WO2017054322A1 - 用于箱式风扇的壳体和箱式风扇及其装配方法 - Google Patents

用于箱式风扇的壳体和箱式风扇及其装配方法 Download PDF

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Publication number
WO2017054322A1
WO2017054322A1 PCT/CN2015/097255 CN2015097255W WO2017054322A1 WO 2017054322 A1 WO2017054322 A1 WO 2017054322A1 CN 2015097255 W CN2015097255 W CN 2015097255W WO 2017054322 A1 WO2017054322 A1 WO 2017054322A1
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WO
WIPO (PCT)
Prior art keywords
mask
side plate
side panel
outer frame
box fan
Prior art date
Application number
PCT/CN2015/097255
Other languages
English (en)
French (fr)
Inventor
郭润明
刘维亮
严凤喜
张旭升
邓美华
Original Assignee
广东美的环境电器制造有限公司
美的集团股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东美的环境电器制造有限公司, 美的集团股份有限公司 filed Critical 广东美的环境电器制造有限公司
Priority to US15/748,582 priority Critical patent/US10859099B2/en
Publication of WO2017054322A1 publication Critical patent/WO2017054322A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/644Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/522Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/522Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
    • F04D29/526Details of the casing section radially opposing blade tips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/64Mounting; Assembling; Disassembling of axial pumps
    • F04D29/644Mounting; Assembling; Disassembling of axial pumps especially adapted for elastic fluid pumps
    • F04D29/646Mounting or removal of fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/70Suction grids; Strainers; Dust separation; Cleaning
    • F04D29/701Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
    • F04D29/703Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps specially for fans, e.g. fan guards
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/12Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
    • H02K5/136Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas explosion-proof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D19/00Axial-flow pumps
    • F04D19/002Axial flow fans

Definitions

  • the present invention relates to the field of household appliances, and in particular, to a box fan, a housing for a box fan, and a method for assembling a box fan.
  • the outer frame of the box fan is welded by the metal side plate, and the assembly process is complicated, the manufacturability is poor, and a large number of screws are needed to fix the mask, thereby increasing the number of parts and reducing the production. Efficiency increases costs.
  • the present invention aims to solve at least one of the technical problems in the related art to some extent.
  • the present invention provides a box fan which has the advantages of simple assembly, low cost, and the like.
  • a box fan includes: a housing including two masks and an outer frame, two of the masks being disposed opposite to each other, and the outer frame is disposed on two of the masks
  • the outer frame and the two masks are respectively spliced and assembled by their own structures and at least one of the masks is detachably detachably attached to the outer frame; and a blade, the blade is rotatably disposed at Inside the housing.
  • the assembly process of the housing can be simplified, the assembly efficiency of the housing can be improved, the components for assembling the housing can be reduced, and the production cost can be reduced.
  • both the mask and the outer frame are plastic pieces.
  • the at least one mask is snap-fitted and/or mated with the outer frame.
  • the outer frame includes a plurality of side panels that are sequentially spliced together.
  • two adjacent side panels are snap-fitted and/or plug-fitted.
  • the two masks are respectively opposite first and second masks, and the first mask and the second mask are both configured in a rectangular shape, and the outer frame includes a first end and a second end.
  • the first side panel is connected to the fourth side panel, and the first side panel is opposite to the third side panel and respectively matched with the opposite sides of the first mask, the second side panel and the second side panel.
  • the fourth side panels are oppositely disposed and respectively coupled with the opposite sides of the first mask, the second mask being slidable relative to the outer frame and respectively respectively from the first side panel to the third side panel Cooperate.
  • the first side panel to the fourth side panel respectively form a limit slot, and the four edges of the first mask are respectively inserted into the corresponding limit slot. Inside.
  • the limiting slots of the first side panel and the third side panel are respectively width-dependent a wedge-shaped groove in which the direction of the second side plate to the fourth side plate is gradually increased.
  • adjacent ones of the first side panel to the fourth side panel are inserted into the limit by the plug block and the plug slot.
  • the first side panel to the third side panel are respectively formed with a push-pull slot, and the second mask is slidably engaged with the push-pull slot.
  • the push-pull grooves of the first side plate and the third side plate are respectively wedge-shaped with a width gradually increasing in a direction from the second side plate to the fourth side plate. groove.
  • a side surface of the third side panel remote from the first mask and a side surface of the first side panel remote from the first mask are higher than the fourth side panel Aside from a side surface of the first mask, the side surface of the fourth side panel and the first side panel and the third side panel together define a push-pull opening, the push-pull opening and the first One of the edges of the two masks fits.
  • the first side panel and the second side panel are respectively straight plates, and the third side panel and the fourth side panel are respectively U-shaped panels.
  • a housing for a box fan including a first mask and a second mask, the first mask and the first
  • the two masks are each configured in a rectangular shape, the first mask and the second mask are opposite and spaced apart;
  • the outer frame is disposed between the first mask and the second mask and includes a The first side plate to the fourth side plate of the outer frame are sequentially spliced, and the first side plate is opposite to the third side plate and is respectively spliced and mounted on opposite sides of the first mask.
  • the second side panel is opposite to the fourth side panel and is respectively spliced and mounted on the opposite sides of the first mask, and the second mask is slidable relative to the outer frame and respectively respectively respectively The one side panel is mated to the third side panel.
  • the housing for a box fan according to an embodiment of the present invention has the advantages of simple assembly process, high assembly efficiency, low cost, and the like.
  • a method for assembling a box fan includes a first mask, a second mask, an outer frame, and a fan motor, and the assembling method includes sequentially changing the order.
  • the assembly method further includes the steps after the above two steps: the second mask is spliced and mounted on the outer frame by its own structure and the structure of the outer frame itself by means of push-pull.
  • the assembly method for the casing of the box fan according to the embodiment of the present invention has the advantages of simple operation, high efficiency, low cost, and the like.
  • the outer frame is composed of a plurality of side panels
  • the assembling method includes: splicing a plurality of the side panels respectively on the first mask and a plurality of the side panels End-to-end stitching.
  • the outer frame is composed of a first side panel to a fourth side panel
  • the assembling method includes: splicing the fourth side panel on the first mask;
  • the first side panel and the third side panel are spliced and mounted on the first mask and respectively assembled with the fourth side panel;
  • the second side panel is spliced and mounted on the first mask and respectively Splicing and mounting with the first side panel and the third side panel; pushing the second mask from the fourth side panel to the first side panel to the third side panel and respectively And splicing and mounting with the first side plate to the third side plate.
  • the fourth side panel is spliced and mounted on the first mask by advancing in a direction toward the first mask in a plane in which the first mask is located.
  • the first side panel and the third side panel are respectively spliced and mounted by pushing in a direction toward the fourth side panel in a plane in which the first mask is located. a first mask and the fourth side panel.
  • the second side panel is spliced and mounted on the first mask and the first by advancing in a direction toward the fourth side panel in a plane in which the first mask is located a side panel and the third side panel.
  • FIG. 1 is a schematic structural view of a casing of a box fan according to an embodiment of the present invention
  • Figure 2 is an exploded view of the housing shown in Figure 1;
  • Figure 3 is a process diagram of the assembly of the box fan, wherein the installation process includes sequentially S0 to S5;
  • FIG 4 is a schematic view of the mounting process S1 shown in Figure 3, wherein the blade motor is not shown;
  • Figure 5 is an enlarged view of A1 shown in Figure 4.
  • Figure 6 is an enlarged view of A2 shown in Figure 4.
  • Figure 7 is an enlarged view of A3 shown in Figure 4.
  • FIG 8 is a schematic view of the mounting process S2 shown in Figure 3, wherein the fan motor is not shown;
  • Figure 9 is an enlarged view of B1 shown in Figure 8.
  • Figure 10 is an enlarged view of B2 shown in Figure 8.
  • Figure 11 is an enlarged view of B3 shown in Figure 8.
  • FIG 12 is a schematic view of the mounting process S3 shown in Figure 3, wherein the blade motor is not shown;
  • FIG 13 is a schematic view of the mounting process S4 shown in Figure 3, wherein the blade motor is not shown;
  • Figure 14 is an enlarged view of C1 shown in Figure 13;
  • Figure 15 is an enlarged view of the C2 shown in Figure 13;
  • FIG 16 is a schematic view of the mounting process S5 shown in Figure 3;
  • 17 is a flow chart of a method of assembling a box fan according to an embodiment of the present invention.
  • first side plate 121 a first side plate front surface 121a
  • Limiting groove 125 sliding groove 126, push-pull port 127, decorative edge 128,
  • first buckle 160a a first buckle 160a
  • second buckle 160b a second buckle 160b
  • a box fan 1 according to an embodiment of the present invention will be described in detail below with reference to Figs.
  • a box fan 1 includes a casing 100 and blades (not shown).
  • the blade is rotatably disposed in the housing 100.
  • the housing 100 has the blade cover disposed therein, and the blade can be protected not only by the housing 100 but also by the user.
  • the fan blades are rotated to cause damage to the user.
