WO2016204267A1 - Pattern drawing device and pattern drawing method - Google Patents
Pattern drawing device and pattern drawing method Download PDFInfo
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- WO2016204267A1 WO2016204267A1 PCT/JP2016/068075 JP2016068075W WO2016204267A1 WO 2016204267 A1 WO2016204267 A1 WO 2016204267A1 JP 2016068075 W JP2016068075 W JP 2016068075W WO 2016204267 A1 WO2016204267 A1 WO 2016204267A1
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- scanning
- polygon mirror
- optical system
- line
- pattern
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B26/00—Optical devices or arrangements for the control of light using movable or deformable optical elements
- G02B26/08—Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light
- G02B26/10—Scanning systems
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B26/00—Optical devices or arrangements for the control of light using movable or deformable optical elements
- G02B26/08—Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light
- G02B26/10—Scanning systems
- G02B26/12—Scanning systems using multifaceted mirrors
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N1/00—Scanning, transmission or reproduction of documents or the like, e.g. facsimile transmission; Details thereof
- H04N1/04—Scanning arrangements, i.e. arrangements for the displacement of active reading or reproducing elements relative to the original or reproducing medium, or vice versa
- H04N1/113—Scanning arrangements, i.e. arrangements for the displacement of active reading or reproducing elements relative to the original or reproducing medium, or vice versa using oscillating or rotating mirrors
Definitions
- the present invention relates to a pattern drawing apparatus and a pattern drawing method for drawing a pattern by scanning spot light of a beam irradiated on an irradiated object.
- a laser scanning device color laser printer
- draws an image on a photosensitive member by scanning a laser beam a plurality of laser beams can be obtained using a single polygon mirror.
- a technique for scanning each image and drawing an image along a plurality of scan lines is known.
- the size (diameter) of the spot light is a fraction of the minimum line width.
- a beam from a light source device is condensed on a spot on an irradiated body, the condensed spot light is main-scanned along a predetermined scanning line, and the irradiated body is A pattern drawing device that draws a predetermined pattern on the irradiated object by performing sub-scanning, the rotating polygon mirror rotating around a rotation axis for the main scanning, and a first from the light source device And a second light beam from the light source device to the rotary polygon mirror from a second direction different from the first direction.
- the first projection optical system and the second projection optical system are arranged so as to be in the same position with respect to the direction of, and to be shifted in the main scanning direction.
- spot light that is intensity-modulated based on drawing data is emitted along the longitudinal direction of the irradiated object while sub-scanning the irradiated object that is a flexible long sheet substrate in the longitudinal direction.
- a pattern drawing apparatus that draws a pattern according to the drawing data on the irradiated object by performing main scanning along a scanning line extending in a width direction orthogonal to the direction, and a rotation axis for the main scanning
- a rotary polygon mirror that rotates around the first polygon, a first light guide optical system that projects the first beam from the first direction toward the rotary polygon mirror, and a second beam that is different from the first direction.
- a second light guide optical system that projects toward the rotary polygon mirror from the direction, and the first beam reflected by the rotary polygon mirror is collected and projected onto the first scanning line as a first spot light
- the first projection optical system that is reflected by the rotary polygon mirror A second projection optical system that condenses the second beam and projects it as a second spot light onto the second scan line, and each scan of the first scan line and the second scan line
- the first projection optical is set such that the length is set to be the same, and the first scanning line and the second scanning line are set separately in the main scanning direction at an interval equal to or shorter than the scanning length.
- a system and the second projection optical system were arranged.
- the beam from the light source device is condensed into a spot on the irradiated object, the condensed spot light is main-scanned along a predetermined scanning line, and the irradiated object is A pattern drawing method for drawing a predetermined pattern on the irradiated object by performing sub-scanning, and projecting a first beam from the light source device from a first direction toward a rotary polygon mirror;
- the second beam from the light source device is projected from the second direction different from the first direction toward the rotary polygon mirror, and the first beam is incident on and reflected from a different reflection surface of the rotary polygon mirror.
- the second beam are deflected and scanned by the rotation of the rotary polygon mirror, and the first beam reflected by the rotary polygon mirror is condensed to form the first spot light as the first spot light.
- the line is at the same position on the irradiated body with respect to the sub-scanning direction and is shifted in the main-scanning direction.
- spot light that is intensity-modulated based on drawing data is emitted along the longitudinal direction of the irradiated object while sub-scanning the irradiated object that is a flexible long sheet substrate in the longitudinal direction.
- a pattern drawing method for drawing a pattern corresponding to the drawing data on the irradiated object by performing main scanning along a scanning line extending in a width direction orthogonal to the direction, wherein the first beam is directed in a first direction.
- the rotating polygon mirror Projecting toward the rotating polygon mirror, projecting the second beam from the second direction different from the first direction toward the rotating polygon mirror, and incident on different reflecting surfaces of the rotating polygon mirror And deflecting and scanning the first beam and the second beam reflected by the rotation of the rotary polygon mirror and condensing the first beam reflected by the rotary polygon mirror First scan as spot light Projecting upward, and condensing the second beam reflected by the rotary polygon mirror and projecting it as a second spot light onto a second scanning line, the first scanning
- the scanning lengths of the first scanning line and the second scanning line are set to be the same, and the first scanning line and the second scanning line are separated in the main scanning direction at an interval equal to or shorter than the scanning length. Is set.
- a beam from a light source device is condensed onto a spot on the irradiated body while the irradiated body is conveyed in the sub-scanning direction, and the condensed spot light is converted into the sub-scanning.
- a pattern drawing apparatus that draws a predetermined pattern on the irradiated object by performing main scanning along a scanning line orthogonal to the direction of the rotating polygon mirror that rotates around a predetermined rotation axis;
- a first light guide optical system that projects a first beam from the light source device toward the rotary polygon mirror from a first direction, and a second direction from which the second beam from the light source device is different from the first direction
- the second light guiding optical system that projects toward the rotating polygon mirror and the first beam reflected by the rotating polygon mirror are collected and projected onto the first scanning line as first spot light
- the first projection optical system and the second reflected by the rotary polygon mirror A second projection optical system for condensing the beam and projecting it on the second scanning line as a second spot light, and the first scanning line and the second scanning line are the object to be irradiated.
- the drawing unit includes a drawing unit capable of rotating by integrally holding the first projection optical system and the second projection optical system, and a rotation center axis of the drawing unit is a midpoint of the first scanning line And a midpoint of the second scanning line so as to pass perpendicularly to the irradiated object.
- a beam from a light source device is condensed on a spot on the irradiated body while the irradiated body is conveyed in the sub-scanning direction, and the condensed spot light is converted into the sub-scanning.
- a pattern drawing method for drawing a predetermined pattern on the irradiated object by performing main scanning along a scanning line extending in a direction orthogonal to the direction of the first beam, the first beam from the light source device being the first Projecting from the direction toward the rotating polygon mirror, projecting the second beam from the light source device from the second direction different from the first direction toward the rotating polygon mirror, and the rotating polygon mirror
- the first beam and the second beam incident on and reflected from different reflecting surfaces are deflected and scanned by rotation of the rotating polygon mirror, and the first beam reflected by the rotating polygon mirror is Condensed first spot light Projecting onto the first scanning line, condensing the second beam reflected by the rotary polygon mirror and projecting it onto the second scanning line as a second spot light
- the first scan line is perpendicular to the illuminating body and is centered on a rotation center axis set between the midpoint of the first scan line and the midpoint of the second scan line. Rotating the second scanning line.
- the beam from the light source device is subjected to main scanning on the irradiated object, and the irradiated object and the beam are relatively sub-scanned in a direction crossing the main scanning.
- a pattern drawing apparatus for drawing a pattern on the irradiated object, wherein the light deflecting member changes an angle of a reflecting surface for the main scanning, and the light deflection is projected onto the light deflecting member from a first direction.
- a first projection optical system for projecting the first beam reflected by the reflecting surface of the member as a beam scanned in the main scanning direction on the irradiated body, and the light deflection from a second direction different from the first direction.
- a second projection optical system that projects the second beam projected on the member and reflected by the reflecting surface of the light deflection member as a beam scanned in the main scanning direction on the irradiated body, and Formed by the main scan of the first beam
- the first projection optical system and the second projection optical system so that the first scanning line and the second scanning line formed by the main scanning of the second beam are shifted in the main scanning direction. Arranged.
- FIG. 2 is a configuration diagram of the drawing unit shown in FIG.
- FIG. 6 is a configuration diagram of the drawing unit shown in FIG. 5 viewed from the + Zt direction side. It is the figure which looked at the optical path of the beam which permeate
- FIG. 11A shows how the reflection direction of a beam incident in parallel to a reflection mirror as a reflection member changes when the entire drawing unit shown in FIG. 5 is rotated about a rotation center axis by a predetermined angle.
- FIG. 11B is a diagram seen from the + Zt direction side, and FIG. 11B shows the change in the position of the beam on the reflecting mirror as the reflecting member when the entire drawing unit shown in FIG. 5 is rotated by a predetermined angle from the traveling direction side of the beam.
- FIG. 11A shows how the reflection direction of a beam incident in parallel to a reflection mirror as a reflection member changes when the entire drawing unit shown in FIG. 5 is rotated about a rotation center axis by a predetermined angle.
- FIG. 11B is a diagram seen from the + Zt direction side, and FIG. 11B shows the change in the position of the beam on the reflecting mirror as the reflecting member when the entire drawing unit shown in FIG. 5 is rotated by a predetermined angle from the traveling direction side of the beam.
- FIG. 16A is a diagram when the beam scanning system using the polygon mirror in the fourth modification of the first embodiment is viewed from the + Zt direction side
- FIG. 16B is the beam scanning system in FIG.
- FIG. 16A viewed from the ⁇ Xt direction side. It is a figure of time. It is a figure which shows the structure of a part of drawing unit in 2nd Embodiment.
- FIG. 10 is a configuration diagram of a drawing unit Ub according to a third embodiment viewed from the ⁇ Yt ( ⁇ Y) direction side.
- FIG. 19 is a diagram of the + Zt side configuration viewed from the + Xt direction side from the polygon mirror in the drawing unit illustrated in FIG. 18.
- FIG. 19 is a diagram illustrating the configuration on the ⁇ Zt direction side from the polygon mirror as viewed from the + Zt direction side in the drawing unit illustrated in FIG. 18.
- FIG. 27 is a time chart showing an example of waveforms and timings of signals at various parts in the control system of FIG. 26.
- a pattern drawing apparatus and a pattern drawing method according to an aspect of the present invention will be described in detail below with reference to the accompanying drawings by listing preferred embodiments.
- the aspect of this invention is not limited to these embodiment, What added the various change or improvement is included. That is, the constituent elements described below include those that can be easily assumed by those skilled in the art and substantially the same elements, and the constituent elements described below can be appropriately combined. In addition, various omissions, substitutions, or changes of the components can be made without departing from the scope of the present invention.
- FIG. 1 is a diagram showing a schematic configuration of a device manufacturing system 10 including an exposure apparatus EX that performs an exposure process on a substrate (irradiated body) P according to the first embodiment.
- EX an exposure apparatus
- FIG. 1 an XYZ orthogonal coordinate system in which the gravity direction is the Z direction is set, and the X direction, the Y direction, and the Z direction will be described according to the arrows shown in the drawings unless otherwise specified.
- the device manufacturing system 10 includes, for example, a manufacturing line for manufacturing a flexible display as an electronic device, a film-like touch panel, a film-like color filter for a liquid crystal display panel, or a flexible wiring sheet on which electronic components are soldered. It is a built manufacturing system. The following description is based on the assumption that a flexible display is used as the electronic device. Examples of the flexible display include an organic EL display and a liquid crystal display.
- the device manufacturing system 10 sends out a substrate P from a supply roll (not shown) in which a flexible sheet-like (film-like) substrate (sheet substrate) P is wound in a roll shape, and performs various processes on the delivered substrate P.
- the substrate P has a belt-like shape in which the moving direction of the substrate P is a long direction (long) and the width direction is a short direction (short).
- the substrate P sent from the supply roll is sequentially subjected to various processes by the process apparatus PR1, the exposure apparatus (pattern drawing apparatus, beam scanning apparatus) EX, the process apparatus PR2, and the like, and is taken up by the collection roll. .
- the X direction is a direction (conveyance direction) from the process apparatus PR1 to the process apparatus PR2 through the exposure apparatus EX in the horizontal plane.
- the Y direction is a direction orthogonal to the X direction in the horizontal plane, and is the width direction of the substrate P.
- the Z direction is a direction (upward direction) orthogonal to the X direction and the Y direction, and is parallel to the direction in which gravity acts.
- a resin film or a foil (foil) made of a metal or alloy such as stainless steel is used.
- the material of the resin film include polyethylene resin, polypropylene resin, polyester resin, ethylene vinyl copolymer resin, polyvinyl chloride resin, cellulose resin, polyamide resin, polyimide resin, polycarbonate resin, polystyrene resin, and vinyl acetate resin. Among them, one containing at least one or more may be used. Further, the thickness and rigidity (Young's modulus) of the substrate P may be in a range that does not cause folds or irreversible wrinkles due to buckling in the substrate P when passing through the transport path of the exposure apparatus EX.
- a film such as PET (polyethylene terephthalate) or PEN (polyethylene naphthalate) having a thickness of about 25 ⁇ m to 200 ⁇ m is typical of a suitable sheet substrate.
- the substrate P may receive heat in each process performed by the process apparatus PR1, the exposure apparatus EX, and the process apparatus PR2, it is preferable to select the substrate P made of a material that does not have a significantly large thermal expansion coefficient.
- the thermal expansion coefficient can be suppressed by mixing an inorganic filler with a resin film.
- the inorganic filler may be, for example, titanium oxide, zinc oxide, alumina, or silicon oxide.
- the substrate P may be a single layer of ultrathin glass having a thickness of about 100 ⁇ m manufactured by a float process or the like, or a laminate in which the above resin film, foil, or the like is bonded to the ultrathin glass. It may be.
- the flexibility of the substrate P means the property that the substrate P can be bent without being sheared or broken even when a force of its own weight is applied to the substrate P. .
- flexibility includes a property of bending by a force of about its own weight.
- the degree of flexibility varies depending on the material, size, and thickness of the substrate P, the layer structure formed on the substrate P, the environment such as temperature and humidity, and the like. In any case, when the substrate P is correctly wound around the conveyance direction changing members such as various conveyance rollers and rotating drums provided in the conveyance path in the device manufacturing system 10 according to the first embodiment, If the substrate P can be smoothly transported without being bent and creased or damaged (breaking or cracking), it can be said to be a flexible range.
- the process apparatus PR1 performs a pre-process on the substrate P to be exposed by the exposure apparatus EX.
- the process apparatus PR1 sends the substrate P that has been subjected to the previous process to the exposure apparatus EX.
- the substrate P sent to the exposure apparatus EX by this pre-process is a substrate (photosensitive substrate) P having a photosensitive functional layer (photosensitive layer, photosensitive layer) formed on the surface thereof.
- This photosensitive functional layer is applied as a solution on the substrate P and dried to form a layer (film).
- a typical photosensitive functional layer is a photoresist, but a photosensitive silane coupling agent (SAM) that is modified in the lyophilicity of a portion irradiated with ultraviolet rays as a material that does not require development processing.
- SAM photosensitive silane coupling agent
- the pattern portion exposed to ultraviolet rays on the substrate P is modified from lyophobic to lyophilic.
- conductive ink ink containing conductive nanoparticles such as silver or copper
- a liquid containing a semiconductor material on the lyophilic portion, a thin film transistor (TFT) or the like
- a pattern layer to be an electrode, a semiconductor, insulation, or a wiring for connection can be formed.
- a photosensitive reducing agent used as the photosensitive functional layer
- the plating reducing group is exposed to the pattern portion exposed to ultraviolet rays on the substrate P. Therefore, after exposure, the substrate P is immediately immersed in a plating solution containing palladium ions or the like for a certain period of time, so that a pattern layer of palladium is formed (deposited).
- Such a plating process is an additive process.
- the substrate P sent to the exposure apparatus EX has a base material of PET or the like.
- PEN may be formed by depositing a metallic thin film such as aluminum (Al) or copper (Cu) on the entire surface or selectively, and further laminating a photoresist layer thereon.
- the exposure apparatus EX is a direct drawing type exposure apparatus that does not use a mask, that is, a so-called raster scan type exposure apparatus.
- the exposure apparatus EX irradiates the irradiated surface (photosensitive surface) of the substrate P supplied from the process apparatus PR1 with a light pattern corresponding to a predetermined pattern such as a display circuit or wiring.
- the exposure apparatus EX converts the spot light SP of the exposure beam LB onto the substrate P (the irradiated surface of the substrate P while transporting the substrate P in the + X direction (sub-scanning direction).
- the intensity of the spot light SP is modulated (ON / OFF) at a high speed according to the pattern data (drawing data) while one-dimensionally scanning (main scanning) in the predetermined scanning direction (Y direction).
- a light pattern corresponding to a predetermined pattern such as a display circuit or wiring is drawn and exposed on the irradiated surface of the substrate P. That is, the spot light SP is relatively two-dimensionally scanned on the irradiated surface of the substrate P by the sub-scanning of the substrate P and the main scanning of the spot light SP, and a predetermined pattern is drawn and exposed on the substrate P.
- the exposure apparatus EX repeatedly performs pattern exposure for electronic devices on the substrate P.
- the pattern is exposed by the exposure apparatus EX.
- a plurality of exposure regions W are provided at predetermined intervals along the longitudinal direction of the substrate P (see FIG. 2). Since an electronic device is formed in the exposure area W, the exposure area W is also an electronic device formation area. In addition, since an electronic device is comprised by the several pattern layer (layer in which the pattern was formed) being piled up, the pattern corresponding to each layer is exposed by the exposure apparatus EX.
- the process apparatus PR2 performs a post-process process (for example, a plating process or a development / etching process) on the substrate P exposed by the exposure apparatus EX.
- the pattern layer of the device is formed on the substrate P by the subsequent process.
- the electronic device is configured by superimposing a plurality of pattern layers, one pattern layer is generated through at least each process of the device manufacturing system 10. Therefore, in order to generate an electronic device, each process of the device manufacturing system 10 as shown in FIG. 1 must be performed at least twice. Therefore, a pattern layer can be laminated
- the collection roll that collects the substrate P formed in a state where the electronic devices are connected may be mounted on a dicing apparatus (not shown).
