공급하는 복수 개의 노즐(123)의 위치와 성형드럼(110,110')의 회전속도를 조절하여 봉합품질은 유지하면서 고속성형이 가능하도록 구현한다.The chemical liquid injection unit 120 is disposed between the pair of molding drums 110 and 110 'and supplies the chemical liquid M to the capsule molding groove 111 of the rotating molding drums 110 and 110'. Here, the chemical liquid injection unit 120 according to the present invention by adjusting the position of the plurality of nozzles 123 for supplying the chemical liquid (M) to the forming drum (110,110 ') and the rotational speed of the forming drum (110,110') sealing quality. To achieve high-speed molding while maintaining
약액주입부(120)는 주입부본체(121)와, 주입부본체(121)의 상부에 구비되어 약액(M)을 주입부본체(121) 내부로 공급하는 약액주입구(122)와, 주입부본체(121)의 양측 하면에 구비되어 약액을 캡슐성형홈(111)으로 주입하는 복수 개의 노즐(123)을 포함한다. The chemical liquid injection unit 120 is provided on the injection unit main body 121, the injection unit main body 121, and the chemical liquid injection hole 122 supplying the chemical liquid M to the injection unit main body 121, and the injection unit. It is provided on both lower surfaces of the main body 121 includes a plurality of nozzles 123 for injecting the chemical liquid into the capsule molding groove (111).
약액주입부(120)의 주입부본체(121)는 한 쌍의 성형드럼(110,110')의 캡슐성형홈(111)이 서로 맞닿는 영역으로 삽입배치되는 하단부(121a)를 중심으로 양측이 성형드럼(110,110')의 원주형상에 대응되는 접촉곡면(121b)을 갖는다. 접촉곡면(121b)에는 복수 개의 노즐(123)들이 성형드럼(110,110')의 축 방향을 따라 캡슐성형홈(111)의 배치간격에 대응되는 간격으로 형성된다. 여기서, 복수 개의 노즐(123)은 성형드럼(110,110')의 축 방향을 따라 배치되며 각각 서로 다른 높이로 배치될 수 있다. 복수 개의 노즐이 서로 다른 높이로 배치되는 경우, 서로 다른 높이의 노즐이 2열 이상으로 배치될 수 있으며, 3열, 4열, 5열로도 배치될 수 있다. The injection unit body 121 of the chemical injection unit 120 is formed on both sides of the injection drum main body 121 with the capsule molding grooves 111 of the pair of molding drums 110 and 110 ′ inserted into and contacted with each other. It has a contact curved surface 121b corresponding to the circumferential shape of 110 and 110 '. A plurality of nozzles 123 are formed on the contact curved surface 121b at intervals corresponding to the arrangement interval of the capsule forming grooves 111 along the axial direction of the forming drums 110 and 110 '. Here, the plurality of nozzles 123 may be disposed along the axial direction of the forming drums 110 and 110 ′ and may be disposed at different heights. When a plurality of nozzles are arranged at different heights, nozzles of different heights may be arranged in two or more rows, and may be arranged in three rows, four rows, and five rows.
약액주입구(122)는 주입부본체(121)의 상면의 가운데 부분에 일정깊이를 갖는 홈 형태로 복수 개 형성되어 복수 개의 노즐(123)들로 동일한 양의 약액(M)이 공급되도록 한다. 약액주입구(122)와 복수 개의 노즐(123)들은 각각 복수 개의 약액이동로(124)에 의해 연결되어 약액을 공급받는다. The chemical liquid inlet 122 is formed in plural in the shape of a groove having a predetermined depth in the center of the upper surface of the injection unit body 121 to supply the same amount of the chemical liquid M to the plurality of nozzles 123. The chemical liquid inlet 122 and the plurality of nozzles 123 are each connected by a plurality of chemical liquid movement paths 124 to receive the chemical liquid.
약액주입구(122)는 도 4에 도시된 바와 같이 주입부본체(121)의 상면의 가운데 부분에 성형드럼(110,110')의 축방향을 따라 함몰된 홈 형태로 형성될 수 있으며, 바람직하게는 노즐수량과 동일하게 형성될 수도 있다. 이때, 약액주입구(122)는 단면형상이 사각, 반원, 타원 등의 홈 형태로 형성된다. 약액주입구(122)의 단면형상이 홈 형태로 형성되는 것은 주입부본체(121)의 하단부(121a)로부터 양쪽으로 형성된 접촉곡면(121b)와 어떤 각도로도 약액이동로(124)와 노즐(123)의 형성이 용이하게 하기 위함이다. 즉, 다양한 각도로 노즐(123)이 형성되고, 노즐(123)과 약액주입구(122)를 연결하기 위한 약액이동로(124)를 용이하게 형성하기 위해 약액주입구(122)를 홈 형태로 형성한다. The chemical liquid inlet 122 may be formed in the shape of a groove recessed along the axial direction of the forming drum 110, 110 ′ at the center of the upper surface of the injection unit body 121 as shown in FIG. 4. It may be formed in the same quantity. At this time, the chemical liquid inlet 122 is formed in the shape of a groove, such as a square, semi-circle, ellipse cross section. The cross-sectional shape of the chemical liquid inlet 122 is formed in a groove shape so that the chemical liquid path 124 and the nozzle 123 may be formed at any angle with the contact curved surface 121b formed on both sides from the lower end 121a of the injection unit body 121. ) Is to facilitate the formation. That is, the nozzle 123 is formed at various angles, and the chemical liquid inlet 122 is formed in a groove shape in order to easily form the chemical liquid moving path 124 for connecting the nozzle 123 and the chemical liquid inlet 122. .
복수 개의 노즐(123)들은 주입부본체(121)의 양측 접촉곡면(121b)에 위치하여 캡슐성형홈(111)으로 약액을 주입하는데, 이때, 복수 개의 노즐(123)들은 성형드럼(110,110)의 중심과 주입부본체(121)의 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 10°~70°, 바람직하게는 30°~ 70°의 각도 범위에서 형성되는 것이 좋다. 또한, 복수 개의 노즐(123)이 접촉곡면(121b)에 성형드럼(110,110')의 축방향을 따라 서로 다른 높이로 배치되는 경우, 바람직하게는, 접촉곡면(121b)의 최하단에 위치하는 제1열 노즐(123a)은 성형드럼(110,110')의 중심과 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 12°~ 70°, 더욱 바람직하게는 30°~ 70°의 범위에서 형성되는 것이 좋고, 제1열 노즐(123a)의 상부에 위치하는 제2열 노즐(123b)은 성형드럼(110,110')의 중심과 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 17°~ 70°, 더욱 바람직하게는 35°~ 70°의 범위에서 형성되는 것이 좋고, 제2열 노즐(123b)의 상부에 위치하는 제3열 노즐(도시되지 않음)은 성형드럼(110,110')의 중심과 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 22°~ 70°, 더욱 바람직하게는 40°~ 70°의 범위에서 형성되는 것이 좋다. 예를 들면, 제1열 노즐(123a)은 성형드럼(110,110')의 중심과 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 30°가 되는 위치에 형성될 수 있으며, 제2열 노즐(123b)는 성형드럼(110,110')의 중심과 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 35°가 되는 위치에 형성될 수 있다. 복수 개의 노즐(123)의 높이가 상기 범위를 만족하게 되면 약 캡슐의 봉합품질은 유지하면서 약 캡슐의 고속성형을 가능하게 할 수 있다. The plurality of nozzles 123 are positioned at both contact curved surfaces 121b of the injection unit body 121 to inject a chemical solution into the capsule molding groove 111. In this case, the plurality of nozzles 123 are formed of the forming drums 110 and 110. The center and the lower end portion 121a of the injection unit body 121 may be formed in an angle range of 10 ° to 70 °, preferably 30 ° to 70 ° along the curved surface of the contact curved surface 121b. In addition, when the plurality of nozzles 123 are disposed at different heights along the axial direction of the forming drums 110 and 110 ′ on the contact curved surface 121b, the first nozzle 123 is preferably located at the lowermost end of the contact curved surface 121b. The column nozzle 123a is formed in a range of 12 ° to 70 °, more preferably 30 ° to 70 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 '. The second row nozzle 123b disposed above the first row nozzle 123a may be 17 ° to 70 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 '. More preferably, it is preferably formed in the range of 35 ° to 70 °, and the third row nozzles (not shown) positioned above the second row nozzles 123b may have centers and lower ends of the forming drums 110 and 110 '. It is good to form in the range of 22 degrees-70 degrees, More preferably, 40 degrees-70 degrees along the curved surface of the contact curved surface 121b from 121a. For example, the first row nozzle 123a may be formed at a position of 30 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 ', and the second row nozzle. 123b may be formed at a position of 35 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 '. When the heights of the plurality of nozzles 123 satisfy the above range, high-speed molding of the medicine capsule may be possible while maintaining the sealing quality of the medicine capsule.
여기서, 본 발명의 약 캡슐 성형장치(100)의 고속성형을 위한 노즐(123)의 높이와 각도는 동일한 직경을 갖는 도 1과 도 2에 도시된 종래 성형드럼(11,11')과 약액주입부(13)의 구동조건을 기초로 산출될 수 있다. 즉, 본 발명에 따른 노즐(123)의 높이 및 각도와 성형드럼(110,110')의 회전속도(V2)는 종래 성형드럼(11,11')과 약액주입부(13)에서 약액을 필름(A,A')으로 충진한 후 필름(A,A')을 밀봉하기까지의 이동시간을 기초로 산출될 수 있다. Here, the height and angle of the nozzle 123 for the high-speed molding of the medicine capsule molding apparatus 100 of the present invention and the conventional injection drum (11, 11 ') shown in Figs. It may be calculated based on the driving conditions of the unit 13. That is, the height and angle of the nozzle 123 and the rotational speed (V2) of the forming drum (110,110 ') according to the present invention is a film (A) in the conventional molding drum (11, 11') and the chemical injection portion 13 , A ') may be calculated based on the travel time until the film A, A' is sealed.
종래 약액주입부(13)의 약액배출공(13b,13c)으로부터 필름(A,A')으로 약액을 충진한 후 필름(A,A')을 밀봉하기까지의 이동시간을 기본시간으로 두고, 동일한 기본시간 동안 빠른 속도로 성형드럼(110,110')을 이동시켜 약액의 누설을 방지할 수 있는 노즐(123)의 각도와 높이를 산출하여 고속성형의 구동조건으로 설정한다. 즉, 종래는 낮은 높이의 약액배출공(13b,13c)에서 약액을 분사한 후 성형드럼(11,11')이 천천히 이동하며 필름(A,A')을 봉합하는데 반해, 본 발명의 약 캡슐 성형장치(100)는 높은 높이의 노즐에서 약액을 분사한 후 성형드럼(110,110')이 빠르게 이동하며 필름(A,A')을 봉합할 수 있다. After filling the chemical liquid from the chemical liquid discharge holes 13b and 13c of the conventional chemical liquid injection part 13 into the films A and A ', the moving time until the sealing of the films A and A' is made as a basic time. By moving the forming drum (110,110 ') at a high speed for the same basic time to calculate the angle and height of the nozzle 123 that can prevent the leakage of the chemical liquid to set the driving conditions of the high-speed molding. That is, in the related art, after injection of the chemical liquid from the low-drug chemical discharge holes 13b and 13c, the molding drums 11 and 11 'move slowly to seal the films A and A', and thus, the medicine capsule of the present invention. The molding apparatus 100 may seal the films A and A 'by rapidly moving the forming drums 110 and 110' after injecting the chemical liquid from a nozzle having a high height.
