WO2017088275A1 - 应用ems的训练服装制造方法 - Google Patents

应用ems的训练服装制造方法 Download PDF

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Publication number
WO2017088275A1
WO2017088275A1 PCT/CN2016/000124 CN2016000124W WO2017088275A1 WO 2017088275 A1 WO2017088275 A1 WO 2017088275A1 CN 2016000124 W CN2016000124 W CN 2016000124W WO 2017088275 A1 WO2017088275 A1 WO 2017088275A1
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Prior art keywords
piece
garment
ems
manufacturing
electrode
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PCT/CN2016/000124
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English (en)
French (fr)
Inventor
董青
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浙江力方健康科技有限公司
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Priority to EP16867504.9A priority Critical patent/EP3338573B1/en
Publication of WO2017088275A1 publication Critical patent/WO2017088275A1/zh

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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D1/00—Garments
    • A41D1/002—Garments adapted to accommodate electronic equipment
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D1/00—Garments
    • A41D1/002—Garments adapted to accommodate electronic equipment
    • A41D1/005—Garments adapted to accommodate electronic equipment with embedded cable or connector
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00—Measuring for diagnostic purposes; Identification of persons
    • A61B5/24—Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
    • A61B5/25—Bioelectric electrodes therefor
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N1/00—Electrotherapy; Circuits therefor
    • A61N1/02—Details
    • A61N1/04—Electrodes
    • A61N1/0404—Electrodes for external use
    • A61N1/0408—Use-related aspects
    • A61N1/0452—Specially adapted for transcutaneous muscle stimulation [TMS]
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N1/00—Electrotherapy; Circuits therefor
    • A61N1/02—Details
    • A61N1/04—Electrodes
    • A61N1/0404—Electrodes for external use
    • A61N1/0472—Structure-related aspects
    • A61N1/0484—Garment electrodes worn by the patient
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N1/00—Electrotherapy; Circuits therefor
    • A61N1/18—Applying electric currents by contact electrodes
    • A61N1/32—Applying electric currents by contact electrodes alternating or intermittent currents
    • A61N1/36—Applying electric currents by contact electrodes alternating or intermittent currents for stimulation
    • A61N1/36003—Applying electric currents by contact electrodes alternating or intermittent currents for stimulation of motor muscles, e.g. for walking assistance
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
    • A61N1/00—Electrotherapy; Circuits therefor
    • A61N1/18—Applying electric currents by contact electrodes
    • A61N1/32—Applying electric currents by contact electrodes alternating or intermittent currents
    • A61N1/36—Applying electric currents by contact electrodes alternating or intermittent currents for stimulation
    • A61N1/36014—External stimulators, e.g. with patch electrodes
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2600/00—Uses of garments specially adapted for specific purposes
    • A41D2600/10—Uses of garments specially adapted for specific purposes for sport activities

Definitions

  • the invention relates to a garment making process, in particular to a training garment manufacturing method using EMS.
  • bioelectricity is not a by-product or concomitant of the functioning of organs or organs, but a key or determinant of the realization of some important physiological functions of cells, especially the electromyographic signals given by neurons that stimulate muscles to respond to muscles.
  • the system produces forces on the skeletal system to perform various mechanical actions.
  • bioelectrical signals emitted by the human body such as the above-mentioned heart beat (electrocardiogram signal), muscle contraction (electromyographic signal), etc., are collected, filtered, and amplified by electrodes for subsequent analysis.
  • the outside world can also apply electricity to the human body via electrodes.
  • High-voltage electrical pulse applications such as cardiac defibrillators
  • low-voltage electrical pulse applications such as electronic muscle stimulation (EMS) technology can stimulate the muscles to make the muscles contractively respond to muscle building effects.
  • EMS electronic muscle stimulation
  • the current in the EMS technology the frequency of which includes both the intermediate frequency and the low frequency, and the electrodes are arranged in pairs around the muscle group, regardless of the surface layer and the deep muscles, or the fast muscles and the slow muscles, all of which can be simultaneously under the electrical signal. Mobilize "to participate in sports, and through a certain frequency wave packet, the muscles can quickly shrink and relax, and achieve the exercise efficiency that is far from the human nervous system.
  • EMS technology it is not only used in the professional sports field, but also rapidly develops into the daily exercise market of ordinary people. According to the experience of ordinary people, the market urgently needs an electrode wearing device that can cover the whole body, and the electrodes and wires are fitted to the body.
  • the current generator is small and portable, controlled by wireless Bluetooth, its electrodes can fully conform to the body contour, the current distribution is uniform, and no local tip discharge is generated to stimulate the human body, and the wire between the current generator and the electrode has good elasticity and Comfort, in line with the needs of the body's free movement.
  • a wearable device has been designed for the EMS smart micro-electron technology, such as the wearable electrode device disclosed in Chinese Patent Application Publication No. CN101081323A (Application No. 200610084275.3), and a manufacturing method thereof.
