WO2017067132A1 - 一种基于物联网的用于3d打印的精确控制系统 - Google Patents

一种基于物联网的用于3d打印的精确控制系统 Download PDF

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Publication number
WO2017067132A1
WO2017067132A1 PCT/CN2016/077043 CN2016077043W WO2017067132A1 WO 2017067132 A1 WO2017067132 A1 WO 2017067132A1 CN 2016077043 W CN2016077043 W CN 2016077043W WO 2017067132 A1 WO2017067132 A1 WO 2017067132A1
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printing
integrated circuit
disposed
control system
fixing plate
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PCT/CN2016/077043
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English (en)
French (fr)
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张萍
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张萍
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00—Data acquisition or data processing for additive manufacturing
    • B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

Definitions

  • the present invention relates to an accurate control system for 3D printing based on the Internet of Things.
  • 3D printer also known as 3D printer, is a kind of rapid prototyping technology. It is a digital model file based on the technology of constructing objects by layer-by-layer printing using adhesive materials such as powder metal or plastic.
  • the technical problem to be solved by the present invention is to provide an accurate control system for 3D printing based on the Internet of Things, which can realize wireless control and has high control precision, in order to overcome the deficiencies of the prior art.
  • an accurate control system for 3D printing based on the Internet of Things comprising a wirelessly connected intelligent control terminal and a 3D printing device, the 3D printing device including a base and a setting a conveyor belt above the base, a pillar vertically disposed on one side of the base, a beam horizontally disposed at a top end of the pillar, a connecting shaft vertically disposed on the beam, and a 3D printing mechanism, the connecting shaft and the 3D printing mechanism Connected, the 3D printing mechanism is located directly above the conveyor belt;
  • the 3D printing mechanism includes a horizontally disposed fixing plate, a lower vertical adjustment mechanism disposed on the fixed plate, four horizontal adjustment mechanisms vertically disposed below the fixed plate, and a 3D printing unit located below the vertical adjustment mechanism, the connection shaft Fixedly connected to the fixed plate, the four horizontal adjusting mechanisms are located around the vertical adjusting mechanism and are parallel to each other. Among the four horizontal adjusting mechanisms, two adjacent horizontal adjusting machines The structure is perpendicular to each other;
  • the vertical adjustment mechanism includes a fixed disk and a plurality of fixed coils disposed under the fixed disk, and the fixed disk is fixedly connected to the fixed plate;
  • the horizontal adjustment mechanism includes a connecting plate, a driving motor and a plurality of fixed coils disposed on the driving motor, the connecting plate is vertically disposed under the fixing plate, and one end of the driving motor is drivingly connected with the connecting plate, the driving motor The other end is fixedly connected to the fixed coil;
  • the 3D printing unit includes a movable block, a print head disposed under the movable block, and a feeding port disposed on one side of the printing head, and the movable block is provided with a plurality of movable coils, and the movable block is provided with a plurality of movable coils Active coil.
  • the drive motor is a DC servo motor.
  • the intelligent control terminal is a smart phone.
  • the winding manner of the fixed coil is the same as the winding method of the movable coil.
  • the fixed coil and the movable coil are connected with a current control module
  • the current control module includes a current size adjustment circuit and a current direction adjustment circuit
  • the current size adjustment circuit includes an integrated circuit, a first resistor, a second resistor, a triode, a first capacitor, a second capacitor, and an adjustable resistor.
  • the integrated circuit is of the type CW7800, and an input end of the integrated circuit is connected to a base of the transistor, and the integrated circuit The input end is connected to the collector of the triode through a first resistor, the input end of the integrated circuit is grounded through a first capacitor, the ground end of the integrated circuit is grounded, and the output end of the integrated circuit is grounded through a second capacitor The output of the integrated circuit is grounded through a series circuit of an adjustable resistor and a second resistor, the output of which is coupled to the emitter of the transistor.
  • the triode is a PNP triode.