- the dicing apparatus equipped with the collection roll divides the processed substrate P for each electronic device (dicing) to form a plurality of electronic devices.
- the dimension in the width direction (short direction) is about 10 cm to 2 m
- the dimension in the length direction (long direction) is 10 m or more.
- substrate P is not limited to an above-described dimension.
- the exposure apparatus EX is stored in the temperature control chamber ECV.
- This temperature control chamber ECV keeps the inside at a predetermined temperature and a predetermined humidity, thereby suppressing a change in shape due to the temperature of the substrate P transported inside, and occurring along with the hygroscopicity and transport of the substrate P.
- the humidity is set in consideration of static charge.
- the temperature control chamber ECV is arranged on the installation surface E of the manufacturing factory via passive or active vibration isolation units SU1, SU2.
- the anti-vibration units SU1 and SU2 reduce vibration from the installation surface E.
- the installation surface E may be a surface on an installation base (pedestal) dedicated to the floor of the factory, or may be a floor.
- the exposure apparatus EX includes at least a substrate transport mechanism 12, a light source device 14, an exposure head 16, a control device 18, and alignment microscopes AMa (AMa1 to AMa4) and AMb (AMb1 to AMb4).
- the substrate transport mechanism 12 transports the substrate P transported from the process apparatus PR1 to the process apparatus PR2 at a predetermined speed.
- the substrate transport mechanism 12 defines a transport path for the substrate P transported in the exposure apparatus EX.
- the substrate transport mechanism 12 includes an edge position controller EPC, a driving roller R1, a tension adjusting roller RT1, a rotating drum (cylindrical drum stage) DR1, and a tension adjusting roller RT2 in order from the upstream side ( ⁇ X direction side) in the transport direction of the substrate P.
- the edge position controller EPC adjusts the position in the width direction (the Y direction and the short direction of the substrate P) of the substrate P transported from the process apparatus PR1.
- the edge position controller EPC has a position at the end (edge) in the width direction of the substrate P that is transported in a state where a predetermined tension is applied.
- the position of the substrate P in the width direction is adjusted by moving the substrate P in the width direction so that it falls within this range (allowable range).
- the edge position controller EPC includes a roller on which the substrate P is stretched in a state where a predetermined tension is applied, and an edge sensor (end detection unit) (not shown) that detects the position of the end (edge) in the width direction of the substrate P. And have.
- the edge position controller EPC adjusts the position of the substrate P in the width direction by moving the roller of the edge position controller EPC in the Y direction based on the detection signal detected by the edge sensor.
- the driving roller (nip roller) R1 rotates while holding both front and back surfaces of the substrate P conveyed from the edge position controller EPC, and conveys the substrate P toward the rotating drum DR1.
- the edge position controller EPC adjusts the position of the substrate P in the width direction so that the longitudinal direction of the substrate P conveyed to the rotating drum DR1 is orthogonal to the central axis AXo1 of the rotating drum DR1.
- the substrate P conveyed from the driving roller R1 is passed over the tension adjusting roller RT1, and then guided to the rotary drum DR1.
- the rotating drum (first rotating drum) DR1 has a center axis (first center axis) AXo1 extending in the Y direction and extending in a direction intersecting with the direction in which gravity works, and a cylindrical outer peripheral surface having a constant radius from the center axis AXo1. And have.
- the rotating drum DR1 follows the outer peripheral surface (circumferential surface) and supports a part of the substrate P by curving it into a cylindrical surface in the longitudinal direction while rotating about the central axis AXo1 to + X Transport in the direction.
- the rotary drum DR1 supports the substrate P from the surface (back surface) opposite to the surface on which the photosensitive surface is formed, on the side opposite to the direction in which gravity acts (+ Z direction side).
- the rotary drum DR1 supports an area (portion) on the substrate P on which the spot light of the beam from each of drawing units U1, U2, U5, and U6 of the exposure head 16 described later is projected on its circumferential surface.
- shafts Sft1 supported by annular bearings are provided so that the rotary drum DR1 rotates around the central axis AXo1.
- the shaft Sft1 rotates around the central axis AXo1 when a rotational torque from a rotation driving source (not shown) (for example, a motor or a speed reduction mechanism) controlled by the control device 18 is applied.
- a rotation driving source for example, a motor or a speed reduction mechanism
- a plane including the central axis AXo1 and parallel to the YZ plane is referred to as a central plane Poc1.
- the substrate P unloaded from the rotary drum DR1 is passed over the tension adjustment roller RT2, and then guided to the rotary drum DR2 provided on the downstream side (+ X direction side) from the rotary drum DR1.
- the rotating drum (second rotating drum) DR2 has the same configuration as the rotating drum DR1. That is, the rotating drum DR2 has a central axis (second central axis) AXo2 extending in the Y direction and extending in a direction intersecting with the direction in which gravity works, and a cylindrical outer peripheral surface having a constant radius from the central axis AXo2.
- the rotating drum DR2 follows the outer peripheral surface (circumferential surface) and supports a part of the substrate P by curving it into a cylindrical surface in the longitudinal direction while rotating about the central axis AXo2 to + X the substrate P. Transport in the direction.
- the rotating drum DR2 supports the substrate P from the back side on the side opposite to the direction in which gravity acts (+ Z direction side).
- the rotary drum DR2 supports an area (portion) on the substrate P on which the spot light of the drawing beam from each of the drawing units U3 and U4 of the exposure head 16 to be described later is projected on its circumferential surface.
- the rotary drum DR2 is also provided with a shaft Sft2.
- the shaft Sft2 rotates around the central axis AXo2 when a rotational torque from a rotation driving source (not shown) (for example, a motor or a speed reduction mechanism) controlled by the control device 18 is applied.
- a rotation driving source for example, a motor or a speed reduction mechanism
- the central axis AXo1 of the rotating drum DR1 and the central axis AXo2 of the rotating drum DR2 are in a parallel state.
- a plane including the central axis AXo2 and parallel to the YZ plane is referred to as a central plane Poc2.
- the substrate P carried out from the rotary drum DR2 is passed over the tension adjustment roller RT2, and then guided to the drive roller R2.
- the driving roller (nip roller) R2 rotates while holding both front and back surfaces of the substrate P, and conveys the substrate P toward the process apparatus PR2.
- the tension adjusting rollers RT1 to RT3 are urged in the ⁇ Z direction, and apply a predetermined tension in the longitudinal direction to the substrate P that is wound around and supported by the rotary drums DR1 and DR2.
- the longitudinal tension applied to the substrate P applied to the rotary drums DR1 and DR2 is stabilized within a predetermined range.
- the control apparatus 18 rotates drive roller R1, R2 by controlling the rotation drive source (For example, a motor, a reduction gear, etc.) which is not shown in figure.
- the light source device 14 has a light source (pulse light source) and emits a pulsed beam (pulse light, laser) LB to each of the drawing units U1 to U6.
- This beam LB is ultraviolet light having a peak wavelength in a wavelength band of 370 nm or less, and the emission frequency of the beam LB is Fs.
- the light source device 14 emits and emits the beam LB at the emission frequency Fs under the control of the control device 18.
- the exposure head 16 includes a plurality of drawing units U (U1 to U6) into which the beams LB from the light source device 14 are respectively incident.
- the exposure head 16 draws a pattern on a part of the substrate P supported by the circumferential surfaces of the rotary drums DR1 and DR2 by a plurality of drawing units U (U1 to U6).
- the exposure head 16 is a so-called multi-beam type exposure head by including a plurality of drawing units U (U1 to U6) having the same configuration.
- the drawing units U1, U5, U2, and U6 are provided above the rotating drum DR1, and the drawing units U3 and U4 are provided above the rotating drum DR2.
- the drawing units U1 and U5 are arranged on the upstream side ( ⁇ X direction side) in the transport direction of the substrate P with respect to the center plane Poc1, and are arranged at a predetermined interval along the Y direction.
- the drawing units U2 and U6 are arranged on the downstream side (+ X direction side) in the transport direction of the substrate P with respect to the center plane Poc1, and are arranged at a predetermined interval along the Y direction.
- the drawing unit U3 is arranged on the upstream side ( ⁇ X direction side) in the transport direction of the substrate P with respect to the center plane Poc2.
- the drawing unit U4 is arranged on the downstream side (+ X direction side) in the transport direction of the substrate P with respect to the center plane Poc2.
- the drawing units U1 and U5 and the drawing units U2 and U6 are provided symmetrically with respect to the center plane Poc1, and the drawing unit U3 and the drawing unit U4 are provided symmetrically with respect to the center plane Poc2.
- Each drawing unit U (U1 to U6) converges each of the two beams LB sent from the light source device 14 on the irradiated surface of the substrate P and projects it onto the irradiated surface (photosensitive surface) of the substrate P.
- the two spot lights SP converged on the irradiated surface of the substrate P are scanned one-dimensionally along two predetermined drawing lines (scanning lines) SLa and SLb.
- one drawing unit U includes one rotating polygon mirror (beam deflector, light deflecting member) and two An f ⁇ lens system (scanning optical system) is provided, and one drawing unit U (U1 to U6) forms a scanning line by the spot light SP at each of two different locations on the substrate P. Therefore, two beams LB are sent from the light source device 14 to each drawing unit U.
- the beam LB from the light source device 14 is branched into a plurality of beams LB via a beam distribution system constituted by a reflection mirror and a beam splitter (not shown), and each drawing unit U (U1 to U6) Assume that two beams LB are incident.
- Each drawing unit U (U1 to U6) has two beams LB on the substrate so that the two beams LB travel toward the central axis AXo1 of the rotary drum DR1 or the central axis AXo2 of the rotary drum DR2 in the XZ plane. Irradiate toward P. Thereby, the optical paths (beam central axes) of the two beams LB traveling from the respective drawing units U (U1 to U6) toward the two drawing lines SLa and SLb on the substrate P are irradiated on the substrate P in the XZ plane. Parallel to the surface normal.
- the optical path (beam center axis) of the beam LB traveling from the drawing units U1 and U5 toward the rotary drum DR1 is set so that the angle is ⁇ 1 with respect to the center plane Poc1.
- the optical path (beam center axis) of the beam LB traveling from the drawing units U2 and U6 toward the rotary drum DR2 is set so that the angle is + ⁇ 1 with respect to the center plane Poc1.
- the optical path (beam center axis) of the beam LB traveling from the drawing unit U3 toward the rotary drum DR2 is set so that the angle is ⁇ 1 with respect to the center plane Poc2.
- the optical path (beam center axis) of the beam LB traveling from the drawing unit U4 toward the rotary drum DR2 is set so that the angle is + ⁇ 1 with respect to the center plane Poc2.
- each drawing unit U (U1 to U6) is configured so that the beam LB irradiated to the two drawing lines SLa and SLb is perpendicular to the irradiated surface of the substrate P in a plane parallel to the YZ plane.
- the beam LB is irradiated toward the substrate P. That is, the beam LB projected onto the substrate P is scanned in a telecentric state with respect to the main scanning direction of the spot light SP on the irradiated surface.
- the plurality of drawing units U are arranged in a predetermined arrangement relationship as shown in FIG.
- the two drawing lines SLa and SLb of each drawing unit U (U1 to U6) extend in the main scanning direction, that is, the Y direction, and are the same position on the irradiated surface of the substrate P in the sub-scanning direction (X direction). In addition, they are arranged shifted in the main scanning direction (Y direction). That is, the drawing lines SLa and SLb of the respective drawing units U (U1 to U6) are arranged in parallel and separated only in the main scanning direction (Y direction).
- the scanning lengths (lengths) of the drawing lines SLa and SLb are set to be the same, and the drawing line SLa and the drawing line SLb are set to be separated from each other in the main scanning direction by an interval equal to or less than the scanning length.
- the drawing lines SLa and SLb of the plurality of drawing units U (U1 to U6) are arranged in the Y direction (width direction of the substrate P, main scanning direction) as shown in FIG. With respect to each other without being separated from each other.
- Each drawing unit U (U1 to U6) adjusts the inclination of the drawing lines (scanning lines) SLa and SLb in the XY plane within a range of, for example, ⁇ 1.5 degrees around the rotation center axis AXr. Micro-rotation is possible with a resolution of ⁇ rad.
- the rotation center axis AXr is the center point (midpoint) of the line segment connecting the midpoint of the drawing line (first scanning line) SLa and the midpoint of the drawing line (second scanning line) SLb. Axis passing perpendicular to The extension of the axis intersects the central axis AXo1 of the rotary drum DR1 in FIG. 1 or the central axis AXo2 of the rotary drum DR2.
- the drawing line SLa and the drawing line SLb of each drawing unit U are at the same position in the sub-scanning direction and are separated from each other in the main scanning direction. Therefore, the rotation center axis AXr is arranged on a straight line passing through the drawing lines SLa and SLb, and is arranged at the center point of the gap between the drawing line SLa and the drawing line SLb.
- the drawing unit U (U1 to U6) When the drawing unit U (U1 to U6) is rotated (rotated) even by a small amount around the rotation center axis AXr, the drawing lines SLa and SLb scanned with the spot light SP of the beam LB are also rotated accordingly. It rotates (rotates) around AXr. As a result, when the drawing unit U (U1 to U6) rotates by a certain angle, the drawing lines SLa and SLb correspondingly rotate at a certain angle with respect to the Y direction (Y axis) about the rotation center axis AXr. Will just lean.
- Each of the drawing units U (U1 to U6) is rotated around the rotation center axis AXr by a highly responsive drive mechanism (not shown) including an actuator under the control of the control device 18.
- the two drawing lines SLa, SLb of the drawing unit U1 may be represented by SL1a, SL1b, and similarly, the two drawing lines SLa, SLb of the drawing units U2-U6 may be represented by SL2a, SL2b-SL6a, SL6b. . Further, the drawing lines SLa and SLb may be collectively referred to simply as a drawing line SL.
- each drawing unit U (U1 to U6) can draw a pattern for each of a plurality of regions divided in the width direction of the substrate P. For example, if the scanning length (length) of the drawing line SL is about 20 to 40 mm, a total of six drawing units U are arranged in the Y direction so that the width in the Y direction that can be drawn is about 240 to 480 mm. It is spreading.
- each drawing line SL (SL1a, SL1b to SL6a, SL6b) is the same. That is, the scanning distance of the spot light SP of the beam LB scanned along each of the plurality of drawing lines SL (SL1a, SL1b to SL6a, SL6b) is basically the same. Note that the width of the exposure region W can be increased by increasing the length of the drawing line SL (SLa, SLb) itself or increasing the number of drawing units U arranged in the Y direction.
- the drawing lines SL1a, SL1b, SL2a, SL2b, SL5a, SL5b, SL6a, and SL6b are positioned on the irradiated surface of the substrate P supported by the rotary drum DR1.
- the drawing lines SL1a, SL1b, SL2a, SL2b, SL5a, SL5b, SL6a, and SL6b are arranged in two rows in the circumferential direction of the rotary drum DR1 with the center surface Poc1 interposed therebetween.
- the drawing lines SL1a, SL1b, SL5a, and SL5b are positioned on the irradiated surface of the substrate P on the upstream side ( ⁇ X direction side) in the transport direction of the substrate P with respect to the center plane Poc1.
- the drawing lines SL2a, SL2b, SL6a, and SL6b are positioned on the irradiated surface of the substrate P on the downstream side (+ X direction side) in the transport direction of the substrate P with respect to the center plane Poc1.
- the drawing lines SL3a, SL3b, SL4a, and SL4b are located on the irradiated surface of the substrate P supported by the rotary drum DR2.
- the drawing lines SL3a, SL3b, SL4a, and SL4b are arranged in two rows in the circumferential direction of the rotary drum DR2 with the center surface Poc2 interposed therebetween.
- the drawing lines SL3a and SL3b are located on the irradiated surface of the substrate P on the upstream side ( ⁇ X direction side) in the transport direction of the substrate P with respect to the center plane Poc2.
- the drawing lines SL4a and SL4b are located on the irradiated surface of the substrate P on the downstream side (+ X direction side) in the transport direction of the substrate P with respect to the center plane Poc2.
- the drawing lines SLa1, SL1b to SL6a, SL6b are substantially parallel to the width direction of the substrate P, that is, the central axes AXo1, AXo2 of the rotary drums DR1, DR2.
- the odd-numbered drawing lines SL1a, SL1b, SL3a, SL3b, SL5a, and SL5b are linearly spaced at a predetermined interval along the width direction (scanning direction) of the substrate P with respect to the Y direction (width direction of the substrate P).
- even-numbered drawing lines SL2a, SL2b, SL4a, SL4b, SL6a, and SL6b are arranged on a straight line with a predetermined interval in the width direction of the substrate P in the Y direction.
- the drawing line SL1b is arranged between the drawing line SL2a and the drawing line SL2b in the Y direction.
- the drawing line SL3a is arranged between the drawing line SL2b and the drawing line SL4a in the Y direction.
- the drawing line SL3b is arranged between the drawing line SL4a and the drawing line SL4b in the Y direction.
- the drawing line SL5a is arranged between the drawing line SL4b and the drawing line SL6a in the Y direction.
- the drawing line SL5b is arranged between the drawing line SL6a and the drawing line SL6b in the Y direction.
- the scanning direction of the spot light SP of the beam LB scanned along each of the odd-numbered drawing lines SL1a, SL1b, SL3a, SL3b, SL5a, and SL5b is a one-dimensional direction and is the same direction (+ Y direction). It has become.
- the scanning direction of the spot light SP of the beam LB scanned along each of the even-numbered drawing lines SL2a, SL2b, SL4a, SL4b, SL6a, and SL6b is a one-dimensional direction, and is the same direction ( ⁇ Y direction) ).
- the scanning direction ( ⁇ Y direction) of the spot light SP of the beam LB scanned along SL6a and SL6b is opposite to each other.
- the pattern drawn at the drawing start position (the drawing start point position) of the drawing lines SL1b, SL3a, SL3b, SL5a, and SL5b and the drawing start positions of the drawing lines SL2a, SL2b, SL4a, SL4b, and SL6a are joined.
- drawing is performed at the drawing end positions (drawing end positions) of the drawing lines SL1a, SL1b, SL3a, SL3b, SL5a, and SL5b and the drawing end positions of the drawing lines SL2a, SL2b, SL4a, SL4b, SL6a, and SL6b. Patterns are stitched together.