종래와 본 발명은 성형드럼(110,110')의 회전속도는 상이하나 약액의 분사에서 봉합까지의 시간은 기본시간으로 동일하게 설정되므로, 약액의 누설량은 동일하게 유지될 수 있다. Conventional and the present invention, the rotational speed of the forming drum (110, 110 ') is different, but the time from injection of the chemical to the suture is set equal to the base time, the leakage of the chemical can be maintained the same.
일례로, 직경이 150mm인 성형드럼(110,110')을 갖는 본 발명의 약 캡슐 성형장치(100)의 고속성형 조건을 검토하기 위해, 동일한 직경을 갖는 종래 약 캡슐 성형장치(10)의 구동조건을 먼저 검토한다. For example, in order to examine the high-speed molding conditions of the medicine capsule molding apparatus 100 of the present invention having the molding drums 110 and 110 'having a diameter of 150 mm, the driving conditions of the conventional medicine capsule molding apparatus 10 having the same diameter are determined. Review first.
도 1과 도 2에 도시된 바와 같이 종래 성형드럼(11,11')의 직경이 150mm이고, 성형드럼(11,11')의 원주길이는 471mm(=150mm×3.14)이다. 2.0rpm/min의 속도로 회전되고, 노즐(13c)의 높이(h2)가 10mm이면, 성형드럼(11,11')의 초당 원주 이동거리는 원주길이×회전속도÷60이고, 이에 따른 값은 15.7mm/sec(471×2.0÷60)이다. 노즐(13c)로부터 봉합지점까지 이동시간(기본시간)은 노즐의 높이를 초당 원주 이동거리로 나눈 값으로, 0.637sec(10÷15.7)이다. 이를 기초로 노즐(13c)에서 약액을 충진한 후 필름(A,A')을 봉합하기까지의 기본시간을 0.637초로 설정한다.1 and 2, the diameters of the conventional molding drums 11 and 11 'are 150 mm, and the circumferential length of the molding drums 11 and 11' is 471 mm (= 150 mm x 3.14). When rotating at a speed of 2.0 rpm / min and the height h2 of the nozzle 13c is 10 mm, the circumferential movement distance per second of the forming drums 11 and 11 'is circumferential length x rotational speed ÷ 60, and the value accordingly is 15.7. mm / sec (471 x 2.0 ÷ 60). The movement time (base time) from the nozzle 13c to the sealing point is obtained by dividing the height of the nozzle by the circumferential movement distance per second, which is 0.637 sec (10 ÷ 15.7). Based on this, the basic time from filling the chemical liquid in the nozzle 13c to sealing the films A and A 'is set to 0.637 seconds.
상술한 기본시간을 기초로 본 발명의 약 캡슐 성형장치(100)에서 노즐(123)로부터 봉합지점까지의 성형드럼(110,110')의 회전속도를 1.5배 증가시키기 위해 요구되는 노즐높이는 종래 노즐높이에 1.5를 곱한 값인 15mm(10×1.5), 성형드럼(110,110')의 회전속도를 1.7 배의 증가시키기 위해 요구되는 노즐높이는 17mm(10mmx1.7)이다. The nozzle height required to increase the rotational speed of the forming drums 110 and 110 'from the nozzle 123 to the suture point in the medicine capsule forming apparatus 100 of the present invention based on the above-described basic time is 1.5 times higher than the conventional nozzle height. 15 mm (10 × 1.5) multiplied by 1.5, the nozzle height required to increase the rotational speed of the forming drums 110, 110 'by 1.7 times is 17 mm (10 mm × 1.7).
여기서, 각도 1˚의 원주길이는 전체 원주길이를 360으로 나눈 값이다. 이에 따라 각도 1˚의 원주길이는 1.3083mm(471÷360)이다. 높이가 10mm인 노즐의 각도는 10÷1.308 = 7.645˚, 높이가 15mm인 노즐의 각도는 15÷1.308 = 11.467˚, 높이가 17mm인 노즐의 각도는 17÷1.308 = 12.997˚이다. Here, the circumferential length at an angle of 1 ° is a value obtained by dividing the entire circumferential length by 360. Accordingly, the circumferential length at an angle of 1 ° is 1.3083 mm (471 ÷ 360). A 10 mm high nozzle has an angle of 10 ÷ 1.308 = 7.645 °, a 15 mm height nozzle has a height of 15 ÷ 1.308 = 11.467 °, and a 17 mm high nozzle has an angle of 17 ÷ 1.308 = 12.997 °.
종래 성형드럼(11,11')의 회전속도인 2rpm/min 와 비교하여 본 발명에서 성형드럼(110,110')의 속도를 8배, 즉 16rpm/min으로 증가시키기 위해 필요한 노즐높이는 10 x 8 = 80mm이고, 원주길이 80mm의 각도는 80÷1.308 = 61.16˚이다. The nozzle height required to increase the speed of the forming drum (110,110 ') to 8 times, that is, 16 rpm / min in the present invention compared to the rotational speed of the conventional molding drum (11, 11') is 2 x 8 = 80 mm The circumferential length of 80 mm is 80 ÷ 1.308 = 61.16 °.
이렇게 종래 약액의 누액이 발생되지 않는 약 캡슐 성형장치의 약액의 충진에서 봉합까지의 기본시간을 기초로 고속 성형을 위한 노즐(123)의 높이별 노즐각도와 이에 따른 예상 회전속도 및 종래 대비 회전속도 비율의 산출값이 도 6에 표시된다. Thus, the nozzle angle for each height of the nozzle 123 for high-speed molding and the anticipated rotational speed and the rotational speed compared with the prior art based on the basic time from the filling of the chemical liquid to the closure of the drug capsule molding device that does not leak the conventional chemical liquid The calculated value of the ratio is shown in FIG.
도 5는 약액주입부(120)의 노즐(123)의 높이와 각도에 대한 예시를 나타내는 단면도이다. 예를 들면, 노즐(123)은 성형드럼(110,110')의 중심(C1)에서 주입부본체(121)의 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 각도 13°의 위치에 형성될 수 있고, 노즐(123)은 성형드럼(110,110')의 중심(C1)에서 주입부본체(121)의 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 각도 30°의 위치에 형성될 수 있고, 노즐(123)은 성형드럼(110,110')의 중심(C1)에서 주입부본체(121)의 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 각도 45°의 위치에 형성될 수 있고, 노즐(123)은 성형드럼(110,110')의 중심(C1)에서 주입부본체(121)의 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 각도 52.5°의 위치에 형성될 수 있고, 노즐(123)은 성형드럼(110,110')의 중심(C1)에서 주입부본체(121)의 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 각도 60°의 위치에 형성될 수 있다. 노즐(123')는 종래 약액배출공(13c)와 유사하게 7.71°의 각도에 형성될 수 있다.5 is a cross-sectional view illustrating an example of a height and an angle of the nozzle 123 of the chemical liquid injection part 120. For example, the nozzle 123 may be formed at a position 13 ° along the curved surface of the contact surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '. The nozzle 123 may be formed at a position of an angle of 30 ° along the curved surface of the contact surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '. The nozzle 123 may be formed at a position of an angle of 45 ° along the curved surface of the contact surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '. The nozzle 123 may be formed at a position of 52.5 ° along the curved surface of the contact surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '. The nozzle 123 may be formed at a position 60 ° along the curved surface of the contact curved surface 121b from the lower end 121a of the injection unit body 121 at the center C1 of the forming drums 110 and 110 '. The nozzle 123 'may be formed at an angle of 7.71 ° similarly to the conventional chemical liquid discharge hole 13c.
도 6의 도표를 참조할 때, 이론적으로 각도 13°의 위치에 형성된 노즐(123)은 종래 대비 1.7배 이상의 속도증가를 이루면서 약 캡슐의 봉합이 이루어질 수 있고, 각도 30°의 위치에 형성된 노즐(123)은 종래 대비 3배 이상의 속도증가 구현이 가능하고, 각도 45°의 위치에 형성된 노즐(123)는 종래 대비 5배 이상의 속도증가가 가능하고, 각도 52.5°의 위치에 형성된 노즐(123)는 종래 대비 6배 이상의 속도증가가 가능하고, 각도 60°의 위치에 형성된 노즐(123)은 종래 대비 7배 이상의 속도증가가 가능하다. Referring to the diagram of FIG. 6, the theoretically formed nozzle 123 at an angle of 13 ° may be sealed of the capsule while achieving a speed increase of 1.7 times or more, and a nozzle formed at an angle of 30 ° ( 123 may be implemented to increase the speed more than three times compared to the conventional, the nozzle 123 formed at a position of 45 ° angle is possible to increase the speed more than five times compared to the conventional, the nozzle 123 formed at a position of 52.5 ° angle is It is possible to increase the speed by more than 6 times compared to the conventional, and the nozzle 123 formed at a position of an angle of 60 ° can be increased by more than 7 times compared to the conventional.
약액주입부(120)의 노즐의 각도와 높이가 높아질수록 기본시간을 만족하기 위해 성형드럼(110,110')의 회전속도(V2)는 증가하게 된다. 이에 드럼구동부(130)는 노즐(123)이 성형드럼(110,110')의 중심으로부터 형성되는 각도범위가 커질수록 성형드럼(110,110')의 회전속도를 빠르게 구동할 수 있다. As the angle and height of the nozzle of the chemical liquid injection part 120 are increased, the rotational speed V2 of the forming drums 110 and 110 'is increased to satisfy the basic time. Accordingly, the drum driving unit 130 may drive the rotational speed of the forming drums 110 and 110 'faster as the angle range in which the nozzle 123 is formed from the center of the forming drums 110 and 110' becomes larger.
한편, 상술한 이론상의 실험결과로 노즐(123)의 높이를 설정할 경우, 실제 약 캡슐 성형장치(100)를 구동시 발생되는 진동 등을 고려할 수가 없다. 약 캡슐 성형장치(100)의 구동시 성형드럼(110,110')을 고속으로 회전시킬 때 발생되는 진동에 의해 노즐(123)로부터 필름 내부로 유입된 약액(M)이 봉합위치까지 이동하면서 누설이 발생될 수 있다. 이에 따라 성형드럼(110,110')의 회전속도를 무제한으로 증가시키는 데에는 한계가 있다. 도 6에 도시된 다양한 높이의 노즐(123)로 약액을 주입한 경우를 실험한 결과 노즐각도(α)가 70°를 초과할 경우, 약액(M)의 누설이 발생되어 봉합품질이 저하되는 것을 알 수 있었다. On the other hand, when the height of the nozzle 123 is set as a result of the theoretical experiment described above, it is not possible to consider the vibration generated when the actual capsule forming apparatus 100 is driven. When the medicine capsule molding apparatus 100 is driven, leakage occurs while the chemical liquid M introduced into the film from the nozzle 123 moves to the sealing position by vibration generated when the molding drums 110 and 110 'are rotated at high speed. Can be. Accordingly, there is a limit to unlimitedly increasing the rotational speed of the forming drum (110, 110 '). As a result of experiments in the case of injecting the chemical liquid into the nozzle 123 of various heights shown in Figure 6 when the nozzle angle (α) exceeds 70 °, leakage of the chemical liquid (M) is generated that the sealing quality is deteriorated Could know.
