CN106251929A - Copper slurry for crystal silicon solar battery front side conductive layer electrode and preparation method thereof - Google Patents

Copper slurry for crystal silicon solar battery front side conductive layer electrode and preparation method thereof Download PDF

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CN106251929A
CN106251929A CN201610652250.2A CN201610652250A CN106251929A CN 106251929 A CN106251929 A CN 106251929A CN 201610652250 A CN201610652250 A CN 201610652250A CN 106251929 A CN106251929 A CN 106251929A
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copper
electrode
crystal silicon
solar battery
silicon solar
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李涛
王文静
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Institute of Electrical Engineering of CAS
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    • HELECTRICITY
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    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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    • H01ELECTRIC ELEMENTS
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    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
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    • Y02E10/50Photovoltaic [PV] energy

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Abstract

A kind of copper for crystal silicon solar battery front side conductive layer electrode is starched, and the glass dust of copper nanoparticle, 1~5wt% by 85~95wt% and the organic carrier of 4~14wt% form.Organic carrier is placed in heated and stirred in thermostatic container, in container, adds copper nanoparticle and glass dust successively, then prepared mixture is placed in three-roll grinder grinding, afterwards by silk screen filter, obtain described copper slurry.Copper slurry is preset at crystal silicon solar battery front post-drying, prepares conductive layer copper electrode, as the conducting layer electrode of crystal silicon solar battery front nickel copper/aluminum stannum base metal combination electrode.

Description

Copper slurry for crystal silicon solar battery front side conductive layer electrode and preparation method thereof
Technical field
The present invention relates to a kind of copper slurry for crystal silicon solar battery electrode and preparation method thereof.
Background technology
Reducing cost is that solar cell future can be by one of essential condition of broader applications, the reduction master of battery cost The raising of battery efficiency to be depended on and the reduction of battery manufacture material cost.On the one hand, the raising of photoelectric transformation efficiency increases The generated output of unit are photovoltaic cell component, reduces the cost relevant to generating area accordingly.On the other hand, use The reduction of material cost is prepared, it is also possible to effectively reduce the cost of solar cell in battery.After the eighties in 20th century, battery The lifting of efficiency is mainly due to optimization (Green, the The path to 25% of the technology of preparing such as gate line electrode, silicon emitter silicon solar cell efficiency:History of silicon cell evolution, Prog.Photovolt:Res.Appl.,17(2009)183-189).The lifting master of conventional uniform emitter stage crystal silicon battery efficiency The improvement of size performance to be depended on.Solar cell front surface gate line electrode the most all uses high temperature sintering after printing silver slurry Method prepare, but the higher price of silver constrains the reduction of solar cell cost.Therefore, low cost, function admirable are sought Novel conductive paste, substitute noble metal with base metal and prepare electrocondution slurry and become the inexorable trend of development.From British Electric Research association has used aluminium dioxide as (Fedrizzi, Effect of powder since the conducting function phase of electrocondution slurry painting procedures on the filiform corrosion of aluminium profiles,Progress in organic coatings,59(2007)230-238;Maiti,Synthesis and characterization of molybdenum aluminide nanoparticles reinforced aluminium matrix composites, J.Alloy.Compd., 458 (2008) 450-456), various countries scientific research personnel has progressively carried out grinding about base metal electrocondution slurry Study carefully application work.In terms of electrocondution slurry, starch (Wu, Preparation of micron-sized flake for copper copper powder for base-metal-electrode multi-layer ceramic capacitor,journal of materials processing technology,209(2009)1129-1133;Wu,Preparation of fine copper powders and their application in bme-mlcc,Journal of University of Science and Technology Beijing,Mineral,Metallurgy,Material,13(2006)250-255)、 Nickel slurry (Lee, Characteristics of surface-modified metal hydride electrode with flake ni by the ball-milling process,J.Alloy.Compd.,330–332(2002)835-840; Yoshinaga,Highly densed-mh electrode using flaky nickel powder and gas- atomized hydrogen storage alloy powder,J.Alloy.Compd.,330–332(2002)846-850)、 Corronil slurry (Songping, Preparation of ultra fine copper nickel bimetallic Powders for conductive thick film, Intermetallics, 15 (2007) 1316-1321), ormolu Slurry (Kalendova, Comparison of the efficiency of inorganic nonmetal pigments with zinc powder in anticorrosion paints,Progress in organic coatings,57 (2006)1-10;Renger,Rheology studies on highly filled nano-zirconia Suspensions, Journal of the European Ceramic Society, 27 (2007) 2361-2367) all carry out Study widely, and copper slurry be successfully applied to the electrode of hydrid integrated circuit and multi-chip module prepare (Wang, Research of ltcc/cu,ag multilayer substrate in microelectronic packaging, Materials Science and Engineering:B,94(2002)48-53)。