  • the housing 100 includes two masks (such as the first mask 111 and the second mask 112 shown in FIG. 2) and an outer frame (such as the first side panel 121 shown in FIG. 2,
  • the second side panel 122, the third side panel 123 and the fourth side panel 124 are enclosed, and the two masks are opposite and spaced apart (for example, the first mask 111 and the second mask 112 shown in FIG.
  • the outer frame is disposed between the two masks, the outer frame and the two masks are respectively spliced by their own structures and at least one of the masks is opposite to the
  • the outer frame is detachably attachable and detachable, in other words, two of the masks are respectively spliced and mounted to the outer frame, and one of the two masks is detachably detachably attached to the outer frame or two of the masks Both are detachably attachable and detachable with respect to the outer frame.
  • FIG. 3 referring to the mounting step S4, it is shown that one of the mask and the outer frame are pushed and pushed in a push-pull manner. Connected to the embodiment.
  • the "push-and-pull disassembly" between the two components means that the disassembly and assembly is realized by the push-pull action, in other words, the process of the splicing installation needs to be accompanied by the push-pull action.
  • the outer frame can be statically pressed, the mask can be pushed and pulled to achieve splicing installation, or the mask can be made static, and the outer frame can be pushed and pulled to realize splicing installation.
  • the box fan 1 of the embodiment of the present invention since both the mask and the outer frame are installed by splicing, the number of screws is greatly reduced compared with the related art in which the mask and the outer frame are connected by screws. Not only can the process of mounting the screws be reduced, the assembly process of the housing 100 is simplified, the assembly efficiency of the housing 100 is improved, and the material and manufacturing cost of a large number of screws can be eliminated, thereby reducing the production cost of the box fan 1.
  • the masks can be detachably attached to and detached from the outer frame, when the mask is attached or detached, the mask can be detached by pushing or pulling the mask or the outer frame, not only The alignment between the mask and the outer frame can be facilitated during installation to facilitate mounting the mask on the outer frame, thereby improving the production efficiency of the box fan 1 and reducing the outer
  • the gap between the frame and the outer frame makes the shape of the box fan 1 more neat and beautiful.
  • the box fan 1 according to the embodiment of the present invention can simplify the assembly process of the housing, improve the assembly efficiency of the housing, reduce the components for assembling the housing, and reduce the production cost.
  • a box fan 1 according to an embodiment of the present invention will now be described with reference to the accompanying drawings.
  • the two masks and the outer frame may both be plastic parts.
  • the plastic part can be made of PT, PET (polyethylene terephthalate), PBT (polybutylene terephthalate), PP (polymer polypropylene), ABS (acrylonitrile-butadiene). - styrene copolymer) or the like.
  • both of the mask and the outer frame are injection molded parts. This not only simplifies the manufacturing process of the two masks and the outer frame, but also facilitates the manufacture of two of the masks and the outer frame, and can facilitate the splicing installation of the two of the masks and the outer frame.
  • the structure is formed to increase the production efficiency of the two masks and the outer frame.
  • the at least one mask is snap-fitted and/or mated with the outer frame.
  • one or both of the two masks that can be pushed and removed relative to the outer frame can be spliced and mounted with the outer frame by means of a snap connection and/or a plug fit.
  • the splicing installation can be realized by a simple structure, thereby reducing the processing difficulty of the mask and the outer frame, reducing the production cost, and improving the production efficiency.
  • the outer frame includes a plurality of side panels that are sequentially spliced together.
  • the outer frame is composed of a plurality of the side plates, and the plurality of the side plates are connected end to end around a circle, wherein two adjacent side plates are spliced and mounted.
  • two adjacent side panels are snap-fitted and/or plug-fitted.
  • the splicing connection is performed by means of a snap connection and a plug fit (for example, by the snap connection of the second buckle 160b and the second card hole 150b shown in FIGS. 4, 5, 8 and 9 and the plug block) 130 is mated with the socket 140.
  • a plug fit for example, by the snap connection of the second buckle 160b and the second card hole 150b shown in FIGS. 4, 5, 8 and 9 and the plug block
  • the two masks are respectively disposed opposite to the first mask 111 and the second mask 112.
  • the first mask 111 and the second mask 112 may both be configured in a rectangular shape, and the outer frame may include a tail and a tail.
  • the first side plate 121, the second side plate 122, the third side plate 123, and the fourth side plate 124 are connected to each other, and the first side plate 121 and the third side plate 123 are opposite to each other and are respectively opposite to the first mask 111.
  • the two sides of the second side plate 122 are opposite to the fourth side plate 124 and are respectively engaged with the opposite sides of the first mask 111.
  • the second mask 112 can be pushed and pulled relative to the outer frame and respectively respectively with the first side plate 121.
  • the second side plate 122 and the third side plate 123 are mated.
  • the first mask 111 and the second mask 112 may be disposed in parallel.
  • the first side panel 121 is disposed in parallel with the third side panel 123 and is respectively connected to the opposite sides of the first mask 111.
  • the second side panel 122 is connected.
  • Parallelly disposed with the fourth side plate 124 and respectively connected to the opposite sides of the first mask 111, the second mask 112 can be pushed and pulled with respect to the outer frame and respectively with the first side plate 121, the second side plate 122 and the first side plate
  • the three side plates 123 are snap-fitted.
  • the second mask 112 can be further restrained by the buckles on the first side panel 121, the second side panel 122, and the third side panel 123 after being pushed and pulled in place.
  • the second mask 112 is located in front of the first mask 111, that is, the second mask 112 is a front cover and the first mask 111 is a rear cover.
  • the second mask 112 is mounted with a fan motor 200, and the blade is mounted on the blade.
  • the motor 200 is rotated by the blade motor 200.
  • the structure including the curved transition is also understood to be a rectangle of the present invention, such as the first mask 111 and the second mask 112 shown in the drawings, the corners of both masks being excessively arcuate.
  • the first mask 111 and the second mask 112 are both configured in a rectangular shape and are parallel to each other, and the first side plate 121 to the fourth side plate 124 are sequentially connected in a rectangular shape, and each of the opposite side plates is parallel and respectively
  • the two sides of the first mask 111 are spliced and mounted on the opposite sides of the first mask 111, and the two adjacent side panels are spliced and connected by the splicing, and the second mask 112 is respectively connected to the first side panel 121 to the third side panel 123.
  • Push and pull with respect to the outer frame This facilitates the processing of the outer frame and the assembly of the housing 100, so that the production efficiency of the box fan 1 can be improved.
  • the manner in which the first side panel and the first mask 111 are connected to each other may be the same.
  • the following is only an example of the manner in which the fourth side panel 124 and the first mask 111 are connected.
  • a portion of the fourth side plate 124 connected to the first mask 111 may be provided with a plurality of first buckles 160a, and a portion where the first mask 111 and the fourth side plate 124 are connected may be provided with a plurality of first card holes.
  • the plurality of first buckles 160a are adapted to be snap-connected with the plurality of first card holes 150a, so that the fourth side plate 124 is connected to the first mask 111.
  • the first side panel 121, the third The side plate 123, the fourth side plate 124 and the first mask 111 can also be snap-fitted by the first first buckle 160a and the first card hole 150a.
  • connection manner of the two adjacent side panels may be the same.
  • the following is only an example of the manner in which the first side panel 121 and the fourth side panel 124 are snapped together.
  • the two ends of the first side plate 121 and the third side plate 123 are respectively formed with a protruding snap structure, and the two ends of the second side plate 122 and the fourth side plate 124 are respectively formed with a recessed card hole structure.
  • one end of the first side plate 121 spliced and mounted with the fourth side plate 124 (such as the lower end of the first side plate 121 shown in FIG. 8) is provided with a plurality of Two latches 160b, one end of the fourth side panel 124 spliced and mounted with the first side panel 121 (the left end of the fourth side panel 124 as shown in FIG. 8) is provided with a plurality of second portions on the first side panel 121
  • the buckles 160b are correspondingly connected to the second card holes 150b, so as to realize the splicing and mounting of the first side plate 121 and the fourth side plate 124.
  • the interconnection between the first side plate 121, the second side plate 122, the third side plate 123 and the fourth side plate 124 can also be spliced by the second buckle 160b and the second card hole 150b. installation.
  • first side panel 121, the second side panel 122, the third side panel 123, and the fourth side panel 124 may also be configured in other shapes, for example,
  • the one side plate 121 and the second side plate 122 are straight plates, and the third side plate 123 and the fourth side plate 124 may be U-shaped plates.
  • the two corners of the lower end of the first mask 111 are respectively wrapped by the two ends of the fourth side plate 124 and the two corners of the upper end are respectively wrapped by the two ends of the second side plate 122, and the lower end of the second mask 112
  • the two corners are respectively wrapped by the two ends of the fourth side plate 124 and the two corners of the upper end are respectively wrapped by the two ends of the second side plate 122.
