WO2017008470A1 - 水泥土搅拌桩打桩机的活动式钻杆 - Google Patents

水泥土搅拌桩打桩机的活动式钻杆 Download PDF

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Publication number
WO2017008470A1
WO2017008470A1 PCT/CN2016/000393 CN2016000393W WO2017008470A1 WO 2017008470 A1 WO2017008470 A1 WO 2017008470A1 CN 2016000393 W CN2016000393 W CN 2016000393W WO 2017008470 A1 WO2017008470 A1 WO 2017008470A1
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Prior art keywords
drill pipe
hole
cement
drill
soil mixing
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PCT/CN2016/000393
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English (en)
French (fr)
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周兆弟
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周兆弟
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Publication of WO2017008470A1 publication Critical patent/WO2017008470A1/zh

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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B3/00Rotary drilling
    • E21B3/02Surface drives for rotary drilling
    • E21B3/022Top drives
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/34Concrete or concrete-like piles cast in position ; Apparatus for making same
    • E02D5/46Concrete or concrete-like piles cast in position ; Apparatus for making same making in situ by forcing bonding agents into gravel fillings or the soil

Definitions

  • the invention belongs to the technical field of construction equipment, and in particular relates to a movable drill pipe of a cement soil mixing pile pile driver.
  • Cement-soil mixing pile is a method for reinforcing the low foundation of saturated soft clay. It uses cement as a curing agent, and uses a special mixing machine to forcibly stir the soft soil and the curing agent deep in the foundation, using the curing agent and soft soil. A series of physical and chemical reactions between the soft soils are hardened into a high-quality foundation with integrity, water stability and a certain strength.
  • the common pile driver of cement-soil mixing pile is driven by the driving box to drive the drill rod to rotate, and the driving box is lifted as a whole to move the drill rod downward.
  • the Chinese patent document discloses a five-axis cement-soil mixing pile device and a construction method [Application No.: 201210014492.0], which includes a walking type and a crawler type main body, a winch, a guide rod, a wire rope, a feed port, a power head, Gearbox, reducer, drill pipe, intermediate support frame, lower support frame, winged drill pipe, hoop, multi-function drill bit, shotcrete port, back grout mixing system, the winch and guide rod are fixed on the main machine
  • the power head is connected to the top end pulley of the guide rod through a steel wire rope, and the steel wire rope drives the power head to move up and down.
  • the power head sequentially connects five drill rods through a gearbox and a reducer, and an intermediate support frame is arranged in the middle of the five drill rods.
  • the lower part is provided with a lower support frame, and the lower end of each drill pipe is connected with a winged drill pipe, the winged drill pipe is provided with a hoop, the lower end of the winged drill pipe is connected with a multi-functional drill bit, and the multi-purpose drill bit is provided with a spray gun. mouth.
  • the object of the present invention is to provide a movable drill pipe of a cement-soil mixing pile pile driver which is simple and reasonable in structure and prevents the drill pipe from being drilled.
  • the movable drill pipe of the cement soil mixing pile driver includes a driving box body having an inner cavity, and the driving box body is provided with at least one axial through the whole a through hole for driving the box body, wherein the through hole is provided with a guiding sleeve that can rotate circumferentially and has a cylindrical shape, and the guiding sleeve is provided with a drill rod penetrating through the entire driving box body, and An axial guiding structure is arranged between the drill pipe and the guiding sleeve to axially and axially slide the drill pipe and the guiding sleeve, and the guiding sleeve is connected with a circumferential direction capable of driving the guiding sleeve to rotate circumferentially
  • the rotating mechanism is connected with an axial driving mechanism capable of driving the drill rod to axially reciprocate.
  • the circumferential rotation mechanism here drives the guide sleeve to rotate circumferentially and the circumferential rotation mechanism can drive the drill rod to rotate circumferentially due to the circumferential positioning of the guide sleeve and the drill rod, and can pass through when encountering hard soil or stones.
  • the axial drive mechanism is used to axially expand and contract the drill pipe to prevent the phenomenon that the drill cannot be drilled, and the circumferential rotation and the axial expansion of the drill pipe do not interfere with each other.
  • the axial guiding structure comprises a plurality of designs a guiding groove disposed on the inner side of the guiding sleeve and extending axially along the guiding sleeve, wherein the drill rod is provided with a guiding rib extending circumferentially along the drill rod, and the guiding rib and the guiding groove Axial sliding fit. That is, the guide rod is slid in the guide groove to realize the circumferential positioning and the axial sliding connection of the drill rod and the guide sleeve.
  • the driving box body is provided with a first through hole at one end and a second through hole corresponding to the first through hole at the other end, and the The first through hole abuts the second through hole to form the through hole.