따라서, 약 캡슐의 고속성형을 위한 노즐(123)의 각도는 종래 높이 10mm이고, 각도가 7.645°이고, 2rpm/min으로 회전하던 조건과 비교할 때, 노즐각도가 10°~ 70°, 바람직하게는 30°~ 70°의 범위로 설정되는 것이 바람직하다. 노즐각도가 10°보다 낮은 경우, 종래와 성형드럼의 회전속도의 차이가 미비하며, 노즐각도가 70°를 초과할 경우, 성형드럼의 회전에 의해 발생되는 진동에 의해 약액의 누설이 발생되어 봉합품질이 저하되는 문제가 발생될 수 있다. Therefore, the angle of the nozzle 123 for the high-speed molding of the medicine capsule is a conventional height of 10mm, the angle is 7.645 °, compared with the conditions that rotated at 2 rpm / min, the nozzle angle is 10 ° ~ 70 °, preferably It is preferable to set in the range of 30 degrees-70 degrees. If the nozzle angle is lower than 10 °, the difference between the rotational speed of the conventional molding drum is insignificant, and if the nozzle angle exceeds 70 °, the leakage of chemical liquid is generated due to the vibration generated by the rotation of the molding drum. Problems of deterioration of quality may occur.
약액주입부(120)는 한 가지의 높이로 복수 개의 노즐이 성형드럼(110,110')의 축방향을 따라 일렬로 복수 개가 구비되거나, 도 4에 도시된 바와 같이 서로 다른 높이를 가지는 노즐이 2열로 나란하게 구비되어 동시에 서로 다른 위치의 캡슐성형홈(111)으로 약액을 주입할 수 있으며, 또한 서로 다른 높이를 가지는 노즐이 3열, 4열, 5열로 구비될 수도 있다. 본 발명은 성형드럼(110,110')의 회전속도가 높아질수록 서로 다른 높이의 노즐(123a,123b)이 서로 다른 위치의 캡슐성형홈(111)으로 동시에 약액을 주입하는 약액의 주입속도를 증가시킬 수 있어 바람직하다. The chemical liquid injection unit 120 includes a plurality of nozzles having one height in a row along the axial direction of the forming drums 110 and 110 ', or two nozzles having different heights as shown in FIG. It is provided side by side and at the same time to inject the chemical liquid into the capsule forming grooves 111 of different positions, and may also be provided in three rows, four rows, five rows of nozzles having different heights. According to the present invention, as the rotational speeds of the forming drums 110 and 110 'are increased, the injection speeds of the chemical liquids which simultaneously inject the chemical liquid into the capsule forming grooves 111 at different positions are different from each other. It is preferable.
또한, 복수 개의 노즐(123)이 접촉곡면(121b)에 성형드럼(110,110')의 축방향을 따라 서로 다른 높이로 배치되는 경우, 접촉곡면(121b)의 최하단에 위치하는 제1열 노즐(123a)은 성형드럼(110,110')의 중심과 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 12°~70°범위, 바람직하게는 30°~ 70°의 범위에서 형성되는 것이 좋고, 제1열 노즐(123a)의 상부에 위치하는 제2열 노즐(123b)은 성형드럼(110,110')의 중심과 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 17°~70°범위, 바람직하게는 35°~ 70°의 범위에서 형성되는 것이 좋고, 제2열 노즐(123b)의 상부에 위치하는 제3열 노즐(123c)은 성형드럼(110,110')의 중심과 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 22°~ 70°범위, 바람직하게는 40°~ 70°의 범위에서 형성되는 것이 좋다. 이때, 제1열 노즐(123a), 제2열 노즐(123b), 제3열 노즐의 위치는 캡슐성형홈(111)의 위치에 의한 차이만큼을 고려하여 그 높이가 설정되는데, 바람직하게는 평균 약 5°의 차이로 배치되는 것이 좋다. In addition, when the plurality of nozzles 123 are disposed at different heights along the axial direction of the forming drums 110 and 110 'on the contact curved surface 121b, the first row nozzles 123a positioned at the lowermost ends of the contact curved surface 121b. ) Is preferably formed in the range of 12 ° ~ 70 °, preferably 30 ° ~ 70 ° from the center and the lower end (121a) of the forming drum (110, 110 ') along the curved surface of the contact surface (121b), The second row nozzle 123b positioned above the row nozzle 123a is in the range of 17 ° to 70 ° along the curved surface of the contact curved surface 121b from the center and the lower end 121a of the forming drums 110 and 110 '. Is preferably formed in the range of 35 ° to 70 °, and the third row nozzle 123c positioned above the second row nozzle 123b has a contact curved surface from the center and the lower end 121a of the forming drums 110 and 110 '. It is good to form in the range of 22 degrees-70 degrees, Preferably it is 40 degrees-70 degrees along the curved surface of 121b. At this time, the height of the first row nozzle 123a, the second row nozzle 123b, and the third row nozzle is set in consideration of the difference by the position of the capsule molding groove 111, and preferably, the average It is better to arrange with a difference of about 5 °.
한편, 상술한 노즐(123)의 높이와 노즐각도(α)는 성형드럼(110,110')의 직경에 따라 상이하게 조절될 수 있다. Meanwhile, the height of the nozzle 123 and the nozzle angle α may be adjusted differently according to the diameters of the forming drums 110 and 110 ′.
이러한 구성을 갖는 본 발명에 따른 약 캡슐 성형장치(100)의 동작과정을 도 3 내지 도 6을 참조하여 설명한다. The operation of the medicine capsule forming apparatus 100 according to the present invention having such a configuration will be described with reference to FIGS. 3 to 6.
한 쌍의 성형드럼(110,110')이 서로 마주보며 회전되게 구비되고, 한 쌍의 성형드럼(110,110') 사이에 약액주입부(120)가 배치된다. 약액주입부(120)에는 약액이 공급되어 노즐(123a,123b)로 배출된다. 이때, 노즐(123a,123b)은 도 4에 도시된 바와 같이 성형드럼(110,110')의 중심(C1)과 주입부본체(121)의 하단부(121a)로부터 12 ~ 70°의 각도를 갖는 제1높이와, 성형드럼(110,110')의 중심(C1)과 주입부본체(121)의 하단부(121a)로부터 17 ~ 70°의 각도를 갖는 제2높이로 배치된다. 여기서, 제2높이는 캡슐의 형태에 따라 달라질 수 있으며, 성형드럼(110,110')의 회전 방향의 캡슐성형홈(111)의 위치, 즉 개수와 크기를 고려하여 배치되는데, 바람직하게는 평균 약 5°의 차이를 두고 배치되는 것이 좋다. A pair of molding drums 110 and 110 'are provided to rotate to face each other, and a chemical injection portion 120 is disposed between the pair of molding drums 110 and 110'. The chemical liquid is supplied to the chemical liquid injection part 120 and discharged to the nozzles 123a and 123b. At this time, the nozzles 123a and 123b have a first angle having a angle of 12 to 70 ° from the center C1 of the forming drums 110 and 110 'and the lower end 121a of the injection part body 121. Height and a second height having an angle of 17 to 70 ° from the center C1 of the forming drums 110 and 110 'and the lower end 121a of the injection unit body 121. Here, the second height may vary depending on the shape of the capsule, and is disposed in consideration of the position, that is, the number and size of the capsule forming grooves 111 in the rotational direction of the forming drums 110 and 110 ', preferably about 5 ° on average. It is better to be placed with a difference of.
한 쌍의 성형드럼(110,110')의 표면에는 한 쌍의 필름(A,A')이 각각 부착된 상태로 회전된다. On the surfaces of the pair of forming drums 110 and 110 ', a pair of films A and A' are rotated, respectively.
이때, 제1열 노즐(123a)과 제2열 노즐(123b)의 높이에 대응되는 캡슐성형홈(111)으로 약액(M)이 주입된다. 드럼구동부(130)는 제1열 노즐(123a)과 제2열 노즐(123b)에서 약액(M)이 주입된 후 한 쌍의 성형드럼(110,110')의 캡슐성형홈(111)이 서로 접촉되는 봉합위치까지 기본시간 만에 이동되도록 성형드럼(110,110')의 구동속도(V2)를 조절한다. 이때, 드럼구동부(130)는 노즐(123a,123b)이 성형드럼(110,110')의 중심과 주입부본체(121)의 하단부(121a)로부터 접촉곡면(121b)의 곡면을 따라 형성되는 각도범위가 커질수록 성형드럼(110,110')의 회전속도를 빠르게 구동할 수 있다. At this time, the chemical liquid M is injected into the capsule forming groove 111 corresponding to the height of the first row nozzle 123a and the second row nozzle 123b. The drum driving unit 130 is a capsule forming groove 111 of the pair of forming drums (110, 110 ') are in contact with each other after the chemical liquid (M) is injected from the first row nozzle (123a) and the second row nozzle (123b) Adjust the driving speed (V2) of the forming drum (110,110 ') to move to the sewing position in the base time. In this case, the drum drive unit 130 has an angle range in which the nozzles 123a and 123b are formed along the curved surface of the contact surface 121b from the center of the forming drums 110 and 110 'and the lower end 121a of the injection unit body 121. As it increases, the rotation speed of the forming drums 110 and 110 'may be driven faster.
봉합위치에서 한 쌍의 캡슐성형홈(111)의 절단돌기(111a)가 서로 맞물리며 한 쌍의 필름(A,A')이 절단되고, 약 캡슐이 성형되어 한 쌍의 성형드럼(110,110')의 하부로 낙하된다. In the closed position, the cutting protrusions 111a of the pair of capsule forming grooves 111 are engaged with each other, and the pair of films A and A 'are cut, and the capsule is molded to form the pair of forming drums 110 and 110'. Falls to the bottom.
만약 제1열 노즐(123a)의 각도가 30° 또는 60°인 경우, 도 6의 도표를 참조할 때, 성형드럼(110,110')의 구동속도(V2)는 각각 약 8rpm/min, 15rpm/min으로 조절될 수 있다. 또한, 이와 동시에 제2열 노즐(123b)도 해당 높이의 캡슐성형홈(111)에 약액을 주입하여 약액주입속도를 증가시킬 수 있다. If the angle of the first row nozzle 123a is 30 ° or 60 °, referring to the diagram of FIG. 6, the driving speeds V2 of the forming drums 110 and 110 ′ are about 8 rpm / min and 15 rpm / min, respectively. Can be adjusted. In addition, at the same time, the second row nozzle 123b may also increase the chemical injection speed by injecting the chemical solution into the capsule forming groove 111 having the corresponding height.
이렇게 성형드럼(110,110')의 구동속도(V2)가 8rpm/min, 15rpm/min인 경우, 종래 노즐각도 7.645°, 2rpm/min으로 구동되던 것과 비교할 때 구동속도는 각각 대략 4배, 7.5배 빨라지게 되고, 동시에 약 캡슐의 봉합품질은 종래와 동일하게 유지될 수 있다. 이에 따라 동일한 성형드럼(110,110')에서 성형되는 약 캡슐(C)의 제조효율은 봉합품질은 유지하면서 대략 4배, 7.5배 빨라질 수 있다. When the driving speeds V2 of the forming drums 110 and 110 'are 8 rpm / min and 15 rpm / min, the driving speeds are approximately 4 times and 7.5 times faster, respectively, than those of the conventional nozzle angles of 7.645 ° and 2 rpm / min. At the same time, the sealing quality of the medicine capsule can be kept the same as before. Accordingly, the manufacturing efficiency of the medicine capsules C formed in the same forming drum 110 and 110 ′ may be approximately 4 times and 7.5 times faster while maintaining the sealing quality.
