WO2017073766A1 - Polyimide solution for electricity storage element electrodes, method for producing electricity storage element electrode, and electricity storage element electrode - Google Patents
Polyimide solution for electricity storage element electrodes, method for producing electricity storage element electrode, and electricity storage element electrode Download PDFInfo
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- WO2017073766A1 WO2017073766A1 PCT/JP2016/082163 JP2016082163W WO2017073766A1 WO 2017073766 A1 WO2017073766 A1 WO 2017073766A1 JP 2016082163 W JP2016082163 W JP 2016082163W WO 2017073766 A1 WO2017073766 A1 WO 2017073766A1
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- Prior art keywords
- coating
- active material
- storage element
- solution
- polyimide
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910003481 amorphous carbon Inorganic materials 0.000 description 1
- 229910021417 amorphous silicon Inorganic materials 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical group C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000002482 conductive additive Substances 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 125000006159 dianhydride group Chemical group 0.000 description 1
- 238000004455 differential thermal analysis Methods 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- IWBOPFCKHIJFMS-UHFFFAOYSA-N ethylene glycol bis(2-aminoethyl) ether Chemical compound NCCOCCOCCN IWBOPFCKHIJFMS-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000001989 lithium alloy Substances 0.000 description 1
- HSZCZNFXUDYRKD-UHFFFAOYSA-M lithium iodide Inorganic materials [Li+].[I-] HSZCZNFXUDYRKD-UHFFFAOYSA-M 0.000 description 1
- 229940018564 m-phenylenediamine Drugs 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 229920005575 poly(amic acid) Polymers 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920003055 poly(ester-imide) Polymers 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920000123 polythiophene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N vinyl-ethylene Natural products C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1046—Polyimides containing oxygen in the form of ether bonds in the main chain
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1057—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain
- C08G73/106—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain containing silicon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/02—Making solutions, dispersions, lattices or gels by other methods than by solution, emulsion or suspension polymerisation techniques
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4235—Safety or regulating additives or arrangements in electrodes, separators or electrolyte
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/0402—Methods of deposition of the material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/139—Processes of manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to an electrode used for a power storage element such as a lithium secondary battery, a lithium ion capacitor, a capacitor, or a capacitor.
- the surface of the electrode active material layer is made porous by applying a solution of polyimide having heat resistance and a polyimide such as polyamideimide (hereinafter sometimes abbreviated as “PI”).
- PI polyamideimide
- a method for providing a porous PI insulating coating (hereinafter sometimes abbreviated as “porous PI coating”) has been proposed. In such a method, an electrode provided with a PI insulating coating is used as a storage element electrode by filling the pores with an electrolytic solution to develop ionic conductivity.
- Patent Document 1 a PI solution is used to form a coating film for forming a film on the surface of the active material layer, and before drying, the film is immersed in a coagulation bath containing a poor solvent for phase separation of the coating film. It has been proposed to cause it to form a porous coating.
- Patent Document 2 proposes a method of forming a porous film using a coating liquid in which fine particles such as iron oxide, silica, and alumina are used as fillers in a PI solution.
- the laminated electrode obtained using these coating liquids has low adhesiveness between the active material layer and the porous coating, the effect of preventing short circuit is not always sufficient, and the viewpoint of ensuring the safety of the battery There was a point that should be improved.
- Such an electrode does not have sufficient stress relaxation associated with a change in the volume of the active material, and therefore the improvement of the cycle characteristics of the electrode is not always sufficient.
- a laminated electrode obtained by a method of causing phase separation using a coagulation bath containing a poor solvent such as water and / or alcohol since the entire active material layer is in contact with the coagulation bath, the poor solvent is inherent to the active material layer. There was a case in which the characteristics of were impaired. Furthermore, since a waste liquid containing a poor solvent is generated from the coagulation bath, this method has a problem as a manufacturing method from the viewpoint of environmental compatibility.
- Patent Document 3 discloses that a specific solution containing PI is used, applied to the surface of the electrode active material layer to form a coating film, and then dried. In addition, a method for obtaining a porous PI coating by causing phase separation in the coating has been proposed.
- the porous PI coating described in Patent Document 3 does not have sufficient affinity with the electrolyte, the ionic resistivity of the PI coating when the electrolyte is filled in the pores may not be sufficiently low. It was.
- the average pore diameter of the porous coating is slightly larger than 2000 nm, when a lithium foil or a lithium aluminum alloy foil is used as the negative electrode active material layer, dendrite is generated due to insertion and desorption of lithium ions. It was difficult to stop enough. Furthermore, it was difficult to use this coating as a polymer electrolyte.
- the present invention solves the above-described problem, and has a fine phase separation structure and a PI solution capable of forming a PI film having a sufficiently reduced ionic resistivity, and an electricity storage provided with the film
- An object of the present invention is to provide a device electrode and a manufacturing method thereof.
- the present inventors solved the problem by using a PI solution having a specific chemical structure and PI solution of PI and forming a PI film having a phase separation structure obtained therefrom on the electrode active material layer. As a result, the present invention has been completed.
- the present invention has the following purpose.
- PI solution containing a good solvent and a poor solvent for PI wherein the PI contains an oxyalkylene unit and / or a siloxane unit in the main chain.
- PI solution for a storage element electrode according to ⁇ 1> wherein the PI solution further contains a lithium salt.
- a method for producing a storage element electrode comprising a step of forming a PI film having a phase separation structure by applying the PI solution according to ⁇ 1> or ⁇ 2> to the surface of the active material layer and then drying.
- PI solution according to ⁇ 1> or ⁇ 2> is applied to a substrate and then dried to form a PI coating having a phase separation structure
- the PI coating is thermocompression bonded to the active material surface.
- a method for producing a storage element electrode including a step of peeling the substrate.
- the PI film having a phase separation structure has at least two phases, one phase is PI, and at least one of the other phases is a phase containing an electrolyte, according to ⁇ 3> or ⁇ 4>
- a method for producing a storage element electrode ⁇ 7> An electrode in which a PI film having a phase separation structure is laminated and integrated on the surface of an active material layer, wherein the PI contains an oxyalkylene unit and / or a siloxane unit in the main chain.
- the PI coating having a phase separation structure obtained by applying and drying the PI solution of the present invention on the surface of the electricity storage element active material layer can sufficiently reduce the ionic resistivity of the coating and is excellent in safety. It can be suitably used as a storage element electrode.
- the PI solution of the present invention can also be used as a solution for forming a polymer electrolyte by previously containing a lithium salt.
- an electrode having a PI film formed using the PI solution of the present invention is excellent in charge / discharge characteristics.
- 10 is a cross-sectional SEM image of an electrode “A-1” obtained in Example 9.
- 10 is a cross-sectional SEM image of a porous PI coating portion of an electrode “A-1” obtained in Example 9.
- FIG. 10 is a cross-sectional SEM image of a porous PI coating portion of an electrode “A-1” obtained in Example 9.
- PI is a heat-resistant polymer having an imide bond in the main chain or a precursor thereof, and is usually a polycondensation of a diamine component, which is a monomer component, with a tetracarboxylic acid component and / or a tricarboxylic acid component. Is obtained.
- These PIs include, in addition to normal PI (soluble polyimide, thermoplastic polyimide, non-thermoplastic polyimide, etc.), polyamide imide (hereinafter sometimes abbreviated as “PAI”), polyester imide, And PI precursors, and the like, and PI precursors and PAI are preferably used.
- PAI polyamide imide
- These PIs are copolymer PIs containing oxyalkylene units and / or siloxane units in the main chain and using monomers containing oxyalkylene units and / or siloxane units as copolymerization components.
- the PI precursor is one that generates an imide bond by heating at a temperature of 100 ° C. or higher.
- polyamic acid hereinafter sometimes abbreviated as “PAA”
- PAA polyamic acid
- PAA is obtained by reacting tetracarboxylic dianhydride and diamine in a solvent. PAA may be partially imidized.
- PIs such as PI precursors (for example PAA) and PAI contain oxyalkylene units and / or siloxane units in the main chain.
- PAA solution containing an oxyalkylene unit in the main chain for example, a PI solution as disclosed in Japanese Patent No. 5944613 can be used.
- the patent gazette has the following ⁇ 1> and ⁇ 2>, and a PI solution containing an oxyalkylene unit described in detail here can also be used in the present invention. That is, in the present invention, the entire text of the patent publication is referred to and incorporated.
- a porous PI film comprising PI containing an oxyalkylene unit, having a porosity of 45% to 95% by volume, and an average pore size of 10 nm to 1000 nm.
- a solution comprising PI containing an oxyalkylene unit and a mixed solvent containing the good solvent and the poor solvent, wherein the poor solvent ratio in the mixed solvent is 65% by mass or more and 95% by mass or less.
- a method for producing a porous PI film characterized by drying at a temperature of less than 350 ° C. after coating on the top.
- the PAA containing an oxyalkylene unit and / or a siloxane unit contains an oxyalkylene unit and / or a siloxane unit as a tetracarboxylic dianhydride in the reaction of tetracarboxylic dianhydride and diamine in an approximately equimolar amount.
- a tetracarboxylic dianhydride or diamine containing an oxyalkylene unit and / or a siloxane unit is “monomer A”
- a tetracarboxylic dianhydride or diamine containing neither an oxyalkylene unit nor a siloxane unit is “monomer B”.
- a tetracarboxylic dianhydride containing neither an oxyalkylene unit nor a siloxane unit may be abbreviated as “TA”
- a diamine containing neither an oxyalkylene unit nor a siloxane unit may be abbreviated as “DA”.
