WO2017012177A1 - Precious metal-silicon composite powder prepared by means of galvani reaction, and application thereof - Google Patents

Precious metal-silicon composite powder prepared by means of galvani reaction, and application thereof Download PDF

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WO2017012177A1
WO2017012177A1 PCT/CN2015/088510 CN2015088510W WO2017012177A1 WO 2017012177 A1 WO2017012177 A1 WO 2017012177A1 CN 2015088510 W CN2015088510 W CN 2015088510W WO 2017012177 A1 WO2017012177 A1 WO 2017012177A1
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silicon
noble metal
composite powder
solution
silver
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PCT/CN2015/088510
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French (fr)
Chinese (zh)
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吕铁铮
赵丽丽
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吕铁铮
赵丽丽
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/18Non-metallic particles coated with metal

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  • the present invention relates to a noble metal-silicon composite powder, and more particularly to a noble metal-silicon composite powder prepared by using a galvanic reaction and its conductive application.
  • Precious metals such as gold, silver, copper and their powders are commonly used metal materials.
  • Precious metal powders have been used as raw materials for conductive pastes due to their excellent electrical conductivity, chemical catalytic activity and the like, and precious metals also play an important role in the field of catalysts.
  • Gold powder is chemically stable and has good electrical conductivity, but it is expensive, and its use is limited to thick-film integrated circuits.
  • Silver-based conductive materials are widely used in various industries. For example, the demand for precious metal silver in the semiconductor and electronics industries is as follows. With the rapid development of the electronics industry, China's demand for silver powder is growing.
  • the use of silver conductive paste for electronic components in China is roughly as follows: the use of discrete components of silver electronic paste is 240-300 tons / year, the use of silver powder is 180-240 tons / year; the internal electrodes and ends of chip components Electro-board silver conductive paste dosage 60-96 tons / year, silver powder dosage 36-72 tons / year; silver conductive adhesive 36-60 tons / year, silver powder dosage 24-36 tons / year; silver polymer conductive charge 240- 300 tons / year, need silver powder 180-240 tons / year; automotive defrosting line silver 36-60 tons / year, need silver powder 24-36 tons / year; and electrical alloy silver dosage 120-180 tons / year.
  • a base metal such as nickel or aluminum is used as a base powder, which is mixed with silver powder.
  • the mixed powder or composite alloy powder is used to prepare the slurry; the pure silver paste, the Ag-Pd slurry and even the base metal slurry can meet the requirements for the use of the RC components for the production of chip components.
  • Precious metal powder is one of the key raw materials for electronic paste.
  • gold powder, silver powder and the like are mainly used as conductive fillers of electronic paste.
  • the morphology, particle size, particle size distribution, bulk density, etc. of the powder all have a significant effect on the performance of the electronic paste, thus affecting the performance of the final product. Therefore, the preparation of excellent gold powder and silver powder is an excellent performance of the electronic pulp. Prerequisites for materials.
  • the precious metal powder can be divided into nano powder (average particle diameter less than 0.1 ⁇ m), submicron powder (average particle diameter in the range of 0.1 to 10 ⁇ m), fine powder (average particle diameter larger than 10 ⁇ m), and gold powder used in the conductive paste.
  • Silver powder is mainly composed of submicron powder. Because of its small particle size and size effect, its melting point is much lower than the melting point of elemental silver, and it has good performance of low temperature sintering after being made into conductive paste.
  • the flake silver powder is used as the conductive phase in the slurry, since the conductive network structure capable of forming surface contact or line contact, the conductive property is much better than the point contact formed between the spherical silver powder, so the flake silver powder can also be used.
  • the conductive phase of the conductive paste since the conductive network structure capable of forming surface contact or line contact, the conductive property is much better than the point contact formed between the spherical silver powder, so the flake silver powder can also be used.
  • the conductive phase of the conductive paste since the conductive network structure capable of forming surface contact or line contact, the conductive property is much better than the point contact formed between the spherical silver powder, so the flake silver powder can also be used.
  • the conductive phase of the conductive paste since the conductive network structure capable of forming surface contact or line contact, the conductive property is much better than the point contact formed between the spherical silver powder, so the flake silver powder can also be used.
  • the key to the preparation of conductive pastes is the preparation of ultrafine conductive precious metal powders.
  • precious metal powders such as silver powder and gold powder can be prepared by chemical methods and physical methods.
  • Chemical methods mainly include liquid-liquid interface reaction method, microwave method, hydrothermal reduction method, chemical deposition method, microwave heating method, ultraviolet photochemical method, acoustic electrochemical method, solvothermal method, chemical reduction method, radiation method, ultrasonic diffusion method, Photochemical method, spray pyrolysis method, electrolysis method, and the like.
  • most of these methods have more or less preparation conditions.
  • the defects such as engraving, high requirements on production equipment, and complicated preparation processes make it difficult to apply to industrial mass production.
  • Commonly used physical methods include mechanical ball milling, atomization, and the like.
  • the chemical reduction method is more commonly used, because of its simple equipment, easy control of parameters, convenient operation, low energy consumption, low cost, simple process, and suitable for large-scale production and wide application.
  • This method is the application of the principle of redox reaction by reducing silver ions to silver by a reducing agent under liquid, solid or gas phase conditions.
  • the liquid phase chemical reduction method is more widely used, and the liquid phase chemical reduction method for preparing the ultrafine precious metal powder refers to the reduction of the powder from the oxidizing salt solution under the appropriate process conditions by using a reducing agent.
  • the oxidizing solution mainly used for producing gold powder is chloroauric acid or chloroauric acid salt, and the oxidizing solution of silver powder is AgNO3 or AgF solution.
  • Common reducing agents are ascorbic acid, hydrazine hydrate, hydrogen peroxide, oxygen, sodium methanesulfonate, and ammonium formate.
  • Ascorbic acid is moderately used and its reaction rate is easy to control. It is widely used in the preparation of ultrafine silver powder for conductive paste. It can be controlled by different conditions such as reaction temperature and dispersant. Ultrafine silver powder of particle size.
  • the precious metal powder After the precious metal powder is prepared, it is mixed with a solvent, a curing agent, a coupling agent, an antifoaming agent and the like according to a certain ratio, and is ground to obtain a certain viscosity, and then can be used as a conductive paste.
  • a solvent e.g., a solvent, a curing agent, a coupling agent, an antifoaming agent and the like according to a certain ratio
  • the silver powder After the silver powder is prepared, it can be mixed with an epoxy resin, a silane coupling agent, or the like to form a conductive silver paste.
  • the coated particles are mostly inorganic oxides, such as nano-scale, micro-scale SiO 2 , Al 2 O 3 , etc., and the inorganic oxide itself is an insulating material. Therefore, the combination with the precious metal itself greatly reduces the electrical conductivity of the composite conductive material.
  • the principle of silver mirror reaction is mainly used. Although it is also a redox process, the process is complicated, including several steps of roughening, sensitization, and silver mirror reaction.
  • the silver salt solution is first converted into a silver ammonia solution of a specific pH value, and the material to be coated is mixed with a reducing agent to form a reducing solution, and finally the silver ammonia solution is gradually added to the solution.
  • a silver mirror reaction occurs, and the entire reaction takes a long time, and the parameters such as temperature and pH during the reaction are more demanding.
  • the redox silver mirror reaction is limited by the different chemical potentials of the reducing agent.
  • the reducing agent can be selected to be limited.
  • the technical problem to be solved by the present invention is to overcome the above-mentioned drawbacks existing in the prior art, and provide a noble metal-silicon composite powder prepared by a galvanic reaction and a conductive application thereof, the noble metal-silicon composite powder having good electrical conductivity of a noble metal
  • the amount of precious metals is greatly reduced.
  • the technical solution adopted by the present invention to solve the technical problem thereof is: a noble metal-silicon composite powder prepared by a galvanic reaction, which is prepared according to the following method:
  • the step (3) (4) adding the noble metal ion-containing solution in the step (3) to the hydrofluoric acid solution containing the ultrafine silicon micropowder prepared in the step (2); the galvanic reaction occurs, and the reaction time is 5-120 min.
  • the surface of the ultrafine silicon micropowder is replaced by noble metal ions to form particles coated with a noble metal film on the surface of the ultrafine silicon micropowder; the weight ratio of precious metal ions participating in the reaction to the silicon is in the range of (10-1): (1-10);
  • the ultrafine silicon micropowder itself serves as both a reducing agent and a reaction carrier;
  • the ultrafine silicon fine powder coated with the noble metal film is separated from the reaction system by centrifugal separation or filtration, washed, and dried to obtain a noble metal-silicon composite powder.
  • the noble metal is gold, silver or copper.
  • the ultrafine silicon micropowder is silicon scrap produced during the processing of the band saw, edging, polishing, multi-wire cutting machine in the process of processing the photovoltaic crystal silicon or the semiconductor silicon, or the ultrafine metal silicon
  • the silicon waste or ultrafine metal silicon powder has a particle diameter of 0.5 to 5 ⁇ m.
  • the noble metal ion-containing solution is obtained by reacting an oxide or a noble metal salt of a noble metal with an acid, and dissolving with water; according to different precious metal elements, the solution contains Au 4+ and Ag, respectively. + or Cu 2+ ; the acid is preferably a medium strength acid or a strong acid.
  • the noble metal ion-containing solution is a chloroauric acid solution, a chloroaurate solution, a silver nitrate solution, a silver fluoride solution, a copper chloride solution, a copper nitrate solution or a copper sulfate solution.
  • the percentage of the noble metal in the noble metal-silicon composite powder is 30 to 99% by weight.
  • the ultrafine silicon micropowder has the following characteristics: 1 has a specific doping property, and the mother silicon needs specific conductivity, so special doping is performed, and doping can provide electrons required for redox reaction; 2 high chemical purity Because it is derived from the mother semiconductor silicon or photovoltaic silicon, it has high purity; the ultrafine metal silicon powder has a purity greater than 99%, and the impurities also have certain doping characteristics, and thus can also be in the present invention. use.