- the odd-numbered drawing lines SL1a, SL1b, SL5a, and SL5b located on the straight line and the even-numbered drawing lines SL2a, SL2b, SL6a, and SL6b located on the straight line are in the transport direction of the substrate P. They are arranged along the (circumferential direction of the rotating drum DR1) by a certain length (interval length).
- the odd-numbered drawing lines SL3a and SL3b positioned on the straight line and the even-numbered drawing lines SL4a and SL4b positioned on the straight line are in the transport direction of the substrate P (the circumferential direction of the rotary drum DR2). ) Are spaced apart by a certain length (interval length).
- the width (dimension in the X direction) of the drawing line SL is a thickness corresponding to the size (diameter) ⁇ of the spot light SP.
- the width of the drawing line SL is also 3 ⁇ m.
- the spot light SP may be projected along the drawing line SL so as to overlap by a predetermined length (for example, half the effective size ⁇ of the spot light SP).
- the ends of the drawing lines SL adjacent to each other in the scanning direction for example, the drawing end point of the drawing line SL1a and the drawing end point of the drawing line SL2a
- have a predetermined length for example, the size ⁇ of the spot light SP).
- (Half) may overlap in the Y direction.
- FIG. 3 is a diagram showing an arrangement relationship between the drawing lines SLa and SLb of each drawing unit U when the ends of the drawing lines SL adjacent in the main scanning direction are matched (adjacent).
- the scanning length of the drawing lines SLa and SLb of the drawing unit U and the distance (gap) in the Y direction between the drawing lines SLa and SLb of the drawing unit U are both set to Lo. Therefore, the drawing lines SLa, SLb of the drawing units U1, U3, U5 facing each other and the drawing lines SLa, SLb of the drawing units U2, U4, U6 are adjacent to each other in the main scanning direction.
- the rotation center axis AXr of the drawing unit U is set so as to pass through the center point of the separation distance Lo between the drawing lines SLa and SLb.
- FIG. 4 is a diagram showing an arrangement relationship between the drawing lines SLa and SLb of each drawing unit U when the ends of the drawing lines SL adjacent in the scanning direction are overlapped by ⁇ / 2 (a certain length).
- the scanning length of the drawing lines SLa and SLb is Lo
- the distance (gap) in the Y direction between the drawing line SLa and the drawing line SLb of the drawing unit U is Lo- ⁇ . Therefore, the drawing lines SLa, SLb of the drawing units U1, U3, U5 facing each other and the drawing lines SLa, SLb of the drawing units U2, U4, U6 are adjacent to each other in the main scanning direction.
- the rotation center axis AXr of the drawing unit U is set so as to pass through the center point of the separation distance Lo- ⁇ between the drawing lines SLa and SLb.
- the control device 18 shown in FIG. 1 controls each part of the exposure apparatus EX.
- the control device 18 includes a computer and a recording medium on which the program is recorded, and functions as the control device 18 of the first embodiment when the computer executes the program.
- the alignment microscopes AMa (AMa1 to AMa4) and AMb (AMb1 to AMb4) shown in FIG. 1 are for detecting the alignment marks MK (MK1 to MK4) formed on the substrate P shown in FIG. .
- the plurality of alignment microscopes AMa (AMa1 to AMa4) are provided along the Y direction.
- a plurality of alignment microscopes AMb (AMb1 to AMb4) are also provided along the Y direction.
- the alignment marks MK are reference marks for relatively aligning (aligning) the pattern drawn on the exposure area W on the irradiated surface of the substrate P and the substrate P.
- the alignment microscope AMa (AMa1 to AMa4) detects the alignment mark MK (MK1 to MK4) on the substrate P supported by the circumferential surface of the rotary drum DR1.
- the alignment microscope AMa (AMa1 to AMa4) is configured so that the substrate P is positioned more than the position of the spot light SP of the beam LB irradiated on the irradiated surface of the substrate P from the drawing units U1 and 5 (drawing lines SL1a, SL1b, SL5a, SL5b).
- the alignment microscope AMb (AMb1 to AMb4) detects the alignment mark MK (MK1 to MK4) on the substrate P supported by the circumferential surface of the rotary drum DR2.
- the alignment microscope AMb (AMb1 to AMb4) is upstream of the position of the spot light SP of the beam LB irradiated on the irradiated surface of the substrate P from the drawing unit U3 (drawing lines SL3a and SL3b) in the transport direction of the substrate P. ( ⁇ X direction side).
- the alignment microscopes AMa (AMa1 to AMa4) and AMb (AMb1 to AMb4) have a light source that projects alignment illumination light onto the substrate P and an image sensor (CCD, CMOS, etc.) that captures the reflected light. .
- the imaging signals captured by the alignment microscopes AMa (AMa1 to AMa4) and AMb (AMb1 to AMb4) are sent to the control device 18.
- the alignment microscopes AMa (AMa1 to AMa4) and AMb (AMb1 to AMb4) image the alignment marks MK (MK1 to MK4) present in the observation region (not shown).
- the observation areas of the alignment microscopes AMa (AMa1 to AMa4) and AMb (AMb1 to AMb4) are provided along the Y direction, and are arranged according to the positions of the alignment marks MK (MK1 to MK4) in the Y direction. Yes. Therefore, the alignment microscopes AMa1 and AMb1 can image the alignment mark MK1, and similarly, the alignment microscopes AMa2 to AMa4 and AMb2 to AMb4 can image the alignment marks MK2 to MK4.
- the size of the observation region on the surface to be irradiated of the substrate P is set according to the size of the alignment mark MK (MK1 to MK4) and the alignment accuracy (position measurement accuracy), but is about 100 to 500 ⁇ m square. It is.
- the control device 18 detects the position of the alignment mark MK based on the imaging signals from the alignment microscopes AMa (AMa1 to AMa4) and AMb (AMb1 to AMb4).
- the illumination light for alignment is light in a wavelength region that has little sensitivity to the photosensitive functional layer of the substrate P, for example, light having a wavelength of about 500 nm to 800 nm.
- a high-speed shutter time charge accumulation time, etc.
- an orthogonal coordinate system XtYtZt is set in order to specify the arrangement of each member and beam in the drawing unit U.
- the Yt axis of the Cartesian coordinate system XtYtZt is set parallel to the Y axis of the Cartesian coordinate system XYZ, and the Cartesian coordinate system XtYtZt is set to be inclined by a certain angle around the Y axis with respect to the Cartesian coordinate system XYZ.
- FIG. 5 is a configuration diagram of the drawing unit U2 viewed from the ⁇ Yt ( ⁇ Y) direction side
- FIG. 6 is a configuration diagram of the drawing unit U2 viewed from the + Zt direction side.
- one beam LB is represented by LBa and the other beam LB is represented by LBb.
- the spot light SP of the beam (first beam) LBa may be represented by SPa
- the spot light SP of the beam (second beam) LBb may be represented by SPb.
- the spot light (first spot light) SPa scans the drawing line SL2a (SLa)
- the spot light (second spot light) SPb scans the drawing line SL2b (SLb).
- the spot lights SPa and SPb are represented by thicker points than the drawing lines SL2a and SL2b.
- the direction parallel to the rotation center axis AXr is the Zt direction
- the substrate P is on a plane orthogonal to the Zt direction
- the substrate P passes through the exposure apparatus EX from the process apparatus PR1 to the process apparatus PR2.
- the direction toward the Xt direction is the Xt direction
- the direction perpendicular to the Zt direction and the direction perpendicular to the Xt direction is the Yt direction. That is, the three-dimensional coordinates Xt, Yt, and Zt in FIGS. 5 and 6 are the same as the three-dimensional coordinates X, Y, and Z in FIG. 1, and the Z-axis direction is parallel to the rotation center axis AXr.
- the drawing unit U2 includes a reflection mirror M1, a condenser lens CD, a triangular reflection mirror M2, reflection mirrors M3a and M3b, shift optical members (shift optical plates) SRa and SRb, beam shaping optical systems BFa and BFb, a reflection mirror M4, and a cylindrical mirror.
- the optical system includes a lens CY1, a reflection mirror M5, a polygon mirror PM, reflection mirrors M6a and M6b, f ⁇ lenses FTa and FTb, reflection mirrors M7a and M7b, and cylindrical lenses CY2a and CY2b.
- These optical systems (reflection mirror M1, condensing lens CD, etc.) are integrally formed in a highly rigid housing as one drawing unit U2.
- the drawing unit U2 integrally holds these optical systems.
- the optical system on which the two beams LBa and LBb are incident is simply given a reference numeral, each of the two beams LBa and LBb is incident separately, and a pair of the two beams LBa and LBb is provided.
- a and b are attached
- an optical system in which only the beam LBa is incident is denoted by a after the reference symbol
- an optical system in which only the beam LBb is incident is denoted by b after the reference symbol.
- the two beams LBa and LBb from the light source device 14 pass through the two optical elements AOMa and AOMb and the two collimating lenses CLa and CLb, and then are reflected by the reflection mirror M8.
- the light enters the drawing unit U2 in a state parallel to the Zt axis.
- the two beams LBa and LBb that have entered the drawing unit U2 enter the reflecting mirror M1 along the rotation center axis AXr of the drawing unit U2 on the XtZt plane.
- FIG. 7 is a view of the optical paths of the beams LBa and LBb that are transmitted through the optical elements AOMa and AOMb and the collimating lenses CLa and CLb and are incident on the reflection mirror M8, as viewed from the + Zt direction, and FIG. It is a figure which looked at the optical path of the beams LBa and LBb which inject into the reflective mirror M1 of the unit U2 from the + Xt direction side. 7 and 8 also represent the three-dimensional coordinate system of Xt, Yt, and Zt.
- the optical elements AOMa and AOMb are transparent to the beams LBa and LBb, and are acousto-optic modulators (AOMs).
- the optical elements AOMa and AOMb use ultrasonic waves (high-frequency signals) to diffract the incident beams LBa and LBb at a diffraction angle corresponding to the high-frequency frequency, and change the optical paths of the beams LBa and LBb, that is, the traveling directions. Change.
- the optical elements AOMa and AOMb turn on / off generation of diffracted light (first-order diffracted beam) obtained by diffracting the incident beams LBa and LBb in accordance with on / off of a drive signal (high frequency signal) from the control device 18. .
- the optical element AOMa transmits the incident beam LBa without diffracting it when the drive signal (high frequency signal) from the control device 18 is off. Therefore, when the drive signal is off, the beam LBa transmitted through the optical element AOMa is incident on an absorber (not shown) without entering the collimator lens CLa and the reflection mirror M8. This means that the intensity of the spot light SPa projected onto the irradiated surface of the substrate P is modulated to a low level (zero).
- the optical element AOMa is turned on by a drive signal (high frequency signal) from the control device 18, a first-order diffracted beam is generated by diffracting the incident beam LBa.
- the first-order diffracted beam deflected by the optical element AOMa (for the sake of simplicity, the beam LBa from the optical element AOMa) is transmitted through the collimator lens CLa.
- the light enters the reflection mirror M8. This means that the intensity of the spot light SPa projected on the irradiated surface of the substrate P is modulated to a high level.
- the optical element AOMb transmits the incident beam LBb without being diffracted when the drive signal (high-frequency signal) from the control device 18 is off, so that the beam LBb transmitted through the optical element AOMb is Without entering the collimator lens CLb and the reflection mirror M8, the light enters the absorber (not shown). This means that the intensity of the spot light SPb projected onto the irradiated surface of the substrate P is modulated to a low level (zero).
- the control device 18 when the optical element AOMb is turned on by the drive signal (high frequency signal) from the control device 18, the incident beam LBb is diffracted, so that the beam LBb deflected by the optical element AOMb (first-order diffracted beam) Enters the reflecting mirror M8 after passing through the collimating lens CLb.
- the intensity of the spot light SPb projected on the irradiated surface of the substrate P is modulated to a high level.
- the control device 18 Based on the pattern data (bitmap) of the pattern drawn by the drawing line SL2a, the control device 18 turns on and off the drive signal applied to the optical element AOMa at a high speed and also displays the pattern drawn by the drawing line SL2b.
- the drive signal applied to the optical element AOMb is turned on / off at high speed. That is, the intensity of the spot lights SPa and SPb is modulated to a high level and a low level according to the pattern data.
- the beams LBa and LBb incident on the optical elements AOMa and AOMb are condensed so as to form a beam waist in the optical elements AOMa and AOMb.
- LBb first-order diffracted beam
- CLa and CLb convert the divergent light into a parallel light beam having a predetermined beam diameter.
- the reflection mirror M8 reflects the incident beams LBa and LBb in the ⁇ Zt direction and guides them to the reflection mirror (reflection member) M1 of the drawing unit U2.
- the beams LBa and LBb reflected by the reflection mirror M8 enter the reflection mirror M1 of the drawing unit U2 so as to be symmetric with respect to the rotation center axis AXr.
- the beams LBa and LBb may or may not intersect on the reflection mirror M1.
- 6 and 8 show an example in which the beams LBa and LBb intersect at the position of the rotation center axis AXr on the reflection mirror M1.
- the beams LBa and LBb are incident on the reflection mirror M1 at a certain angle with respect to the rotation center axis AXr.
- the beams LBa and LBb are incident on the reflection mirror M1 so as to be symmetric with respect to the rotation center axis AXr along the Yt (Y) direction.
- the beams LBa and LBb may be designed to enter the reflection mirror M1 in parallel so as to be symmetric with respect to the rotation center axis AXr.
- the reflection mirror M1 reflects the incident beams LBa and LBb in the + Xt direction.
- the beams LBa and LBb (each of the parallel light beams) reflected by the reflection mirror M1 are separated from each other at a constant opening angle in the XtYt plane as shown in FIG.
- the condensing lens CD is a lens that makes the central axes of the beams LBa and LBb from the reflecting mirror M1 parallel to each other in the XtYt plane and condenses each of the beams LBa and LBb at a predetermined focal position.
- the function of the condensing lens CD will be described later, but the front focal position of the condensing lens CD is set to be on or near the reflecting surface of the reflecting mirror M1.
- the triangular reflection mirror M2 reflects the beam LBa transmitted through the condensing lens CD at 90 degrees in the ⁇ Yt ( ⁇ Y) direction side and guides it to the reflecting mirror M3a. The light is reflected by 90 degrees toward the + Y) direction and guided to the reflection mirror M3b.
- the reflection mirror M3a reflects the incident beam LBa to the + Xt direction side at 90 degrees.
- the beam LBa reflected by the reflection mirror M3a passes through the shift optical member (first shift optical member using a parallel plate) SRa and the beam shaping optical system BFa and enters the reflection mirror M4.
- the reflection mirror M3b reflects the incident beam LBb at 90 degrees toward the + Xt direction.
- the beam LBb reflected by the reflection mirror M3b passes through the shift optical member (second shift optical member using a parallel plate) SRb and the beam shaping optical system BFb and enters the reflection mirror M4.
- the triangular reflection mirror M2 and the reflection mirrors M3a and M3b increase the distance in the Yt direction between the central axes of the beams LBa and LBb transmitted through the condenser lens CD.
- the shift optical members SRa and SRb adjust the center positions of the beams LBa and LBb in a plane (YtZt plane) orthogonal to the traveling direction of the beams LBa and LBb.
- the shift optical members SRa and SRb have two parallel quartz plates parallel to the YtZt plane. One parallel plate can tilt around the Yt axis, and the other parallel plate tilts around the Zt axis. Is possible.
- the two parallel plates are inclined about the Yt axis and the Zt axis, respectively, so that the positions of the centers of the beams LBa and LBb are minutely shifted two-dimensionally on the YtZt plane orthogonal to the traveling direction of the beams LBa and LBb. To do.
- the two parallel plates are driven by an actuator (drive unit) (not shown) under the control of the control device 18.
- the beam shaping optical systems BFa and BFb are optical systems for shaping the beams LBa and LBb. For example, the diameters of the beams LBa and LBb collected by the condenser lens CD are shaped to a predetermined size. .
- the reflection mirror M4 reflects the beams LBa and LBb from the beam shaping optical systems BFa and BFb in the ⁇ Zt direction as shown in FIG.
- the beams LBa and LBb reflected by the reflection mirror M4 pass through the first cylindrical lens CY1 and enter the reflection mirror M5.
- the reflection mirror M5 reflects the beams LBa and LBb from the reflection mirror M4 in the ⁇ Xt direction and makes them enter different reflection surfaces RP of the polygon mirror PM.
- the beam LBa is incident on the first reflecting surface RP of the polygon mirror PM from the first direction
- the beam LBb is incident on another second reflecting surface RP of the polygon mirror PM from a second direction different from the first direction.
- the polygon mirror PM reflects the incident beams LBa and LBb toward the f ⁇ lenses FTa and FTb.
- the polygon mirror PM deflects and reflects the incident beams LBa and LBb in order to scan the spot lights SPa and SPb of the beams LBa and LBb on the irradiated surface of the substrate P.
- the beams LBa and LBb are deflected and scanned in a one-dimensional manner in a plane parallel to the XtYt plane by the rotation of the polygon mirror PM.
- the polygon mirror PM is a rotary polygon mirror having a rotation axis AXp extending in the Zt-axis direction and a plurality of reflecting surfaces RP arranged around the rotation axis AXp so as to surround the rotation axis AXp.
- the polygon mirror PM is a rotating polygonal mirror having eight reflective surfaces RP parallel to the Zt axis and having a regular octagonal shape.
- the reflection directions of the beams LBa and LBb are deflected by the first reflecting surface RP and the second reflecting surface RP, respectively, and the spot light SPa of the beams LBa and LBb irradiated onto the irradiated surface on the substrate P, SPb can be scanned along the main scanning direction.
- the spot lights SPa and SPb can be scanned along the drawing lines SL2a and SL2b. For this reason, the number of scans of the spot lights SPa and SPb along the drawing lines SL2a and SL2b on the irradiated surface of the substrate P is 8 times at the maximum with one rotation of the polygon mirror PM.
- the polygon mirror PM is rotated at a constant speed by a polygon driving unit including a motor and the like. The rotation of the polygon mirror PM is controlled by the control device 18 by the polygon driving unit.
- the lengths of the drawing lines SL2a and SL2b are, for example, 30 mm, and the spot lights SPa and SPb are applied to the drawing lines SL2a and SL2b while pulsed light is emitted so that the 3 ⁇ m spot lights SPa and SPb overlap each other by 1.5 ⁇ m.