- monomer A usually contains one of oxyalkylene units or siloxane units in one molecule.
- monomer A-1 for example, a tetracarboxylic dianhydride containing an oxyalkylene unit (hereinafter referred to as “TA”). -1 ”) and diamines containing oxyalkylene units (hereinafter sometimes abbreviated as“ DA-1 ”).
- monomer A-2 for example, a tetracarboxylic dianhydride containing a siloxane unit (hereinafter referred to as “TA-2”). And a diamine containing a siloxane unit (hereinafter sometimes abbreviated as “DA-2”).
- monomer A one or both of monomer A-1 and monomer A-2 may be used, and usually one of them is used.
- the PAA containing an oxyalkylene unit and / or a siloxane unit is a monomer component comprising one or more monomers selected from the group consisting of TA-1, DA-1, TA-2 and DA-2. You may contain as.
- a PAA containing a preferred oxyalkylene unit and / or siloxane unit contains one or more monomers selected from the group consisting of DA-1 and DA-2 as the monomer component.
- the PAA containing an oxyalkylene unit is, for example, a copolymerized PAA obtained by copolymerizing TA-1 and / or DA-1 with TA and / or DA (hereinafter abbreviated as “PAA-1”). There are things).
- PAA containing a siloxane unit is, for example, a copolymerized PAA obtained by copolymerizing TA-2 and / or DA-2 with TA and / or DA (hereinafter abbreviated as “PAA-2”). Is).
- PAA-1 and PAA-2 can be used in combination.
- the PAA solution contains a mixed solvent obtained by mixing a good solvent that dissolves the solute PAA and a solute that is a poor solvent.
- the good solvent refers to a solvent having a solubility in PAA of 1% by mass or more at 25 ° C.
- the poor solvent refers to a solvent having a solubility in PAA of less than 1% by mass at 25 ° C.
- the poor solvent preferably has a higher boiling point than the good solvent.
- the boiling point difference is preferably 5 ° C. or higher, more preferably 20 ° C. or higher, and further preferably 50 ° C. or higher.
- an amide solvent or a urea solvent is preferably used.
- the amide solvent include N-methyl-2-pyrrolidone (NMP boiling point: 202 ° C.), N, N-dimethylformamide (DMF boiling point: 153 ° C.), N, N-dimethylacetamide (DMAc boiling point: 166 ° C.).
- DMAc boiling point: 166 ° C. N-dimethylacetamide
- urea solvents include tetramethylurea (TMU boiling point: 177 ° C) and dimethylethyleneurea (boiling point: 220 ° C). These good solvents may be used alone or in combination of two or more.
- an ether solvent is preferably used as the poor solvent.
- ether solvents include diethylene glycol dimethyl ether (boiling point: 162 ° C), triethylene glycol dimethyl ether (boiling point: 216 ° C), tetraethylene glycol dimethyl ether (boiling point: 275 ° C), diethylene glycol (boiling point: 244 ° C), triethylene glycol.
- the blending amount of the poor solvent in the mixed solvent is preferably 15 to 95% by mass, and more preferably 60 to 90% by mass with respect to the mass of the mixed solvent.
- PAA-1 solution monomers such as tetracarboxylic dianhydride (a mixture of TA-1 and TA, or only TA) and diamine (a mixture of DA-1 and DA, or DA only) are approximately equimolar.
- a solution obtained by blending and polymerizing the mixture in the mixed solvent at a temperature of 10 to 70 ° C. can be used.
- TA-1 is a tetracarboxylic dianhydride containing an oxyalkylene unit.
- Specific examples of TA-1 include ethylene glycol bisanhydro trimellitate (TMEG), diethylene glycol bis anhydro trimellitate, triethylene glycol bis anhydro trimellitate, tetraethylene glycol bis anhydro trimellitate, polyethylene Glycol bisanhydro trimellitate, propylene glycol bis anhydro trimellitate, dipropylene glycol bis anhydro trimellitate, tripropylene glycol bis anhydro trimellitate, tetrapropylene glycol bis anhydro trimellitate, polypropylene glycol bis In addition to anhydrotrimellitate, etc., any of the compounds described below, “diamine containing oxyalkylene unit” (DA-1), and trimellitic anhydride And Doo acid is obtained by amide-forming reaction, the tetracarboxylic dianhydride having two amide bonds. These may be used alone or in combination
- TA is not particularly limited as long as it is a tetracarboxylic dianhydride containing neither an oxyalkylene unit nor a siloxane unit.
- Specific examples of TA include, for example, pyromellitic dianhydride (PMDA), 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride (BPDA), 2,3,3 ′, 4′- Biphenyltetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenonetetracarboxylic dianhydride, 4,4′-oxydiphthalic anhydride, and 3,3 ′, 4,4′-diphenylsulfonetetra
- carboxylic dianhydrides These may be used alone or in combination of two or more. Of these, one or more compounds selected from the group consisting of PMDA and BPDA are preferred. These compounds can use a commercial item and can also manufacture it by a well-known method.
- DA-1 is a diamine containing oxyalkylene units.
- Specific examples of DA-1 include ethylene glycol bis (2-aminoethyl) ether, diethylene glycol bis (2-aminoethyl) ether, triethylene glycol bis (2-aminoethyl) ether, tetraethylene glycol bis (2-amino).
- Ethyl) ether polyethylene glycol bis (2-aminoethyl) ether, propylene glycol bis (2-aminoethyl) ether, dipropylene glycol bis (2-aminoethyl) ether, tripropylene glycol bis (2-aminoethyl) ether, Examples thereof include tetrapropylene glycol bis (2-aminoethyl) ether and polypropylene glycol bis (2-aminoethyl) ether (PPGME). These may be used alone or in combination of two or more. Of these, PPGME is preferred. These compounds can use a commercial item and can also manufacture it by a well-known method. For example, PPGME is available as Jeffamine D2000 (number average molecular weight 2000: manufactured by Huntsman).
- DA is not particularly limited as long as it is a diamine containing neither an oxyalkylene unit nor a siloxane unit.
- Specific examples of DA include, for example, 4,4′-diaminodiphenyl ether (DADE), 3,4′-diaminodiphenyl ether, 3,3′-diaminodiphenyl ether, 2,2-bis [4- (4-aminophenoxy) Phenyl] propane (BAPP), 4,4′-diaminodiphenylmethane, 2,2-bis [4- (4-aminophenoxy) phenyl] hexafluoropropane, p-phenylenediamine, m-phenylenediamine, 2,4-diamino Toluene, 1,4-bis (4-aminophenoxy) benzene, 1,3-bis (4-aminophenoxy) benzene, 1,3-bis (3-aminophenoxy) benzene, 4,
- PAA-2 solution a monomer tetracarboxylic dianhydride (a mixture of TA-2 and TA, or only TA) and a diamine (a mixture of DA-2 and DA, or only DA) are approximately equimolar.
- a solution obtained by blending and polymerizing the mixture in the mixed solvent at a temperature of 10 to 70 ° C. can be used.
- TA-2 is a tetracarboxylic dianhydride containing siloxane units.
- Specific examples of TA-2 include 1,3-bis (3,4-dicarboxyphenyl) -1,1,3,3-tetramethyldisiloxane dianhydride, 1,3-bis (3,4- Dicarboxyphenyl) -1,1,3,3-tetraethylsiloxane dianhydride, bis (3,4-dicarboxyphenyl) dimethylpolysiloxane dianhydride, bis (3,4-dicarboxyphenyl) diethylpolysiloxane An anhydride etc. are mentioned. These may be used alone or in combination of two or more. These compounds can use a commercial item and can also manufacture it by a well-known method.
- DA-2 is a diamine containing siloxane units.
- Specific examples of DA-2 include 1,3-bis (3-aminopropyl) -1,1,3,3-tetramethyldisiloxane, 1,3-bis (4-aminobutyl) -1,1, Examples include 3,3-tetramethyldisiloxane, 1,3-bis (4-aminophenoxy) -1,1,3,3-tetramethyldisiloxane, and a compound represented by the following general formula (1). . These may be used alone or in combination of two or more.
- DA-2 in the following general formula (1), R 1 and R 2 are trimethylene groups, R 3 , R 4 , R 5 and R 6 are methyl groups, n is 3 to 100, and compounds thereof A mixture (hereinafter sometimes abbreviated as “DASM”) is preferred, and among these, compounds having a number average molecular weight of 300 to 5000 and mixtures thereof are more preferred.
- DA-2 can be a commercially available product or can be produced by a known method.
- DASM is available as KF-8010 (number average molecular weight 860: manufactured by Shin-Etsu Chemical Co., Ltd.).
- n represents an integer of 1 or more.
- R 1 and R 2 are the same or different and each represents a lower alkylene group or a phenylene group
- R 3, R 4, R 5 And R 6 each represents the same or different lower alkyl group, phenyl group or phenoxy group.
- TA-1 or DA-1 when one of TA-1 or DA-1 is used as the monomer A-1 containing an oxyalkylene unit in a PAA containing only an oxyalkylene unit among oxyalkylene units or siloxane units, TA-1 or The amount of DA-1 used (copolymerization ratio) is preferably 0.5 to 20 mol%, more preferably 1 to 10 mol%.
- the mol% indicating the copolymerization ratio refers to a value calculated according to the following formula.
- the amount used (copolymerization ratio) is preferably 0.5 to 20 mol%, and preferably 1 to 10 mol%. Is more preferable.
