WO2017110814A1 - Solenoid actuator - Google Patents
Solenoid actuator Download PDFInfo
- Publication number
- WO2017110814A1 WO2017110814A1 PCT/JP2016/087964 JP2016087964W WO2017110814A1 WO 2017110814 A1 WO2017110814 A1 WO 2017110814A1 JP 2016087964 W JP2016087964 W JP 2016087964W WO 2017110814 A1 WO2017110814 A1 WO 2017110814A1
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- WO
- WIPO (PCT)
- Prior art keywords
- plunger
- base
- coil
- solenoid actuator
- predetermined value
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/16—Rectilinearly-movable armatures
Definitions
- the present invention relates to a solenoid actuator.
- JP2014-194969A includes a cylindrical coil provided in a case, a magnetic body disposed on the inner peripheral side of the coil, a plunger that moves toward the magnetic body by a magnetic force generated by energizing the coil, A solenoid actuator is disclosed.
- This solenoid actuator further includes a stopper member provided between the magnetic body and the plunger.
- the stopper member restricts the movement of the plunger and defines the maximum driving position of the plunger.
- the control region of the solenoid actuator is limited to a region excluding a region affected by the sticking between the plunger and the stopper member.
- the control area of the solenoid actuator is limited in this way, the operating range of the valve element driven by the plunger is also limited, and thus the range in which the flow rate of the working fluid can be adjusted may be narrowed.
- the object of the present invention is to expand the control area of the solenoid actuator.
- the solenoid actuator includes a coil that generates a magnetic force according to a supplied current, a fixed core that is excited by the magnetic force of the coil, and a shaft that is attracted by the attracted force of the excited fixed core.
- a first predetermined value When the distance between the movable iron core that moves in the direction and the movable iron core that faces in the axial direction and the fixed iron core is equal to or less than a first predetermined value, the movable iron core is moved in a direction opposite to the suction force. Movement of the movable iron core when the distance between the urging portion to be urged and the movable iron core facing the axial direction and the fixed iron core is equal to or smaller than a second predetermined value smaller than the first predetermined value.
- FIG. 1 is a longitudinal sectional view of an actuator device including a solenoid actuator according to a first embodiment of the present invention.
- FIG. 2 is an enlarged view of the portion indicated by II in FIG.
- FIG. 3 is a plan view of the wave washer of the solenoid actuator according to the first embodiment of the present invention.
- 4 is a cross-sectional view taken along line IV-IV in FIG.
- FIG. 5 is a diagram showing the relationship between the stroke amount of the plunger of the solenoid actuator and the supply current value according to the first embodiment of the present invention.
- FIG. 6 is a diagram illustrating the relationship between the stroke amount of the plunger of the conventional solenoid actuator and the supply current value.
- FIG. 7 is an enlarged view of a solenoid actuator according to a second embodiment of the present invention corresponding to FIG.
- the actuator device 1 includes a solenoid actuator 20 and a valve device 10 driven by the solenoid actuator 20.
- the valve device 10 is a spool valve installed in a flow path through which a working fluid such as hydraulic oil flows.
- the valve device 10 includes a cylindrical valve sleeve 11 and a spool 12 slidably provided in the valve sleeve 11.
- the spool 12 is driven by the solenoid actuator 20 and moves in the valve sleeve 11 in the axial direction of the valve sleeve 11.
- a flow path (not shown) is connected to each side opening of the valve sleeve 11.
- the valve device 10 adjusts the flow rate of the hydraulic oil flowing into the flow path through the valve sleeve 11 by changing the communication opening degree of the flow path according to the position of the spool 12.
- the solenoid actuator 20 includes a coil 41 wound around the bobbin 40, a base 50 as a fixed iron core fitted on the inner peripheral side of the bobbin 40, a sleeve 52 connected to the base 50 via a nonmagnetic ring 51, A plunger 60 as a movable iron core slidably disposed in the sleeve 52, a spring 62 interposed between the base 50 and the plunger 60 in a compressed state, and a case 30 for housing them.
- the solenoid actuator 20 is an electromagnetic actuator that excites the base 50 by a magnetic field generated by energizing the coil 41 and moves the plunger 60 in the axial direction by the attracting force of the excited base 50.
- the case 30 is a bottomed cylindrical member formed of a magnetic material such as iron and accommodates various members constituting the solenoid actuator 20.
- the open end of the case 30 is configured as a caulking portion for caulking and fixing one end of the valve sleeve 11 of the valve device 10.
- the bobbin 40 is a cylindrical member having flanges at both ends, and is formed of an electrically insulating resin.
- a conductive wire wound around the outer peripheral surface of the bobbin body between the flanges constitutes the coil 41.
- a terminal 42 that is electrically connected to the coil 41 is provided on one flange of the bobbin 40.
- the terminal 42 protrudes to the outside through the notch portion of the case 30 in a state where the bobbin 40 is disposed in the case 30.
- a current By passing a current through the coil 41 via the terminal 42, a magnetic field is generated around the coil 41.
- the sleeve 52 is a cylindrical member formed of a magnetic material such as iron, and has a sliding hole 52a in which the plunger 60 is slidably accommodated.
- the base 50 is a columnar member formed of a magnetic material such as iron, and an accommodation recess 50a that can accommodate one end of the plunger 60, and an accommodation hole 50b that is formed coaxially with the accommodation recess 50a and accommodates the spring 62. Have.
- the base 50 and the sleeve 52 are press-fitted inside the bobbin 40 along the axial direction.
- the base 50 is disposed on the bottom side in the case 30, and the sleeve 52 is disposed on the opening end side in the case 30.
- the base 50 and the sleeve 52 are connected by a cylindrical nonmagnetic ring 51 formed of a nonmagnetic material.
- One end of the nonmagnetic ring 51 is fitted into an annular recess formed on the outer peripheral surface of the end portion of the sleeve 52, and the other end of the nonmagnetic ring 51 is fitted into an annular concave portion formed on the outer peripheral surface of the end portion of the base 50.
- the plunger 60 is a cylindrical member formed of a magnetic material such as iron, and includes a through hole 60 a through which the shaft 61 is inserted, an outer peripheral surface 60 b slidably in contact with the inner peripheral surface of the sleeve 52, and an accommodation recess 50 a of the base 50. It has an end surface 60c facing the bottom surface 50c, and a plurality of communication grooves 60d formed in the outer peripheral surface 60b along the axial direction.
- the base 50 and the sleeve 52 in which the plunger 60 is accommodated are filled with hydraulic oil.
- the oil chambers in the base 50 and the sleeve 52 partitioned by the plunger 60 are always communicated by the communication groove 60d. For this reason, the hydraulic oil in the base 50 and the sleeve 52 moves through the communication groove 60d in accordance with the movement of the plunger 60, and the movement of the plunger 60 is not hindered by the hydraulic oil.
- the shaft 61 inserted through the through-hole 60a is a rod-like member formed of a non-magnetic material such as stainless steel, and the plunger 60 is caulked and fixed to the outer peripheral surface of the shaft 61.
- the shaft 61 penetrates the plunger 60 in the axial direction, and both end portions protrude from both end surfaces of the plunger 60.
- One end of the shaft 61 is coupled to the spool 12 of the valve device 10 by coupling means (not shown).
- a hook-shaped spring receiving portion 61a having an outer diameter larger than that of the through hole 60a is formed.
- the shaft 61 is fixed to the plunger 60.
- the present invention is not limited to this, and the shaft 61 may be inserted into the through hole 60a of the plunger 60 with play.
- a retaining portion is provided in the sliding hole 52 a of the sleeve 52.
- the spring 62 is a coil spring that biases the plunger 60 in a direction opposite to the attractive force acting on the plunger 60 when the coil 41 is energized.
- One end of the spring 62 is locked to the spring receiving portion 61 a of the shaft 61, and the other end of the spring 62 is received and locked in the receiving hole 50 b of the base 50.
- the solenoid actuator 20 further includes a wave washer 70 disposed on the bottom surface 50c of the housing recess 50a of the base 50 that faces the end surface 60c of the plunger 60.
- the wave washer 70 is an annular member, and is formed of a nonmagnetic material such as stainless steel or brass.
- the cross section in the circumferential direction of the wave washer 70 is formed in a wave shape having irregularities, as shown in FIG.
- the shape of the wave washer 70 is not limited to an annular shape, and may be a C-shape having a notch cut out in the radial direction.
- the axial length of the wave washer 70 is a natural length L1 when no external force is applied from the axial direction, and changes to a maximum compression length L2 when the external force is applied from the axial direction.
- the maximum compressed length L2 is substantially equal to the thickness of the wave washer 70.
- FIG. 5 shows the relationship between the current value supplied to the coil 41 and the stroke amount of the plunger 60.
- the plunger 60 when no current is supplied to the coil 41 of the solenoid actuator 20, the plunger 60 is biased in the direction of arrow A in FIG. At this time, the spool 12 comes into contact with a stopper portion provided on the valve sleeve 11, and the plunger 60 and the spool 12 are stopped at the initial position shown in FIG.
- the wave washer 70 is gradually compressed by the plunger 60 as the plunger 60 is further drawn toward the base 50.
- the wave washer 70 is compressed to generate a biasing force that biases the plunger 60 in a direction opposite to the base 50.
- the movement of the plunger 60 is restricted by the wave washer 70.
- the distance between the end surface 60c of the plunger 60 and the bottom surface 50c of the base 50 is the maximum compression length of the wave washer 70 as a second predetermined value. L2 and the plunger 60 is restricted from moving further toward the base 50. That is, the maximum drive position of the plunger 60 is defined by the wave washer 70.
- the plunger 60 and the base 50 are not in contact with each other, and the distance between the plunger 60 and the base 50 facing each other in the axial direction is kept in a state of being separated by a length L2 or more when the wave washer 70 is compressed. .
- the suction force increases rapidly.
- the maximum compression length L2 of the wave washer 70 that is, the thickness of the wave washer 70, is set so as to limit the movement of the plunger 60 before the plunger 60 reaches the region where the suction force increases rapidly.
- the stroke amount of the plunger 60 reaches the second position S2, that is, the maximum driving position
- the force for attracting the plunger 60 toward the base 50 is also weakened.
- the wave washer 70 that has been compressed urges the plunger 60 in the direction opposite to the base 50.
