WO2017114493A1 - 天然草与人造草混合草坪及其制备方法 - Google Patents

天然草与人造草混合草坪及其制备方法 Download PDF

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WO2017114493A1
WO2017114493A1 PCT/CN2016/113541 CN2016113541W WO2017114493A1 WO 2017114493 A1 WO2017114493 A1 WO 2017114493A1 CN 2016113541 W CN2016113541 W CN 2016113541W WO 2017114493 A1 WO2017114493 A1 WO 2017114493A1
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grass
artificial grass
base fabric
artificial
natural
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PCT/CN2016/113541
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English (en)
French (fr)
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朱江峰
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广州傲胜人造草股份有限公司
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Publication of WO2017114493A1 publication Critical patent/WO2017114493A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
    • E01C2013/086—Combination of synthetic and natural grass

Definitions

  • the invention relates to a mixed lawn, in particular to a mixed lawn of natural grass and artificial grass and a preparation method thereof.
  • Lawn refers to grassland that is managed by artificial planting or artificial maintenance and plays a role in greening and beautifying. It is one of the symbols of the degree of civilization of a country and a city. Refers to a ground cover covered with grasses and other delicate plants and filled with soil roots and stems. Suitable for beautifying the environment, gardening, purifying the air, maintaining water and soil, providing outdoor activities and sports venues.
  • Existing lawns including natural grass lawns and artificial grass lawns, can absorb carbon dioxide, release oxygen, and can be used for a variety of biological habitats, but its damage, high maintenance costs and the characteristics of the autumn and winter will wither Use; artificial turf maintenance cost is low, but its texture is hard, the filament of chemical fiber raw material is difficult to degrade, and the need to fix it with other tools also limits its application.
  • the preparation method of the mixed lawn of natural grass and artificial grass comprises the following steps:
  • a. woven base fabric take the warp and weft, and then weave it into a base fabric by using a weaving machine;
  • Tufted artificial grass the artificial grass is tufted on the base fabric obtained by the step a by using a tufting machine, and the ends of the artificial grass are extended to the same side of the base fabric, and the artificial grass is extended at both ends.
  • the length of the bottom fabric is 35-70mm;
  • filling the soil layer filling the bottom cloth treated with the b step with the soil filled at the end of the tufted artificial grass, filling the soil layer and leveling the soil layer, so that the artificial grass extends out of the base fabric
  • the height of the tip of one end from the soil layer is 2-10 mm;
  • Sowing natural grass sowing grass seeds or embedding grass roots in the soil layer treated by c step, and then leveling the soil layer, the height of the natural grass growing is higher than the height of the artificial grass, that is, it is obtained.
  • a preferred embodiment is that the step a is specifically: taking a warp and a weft, and weaving the warp and the weft by a knitting machine to obtain a base fabric.
  • a preferred embodiment is that the knitting machine has a needle density of 370-21,000 pieces per square inch in the step a.
  • a preferred solution is in the step b: before the artificial grass is tufted on the base fabric, a layer of mesh cloth is laid on the base fabric, and then the two ends of the artificial grass are tufted. Extending the bottom cloth with one side of the mesh cloth; the number of meshes per square meter on the mesh cloth is 200-400, and the mesh hole is a circular hole having a radius of 10-30 mm, and the mesh cloth is on the mesh cloth.
  • the round holes are arranged in an array.
  • the soil layer in the step c includes, by weight, the following components: the natural grass is Zoysia.
  • the preferred method further comprises the step of: e. natural grass pruning: the natural grass on the mixed lawn obtained by the step d is trimmed and leveled by a lawn mower.
  • the present invention also provides a mixed lawn of natural grass and artificial grass obtained by the above method.
  • the present invention has the following advantages: in the preparation method of the present invention, the artificial grass is tufted on the base fabric, wherein the needle density of the woven base fabric is set at 370-21000/square. Inches, so that the grass roots of natural grass will remain in the lawn, and will not cause excessive damage to the natural grass during transplanting, and after transplanting, the roots will penetrate the ground fabric and penetrate the soil layer on the surface. In the middle, the lawn is more stable, and the soil layer does not fall out of the base fabric for transportation and transplantation.
  • the artificial grass is mixed with the natural grass, and the root of the natural grass is cross-linked with the artificial grass. The whole body makes the pullout force of the natural grass higher; in addition, the preparation method of the invention is easy to operate and is convenient for industrial production application; the lawn prepared by the method has the advantages of good stability and wide application range.