  • the guide sleeve is axially disposed in the first through hole and the second through hole, and the guide sleeve has an annular boss at one end, and the ring is a first bearing located in the first through hole is disposed on the boss, and the other end of the guide sleeve is provided with a lock nut, and the lock nut is disposed at the end of the guide sleeve and located in the second through hole The second bearing abuts.
  • the guide sleeve can be axially fixed in the through hole, and the guide sleeve rotates smoothly in the circumferential direction.
  • the circumferential rotation mechanism includes a rotary drive disposed on the drive housing, and the output shaft of the rotary drive is disposed in the drive housing.
  • the driving gear is sleeved with a driving gear fixedly connected with the guiding sleeve, and the driving gear and the driving gear mesh with each other.
  • the axial driving mechanism includes a supporting frame body disposed on the driving box body, the supporting frame body is provided with a lifting drive, and the A rotary connection assembly is provided between the output shaft of the lift drive and the drill rod body for circumferentially rotating the drill shaft relative to the output shaft of the lift drive.
  • the lifting drive does not rotate with the drill rod when the drill rod rotates in the circumferential direction, and the drill rod is axially slid in the guide sleeve to realize the expansion and contraction under the driving of the lifting drive.
  • the rotary joint assembly includes a bearing seat disposed between the output shaft of the lift drive and the drill rod body, and the end of the bearing seat and the lift drive The output shaft is fixedly connected and the other end is fixedly disposed on the drill rod body.
  • the support frame body includes a driver mounting plate and a fixing ring which are disposed corresponding to each other, and the lifting drive is fixed on the driver mounting plate and the output of the lifting drive is
  • the shaft runs through the driver mounting plate, and the driver mounting plate and the retaining ring are connected by a plurality of circumferentially distributed connecting strips.
  • the fixing ring is concentrically arranged with the through hole and the fixing ring is fixed on the driving box by bolts.
  • the structure is adopted to make the lifting and lowering drive firmly fixed, and the phenomenon that the shaking is not easy to occur during use.
  • the number of the drill pipe is one and runs through the center of the driving casing, and the drill pipe is provided with a plurality of energy and the drill pipe body on the circumferential outer side.
  • a driven drill rod that rotates in the same direction and/or in the opposite direction.
  • the drill pipe and the driven drill pipe are arranged in a vertical direction, and a stirring body is arranged on the drill pipe and the driven drill pipe, and the center line of the drill pipe and the driven drill pipe is in a vertical direction.
  • the projections are not on the same straight line, and the drill rod and the center line of the driven drill rod which are not on the same line as the projection of the center line of the driven drill rod in the vertical direction are sequentially connected to form a triangular structure, thereby increasing the construction after the construction.
  • the circumference of the cross section of the cement-soil mixing pile improves the pull-out resistance of the cement-soil mixing pile, and the displacement of each drill rod and the driven drill rod in the vertical direction can improve the uniformity during mixing and the other direction. It also reduces the difficulty of drilling during construction.
  • the driving box body is provided with a first driven gear connected with a part of the driven drill rod, and the first driven gear meshes with the driving gear, so that when active The first driven tooth can be driven when the gear rotates The wheel rotates in the opposite direction, and the remaining driven drill rod is provided with a second driven gear, and the second driven gear is connected to the driving gear through the bridge gear, so that the second driven gear can be the same as the driving gear when the driving gear rotates Rotating, so as to realize the reverse rotation of the driven drill pipe when the drill pipe rotates, and the remaining driven drill pipe rotates in the same direction as the drill pipe, so as to enhance the uniformity of the mixing during drilling and reduce the drilling.
  • the reaction time is provided with a first driven gear connected with a part of the driven drill rod, and the first driven gear meshes with the driving gear, so that when active The first driven tooth can be driven when the gear rotates The wheel rotates in the opposite direction, and the remaining driven drill rod is provided with a second driven gear, and the second driven gear is connected to the
  • the movable drill pipe of the cement-soil mixing pile driver has the advantages that when the drill hole encounters a relatively hard soil layer or stone, the drill pipe body can be axially stretched and can be in the circumferential direction.
  • the axial sliding at the same time of rotation makes it difficult to encounter the phenomenon that the drilling cannot be performed, which makes the drilling easier, improves the efficiency of the drilling, and evenly stirs.
  • the same direction and the opposite of the main and auxiliary drill pipes can be realized by a single drive. Rotation, which improves the uniformity of the mixing, increases the circumference of the cross section of the cement-soil mixing pile after construction, and improves the pull-out resistance of the cement-soil mixing pile.
  • Figure 1 is a schematic view showing the structure in the state of use in the present invention.
  • Fig. 2 is a partial structural view showing the state of use in the present invention.