- the number of spot lights SP (number of pulse emission) irradiated in one scan is 20000 (30 mm / 1.5 ⁇ m).
- the first cylindrical lens CY1 converges the incident beams LBa and LBb on the reflection surface RP of the polygon mirror PM in the non-scanning direction (Zt direction) orthogonal to the scanning direction (rotation direction) of the polygon mirror PM.
- the reflection surface RP is inclined with respect to the Zt direction by the first cylindrical lens CY1 and the second cylindrical lenses CY2a and CY2b described later (the XtYt plane method) Even if there is an inclination of the reflecting surface RP with respect to the Zt axis, which is a line, the influence can be suppressed.
- the irradiation position of the spot lights SPa and SPb (drawing lines SL2a and SL2b) of the beams LBa and LBb irradiated on the irradiated surface of the substrate P is caused by a slight tilt error for each reflecting surface RP of the polygon mirror PM. Deviation in the Xt direction can be suppressed.
- the polygon mirror PM reflects the incident beam LBa toward the -Yt (-Y) direction side and guides it to the reflection mirror M6a.
- the polygon mirror PM reflects the incident beam LBb toward the + Yt (+ Y) direction and guides it to the reflection mirror M6b.
- the reflection mirror M6a reflects the incident beam LBa to the ⁇ Xt direction side and guides it to an f ⁇ lens FTa having an optical axis AXfa extending in the Xt axis direction.
- the reflection mirror M6b reflects the incident beam LBb to the ⁇ Xt direction side and guides it to an f ⁇ lens FTb having an optical axis AXfb (parallel to the optical axis AXfa) extending in the Xt axis direction.
- the f ⁇ (f ⁇ ) lenses FTa and FTb are the reflecting mirrors M7a so that the beams LBa and LBb from the polygon mirror PM reflected by the reflecting mirrors M6a and M6b are parallel to the optical axes AXfa and AXfb on the XtYt plane.
- M7b a telecentric scan lens.
- the reflecting mirror M7a reflects the incident beam LBa toward the irradiated surface of the substrate P in the -Zt direction
- the reflecting mirror M7b reflects the incident beam LBb toward the irradiated surface of the substrate P in the -Zt direction.
- the beam LBa reflected by the reflection mirror M7a is transmitted through the second cylindrical lens CY2a and projected onto the irradiated surface on the substrate P, and the beam LBb reflected by the reflection mirror M7b is transmitted through the second cylindrical lens CY2b. It is projected onto the surface to be irradiated onto the substrate P.
- the beam LBa projected onto the substrate P has an effective diameter on the irradiated surface of the substrate P of about several ⁇ m (for example, 3 ⁇ m) is converged on a minute spot light SPa.
- the effective diameter of the beam LBb projected on the substrate P on the irradiated surface of the substrate P is several ⁇ m by the f ⁇ lens FTb and the second cylindrical lens CY2b whose generating line is parallel to the Yt direction.
- the light is converged to a minute spot light SPb having a degree (for example, 3 ⁇ m).
- the spot lights SPa and SPb projected onto the irradiated surface of the substrate P are simultaneously 1 along the drawing lines SL2a and SL2b extending in the main scanning direction (Yt direction, Y direction) by the rotation of one polygon mirror PM. Dimensionally scanned.
- the incident angle ⁇ (angle with respect to the optical axis) of the beam to the f ⁇ lenses FTa and FTb varies depending on the rotation angle ( ⁇ / 2) of the polygon mirror PM.
- the f ⁇ lens FTa projects the spot light SPa of the beam LBa on the image height position on the irradiated surface of the substrate P proportional to the incident angle of the beam LBa.
- the f ⁇ lens FTb projects the spot light SPb of the beam LBb onto the image height position on the irradiated surface of the substrate P that is proportional to the incident angle of the beam LBb.
- the incident angle ⁇ of the beams LBa and LBb to the f ⁇ lenses FTa and FTb is 0 degree
- the beams LBa and LBb incident on the f ⁇ lenses FTa and FTb travel along the optical axes AXfa and AXfb.
- the condensing lens CD, the triangular reflection mirror M2, the reflection mirror M3a, the shift optical member SRa, the beam shaping optical system BFa, the reflection mirror M4, the first cylindrical lens CY1, and the reflection mirror M5 are used to convert the beam LBa into the first. It functions as the first light guide optical system 20 that leads from the direction toward the polygon mirror PM.
- the condensing lens CD, the triangular reflection mirror M2, the reflection mirror M3b, the shift optical member SRb, the beam shaping optical system BFb, the reflection mirror M4, the first cylindrical lens CY1, and the reflection mirror M5 are used for the first beam LBb.
- the condensing lens CD, the triangular reflection mirror M2, the reflection mirror M4, the first cylindrical lens CY1, and the reflection mirror M5 are members common to the first light guide optical system 20 and the second light guide optical system 22. However, at least a part of these members may be provided separately for the first light guide optical system 20 and the second light guide optical system 22.
- the reflection mirror M6a, the f ⁇ lens FTa, the reflection mirror M7a, and the second cylindrical lens CY2a condense the beam LBa reflected by the polygon mirror PM and on the drawing line SL2a (SLa) as the spot light SPa.
- the first projection optical system 24 It functions as the first projection optical system 24 that projects.
- the reflection mirror M6b, the f ⁇ lens FTb, the reflection mirror M7b, and the second cylindrical lens CY2b condense the beam LBb reflected by the polygon mirror PM and on the drawing line SL2b (SLb) as the spot light SPb.
- the first projection optical system 24 and the second projection optical system 26 are arranged such that the drawing lines SLa and SLb are at the same position in the sub-scanning direction and are separated from each other in the main scanning direction.
- the first projection optical system 24 and the second projection optical system 26 are arranged so that the drawing lines SLa and SLb are separated from each other in the main scanning direction at an interval equal to or shorter than the scanning length.
- the beams LBa and LBb are incident on the reflection mirror M1 at a position where the rotation center axis AXr passes, the beams LBa and LBb are in contact with the rotation center axis AXr. Instead of being incident on the reflecting mirror M1 in parallel, it is incident on the reflecting mirror M1 (or in the vicinity thereof) with a certain inclination with respect to the rotation center axis AXr as shown in FIG. Therefore, when the entire drawing unit U2 rotates about the rotation center axis AXr, the incident angles of the beams LBa and LBb with respect to the reflection mirror M1 change relatively. As a result, the reflection directions of the beams LBa and LBb reflected by the reflection mirror M1 in the drawing unit U2 change two-dimensionally according to the rotation of the drawing unit U2 around the rotation center axis AXr.
- 9 and 10 show the drawing unit U2 of the beam LBa in the initial position state where the drawing unit U2 is not rotated around the rotation center axis AXr and in the state where the drawing unit U2 is rotated by ⁇ z from the initial position. It is a figure which exaggerates and shows the change of the reflection direction (change of a beam course).
- 9 shows the positional relationship between the reflecting mirror (reflecting member) M1 and the condenser lens CD in the XtZt plane
- FIG. 10 shows the positional relationship between the reflecting mirror M1 and the condenser lens CD in the XtYt plane. It is what I saw.
- the optical axis AXc of the condensing lens CD is set so as to intersect the rotation center axis AXr on the reflecting surface of the reflecting mirror M1 (set to 45 ° with respect to the XtYt surface), and the front side of the condensing lens CD.
- the reflecting surface of the reflecting mirror M1 is set at the position of the focal distance fa.
- the beams LBa and LBb diverge after being converged so as to have a beam waist (minimum diameter) on the surface Pcd (rear focal plane) at the rear focal length fb of the condenser lens CD.
- the beam LBa-1 indicated by a solid line is an initial position state where the entire drawing unit U2 is not rotated, that is, the beam when the drawing line SL2a is parallel to the Yt (Y) direction.
- LBa is shown.
- a beam LBa-2 indicated by a two-dot chain line indicates the beam LBa when the entire drawing unit U2 is rotated by ⁇ z around the rotation center axis AXr.
- the relative incident angle of the beam LBa (LBb) with respect to the reflection surface of the reflection mirror M1 changes.
- the beam LBa projected onto the reflecting surface of the reflecting mirror M8 immediately before the reflecting mirror M1 is LBa (M8), as apparent from the beam orientation state of FIG.
- the positions of the beam LBa and the beam LBa (M8) projected on the XtYt plane are separated in a direction parallel to the Yt axis in the initial position state.
- the optical path (center line) of the beam LBa-1 reflected by the reflecting mirror M1 in the initial position state becomes the beam LBa-2 after the entire drawing unit U2 is rotated by the angle ⁇ z and is in the XtYt plane. Tilt.
- the crossing angle in the XtYt plane between the center line of the beam LBa-1 in the initial position state and the optical axis AXc of the condenser lens CD is the center line of the beam LBa shown in FIG. This coincides with the intersection angle with the rotation center axis AXr in the YtZt plane.
- the convergence position BW1 in the rear focal plane Pcd of the beam LBa-1 in the initial position state is the convergence position of the beam LBa-2 in the rear focal plane Pcd after the rotation of the angle ⁇ z of the entire drawing unit U2.
- BW2 is displaced (parallel shift) by ⁇ Yh in the Yt direction.
- the convergence position BW1 in the rear focal plane Pcd of the beam LBa-1 in the initial position state is the convergence position of the beam LBa-2 in the rear focal plane Pcd after the rotation of the entire drawing unit U2 by the angle ⁇ z.
- BW2 is displaced (parallel shift) by ⁇ Zh in the Zt direction.
- the positional deviation amount ⁇ Zh in the Zt-axis direction is larger than the positional deviation amount ⁇ Yh in the Yt-axis direction. The above operation is the same for the beam LBb.
- the position of the beam LBb-2 in the rear focal plane Pcd converged by the condenser lens CD after the entire drawing unit U2 is rotated by the angle ⁇ z is the initial position.
- the position is shifted in the Yt direction and the Zt direction with respect to the position in the rear focal plane Pcd of the beam LBb-1 in the position state.
- the beam LBa ⁇ emitted from the condensing lens CD is provided by providing the condensing lens CD such that the reflecting surface of the reflecting mirror M1 comes to the position of the front focal length fa. 2 (LBb-2) and the center line of the beam LBa-1 (LBb-1) can always be parallel. Therefore, by adjusting the inclination of the shift optical members SRa and SRb arranged after the condenser lens CD, the positional deviation amounts ⁇ Yh and ⁇ Zh of the beams LBa and LBb generated after the entire drawing unit U2 is rotated by the angle ⁇ z become zero. To correct.
- the two beams LBa and LBb can be correctly passed through the subsequent optical system along the optical path in the initial position state.
- the beams LBa and LBb from the reflection mirror M8 can be incident on the reflection mirror M1 coaxially with the rotation center axis AXr, the beams LBa and LBb are rotated by rotation around the rotation center axis AXr of the drawing unit U.
- the incident angle with respect to the reflecting mirror M1 does not change. Therefore, in the drawing unit U, the reflection directions of the beams LBa and LBb reflected by the reflecting mirror M1 are not changed by the rotation of the drawing unit U.
- One method of spatially separating the two beams LBa and LBb in the drawing unit U2 after the reflection mirror M1 while making the two beams LBa and LBb incident on the reflection mirror M1 coaxial is polarization after the reflection mirror M1.
- a beam splitter or the like is arranged, and beams LBa and LBb whose polarization states are orthogonal to each other are coaxially combined and incident on the reflection mirror M1, and a system for polarization separation by the polarization beam splitter or the like is assembled.
- beams LBa and LBb parallel light beams having a fixed inclination with respect to the rotation center axis AXr and symmetric with respect to the rotation center axis AXr are applied to the reflection mirror M1.
- the case where the light beams are incident on the same position has been described as an example.
- two beams LBa and LBb parallel light beams that are symmetrical in the Yt direction with respect to the rotation center axis AXr and are oriented parallel to the rotation center axis AXr. ) Is incident on the reflection mirror M1.
- FIG. 11A shows the reflection directions of the beams LBa and LBb incident on the reflection mirror (reflection member) M1 when the entire drawing unit U2 is rotated about the rotation center axis AXr by an angle (predetermined angle) ⁇ z.
- FIG. 11B is a diagram showing the state of the change exaggerated from the + Zt direction side, and FIG. 11B shows changes in the positions of the beams LBa and LBb at the reflection mirror M1 when the entire drawing unit U2 is rotated by the angle ⁇ z. It is the figure seen from the advancing direction side (+ Xt direction side) of LBb.
- the drawing unit U2 when the drawing unit U2 is in the initial position state where the drawing unit U2 is not rotated, the main scanning direction (Yt direction) of the spot light SP along the drawing line SL2 is parallel to the Y direction, but the entire drawing unit U2 is When rotated by the angle ⁇ z, the main scanning direction (Yt direction) of the spot light SP along the drawing line SL2 of the drawn drawing unit U2 is inclined with respect to the Y direction. Further, as shown in FIGS. 11A and 11B, a line that extends in the Xt direction at an intermediate position in the Yt direction of the two beams LBa and LBb and is orthogonal to the rotation center axis AXr is defined as a center axis AXt.
- This central axis AXt corresponds to the optical axis AXc of the condenser lens CD in FIGS. Furthermore, when the two beams LBa and LBb reflected by the reflecting mirror M1 travel in parallel with the central axis AXt as shown in FIGS. 11A and 11B, the condenser lens CD described with reference to FIGS. Instead of a small diameter, they are provided individually in the optical paths of the two beams LBa and LBb.
- the reflecting mirror M1 indicated by a solid line indicates the reflecting mirror M1 when the drawing unit U2 is not rotated, that is, when the drawing lines SL2a and SL2b are parallel to the Y direction.
- Beams LBa-1 and LBb-1 shown by solid lines indicate the incident position on the reflection mirror M1 in the initial position state, and the beams LBa and LBb reflected by the reflection mirror M1 in the Xt-axis direction.
- a reflection mirror M1 'indicated by a two-dot chain line exaggerates the arrangement of the reflection mirror M1 when the drawing unit U2 is rotated by an angle ⁇ z.
- beams LBa-2 and LBb-2 indicated by two-dot chain lines indicate the beams LBa and LBb reflected by the reflection mirror M1 'when the drawing unit U2 is rotated by an angle ⁇ z.
- the rotation of the drawing unit U2 changes the relative position (particularly the position in the Zt direction) where the beams LBa and LBb are incident on the reflection mirror M1, so that the plane Pv perpendicular to the central axis AXt (parallel to the YtZt plane). ),
- the center lines of the beams LBa-2 and LBb-2 reflected by the reflecting mirror M1 ′ are parallel to the center axis AXt as shown in FIG. 11B, but are positioned so as to turn around the center axis AXt. Change.
- the beams LBa-1 and LBb-1 reflected by the reflecting mirror M1 are separated from the central axis AXt by a certain distance in the ⁇ Yt (Y) direction. Located in parallel.
- the beam LBa-2 reflected by the reflecting mirror M1 moves in the ⁇ Zt direction and the + Yt direction so as to draw an arc around the central axis AXt.
- the beam LBb-2 reflected by the reflection mirror M1 moves in the + Zt direction and the -Yt direction. Therefore, the optical paths of the two beams LBa and LBb passing through the optical members after the reflecting mirror M1 are different from the optical paths in the initial position state, and the beams LBa, LBb cannot enter.
- the center lines of the beams LBa and LBb are set in the Yt direction and Zt in the plane Pv. It can be adjusted two-dimensionally in the direction. Therefore, even when the drawing unit U2 as a whole rotates, the drawing unit U does not rotate along the optical paths of the beams LBa and LBb after the shift optical members SRa and SRb in the drawing unit U2. Correction (adjustment) can be made to the correct optical path in the initial position state. As a result, the beams LBa and LBb can be made incident at appropriate positions on the reflection surface RP of the polygon mirror PM.
- the triangular reflection mirror M2 and the reflection mirrors M3a and M3b increase the interval in the Yt direction in the XtYt plane of the center line of the beams LBa and LBb reflected by the reflection mirror M1, so that the reflection mirror M1 of the drawing unit U2
- the distance between the center lines of the two beams LBa and LBb incident on the beam can be shortened, and the beams LBa and LBb incident on the drawing unit U2 (reflection mirror M1) can be brought closer to the rotation center axis AXr.
- the drawing unit Ub is rotated, the amount of change in position within the plane Pv of each center line of the beams LBa and LBb accompanying the rotation can be suppressed.
- the control device 18 determines the inclination (inclination) of the exposure region W based on the position of the alignment mark MK (MK1 to MK4) detected using the alignment microscopes AMa (AMa1 to AMa4) and AMb (AMb1 to AMb4). Distortion (deformation) can be detected.
- the inclination (inclination) and distortion of the exposure area W for example, the longitudinal direction of the substrate P wound around the rotary drums DR1 and DR2 is inclined or distorted with respect to the central axes AXo1 and AXo2. As a result, the exposure region W may be inclined or distorted.
- the substrate P wound around the rotary drums DR1 and DR2 and transported is not tilted or distorted, the substrate P is tilted (tilted) when the lower pattern layer is formed.
- the exposure area W itself may be distorted due to being distorted and conveyed.
- the substrate P itself may be deformed linearly or nonlinearly due to the thermal effect applied to the substrate P in the previous process.
- the control device 18 rotates the drawing units U1, U2, U5, and U6 at the center of rotation according to the inclination (inclination) or distortion of the whole or a part of the exposure area W detected by using the alignment microscope AMa (AMa1 to AMb4). Rotate around axis AXr. Further, the control device 18 moves the drawing units U3 and U4 about the rotation center axis AXr according to the inclination (inclination) or distortion of the whole or a part of the exposure area W detected using the alignment microscope AMb (AMb1 to AMb4). Rotate. At this time, the control device 18 also drives the shift optical members SRa and SRb in accordance with the rotation angle of the drawing unit U (U1 to U6).
- the predetermined pattern also needs to be inclined or distorted.
- the predetermined pattern to be drawn is also inclined according to the inclination or distortion of the whole or a part of the lower layer pattern. Need to be distorted or distorted. Therefore, in order to incline or distort a predetermined pattern to be drawn, the control device 18 individually rotates the drawing units U (U1 to U6) to incline the drawing lines SLa and SLb with respect to the Y direction.
- the drawing unit U scans the spot lights SPa and SPb of the beams LBa and LBb along the drawing lines SLa and SLb using one polygon mirror PM.