- This urging force also acts as a restoring force for returning the shape of the wave washer 70 to a shape having a wavy cross section as shown in FIG.
- the sliding frictional force between the plunger 60 and the sleeve 52 increases as the current supplied to the coil 41 increases, that is, as the magnetic field increases.
- the sliding frictional force acts as a static frictional force when the plunger 60 returns from the maximum driving position. For this reason, even if the current supplied to the coil 41 is decreased after the plunger 60 reaches the maximum drive position, a relatively large static frictional force acts on the plunger 60, so that the stroke amount of the plunger 60 is unlikely to decrease. Become.
- the solenoid actuator 20 when the plunger 60 returns from the maximum drive position, the urging force of the wave washer 70 opposes the static friction force between the plunger 60 and the sleeve 52. Act on. For this reason, even after the plunger 60 reaches the maximum drive position, the stroke amount of the plunger 60 is likely to change according to the magnitude of the current supplied to the coil 41.
- the wave washer 70 functions as an urging portion that urges the plunger 60 when the distance between the plunger 60 and the base 50 becomes equal to or less than the first predetermined value. It functions as a restricting unit that restricts the movement of the plunger 60 when the distance between them becomes equal to or smaller than a second predetermined value that is smaller than the first predetermined value.
- the control area of the solenoid actuator 20 can be expanded.
- the solenoid actuator 20 of the actuator device 1 according to the first embodiment has the following effects.
- the solenoid actuator 20 functions as a biasing portion that biases the plunger 60 in a direction opposite to the suction force when the distance between the plunger 60 and the base 50 facing each other in the axial direction becomes equal to or less than a first predetermined value.
- a wave washer that functions as a restricting portion that restricts movement of the plunger 60 when the distance between the plunger 60 and the base 50 facing in the axial direction becomes equal to or smaller than a second predetermined value smaller than the first predetermined value. 70.
- the plunger 60 is prevented from sticking to the restricting portion, and the hysteresis caused by the plunger 60 sticking can be eliminated. As a result, the control area of the solenoid actuator 20 can be expanded.
- the hysteresis is increased in the region where the stopper member and the plunger stick to each other. Since the stroke amount of the plunger cannot be accurately controlled in a region where the hysteresis is large, the conventional solenoid actuator has a narrow control region.
- the plunger 60 does not stick, so that the stroke range of the controllable plunger 60 can be expanded to the maximum drive position Smax. .
- the wave washer 70 is disposed on the bottom surface 50c of the housing recess 50a of the base 50.
- the wave washer 70 may be disposed on the end surface 60c of the plunger 60, or when the distance between the axially opposed plunger 60 and the base 50 becomes equal to or less than the first predetermined value. As long as 60 can be urged in the direction opposite to the suction force, it may be arranged at any position.
- one wave washer 70 is provided in the solenoid actuator 20, one wave washer 70 is provided. Instead of this, a plurality of wave washers 70 may be provided.
- the wave washer 70 is employed as a member that functions as an urging portion and a limiting portion.
- a coil spring or a disc spring formed of a non-magnetic material, or an elastic ring formed of rubber or resin may be employed as a member that functions as an urging portion and a limiting portion.
- the natural length of the coil spring or the disc spring is set to be the natural length L1 of the wave washer 70, and the length when the coil spring is in close contact and the axial length of the disc spring at the maximum compression are set as the wave washer.
- the maximum compression length L2 is set to 70.
- the axial length of the elastic ring when no external force is applied from the axial direction is set to be the natural length L1 of the wave washer 70, and the axial length of the elastic ring at the time of maximum compression is the wave washer.
- the maximum compression length L2 is set to 70.
- FIG. 7 shows a portion corresponding to FIG. 2.
- the same reference numerals as those in the first embodiment are given to the same components as those in the first embodiment.
- an elastic ring 71 that functions as an urging portion and a washer 72 that functions as a restricting portion are included in the housing recess 50a. Arranged on the bottom surface 50c.
- the elastic ring 71 is an annular member that is formed of rubber, resin, or the like and has an axial length L3 in a state where no external force is applied from the axial direction.
- the elastic ring 71 is deformed when the end surface 60c of the plunger 60 comes into contact therewith, and generates a restoring force.
- the restoring force acts on the plunger 60 as a biasing force that biases the plunger 60 in a direction opposite to the suction force.
- the cross-sectional shape of the elastic ring 71 is not limited to a circle, and may be an ellipse, a rectangle, or an X shape.
- the washer 72 is an annular plate member formed of a nonmagnetic material such as stainless steel or brass, and is disposed inside the elastic ring 71.
- the axial length L4 of the washer 72 that is, the thickness of the washer 72, is set so as to limit the movement of the plunger 60 before the plunger 60 reaches the region where the suction force suddenly increases.
- the axial length L3 of the elastic ring 71 corresponds to the natural length L1 of the wave washer 70 in the first embodiment, and the axial length L4 of the washer 72 is the maximum compression length L2 of the wave washer 70. It corresponds to.
- the base 50 When a predetermined current or more is supplied to the coil 41 of the solenoid actuator 21, the base 50 is excited by the magnetic field generated around the coil 41, and the plunger 60 is pulled toward the base 50.
- the spool 12 connected to the plunger 60 via the shaft 61 moves to a position where the force for attracting the plunger 60 and the biasing force of the spring 62 are balanced.
- the flow rate of the working oil that flows into the flow path through the valve sleeve 11 by the movement of the spool 12. Is adjusted.
- the elastic ring 71 is gradually compressed by the plunger 60 as the plunger 60 is further pulled toward the base 50.
- the elastic ring 71 is compressed to generate a biasing force that biases the plunger 60 in a direction opposite to the base 50.
- the movement of the plunger 60 is limited by the washer 72.
- the stroke amount of the plunger 60 reaches the second position S2
- the distance between the end surface 60c of the plunger 60 and the bottom surface 50c of the base 50 becomes the axial length L4 of the washer 72 as the second predetermined value.
- the plunger 60 is restricted from moving further toward the base 50. That is, the maximum drive position of the plunger 60 is defined by the washer 72.
- the plunger 60 and the base 50 are not in contact with each other, and the distance between the plunger 60 and the base 50 facing each other in the axial direction is kept at a distance apart from the axial length L4 of the washer 72.
- the stroke amount of the plunger 60 reaches the second position S2, that is, the maximum driving position, when the current supplied to the coil 41 is decreased, the force for attracting the plunger 60 toward the base 50 is also weakened. At this time, the compressed elastic ring 71 urges the plunger 60 in a direction opposite to the base 50.
- the solenoid actuator 21 As with the solenoid actuator 20 according to the first embodiment, when the plunger 60 returns from the maximum drive position, the urging force of the elastic ring 71 is applied to the plunger 60 and the sleeve 52. It acts so as to oppose the static friction force between the two. For this reason, even after the plunger 60 reaches the maximum drive position, the stroke amount of the plunger 60 is likely to change according to the magnitude of the current supplied to the coil 41.
- the elastic ring 71 functions as an urging portion that urges the plunger 60 when the distance between the plunger 60 and the base 50 is equal to or less than the first predetermined value
- the washer 72 When the distance to the base 50 becomes equal to or smaller than a second predetermined value that is smaller than the first predetermined value, it functions as a limiting unit that limits the movement of the plunger 60.
- the control area of the solenoid actuator 21 can be expanded.
- the solenoid actuator 21 functions as an urging unit that urges the plunger 60 in a direction opposite to the suction force when the distance between the axially opposed plunger 60 and the base 50 is equal to or less than a first predetermined value.
- a washer 72 is used as urging unit that urges the plunger 60 in a direction opposite to the suction force when the distance between the axially opposed plunger 60 and the base 50 is equal to or less than a first predetermined value.
- the control area of the solenoid actuator 21 can be expanded.
- the elastic ring 71 and the washer 72 are disposed on the bottom surface 50 c of the housing recess 50 a of the base 50. Instead of this, either one or both of them may be disposed on the end surface 60 c of the plunger 60. If the elastic ring 71 can urge the plunger 60 in a direction opposite to the suction force when the distance between the plunger 60 and the base 50 facing in the axial direction becomes equal to or less than the first predetermined value. It may be arranged at any position. Further, the washer 72 is disposed at any position as long as the movement of the plunger 60 can be restricted when the distance between the plunger 60 and the base 50 becomes equal to or smaller than a second predetermined value smaller than the first predetermined value. May be.
- the elastic ring 71 and the washer 72 are disposed on the same plane. Instead, an accommodation groove for accommodating the washer 72 disposed inside the elastic ring 71 may be formed in the bottom surface 50c. In this case, since the washer 72 is disposed in the receiving groove, the movement of the washer 72 in the radial direction is restricted.
- the elastic ring 71 may be disposed inside the washer 72, and a receiving groove for receiving the elastic ring 71 may be formed on the bottom surface 50c.
- an elastic ring 71 is adopted as an urging portion.
- a coil spring or a disc spring formed of a non-magnetic material may be employed as the urging portion.
- the solenoid actuators 20 and 21 include a coil 41 that generates a magnetic force according to a supplied current, a base 50 that is excited by the magnetic force of the coil 41, and a plunger 60 that moves in the axial direction by the attractive force of the excited base 50.
- biasing portions 70 and 71 for biasing the plunger 60 in the direction opposite to the suction force when the distance between the axially facing plunger 60 and the base 50 is equal to or less than the first predetermined value L1;
- Limiting portions 70 and 72 for restricting movement of the plunger 60 when the distance between the axially facing plunger 60 and the base 50 is equal to or smaller than a second predetermined value L2 smaller than the first predetermined value L1, Is provided.
- the plunger 60 when the distance between the plunger 60 and the base 50 facing in the axial direction becomes equal to or less than the first predetermined value L1, the plunger 60 is moved in the direction opposite to the suction force by the urging portions 70 and 71.
- the distance between the urged and axially opposed plunger 60 and the base 50 becomes equal to or smaller than a second predetermined value L2 that is smaller than the first predetermined value L1
- the movement of the plunger 60 is limited by the limiting portions 70 and 72. Limited by.
- the provision of the urging portions 70 and 71 suppresses the plunger 60 from sticking to the limiting portions 70 and 72, and the hysteresis caused by the plunger 60 sticking is eliminated.