  • Figure 3 is a schematic view showing the structure of the guide sleeve of the present invention.
  • Fig. 4 is a structural schematic view showing the connection state of the rotary actuator in the present invention.
  • Fig. 5 is a structural schematic view showing the distribution of a main drill pipe and a secondary drill pipe in the present invention.
  • Fig. 6 is a structural schematic view showing another distribution of a main drill pipe and a secondary drill pipe in the present invention.
  • the driving box body 1 the through hole 11, the first through hole 111, the second through hole 112, the guide sleeve 2, the annular boss 21, the first bearing 22, the lock nut 23, the second bearing 24, the drill pipe 3.
  • the axial guiding structure 4 the guiding groove 41, the guiding rib 42, the circumferential rotating mechanism 5, the rotating driver 51, the driving gear 52, the driving gear 53, the axial driving mechanism 6, the supporting frame 61, and the driver mounting plate 611
  • the movable drill pipe of the cement-soil mixing pile driver includes a driving box body 1 having an inner cavity, and the driving box body 1 is provided with at least one axial passage through the entire driving box body 1.
  • the hole 11 and the through hole 11 are provided with a guiding sleeve 2 which is circumferentially rotatable and has a cylindrical shape.
  • the guiding sleeve 2 is provided with a drill rod 3 extending through the entire driving box 1 and between the drill rod 3 and the guiding sleeve 2
  • the axial guiding structure 4 is arranged to axially and axially slide the drill rod 3 and the guiding sleeve 2, and the guiding sleeve 2 is connected with a circumferential rotating mechanism 5 capable of driving the guiding sleeve 2 to rotate circumferentially.
  • the drill rod 3 is connected There is an axial driving mechanism 6 capable of driving the drill rod 3 to reciprocally slide axially.
  • the circumferential rotating mechanism 5 drives the guiding sleeve 2 to rotate circumferentially and the circumferential rotating mechanism 5 can be positioned due to the circumferential positioning of the guiding sleeve 2 and the drill rod 3.
  • the drill pipe 3 is driven to rotate circumferentially, and when the hard soil layer or the rock block is encountered, the drill pipe 3 can be axially expanded and contracted by the axial drive mechanism 6 to prevent the phenomenon that the drill pipe 3 cannot be drilled, and the circumferential direction of the drill pipe 3 The rotation and axial expansion do not interfere with each other.
  • the axial guiding structure 4 in this embodiment includes a plurality of guiding grooves 41 disposed on the inner side of the guiding sleeve 2 and extending axially along the guiding sleeve 2, and the drill rod 3 is provided with a plurality of circumferentially arranged shafts along the drill rod 3
  • the extended guiding rib 42 and the guiding rib 42 axially slidingly cooperate with the guiding groove 41, that is, sliding the guiding rib 42 in the guiding groove 41 to realize the circumferential positioning and axial direction of the drill pipe 3 and the guiding sleeve 2 Sliding connected.
  • the driving box body 1 is provided with a first through hole 111 at one end and a second through hole 112 corresponding to the first through hole 111 at the other end, and the first through hole 111 is The second through holes 112 are butted to form the through holes 11 described above.
  • the guide sleeve 2 in the embodiment is axially disposed in the first through hole 111 and the second through hole 112.
  • the guide sleeve 2 has an annular boss 21 at one end, and the annular boss 21 is located on the abutment.
  • the first bearing 22 in the first through hole 111, the other end of the guide sleeve 2 is provided with a lock nut 23, and the lock nut 23 and the second bearing 24 disposed at the end of the guide sleeve 2 and located in the second through hole 112 Abutting against this, the guide sleeve 2 can be axially fixed in the through hole 11 by the structure, and the guide sleeve 2 is smoothly rotated in the circumferential direction.
  • the axial drive mechanism 6 in this embodiment includes a support frame 61 disposed on the drive housing 1, the support frame 61 is provided with a lift drive 62, and the output shaft of the lift drive 62 and the drill pipe 3 body There is a rotary joint assembly between the drill shaft 3 and the output shaft of the lift actuator 62 so that the lift actuator 62 does not rotate with the drill rod 3 when the drill rod 3 is rotated circumferentially.
  • the lower drill pipe 3 of the lift driver 62 is axially slid in the guide sleeve 2 to realize expansion and contraction.
  • the rotary joint assembly here comprises a bearing seat 63 disposed between the output shaft of the lift drive 62 and the drill rod 3 body, and one end of the bearing seat 63 is fixedly connected to the output shaft of the lift drive 62, and the other end is fixedly disposed on the drill.
  • the rod 3 is on the body.
  • the support frame body 61 in this embodiment includes a driver mounting plate 611 and a fixing ring 612 which are disposed corresponding to each other.