  • the manufacturing method comprises the steps of: weaving into a fabric comprising N pieces of conductive cloth; cutting the finished half of the garment from the cloth according to the -clothing pattern, the semi-finished product comprising N conductive cloth Forming an M conductive region; respectively providing each of the M conductive regions of the semi-finished product with another electrical connection component to provide connection of the M conductive regions to an external device; and manufacturing the semi-finished product having the electrical connection component Dressed up.
  • the wearable electrode device obtained by such a manufacturing method has a variety of styles, but the steps required to make a finished product are cumbersome, the correspondence between the conductive region and the muscle group, the comfort of wearing the finished product, and the characteristics of the EMS technology are still to be treated. improve.
  • a wearable electrode device which is provided with an electrode on a finished product, such as a wearable electrocardiographic electrode device disclosed in Chinese Patent Application Publication No. CN101536903A (Application No. 200910064618.3), and a method of manufacturing the same
  • the steps include: cutting and dressing according to the pattern of the clothing; using the composite fiber as a substrate, plating the nano silver layer on the composite fiber to form silver fiber, and setting the prepared electrode at the corresponding position of the clothing; setting the wire in the clothing , connect the electrodes and external devices.
  • the electrode may be fixed on the clothing by sewing on the clothing, or glued to the clothing, or may be adhered to the clothing with a nylon buckle.
  • the technical problem to be solved by the present invention is to provide a training garment manufacturing method using EMS with accurate electrode alignment and shortening manufacturing man-hours in view of the above problems in the prior art.
  • the technical solution adopted by the present invention to solve the above technical problem is: a training garment manufacturing method using the EMS, which comprises the following steps:
  • Cutting the fabric cutting the elastic fabric to obtain a garment piece and a lower sleeve piece, the piece having the left and right parts, and having the same shape as the general training garment, which is cut in the middle of the back side and cut inside the leg;
  • fixing elastic conductive wire fixing the elastic conductive wire on the opposite side of the garment piece and the lower sleeve piece through an embroidery machine, thereby connecting the symmetric body electrodes to each other;
  • Waist collection On the piece of clothing, the position of the waist part on both sides of the body is synchronously thrown, and the collection area (31) is positioned and fixed and strengthened by the dense and zigzag stitching manner;
  • an electric generator connector is disposed on a front surface of the piece, the electrical connector is for connecting with an external EMS electric generator, and the electrical connector is opposite to the piece All elastic conductive wires are electrically connected;
  • the left and right sides of the piece obtained in the step (5) are respectively folded in half, and then the folded piece is stitched at the joint of the inner side of the leg and the joint of the back, and the rest of the joint of the back is provided with a zipper.
  • a garment body is formed, and the lower sleeve is sewn at a position corresponding to the upper arm of the garment body to form a sleeve, and an external EMS electric generator is coupled with the electrical connector to form a training garment to which the EMS is applied.
  • the body-worn electrode comprises a silver-plated cloth, a film, an elastic layer and a base layer cloth which are sequentially composited.
  • the film on the silver-plated cloth it can make the conductive uniform, store the sweat faster, reduce the loss of silver, and thus reduce the electricity.
  • the resistivity and the improvement of the washing resistance; the composite elastic layer and the base layer cloth can ensure the full fit of the electrode during the movement of the human body, and can protect the electrode cloth as a whole.
  • the manufacturing method of the body electrode comprises the following steps:
  • a composite elastic layer a composite elastic layer is formed on the film to obtain a composite electrode cloth
  • the electrode cloth is cut according to a required size, thereby obtaining the body electrode.
  • a layer of elastic fabric is further laminated on the elastic layer of the electrode cloth as a base layer for protection, and the base layer cloth can also reduce noise generated by friction between the electrode and the human skin.
  • the elastic conductive wire is formed by twisting and twisting a plurality of silver-plated nylon fiber filaments and spandex.
  • the conductive wire is suitable for movement, has good elasticity, is comfortable to fit, and has low energy consumption, can meet the battery life requirement of the portable device, and has low silver loss rate and good electrical conductivity after multiple washings.
  • the elastic conductive wire is hooked into the triangular needle suture fixing the body electrode with a crochet, the body electrode and the elastic conductive wire are connected, and the hot melt film is cut by laser.
  • hot pressing is further fixed on the four sides of the body electrode, and the stability of the connection between the body electrode and the elastic conductive wire is also ensured.
  • the electrical connector is disposed at a position corresponding to the outer side of the right ankle of the body, and each of the elastic conductive lines is arranged at the position of the ankle, in the left and right direction. After extending, the two symmetrical electrodes are connected separately. At the outer side of the right ankle, the surface deformation is minimal when the human body moves, and the electrical connection can be kept stable.
  • the body electrode when the body electrode is fixed, it is fixed by embroidering by means of an embroidery machine; when the elastic conductive wire is fixed, it is fixed by an embroidery machine by means of a tape machine.
  • a drawstring is arranged on the zipper.
  • the piece includes a front chest piece located at a middle portion, a first back piece and a second back piece respectively located at left and right sides of the front chest piece, and located at the front chest a first leg piece below the left side of the piece and the first back piece, a second leg piece located below the right side of the front chest piece and the second back piece, and a collar piece above the front chest piece And shoulder pieces respectively located on both sides of the collar piece.