  • a. woven base fabric a warp made of PE material and a weft thread made of PP material, and then woven into a base fabric by a knitting machine;
  • the artificial grass is tufted on the base fabric obtained by the step a by using a tufting machine, and the ends of the artificial grass are extended to the same side of the base fabric, and the artificial grass is extended at both ends.
  • the length of the base fabric is 70 mm; in the a step, the knitting machine has a needle density of 21,000 per square inch;
  • a. woven base fabric a warp made of PE material and a weft thread made of pure hemp material, and then woven into a base fabric by a knitting machine;
  • a layer of mesh cloth is laid on the base fabric, and then the tufting is carried out to extend the two ends of the artificial grass silk to the side of the base fabric and the side of the mesh cloth;
  • the number of meshes per square meter on the mesh cloth is 200, the mesh holes are circular holes with a radius of 30 mm, and the circular holes on the mesh cloth are arranged in an array;
  • Sowing natural grass sowing grass seeds or embedding grass roots in the soil layer treated by c step, and then leveling the soil layer, the height of the natural grass growing is higher than the height of the artificial grass, that is, it is obtained.
  • the preparation method of the mixed lawn of natural grass and artificial grass comprises the following steps:
  • a. woven base fabric take the warp wire made of PA material and the weft thread made of PP material, and then use The braiding machine is woven into a base fabric;
  • the artificial grass is tufted on the base fabric obtained by the step a by using a tufting machine, and the ends of the artificial grass are extended to the same side of the base fabric, and the artificial grass is extended at both ends.
  • the length of the base fabric is 60 mm; in the step a, the knitting machine has a needle density of 370/square inch;
  • a layer of mesh cloth is laid on the base fabric, and then the tufting is carried out to extend the two ends of the artificial grass silk to the side of the base fabric and the side of the mesh cloth;
  • the number of grids per square meter on the mesh cloth is 400, the mesh holes are circular holes with a radius of 10 mm, and the circular holes on the mesh cloth are arranged in an array;
  • Sowing natural grass sowing grass seeds or embedding grass roots in the soil layer treated by c step, and then leveling the soil layer, the height of the natural grass growing is higher than the height of the artificial grass, that is, it is obtained.
  • the preparation method of the mixed lawn of natural grass and artificial grass comprises the following steps:
  • the artificial grass is tufted on the base fabric obtained by the step a by using a tufting machine, and the ends of the artificial grass are extended to the same side of the base fabric, and the artificial grass is extended at both ends.
  • the length of the base fabric is 50 mm; in the step a, the knitting machine has a needle density of 1200/square inch;
  • a layer of mesh cloth is laid on the base fabric, and then the tufting is carried out to extend the two ends of the artificial grass silk to the side of the base fabric and the side of the mesh cloth;
  • Each grid on the mesh The number of square meters is 250, the mesh is a circular hole with a radius of 18 mm, and the circular holes on the mesh cloth are arranged in an array;
  • Sowing natural grass sowing grass seeds or embedding grass roots in the soil layer treated by c step, and then leveling the soil layer, the height of the natural grass growing is higher than the height of the artificial grass, that is, it is obtained.
  • the mixed turf prepared by the method of Examples 1-4 was taken, and then trimmed with a lawn mower, and the lawn piece of natural grass higher than 15 mm of the top of the artificial grass was trimmed, and then 10 volunteers and 10 volunteers were selected.
  • the weight of the person is between 110-120 kg, then walk on the same line on each lawn, and walk one person every 5 minutes; correspondingly, the 10 volunteers walk through a commercially available one at the same interval.
  • Table 1 The specific data is shown in Table 1:
  • Example 1 Example 2
  • Example 3 Example 4
  • Commercially available Rebound time 11.2min 10.1min 9.6min 8.4min 12.5min
  • the mixed lawns obtained by the method of Examples 1-4 were used to lay a five-person football field, and 10 days later, then a 90-minute football match was held on the court, and then the artificial grass was observed on the court. And the situation of real grass pulling out. It has been observed that the mixed turf prepared by the method of the embodiment of the present invention has only a very small amount of real grass pulled out after the 90-minute soccer game, and no artificial grass is detached, and the mixed turf has good stability.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Cultivation Of Plants (AREA)
  • Road Paving Structures (AREA)