이상에서 살펴본 바와 같이 본 발명에 따른 약 캡슐 성형장치는 약액을 주입하는 노즐의 높이와 각도를 증가시킴에 따라 성형드럼의 구동속도도 향상시켜 약 캡슐의 고속성형을 가능하게 할 수 있으면서 동시에 약 캡슐의 봉합품질은 우수하게 유지할 수 있다.As described above, the medicine capsule molding apparatus according to the present invention increases the driving speed of the molding drum by increasing the height and the angle of the nozzle for injecting the chemical liquid, thereby enabling high-speed molding of the medicine capsule while simultaneously enabling the medicine capsule. The sealing quality can be kept excellent.
또한, 약액주입부의 약액주입구의 형상을 홈 형태로 함몰 형성시켜 다양한 각도의 노즐의 가공을 용이하게 할 수 있다. In addition, the shape of the chemical liquid inlet of the chemical liquid inlet may be recessed to form a groove, thereby facilitating the processing of nozzles of various angles.
도 9는 본 발명의 제2실시형태에 따른 약 캡슐 성형장치(200)의 구성을 도시한 개략도이고, 도 10은 약 캡슐 성형장치(200)의 구성을 분해하여 도시한 분해사시도이고, 도 11은 약액주입부(220)의 구성을 도시한 도면이다. 9 is a schematic view showing the configuration of the medicine capsule molding apparatus 200 according to the second embodiment of the present invention, FIG. 10 is an exploded perspective view showing an exploded configuration of the medicine capsule molding apparatus 200, and FIG. 11. Is a view showing the configuration of the chemical injection unit 220.
도시된 바와 같이 본 발명의 제2실시형태에 따른 약 캡슐 성형장치(200)는 마주보고 회전하는 한 쌍의 성형드럼(210,210')과, 한 쌍의 성형드럼(210,210')의 상부에 구비되어 성형드럼(210,210')으로 약액(M)을 공급하는 약액주입부(220)와, 성형드럼(210,210')을 구동하는 드럼구동부(230)와, 한 쌍의 필름(A,A')을 한 쌍의 성형드럼(210,210')으로 공급하는 필름공급부(미도시)와, 약액(M)을 약액주입부(220)로 공급하는 약액공급부(240)를 포함한다. As shown, the medicine capsule molding apparatus 200 according to the second embodiment of the present invention is provided with a pair of molding drums 210 and 210 'which are rotated facing each other and a pair of molding drums 210 and 210'. The chemical liquid injection unit 220 for supplying the chemical liquid M to the molding drums 210 and 210 ', the drum driving unit 230 for driving the molding drums 210 and 210', and a pair of films A and A ' And a film supply unit (not shown) for supplying the pair of forming drums 210 and 210 'and a chemical solution supply unit 240 for supplying the chemical liquid M to the chemical liquid injection unit 220.
한 쌍의 성형드럼(210,210')은 표면에 필름(A,A')이 부착된 상태에서 마주보는 방향으로 회전한다. 이때, 필름공급부(미도시)는 한 쌍의 필름(A,A')을 각각 한 쌍의 성형드럼(210,210')의 외주면으로 공급한다. The pair of forming drums 210 and 210 'is rotated in a direction facing each other with the films A and A' attached to the surface thereof. In this case, the film supply unit (not shown) supplies the pair of films A and A 'to the outer circumferential surface of the pair of forming drums 210 and 210', respectively.
한 쌍의 성형드럼(210,210')의 표면에는 도 10에 확대 도시된 바와 같이 복수 개의 캡슐성형홈(211)이 함몰 형성된다. 캡슐성형홈(211)은 통기관(214)과 연결되고, 통기관(214)은 내부공간으로 연결된다. 캡슐성형홈(211)은 생성되는 약 캡슐(C)의 형상의 1/2에 대응되는 공간을 갖도록 형성된다. 이때, 캡슐성형홈(211)의 내부에는 통기관(214)과 연통되는 캡슐성형공(212)이 형성되고, 캡슐성형홈(211)의 테두리에는 날카롭게 형성된 절단돌기(213)가 구비된다. On the surfaces of the pair of forming drums 210 and 210 ', a plurality of capsule-forming grooves 211 are recessed as shown in FIG. The capsule forming groove 211 is connected to the vent pipe 214, the vent pipe 214 is connected to the internal space. The capsule shaping groove 211 is formed to have a space corresponding to half of the shape of the medicine capsule C to be generated. At this time, the capsule molding hole 212 is formed in the interior of the capsule forming groove 211 is in communication with the tube 214, the cutting protrusion 213 is provided on the edge of the capsule forming groove 211 is sharply formed.
한 쌍의 성형드럼(210,210')은 서로 맞물리면서 절단돌기(213)가 서로 접촉되어 필름(A,A')을 캡슐(C) 형태로 절단한다. The pair of forming drums 210 and 210 'are engaged with each other and the cutting protrusions 213 are in contact with each other to cut the films A and A' in the form of capsules C.
약액주입부(220)는 한 쌍의 성형드럼(210,210') 상부에 배치되어 회전하는 성형드럼(210,210')의 캡슐성형홈(211)으로 약액(M)을 공급한다. 여기서, 본 발명에 따른 약액주입부(220)는 성형드럼(210,210')으로 약액(M)을 공급하는 복수 개의 약액노즐(227)의 위치와 성형드럼(210,210')의 회전속도를 조절하여 봉합품질은 유지하면서 고속성형이 가능하도록 구현한다.The chemical liquid injection unit 220 is disposed on the pair of molding drums 210 and 210 'to supply the chemical liquid M to the capsule forming grooves 211 of the rotating molding drums 210 and 210'. Here, the chemical liquid injection unit 220 according to the present invention is closed by controlling the position of the plurality of chemical liquid nozzles 227 for supplying the chemical liquid (M) to the forming drums 210 and 210 'and the rotational speed of the forming drums 210 and 210'. High speed molding is achieved while maintaining quality.
약액주입부(220)는 주입부본체(221)와, 주입부본체(221)의 하부 중심영역에서 한 쌍의 성형드럼(210,210') 사이로 삽입되는 삽입단부(222)와, 주입부본체(221)의 상부에 구비되어 약액공급부(240)로부터 공급받은 약액(M)의 이동경로를 형성하는 약액주입로(223)와, 약액주입로(223)를 따라 이동된 약액(M)을 주입부본체(221)의 하부로 이동시키는 약액수직이동로(225)와, 약액수직이동로(225)의 하부로 이동된 약액(M)을 성형드럼(210,210')의 캡슐성형홈(211)으로 주입하는 약액노즐(227)을 포함한다. The chemical liquid injection unit 220 includes an injection unit body 221, an insertion end 222 inserted between a pair of molding drums 210 and 210 ′ in a lower center area of the injection unit body 221, and an injection unit body 221. Injected to the upper portion of the chemical liquid injection path 223 and the chemical liquid injection path 223 to form a moving path of the chemical liquid (M) supplied from the chemical liquid supply unit 240, the injection liquid main body Injecting the chemical liquid vertical movement path 225 to move to the lower portion of the 221, and the chemical liquid (M) moved to the lower portion of the chemical liquid vertical movement path 225 into the capsule molding groove 211 of the molding drum (210, 210 '). The chemical liquid nozzle 227 is included.
주입부본체(221)는 상면은 평평하게 형성되고, 하부는 삽입단부(222)를 중심으로 좌우 대칭으로 성형드럼(210,210')의 원주면에 대응되게 함몰 형성되어 성형드럼(210,210')과 드럼 위의 필름이 접촉되는 필름접촉곡면(226)을 포함한다. 필름접촉곡면(226)에는 복수 개의 약액노즐(227)이 배치된다. The injection part main body 221 is formed in the upper surface is flat, the lower portion is formed recessed to correspond to the circumferential surface of the forming drum (210, 210 ') symmetrically around the insertion end 222, forming drum (210, 210') and the drum It includes a film contact surface 226 is in contact with the film. A plurality of chemical liquid nozzles 227 are disposed on the film contact curved surface 226.
복수 개의 약액노즐(227)들은 필름접촉곡면(226)에 성형드럼(210,210')의 축방향을 따라 캡슐성형홈(211)의 배치간격에 대응되는 간격으로 형성된다. 이때, 복수 개의 약액노즐(227)은 성형드럼(210,210')의 축방향을 따라 필름접촉곡면(226)에 동일한 높이로 1열로 배치되거나 서로 다른 높이로 배치될 수 있으며, 복수 개의 약액노즐(227)이 서로 다른 높이로 배치되는 경우에는 서로 다른 높이의 약액노즐(227)은 2열 이상으로 배치될 수 있으며, 3열, 4열, 5열, 6열, 7열, 8열, 9열 등과 같이 배치될 수 있으며, 10열 이상으로도 배치될 수 있다. 바람직하게는 2열, 4열, 6열, 8열 등으로 배치되는 것이 좋다. The plurality of chemical liquid nozzles 227 are formed on the film contact curved surface 226 at intervals corresponding to the arrangement intervals of the capsule forming grooves 211 along the axial direction of the forming drums 210 and 210 '. In this case, the plurality of chemical liquid nozzles 227 may be arranged in one row or at different heights on the film contact curved surface 226 along the axial direction of the forming drums 210 and 210 ', and may be arranged in different heights. ) Are arranged at different heights, the chemical nozzles 227 of different heights may be arranged in two or more rows, and three, four, five, six, seven, eight, nine, etc. It may be arranged together, and may be arranged in more than 10 rows. Preferably, it is preferably arranged in two rows, four rows, six rows, eight rows, and the like.
복수 개의 약액노즐(227)들은 도 11에 도시된 바와 같이 삽입단부(222)의 최하단으로부터 필름접촉곡면(226)의 곡면을 따라 노즐각도(α) 만큼 이격되게 형성된다. 여기서, 노즐각도(α)는 12°~175°범위에서 형성된다. As illustrated in FIG. 11, the plurality of chemical liquid nozzles 227 are formed to be spaced apart from the lower end of the insertion end 222 by the nozzle angle α along the curved surface of the film contacting surface 226. Here, the nozzle angle α is formed in the range of 12 ° to 175 °.
여기서, 본 발명의 약 캡슐 성형장치(200)의 고속성형을 위한 약액노즐(227)의 노즐각도(α)는 동일한 직경을 갖는 도 7과 도 8에 도시된 종래 성형드럼(21,21')과 약액주입부(23)의 구동조건을 기초로 산출된다. 즉, 도 14에 도시된 본 발명에 따른 약액노즐(227)의 노즐각도(α)와 성형드럼(210,210')의 회전속도(V2)는 종래 성형드럼(21,21')과 약액주입부(23)에서 약액을 필름(A,A')으로 충진한 후 필름(A,A')을 밀봉하기까지의 이동시간을 기초로 산출된다. Here, the nozzle angle α of the chemical liquid nozzle 227 for high-speed molding of the medicine capsule molding apparatus 200 of the present invention is a conventional forming drum (21, 21 ') shown in Figure 7 and 8 having the same diameter And the driving condition of the chemical liquid injection unit 23 is calculated. That is, the nozzle angle α of the chemical liquid nozzle 227 and the rotational speed V2 of the molding drums 210 and 210 'according to the present invention shown in FIG. 14 are conventional molding drums 21 and 21' and the chemical liquid injection unit ( In 23), the chemical liquid is calculated based on the movement time from filling the films A and A 'to sealing the films A and A'.