  • the first side plate 121 to the fourth side plate 124 respectively form a limiting slot 125 , and the four edges of the first mask 111 are respectively inserted and fitted into the corresponding limiting slots 125 . Therefore, after the side panel is pre-assembled and assembled with the first mask 111, the action of the snap connection can be smoothly realized, thereby facilitating the assembly of the side panel and the first mask 111 conveniently and quickly. Moreover, the reliability of the connection of the first side plate 121 to the fourth side plate 124 to the first mask 111 can be increased, the gap between the first mask 111 and the side plate can be avoided, and the first side plate 121 to the fourth side can be utilized.
  • the panel 124 includes edges and corners of the first mask 111 to ensure aesthetic appearance of the housing 100.
  • the limiting slots 125 on the first side plate 121 and the third side plate 123 are respectively wedge-shaped grooves whose width gradually increases in the direction from the second side plate 122 to the fourth side plate 124. It should be understood here that the "width of the limiting groove 125" refers to the distance between the opposite side walls of the limiting groove 125 oriented in the longitudinal direction.
  • the edge of the first mask 111 is facilitated to enter the limiting slot 125 on the first side plate 121 and the third side plate 123, and With the pushing of the first side plate 121 and the third side plate 123, the rim of the first mask 111 and the limiting groove 125 on the first side plate 121 and the third side plate 123 are gradually tightened, thereby improving the first The reliability of the mask 111 after being assembled with the first side plate 121 and the third side plate 123.
  • first side panel 121, the second side panel 122, the third side panel 123, and the fourth side panel 124 are mated by the plug block 130 and the mating slot 140.
  • the plug-in arrangement between two adjacent side panels The combination of the first side plate 121 and the fourth side plate 124 will be described below as an example.
  • one end of the first side plate 121 that is spliced and mounted with the fourth side plate 124 is provided.
  • plugging blocks 130 There is a plurality of plugging blocks 130, and one end of the fourth side panel 124 that is spliced and mounted with the first side panel 121 (the left end of the fourth side panel 124 as shown in FIG. 8) is provided with a plurality of and the first side panel 121.
  • the plugging blocks 130 are correspondingly connected to the connecting slots 140, thereby implementing the splicing mounting of the first side panel 121 and the second side panel 122. Therefore, when the insertion block 130 and the insertion slot 140 are inserted into the position, the second buckle 160b and the second card hole 150b can be snap-fitted, thereby improving assembly efficiency.
  • the processing of the plug block 130 and the insertion slot 140 is simple and convenient. For the same reason, the interconnection between the first side plate 121, the second side plate 122, the third side plate 123 and the fourth side plate 124 can also be spliced and installed by means of the plug block 130 and the insertion slot 140.
  • the first side plate 121 , the second side plate 122 , and the third side plate 123 are respectively formed with push-pull slots 126 , and the second mask 112 and the push-pull slot 126 are slidably engaged.
  • the second mask 112 can pass through the push-pull port 127 and fit in the push-pull groove 126 of the first side plate 121 to the third side plate 123, so that the second mask 112 and the third mask 112 can be realized.
  • the side panels are spliced and mounted, thereby effectively improving assembly efficiency.
  • the fourth side plate 124 is formed with a push-pull port 127, and the second mask 112 is push-pullably engaged with the push-pull groove 126 through the push-pull port 127.
  • the first side plate 121, the second side plate 122, and the third side plate 123 are respectively formed with push-pull grooves 126 extending along the longitudinal direction thereof, and formed on the fourth side plate 124.
  • the second mask 112 can be The two sides (the left and right sides of the second mask 112 shown in FIG. 13) can be in constant contact with the pushing and pulling grooves 126 of the first side plate 121 and the third side plate 123, thereby facilitating the push-pull cooperation action and improving the movement. Assembly efficiency.
  • the first side plate 121 to the third side plate 123 may be utilized to include the edges and corners of the second mask 112.
  • the push-pull slots 126 on the first side plate 121 and the third side plate 123 are respectively wedge-shaped grooves whose width gradually increases in the direction from the second side plate 122 to the fourth side plate 124. It should be understood here that the "width of the push-pull groove 126" refers to the distance between the opposite side walls of the push-pull groove 126 oriented in the longitudinal direction.
  • the edges of the second mask 112 are facilitated to enter the push-pull slots 126 of the first side panel 121 and the third side panel 123, and with the pushing of the second mask 112
  • the engagement of the edge of the second mask 112 with the sliding groove 126 of the first side plate 121 and the third side plate 123 is gradually tightened, thereby improving the assembly of the second mask 112 with the first side plate 121 and the third side plate 123. Reliability.
  • the present invention is not limited thereto, and any three of the first side plates 121 to the fourth side plates 124 may be formed.
  • the side surface of the third side plate 123 away from the first mask 111 (the front surface 123a of the third side panel 123 as shown in FIG. 13) and the side surface of the first side panel 121 away from the first mask 111 (the front surface 121a of the first side panel 121 as shown in FIG. 13) is higher than the side surface of the fourth side panel 124 away from the first mask 111 (such as the front side of the fourth side panel 124 shown in FIG.
  • the surface 124a) the push-pull port 127 is defined by the side surface of the fourth side plate 124 together with the first side plate 121 and the third side plate 123, and the push-pull port 127 is engaged with one of the edges of the second mask 112.
  • the height of the fourth side plate 124 is lower than that of the first side plate 121 and the third side plate 123, and the push-pull port 127 can be naturally obtained.
  • the push-pull port 127 may also be a long rectangular opening penetrating the fourth side plate 124 and spaced apart from the front surface of the fourth side plate 124 (this example is not shown).
  • the second mask 112 is respectively snap-connected with the first side panel 121 to the third side panel 123, so that when the second mask 112 is connected to the plug-in connection of the three side panels, the card can be further passed through the card.
  • the manner of the splicing and splicing installation enables a more secure splicing and installation, so that the reliability of the connection between the second mask 112 and the first side panel 121 to the third side panel 123 can be effectively increased. For example, in the example shown in FIG.
  • a portion where the first side plate 121 to the third side plate 123 are connected to the second mask 112 is provided with a plurality of first buckles 160a (here, it is understood that a plurality of A buckle 160a is disposed adjacent to the front end and the rear end of the first side plate 121 to the third side plate 123, respectively, and the plurality of first buckles adjacent to the front ends of the first side plate 121 to the third side plate 123 are not shown in the drawing.
  • the second mask 112 is provided with a first card hole 150a connected to the first buckle 160a of the first side plate 121 to the third side plate 123, and a plurality of first buckles 160a and a plurality of A card hole 150a is respectively connected to the buckles one by one, thereby achieving a snap connection of the second mask 112 with the first side plate 121 to the third side plate 123.
  • the first buckle 160a can be engaged in the first card hole 150a to further position the second mask 112, thereby improving the stability of the second mask 112 after installation. Sex.
  • the edge of the second mask 112 adjacent to the fourth side panel 122 (the lower edge of the second mask 112 shown in FIG. 13) is provided with a decoration for blocking the outside of the push-pull port 127.
  • the dust is prevented from entering the inside of the casing 100 through the push-pull port 127, thereby keeping the inside of the box fan clean.
  • first buckle 160a, the second buckle 160b, the first card hole 150a, the second card hole 150b, the plug block 130, and the insertion slot 140 in the above description are not limited. It suffices that the first side plate 121 to the fourth side plate 124 and the first mask 111 and the second mask 112 can be mounted.
  • the box fan 1 realizes replacing the hardware material with the whole plastic material, and can greatly reduce the material.
  • the material cost and processing cost improve the manufacturability of the box fan, and the snap-on connection scheme greatly reduces the number of screws required, thereby reducing production costs and improving production efficiency.
  • the use of spliced structural plastic borders can increase the diversity of the overall appearance of the machine and meet the ever-changing market demand.
  • a housing 100 for a box fan according to an embodiment of the present invention is described below.
  • the housing 100 for a box fan includes a first mask 111 and a second mask 112 and an outer frame.
  • the first mask 111 and the second mask 112 are each configured in a rectangular shape, and the first mask 111 and the second mask 112 are opposite and spaced apart.
  • the outer frame is disposed between the first mask 111 and the second mask 112 and includes a first side plate 121 to a fourth side plate 124 that are sequentially spliced along the circumferential end of the outer frame.
  • the first side plate 121 The second side plate 122 and the fourth side plate 124 are oppositely disposed and are respectively spliced and mounted on the opposite sides of the first mask 111, and the second side plate 123 is disposed opposite to the first side cover 123.
  • the mask 112 is slidable relative to the outer frame and mates with the first side plate 121 to the third side plate 123, respectively.
  • the housing for a box fan according to an embodiment of the present invention has the advantages of simple assembly process, high assembly efficiency, low cost, and the like.
  • the box fan is an example of the box fan 1 according to the above embodiment of the present invention.
  • the box fan 1 includes a first The mask 111, the second mask 112, the outer frame and the fan motor 200, the assembly method includes two steps of sequentially changing:
  • the outer frame is spliced and mounted on the first mask 111 by its own structure and the structure of the first mask 111 itself;
  • the fan motor 200 can be first mounted on the first mask 111, and the outer frame can be spliced and mounted on the first mask 111.
  • the outer frame may be spliced and mounted on the first mask 111, and the blade motor 200 may be mounted on the first mask 111.