In recent years, the demand for the silver slurry succedaneum in solar cell field grows with each passing day, the main screening of alternative metals Standard is exactly resistivity and price.The resistivity of silver is 1.59 × 10-8Ω m, and the resistivity of copper is the most slightly higher, is 1.75 ×10-8Ω·m.Further, the price of copper is far below silver, and the data of Shanghai on the 1st July in 2016 futures exchange show, the valency of copper Lattice are about 45 yuan/kg, and the price of silver is about 4309 yuan/kg (Http: //www.Shfe.Com.Cn/), the price of copper only phase When one of nearly percentage in silver, therefore use copper as the conducting function phase of electrocondution slurry, preparation electricity can be reduced greatly The material cost in pond.Copper, in resistivity and the advantage of two aspects of cost, becomes and substitutes the optimum selection of silver in electrocondution slurry, adopt Substitute argentum powder with copper powder to starch as the copper of conducting function phase and become study hotspot in recent years.
The gate line electrode of conventional solar cell is sinter molding after silk screen printing silver is starched, and this process generally uses Schubert Sintering Model (Schubert, Thick film metallisation of crystalline silicon solar cells:Mechanisms,models and applications,PhD(2006);Schubert,Current transport mechanism in printed ag thick film contacts to an n-type-emiter of a crystalline solar cell 19th European Solar Energy Conference and Exhibition, (2004) 813 816) describe: in sintering process, organic carrier be heated after gradually volatiling reaction.Work as temperature When reaching glass transition temperature, the glass dust in silver slurry starts to soften.Soften state glass-coated argentum powder, penetrate into silver slurry simultaneously And infiltrate on the interface between silicon emitter and etch SiNx: H thin film.Soften state glass etching SiNx: after H thin film, glass dust In lead oxide and silicon generation redox reaction, the interface zone at silicon emitter with printing slurry generates metallic lead, with slurry Silver contact in material, reduces silver point, generates the pb-ag alloy of liquid phase, and silver has certain diffusion in silicon.Due to liquid phase Pb-ag alloy is different to the etch rate in each crystal orientation of silicon emitter so that etched surface is inverted pyramid structure.When temperature reduces Time, pb-ag alloy is according to phasor split-phase, and silver recrystallization is on (111) face of inverted pyramid.And when using copper slurry to substitute silver slurry, meeting Two technical barriers occur, in sintering process, the oxidation of copper and the height of launch site caused due to the diffusion of copper are combined.One side Face, copper is oxidizable relative to galactic pole, and the oxide layer of Surface Creation can not stop the continuation of internal oxidation occur (Hu, Kinetic investigation of copper film oxidation by spectroscopic ellipsometry and reflectometry,Journal of Vacuum Science&Technology A:Vacuum,Surfaces,and Films, 18 (2000) 2527-2532), the copper oxide resistivity of generation is relatively big, significantly increases the line resistance of gate line electrode, And then have impact on the raising of solar cell performance.And if entirely without the existence of oxygen, back surface and main schedule in sintering atmosphere Resinous principle in starch adhesive material all can not become volatile oxide, it is difficult to removes from battery surface.On the other hand, due to copper Having bigger diffusion coefficient in silicon materials, copper diffusion coefficient in silicon is about 7.3 × 10-8cm2/ s, much larger than the diffusion of silver Coefficient 1.5 × 10-15cm2/s(Fisher,Diffusion in silicon,(1998)).Copper atom diffuses through deeply in silicon, Can reduce the life-span of carrier, improve compound saturation current density J caused02And reduce open-circuit voltage, even and if at low temperature It is also possible to penetrate emitter region under environment and causes electric leakage, especially hinder its popularization in shallow junction solar cell field.
In recent years, having carried out substantial amounts of work both at home and abroad in terms of the research of copper slurry, core is all intended to solve sintering process In, the technical barrier of the oxidizable and easy diffusion of copper.In order to stop copper atom diffusion in silicon in sintering process, mainly use expansion Dissipate barrier technology.The research that northeastern Japan university is correlated with, by preparing the oxidation of 5~10nm on battery emitter stage Layer as diffusion impervious layer with stop copper diffusion.But, use preparation oxide layer as the method for diffusion impervious layer, add Technology step, and the oxidation technology temperature of crystal silicon solar battery reaches more than 900 DEG C, relatively big to the hot injury of silicon chip, fall Low solar cell electrical property.