- TA-2 or DA-2 when one of TA-2 or DA-2 is used as a monomer A-2 containing a siloxane unit in a PAA containing only a siloxane unit among oxyalkylene units or siloxane units, TA-2 or DA-
- the amount of 2 used (copolymerization ratio) is preferably 0.5 to 20 mol%, more preferably 1 to 10 mol%.
- the mol% indicating the copolymerization ratio refers to a value calculated according to the following formula.
- the amount used (copolymerization ratio) is preferably 0.5 to 20 mol%, and preferably 1 to 10 mol%. Is more preferable.
- the amount of TA-1, TA-2, DA-1 and DA-2 used is 0.5 to 20 mol%, respectively. It is preferably 1 to 10 mol%, more preferably.
- the copolymerization ratio of monomers containing oxyalkylene units or siloxane units is preferably 0.5 to 20 mol% based on the above formula, More preferably, it is 1 to 10 mol%. That is, in PAA containing an oxyalkylene unit and / or a siloxane unit, among the used amounts (copolymerization ratios) of TA-1, DA-1, TA-2 and DA-2 defined by the above formula, It is preferable that at least one use amount (copolymerization ratio) is within the above range.
- PAA PAA
- PAI soluble PI and / or PAI
- PAI solution a PAI solution as disclosed in JP-A-2016-145300 can be used.
- the gazette has the gist of ⁇ 1> and ⁇ 2> below, and a PAI solution containing an oxyalkylene unit described in detail here can also be used in the present invention. That is, in the present invention, the entire text of the publication is referred to and incorporated.
- ⁇ 1> A porous PAI obtained by a dry porosification process, comprising a PAI containing an oxyalkylene unit, having a porosity of 20% by volume to 95% by volume and an average pore size of 10 nm to 1000 nm.
- a porous PAI film characterized by being.
- a method for producing a porous PAI film wherein a solution containing an oxyalkylene unit and a good solvent and a poor solvent is applied on a substrate and then dried at a temperature of 200 ° C. or lower.
- PAI containing a siloxane unit can also be used.
- the PI solution is obtained by polymerizing in a good solvent to obtain a solution, and then adding a poor solvent thereto, obtaining a suspension by polymerizing in the poor solvent and then adding a good solvent thereto, etc. Can also be obtained.
- the concentration of PI in the PI solution is preferably 3 to 45% by mass, more preferably 5 to 40% by mass.
- the viscosity of the PI solution at 30 ° C. is preferably in the range of 0.01 to 100 Pa ⁇ s, more preferably 0.1 to 50 Pa ⁇ s.
- PI solution if necessary, known additives such as various surfactants and / or silane coupling agents may be added as long as the effects of the present invention are not impaired. Moreover, you may add other polymers other than PI to the PI solution in the range which does not impair the effect of this invention as needed.
- a PI solution is applied to the surface of the electrode active material layer and dried to induce phase separation to form the porous PI coating. What is necessary is just to form.
- a PI solution is applied onto a substrate (for example, a release film such as a polyester film) and dried to induce phase separation to form a porous PI coating, which is used as an electrode active material layer.
- the substrate release film
- an adhesive may be applied to the surface of the porous PI coating in the form of dots and then thermocompression bonded to the electrode active material layer.
- methods disclosed in Japanese Patent Application Laid-Open Nos. 2003-151638, 2014/014118, and 2016-42454 can be used.
- a method of applying the PI solution to the electrode active material layer a method of applying continuously by roll-to-roll or a method of applying in a sheet form can be adopted, and any method may be used.
- the coating apparatus a known method using a die coater, a multilayer die coater, a gravure coater, a comma coater, a reverse roll coater, a doctor blade coater or the like can be used.
- the drying step includes inducing the phase separation by volatilizing the solvent contained in the coating film to form a porous PAA coating and the porous coating. And Step 2 in which the PAA coating is thermally imidized to form a porous PI coating.
- the temperature in step 1 is preferably about 100 to 200 ° C., and the temperature in step 2 is preferably less than 350 ° C., for example, 200 to 320 ° C.
- the step 2 is not necessary.
- the copolymerized PAA does not need to be 100% imidized, and a copolymerized PAA component that is not imidized may remain.
- the imidization ratio can be adjusted by selecting drying conditions, thermal imidization conditions, and the like.
- the PI used in the present invention preferably has a Tg of 150 ° C. or higher, more preferably 200 ° C. or higher. By doing in this way, favorable heat resistance is securable.
- the value measured by DSC can be used for Tg.
- the average pore diameter of the porous PI coating is 10 nm or more and 2000 nm or less, preferably 20 nm or more and 1300 nm or less, and more preferably 20 nm or more and 1000 nm or less.
- the average pore diameter was obtained by obtaining a SEM (scanning electron microscope) image of the cross section of the porous PI coating at a magnification of 5000 to 20000, and separating it into a pore portion and a PI portion using commercially available image processing software. This can be confirmed.
- the porosity of the porous PI coating is preferably 30 to 90% by volume, more preferably 40 to 80% by volume, and still more preferably 45 to 80% by volume. By setting the porosity in this way, good mechanical properties and good cushioning properties for stress relaxation accompanying the volume change of the active material can be ensured at the same time. For this reason, the electrode which is excellent in safety
- the porosity of the porous PI coating is a value calculated from the apparent density of the porous PI coating and the true density (specific gravity) of PI constituting the coating. Specifically, the porosity (volume%) is calculated by the following formula when the apparent density of the PI coating is A (g / cm 3 ) and the true density of PI is B (g / cm 3 ).
- the porous PI coating is firmly bonded to the active material layer. That is, from the viewpoint of improving battery safety, the adhesive strength between the electrode active material layer and the porous PI coating is preferably higher than the strength of the electrode active material layer. Whether or not the adhesive strength is higher than the strength of the electrode active material layer can be determined by whether cohesive failure or interface peeling occurs at the interface when the electrode active material layer is peeled from the PI coating. . When cohesive failure occurs, it is determined that the strength of the adhesive interface is higher than the strength of the electrode active material layer. A cohesive failure is determined when a piece of the active material layer adheres to a part of the surface of the PI coating after peeling (adhesion surface with the electrode active material layer). In the electrode of the present invention, such high adhesive strength greatly contributes to the improvement of battery safety.
- the thickness of the porous PI coating is preferably 0.5 to 100 ⁇ m, more preferably 1 to 20 ⁇ m.
- the porous PI coating may be either insulating or conductive.
- this layer is advantageous because it also has a function as a separator that prevents electrical contact between the positive electrode and the negative electrode of a storage element (for example, a lithium secondary battery).
- a storage element for example, a lithium secondary battery.
- the porous PI coating conductive, for example, 5 to 50% by mass of conductive particles such as carbon (graphite, carbon black, etc.) particles and / or metal (silver, copper, nickel, etc.) particles are porous. What is necessary is just to mix
- the porous PI coating formed on the electrode surface is used as a power storage element electrode
- a known electrolytic solution in a solvent such as ethylene carbonate and dimethyl carbonate, A solution in which a lithium salt such as LiPF 6 is dissolved.
- the storage element electrode on which the porous PI film is formed may be a film having ionic conductivity at the time of cell preparation.
- a conductive film (this PI film may be abbreviated as “polymer electrolyte PI film”) may be used.
- the porous PI film may be impregnated with a solution containing an electrolyte and filled in the pores.
- a solution containing an electrolyte may contain a “gelling polymer” as described in, for example, JP-A-2006-289985.
- PI-L solution a solution containing an electrolyte such as a lithium salt in a PI solution for forming a porous film
- a PI coating consisting of a phase (solid or liquid) in which at least one of the other phases contains an electrolyte can be obtained.
- lithium salt in the PI-L solution examples include LiCl, LiBr, LiI, LiClO 4 , LiBF 4 , LiAsF 6 , LiPF 6 , LiCF 3 SO 3 , and LiN (CF 3 SO 2 ) 2 . These may be used alone or in combination of two or more. Among these, LiPF 6 and LiN (CF 3 SO 2 ) 2 are preferable.
- the lithium salt content is preferably 5 to 200% by mass and more preferably 20 to 150% by mass with respect to the mass of the poor solvent in the PI solution.
- a polymer electrolyte PI coating is obtained by applying a solution having such a composition to the surface of the electrode active material layer and drying. In this polymer electrolyte PI coating, a part of the solvent (good solvent and poor solvent) in the PI-L solution may remain in the polymer electrolyte PI coating in a form solvated with the lithium salt.
- Porous PI film (as electrolytic solution is filled in the pores) and polymer electrolyte PI film, it ionic resistivity becomes ion conductivity indicators, it is preferably 5Omucm 2 or less, 4Omucm 2 or less Is more preferably 3 ⁇ cm 2 or less.
- the ionic resistivity (Rs-PI) of these PI coatings can be calculated using, for example, the following method.
- Rs-1 the ionic resistivity of only the active material layer filled with the electrolytic solution formed on the current collector
- Rs-2 the ionic resistivity of the laminate having the PI film formed on the surface thereof
- Rs-PI is calculated by subtracting Rs-1 from Rs-2.
- Rs-1 and Rs-2 are determined by configuring a measurement cell using a lithium foil and the current collector as an electrode, using a commercially available separator as necessary, and measuring impedance at 25 ° C. and 100 KHz. can do.
- the electrode active material layer on which the PI film having a phase separation structure is laminated is a layer formed on the current collector of the storage element (for example, lithium secondary battery) electrode of the present invention, and the positive electrode active material layer and the negative electrode A general term for active material layers.
