WO2017036425A1 - Upsetter - Google Patents

Upsetter Download PDF

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Publication number
WO2017036425A1
WO2017036425A1 PCT/CN2016/098264 CN2016098264W WO2017036425A1 WO 2017036425 A1 WO2017036425 A1 WO 2017036425A1 CN 2016098264 W CN2016098264 W CN 2016098264W WO 2017036425 A1 WO2017036425 A1 WO 2017036425A1
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WO
WIPO (PCT)
Prior art keywords
driving
hole
slider
rod
servo motor
Prior art date
Application number
PCT/CN2016/098264
Other languages
French (fr)
Chinese (zh)
Inventor
杨东佐
Original Assignee
杨东佐
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Filing date
Publication date
Application filed by 杨东佐 filed Critical 杨东佐
Publication of WO2017036425A1 publication Critical patent/WO2017036425A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/02Special design or construction
    • B21J9/06Swaging presses; Upsetting presses

Definitions

  • the present invention relates to a upsetting machine, and more particularly to a upsetting machine using a wire as a blank.
  • Patent No. ZL200910193907 discloses a top material mechanism including a cam shaft, a camshaft drive mechanism, and a first cam fixed on the camshaft.
  • a first roller that abuts the first cam is rotatably pivotally coupled to the first ram member
  • a second roller that abuts the third cam and a second cam that is coupled to the second cam are rotatably pivotally coupled to the second ram.
  • the third wheel discloses a top material mechanism including a cam shaft, a camshaft drive mechanism, and a first cam fixed on the camshaft.
  • the first cam, the third cam, and the second cam are of a split structure, and the third cam and the second cam are fixed together.
  • the first ejector pin and the second ram swing are rotatably pivotally coupled to the ram shaft that is fixed to the body.
  • the first jack mechanism cooperates with the first die and the second jack mechanism cooperates with the second die.
  • the first cam is deflected relative to the second cam, and the angle set by the third cam relative to the second cam is such that the angle of deflection of the first cam relative to the third cam in the direction of rotation of the camshaft is less than a set angle, and the third cam is fixed at the first Two cams.
  • Two third cams and second cams with different deflection angles are designed corresponding to the second ejector pendulum, and when the third die is replaced with a trimming die, the need for ejection can be satisfied.
  • the third die is a forging die for forming a hexagonal groove type workpiece of a cylindrical head, the third cam or the second roller can be removed.
  • the camshaft drive mechanism includes a first bevel gear mounted on the camshaft, a second bevel gear meshing with the first bevel gear, and a main drive shaft mounted on the second bevel gear mounted on the main drive shaft a third bevel gear at the other end, a fourth bevel gear meshing with the third bevel gear, the fourth bevel gear is mounted on the two shafts, a large gear is mounted on the two shafts, and the large gear is mounted on the crankshaft gear.
  • the patented top material mechanism is mechanically ejected, with many parts, complicated structure and many transmission links. Therefore, installation and adjustment of the machine require very experienced workers to complete on site, difficult to install and difficult to adjust.
  • the ejection mechanism needs to adjust the angle of the cam according to the length of the workpiece, and the existing mechanical ejection mechanism must be Under the premise that the upsetting machine stops working, the stroke of the ejection can be adjusted.
  • the upsetting machine affects the efficiency of the upsetting because it cannot work, and requires very experienced workers to complete the adjustment.
  • it takes a long time to adjust the machine, which is not conducive to the working efficiency of the upsetting machine; in particular, it requires experienced operators to complete the adjustment in the upsetting field, which cannot realize remote control or realize Automated tuning.
  • the first object of the present invention is to provide an upsetting machine with simple structure, few parts, few transmission links, special installation and adjustment, low requirements for the adjustment workers, and automatic and remote control adjustment.
  • An upsetting machine includes a body and a top material mechanism mounted on the body, the top material mechanism comprising a top rod, a top rod guide sleeve, and a rotary driving member for driving the top rod to linearly move back and forth in the top rod guide sleeve, a drive mechanism; a top rod guide sleeve mounting through hole is arranged on the body; the top rod guide sleeve is installed in the through hole of the top rod guide sleeve and is fixed on the body body, and the top rod is mounted on the top rod in a linear motion
  • the drive mechanism includes a drive servo motor for driving the rotary motion of the rotary drive member; the rotary drive member is mounted to the end of the top bar.
  • the top material mechanism further includes a front and rear position adjusting mechanism for adjusting a front and rear position of the top bar when the length of the workpiece changes; the front and rear position adjusting mechanism includes adjusting the servo motor.
  • the top material mechanism further includes a front and rear position adjusting mechanism for adjusting the front and rear positions of the top bar when the length of the workpiece changes, and a top rod driving member and a sliding seat;
  • the driving servo motor is mounted on the sliding seat;
  • the driving component comprises an eccentric wheel rotatably mounted with the sliding seat and driven by the driving servo motor, a driving shaft eccentrically mounted on the eccentric wheel; and a sliding shaft matched with the driving shaft on the top rod driving member a driving shaft extends into the sliding hole;
  • the top rod driving member is mounted with the end of the top rod, and the rotary driving member is mounted with the top rod through the top rod driving member; and the mutual cooperation between the sliding seat and the body is provided
  • the guiding device, the front and rear position adjusting mechanism adjusts the front and rear positions of the top bar by adjusting the distance between the sliding seat and the top bar guide sleeve.
  • the top material mechanism of the structure drives the top rod driving member to move back and forth by a driving shaft fixed on the end surface of the eccentric wheel away from the axial center position, since the top rod and the top rod driving member are mounted together, thereby realizing the top rod back and forth Linear motion. Due to the omission of the linkage mechanism, the structure is simple and compact, and in particular, the installation and commissioning of the top material mechanism is particularly simple, greatly reducing the requirements for the operator of the installation and commissioning equipment.
  • the front and rear positions of the top bar are adjusted by adjusting the front and rear positions of the slider, and the structure is simple.
  • the above structure is easy to realize that one top bar corresponds to one top rod driving member, one eccentric wheel, one driving servo motor, and the top rod can be asynchronously moved, thereby realizing asynchronous ejection, and the top material mechanism of the structure has wide application range.
  • the ejection function can also be realized when the length and size of the piece vary greatly.
  • the front and rear position adjustment mechanism of the top material mechanism includes adjusting a servo motor, adjusting a screw fixed to an output shaft of the servo motor, a screw hole disposed on the sliding seat, and adjusting a servo motor mount fixed to the body; adjusting the servo The motor is mounted on the servo motor mount.
  • the screw is fixed to the output shaft of the servo motor and screwed to the threaded hole on the slide.
  • the screw is connected to the slide thread to adjust the position of the slide to adjust the position of the top rod, and the structure is simple.
  • the top material mechanism further includes a front and rear position adjusting mechanism and a top rod driving member for adjusting a front and rear position of the top rod when the length of the workpiece changes;
  • the driving servo motor is mounted on the body;
  • the swing driving The device comprises an eccentric wheel rotatably mounted with the body, driven by the driving servo motor, a driving shaft eccentrically mounted on the eccentric wheel; and a sliding hole matched with the driving shaft on the top rod driving member;
  • the driving shaft extends into the sliding hole;
  • the top rod driving member is mounted with the end of the top rod, and the rotary driving member is mounted with the top rod through the top rod driving member;
  • the front and rear position adjusting mechanism of the top material mechanism includes adjustment a servo motor, a worm, a worm wheel, a mounting seat, an external threaded portion disposed at one end of the top rod, and a rotation preventing mechanism for restricting rotation of the top rod relative to the worm wheel; and an internal threaded hole that cooperates with
  • All the top rods of the above structure can be driven by a top rod to make the structure simple.
  • the front and rear positions of the top bar are directly adjusted by the worm gear structure, and the adjustment is convenient.
  • the upsetting machine further comprises a large slider that can be slid back and forth, a large slider driving device, an upper ejector device installed between the large slider and the body; and an upper ejector device including the transmission a swing rod driving cam on the shaft, a swing rod, a swing rod roller mounted on the swing rod, and a swing rod driving cam, a swing rod shaft and a swing arm assembly mounted on the body and installed in the middle of the swing rod;
  • the inner hole of the rod driving cam is an inner gear shape hole
  • the portion of the transmission shaft that cooperates with the inner hole of the swing rod driving cam is an outer gear shape; one end of the swing rod away from the swing rod roller can be connected with the swing arm assembly.
  • the upsetting machine further includes a large slider and a large slider driving mechanism on the body that can be slid back and forth;
  • the large slider driving mechanism includes a crankshaft supported on the body at both ends, and the first small slip a block and a second small slider; the first small slider and the second small slider are hug on the eccentric shaft of the crankshaft, and the eccentric shaft of the crankshaft and the first small slider and the second small slider are only rotatable Mounted together; the first small slider and the second small slider are mounted together;
  • the large slider includes a slider large insert and a slider small insert; and a sliding slot is provided on the slider large insert a first guiding plane is arranged on both sides of the sliding slot; the small insert of the sliding block is mounted on the large insert of the sliding block and closes the sliding groove on the large insert of the sliding block; the first small sliding block and the first sliding block are mounted together
  • the second small slider can only be slidably mounted in the first guide plane in the sliding slot of the slider insert.
  • the first small slider and the second small slider only reciprocate in the sliding hole by the rotation of the crankshaft, and the first small slider and the second small slider drive the reciprocating linear motion member to perform reciprocating linear motion.
  • the large slider driving mechanism omits the link mechanism, the first small slider and the second small slider that are hug on the eccentric shaft of the crankshaft are directly driven, and the structure is simple and compact, thereby greatly improving the overall precision and rigidity of the upsetting machine. And forging force.
  • the linkage mechanism is omitted, the failure is greatly reduced, the gap accumulation of the conventional linkage mechanism is reduced, the upsetting precision and the upsetting wear resistance are improved, and the installation and debugging of the upsetting machine is particularly simple.
  • the upsetting machine further includes a main mold assembly and a main mold assembly driving mechanism, a pushing mechanism, and a feeding mechanism; and a cutting position, a material feeding and an upsetting position, and more than one ⁇ are sequentially arranged on the body.
  • a forging position the wire feeding mechanism is disposed at a trimming position
  • the pushing mechanism is disposed at the feeding and upsetting position
  • the feeding mechanism is disposed in the upsetting position
  • the upsetting machine further comprises a main mold base guiding device fixed on the machine body; the main mold base is slidably mounted on the main mold base guiding device, and the cutting mold mounting hole of the main mold base is in the trimming position and delivery Slide between the material and the upset position.
  • the upset die in the main die holder of the translating master module may be in the form of a pair of trimming dies and a plurality of upset dies.
  • the upsetting machine using a trimming die and an upset die, and feeding form from the punch assembly to the main die seat, has the function of the existing two-die three-stroke upsetting machine.
  • a forging die and an upset die, and the upsetting machine in the form of feeding from the main die block punch assembly has the existing one-die two-punch function.
  • the invention reduces the punch lifting mechanism which is high in failure rate, difficult to adjust and operate, and reduces the independent cutting mechanism and the clamping material feeding mechanism. Upsetting main die assembly, upset recess Each part in the mold can be forged twice, greatly reducing the cost of the mold.
  • the pushing mechanism includes a push rod, a push rod guide sleeve, a lever pivotally connected to the outside of the body, and a lever driving mechanism;
  • the lever is only pivotally connected to the body, and the lever is close to one end of the pivoting portion a sliding hole is provided, and a driving portion is arranged at an end of the lever away from the pivoting portion, and an axial guiding hole and a side guiding hole are arranged on the pushing rod guide sleeve, and the pushing rod is provided with a driving portion of the lever a drive hole;
  • the push rod guide sleeve is fixed on the body, and the push rod is linearly moved back and forth in the axial guide hole of the push rod guide sleeve, and the driving portion of the lever passes through the side of the push rod guide sleeve
  • the guide hole extends into the drive hole of the push rod;
  • the lever drive mechanism includes a drive shaft that cooperates with the slide hole of the lever, and the drive shaft is slidably
  • the driving shaft of the lever driving mechanism drives the lever movement, and the lever drives the pushing rod to move back and forth in the guiding sleeve to realize the lifting movement of the blanking and the pushing mechanism of the feeding and upsetting position. Since the ejection stroke of the feeder and the upsetting pusher is far greater than the ejection stroke of the pusher of the upset position, the leverage is used, and the actual lifting of the pusher is made larger by the leverage principle.
  • the driving stroke directly drives the ejection stroke of the push rod movement.
  • the lever driving mechanism further includes an eccentric driving member that is rotatably mounted only to the body, a servo motor that drives only the driving member, a driving shaft that is eccentrically mounted on the driving member, and a driving shaft that extends into the lever. Inside the slide hole.
  • the pushing material mechanism of this structure moves back and forth by a driving shaft driving lever fixed on an end surface of the eccentric driving member offset from the axial center position, thereby realizing linear motion of the pushing rod back and forth. Since the linkage mechanism is omitted, the structure is simple and compact, and in particular, the installation and commissioning of the pushing mechanism is particularly simple, which greatly reduces the requirements for the operator of the installation and commissioning equipment.
  • the invention has the beneficial effects that the driving servo motor drives the rotary driving member, and the power source thereof is provided by the driving servo motor, and does not need the same power source as the driving crankshaft, and the complicated multi-stage transmission mechanism can be omitted, and the utility model can also be omitted.
  • the front and rear positions of the top rod need to be adjusted according to the length of the workpiece. If the front and rear position adjustment mechanism is also controlled by the servo motor, the machine can be adjusted directly without stopping the machine. Under this circumstance, the upsetting machine will not affect the efficiency of upsetting due to the downtime of the machine, and it does not require an experienced worker to complete the adjustment of the machine. It can realize remote control and automatic adjustment. Automatic mold change and remote control mold change can also be realized, which greatly reduces the requirements for workers.
  • FIG. 1 is a perspective view showing the upsetting machine of the first embodiment with the upper ejector unit (PKO device) removed.
  • Figure 2 is a right top view of Figure 1.
  • Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
  • Fig. 4 is a perspective exploded view showing the structure of a portion of the upsetting machine of the first embodiment.
  • Fig. 5 is a perspective exploded view of the upsetting machine of the first embodiment.
  • Fig. 6 is a partial perspective view showing the upsetting machine of the first embodiment.
  • Figure 7 is a top plan view of Figure 1.
  • Figure 8 is a cross-sectional view taken along line B-B of Figure 7;
  • Fig. 9 is a perspective view showing the large slider and the large slider driving mechanism of the first embodiment.
  • Fig. 10 is a perspective exploded view showing the large slider and the large slider driving mechanism of the first embodiment
  • Figure 11 is a perspective view showing the main mold assembly and the main mold base driving mechanism of the first embodiment.
  • Figure 12 is a perspective exploded view of the main mold assembly and the main mold base driving mechanism of the first embodiment.
  • Figure 13 is a top plan view showing the driving block and the driving roller for driving the main die holder driving mechanism of the trimming die of the embodiment 1 to the trimming position.
  • Figure 14 is a top plan view showing the driving block and the driving roller of the main mold base driving mechanism for moving the trimming die of the embodiment 1 to the feeding and upsetting position.
  • Figure 15 is a perspective exploded view showing the structure of a portion of the main mold assembly of the first embodiment.
  • Figure 16 is a perspective view showing the structure of a portion of the main mold assembly of the first embodiment.
  • Figure 17 is a perspective exploded view showing the structure of the main mold assembly and other structures of the first embodiment.
  • Figure 18 is a perspective view showing the main mold assembly and other structures of the first embodiment.
  • Fig. 19 is an exploded perspective view showing the structure and other structures of the main mold assembly of the first embodiment.
  • Fig. 20 is a perspective view showing a part of the structure of the upsetting machine of the first embodiment.
  • Fig. 21 is a partially exploded perspective view showing a part of the structure of the upsetting machine of the first embodiment.
  • Figure 22 is a perspective exploded view of the upsetting machine of the second embodiment.
  • Figure 23 is a partial perspective view showing the upsetting machine of the second embodiment.
  • Figure 24 is a perspective exploded view of the top material mechanism of the second embodiment.
  • Figure 25 is a perspective exploded perspective view showing the front and rear position adjusting mechanism of the top material mechanism of the second embodiment.
  • Figure 26 is a perspective view showing the large slider and the large slider driving mechanism, the die assembly, the main mold assembly and the main mold base driving mechanism of the cutting die of the embodiment 2 placed in the feeding and upsetting position.
  • Figure 27 is a perspective view showing the other direction of the large slider and the large slider driving mechanism, the die assembly, the main mold assembly and the main mold base driving mechanism of the cutting die of the embodiment 2 in the trimming position.
  • Figure 28 is a partial perspective view showing the upsetting machine of the second embodiment.
  • Figure 29 is a perspective view showing the clamp mechanism and the clamp base of the second embodiment.
  • Fig. 30 is a perspective exploded perspective view showing the large slider and the large slider driving mechanism of the second embodiment.
  • Figure 31 is a perspective view showing the large slider and the large slider driving mechanism of the second embodiment.
  • Figure 33 is a cross-sectional view showing the main mold assembly and the die assembly of the embodiment 3 in a vertical plane cut through the axis of the three punches in the un-clamped state.
  • Fig. 34 is an enlarged schematic view showing a portion I of Fig. 33;
  • Figure 35 is a cross-sectional view showing the main mold assembly and the die assembly of the embodiment 3 cut through the vertical plane of the axis of the three punching die in the state of being clamped.
  • Fig. 36 is an enlarged schematic view showing a portion II of Fig. 35;
  • Figure 37 is a perspective exploded view of the top rod driving device of the fourth embodiment.
  • Figure 38 is a cross-sectional view showing the axis of the overhead rod of the top rod driving device of the fourth embodiment.
  • the upsetting machine includes a body 1, a large slider 2 mounted on the body 1 and slidably mounted on the body 1, a punch assembly 3 mounted on the large slider 2, and a large sliding drive.
  • Large slider driving mechanism for sliding the block 2 a top material mechanism mounted on the body 1, a front and rear position adjusting mechanism of the top material mechanism, a pushing mechanism, a front and rear position adjusting mechanism of the pushing mechanism, a wire feeding mechanism, and a main mold assembly 4.
  • the main die holder guiding device disposed on the body 1 and the main die block driving mechanism for driving the main die assembly 4 to slide back and forth.
  • the body 1 includes a frame 5, a cover 6, and a cover 7.
  • the frame 5 includes a frame body 8 and a frame mount 9 for mounting the main mold assembly 4.
  • the frame base 9 includes a base body 10 and an end plate 11.
  • a receiving cavity 12 for mounting the main die assembly 4 is disposed on the base body 10.
  • the receiving cavity 12 has an opening 13 at one end thereof, and the end plate 11 is fixed to the base body 10 at the opening 13. Both ends of the frame base 9 protrude from the frame body 8.
  • the body 1 is provided with a trim level 14, a delivery and upset position 15, an upset position 16, an upset position 17, an upset position 18, and an upset position 19.
  • the wire feeding mechanism is placed at the trimming position 14, and the pushing mechanism is arranged on the delivery and upsetting position 15, and the topping is provided in the upsetting position 16, the upsetting position 17, the upsetting position 18, and the upsetting position 19. mechanism.
  • the wire feeding mechanism further comprises a feeding slider device, a feeding driving mechanism for driving the feeding slider device to linearly move back and forth along the feeding direction, and a guiding device installed between the outside of the body 1 and the feeding slider device.
  • the cylinders 20 cooperate with each other to clamp the upper clamp 22 and the lower clamp 23 of the wire.
  • the feed drive mechanism includes a rotary feed servo motor 24 and a drive plate 26 to which the drive shaft 25 is fixed.
  • a motor fixing portion 27 and a guide fixing portion 28 opposed to the motor fixing portion 27 are protruded from the outside of the body 1.
  • the motor fixing portion 27 includes a vertical block 29, horizontal upper bumps 30 and lower bumps 31 provided on the vertical block 29.
  • the guide fixing portion 28 includes a horizontal portion 32 and a connecting portion 33 that connects the horizontal portion 32 and the body 1.
  • the feed servo motor 24 is fixed between the upper bump 30 and the lower bump 31.
  • the guide includes a linear guide 34 and a guide slide 36 that mates with the linear guide 34.
  • the feed slider device includes a feed holder 35 and a door frame-shaped cylinder block 21.
  • the linear guide 34 is fixed to the bottom surface of the horizontal portion 32 of the guide fixing portion 28, and the guide rail 36 is mounted on the linear guide 34 and supported by the linear guide 34.
  • the feed holder 35 includes a lower mounting portion 37 that is parallel to each other, an upper mounting portion 38, and a vertical portion 39 that connects the lower mounting portion 37 and the upper mounting portion 38.
  • Lower mounting portion 37 of the feed seat 35 It is fixed to the bottom surface of the guide rail 36; the cylinder block 21 is fixed to the top surface of the upper mounting portion 38 of the feed holder 35, and the upper mounting portion 38 of the feed holder 35 and the cylinder block 21 are formed to open on both sides in the wire feeding direction.
  • the frame-shaped accommodating cavity 175 is fixed to the top surface of the upper mounting portion 38 of the feeding seat 35, the cylinder 20 is fixed to the top surface of the cylinder block 21, and the piston rod 40 of the cylinder 20 is received through the cylinder block 21.
  • the top wall of the cavity 175 is fixed to the upper holding member 22, and the upper holding member 22 is opposed to the lower holding member 23.
  • the linear guide 34 and the guide rail 36 can be made of standard parts, and the guide is reliable and accurate, which greatly improves the feeding accuracy.
  • the linear guide 34 is fixed to the outside of the body 1 downward, and is less likely to occupy dust.
  • the output shaft 41 of the feed servo motor 24 is coaxially fixed to the drive plate 26 through the vertical block 29 of the motor fixing portion 27; the drive shaft 25 is mounted on the end face of the drive plate 26 facing away from the feed servo motor 24.
  • the axis of the drive shaft 25 is offset from the axis of the output shaft 41 of the feed servo motor 24.
  • a slide hole 42 that fits in the vertical direction with the drive shaft 25 is disposed in the vertical portion 39 of the feed base 35; the drive shaft 25 extends into the slide hole 42.
  • the feeding servo motor 24 drives the driving disk 26 to rotate, and the driving shaft 25 of the driving disk 26 extends into the sliding hole 42 of the feeding seat 35 to directly drive the feeding slider device, omitting the connecting rod, the structure is simple and compact, and the wire feeding mechanism is installed and debugged. Simple, greatly reducing worker requirements and improving equipment accuracy, greatly reducing the failure rate of the drive mechanism and improving drive reliability. With the structure of the drive disk 26 and the drive shaft 25, both the drive disk 26 and the drive shaft 25 are easy to process, and thus the manufacturing cost is low.
  • the guide rail 36 of the feed slider device is slidably mounted on the linear guide 34 in the wire feed direction.
  • the lower holding member 23 and the cylinder block 21 are fixed to the top surface of the feed holder 35, the upper holding member 22 is placed directly below the cylinder block 21, the cylinder 20 is fixed to the top surface of the cylinder block 21, and the piston rod 40 of the cylinder 20 is worn.
  • the cylinder block 21 is fixed to the upper clamp 22.
  • the feeding slider device is driven by a rotary type ordinary feeding servo motor 24, which not only has reliable transmission and high transmission precision, but also drives the upper clamping member 22 with a pneumatic structure, so that the wire feeding is very reliable, especially the conveying length of the wire does not require other mechanisms.
  • the length of the wire is directly controlled by the feeding servo motor 24, and the precision is high, so that the conveying length of the wire is accurate, and therefore, the forming quality of the workpiece is good; in particular, the feeding servo motor 24 can automatically adjust the length of the feeding, that is, The length of the blank; also, when the length of the required blank is changed, there is no need to manually adjust the machine, and the numerical control automatic adjustment can be completed by parameter setting, which not only has low requirements for the operator, but also greatly improves the efficiency.
  • the present invention is low in cost relative to a linear servo motor.
  • the punch assembly 3 includes a punch die holder 43, a second die holder 44, a three punch die holder 45, a four punch die holder 46, and a final die holder 47 mounted on the large slider 2.
  • a punching die 48 mounted in a die holder 43 , a second punching die 49 mounted in the second punching die holder 44, a triple punching die 50 mounted in the three punching die holder 45, and mounted in the four punching die holder 46
  • the four punching die 51 is attached to the final punching die 52 in the final die holder 47.
  • the large slider driving mechanism includes a crankshaft 53 supported on the body 1 at both ends, a sleeve 54, a sleeve 55, a first small slider 56 and a second small slider 57. .
  • the crankshaft 53 includes a first central shaft 58, a second central shaft 59 coaxial with the first central shaft 58, a disc 60, a disc 61 disposed between the first central shaft 58 and the second central shaft 59, and a setting
  • the eccentric shaft 62 between the two discs 60 and the disc 61; the axis of the disc 60 and the disc 61 is offset from the axis of the first central axis 58 and the axis of the eccentric shaft 62, the first central axis 58,
  • the second central shaft 59, the disk 60, the disk 61 and the eccentric shaft 62 are integrally forged.
  • the strength of the crankshaft 53 of the present invention is high, the service life of the crankshaft 53 is prolonged, and the positional accuracy of the crankshaft 53 is ensured.