Abstract

一种天然草与人造草混合草坪的制备方法，包括如下步骤：a.编织底布；b.簇绒人造草丝；c.填充土壤层；d.播种天然草。还提供了一种由该方法制得的天然草与人造草混合草坪。该制备方法简单，制得的混合草坪应用范围广、稳定性高。

Description

天然草与人造草混合草坪及其制备方法 技术领域
本发明涉及一种混合草坪，具体涉及一种天然草与人造草混合草坪及其制备方法。
背景技术
草坪是指由人工建植或人工养护管理，起绿化美化作用的草地。它是一个国家、一个城市文明程度的标志之一。指以禾本科草及其它质地纤细的植物为覆盖并以它的根和匍匐茎充满土壤表层的地被。适用于美化环境、园林景观、净化空气、保持水土、提供户外活动和体育运动场所。现有的草坪，包括天然草草坪和人造草草坪，天然草草坪可以吸收二氧化碳、释放氧气，并且能供多种生物休憩，但其易损伤、维护成本高以及秋冬季节会枯萎的特点限制了其使用；人造草坪维护成本低，但其质地较硬、化纤原料的草丝难以降解、同时需要借助其他工具固定的特点也限制了其应用。
发明内容
本发明的目的在于提供一种简单、易操作、便于工业生产的天然草与人造草混合草坪制备方法，同时还提供由该方法制得的稳定性好、应用范围广的混合草坪。
为解决上述问题，本发明所采用的技术方案如下：
天然草与人造草混合草坪的制备方法，包括如下步骤：
a.编织底布：取经线和纬线，然后利用编织机编织成底布；
b.簇绒人造草丝：利用簇绒机将人造草丝簇绒在经过a步骤得到的底布上，人造草丝的两端伸出底布的同一侧，所述人造草丝两端伸出底布的长度均为35-70mm；
c.填充土壤层：向经过b步骤处理的底布上填充土壤，所述土壤填充在簇绒有人造草丝的一端，填充土壤层并对土壤层进行平整，使得人造草丝伸出底布一端的顶端距土壤层的高度为2-10mm；
d.播种天然草：在经过c步骤处理的土壤层播撒草种或者埋入草根，然后平整土壤层，待天然草生长的高度高出人造草丝的高度，即得。
本发明中，优选的方案为所述a步骤具体为：取经线和纬线，利用编织机将经线和纬线交错编织，得到底布。
本发明中，优选的方案为所述a步骤中编织机编织的针密度为370-21000个/平方英寸。
本发明中，优选的方案为所述经线为纯棉、纯麻、纯化纤、棉型混纺、毛型混纺、PE、PP和PA中的一种材料制成的经线；所述纬线由PP、棉纤混纺和PA中的一种材料制成的纬线。
本发明中，优选的方案为所述b步骤中：在将人造草丝簇绒在底布上前，在底布上铺设一层网格布，然后再进行簇绒将人造草丝的两端伸出底布上铺设有网格布的一侧；所述网格布上每平方米的网格数量为200-400个，网孔为半径10-30mm的圆孔，所述网格布上的圆孔呈阵列排布。
本发明中，优选的方案为所述c步骤中的土壤层按重量份计包括如下组分：所述天然草为结缕草。
本发明中，优选的方案为所述制备方法还包括步骤e.天然草修剪：对经过d步骤处理得到的混合草坪上的天然草利用剪草机进行修剪、整平处理。 本发明还提供由上述方法制得的天然草与人造草混合草坪。
与现有技术相比，本发明具有如下优点：本发明的制备方法中，通过将人造草丝簇绒在底布上，其中将编织的底布编织的针密度设置在370-21000个/平方英寸，这样能够使得天然草的草根会留在草坪中，在移植的时候不会对天然草产生过大的损伤，并且在移植后，须根根系会穿出底布与并扎入地表的土层中，使得草坪更为稳定，同时土壤层的土也不会掉出底布，便于运输和移植；此外将人造草丝与天然草进行混合，天然草的根系会与人造草丝相互交联成一个整体，使得天然草的把拔出力更高；此外，本发明的制备方法易操作，便于工业生产应用；由该方法制得的草坪，具有稳定性好、应用范围广的优点。
下面结合具体实施方式对本发明进行详细说明。
具体实施方式
实施例1
天然草与人造草混合草坪的制备方法，包括如下步骤：
a.编织底布：取PE材料制成的经线和PP材料制成的纬线，然后利用编织机编织成底布；
b.簇绒人造草丝：利用簇绒机将人造草丝簇绒在经过a步骤得到的底布上，人造草丝的两端伸出底布的同一侧，所述人造草丝两端伸出底布的长度均为70mm；所述a步骤中编织机编织的针密度为21000个/平方英寸；
c.填充土壤层：向经过b步骤处理的底布上填充土壤，所述土壤填充在簇绒有人造草丝的一端，填充土壤层并对土壤层进行平整，使得人造草丝伸出底布一端的顶端距土壤层的高度为10mm；