- the first projection optical system 24 and the second projection optical system 26 are such that the drawing lines SLa and SLb are located on the substrate P in the same position in the sub-scanning direction and spaced apart in the main scanning direction. And arranged. Further, the drawing unit U is rotated to a position between the two drawing lines SLa and SLb in the main scanning direction, preferably a position that bisects the midpoint position of each of the drawing lines SLa and SLb in the main scanning direction. Set the center axis.
- the drawing lines SLa and SLb are set so as to be at the same position in the sub-scanning direction and separated in the main scanning direction, the drawing lines SLa and SLb by the rotation of the drawing unit U are set. It is possible to prevent the displacement on the substrate P from becoming unnecessarily large.
- the scanning length of the drawing line SL can be shortened, it is possible to stably maintain the scanning line arrangement accuracy and optical performance necessary for high-detail pattern drawing.
- the first projection optical system 24 and the first projection optical system 24 are set so that the scanning lengths of the drawing lines SLa and SLb are set to be the same, and the drawing lines SLa and SLb are set separately in the main scanning direction at intervals equal to or shorter than the scanning length.
- a second projection optical system 26 is arranged.
- the rotation center axis AXr of the drawing unit U passes through the center point of the line segment connecting the midpoints of the drawing lines SLa and SLb of the drawing unit U perpendicularly to the substrate P. Thereby, the inclination of the drawing lines SLa and SLb can be easily adjusted while minimizing the positional deviation of the drawing lines SLa and SLb accompanying the rotation of the drawing unit U.
- the drawing unit U Since the beams LBa and LBb from the light source device 14 are incident on the drawing unit U so as to be symmetric with respect to the rotation center axis AXr, the drawing unit U rotates about the rotation center axis AXr. In addition, it is possible to suppress the displacement of the positions of the center lines of the beams LBa and LBb passing through the drawing unit U from increasing.
- the drawing unit U includes a reflection mirror M1 that reflects the incident beams LBa and LBb and guides them to the first light guide optical system 20 and the second light guide optical system 22 at a position where the rotation center axis AXr passes. Thereby, even when the drawing unit U is rotated, the beams LBa and LBb from the light source device 14 are first incident on the reflection mirror M1 in the drawing unit U. Therefore, the beams LBa on the drawing lines SLa and SLb. , LBb spot lights SPa and SPb can be projected.
- the first light guide optical system 20 includes a shift optical member SRa that shifts the position of the beam LBa reflected from the reflection mirror M1 on a plane that intersects the traveling direction of the beam LBa
- the second light guide optical system 22 includes A shift optical member SRb that shifts the position of the beam LBb reflected from the reflection mirror M1 on a plane that intersects the traveling direction of the beam LBb is provided.
- the spot light SPa, SPb is projected to the position where the spot light SPa, SPb is not irradiated on the irradiated surface of the substrate P or is shifted from the drawing lines SLa, SLb after the tilt adjustment by the rotation of the drawing unit U. It is possible to suppress the occurrence of problems such as
- the plurality of drawing units U are arranged such that the drawing lines SLa and SLb are joined (joined) along the main scanning direction (width direction of the substrate P). Thereby, the range which can be drawn in the width direction of the board
- substrate P can be expanded.
- the drawing lines SLa and SLb of a predetermined number of drawing units U are positioned on the substrate P supported on the outer peripheral surface of the rotary drum DR1, and the drawing lines SLa and SLb of the remaining drawing units rotate.
- a plurality of drawing units U are arranged so as to be positioned on the substrate P supported by the outer peripheral surface of the drum DR2. Thereby, it is not necessary to arrange all the drawing units U with respect to one rotating drum DR, and the degree of freedom of arrangement of the drawing units U is improved.
- Three or more rotating drums DR may be provided, and one or more drawing units U may be arranged for each of the three or more rotating drums DR.
- the drawing lines SLa and SLb are rotated (tilted) to tilt a predetermined pattern to be drawn on the irradiated surface of the substrate P.
- substrate P can be changed.
- the drawing lines SLa and SLb can be rotated (tilted). Thereby, the overlay accuracy with respect to the pattern formed in the lower layer is improved.
- the drawing lines SLa and SLb of each drawing unit U are arranged at the same position in the sub-scanning direction, but may be arranged at different positions in the sub-scanning direction. In short, the drawing lines SLa and SLb may be separated from each other in the main scanning direction. Even in this case, the rotation center axis AXr is a point set between the midpoint of the drawing line SLa and the midpoint of the drawing line SLb, or connects the midpoints of the drawing line SLa and the drawing line SLb. Since the center point set on the line segment passes perpendicularly to the surface to be irradiated of the substrate P, the positional deviation of the drawing lines SLa and SLb accompanying the rotation of the drawing unit U can be reduced.
- the main scanning of the spot lights SPa and SPb along each of the two drawing lines SLa and SLb is performed by one polygon mirror PM, as shown in FIG.
- the number of polygon mirrors PM is only half, ie six. For this reason, vibration and noise (wind noise) generated with high-speed rotation (for example, 20,000 rpm or more) of the polygon mirror PM can be suppressed.
- the first embodiment can be modified as follows.
- FIG. 12 is a view of a beam scanning system by the polygon mirror PM in Modification 1 of the first embodiment as viewed from the + Zt direction side
- FIG. 13 is a diagram of the beam scanning system of FIG. It is a figure when seeing from the + Xt direction side. Note that the same components as those in the first embodiment are denoted by the same reference numerals, description thereof is omitted, and only portions different from those in the first embodiment are described.
- the polygon mirror PM of the first modification is also a regular octagon having eight reflecting surfaces RPa to RPh as shown in FIG. And the reflecting surface RPe, the reflecting surface RPc, and the reflecting surface RPg are parallel to each other.
- the reflection mirror M4a reflects the beam LBa transmitted through the beam shaping optical system BFa and traveling in the + Xt direction in the ⁇ Zt direction.
- the beam LBa reflected in the ⁇ Zt direction by the reflection mirror M4a passes through the first cylindrical lens CY1a in which the generating line is set parallel to the Xt axis, and then enters the reflection mirror M5a.
- the reflection mirror M5a reflects the incident beam LBa in the + Yt direction and guides it to the first reflection surface RPc of the polygon mirror PM.
- the polygon mirror PM reflects the incident beam LBa to the reflection mirror M5a side ( ⁇ Yt direction side) and guides it to the reflection mirror M6a.
- the reflection mirror M6a reflects the incident beam LBa in the ⁇ Xt direction and guides it to the f ⁇ lens FTa.
- the reflection mirror M4b reflects the beam LBb that passes through the beam shaping optical system BFb and travels in the + X direction in the ⁇ Zt direction.
- the beam LBb reflected in the ⁇ Zt direction by the reflection mirror M4b passes through the first cylindrical lens CY1b in which the generating line is set parallel to the Xt axis, and then enters the reflection mirror M5b.
- the reflection mirror M5b reflects the incident beam LBb in the -Yt direction and guides it to the second reflection surface RPg of the polygon mirror PM.
- the polygon mirror PM reflects the incident beam LBb to the reflection mirror M5b side (+ Yt direction side) and guides it to the reflection mirror M6b.
- the reflection mirror M6b reflects the incident beam LBb in the ⁇ Xt direction and guides it to the f ⁇ lens FTb.
- the reflection mirrors M6a and M6b are arranged at the same position in the Zt direction.
- the reflection mirror M5a is disposed on the ⁇ Zt direction side from the reflection mirror M6a
- the reflection mirror M5b is disposed on the + Zt direction side from the reflection mirror M6b.
- the reflection mirrors M5a and 5b and the reflection mirrors M6a and 6b are provided at substantially the same position in the Xt direction. That is, the reflection mirrors M5a and 5b and the reflection mirrors M6a and 6b are provided along the Yt direction.
- the reflection mirrors M4a and M4b are provided in place of the reflection mirror M4 of the first embodiment, and have the same function as the reflection mirror M4.
- the first cylindrical lenses CY1a and CY1b are provided in place of the first cylindrical lens CY1 in the first embodiment, and have functions equivalent to those of the first cylindrical lens CY1. That is, the cylindrical lenses CY1a and CY1b converge the incident beams LBa and LBb on the reflection surface RP of the polygon mirror PM in the non-scanning direction (Zt direction) orthogonal to the scanning direction (rotation direction) of the polygon mirror PM.
- the reflection mirrors M5a and M5b are provided in place of the reflection mirror M5 of the first embodiment, and have the same function as the reflection mirror M5.
- the reflection mirror M4, the first cylindrical lens CY1, and the reflection mirror M5 of the first embodiment are separately provided in each of the first light guide optical system 20 and the second light guide optical system 22.
- the provided mirrors are the reflection mirrors M4a and M4b, the first cylindrical lenses CY1a and CY1b, and the reflection mirrors M5a and M5b.
- the distance in the Yt direction of the beams LBa and LBb incident on the reflection mirrors M4a and M4b in the XtYt plane is determined by the triangular reflection mirror M2 and the reflection mirrors M3a and M3b shown in FIG. It is enlarged so that it may become larger than the dimension (diameter).
- the entire polygon mirror PM is arranged such that the rotation axis AXp of the polygon mirror PM is inclined by a certain angle ⁇ y (less than 45 °) in the Yt direction from a state parallel to the Zt axis. Tilt and place. Therefore, among the reflecting surfaces RP of the polygon mirror PM, the reflecting surfaces RPc and RPg positioned so as to face each of the reflecting mirrors M6a and M6b during rotation are inclined by a certain angle ⁇ y in the Yt direction with respect to the Zt axis. Will do.
- each center line (traveling direction) of the beams LBa and LBb reflected by the polygon mirror PM and directed to the reflecting mirrors M6a and M6b can be set parallel to the XtYt plane.
- the position in the Zt direction of the 1st projection optical system 24 and the 2nd projection optical system 26 can be made into the same position, and it is easy to arrange
- the polygon mirror PM is tilted by an angle ⁇ y, and each of the beams LBa and LBb is projected from the Yt direction to each of two parallel reflecting surfaces RPc and RPg of the polygon mirror PM.
- the inclination angle ⁇ y is increased, the rotation axis AXp direction of the reflection surfaces RPa to RPh is increased. It is also necessary to increase the height dimension.
- the arrangement of the reflection mirrors M5a, M5b, M6a, M6b, etc. is facilitated, while the rotation directions AXp of the reflection surfaces RPa to RPh of the polygon mirror PM , And the mass of the polygon mirror PM increases. Therefore, when priority is given to reducing the mass of the polygon mirror PM for speeding up the rotation, the projection position of the beam LBa on the reflection surface RPc and the projection position of the beam LBb on the reflection surface RPg in the Zt direction. May be different.
- the beams LBa and LBb incident on the reflecting surfaces RPc and RPg that contribute to the drawing of the polygon mirror PM are reflected on the YtZt surface with respect to the reflecting surfaces RPc and RPg.
- the incident direction and the reflection direction of the beams LBa and LBb can be made different from each other in the rotation axis AXp direction or the Zt direction.
- each of the center lines AXs of the beams LBa and LBb that are reflected by the reflection mirrors M5a and M5b and go to the reflection surfaces RPc and RPg of the polygon mirror PM is an axis of rotation of the polygon mirror PM. It can be set to pass through AXp.
- the beams LBa and LBb reflected by the reflecting surfaces RPc and RPg that contribute to the drawing of the polygon mirror PM have a certain angular range ⁇ s centered on the center line AXs.
- the light is guided to the first projection optical system 24 (specifically, the f ⁇ lens FTa) and the second projection optical system 26 (specifically, the f ⁇ lens FTb). Therefore, when viewed from the rotation axis AXp direction or the Zt direction, it is continuously applied to one reflecting surface RP (RPc, RPg) for one scanning of the spot lights SPa, SPb along the drawing lines SLa, SLb.
- the effective reflection angle range ( ⁇ s) of the incident pulsed beams LBa and LBb can be distributed to an equal angle range ( ⁇ ⁇ s / 2) around the center line AXs.
- the optical performance (aberration characteristics, focus characteristics, spot quality, etc.) and constant velocity of the beams LBa, LBb and spot lights SPa, SPb scanned by the polygon mirror PM are improved, and the scanning accuracy is improved.
- FIG. 14 is a view of the beam scanning system by the polygon mirror PMa in Modification 2 of the first embodiment as viewed from the + Zt direction side
- FIG. 15 is a beam scanning system of FIG. It is a figure when seeing from the + Xt direction side.
- the reflection mirrors M5a and M5b are at the same position with respect to the Zt direction, and are arranged on the + Zt direction side of the reflection mirrors M6a and 6b.
- the reflection mirrors M5a and 5b and the reflection mirrors M6a and 6b are provided at substantially the same position in the Xt direction.
- the rotation axis AXp of the polygon mirror PMa having eight reflection surfaces RPa to RPh is made parallel to the Zt axis, and each reflection surface RPa to RPh of the polygon mirror PMa is inclined by the angle ⁇ y with respect to the rotation axis AXp.
- the first reflecting surface RPc of the polygon mirror PMa and the second reflecting surface RPg facing the reflecting surface RPc across the rotation axis AXp are both parallel to the Xt axis. The state at the moment. As shown in FIG.
- the beam LBa toward the reflection surface RPc of the polygon mirror PM and the beam LBb toward the reflection surface RPg are inclined with respect to the reflection surfaces RPc and RPg.
- the reflection positions of the beams LBa and LBb on the reflection surfaces RPc and RPg can be set in the plane parallel to the XtYt plane, that is, at the same height position with respect to the Zt direction. That is, the positions of the center lines of the beams LBa and LBb reflected by the polygon mirror PM in the Zt direction can be made the same.
- the position in the Zt direction of the 1st projection optical system 24 and the 2nd projection optical system 26 can be made into the same position, and to-be-irradiated of the board
- the beams LBa and LBb incident on each of the two reflecting surfaces RP (for example, RPc and RPg) facing each other across the rotation axis AXp among the reflecting surfaces RPa to RPh of the polygon mirror PMa are reflected. Since the light is incident obliquely with respect to the plane RP in the Z direction, when viewed in the YtZt plane, the incident angle direction and the reflection angle direction of the beams LBa and LBb are set in the rotation axis AXp direction (Zt direction) as shown in FIG. ) Can be separated by an angle 2 ⁇ y.
- the incident direction and the reflection direction of each of the beams LBa and LBb can be made the same direction as shown in FIG.
- the beams LBa and LBb from the reflection mirrors M5a and M5b reflected by the polygon mirror PMa enter the reflection mirrors M6a and M6b without returning to the reflection mirrors M5a and M5b.
- the beams LBa and LBb reflected by the reflecting surfaces RPc and RPg contributing to the drawing of the polygon mirror PMa are constant around the center line AXs.
- the first projection optical system 24 specifically, the f ⁇ lens FTa
- the second projection optical system 26 specifically, the f ⁇ lens FTb. Therefore, the effective reflection angle of the pulsed beams LBa and LBb continuously incident on one reflecting surface RP (RPc, RPg) for one scanning of the spot light along the drawing lines SLa, SLb.
- the range ( ⁇ s) can be distributed to an equal angular range ( ⁇ ⁇ s / 2) around the center line AXs.
- the optical performance (aberration characteristics, focus characteristics, spot quality, etc.) and constant velocity of the beams LBa, LBb and spot lights SPa, SPb scanned by the polygon mirror PMa are improved, and the scanning accuracy is improved.
- the rotation axis AXp of the polygon mirror PM is inclined by the angle ⁇ y in the Yz direction with respect to the Zt axis.
- the polygon mirror PMa The rotation axis AXp is made parallel to the Zt axis, and the reflecting surfaces RPa to RPh of the polygon mirror PMa are inclined with respect to the Zt axis by an angle ⁇ y.
- the arrangement of the polygon mirror PM and the configuration of the reflecting surfaces RP are not limited to the first and second modifications.
- the polygon mirror PM having the configuration as in the first embodiment, a diagonally upward direction with respect to a plane (parallel to the XtYt plane) perpendicular to each reflection plane RP (parallel to the Zt axis and the rotation axis AXp)
- the beam LB may be incident from (or below).
- the incident directions and the reflection directions of the beams LBa and LBb are in a state where the respective reflecting surfaces RP are positioned so that the beams LBa and LBb are perpendicularly incident.
- the polygon mirror PM distributes the beams LBa and LBb reflected by each of the two reflecting surfaces RP to a constant angle range ⁇ s centered on the center line AXs (distribution of angles ⁇ ⁇ s / 2 centered on the center line AXs). And can be guided to the first projection optical system 24 (specifically, the f ⁇ lens FTa) and the second projection optical system 26 (specifically, the f ⁇ lens FTb).
- the optical beams LBa and LBb and the spot lights SPa and SPb scanned by the polygon mirror PM are used. Performance (aberration characteristics, focus characteristics, spot quality, etc.) and constant speed are improved, and scanning accuracy is improved.
- each reflection surface RPa to RPh is also a regular octagonal polygon mirror PM parallel to the rotation axis AXp.
- the incident directions of the beams LBa and LBb that are incident on the reflecting surface RP of the polygon mirror PM that contributes to drawing and the reflecting directions thereof are the same when viewed in the XtYt plane.
- a polarization beam splitter PBS PBSa, PBSb
- FIGS. 16A and 16B may be used as shown in FIGS. 16A and 16B.
- FIG. 16A is a view of the beam scanning system by the polygon mirror PM in the fourth modification of the first embodiment as viewed from the + Zt direction side
- FIG. 16B is a view of the beam scanning system in FIG. 16A on the ⁇ Xt direction side. It is a figure when it sees.
- the same members as those described in the first embodiment and each of the first and second modifications are denoted by the same reference numerals, and only different portions will be described.
- a rectangular parallelepiped polarization beam splitter PBSa having a beam incident / exit plane parallel to the XtYt plane and the XtZt plane is provided between the polygon mirror PM and the reflection mirror M6a.
- a polarizing beam splitter PBSb having a rectangular parallelepiped shape in which the beam incident / exit surface is parallel to each of the XtYt plane and the XtZt plane is disposed.
- the polarization separation planes of the polarization beam splitters PBSa and PBSb are set so as to be inclined at 45 ° with respect to both the XtYt plane and the XtZt plane. Further, a quarter wavelength plate QPa is provided between the polarization beam splitter PBSa and the polygon mirror PM, and a quarter wavelength plate QPb is provided between the polarization beam splitter PBSb and the polygon mirror PM.