  • the present invention also includes the use of the noble metal-silicon composite powder prepared by the galvanic reaction in the preparation of a conductive material comprising a conductive paste, a conductive ink, and a conductive paste.
  • a conductive paste comprising a noble metal-silicon composite powder prepared by the galvanic reaction of the present invention.
  • a conductive ink for printing electrons comprising a noble metal-silicon composite powder prepared by the galvanic reaction of the present invention.
  • a conductive paste comprising a noble metal-silicon composite powder prepared by the galvanic reaction of the present invention.
  • the present invention has the following advantages:
  • the noble metal-silicon composite powder of the present invention has excellent electrical conductivity of a precious metal, and the amount of the precious metal is greatly reduced, thereby greatly reducing the cost;
  • Example 1 is a scanning electron micrograph of a silver-silicon composite powder product of Example 1 of the present invention.
  • Figure 4 is a transmission electron micrograph of a copper-silicon composite powder of Example 5 of the present invention.
  • the galvanic reaction of the present embodiment was used to prepare a silver-silicon composite powder, which was prepared by the following method:
  • the ultrafine silicon micropowder has an oxygen content of 16%, and the corresponding SiO2 content is 30%, which is corroded by hydrofluoric acid. Therefore, only 70% of the silicon is retained to participate in the subsequent galvanic reaction, weighing about 14g. , equivalent to 0.5mol;
  • the reaction time is 30 min, the surface of the ultrafine silicon micropowder is replaced by silver ions, and a silver film is formed to coat the surface of the ultrafine silicon micropowder; at the same time, the color of the solution changes from the initial black to the earthy yellow; the khaki is the color of the micron-sized silver film;
  • the scanning electron microscope morphology distribution of the silver-silicon composite powder product of the present embodiment is shown in FIG. 1; the weight of the silver-silicon composite powder is 35 g, and the reaction yield is >80%, and the element content of the silver-silicon composite powder.
  • the silver-silicon composite powder has a silver: silicon germanium 2:1, the percentage of silver as a composite powder is 66.7%, and silicon accounts for 33.3%.
  • the ultrafine silicon micropowder is used as a reaction reducing agent, and the ultrafine silicon micropowder is derived from the silicon scrap generated during the processing of the band saw, the edging, the polishing, the multi-wire cutting machine in the process of processing the photovoltaic crystal silicon or the semiconductor silicon, and the average particle of the silicon waste.
  • the diameter is 0.5 micrometer;
  • the ultrafine silicon micropowder has the following characteristics: 1 has a specific doping property, and the mother silicon needs specific conductivity, so a specific doping is performed, and the doping can provide electrons required for the redox reaction; 2 High chemical purity, because of its semiconductor silicon or photovoltaic silicon from the mother, it has a high purity.
  • the silver-silicon composite powder product of the present embodiment is applied to a conductive paste.
  • the conductive paste prepared above is coated with a certain pattern of conductive paste on a glass substrate by a screen printing device, cured at 60 ° C, and finally measured for electrical conductivity, and its resistivity reaches 1.80 ⁇ 10 -7 ⁇ . m has reached the requirement of conductive paste; the resistivity before replacement is 6.10 ⁇ 10 -8 ⁇ m.
  • the average wet weight of the silver paste used in the cell sheet is about 0.18 g/piece, wherein the solid silver powder content is about 0.1 g; After replacing the pure solid silver powder with the silicon composite powder, the amount of silver used is reduced by 30-40%, which is about 0.03 g.
  • each cell can save silver cost of 0.1 yuan; the power output of each cell is about 4.4 watts, the photovoltaic power generation cost is reduced by 0.02 yuan / watt.
  • the difference between this embodiment and the embodiment 1 is only that: in the step (1), a hydrofluoric acid solution having a concentration of 1 mol/L is prepared; in the step (2), the ultrafine silicon micropowder is derived from the process of processing the photovoltaic crystal silicon or the semiconductor silicon.
  • step (3) 2L solution containing 0.001mol/L silver nitrate is prepared; silver nitrate solution The reaction is carried out by reacting silver oxide with nitric acid and adding water; in step (4), the galvanic reaction time is 60 min; in step (5), the powder is separated by filtration, the elemental analysis of the silver-silicon composite powder, and the silver in the silver-silicon composite powder. : Silicon germanium 3:7, silver accounts for 30% of the composite powder, and silicon accounts for 70%.
  • the rest are the same as in the first embodiment.
  • the above silver-silicon composite powder is applied to a conductive ink for printing electrons.
  • the silver powder is replaced with the silver-silicon composite powder in accordance with a conventional process of conductive ink.
  • the conductive oil prepared above is coated with a screen printing device, and a certain pattern of conductive paste is coated on the glass substrate, solidified and dried, and finally the electrical conductivity is measured, and the resistivity thereof reaches 8.80 ⁇ 10 -5 ⁇ m.
  • the requirement of conductive ink is reached; the resistivity before replacement is 2.70 ⁇ 10 -6 ⁇ m.
  • the method for preparing a gold-silicon composite powder by the galvanic reaction of the present embodiment, and the application of the gold-silicon composite powder prepared by the process comprises the following steps:
  • the reaction time was 120 min, and the surface of the ultrafine silicon micropowder was replaced by gold ions to form a gold film coated on the surface of the ultrafine silicon micropowder; at the same time, the color of the solution changed from the initial black to the tan. Sepia is the color of the nano-scale gold film.
  • the above ultrafine silicon micropowder is used as a reaction reducing agent, and the ultrafine silicon micropowder is derived from photovoltaic crystal silicon or semiconductor silicon plus In the process of band sawing, edging, polishing, and silicon scrap produced during the processing of multi-wire cutting machine, the particle size of silicon waste is 3 micrometers; the ultrafine silicon micropowder has the following characteristics: 1 has specific doping properties, and its parent body Since silicon requires a certain conductivity, it is specifically doped, and the doping can provide the electrons required for the redox reaction. 2 The chemical purity is high, and since it is derived from the mother semiconductor or photovoltaic silicon, it has high purity. .
  • the above gold-silicon composite powder is applied to a conductive paste.
  • the above conductive adhesive is screen-printed, and a certain pattern of conductive adhesive is coated on the glass substrate, cured and dried at 60 ° C, and finally its conductivity is measured, and its resistivity is 5.80 ⁇ 10 -6 ⁇ m. The requirement of conductive adhesive is reached; the resistivity before replacement is 1.45 ⁇ 10 -8 ⁇ m.
  • step (1) a hydrofluoric acid solution having a concentration of 4 mol/L is prepared; in the step (2), the ultrafine silicon micropowder is derived from the ultrafine metal silicon powder and the silicon powder.
  • the diameter is 1 micrometer, 2g; in step (3), a solution containing about 50 grams of sodium chloroaurate is disposed, and the gold content is converted into about 24 grams, which is 0.122 mol; in step (4), the galvanic reaction time is It is 100 min; in step (5), the gold-silicon composite powder is analyzed by EDX element, and the percentage of gold as a composite powder is 99%, and silicon accounts for 1%.
  • the ultrafine metal silicon powder has a purity of more than 99%, and the impurities also have certain doping characteristics, and are used in the present embodiment.
  • the rest is the same as in the third embodiment.
  • the above gold-silicon composite powder is applied to a conductive paste.
  • the above conductive adhesive is applied by screen printing equipment, and a certain pattern of conductive adhesive is coated on the glass substrate, cured and dried at 80 ° C, and finally its conductivity is measured, and its resistivity is 3.68 ⁇ 10 -8 ⁇ m. Reach the resistivity of pure conductive gold powder.
  • the method for preparing a copper-silicon composite powder by the galvanic reaction of the present embodiment, and the application of the copper-silicon composite powder prepared by the process, comprising the following steps:
  • the reaction time was 5 min, and the surface of the ultrafine silicon micropowder was replaced by copper ions to form a copper film coated on the surface of the ultrafine silicon micropowder, and the surface color was bright black.
  • the above ultrafine silicon micropowder is used as a reaction reducing agent, and the ultrafine silicon micropowder is a metal silicon powder, and the particle size of the silicon powder is 4. Micron.
  • the above copper-silicon composite powder is applied to a conductive paste.
  • the above conductive adhesive is screen-printed, and a certain pattern of conductive adhesive is coated on the glass substrate, cured and dried at 75 ° C, and finally its conductivity is measured, and its resistivity is 3.60 ⁇ 10 -7 ⁇ m. The requirement of conductive adhesive is reached; the resistivity before replacement is 1.85 ⁇ 10 -7 ⁇ m.
  • step (1) a hydrofluoric acid solution having a concentration of 5 mol/L is prepared; in the step (2), the particle size of the ultrafine silicon micropowder is 2 ⁇ m; and the step (3) In the process, 1.5L of a solution containing 2 mol/L Cu(NO 3 ) 2 is prepared, and the copper content is 192 g, which is 3 mol; in step (4), the galvanic reaction time is 10 min; in the step (5), copper-silicon The composite powder was analyzed by EDX element, and the percentage of copper in the composite powder was 55%, and the silicon accounted for 45%.
  • the above copper-silicon composite powder is applied to a conductive paste.
  • the above conductive adhesive is applied by screen printing equipment, and a certain pattern of conductive adhesive is coated on the glass substrate, solidified and dried at 60 ° C, and finally its conductivity is measured, and its resistivity is 3.20 ⁇ 10 -7 ⁇ m. The requirement of conductive adhesive is reached; the resistivity before replacement is 1.85 ⁇ 10 -7 ⁇ m.
  • step (1) a hydrofluoric acid solution having a concentration of 2.5 mol/L is prepared; in the step (2), the particle size of the ultrafine silicon micropowder is 2 micrometers; In the process, 2L of a solution containing 5 mol/L CuSO 4 is prepared, and the copper content is 640 g, which is 10 mol; in step (4), the galvanic reaction time is 80 min; in the step (5), the copper-silicon composite powder is passed through EDX. Elemental analysis, copper accounted for 85% of the composite powder and silicon accounted for 15%.