  • the elevation driver 62 is fixed on the driver mounting plate 611 and the output shaft of the elevation driver 62 is inserted through the driver mounting plate 611, and the driver is mounted.
  • the plate 611 and the retaining ring 612 are connected by a plurality of circumferentially distributed connecting strips 613.
  • the fixing ring 612 is concentrically disposed with the through hole 11 and the fixing ring 612 is fixedly disposed on the driving box 1 by bolts, so that the lifting and lowering drive 62 is fixed firmly, and swaying or the like is less likely to occur during use.
  • the circumferential rotation mechanism 5 in this embodiment includes a rotation driver 51 disposed on the drive housing 1, and the output shaft of the rotation driver 51 is disposed on the drive housing.
  • the driving gear 52 in the first direction the driving sleeve 53 is sleeved with a driving gear 53 fixedly connected to the guiding sleeve 2, and the driving gear 52 and the driving gear 53 mesh with each other.
  • the number of the drill rods 3 is one and runs through the center of the driving box 1, and the drill rod 3 is provided with eight driven directions in the same direction and/or opposite directions to the outer side of the drill rod 3
  • the drill pipe 7, preferably, the drill pipe 3 and the driven drill pipe 7 are arranged offset in the vertical direction, and the agitating body 8 and the drill pipe 3 are driven on the drill pipe 3 and the driven drill pipe 7
  • the projection of the center line of the drill pipe 7 in the vertical direction is not on the same straight line, and the center of the driven drill pipe 7 and the drill pipe 3 and the projection of the center line of the driven drill pipe 7 in the vertical direction are not in the same straight line.
  • the wires are connected in sequence to form a triangular structure, which increases the circumference of the cross section of the cement-soil mixing pile after construction, improves the pull-out resistance of the cement-soil mixing pile, and the vertical direction of each drill pipe 3 and driven drill pipe 7
  • the misalignment setting can improve the uniformity during mixing on the one hand, and reduce the difficulty of drilling during construction on the other hand.
