WO2017091976A1 - Système ignifuge à expansion pour ignifugation de matelas ou oreiller et procédé associé - Google Patents

Système ignifuge à expansion pour ignifugation de matelas ou oreiller et procédé associé Download PDF

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Publication number
WO2017091976A1
WO2017091976A1 PCT/CN2015/096123 CN2015096123W WO2017091976A1 WO 2017091976 A1 WO2017091976 A1 WO 2017091976A1 CN 2015096123 W CN2015096123 W CN 2015096123W WO 2017091976 A1 WO2017091976 A1 WO 2017091976A1
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WIPO (PCT)
Prior art keywords
flame retardant
mattress
cloth
phosphorus
fiber
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PCT/CN2015/096123
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English (en)
Chinese (zh)
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陈杰
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陈杰
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Publication date
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Priority to PCT/CN2015/096123 priority Critical patent/WO2017091976A1/fr
Publication of WO2017091976A1 publication Critical patent/WO2017091976A1/fr

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/68Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
    • D06M11/70Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with oxides of phosphorus; with hypophosphorous, phosphorous or phosphoric acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/68Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
    • D06M11/72Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with metaphosphoric acids or their salts; with polyphosphoric acids or their salts; with perphosphoric acids or their salts

Definitions

  • the invention relates to the field of flame retardant of mattress or pillow inner sleeve filling, in particular to an intumescent flame retardant system for flame retardant of a mattress or pillow inner sleeve filling and a method thereof.
  • the mattress is divided into a spring mattress and a stuffed mattress filled with sponge, latex or the like.
  • the heat release value of the mattress when it is exposed to open flame must be lower than the standard allowable value.
  • the key to controlling the heat release value is to ensure that the flammable filler of the mattress is not ignited to cause a fire when it is tested for open flame.
  • a flame-retardant non-woven fabric is made of a phosphorus-based flame-retardant viscose fiber, and a flame-retardant non-woven fabric is used to make a mattress inner sleeve, and the filler is completely wrapped.
  • the second is to use the glass fiber filament as the inner core, the flame retardant fiber as the outer fiber, the flame-retardant glass fiber core-spun yarn, and then the flame-retardant glass fiber core-spun yarn to weave the knitting weft-knitted cylinder cloth, and then The cylindrical cloth (usually a wicking cloth or rib cloth with a large elasticity) is directly placed on the filler, and the two ends are locked to form a mattress inner sleeve.
  • the principle of the above two methods is to design a layer of mattress inner sleeve between the filler and the mattress jacket.
  • the flame can not pass through the inner sleeve made of flame retardant material, thereby protecting the filler. Not ignited.
  • An intumescent flame retardant system for flame retardant of a mattress or pillow inner sleeve filler comprises a phosphorus-containing nitrogen-containing inorganic flame retardant and a carbon source, and the phosphorus-containing nitrogen-containing inorganic flame retardant is used as an acid source of the flame retardant system And a gas source, wherein the carbon source is a cellulose fiber or a blend of cellulose fibers and chemical fibers, and the carbon source is impregnated with the aqueous solution of the phosphorus-containing nitrogen-containing inorganic flame retardant and dehydrated and dried.
  • the phosphorus-containing nitrogen-containing inorganic flame retardant constitutes an intumescent flame retardant system.
  • the cellulose fiber is one or more of natural cotton, bamboo fiber, viscose fiber, corn fiber, hemp fiber, wood pulp fiber, soybean fiber, more preferably bamboo fiber, because a The raw materials are easy to obtain and the price is relatively low; b. Bamboo fiber has instant water absorption and is easy to be impregnated; c. Bamboo fiber is a natural germicidal fiber, which has sterilization and inhibition on bacteria that are in daily contact with Escherichia coli and Staphylococcus aureus. The role of bacteria, which is essential for the application environment of the mattress inner sleeve and the inability to unload the washing.