  • the above copper-silicon composite powder is applied to a conductive paste.
  • the above conductive adhesive is applied by screen printing equipment, and a certain pattern of conductive adhesive is coated on the glass substrate, solidified and dried at 55 ° C, and finally its conductivity is measured, and its resistivity is 2.15 ⁇ 10 -7 ⁇ m. The requirement of conductive adhesive is reached; the resistivity before replacement is 1.85 ⁇ 10 -7 ⁇ m.

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Abstract

Precious metal-silicon composite powder prepared by means of a Galvani reaction, and an application thereof. By means of match between electron gain or loss in a Si-Si bond and chemical potentials for atomic reduction of Au3+/Au, Ag+/Ag, Cu2+/Cu, and the like, galvanic displacement reaction is carried out on superfine silicon powder and a solution containing precious metal ions in an HF environment. The superfine silicon powder is used as a reducing agent and a reaction carrier as well, and precious metal Au, Ag, Cu, and the like are gradually deposited on the surface of the superfine silicon powder after being displaced from the solution, so as to form a precious metal-silicon (shell-core) micro-nanostructure particle. Due to the fact that the surface of the shell-core micro-nanostructure particle is provided with a precious metal layer, the particle has the characteristics of precious metal, such as high conductivity. However, the use amount of the precious metal is greatly reduced, and therefore the cost can be greatly reduced.

Description

一种伽伐尼反应制备的贵金属-硅复合粉末及其应用Precious metal-silicon composite powder prepared by galvanic reaction and application thereof 技术领域Technical field
本发明涉及一种贵金属-硅复合粉末,尤其是涉及一种使用伽伐尼反应制备的贵金属-硅复合粉末及其导电应用。The present invention relates to a noble metal-silicon composite powder, and more particularly to a noble metal-silicon composite powder prepared by using a galvanic reaction and its conductive application.
背景技术Background technique
贵金属如金、银、铜及他们的粉末等,是常用的金属材料。贵金属粉末由于其优良的导电性,化学催化活性等性质,一直用作导电浆料的原料,贵金属在催化剂领域中也发挥重要作用。Precious metals such as gold, silver, copper and their powders are commonly used metal materials. Precious metal powders have been used as raw materials for conductive pastes due to their excellent electrical conductivity, chemical catalytic activity and the like, and precious metals also play an important role in the field of catalysts.
随着各国对环境保护的日益重视,新能源汽车特别是电动汽车发展进入井喷期,作为关键配套的动力电池、燃料电池受到了越来越多的关注,尤其是用于燃料电池的贵金属催化剂铂钯粉末材料的需求也将快速增加。As countries pay more and more attention to environmental protection, new energy vehicles, especially electric vehicles, have entered the blowout period. As a key supporting power battery and fuel cell, more and more attention has been paid, especially for precious metal catalyst platinum for fuel cells. The demand for palladium powder materials will also increase rapidly.
金粉化学性质稳定,导电性能良好,但是价格昂贵,用途仅局限于厚膜集成电路;而银系导电材料大量运用在各个行业中,仅以半导体及电子行业对贵金属银的需要为例,随着电子行业的迅速发展,我国对银粉的需求量越来越大。目前,我国电子元器件用银导电浆料的使用量大致如下:分立元件银电子浆料使用量为240-300吨/年,银粉使用量180-240吨/年;片式元件内电极和端电板银导电浆料用量60-96吨/年,银粉用量36-72吨/年;银导电胶36-60吨/年,银粉用量24-36吨/年;银聚合物导电装料240-300吨/年,需银粉180-240吨/年;汽车化霜线用银36-60吨/年,需银粉24-36吨/年;而电工合金银用量120-180吨/年。以上相对传统用银粉的方面,年用银粉总量为600-840吨。而我国的超细银粉制备技术起步较晚,整体水平不高,迄今仍缺乏规模的超细银粉生产企业。与国外的厂家相比,国内生产的银粉品种还不够全面,性能也与国外的存在一定的差距,自 动化制备技术也远远落后。铜粉的价格相对便宜,用途也更加广泛,但是铜粉有容易氧化的问题。Gold powder is chemically stable and has good electrical conductivity, but it is expensive, and its use is limited to thick-film integrated circuits. Silver-based conductive materials are widely used in various industries. For example, the demand for precious metal silver in the semiconductor and electronics industries is as follows. With the rapid development of the electronics industry, China's demand for silver powder is growing. At present, the use of silver conductive paste for electronic components in China is roughly as follows: the use of discrete components of silver electronic paste is 240-300 tons / year, the use of silver powder is 180-240 tons / year; the internal electrodes and ends of chip components Electro-board silver conductive paste dosage 60-96 tons / year, silver powder dosage 36-72 tons / year; silver conductive adhesive 36-60 tons / year, silver powder dosage 24-36 tons / year; silver polymer conductive charge 240- 300 tons / year, need silver powder 180-240 tons / year; automotive defrosting line silver 36-60 tons / year, need silver powder 24-36 tons / year; and electrical alloy silver dosage 120-180 tons / year. In terms of the above traditional silver powder, the total amount of silver powder used per year is 600-840 tons. However, China's ultra-fine silver powder preparation technology started late, and the overall level is not high. So far, there is still a shortage of ultra-fine silver powder production enterprises. Compared with foreign manufacturers, the domestically produced silver powder varieties are not comprehensive enough, and the performance is also different from that of foreign countries. The dynamic preparation technology is also far behind. The price of copper powder is relatively cheap and the use is more extensive, but the copper powder has the problem of being easily oxidized.
由于国外的电子浆料研发起步早、发展快,产品种类齐全,产业规模大,研发力度大,产品更新换代周期短,生产和质量控制手段齐全,市场占有率高。近年来国外还新出现了一些高性能、可靠性高的导电银胶,例如:为了大幅降低电子浆料的生产成本,用镍、铝等贱金属作为基础粉末,将其与银粉末混合,制成混合粉末或复合合金粉末用来制备浆料;制成的纯银浆料、Ag—Pd浆料乃至贱金属浆料可满足片式化元器件生产所用的阻容元器件的使用要求。Due to the early development and rapid development of foreign electronic slurry, the product range is complete, the industry scale is large, the research and development intensity is large, the product renewal cycle is short, the production and quality control methods are complete, and the market share is high. In recent years, some high-performance, high-reliability conductive silver adhesives have emerged in foreign countries. For example, in order to greatly reduce the production cost of electronic paste, a base metal such as nickel or aluminum is used as a base powder, which is mixed with silver powder. The mixed powder or composite alloy powder is used to prepare the slurry; the pure silver paste, the Ag-Pd slurry and even the base metal slurry can meet the requirements for the use of the RC components for the production of chip components.
贵金属粉末是电子浆料的关键原材料之一,其中主要采用金粉、银粉等作为电子浆料的导电填料。粉末的形貌、粒径、粒径分布、松装密度等,均对电子浆料的性能产生显著影响,从而影响最终成品的性能,所以制备出性能优良的金粉、银粉是制备性能优良电子浆料的必备条件。Precious metal powder is one of the key raw materials for electronic paste. Among them, gold powder, silver powder and the like are mainly used as conductive fillers of electronic paste. The morphology, particle size, particle size distribution, bulk density, etc. of the powder all have a significant effect on the performance of the electronic paste, thus affecting the performance of the final product. Therefore, the preparation of excellent gold powder and silver powder is an excellent performance of the electronic pulp. Prerequisites for materials.
贵金属粉末按粒度可划分为纳米粉(平均粒径小于0.lμm)、亚微粉(平均粒径在0.l-10μm)、微粉(平均粒径大于10μm),在导电浆料中使用的金粉、银粉以亚微米粉为主,因为其颗粒小,存在尺寸效应,其熔点比单质银的熔点低得多,制成导电浆料后具有低温烧结的良好性能。此外,使用片状银粉作为浆料中的导电相时,因其可形成面接触或线接触的导电网络结构,导电性能比球形银粉之间形成的点接触要好很多,故片状银粉也可用做导电浆料的导电相。The precious metal powder can be divided into nano powder (average particle diameter less than 0.1 μm), submicron powder (average particle diameter in the range of 0.1 to 10 μm), fine powder (average particle diameter larger than 10 μm), and gold powder used in the conductive paste. Silver powder is mainly composed of submicron powder. Because of its small particle size and size effect, its melting point is much lower than the melting point of elemental silver, and it has good performance of low temperature sintering after being made into conductive paste. In addition, when the flake silver powder is used as the conductive phase in the slurry, since the conductive network structure capable of forming surface contact or line contact, the conductive property is much better than the point contact formed between the spherical silver powder, so the flake silver powder can also be used. The conductive phase of the conductive paste.
导电浆料制备的关键在于超细导电贵金属粉末的制备。The key to the preparation of conductive pastes is the preparation of ultrafine conductive precious metal powders.
目前,贵金属粉末,如银粉,金粉,可通过化学法和物理法来制备。化学法主要有液液界面反应法、微波法、水热还原法、化学沉积法、微波加热法、紫外光化学法、声电化学法、溶剂热法、化学还原法、辐射法、超声波扩散法、光化学法、喷雾热分解法、电解法等。但这些方法大都或多或少存在制备条件 苟刻、对生产设备要求高、制备工艺复杂等缺陷,因而很难应用到工业大规模生产当中去。普遍使用的物理法有机械球磨法、雾化法等。At present, precious metal powders such as silver powder and gold powder can be prepared by chemical methods and physical methods. Chemical methods mainly include liquid-liquid interface reaction method, microwave method, hydrothermal reduction method, chemical deposition method, microwave heating method, ultraviolet photochemical method, acoustic electrochemical method, solvothermal method, chemical reduction method, radiation method, ultrasonic diffusion method, Photochemical method, spray pyrolysis method, electrolysis method, and the like. However, most of these methods have more or less preparation conditions. The defects such as engraving, high requirements on production equipment, and complicated preparation processes make it difficult to apply to industrial mass production. Commonly used physical methods include mechanical ball milling, atomization, and the like.