- a metal foil such as a copper foil, a stainless steel foil, a nickel foil, or an aluminum foil can be used.
- Aluminum foil is preferably used for the positive electrode, and copper foil is used for the negative electrode.
- the thickness of these metal foils is preferably 5 to 50 ⁇ m, more preferably 9 to 18 ⁇ m.
- the surface of these metal foils may be subjected to a surface roughening treatment and / or a rust prevention treatment for improving the adhesion to the active material layer.
- the positive electrode active material layer is, for example, a layer obtained by binding positive electrode active material particles with a resin binder.
- the material used as the positive electrode active material particles is preferably a material capable of occluding and storing lithium ions.
- an oxide system LiCoO 2 , LiNiO 2 etc.
- an iron phosphate system LiFePO 4 etc.
- a polymer compound system Active material particles such as polyaniline and polythiophene.
- LiCoO 2 , LiNiO 2 , and LiFePO 4 are preferable.
- conductive particles such as carbon (graphite, carbon black, etc.) particles and / or metal (silver, copper, nickel, etc.) particles are contained in an amount of about 1 to 30% by mass. It may be blended.
- the negative electrode active material layer is, for example, a layer obtained by binding negative electrode active material particles with a resin binder.
- the material used as the negative electrode active material particles is preferably a material capable of occluding and storing lithium ions. Examples thereof include graphite, amorphous carbon, silicon-based, and tin-based active material particles. Among these, graphite particles and silicon-based particles are preferable.
- the silicon-based particles include particles of silicon alone, a silicon alloy, a silicon / silicon dioxide composite, and the like. Among these silicon-based particles, particles of silicon alone are preferable. Silicon alone means crystalline or amorphous silicon having a purity of 95% by mass or more.
- the negative electrode active material layer contains about 1 to 30% by mass of conductive particles such as carbon (graphite, carbon black, etc.) particles and / or metal (silver, copper, nickel, etc.) particles in order to reduce the internal resistance. It may be blended. Moreover, lithium foil and lithium alloy foil can be used as the negative electrode active material layer.
- the particle diameters of the active material particles and the conductive particles are preferably 50 ⁇ m or less for both the positive electrode and the negative electrode, and more preferably 10 ⁇ m or less. Even if the particle diameter is too small, binding with a resin binder becomes difficult, so it is usually 0.1 ⁇ m or more, preferably 0.5 ⁇ m or more.
- the porosity of the electrode active material layer is preferably 5 to 50% by volume for both the positive electrode and the negative electrode, and more preferably 10 to 40% by volume.
- the layer thickness of the electrode active material layer is usually about 20 to 200 ⁇ m.
- PVDF polyvinylidene fluoride
- SBR butadiene copolymer rubber
- PVDF polytetrafluoroethylene
- SBR butadiene copolymer rubber
- PI polytetrafluoroethylene
- the laminate in which the active material layer is formed on the current collector as described above can use a commercially available product.
- a commercially available product For example, it can be manufactured by a known method such as the following, but a commercially available product is used. You can also.
- a dispersion containing the above-mentioned binder, active material particles, and solvent (hereinafter sometimes abbreviated as “active material dispersion”) is applied to the surface of a metal foil as a current collector and dried to obtain a metal.
- An electrode active material layer can be formed on the foil.
- the electrode active material layers for positive electrode and negative electrode formed on the current collector used in the following Examples and Comparative Examples were obtained as follows.
- (Positive electrode active material layer) 86 parts by mass of LiFePO 4 particles (average particle size 0.5 ⁇ m) as a positive electrode active material, 8 parts by mass of carbon black (acetylene black) as a conductive additive, and 6 parts by mass of PVDF as a binder resin are uniformly in NMP.
- a positive electrode active material dispersion This dispersion was applied to a positive electrode current collector 15 ⁇ m thick aluminum foil, and the resulting coating film was dried at 130 ° C. for 10 minutes and then hot pressed to obtain a positive electrode active material layer having a thickness of 50 ⁇ m. .
- Niobide active material layer-1 85 parts by mass of graphite particles (average particle size 8 ⁇ m) as a negative electrode active material, 5 parts by mass of carbon black (acetylene black) as a conductive auxiliary agent, and 10 parts by mass of PI as a binder resin are uniformly dispersed in NMP.
- a negative electrode active material dispersion having a solid content concentration of 25% by mass was obtained.
- This dispersion was applied to a negative electrode current collector 18 ⁇ m thick copper foil, and the resulting coating film was dried at 120 ° C. for 10 minutes, heat-treated at 300 ° C. for 60 minutes, and hot-pressed to have a thickness of 50 ⁇ m.
- the negative electrode active material layer was obtained.
- As the PI “Uimide varnish CR” manufactured by Unitika Ltd. was used.
- Niobium electrode active material layer-2 98 parts by mass of graphite particles (average particle size: 8 ⁇ m) as a negative electrode active material, 1 part by mass of carboxymethylcellulose, and 1 part by mass of SBR as a binder resin are uniformly dispersed in water, and a negative electrode having a solid content concentration of 25% by mass An active material dispersion was obtained. This dispersion was applied to a 10 ⁇ m-thick copper foil as a negative electrode current collector, and the obtained coating film was dried at 120 ° C. for 10 minutes and then hot pressed to obtain a negative electrode active material layer having a thickness of 40 ⁇ m. .
- Electrode evaluation method The characteristics of the electrodes obtained in the following examples and comparative examples were evaluated by the following methods.
- the electrode was punched into a circle having a diameter of 16 mm, and a separator made of a polyethylene porous film and a lithium foil were sequentially laminated on the porous PI coating surface side, and this was stored in a stainless steel coin-type outer container.
- An electrolytic solution (1M LiPF 6 solution using a solvent in which ethylene carbonate and dimethyl carbonate are mixed at a volume ratio of 1: 1) as a solvent is injected into the outer container, and the outer container is made of stainless steel via a packing.
- the cap was covered and fixed, the battery can was sealed, and the cell for evaluation was obtained.
- the ion resistivity (Rs-PI) was calculated by measuring the impedance at 100 KHz by the method described above. In addition, discharge capacity and cycle characteristics were evaluated using this cell.
- Example 1 In a glass reaction vessel, under a nitrogen atmosphere, DADE: 0.97 mol, PPGME: 0.03 mol (number average molecular weight 2000: Jeffamine D2000 manufactured by Huntsman), DMAc and tetraethylene glycol dimethyl ether mixed solvent (DMAc / The mixing ratio of tetraethylene glycol dimethyl ether was 2/8) in mass ratio and stirred to dissolve the diamine component. While this solution was cooled to 30 ° C. or lower with a jacket, PMDA: 1.01 mol was gradually added, followed by polymerization at 40 ° C. for 5 hours to obtain a copolymerized PAA solution (P-1: The solid content concentration was 15% by mass).
- Example 2 A copolymer PAA solution (P-2) was obtained in the same manner as in Example 1 except that “DADE: 0.97 mol” was changed to “DADE: 0.8 mol and BAPP: 0.17 mol”. .
- Example 3 A copolymer PAA solution (P-3) was obtained in the same manner as in Example 1 except that “PMDA: 1.01 mol” was changed to “PMDA: 0.81 mol and BPDA: 0.20 mol”. .
- Example 4 A copolymer PAA solution (P-4) was obtained in the same manner as in Example 1 except that “PMDA: 1.01 mol” was changed to “BPDA: 1.01 mol”.
- Example 5 A copolymer PAA solution (in the same manner as in Example 1 except that “DADE: 0.97 mol, PPGME: 0.03 mol” was changed to “DADE: 0.94 mol, PPGME: 0.06 mol”. P-5) was obtained.
- Example 6 Copolymerization was carried out in the same manner as in Example 1 except that the mixing ratio of the mixed solvent (DMAc / tetraethylene glycol dimethyl ether) was 1/9 by mass and the solid content concentration of the copolymerized PAA solution was 10% by mass. A PAA solution (P-6) was obtained.
- Example 7 Copolymerization was carried out in the same manner as in Example 2, except that the mixing ratio of the mixed solvent (DMAc / tetraethylene glycol dimethyl ether) was 1/9 by mass and the solid content concentration of the copolymerized PAA solution was 10% by mass. A PAA solution (P-7) was obtained.
- Example 8> In a glass reaction vessel, under a nitrogen atmosphere, DADE: 0.97 mol, DASM: 0.03 mol (number average molecular weight: about 860: KF-8010 manufactured by Shin-Etsu Chemical Co., Ltd.), a mixed solvent consisting of DMAc and tetraethylene glycol dimethyl ether ( The mixing ratio of DMAc / tetraethylene glycol dimethyl ether was 3/7) by mass and stirred. To this solution, PMDA: 1.03 mol was gradually added at room temperature, and then a polymerization reaction was carried out at 60 ° C. for 5 hours to give a copolymer PAA solution into which a siloxane unit was introduced (P-8: solid content concentration was 16% by mass) )
- Example 9 P-1 obtained in Example 1 was applied to the surface of the negative electrode active material layer-1, dried at 130 ° C. for 10 minutes, and heat-treated at 250 ° C. for 60 minutes in a nitrogen atmosphere to obtain a porous film having a thickness of 15 ⁇ m.
- the SEM image of the negative electrode “A-1” cross section and the SEM image of the cross section of the PI coating part are shown in FIGS. When the pore portion and the PI portion were separated and analyzed by image processing software, the average pore diameter of the porous PI coating was 450 nm. The porosity was 65% by volume.