And in order to suppress the oxidation of copper, mainly use silver-coated copper powder, low-temperature sintering, in organic carrier, increase reproducibility one-tenth Divide, use the technology such as reductive sintered atmosphere.Silver-coated copper powder mainly has replacement method, chemical reduction method, displacement with chemistry again The methods such as legal, atomized molten method.In terms of the research of silver-coated copper powder, Korean science technical college, Korea S's Materials Research Laboratories and The joint research of KonKuk University of Korea S shows, the silver-coated copper powder that mean diameter 0.45 μm, silver content are 20wt% is placed in air In one month, not oxidized (Jung, the Air-stable silver-coated copper of silver-coated copper powder of 95% particles of sub-micrometer size,J.Colloid Interface Sci.,364(2011)574-581)。 The joint study silver copper-clad nano wire of Canada Calgary university and University of Alberta, when silver content is 66.52wt%, Silver copper-clad nano wire has good non-oxidizability, increases weight and be reduced to silver from without 20.3% during silver cladding after nano wire oxidation 3.2% (Luo, Silver-coated copper nanowires with improved anti-oxidation during cladding property as conductive fillers in low-density polyethylene,The Canadian Journal of Chemical Engineering,91(2013)630-637).The research of Taiwan Feng Chia University shows, lamellar The non-oxidizability of silver-coated copper powder is better than ball-type silver-coated copper powder (Lin, Effects of oxidation and particle shape on critical volume fractions of silver-coated copper powders in conductive adhesives for microelectronic applications,Polymer Engineering& Science,44(2004)2075-2082).Guangdong University of Technology's research worker confirms experimentally, when the content of silver is During 10wt%, it is possible to uniform parcel copper granule, silver-coated copper powder now have good non-oxidizability (Cao, Fabrication and performance of silver coated copper powder,Electronic Materials Letters,8(2012)467-470).Further investigations have shown that, increase RE-608 high-efficiency copper extractant with anti- Between Ying Shi, reduce the concentration of silver nitrate, when the content of silver is 6.86wt% in silver-coated copper powder, it becomes possible to make silver-coated copper powder simultaneously There is good non-oxidizability (Cao, Preparation of silver-coated copper powder and its oxidation resistance research,Powder Technology,226(2012)53-56).Guangdong elegance and talent is high-new Silver-coated copper powder prepared by Science and Technology Co., Ltd. when silver content is 5wt%~18wt%, problem of oxidation can improve 40~ 140 DEG C, have good non-oxidizability (Tang founding father, the preparation of silver-coated copper powder and performance thereof, electronic component and material, 28 (2009)66-66).But, the technology of preparing of silver-coated copper powder is complex, and the clad ratio of silver copper-clad granule is with being evenly coated property still For the problem existed, although and this technology can suppress the oxidation of copper, but material cost is still higher than using the slurry of copper powder, It can only be a kind of cambic electrocondution slurry technology.Japan's AIST institute uses low-temperature sintering technology to process and with the addition of low melting point The copper slurry of alloying pellet, relative to high temperature sintering environment, low-temperature sintering inhibits oxidation (Yoshiba, the Cost-of copper effective front contact metalization by copper paste for screen-printed crystalline silicon solar cells,27th European Photovoltaic Solar Energy Conference and Exhibition,(2012)1730-1732).Kunming Institute of Precious Metals selects alkali glass as nothing Machine binding agent, in organic carrier add reducing agent, copper slurry can in atmosphere direct sintering (Tan Fubin sinters in atmosphere Copper electrocondution slurry, noble metal, 13 (1992) 40-44).But, the reducing agent dosage added in organic carrier is too small, can not Effectively stoping the oxidation of copper, and when additive capacity is excessive, can reduce again the content of copper powder accordingly, the window of Technology is less. Northeastern Japan university uses reducing atmosphere to be sintered technique, it is possible to the copper oxide on gate line electrode is reduced to metallic copper, Thus reduce the line resistance of gate line electrode.But, reducibility gas mostly is flammable explosive gas, is prevented effectively from the most technically Gas leakage is still that significant problem to be solved.