在化学法中,较为常用的是化学还原法,因其设备简单、参数易控、操作方便、耗能低、成本低、工艺简单,适合于大规模生产而得到广泛的应用。该方法是氧化还原反应原理的应用,通过在液相、固相或气相条件下,利用还原剂将银离子还原为银。其中液相化学还原法使用更广,液相化学还原法制备超细贵金属粉是指利用还原剂,在合适的工艺条件下,从它的氧化性盐溶液中以粉末状态还原出来。In the chemical method, the chemical reduction method is more commonly used, because of its simple equipment, easy control of parameters, convenient operation, low energy consumption, low cost, simple process, and suitable for large-scale production and wide application. This method is the application of the principle of redox reaction by reducing silver ions to silver by a reducing agent under liquid, solid or gas phase conditions. Among them, the liquid phase chemical reduction method is more widely used, and the liquid phase chemical reduction method for preparing the ultrafine precious metal powder refers to the reduction of the powder from the oxidizing salt solution under the appropriate process conditions by using a reducing agent.
主要用来生产金粉的氧化性溶液是氯金酸或者氯金酸盐,银粉的氧化性溶液是AgNO3或者AgF溶液。常见的还原剂有抗坏血酸、水合胼、双氧水、氧气、甲基磺酸钠、甲酸胺等。抗坏血酸因其还原性中等,反应速度易于控制,而被广泛应用到导电浆料用超细银粉的制备中,可以通过对反应温度、分散剂的选用等条件的控制,来得到不同形貌、不同粒径大小的超细银粉。The oxidizing solution mainly used for producing gold powder is chloroauric acid or chloroauric acid salt, and the oxidizing solution of silver powder is AgNO3 or AgF solution. Common reducing agents are ascorbic acid, hydrazine hydrate, hydrogen peroxide, oxygen, sodium methanesulfonate, and ammonium formate. Ascorbic acid is moderately used and its reaction rate is easy to control. It is widely used in the preparation of ultrafine silver powder for conductive paste. It can be controlled by different conditions such as reaction temperature and dispersant. Ultrafine silver powder of particle size.
贵金属粉制备出来之后,按照一定比例将其与溶剂、固化剂以及偶联剂、消泡剂等助剂混合,进行碾磨,达到一定的黏度后,即可作为导电浆料使用。例如,将银粉制备好后,就可以与环氧树脂、硅烷偶联剂等混合碾磨,制成导电银胶来使用。After the precious metal powder is prepared, it is mixed with a solvent, a curing agent, a coupling agent, an antifoaming agent and the like according to a certain ratio, and is ground to obtain a certain viscosity, and then can be used as a conductive paste. For example, after the silver powder is prepared, it can be mixed with an epoxy resin, a silane coupling agent, or the like to form a conductive silver paste.
随着精细电子制造业的飞速发展,贵金属导电浆料的轻型化、小型化以及高性能化已成趋势,对贵金属导电浆料也提出了更高的要求,主要是寻找密度低,价格便宜而且性能优异的导电材料来部分或者完全替代金,银等贵金属已经成为国内外研究的热点,通过使用低成本的材料与贵金属复合来降低贵金属用量,进而降低导电浆料的成本,因此贵金属与其他无机或有机粒子的复合导电材料,如银包覆金属粒子、无机或有机粒子的导电填料可以满足这种要求,特别是银 包无机或有机粒子的密度低,电性能好,受到广泛的关注。With the rapid development of the fine electronics manufacturing industry, the light weight, miniaturization and high performance of precious metal conductive pastes have become a trend, and higher requirements have been placed on noble metal conductive pastes, mainly to find low density and low price. High-performance conductive materials to partially or completely replace gold, silver and other precious metals have become a hot research topic at home and abroad, by using low-cost materials and precious metals to reduce the amount of precious metals, thereby reducing the cost of conductive paste, so precious metals and other inorganic Or a composite conductive material of organic particles, such as silver-coated metal particles, conductive fillers of inorganic or organic particles, can satisfy this requirement, especially silver The inorganic or organic particles of the package have low density and good electrical properties, and have received extensive attention.
然而,目前在制备贵金属包覆粒子复合材料的过程中,被包覆粒子多为无机氧化物,如纳米级、微米级的SiO2,Al2O3等,无机氧化物本身即为绝缘材料,因此,与贵金属的复合,本身就极大地降低了复合导电材料的电导率。However, in the process of preparing the precious metal coated particle composite material, the coated particles are mostly inorganic oxides, such as nano-scale, micro-scale SiO 2 , Al 2 O 3 , etc., and the inorganic oxide itself is an insulating material. Therefore, the combination with the precious metal itself greatly reduces the electrical conductivity of the composite conductive material.
另外,贵金属包覆上述材料过程中,主要用到银镜反应的原理,尽管同样也是氧化还原过程,但是工艺过程比较复杂,包括有粗化、敏化、银镜反应等几个步骤。In addition, in the process of coating the above materials with precious metals, the principle of silver mirror reaction is mainly used. Although it is also a redox process, the process is complicated, including several steps of roughening, sensitization, and silver mirror reaction.
再者,银镜反应时,需要将银盐溶液首先转换成为特定pH值的银氨溶液,再将待包覆的材料与还原剂混合成溶液,形成还原液,最后将银氨溶液逐渐加入到还原液中,发生银镜反应,整个反应的时间比较长,而且对反应过程中的温度、pH值等参数的要求比较苛刻。这些复杂的步骤及较高的工艺要求无形中也增加了银包覆复合材料的制备成本。最为重要的是,氧化还原银镜反应中受到还原剂不同化学电位的限制,对于不同的贵金属,可以选择的还原剂有限。Furthermore, in the silver mirror reaction, the silver salt solution is first converted into a silver ammonia solution of a specific pH value, and the material to be coated is mixed with a reducing agent to form a reducing solution, and finally the silver ammonia solution is gradually added to the solution. In the reducing solution, a silver mirror reaction occurs, and the entire reaction takes a long time, and the parameters such as temperature and pH during the reaction are more demanding. These complex steps and higher process requirements also add to the cost of preparing the silver coated composite. Most importantly, the redox silver mirror reaction is limited by the different chemical potentials of the reducing agent. For different precious metals, the reducing agent can be selected to be limited.
发明内容Summary of the invention
本发明所要解决的技术问题是,克服现有技术存在的上述缺陷,提供了一种伽伐尼反应制备的贵金属-硅复合粉末及其导电应用,该贵金属-硅复合粉末具有贵金属的良好导电特性,但是贵金属的用量却大大降低。The technical problem to be solved by the present invention is to overcome the above-mentioned drawbacks existing in the prior art, and provide a noble metal-silicon composite powder prepared by a galvanic reaction and a conductive application thereof, the noble metal-silicon composite powder having good electrical conductivity of a noble metal However, the amount of precious metals is greatly reduced.
本发明解决其技术问题所采用的技术方案是:一种伽伐尼反应制备的贵金属-硅复合粉末,是按照以下方法制成的:The technical solution adopted by the present invention to solve the technical problem thereof is: a noble metal-silicon composite powder prepared by a galvanic reaction, which is prepared according to the following method:
(1)配制1-5mol/L浓度的氢氟酸溶液;(1) preparing a hydrofluoric acid solution having a concentration of 1-5 mol/L;
(2)将步骤(1)配制好的氢氟酸溶液加入到含有超细硅微粉的容器中,并且持续进行搅拌;(2) adding the hydrofluoric acid solution prepared in the step (1) to the container containing the ultrafine silicon fine powder, and continuously stirring;
(3)配制浓度为0.001-10mol/L的含贵金属离子的溶液; (3) preparing a solution containing precious metal ions at a concentration of 0.001-10 mol/L;
(4)将步骤(3)中的含贵金属离子的溶液加入到步骤(2)中配制好的含有超细硅微粉的氢氟酸溶液中;伽伐尼反应发生,反应时间为5-120min,超细硅微粉表面被贵金属离子置换,形成贵金属膜包覆于超细硅微粉表面的粒子;参与反应的贵金属离子与硅的重量比范围为(10-1):(1-10);(4) adding the noble metal ion-containing solution in the step (3) to the hydrofluoric acid solution containing the ultrafine silicon micropowder prepared in the step (2); the galvanic reaction occurs, and the reaction time is 5-120 min. The surface of the ultrafine silicon micropowder is replaced by noble metal ions to form particles coated with a noble metal film on the surface of the ultrafine silicon micropowder; the weight ratio of precious metal ions participating in the reaction to the silicon is in the range of (10-1): (1-10);
所述超细硅微粉本身既作为还原剂,又是反应载体;The ultrafine silicon micropowder itself serves as both a reducing agent and a reaction carrier;
(5)将步骤(4)反应结束后表面包覆有贵金属膜的超细硅微粉从反应体系中离心分离或过滤分离出来,清洗,干燥,即得贵金属-硅复合粉末。(5) After the reaction of the step (4), the ultrafine silicon fine powder coated with the noble metal film is separated from the reaction system by centrifugal separation or filtration, washed, and dried to obtain a noble metal-silicon composite powder.
进一步,所述贵金属为金、银或铜。Further, the noble metal is gold, silver or copper.
进一步,步骤(2)中,所述超细硅微粉为光伏晶硅或半导体硅加工过程中带锯、磨边、抛光、多线切割机加工过程中产生的硅废料,或者是超细金属硅粉;所述硅废料或超细金属硅粉的粒径为0.5-5微米。Further, in the step (2), the ultrafine silicon micropowder is silicon scrap produced during the processing of the band saw, edging, polishing, multi-wire cutting machine in the process of processing the photovoltaic crystal silicon or the semiconductor silicon, or the ultrafine metal silicon The silicon waste or ultrafine metal silicon powder has a particle diameter of 0.5 to 5 μm.