  • a bushing mounting hole 63 is provided on one side of the body 1, and a bushing mounting hole 64 is provided on the other side of the body 1.
  • One end of the crankshaft 53 is mounted in the boss mounting hole 63, and the other end is mounted in the boss mounting hole 64.
  • the boss 54 is attached from the outside of the body 1 to the outside of the first center shaft 58 of the crankshaft 53, and the boss 55 is attached to the second center shaft 59 of the crankshaft 53 from the outside of the other side of the body 1.
  • the large slider drive mechanism further includes a servo motor 65 mounted on the outside of the body 1, and an output shaft 66 of the servo motor 65 is mounted with a first central shaft 58 passing through one end of the crankshaft 53 of the sleeve 54.
  • the large slider 2 includes a slider large insert 67 and a slider small insert 68.
  • a groove 69 is formed on the slider large insert 67 on both sides of the slider large insert 67 and opening downward, and a mounting die assembly 2 is disposed on a side of the slider large insert 67 facing the main die assembly 4.
  • the die assembly accommodates the slot 70.
  • a recessed portion 71 and a recessed portion 72 are provided on the side walls on both sides of the recess 69.
  • a guide insert 73 is fixed to the recessed portion 71, and a guide insert 74 is fixed to the recessed portion 72.
  • the groove 69 of the large slider 2, the guide insert 73, and the guide insert 74 form a chute 75.
  • the guide insert 73 forms a first guiding plane 76 towards the face of the guiding insert 74, and the guiding insert 74 forms a second guiding plane 77 towards the face of the guiding insert 73.
  • a positioning groove 78 is provided on a face of the slider large insert 67 facing the slider small insert 68.
  • a groove 79 is provided on the slider small insert 68 to engage the sliding groove 75 of the slider large insert 67, and a positioning rib 80 is provided on the face of the slider small insert 68 facing the slider large insert 67. .
  • a semi-cylindrical curved groove 81 is formed on the first small slider 56 to cooperate with the eccentric shaft 62 of the crankshaft 53.
  • the first small slider 56 is provided with a positioning groove 82 on the surface of the second small slider 57.
  • a semi-cylindrical curved groove 83 that cooperates with the eccentric shaft 62 of the crankshaft 53 is provided on the second small slider 57, and the second small slider 57 is fixed on the surface of the first small slider 56.
  • Position ribs 84 Position ribs 84.
  • the groove 81 of the first small slider 56 and the groove 83 of the second small slider 57 are engaged on the eccentric shaft 62 of the crankshaft 53, and the positioning rib 84 of the second small slider 57 extends into the first small slider.
  • the positioning groove 82 of the 56 the first small slider 56 and the second small slider 57 are fixed together; the eccentric shaft 62 of the crankshaft 53 and the first small slider 56 and the second small slider 57 are rotatably mounted
  • the positioning rib 80 on the slider small insert 68 extends into the positioning groove 78 of the large slider 2, and the slider small insert 68 is fixed to the slider large insert 67, and the sliding groove on the slider large insert 67 75 forms a closed sliding aperture 85 with the recess 79 in the slider insert 68.
  • the first small slider 56 and the second small slider 57 that are fixed together are only slidably mounted in the sliding hole 85 of the slider large insert 67, and the first small slider 56 is back and forth on the first guiding plane 76. Sliding, the second small slider 57 slides back and forth on the first guiding plane 77.
  • the main mold assembly 4 includes a main mold base 86, a jack 87, a jack guide sleeve 88 and a workpiece length adjusting device, four upsetting recesses 89, a thimble 90, and a trimming die 91.
  • the main mold base 86 includes a first main mold base 92 and a second main mold base 93.
  • the first main mold base 92 is recessed with a mounting groove 94, and the mounting groove 94 is provided.
  • the second main mold base 93 is mounted in the mounting groove 94 of the first main mold base 92.
  • Each of the upset die mounting holes 95 is provided with a receiving hole 97 in the main die holder 86.
  • the receiving hole 97 is coaxial with the upset die mounting hole 95, and the receiving hole 97 is installed through the upset die.
  • the bottom surface of the hole 95 and the main mold base 86 have a smaller aperture than the diameter of the upset die mounting hole 95.
  • the jack 87 includes a head 98 and a stem 99; a guide hole 100 is provided in the jack guide 88 to engage the stem 99 of the jack 87.
  • the axial direction of the upset die mounting hole 95 coincides with the direction of the mounting groove 94.
  • the workpiece length adjusting device is disposed in the main die holder 86.
  • An external thread portion 101 is disposed on an outer circumference of the jack guide sleeve 88.
  • the workpiece length adjusting device includes a first servo motor 102, a first worm 103, a first worm wheel 104, and a first bevel gear 105 coaxially fixed to the first worm 103.
  • the main mold base 86 is further provided with a vacant space 108 that communicates with the accommodating hole 97 of the main mold base 86 and penetrates one side of the main mold base 86.
  • the first worm wheel 104 is placed at a position where the escaping space 108 of the main die holder 86 communicates with the accommodating hole 97 from the side where the first servo motor 102 is mounted, and then in each accommodating hole.
  • a jack guide sleeve 88 is mounted in the 97, and the external thread portion 101 of the jack guide sleeve 88 is screwed to the internally threaded bore 107 of the first worm wheel 104.
  • the jack guide sleeve 88 is axially constrained by the screw connection with the first worm wheel 104 and is completely received in the receiving hole 97 of the main die holder 86.
  • the first worm 103 is mounted in the cutout space 108 of the main die holder 86 to engage the first worm gear 104.
  • the first worm 103 protrudes from the second main die holder 93 to fix the first bevel gear 105 coaxially.
  • the ejector guide sleeve rotation preventing mechanism for restraining the rotation of the ejector guide sleeve 88 is a rotation preventing groove 177 provided on the ejector guide sleeve 88, and the rotation preventing pin 178 and the rotation preventing pin 178 which are mounted from the side where the first servo motor 102 is mounted.
  • the second main mold base 93 extends into the rotation preventing groove 177.
  • the upsetting machine further includes a first servo motor mount 109, a drive shaft 110, a drive shaft mount 111, and a drive shaft drive mechanism.
  • the drive shaft drive mechanism includes a second worm gear 112, a second worm 113, and a second servo motor 114; the first servo motor mount 109 is fixed to the body 1, and the first servo motor mount 109 is provided with a convex shaft 115 at the convex shaft 115 is provided with a drive shaft mounting hole 116.
  • the drive shaft 110 is only rotatably mounted in the drive shaft mounting hole 116; a second worm mount 117 is further disposed on the first servo motor mount 109;
  • the mounting base 109 is provided with two fixed shafts 118 for engaging with the driving shaft 110.
  • the fixing shafts 119 are matched with the fixing shafts 119 of the driving shafts 110.
  • the protruding shafts 115 are disposed on the first servo motor mounting base 109. Between the fixed shafts 118, the drive shaft 110 passes through the fixing hole 119 of the fixed shaft 118 away from the second worm mount 117, the drive shaft mounting hole 116 on the protruding shaft 115, and the fixed shaft 118 of the second worm mount 117.
  • the fixing hole 119 and the fixing shaft 118 protruding from the second worm mounting seat 117 are fixed to the second worm wheel 112; the driving shaft 110 and the two fixing shafts 118 are non-rotatably mounted together, and the driving shaft 110 and the protruding shaft 115 are only rotatably Installed together; both ends of the second worm 113 Mounted on the second worm mount 117, the second servo motor 114 is mounted outside the second worm mount 117, and one end of the second worm 113 is coaxially fixed to the output shaft of the second servo motor 114.
  • the second servo motor 114 drives the movement of the second worm 113, and the second worm 113 drives the second.
  • the worm wheel 112 moves, the second worm wheel 112 drives the drive shaft 110 to move, and the drive shaft 110 drives the first servo motor mount 109 to move and stops moving when the main mold base 86 is stuck together, while the first bevel gear 105 and the second spear gear Engage.
  • the first servo motor 102 moves to drive the movement of the first worm 103.
  • the first worm 103 drives the first worm wheel 104 to move, and then the internal threaded hole 107 of the first worm wheel 104 cooperates with the external thread portion 101 of the jack guide sleeve 88 to drive the top.
  • the rod guide sleeve 88 moves to adjust the jack guide sleeve 88 at the main mold base
  • the axial position of the receiving hole 97 of the 86 is sufficient to meet the variation in the length specification of the part.
  • the motor mount 109 is taken away from the main mold base 86.
  • the first servo motor 102 is not fixed to the main mold base 86, but is fixed to the body 1, and the vibration of the first servo motor 102 during the upsetting is greatly reduced, and the life of the first servo motor 102 is greatly improved.
  • the movement of the first worm wheel 104 is carried out by adjusting the first worm 103, and then the internal threaded hole of the first worm wheel 104 cooperates with the external thread portion 101 of the ejector guide sleeve 88 to drive the ram guide sleeve 88 to move, because the ejector guide sleeve 88 is topped.
  • the rod guide sleeve rotation preventing mechanism is constrained to rotate, and the jack guide sleeve 88 generates an axial movement, thereby adjusting the axial position of the jack guide sleeve 88 in the receiving hole 97 of the main mold base 86 to meet the change of the length specification of the workpiece.
  • the workpiece length adjusting device of the structure on the one hand, the first worm 103 can protrude from the main die holder 86, and the adjustment is convenient; on the other hand, the first worm 103 can be driven by a servo motor to realize numerical control adjustment.
  • the ejector pin 90 includes a head portion 120 and a rod portion 121.
  • the upset forging die 89 is provided with a workpiece receiving hole 122 and a guide hole 123 that cooperates with the rod portion 121 of the ejector pin 90.
  • the head 120 of the ejector pin 90 is placed in the receiving hole 97 of the main die holder 86.
  • the stem portion 121 of the ejector pin 90 extends into the guiding hole 123 of the upsetting die 89, and the upsetting die 89 is mounted on the upset die.
  • the trimming die 91 is mounted in the trimming die mounting hole 96.
  • An upset die mounting hole 95 corresponds to an upset die 89 and a ejector pin 90.
  • the jack 87, the jack guide sleeve 88 and the workpiece length adjusting device, the second master die holder 93, the upset die 89, the thimble 90, and the trimming die 91 form a main die module
  • a ram 87 is mounted in each of the jack guide sleeves 88.
  • the shank 99 of the jack 87 is slidably mounted in the guide hole 100 of the jack guide 88.
  • the head 98 of the jack 87 is ejector
  • the guide sleeve 88 is axially constrained outside the jack guide sleeve 88 and faces the upset die mounting hole 95.
  • the jack 87 is axially restrained by the jack guide sleeve 88 and is completely received in the receiving hole of the main die holder 86. 97 inside.
  • the main mold assembly 4 further includes two or more roller devices 125; a roller device accommodating space 126 is disposed on the bottom surface of the main mold base 86; and the roller device 125 is mounted on the roller device accommodating space 126.
  • the roller device 125 includes a roller 127 that is only rotatable relative to the main die holder 86, and the roller 127 projects from the bottom surface of the main die holder 86.
  • the main mold base driving mechanism includes a driving carriage 128 and a driving carriage driving device; a driving carriage sliding slot 129 is provided on the main mold base 86 to drive the carriage sliding slot 129 and the main mold.
  • the driving direction of the seat 86 is vertical; the driving carriage 128 is slidably mounted in the driving carriage chute 129 of the main mold base 86; the driving carriage 130 is provided with a driving groove 130, and the driving drag on the main mold base 86
  • the plate chute 129 is fixed with a driving rod 131 extending into or through the driving groove 130, and a driving roller 132 rotatably mounted on the driving rod 131.
  • the driving groove 130 is a stepped shape of an arc transition, and includes one parallel to each other.
  • the first parallel portion 133 and the second parallel portion 134 connect a connecting portion 135 of the first parallel portion 133 and the second parallel portion 134.
  • the first parallel portion 133 is perpendicular to the moving direction of the main die holder 86, and the first parallel portion 133
  • the sum of the shortest distance between the two parallel sides adjacent to the second parallel portion 134 and the diameter of the drive roller 132 is equal to the distance between the axis of the upset die mounting hole 95 and the axis of the trimming die mounting hole 96.
  • the driving rod 131 includes a head 136 and a rod portion 137.
  • the driving roller 132 is mounted outside the rod portion 137 of the driving rod 131.
  • the rod portion 137 of the driving rod 131 is mounted on the main mold base 86 through the driving groove 130 of the driving carriage 128.
  • the diameter of the head 136 of the driving rod 131 is larger than the width of the driving groove 130; the driving roller 132 cooperates with the driving groove 130 and is slidably disposed in the driving groove 130.
  • the main mold base 86 is driven by a driving carriage 128.
  • the driving rod 131 drives the driving carriage 128, and the driving carriage 128 drives the main mold base 86 to slide back and forth. It does not need to use a servo motor, nor does the motor rotate forward and reverse.
  • the structure of the groove 130 controls the distance between the main mold base 86 and the movement relationship with the die assembly, and maintains the stability and reliability of the transmission relationship and reduces the cost.
  • the driving rod 131 includes a head portion 136 and a rod portion. In the case of severe vibration, the driving roller 132 is always kept in the driving groove 130, so that the movement of the driving carriage 128 is reliable, so that the movement of the main mold base 86 is reliable.
  • the driving carriage driving device includes a transmission shaft 138 parallel to the crankshaft 53 and two ends mounted on the body 1, a pinion gear 139 mounted on the crankshaft 53, a large gear 140 meshing with the pinion gear 139 and mounted on the transmission shaft 138,
  • the driving link 141; the gear ratio of the large gear 140 and the pinion 139 is 2:1: one end of the driving link 141 is pivotally connected to the end surface 142 which is offset from the center of rotation of the large gear 140, and one end is pivotally connected to the driving carriage 128. One end.
  • the driving carriage driving device of such a structure has a power source from the crankshaft 53 that drives the movement of the large slider 2, thereby reducing the number of motors and reducing the cost.
  • a main die holder rail 143 is mounted on the bottom surface of the accommodating cavity 12, and a main die holder rail 144 is symmetrically spaced on both side walls of the accommodating cavity 12.
  • the main mold assembly 4 is mounted in the accommodating chamber 12, the bottom surface of the main mold base 86 is engaged with the main mold base rail 143 of the bottom surface of the accommodating chamber 12, and both sides of the main mold base 86 and the two sides of the accommodating chamber 12 are provided.
  • the main die holder rails 144 on the wall cooperate.
  • the main mold base 86 forms a main mold base guide groove on the main mold base rail 144 on the two side walls of the accommodating chamber 12 from the bottom surface of the accommodating chamber 12, and the main mold base 86 is in the main mold base. Slide back and forth inside the guide groove.
  • the main die seat guide groove is perpendicular to the upset die mounting hole 95.
  • the roller 127 of the main die holder 86 is slidably disposed on the main die holder rail 143.
  • the main die holder 86 is mounted in the receiving cavity 12 of the frame mount 9. In this structure, when the end plate 11 is removed and the driving rod 131 and the driving roller 132 drive the driving plate 128 and the main die holder 86 are detached, the main mold assembly 4 can be taken out together, thereby facilitating the overall installation and The main mold assembly 4 is removed.
  • the frame body 8 is provided with a trimming position 14, a delivery and an upset position 15, an upset position 16, an upset position 17, an upset position 18, and an upset position 19 forming a frame base.
  • the topping mechanism of the upset position 15, the upset position 16, the upset position 17, the upset position 18, and the upset position 19 includes a top rod 145, a top rod guide sleeve 146, a top rod drive member 147, and a drive top rod drive member 147
  • a top bar drive member drive that moves back and forth along the axis of the top bar 145.
  • the trimming position 14 of the frame body 8 is provided with a trim cover mounting hole 148 communicating with the side wall of the receiving cavity 12 of the frame base 9, and the feeding and upsetting position 15 of the body 1 is provided with the frame
  • the push rod guide bushing of the seat 9 of the seat 9 is connected with a through hole 149, and the upset position 16, the upset position 17, the upset position 18, and the upset position 19 are provided with the frame base 9
  • the top bar guide sleeve of the accommodating cavity 12 is connected to the through hole 150.
  • a static shearing die 151 is attached to the side of the trim cover mounting hole 148 facing the main die assembly, and the static shearing die 151 is fixed to the body 1.
  • the device includes a servo motor 156.
  • the top rod driving member driving device further includes a sliding seat 152, a pinion gear 153, a large gear 154, and a driving shaft 155.
  • the sliding seat 152 is mounted on the body 1, and the pinion gear 153 is fixed to the output shaft of the servo motor 156.
  • the motor is mounted on the side facing away from the servo motor 156; the large gear 154 is mounted on the carriage 152 to mesh with the pinion 153; the drive shaft 155 is fixed on the end surface 142 of the large gear 154 from the axial position;
  • the member 147 is provided with a driving groove 130 that cooperates with the driving shaft 155; the driving shaft 155 extends into the driving groove 130.
  • the rotary drive member of the top material mechanism is a large gear 154, and the linear distance of the maximum stroke of the large gear 154 in the ejection direction is the distance between the axis of the double large gear and the axial center of the drive shaft 155.
  • the pushing mechanism of the feeding and upsetting position 15 includes a lever 157 pivotally connected to the outside of the body 1, a lever driving mechanism, a push rod 158, a push rod guide sleeve 159, and a lever 157 only pivotable Connected to the body 1, a sliding hole 160 is disposed at one end of the lever 157 near the fixed shaft 118, a driving portion 161 is disposed at an end of the lever 157 away from the fixed shaft 118, and an axial guiding hole 162 is disposed on the pushing rod guide sleeve 159.
  • the driving rod 158 is provided with a driving hole 164 which cooperates with the driving portion 161 of the lever 157;
  • the pushing rod guide sleeve 159 is fixed on the body 1, and the pushing rod 158 is mounted on the pushing rod guide
  • the driving portion 161 of the lever 157 extends through the side guiding hole 163 on the push rod guide sleeve 159 into the driving hole 164 of the push rod 158;
  • the lever driving mechanism is fixed to the body
  • the upper mounting seat 165, the servo motor 166 mounted on the body, the driving disc 167 fixed to the output shaft of the servo motor 166, and the driving shaft 168 mounted on the driving disc 167 cooperate with the sliding hole 160 of the lever 157, and the driving shaft 168 can be It is slidably mounted back and forth in the slide hole 160 of the lever 157.
  • the drive shaft 168 is not coaxial with the output shaft of the servo motor 166.
  • the slewing drive member of the ejector mechanism includes a drive plate 167 and a lever 157. Since the lever 157 is added, the linear distance of the maximum stroke of the drive plate 167 and the lever 157 in the ejection direction is much larger than that of the large gear 154 of the ejector mechanism. The straight line distance of the maximum stroke of the direction.
  • the front and rear position adjustment mechanism of the top material mechanism front and rear position adjustment mechanism topping mechanism includes a servo motor 169, a screw 170 fixed to the output shaft of the servo motor 169, and a threaded hole 171 provided on the slider 152 of the top rod drive motor mount 152, convex Two guide rails 172 disposed on the outer side of the machine body 1, and guide grooves 173 disposed on both sides of the motor mounting shaft and the rails 172 on both sides of the guide rail 172, and an adjustment drive motor mount fixed to the two guide rails 172 to adjust the servo motor installation
  • the 174 is mounted on the two guide rails 172 on the outer side of the body 1
  • the servo motor 169 is mounted on the slide 152 of the top rod drive motor mount 152.
  • the servo motor is mounted on the slide rail 152 of the top rod drive motor mount 152.
  • the 169 is mounted on the adjustment servo motor mount 174, and the screw 170 is fixed to the output shaft of the servo motor 169 and screwed to the threaded hole 171 in the carriage 152. .
  • All of the die holders are equidistantly distributed, and the axes of all the die holders are coplanar, and the distance between the axes of the adjacent die seats is equal to the distance between the axis of the upset die mounting hole 95 and the axis of the trimming die mounting hole 96.
  • a punching die holder 43, a second die holder 44, a three-flush die holder 45, a four-flush die holder 46, and a final die holder 47 are respectively provided with a feed and upset position 15, an upset position 16, an upset position 17, and upset forging Bit 18 and upset position 19 correspond one-to-one and face each other.
  • the number of die holders is one more than the number of upset die mounting holes 95 on the main die holder 86.
  • the trimming die mounting hole 96 of the main die holder 86 slides back and forth between the trimming position 14 and the feed and upset position 15.
  • the trimming die mounting hole 96 on the main die holder 86 is placed in the trimming position 14, and the upset die mounting hole 95 coaxial with a punching die holder 43 is placed in the delivery and upsetting position 15, and the final die holder is not in the frame. Forging position.
  • the trimming die mounting hole 96 on the main die holder 86 is placed in the delivery and upsetting position 15. Coaxial with a die holder 43 and the final die holder is placed on the upset position.
  • a working method of a upsetting machine characterized in that the die assembly further comprises more than one die; the main die assembly 4 further comprises an upsetting die 89, a thimble 90, and a trimming die 91.
  • a trim die insert 176 is mounted at one end of the trim die 91 remote from the die assembly.
  • the trimming die insert 176 and the static shearing die 151 cooperate to cut the wire into a blank, so that only the material of the shearing die insert 176 and the static shearing die 151 are good, and the shearing die 91 can be made of a general material to reduce the shearing.
  • the cost of the die 91 is.
  • the ejector pin 90 includes a head portion 120 and a rod portion 121.
  • the upsetting recess 89 is provided with a workpiece receiving hole 122 and a guiding hole for engaging with the rod portion 121 of the thimble 90; the head portion 120 of the thimble 90 is placed at the main mold base In the receiving hole of the 86, the rod portion 121 of the ejector pin 90 extends into the guiding hole 123 of the upsetting die 89, and the upsetting die 89 is installed in the upsetting die mounting hole 95, and the trimming die 91 is mounted on the trimming material.
  • the working method of the upsetting machine includes the following steps:
  • the trimming die 91 in the main die holder 86 is placed in the trimming position 14, and the driving roller 132 is placed in the first parallel portion 133 and is in contact with the side of the first parallel portion 133 adjacent to the second parallel portion 134;
  • the wire of the trimming position 14 is fed into the trimming die 91 in the main die holder 86 via the wire feeding mechanism;
  • the large slider driving mechanism drives the large slider 2 to move, and the die assembly mounted on the large slider 2 faces the main die.
  • the assembly 4 moves, and there is no workpiece in the final punching die 52 of the die assembly 3, no forging, no upsetting, and a punching die 48 of the feeding and upsetting position 15 respectively corresponding to the blank of the punching die 48.
  • the forging position 16, the upset position 17, the upset position 18, the two punching die 49 of the upset position 19, the triple punching die 50, the four punching die 51, and the final punching die 52 punch the workpiece into its coaxial upset forging
  • the upsetting die 89 is subjected to upsetting; after the upsetting is completed, the large slider driving mechanism drives the large slider 2 to be reset, that is, the die assembly 3 mounted on the large slider 2 moves away from the main die assembly 4, and the workpiece remains. In the corresponding upset die 89;
  • the main mold base drive mechanism drives the main mold assembly 4 to slide, and the trimming mold 91 in the main mold base 86 is mounted on the main mold base 86 during sliding from the trim level 14 to the delivery and upset position 15.
  • the trimming die 91 cuts the wire to realize the full round cut, and the cut wire forms the blank required for the upset; the trimming die 91 moves to the delivery and upset position 15, and the blank follows the main die holder 86.
  • the trimming die 91 moves together to the delivery and upset position 15; the workpiece in the upset die 89 moves with the main die block 86 to the next upset position;
  • the trimming die 91 is moved to the delivery and upsetting position 15, and the driving roller 132 is placed in the second parallel portion 134 and is in contact with the side of the second parallel portion 134 adjacent to the first parallel portion 133; the main die holder 86 is stopped.
  • the large slider driving mechanism drives the large slider 2 to move, respectively, with the upsetting position 16, the upsetting position 17, the upsetting position 18, the upsetting position 19, the two punching die 49, the three punching die 50, and the four punching
  • the mold 51 and the final punching die 52 upset the inner product of the upset forging die 89 with the coaxial upset position;
  • the top rod 145 of the topping mechanism of the upsetting position corresponding to the final punching die 52 is the top rod 87 of the top main mold assembly 4.
  • the top ejector pin 90 of the ejector pin 87 pushes out the finished product in the upset forging die 89 of the upset position; the topping mechanism of the upset position corresponding to the two punching die 49, the three punching die 50, and the four punching die 51
  • the push rod 158 of the top main mold assembly 4 of the push rod 158 and the top yoke 90 of the ejector 87 push the workpiece in the upset forging die 89 of the corresponding upset position into the co-axial die and out of the upset a die 89; a pusher rod 158 of the pushing mechanism of the feeding and upsetting position 15 feeds the blank into a punching die 48 coaxial therewith and away from the trimming die 91;
  • Step (1) to step (3) are repeated cycles.
  • the main die base driving mechanism includes a mounting base 300, a driving member 302 provided with a driving shaft 301, a main die holder driving motor 303, a driving block 304, and a main mode.