  • the content of the cellulose fibers in the blend of the cellulose fibers and the chemical fibers is greater than 11% by mass, and more preferably, the content of the cellulose fibers in the blend is not less than 50% by mass.
  • the phosphorus-containing nitrogen-containing inorganic flame retardant is one or more of liquid ammonium polyphosphate, water-soluble ammonium polyphosphate, diammonium hydrogen phosphate or ammonium dihydrogen phosphate.
  • the invention also discloses a preparation method of the yarn with the intumescent flame retardant system and an application thereof for manufacturing a mattress or a pillow inner sleeve, and the preparation method is as follows:
  • a cellulose fiber bobbin or a blended bobbin of cellulose fiber and chemical fiber is processed into a fluffy bobbin which is fluffyly wound on a hollow bobbin by a loose winder;
  • the invention also discloses a preparation method of a cloth having the intumescent flame-retardant system and an application thereof for manufacturing a mattress or a pillow inner sleeve, and the preparation method is as follows:
  • the concentration of the aqueous solution of the phosphorus-containing nitrogen-containing inorganic flame retardant is immersed and dried, and the fine phosphorus-nitrogen mixed powder can be uniformly attached to the surface of the yarn and the fibers.
  • Preferred in the present invention are aqueous solutions of liquid ammonium polyphosphate or water-soluble ammonium polyphosphate, ammonium dihydrogen phosphate, and diammonium hydrogen phosphate, which are disposed in a 1:1 volume ratio with water. If it is not diluted, the inner cloth will feel hard and become sturdy.
  • the dehydration or dry-drying process is a conventional process in the corresponding field, and the drying temperature is 100-110 °C.
  • the flame retardant method for mattress or pillow filling is to process the yarn or cloth with phosphorus-containing nitrogen-containing inorganic flame retardant, so that the yarn or cloth and the phosphorus-containing nitrogen-containing inorganic flame retardant constitute an intumescent flame-retardant system, and the use thereof
  • the phosphorus-containing nitrogen inorganic flame retardant has a covering expansion function when it is heated, so that the yarn or the cloth has flame retardancy, and the yarn or cloth is made into an inner sleeve of a mattress or a pillow, and the inner sleeve is wrapped with a filler to make the mattress Or when the pillow is in an open fire, the flame cannot pass through the inner sleeve to ignite the filler, and the flame of the mattress or the pillow is achieved.
  • the yarns and cloths impregnated by the method of the present invention are ultimately used in mattress or pillow inner sleeves. Because the inner sleeve is protected by a mattress or a pillow coat, and the mattress manufacturer controls the cost, considering the fire safety, the inner sleeve of the mattress is made non-detachable, that is, the inner sleeve is not washed after subsequent use. Therefore, the flame-retardant treatment method proposed by the present invention is disposable non-water-resistant flame retardant, but this does not hinder the implementation of the present invention as a mattress or pillow inner sleeve.
  • the flame retardant mechanism of the invention is: phosphorus-containing nitrogen-containing inorganic flame retardant, such as ammonium polyphosphate, which decomposes and releases phosphoric acid and polyphosphoric acid when heated, both of which are strong dehydrating agents, which can make the fiber inside the mattress
  • the plain yarn is rapidly dehydrated to become coke-like.
  • the simultaneously generated non-volatile phosphorus oxide and polyphosphoric acid cover the surface of the yarn to form a non-combustible carbon layer. Since the inner cover of the mattress becomes a fine carbon mesh which does not burn and has an insulating effect after the open flame, the flame cannot pass through the carbon mesh to ignite the filler, thereby realizing the flame retardancy of the mattress.
  • the phosphorus-containing nitrogen-containing inorganic flame retardant is an intumescent flame retardant having both an acid source (phosphoric acid) and a gas source (nitrogen), and constitutes an intumescent flame retardant system with a carbon source (cellulose fiber).
  • Phosphoric acid promotes rapid dehydration and carbonization of cellulose yarns.
  • part of the ammonia and nitrogen decomposed by combustion enters the carbon layer, causing the carbon layer to expand and expand.
  • the thickness of the carbon layer is increased, and the carbon layer is incombustible and separated.
  • the characteristics of heat and oxygen barrier, so the carbon mesh formed by the mattress inside the open fire also has the characteristics of no burning, heat insulation and oxygen barrier. Even under the continuous burning of the flame, it does not burn, does not deform, does not melt. Shrink, protect the filler from being ignited.