进一步,步骤(3)中,所述含贵金属离子的溶液为用贵金属的氧化物或贵金属盐与酸反应后,加水溶解所制得;按照贵金属元素的不同,溶液中分别含有Au4+、Ag+或Cu2+;所述酸优选中等强度的酸或强酸。Further, in the step (3), the noble metal ion-containing solution is obtained by reacting an oxide or a noble metal salt of a noble metal with an acid, and dissolving with water; according to different precious metal elements, the solution contains Au 4+ and Ag, respectively. + or Cu 2+ ; the acid is preferably a medium strength acid or a strong acid.
进一步,步骤(3)中,所述含贵金属离子的溶液为氯金酸溶液、氯金酸盐溶液、硝酸银溶液、氟化银溶液、氯化铜溶液、硝酸铜溶液或硫酸铜溶液。Further, in the step (3), the noble metal ion-containing solution is a chloroauric acid solution, a chloroaurate solution, a silver nitrate solution, a silver fluoride solution, a copper chloride solution, a copper nitrate solution or a copper sulfate solution.
进一步,步骤(5)中,所述贵金属-硅复合粉末中,贵金属所占百分比为30-99wt%。Further, in the step (5), the percentage of the noble metal in the noble metal-silicon composite powder is 30 to 99% by weight.
所述超细硅微粉具有以下特点:①有特定掺杂性,其母体硅由于需要一定的导电性,所以进行了特定掺杂,掺杂可以提供氧化还原反应所需要的电子;②化学纯度高,由于其来自于母体的半导体硅或者光伏硅,因此具有很高的纯度;所述超细金属硅粉的纯度大于99%,其杂质也具备一定的掺杂特性,因此也可以在本发明中使用。 The ultrafine silicon micropowder has the following characteristics: 1 has a specific doping property, and the mother silicon needs specific conductivity, so special doping is performed, and doping can provide electrons required for redox reaction; 2 high chemical purity Because it is derived from the mother semiconductor silicon or photovoltaic silicon, it has high purity; the ultrafine metal silicon powder has a purity greater than 99%, and the impurities also have certain doping characteristics, and thus can also be in the present invention. use.
本发明还包括所述伽伐尼反应制备的贵金属-硅复合粉末在制备导电材料中的应用,所述导电材料包括导电浆料、导电油墨和导电胶。The present invention also includes the use of the noble metal-silicon composite powder prepared by the galvanic reaction in the preparation of a conductive material comprising a conductive paste, a conductive ink, and a conductive paste.
一种导电浆料,含有本发明伽伐尼反应制备的贵金属-硅复合粉末。A conductive paste comprising a noble metal-silicon composite powder prepared by the galvanic reaction of the present invention.
一种用于印刷电子的导电油墨,含有本发明伽伐尼反应制备的贵金属-硅复合粉末。A conductive ink for printing electrons, comprising a noble metal-silicon composite powder prepared by the galvanic reaction of the present invention.
一种导电胶,含有本发明伽伐尼反应制备的贵金属-硅复合粉末。A conductive paste comprising a noble metal-silicon composite powder prepared by the galvanic reaction of the present invention.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明的贵金属-硅复合粉末,具有贵金属的优良导电特性,而贵金属的用量却大大降低,从而大大降低了成本;(1) The noble metal-silicon composite powder of the present invention has excellent electrical conductivity of a precious metal, and the amount of the precious metal is greatly reduced, thereby greatly reducing the cost;
(2)制备工艺简单,操作容易,易于工业化生产。(2) The preparation process is simple, the operation is easy, and the industrial production is easy.
附图说明:BRIEF DESCRIPTION OF THE DRAWINGS:
图1为用本发明实施例1银-硅复合粉末产品的扫描电镜照片;1 is a scanning electron micrograph of a silver-silicon composite powder product of Example 1 of the present invention;
图2为本发明实施例1银-硅复合粉末产品的元素分析EDX图;2 is an EDX diagram of elemental analysis of a silver-silicon composite powder product according to Embodiment 1 of the present invention;
图3为本发明实施例3金-硅复合粉末产品的透射电镜图;3 is a transmission electron micrograph of a gold-silicon composite powder product according to Embodiment 3 of the present invention;
图4为本发明实施例5铜-硅复合粉末的透射电镜图。Figure 4 is a transmission electron micrograph of a copper-silicon composite powder of Example 5 of the present invention.
具体实施方式detailed description
以下结合实施例对本发明作进一步说明。The invention is further illustrated by the following examples.
实施例1Example 1
本实施例之伽伐尼反应制备银-硅复合粉末,采用以下方法制成:The galvanic reaction of the present embodiment was used to prepare a silver-silicon composite powder, which was prepared by the following method:
(1)配制5mol/L浓度的氢氟酸溶液,对氢氟酸溶液进行搅拌;(1) preparing a hydrofluoric acid solution having a concentration of 5 mol/L, and stirring the hydrofluoric acid solution;
(2)将步骤(1)配制好的氢氟酸溶液加入到含有0.7mol超细硅微粉的容器中,并且持续进行搅拌,以去除超细硅微粉表面的氧化层;由于硅粉表面被氧化,所以表面的SiO2将被氢氟酸腐蚀,溶液中产生大量刺激性气泡,具体反应 如下:SiO2+6HF→H2SiF6+2H2O;(2) adding the hydrofluoric acid solution prepared in the step (1) to a vessel containing 0.7 mol of ultrafine silicon micropowder, and continuously stirring to remove the oxide layer on the surface of the ultrafine silicon micropowder; since the surface of the silicon powder is oxidized Therefore, the surface SiO 2 will be corroded by hydrofluoric acid, and a large amount of irritating bubbles are generated in the solution, and the specific reaction is as follows: SiO 2 +6HF→H 2 SiF 6 +2H 2 O;
经过EDX元素测试,超细硅微粉的氧含量为16%,则对应SiO2的含量为30%,被氢氟酸腐蚀掉,因此仅保留70%的硅参加后续的伽伐尼反应,重约14g,折合0.5mol;After EDX element test, the ultrafine silicon micropowder has an oxygen content of 16%, and the corresponding SiO2 content is 30%, which is corroded by hydrofluoric acid. Therefore, only 70% of the silicon is retained to participate in the subsequent galvanic reaction, weighing about 14g. , equivalent to 0.5mol;
(3)配置含有33.5g氟化银的溶液,折合成银含量,约为28克,为0.264mol;氟化银溶液使用氧化银与氢氟酸反应后加水溶解制得;(3) arranging a solution containing 33.5 g of silver fluoride, which is converted into a silver content of about 28 g, which is 0.264 mol; and the silver fluoride solution is prepared by reacting silver oxide with hydrofluoric acid and adding water;
(4)将步骤(3)中的氟化银溶液逐渐加入到步骤(2)中配制好的含有超细硅微粉的氢氟酸溶液中;伽伐尼反应发生,伽伐尼反应式如下:(4) The silver fluoride solution in the step (3) is gradually added to the hydrofluoric acid solution containing the ultrafine silicon micropowder prepared in the step (2); the galvanic reaction occurs, and the galvanic reaction formula is as follows:
4Ag++Si+6HF→4Ag+H2SiF6+4H+4Ag + +Si+6HF→4Ag+H 2 SiF 6 +4H + ;
反应时间为30min,超细硅微粉表面被银离子置换,形成银膜包覆在超细硅微粉表面;同时溶液颜色由最初的黑色变为土黄色;土黄色为微米级银膜的颜色;The reaction time is 30 min, the surface of the ultrafine silicon micropowder is replaced by silver ions, and a silver film is formed to coat the surface of the ultrafine silicon micropowder; at the same time, the color of the solution changes from the initial black to the earthy yellow; the khaki is the color of the micron-sized silver film;
(5)将步骤(4)中反应后表面包覆有银膜的超细硅微粉从反应体系中离心分离出来,反复清洗,干燥,即得到银-硅复合粉末。(5) The ultrafine silicon fine powder coated with the silver film on the surface after the reaction in the step (4) is centrifugally separated from the reaction system, repeatedly washed, and dried to obtain a silver-silicon composite powder.
本实施例银-硅复合粉末产品扫描电镜形貌分布如图1所示;该银-硅复合粉末的重量为35克,其反应的产率>80%,其银-硅复合粉末中元素含量如图2元素分析EDX图所示,银-硅复合粉末中银∶硅≈2∶1,银所占复合粉末的百分比为66.7%,硅占33.3%。The scanning electron microscope morphology distribution of the silver-silicon composite powder product of the present embodiment is shown in FIG. 1; the weight of the silver-silicon composite powder is 35 g, and the reaction yield is >80%, and the element content of the silver-silicon composite powder. As shown in the elemental EDX diagram of Fig. 2, the silver-silicon composite powder has a silver: silicon germanium 2:1, the percentage of silver as a composite powder is 66.7%, and silicon accounts for 33.3%.
所述超细硅微粉作为反应还原剂,超细硅微粉来自光伏晶硅或半导体硅加工过程中带锯、磨边、抛光、多线切割机加工过程中产生的硅废料,硅废料的平均粒径为0.5微米;该超细硅微粉具有以下特点:①有特定掺杂性,其母体硅由于需要一定的导电性,所以进行了特定掺杂,掺杂可以提供氧化还原反应所需要的电子;②化学纯度高,由于其来自于母体的半导体硅或者光伏硅,因此具有很高的纯度。 The ultrafine silicon micropowder is used as a reaction reducing agent, and the ultrafine silicon micropowder is derived from the silicon scrap generated during the processing of the band saw, the edging, the polishing, the multi-wire cutting machine in the process of processing the photovoltaic crystal silicon or the semiconductor silicon, and the average particle of the silicon waste. The diameter is 0.5 micrometer; the ultrafine silicon micropowder has the following characteristics: 1 has a specific doping property, and the mother silicon needs specific conductivity, so a specific doping is performed, and the doping can provide electrons required for the redox reaction; 2 High chemical purity, because of its semiconductor silicon or photovoltaic silicon from the mother, it has a high purity.