  • the invention has the beneficial effects that the IoT-based precise control system for 3D printing realizes wireless real-time regulation of the 3D printing device by the staff through the wirelessly connected intelligent control terminal and the 3D printing device; and simultaneously passes through the 3D printing mechanism
  • the four horizontal adjustment mechanisms and one vertical adjustment mechanism precisely adjust the 3D printing unit, thereby ensuring the accuracy of printing of the 3D printing unit and improving the control precision of the system.
  • FIG. 1 is a schematic structural view of an IoT-based precise control system for 3D printing according to the present invention
  • FIG. 2 is a schematic structural view of a 3D printing mechanism of an IoT-based precision control system for 3D printing according to the present invention
  • 3 is a schematic structural view of a 3D printing mechanism of an IoT-based precision control system for 3D printing according to the present invention
  • FIG. 4 is a circuit schematic diagram of a current level adjustment circuit of an IoT-based precision control system for 3D printing of the present invention
  • Intelligent control terminal 2. Base, 3. Conveyor belt, 4. Pillar, 5. Beam, 6. Connecting shaft, 7.3D printing mechanism, 8. Fixing plate, 9. Fixed plate, 10. Fixed coil , 11. connecting plate, 12. driving motor, 13. moving coil, 14. moving block, 15. print head, 16. feeding port, U1. integrated circuit, R1. first resistor, R2. second resistor, Q1 Transistor, C1. First capacitor, C2. Second capacitor, Rp1. Adjustable resistor.
  • an IoT-based precise control system for 3D printing includes a wirelessly connected intelligent control terminal 1 and a 3D printing device, and the 3D printing device includes a base 2 and is disposed at a conveyor belt 3 above the base 2, a pillar 4 vertically disposed on one side of the base 2, a beam 5 horizontally disposed at the top end of the pillar 4, a connecting shaft 6 and a 3D printing mechanism 7 vertically disposed on the beam 5,
  • the connecting shaft 6 is connected to the 3D printing mechanism 7, and the 3D printing mechanism 7 is located directly above the conveyor belt 3;
  • the 3D printing mechanism 7 includes a horizontally disposed fixing plate 8, a lower vertical adjustment mechanism disposed on the fixed plate 8, four horizontal adjustment mechanisms vertically disposed below the fixed plate 8, and a 3D printing unit located below the vertical adjustment mechanism.
  • the connecting shaft 6 is fixedly connected to the fixing plate 8.
  • the four horizontal adjusting mechanisms are located around the vertical adjusting mechanism and are parallel to each other. Among the four horizontal adjusting mechanisms, two adjacent horizontal adjusting mechanisms are perpendicular to each other;
  • the vertical adjustment mechanism includes a fixed disc 9 and a plurality of fixed coils 10 disposed under the fixed disc 9, the fixed discs 9 being fixedly connected with the fixed plate 8;
  • the horizontal adjustment mechanism includes a connecting plate 11 , a driving motor 12 and a plurality of fixed coils 10 disposed on the driving motor 12 .
  • the connecting plate 11 is vertically disposed under the fixing plate 8 , and one end of the driving motor 12 and the connecting plate 11 drive connection, the other end of the drive motor 12 is fixedly connected with the fixed coil 10;
  • the 3D printing unit includes a movable block 14, a print head 15 disposed under the movable block 14, and a feeding port 16 disposed on one side of the print head 15, and a plurality of movable coils 13 are disposed above the movable block 14 A plurality of movable coils 13 are provided around the movable block 14.
  • the drive motor 12 is a DC servo motor.
  • the intelligent control terminal 1 is a smart phone.
  • the winding manner of the fixed coil 10 and the winding manner of the movable coil 13 are identical.
  • the fixed coil 10 and the movable coil 13 are connected with a current control module, and the current control module includes a current size adjustment circuit and current direction adjustment.
  • the circuit, the current magnitude adjustment circuit includes an integrated circuit U1, a first resistor R1, a second resistor R2, a transistor Q1, a first capacitor C1, a second capacitor C2, and an adjustable resistor Rp1.
