WO2017094088A1 - Method for manufacturing linked packaging product - Google Patents

Method for manufacturing linked packaging product Download PDF

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Publication number
WO2017094088A1
WO2017094088A1 PCT/JP2015/083653 JP2015083653W WO2017094088A1 WO 2017094088 A1 WO2017094088 A1 WO 2017094088A1 JP 2015083653 W JP2015083653 W JP 2015083653W WO 2017094088 A1 WO2017094088 A1 WO 2017094088A1
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WO
WIPO (PCT)
Prior art keywords
absorbent article
continuous sheet
packaging
dimension
conveying
Prior art date
Application number
PCT/JP2015/083653
Other languages
French (fr)
Japanese (ja)
Inventor
辰男 高橋
誠司 村上
裕志 西野
Original Assignee
ユニ・チャーム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ユニ・チャーム株式会社 filed Critical ユニ・チャーム株式会社
Priority to JP2016536255A priority Critical patent/JP6026060B1/en
Priority to PCT/JP2015/083653 priority patent/WO2017094088A1/en
Publication of WO2017094088A1 publication Critical patent/WO2017094088A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers

Definitions

  • the present invention relates to a method for manufacturing a linked packaged product.
  • a linked package product is known in which a plurality of packaged articles each having an absorbent article packaged are connected in one direction.
  • the linked packaged product is displayed at, for example, a store, and a desired number of packages are purchased from the linked packaged product and sold to the purchaser.
  • Such a linked packaged product includes, for example, a step of sequentially supplying a plurality of absorbent articles onto a continuous sheet conveyed in the conveying direction, and a cylinder in which the continuous sheet is formed into a cylindrical shape and a plurality of absorbent articles are included.
  • a step of sequentially supplying a plurality of absorbent articles onto a continuous sheet conveyed in the conveying direction and a cylinder in which the continuous sheet is formed into a cylindrical shape and a plurality of absorbent articles are included.
  • the step of joining the absorbent articles adjacent to each other in the cylindrical continuous sheet in the transverse direction and the step of cutting the center of the joint portion.
  • the absorbent article since the absorbent article is relatively light, when the absorbent article is conveyed by the conveyance belt, the absorbent article may be displaced from an appropriate position on the conveyance belt by some external force. For example, it is conceivable that the absorbent article to be placed at the center in the transverse direction of the conveyor belt is displaced from the center position. When the deviation is large, there is a possibility that the absorbent article cannot be placed on the continuous sheet or the continuous sheet cannot be formed into a cylindrical shape. In particular, the effect increases as the conveyance speed increases.
  • the position of the absorbent article in the cylindrical continuous sheet is unstable, the position of the absorbent article may shift from front to back and from side to side during conveyance. If this happens, the position of the center of gravity of the cylindrical continuous sheet is shifted from an appropriate position, and there is a possibility that the cylindrical continuous sheet may be shifted in the transverse direction, meandered, or bent in the course of conveyance.
  • the linked packaged product is a product that is difficult to pack tightly in a packing box because a plurality of packaged products are linked. If the position of the absorbent article in the cylindrical continuous sheet is unstable, the absorbent article can easily move even in the packaging bag of the manufactured linked packaged product. For this reason, when connected packaging products are packed in packing boxes, absorbent articles are biased in the packing bag and cannot be packed densely, or when the packing box is shaken during transportation, etc. It can be disturbed. As a result, part of the packaged product may be deformed or crushed, and the absorbent body of the absorbent article may be deformed, resulting in a decrease in absorbent power.
  • the effect of shifting the absorbent article during conveyance is suppressed, and the position of the absorbent article in the cylindrical continuous sheet is fixed, that is, the absorbent is fixed at a predetermined position in the cylindrical continuous sheet.
  • a technique capable of positioning an article is desired.
  • Patent Documents 1 to 3 disclose technologies for bag making machines, packaging machines, and article supply devices.
  • JP 2013-173554 A Japanese Patent Laid-Open No. 2015-033402 Japanese National Patent Publication No. 11-500069
  • the inventors of the present invention regulate the size of the absorbent article to form a cylindrical continuous sheet.
  • a method was considered in which the size of the absorbent article was recovered in the cylindrical continuous sheet so that the continuous sheet was stretched by the absorbent article.
  • Patent Documents 1 to 3 disclose a technique in which a laminated body in which a plurality of diapers are laminated in a thickness direction is compressed by a belt conveyor and inserted into a continuous sheet formed in a cylindrical shape in advance.
  • the above-described techniques of Patent Documents 1 and 2 are intended for packaged products in which a plurality of absorbent articles (diapers) are stacked and packaged together, and the packaged products are not connected to each other.
  • a product to be handled is different from the present invention, which is a connected packaged product in which a plurality of packaged absorbent articles are connected in one direction.
  • An object of the present invention is to manufacture a linked packaging product that can suppress the influence of the shift of the absorbent article during conveyance and can position the absorbent article at a predetermined position in a cylindrical continuous sheet. It is to provide a method.
  • the manufacturing method of the linked packaged product of the present invention is as follows. (1) A method for manufacturing a linked packaged product in which a plurality of packaged products are connected in one direction, each of the packaged products including an absorbent article and a packaging bag for packaging the absorbent article. And the manufacturing method of the said connection wrapping product makes the width
  • the absorbent article whose width in the transverse direction is regulated to be equal to or smaller than the first dimension in the regulation process is expanded from the inside to the outside in order to recover the width before regulation in the packaging process, that is, the dimension larger than the first dimension.
  • the inner dimension in the transverse direction of the cylindrical continuous sheet is the first dimension, which is smaller than the width before the regulation in the transverse direction in the absorbent article (a dimension larger than the first dimension).
  • the continuous sheet is stretched and stretched from the inside by the absorbent article. As a result, the absorbent article is pressed from the periphery by the cylindrical continuous sheet, so that the absorbent article can be positioned at a predetermined position in the cylindrical continuous sheet.
  • the absorbent article can be fixed at a predetermined position in the cylindrical continuous sheet.
  • the absorbent article is positioned, even if a part of the air in the cylindrical continuous sheet flows to the upstream side in the conveying direction with the joining of the cylindrical continuous sheet in the subsequent joining step, the cylindrical shape The position of the absorbent article in the continuous sheet becomes difficult to shift upstream.
  • the absorbent article is sandwiched between the joined parts of the cylindrical continuous sheet. That disappears.
  • the absorbent article in the cylindrical continuous sheet is difficult to move back and forth and from side to side, and thus the absorbent article is also difficult to move in the packaging bag in the manufactured linked package product. Accordingly, when the linked packaged product is packed in a packaging box such as a cardboard box, there is almost no displacement of the absorbent article in the packaging bag, and the packaged product can be easily aligned and arranged in the packaging box. Therefore, even if the packaging box is shaken during transportation, etc., the arrangement of the packaged item is less likely to be disturbed in the packaging box, so that part of the packaged product may be deformed or crushed and the absorbent body of the absorbent article Can be prevented from being deformed and lowering the absorption power.
  • a packaging box such as a cardboard box
  • the absorbent article is transported in the transport direction by the lower transport belt, and is disposed on both sides in the transverse direction of the space in which the absorbent article on the lower transport belt is transported.
  • a pair of opposing regulating members wherein the distance between the pair of regulating members in the transverse direction is shortened from the upstream side to the downstream side in the transport direction, and the transport direction
  • the transverse width of the absorbent article is regulated by passing the absorbent article between a pair of regulating members formed to be equal to or less than the first dimension at the downstream end of the absorbent article, The manufacturing method of the connected packaging product as described in said (1).
  • the transverse width of the absorbent article can be easily regulated to a predetermined dimension or less.
  • the regulation step includes a thickness regulation step for regulating the thickness of the absorbent article in the vertical direction orthogonal to the transport direction and the transverse direction to be equal to or less than a second dimension
  • the upper dimension in the up-down direction of the continuous sheet is the second dimension
  • the upper conveyance belt is disposed above the lower conveyance belt and opposed to the lower conveyance belt in the thickness regulating step.
  • the distance between the lower conveyance belt and the upper conveyance belt decreases from the upstream side in the conveyance direction toward the downstream side in the conveyance direction, and the end on the downstream side in the conveyance direction.
  • the thickness of the absorbent article in the vertical direction is reduced by passing the absorbent article between the upper conveyor belt formed to be equal to or smaller than the second dimension at the portion and the lower conveyor belt. Regulate the above ( Method for producing a linked packaged product according to).
  • the absorbent article By passing the absorbent article not only between the pair of regulating members, but also between the lower conveyance belt and the upper conveyance belt, not only the width in the transverse direction of the absorbent article but also the thickness in the vertical direction is predetermined. It can be easily regulated below the dimension. As a result, the absorbent article is further pressed from the periphery by the cylindrical continuous sheet, whereby the absorbent article can be positioned at a predetermined position in the cylindrical continuous sheet. Moreover, it can avoid that the conveyance speed of an absorbent article falls by being regulated between a pair of control members by assisting conveyance of an absorbent article with an upper side conveyance belt.
  • the thickness of the absorbent article in the vertical direction is regulated by the upper conveying belt after the absorbent article enters between the pair of regulating members. Manufacturing method for packaged products.
  • the absorbent article can be shifted to a predetermined position in the transverse direction (eg, centering) by regulation only in the transverse direction, and thereafter, by regulation in the vertical direction.
  • the absorbent article can be held so as not to deviate from a predetermined position in the transverse direction.
  • the absorbent article can be easily moved in the transverse direction without being pressed in the vertical direction at first, and can be held in the vertical direction after being moved in the horizontal direction.
  • the transverse alignment and holding of the absorbent article can be performed accurately, and the transverse positioning is more appropriately performed. It can be carried out.
  • the continuous sheet is supplied from a lower side than the lower conveyance belt to a bending member disposed adjacent to the downstream side of the conveyance direction of the lower conveyance belt, While conveying the continuous sheet in the conveying direction, the folding member lifts both side edges in the transverse direction of the continuous sheet into a cylindrical shape, and above the central portion in the transverse direction of the continuous sheet,
  • the absorbent article is transported in the transport direction so that the portion having the widest width in the transverse direction in the absorbent article is located in the front half of the transport direction in the absorbent article.
  • the method for producing a linked packaged product according to any one of (1) to (6).
  • the absorbent article there is a state where the width of the rear half is regulated and the width of the front half is released from the regulation of the width. At that time, if the part with the widest width in the transverse direction is located in the front half, the front half can gain time to recover the shape while the rear half is regulated in width. it can. As a result, while the width of the rear half is restricted, or as soon as the width is released from the restriction of the width, the portion having the widest transverse width of the front half can stretch the continuous sheet. . Thereby, an absorbent article can be positioned by the predetermined position in a continuous sheet.
  • the absorbent article is transported in the transport direction so that the portion having the widest width in the transverse direction in the absorbent article is located in the rear half of the transport direction in the absorbent article.
  • the method for producing a linked packaged product according to any one of (1) to (7).
  • the absorbent article At the boundary between the regulation process and the packaging process, in the absorbent article, there exists a state where the width of the rear half is regulated and the front half is released from the regulation of the width. At that time, when the resilience of the width of the absorbent article is weak, if the position where the width in the transverse direction is the widest, that is, the position of the center of gravity of the absorbent article is in the position in the front half, the rear half Is restricted and cannot move, the front half with the center of gravity is released from the restriction and becomes easy to move. Therefore, the absorbent article easily swings around the rear half, and the direction of the absorbent article becomes unstable with respect to the transport direction. The instability can be suppressed by setting a location near the center of gravity of the absorbent article to a position in the rear half.
  • the absorbent article it is possible to position the absorbent article at a predetermined position in the cylindrical continuous sheet while suppressing the influence of the deviation of the absorbent article during conveyance in the production of the linked packaged product.
  • connection packaging product which concerns on embodiment. It is a schematic whole figure of the manufacturing apparatus of the connection packaging product which concerns on embodiment. It is a figure which shows an example of the control unit which concerns on embodiment. It is a figure which shows an example of the control unit which concerns on embodiment. It is a figure which shows an example of the cylindrical continuous sheet and bending member which concern on embodiment. It is a figure which shows the other example of the control unit which concerns on embodiment. It is a figure explaining the manufacturing method of the connection packaging product which concerns on embodiment. It is a figure explaining the manufacturing method of the connection packaging product which concerns on embodiment. It is a figure explaining the manufacturing method of the connection packaging product which concerns on embodiment. It is a figure explaining the manufacturing method of the connection packaging product which concerns on embodiment. It is a figure explaining the packing state of the connection packaging product which concerns on embodiment.
  • FIGS. 1 (A), 1 (B), and 1 (C) show a bottom view, a top view, and a side view of the linked packaged product 1, respectively.
  • a linked packaged product 1 is composed of a plurality of packaged products 2, and these packaged products 2 are coupled to each other in one direction. Yes.
  • the plurality of packaged products 2 are two or more packaged products 2, which are ten packaged products 2 in the present embodiment.
  • the packaged product 2 is composed of an absorbent article 3 and a packaging bag 4 for packaging the absorbent article 3, and a longitudinal seal portion 6 extending in the longitudinal direction of the packaged product 2 along the longitudinal direction of the connected packaged product 1. Sealed by lateral seal portions 5 extending laterally at both ends in the direction.
  • the packaged products 2 are connected to each other via a weakening line 7 such as a perforation provided in the horizontal seal portion 5.
  • Each packaged product 2 is obtained by cutting the linked packaged product 1 along the weakening line 7.
  • the absorbent article 3 is composed of an absorbent article such as a disposable diaper or a sanitary napkin, and is a pants-type diaper in the present embodiment. Therefore, the absorbent article 3 has elasticity, that is, a property of trying to restore its original shape against deformation.
  • the packaging bag 4 is made of a sheet material such as a resin sheet suitable for packaging an absorbent article such as a polyethylene (PE) film or a polypropylene (PP) film.
  • FIG. 2 shows an example of the configuration of the manufacturing apparatus 10 for the linked packaged product 1.
  • the linked packaged product manufacturing apparatus 10 includes an absorbent article manufacturing apparatus 20, a folding unit 10A, a regulation unit 10B, a packaging unit 10C, a joining unit 10D, and a cutting unit 10E. Yes.
  • the absorbent article manufacturing apparatus 20 and the units 10A to 10E are arranged in-line.
  • the connected packaged product manufacturing apparatus 10 is related to the conveyance of the absorbent article 3 and the like in the conveyance direction (MD direction), the transverse direction orthogonal to the conveyance direction (CD direction) and the conveyance direction and the transverse direction. It shall have the up-and-down direction (TD direction) which intersects perpendicularly.
  • MD direction conveyance direction
  • CD direction conveyance direction
  • TD direction up-and-down direction
  • upstream in the transport direction and downstream in the transport direction are also simply referred to as “upstream” and “downstream”
  • upward in the vertical direction” and “lower in the vertical direction” are simply “upper”.
  • the absorbent article 3 shall have a longitudinal direction (L), the width direction (W) orthogonal to a longitudinal direction, and the thickness direction (H) orthogonal to a longitudinal direction and a width direction. And while the absorbent article 3 is being transported, the transport direction, the transverse direction, and the vertical direction overlap the longitudinal direction, the width direction, and the thickness direction. The transport direction, the transverse direction, and the vertical direction are also used as the vertical direction.
  • the absorbent article manufacturing apparatus 20 continuously manufactures the absorbent article 3.
  • the manufactured absorbent article 3 is sequentially conveyed to the folding unit 10 ⁇ / b> A by the conveyor belt 21 directly connected to the absorbent article manufacturing apparatus 20.
  • the folding unit 10 ⁇ / b> A rotates the absorbent article 3 once so that the folded part overlaps with the other parts in the vertical direction while sequentially carrying the absorbent article 3 conveyed side by side in the conveyance direction. Fold it up.
  • the absorbent article 3 is folded twice to form a bi-fold absorbent article 3.
  • the bi-fold absorbent article 3 is sequentially transported to the regulation unit 10B by the transport belt 25.
  • the regulation unit 10B regulates the width in the transverse direction of the absorbent article 3 to be equal to or smaller than the first dimension while sequentially conveying the folded absorbent article 3 conveyed side by side in one direction in the conveyance direction. .
  • the regulated absorbent article 3 is sequentially conveyed to the packaging unit 10C.
  • the packaging unit 10C sequentially supplies the regulated absorbent articles 3 inside the continuous sheet 4b that is continuously formed in a cylindrical shape while being conveyed in the conveying direction, thereby forming the vertical seal portion 6 (FIG. 1). Then, the absorbent article 3 is packaged. At this time, the dimension of the inner side of the transverse direction in the continuous sheet 4b formed in a cylindrical shape is the first dimension.
  • the cylindrical continuous sheet 4b containing the absorbent article 3 is sequentially conveyed to the joining unit 10D.
  • the joining unit 10 ⁇ / b> D opposes the inner surface of the cylinder at a portion between the adjacent absorbent articles 3 in the cylindrical continuous sheet 4 b while conveying the cylindrical continuous sheet 4 b including the absorbent article 3 in the conveyance direction.
  • the continuous sheets are joined together to form the lateral seal portion 5 (FIG. 1).
  • a weakening line 7 (FIG. 1) is formed in the lateral seal portion 5.
  • the cutting unit 10E cuts and divides the package connection body 8 by the weakening line 7 for each preset number in the formed package connection body 8.
  • the packaged product 2 is divided into ten pieces.
  • a linked packaged product 1 is formed in which a predetermined number of packaged products 2 are linked in one direction.
  • the linked packaged product 1 is packed in a packing box such as a cardboard box.
  • the folding unit 10 ⁇ / b> A includes transport belts 21, 22, and 23.
  • the conveyor belt 21 is disposed facing one belt surface of the conveyor belt 22 stretched in a triangular shape, and the conveyor belt 23 is disposed facing the other belt surface of the conveyor belt 22.
  • the conveyance path formed between the conveyance belt 21 and the conveyance belt 22 can grip the absorbent article 3 that is not folded and can convey the absorbent article 3 in the conveyance direction.
  • the conveyance path formed between the conveyance belt 22 and the conveyance belt 23 can hold the folded absorbent article 3 and convey it in the conveyance direction.
  • the conveyance path on the conveyance belt 22 side intersects the conveyance path on the conveyance belt 21 side at a predetermined angle (example: 90 degrees).
  • the folding unit 10A further includes a folding plate 24 in the vicinity of the intersection.
  • the folding plate 24 crosses the conveyance path on the conveyance belt 21 side at the predetermined angle and enters and exits the intersection so as to be parallel to the conveyance path on the conveyance belt 23 side. Therefore, the absorbency conveyed by the conveyance path by the side of the conveyance belt 21 is match
  • the article 3 is folded by the folding plate 24 into the conveyance path on the side of the conveyance belt 23, thereby enabling the absorbent article 3 to be folded.
  • the regulation unit 10 ⁇ / b> B includes a lower conveyance belt 31 and an upper conveyance belt 32.
  • FIG. 3 shows a side view and a top view of the regulating unit 10B.
  • the lower conveyance belt 31 and the upper conveyance belt 32 are arranged to face each other, and the absorbent article 3 folded between the lower conveyance belt 31 and the upper conveyance belt 32 is conveyed in the conveyance direction.
  • a transport path (space 33s) for transporting to the center is formed.
  • the lower conveyor belt 31 and the upper conveyor belt 32 are disposed so that the center positions in the transverse direction overlap each other, and the width of the lower conveyor belt 31 is formed larger than the width of the upper conveyor belt 32.
  • the regulating unit 10B further includes a pair of regulating members 33 facing each other on both sides in the transverse direction of the space 33s in which the absorbent article 3 is conveyed.