Summary of the invention
It is an object of the invention to the technical barrier overcoming prior art cost high, propose one for crystal silicon solar battery Copper slurry of front side conductive layer electrode and preparation method thereof.The present invention uses copper slurry preparation nickel copper/aluminum stannum base metal combination electrode Conducting layer electrode, can be greatly reduced cost of sizing agent.
For achieving the above object, the present invention use copper powder base metal granule as conducting function phase, in conjunction with Binder Phase with have The performances such as airborne body regulation and control slurry bonding, thixotropy, rheological characteristic, are preset at crystal silicon solar battery front post-drying, prepare conduction Layer copper electrode, as the conducting layer electrode of crystal silicon solar battery front nickel copper/aluminum stannum base metal combination electrode.
The present invention for crystal silicon solar battery front side conductive layer electrode copper slurry by 85~95wt% copper nanoparticle, 1~ The glass dust of 5wt% and the organic carrier composition of 4~14wt%.
The particle diameter of described copper nanoparticle is 500~800nm, and purity is more than 99%.
Described copper slurry is preset at crystal silicon solar battery front, prepares conductive layer copper electrode, as the crystal silicon sun after drying The conducting layer electrode of battery front side nickel copper/aluminum stannum base metal combination electrode.Described crystal silicon solar battery front nickel copper/aluminum stannum The bottom of base metal combination electrode is resistance diffusion layer nickel electrode, and middle level is conductive layer copper electrode, and top layer is anti oxidation layer aluminum stannum electricity Pole.
The preparation method of described copper slurry is as follows:
(1) organic carrier is placed in container, described container is placed in the thermostatic water bath that temperature is 60~80 DEG C, with 90 ~the organic carrier that the speed of 180 revs/min is stirred continuously in container, heated and stirred 1~after 10 hours, with 5~30g/min Speed adds copper nanoparticle, prepares mixture a.
(2) thermostatic water bath temperature is brought up to 80~100 DEG C, be stirred continuously container with the speed of 120~200 revs/min The mixture a that middle step (1) prepares, heated and stirred 1~after 5 hours, the speed with 1~5g/min adds glass dust, prepares mixed Compound b.
(3) the mixture b that step (2) prepares being placed in three-roll grinder grinding, milling time is 6~8 hours, prepares Mixture c.
(4) the mixture c prepared by the silk screen filter step (3) of 300~400 mesh, for crystal silicon solar battery just prepares The copper slurry of face conducting layer electrode.
In described step (1) and step (2), the percentage by weight of the copper nanoparticle of addition, glass dust and organic carrier is 85~95wt%, 1~5wt% and 4~14wt%.
The particle diameter of described copper nanoparticle is 500~800nm, and purity is more than 99%.
Described glass dust is by the TeO of PbO, 20wt% of 50wt%2, the SiO of 15wt%2, the A1 of 5wt%2O3, 5wt% B2O3Bi with 5wt%2O3Composition, by PbO, TeO2、SiO2、A12O3、B2O3And Bi2O3Mix in proportion and be placed on Heating in 1400 DEG C of Muffle furnaces, after insulation 60min, quenching ball milling prepare.
Described organic carrier is by the butyl of 60wt%, the tributyl citrate of 15wt%, the ethyl of 3wt% The Polyethylene Glycol composition of cellulose, the polyamide wax of 6wt%, the lecithin of 5wt%, the tributyl phosphate of 5wt% and 6wt%, Butyl, tributyl citrate, ethyl cellulose, polyamide wax, lecithin, tributyl phosphate and Polyethylene Glycol are pressed Ratio mix homogeneously is placed in 80 DEG C of thermostatic containers, stirs 5 hours and prepares.
Beneficial effects of the present invention is embodied in:
(1) use copper slurry to replace silver slurry, the conducting layer electrode of preparation nickel copper/aluminum stannum base metal combination electrode, realize simultaneously Low cost and satisfactory electrical conductivity.
(2) resistivity of silver is 1.59 × 10-8Ω m, and the resistivity of copper is the most slightly higher, is 1.75 × 10-8Ω· M, therefore copper electrode resistivity is suitable with silver electrode.Further, the price of copper is about 45 yuan/kg, far below the valency of 4309 yuan/kg of silver Lattice, it is ensured that the cheap advantage of copper electrode.