- the Rs-PI of this porous PI coating was 2.8 ⁇ cm 2 .
- a charge / discharge cycle was performed in which the battery was charged to 2.5 V at 30 ° C. with a constant current of 0.1 C and discharged to 0.03 V.
- the negative electrode “A-1” had an initial discharge capacity of 310 [mAh / g-active material], a discharge capacity after 10 cycles of 232 [mAh / g-active material], a high initial discharge capacity and a good cycle. The characteristics were confirmed.
- the voltage represents a voltage with respect to the ionization potential of lithium.
- Example 10 P-2 obtained in Example 2 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-2” in which a porous PI coating having a thickness of 10 ⁇ m was formed on the surface of the negative electrode active material layer. It was.
- the average pore diameter of the porous PI coating of the negative electrode “A-2” was 360 nm, and Rs-PI was 2.6 ⁇ cm 2 .
- Example 11 P-3 obtained in Example 3 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-3” in which a porous PI coating having a thickness of 8 ⁇ m was formed on the surface of the negative electrode active material layer. It was.
- the average pore diameter of the porous PI coating of the negative electrode “A-3” was 560 nm, and Rs-PI was 2.9 ⁇ cm 2 .
- Example 12 P-4 obtained in Example 4 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-4” in which a porous PI coating having a thickness of 8 ⁇ m was formed on the surface of the negative electrode active material layer. It was.
- the average pore diameter of the porous PI coating of negative electrode “A-4” was 880 nm, and Rs-PI was 2.5 ⁇ cm 2 .
- Example 13 P-5 obtained in Example 5 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-5” in which a porous PI coating having a thickness of 10 ⁇ m was formed on the surface of the negative electrode active material layer. It was.
- the average pore diameter of the porous PI coating of the negative electrode “A-5” was 670 nm, and Rs-PI was 2.9 ⁇ cm 2 .
- Example 14 P-6 obtained in Example 6 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-6” in which a porous PI coating having a thickness of 4 ⁇ m was formed on the surface of the negative electrode active material layer. It was.
- the average pore diameter of the porous PI coating of the negative electrode “A-6” was 270 nm, and Rs-PI was 2.1 ⁇ cm 2 .
- Example 15 P-7 obtained in Example 7 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-7” in which a porous PI coating having a thickness of 4 ⁇ m was formed on the surface of the negative electrode active material layer. It was.
- the average pore diameter of the porous PI coating of the negative electrode “A-7” was 310 nm, and Rs-PI was 2.4 ⁇ cm 2 .
- Example 16> P-1 obtained in Example 1 was applied to the surface of an aluminum foil with a release layer, dried at 130 ° C. for 10 minutes, heat-treated at 250 ° C. for 60 minutes in a nitrogen atmosphere, and porous having a thickness of 7 ⁇ m.
- a laminate having a PI coating formed on the surface of an aluminum foil was obtained.
- the porous PI coating and the negative electrode active material layer-2 were thermocompression bonded at 200 ° C., and then the aluminum foil was peeled off to adhere the porous PI coating to the surface of the negative electrode active material layer-2.
- Electrode (negative electrode) “A-8” was obtained.
- the average pore diameter of the porous PI coating of the negative electrode “A-8” was 370 nm, and Rs-PI was 2.7 ⁇ cm 2 .
- Example 17 P-1 obtained in Example 1 was applied to the surface of the positive electrode active material layer, dried at 130 ° C. for 10 minutes, and heat-treated at 200 ° C. for 60 minutes in a nitrogen atmosphere to obtain a porous PI having a thickness of 12 ⁇ m.
- the average pore diameter of the PI coating of the positive electrode “A-9” was 920 nm.
- a cell was prepared by the above-described method using the positive electrode “A-9”, and the ionic resistivity was measured. As a result, the Rs-PI of this PI film was 3.0 ⁇ cm 2 .
- a charge / discharge cycle was performed at 30 ° C. with a constant current of 0.1 C to 4.5 V, and with a constant current of 0.1 C, discharging to 3.0 V.
- the initial discharge capacity of the positive electrode “A-9” was 146 [mAh / g-active material]
- the discharge capacity after 10 cycles was 159 [mAh / g-active material]
- the high initial discharge capacity and good cycle were obtained. The characteristics were confirmed.
- the voltage represents a voltage with respect to the ionization potential of lithium.
- Example 18 P-1 obtained in Example 1 was applied to the surface of the positive electrode active material layer and dried at 150 ° C. for 10 minutes to form a porous PI coating having a thickness of 4 ⁇ m on the surface of the positive electrode active material layer. Electrode (positive electrode) “A-10” was obtained. The average pore diameter of the PI coating of the positive electrode “A-10” was 540 nm, and Rs-PI was 1.8 ⁇ cm 2 .
- Example 19 P-8 obtained in Example 8 was applied to the surface of the negative electrode active material layer-1, dried at 150 ° C. for 10 minutes, and heat-treated at 250 ° C. for 60 minutes in a nitrogen atmosphere, and having a thickness of 3 ⁇ m.
- the average pore diameter of the PI coating of the negative electrode “A-11” was 1200 nm, and Rs-PI was 2.5 ⁇ cm 2 .
- a PAI solution was obtained according to the method described in JP-A-2016-145300 and Example 1. That is, in a glass reaction vessel, trimellitic anhydride (TMA): 0.96 mol, 4,4′-diphenylmethane diisocyanate (MDI): 1 mol, polytetramethylene glycol (molecular weight 1000): 0 in a nitrogen atmosphere. 0.04 mol of NMP was added and stirred. The obtained solution was heated to 200 ° C., reacted for 7 hours, and then cooled to obtain a PAI solution into which oxytetramethylene units were introduced. Tetraethylene glycol dimethyl ether was added to this, and oxyalkylene was added.
- TMA trimellitic anhydride
- MDI 4,4′-diphenylmethane diisocyanate
- MDI 4,4′-diphenylmethane diisocyanate
- NMP 0.04 mol
- the obtained solution was heated to 200 ° C., reacted for
- a copolymerized PAI solution (P-9: 11% by mass) into which units were introduced was obtained.
- the mass ratio of tetraethylene glycol dimethyl ether in this solution was 70% by mass with respect to the mixed solvent (NMP and tetraethylene glycol dimethyl ether).
- Example 21 P-9 obtained in Example 20 was applied to the surface of the negative electrode active material layer-1, dried at 150 ° C. for 10 minutes, and heat-treated at 250 ° C. for 60 minutes in a nitrogen atmosphere, and having a thickness of 3 ⁇ m.
- the average pore diameter of the PI coating of the negative electrode “A-12” was 1800 nm, and Rs-PI was 2.8 ⁇ cm 2 .
- the storage element electrode of the present invention such as a lithium secondary battery, has an average pore diameter and an oxyalkylene unit or siloxane unit having a high affinity for the electrolyte.
- the ionic resistivity of the formed porous PI coating is low. Therefore, it can be suitably used as a storage element electrode of a lithium secondary battery, a lithium ion capacitor or the like having excellent safety and high discharge capacity and good cycle characteristics.
- the PI solution of the present invention is useful for the production of electrodes used for power storage elements such as lithium secondary batteries, lithium ion capacitors, capacitors, and capacitors.
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Abstract
Description
<2> PI溶液がさらにリチウム塩を含有することを特徴とする<1>記載の蓄電素子電極用PI溶液。
<3> <1>または<2>に記載のPI溶液を、活物質層表面に塗布後、乾燥することにより相分離構造を有するPI被膜を形成する工程を含む蓄電素子電極の製造方法。
<4> <1>または<2>に記載のPI溶液を、基材に塗布後、乾燥することにより相分離構造を有するPI被膜を形成した後、前記PI被膜を活物質表面に熱圧着し、しかる後、基材を剥離する工程を含む蓄電素子電極の製造方法。
<5> 相分離構造を有するPI被膜が、多孔質PI被膜である<3>または<4>に記載の蓄電素子電極の製造方法。
<6> 相分離構造を有するPI被膜が少なくとも2相を有し、一方の相がPIであり、他方の相の少なくとも1相が電解質を含む相である<3>または<4>に記載の蓄電素子電極の製造方法。
<7> 活物質層表面に相分離構造を有するPI被膜が積層一体化されている電極であって、前記PIは、その主鎖中に、オキシアルキレンユニットおよび/またはシロキサンユニットを含有することを特徴とする蓄電素子電極。 <1> A PI solution containing a good solvent and a poor solvent for PI, wherein the PI contains an oxyalkylene unit and / or a siloxane unit in the main chain. .
<2> The PI solution for a storage element electrode according to <1>, wherein the PI solution further contains a lithium salt.
<3> A method for producing a storage element electrode comprising a step of forming a PI film having a phase separation structure by applying the PI solution according to <1> or <2> to the surface of the active material layer and then drying.
<4> After the PI solution according to <1> or <2> is applied to a substrate and then dried to form a PI coating having a phase separation structure, the PI coating is thermocompression bonded to the active material surface. Then, after that, a method for producing a storage element electrode including a step of peeling the substrate.
<5> The method for producing a storage element electrode according to <3> or <4>, wherein the PI coating having a phase separation structure is a porous PI coating.
<6> The PI film having a phase separation structure has at least two phases, one phase is PI, and at least one of the other phases is a phase containing an electrolyte, according to <3> or <4> A method for producing a storage element electrode.