  • Seat drive mechanism position adjustment mechanism As shown in FIG. 22 and FIG. 23, unlike the first embodiment, the main die base driving mechanism includes a mounting base 300, a driving member 302 provided with a driving shaft 301, a main die holder driving motor 303, a driving block 304, and a main mode.
  • Seat drive mechanism position adjustment mechanism is provided with a driving shaft 301, a main die holder driving motor 303, a driving block 304, and a main mode.
  • the driving member 302 includes a disc 305, a mounting shaft 306 disposed on one end surface of the disc 305, and a driving shaft 301 disposed on the other end surface of the disc 305, the axis of the mounting shaft 306 being offset from the axis of the driving shaft 301;
  • the drive shaft 301, the disk 305, and the mounting shaft 306 have an integral structure.
  • the driving member 302, the disk 305 and the mounting shaft 306 are integrally driven, and the driving member 302 has good rigidity and can provide a larger driving force.
  • a guide groove 290 is disposed on the front and rear sides of the mounting base 300.
  • the bottom of the base 301 protruding from the body 291 and having the opening 292 is provided with a slot 293 that cooperates with the mounting seat 300.
  • a drive block slide hole 310 having an opening downward is provided on the main die holder 308.
  • the mounting shaft 306 of the driving member 302 is mounted on the output shaft of the main die holder driving motor 303 through the mounting base 300.
  • the driving block 304 is only rotatably mounted on the driving shaft 301 of the driving member 302, and the driving block 304 is slidable back and forth. Installed in the drive block slide hole 310.
  • the main die holder 308 is mounted in the receiving cavity 294 of the base body 307.
  • the two guiding slots 290 of the mounting seat 300 are slidably mounted on the two side walls 295 of the slot 293.
  • the end plate 296 is mounted on the end surface of the base body 307 at one end of the opening 292.
  • the main die base drive mechanism position adjusting mechanism includes a servo motor 297, a screw 298 fixed coaxially with the servo motor 297, and a screw hole 299 provided on the mounting base 300 to cooperate with the screw 298. Screw 298 is threaded through end plate 296 to threaded bore 299 of the mount and servo motor 297 is mounted on end plate 296.
  • the driving member 302 is driven to rotate by the main die holder driving motor 303.
  • the driving shaft 301 of the driving member 302 drives the driving block 304 to slide in the driving block sliding hole 310, and the driving block 304 drives the main die holder 308 to slide back and forth. Since the driving mechanism of the main die holder 308 drives the main die holder 308 directly by the driving member 302 and the driving block 304, the structure is simple and compact, and the precision of the main mold base 308 moving back and forth is greatly improved.
  • the linkage mechanism is omitted, the failure rate of the drive mechanism is greatly reduced, the drive reliability is improved, and the installation and commissioning of the main mold assembly and the main mold assembly drive mechanism are particularly simple, and the operation of the installation and commissioning equipment is greatly reduced.
  • the servo motor 297 drives the screw 298 to rotate, and the threaded hole 299 of the mounting base 300 cooperates with the screw 298 to drive the guiding groove 290 of the mounting base 300 to slide on the two side walls 295 of the slot 293, thereby finely adjusting the trim of the main die holder 308.
  • the upsetting machine also includes a pneumatic positioning device.
  • the pneumatic positioning device includes a cylinder 311 mounted on one side of the base body 307 and a positioning member 313 mounted on the cylinder piston 312.
  • a positioning groove 314 is provided on the main die holder 308 to cooperate with the positioning member 313.
  • the positioning member 313 is inserted into the positioning groove 314 to position the main die holder 308, which can effectively avoid the displacement of the vibration main mold base 308 during upsetting, and improve the upsetting precision and the quality of the workpiece.
  • the topping mechanism of all upset positions 315 includes a top bar 316, a top bar guide sleeve 317, a top bar drive member 318, and a drive top bar drive member 318 that are oriented back and forth along the axis of the top bar 316.
  • a jack 319 on the upset position 315 corresponds to a top bar 316 and a top bar guide sleeve 317.
  • the top bar guide sleeve 317 is mounted on the body 320, and one end of the top bar 316 extends into the top bar guide sleeve 317.
  • the upsetting machine further includes a front and rear position adjusting mechanism of the top material mechanism; a top bar 316 on the upsetting position 315 corresponds to a front and rear position adjusting mechanism of the top material mechanism.
  • the feed mechanism front and rear position adjustment mechanism includes a servo motor 321, a worm 322, a worm wheel 323, a mount 324, an external thread portion 325 provided at one end of the top rod 316, and a rotation stop mechanism for restricting rotation of the top rod 316 with respect to the worm wheel 323.
  • the mounting seat 324 is provided with an internally threaded hole 326 that engages with the external threaded portion 325 of the top bar 316, a worm wheel mounting hole 327 that communicates with the internally threaded hole 326 and is coaxial, and a worm mounting hole 328 that communicates with the worm wheel mounting hole 327.
  • the axis of the worm mounting bore 328 is perpendicular to the axis of the internally threaded bore 326.
  • An inner through hole 329 is provided in the worm 322.
  • the rotation preventing mechanism is a rotation preventing groove 330 provided on the external thread portion 325 of the top bar 316 and a rotation preventing strip 331 disposed on the through hole 329 in the worm 322.
  • the servo motor 321 is mounted on the mounting base 324.
  • One end of the worm 322 is fixed to the output shaft of the servo motor 321, and the other end is mounted on the mounting base 324.
  • the worm wheel 323 is installed in the hole of the worm wheel mounting hole 327 and is limited by the end cover 332.
  • the externally threaded portion 325 of the top bar 316 extends through the internally threaded bore 326 in the mount 324 into the inner through bore 329 of the worm gear 323.
  • the rotation preventing groove 331 of the inner through hole 329 of the worm wheel 323 extending into the external thread portion 325 of the top bar 316 restricts the rotation of the top bar 316 relative to the worm wheel 323, the mounting seat 324 does not move, and the servo motor 321 drives the worm 322.
  • the worm 322 drives the worm gear 323.
  • the external threaded portion 325 of the top rod 316 cooperates with the internally threaded hole 326 of the fixed seat to drive the top rod 316 to adjust the position of the top rod 316.
  • the top rod driving member driving device includes a servo motor 333 and a driving plate 335 provided with a driving shaft 334; the servo motor 333 is mounted on the body 320, and the driving plate 335 is mounted with the output shaft of the servo motor 333.
  • the axis of the drive shaft 334 is offset from the axis of the mounting shaft 336 on which the drive plate 335 is mounted.
  • a drive slot 337 is provided on the top bar drive member 318 to cooperate with the drive shaft 334; the drive shaft 334 extends into the drive slot 337.
  • the slewing drive member of the ejector mechanism is the drive plate 335.
  • the linear distance of the maximum stroke of the drive plate 335 in the ejection direction is twice the distance between the axis of the drive disk 335 and the axis of the drive shaft 334.
  • the pushing mechanism is the same as that of the first embodiment. Since the lever is added, the linear distance of the maximum stroke of the rotary driving member of the pushing mechanism in the ejection direction is much larger than the maximum stroke of the driving plate 335 of the receiving mechanism in the ejection direction. Straight line distance.
  • the upsetting machine further includes a clamp seat 338 and a clamp mechanism. A clamping mechanism is provided on all of the upsets 315 on the delivery and upset position 340.
  • the single clamping mechanism includes a servo motor 339, a left rotating shaft 343 fixed to the output shaft of the servo motor 339, and a left driving block 342 having a driving tooth 341 fixed to the left rotating shaft 343, and a left fixing block 344 fixed to the left fixing block 344.
  • the left caliper body 345 further includes a right driving block 347 provided with driving teeth 346, a right rotating shaft 348 fixed to the right driving block 347, a right fixing block 349, and a right caliper body 350 fixed to the right fixing block 349.
  • the left rotating shaft 343 is fixed to the left fixing block 344 through the clamp seat 338; the right rotating shaft 348 is fixed to the right fixing block 349 through the clamp seat 338; the driving teeth 346 of the right driving block 347 and the driving teeth 341 of the left driving block 342 are mutually Engage.
  • the large slider drive mechanism includes a servo motor 351, a link 352, a link rear cover 353, and a crankshaft 354. Both ends of the crankshaft 354 are mounted on the body 320 and fixed to the output shaft of the servo motor 351; one end of the link 352 is pivotally connected to the large slider 356 via the pivot shaft 355, and the other end of the link 352 is engaged with the eccentricity of the crankshaft 354. On the shaft 357, the link rear cover 353 is hugged on the eccentric shaft 357 of the crankshaft 354 and mounted with the link 352.
  • the working steps of the upsetting machine include the following steps:
  • the trimming die 358 in the main die holder 308 is placed in the trimming material position 359, and the wire corresponding to the trimming material position 359 is fed into the trimming die 358 in the main die holder 308 via the wire feeding mechanism;
  • the large slider drive mechanism drives the large slider 356 to move, and the die assembly 360 mounted on the large slider 356 moves toward the die assembly 361.
  • the final die 362 of the die assembly 360 has no workpiece, and is not on the upset position 315.
  • the die 363 without the upsetting; the punching and forging position 340 will open the blank clamped by the clamping mechanism into the upset forging die 364 of the coaxial axis, and the clamp is opened and the clamp is opened.
  • the die and the die 363 of the upset position 340 continue to upset the blank in the upset forging die 364; the die of the other upset position 315 punches the article held by the clamping mechanism into the die that is coaxial therewith.
  • the clamp is opened, and the die of the other upset position 315 after the clamp is opened continues to upset the workpiece in the upset forging die;
  • the large slider drive mechanism drives the large slider 356 to be reset, that is, the die assembly 360 mounted on the large slider 356 moves away from the die assembly 361, and the workpiece remains in the corresponding upset die;
  • the main mold base 308 drives the main mold assembly to slide, and the trimming mold 358 in the main mold base 308 is mounted on the main mold base 308 during sliding from the trim position 359 to the delivery and upsetting position 340.
  • the trimming die 358 cuts the wire to achieve a full round cut, the cut wire forms the blank required for the upset; the trimming die 358 moves to the delivery and upset position 340, and the blank follows the main die holder 308
  • the trimming die 358 moves together to the delivery and upset position 340; the workpiece in the upset die moves along with the main die holder 308 to the next upset position 315;
  • the trimming die 358 is moved to the delivery and upsetting position 340.
  • the large slider driving mechanism drives the large slider 356 to move, and the die of the upset position 315 is aligned with the upset forging 315 Upset forging of the upset die;
  • the large slider 356 starts to move toward the direction away from the main mold assembly, and the top rod 316 of the topping mechanism of the upsetting mechanism 315 corresponding to the final punching die 362 is the top rod 319 of the top main mold assembly.
  • the top ejector pin 319 pushes out the finished product in the upset die of the upsetting position 315; the topping mechanism of the upset position 315 corresponding to the other die, the clip on the upset position 315
  • the clamp closes the clamping piece and the part is separated from the upsetting die; during the topping process of the pushing mechanism of the feeding and upsetting position 340, the clamp of the feeding and upsetting position 340 closes the blank and the blank is removed from the cutting die 358;
  • Step (1) to step (3) are repeated cycles.
  • the die assembly 401 further includes a positioning mechanism disposed in the die assembly 401 to maintain the axis of the blank 402 and the die 403 coaxial.
  • the positioning mechanism includes three elastic pieces 404.
  • the elastic piece 404 includes a spring body 405, and the other end of the elastic body 405 is bent toward the same side of the fastening portion 406, and then the parallel elastic body 405 is bent and buckled away from the same.
  • the positioning portion 407 is bent at one side of the portion 406.
  • the die 403 is provided with a lateral abutting through hole 408 that engages with the engaging portion 406 and a lateral through hole 409 that engages with the positioning portion 407.
  • the die thimble 410 is provided with a cutout 411 that engages with the positioning portion 407.
  • the abutting portion of the elastic piece 404 is mounted in the abutting through hole 408 of the die 403, and the positioning portion 407 of the elastic piece 404 extends through the lateral through hole 409 of the die 403 into the die thimble 410.
  • the slab body 405 is placed between the die 403 and the die 403 sleeve.
  • the top rod driving device of the top material mechanism includes a mounting seat 1022 protruding from the rear side of the body 1021, a slider 1023, a toggle mechanism, and a topping mechanism. Position adjustment mechanism.
  • the mounting base 1022 is provided with a sliding slot 1024 for sliding the slider 1023 in the ejection direction of the top bar 1025.
  • the sliding slot 1024 is provided with a hollow arm mechanism and communicates with the sliding slot 1024 and the bottom hole of the mounting base 1022.
  • An adjustment space 1027 for providing movement of the front and rear position adjustment mechanism of the top material mechanism is provided on a side of the mounting base 1022 facing away from the body 1021.
  • the toggle mechanism includes a top servo motor 1028, a cam 1029, a first link 1030 rotatably pivoted together at one end, a second link 1031, and a third link 1032.
  • the driving rotary member is a first link 1030, a second link 1031, and a third link 1032.
  • the front and rear position adjustment mechanism of the top material mechanism includes an adjustment seat 1033, an adjustment screw 1034, and a servo motor 1035.
  • the slider 1023 is mounted on the sliding groove 1024 of the mounting base 1022 and is screwed to the top bar 1025 and pivotally connected to the other end of the first connecting rod 1030; the other end of the second connecting rod 1031 passes through the mounting base 1022
  • the hole 1026 is pivotally connected to a cam 1029 mounted on the top servo motor 1028.
  • the top servo motor 1028 is mounted on the bottom of the mounting base 1022.
  • the other end of the third link 1032 is pivotally connected to the adjustment seat 1033.
  • the adjusting screw 1034 is axially connected to the output shaft of the adjusting servo motor 1035 and is screwed with the threaded hole on the adjusting base 1033 in the direction in which the top rod 1025 is ejected.
  • the adjusting seat 1033 is disposed in the adjusting space 1027, and the adjusting servo motor 1035 is installed and installed. Block 1022.
  • the toggle mechanism drives the slider 1023 to reciprocate back and forth on the sliding slot 1024, thereby driving the top bar 1025 to perform the action of ejecting and resetting.
  • the adjustment servo motor 1035 causes the adjustment seat 1033 to reciprocally displace in the ejection direction of the top bar 1025 by controlling the rotation of the adjustment screw 1034, thereby realizing the front and rear position adjustment of the top material mechanism.
  • the embodiments disclosed in the present invention are all a trimming position, a delivery and upset position, four upset positions, and five punch seats respectively facing one of the delivery and upset positions and the four upset positions.
  • It can also be a trimming position, a delivery and upsetting position, three upsetting positions, and four punch seats respectively facing one of the delivery and upsetting positions and the three upsets. Even more upsets can be used for more punch seats.
  • These embodiments merely increase or decrease the number of upsets and die, which can be fully implemented according to embodiments of the present invention and will not be described in detail.

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  • Mechanical Engineering (AREA)
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Abstract

An upsetter, comprising a machine body (1), a material ejecting mechanism installed on the machine body (1), the material ejecting mechanism comprising an ejecting rod (145, 316, 1025), and an ejecting rod guide sleeve (146, 317), a rotary driving member for driving the ejecting rod (145, 316, 1025) to move along a straight line back and forth within the ejecting rod guide sleeve (146, 317), and a driving mechanism; the machine body is provided with an ejecting rod guide sleeve mounting through-hole thereon; the ejecting rod guide sleeve (146, 317) is installed in the ejecting rod guide sleeve mounting through-hole and fixed on the machine body (1), and the ejecting rod (145, 316, 1025) can be mounted in the ejecting rod guide sleeve (146, 317) to be capable of moving along a straight line back and forth; the driving mechanism comprises a driving servo motor (156) for driving the rotary motion of the rotary driving member; the rotary driving member is mounted together with an end portion of the ejecting rod (145, 316, 1025). The present invention is advantageous in that a power source thereof is provided by the driving servo motor, and therefore the power source does not need to be the same with the one used to drive a crankshaft, thus eliminating the complex multi-stage transmission mechanism and many other components, enabling a simple structure, less transmission links, easy, fast and convenient installation and adjustment, and high precision, without requiring a highly experienced operator on site to finish the installation and adjustment.

Description

一种镦锻机Upsetting machine 技术领域Technical field
本发明涉及一种镦锻机,特别是涉及一种以线材作为坯料的镦锻机。The present invention relates to a upsetting machine, and more particularly to a upsetting machine using a wire as a blank.
背景技术Background technique
专利号为ZL200910193907、申请公布日为2010年6月9日的发明专利中,公开了一种顶料机构,顶料机构包括凸轮轴、凸轮轴驱动机构、固定在凸轮轴上的第一凸轮,第三凸轮,第二凸轮,第一顶杆摆件,第二顶杆摆件,可与第一顶杆摆件顶接的第一顶杆机构,可与第二顶杆摆件顶接的第二顶杆机构。在第一顶杆摆件上可转动地枢接有顶接第一凸轮的第一滚轮,在第二摆件上可转动地枢接有顶接第三凸轮的第二滚轮和顶接第二凸轮的第三滚轮。第一凸轮、第三凸轮、第二凸轮为分体式结构,第三凸轮和第二凸轮固定在一起。第一顶杆摆件和第二顶杆摆件可转动地枢接在与机体固定的顶杆摆件轴上。第一顶杆机构与第一凹模配合,第二顶杆机构与第二凹模配合。第一凸轮相对第二凸轮偏转°,第三凸轮相对第二凸轮偏转设定的角度使第一凸轮相对第三凸轮沿凸轮轴的旋转方向偏转角度小于°设定角度,第三凸轮固定在第二凸轮上。对应第二顶杆摆件设计两个偏转角度不同的第三凸轮和第二凸轮,当第三冲模换为切边冲模时,可满足顶出的需要。当第三冲模为成型圆柱头内六角槽型工件的锻压冲模时,将第三凸轮或第二滚轮拆卸下来即可。Patent No. ZL200910193907, the invention patent dated June 9, 2010, discloses a top material mechanism including a cam shaft, a camshaft drive mechanism, and a first cam fixed on the camshaft. a third cam, a second cam, a first jack swing, a second jack swing, a first jack mechanism that can be coupled with the first jack swing, and a second jack that can be attached to the second jack swing mechanism. a first roller that abuts the first cam is rotatably pivotally coupled to the first ram member, and a second roller that abuts the third cam and a second cam that is coupled to the second cam are rotatably pivotally coupled to the second ram. The third wheel. The first cam, the third cam, and the second cam are of a split structure, and the third cam and the second cam are fixed together. The first ejector pin and the second ram swing are rotatably pivotally coupled to the ram shaft that is fixed to the body. The first jack mechanism cooperates with the first die and the second jack mechanism cooperates with the second die. The first cam is deflected relative to the second cam, and the angle set by the third cam relative to the second cam is such that the angle of deflection of the first cam relative to the third cam in the direction of rotation of the camshaft is less than a set angle, and the third cam is fixed at the first Two cams. Two third cams and second cams with different deflection angles are designed corresponding to the second ejector pendulum, and when the third die is replaced with a trimming die, the need for ejection can be satisfied. When the third die is a forging die for forming a hexagonal groove type workpiece of a cylindrical head, the third cam or the second roller can be removed.
如图所示,凸轮轴驱动机构包括安装在凸轮轴上的第一圆锥齿轮,与第一圆锥齿轮啮合的第二圆锥齿轮;安装在第二圆锥齿轮上的主传动轴,安装在主传动轴上另一端的第三圆锥齿轮,与第三圆锥齿轮啮合的第四圆锥齿轮,第四圆锥齿轮安装在二轴上,在二轴上安装有大齿轮,在曲轴上安装有与大齿轮啮合的小齿轮。As shown, the camshaft drive mechanism includes a first bevel gear mounted on the camshaft, a second bevel gear meshing with the first bevel gear, and a main drive shaft mounted on the second bevel gear mounted on the main drive shaft a third bevel gear at the other end, a fourth bevel gear meshing with the third bevel gear, the fourth bevel gear is mounted on the two shafts, a large gear is mounted on the two shafts, and the large gear is mounted on the crankshaft gear.
该专利的顶料机构,为机械式顶出,零件多,结构复杂,传动环节多,因此安装和调机都需要有非常有经验的工人在现场才能完成,安装难,调机难。The patented top material mechanism is mechanically ejected, with many parts, complicated structure and many transmission links. Therefore, installation and adjustment of the machine require very experienced workers to complete on site, difficult to install and difficult to adjust.
另外,在对坯料进行镦锻时,由于制件长度的不同,因此,顶出机构需要根据制件长度的要求调节凸轮的角度,而现有的这种机械式的顶出机构,必须是在镦锻机停止工作的前提下方能调节顶出的行程,在这种情形下,镦锻机因不能工作而影响了镦锻的效率,而且需要非常有经验的工人才能完成调机。在拆卸、安装和调试时,需要很长的调机时间,不利于镦锻机的工作效率;特别是需要经验丰富的操作人员在镦锻现场才能完成调机,无法实现远程控制,也无法实现自动化调机。In addition, in the upsetting of the blank, due to the difference in the length of the workpiece, the ejection mechanism needs to adjust the angle of the cam according to the length of the workpiece, and the existing mechanical ejection mechanism must be Under the premise that the upsetting machine stops working, the stroke of the ejection can be adjusted. In this case, the upsetting machine affects the efficiency of the upsetting because it cannot work, and requires very experienced workers to complete the adjustment. During disassembly, installation and commissioning, it takes a long time to adjust the machine, which is not conducive to the working efficiency of the upsetting machine; in particular, it requires experienced operators to complete the adjustment in the upsetting field, which cannot realize remote control or realize Automated tuning.
发明内容Summary of the invention
本发明的第一目的是提供一种顶出机构的结构简单、零件少、传动环节少、安装和调机特别方便、对调机工人要求低、可实现自动化和远程控制调机的镦锻机。The first object of the present invention is to provide an upsetting machine with simple structure, few parts, few transmission links, special installation and adjustment, low requirements for the adjustment workers, and automatic and remote control adjustment.
一种镦锻机,包括机体、安装在机体上的顶料机构,所述的顶料机构包括顶棒、顶棒导套、驱动顶棒在顶棒导套内来回直线运动的回转驱动件、驱动机构;在机体上设有顶棒导套安装通孔;所述的顶棒导套安装在顶棒导套安装通孔内并固定在机体上,顶棒可来回直线运动地安装在顶棒导套内;所述的驱动机构包括用来驱动回转驱动件回转运动的驱动伺服电机;回转驱动件与顶棒的端部安装在一起。An upsetting machine includes a body and a top material mechanism mounted on the body, the top material mechanism comprising a top rod, a top rod guide sleeve, and a rotary driving member for driving the top rod to linearly move back and forth in the top rod guide sleeve, a drive mechanism; a top rod guide sleeve mounting through hole is arranged on the body; the top rod guide sleeve is installed in the through hole of the top rod guide sleeve and is fixed on the body body, and the top rod is mounted on the top rod in a linear motion The drive mechanism includes a drive servo motor for driving the rotary motion of the rotary drive member; the rotary drive member is mounted to the end of the top bar.
作为改进,所述的顶料机构还包括当制件长度发生变化时调整顶棒前后位置的前后位置调整机构;所述的前后位置调整机构包括调整伺服电机。As an improvement, the top material mechanism further includes a front and rear position adjusting mechanism for adjusting a front and rear position of the top bar when the length of the workpiece changes; the front and rear position adjusting mechanism includes adjusting the servo motor.
作为改进,所述的顶料机构还包括当制件长度发生变化时调整顶棒前后位置的前后位置调整机构和顶棒驱动件、滑座;所述的驱动伺服电机安装在滑座上;回转驱动件包括仅可转动地与滑座安装在一起、由所述的驱动伺服电机驱动的偏心轮,偏心安装在偏心轮上的驱动轴;在顶棒驱动件上设有与驱动轴配合的滑孔;驱动轴伸入滑孔内;顶棒驱动件与顶棒的端部安装在一起,回转驱动件通过顶棒驱动件与顶棒安装在一起;在滑座和机体间设有相互配合地导向装置,前后位置调整机构通过调节滑座与顶棒导套之间的距离来调整顶棒的前后位置。As an improvement, the top material mechanism further includes a front and rear position adjusting mechanism for adjusting the front and rear positions of the top bar when the length of the workpiece changes, and a top rod driving member and a sliding seat; the driving servo motor is mounted on the sliding seat; The driving component comprises an eccentric wheel rotatably mounted with the sliding seat and driven by the driving servo motor, a driving shaft eccentrically mounted on the eccentric wheel; and a sliding shaft matched with the driving shaft on the top rod driving member a driving shaft extends into the sliding hole; the top rod driving member is mounted with the end of the top rod, and the rotary driving member is mounted with the top rod through the top rod driving member; and the mutual cooperation between the sliding seat and the body is provided The guiding device, the front and rear position adjusting mechanism adjusts the front and rear positions of the top bar by adjusting the distance between the sliding seat and the top bar guide sleeve.