  • the fixed object of the electrode is in the form of a two-dimensional flat piece, which can be fixed by a large frame embroidery machine, thereby saving a lot of man-hours, and can conveniently convert the two-dimensional piece into a three-dimensional structure suitable for the human body;
  • the embroidery machine can be equipped with a disc with embroidery head at the same time, which can complete the electrode fixing and the wire band embroidering process of the wire at one time, even if the piece is under the condition of high elastic fabric, it can achieve the best alignment;
  • the use of composite electrodes, by bonding the film on the silver-plated cloth can make the conductive uniform, faster storage of sweat, reduce the loss of silver, which can reduce the resistivity and improve the washability: through the composite elastic layer and the base layer cloth, Still able
  • the utility model makes the fitting more comfortable and can protect the whole electrode cloth;
  • FIG. 1 is a schematic illustration of an electrode used in the method of the present invention
  • FIG. 2 is a schematic view of a semi-finished product of a training garment manufactured by the method of the present invention
  • Figure 3 is a schematic illustration of a sleeve of a training garment made by the method of the present invention
  • Figure 4 is a front elevational view of the training garment made by the method of the present invention.
  • Figure 5 is a rear elevational view of the training garment made by the method of the present invention.
  • a training garment manufacturing method using EMS comprising the following steps:
  • the electrode includes a silver plated cloth 11, a film 12, an elastic layer 13 and a base layer cloth 14 which are sequentially disposed to be composited to form an electrode, and the base layer cloth 14 is used for connection fixing (usually by sewing) on the inside of the clothing, and silver plating.
  • the cloth 11 fits the muscle, and its preparation includes the following steps:
  • a nylon fiber and spandex woven elastic fabric (warp knitting, weft knitting or woven fabric) is selected, and nylon fibers are preferred as fine fibers, and the basis of the elastic fabric is used.
  • the silver-plated cloth 11 is obtained by electroless silver plating (coating silver glue), and the surface electroless silver plating technology on the nylon fiber is relatively mature, which can ensure that the fabric is sufficiently tight, and there is sufficient physical contact between the coils to ensure electrification. It is characterized by thinner monofilament and certain elasticity. It can produce better elasticity through twisting. It has low silver loss rate at normal temperature, is durable, and has affinity for skin.
  • the silver-plated cloth 11 can also be described in the background art, first silver-plated on the surface of the nylon fiber, and then woven into a stretch fabric, and can be silver-plated again on the basis of the elastic fabric;
  • Adhesive film 12 Firstly, a layer of film 12 is adhered on the silver-plated cloth 11 by spot coating, and the film 12 can improve the storage of sweat, so that the surface of the sweat rapidly oozes, so that the impedance of the skin is reduced after sweating. Fast, with the electric generator to make the user experience better, at the same time can also cure the coil of the silver-plated cloth 11, greatly reducing the loss of silver during the washing process, ensuring that the coils can still maintain good after multiple washings. Physical contact to improve washability;
  • Composite elastic layer 13 The composite elastic layer 13 is obtained by flame-compositing the elastic layer 13 on the film 12; the elastic layer 13 can make the electrode and the human skin better fit, preferably a sponge, and the thickness of the sponge is The optional one is 2.0 to 8 mm; alternatively, an air layer, a honeycomb fabric, or the like may be used;
  • Composite base layer cloth 14 In order to reduce the noise generated by friction with the skin after wearing, the electrode cloth can be reused at the end. Applying a layer of elastic fabric as a protective base fabric 14 on the elastic layer 13 by spot coating or flame;
  • the electrode cloth obtained in step 3) or step (4) is cut according to the required size and used as an electrode of the training garment, and the obtained body electrode has low resistivity, water washing resistance, uniform electric conductivity, and comfortable fit. Quickly store the characteristics of sweat.
  • the mesh cloth may be bonded or laminated between the film 12 and the base fabric 14 depending on the needs.
  • the conductive wire is made of nylon fiber for electroless silver plating to form silver-plated nylon fiber, and the multi-strand silver-plated nylon fiber filament is used. And spandex is combined with twisting. At present, the length resistivity is 18 ⁇ 20 ohm/m, and the consistency is good. The longest wiring in the largest size is generally within 1.10 meters, so all the wires can be controlled below 30 ohms, and the energy consumption is low to meet the portable device. The battery life requirement; after the experiment, the silver loss rate is low after multiple washings, and the performance remains good.
  • the above-mentioned body electrode 1 and the elastic conductive wire 2 are preferred embodiments of the present invention, and the electrodes and conductive wires of the prior art can also be used, as described in CN101536903A in the background art to complete the following steps.
  • the elastic fabric is cut into a flat piece 3 as shown in Fig. 2, and four flat lower sleeves 4 as shown in Fig. 3, and the elastic fabric is optional.
  • the fabric of the general training garment; the shape of the garment 3 and the general training garment (excluding the sleeve) have the same shape in the middle of the back and the inside of the leg, and the shape can be obtained through multiple experiments to obtain It is ensured that the final stitching can be formed to fit the user's body to the greatest extent; the garment piece 3 includes a front chest piece 32 at the center, a first back piece 33 and a second back piece at the left and right sides of the front chest piece 32.
