WO2017056681A1 - 高圧燃料ポンプ及び制御装置 - Google Patents
高圧燃料ポンプ及び制御装置 Download PDFInfo
- Publication number
- WO2017056681A1 WO2017056681A1 PCT/JP2016/072466 JP2016072466W WO2017056681A1 WO 2017056681 A1 WO2017056681 A1 WO 2017056681A1 JP 2016072466 W JP2016072466 W JP 2016072466W WO 2017056681 A1 WO2017056681 A1 WO 2017056681A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- valve
- rod
- mover
- pressure fuel
- solenoid
- Prior art date
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 174
- 230000004043 responsiveness Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 54
- 230000008569 process Effects 0.000 description 50
- 230000007246 mechanism Effects 0.000 description 36
- 230000002093 peripheral effect Effects 0.000 description 15
- 238000002485 combustion reaction Methods 0.000 description 13
- 230000010349 pulsation Effects 0.000 description 11
- 230000007423 decrease Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 239000012530 fluid Substances 0.000 description 8
- 238000007906 compression Methods 0.000 description 7
- 230000006870 function Effects 0.000 description 7
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 230000009467 reduction Effects 0.000 description 6
- 230000001276 controlling effect Effects 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 5
- 230000004907 flux Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000004044 response Effects 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 3
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 239000003502 gasoline Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000002551 biofuel Substances 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229920006015 heat resistant resin Polymers 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0017—Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/3809—Common rail control systems
- F02D41/3836—Controlling the fuel pressure
- F02D41/3845—Controlling the fuel pressure by controlling the flow into the common rail, e.g. the amount of fuel pumped
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/04—Pumps peculiar thereto
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/20—Varying fuel delivery in quantity or timing
- F02M59/36—Varying fuel delivery in quantity or timing by variably-timed valves controlling fuel passages to pumping elements or overflow passages
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/20—Varying fuel delivery in quantity or timing
- F02M59/36—Varying fuel delivery in quantity or timing by variably-timed valves controlling fuel passages to pumping elements or overflow passages
- F02M59/366—Valves being actuated electrically
- F02M59/368—Pump inlet valves being closed when actuated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/44—Details, components parts, or accessories not provided for in, or of interest apart from, the apparatus of groups F02M59/02 - F02M59/42; Pumps having transducers, e.g. to measure displacement of pump rack or piston
- F02M59/46—Valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/44—Details, components parts, or accessories not provided for in, or of interest apart from, the apparatus of groups F02M59/02 - F02M59/42; Pumps having transducers, e.g. to measure displacement of pump rack or piston
- F02M59/46—Valves
- F02M59/466—Electrically operated valves, e.g. using electromagnetic or piezoelectric operating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0017—Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means
- F02M63/0021—Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means characterised by the arrangement of mobile armatures
- F02M63/0022—Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means characterised by the arrangement of mobile armatures the armature and the valve being allowed to move relatively to each other
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/20—Output circuits, e.g. for controlling currents in command coils
- F02D2041/202—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit
- F02D2041/2037—Output circuits, e.g. for controlling currents in command coils characterised by the control of the circuit for preventing bouncing of the valve needle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/09—Fuel-injection apparatus having means for reducing noise
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/44—Details, components parts, or accessories not provided for in, or of interest apart from, the apparatus of groups F02M59/02 - F02M59/42; Pumps having transducers, e.g. to measure displacement of pump rack or piston
- F02M59/46—Valves
- F02M59/462—Delivery valves
Definitions
- the present invention relates to a high-pressure fuel pump and a control device.
- a high-pressure fuel pump provided with a flow control valve for increasing the pressure of the fuel and discharging a desired fuel flow rate is widely used.
- Patent Document 1 A technique for reducing a collision sound generated when the electromagnetic suction valve provided in the high-pressure fuel supply pump is activated is known (for example, see Patent Document 1).
- Patent Document 1 “the mass of a member that collides with a magnetic attractive force is reduced to reduce the generated sound.
- the sound generated when the core and the anchor collide due to the magnetic attractive force depends on the magnitude of the kinetic energy of the movable part.
- the kinetic energy consumed by the collision is only the kinetic energy of the anchor. Since the kinetic energy of the rod is absorbed by the spring and does not contribute to the sound, the energy when the anchor 31 collides with the core 33 can be reduced, and the generated sound can be reduced. (See summary).
- High pressure fuel pumps are required to have a high pressure or a large capacity.
- the capacity of the pump is increased, the fluid force acting on the intake valve also increases. Therefore, it is necessary to reinforce the spring force for holding the intake valve open. However, if the spring force is increased, the response of closing the intake valve is lowered.
- the high pressure fuel pump that is held open by spring force that is, the normally open type high pressure fuel pump is pressurized in the pressurizing chamber by closing the intake valve at the required timing. The discharged fuel is discharged.
- an object of the present invention is to provide a high-pressure fuel pump and a control device capable of maintaining the responsiveness of closing the intake valve and ensuring the discharge efficiency even when the high-pressure fuel pump is increased in pressure or capacity. Is to provide.
- the present invention provides a rod that urges the suction valve in the valve opening direction, a mover that drives the rod in the valve closing direction, and a magnetic suction that moves the mover in the valve closing direction.
- a high-pressure fuel pump including a solenoid for generating a force, the rod reaches the intake valve closed position after the intake valve starts moving in the valve opening direction from the intake valve closed position, and further opens the open valve. Move in the valve direction.
- FIG. 1 is a diagram illustrating an example of an overall configuration of a fuel supply system including a high-pressure fuel supply pump according to the present embodiment.
- FIG. 2 is a cross-sectional view of the high-pressure fuel pump body in the present embodiment.
- a portion surrounded by a broken line indicates a pump body 101 (high-pressure fuel supply pump main body), and the mechanisms and components shown in the broken line are integrally incorporated in the pump body 101.
- Fuel is fed into the pump body 101 from the fuel tank 110 via the feed pump 112, and pressurized fuel is sent from the pump body 101 through the common rail 121 to the fuel injection device 122 (injector).
- An engine control unit 123 (ECU) as a control device takes in the fuel pressure from the pressure sensor 124 and controls the feed pump 112, the solenoid 102 (electromagnetic coil) in the pump body 101, and the fuel injection device 122 to optimize this. .
- the fuel in the fuel tank 110 is pumped up by the feed pump 112 based on the control signal S1 from the engine control unit 123, pressurized to an appropriate feed pressure, and passed through the fuel pipe 130A to the low pressure fuel inlet of the pump body 101. 103 (suction joint).
- the fuel that has passed through the low-pressure fuel suction port 103 reaches the suction port 107 of the flow rate control valve 106 that constitutes the variable capacity mechanism via the pressure pulsation reduction mechanism 104 and the suction passage 105.
- the pressure pulsation reduction mechanism 104 communicates with an annular low-pressure fuel chamber 109 that changes the pressure in conjunction with a plunger 108 that reciprocates by an engine cam mechanism (not shown). The pulsation of the fuel pressure sucked into the suction port 107 is reduced.
- the fuel that has flowed into the suction port 107 of the flow control valve 106 passes through the suction valve 113 and flows into the pressurizing chamber 114.
- the valve position of the suction valve 113 is determined by controlling the solenoid 102 in the pump body 101 based on the control signal S2 from the engine control unit 123.
- the reciprocating power is given to the plunger 108 by an engine cam mechanism (not shown).
- the reciprocating motion of the plunger 108 sucks fuel from the suction valve 113 in the lowering process of the plunger 108, pressurizes the sucked fuel in the lifting process of the plunger 108, and the pressure sensor 124 is attached via the discharge valve mechanism 115.