  • Ammonium polyphosphate decomposes nitrogen, ammonia, carbon dioxide and other gases during combustion and heat. These gases are not easy to burn, so that the air around the flame can be diluted, the oxygen content is reduced, the flame self-extinguishes, and the flame retardant effect is achieved.
  • the price of the flame-retardant mattress inner sleeve treated by the method of the present invention is one-half lower than that of the mattress inner sleeve woven with the glass fiber flame-retardant core yarn.
  • the former can be degraded in the natural environment after being discarded, and the glass fiber contained in the latter cannot be naturally degraded and pollutes the environment.
  • the former produces significantly less smoke in the event of a fire.
  • Figure 1 is a schematic illustration of a cloth wrap filler processed by the method of the present invention.
  • Liquid ammonium polyphosphate is an agricultural liquid fertilizer with phosphorus content greater than 34% and nitrogen content greater than 10%.
  • low polymerization degree water-soluble ammonium polyphosphate and diammonium hydrogen phosphate can be used.
  • ammonium dihydrogen phosphate the same mechanism of action, can achieve the same flame retardant effect.
  • Ammonium polyphosphate (APP), with the formula (NH4PO3)n, is an environmentally friendly, non-toxic, low-smoke intumescent flame retardant.
  • the high degree of polymerization of ammonium polyphosphate is mainly used for fire retardant coatings and plastics.
  • the low degree of polymerization of ammonium polyphosphate is mainly used for agricultural fertilizers and fire extinguishing agents.
  • the flame-retarded yarn and the mattress cylinder inner cloth may be made of natural cotton, bamboo fiber, viscose fiber, corn fiber, hemp fiber, wood pulp fiber, soybean fiber or the like, or may be Blended with cellulose fibers and chemical fibers such as polyester.
  • the liquid ammonium polyphosphate is used as the flame retardant liquid
  • the bamboo fiber is used as the cylindrical cloth material
  • the yarn is treated by the normal temperature dipping method to make the yarn have flame retardancy, and is used for weaving the weft knitting cylinder inner cloth.
  • the inner sleeve of the mattress For the inner sleeve of the mattress.
  • liquid ammonium polyphosphate and water are stirred 1:1 into a diluent for use;
  • the bobbin is processed into a fluffy bobbin which is fluffyly wound on the hollow bobbin by a loose winder;
  • the yarn treated by the above impregnation process is woven into a knitted weft-knitted cylindrical cloth, and the wrapped sponge filler is cut as a test sample, and the test sample is then sewed with a polyester mattress cloth.
  • 1 is a filler
  • 2 is an inner sleeve
  • 3 is a jacket.
  • SGS-CSTC Standard Technical Service Co., Ltd. Anji Branch tested according to the US 16CFR1633 mattress flame retardant standard method.
  • the test result is the test sample.
  • the product is tested by the US 16CFR1633 mattress flame retardant standard.
  • the sponge did not burn during the test, but the jacket was partially burned and the flame spread.
  • the liquid ammonium polyphosphate is used as the flame retardant liquid
  • the natural cotton is used as the cylindrical cloth material
  • the knitted weft knitted cylindrical cloth is treated by the normal temperature dipping method to make it have flame retardancy and is used for the inner sleeve of the mattress.
  • the embodiment needs to use a slightly longer immersion time than the bamboo fiber yarn impregnation, and the round processed according to the above impregnation process
  • the cloth cloth was cut and wrapped with a sponge filler as a test sample, and the test sample was then sewed with a polyester mattress cloth.
  • Test samples were taken by self-test methods. Place the experimental sample on the combustion rack, simulate the 16CFR1633 standard, use the flame generated when the cotton is burned, and continue to burn the side of the sample at a fixed point for 120 seconds (16 CFR1633 standard burning time is 50 seconds). The test result, the sponge does not burn, but the jacket Partially burned and flame spread.
  • the diammonium hydrogen phosphate is used as the flame retardant liquid
  • the hemp fiber is used as the cylindrical cloth material
  • the knitting weft knitted cylindrical cloth is treated by the normal temperature dipping method to make it have flame retardancy and is used for the inner sleeve of the mattress.
  • dosing liquid dilute aqueous solution of diammonium phosphate and water are arranged into a distillate storage tank according to a 1:1 volume ratio;