- the control area of the solenoid actuators 20 and 21 can be expanded. Further, since the controllable stroke range is expanded, it is not necessary to enlarge the solenoid actuators 20 and 21 in order to ensure the stroke amount. For this reason, the solenoid actuators 20 and 21 can be miniaturized, and the manufacturing cost can be reduced.
- the urging portions 70 and 71 and the restricting portions 70 and 72 are disposed between the plunger 60 and the base 50 facing in the axial direction.
- the urging portions 70 and 71 and the restricting portions 70 and 72 are disposed between the plunger 60 and the base 50 facing in the axial direction.
- the plunger 60 and the base 50 do not contact directly, it can prevent that the plunger 60 and the base 50 are damaged by a collision.
- the impact when the plunger 60 approaches the base 50 is absorbed by the urging portions 70 and 71, the operating noise of the solenoid actuators 20 and 21 can be reduced.
- the urging unit 70 and the limiting unit 70 are integrally formed.
- the urging unit 70 and the limiting unit 70 are integrally formed. Since it is not necessary to form the urging portion 70 and the limiting portion 70 separately, the number of parts can be reduced, the manufacturing cost of the solenoid actuator 20 can be reduced, and the assemblability can be improved.
- the solenoid actuators 20 and 21 are of a so-called pull type that displaces the spool 12 toward the coil 41 by energizing the coil 41.
- the solenoid actuator may be a so-called push type that displaces the spool 12 to the opposite side to the coil 41 by energizing the coil 41.
- solenoid actuators 20 and 21 drive the spool 12 connected to the plunger 60.
- the solenoid actuators 20 and 21 may drive the poppet valve by the plunger 60.
- the valve element driven by the plunger 60 may be any type of valve element as long as it adjusts the opening of the flow path.
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Abstract
This solenoid actuator (20, 21) comprises: a coil (41); a base (50) which is excited by a magnetic force of the coil (41); a plunger (60) which is moved by an attractive force of the excited base (50); a biasing unit (70, 71) which, when the distance between the plunger (60) and the base (50) becomes equal to or less than a first predetermined value (L1), biases the plunger (60) in the direction opposite to the attractive force; and a restricting unit (70, 72) which, when the distance between the plunger (60) and the base (50) becomes equal to or less than a second predetermined value (L2) less than the first predetermined value (L1), restricts movement of the plunger (60).
Description
本発明は、ソレノイドアクチュエータに関するものである。
The present invention relates to a solenoid actuator.
JP2014-194969Aには、ケース内に設けられる円筒状のコイルと、コイルの内周側に配置される磁性体と、コイルに通電することで発生する磁力によって磁性体に向かって移動するプランジャと、を備えるソレノイドアクチュエータが開示されている。
JP2014-194969A includes a cylindrical coil provided in a case, a magnetic body disposed on the inner peripheral side of the coil, a plunger that moves toward the magnetic body by a magnetic force generated by energizing the coil, A solenoid actuator is disclosed.
このソレノイドアクチュエータは、磁性体とプランジャとの間に設けられるストッパ部材をさらに備える。ストッパ部材は、プランジャの移動を制限し、プランジャの最大駆動位置を規定している。
This solenoid actuator further includes a stopper member provided between the magnetic body and the plunger. The stopper member restricts the movement of the plunger and defines the maximum driving position of the plunger.
しかしながら、JP2014-194969Aに記載のソレノイドアクチュエータでは、コイルに電流が供給されプランジャが最大駆動位置に移動すると、プランジャとストッパ部材との間の隙間に油膜が形成され、プランジャとストッパ部材との張り付きが生じる。プランジャがストッパ部材に張り付くことで、コイルに供給される電流を小さくしてもプランジャは最大駆動位置に留まり易くなる。このため、プランジャとストッパ部材との張り付きが生じる最大駆動位置周辺の領域ではヒステリシスが大きくなり、コイルに供給される電流を調整することでプランジャの位置を制御することが困難となる。
However, in the solenoid actuator described in JP2014-194969A, when a current is supplied to the coil and the plunger moves to the maximum driving position, an oil film is formed in the gap between the plunger and the stopper member, and the plunger and the stopper member are not attached. Arise. When the plunger sticks to the stopper member, the plunger is likely to stay at the maximum drive position even if the current supplied to the coil is reduced. For this reason, the hysteresis is increased in the region around the maximum drive position where the plunger and the stopper member are stuck, and it becomes difficult to control the position of the plunger by adjusting the current supplied to the coil.
一般的に、ヒステリシスが大きい領域は制御領域から除外されるため、ソレノイドアクチュエータの制御領域は、プランジャとストッパ部材との張り付きの影響が及ぶ領域を除いた領域に制限される。このようにソレノイドアクチュエータの制御領域が制限されると、プランジャによって駆動される弁体の動作範囲も制限されるため、作動流体の流量等を調整することができる範囲が狭くなるおそれがある。
Generally, since a region having a large hysteresis is excluded from the control region, the control region of the solenoid actuator is limited to a region excluding a region affected by the sticking between the plunger and the stopper member. When the control area of the solenoid actuator is limited in this way, the operating range of the valve element driven by the plunger is also limited, and thus the range in which the flow rate of the working fluid can be adjusted may be narrowed.
本発明は、ソレノイドアクチュエータの制御領域を拡大させることを目的とする。
The object of the present invention is to expand the control area of the solenoid actuator.
本発明のある態様によれば、ソレノイドアクチュエータは、供給される電流に応じて磁力を発生するコイルと、前記コイルの磁力によって励磁される固定鉄心と、励磁された前記固定鉄心の吸引力によって軸方向に移動する可動鉄心と、前記軸方向に対向する前記可動鉄心と前記固定鉄心との間の距離が第1所定値以下となったときに前記可動鉄心を前記吸引力とは反対の方向に付勢する付勢部と、前記軸方向に対向する前記可動鉄心と前記固定鉄心との間の距離が前記第1所定値よりも小さい第2所定値以下となったときに前記可動鉄心の移動を制限する制限部と、を備える。
According to an aspect of the present invention, the solenoid actuator includes a coil that generates a magnetic force according to a supplied current, a fixed core that is excited by the magnetic force of the coil, and a shaft that is attracted by the attracted force of the excited fixed core. When the distance between the movable iron core that moves in the direction and the movable iron core that faces in the axial direction and the fixed iron core is equal to or less than a first predetermined value, the movable iron core is moved in a direction opposite to the suction force. Movement of the movable iron core when the distance between the urging portion to be urged and the movable iron core facing the axial direction and the fixed iron core is equal to or smaller than a second predetermined value smaller than the first predetermined value. And a limiting unit for limiting.
(第1実施形態)
以下、図1~図4を参照して、本発明の第1実施形態に係るソレノイドアクチュエータ20を備えるアクチュエータ装置1について説明する。 (First embodiment)
Hereinafter, the actuator device 1 including thesolenoid actuator 20 according to the first embodiment of the present invention will be described with reference to FIGS.
以下、図1~図4を参照して、本発明の第1実施形態に係るソレノイドアクチュエータ20を備えるアクチュエータ装置1について説明する。 (First embodiment)
Hereinafter, the actuator device 1 including the
図1に示すように、アクチュエータ装置1は、ソレノイドアクチュエータ20と、ソレノイドアクチュエータ20により駆動されるバルブ装置10と、を備える。
As shown in FIG. 1, the actuator device 1 includes a solenoid actuator 20 and a valve device 10 driven by the solenoid actuator 20.
バルブ装置10は、作動油等の作動流体が流れる流路に設置されるスプール弁である。バルブ装置10は、円筒状のバルブスリーブ11と、バルブスリーブ11内に摺動自在に設けられるスプール12と、を有する。スプール12は、ソレノイドアクチュエータ20によって駆動され、バルブスリーブ11内をバルブスリーブ11の軸方向に移動する。バルブスリーブ11の側面の開口部には図示しない流路がそれぞれ接続される。
The valve device 10 is a spool valve installed in a flow path through which a working fluid such as hydraulic oil flows. The valve device 10 includes a cylindrical valve sleeve 11 and a spool 12 slidably provided in the valve sleeve 11. The spool 12 is driven by the solenoid actuator 20 and moves in the valve sleeve 11 in the axial direction of the valve sleeve 11. A flow path (not shown) is connected to each side opening of the valve sleeve 11.
バルブ装置10は、スプール12の位置に応じて流路の連通開度を変化させることでバルブスリーブ11内を通じて流路に流れ込む作動油の流量を調整する。
The valve device 10 adjusts the flow rate of the hydraulic oil flowing into the flow path through the valve sleeve 11 by changing the communication opening degree of the flow path according to the position of the spool 12.
ソレノイドアクチュエータ20は、ボビン40に巻き回されたコイル41と、ボビン40の内周側に嵌め込まれる固定鉄心としてのベース50と、非磁性リング51を介してベース50と接続されるスリーブ52と、スリーブ52内に摺動自在に配置される可動鉄心としてのプランジャ60と、ベース50とプランジャ60との間に圧縮された状態で介装されるスプリング62と、これらを収容するケース30と、を備える。ソレノイドアクチュエータ20は、コイル41に通電することで発生する磁界によってベース50が励磁され、励磁されたベース50の吸引力によってプランジャ60を軸方向に移動させる電磁アクチュエータである。
The solenoid actuator 20 includes a coil 41 wound around the bobbin 40, a base 50 as a fixed iron core fitted on the inner peripheral side of the bobbin 40, a sleeve 52 connected to the base 50 via a nonmagnetic ring 51, A plunger 60 as a movable iron core slidably disposed in the sleeve 52, a spring 62 interposed between the base 50 and the plunger 60 in a compressed state, and a case 30 for housing them. Prepare. The solenoid actuator 20 is an electromagnetic actuator that excites the base 50 by a magnetic field generated by energizing the coil 41 and moves the plunger 60 in the axial direction by the attracting force of the excited base 50.
ケース30は、鉄等の磁性材によって形成される有底円筒状部材であり、ソレノイドアクチュエータ20を構成する各種部材を収容する。ケース30の開口端はバルブ装置10のバルブスリーブ11の一端をかしめ固定するかしめ部として構成される。
The case 30 is a bottomed cylindrical member formed of a magnetic material such as iron and accommodates various members constituting the solenoid actuator 20. The open end of the case 30 is configured as a caulking portion for caulking and fixing one end of the valve sleeve 11 of the valve device 10.