도 8 (a)에서 종래 약액주입부(23)의 약액배출노즐(23b)로부터 필름(A,A')으로 약액을 충진한 후 필름(A,A')을 밀봉하기까지의 이동시간을 기본시간으로 두고, 동일한 기본시간 동안 빠른 속도로 성형드럼(210,210')을 이동시켜 약액의 누설을 방지할 수 있는 약액노즐(227)의 노즐각도(α)를 산출하여 고속성형의 구동조건으로 설정한다.In FIG. 8 (a), the movement time from the chemical liquid discharge nozzle 23b of the conventional chemical liquid injection part 23 to the films A and A 'is filled and then the film A and A' is sealed. By the time, the nozzle angle α of the chemical liquid nozzle 227 which can prevent the leakage of the chemical liquid by moving the forming drums 210 and 210 'at high speed during the same basic time is calculated and set as the driving condition of the high-speed molding. .
즉, 종래는 낮은 높이의 약액배출노즐(23b)에서 약액을 분사한 후 성형드럼(21,21')이 천천히 이동하며 필름(A,A')을 봉합하는데 반해, 본 발명의 약캡슐 성형장치(200)는 필름(A,A')이 봉합되는 위치, 즉, 한 쌍의 성형드럼(210,210')이 서로 접촉되는 영역(도 9의 X)으로부터 약액노즐(227)을 노즐각도(α) 만큼 이격되게 위치시키고, 빠른 속도로 한 쌍의 성형드럼(210,210')을 이동시켜 필름(A,A')을 봉합한다.That is, in the related art, after injection of the chemical liquid from the low-liquid chemical discharge nozzle 23b, the molding drums 21 and 21 'move slowly to seal the films A and A', whereas the medicine capsule molding apparatus of the present invention is used. A nozzle 200 is formed by the chemical liquid nozzle 227 from a position where the films A and A 'are sealed, that is, a region where the pair of molding drums 210 and 210' contact each other (X in FIG. 9). Placed apart by as much as possible, a pair of forming drum (210, 210 ') at a high speed to seal the film (A, A').
도 7의 종래 성형드럼(21,21')와 본 발명은 성형드럼(210,210')의 회전속도는 상이하나 약액의 분사에서 봉합까지의 시간은 기본시간으로 동일하게 설정되므로, 약 캡슐(C)의 봉합품질은 유지될 수 있다. 일례로, 직경이 150mm인 성형드럼(210,210')을 갖는 본 발명의 약 캡슐 성형장치(200)의 고속성형 조건을 검토하기 위해, 동일한 직경을 갖는 종래 약 캡슐 성형장치(20)의 구동조건을 먼저 검토한다.The conventional molding drums 21 and 21 'of FIG. 7 and the present invention have different rotational speeds of the molding drums 210 and 210', but the time from injection of the chemical to the suture is set equal to the basic time, so that the medicine capsule C The sealing quality of can be maintained. For example, in order to examine the high-speed molding conditions of the medicine capsule molding apparatus 200 of the present invention having the molding drums 210 and 210 'having a diameter of 150 mm, the driving conditions of the conventional medicine capsule molding apparatus 20 having the same diameter are determined. Review first.
도 7과 도 8에 도시된 바와 같이, 성형드럼(21,21')이 2.0rpm/min의 속도로 회전될 때, 종래 성형드럼(21,21')의 직경이 150mm이고, 성형드럼(21,21')의 원주길이는 471mm(=150mm*3.14), 1˚의 원주길이는 471÷360=1.308mm이다. 약액배출노즐(23b)의 높이(h2)가 10mm이고, 약액배출노즐(23b)에서 성형드럼(21,21')이 서로 접촉되는 영역으로 이동되며 필름(A,A')이 봉합되기까지의 높이(h3)=7.36mm이다. 약액배출노즐(23b)에서 드럼 접촉영역까지의 성형드럼(210,210')의 원주 각도(α2)는 7.36÷1.308mm = 5.626˚이고, 약액배출노즐(23b)의 높이(h2)의 각도(α1)는 10mm÷1.308mm = 7.645°이다. 따라서, 노즐(23b)에서 약액(M)이 필름(A,A')으로 분사된 후, 접촉되는 영역에서 봉합되기까지 요구되는 합계거리(h4)는 10mm + 7.36mm = 17.36mm이고, 합계각도(α3)는 7.645˚+ 5.626°= 13.271˚이다. 이에 약액배출노즐(23b)에서 약액(M)이 분사된 후 필름(A,A')이 봉합되기까지의 각도를 대략 5.63˚로 설정하면, 성형드럼(210,210')의 구동속도(V2)를 1.3배로 향상시키기 위해서 요구되는 노즐각도(α)는 13.27° × 1.3 - 5.63° = 11.62˚, 1.5배로 향상시키기 위해서 요구되는 노즐각도(α)는 13.27°× 1.5 - 5.63° = 14.275˚이다. 동일한 방식으로 구동속도(V2)를 10배 향상시키기 위해 요구되는 노즐각도(α)는 13.27° × 10 - 5.63° = 127.07˚이다. As shown in FIGS. 7 and 8, when the forming drums 21 and 21 ′ are rotated at a speed of 2.0 rpm / min, the diameters of the conventional forming drums 21 and 21 ′ are 150 mm and the forming drums 21 are 21. The circumferential length of, 21 ') is 471mm (= 150mm * 3.14), and the circumferential length of 1 ° is 471 ÷ 360 = 1.308mm. The height h2 of the chemical liquid discharge nozzle 23b is 10 mm, and moves from the chemical liquid discharge nozzle 23b to the region where the forming drums 21 and 21 'come into contact with each other and the films A and A' are sealed. Height h3 = 7.36 mm. The circumferential angle α2 of the forming drums 210 and 210 'from the chemical liquid discharge nozzle 23b to the drum contact area is 7.36 ÷ 1.308 mm = 5.626 °, and the angle α1 of the height h2 of the chemical liquid discharge nozzle 23b. Is 10 mm ÷ 1.308 mm = 7.645 °. Therefore, after the chemical liquid M is injected into the films A and A 'from the nozzle 23b, the total distance h4 required to be sealed in the contacting region is 10 mm + 7.36 mm = 17.36 mm, and the total angle (alpha) 3 is 7.645 degrees + 5.626 degrees = 13.271 degrees. Accordingly, if the angle from the chemical liquid ejecting nozzle 23b to the film A and A 'to be sealed is set to approximately 5.63 °, the driving speed V2 of the molding drums 210 and 210' is set. The nozzle angle α required to improve 1.3 times is 13.27 ° x 1.3-5.63 ° = 11.62 °, and the nozzle angle α required to improve 1.5 times is 13.27 ° x 1.5-5.63 ° = 14.275 °. In the same way, the nozzle angle α required to increase the driving speed V2 by 10 times is 13.27 ° x 10-5.63 ° = 127.07 °.
도 15는 이러한 이론값에 기초하여 도 8 (a)에 도시된 기본 회전수 2rpm을 기초로 본 발명의 성형드럼(210,210')의 회전속도를 증가시키기 위한 노즐각도를 나타낸 도표이다. FIG. 15 is a diagram showing a nozzle angle for increasing the rotational speed of the forming drums 210 and 210 'of the present invention based on the basic rotational speed 2 rpm shown in FIG.
도 15에 도시된 바와 같이, 본 발명에 따른 약 캡슐 성형장치(200)는 약액노즐(227)의 위치를 봉합위치(X)로부터 멀어지게 변경하여 성형드럼(210,210')의 구동속도를 10배 이상 향상시킬 수 있다. 도 15의 도표를 참조하면, 각도 12°의 위치에 형성된 약액노즐(227)은 종래 대비 대략 1.3배 이상의 속도증가를 이루면서 약 캡슐의 봉합이 이루어질 수 있고, 각도 60°의 위치에 형성된 약액노즐(227)은 종래 대략 5배의 속도증가 구현이 가능하고, 각도 100°의 위치에 형성된 약액노즐(227)는 종래 대비 8배의 속도증가가 가능하고, 각도 160°의 위치에 형성된 약액노즐(227)는 종래 대비 12배 이상의 속도증가가 가능하고, 각도 175°의 위치에 형성된 약액노즐(227)은 종래 대비 13배 이상의 속도증가가 가능하다. 약액주입부(220)의 약액노즐(227)의 노즐각도(α)가 높아질수록 기본시간을 만족하기 위해 성형드럼(210,210')의 회전속도(V2)는 증가하게 된다. 이에 드럼구동부(230)는 약액노즐(227)이 성형드럼(210,210')의 중심으로부터 형성되는 각도범위가 커질수록 성형드럼(210,210')의 회전속도를 빠르게 구동할 수 있다. As shown in FIG. 15, the medicine capsule molding apparatus 200 according to the present invention changes the position of the chemical liquid nozzle 227 away from the closed position X to increase the driving speed of the molding drums 210 and 210 'by 10 times. The above can be improved. Referring to the diagram of FIG. 15, the chemical liquid nozzle 227 formed at an angle of 12 ° may seal the medicine capsule while increasing the speed by approximately 1.3 times or more, and the chemical liquid nozzle formed at the angle of 60 ° ( 227 may implement a speed increase of approximately 5 times in the prior art, and the chemical liquid nozzle 227 formed at a position of 100 ° may be 8 times faster than the conventional liquid chemical nozzle 227 formed at a position of 160 °. ) Can be increased by more than 12 times compared to the conventional, and the chemical liquid nozzle 227 formed at an angle of 175 ° can be increased by more than 13 times compared to the conventional. As the nozzle angle α of the chemical liquid nozzle 227 of the chemical liquid injection unit 220 is increased, the rotational speed V2 of the forming drums 210 and 210 'is increased to satisfy the basic time. Accordingly, the drum driving unit 230 may drive the rotational speed of the forming drums 210 and 210 'faster as the angular range in which the chemical liquid nozzle 227 is formed from the center of the forming drums 210 and 210' becomes larger.
여기서, 노즐각도(α)가 12°보다 작게 형성되는 경우, 종래와 성형드럼의 회전속도의 차이가 미비하며, 노즐각도(α)가 175°를 초과하면 도 9에 도시된 바와 같이 성형드럼(210,210')의 곡률이 줄어드는 곳에서 넓어지는 곳으로 회전하게 되므로 캡슐성형홈(211)에 주입된 약액이 외부로 흘러버리게 된다. 따라서, 약액노즐(227)의 노즐각도(α)는 12° ~ 175°범위로 형성되는 것이 바람직하다. Here, when the nozzle angle α is formed smaller than 12 °, the difference between the rotational speed of the conventional drum and the molding drum is insignificant. When the nozzle angle α exceeds 175 °, the molding drum as shown in FIG. 210, 210 ') because the curvature of the rotation is reduced to a wider place, so that the liquid injected into the capsule molding groove 211 flows to the outside. Therefore, the nozzle angle α of the chemical liquid nozzle 227 is preferably formed in the range of 12 ° to 175 °.
한편, 약액주입부(220)는 한 가지의 높이로 복수 개의 약액노즐이 성형드럼(210,210')의 축방향을 따라 일렬로 복수 개가 구비되거나, 서로 다른 높이를 가지는 노즐이 2열로 나란하게 구비되어 동시에 서로 다른 위치의 캡슐성형홈(211)으로 약액을 주입할 수 있으며, 또한 서로 다른 높이를 가지는 노즐이 3열, 4열, 5열, 6열, 7열, 8열, 9열, 나아가 10열 이상으로도 구비될 수도 있다. 본 발명은 성형드럼(210,210')의 회전속도가 높아질수록 서로 다른 높이의 약액노즐이 서로 다른 위치의 캡슐성형홈(211)으로 동시에 약액을 주입하는 약액의 주입속도를 증가시킬 수 있어 바람직하다. On the other hand, the chemical liquid injection unit 220 is provided with a plurality of chemical liquid nozzles in a row along the axial direction of the forming drum (210, 210 ') to one height, or nozzles having different heights are provided side by side in two rows At the same time, the chemical liquid can be injected into the capsule forming grooves 211 at different positions, and nozzles having different heights are arranged in three rows, four rows, five rows, six rows, seven rows, eight rows, nine rows, and even ten. It may also be provided in rows or more. According to the present invention, as the rotational speed of the forming drums 210 and 210 'is increased, the chemical nozzles of different heights can increase the injection speed of the chemical liquid to simultaneously inject the chemical liquid into the capsule forming grooves 211 at different positions.