  • the cylindrical cloth treated with the above impregnation process was used to cut and wrap the sponge filler as a test sample, and the test sample was then sewed with a polyester mattress cloth.
  • Test samples were taken by self-test methods. The experimental sample was placed on the combustion rack, and the 16CFR1633 standard was simulated. The flame generated by the burning of the cotton cloth was used to continuously burn the side of the sample for 120 seconds. The test result showed that the sponge did not burn, but the jacket was partially burned and the flame spread.
  • the water-soluble ammonium polyphosphate is used as the flame retardant liquid
  • the viscose fiber synthetic cotton
  • the knitting weft knitted cylindrical cloth is treated by the normal temperature impregnation method to make the flame retardant and used for the bed.
  • Pad inner sleeve is used as the flame retardant liquid
  • the viscose fiber synthetic cotton
  • the knitting weft knitting cylindrical cloth dipping process of the present embodiment is the same as that of the third embodiment except that the water-soluble ammonium polyphosphate is used instead of the diammonium hydrogen phosphate by the padding process.
  • the dip-processed cylindrical cloth was used to cut and wrap the sponge filler as a test sample, and the test sample was then sewed with a polyester mattress cloth.
  • Test samples were taken by self-test methods. The experimental sample was placed on the combustion rack, and the 16CFR1633 standard was simulated. The flame generated by the burning of the cotton cloth was used to continuously burn the side of the sample for 120 seconds. The test result showed that the sponge did not burn, but the jacket was partially burned and the flame spread.
  • the ammonium dihydrogen phosphate is used as the flame retardant liquid
  • the wood pulp fiber (Tiansi) is used as the cylindrical cloth material
  • the knitting weft knitted cylindrical cloth is treated by the normal temperature dipping method to make the flame retardant and used for the mattress.
  • Inner sleeve is used as the flame retardant liquid
  • the wood pulp fiber (Tiansi) is used as the cylindrical cloth material
  • the knitting weft knitted cylindrical cloth is treated by the normal temperature dipping method to make the flame retardant and used for the mattress.
  • the knitting weft knitting cylindrical cloth impregnation process of the present embodiment is the same as that of the third embodiment except that ammonium dihydrogen phosphate is used instead of diammonium hydrogen phosphate in the padding process.
  • the dip-processed cylindrical cloth was used to cut and wrap the sponge filler as a test sample, and the test sample was then sewed with a polyester mattress cloth.
  • Test samples were taken by self-test methods. The experimental sample was placed on the combustion rack, and the 16CFR1633 standard was simulated. The flame generated by the burning of the cotton cloth was used to continuously burn the side of the sample for 120 seconds. The test result showed that the sponge did not burn, but the jacket was partially burned and the flame spread.
  • the liquid ammonium polyphosphate used in the examples is an agricultural fertilizer which is mainly used for impregnating wood when used as a flame retardant liquid. Because its flame retardant effect is disposable, non-water resistant, its application range is greatly limited, so it is rarely used to impregnate textile yarns and textiles.
  • the inner sleeve of the mattress is non-detachable and does not need to be washed by water, which avoids the shortcomings of the liquid stainless ammonium polyphosphate which is not resistant to water washing, and the water-soluble ammonium polyphosphate and hydrogen phosphate of the invention
  • the effect of diammonium or ammonium dihydrogen phosphate is similar.
  • the intumescent flame retardant system consists of an acid source, a gas source and a carbon source.
  • the phosphorus-containing nitrogen-containing inorganic flame retardant has the former two.
  • the invention selects cellulose fibers such as natural cotton and bamboo fiber as raw materials because these raw materials are all polyhydroxy polymers with high carbon content and are good carbon sources. Due to the application of the intumescent flame retardant system, the carbon residue rate of the yarn on the mattress is increased, the thickness of the carbon layer is increased, and the carbon mesh formed by the mattress inside the open fire is ensured, and the flame continues for a long time. It does not burn, does not deform, does not melt, and does not break under burning. This is the key point to ensure that the mattress can pass the 16CFR1633 American standard test.