  • the model of the integrated circuit U1 is CW7800.
  • the input end of the integrated circuit U1 is connected to the base of the transistor Q1, the input end of the integrated circuit U1 is connected to the collector of the transistor Q1 through the first resistor R1, and the input end of the integrated circuit U1 passes through the first capacitor C1 is grounded, the ground of the integrated circuit U1 is grounded, the output of the integrated circuit U1 is grounded through a second capacitor C2, and the output end of the integrated circuit U1 is connected through a series circuit of an adjustable resistor Rp1 and a second resistor R2. Grounded, the output of the integrated circuit U1 is connected to the emitter of the transistor Q1.
  • the transistor Q1 is a PNP transistor.
  • the wireless control of the 3D printing device by the staff is realized by the wirelessly connected intelligent control terminal 1 and the 3D printing device.
  • the conveyor belt 3 is used for conveying the printed product
  • the support 4, the cross member 5, and the connecting shaft 6 are used to fix the 3D printing mechanism 7 at a designated position, so that the 3D printing mechanism 7 can perform 3D printing.
  • the working principle of the 3D printing mechanism 7 is to adjust the 3D printing unit by four horizontal adjustment mechanisms and one vertical adjustment mechanism, and then feed the print head 15 through the feeding port 16, thereby completing the printing of the product.
  • the vertical adjustment mechanism corresponds to the movable coil 13 above the movable block 14 through the fixed coil 10, thereby adsorbing it, thereby realizing precise adjustment of the displacement of the vertical direction of the 3D printing unit
  • the fixed coil in the four horizontal adjustment mechanisms 10 corresponds to the movable coil 13 around the movable block 14, thereby achieving precise adjustment of the displacement of the horizontal direction of the 3D printing unit.