또한, 복수 개의 약액노즐(227)이 성형드럼(210,210')의 축방향을 따라 필름접촉곡면(226)에 서로 다른 높이로 배치되는 경우, 삽입단부(222)에서 필름접촉곡면(226)을 따라 첫 번째에 위치하는 노즐은 성형드럼(210,210')의 중심과 삽입단부(222)로부터 필름접촉곡면(226)의 곡면을 따라 12°~175°범위, 바람직하게는 30°~ 175°의 범위에서 형성되는 것이 좋고, 첫 번째 노즐의 상부에 위치하는 두번째 노즐은 성형드럼(210,210')의 중심과 삽입단부(222)로부터 필름접촉곡면(226)의 곡면을 따라 17°~ 175°범위, 바람직하게는 35°~ 175°의 범위에서 형성되는 것이 좋고, 두 번째 노즐의 상부에 위치하는 세 번째 노즐은 성형드럼(210,210')의 중심과 삽입단부(222)로부터 필름접촉곡면(226)의 곡면을 따라 22°~ 175°범위, 바람직하게는 40°~ 175°의 범위에서 형성되는 것이 좋다. 이때, 첫 번째 노즐, 두 번째 노즐, 세 번째 노즐 등의 위치는 캡슐성형홈(211)의 위치에 의한 차이만큼을 고려하여 그 높이가 설정되는데, 바람직하게는 평균 약 5°의 차이로 배치되는 것이 좋다. 한편, 상술한 노즐(127)의 높이와 노즐각도(α)는 성형드럼(210,210')의 직경에 따라 상이하게 조절될 수 있다. In addition, when the plurality of chemical liquid nozzles 227 are disposed at different heights on the film contact curved surface 226 along the axial direction of the forming drums 210 and 210 ', the film contact curved surfaces 226 at the insertion end 222. The first nozzle is located in the range of 12 ° to 175 °, preferably in the range of 30 ° to 175 ° along the curved surface of the film contacting surface 226 from the center of the forming drums 210 and 210 'and the insertion end 222. The second nozzle located above the first nozzle is preferably in the range of 17 ° to 175 ° along the curved surface of the film contact surface 226 from the center of the forming drums 210 and 210 'and the insertion end 222. Is preferably formed in the range of 35 ° to 175 °, and the third nozzle located at the top of the second nozzle has a curved surface of the film contact surface 226 from the center of the forming drums 210 and 210 'and the insertion end 222. Therefore, it is preferably formed in the range of 22 ° to 175 °, preferably in the range of 40 ° to 175 °. At this time, the height of the first nozzle, the second nozzle, the third nozzle, etc. are set in consideration of the difference by the position of the capsule forming groove 211, the height is preferably set to a difference of about 5 ° on average It is good. Meanwhile, the height of the nozzle 127 and the nozzle angle α may be adjusted differently according to the diameters of the forming drums 210 and 210 '.
도 9 내지 도 11에 도시된 본 발명의 바람직한 실시예에 따른 약 캡슐 성형장치(200)는 노즐각도(α)가 170°로 설정된 것으로, 도 15를 참조할 때, 도 7의 종래 약캡슐 성형장치(20) 보다 13배 이상이나 빠르게 성형드럼(210,210')이 구동될 수 있다. 9 to 11 is a medicine capsule molding apparatus 200 according to a preferred embodiment of the present invention is that the nozzle angle (α) is set to 170 °, referring to Figure 15, the conventional medicine capsule molding of Figure 7 The forming drums 210, 210 ′ can be driven 13 times or more faster than the device 20.
여기서, 도 9와 도 14를 비교할 때, 노즐각도(α)가 커질수록 약액주입부(220)의 중심에서 양측면으로의 폭(W2)은 증가하게 된다. 도 8의 종래 약액주입부(23)는 중심영역에 노즐(23b)이 위치하게 되므로 약액주입부(23)의 폭(W1)이 넓을 필요가 없었다. 반면, 본 발명의 바람직한 실시예에 따른 약액주입부(220)는 170°의 노즐각도로 약액노즐(227)이 위치해야 하므로, 이를 구현하기 위해 주입부본체(221)가 한 쌍의 성형드럼(210,210')의 상부 전체를 덮을 수 있도록 형성된다. 즉, 약액주입부(220)의 폭(2×W2)은 노즐각도(α)가 커질수록 더 커지게 형성될 수 있으며, 바람직하게는 약액주입부(220)의 폭(2×W2)은 상기 성형드럼의 직경보다 크게 형성될 수 있다. 9 and 14, as the nozzle angle α increases, the width W2 from the center of the chemical injection portion 220 to both sides increases. In the conventional chemical liquid injection unit 23 of FIG. 8, since the nozzle 23b is positioned at the center area, the width W1 of the chemical liquid injection unit 23 does not need to be wide. On the other hand, since the chemical liquid injection unit 220 according to the preferred embodiment of the present invention has to be located at the nozzle angle of 170 °, the chemical liquid nozzle 227 is disposed, and the injection unit main body 221 has a pair of molding drums ( 210, 210 ') to cover the entire upper portion. That is, the width (2 × W2) of the chemical liquid injection unit 220 may be formed larger as the nozzle angle (α) is larger, preferably the width (2 × W2) of the chemical liquid injection unit 220 is It can be formed larger than the diameter of the forming drum.
도 11은 본 발명의 바람직한 실시예에 따른 약액주입부(220)의 구성을 도시한 도면이다. 도 11은 약액주입부(220)의 양측에 1열의 약액노즐(227)이 배치된 경우를 나타낸 도면이다. 11 is a view showing the configuration of a chemical injection unit 220 according to a preferred embodiment of the present invention. FIG. 11 is a view illustrating a case in which one row of chemical liquid nozzles 227 are disposed on both sides of the chemical liquid injection unit 220.
약액주입부(220)의 상면에는 도 11의 (a)에 도시된 바와 같이 복수 개의 약액주입로(223)가 성형드럼(210,210')의 축방향을 따라 나란하게 형성된다. 약액주입로(223)는 약액공급부(240)로부터 공급받은 약액(M)을 약액수직이동로(225)로 안내한다. 약액수직이동로(225)를 따라 이동된 약액(M)은 약액노즐(227)을 통해 캡슐성형홈(211)으로 배출된다. As illustrated in FIG. 11A, a plurality of chemical injection paths 223 are formed along the axial direction of the forming drums 210 and 210 ′ on the upper surface of the chemical injection unit 220. The chemical liquid injection path 223 guides the chemical liquid M supplied from the chemical liquid supply part 240 to the chemical liquid vertical movement path 225. The chemical liquid M moved along the chemical liquid vertical movement path 225 is discharged into the capsule molding groove 211 through the chemical liquid nozzle 227.
여기서, 도 11의 (b)에 도시된 바와 같이 필름접촉곡면(226)에는 1열로 약액노즐(227)이 배치된다. 성형드럼(210,210')에 형성된 캡슐성형홈(211)은 이웃하는 열끼리 서로 교번적으로 지그재그 형태로 배치된다. Here, the chemical liquid nozzles 227 are arranged in one row on the film contact curved surface 226 as shown in FIG. The capsule forming grooves 211 formed in the forming drums 210 and 210 'are arranged in a zigzag form in which neighboring rows alternate with each other.
1열로 배치된 약액노즐(227)들은 교대로 앞선 열의 캡슐성형홈(211a)과 뒷열의 캡슐성형홈(211b)에 약액(M)을 분사한다. The chemical liquid nozzles 227 arranged in one row alternately inject the chemical liquid M into the capsule molding groove 211a of the preceding row and the capsule molding groove 211b of the rear row.
한편, 도 12는 약액노즐(227)이 좌우로 4열씩 배치된 경우의 약액주입부(220a)의 형상을 도시한 도면이다. 12 is a view showing the shape of the chemical liquid injection part 220a when the chemical liquid nozzles 227 are arranged in four rows from side to side.
도 12의 (a)에 도시된 바와 같이 약액주입부(220a)의 주입부본체(221a)의 상면에는 약액주입로(223a)가 한 쌍씩 배치되고, 한 쌍의 약액주입로(223a)는 일정간격(d1) 이격되게 배치된다. 약액주입로(223a)의 이격간격은 도 12의 (b)에 도시된 바와 같이 이웃하는 약액노즐(227) 간의 간격(d1)에 대응된다. As shown in (a) of FIG. 12, a pair of chemical injection paths 223a are disposed on the upper surface of the injection unit body 221a of the chemical injection unit 220a, and a pair of chemical injection paths 223a are fixed. The interval d1 is disposed to be spaced apart. The separation interval of the chemical injection path 223a corresponds to the interval d1 between the adjacent chemical liquid nozzles 227 as shown in FIG.
한 쌍의 약액주입로(223a)는 각각 한 쌍씩의 약액수직이동로(225a)가 형성되고, 약액수직이동로(225a)에 4열의 약액노즐(227a,227b,227c,227d)가 결합된다. A pair of chemical liquid injection passages 223a are respectively formed with a pair of chemical liquid vertical movement passages 225a, and four chemical liquid nozzles 227a, 227b, 227c, and 227d are coupled to the chemical liquid vertical movement passages 225a.
제1열의 약액노즐(227a)는 제1열의 캡슐성형홈(211a)에 약액(M)을 분사하고, 제2열의 약액노즐(227b)는 제2열의 캡슐성형홈(211b)에 약액(M)을 분사하고, 제3열의 약액노즐(227c)는 제3열의 캡슐성형홈(211c)에 약액(M)을 분사하고, 제4열의 약액노즐(227d)는 제4열의 캡슐성형홈(211d)에 약액(M)을 분사한다. The chemical liquid nozzle 227a of the first row injects the chemical liquid M into the capsule molding groove 211a of the first row, and the chemical liquid nozzle 227b of the second row of the chemical liquid M into the capsule molding groove 211b of the second row. The chemical liquid nozzle 227c in the third row is injected into the capsule molding groove 211c in the third row, and the chemical liquid nozzle 227d in the fourth row is injected into the capsule molding groove 211d in the fourth row. Spray the chemical liquid (M).
4열의 약액노즐(227a,227b,227c,227d)는 동시에 4열의 캡슐성형홈(211a,211b,211c,211d)로 약액을 분사하고, 성형드럼(210,210')의 회전에 의해 다음 캡슐성형홈으로 약액을 분사한다. The four rows of chemical nozzles 227a, 227b, 227c, and 227d simultaneously spray the chemical liquid into the four rows of capsule molding grooves 211a, 211b, 211c, and 211d, and then rotate to the next capsule molding groove by rotation of the molding drums 210 and 210 '. Spray the chemical solution.
이에 따라 1열씩 약액을 분사할 때와 비교할 때, 약액공급부(240)가 약액주입로(223)로 약액을 공급하기 위해 캠과 피스톤이 구동하는 구동횟수가 1/4로 줄어들게 된다. Accordingly, the number of driving of the cam and the piston to drive the chemical liquid to the chemical liquid injecting path 223 is reduced to 1/4 when compared to when the chemical liquid is injected one row at a time.