这种结构的顶料机构,通过固定在偏心轮偏离轴心位置的端面上的驱动轴驱动顶棒驱动件来回运动,由于顶棒和顶棒驱动件是安装在一起的,从而实现顶棒来回直线运动。由于省略了连杆机构,结构简单紧凑,特别是顶料机构的安装和调试特别简单,大大降低对安装和调试设备的操作人员的要求。通过调滑座的前后位置来调顶棒的前后位置,结构简单。 The top material mechanism of the structure drives the top rod driving member to move back and forth by a driving shaft fixed on the end surface of the eccentric wheel away from the axial center position, since the top rod and the top rod driving member are mounted together, thereby realizing the top rod back and forth Linear motion. Due to the omission of the linkage mechanism, the structure is simple and compact, and in particular, the installation and commissioning of the top material mechanism is particularly simple, greatly reducing the requirements for the operator of the installation and commissioning equipment. The front and rear positions of the top bar are adjusted by adjusting the front and rear positions of the slider, and the structure is simple.
上述结构容易实现一个顶棒对应一个顶棒驱动件、一个偏心轮、一个驱动伺服电机,顶棒可以不同步运动,从而实现异步顶出,这种结构的顶料机构,适用范围广,在制件长短规格变化较大时,也能实现顶出功能。The above structure is easy to realize that one top bar corresponds to one top rod driving member, one eccentric wheel, one driving servo motor, and the top rod can be asynchronously moved, thereby realizing asynchronous ejection, and the top material mechanism of the structure has wide application range. The ejection function can also be realized when the length and size of the piece vary greatly.
作为改进,所述的顶料机构的前后位置调整机构包括调整伺服电机,与调整伺服电机输出轴固定的螺杆,设置在滑座上的螺纹孔,与机体固定的调整伺服电机安装座;调整伺服电机安装在调整伺服电机安装座上,螺杆与调整伺服电机的输出轴固定并与滑座上的螺纹孔螺纹连接。As an improvement, the front and rear position adjustment mechanism of the top material mechanism includes adjusting a servo motor, adjusting a screw fixed to an output shaft of the servo motor, a screw hole disposed on the sliding seat, and adjusting a servo motor mount fixed to the body; adjusting the servo The motor is mounted on the servo motor mount. The screw is fixed to the output shaft of the servo motor and screwed to the threaded hole on the slide.
通过螺杆与滑座螺纹连接,调节滑座的位置,来调节顶棒的位置,结构简单。The screw is connected to the slide thread to adjust the position of the slide to adjust the position of the top rod, and the structure is simple.
作为改进,所述的顶料机构还包括当制件长度发生变化时调整顶棒前后位置的前后位置调整机构和顶棒驱动件;所述的驱动伺服电机安装在机体上;所述的回转驱动件包括仅可转动地与机体安装在一起、由所述的驱动伺服电机驱动的偏心轮,偏心安装在偏心轮上的驱动轴;在顶棒驱动件上设有与驱动轴配合的滑孔;驱动轴伸入滑孔内;顶棒驱动件与顶棒的端部安装在一起,回转驱动件通过顶棒驱动件与顶棒安装在一起;所述的顶料机构的前后位置调整机构包括调整伺服电机、蜗杆、蜗轮、安装座、设置在顶棒一端的外螺纹部、限制顶棒相对蜗轮旋转的止转机构;在安装座上设有与顶棒的外螺纹部配合的内螺纹孔,与内螺纹孔连通并同轴的蜗轮安装孔,与蜗轮安装孔连通的蜗杆安装孔;蜗杆安装孔的轴线垂直内螺纹孔的轴线;在蜗杆上设有内通孔;伺服电机安装在安装座上,蜗杆的一端与伺服电机的输出轴固定,另一端安装在安装座上;蜗轮安装在蜗轮安装孔内并被限位在安装座内与蜗杆啮合,顶棒的外螺纹部穿过安装座上的内螺纹孔伸入蜗轮的内通孔内。As an improvement, the top material mechanism further includes a front and rear position adjusting mechanism and a top rod driving member for adjusting a front and rear position of the top rod when the length of the workpiece changes; the driving servo motor is mounted on the body; the swing driving The device comprises an eccentric wheel rotatably mounted with the body, driven by the driving servo motor, a driving shaft eccentrically mounted on the eccentric wheel; and a sliding hole matched with the driving shaft on the top rod driving member; The driving shaft extends into the sliding hole; the top rod driving member is mounted with the end of the top rod, and the rotary driving member is mounted with the top rod through the top rod driving member; the front and rear position adjusting mechanism of the top material mechanism includes adjustment a servo motor, a worm, a worm wheel, a mounting seat, an external threaded portion disposed at one end of the top rod, and a rotation preventing mechanism for restricting rotation of the top rod relative to the worm wheel; and an internal threaded hole that cooperates with the external thread portion of the top rod is provided on the mounting seat, a worm wheel mounting hole communicating with the internally threaded hole and coaxially, a worm mounting hole communicating with the worm wheel mounting hole; an axis of the worm mounting hole being perpendicular to the axis of the internally threaded hole; and an inner through hole being provided on the worm; The motor is mounted on the mounting seat, one end of the worm is fixed to the output shaft of the servo motor, and the other end is mounted on the mounting seat; the worm wheel is installed in the worm wheel mounting hole and is constrained in the mounting seat to mesh with the worm, the outer rod The threaded portion extends through the internally threaded hole in the mounting seat into the inner through hole of the worm wheel.
上述结构所有的顶棒可用一个顶棒驱动件,使结构简单。通过蜗轮蜗杆结构直接调节顶棒的前后位置,调节方便。All the top rods of the above structure can be driven by a top rod to make the structure simple. The front and rear positions of the top bar are directly adjusted by the worm gear structure, and the adjustment is convenient.
作为改进,所述的镦锻机还包括可来回滑动地体上的大滑块、大滑块驱动装置,安装在大滑块与机体间的上顶出装置;上顶出装置包括安装在传动轴上的摆杆驱动凸轮,摆杆,安装在摆杆上、与摆杆驱动凸轮配合的摆杆滚轮、安装在机体上并安装在摆杆中间位置并的摆杆轴、摆臂组件;摆杆驱动凸轮的内孔为内齿轮形孔,传动轴与摆杆驱动凸轮的内孔配合的部分为外齿轮形;摆杆远离摆杆滚轮的一端可与摆臂组件顶接。As an improvement, the upsetting machine further comprises a large slider that can be slid back and forth, a large slider driving device, an upper ejector device installed between the large slider and the body; and an upper ejector device including the transmission a swing rod driving cam on the shaft, a swing rod, a swing rod roller mounted on the swing rod, and a swing rod driving cam, a swing rod shaft and a swing arm assembly mounted on the body and installed in the middle of the swing rod; The inner hole of the rod driving cam is an inner gear shape hole, and the portion of the transmission shaft that cooperates with the inner hole of the swing rod driving cam is an outer gear shape; one end of the swing rod away from the swing rod roller can be connected with the swing arm assembly.
作为改进,所述的镦锻机还包括可来回滑动地体上的大滑块、大滑块驱动机构;所述的大滑块驱动机构包括两端支撑在机体上的曲轴、第一小滑块和第二小滑块;第一小滑块和第二小滑块合抱在所述曲轴的偏心轴上,所述曲轴的偏心轴与第一小滑块和第二小滑块仅可转动地安装在一起;第一小滑块和第二小滑块安装在一起;所述的大滑块包括滑块大镶件和滑块小镶件;在滑块大镶件上设有滑槽;在滑槽的两侧均设有第一导向平面;滑块小镶件安装在滑块大镶件上并封闭滑块大镶件上的滑槽;安装在一起的第一小滑块和第二小滑块仅可在第一导向平面上来回滑动地安装在滑块大镶件的滑槽内。As an improvement, the upsetting machine further includes a large slider and a large slider driving mechanism on the body that can be slid back and forth; the large slider driving mechanism includes a crankshaft supported on the body at both ends, and the first small slip a block and a second small slider; the first small slider and the second small slider are hug on the eccentric shaft of the crankshaft, and the eccentric shaft of the crankshaft and the first small slider and the second small slider are only rotatable Mounted together; the first small slider and the second small slider are mounted together; the large slider includes a slider large insert and a slider small insert; and a sliding slot is provided on the slider large insert a first guiding plane is arranged on both sides of the sliding slot; the small insert of the sliding block is mounted on the large insert of the sliding block and closes the sliding groove on the large insert of the sliding block; the first small sliding block and the first sliding block are mounted together The second small slider can only be slidably mounted in the first guide plane in the sliding slot of the slider insert.
通过曲轴旋转带动第一小滑块和第二小滑块在滑孔内仅往复运动,第一小滑块和第二小滑块带动往复直线运动件做往复直线运动。该大滑块驱动机构由于省略了连杆机构,直接用合抱在曲轴的偏心轴上的第一小滑块和第二小滑块驱动,结构简单紧凑,大大提高镦锻机的整体精度、刚性及镦锻力。特别是省略了连杆机构,大大减少了故障,减少了传统的连杆机构的间隙积累,提高了镦锻精度和镦锻耐磨度,镦锻机的安装和调试特别简单。The first small slider and the second small slider only reciprocate in the sliding hole by the rotation of the crankshaft, and the first small slider and the second small slider drive the reciprocating linear motion member to perform reciprocating linear motion. Since the large slider driving mechanism omits the link mechanism, the first small slider and the second small slider that are hug on the eccentric shaft of the crankshaft are directly driven, and the structure is simple and compact, thereby greatly improving the overall precision and rigidity of the upsetting machine. And forging force. In particular, the linkage mechanism is omitted, the failure is greatly reduced, the gap accumulation of the conventional linkage mechanism is reduced, the upsetting precision and the upsetting wear resistance are improved, and the installation and debugging of the upsetting machine is particularly simple.
作为改进,所述的镦锻机还包括主模组件及主模组件驱动机构、推料机构、送料机构;在机体上依次设有剪料位、递料及镦锻位、一个以上的镦锻位;所述的线材送料机构置于剪料位,在所述的递料及镦锻位设有所述的推料机构、在所述的镦锻位均设有所述的顶料机构;所述的镦锻机还包括固定在机体上的主模座导向装置;主模座可来回滑动地安装在主模座导向装置上,主模座的剪料模安装孔在剪料位与递料及镦锻位之间来回滑动。As an improvement, the upsetting machine further includes a main mold assembly and a main mold assembly driving mechanism, a pushing mechanism, and a feeding mechanism; and a cutting position, a material feeding and an upsetting position, and more than one 镦 are sequentially arranged on the body. a forging position; the wire feeding mechanism is disposed at a trimming position, and the pushing mechanism is disposed at the feeding and upsetting position, and the feeding mechanism is disposed in the upsetting position; The upsetting machine further comprises a main mold base guiding device fixed on the machine body; the main mold base is slidably mounted on the main mold base guiding device, and the cutting mold mounting hole of the main mold base is in the trimming position and delivery Slide between the material and the upset position.
在本发明中,平移式主模组件的主模座内的镦锻凹模可以是剪料模与多个镦锻凹模配合的形式。采用一个剪料模和一个镦锻凹模、并且是从冲头组件向主模座方向进料形式的镦锻机就具备了现有的二模三冲镦锻机的功能。一个剪料模和一个镦锻凹模、并且是从主模座冲头组件方向进料形式的镦锻机具备了现有的一模二冲机功能。本发明减少了因现有的多个冲头需要上下升降而设置的故障率高、调整和操作很难的冲头升降机构,还减少独立的剪料机构和夹料递坯机构。采用平式主模组件,镦锻凹 模内的每个制件可以被锻打两次,大大降低模具成本。In the present invention, the upset die in the main die holder of the translating master module may be in the form of a pair of trimming dies and a plurality of upset dies. The upsetting machine using a trimming die and an upset die, and feeding form from the punch assembly to the main die seat, has the function of the existing two-die three-stroke upsetting machine. A forging die and an upset die, and the upsetting machine in the form of feeding from the main die block punch assembly has the existing one-die two-punch function. The invention reduces the punch lifting mechanism which is high in failure rate, difficult to adjust and operate, and reduces the independent cutting mechanism and the clamping material feeding mechanism. Upsetting main die assembly, upset recess Each part in the mold can be forged twice, greatly reducing the cost of the mold.
作为改进,所述的推料机构包括推料杆、推料杆导套、枢接在机体外侧的杠杆、杠杆驱动机构;杠杆仅可转动的枢接在机体上,杠杆靠近枢接部的一端设有滑孔,在杠杆远离枢接部的一端设有驱动部,在推料杆导套上设有轴向导向孔和侧向导向孔,在推料杆上设有与杠杆的驱动部配合的驱动孔;推料杆导套固定在机体上,推料杆可来回直线运动地安装在推料杆导套的轴向导向孔内,杠杆的驱动部穿过推料杆导套上的侧向导向孔伸入推料杆的驱动孔内;杠杆驱动机构包括与杠杆的滑孔配合的驱动轴,驱动轴可来回滑动地安装在杠杆的滑孔内。As an improvement, the pushing mechanism includes a push rod, a push rod guide sleeve, a lever pivotally connected to the outside of the body, and a lever driving mechanism; the lever is only pivotally connected to the body, and the lever is close to one end of the pivoting portion a sliding hole is provided, and a driving portion is arranged at an end of the lever away from the pivoting portion, and an axial guiding hole and a side guiding hole are arranged on the pushing rod guide sleeve, and the pushing rod is provided with a driving portion of the lever a drive hole; the push rod guide sleeve is fixed on the body, and the push rod is linearly moved back and forth in the axial guide hole of the push rod guide sleeve, and the driving portion of the lever passes through the side of the push rod guide sleeve The guide hole extends into the drive hole of the push rod; the lever drive mechanism includes a drive shaft that cooperates with the slide hole of the lever, and the drive shaft is slidably mounted in the slide hole of the lever.
杠杆驱动机构的驱动轴驱动杠杆运动,杠杆驱动推料杆在导套内来回运动,实现递料及镦锻位的坯料顶出和推料机构的复位运动。由于递料及镦锻位推料杆的顶出行程要远远大于镦锻位的推料杆的顶出行程,采用杠杆,利用杠杆的放大原理,使推料杆实际的顶出行程要远远大于驱动轴直接驱动推料杆运动的顶出行程。The driving shaft of the lever driving mechanism drives the lever movement, and the lever drives the pushing rod to move back and forth in the guiding sleeve to realize the lifting movement of the blanking and the pushing mechanism of the feeding and upsetting position. Since the ejection stroke of the feeder and the upsetting pusher is far greater than the ejection stroke of the pusher of the upset position, the leverage is used, and the actual lifting of the pusher is made larger by the leverage principle. The driving stroke directly drives the ejection stroke of the push rod movement.
作为改进,所述的杠杆驱动机构还包括仅可转动地与机体安装在一起的偏心的驱动件,仅驱动驱动件的伺服电机,偏心安装在驱动件上的驱动轴;驱动轴伸入杠杆的滑孔孔内。As an improvement, the lever driving mechanism further includes an eccentric driving member that is rotatably mounted only to the body, a servo motor that drives only the driving member, a driving shaft that is eccentrically mounted on the driving member, and a driving shaft that extends into the lever. Inside the slide hole.
这种结构的推料料机构,通过固定在偏心的驱动件偏离轴心位置的端面上的驱动轴驱动杠杆来回运动,从而实现推料杆来回直线运动。由于省略了连杆机构,结构简单紧凑,特别是推料机构的安装和调试特别简单,大大降低对安装和调试设备的操作人员的要求。The pushing material mechanism of this structure moves back and forth by a driving shaft driving lever fixed on an end surface of the eccentric driving member offset from the axial center position, thereby realizing linear motion of the pushing rod back and forth. Since the linkage mechanism is omitted, the structure is simple and compact, and in particular, the installation and commissioning of the pushing mechanism is particularly simple, which greatly reduces the requirements for the operator of the installation and commissioning equipment.
本发明的有益效果是,采用驱动伺服电机驱动回转驱动件,其动力源由驱动伺服电机提供,不需要来自与驱动曲轴相同的动力源,可以省去复杂的多级传动机构,还可以省去很多零件,因而结构简单、传动环节少,安装调试简单、快捷、方便,精度高,不需要非常有经验的工人在现场才能完成安装和调机。由于回转驱动件与顶棒的端部安装在一起,因而不需要顶棒复位机构。The invention has the beneficial effects that the driving servo motor drives the rotary driving member, and the power source thereof is provided by the driving servo motor, and does not need the same power source as the driving crankshaft, and the complicated multi-stage transmission mechanism can be omitted, and the utility model can also be omitted. Many parts, so the structure is simple, the transmission link is small, the installation and commissioning is simple, fast, convenient, high precision, and does not require very experienced workers to complete the installation and adjustment on site. Since the rotary drive member is mounted with the end of the top bar, a top bar reset mechanism is not required.
由于转驱动件的最大行程总是相同,当制件长度发生变化时,如果无其它制件长度调整机构,必须调节顶棒的前后位置,因而需设有前后位置调整机构。Since the maximum stroke of the rotary drive member is always the same, when the length of the workpiece changes, if there is no other length adjustment mechanism of the workpiece, the front and rear positions of the top bar must be adjusted, and thus a front and rear position adjustment mechanism is required.
在对坯料进行镦锻时,制件长度的变化时,需要根据制件长度的要求调节顶棒的前后位置,如果前后位置调整机构也是用伺服电机控制,可不需停机直接在数控控制实现调机,在这种情形下,镦锻机因不会因调机停机而影响了镦锻的效率,而且不需要有经验的工人现场才能完成调机,可实现远程控制,也可实现自动化调机,还可实现自动换模和远程操控换模,大大降低对工人的要求。When upsetting the blank, when the length of the workpiece changes, the front and rear positions of the top rod need to be adjusted according to the length of the workpiece. If the front and rear position adjustment mechanism is also controlled by the servo motor, the machine can be adjusted directly without stopping the machine. Under this circumstance, the upsetting machine will not affect the efficiency of upsetting due to the downtime of the machine, and it does not require an experienced worker to complete the adjustment of the machine. It can realize remote control and automatic adjustment. Automatic mold change and remote control mold change can also be realized, which greatly reduces the requirements for workers.
附图说明DRAWINGS
图1是实施例1去掉上顶出装置(PKO装置)的镦锻机的立体示意图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing the upsetting machine of the first embodiment with the upper ejector unit (PKO device) removed.
图2是图1的右俯示意图。Figure 2 is a right top view of Figure 1.
图3是图2的A-A剖视示意图。Figure 3 is a cross-sectional view taken along line A-A of Figure 2;
图4是实施例1的镦锻机部分结构的立体分解示意图。Fig. 4 is a perspective exploded view showing the structure of a portion of the upsetting machine of the first embodiment.
图5是实施例1的镦锻机的立体分解示意图。Fig. 5 is a perspective exploded view of the upsetting machine of the first embodiment.
图6是实施例1的镦锻机的部分立体示意图。Fig. 6 is a partial perspective view showing the upsetting machine of the first embodiment.
图7是图1的俯视示意图。Figure 7 is a top plan view of Figure 1.
图8是图7的B-B剖视示意图。Figure 8 is a cross-sectional view taken along line B-B of Figure 7;
图9是实施例1的大滑块及大滑块驱动机构的立体示意图。Fig. 9 is a perspective view showing the large slider and the large slider driving mechanism of the first embodiment.
图10是实施例1的大滑块及大滑块驱动机构的立体分解示意图。Fig. 10 is a perspective exploded view showing the large slider and the large slider driving mechanism of the first embodiment;
图11是实施例1的主模组件及主模座驱动机构的立体示意图。Figure 11 is a perspective view showing the main mold assembly and the main mold base driving mechanism of the first embodiment.
图12是实施例1的主模组件及主模座驱动机构的立体分解示意图。Figure 12 is a perspective exploded view of the main mold assembly and the main mold base driving mechanism of the first embodiment.
图13是实施例1的剪料模运动到剪料位置驱动主模座驱动机构的驱动块与驱动滚轮的俯视示意图。Figure 13 is a top plan view showing the driving block and the driving roller for driving the main die holder driving mechanism of the trimming die of the embodiment 1 to the trimming position.
图14是实施例1的剪料模运动到递料及镦锻位置驱动主模座驱动机构的驱动块与驱动滚轮的俯视示意图。Figure 14 is a top plan view showing the driving block and the driving roller of the main mold base driving mechanism for moving the trimming die of the embodiment 1 to the feeding and upsetting position.
图15是实施例1的主模组件部分结构的立体分解示意图。Figure 15 is a perspective exploded view showing the structure of a portion of the main mold assembly of the first embodiment.
图16是实施例1的主模组件部分结构的立体示意图。Figure 16 is a perspective view showing the structure of a portion of the main mold assembly of the first embodiment.
图17是实施例1的主模组件部分结构及其它结构的立体分解示意图。Figure 17 is a perspective exploded view showing the structure of the main mold assembly and other structures of the first embodiment.
图18是实施例1的主模组件及其它结构的立体示意图。 Figure 18 is a perspective view showing the main mold assembly and other structures of the first embodiment.
图19是实施例1的主模组件部分结构及其它结构的分解示意图。Fig. 19 is an exploded perspective view showing the structure and other structures of the main mold assembly of the first embodiment.
图20是实施例1的镦锻机的部分结构的立体示意图。Fig. 20 is a perspective view showing a part of the structure of the upsetting machine of the first embodiment.
图21是实施例1的镦锻机的部分结构的部分立体分解示意图。Fig. 21 is a partially exploded perspective view showing a part of the structure of the upsetting machine of the first embodiment.
图22实施例2的镦锻机的立体分解示意图。Figure 22 is a perspective exploded view of the upsetting machine of the second embodiment.
图23是实施例2的镦锻机的部分立体示意图。Figure 23 is a partial perspective view showing the upsetting machine of the second embodiment.
图24是实施例2的顶料机构的立体分解示意图。Figure 24 is a perspective exploded view of the top material mechanism of the second embodiment.
图25是实施例2的顶料机构前后位置调整机构的立体分解示意图。Figure 25 is a perspective exploded perspective view showing the front and rear position adjusting mechanism of the top material mechanism of the second embodiment.
图26是实施例2剪料模置于递料及镦锻位的大滑块及大滑块驱动机构、冲模组件、主模组件及主模座驱动机构的立体示意图。Figure 26 is a perspective view showing the large slider and the large slider driving mechanism, the die assembly, the main mold assembly and the main mold base driving mechanism of the cutting die of the embodiment 2 placed in the feeding and upsetting position.
图27是实施例2剪料模置于剪料位的大滑块及大滑块驱动机构、冲模组件、主模组件及主模座驱动机构的另一方向立体示意图。Figure 27 is a perspective view showing the other direction of the large slider and the large slider driving mechanism, the die assembly, the main mold assembly and the main mold base driving mechanism of the cutting die of the embodiment 2 in the trimming position.
图28是实施例2的镦锻机的部分立体示意图。Figure 28 is a partial perspective view showing the upsetting machine of the second embodiment.
图29是实施例2的夹钳机构及夹钳座的立体示意图。Figure 29 is a perspective view showing the clamp mechanism and the clamp base of the second embodiment.
图30是实施例2的大滑块及大滑块驱动机构的立体分解示意图。Fig. 30 is a perspective exploded perspective view showing the large slider and the large slider driving mechanism of the second embodiment.
图31是实施例2的大滑块及大滑块驱动机构的立体示意图。Figure 31 is a perspective view showing the large slider and the large slider driving mechanism of the second embodiment.
图32为实施例3的主模组件及冲模组件的立体分解示意图。32 is a perspective exploded view of the main mold assembly and the die assembly of Embodiment 3.
图33为实施例3在未夹料状态过三冲冲模的轴线的竖直面剖切的主模组件及冲模组件的剖视示意图。Figure 33 is a cross-sectional view showing the main mold assembly and the die assembly of the embodiment 3 in a vertical plane cut through the axis of the three punches in the un-clamped state.
图34为图33的I部放大示意图。Fig. 34 is an enlarged schematic view showing a portion I of Fig. 33;
图35为实施例3在夹料状态过三冲冲模的轴线的竖直面剖切的主模组件及冲模组件的剖视示意图。Figure 35 is a cross-sectional view showing the main mold assembly and the die assembly of the embodiment 3 cut through the vertical plane of the axis of the three punching die in the state of being clamped.
图36为图35的II部放大示意图。Fig. 36 is an enlarged schematic view showing a portion II of Fig. 35;
图37为实施例4的顶棒驱动装置的立体分解示意图。Figure 37 is a perspective exploded view of the top rod driving device of the fourth embodiment.
图38为实施例4的顶棒驱动装置的过顶棒轴线的剖面示意图。Figure 38 is a cross-sectional view showing the axis of the overhead rod of the top rod driving device of the fourth embodiment.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明进行进一步详细说明。The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.
实施例1Example 1
如图1所示,镦锻机包括机体1、可来回滑动地安装在机体1上的安装在机体1上的大滑块2,安装在大滑块2上的冲头组件3、驱动大滑块2来回滑动的的大滑块驱动机构、安装在机体1上的顶料机构、顶料机构前后位置调整机构、推料机构、推料机构前后位置调整机构及线材送料机构、主模组件4、设置在机体1上的主模座导向装置、驱动主模组件4来回滑动的主模座驱动机构。As shown in FIG. 1, the upsetting machine includes a body 1, a large slider 2 mounted on the body 1 and slidably mounted on the body 1, a punch assembly 3 mounted on the large slider 2, and a large sliding drive. Large slider driving mechanism for sliding the block 2, a top material mechanism mounted on the body 1, a front and rear position adjusting mechanism of the top material mechanism, a pushing mechanism, a front and rear position adjusting mechanism of the pushing mechanism, a wire feeding mechanism, and a main mold assembly 4. The main die holder guiding device disposed on the body 1 and the main die block driving mechanism for driving the main die assembly 4 to slide back and forth.