  • the drive housing 1 is provided with a first driven gear connected to the partial driven drill pipe 7 . 71, the first driven gear 71 meshes with the driving gear 52, so that the first driving gear 52 can drive the first
  • the driven gear 71 rotates in the reverse direction, and the remaining driven drill rod 7 is provided with a second driven gear 72.
  • the second driven gear 72 is connected to the driving gear 52 via the bridge gear 73, so that when the driving gear 52 rotates The second driven gear 72 can rotate in the same direction as the driving gear 52, so as to drive the partial driven drill rod 7 to rotate in the reverse direction when the drill rod 3 rotates, and the remaining driven drill rod 7 rotates in the same direction as the drill rod 3, so that It can enhance the uniformity of the agitation during drilling and also reduce the reaction force during drilling.
  • the drive housing 1, the through hole 11, the first through hole 111, the second through hole 112, the guide sleeve 2, the annular boss 21, the first bearing 22, the lock nut 23, and the second bearing are used more frequently herein.
  • the terms such as the dynamic drill pipe 7, the first driven gear 71, the second driven gear 72, the bridge gear 73, the agitating body 8, etc., do not exclude the possibility of using other terms. These terms are only used to describe and explain the nature of the invention more conveniently; it is to be construed that any additional limitation is inconsistent with the spirit of the invention.

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Abstract

一种水泥土搅拌桩打桩机的活动式钻杆,包括具有内腔的驱动箱体(1),驱动箱体上设有至少一个轴向贯穿整个驱动箱体的通孔(11),通孔内设有能周向转动且呈筒状的导向套(2),导向套内穿设有贯穿整个驱动箱体的钻杆(3),且钻杆与导向套之间设有轴向导向结构(4),导向套连接有能带动导向套周向转动的周向转动机构(5),钻杆连接有能驱动钻杆轴向往复滑动的轴向驱动机构(6)。该活动式钻杆中,钻杆体可以轴向伸缩且可以在周向转动的同时进行轴向滑动,不易遇到无法钻动的现象,增大了施工后的水泥土搅拌桩横截面的周长,提高了水泥土搅拌桩的抗拔能力。

Description

水泥土搅拌桩打桩机的活动式钻杆 技术领域
本发明属于建筑设备技术领域,尤其是涉及一种水泥土搅拌桩打桩机的活动式钻杆。
背景技术
水泥土搅拌桩是用于加固饱和软黏土低地基的一种方法,它利用水泥作为固化剂,通过特制的搅拌机械,在地基深处将软土和固化剂强制搅拌,利用固化剂和软土之间所产生的一系列物理化学反应,使软土硬结成具有整体性、水稳定性和一定强度的优质地基。常见的水泥土搅拌桩的打桩机多为驱动箱带动钻杆转动,整体提升驱动箱来使钻杆向下移动,该种水泥土搅拌桩机在使用过程中,当钻杆遇到坚硬土层或石块无法转动的情况,需要整体多次提拉整个驱动箱和钻杆,这样减低了钻孔效率,且在一定程度上也增加了施工的成本。