d.播种天然草：在经过c步骤处理的土壤层播撒草种或者埋入草根，然后平整土壤层，待天然草生长的高度高出人造草丝的高度，即得。
实施例2
天然草与人造草混合草坪的制备方法，包括如下步骤：
a.编织底布：取PE材料制成的经线和纯麻材料制成的纬线，然后利用编织机编织成底布；
b.簇绒人造草丝：利用簇绒机将人造草丝簇绒在经过a步骤得到的底布上，人造草丝的两端伸出底布的同一侧，所述人造草丝两端伸出底布的长度均为35mm；所述a步骤中编织机编织的针密度为800个/平方英寸；
c.填充土壤层：向经过b步骤处理的底布上填充土壤，所述土壤填充在簇绒有人造草丝的一端，填充土壤层并对土壤层进行平整，使得人造草丝伸出底布一端的顶端距土壤层的高度为8mm；
在将人造草丝簇绒在底布上前，在底布上铺设一层网格布，然后再进行簇绒将人造草丝的两端伸出底布上铺设有网格布的一侧；所述网格布上每平方米的网格数量为200个，网孔为半径30mm的圆孔，所述网格布上的圆孔呈阵列排布；
d.播种天然草：在经过c步骤处理的土壤层播撒草种或者埋入草根，然后平整土壤层，待天然草生长的高度高出人造草丝的高度，即得。
实施例3
天然草与人造草混合草坪的制备方法，包括如下步骤：
a.编织底布：取取PA材料制成的经线和PP材料制成的纬线，然后利用 编织机编织成底布；
b.簇绒人造草丝：利用簇绒机将人造草丝簇绒在经过a步骤得到的底布上，人造草丝的两端伸出底布的同一侧，所述人造草丝两端伸出底布的长度均为60mm；所述a步骤中编织机编织的针密度为370个/平方英寸；
在将人造草丝簇绒在底布上前，在底布上铺设一层网格布，然后再进行簇绒将人造草丝的两端伸出底布上铺设有网格布的一侧；所述网格布上每平方米的网格数量为400个，网孔为半径10mm的圆孔，所述网格布上的圆孔呈阵列排布；
c.填充土壤层：向经过b步骤处理的底布上填充土壤，所述土壤填充在簇绒有人造草丝的一端，填充土壤层并对土壤层进行平整，使得人造草丝伸出底布一端的顶端距土壤层的高度为2mm；
d.播种天然草：在经过c步骤处理的土壤层播撒草种或者埋入草根，然后平整土壤层，待天然草生长的高度高出人造草丝的高度，即得。
实施例4
天然草与人造草混合草坪的制备方法，包括如下步骤：
a.编织底布：取PE材料制成的经线和PA材料制成的纬线，然后利用编织机编织成底布；
b.簇绒人造草丝：利用簇绒机将人造草丝簇绒在经过a步骤得到的底布上，人造草丝的两端伸出底布的同一侧，所述人造草丝两端伸出底布的长度均为50mm；所述a步骤中编织机编织的针密度为1200个/平方英寸；
在将人造草丝簇绒在底布上前，在底布上铺设一层网格布，然后再进行簇绒将人造草丝的两端伸出底布上铺设有网格布的一侧；所述网格布上每平 方米的网格数量为250个，网孔为半径18mm的圆孔，所述网格布上的圆孔呈阵列排布；
c.填充土壤层：向经过b步骤处理的底布上填充土壤，所述土壤填充在簇绒有人造草丝的一端，填充土壤层并对土壤层进行平整，使得人造草丝伸出底布一端的顶端距土壤层的高度为7mm；
d.播种天然草：在经过c步骤处理的土壤层播撒草种或者埋入草根，然后平整土壤层，待天然草生长的高度高出人造草丝的高度，即得。
实验例
取由实施例1-4的方法制得的混合草坪，然后利用剪草机对其进行修剪，修剪出天然草高出人造草丝顶端15mm的草坪块，然后选取10名志愿者，10名志愿者的体重在110-120斤之间，然后在每个草坪上按照同样的线路行走一次，每隔5min钟行走一个人；对应的，该10名志愿者按照同样的间隔走过一块市售的天然草坪；然后分别观察踩踏后，各草坪的天然草叶回弹的时间，具体数据详见下表1：
表1：草坪上天然草叶的回弹时间记录表
  实施例1 实施例2 实施例3 实施例4 市售
回弹时间 11.2min 10.1min 9.6min 8.4min 12.5min
取实施例1-4的方法制得的混合草坪，分别用其铺设5人足球场，10天后，然后在球场上各举行一场90min的足球赛，然后观察球场上是否有人造草丝脱落、以及真草拔出的情况。经观察记录，本发明实施例的方法制得的混合草坪，在进行90min足球赛后，仅有极少量的真草拔出，无人造草丝脱落的情况，可见该混合草坪稳定性良好。
上述实施方式仅为本发明的优选实施方式，不能以此来限定本发明保护的范围，本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。