<7> An electrode in which a PI film having a phase separation structure is laminated and integrated on the surface of an active material layer, wherein the PI contains an oxyalkylene unit and / or a siloxane unit in the main chain. A storage element electrode.
<1> オキシアルキレンユニットを含有するPIからなり、気孔率が45体積%以上、95体積%以下であり、平均気孔径が10nm以上、1000nm以下であることを特徴とする多孔質PIフィルム。
<2> オキシアルキレンユニットを含有するPIと、その良溶媒および貧溶媒を含む混合溶媒とからなり、前記混合溶媒中の貧溶媒比率が65質量%以上、95質量%以下である溶液を基材上に塗布後、350℃未満の温度で乾燥することを特徴とする多孔質PIフィルムの製造方法。 PIs such as PI precursors (for example PAA) and PAI contain oxyalkylene units and / or siloxane units in the main chain. For a PAA solution containing an oxyalkylene unit in the main chain, for example, a PI solution as disclosed in Japanese Patent No. 5944613 can be used. The patent gazette has the following <1> and <2>, and a PI solution containing an oxyalkylene unit described in detail here can also be used in the present invention. That is, in the present invention, the entire text of the patent publication is referred to and incorporated.
<1> A porous PI film comprising PI containing an oxyalkylene unit, having a porosity of 45% to 95% by volume, and an average pore size of 10 nm to 1000 nm.
<2> A solution comprising PI containing an oxyalkylene unit and a mixed solvent containing the good solvent and the poor solvent, wherein the poor solvent ratio in the mixed solvent is 65% by mass or more and 95% by mass or less. A method for producing a porous PI film, characterized by drying at a temperature of less than 350 ° C. after coating on the top.
<1> 乾式多孔化プロセスで得られる多孔質PAIであって、オキシアルキレンユニットを含有するPAIからなり、気孔率が20体積%以上、95体積%以下、平均気孔径が10nm以上、1000nm以下であることを特徴とする多孔質PAIフィルム。
<2> オキシアルキレンユニットと、その良溶媒と貧溶媒とを含む溶液を基材上に塗布後、200℃以下の温度で乾燥することを特徴とする多孔質PAIフィルムの製造方法。 For example, as the PAI solution, a PAI solution as disclosed in JP-A-2016-145300 can be used. The gazette has the gist of <1> and <2> below, and a PAI solution containing an oxyalkylene unit described in detail here can also be used in the present invention. That is, in the present invention, the entire text of the publication is referred to and incorporated.
<1> A porous PAI obtained by a dry porosification process, comprising a PAI containing an oxyalkylene unit, having a porosity of 20% by volume to 95% by volume and an average pore size of 10 nm to 1000 nm. A porous PAI film characterized by being.
<2> A method for producing a porous PAI film, wherein a solution containing an oxyalkylene unit and a good solvent and a poor solvent is applied on a substrate and then dried at a temperature of 200 ° C. or lower.
正極活物質であるLiFePO4粒子(平均粒径0.5μm)86質量部と、導電助剤のカーボンブラック(アセチレンブラック)8質量部と、バインダ樹脂であるPVDF6質量部とを、NMP中に均一に分散して、正極活物質分散体を得た。この分散体を正極集電体である厚さ15μmのアルミ箔に塗布し、得られた塗膜を130℃で10分乾燥後、熱プレスして、厚みが50μmの正極活物質層を得た。 (Positive electrode active material layer)
86 parts by mass of LiFePO 4 particles (average particle size 0.5 μm) as a positive electrode active material, 8 parts by mass of carbon black (acetylene black) as a conductive additive, and 6 parts by mass of PVDF as a binder resin are uniformly in NMP. To obtain a positive electrode active material dispersion. This dispersion was applied to a positive electrode current collector 15 μm thick aluminum foil, and the resulting coating film was dried at 130 ° C. for 10 minutes and then hot pressed to obtain a positive electrode active material layer having a thickness of 50 μm. .
負極活物質である黒鉛粒子(平均粒径8μm)85質量部と、導電助剤のカーボンブラック(アセチレンブラック)5質量部と、バインダ樹脂であるPI10質量部とを、NMP中に均一に分散して、固形分濃度25質量%の負極活物質分散体を得た。この分散体を負極集電体である厚さ18μmの銅箔に塗布し、得られた塗膜を120℃で10分乾燥後、300℃で60分熱処理後、熱プレスして、厚みが50μmの負極活物質層を得た。なお、前記PIとしては、ユニチカ社製「UイミドワニスCR」を用いた。 (Negative electrode active material layer-1)
85 parts by mass of graphite particles (average particle size 8 μm) as a negative electrode active material, 5 parts by mass of carbon black (acetylene black) as a conductive auxiliary agent, and 10 parts by mass of PI as a binder resin are uniformly dispersed in NMP. Thus, a negative electrode active material dispersion having a solid content concentration of 25% by mass was obtained. This dispersion was applied to a negative electrode current collector 18 μm thick copper foil, and the resulting coating film was dried at 120 ° C. for 10 minutes, heat-treated at 300 ° C. for 60 minutes, and hot-pressed to have a thickness of 50 μm. The negative electrode active material layer was obtained. As the PI, “Uimide varnish CR” manufactured by Unitika Ltd. was used.
負極活物質である黒鉛粒子(平均粒径8μm)98質量部と、カルボキシメチルセルロース1質量部、バインダ樹脂であるSBR1質量部とを、水中に均一に分散して、固形分濃度25質量%の負極活物質分散体を得た。この分散体を負極集電体である厚さ10μmの銅箔に塗布し、得られた塗膜を120℃で10分乾燥後、熱プレスして、厚みが40μmの負極活物質層を得た。 (Negative electrode active material layer-2)
98 parts by mass of graphite particles (average particle size: 8 μm) as a negative electrode active material, 1 part by mass of carboxymethylcellulose, and 1 part by mass of SBR as a binder resin are uniformly dispersed in water, and a negative electrode having a solid content concentration of 25% by mass An active material dispersion was obtained. This dispersion was applied to a 10 μm-thick copper foil as a negative electrode current collector, and the obtained coating film was dried at 120 ° C. for 10 minutes and then hot pressed to obtain a negative electrode active material layer having a thickness of 40 μm. .
下記の実施例および比較例において得られた電極の特性は、以下の方法で評価した。
電極を直径16mmの円形に打ち抜き、その多孔質PI被膜面側に、ポリエチレン製多孔膜からなるセパレータと、リチウム箔とを順に積層し、これをステンレス製のコイン型外装容器中に収納した。この外装容器中に電解液(溶媒としてエチレンカーボネートとジメチルカーボネートとを体積比で1:1の割合で混合した溶媒を用いた1MLiPF6溶液)を注入し、外装容器にパッキンを介してステンレス製のキャップをかぶせて固定し、電池缶を封止して、評価用のセルを得た。このセルを用い、前記した方法で、100KHzでのインピーダンスを測定することにより、イオン抵抗率(Rs-PI)を算出した。また、このセルを用い、放電容量およびサイクル特性の評価を行った。 (Electrode evaluation method)
The characteristics of the electrodes obtained in the following examples and comparative examples were evaluated by the following methods.
The electrode was punched into a circle having a diameter of 16 mm, and a separator made of a polyethylene porous film and a lithium foil were sequentially laminated on the porous PI coating surface side, and this was stored in a stainless steel coin-type outer container. An electrolytic solution (1M LiPF 6 solution using a solvent in which ethylene carbonate and dimethyl carbonate are mixed at a volume ratio of 1: 1) as a solvent is injected into the outer container, and the outer container is made of stainless steel via a packing. The cap was covered and fixed, the battery can was sealed, and the cell for evaluation was obtained. Using this cell, the ion resistivity (Rs-PI) was calculated by measuring the impedance at 100 KHz by the method described above. In addition, discharge capacity and cycle characteristics were evaluated using this cell.
ガラス製反応容器に、窒素雰囲気下、DADE:0.97モル、PPGME:0.03モル (数平均分子量2000:ハンツマン社製ジェファーミンD2000)、DMAcおよびテトラエチレングリコールジメチルエーテルからなる混合溶媒(DMAc/テトラエチレングリコールジメチルエーテルの混合比率は質量比で2/8)を投入して攪拌し、ジアミン成分を溶解した。この溶液をジャケットで30℃以下に冷却しながら、PMDA:1.01モルを徐々に加えた後、40℃で5時間重合反応させ、オキシプロピレンユニットを導入した共重合PAA溶液(P-1:固形分濃度は15質量%)を得た。 <Example 1>
In a glass reaction vessel, under a nitrogen atmosphere, DADE: 0.97 mol, PPGME: 0.03 mol (number average molecular weight 2000: Jeffamine D2000 manufactured by Huntsman), DMAc and tetraethylene glycol dimethyl ether mixed solvent (DMAc / The mixing ratio of tetraethylene glycol dimethyl ether was 2/8) in mass ratio and stirred to dissolve the diamine component. While this solution was cooled to 30 ° C. or lower with a jacket, PMDA: 1.01 mol was gradually added, followed by polymerization at 40 ° C. for 5 hours to obtain a copolymerized PAA solution (P-1: The solid content concentration was 15% by mass).
「DADE:0.97モル」を「DADE:0.8モルとBAPP:0.17モル」としたこと以外は、実施例1と同様にして、共重合PAA溶液(P-2)を得た。 <Example 2>
A copolymer PAA solution (P-2) was obtained in the same manner as in Example 1 except that “DADE: 0.97 mol” was changed to “DADE: 0.8 mol and BAPP: 0.17 mol”. .