为了解决现有技术存在的问题,人们进行了长期的探索,提出了各式各样的解决方案。例如,中国专利文献公开了一种五轴水泥土搅拌桩装置及施工方法[申请号:201210014492.0],该装置包括步履式和履带式主机、卷扬机、导杆、钢丝绳、进浆口、动力头、变速箱、减速机、钻杆、中间支承架、下部支承架、带翼钻杆、抱箍、多功能钻头、喷浆口、后台水泥浆搅拌系统,所述的卷扬机和导杆固定在主机上,所述的动力头通过钢丝绳连接导杆顶端滑轮,钢丝绳带动动力头上下升降,所述的动力头依次通过变速箱和减速机连接五根钻杆,五根钻杆中部设有中间支承架,下部设有下部支承架,各钻杆下端均连接有带翼钻杆,所述的带翼钻杆上设有抱箍,带翼钻杆下端连接多功能钻头,多功能钻头上设有喷浆口。上述方案在一定程度上解决了现有水泥土搅拌桩机钻孔效率低的问题,但是该方案依然存在着:易出现钻杆无法钻动,钻孔难度大,稳定性差的问题。
发明内容
本发明的目的是针对上述问题,提供一种结构简单合理,防止出现钻杆无法钻动的水泥土搅拌桩打桩机的活动式钻杆。
为达到上述目的,本发明采用了下列技术方案:本水泥土搅拌桩打桩机的活动式钻杆,包括具有内腔的驱动箱体,所述的驱动箱体上设有至少一个轴向贯穿整个驱动箱体的通孔,其特征在于,所述的通孔内设有能周向转动且呈筒状的导向套,所述的导向套内穿设有贯穿整个驱动箱体的钻杆,且所述的钻杆与导向套之间设有能使钻杆与导向套周向定位且轴向滑动相连的轴向导向结构,所述的导向套连接有能带动导向套周向转动的周向转动机构,所述的钻杆连接有能驱动钻杆轴向往复滑动的轴向驱动机构。显然,这里的周向转动机构带动导向套周向转动且由于导向套与钻杆周向定位使得周向转动机构能带动钻杆周向转动,且当遇到坚硬土层或石块时可以通过轴向驱动机构来使钻杆轴向伸缩,防止出现无法钻动的现象,且钻杆的周向转动和轴向伸缩之间互不干扰。
在上述的水泥土搅拌桩打桩机的活动式钻杆中,所述的轴向导向结构包括若干设 置在导向套周向内侧且沿导向套轴向延伸的导向槽,所述的钻杆上设有周向设有若干沿钻杆轴向延伸的导向凸条,且所述的导向凸条与导向槽轴向滑动配合。即通过导向凸条在导向槽内滑动来实现钻杆与导向套的周向定位以及轴向滑动相连。
在上述的水泥土搅拌桩打桩机的活动式钻杆中,所述的驱动箱体一端设有第一贯穿孔,另一端设有与第一贯穿孔相对应的第二贯穿孔,且所述的第一贯穿孔与第二贯穿孔对接形成上述的通孔。
在上述的水泥土搅拌桩打桩机的活动式钻杆中,所述的导向套轴向穿设于第一贯穿孔和第二贯穿孔内,导向套一端具有环形凸台,且所述的环形凸台上抵靠设有位于第一贯穿孔内的第一轴承,导向套另一端设有锁紧螺母,且所述的锁紧螺母与设置在导向套端部且位于第二贯穿孔内的第二轴承相抵靠。通过该结构能将导向套轴向固定在通孔内,且导向套周向转动顺畅。
在上述的水泥土搅拌桩打桩机的活动式钻杆中,所述的周向转动机构包括设置在驱动箱体上的转动驱动器,所述的转动驱动器的输出轴上设有位于驱动箱体内的驱动齿轮,所述的导向套上套设有与导向套固定相连的主动齿轮,且所述的驱动齿轮与主动齿轮相互啮合。
在上述的水泥土搅拌桩打桩机的活动式钻杆中,所述的轴向驱动机构包括设置在驱动箱体上的支撑架体,所述的支撑架体上设有升降驱动器,且所述的升降驱动器的输出轴与钻杆体之间设有能使钻杆体相对于升降驱动器的输出轴周向转动的转动连接组件。这样使得钻杆周向转动时升降驱动器不会随着钻杆一起转动,且在升降驱动器的驱动下钻杆在导向套内轴向滑动从而实现伸缩。
在上述的水泥土搅拌桩打桩机的活动式钻杆中,所述的转动连接组件包括设置在升降驱动器的输出轴与钻杆体之间的轴承座,且所述的轴承座一端与升降驱动器的输出轴固定相连,另一端固定设置在钻杆体上。
在上述的水泥土搅拌桩打桩机的活动式钻杆中,所述的支撑架体包括相互对应设置的驱动器安装板与固定环,所述的升降驱动器固定在驱动器安装板上且升降驱动器的输出轴贯穿于驱动器安装板,且驱动器安装板与固定环之间通过若干周向分布设置的连接条相连。
在上述的水泥土搅拌桩打桩机的活动式钻杆中,所述的固定环与通孔同心设置且固定环通过螺栓固定设置在驱动箱体上。采用该结构使得升降驱动器固定牢固,使用过程中不易出现晃动等现象。
在上述的水泥土搅拌桩打桩机的活动式钻杆中,所述的钻杆的数量为一根且贯穿于驱动箱体的中心,所述的钻杆周向外侧设有若干能与钻杆体同向和/或反向转动的从动钻杆。优选地,这里的钻杆与从动钻杆在竖直方向上错位设置,在钻杆与从动钻杆上均设有搅拌体且钻杆与从动钻杆的中心线在竖直方向的投影不位于同一直线上,钻杆和与从动钻杆的中心线在竖直方向的投影不位于同一直线上的从动钻杆的中心线依次相连形成三角形结构,这样增大了施工后的水泥土搅拌桩横截面的周长,提高了水泥土搅拌桩的抗拔能力,且各个钻杆和从动钻杆竖直方向上错位设置,一方面可以提高搅拌时的均匀性,另一方向也减小了施工时钻孔的难度,这里的驱动箱体内设有与部分从动钻杆相连的第一从动齿轮,所述的第一从动齿轮与主动齿轮相啮合,这样当主动齿轮转动时可以带动第一从动齿 轮反向转动,剩余的从动钻杆上设有第二从动齿轮,第二从动齿轮通过过桥齿轮与主动齿轮相连,这样使得主动齿轮转动时第二从动齿轮能与主动齿轮同向转动,从而实现钻杆转动时带动部分从动钻杆反向转动、剩余从动钻杆与钻杆同向转动的目的,这样既可以增强钻孔时的搅拌的均匀性也可以降低钻孔时的反作用力。