With regard to application prospect aspect, the data of IEA and CPIA show, end the accumulative installation amount in the whole world in 2015 more than 200GW, Just install 53GW in only 2015 whole world, domestic installation 15GW.Global solar module yield in 2015 is about 60GW, domestic about For 43GW.In the solar cell technology of preparing of various industrialization, crystal silicon solar battery technology accounts for more than 90% share, and silver-colored Slurry is the prime cost expenditure of crystal silicon solar battery, and market potential is huge.Single according to the most conventional crystal silicon battery efficiency and silver slurry Consumption budgetary estimate, within 2015, whole world silver slurry consumption is about 1626 tons, domestic about 1165 tons.Even if it is it is to say, sudden and violent at whole world silver valency 2015 fallen, whole world silver slurry also consumed nearly 9,800,000,000 yuan, domestic consumption nearly 7,000,000,000 yuan.And along with photovoltaic market is recovered, brilliant Silion cell yield cumulative year after year, staple commodities price stabilizes, and the following silver that will consume hundreds of hundred million for 1 year is starched.And if adopted Use base metal slurry, it will greatly reduce electrocondution slurry cost.Do a simple measuring and calculating, it is assumed that base metal combination electrode with Silver electrode has same shape, and nickel, copper, the volume ratio of aluminum stannum single-layer electrodes are 2:40:1, simultaneously except gold in base metal slurry Metal particles other component prices outer are identical with silver slurry, then after silver slurry is by base metal slurry replacing whole of the present invention, and whole world crystal silicon Solar cell slurry one be only about consumption 100,000,000 yuan, domestic about consumption 0.7 hundred million yuan, one of percentage before just corresponding to, greatly Reduce production cost.If silver slurry is all replaced by base metal slurry of the present invention, the whole world announced according to CPIA and state's inner assembly Global and the domestic cost-effective volume of base metal slurry of yield estimation, in 2016 years, whole world cost of sizing agent can cut down 10,500,000,000 Unit, domestic cost of sizing agent cuts down 8,000,000,000 yuan.Although the present invention program adds secondary printing operation, add certain equipment and throw Entering, but produce daily as a example by the product line of 30000 by wall scroll, the slurry consumption of 1 year just can save 7,800,000 yuan, completely covers and sets Standby input, the printing equipment still more increased can use for many years.
Accompanying drawing explanation
Fig. 1 copper slurry component schematic diagram;
Fig. 2 crystal silicon solar battery front nickel copper/aluminum stannum base metal combined electrode structure schematic diagram.
Detailed description of the invention
As it is shown in figure 1, the present invention for the copper slurry of crystal silicon solar battery front side conductive layer electrode by 85~95wt% receive Rice copper powder, 1~the glass dust of 5wt% and the organic carrier composition of 4~14wt%.
The present invention uses copper powder base metal granule as conducting function phase, regulates and controls slurry in conjunction with Binder Phase and organic carrier and glues The performances such as knot, thixotropy, rheological characteristic, are preset at crystal silicon solar battery front post-drying, prepare conductive layer copper electrode, as crystal silicon The conducting layer electrode of solar cell front nickel copper/aluminum stannum base metal combination electrode.Described crystal silicon solar battery front nickel copper/ The bottom of aluminum stannum base metal combination electrode is resistance diffusion layer nickel electrode, and middle level is conductive layer copper electrode, and top layer is anti oxidation layer aluminum Tin electrode, as shown in Figure 2.
Embodiment 1
(1) organic carrier of 14wt% is placed in container, described container is placed in the thermostatic water bath that temperature is 60 DEG C, The organic carrier being stirred continuously in container with the speed of 180 revs/min, heated and stirred, after 10 hours, adds with the speed of 5g/min Enter the copper nanoparticle of 85wt%, prepare mixture a.Wherein, the particle diameter of copper nanoparticle is 500~800nm, and purity is more than 99%; Organic carrier is by the butyl of 60wt%, the tributyl citrate of 15wt%, the ethyl cellulose of 3wt%, 6wt% Polyamide wax, the lecithin of 5wt%, the tributyl phosphate of 5wt% and 6wt% Polyethylene Glycol composition, by butyl, After tributyl citrate, ethyl cellulose, polyamide wax, lecithin, tributyl phosphate and Polyethylene Glycol mix in proportion It is placed in 80 DEG C of thermostatic containers, stirs 5 hours and prepare.