「PMDA:1.01モル」を「PMDA:0.81モルとBPDA:0.20モル」としたこと以外は、実施例1と同様にして、共重合PAA溶液(P-3)を得た。 <Example 3>
A copolymer PAA solution (P-3) was obtained in the same manner as in Example 1 except that “PMDA: 1.01 mol” was changed to “PMDA: 0.81 mol and BPDA: 0.20 mol”. .
「PMDA:1.01モル」を「BPDA:1.01モル」としたこと以外は、実施例1と同様にして、共重合PAA溶液(P-4)を得た。 <Example 4>
A copolymer PAA solution (P-4) was obtained in the same manner as in Example 1 except that “PMDA: 1.01 mol” was changed to “BPDA: 1.01 mol”.
「DADE:0.97モル、PPGME:0.03モル」を「DADE:0.94モル、PPGME:0.06モル」としたこと以外は、実施例1と同様にして、共重合PAA溶液(P-5)を得た。 <Example 5>
A copolymer PAA solution (in the same manner as in Example 1 except that “DADE: 0.97 mol, PPGME: 0.03 mol” was changed to “DADE: 0.94 mol, PPGME: 0.06 mol”. P-5) was obtained.
混合溶媒(DMAc/テトラエチレングリコールジメチルエーテル)の混合比率を質量比で1/9とし、共重合PAA溶液の固形分濃度を10質量%としたこと以外は、実施例1と同様にして、共重合PAA溶液(P-6)を得た。 <Example 6>
Copolymerization was carried out in the same manner as in Example 1 except that the mixing ratio of the mixed solvent (DMAc / tetraethylene glycol dimethyl ether) was 1/9 by mass and the solid content concentration of the copolymerized PAA solution was 10% by mass. A PAA solution (P-6) was obtained.
混合溶媒(DMAc/テトラエチレングリコールジメチルエーテル)の混合比率を質量比で1/9とし、共重合PAA溶液の固形分濃度を10質量%としたこと以外は、実施例2と同様にして、共重合PAA溶液(P-7)を得た。 <Example 7>
Copolymerization was carried out in the same manner as in Example 2, except that the mixing ratio of the mixed solvent (DMAc / tetraethylene glycol dimethyl ether) was 1/9 by mass and the solid content concentration of the copolymerized PAA solution was 10% by mass. A PAA solution (P-7) was obtained.
ガラス製反応容器に、窒素雰囲気下、DADE:0.97モル、DASM:0.03モル(数平均分子量約860:信越化学社製 KF-8010)、DMAcおよびテトラエチレングリコールジメチルエーテルからなる混合溶媒(DMAc/テトラエチレングリコールジメチルエーテルの混合比率は質量比で3/7)を投入して攪拌した。この溶液に、室温で、PMDA:1.03モルを徐々に加えた後、60℃で5時間重合反応させ、シロキサンユニットを導入した共重合PAA溶液(P-8:固形分濃度は16質量%)を得た。 <Example 8>
In a glass reaction vessel, under a nitrogen atmosphere, DADE: 0.97 mol, DASM: 0.03 mol (number average molecular weight: about 860: KF-8010 manufactured by Shin-Etsu Chemical Co., Ltd.), a mixed solvent consisting of DMAc and tetraethylene glycol dimethyl ether ( The mixing ratio of DMAc / tetraethylene glycol dimethyl ether was 3/7) by mass and stirred. To this solution, PMDA: 1.03 mol was gradually added at room temperature, and then a polymerization reaction was carried out at 60 ° C. for 5 hours to give a copolymer PAA solution into which a siloxane unit was introduced (P-8: solid content concentration was 16% by mass) )
実施例1で得られたP-1を前記負極活物質層-1の表面に塗布し、130℃で10分乾燥し、窒素雰囲気下、250℃で60分熱処理して、厚みが15μmの多孔質PI被膜が負極活物質層-1の表面に形成された電極(負極)「A-1」を得た。 この多孔質PI被膜は、負極活物質層の表面に強固に接着されていた。負極「A-1」断面のSEM像およびPI被膜部分の断面のSEM像をそれぞれ図1、2に示す。画像処理ソフトにより、気孔部とPI部分とに分離して解析した所、多孔質PI被膜の平均気孔径は450nmであった。また、気孔率は、65体積%であった。 <Example 9>
P-1 obtained in Example 1 was applied to the surface of the negative electrode active material layer-1, dried at 130 ° C. for 10 minutes, and heat-treated at 250 ° C. for 60 minutes in a nitrogen atmosphere to obtain a porous film having a thickness of 15 μm. An electrode (negative electrode) “A-1” having a porous PI film formed on the surface of the negative electrode active material layer-1 was obtained. This porous PI film was firmly bonded to the surface of the negative electrode active material layer. The SEM image of the negative electrode “A-1” cross section and the SEM image of the cross section of the PI coating part are shown in FIGS. When the pore portion and the PI portion were separated and analyzed by image processing software, the average pore diameter of the porous PI coating was 450 nm. The porosity was 65% by volume.
実施例2で得られたP-2を、実施例9と同様にして、厚みが10μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「A-2」を得た。負極「A-2」の多孔質PI被膜の平均気孔径は360nmであり、Rs-PIは、2.6Ωcm2であった。 <Example 10>
P-2 obtained in Example 2 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-2” in which a porous PI coating having a thickness of 10 μm was formed on the surface of the negative electrode active material layer. It was. The average pore diameter of the porous PI coating of the negative electrode “A-2” was 360 nm, and Rs-PI was 2.6 Ωcm 2 .
実施例3で得られたP-3を、実施例9と同様にして、厚みが8μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「A-3」を得た。負極「A-3」の多孔質PI被膜の平均気孔径は、560nmであり、Rs-PIは、2.9Ωcm2であった。 <Example 11>
P-3 obtained in Example 3 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-3” in which a porous PI coating having a thickness of 8 μm was formed on the surface of the negative electrode active material layer. It was. The average pore diameter of the porous PI coating of the negative electrode “A-3” was 560 nm, and Rs-PI was 2.9 Ωcm 2 .
実施例4で得られたP-4を、実施例9と同様にして、厚みが8μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「A-4」を得た。負極「A-4」の多孔質PI被膜の平均気孔径、880nmであり、Rs-PIは、2.5Ωcm2であった。 <Example 12>
P-4 obtained in Example 4 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-4” in which a porous PI coating having a thickness of 8 μm was formed on the surface of the negative electrode active material layer. It was. The average pore diameter of the porous PI coating of negative electrode “A-4” was 880 nm, and Rs-PI was 2.5 Ωcm 2 .
実施例5で得られたP-5を、実施例9と同様にして、厚みが10μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「A-5」を得た。負極「A-5」の多孔質PI被膜の平均気孔径は670nmであり、Rs-PIは、2.9Ωcm2であった。 <Example 13>
P-5 obtained in Example 5 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-5” in which a porous PI coating having a thickness of 10 μm was formed on the surface of the negative electrode active material layer. It was. The average pore diameter of the porous PI coating of the negative electrode “A-5” was 670 nm, and Rs-PI was 2.9 Ωcm 2 .
実施例6で得られたP-6を、実施例9と同様にして、厚みが4μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「A-6」を得た。負極「A-6」の多孔質PI被膜の平均気孔径は、270nmであり、Rs-PIは、2.1Ωcm2であった。 <Example 14>
P-6 obtained in Example 6 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-6” in which a porous PI coating having a thickness of 4 μm was formed on the surface of the negative electrode active material layer. It was. The average pore diameter of the porous PI coating of the negative electrode “A-6” was 270 nm, and Rs-PI was 2.1 Ωcm 2 .
実施例7で得られたP-7を、実施例9と同様にして、厚みが4μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「A-7」を得た。負極「A-7」の多孔質PI被膜の平均気孔径は、310nmであり、Rs-PIは、2.4Ωcm2であった。 <Example 15>
P-7 obtained in Example 7 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “A-7” in which a porous PI coating having a thickness of 4 μm was formed on the surface of the negative electrode active material layer. It was. The average pore diameter of the porous PI coating of the negative electrode “A-7” was 310 nm, and Rs-PI was 2.4 Ωcm 2 .
実施例1で得られたP-1を離型層付アルミ箔の表面に塗布し、130℃で10分乾燥し、窒素雰囲気下、250℃で60分熱処理して、厚みが7μmの多孔質PI被膜がアルミ箔の表面に形成された積層体を得た。この多孔質PI被膜と前記負極活物質層-2とを、200℃で熱圧着した後、アルミ箔を剥離することにより、多孔質PI被膜が、負極活物質層-2の表面に接着された電極(負極)「A-8」を得た。負極「A-8」の多孔質PI被膜の平均気孔径は、370nmであり、Rs-PIは、2.7Ωcm2であった。 <Example 16>
P-1 obtained in Example 1 was applied to the surface of an aluminum foil with a release layer, dried at 130 ° C. for 10 minutes, heat-treated at 250 ° C. for 60 minutes in a nitrogen atmosphere, and porous having a thickness of 7 μm. A laminate having a PI coating formed on the surface of an aluminum foil was obtained. The porous PI coating and the negative electrode active material layer-2 were thermocompression bonded at 200 ° C., and then the aluminum foil was peeled off to adhere the porous PI coating to the surface of the negative electrode active material layer-2. Electrode (negative electrode) “A-8” was obtained. The average pore diameter of the porous PI coating of the negative electrode “A-8” was 370 nm, and Rs-PI was 2.7 Ωcm 2 .