Claims (8)

  1. 天然草与人造草混合草坪的制备方法，其特征在于包括如下步骤：
    a.编织底布：取经线和纬线，然后利用编织机编织成底布；
    b.簇绒人造草丝：利用簇绒机将人造草丝簇绒在经过a步骤得到的底布上，人造草丝的两端伸出底布的同一侧，所述人造草丝两端伸出底布的长度均为35-70mm；
    c.填充土壤层：向经过b步骤处理的底布上填充土壤，所述土壤填充在簇绒有人造草丝的一端，填充土壤层并对土壤层进行平整，使得人造草丝伸出底布一端的顶端距土壤层的高度为2-10mm；
    d.播种天然草：在经过c步骤处理的土壤层播撒草种或者埋入草根，然后平整土壤层，待天然草生长的高度高出人造草丝的高度，即得。
  2. 根据权利要求1所述的天然草与人造草混合草坪的制备方法，其特征在于所述a步骤具体为：取经线和纬线，利用编织机将经线和纬线交错编织，得到底布。
  3. 根据权利要求1或2所述的天然草与人造草混合草坪的制备方法，其特征在于：所述a步骤中编织机编织的针密度为370-21000个/平方英寸。
  4. 根据权利要求1所述的天然草与人造草混合草坪的制备方法，其特征在于：所述经线为纯棉、纯麻、纯化纤、棉型混纺、毛型混纺、PE、PP和PA中的一种材料制成的经线；所述纬线由PP、棉纤混纺和PA中的一种材料制成的纬线。
  5. 根据权利要求1所述的天然草与人造草混合草坪的制备方法，其特征在于所述b步骤中：在将人造草丝簇绒在底布上前，在底布上铺设一层网格布，然后再进行簇绒将人造草丝的两端伸出底布上铺设有网格布的一侧；所 述网格布上每平方米的网格数量为200-400个，网孔为半径10-30mm的圆孔，所述网格布上的圆孔呈阵列排布。
  6. 根据权利要求1所述的天然草与人造草混合草坪的制备方法，其特征在于所述c步骤中的土壤层按重量份计包括如下组分：所述天然草为结缕草。
  7. 根据权利要求1所述的天然草与人造草混合草坪的制备方法，其特征在于还包括步骤e.天然草修剪：对经过d步骤处理得到的混合草坪上的天然草利用剪草机进行修剪、整平处理。
  8. 根据权利要求1-7任一项所述的方法制得的天然草与人造草混合草坪。
PCT/CN2016/113541 2015-12-31 2016-12-30 天然草与人造草混合草坪及其制备方法 WO2017114493A1 (zh)

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