ボビン40は、両端に鍔部を有する円筒状部材であり、電気絶縁性の樹脂によって形成される。鍔部の間のボビン胴体部の外周面に巻き回された導電性線材がコイル41を構成する。ボビン40の一方の鍔部には、コイル41に電気的に接続される端子42が設けられる。
The bobbin 40 is a cylindrical member having flanges at both ends, and is formed of an electrically insulating resin. A conductive wire wound around the outer peripheral surface of the bobbin body between the flanges constitutes the coil 41. A terminal 42 that is electrically connected to the coil 41 is provided on one flange of the bobbin 40.
端子42は、ボビン40がケース30内に配置された状態で、ケース30の切欠部を通じて外部に突出する。端子42を介してコイル41に電流を流すことで、コイル41の周囲に磁界が発生する。
The terminal 42 protrudes to the outside through the notch portion of the case 30 in a state where the bobbin 40 is disposed in the case 30. By passing a current through the coil 41 via the terminal 42, a magnetic field is generated around the coil 41.
スリーブ52は、鉄等の磁性材によって形成される円筒状部材であり、プランジャ60が摺動自在に収容される摺動孔52aを有する。ベース50は、鉄等の磁性材によって形成される円柱状部材であり、プランジャ60の一端を収容可能な収容凹部50aと、収容凹部50aと同軸上に形成されスプリング62を収容する収容穴50bと、を有する。
The sleeve 52 is a cylindrical member formed of a magnetic material such as iron, and has a sliding hole 52a in which the plunger 60 is slidably accommodated. The base 50 is a columnar member formed of a magnetic material such as iron, and an accommodation recess 50a that can accommodate one end of the plunger 60, and an accommodation hole 50b that is formed coaxially with the accommodation recess 50a and accommodates the spring 62. Have.
ベース50及びスリーブ52は軸方向に並んでボビン40の内側に圧入される。ベース50はケース30内において底面側に配置され、スリーブ52はケース30内において開口端側に配置される。
The base 50 and the sleeve 52 are press-fitted inside the bobbin 40 along the axial direction. The base 50 is disposed on the bottom side in the case 30, and the sleeve 52 is disposed on the opening end side in the case 30.
ベース50とスリーブ52とは、非磁性材によって形成される円筒状の非磁性リング51によって連結される。非磁性リング51の一端はスリーブ52の端部外周面に形成された環状凹部に外嵌めされ、非磁性リング51の他端はベース50の端部外周面に形成された環状凹部に外嵌めされる。このように非磁性リング51が固定されることで、スリーブ52とベース50とは軸方向に離間した状態となり、スリーブ52とベース50との間に隙間が形成される。
The base 50 and the sleeve 52 are connected by a cylindrical nonmagnetic ring 51 formed of a nonmagnetic material. One end of the nonmagnetic ring 51 is fitted into an annular recess formed on the outer peripheral surface of the end portion of the sleeve 52, and the other end of the nonmagnetic ring 51 is fitted into an annular concave portion formed on the outer peripheral surface of the end portion of the base 50. The By fixing the nonmagnetic ring 51 in this manner, the sleeve 52 and the base 50 are separated from each other in the axial direction, and a gap is formed between the sleeve 52 and the base 50.
プランジャ60は、鉄等の磁性材によって形成される円筒状部材であり、シャフト61が挿通する貫通孔60aと、スリーブ52の内周面に摺接する外周面60bと、ベース50の収容凹部50aの底面50cに対向する端面60cと、外周面60bに軸方向に沿って複数形成される連通溝60dと、を有する。
The plunger 60 is a cylindrical member formed of a magnetic material such as iron, and includes a through hole 60 a through which the shaft 61 is inserted, an outer peripheral surface 60 b slidably in contact with the inner peripheral surface of the sleeve 52, and an accommodation recess 50 a of the base 50. It has an end surface 60c facing the bottom surface 50c, and a plurality of communication grooves 60d formed in the outer peripheral surface 60b along the axial direction.
プランジャ60が収容されるベース50及びスリーブ52内は作動油で満たされている。プランジャ60によって仕切られるベース50及びスリーブ52内の各油室は、連通溝60dによって常時連通される。このため、ベース50及びスリーブ52内の作動油はプランジャ60の移動に応じて連通溝60dを通じて移動することとなり、プランジャ60の移動が作動油によって妨げられることはない。
The base 50 and the sleeve 52 in which the plunger 60 is accommodated are filled with hydraulic oil. The oil chambers in the base 50 and the sleeve 52 partitioned by the plunger 60 are always communicated by the communication groove 60d. For this reason, the hydraulic oil in the base 50 and the sleeve 52 moves through the communication groove 60d in accordance with the movement of the plunger 60, and the movement of the plunger 60 is not hindered by the hydraulic oil.
貫通孔60aを挿通するシャフト61は、ステンレス鋼等の非磁性体によって形成される棒状部材であり、シャフト61の外周面には、プランジャ60がかしめ固定される。シャフト61は、プランジャ60を軸方向に貫通しており、プランジャ60の両端面から両端部が突出している。シャフト61の一端部は、図示しない結合手段によってバルブ装置10のスプール12に結合される。シャフト61の他端部には、貫通孔60aよりも外径が大きい鍔状のばね受け部61aが形成される。
The shaft 61 inserted through the through-hole 60a is a rod-like member formed of a non-magnetic material such as stainless steel, and the plunger 60 is caulked and fixed to the outer peripheral surface of the shaft 61. The shaft 61 penetrates the plunger 60 in the axial direction, and both end portions protrude from both end surfaces of the plunger 60. One end of the shaft 61 is coupled to the spool 12 of the valve device 10 by coupling means (not shown). At the other end of the shaft 61, a hook-shaped spring receiving portion 61a having an outer diameter larger than that of the through hole 60a is formed.
なお、上記構成では、シャフト61はプランジャ60に固定されているが、これに限定されず、シャフト61はプランジャ60の貫通孔60aに遊びを持って挿入されてもよい。この場合、プランジャ60がスリーブ52から抜け出ることを防止するために、スリーブ52の摺動孔52aに抜止部が設けられる。
In the above configuration, the shaft 61 is fixed to the plunger 60. However, the present invention is not limited to this, and the shaft 61 may be inserted into the through hole 60a of the plunger 60 with play. In this case, in order to prevent the plunger 60 from coming out of the sleeve 52, a retaining portion is provided in the sliding hole 52 a of the sleeve 52.
スプリング62は、コイル41への通電時にプランジャ60に作用する吸引力とは反対の方向にプランジャ60を付勢するコイルスプリングである。スプリング62の一端は、シャフト61のばね受け部61aに係止され、スプリング62の他端は、ベース50の収容穴50b内に収容され係止される。
The spring 62 is a coil spring that biases the plunger 60 in a direction opposite to the attractive force acting on the plunger 60 when the coil 41 is energized. One end of the spring 62 is locked to the spring receiving portion 61 a of the shaft 61, and the other end of the spring 62 is received and locked in the receiving hole 50 b of the base 50.
図2に拡大して示すように、ソレノイドアクチュエータ20は、プランジャ60の端面60cに対向するベース50の収容凹部50aの底面50cに配置されるウェーブワッシャ70をさらに備える。
2, the solenoid actuator 20 further includes a wave washer 70 disposed on the bottom surface 50c of the housing recess 50a of the base 50 that faces the end surface 60c of the plunger 60.
ウェーブワッシャ70は、図3に示されるように、円環状の部材であり、例えばステンレス鋼や真鍮といった非磁性材によって形成される。ウェーブワッシャ70の周方向における断面は、図4に示されるように、凹凸を有する波状に形成される。なお、ウェーブワッシャ70の形状は、円環状に限定されず、径方向に切り欠かれた切欠部を有するC字状であってもよい。
As shown in FIG. 3, the wave washer 70 is an annular member, and is formed of a nonmagnetic material such as stainless steel or brass. The cross section in the circumferential direction of the wave washer 70 is formed in a wave shape having irregularities, as shown in FIG. The shape of the wave washer 70 is not limited to an annular shape, and may be a C-shape having a notch cut out in the radial direction.
図4に示されるように、ウェーブワッシャ70の軸方向の長さは、軸方向から外力が作用しない状態では自然長L1となり、軸方向から外力が作用すると最大圧縮時長さL2まで変化する。最大圧縮時長さL2は、ウェーブワッシャ70の厚さにほぼ等しい。
As shown in FIG. 4, the axial length of the wave washer 70 is a natural length L1 when no external force is applied from the axial direction, and changes to a maximum compression length L2 when the external force is applied from the axial direction. The maximum compressed length L2 is substantially equal to the thickness of the wave washer 70.
次に、図1,図2及び図5を参照して、上記構成のアクチュエータ装置1の作動について説明する。図5は、コイル41に供給される電流値とプランジャ60のストローク量の関係について示している。
Next, the operation of the actuator device 1 configured as described above will be described with reference to FIGS. FIG. 5 shows the relationship between the current value supplied to the coil 41 and the stroke amount of the plunger 60.
アクチュエータ装置1では、ソレノイドアクチュエータ20のコイル41に電流が通電されていない場合、プランジャ60は、スプリング62によって図1の矢印Aの方向へ付勢される。この時、スプール12はバルブスリーブ11に設けられたストッパ部に当接し、プランジャ60とスプール12とは、図1に示される初期位置で停止した状態となる。
In the actuator device 1, when no current is supplied to the coil 41 of the solenoid actuator 20, the plunger 60 is biased in the direction of arrow A in FIG. At this time, the spool 12 comes into contact with a stopper portion provided on the valve sleeve 11, and the plunger 60 and the spool 12 are stopped at the initial position shown in FIG.