如图1至图4所示,机体1包括机架5、盖板6、盖板7。机架5包括机架体8和用来安装主模组件4的机架座9。机架座9包括机座本体10及端板11。在机座本体10上设有用来安装主模组件4的容置腔12,容置腔12的一端部具有开口13,端板11固定在位于开口13处的机座本体10上。机架座9两端凸出机架体8。As shown in FIGS. 1 to 4, the body 1 includes a frame 5, a cover 6, and a cover 7. The frame 5 includes a frame body 8 and a frame mount 9 for mounting the main mold assembly 4. The frame base 9 includes a base body 10 and an end plate 11. A receiving cavity 12 for mounting the main die assembly 4 is disposed on the base body 10. The receiving cavity 12 has an opening 13 at one end thereof, and the end plate 11 is fixed to the base body 10 at the opening 13. Both ends of the frame base 9 protrude from the frame body 8.
如图3所示在机体1上依次设有剪料位14、递料及镦锻位15、镦锻位16、镦锻位17、镦锻位18、镦锻位19。线材送料机构置于剪料位14,在递料及镦锻位15上设有推料机构,在镦锻位16、镦锻位17、镦锻位18、镦锻位19上均设有顶料机构。As shown in FIG. 3, the body 1 is provided with a trim level 14, a delivery and upset position 15, an upset position 16, an upset position 17, an upset position 18, and an upset position 19. The wire feeding mechanism is placed at the trimming position 14, and the pushing mechanism is arranged on the delivery and upsetting position 15, and the topping is provided in the upsetting position 16, the upsetting position 17, the upsetting position 18, and the upsetting position 19. mechanism.
如图5、图6所示,线材送料机构还包括送料滑块装置、驱动送料滑块装置沿进料方向来回直线运动的送料驱动机构,安装在机体1外侧和送料滑块装置间的导向装置、气缸20、相互配合用来夹持线材的上夹持件22和下夹持件23。送料驱动机构包括旋转型的送料伺服电机24、固定有驱动轴25的驱动盘26。As shown in FIG. 5 and FIG. 6, the wire feeding mechanism further comprises a feeding slider device, a feeding driving mechanism for driving the feeding slider device to linearly move back and forth along the feeding direction, and a guiding device installed between the outside of the body 1 and the feeding slider device. The cylinders 20 cooperate with each other to clamp the upper clamp 22 and the lower clamp 23 of the wire. The feed drive mechanism includes a rotary feed servo motor 24 and a drive plate 26 to which the drive shaft 25 is fixed.
在机体1外侧凸设有电机固定部27和与电机固定部27正对的导向装置固定部28。电机固定部27包括竖直块29、设置在竖直块29上的水平的上凸块30和下凸块31。导向装置固定部28包括水平部32和连接水平部32和机体1的连接部33。送料伺服电机24固定在上凸块30和下凸块31间。A motor fixing portion 27 and a guide fixing portion 28 opposed to the motor fixing portion 27 are protruded from the outside of the body 1. The motor fixing portion 27 includes a vertical block 29, horizontal upper bumps 30 and lower bumps 31 provided on the vertical block 29. The guide fixing portion 28 includes a horizontal portion 32 and a connecting portion 33 that connects the horizontal portion 32 and the body 1. The feed servo motor 24 is fixed between the upper bump 30 and the lower bump 31.
导向装置包括直线导轨34和与直线导轨34配合的导轨滑座36。送料滑块装置包括送料座35和门框形的气缸座21。直线导轨34固定在导向装置固定部28的水平部32的底面,导轨滑座36安装在直线导轨34上并被直线导轨34支撑。送料座35包括相互平行的下安装部37、上安装部38,和连接下安装部37和上安装部38的垂直部39。送料座35的下安装部37 固定在导轨滑座36的底面;气缸座21固定在送料座35的上安装部38的顶面,送料座35的上安装部38与气缸座21形成沿线材进料方向的两侧开口的方框形容置腔175,下夹持件23固定在送料座35的上安装部38的顶面,气缸20固定在气缸座21的顶面,气缸20的活塞杆40穿过气缸座21即容置腔175的顶壁与上夹持件22固定,上夹持件22与下夹持件23正对。直线导轨34和导轨滑座36可以采用标准件,导向可靠精确,大大提高送料精度。直线导轨34朝下固定在机体1外侧,不易占灰尘。The guide includes a linear guide 34 and a guide slide 36 that mates with the linear guide 34. The feed slider device includes a feed holder 35 and a door frame-shaped cylinder block 21. The linear guide 34 is fixed to the bottom surface of the horizontal portion 32 of the guide fixing portion 28, and the guide rail 36 is mounted on the linear guide 34 and supported by the linear guide 34. The feed holder 35 includes a lower mounting portion 37 that is parallel to each other, an upper mounting portion 38, and a vertical portion 39 that connects the lower mounting portion 37 and the upper mounting portion 38. Lower mounting portion 37 of the feed seat 35 It is fixed to the bottom surface of the guide rail 36; the cylinder block 21 is fixed to the top surface of the upper mounting portion 38 of the feed holder 35, and the upper mounting portion 38 of the feed holder 35 and the cylinder block 21 are formed to open on both sides in the wire feeding direction. The frame-shaped accommodating cavity 175 is fixed to the top surface of the upper mounting portion 38 of the feeding seat 35, the cylinder 20 is fixed to the top surface of the cylinder block 21, and the piston rod 40 of the cylinder 20 is received through the cylinder block 21. The top wall of the cavity 175 is fixed to the upper holding member 22, and the upper holding member 22 is opposed to the lower holding member 23. The linear guide 34 and the guide rail 36 can be made of standard parts, and the guide is reliable and accurate, which greatly improves the feeding accuracy. The linear guide 34 is fixed to the outside of the body 1 downward, and is less likely to occupy dust.
送料伺服电机24的输出轴41穿过电机固定部27的竖直块29与驱动盘26同轴固定;驱动轴25安装在驱动盘26背离送料伺服电机24的端面上。驱动轴25的轴心偏离送料伺服电机24输出轴41的轴心。在送料座35的垂直部39上设有与驱动轴25配合、竖直方向的滑孔42;驱动轴25伸入滑孔42内。送料伺服电机24驱动驱动盘26旋转,驱动盘26的驱动轴25伸入送料座35的滑孔42内直接驱动送料滑块装置,省略了连杆,结构简单紧凑,线材送料机构的安装和调试简单,大大降低工人要求和提高设备精确性,大大减少了驱动机构的故障率,提高了驱动可靠性。采用驱动盘26和驱动轴25的结构,驱动盘26和驱动轴25均容易加工,因此制造成本低。The output shaft 41 of the feed servo motor 24 is coaxially fixed to the drive plate 26 through the vertical block 29 of the motor fixing portion 27; the drive shaft 25 is mounted on the end face of the drive plate 26 facing away from the feed servo motor 24. The axis of the drive shaft 25 is offset from the axis of the output shaft 41 of the feed servo motor 24. A slide hole 42 that fits in the vertical direction with the drive shaft 25 is disposed in the vertical portion 39 of the feed base 35; the drive shaft 25 extends into the slide hole 42. The feeding servo motor 24 drives the driving disk 26 to rotate, and the driving shaft 25 of the driving disk 26 extends into the sliding hole 42 of the feeding seat 35 to directly drive the feeding slider device, omitting the connecting rod, the structure is simple and compact, and the wire feeding mechanism is installed and debugged. Simple, greatly reducing worker requirements and improving equipment accuracy, greatly reducing the failure rate of the drive mechanism and improving drive reliability. With the structure of the drive disk 26 and the drive shaft 25, both the drive disk 26 and the drive shaft 25 are easy to process, and thus the manufacturing cost is low.
送料滑块装置的导轨滑座36可沿线材进料方向来回滑动地安装在直线导轨34上。下夹持件23和气缸座21固定在送料座35的顶面,上夹持件22置于气缸座21的正下方,气缸20固定在气缸座21的顶面,气缸20的活塞杆40穿过气缸座21与上夹持件22固定。The guide rail 36 of the feed slider device is slidably mounted on the linear guide 34 in the wire feed direction. The lower holding member 23 and the cylinder block 21 are fixed to the top surface of the feed holder 35, the upper holding member 22 is placed directly below the cylinder block 21, the cylinder 20 is fixed to the top surface of the cylinder block 21, and the piston rod 40 of the cylinder 20 is worn. The cylinder block 21 is fixed to the upper clamp 22.
送料滑块装置采用旋转型普通送料伺服电机24驱动,不仅传动可靠,传动精度高,同时采用气动结构驱动上夹持件22,使线材的输送非常可靠,特别是线材的输送长度不需要其它机构控制,线材的长度由送料伺服电机24直接来控制,精度高,使得线材的输送长度精确,因此,制件的成型质量好;特别是用送料伺服电机24,可以自动调节送料的长度,也就是坯料的长度;还有,当所需坯料的长度改变时,不需人工重新调机,通过参数设定就可完成数控自动调机,不但对操作工人的要求低,同时还大大提高效率。本发明相对于直线伺服电机,成本低。The feeding slider device is driven by a rotary type ordinary feeding servo motor 24, which not only has reliable transmission and high transmission precision, but also drives the upper clamping member 22 with a pneumatic structure, so that the wire feeding is very reliable, especially the conveying length of the wire does not require other mechanisms. Control, the length of the wire is directly controlled by the feeding servo motor 24, and the precision is high, so that the conveying length of the wire is accurate, and therefore, the forming quality of the workpiece is good; in particular, the feeding servo motor 24 can automatically adjust the length of the feeding, that is, The length of the blank; also, when the length of the required blank is changed, there is no need to manually adjust the machine, and the numerical control automatic adjustment can be completed by parameter setting, which not only has low requirements for the operator, but also greatly improves the efficiency. The present invention is low in cost relative to a linear servo motor.
如图3所示,冲头组件3包括安装在大滑块2上的一冲冲模座43、二冲冲模座44、三冲冲模座45、四冲冲模座46、末冲冲模座47,及安装在一冲冲模座43内的一冲冲模48、安装在二冲冲模座44内的二冲冲模49、安装在三冲冲模座45内的三冲冲模50、安装在四冲冲模座46内的四冲冲模51、安装在末冲冲模座47内的末冲冲模52。As shown in FIG. 3, the punch assembly 3 includes a punch die holder 43, a second die holder 44, a three punch die holder 45, a four punch die holder 46, and a final die holder 47 mounted on the large slider 2. A punching die 48 mounted in a die holder 43 , a second punching die 49 mounted in the second punching die holder 44, a triple punching die 50 mounted in the three punching die holder 45, and mounted in the four punching die holder 46 The four punching die 51 is attached to the final punching die 52 in the final die holder 47.
如图4、图7至图10所示,大滑块驱动机构包括两端支撑在机体1上的曲轴53、轴套54、轴套55、第一小滑块56和第二小滑块57。As shown in FIG. 4 and FIG. 7 to FIG. 10, the large slider driving mechanism includes a crankshaft 53 supported on the body 1 at both ends, a sleeve 54, a sleeve 55, a first small slider 56 and a second small slider 57. .
曲轴53包括第一中心轴58,与第一中心轴58同轴的第二中心轴59,设置在第一中心轴58和第二中心轴59之间的圆盘60、圆盘61,以及设置在两个圆盘60、圆盘61之间的偏心轴62;圆盘60、圆盘61的轴心偏离第一中心轴58的轴心和偏心轴62的轴心,第一中心轴58、第二中心轴59、圆盘60、圆盘61和偏心轴62一体锻造而成。本发明曲轴53的强度高,延长了曲轴53的使用寿命,而且保证了曲轴53的位置精度。The crankshaft 53 includes a first central shaft 58, a second central shaft 59 coaxial with the first central shaft 58, a disc 60, a disc 61 disposed between the first central shaft 58 and the second central shaft 59, and a setting The eccentric shaft 62 between the two discs 60 and the disc 61; the axis of the disc 60 and the disc 61 is offset from the axis of the first central axis 58 and the axis of the eccentric shaft 62, the first central axis 58, The second central shaft 59, the disk 60, the disk 61 and the eccentric shaft 62 are integrally forged. The strength of the crankshaft 53 of the present invention is high, the service life of the crankshaft 53 is prolonged, and the positional accuracy of the crankshaft 53 is ensured.
在机体1的一侧设有轴套安装孔63,在机体1的另一侧设有轴套安装孔64。曲轴53的一端安装在轴套安装孔63内,另一端安装在轴套安装孔64内。轴套54从机体1外侧安装在曲轴53的第一中心轴58外,轴套55从机体1另一侧的外侧安装在曲轴53的第二中心轴59。大滑块驱动机构还包括伺服电机65,伺服电机65安装在机体1外侧,伺服电机65的输出轴66与穿过轴套54的曲轴53一端的第一中心轴58安装在一起。A bushing mounting hole 63 is provided on one side of the body 1, and a bushing mounting hole 64 is provided on the other side of the body 1. One end of the crankshaft 53 is mounted in the boss mounting hole 63, and the other end is mounted in the boss mounting hole 64. The boss 54 is attached from the outside of the body 1 to the outside of the first center shaft 58 of the crankshaft 53, and the boss 55 is attached to the second center shaft 59 of the crankshaft 53 from the outside of the other side of the body 1. The large slider drive mechanism further includes a servo motor 65 mounted on the outside of the body 1, and an output shaft 66 of the servo motor 65 is mounted with a first central shaft 58 passing through one end of the crankshaft 53 of the sleeve 54.
大滑块2包括滑块大镶件67和滑块小镶件68。在滑块大镶件67上设有贯通滑块大镶件67两侧、开口朝下的凹槽69,在滑块大镶件67朝向主模组件4的一侧设有安装冲模组件2的冲模组件容置槽70。在凹槽69两侧的侧壁上设有凹陷部71、凹陷部72,在凹陷部71上固定有导向镶件73,在凹陷部72上固定有导向镶件74。大滑块2的凹槽69、导向镶件73、导向镶件74形成滑槽75。导向镶件73朝向导向镶件74的面形成第一导向平面76,导向镶件74朝向导向镶件73的面形成第二导向平面77。在滑块大镶件67朝向滑块小镶件68的面上设有定位槽78。在滑块小镶件68上设有与滑块大镶件67的滑槽75配合的凹槽79,在滑块小镶件68朝向滑块大镶件67的面上设有定位凸条80。The large slider 2 includes a slider large insert 67 and a slider small insert 68. A groove 69 is formed on the slider large insert 67 on both sides of the slider large insert 67 and opening downward, and a mounting die assembly 2 is disposed on a side of the slider large insert 67 facing the main die assembly 4. The die assembly accommodates the slot 70. A recessed portion 71 and a recessed portion 72 are provided on the side walls on both sides of the recess 69. A guide insert 73 is fixed to the recessed portion 71, and a guide insert 74 is fixed to the recessed portion 72. The groove 69 of the large slider 2, the guide insert 73, and the guide insert 74 form a chute 75. The guide insert 73 forms a first guiding plane 76 towards the face of the guiding insert 74, and the guiding insert 74 forms a second guiding plane 77 towards the face of the guiding insert 73. A positioning groove 78 is provided on a face of the slider large insert 67 facing the slider small insert 68. A groove 79 is provided on the slider small insert 68 to engage the sliding groove 75 of the slider large insert 67, and a positioning rib 80 is provided on the face of the slider small insert 68 facing the slider large insert 67. .
在第一小滑块56上设有与曲轴53的偏心轴62配合的半圆柱形曲面的凹槽81,在第一小滑块56相对第二小滑块57的面上设有定位槽82。在第二小滑块57上设有与曲轴53的偏心轴62配合的半圆柱形曲面的凹槽83,在第二小滑块57相对第一小滑块56的面上设有定 位凸条84。第一小滑块56的凹槽81和第二小滑块57的凹槽83合抱在曲轴53的偏心轴62上,第二小滑块57的定位凸条84伸入到第一小滑块56的定位槽82内,第一小滑块56和第二小滑块57固定在一起;曲轴53的偏心轴62与第一小滑块56和第二小滑块57仅可转动地安装在一起。A semi-cylindrical curved groove 81 is formed on the first small slider 56 to cooperate with the eccentric shaft 62 of the crankshaft 53. The first small slider 56 is provided with a positioning groove 82 on the surface of the second small slider 57. . A semi-cylindrical curved groove 83 that cooperates with the eccentric shaft 62 of the crankshaft 53 is provided on the second small slider 57, and the second small slider 57 is fixed on the surface of the first small slider 56. Position ribs 84. The groove 81 of the first small slider 56 and the groove 83 of the second small slider 57 are engaged on the eccentric shaft 62 of the crankshaft 53, and the positioning rib 84 of the second small slider 57 extends into the first small slider. In the positioning groove 82 of the 56, the first small slider 56 and the second small slider 57 are fixed together; the eccentric shaft 62 of the crankshaft 53 and the first small slider 56 and the second small slider 57 are rotatably mounted only on together.
滑块小镶件68上的定位凸条80伸入大滑块2的定位槽78内,滑块小镶件68固定在滑块大镶件67上,滑块大镶件67上的滑槽75与滑块小镶件68上的凹槽79形成闭合的滑孔85。The positioning rib 80 on the slider small insert 68 extends into the positioning groove 78 of the large slider 2, and the slider small insert 68 is fixed to the slider large insert 67, and the sliding groove on the slider large insert 67 75 forms a closed sliding aperture 85 with the recess 79 in the slider insert 68.
固定在一起的第一小滑块56和第二小滑块57仅可来回滑动地安装在滑块大镶件67的滑孔85内,第一小滑块56在第一导向平面76上来回滑动,第二小滑块57在第一导向平面77上来回滑动。The first small slider 56 and the second small slider 57 that are fixed together are only slidably mounted in the sliding hole 85 of the slider large insert 67, and the first small slider 56 is back and forth on the first guiding plane 76. Sliding, the second small slider 57 slides back and forth on the first guiding plane 77.
如图3所示,主模组件4包括主模座86、顶杆87、顶杆导套88及制件长度调节装置、四个镦锻凹模89、顶针90、剪料模91。As shown in FIG. 3, the main mold assembly 4 includes a main mold base 86, a jack 87, a jack guide sleeve 88 and a workpiece length adjusting device, four upsetting recesses 89, a thimble 90, and a trimming die 91.
如图3、图4所示,主模座86包括第一主模座92和镶块式的第二主模座93;在第一主模座92上凹设有安装槽94,安装槽94贯穿第一主模座92的两侧,第二主模座93安装在第一主模座92的安装槽94内。As shown in FIG. 3 and FIG. 4, the main mold base 86 includes a first main mold base 92 and a second main mold base 93. The first main mold base 92 is recessed with a mounting groove 94, and the mounting groove 94 is provided. Through the two sides of the first main mold base 92, the second main mold base 93 is mounted in the mounting groove 94 of the first main mold base 92.
在第二主模座93内设有四个镦锻凹模安装孔95、一个贯穿主模座86的剪料模安装孔96。在主模座86内对应于每个镦锻凹模安装孔95均设有容置孔97,容置孔97与镦锻凹模安装孔95同轴,容置孔97贯通镦锻凹模安装孔95的底面和主模座86,容置孔97的孔径小于镦锻凹模安装孔95的孔径。顶杆87包括头部98和杆部99;在顶杆导套88内设有与顶杆87的杆部99配合的导向孔100。镦锻凹模安装孔95的轴线方向与安装槽94的方向一致。Four upset die mounting holes 95 and a trimming die mounting hole 96 extending through the main die holder 86 are provided in the second main die holder 93. Each of the upset die mounting holes 95 is provided with a receiving hole 97 in the main die holder 86. The receiving hole 97 is coaxial with the upset die mounting hole 95, and the receiving hole 97 is installed through the upset die. The bottom surface of the hole 95 and the main mold base 86 have a smaller aperture than the diameter of the upset die mounting hole 95. The jack 87 includes a head 98 and a stem 99; a guide hole 100 is provided in the jack guide 88 to engage the stem 99 of the jack 87. The axial direction of the upset die mounting hole 95 coincides with the direction of the mounting groove 94.
如图3、图11至图19所示,制件长度调节装置设置在主模座86内。在顶杆导套88外周设有外螺纹部101;制件长度调节装置包括第一伺服电机102、第一蜗杆103、第一蜗轮104、与第一蜗杆103同轴固定的第一锥齿轮105、与第一伺服电机102输出轴固定的第二锥齿轮106、设置在第一蜗轮104内的内螺纹孔107、设置在顶杆导套88外周的外螺纹部101、约束顶杆导套88旋转的顶杆导套止转机构。在主模座86上还设有与主模座86上的容置孔97连通并与主模座86的一个侧面贯通的避空空间108。对应每个容置孔97,将第一蜗轮104从安装第一伺服电机102的一侧置于主模座86的避空空间108与容置孔97连通的位置,再在每个容置孔97内安装有一个顶杆导套88,顶杆导套88的外螺纹部101与第一蜗轮104的内螺纹孔107螺纹连接。顶杆导套88因与第一蜗轮104螺纹连接被轴向限位并完全容置在主模座86的容置孔97内。第一蜗杆103安装在主模座86的避空空间108内与第一蜗轮104啮配合。第一蜗杆103凸出第二主模座93同轴固定第一锥齿轮105。约束顶杆导套88旋转的顶杆导套止转机构为设置在顶杆导套88上的止转槽177,从安装第一伺服电机102一侧安装的止转销178,止转销178穿过第二主模座93伸入止转槽177内。As shown in FIGS. 3 and 11 to 19, the workpiece length adjusting device is disposed in the main die holder 86. An external thread portion 101 is disposed on an outer circumference of the jack guide sleeve 88. The workpiece length adjusting device includes a first servo motor 102, a first worm 103, a first worm wheel 104, and a first bevel gear 105 coaxially fixed to the first worm 103. a second bevel gear 106 fixed to the output shaft of the first servo motor 102, an internally threaded hole 107 disposed in the first worm wheel 104, an externally threaded portion 101 disposed on the outer circumference of the jack guide sleeve 88, and a restraining jack guide sleeve 88 Rotating ejector guide sleeve rotation stop mechanism. The main mold base 86 is further provided with a vacant space 108 that communicates with the accommodating hole 97 of the main mold base 86 and penetrates one side of the main mold base 86. Corresponding to each of the accommodating holes 97, the first worm wheel 104 is placed at a position where the escaping space 108 of the main die holder 86 communicates with the accommodating hole 97 from the side where the first servo motor 102 is mounted, and then in each accommodating hole. A jack guide sleeve 88 is mounted in the 97, and the external thread portion 101 of the jack guide sleeve 88 is screwed to the internally threaded bore 107 of the first worm wheel 104. The jack guide sleeve 88 is axially constrained by the screw connection with the first worm wheel 104 and is completely received in the receiving hole 97 of the main die holder 86. The first worm 103 is mounted in the cutout space 108 of the main die holder 86 to engage the first worm gear 104. The first worm 103 protrudes from the second main die holder 93 to fix the first bevel gear 105 coaxially. The ejector guide sleeve rotation preventing mechanism for restraining the rotation of the ejector guide sleeve 88 is a rotation preventing groove 177 provided on the ejector guide sleeve 88, and the rotation preventing pin 178 and the rotation preventing pin 178 which are mounted from the side where the first servo motor 102 is mounted. The second main mold base 93 extends into the rotation preventing groove 177.
镦锻机还包括第一伺服电机安装座109、驱动轴110、驱动轴安装座111、驱动轴驱动机构。驱动轴驱动机构包括第二蜗轮112、第二蜗杆113和第二伺服电机114;第一伺服电机安装座109与机体1固定,在第一伺服电机安装座109设有凸轴115,在凸轴115上设有驱动轴安装孔116,驱动轴110仅可转动地安装在驱动轴安装孔116内;在第一伺服电机安装座109上还设有第二蜗杆安装座117;在第一伺服电机安装座109上设有与驱动轴110配合的两固定轴118,在两固定轴118上均设有与驱动轴110配合的固定孔119;凸轴115置于第一伺服电机安装座109的两固定轴118之间,驱动轴110穿过远离第二蜗杆安装座117的固定轴118的固定孔119、凸轴115上的驱动轴安装孔116、靠近第二蜗杆安装座117的固定轴118的固定孔119并凸出靠近第二蜗杆安装座117的固定轴118与第二蜗轮112固定;驱动轴110与两固定轴118不可转动地安装在一起,驱动轴110与凸轴115仅可转动地安装在一起;第二蜗杆113的两端安装在第二蜗杆安装座117上,第二伺服电机114安装在第二蜗杆安装座117外侧,第二蜗杆113的一端与第二伺服电机114的输出轴同轴固定。The upsetting machine further includes a first servo motor mount 109, a drive shaft 110, a drive shaft mount 111, and a drive shaft drive mechanism. The drive shaft drive mechanism includes a second worm gear 112, a second worm 113, and a second servo motor 114; the first servo motor mount 109 is fixed to the body 1, and the first servo motor mount 109 is provided with a convex shaft 115 at the convex shaft 115 is provided with a drive shaft mounting hole 116. The drive shaft 110 is only rotatably mounted in the drive shaft mounting hole 116; a second worm mount 117 is further disposed on the first servo motor mount 109; The mounting base 109 is provided with two fixed shafts 118 for engaging with the driving shaft 110. The fixing shafts 119 are matched with the fixing shafts 119 of the driving shafts 110. The protruding shafts 115 are disposed on the first servo motor mounting base 109. Between the fixed shafts 118, the drive shaft 110 passes through the fixing hole 119 of the fixed shaft 118 away from the second worm mount 117, the drive shaft mounting hole 116 on the protruding shaft 115, and the fixed shaft 118 of the second worm mount 117. The fixing hole 119 and the fixing shaft 118 protruding from the second worm mounting seat 117 are fixed to the second worm wheel 112; the driving shaft 110 and the two fixing shafts 118 are non-rotatably mounted together, and the driving shaft 110 and the protruding shaft 115 are only rotatably Installed together; both ends of the second worm 113 Mounted on the second worm mount 117, the second servo motor 114 is mounted outside the second worm mount 117, and one end of the second worm 113 is coaxially fixed to the output shaft of the second servo motor 114.