- Fuel is pumped to the common rail 121. Thereafter, based on the control signal S3 from the engine control unit 123, the fuel injection device 122 injects fuel into the engine.
- the discharge valve mechanism 115 provided at the outlet of the pressurizing chamber 114 includes a discharge valve sheet 115a, a discharge valve 115b that contacts and separates from the discharge valve sheet 115a, and a discharge valve spring that biases the discharge valve 115b toward the discharge valve sheet 115a.
- the discharge valve seat 115a and the discharge valve holder 115d are joined by welding at a contact portion (not shown) to form an integral discharge valve mechanism 115.
- the discharge valve 115b is opened when the internal pressure of the pressurizing chamber 114 is higher than the pressure on the discharge passage 116 downstream of the discharge valve 115b and overcomes the drag determined by the discharge valve spring 115c.
- the pressurized fuel is fed to the 116 side.
- FIG. 1 is fixed to the suction valve 113, the rod 117 (rod portion) for controlling the position of the suction valve 113, the movable element 442 (movable portion), and the anchor portion 118, as shown in FIG.
- An anchor sliding portion 441 that slides with the rod 117, a suction valve spring 119, a biasing spring 125 that biases the rod toward the suction valve 113, and an anchor portion biasing spring 126.
- the suction valve 113 is urged in the valve closing direction by the suction valve spring 119, and is urged in the valve opening direction by the rod urging spring 125 via the rod 117. Further, the movable element 442 is biased in the valve closing direction by the anchor portion biasing spring 126. The valve position of the suction valve 113 is controlled by driving the rod 117 by the solenoid 102. Further, hereinafter, a component formed integrally with the mover 442 and the anchor sliding portion 441 is referred to as an anchor portion 118.
- the high-pressure fuel supply pump is configured such that the solenoid 102 in the pump body 101 is controlled by the control signal S ⁇ b> 2 given to the flow control valve 106 by the engine control unit 123, and the common rail is connected via the discharge valve mechanism 115.
- the fuel flow rate is discharged so that the fuel pumped to 121 becomes a desired supply fuel.
- the pressurizing chamber 114 and the common rail 121 are communicated with each other by a relief valve 130.
- the relief valve 130 is a valve mechanism arranged in parallel with the discharge valve mechanism 115.
- the relief valve 130 opens and the fuel is returned to the pressurizing chamber 114 of the pump body 101, causing an abnormality in the common rail 121. Prevent high pressure.
- the relief valve 130 forms a high-pressure channel 131 that connects the discharge passage 116 on the downstream side of the discharge valve 115b in the pump body 101 and the pressurizing chamber 114, and is provided so as to bypass the discharge valve 115b.
- the high-pressure channel 131 is provided with a valve body 132 that restricts the flow of fuel in only one direction from the discharge passage 116 to the pressurizing chamber 114.
- the valve body 132 is pressed against the relief valve seat 134 by a relief spring 133 that generates a pressing force, and a prescribed pressure at which a pressure difference between the inside of the pressurizing chamber 114 and the inside of the high-pressure channel 131 is determined by the relief spring 133. If it becomes above, it will set so that the relief valve 130 may leave
- FIG. 2 is a diagram showing a specific example of a high-pressure fuel supply pump that is mechanically integrated.
- a plunger 108 that reciprocates (in this case, up and down) by an engine cam mechanism (not shown) in the central height direction shown in the figure is arranged in the cylinder 201,
- a pressurizing chamber 114 is formed in the front.
- the mechanism on the flow control valve 106 side is arranged on the left side of the center in the figure, and the mechanism of the relief valve 130 is arranged on the right side of the center in the figure.
- a low-pressure fuel inlet (not shown), a pressure pulsation reducing mechanism 104, a suction passage 105, and the like are arranged in the upper part of the figure as a fuel suction side mechanism.
- an attachment root portion 204 (plunger internal combustion engine side mechanism) is shown in the lower center portion of FIG. The attachment root portion 204 is a portion that is embedded and fixed in the internal combustion engine body as shown in FIG.
- the low-pressure fuel inlet is not shown in the display cross section of FIG.
- the low-pressure fuel inlet can be displayed in a display section at a different angle.
- the low-pressure fuel inlet 103 is provided on the circumference of the cylinder 201 as an axis.
- FIG. 3 shows a state in which the attachment root portion 204 is fixed by being embedded in the internal combustion engine body. However, in FIG. 3, since the attachment root portion 204 is mainly described, description of other portions is omitted. In FIG. 3, the low-pressure fuel inlet 103 is located in the upper part of the fuel pump body.
- reference numeral 302 denotes a thick portion of the cylinder head of the internal combustion engine.
- the cylinder head 302 of the internal combustion engine is formed with an attachment root attachment hole 303 having a two-stage diameter in accordance with the shape of the attachment root 204.
- the attachment root portion 204 is airtightly fixed to the cylinder head 302 of the internal combustion engine.
- the high-pressure fuel supply pump is in close contact with the plane of the cylinder head 302 using a flange 304 provided in the pump body 101, and is fixed by at least two or more bolts 305.
- the mounting flange 304 is welded to the pump body 101 at the welded portion 306 by laser welding to form an annular fixed portion.
- an O-ring 307 is fitted into the pump body 101 for sealing between the cylinder head 302 and the pump body 101 to prevent engine oil from leaking to the outside.
- the flange 304 and the pump body 101 may be integrally formed.
- the attachment root portion 204 is provided with a tappet 310 that converts the rotational motion of the cam 309 attached to the camshaft of the internal combustion engine into a vertical motion and transmits it to the plunger 108 at the lower end 308 of the plunger 108.
- the plunger 108 is pressure-bonded to the tappet 310 by a spring 312 via a retainer 311. Thereby, the plunger 108 is reciprocated up and down with the rotational movement of the cam 309.
- a plunger seal 314 held at the lower end of the inner periphery of the seal holder 313 is installed in a state in which the plunger seal 314 is slidably in contact with the outer periphery of the plunger 108 at the lower part of the cylinder 201 in the figure.
- the fuel can be sealed even when the plunger 108 slides to prevent the fuel from leaking to the outside.
- a cylinder 201 having an end (upper side in FIG. 2) formed in a bottomed cylindrical shape so as to guide the reciprocating motion of the plunger 108 and to form a pressurizing chamber 114 inside the pump body 101.
- an annular groove 206, an annular groove 206, and a pressurizing chamber 114 are formed on the outer peripheral side so as to communicate with the discharge valve mechanism 115 for discharging fuel from the flow control valve 106 and the pressurizing chamber 114 to the discharge passage.
- a plurality of communication holes 205 (see FIG. 3) that communicate with each other are provided.
- the cylinder 201 is fixed at its outer diameter by being joined to the pump body 101 by press fitting, and sealed with a press-fitting cylindrical surface so that fuel pressurized from the gap with the pump body 101 does not leak to the low pressure side. Further, a small diameter portion 207 is provided on the outer diameter of the cylinder 201 on the pressure chamber 114 side.
- a force acts on the low pressure fuel chamber 220 side of the cylinder 201, but by providing the small diameter portion 230 in the pump body 101, the cylinder 201 comes out to the low pressure fuel chamber 220 side. To prevent that.
- a double seal function is also achieved.
- a damper cover 208 is fixed to the head of the pump body 101. Further, a low-pressure fuel inlet 103 (see FIG. 3) is provided on the low-pressure fuel chamber 220 side of the pump body 101. The fuel that has passed through the low-pressure fuel suction port passes through a filter (not shown) fixed inside the low-pressure fuel suction port, and passes through the pressure pulsation reduction mechanism 104 and the suction passage 105 to the suction port 107 of the flow control valve 106. To.