  • the assembly method also includes the steps after the two steps described above:
  • the second mask 112 is spliced and mounted on the outer frame by its own structure and the structure of the outer frame itself by means of push-pull.
  • the assembling method of the box fan according to the embodiment of the invention simplifies the assembly process of the box fan, improves the assembly efficiency of the box fan, and can greatly reduce the amount of the screw, thereby reducing the material cost, thereby reducing the box fan. Cost of production.
  • the second mask is installed by pushing and pulling, which not only facilitates the alignment between the mask and the outer frame during installation, so as to install the mask on the outer frame, thereby improving the box fan.
  • the production efficiency can also reduce the gap between the outer frame and the outer frame, so that the shape of the box fan is more neat and beautiful.
  • the outer frame is composed of a plurality of side plates.
  • a plurality of the side plates are respectively spliced and mounted on the first mask 111, and a plurality of the side plates are stitched end to end.
  • the plurality of side panels are formed on the first cover 111 to form an outer frame, thereby further facilitating the assembly of the outer frame and the first mask 111.
  • the outer frame is constituted by the first side plate 121, the second side plate 122, the third side plate 123, and the fourth side plate 124 as an example, and a method of assembling the outer frame will be described.
  • the fourth side plate 124 is spliced and mounted on the first mask 111;
  • the first side plate 121 and the third side plate 123 are spliced and mounted on the first mask 111 and respectively assembled with the fourth side plate 124;
  • the second side plate 122 is spliced and mounted on the first mask 111 and is respectively spliced and assembled with the first side plate 121 and the third side plate 123;
  • the fourth side plate 124 is spliced and mounted on the first mask 111 by advancing in a direction toward the first mask 111 in the plane in which the first mask 111 is located.
  • the first side plate 121 and the third side plate 123 are spliced and mounted on the first mask 111 and the fourth side plate 124, respectively, by advancing in a direction toward the fourth side plate 124 in a plane in which the first mask 111 is located.
  • the second side plate 122 is spliced and mounted on the first mask 111 and the first side plate 121 and the third side plate 123 by advancing in a direction toward the fourth side plate 124 in a plane in which the first mask 111 is located. This can further simplify the assembly process of the housing 100 and reduce the labor intensity of the assembler.
  • the plane in which the first mask 111 is located refers to a plane in which the plane of the largest area of the first mask 111 is located, such as a plane perpendicular to the front-rear direction in the drawing.
  • the outer frame can also be composed of other numbers of side plates.
  • the outer frame is composed of two side plates. When assembling, the two side plates are respectively assembled on the first mask 111 and the two side plates are assembled to each other to form Outer frame.
  • Step S0 The blade motor 200 is mounted on the first mask 111.
  • Step S1 The fourth side plate 124 is assembled to the first mask 111.
  • the first side cover 124 is provided with five first buckles 160a (not shown), and the first mask 111 is correspondingly provided with five first card holes 150a (not labeled one by one).
  • the fourth side plate 124 is advanced in the direction of the arrow w, and the first buckle 160a and the first card hole 150a are engaged with each other. As shown in FIG. 8, the mounting connection of the fourth side plate 124 and the first mask 111 is completed.
  • Step S2 assembling the first side plate 121 and the third side plate 123.
  • three second buckles 160 b (not labeled one by one) and two plug blocks 130 (not labeled one by one) are disposed at two ends of the first side plate 121 and the third side plate 123 .
  • the first side plate 121 and the third side plate 123 are provided with three first buckles 160a (not shown), and the first mask 111 is correspondingly provided with three first card holes 150a (not labeled one by one).
  • the second side plate 122 is correspondingly provided with a second card hole 150b and a socket groove 140, and the first side plate 121 and the third side plate 123 are advanced in the direction of the arrow v, the first buckle 160a and the first card
  • the holes 150a are coupled to each other
  • the second buckles 160b and the second card holes 150b are coupled to each other