  • the drive motor 12 in the level adjusting mechanism is used to adjust the position of the fixed coil 10 on the connecting plate 11 to accurately correspond to the fixed coil 10 on the 3D printing unit, thereby improving the control precision of the 3D printing unit.
  • the IoT-based precise control system for 3D printing realizes the wireless implementation of the staff on the 3D printing device through the wirelessly connected intelligent control terminal 1 and the 3D printing device.
  • the 3D printing unit is precisely adjusted by the four horizontal adjustment mechanisms and one vertical adjustment mechanism in the 3D printing mechanism 7, thereby ensuring the accuracy of the printing of the 3D printing unit and improving the control precision of the system.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)

Abstract

一种基于物联网的用于3D打印的精确控制系统，包括无线连接的智能控制终端（1）和3D打印装置，所述3D打印装置包括基座（2）、设置在基座（2）上方的传送带（3）、竖直设置在基座（2）一侧的支柱（4）、水平设置在支柱（4）顶端的横梁（5）、竖直向下设置在横梁（5）上的连接轴（6）和3D打印机构（7），所述连接轴（6）与3D打印机构（7）连接，所述3D打印机构（7）位于传送带（3）的正上方，该基于物联网的用于3D打印的精确控制系统通过无线连接的智能控制终端（1）和3D打印装置，实现了工作人员对3D打印装置的无线实时调控；同时通过3D打印机构中的四个水平调节机构和一个垂直调节机构对3D打印单元进行精确调节，从而保证了3D打印单元打印的精确性，提高了系统的控制精确性。

Description

一种基于物联网的用于3D打印的精确控制系统 技术领域
本发明涉及一种基于物联网的用于3D打印的精确控制系统。
背景技术
3D打印机又称三维打印机，即快速成形技术的一种，它是一种数字模型文件为基础，运用粉末状金属或塑料等可粘合材料，通过逐层打印的方式来构造物体的技术。
在现在市场上，有各式各样的3D打印机，他们都是通过传统的三轴联动机床模式来控制的角度和方位，但是这种控制方式需要通过齿轮的传动来实现，从而由于齿轮间的震动和摩擦，导致了其控制精确无法达到要求。
发明内容
本发明要解决的技术问题是：为了克服现有技术控制精度差的不足，提供一种能够实现无线调控且控制精确高的基于物联网的用于3D打印的精确控制系统。
本发明解决其技术问题所采用的技术方案是：一种基于物联网的用于3D打印的精确控制系统，包括无线连接的智能控制终端和3D打印装置，所述3D打印装置包括基座、设置在基座上方的传送带、竖直设置在基座一侧的支柱、水平设置在支柱顶端的横梁、竖直向下设置在横梁上的连接轴和3D打印机构，所述连接轴与3D打印机构连接，所述3D打印机构位于传送带的正上方；
所述3D打印机构包括水平设置的固定板、设置在固定板的下方垂直调节机构、四个竖直设置在固定板下方的水平调节机构和位于垂直调节机构下方的3D打印单元，所述连接轴与固定板固定连接，所述四个水平调节机构位于垂直调节机构的四周且两两平行，所述四个水平调节机构中，两个相邻的水平调节机 构相互垂直；
所述垂直调节机构包括固定盘和若干设置在固定盘下方的固定线圈，所述固定盘与固定板固定连接；
所述水平调节机构包括连接板、驱动电机和若干设置在驱动电机上的固定线圈，所述连接板竖直设置在固定板下方，所述驱动电机的一端与连接板传动连接，所述驱动电机的另一端与固定线圈固定连接；
所述3D打印单元包括活动块、设置在活动块下方的打印头和设置在打印头一侧的补料口，所述活动块的上方设有若干活动线圈，所述活动块的四周设有若干活动线圈。
作为优选，为了提高系统的控制精度，所述驱动电机为直流伺服电机。
作为优选，为了提高系统的可操作性和实用性，所述智能控制终端为智能手机。