- the plunger 108 has a large diameter portion 210 and a small diameter portion 211, so that the volume of the annular low pressure fuel chamber 109 increases and decreases by the reciprocating motion of the plunger 108.
- the increase / decrease in volume is communicated with the low-pressure fuel chamber 220 through the fuel passage 320 (FIG. 3), so that when the plunger 108 is lowered, the annular low-pressure fuel chamber 109 is moved to the low-pressure fuel chamber 220.
- a fuel flow is generated from the fuel chamber 220 to the annular low pressure fuel chamber 109.
- the low pressure fuel chamber 220 is provided with a pressure pulsation reduction mechanism 104 for reducing the pressure pulsation generated in the high pressure fuel supply pump from spreading to the fuel pipe 130A (FIG. 1).
- a pressure pulsation reduction mechanism 104 for reducing the pressure pulsation generated in the high pressure fuel supply pump from spreading to the fuel pipe 130A (FIG. 1).
- the fuel flowing into the pressurizing chamber 114 is returned to the suction passage 105 (suction port 107) again through the opened suction valve 113 for capacity control, the fuel returned to the suction passage 105 (suction port 107).
- pressure pulsation occurs in the low pressure fuel chamber 220.
- the pressure pulsation reduction mechanism 104 is formed of a metal damper in which two corrugated disk-shaped metal plates are bonded together on the outer periphery thereof and an inert gas such as argon is injected therein. Absorption is reduced by expanding and contracting.
- Reference numeral 221 denotes a mounting bracket for fixing the metal damper to the pump body 101.
- the stroke of the discharge valve 115b is appropriately determined by the discharge valve stopper. As a result, the stroke is too large, and the fuel discharged at high pressure to the fuel discharge port due to delay in closing of the discharge valve 115b can be prevented from flowing back into the pressurizing chamber 114 again, and the efficiency of the high pressure fuel supply pump is reduced. Can be suppressed.
- FIG. 4 shows the state in the suction process among the steps of suction, return, and discharge in the pump operation
- FIG. 5 shows the state in the discharge process.
- the structure on the flow control valve 106 side is broadly described as a suction valve portion 4A mainly composed of the suction valve 113, and a solenoid mechanism portion 4B mainly composed of the rod 117, the movable element 442 and the solenoid 102.
- the suction valve portion 4A includes a suction valve 113, a suction valve seat 401, a suction valve stopper 402, a suction valve biasing spring 119, and a suction valve holder 403.
- the suction valve seat 401 has a cylindrical shape, has a seat portion 405 in the axial direction on the inner peripheral side, and two or more suction passages 404 radially around the cylindrical axis, and is press-fitted to the pump body 101 on the outer peripheral cylindrical surface. Held.
- the suction valve holder 403 has claws in two or more directions radially, and the claw outer peripheral side is fitted and held coaxially on the inner peripheral side of the suction valve seat 401. Further, a suction valve stopper 402 having a cylindrical shape and a collar shape at one end is press-fitted and held on the inner peripheral cylindrical surface of the suction valve holder 403.
- the suction valve urging spring 119 is disposed on the inner peripheral side of the suction valve stopper 402 in a small diameter portion for stabilizing one end of the spring coaxially, and the suction valve 113 includes the seat portion 405 and the suction valve stopper. Between 402, the valve guide portion 444 is configured to be fitted with a suction valve biasing spring 119.
- the suction valve urging spring 119 is a compression coil spring and is installed so that the urging force acts in a direction in which the suction valve 113 is pressed against the seat portion 405. It is not limited to the compression coil spring, and any form may be used as long as an urging force can be obtained, and a leaf spring having an urging force integrated with the suction valve 113 may be used.
- the suction valve portion 4A By configuring the suction valve portion 4A in this manner, in the pump suction process, the fuel that has passed through the suction passage 404 and entered the flow control valve passes between the suction valve 113 and the seat portion 405, The fuel passes through the fuel passage 445 provided on the outer peripheral side of the suction valve 113 and the outer diameter of the suction valve stopper 402, passes through the passage of the pump body 101 and the cylinder, and flows the fuel into the pressurizing chamber. Further, in the pump discharge process, the intake valve 113 comes into contact with the seat portion 405 to seal the fuel, thereby fulfilling the function of a check valve that prevents the reverse flow of the fuel to the inlet side.
- the amount of axial movement D1 of the suction valve 113 is limited by the suction valve stopper 402. This is because if the amount of movement is too large, the reverse flow rate increases due to a response delay when the intake valve 113 is closed, and the performance as a pump decreases.
- the movement amount can be regulated by the shape and dimension of the suction valve seat 401, the suction valve 113, and the suction valve stopper 402 in the axial direction and the press-fitting position.
- the suction valve stopper 402 is provided with an annular protrusion so that the contact area with the suction valve stopper 402 is reduced when the suction valve 113 is open. This is because the intake valve 113 is easily separated from the intake valve stopper 402 during the transition from the open state to the closed state, that is, the valve closing response is improved.
- the pressure between the suction valve 113 and the suction valve stopper 402 decreases, A squeeze force acts in a direction that prevents movement, and the suction valve 113 is less likely to be separated from the suction valve stopper 402.
- suction valve 113 Since the suction valve 113, the suction valve seat 401, and the suction valve stopper 402 repeatedly collide when operated, it is preferable to use a material obtained by heat-treating martensitic stainless steel having high strength, high hardness, and excellent corrosion resistance.
- the suction valve spring 119 and the suction valve holder 403 may be made of austenitic stainless steel in consideration of corrosion resistance.
- the solenoid mechanism portion 4B includes a rod 117 that is a movable part, a movable element 442, a guide portion 410 that is a fixed portion, an outer core 411, a fixed core 412, a rod biasing spring 125, an anchor portion biasing spring 126, and a cover portion. 415, yoke 423, and solenoid 102.
- the rod 117 and the anchor part 118 which are movable parts, are configured as separate members.
- the rod 117 is slidably held in the axial direction on the inner peripheral side of the guide portion 410, and the inner peripheral side of the anchor sliding portion 441 of the mover 442 is slidably held on the outer peripheral side of the rod 117. That is, both the rod 117 and the anchor portion 118 are configured to be slidable in the axial direction as long as they are geometrically restricted.
- the anchor sliding portion 441 is configured to come into contact with the flange portion 417a of the rod 117 at the end surface on the fixed core 412 side.
- the anchor portion 118 has one or more through holes 450 penetrating in the axial direction of the component in the anchor sliding portion 441 in order to move freely and smoothly in the axial direction in the fuel. Further, the through hole 450 is provided at the center of the rod 117, and a lateral groove fuel passage is provided on the suction valve 113 side of the guide portion 410 so as to be substantially parallel to the suction passage 404. And a space 413 upstream of the intake valve seat 401 may be configured to communicate with each other.
- the guide portion 410 is inserted in the radial direction on the inner peripheral side of the hole into which the suction valve 113 of the pump body 101 is inserted, and is axially abutted against one end portion of the suction valve seat 401 in the axial direction. It is set as the structure arrange
- the outer core 411 has a thin cylindrical shape on the side opposite to the portion to be welded to the pump body 101, and is fixed by joining with a fixed core 412 inserted into the inner peripheral side thereof by welding.
- a rod urging spring 125 is arranged on the inner peripheral side of the fixed core 412 with a narrow diameter portion as a guide, the rod 117 comes into contact with the suction valve 113, and the suction valve 113 is pulled away from the suction valve seat 401, that is, suction. An urging force is applied in the valve opening direction of the valve 113.