应用:将本实施例银-硅复合粉末产品应用于导电浆料。按照导电浆料的常规工艺,用该银-硅复合粉末取代银粉,其他成分如粘结剂,溶剂等不变,具体比例为银-硅复合粉末:环氧树脂E-51:固化剂:溶剂:偶联剂=55:20:1:23:1;将上述物质混合后搅拌均匀,研磨,最后形成导电浆料。将上述制备的导电浆料采用丝网印刷设备,在玻璃衬底上涂覆一定图形的导电浆料,在60℃固化烘干,最后测量其导电率,其电阻率达到1.80×10-7Ω·m,已经达到导电浆料的要求;取代前电阻率为6.10×10-8Ω·m。Application: The silver-silicon composite powder product of the present embodiment is applied to a conductive paste. According to the conventional process of the conductive paste, the silver-silicon composite powder is used to replace the silver powder, and other components such as a binder, a solvent, etc. are unchanged, and the specific ratio is a silver-silicon composite powder: an epoxy resin E-51: a curing agent: a solvent : Coupling agent = 55:20:1:23:1; After mixing the above materials, the mixture was uniformly stirred, ground, and finally a conductive paste was formed. The conductive paste prepared above is coated with a certain pattern of conductive paste on a glass substrate by a screen printing device, cured at 60 ° C, and finally measured for electrical conductivity, and its resistivity reaches 1.80 × 10 -7 Ω. m has reached the requirement of conductive paste; the resistivity before replacement is 6.10×10 -8 Ω·m.
以光伏电池生产过程中所用导电浆料为例,在电池片金属化烧结过程中,电池片所用银浆的平均湿重约为0.18g/片,其中固体银粉含量约为0.1g;用银-硅复合粉末替换纯固体银粉后,其用银量减少30-40%,约为0.03g。按照银的国际市场价3.6元/g,则每张电池片可以节约银成本为0.1元;每张电池片的功率输出约为4.4瓦,则光伏发电成本下降0.02元/瓦。Taking the conductive paste used in the production process of the photovoltaic cell as an example, in the process of metallization and sintering of the cell, the average wet weight of the silver paste used in the cell sheet is about 0.18 g/piece, wherein the solid silver powder content is about 0.1 g; After replacing the pure solid silver powder with the silicon composite powder, the amount of silver used is reduced by 30-40%, which is about 0.03 g. According to the international market price of silver of 3.6 yuan / g, each cell can save silver cost of 0.1 yuan; the power output of each cell is about 4.4 watts, the photovoltaic power generation cost is reduced by 0.02 yuan / watt.
实施例2Example 2
本实施例与实施例1的区别仅在于:步骤(1)中,配制1mol/L浓度的氢氟酸溶液;步骤(2)中,超细硅微粉来自光伏晶硅或半导体硅加工过程中带锯、磨边、抛光、多线切割机加工过程中产生的硅废料,硅废料的平均粒径为5微米;步骤(3)中,配置含有0.001mol/L硝酸银的溶液2L;硝酸银溶液使用氧化银与硝酸反应后加水溶解所得;步骤(4)中,伽伐尼反应时间为60min;步骤(5)中,采用过滤分离粉末,银-硅复合粉末元素分析,银-硅复合粉末中银:硅≈3:7,银所占复合粉末的百分比为30%,硅占70%。The difference between this embodiment and the embodiment 1 is only that: in the step (1), a hydrofluoric acid solution having a concentration of 1 mol/L is prepared; in the step (2), the ultrafine silicon micropowder is derived from the process of processing the photovoltaic crystal silicon or the semiconductor silicon. Saw, edging, polishing, silicon scrap produced during multi-wire cutting process, the average particle size of silicon waste is 5 microns; in step (3), 2L solution containing 0.001mol/L silver nitrate is prepared; silver nitrate solution The reaction is carried out by reacting silver oxide with nitric acid and adding water; in step (4), the galvanic reaction time is 60 min; in step (5), the powder is separated by filtration, the elemental analysis of the silver-silicon composite powder, and the silver in the silver-silicon composite powder. : Silicon germanium 3:7, silver accounts for 30% of the composite powder, and silicon accounts for 70%.
其余同实施例1。The rest are the same as in the first embodiment.
应用:将上述银-硅复合粉末应用于用于印刷电子的导电油墨。按照导电油墨的常规工艺,用该银-硅复合粉末取代银粉。将上述制备的导电油采用丝网印 刷设备,在玻璃衬底上涂覆一定图形的导电浆料,固化烘干,最后测量其导电率,其电阻率达到8.80×10-5Ω·m,已经达到导电油墨的要求;取代前电阻率为2.70×10-6Ω·m。Application: The above silver-silicon composite powder is applied to a conductive ink for printing electrons. The silver powder is replaced with the silver-silicon composite powder in accordance with a conventional process of conductive ink. The conductive oil prepared above is coated with a screen printing device, and a certain pattern of conductive paste is coated on the glass substrate, solidified and dried, and finally the electrical conductivity is measured, and the resistivity thereof reaches 8.80×10 -5 Ω·m. The requirement of conductive ink is reached; the resistivity before replacement is 2.70×10 -6 Ω·m.
实施例3Example 3
本实施例之伽伐尼反应制备金-硅复合粉末的方法,以及采用此工艺制备的金-硅复合粉末的应用,包括以下步骤:The method for preparing a gold-silicon composite powder by the galvanic reaction of the present embodiment, and the application of the gold-silicon composite powder prepared by the process, comprises the following steps:
(1)配制3mol/L浓度的氢氟酸溶液,对氢氟酸溶液进行搅拌;(1) preparing a hydrofluoric acid solution having a concentration of 3 mol/L, and stirring the hydrofluoric acid solution;
(2)将步骤(1)配制好的氢氟酸溶液缓慢加入到含有40克超细硅微粉的容器中,并且持续进行搅拌,以去除超细硅微粉表面的氧化层;由于硅粉表面被氧化,所以表面的SiO2将被氢氟酸腐蚀,溶液中产生大量刺激性气泡,具体反应如下:SiO2+6HF→H2SiF6+2H2O;(2) slowly adding the hydrofluoric acid solution prepared in the step (1) to a container containing 40 g of ultrafine silicon micropowder, and continuously stirring to remove the oxide layer on the surface of the ultrafine silicon micropowder; Oxidation, so the surface of SiO 2 will be corroded by hydrofluoric acid, a large amount of irritating bubbles are generated in the solution, the specific reaction is as follows: SiO 2 +6HF → H 2 SiF 6 + 2H 2 O;
(3)配置约含有24克氯金酸的溶液,折合成金含量,约为14克,为0.071mol;(3) arranging a solution containing about 24 grams of chloroauric acid, which is converted into a gold content of about 14 grams, which is 0.071 mol;
(4)将步骤(3)中的氯金酸溶液逐渐加入到步骤(2)配制的含有超细硅微粉的氢氟酸溶液中;伽伐尼反应发生,伽伐尼反应式如下:(4) The chloroauric acid solution in the step (3) is gradually added to the hydrofluoric acid solution containing the ultrafine silicon micropowder prepared in the step (2); the galvanic reaction occurs, and the galvanic reaction formula is as follows:
2Au3++Si+8HF→2Au+H2SiF6+6H+2Au 3+ +Si+8HF→2Au+H 2 SiF 6 +6H + ;
反应时间为120min,超细硅微粉表面被金离子置换,形成了金膜包覆在超细硅微粉表面;同时溶液颜色由最初的黑色变为棕褐色。棕褐色为纳米级金膜的颜色。The reaction time was 120 min, and the surface of the ultrafine silicon micropowder was replaced by gold ions to form a gold film coated on the surface of the ultrafine silicon micropowder; at the same time, the color of the solution changed from the initial black to the tan. Sepia is the color of the nano-scale gold film.
(5)将步骤(4)中反应后表面包覆有金膜的超细硅微粉从反应体系中离心分离出来,清洗,干燥,即成。经EDX元素分析,金所占复合粉末的百分比为35%,硅占65%。金-硅复合粉末的透射电镜图如图3所示。(5) The ultrafine silicon fine powder coated with the gold film on the surface after the reaction in the step (4) is centrifugally separated from the reaction system, washed, dried, and ready. According to EDX elemental analysis, gold accounts for 35% of the composite powder and silicon accounts for 65%. The transmission electron micrograph of the gold-silicon composite powder is shown in Fig. 3.
上述超细硅微粉作为反应还原剂,超细硅微粉来自光伏晶硅或半导体硅加 工过程中带锯、磨边、抛光、多线切割机加工过程中产生的硅废料,硅废料的粒径为3微米;该超细硅微粉具有以下特点:①有特定掺杂性,其母体硅由于需要一定的导电性,所以进行了特定掺杂,掺杂可以提供氧化还原反应所需要的电子;②化学纯度高,由于其来自于母体的半导体硅或者光伏硅,因此具有很高的纯度。The above ultrafine silicon micropowder is used as a reaction reducing agent, and the ultrafine silicon micropowder is derived from photovoltaic crystal silicon or semiconductor silicon plus In the process of band sawing, edging, polishing, and silicon scrap produced during the processing of multi-wire cutting machine, the particle size of silicon waste is 3 micrometers; the ultrafine silicon micropowder has the following characteristics: 1 has specific doping properties, and its parent body Since silicon requires a certain conductivity, it is specifically doped, and the doping can provide the electrons required for the redox reaction. 2 The chemical purity is high, and since it is derived from the mother semiconductor or photovoltaic silicon, it has high purity. .