与现有的技术相比,本水泥土搅拌桩打桩机的活动式钻杆的优点在于:钻孔时遇到较为坚硬的土层或石块时,钻杆体可以轴向伸缩且可以在周向转动的同时进行轴向滑动,不易遇到无法钻动的现象,使得钻孔更加容易,提高了钻孔的效率,搅拌均匀,通过单个驱动器能实现主钻杆与副钻杆的同向与反向转动,这样提高了搅拌的均匀性,增大了施工后的水泥土搅拌桩横截面的周长,提高了水泥土搅拌桩的抗拔能力。
附图说明
图1为本发明中使用状态下的结构示意图。
图2为本发明中使用状态下的局部结构示意图。
图3为本发明中导向套的结构示意图。
图4为本发明中转动驱动器连接状态的结构示意图。
图5为本发明中主钻杆与副钻杆分布的结构示意图。
图6为本发明中另一种主钻杆与副钻杆分布的结构示意图。
图中,驱动箱体1、通孔11、第一贯穿孔111、第二贯穿孔112、导向套2、环形凸台21、第一轴承22、锁紧螺母23、第二轴承24、钻杆3、轴向导向结构4、导向槽41、导向凸条42、周向转动机构5、转动驱动器51、驱动齿轮52、主动齿轮53、轴向驱动机构6、支撑架体61、驱动器安装板611、固定环612、连接条613、升降驱动器62、轴承座63、从动钻杆7、第一从动齿轮71、第二从动齿轮72、过桥齿轮73、搅拌体8。
具体实施方式
下面结合附图和具体实施方式对本发明做进一步详细的说明。
如图1-3所示,本水泥土搅拌桩打桩机的活动式钻杆,包括具有内腔的驱动箱体1,驱动箱体1上设有至少一个轴向贯穿整个驱动箱体1的通孔11,通孔11内设有能周向转动且呈筒状的导向套2,导向套2内穿设有贯穿整个驱动箱体1的钻杆3,且钻杆3与导向套2之间设有能使钻杆3与导向套2周向定位且轴向滑动相连的轴向导向结构4,导向套2连接有能带动导向套2周向转动的周向转动机构5,钻杆3连接有能驱动钻杆3轴向往复滑动的轴向驱动机构6,这里的周向转动机构5带动导向套2周向转动且由于导向套2与钻杆3周向定位使得周向转动机构5能带动钻杆3周向转动,且当遇到坚硬土层或石块时可以通过轴向驱动机构6来使钻杆3轴向伸缩,防止出现无法钻动的现象,且钻杆3的周向转动和轴向伸缩之间互不干扰。
具体地,本实施例中的轴向导向结构4包括若干设置在导向套2周向内侧且沿导向套2轴向延伸的导向槽41,钻杆3上设有周向设有若干沿钻杆3轴向延伸的导向凸条42,且导向凸条42与导向槽41轴向滑动配合,即通过导向凸条42在导向槽41内滑动来实现钻杆3与导向套2的周向定位以及轴向滑动相连。其中,这里的驱动箱体1一端设有第一贯穿孔111,另一端设有与第一贯穿孔111相对应的第二贯穿孔112,且第一贯穿孔111与 第二贯穿孔112对接形成上述的通孔11。优选地,本实施例中的导向套2轴向穿设于第一贯穿孔111和第二贯穿孔112内,导向套2一端具有环形凸台21,且环形凸台21上抵靠设有位于第一贯穿孔111内的第一轴承22,导向套2另一端设有锁紧螺母23,且锁紧螺母23与设置在导向套2端部且位于第二贯穿孔112内的第二轴承24相抵靠,通过该结构能将导向套2轴向固定在通孔11内,且导向套2周向转动顺畅。
进一步地,本实施例中的轴向驱动机构6包括设置在驱动箱体1上的支撑架体61,支撑架体61上设有升降驱动器62,且升降驱动器62的输出轴与钻杆3体之间设有能使钻杆3体相对于升降驱动器62的输出轴周向转动的转动连接组件,这样使得钻杆3周向转动时升降驱动器62不会随着钻杆3一起转动,且在升降驱动器62的驱动下钻杆3在导向套2内轴向滑动从而实现伸缩。优选地,这里的转动连接组件包括设置在升降驱动器62的输出轴与钻杆3体之间的轴承座63,且轴承座63一端与升降驱动器62的输出轴固定相连,另一端固定设置在钻杆3体上。本实施例中的支撑架体61包括相互对应设置的驱动器安装板611与固定环612,升降驱动器62固定在驱动器安装板611上且升降驱动器62的输出轴贯穿于驱动器安装板611,且驱动器安装板611与固定环612之间通过若干周向分布设置的连接条613相连。优选地,这里的固定环612与通孔11同心设置且固定环612通过螺栓固定设置在驱动箱体1上,这样使得升降驱动器62固定牢固,使用过程中不易出现晃动等现象。
如图1-2以及如图4-5所示,本实施例中的周向转动机构5包括设置在驱动箱体1上的转动驱动器51,转动驱动器51的输出轴上设有位于驱动箱体1内的驱动齿轮52,导向套2上套设有与导向套2固定相连的主动齿轮53,且驱动齿轮52与主动齿轮53相互啮合。优选地,这里的钻杆3的数量为一根且贯穿于驱动箱体1的中心,钻杆3周向外侧设有八根能与钻杆3体同向和/或反向转动的从动钻杆7,优选地,这里的钻杆3与从动钻杆7在竖直方向上错位设置,在钻杆3与从动钻杆7上均设有搅拌体8且钻杆3与从动钻杆7的中心线在竖直方向的投影不位于同一直线上,钻杆3和与从动钻杆7的中心线在竖直方向的投影不位于同一直线上的从动钻杆7的中心线依次相连形成三角形结构,这样增大了施工后的水泥土搅拌桩横截面的周长,提高了水泥土搅拌桩的抗拔能力,且各个钻杆3和从动钻杆7竖直方向上错位设置,一方面可以提高搅拌时的均匀性,另一方向也减小了施工时钻孔的难度,这里的驱动箱体1内设有与部分从动钻杆7相连的第一从动齿轮71,所述的第一从动齿轮71与主动齿轮52相啮合,这样当主动齿轮52转动时可以带动第一从动齿轮71反向转动,剩余的从动钻杆7上设有第二从动齿轮72,第二从动齿轮72通过过桥齿轮73与主动齿轮52相连,这样使得主动齿轮52转动时第二从动齿轮72能与主动齿轮52同向转动,从而实现钻杆3转动时带动部分从动钻杆7反向转动、剩余从动钻杆7与钻杆3同向转动的目的,这样既可以增强钻孔时的搅拌的均匀性也可以降低钻孔时的反作用力。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。