(2) thermostatic water bath temperature is brought up to 80 DEG C, the step (1) being stirred continuously in container with the speed of 200 revs/min The mixture a prepared, heated and stirred, after 5 hours, adds the glass dust of 1wt%, prepares mixture b with the speed of 1g/min.Glass Glass powder is by the TeO of PbO, 20wt% of 50wt%2, the SiO of 15wt%2, the A1 of 5wt%2O3, the B of 5wt%2O3With 5wt%'s Bi2O3Composition, by PbO, TeO2、SiO2、A12O3、B2O3And Bi2O3Mix in proportion to be placed in 1400 DEG C of Muffle furnaces and add Heat, after insulation 60min, quenching ball milling prepare.
(3) the mixture b that step (2) prepares being placed in three-roll grinder grinding, milling time is 8 hours, prepares mixed Compound c.
(4) the mixture c prepared by the silk screen filter step (3) of 300 mesh, prepares for crystal silicon solar battery front side conductive The copper slurry of layer electrode.
Embodiment 2
(1) organic carrier of 10wt% is placed in container, described container is placed in the thermostatic water bath that temperature is 70 DEG C, The organic carrier being stirred continuously in container with the speed of 140 revs/min, heated and stirred, after 5 hours, adds with the speed of 20g/min Enter the copper nanoparticle of 85wt%, prepare mixture a.Wherein, the particle diameter of copper nanoparticle is 500~800nm, and purity is more than 99%; Organic carrier is by the butyl of 60wt%, the tributyl citrate of 15wt%, the ethyl cellulose of 3wt%, 6wt% Polyamide wax, the lecithin of 5wt%, the tributyl phosphate of 5wt% and 6wt% Polyethylene Glycol composition, by butyl, After tributyl citrate, ethyl cellulose, polyamide wax, lecithin, tributyl phosphate and Polyethylene Glycol mix in proportion It is placed in 80 DEG C of thermostatic containers, stirs 5 hours and prepare.
(2) thermostatic water bath temperature is brought up to 90 DEG C, the step (1) being stirred continuously in container with the speed of 160 revs/min The mixture a prepared, heated and stirred, after 3 hours, adds the glass dust of 5wt%, prepares mixture b with the speed of 3g/min.Glass Glass powder is by the TeO of PbO, 20wt% of 50wt%2, the SiO of 15wt%2, the A1 of 5wt%2O3, the B of 5wt%2O3With 5wt%'s Bi2O3Composition, by PbO, TeO2、SiO2、A12O3、B2O3And Bi2O3Mix in proportion to be placed in 1400 DEG C of Muffle furnaces and add Heat, after insulation 60min, quenching ball milling prepare.
(3) the mixture b that step (2) prepares being placed in three-roll grinder grinding, milling time is 7 hours, prepares mixed Compound c.
(4) the mixture c prepared by the silk screen filter step (3) of 400 mesh, prepares for crystal silicon solar battery front side conductive The copper slurry of layer electrode.
Embodiment 3
(1) organic carrier of 10wt% is placed in container, described container is placed in the thermostatic water bath that temperature is 80 DEG C, The organic carrier being stirred continuously in container with the speed of 90 revs/min, heated and stirred, after 1 hour, adds with the speed of 30g/min The copper nanoparticle of 89wt%, prepares mixture a.Wherein, the particle diameter of copper nanoparticle is 500~800nm, and purity is more than 99%;Have Airborne body by the butyl of 60wt%, the tributyl citrate of 15wt%, the ethyl cellulose of 3wt%, 6wt% poly- The Polyethylene Glycol composition of amide waxe, the lecithin of 5wt%, the tributyl phosphate of 5wt% and 6wt%, by butyl, lemon Lemon acid tributyl, ethyl cellulose, polyamide wax, lecithin, tributyl phosphate and Polyethylene Glycol mix in proportion rearmounted In 80 DEG C of thermostatic containers, stir 5 hours and prepare.
(2) thermostatic water bath temperature is brought up to 100 DEG C, the step being stirred continuously in container with the speed of 120 revs/min (1) the mixture a prepared, heated and stirred, after 1 hour, adds the glass dust of 1wt%, prepares mixture b with the speed of 5g/min. Glass dust is by the TeO of PbO, 20wt% of 50wt%2, the SiO of 15wt%2, the A1 of 5wt%2O3, the B of 5wt%2O3With 5wt%'s Bi2O3Composition, by PbO, TeO2、SiO2、A12O3、B2O3And Bi2O3Mix in proportion to be placed in 1400 DEG C of Muffle furnaces and add Heat, after insulation 60min, quenching ball milling prepare.