  • 4A and 4B show views of the regulating member 33 as viewed from the upstream side and the downstream side in the transport direction, respectively.
  • the pair of regulating members 33 are guide plates formed of a flat plate member such as metal or resin, and are erected substantially vertically from the conveyance surface of the lower conveyance belt 31 in the vertical direction.
  • a region surrounded by the pair of regulating members 33 and the conveyance rolls 31a and 32a is an entrance of the conveyance path (space 33s) of the absorbent article 3, and a region surrounded by the pair of regulating members 33 and the conveyance rolls 31b and 32b. It becomes an exit of the conveyance path (space 33s) of the absorbent article 3.
  • the distance between the pair of regulating members 33 in the transverse direction that is, the inner transverse distance is determined from the upstream end 33a (FIG. 4A) to the downstream end 33b (FIG. 4B). ) Is getting shorter as you head to. That is, the inner transverse distance is ds1 at the upstream end portion 33a, but is de1 ( ⁇ ds1) at the downstream end portion 33b.
  • the inner transverse distance ds1 at the upstream end portion 33a is set to a value that is larger than the predicted positional deviation than the transverse width of the absorbent article 3 before the regulation step.
  • the inner transverse distance de1 at the downstream end portion 33b is set to be equal to or smaller than a first dimension D01 described later. Therefore, by passing the absorbent article 3 between the pair of regulating members 33, the position of the absorbent article 3 can be corrected and the width of the absorbent article 3 in the transverse direction can be regulated to the first dimension D01 or less.
  • the vertical distance between the lower conveyance belt 31 and the upper conveyance belt 32 is determined from the upstream end 33a (FIG. 4A) to the downstream end 33b (FIG. 4). (B) is getting shorter. That is, the inner vertical distance is ds2 at the upstream end 33a, but de2 ( ⁇ ds2) at the downstream end 33b.
  • the inner vertical distance ds2 at the upstream end 33a is set to a value larger than at least the vertical thickness of the absorbent article 3 before the regulation step.
  • the inner vertical distance de2 at the downstream end 33b is set to a second dimension D02 or less, which will be described later. Therefore, by passing the absorbent article 3 between the lower conveyance belt 31 and the upper conveyance belt 32, the thickness of the absorbent article 3 in the vertical direction can be regulated to the second dimension D02 or less.
  • the inner vertical distance ds ⁇ b> 2 at the upstream end 33 a is a short time after the absorbent article 3 enters between the pair of regulating members 33, and the upper conveying belt 32 regulates the thickness of the absorbent article 3. It is preferable to set so as to. In that case, in the regulation process, first, regulation of the width in the transverse direction of the absorbent article 3 by the regulation member 33 is started, and thereby the absorbent article 3 is shifted to a predetermined position in the transverse direction (example: centering). Can do.
  • the regulation of the thickness of the absorbent article 3 in the vertical direction by the lower conveyor belt 31 and the upper conveyor belt 32 is started thereafter, so that the absorbent article 3 is not displaced from a predetermined position in the transverse direction.
  • the width in the transverse direction and the thickness in the up-down direction of the absorbent article 3 can be regulated while pressing from above. Thereby, the alignment of the absorbent article 3 in the transverse direction and the holding thereof can be accurately executed, and the positioning in the transverse direction and the regulation of the width in the transverse direction and the thickness in the vertical direction can be more appropriately performed at the same time. .
  • the inner crossing distance is shortened from the upstream end 33a toward the downstream end 33b.
  • the upstream end 33a and the downstream end 33b It may be monotonously shortened from the end portion 33b, or may be partially constant along the way.
  • the inner vertical distance decreases from the upstream end 33a toward the downstream end 33b, but monotonically between the upstream end 33a and the downstream end 33b. It may be shorter or may be partially constant along the way.
  • the restriction member 33 is erected substantially vertically from the conveyance surface of the lower conveyance belt 31.
  • the present invention is not limited to this example.
  • the restriction member 33 is provided.
  • the (guide plate) may be erected from the conveyance surface obliquely so as to form a predetermined angle (for example, 60 degrees) with the conveyance surface, and the regulating member 33 (guide plate) is viewed from the upstream side in the conveyance direction. And may have a polygonal cross-sectional shape.
  • the packaging unit 10 ⁇ / b> C includes a bending member 43 disposed so as to be adjacent to the downstream side of the lower conveyance belt 31.
  • the bending member 43 is continuously supplied from the lower conveyance belt 31 and the bending member 43 from the vertically lower side with the continuous sheet 4 a rewound from the sheet roll 40 by the conveyance roller 42.
  • the bending member 43 lifts both side edges in the transverse direction of the continuous sheet 4a when the supplied continuous sheet 4a passes, and the edge parts on both sides above the central part in the transverse direction of the continuous sheet 4a. Can be overlapped to form an overlapping portion.
  • the cylindrical continuous sheet 4 b is formed in the bending member 43.
  • FIG. 5 shows a view of the bending member of the packaging unit 10C as viewed from the upstream side.
  • the continuous sheet 4b is formed in a cylindrical shape along the inner wall of the bending member 43, the inner dimension in the transverse direction is the first dimension D01, and the inner dimension in the vertical direction is the second dimension D02. .
  • the first dimension D01 is equal to or greater than the transverse width of the restricted absorbent article 3, and the second dimension D02 is equal to or greater than the thickness of the restricted absorbent article 3 in the vertical direction.
  • the regulated absorbent article 3 can be inserted into the inside 4bs of the cylindrical continuous sheet 4b.
  • the both-side edge parts of the cross direction of the cylindrical continuous sheet 4b have overlapped and formed the overlap part, it is not joined at this stage.
  • the absorbent article 3 from the regulation unit 10B is supplied to the bending member 43 at the upstream end thereof.
  • the continuous sheet 4a is formed in a cylindrical shape, and the cylindrical continuous sheet 4b is formed. Therefore, it can be said that the absorbent article 3 is supplied into the continuous sheet 4b formed continuously in a cylindrical shape by the bending member 43.
  • the downstream end portion of the upper conveyance belt 32 of the regulation unit 10B projects to the packaging unit 10C side from the downstream end portion of the lower conveyance belt 31.
  • the lower end on the upstream side of the bending member 43 of the packaging unit 10C protrudes toward the regulation unit 10B.
  • the downstream end of the upper conveyance belt 32 and the lower end of the bending member 43 on the upstream side overlap each other.
  • the packaging unit 10 ⁇ / b> C further includes a vertical sealer 44 and a conveyance belt 45.
  • the vertical sealer 44 and the conveyor belt 45 are disposed so as to face each other.
  • the conveyor belt 45 conveys the cylindrical continuous sheet 4a containing the absorbent article 3 in the conveyance direction, while the vertical sealer 44 serves as the continuous sheet 4a.
  • the overlapping portion formed on the upper side is sealed to form the vertical seal portion 6 (FIG. 1). Examples of the sealing method include heat fusion by heating.
  • Such a packaging unit 10C uses a reverse pillow packaging process of so-called horizontal pillow packaging, and the vertical sealer 44 that forms the vertical seal portion 6 (center seal) of the continuous sheet 4b is located above the continuous sheet 4b. Is provided. Therefore, the state of the vertical seal portion 6 (center seal) can be easily confirmed during the operation of the packaging unit 10C, and the bending member 43 (sailor) can be easily maintained. Further, by not inserting the lower conveyance belt 31 into the bending member 43, it is not necessary to increase the dimension inside the transverse direction of the cylindrical continuous sheet 4b, and the amount of use of the continuous sheet 4b is reduced. Can do.
  • the joining unit 10D includes a pair of conveyor belts 51 and 52 and a lateral sealer 53.
  • the pair of conveying belts 51 and 52 are arranged to face each other, and hold the cylindrical continuous sheet 4b containing the absorbent article 3 between the conveying belts 51 and 52, up to the lateral sealer 53 in the conveying direction.
  • the horizontal sealer 53 includes a pair of pressing members 54 and 55 disposed facing each other, and the pair of pressing members 54 and 55 seals the continuous sheet 4b in the transverse direction between the absorbent articles 3 adjacent to each other.
  • a lateral seal portion 5 (FIG. 1) is formed. Examples of the sealing method include heat fusion by heating.
  • the pressing members 54 and 55 further form a weakening line 7 (FIG. 1) in the lateral seal portion 5 of the continuous sheet 4a. Thereby, the packaged article connector 8 is formed.
  • the cutting unit 10E includes a pair of conveying belts 61 and 62 and a cutter 63.
  • the pair of transport belts 61 and 62 are arranged so as to face each other, and transports the packaged article coupling body 8 to the cutting device 63 in the transport direction while holding the package connection body 8 between the transport belts 61 and 62.
  • the cutting device 63 includes a pair of rollers 64 and 65 arranged to face each other. The pair of rollers 64 and 65 conveys the packaged article coupling body 8 between the rollers 64 and 65.
  • the conveyance speed of the packaged article coupling body 8 by the rollers 64 and 65 is made faster than the conveyance speed of the packaged article coupling body 8 by the conveyor belts 61 and 62.
  • the packaged article connector 8 is cut.
  • the linked packaged product 1 in which a predetermined number of packaged products 2 are linked is formed.
  • the cutting unit 10E further includes a pair of transport belts 66 and 67, and the pair of transport belts 66 and 67 are arranged so as to face each other, and the connected package product 1 is held between the transport belts 66 and 67 while being held.
  • the connected packaged product 1 is transported to a packing device (not shown) for packing the.
  • the restricting member 33 shown in FIG. 3 that is, a guide plate made of a plate material such as metal or resin is used. It is not limited to this example, For example, you may be comprised by the regulation member 33P shown in FIG. 6, ie, a pair of regulation belt mutually arrange
  • the regulation belt in addition to the regulation function, the conveyance of the absorbent article 3 can be assisted, and it is possible to reliably avoid the regulation and the conveyance speed of the absorbent article 3 from being lowered. Further, when a regulation belt or a guide plate is used, manufacturing and handling are easy, and the cost can be kept low.
  • the upper conveying belt 32 as shown in FIG. 3 is used as the restricting means that covers the space 33s from the upper side in the vertical direction, but the present invention is not limited to this example.
  • it may be a guide plate 32P formed of a plate material such as metal or resin.
  • the guide plate 32P When the guide plate 32P is used, the structure of the restricting means can be simplified.
  • manufacturing and handling are easy, and the cost can be kept low.
  • FIGS. 7 to 9 are diagrams for explaining a method of manufacturing a linked packaged product. Among these, FIGS.
  • FIG. 7 to 8 schematically show the top surfaces of absorbent articles and the like in each manufacturing process (the upper side of the drawing is the upstream side in the conveying direction, the lower side is the downstream side), and FIG. The cross section of the absorbent article etc. in a process is shown typically.
  • the absorbent article 3 is continuously manufactured by the absorbent article manufacturing apparatus 20.
  • the absorbent article 3 is a pants-type diaper as shown to FIG. 7 (A), and is provided with the waist part 3a which covers a wearer's waist, and the crotch part 3b containing an absorber.
  • the end of the abdomen portion 3b1 is coupled to the abdomen side surface 3a1 of the waistline portion 3a
  • the end portion of the back side portion 3b2 is coupled to the back side surface 3a2 of the waistline portion 3a.
  • the manufactured absorbent article 3 is sequentially transported to the folding unit 10A by the transport belt 21 directly connected to the absorbent article manufacturing apparatus 20.
  • the diaper of the absorbent article 3 is conveyed so that the crotch portion 3b is located on the downstream side.
  • the number of hits is the same. Since the processing amount of the conveyor belt 21 is the same as the processing amount of each unit 10A to 10E, it can be said that the absorbent article manufacturing apparatus 20 and each unit 10A to 10E are continuously manufactured and packaged. .
  • the manufactured absorbent article 3 is folded by the folding unit 10A. That is, in the folding unit 10A, the absorbent article 3 is continuously conveyed while being sandwiched between the conveyor belts 21 and 22, and the central portion of the absorbent article 3 in the conveyance direction has come to a position between the conveyance rolls 22a and 23a. At the timing, the central portion of the absorbent article 3 is projected by the folded plate 24 in the thickness direction. Thereby, the absorbent article 3 is pushed in between the transport rolls 22a and 23a while being folded in two, and is sandwiched between the pair of transport belts 22 and 23. The absorbent article 3 folded in two is sequentially transported to the regulation unit 10B by the pair of transport belts 22, 23 and the transport belt 25.
  • the diaper of the absorbent article 3 is folded as shown in FIG. 7 (B) and FIG. 9 (A) when the folding plate 24 contacts the crease FL.
  • the crease FL is formed so as to pass through the vicinity of the end portion on the downstream side in the transport direction of the waistline portion 3a.
  • the absorbent article 3 is conveyed so that the crease FL is positioned on the downstream side of the absorbent article 3.
  • the width of the absorbent article 3 in the transverse direction is W1, which is substantially the same as before the folding step.
  • the thickness of the absorbent article 3 in the vertical direction is H1, which is increased by folding.
  • absorption is performed such that the portion having the widest width in the transverse direction in the folded absorbent article 3 is located in the front half (downstream side) of the absorbent article 3 in the transport direction.
  • the property article 3 is conveyed in the conveyance direction.
  • the size of the folded absorbent article 3 is regulated by the regulation unit 10B. That is, in the regulation unit 10 ⁇ / b> B, the absorbent article 3 that has been conveyed (folded) by the conveyance belt 25 is conveyed in the conveyance direction by the lower conveyance belt 31. At this time, in the pair of regulating members 33, the inner transverse distance ds1 of the upstream end portion 33a (FIG. 4A) is longer than the transverse width W1 of the absorbent article 3 before the regulating step and is absorbent. It is set to be long enough to absorb the displacement of the article 3 in the transverse direction.
  • the absorbent article 3 is easily inserted into the space 33 s regardless of whether or not there is a displacement in the transverse direction. And when the absorbent article 3 is conveyed in the space 33s from the upstream side to the downstream side, the inner transverse distance becomes shorter as it goes from the upstream side to the downstream side, so that the width in the transverse direction of the absorbent article 3 is increased. It is regulated by the regulating member 33 and becomes smaller. As a result, the width in the transverse direction of the absorbent article 3 is the same as the inner transverse distance de1 of the downstream end portion 33b of the regulating member 33 at the downstream end portion 33b of the regulating member 33 (FIG. 4B). And is carried out of the regulating member 33.
  • the absorbent article 3 is passed between the pair of regulating members 33, whereby the width in the transverse direction is regulated to de1.
  • the diaper of the absorbent article 3 has a transverse width of W2 ⁇ del, which is smaller than the transverse width W1 before the regulation step. Thereby, a repulsive force that spreads in the transverse direction is generated in the absorbent article 3.
  • the absorbent article 3 is crossed by passing the absorbent article 3 between the pair of regulating members 33.
  • the width in the direction can be easily regulated to the first dimension D01 or less.
  • the inner vertical distance ds2 of the upstream end (FIG. 4A) is the vertical direction of the absorbent article 3 before the regulation process. It is set to be longer than the thickness H1. Therefore, the absorbent article 3 is easily inserted into the space 33s in the vertical direction. And when the absorbent article 3 is conveyed in the space 33s from the upstream side to the downstream side, the inner vertical distance becomes shorter as it goes from the upstream side to the downstream side, so the thickness of the absorbent article 3 in the vertical direction Is restricted by the lower conveyance belt 31 and the upper conveyance belt 32 and becomes smaller.
  • the thickness of the absorbent article 3 in the vertical direction at the end portion 33b on the downstream side (FIG. 4B) of the lower conveyance belt 31 and the upper conveyance belt 32 is the lower conveyance belt 31 and the upper conveyance belt.
  • 32 is the inner vertical distance de2 of the downstream end portion 33b, and is unloaded from the lower conveyance belt 31 and the upper conveyance belt 32.
  • the absorbent article 3 is passed between the lower conveyance belt 31 and the upper conveyance belt 32, whereby the thickness in the vertical direction is regulated to de2.
  • the diaper of the absorbent article 3 has a vertical thickness H2 ⁇ de2, which is smaller than the vertical thickness H1 before the regulation step. Thereby, a repulsive force is generated in the absorbent article 3 to spread in the vertical direction.
  • the absorbent article 3 is passed between the lower conveyance belt 31 and the upper conveyance belt 32.
  • the thickness of the absorbent article 3 can be easily regulated to the second dimension D02 or less. Moreover, it can avoid that the conveyance speed of the absorbent article 3 falls by being regulated between a pair of control members 33 by assisting conveyance of the absorbent article 3 with the upper conveyance belt 32.
  • the diaper of the absorbent article 3 has various modes as to how the size of the absorbent article 3 is regulated depending on the size of the width W1 and the thickness H1 in the transverse direction before the regulation step and the material of the absorbent article 3.
  • the width W1 of the absorbent article 3 is small, the end portion in the transverse direction of the absorbent article 3 (example: the end portion of the waistline portion 3a) is mainly regulated or compressed, The portion (example: absorbent body of the crotch portion 3b) may not be regulated or compressed so much.
  • the width W1 of the absorbent article 3 is large, not only the transverse end portion of the absorbent article 3 is restricted or compressed, but also the central portion in the transverse direction is similarly restricted or compressed. There is a case.
  • the absorbent article 3 whose size is regulated is packaged by a cylindrical continuous sheet by the packaging unit 10C. That is, the continuous sheet 4a is supplied to the bending member 43 from the lower side of the lower conveyance belt 31, and while being conveyed in the conveyance direction, both side edge portions in the transverse direction are lifted by the bending member 43, and the both edge portions thereof The parts are overlapped. As a result, a cylindrical continuous sheet 4b having an overlapping portion extending in the transport direction is formed, the inner dimension in the transverse direction is the first dimension D01, and the inner dimension in the vertical direction is the second dimension D02. .
  • the absorbent article 3 conveyed from the regulation unit 10B is regulated by the regulation unit 10B so that the width is W2 ⁇ de1 ⁇ D01 and the thickness is H2 ⁇ de2 ⁇ D02. Therefore, the regulated absorbent article 3 is easily inserted into the continuous sheet 4 b that is being formed into a cylindrical shape within the bending member 43. As a result, a cylindrical continuous sheet 4b including the absorbent article 3 is formed.
  • the cylindrical continuous sheet 4b containing the absorbent article 3 is conveyed in the conveyance direction by the conveyance belt 45, and the above-described overlapping portion formed on the continuous sheet 4b is sealed by the vertical sealer 44, and the vertical seal Portion 6 (FIG. 1) is formed. Thereby, the cylindrical continuous sheet 4b is held in a shape in which the inner dimension in the transverse direction is approximately the first dimension D01, and the inner dimension in the vertical direction is approximately the second dimension D02.
  • the diaper of the absorbent article 3 has a repulsive force that spreads in the transverse direction or the up-down direction.
  • the cylindrical continuous sheet 4b is attached to the diaper. It is stretched to spread from the inside.
  • the absorbent article 3 since the absorbent article 3 is pressed from the periphery by the cylindrical continuous sheet 4b, the absorbent article 3 can be positioned at a predetermined position in the cylindrical continuous sheet 4b. That is, the absorbent article can be fixed at a predetermined position in the cylindrical continuous sheet.
  • the front and back of the absorbent article in the cylindrical continuous sheet containing the absorbent article 3 are joined to form the packaged article assembly 8. That is, the cylindrical continuous sheet 4b including the absorbent article 3 is further conveyed to the horizontal sealer 53 in the conveyance direction while being held between the pair of conveyance belts 51 and 52. The portion between the absorbent articles 3 adjacent to each other in the continuous sheet 4b is sealed in the transverse direction by the pair of pressing members 54, 55 of the transverse sealer 53 to form the transverse seal portion 5 (FIG. 1), and the transverse seal is formed. A weakening line 7 (FIG. 1) is formed in the portion 5. Thereby, the packaged article connection body 8 is formed. At this time, as shown in FIG. 8 (B), the diaper of the absorbent article 3 is stretched so that each packaged product 2 of the packaged product coupling body 8 is expanded from the inside.