  • first leg piece 35 located on the left side of the front chest piece 32 and below the first back piece 33
  • second leg piece 36 located on the right side of the front chest piece 32 and below the second back piece 34, in front
  • the collar piece 37 above the chest piece 32, and the shoulder piece 38 respectively located on both sides of the collar piece 37, the first back piece 33 and the second back piece 34 can be spliced into a complete back piece;
  • the lower sleeve piece 4 is divided into two groups, each of the two lower sleeves 4 can be stitched into a sleeve;
  • the body electrode 1 obtained in the step 1) is fixed to the reverse side of the piece 3 and the lower cuff 4 by embroidering, and the body electrode 1 needs to face and fit the muscle corresponding to the body.
  • the group position, this fixing process can be automatically stitched by customizing the large frame of the embroidery machine to configure the ordinary embroidery head; the ordinary embroidery machine is used as the matching body electrode 1 on the fixed lower sleeve 4.
  • the elastic conductive wire 2 obtained in the step 2) is also fixed by the elastic embroidery head of the customized large frame embroidery machine, and the positioning stitching is fixed on the garment piece 3, and the ordinary embroidery machine is used as the
  • the symmetrical body electrode 1 corresponding to the left and right symmetrical muscle groups is connected with the elastic conductive wire 2 fixed on the lower sleeve 4, as shown in FIG. 2; thereafter, the elastic conductive wire 2 can be hooked into the triangle of the fixed body electrode 1 by a crochet hook.
  • the body electrode 1 and the elastic conductive wire 2 are turned on, and the hot melt film is cut into a frame shape by laser cutting, and the hot pressing is further fixed on the four sides of the body electrode 1, and the body electrode 1 and the elastic conductive material are also ensured.
  • the stability of line 2 connectivity is also ensured.
  • Finished training garment production Referring to Fig. 4 and Fig. 5, the left and right sides of the garment piece 3 are folded in half, and then the folded piece 3 is connected at the inner side of the two leg pieces and the connection of the two back pieces. The part is stitched, and the rest of the back piece part is provided with the zipper 6, thereby forming the garment body 7, and the two lower sleeves 4 are respectively sutured on the garment body corresponding to the position of the upper arm to form the sleeve 71, and the EMS electric generator is electrically connected. The piece 5 is sucked to form a training garment to which the EMS is applied. A pull belt 61 is provided on the zipper 6, so that the pull belt 61 is engaged with the zipper 6, so that the user can wear the training garment autonomously.
  • the whole piece 3 is collected by the waist, the back stitching line, the raglan cuff line, the collar type, etc. to make the overall version fit, and the three-dimensional shape conforming to the entire surface of the human body is ensured, and the neck and the back of the body are particularly difficult.
  • the back can also cling to the body.
  • the training garment manufactured by the above method of the invention has high production efficiency and accurate electrode positioning, and can ensure that the skin of the electrode and various parts of the body are fully adhered, without applying gel, hyaluronic acid, etc. on the skin surface as in the prior art. Allow moisture to penetrate from the epidermis to the dermis, and only a small amount of sweat on the surface of the skin. When the surface of the skin sweats, the electrical resistance between the surface of the skin and the sweat glands decreases, resulting in an increase in the electrical conductivity of the skin. At this time, the EMS generator gives the skin an external low-voltage electrical signal, and the sweat glands and the muscle tissue inside it form. An electrical loop that has a specific frequency and a suitable current value. After penetrating the skin and reaching the muscle, the muscle responds similarly to the control of the brain's nervous system.