Abstract

La présente invention concerne un système ignifuge à expansion pour l'ignifugation de charge d'enveloppe interne de matelas ou d'oreiller et un procédé associé. Des fils ou une toile avec des fibres cellulosiques ou des fibres cellulosiques mélangées avec des fibres chimiques en tant que matière première sont transformés et traités au moyen d'un agent ignifuge inorganique contenant de l'azote et du phosphore, de sorte que les fils ou la toile et l'agent ignifuge inorganique contenant de l'azote et du phosphore constituent le système ignifuge à expansion ; au moyen d'une fonction d'expansion de couverture obtenue lorsque l'agent ignifuge inorganique contenant de l'azote et du phosphore est chauffé, les fils ou la toile ont un pouvoir ignifuge ; les fils ou la toile sont transformés en enveloppe interne d'un matelas ou d'un oreiller, et l'enveloppe interne entoure une charge, de sorte que que, en cas de feu ouvert sur le matelas ou l'oreiller, les flammes ne puissent pas traverser l'enveloppe interne de manière à allumer la charge, et l'ignifugation du matelas ou de l'oreiller est réalisée, qui satisfait à l'essai standard d'ignifugation de matelas America 16CFR1633. Le prix de l'enveloppe interne de matelas ignifuge traitée par le procédé de la présente invention est diminué de moitié par rapport à une enveloppe interne de matelas formée par tissage de fils à âme ignifuges de fibre de verre. De plus, la première est dégradable dans l'environnement naturel après avoir été rejetée, tandis que la fibre de verre contenue dans la deuxième ne peut pas être dégradée naturellement, ce qui peut polluer l'environnement ; par ailleurs, la fumée résultant de la première est évidemment inférieure à celle générée lorsque la deuxième est dans un départ de feu.
PCT/CN2015/096123 2015-12-01 2015-12-01 Système ignifuge à expansion pour ignifugation de matelas ou oreiller et procédé associé WO2017091976A1 (fr)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107791656A (zh) * 2017-11-14 2018-03-13 湖北品慧品冠科技有限公司 一种阻燃活性炭布制造装置和方法
CN111764154A (zh) * 2020-05-25 2020-10-13 浙大宁波理工学院 一种提高改性苎麻织物阻燃性能的方法
CN112656177A (zh) * 2020-11-11 2021-04-16 湖南艾佳家纺有限责任公司 一种阻燃棉被及加工工艺
CN113679203A (zh) * 2021-09-07 2021-11-23 杭州中隽科技有限公司 一种阻燃抗菌抗病毒防霉防潮床垫及其制备方法

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WO2004033585A1 (fr) * 2002-10-08 2004-04-22 Suminoe Textile Co., Ltd. Ignifugeant et son procede de production. et tissu comprenant des fibres ignifugeantes
US20080160852A1 (en) * 2006-12-29 2008-07-03 Chou-Fu Yang Flame retardant, heat-insulated and moisture permeable coated fabric and its manufacturing method
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CN104846647A (zh) * 2015-04-28 2015-08-19 中国科学院合肥物质科学研究院 具有阻燃和抗菌功能的织物及其制备方法
CN105113231A (zh) * 2015-09-18 2015-12-02 浙江理工大学 表面具有膨胀型阻燃涂层的织物及其制备方法

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WO2004033585A1 (fr) * 2002-10-08 2004-04-22 Suminoe Textile Co., Ltd. Ignifugeant et son procede de production. et tissu comprenant des fibres ignifugeantes
US20080160852A1 (en) * 2006-12-29 2008-07-03 Chou-Fu Yang Flame retardant, heat-insulated and moisture permeable coated fabric and its manufacturing method
CN103103800A (zh) * 2011-11-09 2013-05-15 哈尔滨市松北区牛工服装加工厂 纤维素纤维制品阻燃液
CN102691215A (zh) * 2012-06-04 2012-09-26 浙江庆茂纺织印染有限公司 一种无甲醛耐洗的阻燃整理液及其应用
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CN104846647A (zh) * 2015-04-28 2015-08-19 中国科学院合肥物质科学研究院 具有阻燃和抗菌功能的织物及其制备方法
CN105113231A (zh) * 2015-09-18 2015-12-02 浙江理工大学 表面具有膨胀型阻燃涂层的织物及其制备方法

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107791656A (zh) * 2017-11-14 2018-03-13 湖北品慧品冠科技有限公司 一种阻燃活性炭布制造装置和方法
CN111764154A (zh) * 2020-05-25 2020-10-13 浙大宁波理工学院 一种提高改性苎麻织物阻燃性能的方法
CN112656177A (zh) * 2020-11-11 2021-04-16 湖南艾佳家纺有限责任公司 一种阻燃棉被及加工工艺
CN113679203A (zh) * 2021-09-07 2021-11-23 杭州中隽科技有限公司 一种阻燃抗菌抗病毒防霉防潮床垫及其制备方法
CN113679203B (zh) * 2021-09-07 2023-04-11 杭州中隽科技有限公司 一种阻燃抗菌抗病毒防霉防潮床垫及其制备方法

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