  • the absorbent article 3 is positioned even if a part of the air in the cylindrical continuous sheet 4b flows to the upstream side with the formation of the lateral seal portion 5, the upstream cylindrical shape is positioned.
  • the position of the absorbent article 3 in the continuous sheet 4b becomes difficult to shift. Thereby, the situation that the absorbent article 3 in the cylindrical continuous sheet 4b will be pinched
  • the packaged product assembly 8 is cut and divided into a predetermined number of the packaged product 2 to form the coupled packaged product 1. That is, the packaged article assembly 8 is conveyed in the conveying direction while being held between the pair of conveying belts 61 and 62, and is conveyed while being held between the pair of rollers 64 and 65.
  • the rollers 64 and 65 convey the packaged article coupling body 8 at substantially the same speed as the conveyor belts 61 and 62.
  • the rollers 64 and 65 convey the packaged article coupling body 8 at a higher speed than the conveying belts 61 and 62.
  • the packaged article coupling body 8 is gripped by the conveyor belts 61 and 62, the packaged article coupling body 8 is cut along the weakening line 7. In this way, a linked packaged product 1 in which a predetermined number of packaged products 2 are linked is formed.
  • the linked packaged product 1 is conveyed in the conveying direction while being gripped between the pair of conveying belts 66 and 67, and is conveyed to a packing device for packing the linked packaged product 1.
  • the linked packaged product 1 is manufactured.
  • the width in the transverse direction of the absorbent article 3 is regulated to be smaller than the first dimension D01 in the regulation process, and the inner dimension is the first dimension D01 in the packaging process. Since the absorbent article 3 is accommodated in the cylindrical continuous sheet 4b, the cylindrical continuous sheet 4b is expanded and stretched from the inside by the absorbent article 3. As a result, the absorbent article 3 is pressed from the periphery by the cylindrical continuous sheet 4b, and the absorbent article 3 can be positioned at a predetermined position in the cylindrical continuous sheet 4b. That is, the absorbent article 3 can be fixed at a predetermined position in the cylindrical continuous sheet 4b.
  • the absorbent article 3 in the cylindrical continuous sheet 4b is difficult to move back and forth and from side to side, and therefore the position of the center of gravity of the absorbent article 3 in the cylindrical continuous sheet 4b. Is difficult to shift back and forth and left and right.
  • the cylindrical continuous sheet 4b is continuously extended from the packaging unit 10C to the cutting unit 10E for a very long time and is continuously conveyed in the conveying direction while containing the plurality of absorbent articles 3.
  • the cylindrical continuous sheet 4b can be stably conveyed in the conveyance direction.
  • the absorbent article 3 can be positioned at a predetermined position in the cylindrical continuous sheet 4b, the absorbent article 3 in the cylindrical continuous sheet 4b becomes difficult to move back and forth, and left and right. 1 also makes it difficult for the absorbent article 3 to move within the packaging bag 4.
  • a packaging box 100 such as a cardboard box
  • FIG. 10 (A) and FIG. 10 (B) The packaged product 2 can be easily aligned and arranged in the packaging box 100.
  • the packaging box is shaken by transportation or the like, the arrangement of the packaged product 2 is not easily disturbed in the packaging box 100, so that the absorbent article is deformed or crushed. It can be prevented that the absorbent body is deformed and the absorption power is reduced.
  • the upstream side (rear side) half remains in the regulation member 33 (the width is regulated), and the downstream half is from the regulation member 33. There is a moment when it pops out (released from the regulation of width).
  • the downstream half gains time to recover its shape while the upstream half is regulated in width. be able to.
  • the portion having the widest transverse width of the downstream half may stretch the continuous sheet. it can.
  • an absorbent article can be positioned by the predetermined position in a continuous sheet.
  • the upper conveyance belt 32 or the guide plate 32P regulates the thickness of the absorbent article 3 in the vertical direction, but the present embodiment is not limited to this example.
  • the vertical thickness of the absorbent article 3 and its variation are small and the vertical regulation is not necessary, the vertical thickness of the absorbent article 3 may not be regulated. In that case, the upper conveyance belt 32 or the guide plate 32P can be omitted.
  • the absorbent article 3 is folded only once, but the present embodiment is not limited to this example, and may not be folded, or may be folded two or more times. In the case of folding twice or more, it is preferable to transport the absorbent article 3 so that the uppermost fold line is positioned on the downstream side of the absorbent article 3. Thereby, it is possible to suppress the portion of the absorbent article 3 ahead of the fold from being swung up by the upper conveyance belt 32.
  • an absorbent article 3 is located so that the location where the width of the transverse direction in the absorbent article 3 is the widest may be located in the upstream half in the absorbent article 3. 3 may be transported in the transport direction.
  • the downstream half of the absorbent article 3 has left the regulation member 33 and the downstream half has jumped out of the regulation member 33.
  • the upstream half is restricted and cannot move. The half on the side is deregulated, making it easier to move.
  • the absorbent article easily swings around the upstream half, and the direction of the absorbent article becomes unstable with respect to the transport direction.
  • the instability can be suppressed by setting the location near the center of gravity of the absorbent article to a position in the upstream half.

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Epidemiology (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

A method for manufacturing a linked packaging product (1) formed by linking a plurality of packaged articles (2) in one direction is disclosed below. However, each of the plurality of packaged articles includes an absorbent article (3) and a packaging bag (4) for packaging the absorbent article. This manufacturing method is provided with: a restricting step for restricting the transverse width of the absorbent article to a first dimension or less while sequentially conveying the absorbent articles in a conveying direction; a packaging step for sequentially supplying and packaging the width-restricted absorbent articles inside a continuous sheet (4b) formed continuously in a tubular shape while being conveyed in the conveying direction, the transverse dimension of the inside of the tubular continuous sheet being the first dimension; and a bonding step for bonding together inner surfaces of the tubular continuous sheet facing each other at a portion between adjacent absorbent articles in the tubular continuous sheet while conveying the tubular continuous sheet containing the absorbent articles in the conveying direction. The method for manufacturing a linked packaging product enables the positioning of the absorbent articles in a predetermined position inside the tubular continuous sheet.

Description

連結包装製品の製造方法Method for manufacturing consolidated packaged products
 本発明は連結包装製品の製造方法に関する。 The present invention relates to a method for manufacturing a linked packaged product.
 使い捨ておむつや生理用ナプキンのような吸収性物品の製品形態の一つとして、吸収性物品が個別に包装された包装品を複数個一方向に連結してなる連結包装製品が知られている。その連結包装製品は例えば店頭に陳列され、購入者が希望する個数の包装品がその連結包装製品から切り離されて購入者へ販売される。 As one of the product forms of absorbent articles such as disposable diapers and sanitary napkins, a linked package product is known in which a plurality of packaged articles each having an absorbent article packaged are connected in one direction. The linked packaged product is displayed at, for example, a store, and a desired number of packages are purchased from the linked packaged product and sold to the purchaser.
 このような連結包装製品は、例えば、搬送方向に搬送される連続シート上に複数の吸収性物品を順次供給する工程と、その連続シートを筒状にして複数の吸収性物品が内包された筒状の連続シートを形成する工程と、その筒状の連続シートにおける互いに隣り合う吸収性物品同士の間を横断方向に挟んで接合する工程と、接合部分の中央を切断する工程とにより製造される。 Such a linked packaged product includes, for example, a step of sequentially supplying a plurality of absorbent articles onto a continuous sheet conveyed in the conveying direction, and a cylinder in which the continuous sheet is formed into a cylindrical shape and a plurality of absorbent articles are included. Of the cylindrical continuous sheet, the step of joining the absorbent articles adjacent to each other in the cylindrical continuous sheet in the transverse direction, and the step of cutting the center of the joint portion. .
 ここで、吸収性物品は比較的軽量であるため、吸収性物品を搬送ベルトで搬送しているとき、何らかの外力により搬送ベルト上の適正な位置から吸収性物品がずれるおそれがある。例えば、搬送ベルトの横断方向の中央に載置されるべき吸収性物品が中央の位置からずれることが考えられる。そのずれが大きいときには、連続シート上に吸収性物品を載置できなかったり、連続シートを筒状に形成できなくなったりするおそれがある。特に搬送速度が高くなるほどその影響は大きくなる。 Here, since the absorbent article is relatively light, when the absorbent article is conveyed by the conveyance belt, the absorbent article may be displaced from an appropriate position on the conveyance belt by some external force. For example, it is conceivable that the absorbent article to be placed at the center in the transverse direction of the conveyor belt is displaced from the center position. When the deviation is large, there is a possibility that the absorbent article cannot be placed on the continuous sheet or the continuous sheet cannot be formed into a cylindrical shape. In particular, the effect increases as the conveyance speed increases.
 ずれが大きいときにも適正な位置に連続シート上に吸収性物品を載置し、連続シートを筒状に形成しようとすれば、筒の内側の寸法を大きくすることが考えられる。しかし、その場合、筒の内側の空間に余裕ができるため、何らかの外力により、筒状の連続シート内で吸収性物品が前後左右に動くことが可能となってしまう。すなわち筒状の連続シート内の吸収性物品の位置が不安定になってしまう。そうなると様々な不具合が発生するおそれがある。 Even when the deviation is large, if the absorbent article is placed on the continuous sheet at an appropriate position and the continuous sheet is formed into a cylindrical shape, it is conceivable to increase the inner dimension of the cylinder. However, in that case, since there is room in the space inside the cylinder, the absorbent article can move back and forth and right and left within the cylindrical continuous sheet by some external force. That is, the position of the absorbent article in the cylindrical continuous sheet becomes unstable. If this happens, various problems may occur.
 例えば、上記の接合する工程では、筒状の連続シートを接合する際に、筒状の連続シート内の空気の一部が搬送方向の上流側へ流れる。そのとき筒状の連続シート内の吸収性物品の位置が不安定であると吸収性物品の位置が空気の流れによりずれてしまい、その後の接合する工程で接合部分に吸収性物品を挟んでしまうおそれがある。 For example, in the above-described joining step, when joining the cylindrical continuous sheet, a part of the air in the cylindrical continuous sheet flows upstream in the conveying direction. At that time, if the position of the absorbent article in the cylindrical continuous sheet is unstable, the position of the absorbent article will be displaced by the flow of air, and the absorbent article will be sandwiched between the joining parts in the subsequent joining process. There is a fear.
 また、筒状の連続シート内の吸収性物品の位置が不安定であると、搬送の途中で吸収性物品の位置が前後左右にずれることが起こり得る。そうなると筒状の連続シートの重心の位置が適正な位置からずれてしまい、筒状の連続シートが搬送の途中で全体的に横断方向にずれたり、蛇行したり、折れ曲がったりするおそれがある。 In addition, if the position of the absorbent article in the cylindrical continuous sheet is unstable, the position of the absorbent article may shift from front to back and from side to side during conveyance. If this happens, the position of the center of gravity of the cylindrical continuous sheet is shifted from an appropriate position, and there is a possibility that the cylindrical continuous sheet may be shifted in the transverse direction, meandered, or bent in the course of conveyance.
 また、連結包装製品は複数の包装品が連結されているため梱包箱に密に梱包するのが難しい製品である。筒状の連続シート内の吸収性物品の位置が不安定であると、製造された連結包装製品の包装袋内でも吸収性物品が動き易くなる。そのため、連結包装製品が梱包箱に詰め込まれるときに包装袋内で吸収性物品が偏ってしまい密に梱包できなかったり、輸送などで梱包箱が揺さぶられるときに梱包箱内で包装品の配置が乱されたりし得る。その結果、包装品の一部が変形したり押し潰されたりして吸収性物品の吸収体が変形して吸収力が低下するおそれがある。 Also, the linked packaged product is a product that is difficult to pack tightly in a packing box because a plurality of packaged products are linked. If the position of the absorbent article in the cylindrical continuous sheet is unstable, the absorbent article can easily move even in the packaging bag of the manufactured linked packaged product. For this reason, when connected packaging products are packed in packing boxes, absorbent articles are biased in the packing bag and cannot be packed densely, or when the packing box is shaken during transportation, etc. It can be disturbed. As a result, part of the packaged product may be deformed or crushed, and the absorbent body of the absorbent article may be deformed, resulting in a decrease in absorbent power.
 連結包装製品の製造において、搬送中の吸収性物品のずれの影響を抑え、筒状の連続シート内の吸収性物品の位置を固定する、すなわち筒状の連続シート内の所定の位置に吸収性物品を位置決めができる技術が望まれる。 In the production of linked packaged products, the effect of shifting the absorbent article during conveyance is suppressed, and the position of the absorbent article in the cylindrical continuous sheet is fixed, that is, the absorbent is fixed at a predetermined position in the cylindrical continuous sheet. A technique capable of positioning an article is desired.
 特許文献1~3には、製袋器や包装機、物品の供給装置の技術が開示されている。 Patent Documents 1 to 3 disclose technologies for bag making machines, packaging machines, and article supply devices.
特開2013-173554号公報JP 2013-173554 A 特開2015-034032号公報Japanese Patent Laid-Open No. 2015-033402 特表平11-500694号公報Japanese National Patent Publication No. 11-500069
 連結包装製品の製造において、筒状の連続シート内の所定の位置に吸収性物品を位置決めする方法として、本発明の発明者は、吸収性物品の大きさを規制して筒状の連続シートに供給し、筒状の連続シート内で吸収性物品の大きさを回復させて連続シートが吸収性物品で突っ張った状態にする方法を考えた。 As a method for positioning an absorbent article at a predetermined position in a cylindrical continuous sheet in the manufacture of linked packaged products, the inventors of the present invention regulate the size of the absorbent article to form a cylindrical continuous sheet. A method was considered in which the size of the absorbent article was recovered in the cylindrical continuous sheet so that the continuous sheet was stretched by the absorbent article.
 特許文献1~3には、複数のおむつが厚さ方向に積層された積層体をベルトコンベアで圧縮状態にして予め筒状に形成された連続シート内に挿入する技術が開示されている。しかしながら、上述の特許文献1、2の技術は、複数個の吸収性物品(おむつ)を積層して一まとめにして包装した包装製品が対象であって、各包装製品同士は連結されていない点などで、吸収性物品の包装品を複数個一方向に連結されてなる連結包装製品が対象である本発明とは取り扱う製品が相違している。そのため、連結包装製品に固有の問題、例えば上述の筒状の連続シートが搬送の途中で蛇行等したり、梱包箱内で包装品が乱れたりすることについて何ら開示しておらず、連結包装製品の製造における吸収性物品の位置決めに対応できない。更に、上述の特許文献1及び2の技術では、筒状フィルムがパンパンに張った状態を得ようとしている。しかし、そうなると上記の接合する工程において、筒状の連続シートを横断方向に接合すると、筒状の連続シート内の空気の出口が無くなるおそれがあり、何らかの処置を追加しなければならなくなる。加えて、上述の特許文献1及び2の技術では、おむつを積層した積層体をプレート上に載置して搬送するのでほとんど位置のずれが生じず、そのため位置のずれの問題について何ら開示しておらず、連結包装製品の製造における吸収性物品の位置決めに対応できない。 Patent Documents 1 to 3 disclose a technique in which a laminated body in which a plurality of diapers are laminated in a thickness direction is compressed by a belt conveyor and inserted into a continuous sheet formed in a cylindrical shape in advance. However, the above-described techniques of Patent Documents 1 and 2 are intended for packaged products in which a plurality of absorbent articles (diapers) are stacked and packaged together, and the packaged products are not connected to each other. Thus, a product to be handled is different from the present invention, which is a connected packaged product in which a plurality of packaged absorbent articles are connected in one direction. Therefore, there is no disclosure about problems inherent to linked packaging products, for example, the above-mentioned cylindrical continuous sheet meanders in the middle of conveyance or the packaging product is disturbed in the packaging box. It cannot respond to the positioning of the absorbent article in the manufacture of Furthermore, in the techniques of the above-mentioned Patent Documents 1 and 2, an attempt is made to obtain a state in which the tubular film is stretched. However, in this case, if the cylindrical continuous sheet is bonded in the transverse direction in the above-described bonding step, there is a possibility that the air outlet in the cylindrical continuous sheet may be lost, and some measures must be added. In addition, in the techniques of the above-mentioned Patent Documents 1 and 2, since the stacked body in which the diapers are stacked is placed on the plate and transported, there is almost no displacement of the position. It cannot cope with the positioning of absorbent articles in the manufacture of linked packaging products.
 また、特許文献3では、上記の点に加えて、吸収性物品と筒状フィルムとの間に一対のコンベアベルトがあるためコンベアベルトから送出された吸収性物品はコンベアベルトの分だけ膨張されているので、筒状フィルム内の吸収性物品の位置を安定にするには、筒状フィルムをより小さく収縮させるか、又は、吸収性物品を大きく圧縮させるなどの処置を新たに追加しなければならなくなると考えられる。 Moreover, in patent document 3, in addition to said point, since there exists a pair of conveyor belt between an absorbent article and a cylindrical film, the absorbent article sent out from the conveyor belt is expanded only the part of a conveyor belt. Therefore, in order to stabilize the position of the absorbent article in the tubular film, a new treatment such as shrinking the tubular film to a smaller extent or compressing the absorbent article to a large extent must be added. It is thought that it will disappear.
 本発明の目的は、連結包装製品の製造において、搬送中の吸収性物品のずれの影響を抑え、筒状の連続シート内の所定の位置に吸収性物品を位置決めが可能な連結包装製品の製造方法を提供することにある。 An object of the present invention is to manufacture a linked packaging product that can suppress the influence of the shift of the absorbent article during conveyance and can position the absorbent article at a predetermined position in a cylindrical continuous sheet. It is to provide a method.
 本発明の連結包装製品の製造方法は次のとおりである。
 (1)複数の包装品が一方向に連結されてなる連結包装製品の製造方法であって、前記複数の包装品の各々は吸収性物品と前記吸収性物品を包装する包装袋とを含んでおり、前記連結包装製品の製造方法は、一方向に並んだ複数の吸収性物品を搬送方向に順次搬送しながら、前記搬送方向に直交する横断方向における前記吸収性物品の幅を第1の寸法以下にする規制を行う規制工程と、前記搬送方向に搬送されつつ連続的に筒状に形成される連続シートの内側に、前記規制後の前記複数の吸収性物品を順次供給して包装する包装工程であって、前記筒状の前記連続シートにおける前記横断方向の内側の寸法が前記第1の寸法である包装工程と、前記複数の吸収性物品を内包した前記筒状の前記連続シートを前記搬送方向に搬送しながら、前記筒状の前記連続シートにおける互いに隣り合う吸収性物品同士の間の部分で筒内面の対向する前記連続シート同士を接合する接合工程と、を備える、連結包装製品の製造方法。
The manufacturing method of the linked packaged product of the present invention is as follows.
(1) A method for manufacturing a linked packaged product in which a plurality of packaged products are connected in one direction, each of the packaged products including an absorbent article and a packaging bag for packaging the absorbent article. And the manufacturing method of the said connection wrapping product makes the width | variety of the said absorbent article in the cross direction orthogonal to the said conveyance direction 1st dimension, conveying the some absorbent article arranged in one direction sequentially in a conveyance direction. A regulation step for regulating below, and packaging for sequentially supplying and packaging the plurality of absorbent articles after regulation inside a continuous sheet that is continuously formed in a cylindrical shape while being conveyed in the conveyance direction A packaging step in which the inner dimension in the transverse direction of the cylindrical continuous sheet is the first dimension, and the cylindrical continuous sheet containing the plurality of absorbent articles While transporting in the transport direction, Wherein comprising a bonding step of bonding the continuous sheet to each other, the method of connecting the packaged product which faces the part cylindrical inner surface between the absorbent article adjacent to each other in Jo said continuous sheet of.