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Abstract

一种应用EMS的训练服装制造方法，其包括如下步骤：1）半成品训练服装制作：A、裁剪面料；B、固定贴身电极（1）；C、固定弹力导电线（2）；D、腰部收省；E、设置电发生器连接件；2）成品训练服装制作：将得到的衣片（3）左右两侧分别对折，然后将对折后的衣片（3）在腿部内侧的连接处、后背的连接处的部分缝合，后背的连接处的其余部分设置拉链（6），由此形成服装本体，并在所述服装本体对应上臂的位置缝合下袖片（4）以形成袖子（71），将外部的EMS电发生器与电连接件（5）吸合，从而形成应用EMS的训练服装。

Description

应用EMS的训练服装制造方法 技术领域
本发明涉及一种服装制作工艺，尤其是一种应用EMS的训练服装制造方法。
背景技术
生命过程中的新陈代谢和一切活动都产生电，外界刺激、心脏跳动、肌肉收缩、眼睛开闭、大脑思维等，都伴随着生物电的产生和变化。生理学研究表明生物电并不是器官或器官机能活动的副产品或伴随物，而是细胞实现一些重要生理机能的关键或决定因素，特别是神经元给出的肌电信号刺激肌肉做出响应，使肌肉系统产生对骨骼系统的作用力以完成各种机械动作。
由人体自身发出的生物电信号，如上述的心脏跳动(心电信号)、肌肉收缩(肌电信号)等，由电极收集、滤波、放大进行后续的分析。
外界也可以经由电极将电施加到人体，高压电脉冲应用如心脏除颤器，低压电脉冲应用如电子肌肉刺激(EMS)技术，可以刺激肌肉使肌肉做出收缩响应达到锻炼肌肉的效果。
其中EMS技术中的电流，其频率同时包含了中频和低频，并将电极成对地围绕肌肉群布置，无论对表层和深层肌肉，还是快肌、慢肌，都能在电信号下同时“全体动员”参与运动，而且可通过一定的频率波包，使得肌肉快速地收缩放松，取得靠人本身神经系统都远远达不到的锻炼效率。随着EMS技术进步，其不但应用于专业运动领域，而且迅速向普通人日常锻炼的市场开拓，按照一般人的使用体验，市场急需一种能覆盖全身的电极穿戴装置，电极和电线都贴合身体，电流发生器小型可携带化，通过无线蓝牙进行控制，其电极能充分贴合身体轮廓，电流分布均匀不产生局部尖端放电刺激人体，连同电流发生器和电极之间的电线有良好的弹性和舒适性，符合人体自由运动的需要。
随着材料科技的发展，对于EMS智能微电技术己设计出了穿戴式设备，如中国专利申请公开号为CN101081323A(申请号为200610084275.3)所公开的一种穿戴式电极装置及其制造方法，其中制造方法包括的步骤有：织成一布料，该布料包括N块分隔的导电布块；依照-衣着的-图样从该布料上裁剪下该衣着的一半成品，该半成品包括由N块导电布块所形成的M导电区域；分别提供该半成品的M个导电区域的每一个导电区域一个别的电连接组件，以提供该M个导电区域与一外部装置连接之用；将具有电连接组件的半成品制成衣着。这种制造方法得到的穿戴式电极装置，虽然式样多样化，但是制成衣着成品所需的步骤较为繁琐，导电区域与肌肉群的对应、成品穿戴的舒适度和结合EMS技术特点等都还有待改善。
此外，还有一种穿戴式电极设备的制造方法，在衣着成品上加设电极，如中国专利申请公开号为CN101536903A(申请号为200910064618.3)所公开的一种穿戴式心电电极装置及其制造方法，包括的步骤有：按照衣着的图样裁剪衣着；以复合纤维为基材，将纳米银层镀在复合纤维上形成银纤维，把制成的电极设置在衣着的相应位置；在衣着中设置导线，连接电极和外部装置。在上述制造方法中，电极在衣着上的固定方式可以是用线缝合在衣着上，或用胶粘在衣着上，也可以是用尼龙扣粘在衣着上，然而，若采用缝合方式，则由于衣着为三维立体，而现有的缝纫机、绣花机等只能在二维平面对象上操作，使得无法通过机器自动缝合完成，需要手工缝合而成，耗费大量人力；若采用胶或尼龙扣，则对于穿戴的舒适性会造成影响，同时固定的稳定性也有所欠缺。
发明内容
本发明所要解决的技术问题是针对上述现有技术存在的问题，提供一种电极对位准确、缩短制造工时的应用EMS的训练服装制造方法。
本发明解决上述技术问题所采用的技术方案为：一种应用EMS的训练服装制造方法，其特征在于：包括如下步骤：
1)半成品训练服装制作：
(1)裁剪面料：将弹性面料裁剪得到衣片和下袖片，所述衣片具有左右两部分，并且与通用的训练服装将背面中间、腿部内侧剪开后摊平的形状相同；
(2)固定贴身电极：将多个贴身电极通过绣花机固定在所述衣片和下袖片的反面，所述贴身电极正对并贴合在与身体对应的肌肉群位置；
(3)固定弹力导电线：将弹力导电线通过绣花机固定在所述衣片和下袖片的反面，从而将对称的贴身电极互相连接；
(4)腰部收省：在所述衣片上对应身体两侧腰节部位的位置同步抛线，定位出收省区域(31)，用密集曲折的缝线方式固定并加强；