ソレノイドアクチュエータ20のコイル41に所定以上の電流が供給されると、コイル41の周囲に発生した磁界によってベース50が励磁され、プランジャ60はベース50に向けて引き寄せられる。つまり、プランジャ60は、図1の矢印Bの方向へと移動する。プランジャ60の移動に伴って、シャフト61を介してプランジャ60と連結されるスプール12も移動する。スプール12は、プランジャ60を吸引する力とスプリング62の付勢力とが釣り合う位置まで移動する。このようにスプール12が移動することで、バルブスリーブ11を通過して流路に流れ込む作動油の流量が調整される。プランジャ60を吸引する力は、コイル41に供給される電流値によって変化するため、コイル41に供給される電流値を変更することによってプランジャ60のストローク量、すなわち、スプール12の位置を制御することができる。
When a current exceeding a predetermined value is supplied to the coil 41 of the solenoid actuator 20, the base 50 is excited by the magnetic field generated around the coil 41, and the plunger 60 is pulled toward the base 50. That is, the plunger 60 moves in the direction of arrow B in FIG. As the plunger 60 moves, the spool 12 connected to the plunger 60 via the shaft 61 also moves. The spool 12 moves to a position where the force for attracting the plunger 60 and the biasing force of the spring 62 are balanced. By moving the spool 12 in this way, the flow rate of the hydraulic oil that flows through the valve sleeve 11 and flows into the flow path is adjusted. Since the force for attracting the plunger 60 varies depending on the current value supplied to the coil 41, the stroke amount of the plunger 60, that is, the position of the spool 12 is controlled by changing the current value supplied to the coil 41. Can do.
図5に示されるように、コイル41に供給される電流値が徐々に増加し、プランジャ60のストローク量が第1位置S1に達すると、プランジャ60はウェーブワッシャ70に当接する。換言すると、プランジャ60のストローク量が第1位置S1に達したとき、軸方向に対向するプランジャ60の端面60cとベース50の底面50cとの間の距離が第1所定値としてのウェーブワッシャ70の自然長L1となり、プランジャ60の端面60cがウェーブワッシャ70に当接する。
As shown in FIG. 5, when the current value supplied to the coil 41 gradually increases and the stroke amount of the plunger 60 reaches the first position S <b> 1, the plunger 60 comes into contact with the wave washer 70. In other words, when the stroke amount of the plunger 60 reaches the first position S1, the distance between the end surface 60c of the plunger 60 facing the axial direction and the bottom surface 50c of the base 50 is the first predetermined value of the wave washer 70. The natural length L1 is reached, and the end surface 60c of the plunger 60 comes into contact with the wave washer 70.
プランジャ60がベース50に向けてさらに引き寄せられるのに伴って、ウェーブワッシャ70はプランジャ60によって徐々に圧縮される。ウェーブワッシャ70は、圧縮されることで、プランジャ60をベース50とは反対の方向に向けて付勢する付勢力を生じる。
The wave washer 70 is gradually compressed by the plunger 60 as the plunger 60 is further drawn toward the base 50. The wave washer 70 is compressed to generate a biasing force that biases the plunger 60 in a direction opposite to the base 50.
コイル41に供給される電流がさらに増加され、プランジャ60のストローク量が第2位置S2に達すると、プランジャ60の移動は、ウェーブワッシャ70によって制限される。換言すると、プランジャ60のストローク量が第2位置S2に達したとき、プランジャ60の端面60cとベース50の底面50cとの間の距離が第2所定値としてのウェーブワッシャ70の最大圧縮時長さL2となり、プランジャ60がベース50に向かってそれ以上移動することが制限される。つまり、ウェーブワッシャ70によってプランジャ60の最大駆動位置が規定される。
When the current supplied to the coil 41 is further increased and the stroke amount of the plunger 60 reaches the second position S2, the movement of the plunger 60 is restricted by the wave washer 70. In other words, when the stroke amount of the plunger 60 reaches the second position S2, the distance between the end surface 60c of the plunger 60 and the bottom surface 50c of the base 50 is the maximum compression length of the wave washer 70 as a second predetermined value. L2 and the plunger 60 is restricted from moving further toward the base 50. That is, the maximum drive position of the plunger 60 is defined by the wave washer 70.
このように、プランジャ60とベース50とは接触することなく、軸方向において対向するプランジャ60とベース50との間の距離はウェーブワッシャ70の最大圧縮時長さL2以上離れた状態に保たれる。一般的に、プランジャ60とベース50とが接触する直前の領域では吸引力が急激に増大する。このような領域では、コイル41に供給される電流値とプランジャ60のストローク量との関係が不安定となるため制御領域から除外する必要がある。このため、ウェーブワッシャ70の最大圧縮時長さL2、すなわち、ウェーブワッシャ70の厚さは、吸引力が急激に増大する領域にプランジャ60が至る前にプランジャ60の移動を制限するように設定される。
Thus, the plunger 60 and the base 50 are not in contact with each other, and the distance between the plunger 60 and the base 50 facing each other in the axial direction is kept in a state of being separated by a length L2 or more when the wave washer 70 is compressed. . Generally, in the region immediately before the plunger 60 and the base 50 come into contact, the suction force increases rapidly. In such a region, since the relationship between the current value supplied to the coil 41 and the stroke amount of the plunger 60 becomes unstable, it is necessary to exclude it from the control region. Therefore, the maximum compression length L2 of the wave washer 70, that is, the thickness of the wave washer 70, is set so as to limit the movement of the plunger 60 before the plunger 60 reaches the region where the suction force increases rapidly. The
プランジャ60のストローク量が第2位置S2、すなわち、最大駆動位置となった後、コイル41に供給される電流を減少させると、プランジャ60をベース50に向けて吸引する力も弱まる。このとき、圧縮されていたウェーブワッシャ70は、プランジャ60をベース50とは反対の方向に向けて付勢する。また、この付勢力は、ウェーブワッシャ70の形状を、図4に示されるような波状の断面を有する形状に戻らせる復元力としても作用する。
When the stroke amount of the plunger 60 reaches the second position S2, that is, the maximum driving position, when the current supplied to the coil 41 is decreased, the force for attracting the plunger 60 toward the base 50 is also weakened. At this time, the wave washer 70 that has been compressed urges the plunger 60 in the direction opposite to the base 50. This urging force also acts as a restoring force for returning the shape of the wave washer 70 to a shape having a wavy cross section as shown in FIG.
このように、プランジャ60が最大駆動位置に至った後、コイル41に供給される電流が減少されると、プランジャ60は、ウェーブワッシャ70によってウェーブワッシャ70から離れる方向に付勢され、ウェーブワッシャ70は、波状の断面を有する形状に戻る。したがって、最大駆動位置においてプランジャ60の端面60cがウェーブワッシャ70に吸着していたとしても、コイル41に供給される電流が減少されることで、プランジャ60はウェーブワッシャ70から直ちに離れることになる。
In this manner, when the current supplied to the coil 41 is reduced after the plunger 60 reaches the maximum drive position, the plunger 60 is urged away from the wave washer 70 by the wave washer 70, and the wave washer 70. Returns to a shape with a wavy cross section. Therefore, even if the end surface 60 c of the plunger 60 is attracted to the wave washer 70 at the maximum drive position, the plunger 60 is immediately separated from the wave washer 70 by reducing the current supplied to the coil 41.
また、一般的に、プランジャ60とスリーブ52との間の摺動摩擦力は、コイル41に供給される電流が大きいほど、すなわち、磁界が強いほど大きくなる。そして、この摺動摩擦力は、プランジャ60が最大駆動位置から戻る際には、静止摩擦力として作用する。このため、プランジャ60が最大駆動位置に至った後、コイル41に供給される電流を減少させても、比較的大きい静止摩擦力がプランジャ60に作用するため、プランジャ60のストローク量は減少しにくくなる。
In general, the sliding frictional force between the plunger 60 and the sleeve 52 increases as the current supplied to the coil 41 increases, that is, as the magnetic field increases. The sliding frictional force acts as a static frictional force when the plunger 60 returns from the maximum driving position. For this reason, even if the current supplied to the coil 41 is decreased after the plunger 60 reaches the maximum drive position, a relatively large static frictional force acts on the plunger 60, so that the stroke amount of the plunger 60 is unlikely to decrease. Become.
これに対して、第1実施形態に係るソレノイドアクチュエータ20では、プランジャ60が最大駆動位置から戻る際、ウェーブワッシャ70の付勢力が、プランジャ60とスリーブ52との間の静止摩擦力に対向するように作用する。このため、プランジャ60が最大駆動位置に至った後であっても、プランジャ60のストローク量は、コイル41に供給される電流の大きさに応じて変化し易くなる。
On the other hand, in the solenoid actuator 20 according to the first embodiment, when the plunger 60 returns from the maximum drive position, the urging force of the wave washer 70 opposes the static friction force between the plunger 60 and the sleeve 52. Act on. For this reason, even after the plunger 60 reaches the maximum drive position, the stroke amount of the plunger 60 is likely to change according to the magnitude of the current supplied to the coil 41.
このように、ウェーブワッシャ70は、プランジャ60とベース50との間の距離が第1所定値以下となったときにプランジャ60を付勢する付勢部として機能するとともに、プランジャ60とベース50との間の距離が第1所定値よりも小さい第2所定値以下となったときにプランジャ60の移動を制限する制限部として機能する。
As described above, the wave washer 70 functions as an urging portion that urges the plunger 60 when the distance between the plunger 60 and the base 50 becomes equal to or less than the first predetermined value. It functions as a restricting unit that restricts the movement of the plunger 60 when the distance between them becomes equal to or smaller than a second predetermined value that is smaller than the first predetermined value.
そして、プランジャ60とベース50との間にウェーブワッシャ70が設けられることで、プランジャ60が制限部に張り付くことにより生ずるヒステリシスを解消することができるとともに、静止摩擦力によるヒステリシスを小さくすることができる。この結果、ソレノイドアクチュエータ20の制御領域を拡大することができる。
And by providing the wave washer 70 between the plunger 60 and the base 50, the hysteresis caused by the plunger 60 sticking to the limiting portion can be eliminated, and the hysteresis due to the static frictional force can be reduced. . As a result, the control area of the solenoid actuator 20 can be expanded.
上記第1実施形態に係るアクチュエータ装置1のソレノイドアクチュエータ20によれば、以下に示す効果を奏する。
The solenoid actuator 20 of the actuator device 1 according to the first embodiment has the following effects.