- the beam LBa modulated by the optical element (acousto-optic modulation element) AOMa is a first cylindrical lens whose bus is parallel to the Xt axis, as shown in FIG. 16B.
- the light enters the polarization beam splitter PBSa from the + Zt direction side in parallel with the Zt axis.
- the beam LBa is linear S-polarized light
- most of the beam LBa is reflected by the polarization separation surface of the polarization beam splitter PBSa, passes through the quarter-wave plate QPa, becomes circularly polarized light, and travels toward the polygon mirror PM.
- the rotational angle position of the polygon mirror PM is within a range of an angle ⁇ ⁇ s / 2 from a state in which one reflecting surface PRc contributing to drawing by the beam LBa is parallel to the XtZt plane as shown in FIG. 16A, for example,
- the beam LBa that has passed through the / 4 wavelength plate QPa is reflected by the reflection surface PRc, passes through the 1 ⁇ 4 wavelength plate QPa again, becomes linear P-polarized light, and returns to the polarization beam splitter PBSa. Therefore, most of the beam LBa reflected by the reflection surface PRc passes through the polarization separation surface of the polarization beam splitter PBSa and travels toward the reflection mirror M6a.
- the beam LBb modulated by the optical element (acousto-optic modulation element) AOMb is, as shown in FIG. 16B, generated by the first cylindrical lens CY1b whose generating line is parallel to the Xt axis.
- the light enters the polarization beam splitter PBSb in parallel with the Zt axis from the + Zt direction side.
- the beam LBb is linear S-polarized light
- most of the beam LBb is reflected by the polarization separation surface of the polarization beam splitter PBSb, passes through the quarter-wave plate QPb, becomes circularly polarized light, and travels toward the polygon mirror PM.
- each of the beam LBa reflected by the reflection mirror M6a and the beam LBb reflected by the reflection mirror M6b is scanned within an angle range ⁇ s in a plane parallel to the XtYt plane.
- the extension line of the optical axis AXfa of the first projection optical system 24 (specifically, the f ⁇ lens FTa) disposed after the reflection mirror M6a is bent by 90 ° by the reflection mirror M6a
- the polygon mirror PM The extension line of the optical axis AXfb of the second projection optical system 26 (specifically, the f ⁇ lens FTb) that intersects the rotation axis AXp and is arranged behind the reflection mirror M6b is bent by 90 ° by the reflection mirror M6b.
- the polygon mirror PM uses the beams LBa and LBb reflected by the two reflecting surfaces (for example, RPc and RPg) to a certain angular range ⁇ s (light) with the optical axes AXfa and AXfb as the center. It can be deflected by an angle ⁇ ⁇ s / 2 with the axes AXfa and AXfb as the center, and guided to the first projection optical system 24 (f ⁇ lens FTa) and the second projection optical system 26 (f ⁇ lens FTb).
- the two reflecting surfaces for example, RPc and RPg
- the optical performance (aberration characteristics, focus characteristics, spot quality, etc.) and constant velocity of the beams LBa, LBb and spot lights SPa, SPb scanned by the polygon mirror PM are obtained. And the scanning accuracy is improved.
- the fourth modification is also generated by the polarization scanning of each of the two beams LBa and LBb by one polygon mirror PM.
- the drawing lines SLa and SLb have a length that can maintain linearity with accuracy according to the fineness (minimum line width) of the pattern to be drawn and the effective dimensions (diameters) of the spot lights SPa and SPb, for example, 30 It can be set to about 80 mm.
- the beams LBa and LBb deflected and scanned by the polygon mirror PM are polarized within an effective angle range ⁇ s corresponding to the lengths of the drawing lines SLa and SLb, as shown in FIG. 16A.
- the light enters the beam splitters PBSa and PBSb. Therefore, the extinction ratio, which is the degree of separation between the P-polarized light and the S-polarized light of the polarizing beam splitters PBSa and PBSb, is set to be the maximum over the angular range ⁇ s or more.
- polarizing beam splitters PBSa and PBSb As an example of such polarizing beam splitters PBSa and PBSb, a film in which a hafnium oxide (HfO 2) film and a silicon dioxide (SiO 2) film are repeatedly laminated on a polarization separation surface is disclosed in International Publication No. 2014/073535. Has been.
- HfO 2 hafnium oxide
- SiO 2 silicon dioxide
- FIG. 17 is a diagram illustrating a partial configuration of the drawing unit Ua according to the second embodiment. Since each drawing unit Ua has the same configuration, the second embodiment will be described by taking the drawing unit Ua2 that scans the spot lights SPa and SPb along the drawing lines SL2a and SL2b as an example. In addition, the same code
- the polygon mirror PM is provided so that the rotation axis AXp extends in the Xt axis direction, and the f ⁇ lenses FTa and FTb are provided so that the optical axes AXfa and AXfb extend in the Zt axis direction. It has been.
- the eight reflecting surfaces RP of the polygon mirror PM two reflecting surfaces RP (reflecting surfaces RPb and RPh in FIG. 17) that form an angle of 90 ° with each other in the YtZt plane are beams traveling in the ⁇ Zt axis direction.
- LBa and LBb are incident.
- the first reflecting surface RP (here, RPh) of the polygon mirror PM reflects the beam LBa incident from the first direction toward the ⁇ Yt direction and guides it to the reflecting mirror M6a.
- the beam LBa reflected by the reflection mirror M6a travels in the ⁇ Zt direction, passes through the f ⁇ lens FTa and the cylindrical lens CY2a, and then enters the substrate P.
- the f ⁇ lens FTa and the cylindrical lens CY2a the beam LBa incident on the substrate P becomes the spot light SPa on the irradiated surface of the substrate P.
- the second reflecting surface RP (here, RPb) of the polygon mirror PM reflects the beam LBb incident from the second direction different from the first direction to the + Yt direction side and guides it to the reflecting mirror M6b.
- the beam LBb reflected by the reflection mirror M6a travels in the ⁇ Zt direction, passes through the f ⁇ lens FTb and the cylindrical lens CY2b, and then enters the substrate P.
- the beam LBb incident on the substrate P becomes spot light SPb on the irradiated surface of the substrate P.
- the spot lights SPa and SPb projected on the irradiated surface of the substrate P scan the drawing lines SL2a and SL2b at a constant speed by the rotation of the polygon mirror PM.
- the polygon mirror PM is provided so that the rotation axis AXp extends in the Xt axis direction
- the f ⁇ lenses FTa and FTb are provided so that the optical axes AXfa and AXfb extend in the Zt axis direction.
- the reflection mirror M6a, the f ⁇ lens FTa, and the cylindrical lens CY2a function as the first projection optical system 24a
- the reflection mirror M6a, the f ⁇ lens FTb, and the cylindrical lens CY2b It functions as the second projection optical system 26a.
- the drawing unit Ua of the second embodiment is also rotatable around the rotation center axis AXr, and the rotation center axis AXr is a line connecting the midpoint of the drawing line SL2a and the midpoint of the drawing line SL2b. It passes through the center point of the minute and passes perpendicularly to the irradiated surface of the substrate P.
- the light source device 14 A first light guide optical system and a second light guide optical system that guide the beams LBa and LBb to the polygon mirror PM are arranged so that the beams LBa and LBb travel in the ⁇ Z direction and enter the polygon mirror PM.
- the beam LB is obliquely reflected on the reflection surface RP with respect to the direction intersecting the rotation direction of the reflection surface RP (the direction in which the rotation axis AXp of the polygon mirror PM extends).
- the incident direction and the reflection direction of the beams LBa and LBb can be shifted in the direction of the rotation axis AXp. Accordingly, the same effect as that of the third modification of the first embodiment can be obtained.
- the polygon mirror PM tilts the rotation axis AXp of the polygon mirror PM with respect to the Xt direction when viewed from the direction orthogonal to the rotation axis AXp. You may let them.
- the polygon mirror PMa described in the second modification of the first embodiment may be used. That is, the rotation axis AXp of the polygon mirror PM in FIG. 17 is made parallel to the Xt axis, and each reflection surface RP (RPa to RPh) of the polygon mirror PM is parallel to the rotation axis AXp by an angle ⁇ y as shown in FIG. You may form so that it may incline.
- the beams LBa and LBb incident on the reflection surfaces RP (RPa to RPh) of the polygon mirror PM as viewed from the direction orthogonal to the rotation axis AXp are incident on the reflection surfaces RP obliquely, thereby causing the first.
- the same effects as those of the first and second modifications of the embodiment can be obtained.
- FIG. 18 is a configuration diagram of the drawing unit Ub of the third embodiment viewed from the ⁇ Yt ( ⁇ Y) direction side
- FIG. 19 is a diagram of the configuration of the drawing unit Ub on the + Zt side from the polygon mirror PMb viewed from the + Xt direction side
- FIG. 20 is a diagram of the configuration of the drawing unit Ub on the ⁇ Zt direction side from the polygon mirror PMb as viewed from the + Zt direction side.
- symbol is attached
- the drawing unit Ub includes a triangular reflecting mirror (right angle mirror) M10 whose ridgeline is parallel to the Xt axis, reflecting mirrors M11a and M11b, shift optical members SRa and SRb, and a cylindrical lens whose generating line is parallel to the Xt axis.
- An optical system of parallel cylindrical lenses CY2a and CY2b is provided.
- the optical members provided in pairs with respect to the two beams LBa and LBb are denoted by a and b after the reference numerals.
- the two beams LBa and LBb (both parallel beams) from the light source device 14 are aligned in parallel with the rotation center axis AXr in between and proceed in the ⁇ Zt direction, and the triangular reflection mirror of the drawing unit Ub.
- the light is incident on separate reflecting surfaces M10a and M10b across the ridge line of M10.
- the beams LBa and LBb are incident on the reflecting surfaces M10a and M10b of the triangular reflecting mirror M10 of the drawing unit Ub so as to be symmetric in the Yt direction with respect to the rotation center axis AXr parallel to the Zt axis.
- the reflecting surface M10a of the triangular reflecting mirror M10 reflects the beam LBa in the -Yt direction and guides it to the reflecting mirror M11a
- the reflecting surface M10b of the triangular reflecting mirror M10 reflects the beam LBb in the + Yt direction and guides it to the reflecting mirror M11b.
- the beam LBa reflected by the reflection mirror M11a travels in the ⁇ Zt direction, passes through the shift optical member SRa and the cylindrical lens CY1a, and then enters the reflection surface RP (for example, the reflection surface RPa) of the polygon mirror PMb.
- the beam LBb reflected by the reflection mirror M11b travels in the ⁇ Zt direction, passes through the shift optical member SRb and the cylindrical lens CY1b, and then enters the reflection surface RP (for example, the reflection surface RPe) of the polygon mirror PMb.
- the reflective surface RPa and the reflective surface RPe of the polygon mirror PMb are positioned symmetrically across the rotation axis AXp of the polygon mirror PMb.
- the rotation axis AXp of the polygon mirror PMb is set to be coaxial with the rotation center axis AXr.
- the triangular reflection mirror M10 and the reflection mirrors M11a and M11b (see FIG. 19) enlarge the distance in the Yt direction between the center lines of the beams LBa and LBb incident on the polygon mirror PMb. Accordingly, the distance between the optical axes of the beams LBa and LBb incident on the drawing unit Ub can be shortened, and the beams LBa and LBb incident on the drawing unit Ub (triangular reflection mirror M10) are brought closer to the rotation center axis AXr. be able to.
- the reflecting surface M10a, the reflecting mirror M11a, the shift optical member SRa, and the cylindrical lens CY1a of the triangular reflecting mirror M10 are the first guides that guide the beam LBa toward the first reflecting surface RP (RPa) of the polygon mirror PMb. It functions as the optical optical system 20b. Further, the reflecting surface M10b, the reflecting mirror M11b, the shift optical member SRb, and the cylindrical lens CY1b of the triangular reflecting mirror M10 have a second reflecting surface RP (RPe) that is different from the first reflecting surface of the polygon mirror PMb. It functions as the second light guide optical system 22b that guides toward.
- RPe second reflecting surface RP
- the reflecting surfaces M10a and M10b of the triangular reflecting mirror M10 may be flat mirrors provided separately for the first light guiding optical system 20b and the second light guiding optical system 22b. Since the cylindrical lens CY1a (same for CY1b) has a refractive power that converges the beam LBa (LBb) incident as a parallel light beam only in the Yt direction, the cylindrical lens CY1a has a refractive power on the reflection surface RPa (reflection surface RPe) of the polygon mirror PMb. , A spot light extending in a slit shape in the Xt direction is projected.
- the polygon mirror PMb of the third embodiment When viewed in the XtYt plane, the polygon mirror PMb of the third embodiment has a regular octagonal shape as shown in FIG. 20, and has eight reflecting surfaces RPa to RPh formed around it (FIG. 19). Each of RPa to RPe is formed so as to be inclined by 45 degrees with respect to the rotation axis AXp (rotation center axis AXr). That is, the polygon mirror PMb has a shape in which a regular octagonal pyramid with a bottom surface of a regular octagon and each of the eight side surfaces inclined by 45 degrees with respect to the centerline is cut out with an appropriate thickness in the direction of the centerline.
- each reflecting surface (RPa to RPh) of the polygon mirror PMb reflects the beam LBa traveling in the ⁇ Zt direction at right angles to the ⁇ Yt direction side to guide it to the reflecting mirror M12a, and the beam LBb traveling in the ⁇ Zt direction to the + Y direction.
- the light is reflected perpendicularly to the side and guided to the reflection mirror M12b. Therefore, as in the second modification of the first embodiment, the polygon mirror PMb uses, for example, the beams LBa and LBb reflected by the reflecting surfaces RPa and RPe, among the eight reflecting surfaces RPa to RPh, as center lines.
- the light can be reflected in a certain angle range ⁇ s around AXs (coaxial with the optical axes AXfa and AXfb of the two f ⁇ lenses FTa and FTb).
- ⁇ s around AXs (coaxial with the optical axes AXfa and AXfb of the two f ⁇ lenses FTa and FTb).
- the beam LBa from the polygon mirror PMb (for example, the reflecting surface RPa) reflected in the ⁇ Xt direction by the reflecting mirror M12a is guided to the f ⁇ lens FTa via the reflecting mirrors M13a and M14a. It is burned.
- the beam LBb from the polygon mirror PMb (for example, the reflection surface RPe) reflected in the + Xt direction by the reflection mirror M12b is guided to the f ⁇ lens FTb via the reflection mirrors M13b and M14b.
- the reflecting mirror M13a reflects the beam LBa traveling in the ⁇ Xt direction from the reflecting mirror M12a in the ⁇ Zt direction at the folding position p13a, and the reflecting mirror M14a reflects the beam LBa from the reflecting mirror M13a in the + Xt direction at the folding position p14a.
- the reflecting mirror M13b reflects the beam LBb traveling in the + Xt direction from the reflecting mirror M12b in the ⁇ Zt direction at the folding position p13b, and the reflecting mirror M14b reflects the beam LBb from the reflecting mirror M13a in the ⁇ Xt direction at the folding position p14b.
- the beam LBa incident on the f ⁇ lens FTa through the reflection mirrors M12a, M13a, and M14a is a substantially parallel light beam when viewed in the XtYt plane due to the action of the cylindrical lens CY1a. When viewed in the XtZt plane, it becomes a divergent light beam as shown in FIG.
- the beam LBa that passes through the f ⁇ lens FTa (the optical axis AXfa is parallel to the Xt axis) and travels in the + Xt direction is reflected in the ⁇ Zt direction by the reflection mirror M15a in a telecentric state, passes through the cylindrical lens CY2a, and then passes through the substrate P Are projected as circular spot light SPa on the irradiated surface.
- the beam LBb that passes through the f ⁇ lens FTb (the optical axis AXfb is parallel to the Xt axis) and travels in the ⁇ Xt direction is reflected in the ⁇ Zt direction by the reflection mirror M15b in a telecentric state, and is transmitted through the cylindrical lens CY2b. After that, it is projected as a circular spot light SPb on the irradiated surface of the substrate P.
- the beam LBa projected onto the substrate P is converged as a minute spot light SPa on the irradiated surface of the substrate P by the f ⁇ lens FTa and the cylindrical lens CY2a.
- the beam LBb projected onto the substrate P is converged as a minute spot light SPb on the irradiated surface of the substrate P by the f ⁇ lens FTb and the cylindrical lens CY2b.
- the two spot lights SPa and SPb projected on the irradiated surface of the substrate P are simultaneously one-dimensionally scanned on the drawing lines SLa and SLb.
- the two spot lights SPa and SPb scan and move in opposite directions along the drawing lines SLa and SLb. Then, when the polygon mirror PMb is rotated clockwise in the XtYt plane as shown in FIG.
- the + Yt direction end of the drawing line SLa and the drawing line SLb in the ⁇ Yt direction become the Yt direction joints of the drawing pattern.
- the end portions are set to be the scanning end positions of the spot lights SPa and SPb, respectively.
- the polygon mirror PMb is rotated counterclockwise within the XtYt plane, the + Yt direction end of the drawing line SLa and the end of the drawing line SLb in the ⁇ Yt direction become the Yt direction joints of the drawing pattern.
- the reflection mirrors M12a, M13a, M14a, M15a, the f ⁇ lens FTa, and the cylindrical lens CY2a condense the beam LBa reflected and deflected by the polygon mirror PMb to draw the spot light SPa. It functions as a first projection optical system 24b that projects onto SLa. Further, the reflection mirrors M12b, M13b, M14b, M15b, the f ⁇ lens FTb, and the cylindrical lens CY2b condense the beam LBb reflected and deflected and scanned by the polygon mirror PMb to form the spot light SPb on the drawing line SLb. It functions as the 2nd projection optical system 26b which projects.
- the optical path length from the reflection surface RP of the polygon mirror PMb to the f ⁇ lenses FTa and FTb is the reflection mirrors M12a to M14a and M12b to M14b between them. Therefore, f ⁇ lenses FTa and FTb having a long focal length on the beam incident side can be used.
- the reflecting surface of the polygon mirror PM (same for PMa and PMb) is disposed at or near the position (pupil position) of the focal length fs on the beam incident side of the telecentric f ⁇ lens FTa (FTb).
- the deflection angle range ⁇ s can be reduced accordingly by using an f ⁇ lens having a long focal length fs.