한편, 도 13은 약액노즐(227)이 좌우로 8열로 배치된 경우의 약액주입부(220b)의 형상을 도시한 도면이다. FIG. 13 is a view showing the shape of the chemical liquid injection part 220b when the chemical liquid nozzles 227 are arranged in eight rows from side to side.
약액주입부(220b)의 주입부본체(221b) 상부에는 4개가 한 세트로 약액주입로(223b)가 형성된다. 각각의 약액주입로(223b)의 단부에는 약액수직이동로(225b)가 형성된다. 4개의 약액수직이동로(225b)는 서로 일정간격(d2, d3) 만큼 수평방향으로 이격되게 배치되고, 일정높이(L)만큼 상하로 이격되게 배치되어 약액의 주입에 서로 간섭이 발생되지 않게 한다. In the upper portion of the injection part body 221b of the chemical injection portion 220b, a set of four chemical injection holes 223b is formed. A chemical liquid vertical movement path 225b is formed at an end of each chemical liquid injection path 223b. The four chemical liquid vertical movement paths 225b are spaced apart from each other in the horizontal direction by a predetermined distance d2 and d3, and are spaced vertically apart by a predetermined height L so that no interference occurs in the injection of the chemical liquid. .
또한, 약액수직이동로(225b)의 단부는 도 13의 (b)에 도시된 바와 같이 두 열의 약액노즐과 연결된다. 이에 의해 4개의 약액수직이동로(225b)에 총 8열의 약액노즐(227a,227b,227c,227d,227e,227f,227g,227h)이 형성된다. In addition, the end portion of the chemical liquid vertical movement path 225b is connected to two rows of chemical liquid nozzles as shown in FIG. As a result, eight chemical liquid nozzles 227a, 227b, 227c, 227d, 227e, 227f, 227g, and 227h are formed in the four chemical liquid vertical movement paths 225b.
총 8열의 약액노즐(227a,227b,227c,227d,227e,227f,227g,227h)이 도 13의 (a)에 나타난 바와 같이 필름접촉곡면(226b)에 형성되고, 동시에 8열의 캡슐성형홈(211a,211b,211c,211d,211e,211f,211g,211h)으로 약액을 주입한다. A total of eight rows of chemical nozzles (227a, 227b, 227c, 227d, 227e, 227f, 227g, 227h) are formed on the film contact curved surface 226b as shown in FIG. 211a, 211b, 211c, 211d, 211e, 211f, 211g, 211h).
이에 따라 1열씩 약액을 분사할 때와 비교할 때, 약액공급부(240)가 약액주입로(223)로 약액을 공급하기 위해 캠과 피스톤이 구동하는 구동횟수가 1/8로 줄어들게 된다. Accordingly, the number of driving cycles of the cam and the piston for driving the chemical liquid to the chemical liquid injection path 223 is reduced to 1/8 as compared with the case of spraying the chemical liquid by one row.
본 발명에 따른 약캡슐 성형장치(200)는 약액노즐(227)의 위치를 변경하는 것에 의해 성형드럼(210,210')의 구동속도가 빨라진다. 이에 의해 약액공급부의 구동에 의해 캠과 피스톤의 소음과 진동이 증가하는 반면, 약액노즐(227)이 2열, 3열 4열, 5열, 6열, 7열, 8열 등으로 형성됨에 따라 캠과 피스톤이 구동하는 구동횟수가 종래 1열일 때와 비교할 때 줄어들게 되므로 전체 구동소음은 종래 2 rpm일 때와 동일하게 된다. In the medicine capsule forming apparatus 200 according to the present invention, the driving speed of the molding drums 210 and 210 'is increased by changing the position of the chemical liquid nozzle 227. As a result, the noise and vibration of the cam and the piston are increased by the driving of the chemical liquid supply unit, while the chemical liquid nozzles 227 are formed in two rows, three rows, four rows, five rows, six rows, seven rows, and eight rows. Since the number of driving of the cam and piston is reduced compared with the conventional first row, the total driving noise is the same as that of the conventional 2 rpm.
일례로, 동일한 노즐각도로 약액을 충전할 때, 1열 충전으로 6회전할 때 발생되는 소음은 2열 충전으로 12회전하는 경우, 4열 충전으로 24회전하는 경우, 6열충전으로 36회전하는 경우, 8열충전으로 48회전하는 경우와 동일할 수 있다. For example, when the chemical liquid is filled at the same nozzle angle, the noise generated when rotating 6 by 1 column charge is 12 turns by 2 heat charges, when rotates 24 by 4 heat charges, and rotates 36 by 6 heat charges. In this case, it may be the same as the case of 48 revolutions with 8 thermal charges.
도 15에 도시된 바와 같이 종래 도 7의 2rpm으로 성형드럼(21,21')이 구동하던 상태를 기준으로 본 발명의 성형드럼(210,210')의 구동속도를 증가배수만큼 증가시키기 위해서는 노즐각도를 조절할 필요가 있다. As shown in FIG. 15, in order to increase the driving speed of the forming drums 210 and 210 'according to the state in which the forming drums 21 and 21' are driven at 2 rpm of FIG. It needs to be adjusted.
즉, 증가배수를 3배만큼 증가시키기 위해서는 노즐각도를 34.18°로 조절해야 한다. 이때, 구동소음을 고려했을 때, 증가배수에 최적화된 약액노즐(227)의 열수를 산출해볼 수 있다. In other words, to increase the multiplication by three times, the nozzle angle should be adjusted to 34.18 °. At this time, considering the driving noise, it is possible to calculate the number of heat of the chemical liquid nozzle 227 optimized for the increase drainage.
즉, 증가배수 1~3배까지는 약액노즐(227)을 1열로 하더라도 안정적인 봉합품질을 유지하면서 적은 소음을 유지할 수 있고, 증가배수 4~6까지는 약액노즐(227)을 2열로 했을 때 안정적인 봉합품질과 적은 소음을 유지할 수 있고, 증가배수 7~12까지는 약액노즐(227)을 4열로 했을 때 안정적인 봉합품질이 유지될 수 있고, 13~14배는 약액노즐(227)을 6열로 했을 때 안정적인 봉합품질이 유지될 수 있다. That is, even if the chemical liquid nozzle 227 is in a single row up to an increase of 1 to 3 times, it is possible to maintain a low noise while maintaining a stable sealing quality, and when the chemical liquid nozzle 227 is in two rows up to an increase of 4 to 6, the sealing quality is stable. And low noise can be maintained, and a stable sealing quality can be maintained when the chemical liquid nozzle 227 is in four rows up to an increased drainage of 7 to 12, and 13 to 14 times stable sealing when the chemical liquid nozzle 227 is in six rows. Quality can be maintained.
한편, 약액이 분말혼합재인지 오일성분인지에 따라 구동속도의 증가배수에 따른 약액노즐(227)의 개수가 달라질 수 있다. On the other hand, depending on whether the chemical liquid is a powder mixture or an oil component, the number of the chemical liquid nozzles 227 according to an increase and multiple of the driving speed may vary.
이러한 구성을 갖는 본 발명에 따른 약캡슐 성형장치(200)의 동작과정을 도 9 내지 도 11을 참조하여 설명한다. An operation process of the medicine capsule forming apparatus 200 according to the present invention having such a configuration will be described with reference to FIGS. 9 to 11.
한 쌍의 성형드럼(210,210')이 서로 마주보며 회전되게 구비되고, 한 쌍의 성형드럼(210,210')의 상부에 약액주입부(220)가 배치된다. 여기서, 약액주입부(220)는 한 쌍의 성형드럼(210,210')의 상부를 모두 덮게 형성되고, 삽입단부를 중심으로 접촉곡면의 곡면을 따라 약액노즐(227,227a)은 노즐각도(α)가 170°로 1열로 형성된다. A pair of molding drums 210 and 210 'are provided to rotate to face each other, and a chemical injection portion 220 is disposed on the pair of molding drums 210 and 210'. Here, the chemical injection portion 220 is formed to cover all of the upper portion of the pair of forming drums (210, 210 '), the chemical nozzles (227,227a) along the curved surface of the contact surface around the insertion end of the nozzle angle (α) It is formed in one row at 170 °.
한 쌍의 성형드럼(210,210')의 표면에는 한 쌍의 필름(A,A')이 각각 부착된 상태로 회전된다. On the surfaces of the pair of forming drums 210 and 210 ', a pair of films A and A' are rotated, respectively.
약액공급부(240)가 약액주입로(223)로 약액(M)을 공급하면, 약액(M)은 약액수직이동로(225)를 통해 약액노즐(227)로 이동된다. 약액노즐(227)은 도 11의 (c)에 도시된 바와 같이 캡슐성형홈(211)으로 약액(M)을 주입한다. When the chemical liquid supply unit 240 supplies the chemical liquid M to the chemical liquid injection path 223, the chemical liquid M is moved to the chemical liquid nozzle 227 through the chemical liquid vertical movement path 225. The chemical liquid nozzle 227 injects the chemical liquid M into the capsule molding groove 211 as shown in FIG. 11C.
드럼구동부(230)는 약액노즐(227)로부터 약액(M)이 주입된 후 한 쌍의 성형드럼(210,210')의 캡슐성형홈(211)이 서로 접촉되는 봉합위치(X)까지 기본시간 만에 이동되도록 성형드럼(210,210')의 구동속도(V2)를 조절한다. The drum driving unit 230 is a chemical liquid (M) is injected from the chemical liquid nozzle 227 in a basic time until the sealing position (X) in which the capsule forming grooves 211 of the pair of molding drums 210 and 210 'contact each other. The driving speed V2 of the forming drums 210 and 210 'is adjusted to be moved.
봉합위치에서 한 쌍의 캡슐성형홈(211)의 절단돌기(213)가 서로 맞물리며 한 쌍의 필름(A,A')이 절단되고 약캡슐이 성형되어 한 쌍의 성형드럼(210,210')의 하부로 낙하된다. In the closed position, the cutting protrusions 213 of the pair of capsule forming grooves 211 are engaged with each other, and the pair of films A and A 'are cut and the medicine capsules are formed to lower the pair of forming drums 210 and 210'. To fall.
노즐각도(α)가 170°인 경우, 도 15를 참조할 때, 성형드럼(210,210')의 구동속도(V2)는 약 26rpm/min으로 조절될 수 있다. When the nozzle angle α is 170 °, referring to FIG. 15, the driving speed V2 of the forming drums 210 and 210 ′ may be adjusted to about 26 rpm / min.
이렇게 성형드럼(210,210')의 구동속도(V2)가 26rpm/min인 경우, 종래 노즐각도 7.645°, 2rpm/min으로 구동되던 것과 비교할 때 구동속도는 13배 빨라지게 됨에도 약 캡슐의 봉합품질은 동일하게 유지될 수 있다. 이에 따라 동일한 성형드럼(210,210')에서 성형되는 약캡슐(C)의 제조효율은 동일한 봉합품질을 유지하면서 13배 빨라질 수 있다.When the driving speed (V2) of the forming drums 210 and 210 'is 26 rpm / min, the sealing speed of the capsule is about the same as that of the conventional nozzle angle of 7.645 ° and 2 rpm / min, although the driving speed is 13 times faster. Can be maintained. Accordingly, the manufacturing efficiency of the medicine capsules C formed in the same forming drums 210 and 210 'may be 13 times faster while maintaining the same sealing quality.