(3) the mixture b that step (2) prepares being placed in three-roll grinder grinding, milling time is 6 hours, prepares mixed Compound c.
(4) the mixture c prepared by the silk screen filter step (3) of 350 mesh, prepares for crystal silicon solar battery front side conductive The copper slurry of layer electrode.
Embodiment 4
(1) organic carrier of 4wt% is placed in container, described container is placed in the thermostatic water bath that temperature is 65 DEG C, The organic carrier being stirred continuously in container with the speed of 120 revs/min, heated and stirred, after 8 hours, adds with the speed of 15g/min Enter the copper nanoparticle of 95wt%, prepare mixture a.Wherein, the particle diameter of copper nanoparticle is 500~800nm, and purity is more than 99%; Organic carrier is by the butyl of 60wt%, the tributyl citrate of 15wt%, the ethyl cellulose of 3wt%, 6wt% Polyamide wax, the lecithin of 5wt%, the tributyl phosphate of 5wt% and 6wt% Polyethylene Glycol composition, by butyl, After tributyl citrate, ethyl cellulose, polyamide wax, lecithin, tributyl phosphate and Polyethylene Glycol mix in proportion It is placed in 80 DEG C of thermostatic containers, stirs 5 hours and prepare.
(2) thermostatic water bath temperature is brought up to 85 DEG C, the step (1) being stirred continuously in container with the speed of 180 revs/min The mixture a prepared, heated and stirred, after 3 hours, adds the glass dust of 1wt%, prepares mixture b with the speed of 4g/min.Glass Glass powder is by the TeO of PbO, 20wt% of 50wt%2, the SiO of 15wt%2, the A1 of 5wt%2O3, the B of 5wt%2O3With 5wt%'s Bi2O3Composition, by PbO, TeO2、SiO2、A12O3、B2O3And Bi2O3Mix in proportion to be placed in 1400 DEG C of Muffle furnaces and add Heat, after insulation 60min, quenching ball milling prepare.
(3) the mixture b that step (2) prepares being placed in three-roll grinder grinding, milling time is 6.5 hours, prepares Mixture c.
(4) the mixture c prepared by the silk screen filter step (3) of 300 mesh, prepares for crystal silicon solar battery front side conductive The copper slurry of layer electrode.
Embodiment 5
(1) organic carrier of 8wt% is placed in container, described container is placed in the thermostatic water bath that temperature is 75 DEG C, The organic carrier being stirred continuously in container with the speed of 160 revs/min, heated and stirred, after 3 hours, adds with the speed of 25g/min Enter the copper nanoparticle of 90wt%, prepare mixture a.Wherein, the particle diameter of copper nanoparticle is 500~800nm, and purity is more than 99%; Organic carrier is by the butyl of 60wt%, the tributyl citrate of 15wt%, the ethyl cellulose of 3wt%, 6wt% Polyamide wax, the lecithin of 5wt%, the tributyl phosphate of 5wt% and 6wt% Polyethylene Glycol composition, by butyl, After tributyl citrate, ethyl cellulose, polyamide wax, lecithin, tributyl phosphate and Polyethylene Glycol mix in proportion It is placed in 80 DEG C of thermostatic containers, stirs 5 hours and prepare.
(2) thermostatic water bath temperature is brought up to 95 DEG C, the step (1) being stirred continuously in container with the speed of 160 revs/min The mixture a prepared, heated and stirred, after 2 hours, adds the glass dust of 2wt%, prepares mixture b with the speed of 2g/min.Glass Glass powder is by the TeO of PbO, 20wt% of 50wt%2, the SiO of 15wt%2, the A1 of 5wt%2O3, the B of 5wt%2O3With 5wt%'s Bi2O3Composition, by PbO, TeO2、SiO2、A12O3、B2O3And Bi2O3Mix in proportion to be placed in 1400 DEG C of Muffle furnaces and add Heat, after insulation 60min, quenching ball milling prepare.
(3) the mixture b that step (2) prepares being placed in three-roll grinder grinding, milling time is 7.5 hours, prepares Mixture c.
(4) the mixture c prepared by the silk screen filter step (3) of 400 mesh, prepares for crystal silicon solar battery front side conductive The copper slurry of layer electrode.
Performance test example
Use 156 × 156mm2Polysilicon chip, embodiment 1~5 preparation conductive layer copper electrode corresponding to cell performance Can, at AM 1.5G, 100mW/cm2, under conditions of 25 DEG C, use the test of I-V tester, result is as shown in table l.