ソレノイドアクチュエータ20は、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値以下となったときにプランジャ60を吸引力とは反対の方向に付勢する付勢部として機能するとともに、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値よりも小さい第2所定値以下となったときにプランジャ60の移動を制限する制限部として機能するウェーブワッシャ70を備える。
The solenoid actuator 20 functions as a biasing portion that biases the plunger 60 in a direction opposite to the suction force when the distance between the plunger 60 and the base 50 facing each other in the axial direction becomes equal to or less than a first predetermined value. And a wave washer that functions as a restricting portion that restricts movement of the plunger 60 when the distance between the plunger 60 and the base 50 facing in the axial direction becomes equal to or smaller than a second predetermined value smaller than the first predetermined value. 70.
上記機能を有するウェーブワッシャ70が設けられたことにより、プランジャ60が制限部に張り付くことが防止され、プランジャ60が張り付くことにより生ずるヒステリシスを解消することができる。この結果、ソレノイドアクチュエータ20の制御領域を拡大することができる。
By providing the wave washer 70 having the above function, the plunger 60 is prevented from sticking to the restricting portion, and the hysteresis caused by the plunger 60 sticking can be eliminated. As a result, the control area of the solenoid actuator 20 can be expanded.
一方、押圧部を備えていない従来のソレノイドアクチュエータでは、プランジャの移動を制限するストッパ部材にプランジャが吸着してしまうと、プランジャを吸引する力が減少しても、プランジャは、最大駆動位置に留まることになる。この場合について、図6を参照して具体的に説明する。
On the other hand, in the conventional solenoid actuator not provided with the pressing portion, if the plunger is attracted to the stopper member that restricts the movement of the plunger, the plunger stays at the maximum drive position even if the force for sucking the plunger is reduced. It will be. This case will be specifically described with reference to FIG.
図6に示されるように、コイルに供給される電流が上昇し、プランジャのストロークが最大駆動位置Smaxに到達した際に、最大駆動位置Smaxを規定するストッパ部材にプランジャが張り付いてしまうと、コイルに供給される電流を減少させても、プランジャは最大駆動位置Smaxに留まることになる。
As shown in FIG. 6, when the current supplied to the coil increases and the plunger stroke reaches the maximum drive position Smax, the plunger sticks to the stopper member that defines the maximum drive position Smax. Even if the current supplied to the coil is decreased, the plunger remains at the maximum drive position Smax.
このように、ストッパ部材とプランジャとの張り付きが生じる領域では、ヒステリシスが大きくなる。ヒステリシスが大きい領域ではプランジャのストローク量を正確に制御することができないため、従来のソレノイドアクチュエータでは制御領域が狭くなる。
As described above, the hysteresis is increased in the region where the stopper member and the plunger stick to each other. Since the stroke amount of the plunger cannot be accurately controlled in a region where the hysteresis is large, the conventional solenoid actuator has a narrow control region.
これに対して、本実施形態によるソレノイドアクチュエータ20では、図5に示されるように、プランジャ60の張り付きが生じないため、制御可能なプランジャ60のストローク範囲を最大駆動位置Smaxまで拡大することができる。
On the other hand, in the solenoid actuator 20 according to the present embodiment, as shown in FIG. 5, the plunger 60 does not stick, so that the stroke range of the controllable plunger 60 can be expanded to the maximum drive position Smax. .
以下、第1実施形態に係るソレノイドアクチュエータ20の変形例について説明する。
Hereinafter, modified examples of the solenoid actuator 20 according to the first embodiment will be described.
上記ソレノイドアクチュエータ20では、ウェーブワッシャ70は、ベース50の収容凹部50aの底面50cに配置される。これに代えて、ウェーブワッシャ70は、プランジャ60の端面60cに配置されてもよいし、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値以下となったときにプランジャ60を吸引力とは反対の方向に付勢することができればどのような位置に配置されてもよい。
In the solenoid actuator 20, the wave washer 70 is disposed on the bottom surface 50c of the housing recess 50a of the base 50. Alternatively, the wave washer 70 may be disposed on the end surface 60c of the plunger 60, or when the distance between the axially opposed plunger 60 and the base 50 becomes equal to or less than the first predetermined value. As long as 60 can be urged in the direction opposite to the suction force, it may be arranged at any position.
また、上記ソレノイドアクチュエータ20では、ウェーブワッシャ70は、1枚設けられている。これに代えて、ウェーブワッシャ70を複数枚重ねて設けてもよい。
In the solenoid actuator 20, one wave washer 70 is provided. Instead of this, a plurality of wave washers 70 may be provided.
また、上記ソレノイドアクチュエータ20では、付勢部及び制限部として機能する部材としてウェーブワッシャ70が採用されている。これに代えて、非磁性材により形成されるコイルスプリングや皿バネ、または、ゴムや樹脂により形成される弾性リングを、付勢部及び制限部として機能する部材として採用してもよい。この場合、コイルスプリングや皿バネの自然長は、ウェーブワッシャ70の自然長L1となるように設定され、コイルスプリングの密着時の長さや皿バネの最大圧縮時の軸方向長さは、ウェーブワッシャ70の最大圧縮時長さL2となるように設定される。また、軸方向から外力が作用しない状態での弾性リングの軸方向長さは、ウェーブワッシャ70の自然長L1となるように設定され、弾性リングの最大圧縮時の軸方向長さは、ウェーブワッシャ70の最大圧縮時長さL2となるように設定される。
In the solenoid actuator 20, the wave washer 70 is employed as a member that functions as an urging portion and a limiting portion. Instead of this, a coil spring or a disc spring formed of a non-magnetic material, or an elastic ring formed of rubber or resin may be employed as a member that functions as an urging portion and a limiting portion. In this case, the natural length of the coil spring or the disc spring is set to be the natural length L1 of the wave washer 70, and the length when the coil spring is in close contact and the axial length of the disc spring at the maximum compression are set as the wave washer. The maximum compression length L2 is set to 70. The axial length of the elastic ring when no external force is applied from the axial direction is set to be the natural length L1 of the wave washer 70, and the axial length of the elastic ring at the time of maximum compression is the wave washer. The maximum compression length L2 is set to 70.
(第2実施形態)
次に、図7を参照して、第2実施形態に係るソレノイドアクチュエータ21を備えるアクチュエータ装置1について説明する。図7は、図2に対応する部分を示しており、図7では、第1実施形態と同一の構成部分には第1実施形態と同一の符号を付している。 (Second Embodiment)
Next, the actuator device 1 including thesolenoid actuator 21 according to the second embodiment will be described with reference to FIG. FIG. 7 shows a portion corresponding to FIG. 2. In FIG. 7, the same reference numerals as those in the first embodiment are given to the same components as those in the first embodiment.
次に、図7を参照して、第2実施形態に係るソレノイドアクチュエータ21を備えるアクチュエータ装置1について説明する。図7は、図2に対応する部分を示しており、図7では、第1実施形態と同一の構成部分には第1実施形態と同一の符号を付している。 (Second Embodiment)
Next, the actuator device 1 including the
図7に示すように、第2実施形態に係るソレノイドアクチュエータ21では、ウェーブワッシャ70に代えて、付勢部として機能する弾性リング71と、制限部として機能するワッシャ72と、が収容凹部50aの底面50cに配置される。
As shown in FIG. 7, in the solenoid actuator 21 according to the second embodiment, instead of the wave washer 70, an elastic ring 71 that functions as an urging portion and a washer 72 that functions as a restricting portion are included in the housing recess 50a. Arranged on the bottom surface 50c.
弾性リング71は、ゴムや樹脂等により形成され、軸方向から外力が作用しない状態で軸方向長さL3を有する環状部材である。弾性リング71は、プランジャ60の端面60cが接触することによって変形し、復元力を生じる。復元力は、プランジャ60を吸引力とは反対の方向に付勢する付勢力としてプランジャ60に作用する。弾性リング71の断面形状は、円形に限定されず、楕円形や矩形,X字状であってもよい。
The elastic ring 71 is an annular member that is formed of rubber, resin, or the like and has an axial length L3 in a state where no external force is applied from the axial direction. The elastic ring 71 is deformed when the end surface 60c of the plunger 60 comes into contact therewith, and generates a restoring force. The restoring force acts on the plunger 60 as a biasing force that biases the plunger 60 in a direction opposite to the suction force. The cross-sectional shape of the elastic ring 71 is not limited to a circle, and may be an ellipse, a rectangle, or an X shape.
ワッシャ72は、例えばステンレス鋼や真鍮等の非磁性材により形成される環状板部材であり、弾性リング71の内側に配置される。ワッシャ72の軸方向長さL4、すなわち、ワッシャ72の厚さは、吸引力が急激に増大する領域にプランジャ60が至る前にプランジャ60の移動を制限するように設定される。
The washer 72 is an annular plate member formed of a nonmagnetic material such as stainless steel or brass, and is disposed inside the elastic ring 71. The axial length L4 of the washer 72, that is, the thickness of the washer 72, is set so as to limit the movement of the plunger 60 before the plunger 60 reaches the region where the suction force suddenly increases.
なお、弾性リング71の軸方向長さL3は、上記第1実施形態におけるウェーブワッシャ70の自然長L1に相当し、ワッシャ72の軸方向長さL4は、ウェーブワッシャ70の最大圧縮時長さL2に相当する。
The axial length L3 of the elastic ring 71 corresponds to the natural length L1 of the wave washer 70 in the first embodiment, and the axial length L4 of the washer 72 is the maximum compression length L2 of the wave washer 70. It corresponds to.
次に、図5及び図7を参照して、ソレノイドアクチュエータ21を備えるアクチュエータ装置1の作動について説明する。
Next, the operation of the actuator device 1 including the solenoid actuator 21 will be described with reference to FIGS.
ソレノイドアクチュエータ21のコイル41に所定以上の電流が供給されると、コイル41の周囲に発生した磁界によってベース50が励磁され、プランジャ60はベース50に向けて引き寄せられる。シャフト61を介してプランジャ60と連結されるスプール12は、プランジャ60を吸引する力とスプリング62の付勢力とが釣り合う位置まで移動する。このようにアクチュエータ装置1では、上記第1実施形態に係るソレノイドアクチュエータ20を備えるアクチュエータ装置1と同様に、スプール12が移動することで、バルブスリーブ11を通過して流路に流れ込む作動油の流量が調整される。
When a predetermined current or more is supplied to the coil 41 of the solenoid actuator 21, the base 50 is excited by the magnetic field generated around the coil 41, and the plunger 60 is pulled toward the base 50. The spool 12 connected to the plunger 60 via the shaft 61 moves to a position where the force for attracting the plunger 60 and the biasing force of the spring 62 are balanced. As described above, in the actuator device 1, similarly to the actuator device 1 including the solenoid actuator 20 according to the first embodiment, the flow rate of the working oil that flows into the flow path through the valve sleeve 11 by the movement of the spool 12. Is adjusted.