  • the plug blocks 130 and the sockets 140 are inserted into each other.
  • the first side plate 121 and the first side plate 121 are completed. Installation of the third side panel 123.
  • Step S3 assembling the second side plate 122.
  • the second side plate 122 is installed, and the first side plate 122 is provided with five first buckles at a portion connected to the first mask 111.
  • the first mask 111 is provided with five first card holes 150a (not labeled one by one) that are in one-to-one correspondence with the first buckles 160a on the second side plate 122, and the second mask 111 is provided.
  • the two ends of the side plate 122 are respectively provided with three second card holes 150b (not labeled one by one) and two insertion slots 140 respectively (indicated by the first side plate 121 and the third side plate 123).
  • the second side plate 122 is pushed in the direction of the arrow l, the first buckle 160a and the first card hole 150a are coupled to each other, and the second buckle 160b and the second card hole 150b are coupled to each other.
  • the insertion slot 140 and the plug block 130 are engaged with each other. As shown in FIG. 13, the mounting connection of the second side panel 122 is completed.
  • Step S4 assembling the second mask 112.
  • the second mask 112 is installed, and the second mask 112 is pushed and mounted along the mounting direction of the arrow m.
  • the second mask 112 is adjacent to the first side panel 121 and the third side.
  • the first edge of the plate 123 is respectively provided with three first card holes 150a (not shown), and the second mask 112 is provided with five first card holes 150a near the edge of the fourth side plate 124. Marked), the edge of the second mask 112 remote from the fourth side panel 124 is provided with a decorative edge 128 for sealing the outside of the push-pull opening 127.
  • the first buckle 160a and the first card hole 150a are coupled to each other, and the side of the decorative edge 128 away from the second mask 112 (the rear of the decorative edge 128)
  • the surface is attached to a side surface of the fourth side plate 124 away from the first mask 111 (the front surface of the fourth side plate 124), thereby blocking the push-pull port 127, and the second mask 112 is fixedly connected, as shown in FIG.
  • the unitary plastic housing 100 is installed.
  • S5 shows a schematic view of the box fan 1 after assembly.
  • step S0 can be performed at any step before step S4, that is, step S0 can be performed before step S4. It is shown in the drawings that step S0 is performed prior to step S1 only for ease of understanding and is not to be construed as limiting the invention.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the meaning of "a plurality” is at least two, such as two, three, etc., unless specifically defined otherwise.
  • the terms “installation”, “connected”, “connected”, “fixed” and the like shall be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated and defined otherwise. Or in one piece; it may be a mechanical connection, or it may be an electrical connection or a communication with each other; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship between two elements. Unless otherwise expressly defined. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • the first feature "on” or “under” the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

一种用于箱式风扇(1)的壳体(100)和箱式风扇(1)及其装配方法,所述箱式风扇(1)包括壳体(100)和扇叶。所述壳体(100)包括两个面罩(111,112)和外框,两个所述面罩(111,112)相对且间隔开设置,所述外框设在两个所述面罩(111,112)之间,所述外框与两个所述面罩(111,112)分别通过自身的结构拼接安装且至少一个所述面罩相对于所述外框可推拉地拆装,所述扇叶可转动地设在所述壳体(100)内。该箱式风扇装配简单、成本低。

Description

用于箱式风扇的壳体和箱式风扇及其装配方法 技术领域
本发明涉及家用电器技术领域,具体而言,尤其是涉及一种箱式风扇、用于箱式风扇的壳体和箱式风扇的装配方法。
背景技术
相关技术中,箱式风扇的外框由五金侧板焊接而成,这种装配方式加工工序复杂,可制造性差,并且需要大量的螺钉以固定面罩,从而造成零部件的数量增加,降低了生产效率,增加了成本。
发明内容
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明提出一种箱式风扇,所述箱式风扇具有装配简单、成本低等优点。
根据本发明实施例的箱式风扇,包括:壳体,所述壳体包括两个面罩和外框,两个所述面罩相对且间隔开设置,所述外框设在两个所述面罩之间,所述外框与两个所述面罩分别通过自身的结构拼接安装且至少一个所述面罩相对于所述外框可推拉地拆装;和扇叶,所述扇叶可转动地设在所述壳体内。
根据本发明实施例的箱式风扇,可以简化壳体的装配工序,提高壳体的装配效率,减少了用于装配壳体的零部件,降低了生产成本。
根据本发明的一些实施例,两个所述面罩和所述外框均为塑料件。
根据本发明的一些实施例,所述至少一个面罩与所述外框卡扣连接和/或插接配合。
根据本发明的一些实施例,所述外框包括首尾顺次拼接安装的多个侧板。
根据本发明的一些实施例,相邻的两个所述侧板卡扣连接和/或插接配合。
根据本发明的一些实施例,两个所述面罩分别为相对设置的第一面罩和第二面罩,所述第一面罩和所述第二面罩均构造成矩形,所述外框包括首尾顺次卡扣连接的第一侧板至第四侧板,所述第一侧板与所述第三侧板相对设置且分别与所述第一面罩相对两边沿配合,所述第二侧板与所述第四侧板相对设置且分别与所述第一面罩另外相对两边沿配合,所述第二面罩相对于所述外框可推拉且分别与所述第一侧板至所述第三侧板配合。
根据本发明的一些实施例,所述第一侧板至所述第四侧板上分别形成有限位槽,所述第一面罩的四个边沿分别插接限位在相应的所述限位槽内。
根据本发明的一些实施例,所述第一侧板和所述第三侧板上的限位槽分别为宽度沿由 所述第二侧板至所述第四侧板的方向逐渐增大的楔形槽。
根据本发明的一些实施例,所述第一侧板至所述第四侧板中相邻的两个通过插接块和插接槽插接限位。
根据本发明的一些实施例,所述第一侧板至所述第三侧板上分别形成有推拉槽,所述第二面罩与所述推拉槽可推拉地配合。
根据本发明的一些实施例,所述第一侧板和所述第三侧板上的推拉槽分别为宽度沿由所述第二侧板至所述第四侧板的方向逐渐增大的楔形槽。
根据本发明的一些实施例,所述第三侧板的远离所述第一面罩的侧表面和所述第一侧板的远离所述第一面罩的侧表面均高于所述第四侧板的远离所述第一面罩的侧表面,所述第四侧板的所述侧表面与所述第一侧板和所述第三侧板共同限定出推拉口,所述推拉口与所述第二面罩的其中一个边沿配合。