 規制工程において横断方向の幅を第1の寸法以下に規制された吸収性物品は、包装工程において規制前の幅、すなわち第1の寸法より大きい寸法に回復しようと内側から外側に向かって拡がろうとする。しかし、筒状の連続シートにおける横断方向の内側の寸法は第1の寸法であり、吸収性物品における横断方向の規制前の幅(第1の寸法より大きい寸法)よりも小さいので、筒状の連続シートが吸収性物品により内側から押し拡げられて突っ張った状態になる。その結果、吸収性物品が筒状の連続シートにより周囲から押さえ付けられた状態となるので、それにより吸収性物品を筒状の連続シート内の所定の位置に位置決めできる。すなわち吸収性物品を筒状の連続シート内の所定の位置に固定できる。
 吸収性物品が位置決めされると、後工程の接合工程における筒状の連続シートの接合に伴って筒状の連続シート内の空気の一部が搬送方向の上流側へ流れてきても、筒状の連続シート内の吸収性物品の位置が上流側にずれ難くなる。それにより、接合工程において筒状連続シートにおける吸収性物品の間の部分で筒内面の対向する前記連続シート同士を接合するとき、筒状の連続シートの接合部分に吸収性物品を挟んでしまう、ということが無くなる。
 また、吸収性物品が位置決めされると、筒状の連続シート内の吸収性物品がその位置から前後左右に動き難くなり、したがって筒状の連続シート内の吸収性物品の重心の位置が前後左右にずれ難くなる。それにより、複数の吸収性物品を内包しつつ搬送方向に搬送される筒状の連続シートが搬送方向に対して全体的に横断方向にずれたり、蛇行したり、折れ曲がったりすることが起こり難くなり、筒状の連続シートを搬送方向に安定して搬送することができる。
 また、吸収性物品が位置決めされると、筒状の連続シート内の吸収性物品が前後左右に動き難くなるので、製造された連結包装製品においても吸収性物品が包装袋内で動き難くなる。それにより、連結包装製品をダンボール箱のような梱包箱に詰め込むとき、包装袋内で吸収性物品のずれがほとんどないため、包装品を梱包箱内に容易に整列させて配置することができる。それゆえ、輸送などで梱包箱が揺さぶられても、梱包箱内で包装品の配置が乱され難くなるので、包装品の一部が変形したり押し潰されたりして吸収性物品の吸収体が変形して吸収力が低下する、ということを防止できる。
The absorbent article whose width in the transverse direction is regulated to be equal to or smaller than the first dimension in the regulation process is expanded from the inside to the outside in order to recover the width before regulation in the packaging process, that is, the dimension larger than the first dimension. I will try. However, the inner dimension in the transverse direction of the cylindrical continuous sheet is the first dimension, which is smaller than the width before the regulation in the transverse direction in the absorbent article (a dimension larger than the first dimension). The continuous sheet is stretched and stretched from the inside by the absorbent article. As a result, the absorbent article is pressed from the periphery by the cylindrical continuous sheet, so that the absorbent article can be positioned at a predetermined position in the cylindrical continuous sheet. That is, the absorbent article can be fixed at a predetermined position in the cylindrical continuous sheet.
When the absorbent article is positioned, even if a part of the air in the cylindrical continuous sheet flows to the upstream side in the conveying direction with the joining of the cylindrical continuous sheet in the subsequent joining step, the cylindrical shape The position of the absorbent article in the continuous sheet becomes difficult to shift upstream. Thereby, when joining the continuous sheets facing each other on the inner surface of the cylinder at the part between the absorbent articles in the cylindrical continuous sheet in the joining step, the absorbent article is sandwiched between the joined parts of the cylindrical continuous sheet. That disappears.
Further, when the absorbent article is positioned, it becomes difficult for the absorbent article in the cylindrical continuous sheet to move back and forth and right and left from that position, and therefore the position of the center of gravity of the absorbent article in the cylindrical continuous sheet is front and rear, left and right It becomes difficult to slip. As a result, it is difficult for a cylindrical continuous sheet that is conveyed in the conveying direction while containing a plurality of absorbent articles to be displaced, meandered, or bent in the transverse direction as a whole with respect to the conveying direction. A cylindrical continuous sheet can be stably conveyed in the conveying direction.
In addition, when the absorbent article is positioned, the absorbent article in the cylindrical continuous sheet is difficult to move back and forth and from side to side, and thus the absorbent article is also difficult to move in the packaging bag in the manufactured linked package product. Accordingly, when the linked packaged product is packed in a packaging box such as a cardboard box, there is almost no displacement of the absorbent article in the packaging bag, and the packaged product can be easily aligned and arranged in the packaging box. Therefore, even if the packaging box is shaken during transportation, etc., the arrangement of the packaged item is less likely to be disturbed in the packaging box, so that part of the packaged product may be deformed or crushed and the absorbent body of the absorbent article Can be prevented from being deformed and lowering the absorption power.
 (2)前記規制工程において、下側搬送ベルトにより、前記吸収性物品を前記搬送方向に搬送し、前記下側搬送ベルト上の前記吸収性物品が搬送される空間の前記横断方向の両側に配置された互いに対向する一対の規制部材であって、前記一対の規制部材の前記横断方向の互いの内側の距離が、前記搬送方向の上流側から下流側に向かうに連れて短くなり、前記搬送方向の下流側の端部で前記第1の寸法以下になるように形成された一対の規制部材の間に前記吸収性物品を通すことによって、前記吸収性物品の前記横断方向の幅を規制する、前記(1)に記載の連結包装製品の製造方法。 (2) In the regulation step, the absorbent article is transported in the transport direction by the lower transport belt, and is disposed on both sides in the transverse direction of the space in which the absorbent article on the lower transport belt is transported. A pair of opposing regulating members, wherein the distance between the pair of regulating members in the transverse direction is shortened from the upstream side to the downstream side in the transport direction, and the transport direction The transverse width of the absorbent article is regulated by passing the absorbent article between a pair of regulating members formed to be equal to or less than the first dimension at the downstream end of the absorbent article, The manufacturing method of the connected packaging product as described in said (1).
 吸収性物品を下側搬送ベルトで搬送しながら一対の規制部材の間を通過させることにより、吸収性物品の横断方向の幅を所定の寸法以下に容易に規制することができる。 By passing the absorbent article between the pair of regulating members while being conveyed by the lower conveying belt, the transverse width of the absorbent article can be easily regulated to a predetermined dimension or less.
 (3)前記規制工程において、前記搬送方向及び前記横断方向に直交する上下方向の前記吸収性物品の厚さを第2の寸法以下にする規制を行う厚さ規制工程を含み、前記筒状の前記連続シートにおける前記上下方向の内側の寸法が前記第2の寸法であり、前記厚さ規制工程において、前記下側搬送ベルトの上方に前記下側搬送ベルトと対向して配置された上側搬送ベルトであって、前記下側搬送ベルトと前記上側搬送ベルトとの間の距離が、前記搬送方向の上流側から前記搬送方向の下流側に向かうに連れて短くなり、前記搬送方向の下流側の端部で前記第2の寸法以下になるように形成された上側搬送ベルトと、前記下側搬送ベルトとの間に前記吸収性物品を通すことによって、前記吸収性物品の前記上下方向の厚さを規制する、前記(2)に記載の連結包装製品の製造方法。 (3) The regulation step includes a thickness regulation step for regulating the thickness of the absorbent article in the vertical direction orthogonal to the transport direction and the transverse direction to be equal to or less than a second dimension, The upper dimension in the up-down direction of the continuous sheet is the second dimension, and the upper conveyance belt is disposed above the lower conveyance belt and opposed to the lower conveyance belt in the thickness regulating step. The distance between the lower conveyance belt and the upper conveyance belt decreases from the upstream side in the conveyance direction toward the downstream side in the conveyance direction, and the end on the downstream side in the conveyance direction. The thickness of the absorbent article in the vertical direction is reduced by passing the absorbent article between the upper conveyor belt formed to be equal to or smaller than the second dimension at the portion and the lower conveyor belt. Regulate the above ( Method for producing a linked packaged product according to).
 吸収性物品を一対の規制部材間だけでなく、下側搬送ベルトと上側搬送ベルトとの間に通過させることにより、吸収性物品の横断方向の幅だけでなく、上下方向の厚さを所定の寸法以下に容易に規制することができる。その結果、吸収性物品が筒状の連続シートによりさらに周囲から押さえ付けられた状態となるので、それにより吸収性物品を筒状の連続シート内の所定の位置により位置決めできる。また、上側搬送ベルトで吸収性物品の搬送を補助することで、一対の規制部材間で規制されて吸収性物品の搬送速度が落ちることを回避できる。 By passing the absorbent article not only between the pair of regulating members, but also between the lower conveyance belt and the upper conveyance belt, not only the width in the transverse direction of the absorbent article but also the thickness in the vertical direction is predetermined. It can be easily regulated below the dimension. As a result, the absorbent article is further pressed from the periphery by the cylindrical continuous sheet, whereby the absorbent article can be positioned at a predetermined position in the cylindrical continuous sheet. Moreover, it can avoid that the conveyance speed of an absorbent article falls by being regulated between a pair of control members by assisting conveyance of an absorbent article with an upper side conveyance belt.
 (4)前記規制工程において、前記吸収性物品が前記一対の規制部材の間に入った後に前記上側搬送ベルトにより前記吸収性物品の前記上下方向の厚さを規制する、前記(3)に記載の連結包装製品の製造方法。 (4) In the regulating step, the thickness of the absorbent article in the vertical direction is regulated by the upper conveying belt after the absorbent article enters between the pair of regulating members. Manufacturing method for packaged products.
 一対の規制部材の間に入った直後には横断方向のみの規制により吸収性物品を横断方向の所定の位置にずらす(例示:センタリングする)ことができ、かつ、その後には上下方向の規制により吸収性物品を横断方向の所定の位置からずれないように保持することができる。言い換えると、最初は吸収性物品を上下方向に押さえずに横断方向に動かし易くし、横断方向に動かした後には上下方向に押さえてその位置を保持するようにできる。それにより、横断方向の規制と上下方向の規制とを同時に行う場合と比較して、吸収性物品の横断方向の位置合わせと、その保持とを的確に実行でき、横断方向の位置決めをより適切に行うことができる。 Immediately after entering between the pair of regulating members, the absorbent article can be shifted to a predetermined position in the transverse direction (eg, centering) by regulation only in the transverse direction, and thereafter, by regulation in the vertical direction. The absorbent article can be held so as not to deviate from a predetermined position in the transverse direction. In other words, the absorbent article can be easily moved in the transverse direction without being pressed in the vertical direction at first, and can be held in the vertical direction after being moved in the horizontal direction. As a result, compared with the case where the transverse regulation and the vertical regulation are performed simultaneously, the transverse alignment and holding of the absorbent article can be performed accurately, and the transverse positioning is more appropriately performed. It can be carried out.
 (5)前記一対の規制部材は、ベルト又はガイド板である、前記(2)乃至(4)のいずれか一つに記載の連結包装製品の製造方法。 (5) The method for manufacturing a linked packaged product according to any one of (2) to (4), wherein the pair of regulating members is a belt or a guide plate.
 ベルト又はガイド板を用いると、規制部材の製造や取り扱いが容易であり、コストも低く抑えられる。 When a belt or a guide plate is used, the manufacturing and handling of the regulating member is easy and the cost can be kept low.
 (6)前記包装工程において、前記下側搬送ベルトの前記搬送方向の下流側に隣り合うように配設された折り曲げ部材に、前記下側搬送ベルトよりも下方側から前記連続シートを供給し、前記連続シートを前記搬送方向に搬送しつつ、前記折り曲げ部材により前記連続シートの前記横断方向の両側端縁部を持ち上げて筒状にし、前記連続シートの前記横断方向の中央部の上方にて前記両側端縁部を連続的に接合する、前記(2)乃至(5)のいずれか一つに記載の連結包装製品の製造方法。 (6) In the packaging step, the continuous sheet is supplied from a lower side than the lower conveyance belt to a bending member disposed adjacent to the downstream side of the conveyance direction of the lower conveyance belt, While conveying the continuous sheet in the conveying direction, the folding member lifts both side edges in the transverse direction of the continuous sheet into a cylindrical shape, and above the central portion in the transverse direction of the continuous sheet, The method for producing a linked packaged product according to any one of (2) to (5), wherein both side edge portions are continuously joined.
 いわゆる横ピロー包装のうちの逆ピロー包装のプロセスを用いて連続シートの上方で接合(センターシール)を行うことで、製造プロセス中に接合(センターシール)の状態を容易に確認できると共に、折り曲げ部材(セーラー)のメンテナンスを容易に行うことができる。また、折り曲げ部材の内部にまで下側搬送ベルトを挿入しないことで、筒状の連続シートの内周面における横断方向の両側面間の第1の距離などを大きくとる必要が無くなり、連続シートの使用量を削減することができる。 By using the reverse pillow packaging process of so-called horizontal pillow packaging, joining (center seal) is performed above the continuous sheet, so that the state of joining (center seal) can be easily confirmed during the manufacturing process, and the bent member (Sailor) can be easily maintained. Further, since the lower conveying belt is not inserted into the bending member, it is not necessary to increase the first distance between both side surfaces in the transverse direction on the inner peripheral surface of the cylindrical continuous sheet. The amount used can be reduced.
 (7)前記吸収性物品における前記横断方向の幅が最も広い箇所が、前記吸収性物品における前記搬送方向の前側の半分内に位置するようにして前記吸収性物品は前記搬送方向に搬送される、前記(1)乃至(6)のいずれか一つに記載の連結包装製品の製造方法。 (7) The absorbent article is transported in the transport direction so that the portion having the widest width in the transverse direction in the absorbent article is located in the front half of the transport direction in the absorbent article. The method for producing a linked packaged product according to any one of (1) to (6).
 規制工程と包装工程との境界では、吸収性物品において、後側の半分が幅を規制されたまま、前側の半分が幅の規制から解除された状態が存在する。そのとき、横断方向の幅が最も広い箇所が前側の半分内に位置する場合には、後側の半分が幅を規制されている間に、前側の半分が形状を回復する時間を稼ぐことができる。その結果、後側の半分が幅を規制されている間に、又は、幅の規制から解除されてすぐに、前側の半分の横断方向の幅が最も広い箇所が連続シートを突っ張らせることができる。それにより、吸収性物品を連続シート内の所定の位置により位置決めできる。 At the boundary between the regulation process and the packaging process, in the absorbent article, there is a state where the width of the rear half is regulated and the width of the front half is released from the regulation of the width. At that time, if the part with the widest width in the transverse direction is located in the front half, the front half can gain time to recover the shape while the rear half is regulated in width. it can. As a result, while the width of the rear half is restricted, or as soon as the width is released from the restriction of the width, the portion having the widest transverse width of the front half can stretch the continuous sheet. . Thereby, an absorbent article can be positioned by the predetermined position in a continuous sheet.
 (8)前記吸収性物品における前記横断方向の幅が最も広い箇所が、前記吸収性物品における前記搬送方向の後側の半分内に位置するようにして前記吸収性物品は前記搬送方向に搬送される、前記(1)乃至(7)のいずれか一つに記載の連結包装製品の製造方法。 (8) The absorbent article is transported in the transport direction so that the portion having the widest width in the transverse direction in the absorbent article is located in the rear half of the transport direction in the absorbent article. The method for producing a linked packaged product according to any one of (1) to (7).
 規制工程と包装工程との境界では、吸収性物品において、後側の半分が幅を規制されたまま、前側の半分が幅の規制から解除される状態が存在する。そのとき、吸収性物品の幅の回復力が弱い場合には、横断方向の幅が最も広い箇所、すなわち吸収性物品の概ね重心の位置が前側の半分内の位置にあると、後側の半分が規制されて動けない間に、重心のある前側の半分が規制を解除されて動き易くなる。そのため、吸収性物品は後側の半分を支点として首振りの動きをし易くなり、吸収性物品の向きが搬送方向に対して不安定になる。吸収性物品の重心に近い箇所を後側の半分内の位置にすることで、その不安定さを抑制することができる。 At the boundary between the regulation process and the packaging process, in the absorbent article, there exists a state where the width of the rear half is regulated and the front half is released from the regulation of the width. At that time, when the resilience of the width of the absorbent article is weak, if the position where the width in the transverse direction is the widest, that is, the position of the center of gravity of the absorbent article is in the position in the front half, the rear half Is restricted and cannot move, the front half with the center of gravity is released from the restriction and becomes easy to move. Therefore, the absorbent article easily swings around the rear half, and the direction of the absorbent article becomes unstable with respect to the transport direction. The instability can be suppressed by setting a location near the center of gravity of the absorbent article to a position in the rear half.
 本発明により、連結包装製品の製造において、搬送中の吸収性物品のずれの影響を抑え、筒状の連続シート内の所定の位置に吸収性物品を位置決めが可能となる。 According to the present invention, it is possible to position the absorbent article at a predetermined position in the cylindrical continuous sheet while suppressing the influence of the deviation of the absorbent article during conveyance in the production of the linked packaged product.
実施の形態に係る連結包装製品を示す図である。It is a figure which shows the connection packaging product which concerns on embodiment. 実施の形態に係る連結包装製品の製造装置の概略全体図である。It is a schematic whole figure of the manufacturing apparatus of the connection packaging product which concerns on embodiment. 実施の形態に係る規制ユニットの一例を示す図である。It is a figure which shows an example of the control unit which concerns on embodiment. 実施の形態に係る規制ユニットの一例を示す図である。It is a figure which shows an example of the control unit which concerns on embodiment. 実施の形態に係る筒状の連続シートと折り曲げ部材の一例を示す図である。It is a figure which shows an example of the cylindrical continuous sheet and bending member which concern on embodiment. 実施の形態に係る規制ユニットの他の例を示す図である。It is a figure which shows the other example of the control unit which concerns on embodiment. 実施の形態に係る連結包装製品の製造方法を説明する図である。It is a figure explaining the manufacturing method of the connection packaging product which concerns on embodiment. 実施の形態に係る連結包装製品の製造方法を説明する図である。It is a figure explaining the manufacturing method of the connection packaging product which concerns on embodiment. 実施の形態に係る連結包装製品の製造方法を説明する図である。It is a figure explaining the manufacturing method of the connection packaging product which concerns on embodiment. 実施の形態に係る連結包装製品の梱包状態を説明する図である。It is a figure explaining the packing state of the connection packaging product which concerns on embodiment.
 図1(A)、図1(B)及び図1(C)はそれぞれ連結包装製品1の底面図、頂面図及び側面図を示している。図1(A)、図1(B)及び図1(C)を参照すると、連結包装製品1は、複数の包装品2から構成され、これら複数の包装品2は一方向に互いに連結されている。複数の包装品2は、2個以上の包装品2であり、本実施の形態では10個の包装品2である。 1A, FIG. 1B, and FIG. 1C show a bottom view, a top view, and a side view of the linked packaged product 1, respectively. Referring to FIGS. 1 (A), 1 (B), and 1 (C), a linked packaged product 1 is composed of a plurality of packaged products 2, and these packaged products 2 are coupled to each other in one direction. Yes. The plurality of packaged products 2 are two or more packaged products 2, which are ten packaged products 2 in the present embodiment.