当制件长度规格变化、需要调节顶杆导套88在主模座86的容置孔97内的轴向位置时,第二伺服电机114驱动第二蜗杆113运动,第二蜗杆113驱动第二蜗轮112运动,第二蜗轮112驱动驱动轴110运动,驱动轴110驱动第一伺服电机安装座109运动并与主模座86贴在一起时停止运动,同时第一锥齿轮105和第二椎齿轮啮合。第一伺服电机102运动,驱动第一蜗杆103运动,第一蜗杆103带动第一蜗轮104运动,再通过第一蜗轮104的内螺纹孔107与顶杆导套88的外螺纹部101配合带动顶杆导套88运动,从而调节顶杆导套88在主模座 86的容置孔97内的轴向位置来满足制件长度规格变化的需要。顶杆导套88运动到主模座86的容置孔97需要的轴向位置时,完成制件长度规格调整后,第一伺服电机102停止运动,第二伺服电机114运动,将第一伺服电机安装座109带离主模座86。这样在镦锻过程中,第一伺服电机102不在主模座86上,而是与机体1固定,镦锻时第一伺服电机102受到的振动大大减少,大大提高第一伺服电机102的寿命。通过调节第一蜗杆103带动第一蜗轮104运动,再通过第一蜗轮104的内螺纹孔与顶杆导套88外螺纹部101配合带动顶杆导套88运动,由于顶杆导套88被顶杆导套止转机构约束旋转,顶杆导套88产生轴向运动,从而调节顶杆导套88在主模座86的容置孔97内的轴向位置来满足制件长度规格变化的需要,这种结构的制件长度调节装置,一方面第一蜗杆103可以凸出主模座86,调节方便;另一方面第一蜗杆103可以由伺服电机驱动,实现数控调节。When the length specification of the workpiece changes and the axial position of the jack guide sleeve 88 in the receiving hole 97 of the main die holder 86 needs to be adjusted, the second servo motor 114 drives the movement of the second worm 113, and the second worm 113 drives the second. The worm wheel 112 moves, the second worm wheel 112 drives the drive shaft 110 to move, and the drive shaft 110 drives the first servo motor mount 109 to move and stops moving when the main mold base 86 is stuck together, while the first bevel gear 105 and the second spear gear Engage. The first servo motor 102 moves to drive the movement of the first worm 103. The first worm 103 drives the first worm wheel 104 to move, and then the internal threaded hole 107 of the first worm wheel 104 cooperates with the external thread portion 101 of the jack guide sleeve 88 to drive the top. The rod guide sleeve 88 moves to adjust the jack guide sleeve 88 at the main mold base The axial position of the receiving hole 97 of the 86 is sufficient to meet the variation in the length specification of the part. When the jack guide sleeve 88 moves to the axial position required by the receiving hole 97 of the main die holder 86, after the workpiece length specification is adjusted, the first servo motor 102 stops moving, and the second servo motor 114 moves to the first servo. The motor mount 109 is taken away from the main mold base 86. Thus, during the upsetting process, the first servo motor 102 is not fixed to the main mold base 86, but is fixed to the body 1, and the vibration of the first servo motor 102 during the upsetting is greatly reduced, and the life of the first servo motor 102 is greatly improved. The movement of the first worm wheel 104 is carried out by adjusting the first worm 103, and then the internal threaded hole of the first worm wheel 104 cooperates with the external thread portion 101 of the ejector guide sleeve 88 to drive the ram guide sleeve 88 to move, because the ejector guide sleeve 88 is topped. The rod guide sleeve rotation preventing mechanism is constrained to rotate, and the jack guide sleeve 88 generates an axial movement, thereby adjusting the axial position of the jack guide sleeve 88 in the receiving hole 97 of the main mold base 86 to meet the change of the length specification of the workpiece. The workpiece length adjusting device of the structure, on the one hand, the first worm 103 can protrude from the main die holder 86, and the adjustment is convenient; on the other hand, the first worm 103 can be driven by a servo motor to realize numerical control adjustment.
顶针90包括头部120和杆部121,在镦锻凹模89上设有制件容置孔122和与顶针90的杆部121配合的导向孔123。顶针90的头部120置于主模座86的容置孔97内,顶针90的杆部121伸入镦锻凹模89的导向孔123内,镦锻凹模89安装在镦锻凹模安装孔95内。剪料模91安装在剪料模安装孔96内。一个镦锻凹模安装孔95对应一个镦锻凹模89、一个顶针90。顶杆87、顶杆导套88及制件长度调节装置、第二主模座93、镦锻凹模89、顶针90、剪料模91形成一个主模模块。The ejector pin 90 includes a head portion 120 and a rod portion 121. The upset forging die 89 is provided with a workpiece receiving hole 122 and a guide hole 123 that cooperates with the rod portion 121 of the ejector pin 90. The head 120 of the ejector pin 90 is placed in the receiving hole 97 of the main die holder 86. The stem portion 121 of the ejector pin 90 extends into the guiding hole 123 of the upsetting die 89, and the upsetting die 89 is mounted on the upset die. Inside the hole 95. The trimming die 91 is mounted in the trimming die mounting hole 96. An upset die mounting hole 95 corresponds to an upset die 89 and a ejector pin 90. The jack 87, the jack guide sleeve 88 and the workpiece length adjusting device, the second master die holder 93, the upset die 89, the thimble 90, and the trimming die 91 form a main die module.
在每个顶杆导套88内安装有一个顶杆87,顶杆87的杆部99可来回滑动地安装在顶杆导套88的导向孔100内,顶杆87的头部98被顶杆导套88轴向限位在顶杆导套88外且朝向镦锻凹模安装孔95,顶杆87被顶杆导套88轴向限位并完全容置在主模座86的容置孔97内。A ram 87 is mounted in each of the jack guide sleeves 88. The shank 99 of the jack 87 is slidably mounted in the guide hole 100 of the jack guide 88. The head 98 of the jack 87 is ejector The guide sleeve 88 is axially constrained outside the jack guide sleeve 88 and faces the upset die mounting hole 95. The jack 87 is axially restrained by the jack guide sleeve 88 and is completely received in the receiving hole of the main die holder 86. 97 inside.
如图15、图16所示,主模组件4还包括两组以上滚轮装置125;在主模座86的底面设有滚轮装置容置空间126;滚轮装置125安装在滚轮装置容置空间126内;滚轮装置125包括相对主模座86仅可转动地滚轴127,滚轴127凸出主模座86的底面。As shown in FIG. 15 and FIG. 16, the main mold assembly 4 further includes two or more roller devices 125; a roller device accommodating space 126 is disposed on the bottom surface of the main mold base 86; and the roller device 125 is mounted on the roller device accommodating space 126. The roller device 125 includes a roller 127 that is only rotatable relative to the main die holder 86, and the roller 127 projects from the bottom surface of the main die holder 86.
如图11至图14所示,主模座驱动机构包括驱动拖板128、驱动拖板驱动装置;在主模座86上设有驱动拖板滑槽129,驱动拖板滑槽129与主模座86运动方向垂直;驱动拖板128可来回滑动地安装在在主模座86的驱动拖板滑槽129内;在驱动拖板128上设有驱动槽130,在主模座86的驱动拖板滑槽129位置固定有伸入或穿过驱动槽130的驱动杆131、可转动地安装在驱动杆131上的驱动滚轮132;驱动槽130为弧形过渡的阶梯形,包括相互平行的一个第一平行部133和一个第二平行部134,连接第一平行部133和第二平行部134的一个连接部135,第一平行部133与主模座86运动方向垂直,第一平行部133与第二平行部134相邻的两个平行侧面之间的最短距离与驱动滚轮132的直径之和等于镦锻凹模安装孔95的轴线与剪料模安装孔96的轴线间的距离。驱动杆131包括头部136和杆部137,驱动滚轮132安装在驱动杆131的杆部137外,驱动杆131的杆部137穿过驱动拖板128的驱动槽130安装在主模座86上,驱动杆131的头部136的直径大于驱动槽130的宽度;驱动滚轮132与驱动槽130配合且可来回滑动地置于驱动槽130内。As shown in FIG. 11 to FIG. 14 , the main mold base driving mechanism includes a driving carriage 128 and a driving carriage driving device; a driving carriage sliding slot 129 is provided on the main mold base 86 to drive the carriage sliding slot 129 and the main mold. The driving direction of the seat 86 is vertical; the driving carriage 128 is slidably mounted in the driving carriage chute 129 of the main mold base 86; the driving carriage 130 is provided with a driving groove 130, and the driving drag on the main mold base 86 The plate chute 129 is fixed with a driving rod 131 extending into or through the driving groove 130, and a driving roller 132 rotatably mounted on the driving rod 131. The driving groove 130 is a stepped shape of an arc transition, and includes one parallel to each other. The first parallel portion 133 and the second parallel portion 134 connect a connecting portion 135 of the first parallel portion 133 and the second parallel portion 134. The first parallel portion 133 is perpendicular to the moving direction of the main die holder 86, and the first parallel portion 133 The sum of the shortest distance between the two parallel sides adjacent to the second parallel portion 134 and the diameter of the drive roller 132 is equal to the distance between the axis of the upset die mounting hole 95 and the axis of the trimming die mounting hole 96. The driving rod 131 includes a head 136 and a rod portion 137. The driving roller 132 is mounted outside the rod portion 137 of the driving rod 131. The rod portion 137 of the driving rod 131 is mounted on the main mold base 86 through the driving groove 130 of the driving carriage 128. The diameter of the head 136 of the driving rod 131 is larger than the width of the driving groove 130; the driving roller 132 cooperates with the driving groove 130 and is slidably disposed in the driving groove 130.
主模座86采用驱动拖板128驱动,驱动杆131驱动驱动拖板128、驱动拖板128驱动主模座86来回滑动,不需要采用伺服电机,也不需要电机正转和反转,通过驱动槽130的结构来控制主模座86来回运动的距离和与冲模组件的运动关系,保持传动关系的稳定可靠,降低成本。驱动杆131包括头部136和杆部,在剧烈震动的情况下,总能保持驱动滚轮132置于驱动槽130内,使驱动拖板128的运动可靠,从而使主模座86的运动可靠。The main mold base 86 is driven by a driving carriage 128. The driving rod 131 drives the driving carriage 128, and the driving carriage 128 drives the main mold base 86 to slide back and forth. It does not need to use a servo motor, nor does the motor rotate forward and reverse. The structure of the groove 130 controls the distance between the main mold base 86 and the movement relationship with the die assembly, and maintains the stability and reliability of the transmission relationship and reduces the cost. The driving rod 131 includes a head portion 136 and a rod portion. In the case of severe vibration, the driving roller 132 is always kept in the driving groove 130, so that the movement of the driving carriage 128 is reliable, so that the movement of the main mold base 86 is reliable.
驱动拖板驱动装置包括与曲轴53平行、两端安装在机体1上的传动轴138,安装在曲轴53上的小齿轮139,与小齿轮139啮合、安装在传动轴138上的大齿轮140,驱动连杆141;大齿轮140与小齿轮139的齿数比为2:1:,驱动连杆141的一端枢接在偏离大齿轮140旋转中心的端面142上,一端枢接在驱动拖板128的一端。The driving carriage driving device includes a transmission shaft 138 parallel to the crankshaft 53 and two ends mounted on the body 1, a pinion gear 139 mounted on the crankshaft 53, a large gear 140 meshing with the pinion gear 139 and mounted on the transmission shaft 138, The driving link 141; the gear ratio of the large gear 140 and the pinion 139 is 2:1: one end of the driving link 141 is pivotally connected to the end surface 142 which is offset from the center of rotation of the large gear 140, and one end is pivotally connected to the driving carriage 128. One end.
这种结构的驱动拖板驱动装置,其动力源来自驱动大滑块2运动的曲轴53,因此可以减少电机的个数,降低成本。The driving carriage driving device of such a structure has a power source from the crankshaft 53 that drives the movement of the large slider 2, thereby reducing the number of motors and reducing the cost.
如图4所示,在容置腔12的底面间隔安装有主模座导轨143,在容置腔12的两个侧壁上对称间隔安装有主模座导轨144。主模组件4安装在容置腔12内,主模座86的底面与容置腔12的底面的主模座导轨143配合、主模座86的两侧与容置腔12的两个侧壁上的主模座导轨144配合。主模座86在由容置腔12的底面的主模座导轨143与容置腔12的两个侧壁上的主模座导轨144形成主模座导向槽,主模座86在主模座导向槽内来回滑动。主模座导向槽与镦锻凹模安装孔95垂直。主模座86的滚轴127可来回滑动地置于在主模座导轨143上, 主模座86安装在机架座9的容置腔12内。该结构中,当拆卸掉端板11,并将驱动杆131、驱动滚轮132驱动拖板128与主模座86拆离,将则能将主模组件4一起抽出,因此,便于整体安装和拆卸主模组件4。As shown in FIG. 4, a main die holder rail 143 is mounted on the bottom surface of the accommodating cavity 12, and a main die holder rail 144 is symmetrically spaced on both side walls of the accommodating cavity 12. The main mold assembly 4 is mounted in the accommodating chamber 12, the bottom surface of the main mold base 86 is engaged with the main mold base rail 143 of the bottom surface of the accommodating chamber 12, and both sides of the main mold base 86 and the two sides of the accommodating chamber 12 are provided. The main die holder rails 144 on the wall cooperate. The main mold base 86 forms a main mold base guide groove on the main mold base rail 144 on the two side walls of the accommodating chamber 12 from the bottom surface of the accommodating chamber 12, and the main mold base 86 is in the main mold base. Slide back and forth inside the guide groove. The main die seat guide groove is perpendicular to the upset die mounting hole 95. The roller 127 of the main die holder 86 is slidably disposed on the main die holder rail 143. The main die holder 86 is mounted in the receiving cavity 12 of the frame mount 9. In this structure, when the end plate 11 is removed and the driving rod 131 and the driving roller 132 drive the driving plate 128 and the main die holder 86 are detached, the main mold assembly 4 can be taken out together, thereby facilitating the overall installation and The main mold assembly 4 is removed.
如图3所示,机架体8设有剪料位14、递料及镦锻位15、镦锻位16、镦锻位17、镦锻位18、镦锻位19的侧壁形成机架座9的容置腔12的一个侧壁的一部分。主模座86朝向顶料机构的一侧且置于机架体8内的部分完全被机体1抵挡。As shown in FIG. 3, the frame body 8 is provided with a trimming position 14, a delivery and an upset position 15, an upset position 16, an upset position 17, an upset position 18, and an upset position 19 forming a frame base. A portion of a side wall of the receiving chamber 12 of 9. The portion of the main die holder 86 facing the side of the topping mechanism and placed inside the frame body 8 is completely resisted by the body 1.
镦锻位15、镦锻位16、镦锻位17、镦锻位18、镦锻位19的顶料机构包括顶棒145、顶棒导套146、顶棒驱动件147、驱动顶棒驱动件147沿顶棒145轴线方向来回运动的顶棒驱动件驱动装置。The topping mechanism of the upset position 15, the upset position 16, the upset position 17, the upset position 18, and the upset position 19 includes a top rod 145, a top rod guide sleeve 146, a top rod drive member 147, and a drive top rod drive member 147 A top bar drive member drive that moves back and forth along the axis of the top bar 145.
在机架体8的剪料位14设有与机架座9的容置腔12的侧壁连通的剪料套安装孔148和,在机体1的递料及镦锻位15设有与机架座9的容置腔12的侧壁连通的推料杆导套安装通孔149,在镦锻位16、镦锻位17、镦锻位18、镦锻位19均设有与机架座9的容置腔12的侧壁连通的顶棒导套安装通孔150。在剪料套安装孔148朝向主模组件的一侧安装有静剪切模151,静剪切模151固定在机体1上。顶棒145的一端穿过顶棒导套146伸入到主模座的容置孔97内,顶棒145的另一端固定在顶棒驱动件147上;一个顶料机构的顶棒驱动件驱动装置包括一个伺服电机156。The trimming position 14 of the frame body 8 is provided with a trim cover mounting hole 148 communicating with the side wall of the receiving cavity 12 of the frame base 9, and the feeding and upsetting position 15 of the body 1 is provided with the frame The push rod guide bushing of the seat 9 of the seat 9 is connected with a through hole 149, and the upset position 16, the upset position 17, the upset position 18, and the upset position 19 are provided with the frame base 9 The top bar guide sleeve of the accommodating cavity 12 is connected to the through hole 150. A static shearing die 151 is attached to the side of the trim cover mounting hole 148 facing the main die assembly, and the static shearing die 151 is fixed to the body 1. One end of the top bar 145 extends into the receiving hole 97 of the main die holder through the top bar guide sleeve 146, and the other end of the top bar 145 is fixed on the top bar driving member 147; the top bar driving member of a top material mechanism is driven. The device includes a servo motor 156.
如图21所示,顶棒驱动件驱动装置还包括滑座152、小齿轮153,大齿轮154、驱动轴155;滑座152安装在机体1上,小齿轮153与伺服电机156的输出轴固定并置于电机安装在背离伺服电机156的一侧;大齿轮154安装在滑座152上与小齿轮153啮合;驱动轴155固定在大齿轮154偏离轴心位置的端面142上;在顶棒驱动件147上设有与驱动轴155配合的驱动槽130;驱动轴155伸入驱动槽130内。顶料机构的回转驱动件为大齿轮154,大齿轮154在顶出方向的最大行程的直线距离是二倍大齿轮的轴心到驱动轴155的轴心间的距离。As shown in FIG. 21, the top rod driving member driving device further includes a sliding seat 152, a pinion gear 153, a large gear 154, and a driving shaft 155. The sliding seat 152 is mounted on the body 1, and the pinion gear 153 is fixed to the output shaft of the servo motor 156. The motor is mounted on the side facing away from the servo motor 156; the large gear 154 is mounted on the carriage 152 to mesh with the pinion 153; the drive shaft 155 is fixed on the end surface 142 of the large gear 154 from the axial position; The member 147 is provided with a driving groove 130 that cooperates with the driving shaft 155; the driving shaft 155 extends into the driving groove 130. The rotary drive member of the top material mechanism is a large gear 154, and the linear distance of the maximum stroke of the large gear 154 in the ejection direction is the distance between the axis of the double large gear and the axial center of the drive shaft 155.
如图5所示,递料及镦锻位15的推料机构包括枢接在机体1外侧的杠杆157、杠杆驱动机构、推料杆158、推料杆导套159;杠杆157仅可转动的枢接在机体1上,杠杆157靠近固定轴118的一端设有滑孔160,在杠杆157远离固定轴118的一端设有驱动部161,在推料杆导套159上设有轴向导向孔162和侧向导向孔163,在推料杆158上设有与杠杆157的驱动部161配合的驱动孔164;推料杆导套159固定在机体1上,推料杆158安装在推料杆导套159的轴向导向孔162内,杠杆157的驱动部161穿过推料杆导套159上的侧向导向孔163伸入推料杆158的驱动孔164内;杠杆驱动机构包括固定在机体上的安装座165、安装在机体上的伺服电机166、与伺服电机166输出轴固定的驱动盘167、安装在驱动盘167上与杠杆157的滑孔160配合的驱动轴168,驱动轴168可来回滑动地安装在杠杆157的滑孔160内。驱动轴168与伺服电机166的输出轴不共轴。推料机构的回转驱动件包括驱动盘167和杠杆157,由于增加了杠杆157,驱动盘167和杠杆157在顶出方向的最大行程的直线距离远远大于顶料机构的大齿轮154在顶出方向的最大行程的直线距离。As shown in FIG. 5, the pushing mechanism of the feeding and upsetting position 15 includes a lever 157 pivotally connected to the outside of the body 1, a lever driving mechanism, a push rod 158, a push rod guide sleeve 159, and a lever 157 only pivotable Connected to the body 1, a sliding hole 160 is disposed at one end of the lever 157 near the fixed shaft 118, a driving portion 161 is disposed at an end of the lever 157 away from the fixed shaft 118, and an axial guiding hole 162 is disposed on the pushing rod guide sleeve 159. And the side guiding hole 163, the driving rod 158 is provided with a driving hole 164 which cooperates with the driving portion 161 of the lever 157; the pushing rod guide sleeve 159 is fixed on the body 1, and the pushing rod 158 is mounted on the pushing rod guide In the axial guiding hole 162 of the sleeve 159, the driving portion 161 of the lever 157 extends through the side guiding hole 163 on the push rod guide sleeve 159 into the driving hole 164 of the push rod 158; the lever driving mechanism is fixed to the body The upper mounting seat 165, the servo motor 166 mounted on the body, the driving disc 167 fixed to the output shaft of the servo motor 166, and the driving shaft 168 mounted on the driving disc 167 cooperate with the sliding hole 160 of the lever 157, and the driving shaft 168 can be It is slidably mounted back and forth in the slide hole 160 of the lever 157. The drive shaft 168 is not coaxial with the output shaft of the servo motor 166. The slewing drive member of the ejector mechanism includes a drive plate 167 and a lever 157. Since the lever 157 is added, the linear distance of the maximum stroke of the drive plate 167 and the lever 157 in the ejection direction is much larger than that of the large gear 154 of the ejector mechanism. The straight line distance of the maximum stroke of the direction.
如图21所示,在机体1的外侧凸设有两条导轨172,在滑座152的两侧设有与两导轨172配合的导槽173。顶料机构前后位置调整机构顶料机构的前后位置调整机构包括伺服电机169,与伺服电机169输出轴固定的螺杆170,设置在顶棒驱动电机安装座152滑座152上的螺纹孔171,凸设在机体1外侧的两条导轨172,设置在电机安装轴的两侧与导轨172的两侧与导轨172配合的导槽173、与两条导轨172固定的调整驱动电机安装座调整伺服电机安装座174;顶棒驱动电机安装座152滑座152两侧的导槽173安装在机体1外侧的两条导轨172上,伺服电机169安装在顶棒驱动电机安装座152滑座152上,伺服电机169安装在调整伺服电机安装座174上,螺杆170与伺服电机169的输出轴固定并与滑座152上的螺纹孔171螺纹连接。。As shown in FIG. 21, two guide rails 172 are protruded from the outer side of the body 1, and guide grooves 173 are provided on both sides of the slide 152 to cooperate with the two guide rails 172. The front and rear position adjustment mechanism of the top material mechanism front and rear position adjustment mechanism topping mechanism includes a servo motor 169, a screw 170 fixed to the output shaft of the servo motor 169, and a threaded hole 171 provided on the slider 152 of the top rod drive motor mount 152, convex Two guide rails 172 disposed on the outer side of the machine body 1, and guide grooves 173 disposed on both sides of the motor mounting shaft and the rails 172 on both sides of the guide rail 172, and an adjustment drive motor mount fixed to the two guide rails 172 to adjust the servo motor installation The 174 is mounted on the two guide rails 172 on the outer side of the body 1 , and the servo motor 169 is mounted on the slide 152 of the top rod drive motor mount 152. The servo motor is mounted on the slide rail 152 of the top rod drive motor mount 152. The 169 is mounted on the adjustment servo motor mount 174, and the screw 170 is fixed to the output shaft of the servo motor 169 and screwed to the threaded hole 171 in the carriage 152. .
所有冲模座等距分布,所有冲模座的轴线共面,相邻两冲模座轴线间的距离等于镦锻凹模安装孔95的轴线与剪料模安装孔96的轴线间的距离。一冲冲模座43、二冲冲模座44、三冲冲模座45、四冲冲模座46、末冲冲模座47分别与递料及镦锻位15、镦锻位16、镦锻位17、镦锻位18、镦锻位19一一对应并正对。冲模座的个数比主模座86上的镦锻凹模安装孔95的个数多一个。All of the die holders are equidistantly distributed, and the axes of all the die holders are coplanar, and the distance between the axes of the adjacent die seats is equal to the distance between the axis of the upset die mounting hole 95 and the axis of the trimming die mounting hole 96. A punching die holder 43, a second die holder 44, a three-flush die holder 45, a four-flush die holder 46, and a final die holder 47 are respectively provided with a feed and upset position 15, an upset position 16, an upset position 17, and upset forging Bit 18 and upset position 19 correspond one-to-one and face each other. The number of die holders is one more than the number of upset die mounting holes 95 on the main die holder 86.