(5)设置电发生器连接件：在所述衣片的正面设置电连接件，所述电连接件用于与外部的EMS电发生器连接，所述电连接件与所述衣片反面的所有的弹力导电线电连接；
2)成品训练服装制作；
将步骤(5)得到的衣片左右两侧分别对折，然后将对折后的衣片在腿部内侧的连接处、后背的连接处部分缝合，后背的连接处其余部分设置拉链，由此形成服装本体，并在所述服装本体对应上臂的位置缝合所述下袖片以形成袖子，将外部的EMS电发生器与所述电连接件吸合，从而形成应用EMS的训练服装。
优选地，所述贴身电极包括依次复合而成的镀银布、薄膜、弹力层和基层布。通过在镀银布上粘合薄膜，能使得导电均匀、较快收纳汗水、降低银的丢失，从而能降低电 阻率、提高耐水洗性能；通过复合弹力层和基层布，能使得人体运动过程中都能保证和电极的充分贴合，并能对电极布整体起到保护的作用。
所述贴身电极的制造方法包括如下步骤：
(1)制作镀银布：以尼龙纤维为基材，得到镀银布；
(2)粘合薄膜：在所述镀银布上粘合薄膜；
(3)复合弹力层：在所述薄膜上复合弹力层，从而得到复合后的电极布；
(4)切割成形：将所述电极布根据需要的尺寸进行切割，由此得到所述贴身电极。
在制造所述贴身电极的步骤中，在所述电极布的弹力层上再复合一层弹力面料作为保护用的基层布，基层布还能减少电极与人体皮肤摩擦产生的噪声。
在本发明中优选的，所述弹力导电线采用多股镀银的尼龙纤维长丝和氨纶用加捻并合而成。这种导电线适合运动，弹性好，贴身舒适，能耗低能满足便携性设备的电池续航要求，而且多次洗涤后银丢失率低，导电性能保持良好。
在固定弹力导电线的步骤中，用钩针将所述弹力导电线勾入到固定所述贴身电极的三角针缝线内，接通所述贴身电极和弹力导电线，再用激光切割热熔薄膜呈框的形状，热压在所述贴身电极四边做进一步的固定，同时还可以保证贴身电极和弹力导电线连通的稳定性。
为减少运动时对电发生器连接的影响，所述电连接件设置在与身体的右胯部外侧对应的位置，每一条所述弹力导电线均布置成在胯部的位置、在左右方向上延伸通过后分别连接对称的两个贴身电极。右胯部外侧处，人体运动时表面变形最少，能保持电连接的稳定。
在本发明中，优选的，固定所述贴身电极时，通过绣花机采用绣花的方式固定；固定所述弹力导电线时，通过绣花机采用盘带机绣的方式固定。
为便于使用者独立穿上训练服装，在所述拉链上设置拉带。
在裁剪面料的步骤中，优选的，所述衣片包括位于中部的前胸片、分别位于所述前胸片左右两侧的第一后背片和第二后背片、位于所述前胸片左侧和第一后背片下方的第一腿部片、位于所述前胸片右侧和第二后背片下方的第二腿部片、位于所述前胸片上方的领部片、以及分别位于所述领部片两侧的肩部片。
与现有技术相比，本发明的优点在于：
1、通过将电极的固定对象采用二维平面的衣片形式，可通过大框架绣花机进行固定，从而节省大量工时，也能方便的将二维衣片转化为适合人体的立体构造；
2、绣花机同时带盘带绣机头，能一次性地完成电极固定和电线的盘带绣工序，即使衣片是高弹性面料条件下，也能做到最佳对位；
3、采用复合电极，通过在镀银布上粘合薄膜，能使得导电均匀、较快收纳汗水、降低银的丢失，从而能降低电阻率、提高耐水洗性能：通过复合弹力层和基层布，还能 使得贴合更为舒服、并能对电极布整体起到保护的作用；
4、采用弹力电线，能耗低能满足便携性设备的电池续航要求，而且多次洗涤后银丢失率低，导电性能保持良好。
附图说明
图1为本发明的方法中所使用的电极的示意图；
图2为本发明的方法制造的训练服装半成品示意图；
图3为本发明的方法制造的训练服装的袖片的示意图；
图4为本发明的方法制造的训练服装的正面视图；
图5为本发明的方法制造的训练服装的背面视图。
具体实施方式
以下结合附图实施例对本发明作进一步详细描述。
一种应用EMS的训练服装制造方法，包括如下步骤：
1)贴身电极1制备：
参见图1，电极包括依次设置的镀银布11、薄膜12、弹力层13和基层布14，复合而形成电极，基层布14用于连接固定(通常通过缝合的方式)在衣物内侧，镀银布11贴合肌肉，其制作包括如下步骤：
(1)制作镀银布11：在本发明中，选用尼龙纤维加氨纶织造弹力织物(经编，纬编或机织物)，尼龙纤维优选的，为较细的纤维，在此弹力织物的基础上做化学镀银(涂布银胶)处理而得到镀银布11，尼龙纤维上的表面化学镀银技术已经比较成熟，可以保证织物足够紧密，线圈之间有足够的物理接触保证通电，其特点是单丝较细，有一定弹性，可以通过捻合产生更好弹性，常温下银流失率低，使用耐久，对皮肤亲和，同时释放的银离子具有很强杀菌作用；可替代的，镀银布11也可以采用背景技术中所述的，先在尼龙纤维表面镀银，而后再编织成弹力织物，还可在此弹力织物的基础上再次进行镀银；