 包装品2は、吸収性物品3と、吸収性物品3を包装する包装袋4とから構成され、連結包装製品1の長手方向に沿う包装品2の縦方向に延びる縦シール部分6と、縦方向の両端において横方向に延びる横シール部分5とによってシールされている。包装品2は、横シール部分5に設けられたミシン目のような弱め線7を介して互いに連結されている。連結包装製品1を弱め線7に沿って切断することにより、個々の包装品2が得られる。 The packaged product 2 is composed of an absorbent article 3 and a packaging bag 4 for packaging the absorbent article 3, and a longitudinal seal portion 6 extending in the longitudinal direction of the packaged product 2 along the longitudinal direction of the connected packaged product 1. Sealed by lateral seal portions 5 extending laterally at both ends in the direction. The packaged products 2 are connected to each other via a weakening line 7 such as a perforation provided in the horizontal seal portion 5. Each packaged product 2 is obtained by cutting the linked packaged product 1 along the weakening line 7.
 吸収性物品3は、使い捨ておむつや生理用ナプキンのような吸収性物品から構成され、本実施の形態ではパンツ型おむつである。したがって、吸収性物品3は、弾力性、すなわち変形に抗して原形に復しようとする性質を有している。包装袋4は、ポリエチレン(PE)フィルムやポリプロピレン(PP)フィルムのような吸収性物品を包装するのに適した樹脂シートのようなシート材から構成される。 The absorbent article 3 is composed of an absorbent article such as a disposable diaper or a sanitary napkin, and is a pants-type diaper in the present embodiment. Therefore, the absorbent article 3 has elasticity, that is, a property of trying to restore its original shape against deformation. The packaging bag 4 is made of a sheet material such as a resin sheet suitable for packaging an absorbent article such as a polyethylene (PE) film or a polypropylene (PP) film.
 図2は、連結包装製品1の製造装置10の構成の一例を示している。図2を参照すると、連結包装製品製造装置10は、吸収性物品製造装置20と、折り畳みユニット10Aと、規制ユニット10Bと、包装ユニット10Cと、接合ユニット10Dと、切断ユニット10Eとを具備している。これらの吸収性物品製造装置20及び各ユニット10A~10Eはインライン配置になっている。 FIG. 2 shows an example of the configuration of the manufacturing apparatus 10 for the linked packaged product 1. Referring to FIG. 2, the linked packaged product manufacturing apparatus 10 includes an absorbent article manufacturing apparatus 20, a folding unit 10A, a regulation unit 10B, a packaging unit 10C, a joining unit 10D, and a cutting unit 10E. Yes. The absorbent article manufacturing apparatus 20 and the units 10A to 10E are arranged in-line.
 ただし、連結包装製品製造装置10は、吸収性物品3等の搬送に関して、搬送方向(MD方向)、搬送方向に直交し搬送面に沿った横断方向(CD方向)及び搬送方向と横断方向とに直交する上下方向(TD方向)を有するものとする。また、「搬送方向の上流側」、「搬送方向の下流側」を単に「上流側」、「下流側」とも称し、「上下方向の上側」、「上下方向の下側」を単に「上側」、「下側」とも称する。また、吸収性物品3は長手方向(L)、長手方向に直交する幅方向(W)及び長手方向と幅方向とに直交する厚さ方向(H)を有するものとする。そして、吸収性物品3の搬送中では、搬送方向、横断方向及び上下方向は、長手方向、幅方向及び厚さ方向と重なるので、吸収性物品3の搬送中については長手方向、幅方向及び厚さ方向として搬送方向、横断方向及び上下方向も用いることとする。 However, the connected packaged product manufacturing apparatus 10 is related to the conveyance of the absorbent article 3 and the like in the conveyance direction (MD direction), the transverse direction orthogonal to the conveyance direction (CD direction) and the conveyance direction and the transverse direction. It shall have the up-and-down direction (TD direction) which intersects perpendicularly. In addition, “upstream in the transport direction” and “downstream in the transport direction” are also simply referred to as “upstream” and “downstream”, and “upward in the vertical direction” and “lower in the vertical direction” are simply “upper”. , Also referred to as “lower”. Moreover, the absorbent article 3 shall have a longitudinal direction (L), the width direction (W) orthogonal to a longitudinal direction, and the thickness direction (H) orthogonal to a longitudinal direction and a width direction. And while the absorbent article 3 is being transported, the transport direction, the transverse direction, and the vertical direction overlap the longitudinal direction, the width direction, and the thickness direction. The transport direction, the transverse direction, and the vertical direction are also used as the vertical direction.
 吸収性物品製造装置20は、吸収性物品3を連続的に製造する。製造された吸収性物品3は、吸収性物品製造装置20に直接的に接続された搬送ベルト21により折り畳みユニット10Aに順次搬送される。 The absorbent article manufacturing apparatus 20 continuously manufactures the absorbent article 3. The manufactured absorbent article 3 is sequentially conveyed to the folding unit 10 </ b> A by the conveyor belt 21 directly connected to the absorbent article manufacturing apparatus 20.
 折り畳みユニット10Aは、一方向に並んで搬送されてくる吸収性物品3を搬送方向に順次搬送しながら、折り畳まれた部分がそれ以外の部分と上下方向に重なるように吸収性物品3を一回以上折り畳む。本実施の形態では一回折り畳んで二つ折りの吸収性物品3を形成する。二つ折りの吸収性物品3は、搬送ベルト25により規制ユニット10Bに順次搬送される。 The folding unit 10 </ b> A rotates the absorbent article 3 once so that the folded part overlaps with the other parts in the vertical direction while sequentially carrying the absorbent article 3 conveyed side by side in the conveyance direction. Fold it up. In the present embodiment, the absorbent article 3 is folded twice to form a bi-fold absorbent article 3. The bi-fold absorbent article 3 is sequentially transported to the regulation unit 10B by the transport belt 25.
 規制ユニット10Bは、一方向に並んで搬送されてくる折り畳まれた吸収性物品3を搬送方向に順次搬送しながら、吸収性物品3の横断方向の幅を第1の寸法以下にする規制を行う。規制後の吸収性物品3は、包装ユニット10Cに順次搬送される。 The regulation unit 10B regulates the width in the transverse direction of the absorbent article 3 to be equal to or smaller than the first dimension while sequentially conveying the folded absorbent article 3 conveyed side by side in one direction in the conveyance direction. . The regulated absorbent article 3 is sequentially conveyed to the packaging unit 10C.
 包装ユニット10Cは、搬送方向に搬送されつつ連続的に筒状に形成される連続シート4bの内側に、規制後の吸収性物品3を順次供給し、縦シール部分6(図1)を形成して吸収性物品3を包装する。このとき、筒状に形成される連続シート4bにおける横断方向の内側の寸法が第1の寸法である。吸収性物品3を内包する筒状の連続シート4bは、接合ユニット10Dに順次搬送される。 The packaging unit 10C sequentially supplies the regulated absorbent articles 3 inside the continuous sheet 4b that is continuously formed in a cylindrical shape while being conveyed in the conveying direction, thereby forming the vertical seal portion 6 (FIG. 1). Then, the absorbent article 3 is packaged. At this time, the dimension of the inner side of the transverse direction in the continuous sheet 4b formed in a cylindrical shape is the first dimension. The cylindrical continuous sheet 4b containing the absorbent article 3 is sequentially conveyed to the joining unit 10D.
 接合ユニット10Dは、吸収性物品3を内包した筒状の連続シート4bを搬送方向に搬送しながら、筒状の連続シート4bにおける隣り合う吸収性物品3同士の間の部分で筒内面の対向する連続シート同士を接合して、横シール部分5(図1)を形成する。更に、横シール部分5に弱め線7(図1)を形成する。それにより、吸収性物品3及び包装袋4により構成される包装品2が形成されると共に、複数の包装品2が一列に連結されている包装品連結体8が形成される。包装品連結体8は、切断ユニット10Eに搬送される。 The joining unit 10 </ b> D opposes the inner surface of the cylinder at a portion between the adjacent absorbent articles 3 in the cylindrical continuous sheet 4 b while conveying the cylindrical continuous sheet 4 b including the absorbent article 3 in the conveyance direction. The continuous sheets are joined together to form the lateral seal portion 5 (FIG. 1). Further, a weakening line 7 (FIG. 1) is formed in the lateral seal portion 5. Thereby, while the packaged goods 2 comprised by the absorbent article 3 and the packaging bag 4 are formed, the packaged goods coupling body 8 by which the some packaged goods 2 are connected with 1 row is formed. The packaged article assembly 8 is conveyed to the cutting unit 10E.
 切断ユニット10Eは、形成された包装品連結体8において、予め設定された個数ごとに包装品連結体8を弱め線7で切断して、分割する。本実施の形態では、包装品2を10個ずつに分割する。それにより、予め設定された個数の包装品2が一方向に連結されてなる連結包装製品1が形成される。連結包装製品1は、段ボール箱のような梱包箱に梱包される。 The cutting unit 10E cuts and divides the package connection body 8 by the weakening line 7 for each preset number in the formed package connection body 8. In the present embodiment, the packaged product 2 is divided into ten pieces. Thereby, a linked packaged product 1 is formed in which a predetermined number of packaged products 2 are linked in one direction. The linked packaged product 1 is packed in a packing box such as a cardboard box.
 以下、折り畳みユニット10A、規制ユニット10B、包装ユニット10C、接合ユニット10D及び切断ユニット10Eの構成の一例について説明する。 Hereinafter, an example of the configuration of the folding unit 10A, the regulation unit 10B, the packaging unit 10C, the joining unit 10D, and the cutting unit 10E will be described.
 図2に示すように、折り畳みユニット10Aは、搬送ベルト21、22、23を備えている。三角形状に架張された搬送ベルト22の一つのベルト面に搬送ベルト21が対面配置され、搬送ベルト22の別の一つのベルト面に搬送ベルト23が対面配置されている。搬送ベルト21と搬送ベルト22との間に形成される搬送路は折り畳まれていない吸収性物品3を把持して、搬送方向に搬送可能である。搬送ベルト22と搬送ベルト23との間に形成される搬送路は折り畳まれた吸収性物品3を把持して、搬送方向に搬送可能である。搬送ベルト22側の搬送路は、搬送ベルト21側の搬送路に所定角度(例示:90度)で交差している。折り畳みユニット10Aは、その交差点の近傍に折り板24を更に備えている。折り板24は、搬送ベルト21側の搬送路に上記の所定角度で交差し、搬送ベルト23側の搬送路に平行となるようにその交差点に出入りする。したがって、折り板24の交差点への出入りのタイミングと、搬送ベルト21側の搬送路での吸収性物品3の搬送のタイミングとを合わせることで、搬送ベルト21側の搬送路で搬送される吸収性物品3を、折り板24で搬送ベルト23側の搬送路に折り込み、それにより吸収性物品3の折り畳みを可能としている。 As shown in FIG. 2, the folding unit 10 </ b> A includes transport belts 21, 22, and 23. The conveyor belt 21 is disposed facing one belt surface of the conveyor belt 22 stretched in a triangular shape, and the conveyor belt 23 is disposed facing the other belt surface of the conveyor belt 22. The conveyance path formed between the conveyance belt 21 and the conveyance belt 22 can grip the absorbent article 3 that is not folded and can convey the absorbent article 3 in the conveyance direction. The conveyance path formed between the conveyance belt 22 and the conveyance belt 23 can hold the folded absorbent article 3 and convey it in the conveyance direction. The conveyance path on the conveyance belt 22 side intersects the conveyance path on the conveyance belt 21 side at a predetermined angle (example: 90 degrees). The folding unit 10A further includes a folding plate 24 in the vicinity of the intersection. The folding plate 24 crosses the conveyance path on the conveyance belt 21 side at the predetermined angle and enters and exits the intersection so as to be parallel to the conveyance path on the conveyance belt 23 side. Therefore, the absorbency conveyed by the conveyance path by the side of the conveyance belt 21 is match | combined with the timing of entrance / exit to the intersection of the folding plate 24, and the timing of conveyance of the absorbent article 3 by the conveyance path by the side of the conveyance belt 21. The article 3 is folded by the folding plate 24 into the conveyance path on the side of the conveyance belt 23, thereby enabling the absorbent article 3 to be folded.
 規制ユニット10Bは、下側搬送ベルト31と、上側搬送ベルト32とを備えている。図3は規制ユニット10Bの側面図及び頂面図を示している。図3に示すように、下側搬送ベルト31と上側搬送ベルト32とは対面配置されており、下側搬送ベルト31と上側搬送ベルト32との間に、折り畳まれた吸収性物品3を搬送方向に搬送するための搬送路(空間33s)が形成されている。下側搬送ベルト31と上側搬送ベルト32とは横断方向の中心の位置が互いに重なるように配置され、下側搬送ベルト31の幅が上側搬送ベルト32の幅より大きく形成されている。 The regulation unit 10 </ b> B includes a lower conveyance belt 31 and an upper conveyance belt 32. FIG. 3 shows a side view and a top view of the regulating unit 10B. As shown in FIG. 3, the lower conveyance belt 31 and the upper conveyance belt 32 are arranged to face each other, and the absorbent article 3 folded between the lower conveyance belt 31 and the upper conveyance belt 32 is conveyed in the conveyance direction. A transport path (space 33s) for transporting to the center is formed. The lower conveyor belt 31 and the upper conveyor belt 32 are disposed so that the center positions in the transverse direction overlap each other, and the width of the lower conveyor belt 31 is formed larger than the width of the upper conveyor belt 32.
 規制ユニット10Bは、吸収性物品3が搬送される空間33sの横断方向の両側に、互いに対向する一対の規制部材33を更に備えている。図4(A)及び図4(B)はそれぞれ規制部材33を搬送方向の上流側及び下流側から見た図を示している。本実施の形態では、一対の規制部材33は、金属や樹脂などの平板部材で形成されたガイド板であり、下側搬送ベルト31の搬送面から上下方向に略垂直に立設されている。一対の規制部材33及び搬送ロール31a、32aで囲まれた領域が吸収性物品3の搬送路(空間33s)の入口であり、一対の規制部材33及び搬送ロール31b、32bで囲まれた領域が吸収性物品3の搬送路(空間33s)の出口となる。一対の規制部材33における横断方向の互いの内側の距離、すなわち内側横断距離は、搬送方向の上流側の端部33a(図4(A))から下流側の端部33b(図4(B))に向かうに連れて短くなっている。すなわち、その内側横断距離は、上流側の端部33aにおいてds1であるが、下流側の端部33bにおいてde1(<ds1)である。上流側の端部33aでの内側横断距離ds1は、規制工程前の吸収性物品3の横断方向の幅よりも予測される位置ずれの程度大きい値に設定される。下流側の端部33bでの内側横断距離de1は、後述される第1の寸法D01以下に設定される。したがって、一対の規制部材33の間に吸収性物品3を通すことによって、位置連れを修正し、横断方向の吸収性物品3の幅を第1の寸法D01以下に規制可能である。 The regulating unit 10B further includes a pair of regulating members 33 facing each other on both sides in the transverse direction of the space 33s in which the absorbent article 3 is conveyed. 4A and 4B show views of the regulating member 33 as viewed from the upstream side and the downstream side in the transport direction, respectively. In the present embodiment, the pair of regulating members 33 are guide plates formed of a flat plate member such as metal or resin, and are erected substantially vertically from the conveyance surface of the lower conveyance belt 31 in the vertical direction. A region surrounded by the pair of regulating members 33 and the conveyance rolls 31a and 32a is an entrance of the conveyance path (space 33s) of the absorbent article 3, and a region surrounded by the pair of regulating members 33 and the conveyance rolls 31b and 32b. It becomes an exit of the conveyance path (space 33s) of the absorbent article 3. The distance between the pair of regulating members 33 in the transverse direction, that is, the inner transverse distance is determined from the upstream end 33a (FIG. 4A) to the downstream end 33b (FIG. 4B). ) Is getting shorter as you head to. That is, the inner transverse distance is ds1 at the upstream end portion 33a, but is de1 (<ds1) at the downstream end portion 33b. The inner transverse distance ds1 at the upstream end portion 33a is set to a value that is larger than the predicted positional deviation than the transverse width of the absorbent article 3 before the regulation step. The inner transverse distance de1 at the downstream end portion 33b is set to be equal to or smaller than a first dimension D01 described later. Therefore, by passing the absorbent article 3 between the pair of regulating members 33, the position of the absorbent article 3 can be corrected and the width of the absorbent article 3 in the transverse direction can be regulated to the first dimension D01 or less.
 更に、下側搬送ベルト31と上側搬送ベルト32との間の上下方向の距離、すなわち内側上下距離は、上流側の端部33a(図4(A))から下流側の端部33b(図4(B))に向かうに連れて短くなっている。すなわち、その内側上下距離は、上流側の端部33aにおいてds2であるが、下流側の端部33bにおいてde2(<ds2)である。上流側の端部33aでの内側上下距離ds2は、少なくとも規制工程前の吸収性物品3の上下方向の厚さよりも大きい値に設定される。下流側の端部33bでの内側上下距離de2は、後述される第2の寸法D02以下に設定される。したがって、下側搬送ベルト31と上側搬送ベルト32との間に吸収性物品3を通すことによって、上下方向の吸収性物品3の厚さを第2の寸法D02以下に規制可能である。 Further, the vertical distance between the lower conveyance belt 31 and the upper conveyance belt 32, that is, the inner vertical distance, is determined from the upstream end 33a (FIG. 4A) to the downstream end 33b (FIG. 4). (B) is getting shorter. That is, the inner vertical distance is ds2 at the upstream end 33a, but de2 (<ds2) at the downstream end 33b. The inner vertical distance ds2 at the upstream end 33a is set to a value larger than at least the vertical thickness of the absorbent article 3 before the regulation step. The inner vertical distance de2 at the downstream end 33b is set to a second dimension D02 or less, which will be described later. Therefore, by passing the absorbent article 3 between the lower conveyance belt 31 and the upper conveyance belt 32, the thickness of the absorbent article 3 in the vertical direction can be regulated to the second dimension D02 or less.
 このとき、上流側の端部33aにおいて内側上下距離ds2は、吸収性物品3が一対の規制部材33の間に入った後しばらくしてから上側搬送ベルト32が吸収性物品3の厚さを規制するように設定されることが好ましい。その場合、規制工程では、まず規制部材33による吸収性物品3の横断方向の幅の規制を開始して、それにより吸収性物品3を横断方向の所定の位置にずらす(例示:センタリングする)ことができる。更に、その後に下側搬送ベルト31及び上側搬送ベルト32による吸収性物品3の上下方向の厚さの規制を開始して、吸収性物品3を横断方向の所定の位置からずれないように上下方向から押さえながら、吸収性物品3の横断方向の幅及び上下方向の厚さの規制を行うことができる。それにより、吸収性物品3の横断方向の位置合わせとその保持とを的確に実行でき、横断方向の位置決めと横断方向の幅及び上下方向の厚さの規制とを同時により適切に行うことができる。 At this time, the inner vertical distance ds <b> 2 at the upstream end 33 a is a short time after the absorbent article 3 enters between the pair of regulating members 33, and the upper conveying belt 32 regulates the thickness of the absorbent article 3. It is preferable to set so as to. In that case, in the regulation process, first, regulation of the width in the transverse direction of the absorbent article 3 by the regulation member 33 is started, and thereby the absorbent article 3 is shifted to a predetermined position in the transverse direction (example: centering). Can do. Further, the regulation of the thickness of the absorbent article 3 in the vertical direction by the lower conveyor belt 31 and the upper conveyor belt 32 is started thereafter, so that the absorbent article 3 is not displaced from a predetermined position in the transverse direction. The width in the transverse direction and the thickness in the up-down direction of the absorbent article 3 can be regulated while pressing from above. Thereby, the alignment of the absorbent article 3 in the transverse direction and the holding thereof can be accurately executed, and the positioning in the transverse direction and the regulation of the width in the transverse direction and the thickness in the vertical direction can be more appropriately performed at the same time. .