- the anchor portion biasing spring 126 is arranged so as to apply a biasing force in the direction of the rod collar portion 417a to the anchor portion 118 while inserting one end into a cylindrical central bearing portion 452 provided on the center side of the guide portion 410 and maintaining the same end. Yes.
- the movement amount D2 of the anchor part 118 is set larger than the movement amount D1 of the suction valve 113.
- the excluded volume accompanying the movement of the anchor portion 118 when the valve is closed flows between the anchor portion 118 and the fixed core 412, whereby the pressure between the anchor portion 118 and the fixed core 412 increases.
- a fluid force so-called squeeze force
- the squeeze force is generally proportional to the cube of the gap between the anchor portion 118 and the fixed core 412, the smaller the gap, the greater the influence.
- the rod 117 and the guide portion 410 slide relative to each other, and the rod 117 repeatedly collides with the suction valve 113, so that a heat-treated martensitic stainless steel is used in consideration of hardness and corrosion resistance.
- the anchor portion 118 and the fixed core 412 are preferably made of ferritic magnetic stainless steel to form a magnetic circuit, and the rod biasing spring 125 and the anchor portion biasing spring 126 are preferably made of austenitic stainless steel in consideration of corrosion resistance.
- the intake valve portion 4A and the solenoid mechanism portion 4B are configured by organically arranging three springs.
- the suction valve biasing spring 119 configured in the suction valve portion 4A, the rod biasing spring 125 and the anchor portion biasing spring 126 configured in the solenoid mechanism portion 4B correspond to this.
- any spring uses a coil spring, but any spring can be used as long as it can obtain an urging force.
- F125 is the force of the rod biasing spring 125
- F126 is the force of the anchor portion biasing spring 126
- F119 is the force of the suction valve biasing spring 119
- F113 is the suction valve 113 closed by the fluid. The power to try.
- the solenoid part includes a cover part 415, a yoke 423, a solenoid 102, a bobbin 453, a terminal 454, and a connector 455.
- a solenoid 102 in which a copper wire is wound around a bobbin 453 is disposed so as to be surrounded by a cover portion 415 and a yoke 423, and is molded and fixed integrally with a connector which is a resin member.
- One end of each of the two terminals 454 is connected to both ends of the copper wire of the solenoid 102 so as to be energized.
- the terminal 454 is molded integrally with the connector 455 so that the remaining one end can be connected to the engine control unit side.
- a seal ring 418 is provided on the solenoid 102 side in the radial direction of the outer diameter of the fixed core 412.
- the seal ring 418 is fixed by being press-fit to the outer diameter portion 417 of the fixed core 412 and the outer diameter portion 420 of the outer core 411, and the vicinity of the press-fit fixing portion is welded to seal the fuel.
- the seal ring 418 is provided on the outer diameter side facing the suction surface 421 of the fixed core 412 in the radial direction. Further, the small diameter portion 440 of the yoke 423 is press-fitted into the outer core 411 and fixed. At that time, the inner diameter side of the cover portion 415 is configured to come into contact with the fixed core 412 or close with a slight clearance.
- Both the cover part 415 and the yoke 423 are made of a magnetic stainless steel material for constituting a magnetic circuit and considering corrosion resistance, and the bobbin 453 and the connector 455 are made of high-strength heat-resistant resin in consideration of strength characteristics and heat resistance characteristics.
- the solenoid 102 is made of copper, and the terminal 454 is made of brass plated with metal.
- a magnetic circuit is formed by the anchor portion 118, the fixed core 412, the cover portion 415, the yoke 423, and the outer core 411 as shown by a broken line 422 in FIG.
- a current is supplied to 102, a magnetic attractive force is generated between the fixed core 412 and the anchor portion 118, and a force that pulls the anchor portion 118 toward the fixed core 412 is generated.
- the seal ring 418 By configuring the seal ring 418 to use austenitic stainless steel, the magnetic flux can easily pass between the fixed core 412 and the anchor portion 118, and the magnetic attractive force can be improved. Further, when the seal ring 418 is integrally formed with the outer core 411, the magnetic flux flowing on the outer core 411 side can be reduced by making the portion located on the outer diameter in the radial direction of the suction surface 421 as thin as possible. As a result, the magnetic flux passing between the fixed core 412 and the anchor portion 118 increases, and the magnetic attractive force can be improved.
- the anchor part 118 which is a movable part is attracted to the fixed core 412 together with the rod 117, and the anchor part 118 is fixed to the fixed core.
- the anchor 118 continues to move until it contacts 412.
- the following operations are performed in each step of suction, return, and discharge in the pump operation.
- the inhalation process will be explained.
- the plunger 108 moves in the direction toward the cam 309 (the plunger 108 is lowered) by the rotation of the cam 309 in FIG. That is, the position of the plunger 108 has moved from the top dead center to the bottom dead center.
- the volume of the pressurizing chamber 114 increases and the fuel pressure in the pressurizing chamber 114 decreases.
- the suction valve 113 is opened, and the communication hole 205 provided in the pump body 101 and the groove 206 are provided. It passes through the (cylinder outer peripheral passage) and flows into the pressurizing chamber 114.
- FIG. 4 shows a state immediately before overshooting.
- the plunger 108 moves in the upward direction by the rotation of the cam 309 in FIG. That is, the plunger 108 moves from the bottom dead center toward the top dead center.
- the volume of the pressurizing chamber 114 decreases with the compression motion after the suction in the plunger 108.
- the fuel once sucked into the pressurizing chamber 114 passes through the suction valve 113 in the valve opening state again. Since it is returned to the suction passage 404, the pressure in the pressurizing chamber 114 does not increase. This process is called a return process.
- FIG. 5 shows the positional relationship of each part on the flow rate control valve 106 side when the magnetic attractive force is applied, and this will be described with reference to FIG.
- a current is applied to the solenoid 102, a magnetic flux passes between the fixed core 412 and the anchor portion 118, a magnetic attractive force is generated in the anchor portion 118, and the anchor portion 118 is attracted to the fixed core 412 side.
- the rod 117 is engaged with the anchor portion 118 at the rod flange portion 417a, and is urged together with the anchor portion 118 in the left direction in the figure. Since the valve urging force by the rod 117 does not act on the suction valve 113, the suction valve 113 is closed by the urging force by the suction valve urging spring 119 and the fluid force caused by the fuel flowing into the suction passage 404.
- the fuel pressure in the pressurizing chamber 114 rises with the upward movement of the plunger 108, and when the pressure exceeds the pressure at the fuel discharge port of the discharge valve mechanism 115, high-pressure fuel is discharged through the discharge valve mechanism 115, It is supplied to the common rail 121. This process is called a discharge process.
- the compression process of the plunger 108 (the ascending process from the lower start point to the upper start point) includes a return process and a discharge process.
- the amount of high-pressure fuel that is discharged can be controlled by controlling the energization timing of the solenoid 102 of the flow control valve 106. If the timing of energizing the solenoid 102 is advanced, the ratio of the return process in the compression process is small and the ratio of the discharge process is large. That is, the amount of fuel returned to the suction passage 404 is small and the amount of fuel discharged at high pressure is large. On the other hand, if the timing of energization is delayed, the ratio of the return process in the compression process is large and the ratio of the discharge process is small.
- the amount of fuel returned to the suction passage 404 is large, and the amount of fuel discharged at high pressure is small.
- the amount of fuel discharged at high pressure can be controlled to an amount required by the internal combustion engine.
- the energization to the solenoid 102 is released at a certain timing. Then, the magnetic attractive force acting on the anchor portion 118 disappears, and the rod 117 moves in the valve opening direction (right direction in the figure) by the force of the rod biasing spring 125 and collides with the suction valve 113. At this time, the anchor portion 118 also moves in the valve opening direction together with the rod 117, but the rod 117 stops crashing, whereas the anchor portion 118 overshoots due to inertial force. The amount of overshoot varies depending on design parameters and operating conditions.