Table 1, embodiment battery performance.
The present invention Open-circuit voltage (V) Short circuit current (A) Fill factor, curve factor (%) Electricity conversion (%)
Embodiment 1 0.622 8.88 78.01 17.72
Embodiment 2 0.623 8.84 78.09 17.68
Embodiment 3 0.625 8.86 78.01 17.77
Embodiment 4 0.627 8.86 77.84 17.79
Embodiment 5 0.628 8.84 78.16 17.83

Claims (6)

1. the copper slurry for crystal silicon solar battery front side conductive layer electrode, it is characterised in that: described copper slurry by 85~ The glass dust of the copper nanoparticle of 95wt%, 1~5wt% and the organic carrier composition of 4~14wt%;The grain of described copper nanoparticle Footpath is 500~800nm, and purity is more than 99%;Described copper slurry is preset at crystal silicon solar battery front, prepares conductive layer after drying Copper electrode, as the conducting layer electrode of crystal silicon solar battery front nickel copper/aluminum stannum base metal combination electrode;Described crystal silicon is too The bottom of sun battery front side nickel copper/aluminum stannum base metal combination electrode is resistance diffusion layer nickel electrode, and middle level is conductive layer copper electrode, Top layer is anti oxidation layer aluminum tin electrode.
2. the preparation method that the copper for crystal silicon solar battery front side conductive layer electrode described in claim 1 is starched, its feature exists In: described preparation method step is as follows:
(1) organic carrier is placed in container, described container is placed in the thermostatic water bath that temperature is 60~80 DEG C, with 90~ The speed of 180 revs/min is stirred continuously the organic carrier in container, heated and stirred 1~after 10 hours, with the speed of 5~30g/min Rate adds copper nanoparticle, prepares mixture a;
(2) thermostatic water bath temperature is brought up to 80~100 DEG C, be stirred continuously in container step with the speed of 120~200 revs/min Suddenly the mixture a that (1) prepares, heated and stirred 1~after 5 hours, the speed with 1~5g/min adds glass dust, prepares mixture b;
(3) the mixture b that step (2) prepares being placed in three-roll grinder grinding, milling time is 6~8 hours, prepares mixing Thing c;
(4) the mixture c prepared by the silk screen filter step (3) of 300~400 mesh, prepares and leads for crystal silicon solar battery front The copper slurry of electric layer electrode.
The preparation method that copper for crystal silicon solar battery front side conductive layer electrode the most according to claim 2 is starched, it is special Levy and be: in described step (1) and step (2), the percentage by weight of the copper nanoparticle, glass dust and the organic carrier that are added It is respectively 85~95wt%, 1~5wt% and 4~14wt%.
Preparation method the most according to claim 2, it is characterised in that: the particle diameter of described copper nanoparticle be 500~ 800nm, purity is more than 99%.
Preparation method the most according to claim 2, it is characterised in that: described glass dust is by PbO, 20wt% of 50wt% TeO2, the SiO of 15wt%2, the A1 of 5wt%2O3, the B of 5wt%2O3Bi with 5wt%2O3Composition, by PbO, TeO2、SiO2、 A12O3、B2O3And Bi2O3Mix in proportion and be placed in 1400 DEG C of Muffle furnaces heating, quenching ball milling system after insulation 60min ?.
Preparation method the most according to claim 2, it is characterised in that: described organic carrier is by the diethylene glycol of 60wt% Butyl ether, the tributyl citrate of 15wt%, the ethyl cellulose of 3wt%, the polyamide wax of 6wt%, the lecithin of 5wt%, The tributyl phosphate of 5wt% and the Polyethylene Glycol composition of 6wt%, by butyl, tributyl citrate, ethyl cellulose Element, polyamide wax, lecithin, tributyl phosphate and Polyethylene Glycol mix in proportion and are placed in 80 DEG C of thermostatic containers, stir Mix 5 hours and prepare.
CN201610652250.2A 2016-08-10 2016-08-10 Copper slurry for crystal silicon solar battery front side conductive layer electrode and preparation method thereof Pending CN106251929A (en)

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CN107622809A (en) * 2017-09-25 2018-01-23 江苏时瑞电子科技有限公司 A kind of copper electrode paste and preparation method thereof

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CN104752528A (en) * 2013-12-27 2015-07-01 比亚迪股份有限公司 Solar cell, preparation method thereof, and solar cell module comprising solar cell
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