 また、上記の規制ユニット10Bでは、内側横断距離が上流側の端部33aから下流側の端部33bに向かうに連れて短くなるとしているが、その場合、上流側の端部33aと下流側の端部33bとの間で単調に短くなってもよいし、その途中で部分的に一定であってもよい。同様に、内側上下距離が上流側の端部33aから下流側の端部33bに向かうに連れて短くなるとしているが、上流側の端部33aと下流側の端部33bとの間で単調に短くなってもよいし、その途中で部分的に一定であってもよい。 In the restriction unit 10B, the inner crossing distance is shortened from the upstream end 33a toward the downstream end 33b. In this case, the upstream end 33a and the downstream end 33b It may be monotonously shortened from the end portion 33b, or may be partially constant along the way. Similarly, the inner vertical distance decreases from the upstream end 33a toward the downstream end 33b, but monotonically between the upstream end 33a and the downstream end 33b. It may be shorter or may be partially constant along the way.
 また、上記の規制ユニット10Bでは、規制部材33が下側搬送ベルト31の搬送面から略垂直に立設されているが、本発明はその例に限定されるものでは無く、例えば、規制部材33(ガイド板)が搬送面と所定の角度(例示:60度)を成すように斜めに搬送面から立設されていてもよいし、規制部材33(ガイド板)が搬送方向の上流側から見て多角形の断面形状を有していてもよい。 In the restriction unit 10B, the restriction member 33 is erected substantially vertically from the conveyance surface of the lower conveyance belt 31. However, the present invention is not limited to this example. For example, the restriction member 33 is provided. The (guide plate) may be erected from the conveyance surface obliquely so as to form a predetermined angle (for example, 60 degrees) with the conveyance surface, and the regulating member 33 (guide plate) is viewed from the upstream side in the conveyance direction. And may have a polygonal cross-sectional shape.
 図2に示すように、包装ユニット10Cは、下側搬送ベルト31の下流側に隣り合うように配置された折り曲げ部材43を備えている。折り曲げ部材43は、搬送ローラ42によりシートロール40から巻き戻された連続シート4aを下側搬送ベルト31及び折り曲げ部材43よりも鉛直下方側から連続的に供給される。折り曲げ部材43は、供給された連続シート4aが通過することにより、連続シート4aの横断方向の両側端縁部を持ち上げて、連続シート4aの横断方向の中央部の上方にて両側端縁部同士を重ねて重なり部を形成することができる。それにより折り曲げ部材43において筒状の連続シート4bが形成される。 As shown in FIG. 2, the packaging unit 10 </ b> C includes a bending member 43 disposed so as to be adjacent to the downstream side of the lower conveyance belt 31. The bending member 43 is continuously supplied from the lower conveyance belt 31 and the bending member 43 from the vertically lower side with the continuous sheet 4 a rewound from the sheet roll 40 by the conveyance roller 42. The bending member 43 lifts both side edges in the transverse direction of the continuous sheet 4a when the supplied continuous sheet 4a passes, and the edge parts on both sides above the central part in the transverse direction of the continuous sheet 4a. Can be overlapped to form an overlapping portion. Thereby, the cylindrical continuous sheet 4 b is formed in the bending member 43.
 図3に示すように、折り曲げ部材43の上流側の入口と吸収性物品3の搬送路(空間33s)の出口(図4(B))とは対向している。図5は包装ユニット10Cの折り曲げ部材を上流側から見た図を示している。連続シート4bは、折り曲げ部材43の内壁に沿うように筒状に形成され、その横断方向の内側の寸法が第1の寸法D01となり、その上下方向の内側の寸法が第2の寸法D02となる。第1の寸法D01は規制された吸収性物品3の横断方向の幅以上であり、第2の寸法D02は規制された吸収性物品3の上下方向の厚さ以上である。したがって、規制された吸収性物品3は筒状の連続シート4bの内部4bsへ挿入されることができる。なお、筒状の連続シート4bの横断方向の両側端縁部同士は重なって、重なり部を形成しているが、この段階では接合されていない。 As shown in FIG. 3, the upstream inlet of the bending member 43 and the outlet (FIG. 4B) of the conveyance path (space 33s) of the absorbent article 3 face each other. FIG. 5 shows a view of the bending member of the packaging unit 10C as viewed from the upstream side. The continuous sheet 4b is formed in a cylindrical shape along the inner wall of the bending member 43, the inner dimension in the transverse direction is the first dimension D01, and the inner dimension in the vertical direction is the second dimension D02. . The first dimension D01 is equal to or greater than the transverse width of the restricted absorbent article 3, and the second dimension D02 is equal to or greater than the thickness of the restricted absorbent article 3 in the vertical direction. Therefore, the regulated absorbent article 3 can be inserted into the inside 4bs of the cylindrical continuous sheet 4b. In addition, although the both-side edge parts of the cross direction of the cylindrical continuous sheet 4b have overlapped and formed the overlap part, it is not joined at this stage.
 図2に示すように、折り曲げ部材43にはその上流側の端部において規制ユニット10Bからの吸収性物品3が供給される。このとき、折り曲げ部材43上では連続シート4aが筒状に形成されて筒状の連続シート4bが形成されている。したがって、折り曲げ部材43により連続的に筒状に形成される連続シート4b内に吸収性物品3が供給される、ということができる。 As shown in FIG. 2, the absorbent article 3 from the regulation unit 10B is supplied to the bending member 43 at the upstream end thereof. At this time, on the bending member 43, the continuous sheet 4a is formed in a cylindrical shape, and the cylindrical continuous sheet 4b is formed. Therefore, it can be said that the absorbent article 3 is supplied into the continuous sheet 4b formed continuously in a cylindrical shape by the bending member 43.
 ここで、本実施の形態では、規制ユニット10Bの上側搬送ベルト32の下流側の端部は、下側搬送ベルト31の下流側の端部よりも包装ユニット10C側へ張り出している。一方、包装ユニット10Cの折り曲げ部材43の上流側の下側の端部は、規制ユニット10B側へ張り出している。言い換えると、上側搬送ベルト32の下流側の端部と折り曲げ部材43の上流側の下側の端部とが互いにオーバーラップしている。それにより、規制ユニット10Bからの吸収性物品3を包装ユニット10Cの筒状の連続シート4bへより円滑に供給できる。 Here, in the present embodiment, the downstream end portion of the upper conveyance belt 32 of the regulation unit 10B projects to the packaging unit 10C side from the downstream end portion of the lower conveyance belt 31. On the other hand, the lower end on the upstream side of the bending member 43 of the packaging unit 10C protrudes toward the regulation unit 10B. In other words, the downstream end of the upper conveyance belt 32 and the lower end of the bending member 43 on the upstream side overlap each other. Thereby, the absorbent article 3 from the regulation unit 10B can be supplied more smoothly to the cylindrical continuous sheet 4b of the packaging unit 10C.
 包装ユニット10Cは、縦シール器44と搬送ベルト45とを更に備えている。縦シール器44と搬送ベルト45とは対面配置されており、搬送ベルト45が吸収性物品3を内包した筒状の連続シート4aを搬送方向に搬送しつつ、縦シール器44が連続シート4aの上側に形成されている重なり部分をシールして、縦シール部分6(図1)を形成する。シール方法は加熱による熱融着が挙げられる。 The packaging unit 10 </ b> C further includes a vertical sealer 44 and a conveyance belt 45. The vertical sealer 44 and the conveyor belt 45 are disposed so as to face each other. The conveyor belt 45 conveys the cylindrical continuous sheet 4a containing the absorbent article 3 in the conveyance direction, while the vertical sealer 44 serves as the continuous sheet 4a. The overlapping portion formed on the upper side is sealed to form the vertical seal portion 6 (FIG. 1). Examples of the sealing method include heat fusion by heating.
 このような包装ユニット10Cは、いわゆる横ピロー包装のうちの逆ピロー包装のプロセスを用いており、連続シート4bの縦シール部分6(センターシール)を形成する縦シール器44は連続シート4bの上側に設けられている。そのため、包装ユニット10Cの動作中に縦シール部分6(センターシール)の状態を容易に確認できると共に、折り曲げ部材43(セーラー)のメンテナンスを容易に行うことができる。また、折り曲げ部材43の内部にまで下側搬送ベルト31を挿入しないことで、筒状の連続シート4bの横断方向の内側の寸法を大きくとる必要が無くなり、連続シート4bの使用量を削減することができる。 Such a packaging unit 10C uses a reverse pillow packaging process of so-called horizontal pillow packaging, and the vertical sealer 44 that forms the vertical seal portion 6 (center seal) of the continuous sheet 4b is located above the continuous sheet 4b. Is provided. Therefore, the state of the vertical seal portion 6 (center seal) can be easily confirmed during the operation of the packaging unit 10C, and the bending member 43 (sailor) can be easily maintained. Further, by not inserting the lower conveyance belt 31 into the bending member 43, it is not necessary to increase the dimension inside the transverse direction of the cylindrical continuous sheet 4b, and the amount of use of the continuous sheet 4b is reduced. Can do.
 接合ユニット10Dは一対の搬送ベルト51、52と、横シール器53とを備えている。一対の搬送ベルト51、52は、互いに対面配置されており、吸収性物品3を内包した筒状の連続シート4bを搬送ベルト51、52の間に把持しつつ、搬送方向に横シール器53まで搬送する。横シール器53は互いに対面配置された一対の押圧部材54、55を含み、一対の押圧部材54、55は互いに隣り合う吸収性物品3同士の間において連続シート4bを横断方向にシールして、横シール部分5(図1)を形成する。シール方法は加熱による熱融着が挙げられる。このとき、押圧部材54、55は更に、連続シート4aの横シール部分5に弱め線7(図1)を形成する。それらにより、包装品連結体8が形成される。 The joining unit 10D includes a pair of conveyor belts 51 and 52 and a lateral sealer 53. The pair of conveying belts 51 and 52 are arranged to face each other, and hold the cylindrical continuous sheet 4b containing the absorbent article 3 between the conveying belts 51 and 52, up to the lateral sealer 53 in the conveying direction. Transport. The horizontal sealer 53 includes a pair of pressing members 54 and 55 disposed facing each other, and the pair of pressing members 54 and 55 seals the continuous sheet 4b in the transverse direction between the absorbent articles 3 adjacent to each other. A lateral seal portion 5 (FIG. 1) is formed. Examples of the sealing method include heat fusion by heating. At this time, the pressing members 54 and 55 further form a weakening line 7 (FIG. 1) in the lateral seal portion 5 of the continuous sheet 4a. Thereby, the packaged article connector 8 is formed.
 切断ユニット10Eは一対の搬送ベルト61、62と、切断器63とを備えている。一対の搬送ベルト61、62は、互いに対面配置されており、包装品連結体8を搬送ベルト61、62の間に把持しつつ、搬送方向に切断器63まで搬送する。切断器63は互いに対面配置された一対のローラ64、65を含み、一対のローラ64、65はローラ64、65の間に包装品連結体8を把持しつつ搬送する。そして、包装品連結体8を切断すべきときに、ローラ64、65による包装品連結体8の搬送速度を、搬送ベルト61、62による包装品連結体8の搬送速度と比較して速くすることにより、包装品連結体8を切断する。それにより、所定数の包装品2が連結された連結包装製品1が形成される。 The cutting unit 10E includes a pair of conveying belts 61 and 62 and a cutter 63. The pair of transport belts 61 and 62 are arranged so as to face each other, and transports the packaged article coupling body 8 to the cutting device 63 in the transport direction while holding the package connection body 8 between the transport belts 61 and 62. The cutting device 63 includes a pair of rollers 64 and 65 arranged to face each other. The pair of rollers 64 and 65 conveys the packaged article coupling body 8 between the rollers 64 and 65. Then, when the packaged article coupling body 8 is to be cut, the conveyance speed of the packaged article coupling body 8 by the rollers 64 and 65 is made faster than the conveyance speed of the packaged article coupling body 8 by the conveyor belts 61 and 62. Thus, the packaged article connector 8 is cut. Thereby, the linked packaged product 1 in which a predetermined number of packaged products 2 are linked is formed.
 切断ユニット10Eは更に一対の搬送ベルト66、67を備え、一対の搬送ベルト66、67は互いに対面配置されており、連結包装製品1を搬送ベルト66、67間に把持しつつ、連結包装製品1を梱包するための梱包装置(図示せず)まで連結包装製品1を搬送する。 The cutting unit 10E further includes a pair of transport belts 66 and 67, and the pair of transport belts 66 and 67 are arranged so as to face each other, and the connected package product 1 is held between the transport belts 66 and 67 while being held. The connected packaged product 1 is transported to a packing device (not shown) for packing the.
 本実施の形態では、空間33sを横断方向の両側から挟む規制部材としては、図3に示す規制部材33、すなわち金属や樹脂などの板材で構成されたガイド板を用いているが、本発明はこの例に限定されるものでは無く、例えば図6に示す規制部材33P、すなわち互いに対面配置された一対の規制ベルトで構成されてもよい。規制ベルトを用いる場合、規制の機能に加えて、吸収性物品3の搬送を補助することができ、規制されて吸収性物品3の搬送速度が落ちることを確実に回避できる。また、規制ベルト又はガイド板を用いると、製造や取り扱いが容易であり、コストも低く抑えられる。 In the present embodiment, as the restricting member that sandwiches the space 33s from both sides in the transverse direction, the restricting member 33 shown in FIG. 3, that is, a guide plate made of a plate material such as metal or resin is used. It is not limited to this example, For example, you may be comprised by the regulation member 33P shown in FIG. 6, ie, a pair of regulation belt mutually arrange | positioned facing. When the regulation belt is used, in addition to the regulation function, the conveyance of the absorbent article 3 can be assisted, and it is possible to reliably avoid the regulation and the conveyance speed of the absorbent article 3 from being lowered. Further, when a regulation belt or a guide plate is used, manufacturing and handling are easy, and the cost can be kept low.
 また、本実施の形態では、空間33sを上下方向の上側から覆う規制手段としては、図3に示すような上側搬送ベルト32を用いているが、本発明はこの例に限定されるものでは無く、例えば図6に示すように金属や樹脂などの板材で形成されたガイド板32Pであってもよい。ガイド板32Pを用いる場合、その規制手段の構造を簡略化することができる。また、上側搬送ベルト又はガイド板を用いると、製造や取り扱いが容易であり、コストも低く抑えられる。 Further, in the present embodiment, the upper conveying belt 32 as shown in FIG. 3 is used as the restricting means that covers the space 33s from the upper side in the vertical direction, but the present invention is not limited to this example. For example, as shown in FIG. 6, it may be a guide plate 32P formed of a plate material such as metal or resin. When the guide plate 32P is used, the structure of the restricting means can be simplified. Moreover, when an upper conveyance belt or a guide plate is used, manufacturing and handling are easy, and the cost can be kept low.
 次に、本発明に係る連結包装製品の製造方法の実施の形態について説明する。本実施の形態の連結包装製品の製造方法では、製造工程と、折り畳み工程と、規制工程と、包装工程と、接合工程と、切断工程とが実行される。図2に示すように、吸収性物品3は黒矢印のように搬送され、これらの工程はそれぞれ吸収性物品製造装置20及び各ユニット10A~10Eで順次実行される。図7~図9は連結包装製品の製造方法を説明する図である。このうち、図7~図8は各製造工程での吸収性物品等の頂面を模式的に示し(図面の上側が搬送方向の上流側、下側が下流側)、図9は一部の製造工程での吸収性物品等の断面を模式的に示す。 Next, an embodiment of a method for manufacturing a linked packaged product according to the present invention will be described. In the method for manufacturing a linked packaged product according to the present embodiment, a manufacturing process, a folding process, a regulation process, a packaging process, a joining process, and a cutting process are executed. As shown in FIG. 2, the absorbent article 3 is conveyed as indicated by a black arrow, and these steps are sequentially executed by the absorbent article manufacturing apparatus 20 and the units 10A to 10E, respectively. 7 to 9 are diagrams for explaining a method of manufacturing a linked packaged product. Among these, FIGS. 7 to 8 schematically show the top surfaces of absorbent articles and the like in each manufacturing process (the upper side of the drawing is the upstream side in the conveying direction, the lower side is the downstream side), and FIG. The cross section of the absorbent article etc. in a process is shown typically.
 製造工程では、吸収性物品製造装置20により、吸収性物品3が連続的に製造される。本実施の形態では、吸収性物品3は図7(A)に示すようにパンツ型おむつであり、着用者の胴回りを覆う胴回り部3aと、吸収体を含む股部3bとを備えている。股部3bは、腹側の部分3b1の端部を胴回り部3aの腹側面3a1に、背側の部分3b2の端部を胴回り部3aの背側面3a2にそれぞれ結合されている。 In the manufacturing process, the absorbent article 3 is continuously manufactured by the absorbent article manufacturing apparatus 20. In this Embodiment, the absorbent article 3 is a pants-type diaper as shown to FIG. 7 (A), and is provided with the waist part 3a which covers a wearer's waist, and the crotch part 3b containing an absorber. In the crotch portion 3b, the end of the abdomen portion 3b1 is coupled to the abdomen side surface 3a1 of the waistline portion 3a, and the end portion of the back side portion 3b2 is coupled to the back side surface 3a2 of the waistline portion 3a.
 製造された吸収性物品3は、吸収性物品製造装置20に直接的に接続された搬送ベルト21により折り畳みユニット10Aに順次搬送される。その吸収性物品3のおむつは、下流側に股部3bが位置するように搬送される。このとき、吸収性物品製造装置20により吸収性物品3を製造するときの処理量、すなわち単位時間当たりの製造個数と、搬送ベルト21により吸収性物品3を搬送するときの処理量、すなわち単位時間当たりの搬送個数とは同じである。搬送ベルト21の処理量は各ユニット10A~10Eの処理量と同じであることから、吸収性物品製造装置20と各ユニット10A~10Eとは製造及び包装を連続的に行っているということができる。 The manufactured absorbent article 3 is sequentially transported to the folding unit 10A by the transport belt 21 directly connected to the absorbent article manufacturing apparatus 20. The diaper of the absorbent article 3 is conveyed so that the crotch portion 3b is located on the downstream side. At this time, the processing amount when the absorbent article 3 is manufactured by the absorbent article manufacturing apparatus 20, that is, the number of units manufactured per unit time, and the processing amount when the absorbent article 3 is transported by the transport belt 21, that is, unit time. The number of hits is the same. Since the processing amount of the conveyor belt 21 is the same as the processing amount of each unit 10A to 10E, it can be said that the absorbent article manufacturing apparatus 20 and each unit 10A to 10E are continuously manufactured and packaged. .
 折り畳み工程では、折り畳みユニット10Aにより、製造された吸収性物品3が折り畳まれる。すなわち、折り畳みユニット10Aでは、吸収性物品3が搬送ベルト21、22に挟まれて連続的に搬送され、吸収性物品3の搬送方向の中央部が搬送ロール22a、23aの間の位置に来たタイミングで、吸収性物品3の厚さ方向にその中央部が折り板24で突かれる。それにより、吸収性物品3が二つに折り畳まれながら搬送ロール22a、23a間に押し込まれて、一対の搬送ベルト22、23の間に挟み込まれる。二つに折り畳まれた吸収性物品3は一対の搬送ベルト22、23及び搬送ベルト25により規制ユニット10Bに順次搬送される。 In the folding step, the manufactured absorbent article 3 is folded by the folding unit 10A. That is, in the folding unit 10A, the absorbent article 3 is continuously conveyed while being sandwiched between the conveyor belts 21 and 22, and the central portion of the absorbent article 3 in the conveyance direction has come to a position between the conveyance rolls 22a and 23a. At the timing, the central portion of the absorbent article 3 is projected by the folded plate 24 in the thickness direction. Thereby, the absorbent article 3 is pushed in between the transport rolls 22a and 23a while being folded in two, and is sandwiched between the pair of transport belts 22 and 23. The absorbent article 3 folded in two is sequentially transported to the regulation unit 10B by the pair of transport belts 22, 23 and the transport belt 25.