여기서, 성형드럼(210,210')의 구동이 빨라지는 것에 의해 발생되는 소음을 고려할 때, 약액노즐(227)을 6열에서 8열로 형성하는 경우 봉합품질은 물론 구동소음까지 줄일 수 있다. Here, in consideration of the noise generated by the faster driving of the forming drums 210 and 210 ', when the chemical liquid nozzles 227 are formed in six to eight rows, the sealing quality as well as the driving noise can be reduced.
이상에서 살펴본 바와 같이 본 발명에 따른 약 캡슐 성형장치는 약액을 주입하는 노즐의 각도를 봉합위치로부터 멀리 이격시키고, 이에 따라 성형드럼의 구동속도를 향상시켜 약 캡슐의 봉합품질은 유지하면서 약 캡슐의 고속성형을 가능하게 구현할 수 있다. 또한, 약액노즐의 열수를 다양하게 조절할 수 있다. 특히, 약액노즐의 열수를 증가시켜 약액공급부가 약액을 공급하기 위해 구동되는 횟수를 줄여 구동소음도 조절할 수 있다. As described above, the medicine capsule molding apparatus according to the present invention separates the angle of the nozzle for injecting the chemical liquid away from the sewing position, thereby improving the driving speed of the molding drum and maintaining the sealing quality of the medicine capsule while maintaining the quality of the medicine capsule. High speed molding can be realized. In addition, the thermal water of the chemical liquid nozzle can be adjusted in various ways. In particular, the driving noise may be controlled by increasing the number of heat of the chemical liquid nozzle to reduce the number of times the chemical liquid supply unit is driven to supply the chemical liquid.
이상에서 설명된 본 발명의 약캡슐 성형장치의 실시예는 예시적인 것에 불과하며, 본 발명이 속한 기술분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 잘 알 수 있을 것이다. 그러므로 본 발명은 상기의 상세한 설명에서 언급되는 형태로만 한정되는 것은 아님을 잘 이해할 수 있을 것이다. 따라서 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다. 또한, 본 발명은 첨부된 청구범위에 의해 정의되는 본 발명의 정신과 그 범위 내에 있는 모든 변형물과 균등물 및 대체물을 포함하는 것으로 이해되어야 한다.The embodiment of the drug capsule forming apparatus of the present invention described above is merely exemplary, and those skilled in the art to which the present invention pertains can various modifications and other equivalent embodiments therefrom. You will know. Therefore, it will be understood that the present invention is not limited to the forms mentioned in the above detailed description. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims. It is also to be understood that the present invention includes all modifications, equivalents, and substitutes within the spirit and scope of the invention as defined by the appended claims.

Claims (9)

  1. 마주보며 회전하며, 외부에 약 캡슐 형상의 1/2의 형상에 대응되는 캡슐성형홈이 복수개 함몰 형성된 한 쌍의 성형드럼과;A pair of forming drums which rotate to face each other and have a plurality of recesses formed therein, the capsule forming grooves corresponding to one-half of the capsule shape;
    상기 한 쌍의 성형드럼 사이에 배치되며, 상기 캡슐성형홈으로 약액을 공급하는 복수개의 노즐이 가운데를 중심으로 양측으로 대칭되게 형성된 약액주입부와;A chemical liquid injection unit disposed between the pair of molding drums, the plurality of nozzles supplying the chemical liquid to the capsule molding groove symmetrically to both sides about a center thereof;
    상기 성형드럼을 회전구동하는 드럼구동부를 포함하고,It includes a drum driving unit for rotating the molding drum,
    상기 약액주입부는,The chemical liquid injection unit,
    상기 한 쌍의 성형드럼의 캡슐성형홈이 서로 맞닿는 봉합위치까지 삽입배치되는 하단부를 중심으로 양측이 상기 성형드럼의 원주형상에 대응되는 접촉곡면을 갖는 주입부본체를 포함하고,Comprising an injection portion main body having a contact curved surface corresponding to the circumferential shape of the molding drum on both sides with respect to the lower end portion is inserted into the capsule forming grooves of the pair of the forming drum abutting to each other,
    상기 접촉곡면에는 상기 성형드럼의 축방향을 따라 복수 개의 노즐이 서로 다른 높이로 배치되며,The nozzle has a plurality of nozzles are arranged at different heights along the axial direction of the forming drum,
    상기 접촉곡면의 최하단에 위치하는 제1열 노즐은 상기 성형드럼의 중심과 상기 하단부로부터 상기 접촉곡면의 곡면을 따라 12°~ 70°범위에서 형성되는 것을 특징으로 하는 약 캡슐 성형장치. The first row nozzle located at the lowermost end of the contact curved surface is formed from about 12 ° to 70 ° along the curved surface of the contact surface from the center and the lower end of the forming drum.
  2. 제1항에 있어서,The method of claim 1,
    상기 제1열 노즐의 상부에 위치하는 제2열 노즐은 상기 성형드럼의 중심과 상기 하단부로부터 상기 접촉곡면의 곡면을 따라 17°~70°범위에서 형성되는 것을 특징으로 하는 약 캡슐 성형장치. The second row nozzle located above the first row nozzle is formed in the range of 17 ° ~ 70 ° along the curved surface of the contact surface from the center and the lower end of the forming drum.
  3. 제1항 또는 제2항에 있어서, The method according to claim 1 or 2,
    상기 제2열 노즐의 상부에 위치하는 제3열 노즐은 상기 성형드럼의 중심과 상기 하단부로부터 상기 접촉곡면의 곡면을 따라 22°~ 70°범위에서 형성되는 것을 특징으로 하는 약 캡슐 성형장치. The third row nozzle positioned above the second row nozzle is formed in the range of 22 ° ~ 70 ° along the curved surface of the contact surface from the center and the lower end of the forming drum.
  4. 제1항 또는 제2항에 있어서,The method according to claim 1 or 2,
    상기 약액주입부는,The chemical liquid injection unit,
    상기 주입부본체의 상면의 가운데 부분에 상기 성형드럼의 축방향을 따라 복수 개의 홈 형태로 함몰 형성된 약액주입구와;A chemical liquid inlet formed in the center of the upper surface of the injection unit body in the form of a plurality of grooves along the axial direction of the forming drum;
    상기 약액주입구와 상기 노즐을 서로 연결하여 약액을 상기 노즐로 공급하는 약액이동로를 포함하는 것을 특징으로 하는 약 캡슐 성형장치.And a chemical liquid movement path connecting the chemical liquid inlet and the nozzle to each other to supply the chemical liquid to the nozzle.
  5. 서로 마주보며 회전하며, 외부에 캡슐 형상의 1/2의 형상에 대응되는 캡슐성형홈이 복수 개 함몰 형성된 한 쌍의 성형드럼과;A pair of forming drums which rotate to face each other and have a plurality of recesses formed therein, the capsule forming grooves corresponding to the shape of the capsule shape 1/2 on the outside;
    상기 한 쌍의 성형드럼의 상부에 배치되며, 상기 성형드럼으로 약액을 공급하는 복수 개의 약액노즐이 양측 하부에 대칭적으로 형성된 약액주입부와; A chemical liquid injection part disposed on an upper portion of the pair of forming drums, the plurality of chemical liquid nozzles supplying the chemical liquid to the molding drum symmetrically formed at both lower sides thereof;
    상기 성형드럼을 회전구동하는 드럼구동부를 포함하고,It includes a drum driving unit for rotating the molding drum,
    상기 약액주입부는,The chemical liquid injection unit,
    상기 한 쌍의 성형드럼의 캡슐성형홈이 서로 맞닿는 영역으로 삽입배치되는 삽입단부를 중심으로 양측 하부에 상기 성형드럼의 원주형상에 대응되는 필름접촉곡면이 형성된 주입부본체를 포함하고,And an injection part body having a film contact curved surface corresponding to the circumferential shape of the molding drum at both lower sides of the insertion end in which the capsule molding grooves of the pair of molding drums are inserted into and contacted with each other.
    상기 약액노즐은 상기 성형드럼의 중심과 상기 삽입단부로부터 상기 필름접촉곡면의 곡면을 따라 12°~ 175 °각도 범위에서 형성되고,The chemical liquid nozzle is formed in the angle range of 12 ° ~ 175 ° along the curved surface of the film contact surface from the center of the forming drum and the insertion end,
    상기 약액주입부는 상기 약액노즐의 각도범위가 커질수록 상기 한 쌍의 성형드럼의 상부를 덮는 면적이 넓어지게 형성되는 것을 특징으로 하는 약 캡슐 성형장치.The drug injection unit is a medicine capsule molding apparatus, characterized in that the area covering the upper portion of the pair of forming drums is wider as the angle range of the chemical liquid nozzle increases.
  6. 제5항에 있어서, The method of claim 5,
    상기 약액주입부의 폭은 상기 성형드럼의 직경보다 크게 형성되는 것을 특징으로 하는 약 캡슐 성형장치.The width of the chemical injection portion is a medicine capsule molding apparatus, characterized in that formed larger than the diameter of the forming drum.
  7. 제5항에 있어서,The method of claim 5,
    상기 복수 개의 약액노즐은 상기 성형드럼의 축방향을 따라 상기 필름접촉곡면에 동일한 높이로 배치되거나 서로 다른 높이로 배치되는 것을 특징으로 하는 약 캡슐 성형장치.The plurality of chemical liquid nozzle is a medicine capsule molding apparatus, characterized in that arranged in the same height or different heights on the film contact surface along the axial direction of the forming drum.
  8. 제7항에 있어서,The method of claim 7, wherein
    상기 복수 개의 약액노즐은 상기 삽입단부로부터 상기 필름접촉곡면의 곡면을 따라 1열 이상으로 배치되는 것으로 특징으로 하는 약 캡슐 성형장치.And the plurality of chemical liquid nozzles are arranged in one or more rows along the curved surface of the film contact surface from the insertion end.
  9. 제1항에 있어서, The method of claim 1,
    상기 약액주입부는,The chemical liquid injection unit,
    상기 주입부본체의 상면에 상기 성형드럼의 축방향을 따라 상기 캡슐성형홈의 배치간격으로 나란하게 형성되어 상기 약액공급부로부터 공급받은 약액이 이동되는 약액주입로와;A chemical liquid injection path formed on the upper surface of the injection part body in parallel with the interval of the molding groove along the axial direction of the molding drum and moving the chemical liquid supplied from the chemical liquid supply part;
    상기 약액주입로의 양측단부에서 수직하게 형성되어 약액을 상기 약액노즐로 안내하는 약액수직이동로를 포함하는 것을 특징으로 하는 약 캡슐 성형장치. A medicine capsule molding apparatus, characterized in that it comprises a chemical liquid vertical movement path which is formed vertically at both ends of the chemical liquid injection path to guide the chemical liquid to the chemical liquid nozzle.
PCT/KR2017/000785 2016-01-22 2017-01-23 Medicine capsule forming apparatus capable of performing high-speed forming WO2017126949A1 (en)

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KR10-2016-0008196 2016-01-22
KR20160008196 2016-01-22
KR10-2016-0105211 2016-08-19
KR20160105211 2016-08-19
KR10-2016-0183956 2016-12-30
KR1020160183956A KR20170088283A (en) 2016-01-22 2016-12-30 Medical capsule producting apparatus to work high speed
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JP2001017514A (en) * 1999-07-02 2001-01-23 Sankyo:Kk Preparation of gelatin capsule and apparatus for preparing it
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CN107638297A (en) * 2017-11-21 2018-01-30 孟瑶 A kind of Chinese medicine mixing pill shaped device
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