- the acceleration distance is longer than in the case where the suction valve 113 is in the closed position, so the collision speed is fast and the overshoot amount is large. Thereby, the timing of returning from overshoot is also different.
- the suction process is a period in which the position of the plunger 108 is from the top dead center to the bottom dead center, and the position of the plunger 108 is bottom dead during the return process and the discharge process. This is the period from point to top dead center.
- B) According to the current of the solenoid 102, an attracting current is passed through the solenoid 102 to attract the anchor portion 118 and the rod 117. Furthermore, c) the position of the suction valve 113, d) the position of the rod 117, and e) the position of the anchor portion 118 are changed in accordance with the generation of the magnetic attraction force by b) current supply to the solenoid 102. .
- the anchor portion 118 moves behind the intake valve 113 because the interval after the energization of the solenoid 102 is completed is short.
- the suction valve 113 is opened, the fuel that has flowed from the passage 460 of the suction valve seat 401 to the inner diameter side of the suction valve seat 401 starts to be sucked into the pressurizing chamber 114.
- the anchor part 118 engages with the rod 117 and moves together in the valve opening direction.
- the rod 117 stops when it collides with the suction valve 113, but the anchor portion 118 continues to move as it is due to inertial force.
- the anchor portion biasing spring 126 pushes the anchor portion 118 back until it engages with the rod 117. This overshoot operation is shown in OA of FIG.
- the solenoid 102 current is applied so that a magnetic attractive force is generated while the anchor portion 118 is overshooting.
- energization is started at time t3.
- the mover 442 (anchor portion 118) starts moving in the valve opening direction
- the mover 442 (anchor portion 118) moves after the mover open position Xo442 (FIG. 4) indicating the position of the mover 442 when the solenoid 102 is not energized.
- Energization of the maximum current (suction current) is started before returning to the child open position Xo442.
- the overshoot anchor portion 118 collides with the engaging portion of the rod 117, and the anchor portion 118 is attracted in a short time using the collision force. can do.
- the time of recontact between the rod 117 and the anchor part 118 is indicated by t6.
- the suction valve 113 can be closed.
- time t7 when the anchor portion 118 contacts the fixed core 412 the magnetic resistance between the anchor portion 118 and the fixed core 412 is small due to the contact, so that a sufficient magnetic attractive force is generated and the contact is maintained. Therefore, a small current value (holding current) can be obtained.
- the holding current has a smaller current value than the attraction current.
- the moved intake valve 113 collides with the intake valve seat 401 and stops, thereby closing the valve.
- the fuel pressure in the pressurizing chamber 114 rises with the upward movement of the plunger 108, and when the pressure exceeds the pressure at the fuel discharge port of the discharge valve mechanism 115, high-pressure fuel is discharged through the discharge valve mechanism 115, It is supplied to the common rail 121.
- Fuel pumping is performed until the plunger 108 reaches top dead center. During this time, a holding current may flow through the solenoid 102.
- Fuel pumping moves to the suction process again when the plunger 108 reaches top dead center. The above operation is repeated after the start of the inhalation process.
- the current (holding current) of the solenoid 102 is energized across the top dead center.
- the timing for cutting off the current of the solenoid 102 is determined based on the timing of overshoot.
- Te is the delay time from shutting off the current of the solenoid 102 until the anchor portion 118 recovers from overshoot, it is shut off earlier than the timing at which the intake valve 113 is desired to be closed. It becomes. In this way, the overshoot momentum can be used when the anchor is sucked at a desired timing.
- a vibration waveform as shown in solenoid part vibration can be measured.
- a vibration in which the anchor portion 118 collides with the fixed core 412 appears at time t7.
- the responsiveness of the intake valve closing can be maintained and the discharge efficiency can be ensured.
- the anchor portion 118 that has overshot collides with the collar portion 417a of the rod 117, and the anchor force is used to The portion 118 can be sucked in a short time.
- FIG. 6 shows an embodiment when the pump discharge amount is large
- FIG. 7 shows an embodiment when the discharge amount is small.
- the timing at which the intake valve 113 is closed is the timing at which the plunger 108 reaches near the top dead center.
- the pressure in the pressurizing chamber becomes lower than the pressure in the space 413 upstream of the suction valve seat 401 (substantially equivalent to the suction port 107), and the difference acting on the suction valve 113.
- the suction valve 113 starts a valve opening motion.
- the current of the solenoid 102 is continuously supplied from the previous pressurization process (discharge process). Thereby, the anchor part 118 and the rod 117 are hold
- the suction valve 113 is opened, the fuel that has flowed from the passage 460 of the suction valve seat 401 to the inner diameter side of the suction valve seat 401 starts to be sucked into the pressurizing chamber 114.
- the pump enters the return stroke.
- the suction valve 113 remains stopped in the open state by the force f1 in the direction in which the valve opens, and the direction of the fluid passing through the suction valve 113 is reversed. That is, in the suction process, the fuel flows from the passage of the suction valve seat 401 into the pressurization chamber 114, but at the time of the rising process (return process), the passage from the pressurization chamber 114 to the suction valve seat 401 is performed. Returned to the direction. This process is a return process.
- the closing force of the suction valve 113 due to the returned fluid is increased and the force f1 in the direction in which the valve is opened is reduced at a high engine speed, that is, on a condition where the ascending speed of the plunger 108 is high.
- the suction valve 113 is unintentionally closed. Since a flow rate larger than the desired discharge flow rate is discharged, the pressure in the fuel pipe rises above the desired pressure, which adversely affects engine combustion control. Therefore, it is necessary to set each spring force so that the force f1 in the direction in which the valve is opened maintains a positive value under the condition that the ascending speed of the plunger 108 is the highest.
- the rod biasing spring 125 is strengthened or the anchor portion biasing spring 126 or the suction valve biasing spring 119 is weakened. In either case, the force required to suck the anchor portion 118 toward the fixed core 412 increases. For this reason, unless measures are taken, the suction response time of the anchor portion 118 becomes long, so that the suction operation cannot be performed within the specified time, the suction current must be increased, the energization time must be increased, and so on. There is a case.
- the anchor portion 118 and the rod 117 move to the valve opening position after a delay time Td, and the rod 117 collides with the suction valve 113 and stops.
- the anchor portion 118 has an inertial force, so it overshoots and eventually returns with the force of the anchor portion biasing spring 126.
- the anchor portion 118 collides with the engaging portion of the rod 117 with the initial speed, thereby closing the rod 117. Can be driven in the direction.
- the suction valve 113 When the engagement of the rod 117 is released, the suction valve 113 is closed, the pressure in the pressurizing chamber 114 is increased, and the pumping of fuel is started. That is, it becomes a discharge process. Since the present embodiment shows an operation state in which the discharge flow rate is low, the period from when the pressure in the pressurizing chamber 114 rises until the plunger 108 reaches top dead center is shown short.
- the anchor portion 118 overshoots and has the momentum of the approaching distance to be returned and collides with the engaging portion of the rod 117.
- the force for driving the rod 117 becomes stronger, and the rod 117 can be driven in a shorter time. Therefore, even when the force f1 in the valve opening direction is increased in order to increase the pressure or the capacity of the high-pressure fuel pump, the responsiveness of closing the intake valve 113 can be maintained and the drive current can be suppressed. It becomes.