应用:将上述金-硅复合粉末应用于导电胶。按照导电近胶的常规工艺,用该金-硅复合粉末取代金粉,其他成分如粘结剂,溶剂等不变,具体比例为金-硅复合粉末:环氧树脂E-51:固化剂:溶剂:消泡剂=55:20:1:23:1;将上述物质混合后搅拌均匀,研磨,最后形成导电胶。将上述导电胶采用丝网印刷设备,在玻璃衬底上涂覆一定图形的导电胶,在60℃固化烘干,最后测量其导电率,其电阻率为5.80×10-6Ω·m,已经达到导电胶的要求;取代前电阻率为1.45×10-8Ω·m。Application: The above gold-silicon composite powder is applied to a conductive paste. According to the conventional process of conductive near-gel, the gold-silicon composite powder is used to replace the gold powder, and other components such as a binder, a solvent, etc. are unchanged, and the specific ratio is gold-silicon composite powder: epoxy resin E-51: curing agent: solvent : Antifoaming agent = 55:20:1:23:1; After mixing the above materials, the mixture is uniformly stirred, ground, and finally a conductive paste is formed. The above conductive adhesive is screen-printed, and a certain pattern of conductive adhesive is coated on the glass substrate, cured and dried at 60 ° C, and finally its conductivity is measured, and its resistivity is 5.80×10 -6 Ω·m. The requirement of conductive adhesive is reached; the resistivity before replacement is 1.45×10 -8 Ω·m.
实施例4Example 4
本实施例与实施例3的区别仅在于:步骤(1)中,配制4mol/L浓度的氢氟酸溶液;步骤(2)中,超细硅微粉来自超细金属硅粉,硅粉的粒径为1微米,2g;步骤(3)中,配置约含有50克氯金酸钠的溶液,折合成金含量,约为24克,为0.122mol;步骤(4)中,伽伐尼反应时间为100min;步骤(5)中,金-硅复合粉末经EDX元素分析,金所占复合粉末的百分比为99%,硅占1%。The difference between this embodiment and the third embodiment is only that: in the step (1), a hydrofluoric acid solution having a concentration of 4 mol/L is prepared; in the step (2), the ultrafine silicon micropowder is derived from the ultrafine metal silicon powder and the silicon powder. The diameter is 1 micrometer, 2g; in step (3), a solution containing about 50 grams of sodium chloroaurate is disposed, and the gold content is converted into about 24 grams, which is 0.122 mol; in step (4), the galvanic reaction time is It is 100 min; in step (5), the gold-silicon composite powder is analyzed by EDX element, and the percentage of gold as a composite powder is 99%, and silicon accounts for 1%.
所述超细金属硅粉的纯度大于99%,其杂质也具备一定的掺杂特性,在本实施例中使用。The ultrafine metal silicon powder has a purity of more than 99%, and the impurities also have certain doping characteristics, and are used in the present embodiment.
其余同实施例3。The rest is the same as in the third embodiment.
应用:将上述金-硅复合粉末应用于导电胶。按照导电近胶的常规工艺,用该金-硅复合粉末取代金粉,其他成分如粘结剂,溶剂等不变,具体比例为金- 硅复合粉末:环氧树脂E-51:固化剂:溶剂:消泡剂=55:20:1:23:1;将上述物质混合后搅拌均匀,研磨,最后形成导电胶。将上述导电胶采用丝网印刷设备,在玻璃衬底上涂覆一定图形的导电胶,在80℃固化烘干,最后测量其导电率,其电阻率为3.68×10-8Ω·m,已经达到纯导电金粉的电阻率。Application: The above gold-silicon composite powder is applied to a conductive paste. According to the conventional process of conductive near-gel, the gold-silicon composite powder is used to replace the gold powder, and other components such as a binder, a solvent, etc. are unchanged, and the specific ratio is gold-silicon composite powder: epoxy resin E-51: curing agent: solvent : Antifoaming agent = 55:20:1:23:1; After mixing the above materials, the mixture is uniformly stirred, ground, and finally a conductive paste is formed. The above conductive adhesive is applied by screen printing equipment, and a certain pattern of conductive adhesive is coated on the glass substrate, cured and dried at 80 ° C, and finally its conductivity is measured, and its resistivity is 3.68×10 -8 Ω·m. Reach the resistivity of pure conductive gold powder.
实施例5Example 5
本实施例之伽伐尼反应制备铜-硅复合粉末的方法,以及采用此工艺制备的铜-硅复合粉末的应用,包括以下步骤:The method for preparing a copper-silicon composite powder by the galvanic reaction of the present embodiment, and the application of the copper-silicon composite powder prepared by the process, comprising the following steps:
(1)配制2mol/L浓度的氢氟酸溶液,对氢氟酸溶液进行搅拌;(1) preparing a hydrofluoric acid solution having a concentration of 2 mol/L, and stirring the hydrofluoric acid solution;
(2)将步骤(1)配制好的氢氟酸溶液缓慢加入到含有3mol超细硅微粉的容器中,并且持续进行搅拌,以去除超细硅微粉表面的氧化层;由于硅粉表面被氧化,所以表面的SiO2将被氢氟酸腐蚀,溶液中产生大量刺激性气泡,具体反应如下:SiO2+6HF→H2SiF6+2H2O;(2) slowly adding the hydrofluoric acid solution prepared in the step (1) to a vessel containing 3 mol of ultrafine silicon micropowder, and continuously stirring to remove the oxide layer on the surface of the ultrafine silicon micropowder; since the surface of the silicon powder is oxidized , so the surface of SiO 2 will be corroded by hydrofluoric acid, a large amount of irritating bubbles are generated in the solution, the specific reaction is as follows: SiO 2 +6HF → H 2 SiF 6 + 2H 2 O;
(3)配置10mol/L的CuCl2的溶液1L,折合成铜含量640g,为10mol;(3) 1mL solution of 10mol / L CuCl 2 is prepared, and the copper content is 640g, which is 10mol;
(4)将步骤(3)中的CuCl2溶液逐渐加入到步骤(2)中配制好的含有超细硅微粉的氢氟酸溶液中;伽伐尼反应发生,伽伐尼反应式如下:(4) The CuCl 2 solution in the step (3) is gradually added to the hydrofluoric acid solution containing the ultrafine silicon micropowder prepared in the step (2); the galvanic reaction occurs, and the galvanic reaction formula is as follows:
2Cu2++Si+6HF→2Cu+H2SiF6+4H+2Cu 2+ +Si+6HF→2Cu+H 2 SiF 6 +4H + ;
反应时间为5min,超细硅微粉表面被铜离子置换,形成了铜膜包覆在超细硅微粉表面,表面颜色为亮黑色。The reaction time was 5 min, and the surface of the ultrafine silicon micropowder was replaced by copper ions to form a copper film coated on the surface of the ultrafine silicon micropowder, and the surface color was bright black.
(5)将步骤(4)中反应后表面包覆有贵金属膜的超细硅微粉从反应体系中过滤分离出来,反复清洗,干燥,即得到铜-硅复合粉末。经EDX元素分析,铜所占复合粉末的百分比为40%,硅占60%。铜-硅复合粉末的透射电镜图如图4所示。(5) The ultrafine silicon fine powder coated with the noble metal film on the surface after the reaction in the step (4) is separated from the reaction system by filtration, repeatedly washed, and dried to obtain a copper-silicon composite powder. According to EDX elemental analysis, copper accounts for 40% of the composite powder and silicon accounts for 60%. The transmission electron micrograph of the copper-silicon composite powder is shown in Fig. 4.
上述超细硅微粉作为反应还原剂,超细硅微粉为金属硅粉,硅粉的粒径为4 微米。The above ultrafine silicon micropowder is used as a reaction reducing agent, and the ultrafine silicon micropowder is a metal silicon powder, and the particle size of the silicon powder is 4. Micron.
应用:将上述铜-硅复合粉末应用于导电胶。按照导电近胶的常规工艺,用该铜-硅复合粉末取代铜粉,其他成分如粘结剂,溶剂等不变,具体比例为铜-硅复合粉末:环氧树脂E-51:固化剂:溶剂:偶联剂=55:20:1:23:1;将上述物质混合后搅拌均匀,研磨,最后形成导电胶。将上述导电胶采用丝网印刷设备,在玻璃衬底上涂覆一定图形的导电胶,在75℃固化烘干,最后测量其导电率,其电阻率为3.60×10-7Ω·m,已经达到导电胶的要求;取代前电阻率为1.85×10-7Ω·m。Application: The above copper-silicon composite powder is applied to a conductive paste. According to the conventional process of conductive near glue, the copper powder is replaced by the copper-silicon composite powder, and other components such as a binder, a solvent, etc. are unchanged, and the specific ratio is copper-silicon composite powder: epoxy resin E-51: curing agent: Solvent: Coupling agent = 55:20:1:23:1; the above materials were mixed, stirred uniformly, and finally formed into a conductive paste. The above conductive adhesive is screen-printed, and a certain pattern of conductive adhesive is coated on the glass substrate, cured and dried at 75 ° C, and finally its conductivity is measured, and its resistivity is 3.60×10 -7 Ω·m. The requirement of conductive adhesive is reached; the resistivity before replacement is 1.85×10 -7 Ω·m.
实施例6Example 6
本实施例与实施例5的区别仅在于:步骤(1)中,配制5mol/L浓度的氢氟酸溶液;步骤(2)中,超细硅微粉的粒径为2微米;步骤(3)中,配置含有2mol/L Cu(NO3)2的溶液1.5L,折合成铜含量192g,为3mol;步骤(4)中,伽伐尼反应时间为10min;步骤(5)中,铜-硅复合粉末经EDX元素分析,铜所占复合粉末的百分比为55%,硅占45%。The difference between this embodiment and the embodiment 5 is only that: in the step (1), a hydrofluoric acid solution having a concentration of 5 mol/L is prepared; in the step (2), the particle size of the ultrafine silicon micropowder is 2 μm; and the step (3) In the process, 1.5L of a solution containing 2 mol/L Cu(NO 3 ) 2 is prepared, and the copper content is 192 g, which is 3 mol; in step (4), the galvanic reaction time is 10 min; in the step (5), copper-silicon The composite powder was analyzed by EDX element, and the percentage of copper in the composite powder was 55%, and the silicon accounted for 45%.
其余同实施例5。The rest is the same as in Example 5.