作为优选，所述固定线圈的绕线方式和活动线圈的绕线方式一致。
作为优选，为了提高装置的可靠性，所述固定线圈和活动线圈均连接有电流控制模块，所述电流控制模块包括电流大小调节电路和电流方向调节电路，所述电流大小调节电路包括集成电路、第一电阻、第二电阻、三极管、第一电容、第二电容和可调电阻，所述集成电路的型号为CW7800，所述集成电路的输入端与三极管的基极连接，所述集成电路的输入端通过第一电阻与三极管的集电极连接，所述集成电路的输入端通过第一电容接地，所述集成电路的接地端接地，所述集成电路的输出端通过第二电容接地，所述集成电路的输出端通过可调电阻和第二电阻组成的串联电路接地，所述集成电路的输出端与三极管的发射极连接。
作为优选，所述三极管为PNP三极管。
本发明的有益效果是，该基于物联网的用于3D打印的精确控制系统通过无线连接的智能控制终端和3D打印装置，实现了工作人员对3D打印装置的无线实时调控；同时通过3D打印机构中的四个水平调节机构和一个垂直调节机构对3D打印单元进行精确调节，从而保证了3D打印单元打印的精确性，提高了系统的控制精确性。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明的基于物联网的用于3D打印的精确控制系统的结构示意图；
图2是本发明的基于物联网的用于3D打印的精确控制系统的3D打印机构的结构示意图；
图3是本发明的基于物联网的用于3D打印的精确控制系统的3D打印机构的结构示意图；
图4是本发明的基于物联网的用于3D打印的精确控制系统的电流大小调节电路的电路原理图；
图中：1.智能控制终端，2.基座，3.传送带，4.支柱，5.横梁，6.连接轴，7.3D打印机构，8.固定板，9.固定盘，10.固定线圈，11.连接板，12.驱动电机，13.活动线圈，14.活动块，15.打印头，16.补料口，U1.集成电路，R1.第一电阻，R2.第二电阻，Q1.三极管，C1.第一电容，C2.第二电容，Rp1.可调电阻。
具体实施方式
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图，仅以示意方式说明本发明的基本结构，因此其仅显示与本发明有关的构成。
如图1-图4所示，一种基于物联网的用于3D打印的精确控制系统，包括无线连接的智能控制终端1和3D打印装置，所述3D打印装置包括基座2、设置在 基座2上方的传送带3、竖直设置在基座2一侧的支柱4、水平设置在支柱4顶端的横梁5、竖直向下设置在横梁5上的连接轴6和3D打印机构7，所述连接轴6与3D打印机构7连接，所述3D打印机构7位于传送带3的正上方；
所述3D打印机构7包括水平设置的固定板8、设置在固定板8的下方垂直调节机构、四个竖直设置在固定板8下方的水平调节机构和位于垂直调节机构下方的3D打印单元，所述连接轴6与固定板8固定连接，所述四个水平调节机构位于垂直调节机构的四周且两两平行，所述四个水平调节机构中，两个相邻的水平调节机构相互垂直；
所述垂直调节机构包括固定盘9和若干设置在固定盘9下方的固定线圈10，所述固定盘9与固定板8固定连接；
所述水平调节机构包括连接板11、驱动电机12和若干设置在驱动电机12上的固定线圈10，所述连接板11竖直设置在固定板8下方，所述驱动电机12的一端与连接板11传动连接，所述驱动电机12的另一端与固定线圈10固定连接；
所述3D打印单元包括活动块14、设置在活动块14下方的打印头15和设置在打印头15一侧的补料口16，所述活动块14的上方设有若干活动线圈13，所述活动块14的四周设有若干活动线圈13。
作为优选，为了提高系统的控制精度，所述驱动电机12为直流伺服电机。
作为优选，为了提高系统的可操作性和实用性，所述智能控制终端1为智能手机。
作为优选，所述固定线圈10的绕线方式和活动线圈13的绕线方式一致。
作为优选，为了提高装置的可靠性，所述固定线圈10和活动线圈13均连接有电流控制模块，所述电流控制模块包括电流大小调节电路和电流方向调节 电路，所述电流大小调节电路包括集成电路U1、第一电阻R1、第二电阻R2、三极管Q1、第一电容C1、第二电容C2和可调电阻Rp1，所述集成电路U1的型号为CW7800，所述集成电路U1的输入端与三极管Q1的基极连接，所述集成电路U1的输入端通过第一电阻R1与三极管Q1的集电极连接，所述集成电路U1的输入端通过第一电容C1接地，所述集成电路U1的接地端接地，所述集成电路U1的输出端通过第二电容C2接地，所述集成电路U1的输出端通过可调电阻Rp1和第二电阻R2组成的串联电路接地，所述集成电路U1的输出端与三极管Q1的发射极连接。
作为优选，所述三极管Q1为PNP三极管。