- a delay until the anchor portion 118 overshoots and collides with the engaging portion of the intake valve 113 again after the drive current is stopped. If the time is Te, the time to stop energization of the solenoid can be calculated as t7-Te. If the overshoot amount is too large to return by the time when the intake valve 113 is desired to be closed, adjust the mass of the anchor portion 118, the moving distance, the spring force of the rod biasing spring 125 and the anchor portion spring 126, etc. Thus, it may be designed to obtain a realistic delay time Te.
- time t3 As a standard of the energization start timing (time t3), there is a delay time Td from when the drive current is stopped until the anchor portion 118 starts overshoot. Since the delay time Td is also a time that can be adjusted by the mass of the operating portion (anchor portion 118, rod 117), the moving distance, and the spring load, a design for applying the present invention can be made by appropriately selecting these. .
- each spring force it is necessary to set each spring force so that the force f1 in the direction in which the suction valve 113 is opened maintains a positive value. If this embodiment is applied, the solenoid valve can be closed without significantly increasing the magnetic attractive force characteristic with respect to the increased f1. As a result, vibration and noise can be suppressed relatively small. In addition, it is possible to reduce the attraction current and the energization time, and it is possible to reduce power consumption and heat generation.
- the high-pressure fuel pump drives the rod 117 for biasing the intake valve 113 in the valve opening direction and drives the rod 117 in the valve closing direction.
- a solenoid 102 that generates a magnetic attractive force that moves the mover 442 in the valve closing direction.
- the mover 442 is configured separately from the rod 117.
- the control device that controls the high-pressure fuel pump is configured such that after the intake valve 113 starts moving from the intake valve closed position Xc113 in the valve opening direction, the rod 117 reaches the intake valve closed position Xc113 and further moves in the valve opening direction.
- the drive current flowing through the solenoid 102 is controlled.
- the moving amount D2 of the movable element 442 (anchor portion 118) can be made larger than the moving amount D1 of the suction valve 113.
- the impact force when the mover 442 (anchor portion 118) collides with the flange portion 417a of the rod 117 can be increased.
- the suction valve 113 is opened from the suction valve closing position Xc113. Then, the mover 442 completes the movement of the rod moving distance DL from the mover closed position Xc442, and further moves in the valve opening direction. Thereby, the moving amount D2 of the movable element 442 (anchor portion 118) can be made larger than the moving amount D1 of the intake valve 113.
- the child 442 moves in the valve closing direction, and the intermediate current is preferably cut off after the suction valve 113 starts moving in the valve opening direction from the suction valve closed position Xc113 (after t1, FIG. 7). Thereby, the needle
- the timing at which the current value is switched from the attraction current to the holding current is preferably after the movement of the mover 442 is completed, but at least after the mover 442 starts moving, it can be functionally realized.
- control device that controls the high-pressure fuel pump causes the intermediate element 442 to flow by causing an intermediate current lower than the maximum current to flow after the maximum current (suction current) flows to the solenoid 102. It is desirable that the intermediate current move in the valve closing direction and be interrupted after the plunger that pressurizes the pressurizing chamber reaches the top dead center (t10, FIG. 6).
- the prestroke effect ensures the stroke set when the mover 442 (anchor portion 118) is stopped, so that the mover 442 (anchor portion 118) is surely moved to the fixed core 412 after energization of the suction current.
- the effect of enabling the valve to close is shown.
- the plunger 108 pressurizes the pressurizing chamber 114 by reciprocating with the cam 309.
- the intermediate current may be cut off before the plunger reaches the top dead center.
- the intermediate current be interrupted after the plunger has reached the top dead center and after approaching the bottom dead center rather than the top dead center (t10, FIG. 7). This increases the prestroke effect.
- the movable element 442 is moved in the valve closing direction, and the intermediate current is moved from the valve closing position to the valve opening position. It is desirable to shut off after the start of movement (after t1, FIG. 7).
- the control device for controlling the high-pressure fuel pump flows the maximum current to the solenoid 102 and then flows an intermediate current lower than the maximum current to move the mover 442 in the valve closing direction. It is desirable to move and interrupt the intermediate current after the plunger has reached top dead center. Thereby, as described above, a pre-stroke effect is obtained.
- the present invention may be applied according to the operating state of the internal combustion engine. For example, when the engine speed is high, the pump also needs to operate at high speed, and it is effective to apply the control method of the present invention only under such operating conditions.