主模座86的剪料模安装孔96在剪料位14与递料及镦锻位15之间来回滑动。主模座86上的剪料模安装孔96置于剪料位14,与一冲冲模座43共轴的镦锻凹模安装孔95置于递料及镦锻位15,末冲冲模座不在镦锻位上。主模座86上的剪料模安装孔96置于递料及镦锻位 15,与一冲冲模座43共轴,末冲冲模座置于镦锻位上。The trimming die mounting hole 96 of the main die holder 86 slides back and forth between the trimming position 14 and the feed and upset position 15. The trimming die mounting hole 96 on the main die holder 86 is placed in the trimming position 14, and the upset die mounting hole 95 coaxial with a punching die holder 43 is placed in the delivery and upsetting position 15, and the final die holder is not in the frame. Forging position. The trimming die mounting hole 96 on the main die holder 86 is placed in the delivery and upsetting position 15. Coaxial with a die holder 43 and the final die holder is placed on the upset position.
一种镦锻机的工作方法,其特征在于:冲模组件还包括一个以上的冲模;主模组件4还包括镦锻凹模89、顶针90、剪料模91。在剪料模91远离冲模组件的一端安装有剪料模镶件176。剪料模镶件176和静剪切模151共同作用将线材剪断成坯料,这样只需剪料模镶件176和静剪切模151的材质好,剪料模91可用一般的材质,降低剪料模91成本。顶针90包括头部120和杆部121,在镦锻凹模89上设有制件容置孔122和与顶针90的杆部121配合的导向孔;顶针90的头部120置于主模座86的容置孔内,顶针90的杆部121伸入镦锻凹模89的导向孔123了,镦锻凹模89安装在镦锻凹模安装孔95内,剪料模91安装在剪料模安装孔96内;一个镦锻凹模安装孔95对应一个镦锻凹模89、一个顶针90;A working method of a upsetting machine, characterized in that the die assembly further comprises more than one die; the main die assembly 4 further comprises an upsetting die 89, a thimble 90, and a trimming die 91. A trim die insert 176 is mounted at one end of the trim die 91 remote from the die assembly. The trimming die insert 176 and the static shearing die 151 cooperate to cut the wire into a blank, so that only the material of the shearing die insert 176 and the static shearing die 151 are good, and the shearing die 91 can be made of a general material to reduce the shearing. The cost of the die 91 is. The ejector pin 90 includes a head portion 120 and a rod portion 121. The upsetting recess 89 is provided with a workpiece receiving hole 122 and a guiding hole for engaging with the rod portion 121 of the thimble 90; the head portion 120 of the thimble 90 is placed at the main mold base In the receiving hole of the 86, the rod portion 121 of the ejector pin 90 extends into the guiding hole 123 of the upsetting die 89, and the upsetting die 89 is installed in the upsetting die mounting hole 95, and the trimming die 91 is mounted on the trimming material. The mold mounting hole 96; an upset die mounting hole 95 corresponding to an upset die 89, a thimble 90;
的镦锻机的工作方法包括以下步骤:The working method of the upsetting machine includes the following steps:
(1)主模座86内的剪料模91置于剪料位14,驱动滚轮132置于第一平行部133内并与第一平行部133靠近第二平行部134的一侧接触;对应剪料位14的线材经线材送料机构送入到主模座86内的剪料模91内;大滑块驱动机构驱动大滑块2运动,安装在大滑块2上的冲模组件朝向主模组件4运动,冲模组件3的末冲冲模52内无制件、不在镦锻位上、无镦锻,递料及镦锻位15的一冲冲模48将一冲冲模48的坯料、分别对应镦锻位16、镦锻位17、镦锻位18、镦锻位19的二冲冲模49、三冲冲模50、四冲冲模51、末冲冲模52将其制件冲入与其共轴的镦锻凹模89内并进行镦锻;镦锻完成后,大滑块驱动机构驱动大滑块2复位,即安装在大滑块2上的冲模组件3远离主模组件4方向运动,制件留在相应的镦锻凹模89内;(1) The trimming die 91 in the main die holder 86 is placed in the trimming position 14, and the driving roller 132 is placed in the first parallel portion 133 and is in contact with the side of the first parallel portion 133 adjacent to the second parallel portion 134; The wire of the trimming position 14 is fed into the trimming die 91 in the main die holder 86 via the wire feeding mechanism; the large slider driving mechanism drives the large slider 2 to move, and the die assembly mounted on the large slider 2 faces the main die. The assembly 4 moves, and there is no workpiece in the final punching die 52 of the die assembly 3, no forging, no upsetting, and a punching die 48 of the feeding and upsetting position 15 respectively corresponding to the blank of the punching die 48. The forging position 16, the upset position 17, the upset position 18, the two punching die 49 of the upset position 19, the triple punching die 50, the four punching die 51, and the final punching die 52 punch the workpiece into its coaxial upset forging The upsetting die 89 is subjected to upsetting; after the upsetting is completed, the large slider driving mechanism drives the large slider 2 to be reset, that is, the die assembly 3 mounted on the large slider 2 moves away from the main die assembly 4, and the workpiece remains. In the corresponding upset die 89;
(2)主模座驱动机构驱动主模组件4滑动,主模座86内的剪料模91在从剪料位14向递料及镦锻位15滑动的过程中,安装在主模座86内的剪料模91将线材剪断实现全圆剪料,被剪断的线材形成镦锻制件所需的坯料;剪料模91移动到递料及镦锻位15,坯料随主模座86内的剪料模91一起运动到递料及镦锻位15;镦锻凹模89内的制件随主模座86一起运动到下一个镦锻位;(2) The main mold base drive mechanism drives the main mold assembly 4 to slide, and the trimming mold 91 in the main mold base 86 is mounted on the main mold base 86 during sliding from the trim level 14 to the delivery and upset position 15. The trimming die 91 cuts the wire to realize the full round cut, and the cut wire forms the blank required for the upset; the trimming die 91 moves to the delivery and upset position 15, and the blank follows the main die holder 86. The trimming die 91 moves together to the delivery and upset position 15; the workpiece in the upset die 89 moves with the main die block 86 to the next upset position;
(3)剪料模91移动到递料及镦锻位15,驱动滚轮132置于第二平行部134内并与第二平行部134靠近第一平行部133的一侧接触;主模座86停止滑动后,大滑块驱动机构驱动大滑块2运动,分别与镦锻位16、镦锻位17、镦锻位18、镦锻位19对应的二冲冲模49、三冲冲模50、四冲冲模51、末冲冲模52对与其共轴的镦锻位的镦锻凹模89内制件进行镦锻;(3) The trimming die 91 is moved to the delivery and upsetting position 15, and the driving roller 132 is placed in the second parallel portion 134 and is in contact with the side of the second parallel portion 134 adjacent to the first parallel portion 133; the main die holder 86 is stopped. After sliding, the large slider driving mechanism drives the large slider 2 to move, respectively, with the upsetting position 16, the upsetting position 17, the upsetting position 18, the upsetting position 19, the two punching die 49, the three punching die 50, and the four punching The mold 51 and the final punching die 52 upset the inner product of the upset forging die 89 with the coaxial upset position;
镦锻完成后,大滑块2朝向远离主模组件4的方向运动过程中,与末冲冲模52对应的镦锻位的顶料机构的顶棒145顶主模组件4的顶杆87、顶杆87顶顶针90将镦锻位的镦锻凹模89内的制件成品顶出;与二冲冲模49、三冲冲模50、四冲冲模51对应的镦锻位的顶料机构的推料杆158顶主模组件4的顶杆87、顶杆87顶顶针90将与其对应的镦锻位的镦锻凹模89内的制件顶入与其共轴的冲模内并脱离镦锻凹模89;递料及镦锻位15的推料机构的推料杆158将坯料送入到与其共轴的一冲冲模48内并脱离剪料模91;After the upsetting is completed, during the movement of the large slider 2 away from the main mold assembly 4, the top rod 145 of the topping mechanism of the upsetting position corresponding to the final punching die 52 is the top rod 87 of the top main mold assembly 4. The top ejector pin 90 of the ejector pin 87 pushes out the finished product in the upset forging die 89 of the upset position; the topping mechanism of the upset position corresponding to the two punching die 49, the three punching die 50, and the four punching die 51 The push rod 158 of the top main mold assembly 4 of the push rod 158 and the top yoke 90 of the ejector 87 push the workpiece in the upset forging die 89 of the corresponding upset position into the co-axial die and out of the upset a die 89; a pusher rod 158 of the pushing mechanism of the feeding and upsetting position 15 feeds the blank into a punching die 48 coaxial therewith and away from the trimming die 91;
步骤(1)至步骤(3)反复循环。Step (1) to step (3) are repeated cycles.
实施例2Example 2
如图22、图23所示,与实施例1不同的是,主模座驱动机构包括安装座300、设有驱动轴301的驱动件302、主模座驱动电机303、驱动块304、主模座驱动机构位置调整机构。As shown in FIG. 22 and FIG. 23, unlike the first embodiment, the main die base driving mechanism includes a mounting base 300, a driving member 302 provided with a driving shaft 301, a main die holder driving motor 303, a driving block 304, and a main mode. Seat drive mechanism position adjustment mechanism.
驱动件302包括圆盘305,设置在圆盘305的一个端面上的安装轴306,驱动轴301设置在圆盘305的另一个端面上,安装轴306的轴心偏离驱动轴301的轴心;驱动轴301、圆盘305、安装轴306为一体式结构。采用驱动轴301、圆盘305、安装轴306为一体式结构的驱动件302,驱动件302的刚性好,能提供更大的驱动力。The driving member 302 includes a disc 305, a mounting shaft 306 disposed on one end surface of the disc 305, and a driving shaft 301 disposed on the other end surface of the disc 305, the axis of the mounting shaft 306 being offset from the axis of the driving shaft 301; The drive shaft 301, the disk 305, and the mounting shaft 306 have an integral structure. The driving member 302, the disk 305 and the mounting shaft 306 are integrally driven, and the driving member 302 has good rigidity and can provide a larger driving force.
在安装座300的前后两侧设有导向槽290,在机座本体307凸出机体291且设有开口292的一侧的底部设有与安装座300配合的开槽293。在主模座308上设有开口向下的驱动块滑孔310。驱动件302的安装轴306穿过安装座300安装在主模座驱动电机303的输出轴上,驱动块304仅可转动地安装在驱动件302的驱动轴301上,驱动块304可来回滑动地安装在驱动块滑孔310内。主模座308安装在机座本体307的容置腔294内,安装座300的两导向槽290可滑动地安装在开槽293的两侧壁295上。端板296安装在机座本体307设有开口292一端的端面上。A guide groove 290 is disposed on the front and rear sides of the mounting base 300. The bottom of the base 301 protruding from the body 291 and having the opening 292 is provided with a slot 293 that cooperates with the mounting seat 300. A drive block slide hole 310 having an opening downward is provided on the main die holder 308. The mounting shaft 306 of the driving member 302 is mounted on the output shaft of the main die holder driving motor 303 through the mounting base 300. The driving block 304 is only rotatably mounted on the driving shaft 301 of the driving member 302, and the driving block 304 is slidable back and forth. Installed in the drive block slide hole 310. The main die holder 308 is mounted in the receiving cavity 294 of the base body 307. The two guiding slots 290 of the mounting seat 300 are slidably mounted on the two side walls 295 of the slot 293. The end plate 296 is mounted on the end surface of the base body 307 at one end of the opening 292.
主模座驱动机构位置调整机构包括伺服电机297、与伺服电机297同轴固定的螺杆298,设置在安装座300上与螺杆298配合的螺纹孔299。螺杆298穿过端板296与安装座的螺纹孔299螺纹连接,伺服电机297安装在端板296上。 The main die base drive mechanism position adjusting mechanism includes a servo motor 297, a screw 298 fixed coaxially with the servo motor 297, and a screw hole 299 provided on the mounting base 300 to cooperate with the screw 298. Screw 298 is threaded through end plate 296 to threaded bore 299 of the mount and servo motor 297 is mounted on end plate 296.
通过主模座驱动电机303驱动驱动件302旋转,驱动件302的驱动轴301驱动驱动块304在驱动块滑孔310内滑动,驱动块304驱动主模座308来回滑动。该主模座308驱动机构由于省略了连杆机构,直接用驱动件302和驱动块304驱动主模座308,结构简单紧凑,大大提高主模座308来回运动的精度。特别是省略了连杆机构,大大减少了驱动机构的故障率,提高了驱动可靠性,主模组件及主模组件驱动机构的安装和调试特别简单,大大降低对安装和调试设备的操作人员的要求。伺服电机297驱动螺杆298旋转,通过安装座300上的螺纹孔299与螺杆298配合驱动安装座300的导向槽290在开槽293的两侧壁295上滑动,从而微调主模座308的剪料模相对剪料位的位置关系。The driving member 302 is driven to rotate by the main die holder driving motor 303. The driving shaft 301 of the driving member 302 drives the driving block 304 to slide in the driving block sliding hole 310, and the driving block 304 drives the main die holder 308 to slide back and forth. Since the driving mechanism of the main die holder 308 drives the main die holder 308 directly by the driving member 302 and the driving block 304, the structure is simple and compact, and the precision of the main mold base 308 moving back and forth is greatly improved. In particular, the linkage mechanism is omitted, the failure rate of the drive mechanism is greatly reduced, the drive reliability is improved, and the installation and commissioning of the main mold assembly and the main mold assembly drive mechanism are particularly simple, and the operation of the installation and commissioning equipment is greatly reduced. Personnel requirements. The servo motor 297 drives the screw 298 to rotate, and the threaded hole 299 of the mounting base 300 cooperates with the screw 298 to drive the guiding groove 290 of the mounting base 300 to slide on the two side walls 295 of the slot 293, thereby finely adjusting the trim of the main die holder 308. The positional relationship of the die relative to the trim position.
镦锻机还包括气动定位装置。气动定位装置包括安装在机座本体307一侧的气缸311,安装在气缸活塞上312的定位件313。在主模座308上设有与定位件313配合的定位槽314。在镦锻位置,定位件313伸入定位槽314内对主模座308定位,能有效避免镦锻时因振动主模座308移位,提高镦锻精度和制件的质量。The upsetting machine also includes a pneumatic positioning device. The pneumatic positioning device includes a cylinder 311 mounted on one side of the base body 307 and a positioning member 313 mounted on the cylinder piston 312. A positioning groove 314 is provided on the main die holder 308 to cooperate with the positioning member 313. In the upsetting position, the positioning member 313 is inserted into the positioning groove 314 to position the main die holder 308, which can effectively avoid the displacement of the vibration main mold base 308 during upsetting, and improve the upsetting precision and the quality of the workpiece.
如图24、图26所示,全部镦锻位315的顶料机构包括顶棒316、顶棒导套317、一个顶棒驱动件318、一个驱动顶棒驱动件318沿顶棒316轴线方向来回运动的顶棒驱动件驱动装置。镦锻位315上的一个顶杆319对应一个顶棒316、顶棒导套317。顶棒导套317安装在机体320上,顶棒316的一端伸入到顶棒导套317内。As shown in FIGS. 24 and 26, the topping mechanism of all upset positions 315 includes a top bar 316, a top bar guide sleeve 317, a top bar drive member 318, and a drive top bar drive member 318 that are oriented back and forth along the axis of the top bar 316. A moving top rod drive drive. A jack 319 on the upset position 315 corresponds to a top bar 316 and a top bar guide sleeve 317. The top bar guide sleeve 317 is mounted on the body 320, and one end of the top bar 316 extends into the top bar guide sleeve 317.
如图22、图25所示,镦锻机还包括顶料机构前后位置调整机构;镦锻位315上的一个顶棒316对应一个顶料机构前后位置调整机构。顶料机构前后位置调整机构包括伺服电机321、蜗杆322、蜗轮323、安装座324、设置在顶棒316一端的外螺纹部325、限制顶棒316相对蜗轮323旋转的止转机构。在安装座324上设有与顶棒316的外螺纹部325配合的内螺纹孔326,与内螺纹孔326连通并同轴的蜗轮安装孔327,与蜗轮安装孔327连通的蜗杆安装孔328。蜗杆安装孔328的轴线垂直内螺纹孔326的轴线。在蜗杆322上设有内通孔329,止转机构为设置在顶棒316的外螺纹部325上的止转槽330和设置在蜗杆322内通孔329上的止转条331。伺服电机321安装在安装座324上,蜗杆322的一端与伺服电机321的输出轴固定,另一端安装在安装座324上;蜗轮323安装在蜗轮安装孔327孔内并通过端盖332并被限位在安装座324内与蜗杆322啮合,顶棒316的外螺纹部325穿过安装座324上的内螺纹孔326伸入蜗轮323的内通孔329内。蜗轮323的内通孔329上的止转条331伸入顶棒316的外螺纹部325上的止转槽330限制顶棒316相对蜗轮323转动,安装座324不动,伺服电机321驱动蜗杆322,蜗杆322驱动蜗轮323,通过顶棒316的外螺纹部325与固定座的内螺纹孔326配合驱动顶棒316运动调节顶棒316的位置。As shown in FIG. 22 and FIG. 25, the upsetting machine further includes a front and rear position adjusting mechanism of the top material mechanism; a top bar 316 on the upsetting position 315 corresponds to a front and rear position adjusting mechanism of the top material mechanism. The feed mechanism front and rear position adjustment mechanism includes a servo motor 321, a worm 322, a worm wheel 323, a mount 324, an external thread portion 325 provided at one end of the top rod 316, and a rotation stop mechanism for restricting rotation of the top rod 316 with respect to the worm wheel 323. The mounting seat 324 is provided with an internally threaded hole 326 that engages with the external threaded portion 325 of the top bar 316, a worm wheel mounting hole 327 that communicates with the internally threaded hole 326 and is coaxial, and a worm mounting hole 328 that communicates with the worm wheel mounting hole 327. The axis of the worm mounting bore 328 is perpendicular to the axis of the internally threaded bore 326. An inner through hole 329 is provided in the worm 322. The rotation preventing mechanism is a rotation preventing groove 330 provided on the external thread portion 325 of the top bar 316 and a rotation preventing strip 331 disposed on the through hole 329 in the worm 322. The servo motor 321 is mounted on the mounting base 324. One end of the worm 322 is fixed to the output shaft of the servo motor 321, and the other end is mounted on the mounting base 324. The worm wheel 323 is installed in the hole of the worm wheel mounting hole 327 and is limited by the end cover 332. Positioned within the mount 324 to engage the worm 322, the externally threaded portion 325 of the top bar 316 extends through the internally threaded bore 326 in the mount 324 into the inner through bore 329 of the worm gear 323. The rotation preventing groove 331 of the inner through hole 329 of the worm wheel 323 extending into the external thread portion 325 of the top bar 316 restricts the rotation of the top bar 316 relative to the worm wheel 323, the mounting seat 324 does not move, and the servo motor 321 drives the worm 322. The worm 322 drives the worm gear 323. The external threaded portion 325 of the top rod 316 cooperates with the internally threaded hole 326 of the fixed seat to drive the top rod 316 to adjust the position of the top rod 316.
如图24所示,顶棒驱动件驱动装置包括伺服电机333、设有驱动轴334的驱动盘335;伺服电机333安装在机体320上,驱动盘335与伺服电机333的输出轴安装在一起。驱动轴334的轴心偏离安装驱动盘335的安装轴336的轴心。在顶棒驱动件318上设有与驱动轴334配合的驱动槽337;驱动轴334伸入驱动槽337内。顶料机构的回转驱动件为驱动盘335,驱动盘335在顶出方向的最大行程的直线距离是二倍驱动盘335的轴心到驱动轴334的轴心间的距离。推料机构与实施例1相同,由于增加了杠杆,因而推料机构的回转驱动件在顶出方向的最大行程的直线距离远远大于顶料机构的驱动盘335在顶出方向的最大行程的直线距离。如图27、图28、图29所示,镦锻机还包括夹钳座338、夹钳机构。在递料及镦锻位340上、所有的镦锻位315上均设有夹钳机构。单个夹钳机构包括伺服电机339,与伺服电机339的输出轴固定的左转轴343,与左转轴343固定设有驱动齿341的左驱动块342,左固定块344,与左固定块344固定的左钳体345;还包括设有驱动齿346的右驱动块347,与右驱动块347固定的右转轴348,右固定块349,与右固定块349固定的右钳体350。左转轴343穿过夹钳座338与左固定块344固定;右转轴348穿过夹钳座338与右固定块349固定;右驱动块347的驱动齿346与左驱动块342的驱动齿341相互啮合。As shown in FIG. 24, the top rod driving member driving device includes a servo motor 333 and a driving plate 335 provided with a driving shaft 334; the servo motor 333 is mounted on the body 320, and the driving plate 335 is mounted with the output shaft of the servo motor 333. The axis of the drive shaft 334 is offset from the axis of the mounting shaft 336 on which the drive plate 335 is mounted. A drive slot 337 is provided on the top bar drive member 318 to cooperate with the drive shaft 334; the drive shaft 334 extends into the drive slot 337. The slewing drive member of the ejector mechanism is the drive plate 335. The linear distance of the maximum stroke of the drive plate 335 in the ejection direction is twice the distance between the axis of the drive disk 335 and the axis of the drive shaft 334. The pushing mechanism is the same as that of the first embodiment. Since the lever is added, the linear distance of the maximum stroke of the rotary driving member of the pushing mechanism in the ejection direction is much larger than the maximum stroke of the driving plate 335 of the receiving mechanism in the ejection direction. Straight line distance. As shown in FIGS. 27, 28, and 29, the upsetting machine further includes a clamp seat 338 and a clamp mechanism. A clamping mechanism is provided on all of the upsets 315 on the delivery and upset position 340. The single clamping mechanism includes a servo motor 339, a left rotating shaft 343 fixed to the output shaft of the servo motor 339, and a left driving block 342 having a driving tooth 341 fixed to the left rotating shaft 343, and a left fixing block 344 fixed to the left fixing block 344. The left caliper body 345 further includes a right driving block 347 provided with driving teeth 346, a right rotating shaft 348 fixed to the right driving block 347, a right fixing block 349, and a right caliper body 350 fixed to the right fixing block 349. The left rotating shaft 343 is fixed to the left fixing block 344 through the clamp seat 338; the right rotating shaft 348 is fixed to the right fixing block 349 through the clamp seat 338; the driving teeth 346 of the right driving block 347 and the driving teeth 341 of the left driving block 342 are mutually Engage.
如图22、图26、图30、图31所示,大滑块驱动机构包括伺服电机351、连杆352、连杆后盖353、曲轴354。曲轴354的两端安装在机体320上与伺服电机351的输出轴固定;连杆352的一端通过枢接轴355枢接在大滑块356上,连杆352的另一端合抱在曲轴354的偏心轴357上,连杆后盖353合抱在曲轴354的偏心轴357上并与连杆352安装在一起。As shown in FIGS. 22, 26, 30, and 31, the large slider drive mechanism includes a servo motor 351, a link 352, a link rear cover 353, and a crankshaft 354. Both ends of the crankshaft 354 are mounted on the body 320 and fixed to the output shaft of the servo motor 351; one end of the link 352 is pivotally connected to the large slider 356 via the pivot shaft 355, and the other end of the link 352 is engaged with the eccentricity of the crankshaft 354. On the shaft 357, the link rear cover 353 is hugged on the eccentric shaft 357 of the crankshaft 354 and mounted with the link 352.