该基于物联网的用于3D打印的精确控制系统中，通过无线连接的智能控制终端1和3D打印装置，实现了工作人员对3D打印装置的无线实时调控。在3D打印装置中，传送带3用于对打印完毕的产品传送，支柱4、横梁5和连接轴6用于将3D打印机构7固定在指定位置，从而3D打印机构7就可以进行3D打印。
3D打印机构7的工作原理是：通过四个水平调节机构和一个垂直调节机构对3D打印单元进行调节，再通过补料口16对打印头15进行补料，从而完成对产品的打印。其中垂直调节机构通过固定线圈10与活动块14上方的活动线圈13相对应，从而对其进行吸附，实现了对3D打印单元的竖直方向的位移精确调节，四个水平调节机构中的固定线圈10与活动块14四周的活动线圈13相对应，从而实现了对3D打印单元的水平方向的位移精确调节。而且水平调节机构中的驱动电机12用于对连接板11上的固定线圈10位置进行调节，与3D打印单元上的固定线圈10进行精确对应，提高了对3D打印单元的控制精度。
与现有技术相比，该基于物联网的用于3D打印的精确控制系统通过无线连接的智能控制终端1和3D打印装置，实现了工作人员对3D打印装置的无线实 时调控；同时通过3D打印机构7中的四个水平调节机构和一个垂直调节机构对3D打印单元进行精确调节，从而保证了3D打印单元打印的精确性，提高了系统的控制精确性。
以上述依据本发明的理想实施例为启示，通过上述的说明内容，相关工作人员完全可以在不偏离本项发明技术思想的范围内，进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容，必须要根据权利要求范围来确定其技术性范围。

Claims (6)

  1. 一种基于物联网的用于3D打印的精确控制系统，其特征在于，包括无线连接的智能控制终端(1)和3D打印装置，所述3D打印装置包括基座(2)、设置在基座(2)上方的传送带(3)、竖直设置在基座(2)一侧的支柱(4)、水平设置在支柱(4)顶端的横梁(5)、竖直向下设置在横梁(5)上的连接轴(6)和3D打印机构(7)，所述连接轴(6)与3D打印机构(7)连接，所述3D打印机构(7)位于传送带(3)的正上方；
    所述3D打印机构(7)包括水平设置的固定板(8)、设置在固定板(8)的下方垂直调节机构、四个竖直设置在固定板(8)下方的水平调节机构和位于垂直调节机构下方的3D打印单元，所述连接轴(6)与固定板(8)固定连接，所述四个水平调节机构位于垂直调节机构的四周且两两平行，所述四个水平调节机构中，两个相邻的水平调节机构相互垂直；
    所述垂直调节机构包括固定盘(9)和若干设置在固定盘(9)下方的固定线圈(10)，所述固定盘(9)与固定板(8)固定连接；
    所述水平调节机构包括连接板(11)、驱动电机(12)和若干设置在驱动电机(12)上的固定线圈(10)，所述连接板(11)竖直设置在固定板(8)下方，所述驱动电机(12)的一端与连接板(11)传动连接，所述驱动电机(12)的另一端与固定线圈(10)固定连接；
    所述3D打印单元包括活动块(14)、设置在活动块(14)下方的打印头(15)和设置在打印头(15)一侧的补料口(16)，所述活动块(14)的上方设有若干活动线圈(13)，所述活动块(14)的四周设有若干活动线圈(13)。
  2. 如权利要求1所述的基于物联网的用于3D打印的精确控制系统，其特征在于，所述驱动电机(12)为直流伺服电机。
  3. 如权利要求1所述的基于物联网的用于3D打印的精确控制系统，其特 征在于，所述智能控制终端(1)为智能手机。
  4. 如权利要求1所述的基于物联网的用于3D打印的精确控制系统，其特征在于，所述固定线圈(10)的绕线方式和活动线圈(13)的绕线方式一致。
  5. 如权利要求1所述的基于物联网的用于3D打印的精确控制系统，其特征在于，所述固定线圈(10)和活动线圈(13)均连接有电流控制模块，所述电流控制模块包括电流大小调节电路和电流方向调节电路，所述电流大小调节电路包括集成电路(U1)、第一电阻(R1)、第二电阻(R2)、三极管(Q1)、第一电容(C1)、第二电容(C2)和可调电阻(Rp1)，所述集成电路(U1)的型号为CW7800，所述集成电路(U1)的输入端与三极管(Q1)的基极连接，所述集成电路(U1)的输入端通过第一电阻(R1)与三极管(Q1)的集电极连接，所述集成电路(U1)的输入端通过第一电容(C1)接地，所述集成电路(U1)的接地端接地，所述集成电路(U1)的输出端通过第二电容(C2)接地，所述集成电路(U1)的输出端通过可调电阻(Rp1)和第二电阻(R2)组成的串联电路接地，所述集成电路(U1)的输出端与三极管(Q1)的发射极连接。
  6. 如权利要求5所述的基于物联网的用于3D打印的精确控制系统，其特征在于，所述三极管(Q1)为PNP三极管。
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