- the solenoid current continues to be energized until the discharge process is completed and the suction process is completed, but the delay time Te is long.
- the present invention can be applied by stopping energization before the end of the discharge process. That is, the effect of the present invention can be obtained by driving so that the intake valve closing timing of the next cycle comes at the timing of returning from the overshoot of the anchor portion 118.
- the present invention is not limited to the above-described embodiment, and includes various modifications.
- the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to the one having all the configurations described.
- a part of the configuration of an embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of an embodiment.
- each of the above-described configurations, functions, and the like may be realized by hardware by designing a part or all of them with, for example, an integrated circuit.
- Each of the above-described configurations, functions, and the like may be realized by software by interpreting and executing a program that realizes each function by the processor.
- Information such as programs, tables, and files for realizing each function can be stored in a recording device such as a memory, a hard disk, or an SSD (Solid State Drive), or a recording medium such as an IC card, an SD card, or a DVD.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
ロッドの運動エネルギーは、ばねで吸収するので音に寄与しないので、アンカー31とコア33が衝突する際のエネルギーを小さくすることができ、発生する音を低減することができる。」と開示されている(要約参照)。
最初に、図1~7を用いて、本発明の第1の実施形態に係る高圧燃料ポンプについて説明する。図1は、本実施形態の高圧燃料供給ポンプを含む燃料供給システムの全体構成の一例を示す図である。図2は、本実施形態における高圧燃料ポンプ本体の断面図である。
図2より、図示中央高さ方向にエンジンのカム機構(図示せず)により往復運動(この場合には上下動)を行うプランジャ108がシリンダ201内に配置され、プランジャ108の上部のシリンダ201内に加圧室114が形成されている。
吐出弁115bは開弁した際、吐出弁ストッパと接触し、ストロークが制限される。したがって、吐出弁115bのストロークは吐出弁ストッパによって適切に決定される。これによりストロークが大きすぎて、吐出弁115bの閉じ遅れにより、燃料吐出口へ高圧吐出された燃料が、再び加圧室114内に逆流してしまうのを防止でき、高圧燃料供給ポンプの効率低下が抑制できる。
また、ポンプの吐出工程においては、吸入弁113がシート部405と接触して燃料をシールすることで、燃料の入口側への逆流を防ぐ逆止弁の機能を果たす。
吸入弁113の移動量D1よりもアンカー部118の移動量を大きくすることで、アンカー部に作用するスクイーズ力が増加する前に吸入弁113を閉弁させられるため、吸入弁113の応答性の低下によって生じる吐出流量の低下を抑制する効果がある。
F125>F126+F119+F113・・・(1)
ここで、F125はロッド付勢ばね125の力であり、F126はアンカー部付勢ばね126の力であり、F119は吸入弁付勢ばね119の力であり、F113は流体により吸入弁113が閉じようとする力である。
f1=F125-(F126+F119+F113)・・・(2)
ここで、F113はポンプ流量に応じて変わる力である。容量が大きいポンプでは流体力が大きいため、ロッド付勢ばね125力も大きくなる。
成としている。
図7を用いて、本発明の第2の実施形態に係る高圧燃料ポンプの運転状態の説明をする。図6はポンプ吐出量が多い場合の実施形態なのに対して、図7は吐出量が少ない場合の実施形態である。この場合、吸入弁113を閉弁させるタイミングはプランジャ108が上死点近傍に到達するタイミングとなる。
本発明は、内燃機関の運転状態に応じて適用してもよい。例えば、エンジン回転数が高い場合は、ポンプも高速に動作する必要があり、そのような運転条件においてのみに本発明の制御方法を適用することは有効である。
101…ポンプボディ
102…ソレノイド
103…低圧燃料吸入口
104…圧力脈動低減機構
106…流量制御弁
108…プランジャ
113…吸入弁
114…加圧室
115…吐出弁機構
117…ロッド(ロッド部)
118…アンカー部
119…吸入弁ばね
122…燃料噴射装置(インジェクタ)
123…エンジンコントロールユニット(ECU)
125…ロッド付勢ばね
126…アンカー部付勢ばね
201…シリンダ
313…シールホルダ
314…プランジャシール
401…吸入弁シート
405…シート部
411…アウターコア
412…固定コア
415…カバー部
418…シールリング
423…ヨーク
441…アンカー摺動部(摺動部)
442…可動子
Claims (12)
- 吸入弁を開弁方向に付勢するロッドと、前記ロッドを閉弁方向に駆動する可動子と、前記可動子を閉弁方向に移動させる磁気吸引力を発生させるソレノイドと、を備えた高圧燃料ポンプにおいて、
前記吸入弁が吸入弁閉位置から前記開弁方向に移動を開始した後に、前記ロッドが前記吸入弁閉位置に到達し、さらに前記開弁方向に移動することを特徴とする高圧燃料ポンプ。 - 請求項1に記載の高圧燃料ポンプにおいて、
前記ロッドのロッド閉位置から前記吸入弁閉位置までの移動距離をロッド移動距離とした場合に、
前記吸入弁が前記吸入弁閉位置から前記開弁方向に移動を開始した後に、前記可動子が可動子閉位置から前記ロッド移動距離の移動を完了し、さらに前記開弁方向に移動することを特徴とする高圧燃料ポンプ。 - 請求項1に記載の高圧燃料ポンプにおいて、
前記ソレノイドに対して最大電流が流れた後に前記最大電流よりも低い中間電流が流れることで前記可動子が前記閉弁方向に移動し、前記中間電流は前記吸入弁が前記吸入弁閉位置から前記開弁方向に移動を開始した後に遮断されることを特徴とする高圧燃料ポンプ。 - 請求項1に記載の高圧燃料ポンプにおいて、
前記ソレノイドに対して最大電流が流れた後に前記最大電流よりも低い中間電流が流れることで前記可動子が前記閉弁方向に移動し、前記中間電流は加圧室を加圧するプランジャが上死点に達した後に遮断されることを特徴とする高圧燃料ポンプ。 - 請求項1に記載の高圧燃料ポンプにおいて、
前記ソレノイドに対して最大電流が流れた後に前記最大電流よりも低い中間電流が流れることで前記可動子が前記閉弁方向に移動し、前記中間電流は加圧室を加圧するプランジャが上死点に達する前に遮断されることを特徴とする高圧燃料ポンプ。 - 吸入弁を開弁方向に付勢するロッドと、前記ロッドとは別体で構成される可動子と、前記可動子を閉弁方向に移動させる磁気吸引力を発生させるソレノイドと、を備えた高圧燃料ポンプにおいて、
前記ソレノイドに対して最大電流が流れた後に前記最大電流よりも低い中間電流が流れることで前記可動子が前記閉弁方向に移動し、前記中間電流は前記吸入弁が吸入弁閉位置から開弁位置に移動開始した後に遮断されることを特徴とする高圧燃料ポンプ。 - カムにより往復運動することで加圧室を加圧するプランジャと、吸入弁を開弁方向に付勢するロッドと、前記ロッドとは別体で構成される可動子と、前記可動子を閉弁方向に移動させる磁気吸引力を発生させるソレノイドと、を備えた高圧燃料ポンプにおいて、
前記ソレノイドに対して最大電流が流れた後に前記最大電流よりも低い中間電流が流れることで前記可動子が前記閉弁方向に移動し、前記中間電流は前記プランジャが上死点に達した後に遮断されることを特徴とする高圧燃料ポンプ。 - 請求項6又は7に記載の高圧燃料ポンプにおいて、
前記中間電流は、加圧室を加圧するプランジャが上死点に達した後に上死点よりも下死点に近づいた後に遮断されることを特徴とする高圧燃料ポンプ。 - 請求項6又は7に記載の高圧燃料ポンプにおいて、
前記可動子が開弁方向に移動開始した後、前記ソレノイドに通電していないときの可動子の位置を示す可動子開位置を過ぎてから前記可動子開位置に戻るまでの間に、前記最大電流の通電が開始されることを特徴とする高圧燃料ポンプ。 - 吸入弁を開弁方向に付勢するロッドと、前記ロッドを閉弁方向に駆動する可動子と、前記可動子を閉弁方向に移動させる磁気吸引力を発生させるソレノイドと、を備えた高圧燃料ポンプを制御する制御装置において、
前記吸入弁が吸入弁閉位置から前記開弁方向に移動を開始した後に、前記ロッドが前記吸入弁閉位置に到達し、さらに前記開弁方向に移動するように前記ソレノイドに流す駆動電流を制御することを特徴とする制御装置。 - 請求項10に記載の制御装置において、
前記ソレノイドに対して最大電流を流した後に前記最大電流よりも低い中間電流を流すことで前記可動子を前記閉弁方向に移動させ、前記中間電流を前記吸入弁が閉弁位置から開弁位置に移動開始した後に遮断することを特徴とする制御装置。 - 請求項10に記載の制御装置において、
前記ソレノイドに対して最大電流を流した後に前記最大電流よりも低い中間電流を流すことで前記可動子を前記閉弁方向に移動させ、前記中間電流を前記プランジャが上死点に達した後に遮断することを特徴とする制御装置。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16850858.8A EP3358175A4 (en) | 2015-09-30 | 2016-08-01 | HIGH-PRESSURE FUEL PUMP AND CONTROL DEVICE |
JP2017542971A JP6584520B2 (ja) | 2015-09-30 | 2016-08-01 | 高圧燃料ポンプ及び制御装置 |
US15/580,480 US10337480B2 (en) | 2015-09-30 | 2016-08-01 | High-pressure fuel pump and control device |
CN201680055526.7A CN108026876B (zh) | 2015-09-30 | 2016-08-01 | 高压燃料泵及控制装置 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015-192529 | 2015-09-30 | ||
JP2015192529 | 2015-09-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2017056681A1 true WO2017056681A1 (ja) | 2017-04-06 |
Family
ID=58427468
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2016/072466 WO2017056681A1 (ja) | 2015-09-30 | 2016-08-01 | 高圧燃料ポンプ及び制御装置 |
Country Status (5)
Country | Link |