应用:将上述铜-硅复合粉末应用于导电胶。按照导电近胶的常规工艺,用该铜-硅复合粉末取代铜粉,其他成分如粘结剂,溶剂等不变,具体比例为铜-硅复合粉末:环氧树脂E-51:固化剂:溶剂:偶联剂=55:20:1:23:1;将上述物质混合后搅拌均匀,研磨,最后形成导电胶。将上述导电胶采用丝网印刷设备,在玻璃衬底上涂覆一定图形的导电胶,在60℃固化烘干,最后测量其导电率,其电阻率为3.20×10-7Ω·m,已经达到导电胶的要求;取代前电阻率为1.85×10-7Ω·m。Application: The above copper-silicon composite powder is applied to a conductive paste. According to the conventional process of conductive near glue, the copper powder is replaced by the copper-silicon composite powder, and other components such as a binder, a solvent, etc. are unchanged, and the specific ratio is copper-silicon composite powder: epoxy resin E-51: curing agent: Solvent: Coupling agent = 55:20:1:23:1; the above materials were mixed, stirred uniformly, and finally formed into a conductive paste. The above conductive adhesive is applied by screen printing equipment, and a certain pattern of conductive adhesive is coated on the glass substrate, solidified and dried at 60 ° C, and finally its conductivity is measured, and its resistivity is 3.20×10 -7 Ω·m. The requirement of conductive adhesive is reached; the resistivity before replacement is 1.85×10 -7 Ω·m.
实施例7 Example 7
本实施例与实施例5的区别仅在于:步骤(1)中,配制2.5mol/L浓度的氢氟酸溶液;步骤(2)中,超细硅微粉的粒径为2微米;步骤(3)中,配置含有5mol/L CuSO4的溶液2L,折合成铜含量640g,为10mol;步骤(4)中,伽伐尼反应时间为80min;步骤(5)中,铜-硅复合粉末经EDX元素分析,铜所占复合粉末的百分比为85%,硅占15%。The difference between this embodiment and the embodiment 5 is only that: in the step (1), a hydrofluoric acid solution having a concentration of 2.5 mol/L is prepared; in the step (2), the particle size of the ultrafine silicon micropowder is 2 micrometers; In the process, 2L of a solution containing 5 mol/L CuSO 4 is prepared, and the copper content is 640 g, which is 10 mol; in step (4), the galvanic reaction time is 80 min; in the step (5), the copper-silicon composite powder is passed through EDX. Elemental analysis, copper accounted for 85% of the composite powder and silicon accounted for 15%.
其余同实施例5。The rest is the same as in Example 5.
应用:将上述铜-硅复合粉末应用于导电胶。按照导电近胶的常规工艺,用该铜-硅复合粉末取代铜粉,其他成分如粘结剂,溶剂等不变,具体比例为铜-硅复合粉末:环氧树脂E-51:固化剂:溶剂:偶联剂=55:20:1:23:1;将上述物质混合后搅拌均匀,研磨,最后形成导电胶。将上述导电胶采用丝网印刷设备,在玻璃衬底上涂覆一定图形的导电胶,在55℃固化烘干,最后测量其导电率,其电阻率为2.15×10-7Ω·m,已经达到导电胶的要求;取代前电阻率为1.85×10-7Ω·m。Application: The above copper-silicon composite powder is applied to a conductive paste. According to the conventional process of conductive near glue, the copper powder is replaced by the copper-silicon composite powder, and other components such as a binder, a solvent, etc. are unchanged, and the specific ratio is copper-silicon composite powder: epoxy resin E-51: curing agent: Solvent: Coupling agent = 55:20:1:23:1; the above materials were mixed, stirred uniformly, and finally formed into a conductive paste. The above conductive adhesive is applied by screen printing equipment, and a certain pattern of conductive adhesive is coated on the glass substrate, solidified and dried at 55 ° C, and finally its conductivity is measured, and its resistivity is 2.15×10 -7 Ω·m. The requirement of conductive adhesive is reached; the resistivity before replacement is 1.85×10 -7 Ω·m.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何修改、变更以及等效结构变换,均仍属本发明技术方案的保护范围。 The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, modification, and equivalent structural transformation of the above embodiments in accordance with the technical spirit of the present invention are still the technical solutions of the present invention. The scope of protection.

Claims (10)

  1. 一种伽伐尼反应制备的贵金属-硅复合粉末,其特征在于,是按照以下方法制成的:A noble metal-silicon composite powder prepared by a galvanic reaction, which is produced by the following method:
    (1)配制1-5mol/L浓度的氢氟酸溶液;(1) preparing a hydrofluoric acid solution having a concentration of 1-5 mol/L;
    (2)将步骤(1)配制好的氢氟酸溶液加入到含有超细硅微粉的容器中,并且持续进行搅拌;(2) adding the hydrofluoric acid solution prepared in the step (1) to the container containing the ultrafine silicon fine powder, and continuously stirring;
    (3)配制浓度为0.001-10mol/L的含贵金属离子的溶液;(3) preparing a solution containing precious metal ions at a concentration of 0.001-10 mol/L;
    (4)将步骤(3)中的含贵金属离子的溶液加入到步骤(2)中配制好的含有超细硅微粉的氢氟酸溶液中;伽伐尼反应发生,反应时间为5-120min,超细硅微粉表面被贵金属离子置换,形成贵金属膜包覆于超细硅微粉表面的粒子;参与反应的贵金属离子与硅的重量比范围为(10-1):(1-10);(4) adding the noble metal ion-containing solution in the step (3) to the hydrofluoric acid solution containing the ultrafine silicon micropowder prepared in the step (2); the galvanic reaction occurs, and the reaction time is 5-120 min. The surface of the ultrafine silicon micropowder is replaced by noble metal ions to form particles coated with a noble metal film on the surface of the ultrafine silicon micropowder; the weight ratio of precious metal ions participating in the reaction to the silicon is in the range of (10-1): (1-10);
    (5)将步骤(4)反应结束后表面包覆有贵金属膜的超细硅微粉从反应体系中离心分离或过滤分离出来,清洗,干燥,即得到贵金属-硅复合粉末。(5) The ultrafine silicon fine powder coated with the noble metal film after the end of the reaction in the step (4) is centrifugally separated or filtered from the reaction system, washed, and dried to obtain a noble metal-silicon composite powder.
  2. 如权利要求1所述的伽伐尼反应制备的贵金属-硅复合粉末,其特征在于,所述贵金属为金、银或铜。The noble metal-silicon composite powder prepared by the galvanic reaction according to claim 1, wherein the noble metal is gold, silver or copper.
  3. 如权利要求1或2所述的伽伐尼反应制备的贵金属-硅复合粉末,其特征在于,步骤(2)中,所述超细硅微粉为光伏晶硅或半导体硅加工过程中带锯、磨边、抛光、多线切割机加工过程中产生的硅废料,或者是超细金属硅粉;所述硅废料或超细金属硅粉的粒径为0.5-5微米。The noble metal-silicon composite powder prepared by the galvanic reaction according to claim 1 or 2, wherein in the step (2), the ultrafine silicon micropowder is a band saw for processing a photovoltaic crystal silicon or a semiconductor silicon. The silicon scrap generated during the processing of the edge grinding, polishing, and multi-wire cutting machine, or the ultrafine metal silicon powder; the silicon scrap or the ultrafine metal silicon powder has a particle diameter of 0.5 to 5 μm.
  4. 如权利要求1或2或3所述的伽伐尼反应制备的贵金属-硅复合粉末,其特征在于,步骤(3)中,所述含贵金属离子的溶液为用贵金属的氧化物或贵金属盐与中、强酸反应后加水溶解所制得;按照贵金属元素的不同,溶液中分别含有Au4+、Ag+或Cu2+The noble metal-silicon composite powder prepared by the galvanic reaction according to claim 1 or 2 or 3, wherein in the step (3), the noble metal ion-containing solution is an oxide or noble metal salt of a noble metal. The medium and strong acid are reacted and dissolved by adding water; according to different precious metal elements, the solution contains Au 4+ , Ag + or Cu 2+ , respectively .
  5. 如权利要求1~4之一所述的伽伐尼反应制备的贵金属-硅复合粉末,其特征在于,步骤(3)中,所述含贵金属离子的溶液为氯金酸溶液、氯金酸盐溶液、硝酸银溶液、氟化银溶液、氯化铜溶液、硝酸铜溶液或硫酸铜溶液。The noble metal-silicon composite powder prepared by the galvanic reaction according to any one of claims 1 to 4, wherein in the step (3), the noble metal ion-containing solution is a chloroauric acid solution or a chloroauric acid salt. Solution, silver nitrate solution, silver fluoride solution, copper chloride solution, copper nitrate solution or copper sulfate solution.
  6. 如权利要求1~5之一所述的伽伐尼反应制备的贵金属-硅复合粉末,其特征在于,步骤(5)中,所述贵金属-硅复合粉末中,贵金属所占百分比为30-99wt%。The noble metal-silicon composite powder prepared by the galvanic reaction according to any one of claims 1 to 5, wherein, in the step (5), the precious metal-silicon composite powder accounts for 30-99 wt% of the precious metal. %.
  7. 如权利要求1~6之一所述的贵金属-硅复合粉末在制备导电材料中的应用。Use of the noble metal-silicon composite powder according to any one of claims 1 to 6 for preparing a conductive material.
  8. 一种导电浆料,其特征在于,所述导电浆料含有权利要求1至6任意一权利要求所述的贵金属-硅复合粉末。A conductive paste characterized in that the conductive paste contains the noble metal-silicon composite powder according to any one of claims 1 to 6.
  9. 一种用于印刷电子的导电油墨,其特征在于,所述导电油墨含有权利要求1至6任意一权利要求所述的贵金属-硅复合粉末。A conductive ink for printing electrons, characterized in that the conductive ink contains the noble metal-silicon composite powder according to any one of claims 1 to 6.
  10. 一种导电胶,其特征在于,所述导电胶含有权利要求1至6任意一权利要求所述的贵金属-硅复合粉末。 A conductive paste, characterized in that the conductive paste contains the noble metal-silicon composite powder according to any one of claims 1 to 6.
PCT/CN2015/088510 2015-07-17 2015-08-31 Precious metal-silicon composite powder prepared by means of galvani reaction, and application thereof WO2017012177A1 (en)

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