 図7(A)に示す吸収性物品3のおむつは、折り板24が折り目FLに当接することにより図7(B)及び図9(A)に示すように折り畳まれる。この図の例では、折り目FLは、胴回り部3aの搬送方向の下流側の端部の近傍を通るように形成される。その後、吸収性物品3における下流側に折り目FLが位置するように吸収性物品3は搬送される。吸収性物品3の横断方向の幅はW1であり、折り畳み工程の前と概ね同じである。吸収性物品3の上下方向の厚さはH1となり、折り畳みにより厚くなる。 7 (A), the diaper of the absorbent article 3 is folded as shown in FIG. 7 (B) and FIG. 9 (A) when the folding plate 24 contacts the crease FL. In the example of this figure, the crease FL is formed so as to pass through the vicinity of the end portion on the downstream side in the transport direction of the waistline portion 3a. Thereafter, the absorbent article 3 is conveyed so that the crease FL is positioned on the downstream side of the absorbent article 3. The width of the absorbent article 3 in the transverse direction is W1, which is substantially the same as before the folding step. The thickness of the absorbent article 3 in the vertical direction is H1, which is increased by folding.
 ここで、本実施の形態では、折り畳まれた吸収性物品3における横断方向の幅が最も広い箇所が、吸収性物品3における搬送方向の前側(下流側)の半分内に位置するようにして吸収性物品3が搬送方向に搬送される。 Here, in the present embodiment, absorption is performed such that the portion having the widest width in the transverse direction in the folded absorbent article 3 is located in the front half (downstream side) of the absorbent article 3 in the transport direction. The property article 3 is conveyed in the conveyance direction.
 規制工程では、規制ユニット10Bにより、折り畳まれた吸収性物品3の大きさが規制される。すなわち、規制ユニット10Bでは、搬送ベルト25により搬送されてきた(折り畳まれた)吸収性物品3が下側搬送ベルト31により搬送方向に搬送される。このとき、一対の規制部材33において、上流側の端部33a(図4(A))の内側横断距離ds1は、規制工程前の吸収性物品3の横断方向の幅W1よりも長く且つ吸収性物品3の横断方向の位置ずれを吸収できる程度に長くなるように設定されている。したがって、吸収性物品3は横断方向については位置ずれの有無に拘らず空間33sに容易に挿入される。そして、吸収性物品3が空間33s内を上流側から下流側へ搬送されるとき、内側横断距離が上流側から下流側に向かうに連れて短くなるので、吸収性物品3の横断方向の幅が規制部材33で規制されて小さくなる。その結果、規制部材33の下流側(図4(B))の端部33bにおいて、吸収性物品3の横断方向の幅が、規制部材33の下流側の端部33bの内側横断距離de1と同じになり、規制部材33から搬出される。このように吸収性物品3は、一対の規制部材33の間に通されることにより、横断方向の幅をde1に規制される。言い換えると、吸収性物品3のおむつは、図7(C)に示すように横断方向の幅がW2≒delとなり、規制工程の前の横断方向の幅W1よりも小さくなる。それにより、吸収性物品3内には横断方向に拡がろうとする反発力が生じる。 In the regulation process, the size of the folded absorbent article 3 is regulated by the regulation unit 10B. That is, in the regulation unit 10 </ b> B, the absorbent article 3 that has been conveyed (folded) by the conveyance belt 25 is conveyed in the conveyance direction by the lower conveyance belt 31. At this time, in the pair of regulating members 33, the inner transverse distance ds1 of the upstream end portion 33a (FIG. 4A) is longer than the transverse width W1 of the absorbent article 3 before the regulating step and is absorbent. It is set to be long enough to absorb the displacement of the article 3 in the transverse direction. Therefore, the absorbent article 3 is easily inserted into the space 33 s regardless of whether or not there is a displacement in the transverse direction. And when the absorbent article 3 is conveyed in the space 33s from the upstream side to the downstream side, the inner transverse distance becomes shorter as it goes from the upstream side to the downstream side, so that the width in the transverse direction of the absorbent article 3 is increased. It is regulated by the regulating member 33 and becomes smaller. As a result, the width in the transverse direction of the absorbent article 3 is the same as the inner transverse distance de1 of the downstream end portion 33b of the regulating member 33 at the downstream end portion 33b of the regulating member 33 (FIG. 4B). And is carried out of the regulating member 33. As described above, the absorbent article 3 is passed between the pair of regulating members 33, whereby the width in the transverse direction is regulated to de1. In other words, as shown in FIG. 7C, the diaper of the absorbent article 3 has a transverse width of W2≈del, which is smaller than the transverse width W1 before the regulation step. Thereby, a repulsive force that spreads in the transverse direction is generated in the absorbent article 3.
 また、吸収性物品3の幅W2がde1であり、de1≦第1の寸法D01であることから、吸収性物品3を一対の規制部材33の間を通過させることにより、吸収性物品3の横断方向の幅を第1の寸法D01以下に容易に規制することができる。 Further, since the width W2 of the absorbent article 3 is de1, and de1 ≦ first dimension D01, the absorbent article 3 is crossed by passing the absorbent article 3 between the pair of regulating members 33. The width in the direction can be easily regulated to the first dimension D01 or less.
 規制ユニット10Bでは、更に、下側搬送ベルト31と上側搬送ベルト32において、上流側の端部(図4(A))の内側上下距離ds2は、規制工程前の吸収性物品3の上下方向の厚さH1よりも長くなるように設定されている。したがって、吸収性物品3は上下方向についても空間33sに容易に挿入される。そして、吸収性物品3が空間33s内を上流側から下流側へ搬送されるとき、内側上下距離が上流側から下流側に向かうに連れて短くなるので、吸収性物品3の上下方向の厚さが下側搬送ベルト31と上側搬送ベルト32で規制されて小さくなる。その結果、下側搬送ベルト31と上側搬送ベルト32の下流側(図4(B))の端部33bにおいて、吸収性物品3の上下方向の厚さが、下側搬送ベルト31と上側搬送ベルト32の下流側の端部33bの内側上下距離de2になり、下側搬送ベルト31と上側搬送ベルト32から搬出される。このように吸収性物品3は、下側搬送ベルト31と上側搬送ベルト32との間に通されることにより、上下方向の厚さをde2に規制される。言い換えると、吸収性物品3のおむつは、図9(B)に示すように上下方向の厚さがH2≒de2となり、規制工程の前の上下方向の厚さH1よりも小さくなる。それにより、吸収性物品3内には上下方向に拡がろうとする反発力が生じる。 Further, in the regulation unit 10B, in the lower conveyance belt 31 and the upper conveyance belt 32, the inner vertical distance ds2 of the upstream end (FIG. 4A) is the vertical direction of the absorbent article 3 before the regulation process. It is set to be longer than the thickness H1. Therefore, the absorbent article 3 is easily inserted into the space 33s in the vertical direction. And when the absorbent article 3 is conveyed in the space 33s from the upstream side to the downstream side, the inner vertical distance becomes shorter as it goes from the upstream side to the downstream side, so the thickness of the absorbent article 3 in the vertical direction Is restricted by the lower conveyance belt 31 and the upper conveyance belt 32 and becomes smaller. As a result, the thickness of the absorbent article 3 in the vertical direction at the end portion 33b on the downstream side (FIG. 4B) of the lower conveyance belt 31 and the upper conveyance belt 32 is the lower conveyance belt 31 and the upper conveyance belt. 32 is the inner vertical distance de2 of the downstream end portion 33b, and is unloaded from the lower conveyance belt 31 and the upper conveyance belt 32. As described above, the absorbent article 3 is passed between the lower conveyance belt 31 and the upper conveyance belt 32, whereby the thickness in the vertical direction is regulated to de2. In other words, as shown in FIG. 9B, the diaper of the absorbent article 3 has a vertical thickness H2≈de2, which is smaller than the vertical thickness H1 before the regulation step. Thereby, a repulsive force is generated in the absorbent article 3 to spread in the vertical direction.
 また、吸収性物品3の厚さH2がde2であり、de2≦第2の寸法D02であることから、吸収性物品3を下側搬送ベルト31と上側搬送ベルト32との間に通過させることにより、吸収性物品3の厚さを第2の寸法D02以下に容易に規制することができる。また、上側搬送ベルト32で吸収性物品3の搬送を補助することで、一対の規制部材33間で規制されて吸収性物品3の搬送速度が落ちることを回避できる。 Further, since the thickness H2 of the absorbent article 3 is de2, and de2 ≦ second dimension D02, the absorbent article 3 is passed between the lower conveyance belt 31 and the upper conveyance belt 32. The thickness of the absorbent article 3 can be easily regulated to the second dimension D02 or less. Moreover, it can avoid that the conveyance speed of the absorbent article 3 falls by being regulated between a pair of control members 33 by assisting conveyance of the absorbent article 3 with the upper conveyance belt 32.
 吸収性物品3のおむつは、規制工程の前の横断方向の幅W1及び厚さH1の大きさや吸収性物品3の材質によって、吸収性物品3の大きさの規制のされ方としては種々の態様が考えられる。例えば、吸収性物品3の幅W1が小さい場合などでは、吸収性物品3の横断方向の端の部分(例示:胴回り部3aの端の部分)が主に規制又は圧縮され、横断方向の中央の部分(例示:股部3bの吸収体)はあまり規制又は圧縮されない場合がある。一方、吸収性物品3の幅W1が大きい場合などでは、吸収性物品3の横断方向の端の部分が規制又は圧縮されるだけでなく、横断方向の中央の部分も同様に規制又は圧縮される場合がある。 The diaper of the absorbent article 3 has various modes as to how the size of the absorbent article 3 is regulated depending on the size of the width W1 and the thickness H1 in the transverse direction before the regulation step and the material of the absorbent article 3. Can be considered. For example, in the case where the width W1 of the absorbent article 3 is small, the end portion in the transverse direction of the absorbent article 3 (example: the end portion of the waistline portion 3a) is mainly regulated or compressed, The portion (example: absorbent body of the crotch portion 3b) may not be regulated or compressed so much. On the other hand, when the width W1 of the absorbent article 3 is large, not only the transverse end portion of the absorbent article 3 is restricted or compressed, but also the central portion in the transverse direction is similarly restricted or compressed. There is a case.
 包装工程では、包装ユニット10Cにより、大きさを規制された吸収性物品3が筒状の連続シートで包装される。すなわち、連続シート4aは下側搬送ベルト31よりも下方側から折り曲げ部材43に供給され、搬送方向に搬送されつつ、折り曲げ部材43により横断方向の両側端縁部を持ち上げられて、その両側端縁部を重ね合わされる。それにより搬送方向に延びる重なり部分を有する筒状の連続シート4bが形成され、横断方向の内側の寸法は、第1の寸法D01となり、上下方向の内側の寸法は、第2の寸法D02となる。一方、規制ユニット10Bから搬送されてくる吸収性物品3は規制ユニット10Bで幅がW2≒de1≦D01で、厚さがH2≒de2≦D02に規制されている。したがって、その規制された吸収性物品3は、折り曲げ部材43内で筒状に形成されつつある連続シート4bへ容易に挿入される。その結果、吸収性物品3を内包した筒状の連続シート4bが形成される。 In the packaging process, the absorbent article 3 whose size is regulated is packaged by a cylindrical continuous sheet by the packaging unit 10C. That is, the continuous sheet 4a is supplied to the bending member 43 from the lower side of the lower conveyance belt 31, and while being conveyed in the conveyance direction, both side edge portions in the transverse direction are lifted by the bending member 43, and the both edge portions thereof The parts are overlapped. As a result, a cylindrical continuous sheet 4b having an overlapping portion extending in the transport direction is formed, the inner dimension in the transverse direction is the first dimension D01, and the inner dimension in the vertical direction is the second dimension D02. . On the other hand, the absorbent article 3 conveyed from the regulation unit 10B is regulated by the regulation unit 10B so that the width is W2≈de1 ≦ D01 and the thickness is H2≈de2 ≦ D02. Therefore, the regulated absorbent article 3 is easily inserted into the continuous sheet 4 b that is being formed into a cylindrical shape within the bending member 43. As a result, a cylindrical continuous sheet 4b including the absorbent article 3 is formed.
 吸収性物品3を内包した筒状の連続シート4bは、搬送ベルト45により搬送方向に搬送されつつ、縦シール器44により連続シート4b上に形成されている上述の重なり部分をシールされ、縦シール部分6(図1)が形成される。それにより、筒状の連続シート4bは横断方向の内側の寸法が概ね第1の寸法D01であり、上下方向の内側の寸法が概ね第2の寸法D02である形状に保持される。このとき、吸収性物品3のおむつには横断方向や上下方向に拡がろうとする反発力が生じており、図8(A)及び図9(C)に示すように筒状の連続シート4bを内側から押し拡げるように突っ張らせている。したがって、吸収性物品3が筒状の連続シート4bにより周囲から押さえ付けられた状態となるので、それにより吸収性物品3を筒状の連続シート4b内の所定の位置に位置決めできる。すなわち吸収性物品を筒状の連続シート内の所定の位置に固定できる。 The cylindrical continuous sheet 4b containing the absorbent article 3 is conveyed in the conveyance direction by the conveyance belt 45, and the above-described overlapping portion formed on the continuous sheet 4b is sealed by the vertical sealer 44, and the vertical seal Portion 6 (FIG. 1) is formed. Thereby, the cylindrical continuous sheet 4b is held in a shape in which the inner dimension in the transverse direction is approximately the first dimension D01, and the inner dimension in the vertical direction is approximately the second dimension D02. At this time, the diaper of the absorbent article 3 has a repulsive force that spreads in the transverse direction or the up-down direction. As shown in FIGS. 8A and 9C, the cylindrical continuous sheet 4b is attached to the diaper. It is stretched to spread from the inside. Therefore, since the absorbent article 3 is pressed from the periphery by the cylindrical continuous sheet 4b, the absorbent article 3 can be positioned at a predetermined position in the cylindrical continuous sheet 4b. That is, the absorbent article can be fixed at a predetermined position in the cylindrical continuous sheet.
 接合工程では、吸収性物品3を内包する筒状の連続シートにおける吸収性物品の前後が接合されて包装品連結体8が形成される。すなわち、吸収性物品3を内包した筒状の連続シート4bは一対の搬送ベルト51、52の間に把持されつつ、搬送方向に横シール器53まで更に搬送される。連続シート4bにおける互いに隣り合う吸収性物品3同士の間の部分が横シール器53の一対の押圧部材54、55により横断方向にシールされて横シール部分5(図1)が形成され、横シール部分5に弱め線7(図1)が形成される。それにより、包装品連結体8が形成される。このとき、吸収性物品3のおむつは、図8(B)に示すように包装品連結体8の各包装品2を内側から押し拡げるように突っ張らせている。 In the joining step, the front and back of the absorbent article in the cylindrical continuous sheet containing the absorbent article 3 are joined to form the packaged article assembly 8. That is, the cylindrical continuous sheet 4b including the absorbent article 3 is further conveyed to the horizontal sealer 53 in the conveyance direction while being held between the pair of conveyance belts 51 and 52. The portion between the absorbent articles 3 adjacent to each other in the continuous sheet 4b is sealed in the transverse direction by the pair of pressing members 54, 55 of the transverse sealer 53 to form the transverse seal portion 5 (FIG. 1), and the transverse seal is formed. A weakening line 7 (FIG. 1) is formed in the portion 5. Thereby, the packaged article connection body 8 is formed. At this time, as shown in FIG. 8 (B), the diaper of the absorbent article 3 is stretched so that each packaged product 2 of the packaged product coupling body 8 is expanded from the inside.
 このとき、横シール部分5の形成に伴って筒状の連続シート4b内の空気の一部が上流側へ流れていっても、吸収性物品3が位置決めされているので、上流側の筒状の連続シート4b内の吸収性物品3の位置がずれ難くなる。それにより、その後の横シール部分5の形成において筒状の連続シート4b内の吸収性物品3が横シール部分5に挟まれてしまう、という事態を防止できる。 At this time, since the absorbent article 3 is positioned even if a part of the air in the cylindrical continuous sheet 4b flows to the upstream side with the formation of the lateral seal portion 5, the upstream cylindrical shape is positioned. The position of the absorbent article 3 in the continuous sheet 4b becomes difficult to shift. Thereby, the situation that the absorbent article 3 in the cylindrical continuous sheet 4b will be pinched | interposed into the horizontal seal part 5 in subsequent formation of the horizontal seal part 5 can be prevented.
 切断工程では、包装品連結体8が包装品2の所定個数ごとに切断・分割されて連結包装製品1が形成される。すなわち、包装品連結体8が一対の搬送ベルト61、62の間に把持されつつ搬送方向に搬送され、一対のローラ64、65の間に把持されつつ搬送される。包装品連結体8を切断すべきでないときには、ローラ64、65は搬送ベルト61、62とほぼ同じ速度で包装品連結体8を搬送する。これに対し、包装品連結体8を切断すべきときには、ローラ64、65は搬送ベルト61、62よりも高速度で包装品連結体8を搬送する。その結果、包装品連結体8の上流側部分が搬送ベルト61、62により把持されているので、包装品連結体8が弱め線7に沿って切断される。このようにして、所定数の包装品2が連結された連結包装製品1が形成される。 In the cutting step, the packaged product assembly 8 is cut and divided into a predetermined number of the packaged product 2 to form the coupled packaged product 1. That is, the packaged article assembly 8 is conveyed in the conveying direction while being held between the pair of conveying belts 61 and 62, and is conveyed while being held between the pair of rollers 64 and 65. When the packaged article coupling body 8 is not to be cut, the rollers 64 and 65 convey the packaged article coupling body 8 at substantially the same speed as the conveyor belts 61 and 62. On the other hand, when the packaged article coupling body 8 is to be cut, the rollers 64 and 65 convey the packaged article coupling body 8 at a higher speed than the conveying belts 61 and 62. As a result, since the upstream portion of the packaged article coupling body 8 is gripped by the conveyor belts 61 and 62, the packaged article coupling body 8 is cut along the weakening line 7. In this way, a linked packaged product 1 in which a predetermined number of packaged products 2 are linked is formed.
 連結包装製品1は一対の搬送ベルト66、67の間に把持されつつ、搬送方向に搬送され、連結包装製品1を梱包する梱包装置まで搬送される。 The linked packaged product 1 is conveyed in the conveying direction while being gripped between the pair of conveying belts 66 and 67, and is conveyed to a packing device for packing the linked packaged product 1.
 以上のようにして、連結包装製品1が製造される。 As described above, the linked packaged product 1 is manufactured.