根据本发明的一些实施例,所述第一侧板和所述第二侧板分别为直板,所述第三侧板和所述第四侧板分别为U形板。
根据本发明的第二方面的实施例提出一种用于箱式风扇的壳体,所述用于箱式风扇的壳体包括第一面罩和第二面罩,所述第一面罩和所述第二面罩均构造成矩形,所述第一面罩和所述第二面罩相对且间隔开设置;外框,所述外框设在所述第一面罩和所述第二面罩之间且包括沿所述外框的周向首尾顺次拼接安装的第一侧板至第四侧板,所述第一侧板与所述第三侧板相对设置且分别与所述第一面罩相对两边沿拼接安装,所述第二侧板与所述第四侧板相对设置且分别与所述第一面罩另外相对两边沿拼接安装,所述第二面罩相对于所述外框可推拉且分别与所述第一侧板至所述第三侧板配合。
根据本发明实施例的用于箱式风扇的壳体,具有装配工序简单、装配效率高、成本低等优点。
根据本发明的第三方面的实施例提出一种箱式风扇的装配方法,所述箱式风扇包括第一面罩、第二面罩、外框和扇叶电机,所述装配方法包括先后顺序可调换的两个步骤:将所述扇叶电机安装在所述第一面罩上;将所述外框通过其自身的结构和所述第一面罩自身的结构拼接安装在所述第一面罩上,所述装配方法还包括在上述两个步骤之后的步骤:采用推拉的方式将所述第二面罩通过其自身的结构和所述外框自身的结构拼接安装在所述外框上。
根据本发明实施例的用于箱式风扇的壳体的装配方法,具有操作简单、效率高、成本低等优点。
根据本发明的一些实施例,所述外框由多个侧板构成,所述装配方法包括:将多个所述侧板分别拼接安装在所述第一面罩上且将多个所述侧板首尾拼接。
根据本发明的一些实施例,所述外框由第一侧板至第四侧板构成,所述装配方法包括:将所述第四侧板拼接安装在所述第一面罩上;将所述第一侧板和所述第三侧板拼接安装在所述第一面罩上且分别与所述第四侧板拼接安装;将所述第二侧板拼接安装在所述第一面罩上且分别与所述第一侧板和所述第三侧板拼接安装;将所述第二面罩从所述第四侧板处推向所述第一侧板至所述第三侧板之间且分别与第一侧板至所述第三侧板拼接安装。
根据本发明的一些实施例,所述第四侧板通过在所述第一面罩所在的平面内沿朝向所述第一面罩的方向推进而拼接安装在所述第一面罩上。
根据本发明的一些实施例,所述第一侧板和所述第三侧板分别通过在所述第一面罩所在的平面内沿朝向所述第四侧板的方向推进而拼接安装在所述第一面罩和所述第四侧板上。
根据本发明的一些实施例,所述第二侧板通过在所述第一面罩所在的平面内沿朝向所述第四侧板的方向推进而拼接安装在所述第一面罩以及所述第一侧板和所述第三侧板上。
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。
附图说明
图1是根据本发明实施例的箱式风扇的壳体的结构示意图;
图2是图1中所示的壳体的爆炸图;
图3是箱式风扇的装配过程图,其中,安装过程包括顺次进行的S0到S5;
图4是图3中所示的安装过程S1的示意图,其中扇叶电机未示出;
图5是图4中圏示的A1处放大图;
图6是图4中圏示的A2处放大图;
图7是图4中圏示的A3处放大图;
图8是图3中所示的安装过程S2的示意图,其中扇叶电机未示出;
图9是图8中圏示的B1处放大图;
图10是图8中圏示的B2处放大图;
图11是图8中圏示的B3处放大图;
图12是图3中所示的安装过程S3的示意图,其中扇叶电机未示出;
图13是图3中所示的安装过程S4的示意图,其中扇叶电机未示出;
图14是图13中圏示的C1处放大图;
图15是图13中圏示的C2处放大图;
图16是图3中所示的安装过程S5的示意图;
图17是根据本发明实施例的箱式风扇的装配方法的流程图。
附图标记:
箱式风扇1,
壳体100,
第一面罩111,第二面罩112,
第一侧板121,第一侧板前表面121a,
第二侧板122,第二侧板前表面122a,
第三侧板123,第三侧板前表面123a,
第四侧板124,第四侧板前表面124a,
限位槽125,推拉槽126,推拉口127,装饰边128,
插接块130,插接槽140,
第一卡孔150a,第二卡孔150b,
第一卡扣160a,第二卡扣160b,
控制开关170,
扇叶电机200。
具体实施方式
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。
下面参考图1-图16详细描述根据本发明实施例的箱式风扇1。
如图1-图16所示,根据本发明实施例的箱式风扇1包括:壳体100和扇叶(图未示出)。所述扇叶可转动地设在壳体100内,换言之,壳体100将所述扇叶罩设在其内部,不仅可以利用壳体100对所述扇叶进行保护,而且可以避免用户接触到转动的所述扇叶而对用户造成伤害。
具体而言,参照图2,壳体100包括两个面罩(例如图2中所示的第一面罩111和第二面罩112)和外框(例如图2中所示的第一侧板121、第二侧板122、第三侧板123以及第四侧板124围成),两个所述面罩相对且间隔开设置(例如图2中所示的第一面罩111和第二面罩112在前后方向上间隔开且相对设置),所述外框设在两个所述面罩之间,所述外框与两个所述面罩分别通过自身的结构拼接安装且至少一个所述面罩相对于所述外框可推拉地拆装,换言之,两个所述面罩分别与所述外框拼接安装,并且两个所述面罩中的一个相对于所述外框可推拉地拆装或两个所述面罩均相对于所述外框可推拉地拆装。例如,在图3所示的示例中,参照安装步骤S4,示出了一个所述面罩与所述外框采用可推拉的方式拼 接安装的实施例。
这里需要理解的是,两个部件之间“通过自身的结构拼接安装”可以理解为:两个部件通过各自本身具备的结构实现连接,从而使得这两个部件达到牢靠连接的效果。
两个部件之间“可推拉地拆装”指的是:通过推拉的动作实现拆装,换言之,拼接安装的过程需要伴随推拉动作。这样在装配所述外框和所述面罩的过程中,可以使所述外框静止、推拉所述面罩实现拼接安装,或者可以使所述面罩静止,推拉所述外框实现拼接安装。
根据本发明实施例的箱式风扇1,由于两个所述面罩与所述外框均通过拼接方式安装,相比相关技术中通过螺钉连接面罩和外框的方式,大幅减少了螺钉的数量,不仅可以减少安装螺钉的工序,从而简化了壳体100的装配工序,提高了壳体100的装配效率,而且可以省去大量螺钉的材料和制造成本,从而降低了箱式风扇1的生产成本。
并且,由于至少一个所述面罩相对于所述外框可推拉地拆装,这样在安装或拆卸所述面罩时,可以通过推拉所述面罩或所述外框实现所述面罩的拆装,不仅可以在安装时便于所述面罩和所述外框之间进行对位,以便于将所述面罩安装在所述外框上,从而提高箱式风扇1的生产效率,而且可以减小所述外框和所述外框之间的缝隙,使箱式风扇1的外形更加整齐美观。
因此,根据本发明实施例的箱式风扇1可以简化壳体的装配工序,提高壳体的装配效率,减少了用于装配壳体的零部件,降低了生产成本。
下面参考附图描述根据本发明具体实施例的箱式风扇1。
可选地,两个所述面罩和所述外框可以均为塑料件。该塑料件可以由PT、PET(聚对苯二甲酸乙二醇酯)、PBT(聚对苯二甲酸丁二醇酯)、PP(高聚物聚丙烯)、ABS(丙烯腈-丁二烯-苯乙烯共聚物)等制成。具体而言,两个所述面罩和所述外框均为注塑件。这样不仅可以简化两个所述面罩和所述外框的制造工艺,便于两个所述面罩和所述外框的制造,而且可以便于两个所述面罩和所述外框上用于拼接安装的结构的形成,以提高两个所述面罩和所述外框的生产效率。
具体地,所述至少一个面罩与所述外框卡扣连接和/或插接配合。换言之,两个所述面罩中相对于所述外框可推拉拆装的一个或两个可以采用卡扣连接和/或插接配合的方式实现与外框的拼接安装。由此,通过简单的结构就可以实现拼接安装,从而降低所述面罩和所述外框的加工难度,降低生产成本,提高生产效率。
在本发明的一个实施例中,所述外框包括首尾顺次拼接安装的多个侧板。换言之,所述外框由多个所述侧板构成,多个所述侧板首尾相连环绕一圈,其中相邻的两个所述侧板拼接安装。由此可以简化每个所述侧板的结构,降低所述外框的加工和制造难度,从而节 约了生产周期,降低了生产成本。
可选地,相邻的两个所述侧板均卡扣连接和/或插接配合。优选采用卡扣连接和插接配合的方式拼接安装(例如通过图4、图5、图8和图9中所示的第二卡扣160b和第二卡孔150b的卡扣连接以及插接块130和插接槽140的插接配合)。由此不但可以增加相邻所述侧板连接结构的多样性,以提高相邻两个所述侧板的连接强度和稳定性。
下面,参照图1-图10,描述根据本发明一个具体实施例的壳体100。
参照图1和图2,两个所述面罩分别为相对设置的第一面罩111和第二面罩112,第一面罩111和第二面罩112可以均构造成矩形,所述外框可以包括首尾顺次卡扣连接的第一侧板121、第二侧板122、第三侧板123和第四侧板124,第一侧板121与第三侧板123相对设置且分别与第一面罩111相对的两边沿配合,第二侧板122与第四侧板124相对设置且分别与第一面罩111相对两边沿配合,第二面罩112相对于所述外框可推拉且分别与第一侧板121、第二侧板122和第三侧板123配合。
具体而言,第一面罩111和第二面罩112可以平行设置,第一侧板121与第三侧板123平行设置且分别与第一面罩111相对的两边沿卡扣连接,第二侧板122与第四侧板124平行设置且分别与第一面罩111相对两边沿卡扣连接,第二面罩112相对于所述外框可推拉且分别与第一侧板121、第二侧板122和第三侧板123卡扣连接。例如,第二面罩112可以推拉安装到位后通过第一侧板121、第二侧板122和第三侧板123上的卡扣进一步进行限位。其中,第二面罩112位于第一面罩111前方,即第二面罩112为前面罩且第一面罩111为后面罩,第二面罩112上安装有扇叶电机200,所述扇叶安装在扇叶电机200上以在扇叶电机200的驱动下旋转。
这里需要理解地是,包括弧形过渡的结构也应理解为是本发明的矩形,例如附图中示出的第一面罩111和第二面罩112,两个面罩的拐角处均圆弧过度。
换言之,第一面罩111与第二面罩112均构造成矩形且相互平行,第一侧板121至第四侧板124首尾顺次连接成一个矩形,每相对的两所述侧板相互平行且分别与第一面罩111相对两边沿拼接安装,且相邻的两个所述侧板之间通过卡扣拼接安装,第二面罩112分别与第一侧板121至第三侧板123卡扣连接且相对于所述外框可推拉。由此便于所述外框的加工和以及壳体100的装配,从而可以提高箱式风扇1的生产效率。
具体而言,每个所述侧板与第一面罩111的卡扣连接方式均可以相同,下面仅以第四侧板124与第一面罩111的卡扣连接方式为例进行说明。参照图4,第四侧板124与第一面罩111连接的部位可以设有多个第一卡扣160a,第一面罩111与第四侧板124连接的部位可以设有多个第一卡孔150a,多个第一卡扣160a适于与多个第一卡孔150a一一对应卡扣连接,从而实现第四侧板124与第一面罩111的插接相连。同理,第一侧板121、第三 侧板123、第四侧板124与第一面罩111也可以通过自身的第一卡扣160a和第一卡孔150a实现卡扣拼接安装。
相邻的两个所述侧板的连接方式也可以均相同,下面仅以第一侧板121与第四侧板124的卡扣连接方式为例进行说明。优选地,第一侧板121和第三侧板123的二端分别形成有突出的卡扣结构,而第二侧板122和第四侧板124的二端分别形成有凹陷的卡孔结构。