図5に示されるように、コイル41に供給される電流値が徐々に増加し、プランジャ60のストローク量が第1位置S1に達すると、プランジャ60は弾性リング71に当接する。換言すると、プランジャ60のストローク量が第1位置S1に達したとき、軸方向に対向するプランジャ60の端面60cとベース50の底面50cとの間の距離が第1所定値としての弾性リング71の軸方向長さL3となり、プランジャ60の端面60cが弾性リング71に当接する。
As shown in FIG. 5, when the current value supplied to the coil 41 gradually increases and the stroke amount of the plunger 60 reaches the first position S1, the plunger 60 comes into contact with the elastic ring 71. In other words, when the stroke amount of the plunger 60 reaches the first position S1, the distance between the end surface 60c of the plunger 60 facing the axial direction and the bottom surface 50c of the base 50 is the first predetermined value of the elastic ring 71. The length in the axial direction is L 3, and the end surface 60 c of the plunger 60 comes into contact with the elastic ring 71.
プランジャ60がベース50に向けてさらに引き寄せられるのに伴って、弾性リング71はプランジャ60によって徐々に圧縮される。弾性リング71は、圧縮されることで、プランジャ60をベース50とは反対の方向に向けて付勢する付勢力を生じる。
The elastic ring 71 is gradually compressed by the plunger 60 as the plunger 60 is further pulled toward the base 50. The elastic ring 71 is compressed to generate a biasing force that biases the plunger 60 in a direction opposite to the base 50.
コイル41に供給される電流がさらに増加され、プランジャ60のストローク量が第2位置S2に達すると、プランジャ60の移動は、ワッシャ72によって制限される。換言すると、プランジャ60のストローク量が第2位置S2に達したとき、プランジャ60の端面60cとベース50の底面50cとの間の距離が第2所定値としてのワッシャ72の軸方向長さL4となり、プランジャ60がベース50に向かってそれ以上移動することが制限される。つまり、ワッシャ72によってプランジャ60の最大駆動位置が規定される。
When the current supplied to the coil 41 is further increased and the stroke amount of the plunger 60 reaches the second position S2, the movement of the plunger 60 is limited by the washer 72. In other words, when the stroke amount of the plunger 60 reaches the second position S2, the distance between the end surface 60c of the plunger 60 and the bottom surface 50c of the base 50 becomes the axial length L4 of the washer 72 as the second predetermined value. The plunger 60 is restricted from moving further toward the base 50. That is, the maximum drive position of the plunger 60 is defined by the washer 72.
このように、プランジャ60とベース50とは接触することなく、軸方向において対向するプランジャ60とベース50との間の距離はワッシャ72の軸方向長さL4以上離れた状態に保たれる。
Thus, the plunger 60 and the base 50 are not in contact with each other, and the distance between the plunger 60 and the base 50 facing each other in the axial direction is kept at a distance apart from the axial length L4 of the washer 72.
プランジャ60のストローク量が第2位置S2、すなわち、最大駆動位置となった後、コイル41に供給される電流を減少させると、プランジャ60をベース50に向けて吸引する力も弱まる。このとき、圧縮されていた弾性リング71は、プランジャ60をベース50とは反対の方向に向けて付勢する。
When the stroke amount of the plunger 60 reaches the second position S2, that is, the maximum driving position, when the current supplied to the coil 41 is decreased, the force for attracting the plunger 60 toward the base 50 is also weakened. At this time, the compressed elastic ring 71 urges the plunger 60 in a direction opposite to the base 50.
このように、プランジャ60が最大駆動位置に至った後、コイル41に供給される電流が減少されると、プランジャ60は、弾性リング71によってワッシャ72から離れる方向に付勢される。このため、最大駆動位置においてプランジャ60の端面60cがワッシャ72に吸着していたとしても、コイル41に供給される電流が減少されることで、プランジャ60はワッシャ72から直ちに離れることになる。
Thus, when the current supplied to the coil 41 is reduced after the plunger 60 reaches the maximum drive position, the plunger 60 is urged away from the washer 72 by the elastic ring 71. For this reason, even if the end surface 60 c of the plunger 60 is attracted to the washer 72 at the maximum drive position, the plunger 60 is immediately separated from the washer 72 by reducing the current supplied to the coil 41.
また、第2実施形態に係るソレノイドアクチュエータ21では、上記第1実施形態に係るソレノイドアクチュエータ20と同様に、プランジャ60が最大駆動位置から戻る際、弾性リング71の付勢力が、プランジャ60とスリーブ52との間の静止摩擦力に対向するように作用する。このため、プランジャ60が最大駆動位置に至った後であっても、プランジャ60のストローク量は、コイル41に供給される電流の大きさに応じて変化し易くなる。
Further, in the solenoid actuator 21 according to the second embodiment, as with the solenoid actuator 20 according to the first embodiment, when the plunger 60 returns from the maximum drive position, the urging force of the elastic ring 71 is applied to the plunger 60 and the sleeve 52. It acts so as to oppose the static friction force between the two. For this reason, even after the plunger 60 reaches the maximum drive position, the stroke amount of the plunger 60 is likely to change according to the magnitude of the current supplied to the coil 41.
このように、弾性リング71は、プランジャ60とベース50との間の距離が第1所定値以下となったときにプランジャ60を付勢する付勢部として機能し、ワッシャ72は、プランジャ60とベース50との間の距離が第1所定値よりも小さい第2所定値以下となったときにプランジャ60の移動を制限する制限部として機能する。
Thus, the elastic ring 71 functions as an urging portion that urges the plunger 60 when the distance between the plunger 60 and the base 50 is equal to or less than the first predetermined value, and the washer 72 When the distance to the base 50 becomes equal to or smaller than a second predetermined value that is smaller than the first predetermined value, it functions as a limiting unit that limits the movement of the plunger 60.
プランジャ60とベース50との間に弾性リング71とワッシャ72が設けられることで、プランジャ60が制限部に張り付くことにより生ずるヒステリシスを解消することができるとともに、静止摩擦力によるヒステリシスを小さくすることができる。この結果、ソレノイドアクチュエータ21の制御領域を拡大することができる。
By providing the elastic ring 71 and the washer 72 between the plunger 60 and the base 50, the hysteresis caused by the plunger 60 sticking to the restricting portion can be eliminated, and the hysteresis caused by the static frictional force can be reduced. it can. As a result, the control area of the solenoid actuator 21 can be expanded.
以上の第2実施形態によれば、以下に示す効果を奏する。
According to the above second embodiment, the following effects are obtained.
ソレノイドアクチュエータ21は、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値以下となったときにプランジャ60を吸引力とは反対の方向に付勢する付勢部として機能する弾性リング71と、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値よりも小さい第2所定値以下となったときにプランジャ60の移動を制限する制限部として機能するワッシャ72と、を備える。
The solenoid actuator 21 functions as an urging unit that urges the plunger 60 in a direction opposite to the suction force when the distance between the axially opposed plunger 60 and the base 50 is equal to or less than a first predetermined value. Functioning as a restricting portion that restricts movement of the plunger 60 when the distance between the elastic ring 71 and the axially opposed plunger 60 and the base 50 is equal to or smaller than a second predetermined value smaller than the first predetermined value. And a washer 72.
弾性リング71が設けられたことにより、プランジャ60がワッシャ72に張り付くことが防止され、プランジャ60が張り付くことにより生ずるヒステリシスを解消することができる。この結果、ソレノイドアクチュエータ21の制御領域を拡大することができる。
Since the elastic ring 71 is provided, the plunger 60 is prevented from sticking to the washer 72, and the hysteresis caused by the plunger 60 sticking can be eliminated. As a result, the control area of the solenoid actuator 21 can be expanded.
以下、本発明の第2実施形態に係るソレノイドアクチュエータ21の変形例について説明する。
Hereinafter, modified examples of the solenoid actuator 21 according to the second embodiment of the present invention will be described.
上記ソレノイドアクチュエータ21では、弾性リング71及びワッシャ72は、ベース50の収容凹部50aの底面50cに配置される。これに代えて、何れか一方または両方をプランジャ60の端面60cに配置してもよい。なお、弾性リング71は、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値以下となったときにプランジャ60を吸引力とは反対の方向に付勢することができればどのような位置に配置されてもよい。また、ワッシャ72は、プランジャ60とベース50との間の距離が第1所定値よりも小さい第2所定値以下となったときにプランジャ60の移動を制限することができればどのような位置に配置されてもよい。
In the solenoid actuator 21, the elastic ring 71 and the washer 72 are disposed on the bottom surface 50 c of the housing recess 50 a of the base 50. Instead of this, either one or both of them may be disposed on the end surface 60 c of the plunger 60. If the elastic ring 71 can urge the plunger 60 in a direction opposite to the suction force when the distance between the plunger 60 and the base 50 facing in the axial direction becomes equal to or less than the first predetermined value. It may be arranged at any position. Further, the washer 72 is disposed at any position as long as the movement of the plunger 60 can be restricted when the distance between the plunger 60 and the base 50 becomes equal to or smaller than a second predetermined value smaller than the first predetermined value. May be.
また、上記ソレノイドアクチュエータ21では、弾性リング71とワッシャ72とは、同一平面上に配置される。これに代えて、弾性リング71の内側に配置されるワッシャ72を収容するための収容溝を底面50cに形成してもよい。この場合、ワッシャ72が収容溝内に配置されるため、ワッシャ72の径方向への移動が規制される。なお、弾性リング71をワッシャ72の内側に配置し、弾性リング71を収容する収容溝を底面50cに形成してもよい。
In the solenoid actuator 21, the elastic ring 71 and the washer 72 are disposed on the same plane. Instead, an accommodation groove for accommodating the washer 72 disposed inside the elastic ring 71 may be formed in the bottom surface 50c. In this case, since the washer 72 is disposed in the receiving groove, the movement of the washer 72 in the radial direction is restricted. The elastic ring 71 may be disposed inside the washer 72, and a receiving groove for receiving the elastic ring 71 may be formed on the bottom surface 50c.