尽管本文较多地使用了驱动箱体1、通孔11、第一贯穿孔111、第二贯穿孔112、导向套2、环形凸台21、第一轴承22、锁紧螺母23、第二轴承24、钻杆3、轴向导向结构4、导向槽41、导向凸条42、周向转动机构5、转动驱动器51、驱动齿轮52、主动齿轮53、轴向驱动机构6、支撑架体61、驱动器安装板611、固定环612、连接条613、升降驱动器62、轴承座63、从 动钻杆7、第一从动齿轮71、第二从动齿轮72、过桥齿轮73、搅拌体8等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。

Claims (10)

  1. 一种水泥土搅拌桩打桩机的活动式钻杆,包括具有内腔的驱动箱体(1),所述的驱动箱体(1)上设有至少一个轴向贯穿整个驱动箱体(1)的通孔(11),其特征在于,所述的通孔(11)内设有能周向转动且呈筒状的导向套(2),所述的导向套(2)内穿设有贯穿整个驱动箱体(1)的钻杆(3),且所述的钻杆(3)与导向套(2)之间设有能使钻杆(3)与导向套(2)周向定位且轴向滑动相连的轴向导向结构(4),所述的导向套(2)连接有能带动导向套(2)周向转动的周向转动机构(5),所述的钻杆(3)连接有能驱动钻杆(3)轴向往复滑动的轴向驱动机构(6)。
  2. 根据权利要求1所述的水泥土搅拌桩打桩机的活动式钻杆,其特征在于,所述的轴向导向结构(4)包括若干设置在导向套(2)周向内侧且沿导向套(2)轴向延伸的导向槽(41),所述的钻杆(3)上设有周向设有若干沿钻杆(3)轴向延伸的导向凸条(42),且所述的导向凸条(42)与导向槽(41)轴向滑动配合。
  3. 根据权利要求2所述的水泥土搅拌桩打桩机的活动式钻杆,其特征在于,所述的驱动箱体(1)一端设有第一贯穿孔(111),另一端设有与第一贯穿孔(111)相对应的第二贯穿孔(112),且所述的第一贯穿孔(111)与第二贯穿孔(112)对接形成上述的通孔(11)。
  4. 根据权利要求3所述的水泥土搅拌桩打桩机的活动式钻杆,其特征在于,所述的导向套(2)轴向穿设于第一贯穿孔(111)和第二贯穿孔(112)内,导向套(2)一端具有环形凸台(21),且所述的环形凸台(21)上抵靠设有位于第一贯穿孔(111)内的第一轴承(22),导向套(2)另一端设有锁紧螺母(23),且所述的锁紧螺母(23)与设置在导向套(2)端部且位于第二贯穿孔(112)内的第二轴承(24)相抵靠。
  5. 根据权利要求1或2或3或4所述的水泥土搅拌桩打桩机的活动式钻杆,其特征在于,所述的周向转动机构(5)包括设置在驱动箱体(1)上的转动驱动器(51),所述的转动驱动器(51)的输出轴上设有位于驱动箱体(1)内的驱动齿轮(52),所述的导向套(2)上套设有与导向套(2)固定相连的主动齿轮(53),且所述的驱动齿轮(52)与主动齿轮(53)相互啮合。
  6. 根据权利要求1或2或3或4所述的水泥土搅拌桩打桩机的活动式钻杆,其特征在于,所述的轴向驱动机构(6)包括设置在驱动箱体(1)上的支撑架体(61),所述的支撑架体(61)上设有升降驱动器(62),且所述的升降驱动器(62)的输出轴与钻杆(3)体之间设有能使钻杆(3)体相对于升降驱动器(62)的输出轴周向转动的转动连接组件。
  7. 根据权利要求6所述的水泥土搅拌桩打桩机的活动式钻杆,其特征在于,所述的转动连接组件包括设置在升降驱动器(62)的输出轴与钻杆(3)体之间的轴承座(63),且所述的轴承座(63)一端与升降驱动器(62)的输出轴固定相连,另一端固定设置在钻杆(3)体上。
  8. 根据权利要求7所述的水泥土搅拌桩打桩机的活动式钻杆,其特征在于,所述的支撑架体(61)包括相互对应设置的驱动器安装板(611)与固定环(612),所述的升降驱动器(62)固定在驱动器安装板(611)上且升降驱动器(62)的输出轴贯穿于驱动器安装板(611),且驱动器安装板(611)与固定环(612)之间通过若干周向分布设置的连接条(613)相连。
  9. 根据权利要求8所述的水泥土搅拌桩打桩机的活动式钻杆,其特征在于,所述的固定环(612)与通孔(11)同心设置且固定环(612)通过螺栓固定设置在驱动箱体(1)上。
  10. 根据权利要求1所述的水泥土搅拌桩打桩机的活动式钻杆,其特征在于,所述的钻杆(3)的数量为一根且贯穿于驱动箱体(1)的中心,所述的钻杆(3)周向外侧设有若干能与钻杆(3)体同向和/或反向转动的从动钻杆(7)。
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