参照图4、图5、图8和图9,第一侧板121的与第四侧板124拼接安装的一端(如图8中所示的第一侧板121的下端)设有多个第二卡扣160b,第四侧板124的与第一侧板121拼接安装的一端(如图8所示的第四侧板124的左端)设有多个与第一侧板121上的第二卡扣160b一一对应连接的第二卡孔150b,从而实现第一侧板121与第四侧板124的拼接安装。同理,第一侧板121、第二侧板122、第三侧板123和第四侧板124之间的相互连接也可以分别通过自身的第二卡扣160b和第二卡孔150b实现拼接安装。
当然,本发明不限于此,在本发明的其它实施例中,第一侧板121、第二侧板122、第三侧板123以及第四侧板124还可以构造成其他形状,例如,第一侧板121和第二侧板122为直板,第三侧板123和第四侧板124可以为U行板。具体而言,第一面罩111下端的两个拐角处分别由第四侧板124的两端包裹且上端的两个拐角处分别由第二侧板122的两端包裹,第二面罩112的下端的两个拐角处分别由第四侧板124的两端包裹且上端的两个拐角处分别由第二侧板122的两端包裹。
有利地,参照图6和图9,第一侧板121至第四侧板124上分别形成有限位槽125,第一面罩111的四个边沿分别插接配合在相应的限位槽125内。由此,当预先使所述侧板与第一面罩111插接配合装配完成后,可以顺利地实现卡扣连接的动作,从而方便且快速地实现所述侧板与第一面罩111的装配,且可以增加第一侧板121至第四侧板124与第一面罩111的连接的可靠性,避免第一面罩111与侧板的连接处出现缝隙,并利用第一侧板121至第四侧板124包括第一面罩111的边沿和拐角,确保壳体100的外观美观。
其中,第一侧板121和第三侧板123上的限位槽125分别为宽度沿由第二侧板122至第四侧板124的方向逐渐增大的楔形槽。这里需要理解的是,“限位槽125的宽度”指限位槽125沿长度方向定向的相对两侧壁之间的距离。这样在装配时,在推动第一侧板121和第三侧板123的过程中,方便第一面罩111的边沿进入第一侧板121和第三侧板123上的限位槽125,且随着第一侧板121和第三侧板123的推入,第一面罩111的边沿与第一侧板121和第三侧板123上的限位槽125的配合逐渐变紧,从而提高第一面罩111与第一侧板121和第三侧板123拼装后的可靠性。
更为有利地,第一侧板121、第二侧板122、第三侧板123和第四侧板124中相邻的两个通过插接块130和插接槽140插接配合。具体而言,相邻的两个所述侧板之间的插接配 合方式均可以相同,下面仅以第一侧板121与第四侧板124的插接配合方式为例进行说明。例如在图4、图5、图8和图9的示例中,第一侧板121的与第四侧板124拼接安装的一端(如图8中所示的第一侧板121的下端)设有多个插接块130,第四侧板124的与第一侧板121拼接安装的一端(如图8所示的第四侧板124的左端)设有多个与第一侧板121上的插接块130一一对应连接的插接槽140,从而实现第一侧板121与第二侧板122的拼接安装。由此,当插接块130与插接槽140插接到位后,第二卡扣160b与第二卡孔150b可以顺势卡扣配合,从而提高了装配效率。另外,插接块130与插接槽140的加工简便、方便实现。同理,第一侧板121、第二侧板122、第三侧板123和第四侧板124之间的相互连接也可以通过插接块130和插接槽140的方式实现拼接安装。
可选地,参照图13,第一侧板121、第二侧板122、第三侧板123上分别形成有推拉槽126,第二面罩112与推拉槽126可推拉地配合。由此,通过推拉第二面罩112可以使第二面罩112能够穿过推拉口127,并配合在第一侧板121至第三侧板123的推拉槽126内,实现第二面罩112与三个所述侧板的拼接安装,从而有效地提高了装配效率。
具体而言,第四侧板124上形成有推拉口127,第二面罩112通过推拉口127与推拉槽126可推拉地配合。例如,在如图13所示的示例中,第一侧板121、第二侧板122以及第三侧板123上分别形成有沿其长度方向延伸的推拉槽126,第四侧板124上形成有沿其长度方向延伸的推拉口127,当第二面罩112穿过推拉口127后,可以沿着第一侧板121和第三侧板123上的推拉槽126朝向第二侧板122的方向推动、直至第二面罩112的一边沿配合在第二侧板122上的推拉槽126内,从而完成第二面罩112与外框的可推拉拼接安装。另外,由于第一面罩111是矩形的,且第一侧板121、第二侧板122、第三侧板123以及第四侧板124首尾顺次连接成矩形形状,可以使第二面罩112的两侧边(如图13所示的第二面罩112的左右两侧边)可以与第一侧板121和第三侧板123的推拉槽126一直接触,从而更加方便实现推拉配合动作,提高了装配效率。此外,可以利用第一侧板121至第三侧板123包括第二面罩112的边沿和拐角。
其中,第一侧板121和第三侧板123上的推拉槽126分别为宽度沿由第二侧板122至第四侧板124的方向逐渐增大的楔形槽。这里需要理解的是,“推拉槽126的宽度”指推拉槽126沿长度方向定向的相对两侧壁之间的距离。这样在装配时,在推动第二面罩112的过程中,方便第二面罩112的边沿进入第一侧板121和第三侧板123上的推拉槽126,且随着第二面罩112的推入,第二面罩112的边沿与第一侧板121和第三侧板123上的推拉槽126的配合逐渐变紧,从而提高第二面罩112与第一侧板121和第三侧板123拼装后的可靠性。
当然,本发明不限于此,第一侧板121至第四侧板124中的任意三个侧板上可以形成 有推拉槽126,其余一个侧板上可以形成有推拉口127,以实现第二面罩112的推拉式安装。
具体地,第三侧板123的远离第一面罩111的侧表面(如图13中所示的第三侧板123的前表面123a)和第一侧板121的远离第一面罩111的侧表面(如图13中所示的第一侧板121的前表面121a)均高于第四侧板124的远离第一面罩111的侧表面(如图13中所示的第四侧板124的前表面124a),推拉口127由第四侧板124的所述侧表面与第一侧板121和第三侧板123共同限定出,推拉口127与第二面罩112的其中一个边沿配合。由此,可以便于推拉口127的形成,简化所述外框的结构及加工工序,节约所述外框的生产周期,降低所述外框的生产成本。
简言之,在成型时,使第四侧板124的高度低于第一侧板121和第三侧板123,就可以自然得到推拉口127。
当然,本发明不限于此,推拉口127还可以是贯穿第四侧板124的一个长矩形口且与第四侧板124的前表面间隔开(图未示出该示例)。
进一步地,第二面罩112与第一侧板121至第三侧板123分别卡扣连接,这样,当第二面罩112与三个侧板插接配合的插接相连后,还可以进一步通过卡扣拼接安装的方式实现更加牢靠地拼接安装,从而可以有效地增加第二面罩112与第一侧板121至第三侧板123之间连接的可靠性。例如,在如图13所示的示例中,第一侧板121至第三侧板123与第二面罩112连接的部位设有多个第一卡扣160a(这里需要理解的是,多个第一卡扣160a分别邻近第一侧板121至第三侧板123的前端和后端设置,图中未示出邻近第一侧板121至第三侧板123的前端的多个第一卡扣160a),第二面罩112上设有与第一侧板121至第三侧板123的第一卡扣160a一一对应连接的第一卡孔150a,多个第一卡扣160a和多个第一卡孔150a分别一一对应卡扣相连,从而实现第二面罩112与第一侧板121至第三侧板123的卡扣连接。这样在第二面罩112通过推拉插接安装到位后,可以使第一卡扣160a卡合在第一卡孔150a内以进一步对第二面罩112进行定位,从而提高第二面罩112安装后的稳定性。
其中,参照图13和图15,第二面罩112的邻近第四侧板122的边沿(如图13所示的第二面罩112的下边沿)上设有用于封挡在推拉口127外侧的装饰边128,当第二面罩112与外框拼接安装到位后,装饰边128恰好封挡推拉口127且与第四侧板124的外表面平齐。由此可以避免第二面罩112与第四侧板124之间出现缝隙而影响美观,同时提高了对扇叶的保护效果。防止灰尘通过推拉口127进入壳体100内部,从而保持箱式风扇内部的清洁。
需要说明的是,上述描述中的第一卡扣160a、第二卡扣160b、第一卡孔150a、第二卡孔150b、插接块130和插接槽140的形状和个数不作限制,只要能满足第一侧板121至第四侧板124与第一面罩111和第二面罩112的安装即可。
根据本发明实施例的箱式风扇1,实现了用全塑胶材料替代五金材料,可以大大降低材 料成本、加工成本,提高了箱式风扇的可制造性,卡扣式连接方案大幅减少了所需螺钉的数量,从而降低生产成本、提高生产效率。采用拼接式结构塑料边框可以增加整机外观的多样性,能够满足日益变化的市场需求。
根据本发明实施例的箱式风扇1的其他构成例如控制开关170等以及其操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。
下面描述根据本发明实施例的用于箱式风扇的壳体100。
根据本发明实施例的用于箱式风扇的壳体100包括第一面罩111和第二面罩112和外框。第一面罩111和第二面罩112均构造成矩形,第一面罩111和第二面罩112相对且间隔开设置。所述外框设在第一面罩111和第二面罩112之间且包括沿所述外框的周向首尾顺次拼接安装的第一侧板121至第四侧板124,第一侧板121与第三侧板123相对设置且分别与第一面罩111相对两边沿拼接安装,第二侧板122与第四侧板124相对设置且分别与第一面罩111另外相对两边沿拼接安装,第二面罩112相对于所述外框可推拉且分别与第一侧板121至第三侧板123配合。
根据本发明实施例的用于箱式风扇的壳体,具有装配工序简单、装配效率高、成本低等优点。
下面参考图1-图17描述根据本发明实施例的箱式风扇的的装配方法,以所述箱式风扇为根据本发明上述实施例的箱式风扇1为例,箱式风扇1包括第一面罩111、第二面罩112、外框和扇叶电机200,所述装配方法包括先后顺序可调换的两个步骤:
将扇叶电机200安装在第一面罩111上;
将外框通过其自身的结构和第一面罩111自身的结构拼接安装在第一面罩111上;
也就是说,可以先将扇叶电机200安装在第一面罩111上,再将外框拼接安装在第一面罩111上。也可以先外框拼接安装在第一面罩111上,再将扇叶电机200安装在第一面罩111上。
所述装配方法还包括在上述两个步骤之后的步骤:
采用推拉的方式将第二面罩112通过其自身的结构和外框自身的结构拼接安装在外框上。
根据本发明实施例的箱式风扇的装配方法,简化了箱式风扇的装配工序,提高了箱式风扇的装配效率,而且可以大幅减少螺钉的用量,从而减少材料成本,进而降低箱式风扇的生产成本。
并且,采用推拉的方式安装第二面罩,不仅可以在安装时便于所述面罩和所述外框之间进行对位,以便于将所述面罩安装在所述外框上,从而提高箱式风扇的生产效率,而且可以减小所述外框和所述外框之间的缝隙,使箱式风扇的外形更加整齐美观。
在本发明的一个实施例中,所述外框由多个侧板构成,装配时,将多个所述侧板分别拼接安装在第一面罩111上,且将多个所述侧板首尾拼接,使多个侧板在第一罩面111上构成外框,从而进一步方便外框与第一面罩111的装配。