また、上記ソレノイドアクチュエータ21では、付勢部として弾性リング71が採用されている。これに代えて、付勢部として非磁性材により形成されるコイルスプリングや皿バネを採用してもよい。
Further, in the solenoid actuator 21, an elastic ring 71 is adopted as an urging portion. Instead of this, a coil spring or a disc spring formed of a non-magnetic material may be employed as the urging portion.
以下、本発明の実施形態の構成、作用、及び効果をまとめて説明する。
Hereinafter, the configuration, operation, and effect of the embodiment of the present invention will be described together.
ソレノイドアクチュエータ20,21は、供給される電流に応じて磁力を発生するコイル41と、コイル41の磁力によって励磁されるベース50と、励磁されたベース50の吸引力によって軸方向に移動するプランジャ60と、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値L1以下となったときにプランジャ60を吸引力とは反対の方向に付勢する付勢部70,71と、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値L1よりも小さい第2所定値L2以下となったときにプランジャ60の移動を制限する制限部70,72と、を備える。
The solenoid actuators 20 and 21 include a coil 41 that generates a magnetic force according to a supplied current, a base 50 that is excited by the magnetic force of the coil 41, and a plunger 60 that moves in the axial direction by the attractive force of the excited base 50. And biasing portions 70 and 71 for biasing the plunger 60 in the direction opposite to the suction force when the distance between the axially facing plunger 60 and the base 50 is equal to or less than the first predetermined value L1; Limiting portions 70 and 72 for restricting movement of the plunger 60 when the distance between the axially facing plunger 60 and the base 50 is equal to or smaller than a second predetermined value L2 smaller than the first predetermined value L1, Is provided.
この構成では、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値L1以下となったとき、プランジャ60は、付勢部70,71によって吸引力とは反対の方向に付勢され、軸方向に対向するプランジャ60とベース50との間の距離が第1所定値L1よりも小さい第2所定値L2以下となったとき、プランジャ60の移動は、制限部70,72によって制限される。このように、付勢部70,71が設けられたことにより、プランジャ60が制限部70,72に張り付くことが抑制され、プランジャ60が張り付くことにより生ずるヒステリシスが解消される。この結果、ソレノイドアクチュエータ20,21の制御領域を拡大することができる。また、制御可能なストローク範囲が拡大されることで、ストローク量を確保するためにソレノイドアクチュエータ20,21を大型化する必要がなくなる。このため、ソレノイドアクチュエータ20,21の小型化が可能となり、製造コストを低減させることができる。
In this configuration, when the distance between the plunger 60 and the base 50 facing in the axial direction becomes equal to or less than the first predetermined value L1, the plunger 60 is moved in the direction opposite to the suction force by the urging portions 70 and 71. When the distance between the urged and axially opposed plunger 60 and the base 50 becomes equal to or smaller than a second predetermined value L2 that is smaller than the first predetermined value L1, the movement of the plunger 60 is limited by the limiting portions 70 and 72. Limited by. As described above, the provision of the urging portions 70 and 71 suppresses the plunger 60 from sticking to the limiting portions 70 and 72, and the hysteresis caused by the plunger 60 sticking is eliminated. As a result, the control area of the solenoid actuators 20 and 21 can be expanded. Further, since the controllable stroke range is expanded, it is not necessary to enlarge the solenoid actuators 20 and 21 in order to ensure the stroke amount. For this reason, the solenoid actuators 20 and 21 can be miniaturized, and the manufacturing cost can be reduced.
また、付勢部70,71と制限部70,72とは、軸方向に対向するプランジャ60とベース50との間に配置される。
Further, the urging portions 70 and 71 and the restricting portions 70 and 72 are disposed between the plunger 60 and the base 50 facing in the axial direction.
この構成では、軸方向に対向するプランジャ60とベース50との間に付勢部70,71及び制限部70,72が配置される。このように、プランジャ60とベース50とが直接接触することがないため、プランジャ60やベース50が衝突によって破損することを防止することができる。また、ベース50にプランジャ60が接近する際の衝撃が付勢部70,71によって吸収されるため、ソレノイドアクチュエータ20,21の作動音を低減させることができる。
In this configuration, the urging portions 70 and 71 and the restricting portions 70 and 72 are disposed between the plunger 60 and the base 50 facing in the axial direction. Thus, since the plunger 60 and the base 50 do not contact directly, it can prevent that the plunger 60 and the base 50 are damaged by a collision. Further, since the impact when the plunger 60 approaches the base 50 is absorbed by the urging portions 70 and 71, the operating noise of the solenoid actuators 20 and 21 can be reduced.
また、付勢部70と制限部70とは、一体的に形成される。
Further, the urging unit 70 and the limiting unit 70 are integrally formed.
この構成では、付勢部70と制限部70とが一体的に形成される。付勢部70と制限部70とを別々に形成する必要がないため、部品点数が削減され、ソレノイドアクチュエータ20の製造コストを低減させることができるとともに、組立性を向上させることができる。
In this configuration, the urging unit 70 and the limiting unit 70 are integrally formed. Since it is not necessary to form the urging portion 70 and the limiting portion 70 separately, the number of parts can be reduced, the manufacturing cost of the solenoid actuator 20 can be reduced, and the assemblability can be improved.
以上、本発明の実施形態について説明したが、上記実施形態は本発明の適用例の一部を示したに過ぎず、本発明の技術的範囲を上記実施形態の具体的構成に限定する趣旨ではない。
The embodiment of the present invention has been described above. However, the above embodiment only shows a part of application examples of the present invention, and the technical scope of the present invention is limited to the specific configuration of the above embodiment. Absent.
例えば、ソレノイドアクチュエータ20,21は、コイル41に通電することで、スプール12をコイル41側に変位させるいわゆるプル式である。これに代えて、ソレノイドアクチュエータは、コイル41に通電することで、スプール12をコイル41とは反対側に変位させるいわゆるプッシュ式であってもよい。
For example, the solenoid actuators 20 and 21 are of a so-called pull type that displaces the spool 12 toward the coil 41 by energizing the coil 41. Instead of this, the solenoid actuator may be a so-called push type that displaces the spool 12 to the opposite side to the coil 41 by energizing the coil 41.
また、ソレノイドアクチュエータ20,21は、プランジャ60に連結されたスプール12を駆動するものである。これに代えて、ソレノイドアクチュエータ20,21は、プランジャ60によりポペット弁を駆動させるものであってもよい。なお、プランジャ60により駆動される弁体としては、流路の開度を調整するものであれば、どのような形式の弁体であってもよい。
Further, the solenoid actuators 20 and 21 drive the spool 12 connected to the plunger 60. Instead of this, the solenoid actuators 20 and 21 may drive the poppet valve by the plunger 60. The valve element driven by the plunger 60 may be any type of valve element as long as it adjusts the opening of the flow path.
本願は2015年12月24日に日本国特許庁に出願された特願2015-252141に基づく優先権を主張し、この出願の全ての内容は参照により本明細書に組み込まれる。
This application claims priority based on Japanese Patent Application No. 2015-252141 filed with the Japan Patent Office on December 24, 2015, the entire contents of which are incorporated herein by reference.
Claims (3)
- ソレノイドアクチュエータであって、
供給される電流に応じて磁力を発生するコイルと、
前記コイルの磁力によって励磁される固定鉄心と、
励磁された前記固定鉄心の吸引力によって軸方向に移動する可動鉄心と、
前記軸方向に対向する前記可動鉄心と前記固定鉄心との間の距離が第1所定値以下となったときに前記可動鉄心を前記吸引力とは反対の方向に付勢する付勢部と、
前記軸方向に対向する前記可動鉄心と前記固定鉄心との間の距離が前記第1所定値よりも小さい第2所定値以下となったときに前記可動鉄心の移動を制限する制限部と、を備えるソレノイドアクチュエータ。 A solenoid actuator,
A coil that generates a magnetic force according to the supplied current;
A fixed iron core excited by the magnetic force of the coil;
A movable core that moves in the axial direction by the attractive force of the magnetized fixed core;
A biasing portion that biases the movable core in a direction opposite to the suction force when a distance between the movable core facing the axial direction and the fixed core is equal to or less than a first predetermined value;
A limiting unit that restricts movement of the movable core when a distance between the movable core and the fixed core facing each other in the axial direction is equal to or smaller than a second predetermined value that is smaller than the first predetermined value; Solenoid actuator provided. - 請求項1に記載のソレノイドアクチュエータであって、
前記付勢部と前記制限部とは、前記軸方向に対向する前記可動鉄心と前記固定鉄心との間に配置されるソレノイドアクチュエータ。 The solenoid actuator according to claim 1,
The urging portion and the restricting portion are solenoid actuators arranged between the movable iron core and the fixed iron core facing in the axial direction. - 請求項1に記載のソレノイドアクチュエータであって、
前記付勢部と前記制限部とは、一体的に形成されるソレノイドアクチュエータ。 The solenoid actuator according to claim 1,
The biasing portion and the limiting portion are solenoid actuators that are integrally formed.
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JP2003514708A (en) * | 1999-11-16 | 2003-04-22 | コンチネンタル・テベス・アーゲー・ウント・コンパニー・オーハーゲー | Solenoid valve |
JP2004286112A (en) * | 2003-03-20 | 2004-10-14 | Ckd Corp | Solenoid controlled valve |
JP2015113929A (en) * | 2013-12-12 | 2015-06-22 | 日立オートモティブシステムズ株式会社 | Electromagnetic valve and brake unit |
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JP2003514708A (en) * | 1999-11-16 | 2003-04-22 | コンチネンタル・テベス・アーゲー・ウント・コンパニー・オーハーゲー | Solenoid valve |
JP2004286112A (en) * | 2003-03-20 | 2004-10-14 | Ckd Corp | Solenoid controlled valve |
JP2015113929A (en) * | 2013-12-12 | 2015-06-22 | 日立オートモティブシステムズ株式会社 | Electromagnetic valve and brake unit |
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