- the rotation angle range ⁇ s / 2 of the polygon mirror PM (PMa, PMb) that contributes to one scan of the spot light SPa (SPb) along the drawing line SLa (SLb) is reduced.
- the drawing line SLa and the drawing line SLb scanned with each of the spot light SPa and the spot light SPb are separated from each other in the sub-scanning direction.
- the drawing line SLa and the drawing line SLb are set to be shifted in the Yt direction so that the end portions are adjacent to each other or partially overlap with each other in the main scanning direction. That is, the drawing lines SLa and SLb are arranged in parallel so as to be separated from each other in the sub-scanning direction (the transport direction of the substrate P) and to be continuous without a gap in the main scanning direction. Therefore, when arranging a plurality of such drawing units Ub, they are arranged as shown in FIG.
- FIG. 21 corresponds to FIG. 2 described above, and an exposure region W as an electronic device formation region formed on the substrate P is divided into six in the Y (Yt) direction, and a plurality of stripe-shaped divided regions WS1 to WS6 are formed.
- An example in which a pattern is drawn by each of the six drawing lines SL1a, SL1b, SL2a, SL2b, SL3a, and SL3b is shown.
- the two drawing lines SL1a and SL1b by the first drawing unit Ub1 having the same configuration as the drawing unit Ub as shown in FIGS. 18 to 20 have patterns in the divided areas WS1 and WS2 adjacent in the Y direction, respectively. Set to draw.
- the two drawing lines SL2a and SL2b by the second drawing unit Ub2 having the same configuration as the drawing unit Ub are set so as to draw patterns in the divided areas WS3 and WS4 adjacent in the Y direction, respectively, and the drawing unit Ub
- the two drawing lines SL3a and SL3b by the third drawing unit Ub3 having the same configuration as those in FIG. 6 are set so as to draw a pattern in the divided areas WS5 and WS6 adjacent in the Y direction.
- the two drawing lines SLa and SLb scanned by the spot light SPa and SPb in the drawing unit Ub are separated from each other in the sub-scanning direction, and The end portions are set so as to be adjacent or partially overlapped with respect to the main scanning direction.
- the rotation center axis AXr for slightly rotating the entire drawing unit Ub passes through the center point of the line segment connecting the midpoints of the two drawing lines SLa and SLb perpendicularly to the substrate P.
- the drawing lines SL of the plurality of drawing units U, Ua, Ub are all set to the same scanning length, but the scanning lengths may be different.
- the scanning length of the drawing line SL may be made different between the drawing units U, Ua, Ub, and the scanning length of the drawing lines SLa, SLb may be set within the same drawing unit U, Ua, Ub. You may make it differ.
- the rotation center axis AXr passes through the center point of the line segment connecting the midpoints of the drawing lines SLa and SLb of the drawing units U, Ua and Ub perpendicularly to the substrate P. May be set on a line segment connecting the midpoints of the drawing lines SLa and SLb.
- the extended line of the optical axis AXfa (AXfb) bent by the reflection mirror M15a (M15b) after the f ⁇ lens FTa (FTb) of the drawing unit Ub is a rotating drum DR1 or DR2.
- the tilt in the XZ plane of the reflection mirror M15a is set to an angle other than 45 degrees so that the central lens (rotation center axis) AXo1 or AXo2 is directed, and the cylindrical lens CY2a (CY2b) is also tilted. What is necessary is just to incline and arrange
- the conveying apparatus disclosed by the international publication 2013/150677 pamphlet can be used, for example.
- a large number of fine gas ejection holes are formed on the surface curved in a cylindrical surface.
- a pad member that supports the back side in a non-contact or low friction state with a gas bearing may be used in place of the rotary drums DR1 and DR2.
- the substrate P disclosed in International Publication No. 2013/150677 pamphlet is parallel to the XY plane instead of the rotary drums DR1 and DR2.
- a transport device that supports the substrate P flatly may be used, or the above-described pad member (substrate support holder) that supports the back side of the substrate P in a non-contact or low-friction state with a gas bearing may be used.
- the first to third embodiments can be modified as follows.
- FIG. 23 shows a beam LB (two beams LBa, LBb) provided from the light source device 14 shown in FIG. 1, for example, each of the four drawing units U1, U2, It is a figure which shows the structure of an example of the beam distribution system for distributing to each of U5 and U6. Note that this beam distribution system is applicable not only to the first embodiment but also to any of the second and third embodiments and drawing apparatuses according to modifications thereof.
- the light source device 14 converts a laser light source LS that outputs a high-luminance laser beam (continuous light or pulsed light) in the ultraviolet region into a parallel light beam having a predetermined diameter (for example, several millimeters in diameter).
- a beam expander BX, a first beam splitter (half mirror) BS1 that divides a beam that has become a parallel light beam into two, and a mirror MR1 are provided.
- the beam reflected by the beam splitter BS1 enters the second beam splitter BS2a as a beam LBa, and the beam that has passed through the beam splitter BS1 is reflected by the mirror MR1 and enters the second beam splitter BS2b as a beam LBb. To do.
- the split ratio of the beam splitter BS1 is 1: 1, and the light intensities (illuminance) of the beams LBa and LBb are substantially equal.
- the beam LBa incident on the beam splitter BS2a and the beam LBb incident on the beam splitter BS2b are further divided into two at an equal intensity ratio.
- the beam LBa transmitted through the beam splitter BS2a is incident on the third beam splitter BS3a (division ratio is 1: 1).
- the beam LBb transmitted through the beam splitter BS2b is incident on the third beam splitter BS3b (division ratio is 1: 1).
- the two beams LBa and LBb reflected by the beam splitters BS3a and BS3b are parallel to each other across the rotation center axis AXr of the drawing unit U1, and corresponding optical elements AOMa and AOMb (see FIG. 5 and the like). To the drawing unit U1.
- the two beams LBa and LBb transmitted through the beam splitters BS3a and BS3b are reflected by the mirrors MR2a and MR2b, respectively, and then parallel to each other with the rotation center axis AXr of the drawing unit U2 interposed therebetween.
- the beam LBa reflected by the previous beam splitter BS2a is incident on the fourth beam splitter BS4a (division ratio is 1: 1), and the beam LBb reflected by the previous beam splitter BS2b is the fourth beam splitter BS2b.
- the light enters the splitter BS4b (division ratio is 1: 1).
- the two beams LBa and LBb reflected by each of the beam splitters BS4a and BS4b are parallel to each other with the rotation center axis AXr of the drawing unit U5 interposed therebetween, and the drawing unit U5 passes through the corresponding optical elements AOMa and AOMb. Head for.
- the two beams LBa and LBb transmitted through the beam splitters BS4a and BS4b are reflected by the mirrors MR3a and MR3b, respectively, and then parallel to each other with the rotation center axis AXr of the drawing unit U6 interposed therebetween.
- the beams LBa and LBb distributed to each of the four drawing units U1, U2, and U5 are set to substantially the same light intensity.
- the laser light source in the light source device 14 may be either a solid-state laser or a gas laser as long as it emits a high-luminance beam having an ultraviolet wavelength.
- a solid-state laser a fiber laser light source that amplifies an infrared wavelength beam (several hundred MHz pulsed light) from a semiconductor laser diode with a fiber amplifier and then emits it as an ultraviolet wavelength beam (pulsed light) by a wavelength conversion element.
- a high-power ultraviolet beam can be obtained in spite of a relatively compact housing, and the exposure apparatus (drawing apparatus) EX can be easily incorporated into the main body.
- each drawing unit U (Ua, Ub) may be provided with LDs or LEDs for supplying the beams LBa, LBb.
- a temperature adjustment mechanism such as heat insulation and cooling of the light source unit in the drawing unit U (Ua, Ub) is provided. It is necessary to keep the temperature change of the entire drawing unit U (Ua, Ub) small.
- optical elements AOMa and AOMb as shown in FIG. 5 are also provided in each drawing unit U (Ua, Ub).
- the polygon mirror PM (PMa, PMb) has eight reflecting surfaces arranged at intervals of 45 degrees around the rotation axis AXp.
- the octahedron (or the shape of an octagonal pyramid) is used, but the number of reflecting surfaces may be any number, 3 to 6, 9, 10, 12, 15, 16, 18, Polygon mirrors such as 20 surfaces can be used similarly.
- Polygon mirrors such as 20 surfaces can be used similarly.
- the two beams LBa reflected by the different reflecting surfaces of the polygon mirror PM (PMa, PMb) are provided.
- An origin sensor that outputs an origin signal at a timing at which LBb has a reflection direction corresponding to the scanning start points of the spot lights SPa and SPb on the drawing lines (scanning lines) SLa and SLb is a polygon mirror PM (PMa , PMb). Timing of spot light SPa, SPb scanning position management (offset setting, etc.) along the drawing lines SLa, SLb, and intensity modulation of the spot light SPa, SPb (On / Off of optical elements AOMa, AOMb) based on pattern data Are controlled based on the origin signal and a clock signal corresponding to the scanning speed of the spot lights SPa and SPb.
- the polygon mirror PM (PMa, PMb) is used in the optical path from the polygon mirror PM (PMa, PMb) to the f ⁇ lenses FTa, FTb.
- Surfaces to which the reflected beams LBa and LBb are deflected (the embodiments shown in FIGS. 5 and 6, the embodiments shown in FIGS. 12 to 16, the surfaces parallel to the XtYt plane in the embodiments shown in FIGS. 18 to 20,
- reflection mirrors M6a and M6b or M12a and M12b for bending the beams LBa and LBb are provided in a plane parallel to the YtZt plane.
- the polygon mirror PM (PMa, PMb) and the reflecting surface of each reflecting mirror are made of a glass or ceramic base material. It is made by depositing an aluminum layer having a high reflectance on the surface, and further depositing a dielectric thin film (single layer or multiple layers) for preventing oxidation.
- the base material itself is formed and processed with aluminum, and the portion that becomes the reflection surface is optically polished, and then a dielectric thin film (single layer or multiple layers) is deposited on the surface.
- the incident angles of the beams LBa and LBb incident on the reflection surface are the beams for main scanning.
- the intensity of the reflected beam tends to change according to the change in the incident angle, that is, on the reflection surface. In some cases, the influence of the dependency of the reflectance on the incident angle cannot be ignored.
- FIG. 24 is a diagram for explaining the incident angle and reflection angle state of the beam LBa projected on each of the polygon mirror PM and the reflection mirror M6a described in FIG. 17 in the YtZt plane.
- the situation described with reference to FIG. 24 can also occur in other embodiments (FIGS. 5, 6, 12 to 16, and 18 to 20).
- FIG. 24 when the angle ⁇ o in the YtZt plane of one reflecting surface RPh of the polygon mirror PM is 45 °, the beam LBa incident parallel to the Zt axis is reflected by the reflecting surface RPh so as to be parallel to the Yt axis.
- the reflection mirror M6a After that, it is bent at 90 ° by the reflection mirror M6a and proceeds coaxially with the optical axis AXfa of the subsequent f ⁇ lens FTa.
- the effective scanning start point of the spot light SPa along the drawing line SL2a (SLa) is that the reflection surface RPh is an angle within the YtZt plane.
- the time point when ⁇ o ⁇ a is reached, and the end point of the effective scanning of the spot light SPa is the time point when the reflecting surface RPh becomes the angle ⁇ o + ⁇ a in the YtZt plane.
- the deflection angle range with respect to the optical axis AXfa of the beam LBa that is reflected by the reflection surface RPh of the polygon mirror PM and travels toward the reflection mirror M6a is ⁇ 2 ⁇ a.
- the deflection angle of the beam LBa with respect to the optical axis AXfa is + 2 ⁇ a
- the deflection angle of the beam LBa with respect to the optical axis AXfa is
- FIG. 25 is a graph for explaining the incident angle dependence characteristic CV1 of the reflectivity observed when a beam having a polarization characteristic in the ultraviolet wavelength region is incident on a reflecting surface composed of an aluminum layer and a dielectric thin film.
- the vertical axis represents the reflectance (%) of the reflecting surface
- the horizontal axis represents the incident angle (degree) of the beam to the reflecting surface.
- the maximum reflectance is about 90%.
- the incident angle When the incident angle is around 45 °, the reflectivity is about 87%. However, as the incident angle further increases, the reflectivity greatly decreases.
- the reflectance of each reflecting surface (RPh) of the polygon mirror PM is the same as the characteristic CV1
- the incident angle of the beam LBa incident on the reflecting surface RPh of the polygon mirror PM is centered at 45 ° as shown in FIG.
- the maximum deflection angle range ⁇ 2 ⁇ a of the beam LBa incident on the f ⁇ lens system FTa for scanning the drawing line SLa is ⁇ 15 ° about the optical axis AXfa
- ⁇ a is 7.5 °.
- the incident angle of the beam LBa on the reflecting surface RPh of the polygon mirror PM varies in the range of 37.5 ° to 52.5 ° centering on 45 °.
- the reflectance at an incident angle of 37.5 ° is about 88%
- the reflectance at an incident angle of 52.5 ° is about 85.5%.
- the intensity of the spot light SPa at the scanning start point on the drawing line SLa and the spot light SPa at the scanning end point are measured.
- the allowable range of intensity unevenness of the spot light SP during main scanning is about ⁇ 2%, which is ⁇ 1.25%. Any intensity error (unevenness) is acceptable.
- the intensity of the spot light SPa projected on the substrate P is increased. causes a larger intensity error in the main scanning direction.
- the incident angle of the beam LBa incident on the reflection mirror M6a changes between ⁇ m1 and ⁇ m2.
- ⁇ a 7.5 °
- the product of the reflectance of 85.5% on the reflective surface RPh of the polygon mirror PM results in a total reflectance of 69.3% (85.5% ⁇ 81%) at the scanning end point of the spot light SPa. .
- the incident angle dependence of the total reflectance on the reflecting surface of the polygon mirror PM and the reflecting surface of the reflecting mirror M6a is as shown by the characteristic CV2 in FIG.
- the total reflectivity is about 75.7% (87% ⁇ 87%).
- the reflection mirror M6a (same for M6b, M12a, and M12b) is a surface on which the beam LBa (LBb) reflected by the polygon mirror PM is deflected (in the embodiment of FIG. 17, parallel to the YtZt surface, other
- the incident angle of the beam LBa (LBb) changes greatly.
- the intensity of the spot light SPa (SPb) is An error of about 8.6% occurs between the scanning start point and the scanning end point. This value is not necessarily within the allowable range, and it is desirable to provide some correction (adjustment) mechanism if necessary.
- the characteristic CV1 shown in FIG. 25 is an example, and when the reflection surface of the reflection mirror is formed of a dielectric multilayer film, the change rate (slope) of the reflectivity with respect to the incident angle may be further increased. . Therefore, the reflectance characteristics CV1 of the polygon mirror PM and the reflection mirror M6a (M6b) that are actually used are obtained in advance through experiments and simulations, and the scanning position of the spot light SPa (SPb) on the drawing line SLa (SLb). The tendency (change in intensity, inclination, etc.) of the change of the beam intensity with respect to is obtained in advance.
- a filter (ND filter) plate can be provided, and the tendency (intensity unevenness, inclination, etc.) of the intensity change with respect to the scanning position of the spot light SPa (SPb) on the substrate P can be optically suppressed or corrected.
- the neutral density filter plate can be disposed in the optical path between the reflection mirrors M6a and M6b (M12a and M12b) and the f ⁇ lens systems FTa and FTb, or in the optical path between the f ⁇ lens systems FTa and FTb and the substrate P.
- the optical path after the f ⁇ lens systems FTa and FTb there are provided CY2a and CY2b of plano-convex second cylindrical lenses with dimensions that cover the drawing lines SLa and SLb. Therefore, CY2a of this cylindrical lens is provided.
- a neutral density filter plate may be provided in the vicinity of CY2b. Further, as shown in FIGS.
- reflection mirrors M7a, M7b, M15a, and M15b that bend the scanning beams LBa and LBb emitted from the f ⁇ lens systems FTa and FTb so that they are perpendicularly incident on the substrate P.
- a thin film that continuously or stepwise changes the reflectance of the reflecting mirrors M7a, M7b, M15a, and M15b in the main scanning direction is deposited on the reflecting surface, or a thin glass having a thickness of 0.1 mm or less.
- the non-uniformity of the intensity of the spot light SPa (SPb) with respect to the main scanning position may be optically adjusted (corrected) by laminating a neutral density filter plate on the reflecting surface.
- Correction of the intensity change tendency (intensity unevenness, inclination, etc.) with respect to the scanning position of the spot light SPa (SPb) can also be performed by an electrical correction mechanism.
- 26 shows an optical element provided as shown in FIGS. 5 and 7 in order to turn on / off the beam before entering the polygon mirror PM (PMa, PMb) of the drawing unit based on the drawing data. (Acousto-optic modulation element, intensity adjusting member) It is a block diagram showing an example of a control system of AOMa and AOMb.
- the drive circuit 100 outputs a high-frequency drive signal Sdv for on / off to the optical element AOMa (AOMb).
- the OFF state of the optical element AOMa means that the high-frequency drive signal Sdv is not applied to the optical element AOMa (AOMb), and the beam LB from the light source device 14 is transmitted as it is as the zero-order beam LBu.
- the ON state is a state in which a high-frequency drive signal Sdv is applied to the optical element AOMa (AOMb), and the first-order diffracted light of the beam LB from the light source device 14 is deflected as a beam LBa (LBb) at a predetermined diffraction angle.
- the diffraction angle is determined by the frequency (for example, 80 MHz) of the drive signal Sdv (high frequency signal). Further, when the amplitude of the drive signal Sdv is changed, the diffraction efficiency changes, and the intensity of the beam LBa (LBb) that is the first-order diffracted light can be adjusted.
- the drive circuit 100 includes a high-frequency signal from a high-frequency oscillator SF with a constant frequency and a stable amplitude, and a memory that stores drawing data (pattern data) in bitmap format in which one pixel is associated with one bit.
- a drawing bit signal CLT that is read in bit-serial units and a control signal DE are input.
- the drive circuit 100 outputs the high-frequency signal from the high-frequency oscillator SF as the drive signal Sdv while the drawing bit signal CLT is the logical value “1”, and the drive signal Sdv when the drawing bit signal CLT is the logical value “0”. Prohibit sending.
- a power amplifier that makes the amplitude of the high-frequency signal from the high-frequency oscillator SF variable according to the control signal DE is provided.