 上述されるように、本発明では、規制工程において吸収性物品3の横断方向の幅を規制して第1の寸法D01以下に小さくし、包装工程において内側の寸法が第1の寸法D01である筒状の連続シート4bに、その吸収性物品3を収納しているので、筒状の連続シート4bが吸収性物品3により内側から押し拡げられて突っ張った状態になる。その結果、吸収性物品3が筒状の連続シート4bにより周囲から押さえ付けられた状態となり、吸収性物品3を筒状の連続シート4b内の所定の位置に位置決めできる。すなわち吸収性物品3を筒状の連続シート4b内の所定の位置に固定できる。 As described above, in the present invention, the width in the transverse direction of the absorbent article 3 is regulated to be smaller than the first dimension D01 in the regulation process, and the inner dimension is the first dimension D01 in the packaging process. Since the absorbent article 3 is accommodated in the cylindrical continuous sheet 4b, the cylindrical continuous sheet 4b is expanded and stretched from the inside by the absorbent article 3. As a result, the absorbent article 3 is pressed from the periphery by the cylindrical continuous sheet 4b, and the absorbent article 3 can be positioned at a predetermined position in the cylindrical continuous sheet 4b. That is, the absorbent article 3 can be fixed at a predetermined position in the cylindrical continuous sheet 4b.
 吸収性物品3が位置決めされると、筒状の連続シート4b内の吸収性物品3がその位置から前後左右に動き難くなり、したがって筒状の連続シート4b内の吸収性物品3の重心の位置が前後左右にずれ難くなる。それにより、筒状の連続シート4bが包装ユニット10Cから切断ユニット10Eまで非常に長く連続的に延在し、複数の吸収性物品3を内包しつつ継続的に搬送方向に搬送されているときにも、搬送方向に対して全体的に横断方向にずれたり、蛇行したり、折れ曲がったりすることが起こり難くなるので、筒状の連続シート4bを搬送方向に安定して搬送することができる。 When the absorbent article 3 is positioned, the absorbent article 3 in the cylindrical continuous sheet 4b is difficult to move back and forth and from side to side, and therefore the position of the center of gravity of the absorbent article 3 in the cylindrical continuous sheet 4b. Is difficult to shift back and forth and left and right. Thereby, when the cylindrical continuous sheet 4b is continuously extended from the packaging unit 10C to the cutting unit 10E for a very long time and is continuously conveyed in the conveying direction while containing the plurality of absorbent articles 3. However, since it is difficult for the entire sheet to shift, meander, or bend in the transverse direction with respect to the conveyance direction, the cylindrical continuous sheet 4b can be stably conveyed in the conveyance direction.
 また、吸収性物品3を筒状の連続シート4b内の所定の位置に位置決めできると、筒状の連続シート4b内の吸収性物品3が前後左右に動き難くなるので、製造された連結包装製品1においても吸収性物品3が包装袋4内で動き難くなる。それにより、連結包装製品1をダンボール箱のような梱包箱100に詰め込むとき、包装袋4内で吸収性物品3のずれがほとんどないため、図10(A)や図10(B)に示すように包装品2を梱包箱100内に容易に整列させて配置することができる。それゆえ、輸送などで梱包箱が揺さぶられても、梱包箱100内で包装品2の配置が乱され難くなるので、包装品2の一部が変形したり押し潰されたりして吸収性物品の吸収体が変形して吸収力が低下する、ということを防止できる。 Further, if the absorbent article 3 can be positioned at a predetermined position in the cylindrical continuous sheet 4b, the absorbent article 3 in the cylindrical continuous sheet 4b becomes difficult to move back and forth, and left and right. 1 also makes it difficult for the absorbent article 3 to move within the packaging bag 4. As a result, when the linked packaged product 1 is packed in a packaging box 100 such as a cardboard box, there is almost no deviation of the absorbent article 3 in the packaging bag 4, so as shown in FIG. 10 (A) and FIG. 10 (B). The packaged product 2 can be easily aligned and arranged in the packaging box 100. Therefore, even if the packaging box is shaken by transportation or the like, the arrangement of the packaged product 2 is not easily disturbed in the packaging box 100, so that the absorbent article is deformed or crushed. It can be prevented that the absorbent body is deformed and the absorption power is reduced.
 上記実施の形態において、吸収性物品3における横断方向の幅が最も広い箇所が吸収性物品3における下流側(前側)の半分内に位置するようにして吸収性物品3を搬送方向に搬送することが好ましい。規制工程と包装工程との境界では、吸収性物品3において、上流側(後側)の半分が規制部材33に入ったまま(幅を規制されたまま)、下流側の半分が規制部材33から飛び出した(幅の規制から解除された)瞬間が存在する。そのとき、横断方向の幅が最も広い箇所が下流側の半分内に位置する場合には、上流側の半分が幅を規制されている間に、下流側の半分が形状を回復する時間を稼ぐことができる。その結果、上流側の半分が幅を規制されている間に、又は、幅の規制から解除されてすぐに、下流側の半分の横断方向の幅が最も広い箇所が連続シートを突っ張らせることができる。それにより、吸収性物品を連続シート内の所定の位置により位置決めできる。 In the said embodiment, conveying the absorbent article 3 in a conveyance direction so that the location where the width of the transverse direction in the absorbent article 3 is the widest is located in the half of the downstream (front side) in the absorbent article 3. Is preferred. At the boundary between the regulation process and the packaging process, in the absorbent article 3, the upstream side (rear side) half remains in the regulation member 33 (the width is regulated), and the downstream half is from the regulation member 33. There is a moment when it pops out (released from the regulation of width). At that time, if the location with the widest transverse width is located in the downstream half, the downstream half gains time to recover its shape while the upstream half is regulated in width. be able to. As a result, while the width of the upstream half is restricted, or as soon as it is released from the restriction of the width, the portion having the widest transverse width of the downstream half may stretch the continuous sheet. it can. Thereby, an absorbent article can be positioned by the predetermined position in a continuous sheet.
 上記の実施の形態では、上側搬送ベルト32又はガイド板32Pで吸収性物品3の上下方向の厚さを規制しているが、本実施の形態はこの例に限定されるものでは無い。例えば、吸収性物品3の上下方向の厚さやそのばらつきが小さく、上下方向の規制が不要である場合、吸収性物品3の上下方向の厚さを規制しなくてもよい。その場合、上側搬送ベルト32又はガイド板32Pを省略できる。 In the above embodiment, the upper conveyance belt 32 or the guide plate 32P regulates the thickness of the absorbent article 3 in the vertical direction, but the present embodiment is not limited to this example. For example, when the vertical thickness of the absorbent article 3 and its variation are small and the vertical regulation is not necessary, the vertical thickness of the absorbent article 3 may not be regulated. In that case, the upper conveyance belt 32 or the guide plate 32P can be omitted.
 上記の実施の形態では、吸収性物品3の折り畳みは1回だけであるが、本実施の形態はこの例に限定されるものでは無く、折り畳まなくてもよいし、2回以上折り畳んでもよい。2回以上折り畳む場合、上下方向の一番上になる折り目が吸収性物品3における下流側に位置するように吸収性物品3を搬送することが好ましい。それにより、吸収性物品3における折り目よりも先の部分が上側搬送ベルト32により捲り上がることを抑制できる。 In the above embodiment, the absorbent article 3 is folded only once, but the present embodiment is not limited to this example, and may not be folded, or may be folded two or more times. In the case of folding twice or more, it is preferable to transport the absorbent article 3 so that the uppermost fold line is positioned on the downstream side of the absorbent article 3. Thereby, it is possible to suppress the portion of the absorbent article 3 ahead of the fold from being swung up by the upper conveyance belt 32.
 なお、吸収性物品の幅の回復力が弱い場合には、吸収性物品3における横断方向の幅が最も広い箇所が、吸収性物品3における上流側の半分内に位置するようにして吸収性物品3は搬送方向に搬送されてもよい。規制工程と包装工程との境界では、吸収性物品3において、上流側の半分が規制部材33に入ったまま、下流側の半分が規制部材33から飛び出した瞬間が存在する。そのとき、横断方向の幅が最も広い箇所、すなわち吸収性物品の概ね重心の位置が下流側の半分内の位置にあると、上流側の半分が規制されて動けない間に、重心のある下流側の半分が規制を解除されて動き易くなる。そのため、吸収性物品は上流側の半分を支点として首振りの動きをし易くなり、吸収性物品の向きが搬送方向に対して不安定になる。吸収性物品の重心に近い箇所を上流側の半分内の位置にすることで、その不安定さを抑制することができる。 In addition, when the recoverability of the width | variety of an absorbent article is weak, an absorbent article 3 is located so that the location where the width of the transverse direction in the absorbent article 3 is the widest may be located in the upstream half in the absorbent article 3. 3 may be transported in the transport direction. At the boundary between the regulation process and the packaging process, there is a moment when the downstream half of the absorbent article 3 has left the regulation member 33 and the downstream half has jumped out of the regulation member 33. At that time, if the location where the width in the transverse direction is the widest, that is, the position of the center of gravity of the absorbent article is in the position in the downstream half, the upstream half is restricted and cannot move. The half on the side is deregulated, making it easier to move. For this reason, the absorbent article easily swings around the upstream half, and the direction of the absorbent article becomes unstable with respect to the transport direction. The instability can be suppressed by setting the location near the center of gravity of the absorbent article to a position in the upstream half.
 1  連結包装製品
 2  包装品
 3  吸収性物品
 4  包装袋
 4a  連続シート
 4b  筒状の連続シート
 10  連結包装製品製造装置
 10A  折り畳みユニット
 10B  規制ユニット
 10C  包装ユニット
 10D  接合ユニット
 10E  切断ユニット
DESCRIPTION OF SYMBOLS 1 Linked packaging product 2 Packaged product 3 Absorbent article 4 Packaging bag 4a Continuous sheet 4b Cylindrical continuous sheet 10 Linked packaging product manufacturing apparatus 10A Folding unit 10B Restriction unit 10C Packaging unit 10D Joining unit 10E Cutting unit

Claims (8)

  1.  複数の包装品が一方向に連結されてなる連結包装製品の製造方法であって、
     前記複数の包装品の各々は吸収性物品と前記吸収性物品を包装する包装袋とを含んでおり、
     前記連結包装製品の製造方法は、
     一方向に並んだ複数の吸収性物品を搬送方向に順次搬送しながら、前記搬送方向に直交する横断方向における前記吸収性物品の幅を第1の寸法以下にする規制を行う規制工程と、
     前記搬送方向に搬送されつつ連続的に筒状に形成される連続シートの内側に、前記規制後の前記複数の吸収性物品を順次供給して包装する包装工程であって、前記筒状の前記連続シートにおける前記横断方向の内側の寸法が前記第1の寸法である包装工程と、
     前記複数の吸収性物品を内包した前記筒状の前記連続シートを前記搬送方向に搬送しながら、前記筒状の前記連続シートにおける互いに隣り合う吸収性物品同士の間の部分で筒内面の対向する前記連続シート同士を接合する接合工程と、
     を備える、
     連結包装製品の製造方法。
    A method for producing a linked packaged product in which a plurality of packaged products are linked in one direction,
    Each of the plurality of packaged items includes an absorbent article and a packaging bag for packaging the absorbent article,
    The method for producing the linked packaged product is as follows:
    A regulation step for regulating the width of the absorbent article in the transverse direction orthogonal to the conveyance direction to be equal to or less than the first dimension while sequentially conveying a plurality of absorbent articles arranged in one direction in the conveyance direction;
    A packaging step of sequentially supplying and packaging the plurality of the absorbent articles after the regulation inside a continuous sheet that is continuously formed in a cylindrical shape while being conveyed in the conveying direction, A packaging process in which the transverse inner dimension of the continuous sheet is the first dimension;
    While transporting the cylindrical continuous sheet containing the plurality of absorbent articles in the transport direction, the inner surface of the cylinder faces the portion between the absorbent articles adjacent to each other in the cylindrical continuous sheet. A joining step for joining the continuous sheets;
    Comprising
    A method for manufacturing linked packaging products.
  2.  前記規制工程において、
      下側搬送ベルトにより、前記吸収性物品を前記搬送方向に搬送し、
      前記下側搬送ベルト上の前記吸収性物品が搬送される空間の前記横断方向の両側に配置された互いに対向する一対の規制部材であって、前記一対の規制部材の前記横断方向の互いの内側の距離が、前記搬送方向の上流側から下流側に向かうに連れて短くなり、前記搬送方向の下流側の端部で前記第1の寸法以下になるように形成された一対の規制部材の間に前記吸収性物品を通すことよって、前記吸収性物品の前記横断方向の幅を規制する、
     請求項1に記載の連結包装製品の製造方法。
    In the regulation process,
    The lower conveyor belt conveys the absorbent article in the conveyance direction,
    A pair of opposing regulation members disposed on both sides in the transverse direction of the space on which the absorbent article on the lower conveyance belt is conveyed, the inner sides of the pair of regulation members in the transverse direction Between the pair of restricting members formed so that the distance decreases from the upstream side in the transport direction toward the downstream side and becomes equal to or less than the first dimension at the downstream end in the transport direction. Restricting the transverse width of the absorbent article by passing the absorbent article through
    A method for producing a linked packaged product according to claim 1.
  3.  前記規制工程において、前記搬送方向及び前記横断方向に直交する上下方向の前記吸収性物品の厚さを第2の寸法以下にする規制を行う厚さ規制工程を含み、
     前記筒状の前記連続シートにおける前記上下方向の内側の寸法が前記第2の寸法であり、
     前記厚さ規制工程において、前記下側搬送ベルトの上方に前記下側搬送ベルトと対向して配置された上側搬送ベルトであって、前記下側搬送ベルトと前記上側搬送ベルトとの間の距離が、前記搬送方向の上流側から前記搬送方向の下流側に向かうに連れて短くなり、前記搬送方向の下流側の端部で前記第2の寸法以下になるように形成された上側搬送ベルトと、前記下側搬送ベルトとの間に前記吸収性物品を通すことによって、前記吸収性物品の前記上下方向の厚さを規制する、
     請求項2に記載の連結包装製品の製造方法。
    The regulation step includes a thickness regulation step for regulating the thickness of the absorbent article in the vertical direction perpendicular to the transport direction and the transverse direction to be equal to or less than a second dimension,
    The inner dimension in the vertical direction of the cylindrical continuous sheet is the second dimension,
    In the thickness regulating step, an upper conveyance belt disposed above the lower conveyance belt so as to face the lower conveyance belt, and a distance between the lower conveyance belt and the upper conveyance belt is An upper conveying belt formed so as to become shorter from the upstream side in the conveying direction toward the downstream side in the conveying direction and to be equal to or smaller than the second dimension at an end portion on the downstream side in the conveying direction; Regulating the thickness of the absorbent article in the vertical direction by passing the absorbent article between the lower conveyor belt,
    A method for producing a linked packaged product according to claim 2.
  4.  前記規制工程において、前記吸収性物品が前記一対の規制部材の間に入った後に前記上側搬送ベルトにより前記吸収性物品の前記上下方向の厚さを規制する、
     請求項3に記載の連結包装製品の製造方法。
    In the regulation step, the thickness of the absorbent article in the vertical direction is regulated by the upper conveying belt after the absorbent article enters between the pair of regulating members.
    A method for producing a linked packaged product according to claim 3.
  5.  前記一対の規制部材は、ベルト又はガイド板である、
     請求項2乃至又は4のいずれか一項に記載の連結包装製品の製造方法。
    The pair of regulating members are belts or guide plates,
    The manufacturing method of the connection packaging product as described in any one of Claim 2 thru | or 4.
  6.  前記包装工程において、
      前記下側搬送ベルトの前記搬送方向の下流側に隣り合うように配設された折り曲げ部材に、前記下側搬送ベルトよりも下方側から前記連続シートを供給し、
      前記連続シートを前記搬送方向に搬送しつつ、前記折り曲げ部材により前記連続シートの前記横断方向の両側端縁部を持ち上げて筒状にし、前記連続シートの前記横断方向の中央部の上方にて前記両側端縁部を連続的に接合する、
     請求項2乃至5のいずれか一項に記載の連結包装製品の製造方法。
    In the packaging process,
    Supplying the continuous sheet from the lower side of the lower conveying belt to the bending member disposed adjacent to the downstream side of the lower conveying belt in the conveying direction;
    While conveying the continuous sheet in the conveying direction, the folding member lifts both side edges in the transverse direction of the continuous sheet into a cylindrical shape, and above the central portion in the transverse direction of the continuous sheet, Join both side edges continuously,
    The manufacturing method of the connection packaging product as described in any one of Claims 2 thru | or 5.
  7.  前記吸収性物品における前記横断方向の幅が最も広い箇所が、前記吸収性物品における前記搬送方向の前側の半分内に位置するようにして前記吸収性物品は前記搬送方向に搬送される、
     請求項1乃至6のいずれか一項に記載の連結包装製品の製造方法。
    The absorbent article is transported in the transport direction so that the portion having the widest width in the transverse direction in the absorbent article is located in the front half of the transport direction in the absorbent article,
    The manufacturing method of the connection packaging product as described in any one of Claims 1 thru | or 6.
  8.  前記吸収性物品における前記横断方向の幅が最も広い箇所が、前記吸収性物品における前記搬送方向の後側の半分内に位置するようにして前記吸収性物品は前記搬送方向に搬送される、
     請求項1乃至7のいずれか一項に記載の連結包装製品の製造方法。
    The absorbent article is transported in the transport direction so that the portion having the widest width in the transverse direction in the absorbent article is located in the rear half of the transport direction in the absorbent article,
    The manufacturing method of the connection packaging product as described in any one of Claims 1 thru | or 7.
PCT/JP2015/083653 2015-11-30 2015-11-30 Method for manufacturing linked packaging product WO2017094088A1 (en)

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CN109996521B (en) * 2016-11-28 2021-07-27 尤妮佳股份有限公司 Method for manufacturing absorbent article
JP7256900B2 (en) * 2019-04-12 2023-04-12 瑞光(上海)電気設備有限公司 Folding device for disposable hygiene products

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JPS53114298A (en) * 1977-03-16 1978-10-05 Tameichi Ide Method of continuously making sanitary napkin
JP2001019070A (en) * 1999-07-09 2001-01-23 Kao Corp Individual packing structure for absorbent article
JP2007505694A (en) * 2003-03-04 2007-03-15 ダイパールーズ、エルエルシー Packaged diapers, related accessories and packaging systems
US8118166B2 (en) * 2003-02-14 2012-02-21 Kimberly-Clark Worldwide, Inc. Packaging with easy open feature
US20120157287A1 (en) * 2010-12-20 2012-06-21 Yoichiro Yamamoto Apparatus for turning a pliable member of an article moving along a machine direction
JP2013523339A (en) * 2010-04-09 2013-06-17 ザ プロクター アンド ギャンブル カンパニー Method and apparatus for pushing in side panels of absorbent articles
JP2014033797A (en) * 2012-08-08 2014-02-24 Uni Charm Corp Apparatus and method for manufacturing connected article of individual package related to absorbent article

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Publication number Priority date Publication date Assignee Title
JPS53114298A (en) * 1977-03-16 1978-10-05 Tameichi Ide Method of continuously making sanitary napkin
JP2001019070A (en) * 1999-07-09 2001-01-23 Kao Corp Individual packing structure for absorbent article
US8118166B2 (en) * 2003-02-14 2012-02-21 Kimberly-Clark Worldwide, Inc. Packaging with easy open feature
JP2007505694A (en) * 2003-03-04 2007-03-15 ダイパールーズ、エルエルシー Packaged diapers, related accessories and packaging systems
JP2013523339A (en) * 2010-04-09 2013-06-17 ザ プロクター アンド ギャンブル カンパニー Method and apparatus for pushing in side panels of absorbent articles
US20120157287A1 (en) * 2010-12-20 2012-06-21 Yoichiro Yamamoto Apparatus for turning a pliable member of an article moving along a machine direction
JP2014033797A (en) * 2012-08-08 2014-02-24 Uni Charm Corp Apparatus and method for manufacturing connected article of individual package related to absorbent article

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