镦锻机的工作步骤包括以下步骤:The working steps of the upsetting machine include the following steps:
(1)主模座308内的剪料模358置于剪料位359,对应剪料位359的线材经线材送料机构送入到主模座308内的剪料模358内; (1) The trimming die 358 in the main die holder 308 is placed in the trimming material position 359, and the wire corresponding to the trimming material position 359 is fed into the trimming die 358 in the main die holder 308 via the wire feeding mechanism;
大滑块驱动机构驱动大滑块356运动,安装在大滑块356上的冲模组件360朝向凹模组件361运动,冲模组件360的末冲冲模362内无制件、不在镦锻位315上、无镦锻;递料及镦锻位340的冲模363将被夹钳机构夹持住的坯料冲入与其共轴的镦锻凹模364内的过程中夹钳张开,夹钳张开后递料及镦锻位340的冲模363继续对顶入镦锻凹模364内的坯料进行镦锻;其它镦锻位315的冲模将被夹钳机构夹持住的制件冲入与其共轴的凹模内的过程中夹钳张开,夹钳张开后其它镦锻位315的冲模继续对顶入镦锻凹模内的制件进行镦锻;The large slider drive mechanism drives the large slider 356 to move, and the die assembly 360 mounted on the large slider 356 moves toward the die assembly 361. The final die 362 of the die assembly 360 has no workpiece, and is not on the upset position 315. The die 363 without the upsetting; the punching and forging position 340 will open the blank clamped by the clamping mechanism into the upset forging die 364 of the coaxial axis, and the clamp is opened and the clamp is opened. The die and the die 363 of the upset position 340 continue to upset the blank in the upset forging die 364; the die of the other upset position 315 punches the article held by the clamping mechanism into the die that is coaxial therewith. During the inner process, the clamp is opened, and the die of the other upset position 315 after the clamp is opened continues to upset the workpiece in the upset forging die;
镦锻完成后,大滑块驱动机构驱动大滑块356复位,即安装在大滑块356上的冲模组件360远离凹模组件361方向运动,制件留在相应的镦锻凹模内;After the upset is completed, the large slider drive mechanism drives the large slider 356 to be reset, that is, the die assembly 360 mounted on the large slider 356 moves away from the die assembly 361, and the workpiece remains in the corresponding upset die;
(2)主模座308驱动机构驱动主模组件滑动,主模座308内的剪料模358在从剪料位359向递料及镦锻位340滑动的过程中,安装在主模座308内的剪料模358将线材剪断实现全圆剪料,被剪断的线材形成镦锻制件所需的坯料;剪料模358移动到递料及镦锻位340,坯料随主模座308内的剪料模358一起运动到递料及镦锻位340;镦锻凹模内的制件随主模座308一起运动到下一个镦锻位315;(2) The main mold base 308 drives the main mold assembly to slide, and the trimming mold 358 in the main mold base 308 is mounted on the main mold base 308 during sliding from the trim position 359 to the delivery and upsetting position 340. The trimming die 358 cuts the wire to achieve a full round cut, the cut wire forms the blank required for the upset; the trimming die 358 moves to the delivery and upset position 340, and the blank follows the main die holder 308 The trimming die 358 moves together to the delivery and upset position 340; the workpiece in the upset die moves along with the main die holder 308 to the next upset position 315;
(3)剪料模358移动到递料及镦锻位340主模座308停止滑动后,大滑块驱动机构驱动大滑块356运动,镦锻位315的冲模对与其共轴的镦锻位315的镦锻凹模内制件进行镦锻;(3) The trimming die 358 is moved to the delivery and upsetting position 340. After the main die holder 308 stops sliding, the large slider driving mechanism drives the large slider 356 to move, and the die of the upset position 315 is aligned with the upset forging 315 Upset forging of the upset die;
镦锻完成后,大滑块356开始朝向远离主模组件的方向运动过程中,与末冲冲模362对应的镦锻位315的顶料机构的顶棒316顶主模组件的顶杆319、顶杆319顶顶针将镦锻位315的镦锻凹模内的制件成品顶出;与其它冲模对应的镦锻位315的顶料机构顶料过程中,该镦锻位315上的夹钳闭合夹持制件且制件脱离镦锻凹模;递料及镦锻位340的推料机构的顶料过程中,递料及镦锻位340的夹钳闭合夹持坯料且坯料脱离剪料模358;After the upsetting is completed, the large slider 356 starts to move toward the direction away from the main mold assembly, and the top rod 316 of the topping mechanism of the upsetting mechanism 315 corresponding to the final punching die 362 is the top rod 319 of the top main mold assembly. The top ejector pin 319 pushes out the finished product in the upset die of the upsetting position 315; the topping mechanism of the upset position 315 corresponding to the other die, the clip on the upset position 315 The clamp closes the clamping piece and the part is separated from the upsetting die; during the topping process of the pushing mechanism of the feeding and upsetting position 340, the clamp of the feeding and upsetting position 340 closes the blank and the blank is removed from the cutting die 358;
步骤(1)至步骤(3)反复循环。Step (1) to step (3) are repeated cycles.
实施例3Example 3
如图32至图36所示,与实施例1不同的是,冲模组件401还包括设置在冲模组件401内保持坯料402与冲模403的轴线共轴的定位机构。定位机构包括三个弹片404。弹片404包括弹片本体405,从靠近弹片本体405向一侧凸出的扣合部406,弹片本体405另一端向扣合部406同一侧弯折后再平行弹片本体405弯折在向背离扣合部406一侧弯折的定位部407。在冲模403上设有与扣合部406配合的侧向抵挡通孔408和与定位部407配合的侧向通孔409,在冲模顶针410上设有与定位部407配合的避空槽411。在冲模403内未夹持有坯料402的状态,弹片404的抵挡部安装在冲模403的抵挡通孔408内,弹片404的定位部407穿过冲模403的侧向通孔409伸入冲模顶针410的避空槽411内,弹片本体405置于冲模403与冲模403套之间。在冲模403内夹持有坯料402的状态,弹片404的扣合部406安装在冲模403的抵挡通孔408内,坯料402的头部412越过弹片404的定位部407,弹片404的定位部407穿过冲模403的侧向通孔409顶住坯料402的杆部413从而对坯料402的杆部413轴向限位,即使在坯料402的杆部413很长时,也能保持坯料402与冲模403的轴线共轴。实施例4As shown in FIGS. 32 to 36, unlike the first embodiment, the die assembly 401 further includes a positioning mechanism disposed in the die assembly 401 to maintain the axis of the blank 402 and the die 403 coaxial. The positioning mechanism includes three elastic pieces 404. The elastic piece 404 includes a spring body 405, and the other end of the elastic body 405 is bent toward the same side of the fastening portion 406, and then the parallel elastic body 405 is bent and buckled away from the same. The positioning portion 407 is bent at one side of the portion 406. The die 403 is provided with a lateral abutting through hole 408 that engages with the engaging portion 406 and a lateral through hole 409 that engages with the positioning portion 407. The die thimble 410 is provided with a cutout 411 that engages with the positioning portion 407. In a state in which the blank 402 is not clamped in the die 403, the abutting portion of the elastic piece 404 is mounted in the abutting through hole 408 of the die 403, and the positioning portion 407 of the elastic piece 404 extends through the lateral through hole 409 of the die 403 into the die thimble 410. In the sump 411, the slab body 405 is placed between the die 403 and the die 403 sleeve. In a state in which the blank 402 is held in the die 403, the engaging portion 406 of the elastic piece 404 is mounted in the resisting through hole 408 of the die 403, and the head portion 412 of the blank 402 passes over the positioning portion 407 of the elastic piece 404, and the positioning portion 407 of the elastic piece 404. The lateral through hole 409 passing through the die 403 bears against the stem portion 413 of the blank 402 to axially limit the stem portion 413 of the blank 402, maintaining the blank 402 and the die even when the stem portion 413 of the blank 402 is long. The axis of 403 is coaxial. Example 4
如图37、图38所示,与实施例1不同的是,顶料机构的顶棒驱动装置包括凸设在机体1021后侧的安装座1022、滑块1023、肘杆机构、顶料机构前后位置调整机构。As shown in FIG. 37 and FIG. 38, unlike the first embodiment, the top rod driving device of the top material mechanism includes a mounting seat 1022 protruding from the rear side of the body 1021, a slider 1023, a toggle mechanism, and a topping mechanism. Position adjustment mechanism.
安装座1022上设有供滑块1023沿顶棒1025顶出方向滑动的滑动槽1024,在滑动槽1024内设有避空肘杆机构并连通滑动槽1024和安装座1022底部的避空孔1026,在安装座1022背离机体1021的一侧设有提供顶料机构前后位置调整机构运动的调整空间1027。The mounting base 1022 is provided with a sliding slot 1024 for sliding the slider 1023 in the ejection direction of the top bar 1025. The sliding slot 1024 is provided with a hollow arm mechanism and communicates with the sliding slot 1024 and the bottom hole of the mounting base 1022. An adjustment space 1027 for providing movement of the front and rear position adjustment mechanism of the top material mechanism is provided on a side of the mounting base 1022 facing away from the body 1021.
肘杆机构包括顶料伺服电机1028、凸轮1029、一端可转动地枢接在一起的第一连杆1030、第二连杆1031、第三连杆1032。驱动回转件为第一连杆1030、第二连杆1031、第三连杆1032。The toggle mechanism includes a top servo motor 1028, a cam 1029, a first link 1030 rotatably pivoted together at one end, a second link 1031, and a third link 1032. The driving rotary member is a first link 1030, a second link 1031, and a third link 1032.
顶料机构前后位置调整机构包括调整座1033,调整螺杆1034,调整伺服电机1035。The front and rear position adjustment mechanism of the top material mechanism includes an adjustment seat 1033, an adjustment screw 1034, and a servo motor 1035.
滑块1023安装在安装座1022的滑动槽1024上且与顶棒1025螺纹连接,并与第一连杆1030的另一端枢接;第二连杆1031的另一端穿过安装座1022的避空孔1026与安装在顶料伺服电机1028上的凸轮1029枢接,顶料伺服电机1028安装安装在安装座1022的底部;第三连杆1032的另一端与调整座1033枢接。调整螺杆1034与调整伺服电机1035的输出轴轴接并沿顶棒1025顶出方向与调整座1033上的螺纹孔螺纹连接,调整座1033设置在调整空间1027内,调整伺服电机1035安装安装在安装座1022上。The slider 1023 is mounted on the sliding groove 1024 of the mounting base 1022 and is screwed to the top bar 1025 and pivotally connected to the other end of the first connecting rod 1030; the other end of the second connecting rod 1031 passes through the mounting base 1022 The hole 1026 is pivotally connected to a cam 1029 mounted on the top servo motor 1028. The top servo motor 1028 is mounted on the bottom of the mounting base 1022. The other end of the third link 1032 is pivotally connected to the adjustment seat 1033. The adjusting screw 1034 is axially connected to the output shaft of the adjusting servo motor 1035 and is screwed with the threaded hole on the adjusting base 1033 in the direction in which the top rod 1025 is ejected. The adjusting seat 1033 is disposed in the adjusting space 1027, and the adjusting servo motor 1035 is installed and installed. Block 1022.
肘杆机构带动滑块1023在滑动槽1024上往复来回运动,从而带动顶棒1025实现顶出和复位的动作。调整伺服电机1035通过控制调整螺杆1034的转动使调整座1033在顶棒1025顶出方向上产生往复位移,从而实现顶料机构前后位置调整。 The toggle mechanism drives the slider 1023 to reciprocate back and forth on the sliding slot 1024, thereby driving the top bar 1025 to perform the action of ejecting and resetting. The adjustment servo motor 1035 causes the adjustment seat 1033 to reciprocally displace in the ejection direction of the top bar 1025 by controlling the rotation of the adjustment screw 1034, thereby realizing the front and rear position adjustment of the top material mechanism.
本发明公开的实施例均是一个剪料位,一个递料及镦锻位,四个镦锻位,及分别与一个递料及镦锻位、四个镦锻位正对的五个冲头座。在实际应用中,可以一个剪料位、一个递料及镦锻位,一个镦锻位,及分别与一个递料及镦锻位、一个镦锻位正对的两个冲头座。也可以为一个剪料位、一个递料及镦锻位,两个镦锻位,及分别与一个递料及镦锻位、两个镦锻位正对的三个冲头座。也可以为一个剪料位、一个递料及镦锻位,三个镦锻位,及分别与一个递料及镦锻位、三个镦锻位正对的四个冲头座。甚至可以更多的镦锻位对应更多的冲头座。这些实施方式,只是增加或减少镦锻位和冲模个数,根据本发明的实施例完全可以实施,故不再详述。 The embodiments disclosed in the present invention are all a trimming position, a delivery and upset position, four upset positions, and five punch seats respectively facing one of the delivery and upset positions and the four upset positions. In practical applications, there may be one trim position, one delivery and upset position, one upset position, and two punch seats respectively facing one of the delivery and the upset and one upset. It can also be a trimming position, a delivery and upset position, two upset positions, and three punch seats that are respectively opposite to one of the delivery and the upset and the two upsets. It can also be a trimming position, a delivery and upsetting position, three upsetting positions, and four punch seats respectively facing one of the delivery and upsetting positions and the three upsets. Even more upsets can be used for more punch seats. These embodiments merely increase or decrease the number of upsets and die, which can be fully implemented according to embodiments of the present invention and will not be described in detail.

Claims (10)

  1. 一种镦锻机,包括机体、安装在机体上的顶料机构,其特征在于:所述的顶料机构包括顶棒、顶棒导套、驱动顶棒在顶棒导套内来回直线运动的回转驱动件、驱动机构;在机体上设有顶棒导套安装通孔;所述的顶棒导套安装在顶棒导套安装通孔内并固定在机体上,顶棒可来回直线运动地安装在顶棒导套内;所述的驱动机构包括用来驱动回转驱动件回转运动的驱动伺服电机;回转驱动件与顶棒的端部安装在一起。An upsetting machine includes a body and a topping mechanism mounted on the body, wherein the topping mechanism comprises a top bar, a top bar guide sleeve, and the driving top bar moves linearly back and forth in the top bar guide sleeve a rotary driving member and a driving mechanism; a top rod guide sleeve mounting through hole is arranged on the body; the top rod guide sleeve is installed in the through hole of the top rod guide sleeve and is fixed on the body body, and the top rod can be linearly moved back and forth Mounted in the top bar guide sleeve; the drive mechanism includes a drive servo motor for driving the rotary motion of the rotary drive member; the rotary drive member is mounted to the end of the top bar.
  2. 如权利要求1所述的一种镦锻机,其特征在于:所述的顶料机构还包括当制件长度发生变化时调整顶棒前后位置的前后位置调整机构;所述的前后位置调整机构包括调整伺服电机。A upsetting machine according to claim 1, wherein said top material mechanism further comprises a front and rear position adjusting mechanism for adjusting a front and rear position of the top bar when the length of the article changes; said front and rear position adjusting mechanism This includes adjusting the servo motor.
  3. 如权利要求1所述的一种镦锻机,其特征在于:所述的顶料机构还包括当制件长度发生变化时调整顶棒前后位置的前后位置调整机构和顶棒驱动件、滑座;所述的驱动伺服电机安装在滑座上;回转驱动件包括仅可转动地与滑座安装在一起、由所述的驱动伺服电机驱动的偏心轮,偏心安装在偏心轮上的驱动轴;在顶棒驱动件上设有与驱动轴配合的滑孔;驱动轴伸入滑孔内;顶棒驱动件与顶棒的端部安装在一起,回转驱动件通过顶棒驱动件与顶棒安装在一起;在滑座和机体间设有相互配合地导向装置,前后位置调整机构通过调节滑座与顶棒导套之间的距离来调整顶棒的前后位置。A upsetting machine according to claim 1, wherein said top material mechanism further comprises a front and rear position adjusting mechanism for adjusting the front and rear positions of the top bar when the length of the workpiece changes, and a top rod driving member and a sliding seat. The driving servo motor is mounted on the sliding seat; the rotating driving member comprises an eccentric wheel which is only rotatably mounted with the sliding seat and driven by the driving servo motor, and a driving shaft which is eccentrically mounted on the eccentric wheel; The top rod driving member is provided with a sliding hole matched with the driving shaft; the driving shaft extends into the sliding hole; the top rod driving member is mounted with the end of the top rod, and the rotary driving member is mounted by the top rod driving member and the top rod Together, there is a mutual guiding device between the sliding seat and the body, and the front and rear position adjusting mechanism adjusts the front and rear positions of the top bar by adjusting the distance between the sliding seat and the top bar guide sleeve.
  4. 如权利要求3所述的一种镦锻机,其特征在于:所述的顶料机构的前后位置调整机构包括调整伺服电机,与调整伺服电机输出轴固定的螺杆,设置在滑座上的螺纹孔,与机体固定的调整伺服电机安装座;调整伺服电机安装在调整伺服电机安装座上,螺杆与调整伺服电机的输出轴固定并与滑座上的螺纹孔螺纹连接。A upsetting machine according to claim 3, wherein the front and rear position adjusting mechanism of the top material mechanism comprises a servo motor, a screw fixed to the output shaft of the servo motor, and a thread disposed on the sliding seat. The hole and the fixed servo motor mount are fixed to the body; the adjustment servo motor is mounted on the servo motor mount, and the screw is fixed to the output shaft of the servo motor and screwed to the threaded hole on the slide.
  5. 如权利要求1所述的一种镦锻机,其特征在于:所述的顶料机构还包括当制件长度发生变化时调整顶棒前后位置的前后位置调整机构和顶棒驱动件;所述的驱动伺服电机安装在机体上;所述的回转驱动件包括仅可转动地与机体安装在一起、由所述的驱动伺服电机驱动的偏心轮,偏心安装在偏心轮上的驱动轴;在顶棒驱动件上设有与驱动轴配合的滑孔;驱动轴伸入滑孔内;顶棒驱动件与顶棒的端部安装在一起,回转驱动件通过顶棒驱动件与顶棒安装在一起;所述的顶料机构的前后位置调整机构包括调整伺服电机、蜗杆、蜗轮、安装座、设置在顶棒一端的外螺纹部、限制顶棒相对蜗轮旋转的止转机构;在安装座上设有与顶棒的外螺纹部配合的内螺纹孔,与内螺纹孔连通并同轴的蜗轮安装孔,与蜗轮安装孔连通的蜗杆安装孔;蜗杆安装孔的轴线垂直内螺纹孔的轴线;在蜗杆上设有内通孔;伺服电机安装在安装座上,蜗杆的一端与伺服电机的输出轴固定,另一端安装在安装座上;蜗轮安装在蜗轮安装孔内并被限位在安装座内与蜗杆啮合,顶棒的外螺纹部穿过安装座上的内螺纹孔伸入蜗轮的内通孔内。A upsetting machine according to claim 1, wherein said top material mechanism further comprises a front and rear position adjusting mechanism and a top bar driving member for adjusting a front and rear position of the top bar when the length of the article changes; The driving servo motor is mounted on the body; the rotary driving member comprises an eccentric wheel rotatably mounted to the body and driven by the driving servo motor, and a driving shaft eccentrically mounted on the eccentric wheel; The rod driving member is provided with a sliding hole matched with the driving shaft; the driving shaft extends into the sliding hole; the top rod driving member is mounted with the end of the top rod, and the rotary driving member is mounted with the top rod through the top rod driving member The front and rear position adjusting mechanism of the feeding mechanism includes adjusting a servo motor, a worm, a worm wheel, a mounting seat, an external thread portion disposed at one end of the top rod, and a rotation preventing mechanism for restricting rotation of the top rod relative to the worm wheel; An internal threaded hole that cooperates with the external threaded portion of the top rod, a worm wheel mounting hole that communicates with the internal threaded hole and is coaxial, and a worm mounting hole that communicates with the worm wheel mounting hole; the axis of the worm mounting hole is vertically threaded The axis of the hole; the inner through hole is arranged on the worm; the servo motor is mounted on the mounting seat, one end of the worm is fixed to the output shaft of the servo motor, and the other end is mounted on the mounting seat; the worm wheel is installed in the mounting hole of the worm wheel and is limited Positioned in the mount to engage the worm, the external thread of the top rod extends through the internally threaded hole in the mount into the inner through hole of the worm gear.
  6. 如权利要求1所述的一种镦锻机,其特征在于:所述的镦锻机还包括可来回滑动地体上的大滑块、大滑块驱动装置,安装在大滑块与机体间的上顶出装置;上顶出装置包括安装在传动轴上的摆杆驱动凸轮,摆杆,安装在摆杆上、与摆杆驱动凸轮配合的摆杆滚轮、安装在机体上并安装在摆杆中间位置并的摆杆轴、摆臂组件;摆杆驱动凸轮的内孔为内齿轮形孔,传动轴与摆杆驱动凸轮的内孔配合的部分为外齿轮形;摆杆远离摆杆滚轮的一端可与摆臂组件顶接。A upsetting machine according to claim 1, wherein the upsetting machine further comprises a large slider and a large slider driving device which are slidable on the body, and is installed between the large slider and the body. The upper ejector device comprises a swing rod driving cam mounted on the transmission shaft, a swing rod, a swing rod roller mounted on the swing rod and matched with the swing rod driving cam, mounted on the body and mounted on the pendulum The pendulum shaft and the swing arm assembly at the middle of the rod; the inner hole of the swing rod driving cam is an inner gear-shaped hole, and the portion of the transmission shaft that cooperates with the inner hole of the swing rod driving cam is an outer gear shape; the swing rod is away from the swing rod roller One end can be connected to the swing arm assembly.
  7. 如权利要求1所述的一种镦锻机,其特征在于:所述的镦锻机还包括可来回滑动地体上的大滑块、大滑块驱动机构;所述的大滑块驱动机构包括两端支撑在机体上的曲轴、第一小滑块和第二小滑块;第一小滑块和第二小滑块合抱在所述曲轴的偏心轴上,所述曲轴的偏心轴与第一小滑块和第二小滑块仅可转动地安装在一起;第一小滑块和第二小滑块安装在一起;所述的大滑块包括滑块大镶件和滑块小镶件;在滑块大镶件上设有滑槽;在滑槽的两侧均设有第一导向平面;滑块小镶件安装在滑块大镶件上并封闭滑块大镶件上的滑槽;安装在一起的第一小滑块和第二小滑块仅可在第一导向平面上来回滑动地安装在滑块大镶件的滑槽内。 A upsetting machine according to claim 1, wherein said upsetting machine further comprises a large slider that can slide back and forth, a large slider driving mechanism; said large slider driving mechanism The crankshaft, the first small slider and the second small slider supported on the body at both ends; the first small slider and the second small slider are hug on the eccentric shaft of the crankshaft, and the eccentric shaft of the crankshaft is The first small slider and the second small slider are only rotatably mounted together; the first small slider and the second small slider are mounted together; the large slider includes a slider large insert and a small slider An insert; a sliding groove is arranged on the large insert of the slider; a first guiding plane is arranged on both sides of the sliding slot; the small insert of the sliding block is mounted on the large insert of the sliding block and closes the large insert of the sliding block The first small slider and the second small slider that are mounted together can be slidably mounted in the sliding groove of the large insert of the slider only on the first guiding plane.
  8. 如权利要求1所述的一种镦锻机,其特征在于:所述的镦锻机还包括主模组件及主模组件驱动机构、推料机构、送料机构;在机体上依次设有剪料位、递料及镦锻位、一个以上的镦锻位;所述的线材送料机构置于剪料位,在所述的递料及镦锻位设有所述的推料机构、在所述的镦锻位均设有所述的顶料机构;The upsetting machine according to claim 1, wherein the upsetting machine further comprises a main mold assembly and a main mold assembly driving mechanism, a pushing mechanism, and a feeding mechanism; a trimming position, a material feeding and an upsetting position, and more than one upsetting position; the wire feeding mechanism is disposed at a trimming position, and the pushing mechanism is provided at the feeding and upsetting position, The upsetting position is provided with the above-mentioned top material mechanism;
    所述的镦锻机还包括固定在机体上的主模座导向装置;主模座可来回滑动地安装在主模座导向装置上,主模座的剪料模安装孔在剪料位与递料及镦锻位之间来回滑动。The upsetting machine further comprises a main mold base guiding device fixed on the machine body; the main mold base is slidably mounted on the main mold base guiding device, and the cutting mold mounting hole of the main mold base is in the trimming position and delivery Slide between the material and the upset position.
  9. 如权利要求8所述的一种镦锻机,其特征在于:所述的推料机构包括推料杆、推料杆导套、枢接在机体外侧的杠杆、杠杆驱动机构;杠杆仅可转动的枢接在机体上,杠杆靠近枢接部的一端设有滑孔,在杠杆远离枢接部的一端设有驱动部,在推料杆导套上设有轴向导向孔和侧向导向孔,在推料杆上设有与杠杆的驱动部配合的驱动孔;推料杆导套固定在机体上,推料杆可来回直线运动地安装在推料杆导套的轴向导向孔内,杠杆的驱动部穿过推料杆导套上的侧向导向孔伸入推料杆的驱动孔内;杠杆驱动机构包括与杠杆的滑孔配合的驱动轴,驱动轴可来回滑动地安装在杠杆的滑孔内。A upsetting machine according to claim 8, wherein the pushing mechanism comprises a push rod, a push rod guide sleeve, a lever pivotally connected to the outside of the body, and a lever driving mechanism; the lever is only rotatable The pivoting is connected to the body, the end of the lever near the pivoting portion is provided with a sliding hole, the driving portion is provided at an end of the lever away from the pivoting portion, and the axial guiding hole and the lateral guiding hole are arranged on the pushing rod guide sleeve. a push hole is arranged on the push rod with a driving portion of the lever; the push rod guide sleeve is fixed on the body, and the push rod is linearly movable back and forth in the axial guide hole of the push rod guide sleeve, The driving portion of the lever extends through the side guiding hole on the push rod guide sleeve into the driving hole of the pushing rod; the lever driving mechanism includes a driving shaft that cooperates with the sliding hole of the lever, and the driving shaft is slidably mounted on the lever Inside the slip hole.
  10. 如权利要求9所述的一种镦锻机,其特征在于:所述的杠杆驱动机构还包括仅可转动地与机体安装在一起的偏心的驱动件,仅驱动驱动件的伺服电机,偏心安装在驱动件上的驱动轴;驱动轴伸入杠杆的滑孔孔内。 A upsetting machine according to claim 9, wherein said lever driving mechanism further comprises an eccentric driving member rotatably mounted only to the body, the servo motor for driving only the driving member, and the eccentric mounting a drive shaft on the drive member; the drive shaft extends into the slide hole of the lever.
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