実施例1で得られたP-1を前記正極活物質層の表面に塗布し、130℃で10分乾燥し、窒素雰囲気下、200℃で60分熱処理して、厚みが12μmの多孔質PI被膜が正極活物質層の表面に形成された電極(正極)「A-9」を得た。正極「A-9」のPI被膜の平均気孔径は、920nmであった。 <Example 17>
P-1 obtained in Example 1 was applied to the surface of the positive electrode active material layer, dried at 130 ° C. for 10 minutes, and heat-treated at 200 ° C. for 60 minutes in a nitrogen atmosphere to obtain a porous PI having a thickness of 12 μm. An electrode (positive electrode) “A-9” having a coating formed on the surface of the positive electrode active material layer was obtained. The average pore diameter of the PI coating of the positive electrode “A-9” was 920 nm.
実施例1で得られたP-1を前記正極活物質層の表面に塗布し、150℃で10分乾燥して、厚みが4μmの多孔質PI被膜が正極活物質層の表面に形成された電極(正極)「A-10」を得た。正極「A-10」のPI被膜の平均気孔径は、540nmであり、Rs-PIは、1.8Ωcm2であった。 <Example 18>
P-1 obtained in Example 1 was applied to the surface of the positive electrode active material layer and dried at 150 ° C. for 10 minutes to form a porous PI coating having a thickness of 4 μm on the surface of the positive electrode active material layer. Electrode (positive electrode) “A-10” was obtained. The average pore diameter of the PI coating of the positive electrode “A-10” was 540 nm, and Rs-PI was 1.8 Ωcm 2 .
実施例8で得られたP-8を前記負極活物質層-1の表面に塗布し、150℃で10分乾燥し、窒素雰囲気下、250℃で60分熱処理して厚みが3μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「A-11」を得た。負極「A-11」のPI被膜の平均気孔径は、1200nmであり、Rs-PIは、2.5Ωcm2であった。 <Example 19>
P-8 obtained in Example 8 was applied to the surface of the negative electrode active material layer-1, dried at 150 ° C. for 10 minutes, and heat-treated at 250 ° C. for 60 minutes in a nitrogen atmosphere, and having a thickness of 3 μm. An electrode (negative electrode) “A-11” having a PI film formed on the surface of the negative electrode active material layer was obtained. The average pore diameter of the PI coating of the negative electrode “A-11” was 1200 nm, and Rs-PI was 2.5 Ωcm 2 .
特開2016-145300号公報、実施例1記載の方法に準拠して、PAI溶液を得た。すなわち、ガラス製反応容器に、窒素雰囲気下、トリメリット酸無水物(TMA):0.96モル、4,4’-ジフェニルメタンジイソシアネート(MDI):1モル、ポリテトラメチレングリコール(分子量1000):0.04モル、NMPを投入して攪拌した。得られた溶液を、200℃に昇温して7時間反応後、冷却することにより、オキシテトラメチレンユニットが導入されたPAI溶液を得た後、これに、テトラエチレングリコールジメチルエーテルを加え、オキシアルキレンユニットを導入した共重合PAI溶液(P-9:11質量%)を得た。この溶液におけるテトラエチレングリコールジメチルエーテルの質量比率は、混合溶媒(NMPとテトラエチレングリコールジメチルエーテル)に対し、70質量%であった。 <Example 20>
A PAI solution was obtained according to the method described in JP-A-2016-145300 and Example 1. That is, in a glass reaction vessel, trimellitic anhydride (TMA): 0.96 mol, 4,4′-diphenylmethane diisocyanate (MDI): 1 mol, polytetramethylene glycol (molecular weight 1000): 0 in a nitrogen atmosphere. 0.04 mol of NMP was added and stirred. The obtained solution was heated to 200 ° C., reacted for 7 hours, and then cooled to obtain a PAI solution into which oxytetramethylene units were introduced. Tetraethylene glycol dimethyl ether was added to this, and oxyalkylene was added. A copolymerized PAI solution (P-9: 11% by mass) into which units were introduced was obtained. The mass ratio of tetraethylene glycol dimethyl ether in this solution was 70% by mass with respect to the mixed solvent (NMP and tetraethylene glycol dimethyl ether).
実施例20で得られたP-9を前記負極活物質層-1の表面に塗布し、150℃で10分乾燥し、窒素雰囲気下、250℃で60分熱処理して厚みが3μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「A-12」を得た。負極「A-12」のPI被膜の平均気孔径は、1800nmであり、Rs-PIは、2.8Ωcm2であった。 <Example 21>
P-9 obtained in Example 20 was applied to the surface of the negative electrode active material layer-1, dried at 150 ° C. for 10 minutes, and heat-treated at 250 ° C. for 60 minutes in a nitrogen atmosphere, and having a thickness of 3 μm. An electrode (negative electrode) “A-12” having a PI film formed on the surface of the negative electrode active material layer was obtained. The average pore diameter of the PI coating of the negative electrode “A-12” was 1800 nm, and Rs-PI was 2.8 Ωcm 2 .
「DADE:0.97モル、PPGME:0.03モル」を、「DADE:1.00モル」としたこと以外は、実施例1と同様にして、PAA溶液(R-1)を得た。 <Comparative Example 1>
A PAA solution (R-1) was obtained in the same manner as in Example 1 except that “DADE: 0.97 mol, PPGME: 0.03 mol” was changed to “DADE: 1.00 mol”.
比較例1で得られたR-1を、実施例9と同様にして、厚みが15μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「B-1」を得た。負極「B-1」のPI被膜の平均気孔径は、3200nmであり、Rs-PIは、10Ωcm2を超えていた。 <Comparative Example 2>
R-1 obtained in Comparative Example 1 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “B-1” in which a porous PI coating having a thickness of 15 μm was formed on the surface of the negative electrode active material layer. It was. The average pore diameter of the PI coating of the negative electrode “B-1” was 3200 nm, and Rs-PI exceeded 10 Ωcm 2 .
比較例1で得られたR-1を、実施例9と同様にして、厚みが4μmの多孔質PI被膜が負極活物質層の表面に形成された電極(負極)「B-2」を得た。負極「B-2」のPI被膜の平均気孔径は、3100nmであり、Rs-PIは、10Ωcm2を超えていた。 <Comparative Example 3>
R-1 obtained in Comparative Example 1 was used in the same manner as in Example 9 to obtain an electrode (negative electrode) “B-2” in which a porous PI coating having a thickness of 4 μm was formed on the surface of the negative electrode active material layer. It was. The average pore diameter of the PI coating of the negative electrode “B-2” was 3100 nm, and Rs-PI exceeded 10 Ωcm 2 .
Claims (7)
- ポリイミドに対する良溶媒と貧溶媒とを含有するポリイミド溶液であって、前記ポリイミドが、主鎖中にオキシアルキレンユニットおよび/またはシロキサンユニットを含有することを特徴とする蓄電素子電極用ポリイミド溶液。 A polyimide solution containing a good solvent and a poor solvent for a polyimide, wherein the polyimide contains an oxyalkylene unit and / or a siloxane unit in the main chain.
- ポリイミド溶液がさらにリチウム塩を含有することを特徴とする請求項1記載の蓄電素子電極用ポリイミド溶液。 The polyimide solution for a storage element electrode according to claim 1, wherein the polyimide solution further contains a lithium salt.
- 請求項1または2に記載のポリイミド溶液を、活物質層表面に塗布後、乾燥することにより相分離構造を有するポリイミド被膜を形成する工程を含む蓄電素子電極の製造方法。 A method for producing a storage element electrode comprising a step of forming a polyimide film having a phase separation structure by applying the polyimide solution according to claim 1 or 2 to the surface of the active material layer and then drying.
- 請求項1または2に記載のポリイミド溶液を、基材に塗布後、乾燥することにより相分離構造を有するポリイミド被膜を形成した後、前記ポリイミド被膜を活物質表面に熱圧着し、しかる後、基材を剥離する工程を含む蓄電素子電極の製造方法。 After the polyimide solution according to claim 1 or 2 is applied to a substrate and then dried to form a polyimide coating having a phase separation structure, the polyimide coating is thermocompression bonded to the active material surface, A method for producing an electricity storage element electrode, comprising a step of peeling a material.
- 相分離構造を有するポリイミド被膜が、多孔質ポリイミド被膜である請求項3または4に記載の蓄電素子電極の製造方法。 The method for producing a storage element electrode according to claim 3 or 4, wherein the polyimide coating having a phase separation structure is a porous polyimide coating.
- 相分離構造を有するポリイミド被膜が少なくとも2相を有し、一方の相がポリイミドであり、他方の相の少なくとも1相が電解質を含む相である請求項3または4に記載の蓄電素子電極の製造方法。 The production of a storage element electrode according to claim 3 or 4, wherein the polyimide coating having a phase separation structure has at least two phases, one phase is polyimide, and at least one of the other phases is an electrolyte-containing phase. Method.
- 活物質層表面に相分離構造を有するポリイミド被膜が積層一体化されている電極であって、前記ポリイミドは、その主鎖中に、オキシアルキレンユニットおよび/またはシロキサンユニットを含有することを特徴とする蓄電素子電極。 An electrode in which a polyimide film having a phase separation structure is laminated and integrated on the surface of an active material layer, wherein the polyimide contains an oxyalkylene unit and / or a siloxane unit in its main chain. Storage element electrode.
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