---|---|
US (1) | US10337480B2 (ja) |
EP (1) | EP3358175A4 (ja) |
JP (1) | JP6584520B2 (ja) |
CN (1) | CN108026876B (ja) |
WO (1) | WO2017056681A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019097991A1 (ja) * | 2017-11-16 | 2019-05-23 | 日立オートモティブシステムズ株式会社 | 高圧燃料ポンプ |
WO2023203761A1 (ja) * | 2022-04-22 | 2023-10-26 | 日立Astemo株式会社 | 電磁弁機構及び燃料供給ポンプ |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6586931B2 (ja) * | 2016-08-26 | 2019-10-09 | 株式会社デンソー | リリーフ弁装置、および、それを用いる高圧ポンプ |
JP2020026736A (ja) * | 2018-08-09 | 2020-02-20 | トヨタ自動車株式会社 | 高圧燃料ポンプ |
CN111412095A (zh) * | 2019-01-04 | 2020-07-14 | 上汽通用汽车有限公司 | 高压燃油泵的降噪控制方法及其降噪控制系统 |
JP7172756B2 (ja) * | 2019-03-08 | 2022-11-16 | 株式会社デンソー | 高圧ポンプの制御装置 |
JP7385750B2 (ja) * | 2020-05-21 | 2023-11-22 | 日立Astemo株式会社 | 燃料ポンプ |
CN114962106B (zh) * | 2022-05-25 | 2022-12-06 | 安徽腾达汽车科技有限公司 | 一种阀门机构及油泵 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015017553A (ja) * | 2013-07-11 | 2015-01-29 | 株式会社デンソー | 高圧ポンプの制御方法 |
JP2015078630A (ja) * | 2013-10-16 | 2015-04-23 | 株式会社デンソー | 制御装置 |
JP2015137578A (ja) * | 2014-01-22 | 2015-07-30 | トヨタ自動車株式会社 | 高圧ポンプ |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3506392A1 (de) * | 1985-02-23 | 1986-09-04 | Motoren-Werke Mannheim AG vorm. Benz Abt. stationärer Motorenbau, 6800 Mannheim | Einspritzsystem fuer einen dieselmotor mit einer hochdruck-einspritzpumpe fuer jeden zylinder |
DE4342398C1 (de) * | 1993-12-13 | 1995-04-20 | Daimler Benz Ag | Druckausgeglichenes Magnetventil |
US5558068A (en) * | 1994-05-31 | 1996-09-24 | Zexel Corporation | Solenoid valve unit for fuel injection apparatus |
DE19644915A1 (de) * | 1996-10-29 | 1998-04-30 | Bosch Gmbh Robert | Hochdruckpumpe |
DE19802583C2 (de) * | 1998-01-23 | 2002-01-31 | Siemens Ag | Vorrichtung und Verfahren zum Druckregeln in Speichereinspritzsystemen mit einem elektromagnetisch betätigten Druckstellglied |
DE10115324A1 (de) * | 2001-03-28 | 2002-10-17 | Bosch Gmbh Robert | Kraftstoffsystem |
JP4089244B2 (ja) * | 2002-03-01 | 2008-05-28 | 株式会社デンソー | 内燃機関用噴射量制御装置 |
DE102005031253A1 (de) * | 2005-07-05 | 2007-01-18 | Dr.Ing.H.C. F. Porsche Ag | Verfahren und Vorrichtung zur Steuerung eines Kraftstoffeinspritzsystems für eine Brennkraftmaschine eines Fahrzeugs |
DE102008054513A1 (de) | 2008-12-11 | 2010-06-17 | Robert Bosch Gmbh | Verfahren zum Betreiben eines Kraftstoffeinspritzsystems einer Brennkraftmaschine |
KR20120063117A (ko) * | 2010-12-07 | 2012-06-15 | 현대자동차주식회사 | Gdi 엔진용 고압 연료 펌프 및 고압 유체 펌프용 솔레노이드 밸브의 제어방법 |
JP5798799B2 (ja) | 2011-05-30 | 2015-10-21 | 日立オートモティブシステムズ株式会社 | 電磁駆動型の吸入弁を備えた高圧燃料供給ポンプ |
JP5537498B2 (ja) | 2011-06-01 | 2014-07-02 | 日立オートモティブシステムズ株式会社 | 電磁吸入弁を備えた高圧燃料供給ポンプ |
JP5830492B2 (ja) * | 2013-05-24 | 2015-12-09 | 株式会社日本自動車部品総合研究所 | 高圧ポンプ |
US9683512B2 (en) * | 2014-05-23 | 2017-06-20 | Ford Global Technologies, Llc | Pressure device to reduce ticking noise during engine idling |
US10294907B2 (en) | 2014-08-28 | 2019-05-21 | Hitachi Automotive Systems, Ltd. | High pressure fuel supply pump |
JP2016109032A (ja) * | 2014-12-05 | 2016-06-20 | 株式会社デンソー | 高圧ポンプ |
CN107709749B (zh) | 2015-06-25 | 2020-03-27 | 日立汽车系统株式会社 | 流量控制阀和高压燃料供给泵 |
-
2016
- 2016-08-01 EP EP16850858.8A patent/EP3358175A4/en active Pending
- 2016-08-01 JP JP2017542971A patent/JP6584520B2/ja not_active Expired - Fee Related
- 2016-08-01 US US15/580,480 patent/US10337480B2/en active Active
- 2016-08-01 WO PCT/JP2016/072466 patent/WO2017056681A1/ja active Application Filing
- 2016-08-01 CN CN201680055526.7A patent/CN108026876B/zh active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015017553A (ja) * | 2013-07-11 | 2015-01-29 | 株式会社デンソー | 高圧ポンプの制御方法 |
JP2015078630A (ja) * | 2013-10-16 | 2015-04-23 | 株式会社デンソー | 制御装置 |
JP2015137578A (ja) * | 2014-01-22 | 2015-07-30 | トヨタ自動車株式会社 | 高圧ポンプ |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019097991A1 (ja) * | 2017-11-16 | 2019-05-23 | 日立オートモティブシステムズ株式会社 | 高圧燃料ポンプ |
CN111373139A (zh) * | 2017-11-16 | 2020-07-03 | 日立汽车系统株式会社 | 高压燃料泵 |
CN111373139B (zh) * | 2017-11-16 | 2022-03-11 | 日立安斯泰莫株式会社 | 高压燃料泵 |
WO2023203761A1 (ja) * | 2022-04-22 | 2023-10-26 | 日立Astemo株式会社 | 電磁弁機構及び燃料供給ポンプ |
Also Published As
Publication number | Publication date |
---|---|
CN108026876B (zh) | 2020-04-24 |
JP6584520B2 (ja) | 2019-10-02 |
CN108026876A (zh) | 2018-05-11 |
US10337480B2 (en) | 2019-07-02 |
EP3358175A4 (en) | 2019-05-15 |
JPWO2017056681A1 (ja) | 2018-07-05 |
US20180238287A1 (en) | 2018-08-23 |
EP3358175A1 (en) | 2018-08-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6584520B2 (ja) | 高圧燃料ポンプ及び制御装置 | |
JP6462873B2 (ja) | 流量制御弁及び高圧燃料供給ポンプ | |
JP6293290B2 (ja) | 高圧燃料供給ポンプ | |
JP2016094913A (ja) | 高圧燃料供給ポンプ | |
US11542903B2 (en) | High-pressure fuel supply pump provided with electromagnetic intake valve | |
JP6817316B2 (ja) | 高圧燃料供給ポンプ | |
CN108431398B (zh) | 高压燃料供给泵的控制方法以及使用该方法的高压燃料供给泵 | |
US10982638B2 (en) | Device for controlling high-pressure fuel supply pump, and high-pressure fuel supply pump | |
JP7198363B2 (ja) | 電磁吸入弁及び高圧燃料供給ポンプ | |
WO2018221077A1 (ja) | 電磁弁、電磁吸入弁機構、及び高圧燃料ポンプ | |
JP6770193B2 (ja) | 高圧燃料供給ポンプ | |
WO2019003719A1 (ja) | 高圧燃料供給ポンプ | |
JP2017145731A (ja) | 高圧燃料供給ポンプ | |
JP6602692B2 (ja) | 高圧燃料供給ポンプの制御方法及びそれを用いた高圧燃料供給ポンプ。 | |
JP7024071B2 (ja) | 燃料供給ポンプ |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 16850858 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 15580480 Country of ref document: US |
|
ENP | Entry into the national phase |
Ref document number: 2017542971 Country of ref document: JP Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2016850858 Country of ref document: EP |