具体而言,以外框由第一侧板121、第二侧板122、第三侧板123和第四侧板124构成为例,描述将外框装配的方法。
将第四侧板124拼接安装在第一面罩111上;
将第一侧板121和第三侧板123拼接安装在第一面罩111上且分别与第四侧板124拼接安装;
将第二侧板122拼接安装在第一面罩111上且分别与第一侧板121和第三侧板123拼接安装;
将第二面罩112从第四侧板124处推向第一侧板121、第二侧板122和第三侧板123之间且分别与第一侧板121、第二侧板122和第三侧板123拼接安装。
具体地,如图4所示,第四侧板124通过在第一面罩111所在的平面内沿朝向第一面罩111的方向推进而拼接安装在第一面罩111上。
第一侧板121和第三侧板123分别通过在第一面罩111所在的平面内沿朝向第四侧板124的方向推进而拼接安装在第一面罩111和第四侧板124。
第二侧板122通过在第一面罩111所在的平面内沿朝向第四侧板124的方向推进而拼接安装在第一面罩111以及第一侧板121和第三侧板123上。这样可以进一步简化壳体100的装配工序,降低装配人员的劳动强度。
这里需要理解的是,第一面罩111所在平面指第一面罩111的最大面积的平面所在的平面,例如图中垂直于前后方向的平面。
当然,外框也可以由其他数量的侧板构成,例如外框由两个侧板构成,装配时分别将两个侧板拼装在第一面罩111上且使两个侧板彼此拼装,以构成外框。
下面参考图3,并结合图4-图16简要描述根据本发明一个具体实施例的壳体100的装配过程。下述描述只是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。
步骤S0:将扇叶电机200安装在第一面罩111上。
步骤S1:向第一面罩111上装配第四侧板124。
如图4所示,第四侧板124上设置有五个第一卡扣160a(图未一一标注),第一面罩111上对应设置有五个第一卡孔150a(图未一一标注),第四侧板124沿着箭头w方向推进,第一卡扣160a与第一卡孔150a相互卡接,如图8所示,完成第四侧板124与第一面罩111的安装连接。
步骤S2:装配第一侧板121和第三侧板123。
如图8所示,第一侧板121和第三侧板123两端上设置有三个第二卡扣160b(图未一一标注)和两个插接块130(图未一一标注),第一侧板121和第三侧板123的两侧设置有三个第一卡扣160a(图未一一标注),第一面罩111上对应设置有三个第一卡孔150a(图未一一标注),第二侧板122上对应设置有第二卡孔150b和插接槽140,第一侧板121和第三侧板123沿着箭头v的方向推进,第一卡扣160a与第一卡孔150a相互卡接连接,第二卡扣160b与第二卡孔150b相互卡接连接,插接块130和插接槽140相互插接配合,如图12所示,完成第一侧板121和第三侧板123的安装。
步骤S3:装配第二侧板122。
如图12所示,第一侧板121和第三侧板123安装完毕后,安装第二侧板122,第二侧板122上与第一面罩111连接的部位设置有五个第一卡扣160a(图未一一标注),第一面罩111设有与第二侧板122上第一卡扣160a一一对应卡接的五个第一卡孔150a(图未一一标注),第二侧板122两端设置有分别与第一侧板121和第三侧板123相互卡接或插接的三个第二卡孔150b(图未一一标注)和两个插接槽140(图未一一标注),第二侧板122沿着箭头l的方向推进,第一卡扣160a与第一卡孔150a相互卡接连接,第二卡扣160b与第二卡孔150b相互卡接连接,插接槽140与插接块130相互卡接限位。如图13所示,完成第二侧板122的安装连接。
步骤S4:装配第二面罩112。
如图13所示,第二侧板122安装完毕后,安装第二面罩112,第二面罩112沿着箭头m的安装方向推进安装,第二面罩112的靠近第一侧板121和第三侧板123的两边沿上分别设置有三个第一卡孔150a(图未一一标注),第二面罩112靠近第四侧板124的边沿上设置有五个第一卡孔150a(图未一一标注),第二面罩112的远离第四侧板124的边沿上设有用于封挡在推拉口127外侧的装饰边128。当第二面罩112推进至止抵第二侧板122时,第一卡扣160a与第一卡孔150a相互卡接连接,装饰边128的远离第二面罩112的一侧面(装饰边128的后表面)与第四侧板124的远离第一面罩111的一侧面(第四侧板124的前表面)贴合,由此可以封挡推拉口127,第二面罩112完成固定连接,如图10所示,整体塑料壳体100完成安装。
S5示出了箱式风扇1装配完成后的示意图。
本领域的技术人员需要理解地是,步骤S0可以在步骤S4之前的任意步骤进行,即步骤S0只要在步骤S4之前进行即可。附图中示出了步骤S0在步骤S1之前进行,仅为了便于理解,而不能认为是对本发明的限定。
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“内”、“外”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便 于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (20)

  1. 一种箱式风扇,其特征在于,包括:
    壳体,所述壳体包括两个面罩和外框,两个所述面罩相对且间隔开设置,所述外框设在两个所述面罩之间,所述外框与两个所述面罩分别通过自身的结构拼接安装且至少一个所述面罩相对于所述外框可推拉地拆装;和
    扇叶,所述扇叶可转动地设在所述壳体内。
  2. 根据权利要求1所述的箱式风扇,其特征在于,两个所述面罩和所述外框均为塑料件。
  3. 根据权利要求1所述的箱式风扇,其特征在于,所述至少一个面罩与所述外框卡扣连接和/或插接配合。
  4. 根据权利要求1所述的箱式风扇,其特征在于,所述外框包括首尾顺次拼接安装的多个侧板。
  5. 根据权利要求4所述的箱式风扇,其特征在于,相邻的两个所述侧板卡扣连接和/或插接配合。
  6. 根据权利要求1所述的箱式风扇,其特征在于,两个所述面罩分别为相对设置的第一面罩和第二面罩,所述第一面罩和所述第二面罩均构造成矩形,所述外框包括首尾顺次卡扣连接的第一侧板至第四侧板,所述第一侧板与所述第三侧板相对设置且分别与所述第一面罩相对两边沿配合,所述第二侧板与所述第四侧板相对设置且分别与所述第一面罩另外相对两边沿配合,所述第二面罩相对于所述外框可推拉且分别与所述第一侧板至所述第三侧板配合。
  7. 根据权利要求6所述的箱式风扇,其特征在于,所述第一侧板至所述第四侧板上分别形成有限位槽,所述第一面罩的四个边沿分别插接限位在相应的所述限位槽内。
  8. 根据权利要求7所述的箱式风扇,其特征在于,所述第一侧板和所述第三侧板上的限位槽分别为宽度沿由所述第二侧板至所述第四侧板的方向逐渐增大的楔形槽。
  9. 根据权利要求6所述的箱式风扇,其特征在于,所述第一侧板至所述第四侧板中相邻的两个通过插接块和插接槽插接限位。
  10. 根据权利要求6所述的箱式风扇,其特征在于,所述第一侧板至所述第三侧板上分别形成有推拉槽,所述第二面罩与所述推拉槽可推拉地配合。
  11. 根据权利要求10所述的箱式风扇,其特征在于,所述第一侧板和所述第三侧板上的推拉槽分别为宽度沿由所述第二侧板至所述第四侧板的方向逐渐增大的楔形槽。
  12. 根据权利要求6所述的箱式风扇,其特征在于,所述第三侧板的远离所述第一面罩的侧表面和所述第一侧板的远离所述第一面罩的侧表面均高于所述第四侧板的远离所述第一面罩的侧表面,所述第四侧板的所述侧表面与所述第一侧板和所述第三侧板共同限定出推拉口,所述推拉口与所述第二面罩的其中一个边沿配合。
  13. 根据权利要求6所述的箱式风扇,其特征在于,所述第一侧板和所述第二侧板分别为直板,所述第三侧板和所述第四侧板分别为U形板。
  14. 一种用于箱式风扇的壳体,其特征在于,包括:
    第一面罩和第二面罩,所述第一面罩和所述第二面罩均构造成矩形,所述第一面罩和所述第二面罩相对且间隔开设置;
    外框,所述外框设在所述第一面罩和所述第二面罩之间且包括沿所述外框的周向首尾顺次拼接安装的第一侧板至第四侧板,所述第一侧板与所述第三侧板相对设置且分别与所述第一面罩相对两边沿拼接安装,所述第二侧板与所述第四侧板相对设置且分别与所述第一面罩另外相对两边沿拼接安装,所述第二面罩相对于所述外框可推拉且分别与所述第一侧板至所述第三侧板配合。
  15. 一种箱式风扇的装配方法,其特征在于,所述箱式风扇包括第一面罩、第二面罩、外框和扇叶电机,所述装配方法包括先后顺序可调换的两个步骤:
    将所述扇叶电机安装在所述第一面罩上;
    将所述外框通过其自身的结构和所述第一面罩自身的结构拼接安装在所述第一面罩上,
    所述装配方法还包括在上述两个步骤之后的步骤:
    采用推拉的方式将所述第二面罩通过其自身的结构和所述外框自身的结构拼接安装在所述外框上。
  16. 根据权利要求15所述的箱式风扇的装配方法,其特征在于,所述外框由多个侧板构成,所述装配方法包括:
    将多个所述侧板分别拼接安装在所述第一面罩上且将多个所述侧板首尾拼接。
  17. 根据权利要求16所述的箱式风扇的装配方法,其特征在于,所述外框由第一侧板至第四侧板构成,所述装配方法包括:
    将所述第四侧板拼接安装在所述第一面罩上;
    将所述第一侧板和所述第三侧板拼接安装在所述第一面罩上且分别与所述第四侧板拼接安装;
    将所述第二侧板拼接安装在所述第一面罩上且分别与所述第一侧板和所述第三侧板拼接安装;
    将所述第二面罩从所述第四侧板处推向所述第一侧板至所述第三侧板之间且分别与第一侧板至所述第三侧板拼接安装。
  18. 根据权利要求17所述的箱式风扇的装配方法,其特征在于,所述第四侧板通过在所述第一面罩所在的平面内沿朝向所述第一面罩的方向推进而拼接安装在所述第一面罩上。
  19. 根据权利要求17所述的箱式风扇的装配方法,其特征在于,所述第一侧板和所述第三侧板分别通过在所述第一面罩所在的平面内沿朝向所述第四侧板的方向推进而拼接安装在所述第一面罩和所述第四侧板上。
  20. 根据权利要求17所述的箱式风扇的装配方法,其特征在于,所述第二侧板通过在所述第一面罩所在的平面内沿朝向所述第四侧板的方向推进而拼接安装在所述第一面罩以及所述第一侧板和所述第三侧板上。
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CN205190351U (zh) 2016-04-27
CN105402166B (zh) 2018-01-30
CN205298087U (zh) 2016-06-08
CN105402166A (zh) 2016-03-16
US10731667B2 (en) 2020-08-04
US20190003489A1 (en) 2019-01-03
WO2017107743A1 (zh) 2017-06-29
US10859099B2 (en) 2020-12-08
US20180231024A1 (en) 2018-08-16

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