(2)粘合薄膜12：在镀银布11上先用点涂方式粘合一层薄膜12，薄膜12可以改善对汗水的收纳，让汗水表面迅速渗开，使得皮肤出汗后阻抗降低更快，配合电发生器使使用者体验更好，同时还可以对镀银布11的线圈进行固化，大大降低在洗涤过程中银的丢失，确保在经过多次水洗后线圈之间仍能保持良好的物理接触，提高耐洗性；
(3)复合弹力层13：在薄膜12上用火焰方式复合弹力层13得到复合后的电极布；弹力层13可使得电极与人体皮肤更好的贴合，优选的为海绵，海绵的厚度根据需要可选的为2.0～8mm；可替代的，也可以选用空气层、蜂窝状织物等；
(4)复合基层布14：为降低穿戴后与皮肤摩擦产生的噪声，电极布最后可以再用 点涂或火焰方式在弹力层13上复合一层弹力面料作为保护用的基层布14；
(5)切割成形：将步骤3)或步骤(4)得到的电极布根据需要的尺寸切割后作为训练服装的电极使用，得到的贴身电极具有电阻率低，耐水洗，导电均匀，贴合舒服，较快收纳汗水的特点。
可选地，根据不同的需要还可以在薄膜12和基层布14之间粘合或复合网孔布。
2)弹力导电线2制备：与步骤1)中镀银布1的制备类似，在本发明中，导电线选用尼龙纤维做化学镀银形成镀银尼龙纤维，将多股镀银尼龙纤维长丝和氨纶用加捻并合而成。目前能做到长度电阻率在18～20欧姆/米，一致性较好，最大尺码中最长的布线一般在1.10米内，所以所有导线都能控制在30欧姆以下，能耗低能满足便携性设备的电池续航要求；经实验，多次洗涤后银丢失率低，性能保持良好。
上述贴身电极1和弹力导电线2为本发明中优选的方案，也可以采用现有技术中的电极和导电线，如背景技术中CN101536903A所述的，来完成下述的步骤。
3)半成品训练服装制作：
(1)裁剪面料：将弹性面料裁剪成如图2所示的平面状的衣片3，以及如图3所示的四个平面状的下袖片4，弹性面料可选的为现有的通用的训练服装的面料；衣片3的形状与通用的训练服装(不包括袖子)将背面中间、腿部内侧剪开后摊平的形状相同，该形状可经过多次实验验证而得到，以保证最后缝合成形后能最大程度的与使用者的身体贴合；衣片3包括位于中部的前胸片32、位于前胸片32左右两侧的第一后背片33和第二后背片34，位于前胸片32左侧和第一后背片33下方的第一腿部片35，位于前胸片32右侧和第二后背片34下方的第二腿部片36，位于前胸片32上方的领部片37，以及分别位于领部片37两侧的肩部片38，第一后背片33和第二后背片34可拼接成为完整的后背片；下袖片4分为两组，每一组的两个下袖片4可缝合成一个袖子；
(2)固定贴身电极1：将步骤1)中得到的贴身电极1，通过绣花的方式固定在衣片3和下袖片4的反面，贴身电极1需要正对并贴合在身体对应的肌肉群位置，这一固定过程可通过定制大框架的绣花机配置普通绣花头而实现自动缝合；用普通绣花机作为配合固定下袖片4上的贴身电极1。
(3)固定弹力导电线2：然后将步骤2)得到的弹力导电线2也利用定制的大框架绣花机自带的盘带绣花机头，定位缝合固定在衣片3，用普通绣花机作为配合固定下袖片4上的弹力导电线2，将左右对称肌肉群所对应的对称的贴身电极1连接，如图2所示；此后可用钩针将弹力导电线2勾入固定贴身电极1的三角针缝线内，接通贴身电极1和弹力导电线2，再用激光切割热熔薄膜呈框的形状，热压在贴身电极1四边做进一步的固定，同时还可以保证贴身电极1和弹力导电线2连通的稳定性。
(4)腰部收省：在衣片3的前胸片32上对应身体两侧腰节部位的位置(两个位置对称)同步抛线，定位出收省区域31，用密集曲折的缝线方式固定并加强；
(5)设置电发生器连接件：由于贴身电极1布及全身前后，因此将外部的EMS电发生器固定在人体运动时表面变形最少的右胯部外侧，因此在此处(位于衣片3的正面)设置电连接件5，该电连接件5与所有的弹力导电线2连接(因此，优选的，每一条弹力导电线2均布置成在胯部的位置、在左右方向上延伸通过后分别去连接对称的两个贴身电极1，并且电连接件5通过磁力扣吸合的方式与外部的EMS电发生器连接。由于弹力导电线2的线路通道覆盖全身，因此实现了立体分布，而根据对经过身体回路后总电阻的实时测量，推测接触率，可相应计算出EMS电发生器应释放脉冲的电压和电流。
4)成品训练服装制作：参见图4和图5，将衣片3左右两侧各自对折，然后将对折后的衣片3在两个腿部片内侧的连接处、两个后背片的连接处部分缝合，其余后背片部分则装置拉链6，由此形成服装本体7，并在服装本体上对应上臂的位置分别缝合两个下袖片4形成袖子71，将EMS电发生器与电连接件5吸合，从而形成应用EMS的训练服装。在拉链6上设置拉带61，使拉带61与拉链6配合，从而使用者能自主将训练服装穿上。
整个衣片3以腰部收省，后背拼合线，插肩袖线，领型等做整体版型上配合，做出符合人体整个曲面的立体，保证身体各部位尤其有难度的颈部和后背也能紧贴身体。
通过本发明上述的方法制作的训练服装，生产效率高，电极定位准确，能保证电极和身体各部位的皮肤充分贴合，无需像现有技术中那样，在皮肤表面涂敷凝胶、玻尿酸等让水分从表皮渗透到真皮，而只需皮肤表面少量出汗即可。当皮肤表面出汗时，皮肤表面和汗腺之间的电阻下降，结果造成皮肤导电性的增加，这时由EMS电发生器给皮肤一个外界的低压电信号，汗腺和它内部的肌肉组织形成了一个电的环路，该低压电信号有特定的频率和合适的电流值，穿透皮肤到达肌肉后，肌肉会做出类似接受大脑神经系统控制下的响应。

Claims (11)

  1. 一种应用EMS的训练服装制造方法，其特征在于包括如下步骤：
    1)半成品训练服装制作：
    (1)裁剪面料：将弹性面料裁剪得到平面状的衣片(3)和下袖片(4)，所述衣片(3)具有左右两部分，并且与通用的训练服装将背面中间、腿部内侧剪开后摊平的形状相同；
    (2)固定贴身电极(1)：将多个贴身电极(1)通过绣花机固定在所述衣片(3)和下袖片(4)的反面，所述贴身电极(1)正对并贴合在与身体对应的肌肉群位置；
    (3)固定弹力导电线(2)：将弹力导电线(2)通过绣花机固定在所述衣片(3)和下袖片(4)的反面，从而将对称的贴身电极(1)互相连接；
    (4)腰部收省：在所述衣片(3)上对应身体两侧腰节部位的位置同步抛线，定位出收省区域(31)，用密集曲折的缝线方式固定并加强；
    (5)设置电发生器连接件：在所述衣片(3)的正面设置电连接件(5)，所述电连接件(5)用于与外部的EMS电发生器连接，所述电连接件(5)与所述衣片(3)反面的所有的弹力导电线(2)电连接；
    2)成品训练服装制作：
    将步骤(5)得到的衣片(3)左右两侧分别对折，然后将对折后的衣片(3)在腿部内侧的连接处、后背的连接处部分缝合，后背的连接处其余部分设置拉链(6)，由此形成服装本体(7)，并在所述服装本体(7)对应上臂的位置缝合所述下袖片(4)以形成袖子(71)，将外部的EMS电发生器与所述电连接件(5)吸合，从而形成应用EMS的训练服装。
  2. 如权利要求1所述的应用EMS的训练服装制造方法，其特征在于：所述贴身电极(1)包括依次复合而成的镀银布(11)、薄膜(12)和弹力层(13)。
  3. 如权利要求2所述的应用EMS的训练服装制造方法，其特征在于：所述贴身电极(1)的制造方法包括如下步骤：
    (1)制作镀银布(11)：以尼龙纤维为基材，得到镀银布(11)；
    (2)粘合薄膜(12)：在所述镀银布(11)上粘合薄膜(12)；
    (3)复合弹力层(13)：在所述薄膜(12)上复合弹力层(13)，从而得到复合后的电极布；
    (4)切割成形：将所述电极布根据需要的尺寸进行切割，由此得到所述贴身电极(1)。
  4. 如权利要求3所述的应用EMS的训练服装制造方法，其特征在于：在制造所述贴身电极(1)的步骤(3)中，在所述电极布的弹力层(13)上再复合一层弹力面料作为保护用的基层布(14)。
  5. 如权利要求1所述的应用EMS的训练服装制造方法，其特征在于：所述弹力导电线(2)采用多股镀银的尼龙纤维长丝和氨纶用加捻并合而成。
  6. 如权利要求1所述的应用EMS的训练服装制造方法，其特征在于：在固定弹 力导电线(2)的步骤中，再用钩针将所述弹力导电线(2)勾入到固定所述贴身电极(1)的三角针缝线内，接通所述贴身电极(1)和弹力导电线(2)，再用激光切割热熔薄膜呈框的形状，热压在所述贴身电极(1)四边做进一步的固定。
  7. 如权利要求1～6中任一项所述的应用EMS的训练服装制造方法，其特征在于：所述电连接件(5)设置在与身体的右胯部外侧对应的位置，每一条所述弹力导电线(2)均布置成在胯部的位置、在左右方向上延伸通过后分别连接对称的两个贴身电极(1)。
  8. 如权利要求1～6中任一项所述的应用EMS的训练服装制造方法，其特征在于：固定所述贴身电极(1)时，通过绣花机采用绣花的方式固定。
  9. 如权利要求1～6中任一项所述的应用EMS的训练服装制造方法，其特征在于：固定所述弹力导电线(2)时，通过绣花机采用盘带机绣的方式固定。
  10. 如权利要求1～6中任一项所述的应用EMS的训练服装制造方法，其特征在于：在所述拉链(6)上设置拉带(61)。
  11. 如权利要求1～6中任一项所述的应用EMS的训练服装制造方法，其特征在于：在裁剪面料的步骤中，所述衣片(3)包括位于中部的前胸片(32)、分别位于所述前胸片(32)左右两侧的第一后背片(33)和第二后背片(34)、位于所述前胸片(32)左侧和第一后背片(33)下方的第一腿部片(35)、位于所述前胸片(32)右侧和第二后背片(34)下方的第二腿部片(36)、位于所述前胸片(32)上方的领部片(37)、以及分别位于所述领部片(37)两侧的肩部片(38)。
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