- the control signal DE is an analog or digital signal, for example, a value indicating an amplification factor (gain) of the power amplifier.
- the control signal DE is an analog signal.
- the origin signal generates a pulse waveform just before the scanning of the spot light SPa (SPb) on the substrate P starts when the reflecting surface of the polygon mirror PM rotates to a predetermined angular position. Accordingly, when the polygon mirror PM has eight reflecting surfaces, the pulse waveform of the origin signal is generated eight times during one rotation of the polygon mirror PM.
- a drawing ON signal (logical value “1”) is generated after a certain delay time Tsq from the generation of the pulse waveform of the origin signal, and the drawing bit signal CLT is applied to the drive circuit 100 to generate the beam LBa (LBb). Pattern drawing starts.
- the value (analog voltage) of the control signal DE increases from the value Ra when the drawing ON signal becomes the logical value “1”, and the drawing ON signal changes from the logical value “1” to “0”. It changes with the characteristic CCv that reaches the value Rb at the time.
- the gain of the power amplifier in the drive circuit 100 is set to an initial value (for example, 10 times). In the case of FIG.
- Such a waveform of the control signal DE can be generated by a simple time constant circuit (such as an integration circuit) that inputs a drawing ON signal or an origin signal. Further, although the characteristic CCv of the control signal DE is assumed to change linearly in FIG. 27, it may be changed nonlinearly by an appropriate filter circuit. When the control signal DE is given as digital information instead of an analog waveform, the gain of the power amplifier may be modified so that it can be varied by the digital value of the control signal DE.
- the typical adjustment mechanism is also effective when adjusting the relative intensity difference between the beams projected from each of the plurality of drawing units onto the substrate P.
- the mechanism that electrically adjusts the intensity of the beam LBa (LBb) adjusts the light emission luminance itself of the light source device 14 when the light source device 14 is a semiconductor laser light source that generates a laser beam in the ultraviolet wavelength region or a high-intensity LED light source. This is also possible.
- the two beams LBa and LBb directed to the polygon mirror PM having the eight reflecting surfaces are parallel to each other, and the reflection of the polygon mirror PM is performed.
- the spot light SPa generated by the beam LBa and the spot light SPb generated by the beam LBb are scanned on the substrate P at the same timing.
- the beam LB from one light source device 14 is divided into the beams LBa and LBb in a time division manner, the main scanning and the spot light by the spot light SPa are performed.
- a simple embodiment for that purpose is to use a polygon mirror PM having nine reflecting surfaces in the configuration shown in FIGS.
- the nine-surface polygon mirror for example, at the timing when the beam LBa is incident on the center of one reflection surface in the rotation direction, the other beam LBb is between the reflection surface and the reflection surface of the nine-surface polygon mirror.
- the timing is such that the light enters the (ridge line portion). That is, by changing the number of reflection surfaces, it is possible to shift the timing of the main scanning with the spot light SPa and the main scanning with the spot light SPb.
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Abstract
Description
図1は、第1の実施の形態の基板(被照射体)Pに露光処理を施す露光装置EXを含むデバイス製造システム10の概略構成を示す図である。なお、以下の説明においては、重力方向をZ方向とするXYZ直交座標系を設定し、特に断わりのない限り、図に示す矢印にしたがって、X方向、Y方向、およびZ方向を説明する。 [First Embodiment]
FIG. 1 is a diagram showing a schematic configuration of a
上記第1の実施の形態は、以下のような変形例も可能である。 [Modification of First Embodiment]
The first embodiment can be modified as follows.
図17は、第2の実施の形態における描画ユニットUaの一部の構成を示す図である。各描画ユニットUaは、同一の構成を有するので、本第2の実施の形態においても、描画ラインSL2a、SL2b上に沿ってスポット光SPa、SPbを走査する描画ユニットUa2を例にして説明する。なお、上記第1の実施の形態と同一の構成については同一の符号を付す。また、上記第1の実施の形態と異なる部分だけを説明する。 [Second Embodiment]
FIG. 17 is a diagram illustrating a partial configuration of the drawing unit Ua according to the second embodiment. Since each drawing unit Ua has the same configuration, the second embodiment will be described by taking the drawing unit Ua2 that scans the spot lights SPa and SPb along the drawing lines SL2a and SL2b as an example. In addition, the same code | symbol is attached | subjected about the same structure as the said 1st Embodiment. Only the parts different from the first embodiment will be described.
図18は、-Yt(-Y)方向側からみた第3の実施の形態の描画ユニットUbの構成図、図19は、ポリゴンミラーPMbから+Zt側の描画ユニットUbの構成を+Xt方向側みた図、図20は、ポリゴンミラーPMbから-Zt方向側の描画ユニットUbの構成を+Zt方向側からみた図である。なお、上記第1の実施の形態と同一の構成については同一の符号を付す。また、上記第1の実施の形態と異なる部分だけを説明する。 [Third Embodiment]
FIG. 18 is a configuration diagram of the drawing unit Ub of the third embodiment viewed from the −Yt (−Y) direction side, and FIG. 19 is a diagram of the configuration of the drawing unit Ub on the + Zt side from the polygon mirror PMb viewed from the + Xt direction side. FIG. 20 is a diagram of the configuration of the drawing unit Ub on the −Zt direction side from the polygon mirror PMb as viewed from the + Zt direction side. In addition, the same code | symbol is attached | subjected about the same structure as the said 1st Embodiment. Only the parts different from the first embodiment will be described.
第1~第3の実施の形態は、以下のような変形例も可能である。 [Modifications of the first to third embodiments]
The first to third embodiments can be modified as follows.
のビームLBa、LBb)を、例えば、図2中の4つの各描画ユニットU1、U2、U5、U6の各々に分配するためのビーム分配系の一例の構成を示す図である。なお、このビーム分配系は、第1の実施の形態のみならず、第2、第3の実施の形態、およびそれらの変形例による描画装置のいずれにも適用可能である。 (Modification 1) FIG. 23 shows a beam LB (two beams LBa, LBb) provided from the
以上の第1~第3の実施の形態、およびそれらの各変形例において、ポリゴンミラーPM(PMa、PMb)からfθレンズFTa、FTbまでの光路中には、ポリゴンミラーPM(PMa、PMb)で反射するビームLBa、LBbが偏向される面(図5、図6の実施の形態、図12~図16の各実施の形態、図18~図20の実施の形態ではXtYt面と平行な面、図17の実施の形態ではYtZt面と平行な面)内で、ビームLBa、LBbを折り曲げる反射ミラーM6a、M6b、或いは、M12a、M12bが設けられている。光源装置14からのビームLB(LBa、LBb)が波長240nm程度よりも長い紫外波長域である場合、ポリゴンミラーPM(PMa、PMb)や各反射ミラーの反射面は、ガラスやセラミックスの母材の表面に高い反射率を有するアルミニウム層を蒸着し、さらにその上に酸化防止等のための誘電体薄膜(単層または複数層)を蒸着して作られる。ポリゴンミラーPMの場合、母材自体をアルミニウムで形成加工し、反射面となる部分を光学研磨した後、その表面に誘電体薄膜(単層または複数層)が蒸着される。このような反射面の構造を持つポリゴンミラーPM(PMa、PMb)や反射ミラーM6a、M6b、M12a、M12bにおいては、反射面に入射するビームLBa、LBbの入射角が、主走査のためのビーム偏向の角度に応じて大きく変化することになり、ビームLBa、LBbが偏光特性を持っている場合には、入射角の変化に応じて反射したビームの強度が変化する傾向、すなわち、反射面の反射率の入射角依存性の影響が無視できない場合がある。 [Fourth Embodiment]
In the first to third embodiments described above and the modifications thereof, the polygon mirror PM (PMa, PMb) is used in the optical path from the polygon mirror PM (PMa, PMb) to the fθ lenses FTa, FTb. Surfaces to which the reflected beams LBa and LBb are deflected (the embodiments shown in FIGS. 5 and 6, the embodiments shown in FIGS. 12 to 16, the surfaces parallel to the XtYt plane in the embodiments shown in FIGS. 18 to 20, In the embodiment of FIG. 17, reflection mirrors M6a and M6b or M12a and M12b for bending the beams LBa and LBb are provided in a plane parallel to the YtZt plane. When the beam LB (LBa, LBb) from the
Claims (23)
- 光源装置からのビームを被照射体上でスポットに集光し、集光されたスポット光を所定の走査線に沿って主走査するとともに、前記被照射体を副走査することによって、前記被照射体上に所定のパターンを描画するパターン描画装置であって、
前記主走査のために回転軸の回りに回転する回転多面鏡と、
前記光源装置からの第1のビームを第1方向から前記回転多面鏡に向けて投射する第1導光光学系と、
前記光源装置からの第2のビームを前記第1方向とは異なる第2方向から前記回転多面鏡に向けて投射する第2導光光学系と、
前記回転多面鏡で反射された前記第1のビームを集光して第1のスポット光として第1の走査線上に投射する第1投射光学系と、
前記回転多面鏡で反射された前記第2のビームを集光して第2のスポット光として第2の走査線上に投射する第2投射光学系と、
を備え、
前記第1の走査線と前記第2の走査線とが、前記被照射体上で前記副走査の方向に関して同じ位置であって、且つ、前記主走査の方向にずれて位置するように、前記第1投射光学系と前記第2投射光学系とを配置した、パターン描画装置。 The beam from the light source device is condensed onto a spot on the irradiated object, and the focused spot light is subjected to main scanning along a predetermined scanning line, and the irradiated object is sub-scanned to thereby perform the irradiation. A pattern drawing device for drawing a predetermined pattern on a body,
A rotating polygon mirror that rotates about a rotation axis for the main scanning;
A first light guide optical system that projects a first beam from the light source device from a first direction toward the rotary polygon mirror;
A second light guide optical system that projects the second beam from the light source device from a second direction different from the first direction toward the rotary polygon mirror;
A first projection optical system that condenses the first beam reflected by the rotary polygon mirror and projects the first beam onto the first scanning line as a first spot light;
A second projection optical system for condensing the second beam reflected by the rotary polygon mirror and projecting it on the second scanning line as a second spot light;
With
The first scanning line and the second scanning line are located at the same position on the irradiated body with respect to the sub-scanning direction and shifted in the main scanning direction. A pattern drawing apparatus in which a first projection optical system and the second projection optical system are arranged. - 可撓性の長尺のシート基板である被照射体を長手方向に副走査しつつ、描画データに基づいて強度変調されるスポット光を前記被照射体の長手方向と直交した幅方向に延びる走査線に沿って主走査することによって、前記被照射体上に前記描画データに応じたパターンを描画するパターン描画装置であって、
前記主走査のために回転軸の回りに回転する回転多面鏡と、
第1のビームを第1方向から前記回転多面鏡に向けて投射する第1導光光学系と、
第2のビームを前記第1方向とは異なる第2方向から前記回転多面鏡に向けて投射する第2導光光学系と、
前記回転多面鏡で反射された前記第1のビームを集光して第1のスポット光として第1の走査線上に投射する第1投射光学系と、
前記回転多面鏡で反射された前記第2のビームを集光して第2のスポット光として第2の走査線上に投射する第2投射光学系と、
を備え、
前記第1の走査線と前記第2の走査線の各走査長が同じに設定されるとともに、前記第1の走査線と前記第2の走査線が前記主走査の方向に前記走査長以下の間隔で分離して設定されるように、前記第1投射光学系と前記第2投射光学系とを配置した、パターン描画装置。 Scanning in the width direction perpendicular to the longitudinal direction of the irradiated body while spot scanning whose intensity is modulated on the basis of the drawing data while scanning the irradiated body, which is a flexible long sheet substrate, in the longitudinal direction A pattern drawing apparatus for drawing a pattern according to the drawing data on the irradiated object by performing main scanning along a line,
A rotating polygon mirror that rotates about a rotation axis for the main scanning;
A first light guide optical system for projecting a first beam from a first direction toward the rotary polygon mirror;
A second light guide optical system for projecting the second beam from the second direction different from the first direction toward the rotary polygon mirror;
A first projection optical system that condenses the first beam reflected by the rotary polygon mirror and projects the first beam onto the first scanning line as a first spot light;
A second projection optical system for condensing the second beam reflected by the rotary polygon mirror and projecting it on the second scanning line as a second spot light;
With
The scanning lengths of the first scanning line and the second scanning line are set to be the same, and the first scanning line and the second scanning line are equal to or shorter than the scanning length in the main scanning direction. A pattern drawing apparatus in which the first projection optical system and the second projection optical system are arranged so as to be set separately at intervals. - 請求項2に記載のパターン描画装置であって、
前記第1の走査線と前記第2の走査線とが、前記被照射体上で前記副走査の方向に関して同じ位置となるように、前記第1投射光学系と前記第2投射光学系とが配置されている、パターン描画装置。 The pattern drawing apparatus according to claim 2,
The first projection optical system and the second projection optical system are arranged such that the first scanning line and the second scanning line are at the same position on the irradiated body with respect to the sub-scanning direction. Arranged pattern drawing device. - 請求項1~3のいずれか1項に記載のパターン描画装置であって、
前記回転多面鏡は、前記回転軸を取り囲むように配置した複数の反射面を有し、
前記第1導光光学系は、前記回転多面鏡の複数の反射面のうちの第1の反射面に投射する前記第1のビームの入射方向を、前記回転軸が延びる方向に関して前記第1の反射面で反射する前記第1のビームの反射方向と異ならせるように設けられ、
前記第2導光光学系は、前記回転多面鏡の複数の反射面のうちの前記第1の反射面と異なる第2の反射面に投射する前記第2のビームの入射方向を、前記回転軸が延びる方向に関して前記第2の反射面で反射する前記第2のビームの反射方向と異ならせるように設けられる、パターン描画装置。 The pattern drawing apparatus according to any one of claims 1 to 3,
The rotary polygon mirror has a plurality of reflecting surfaces arranged so as to surround the rotation axis,
The first light guide optical system is configured to change an incident direction of the first beam projected onto a first reflecting surface among a plurality of reflecting surfaces of the rotary polygon mirror with respect to a direction in which the rotation axis extends. Provided so as to be different from the reflection direction of the first beam reflected by the reflection surface;
The second light guide optical system is configured to change an incident direction of the second beam projected on a second reflection surface different from the first reflection surface among the plurality of reflection surfaces of the rotary polygon mirror, to the rotation axis. A pattern drawing apparatus provided so as to be different from a reflection direction of the second beam reflected by the second reflection surface with respect to a direction in which the light beam extends. - 請求項1~4のいずれか1項に記載のパターン描画装置であって、
前記回転多面鏡、前記第1導光光学系、前記第2導光光学系、前記第1投射光学系、および、前記第2投射光学系は、回動可能な1つの描画ユニットとして一体的に形成され、
前記描画ユニットの回動中心軸は、前記第1の走査線の中点と前記第2の走査線の中点とを結ぶ線分上の点を前記被照射体に対して垂直に通るように設定される、パターン描画装置。 The pattern drawing apparatus according to any one of claims 1 to 4,
The rotating polygon mirror, the first light guide optical system, the second light guide optical system, the first projection optical system, and the second projection optical system are integrated as one rotatable drawing unit. Formed,
The rotation center axis of the drawing unit passes through a point on a line segment connecting the midpoint of the first scan line and the midpoint of the second scan line perpendicularly to the irradiated object. The pattern drawing device to be set. - 請求項5に記載のパターン描画装置であって、
前記第1のビームおよび前記第2のビームは、前記回動中心軸に対して対称となるように前記描画ユニットに入射する、パターン描画装置。 It is a pattern drawing apparatus of Claim 5, Comprising:
The pattern drawing apparatus, wherein the first beam and the second beam are incident on the drawing unit so as to be symmetric with respect to the rotation center axis. - 請求項6に記載のパターン描画装置であって、
前記描画ユニットは、入射した前記第1のビームと前記第2のビームとを反射して前記第1導光光学系と前記第2導光光学系とに導く反射部材を備える、パターン描画装置。 It is a pattern drawing apparatus of Claim 6, Comprising:
The drawing unit includes a reflecting member that reflects the incident first beam and the second beam and guides them to the first light guide optical system and the second light guide optical system. - 請求項7に記載のパターン描画装置であって、
前記第1導光光学系は、前記反射部材から反射された前記第1のビームの位置を、前記第1のビームの進行方向と交差する面内でシフトする第1シフト光学部材を備え、
前記第2導光光学系は、前記反射部材から反射された前記第2のビームの位置を、前記第2のビームの進行方向と交差する面内でシフトする第2シフト光学部材を備える、パターン描画装置。 The pattern drawing apparatus according to claim 7,
The first light guiding optical system includes a first shift optical member that shifts the position of the first beam reflected from the reflecting member within a plane that intersects the traveling direction of the first beam,
The second light guide optical system includes a second shift optical member that shifts the position of the second beam reflected from the reflection member within a plane intersecting the traveling direction of the second beam. Drawing device. - 請求項5~8のいずれか1項に記載のパターン描画装置であって、
前記描画ユニットが複数設けられ、
複数の前記描画ユニットの各々の前記第1の走査線および前記第2の走査線が前記被照射体の幅方向に沿って継ぎ合わさるように、複数の前記描画ユニットが配置されている、パターン描画装置。 The pattern drawing apparatus according to any one of claims 5 to 8,
A plurality of the drawing units are provided,
A pattern drawing in which a plurality of drawing units are arranged so that the first scanning line and the second scanning line of each of the plurality of drawing units are joined along the width direction of the irradiated object apparatus. - 請求項9に記載のパターン描画装置であって、
前記被照射体の長手方向と直交する幅方向に延びた第1中心軸と、前記第1中心軸から一定半径の円筒状の外周面とを有し、前記外周面に倣って前記被照射体の一部を長手方向に湾曲させて支持しつつ、前記第1中心軸を中心に回転して前記被照射体を搬送することで、前記被照射体を副走査する第1回転ドラムと、
前記第1回転ドラムの搬送方向の下流側に設けられ、前記被照射体の長手方向と直交する幅方向に延びた第2中心軸と、前記第2中心軸から一定半径の円筒状の外周面とを有し、前記外周面に倣って前記被照射体の一部を長手方向に湾曲させて支持しつつ、前記第2中心軸を中心に回転して前記被照射体を搬送することで、前記被照射体を副走査する第2回転ドラムと、
を備え、
複数の前記描画ユニットのうち、所定数の前記描画ユニットの前記第1の走査線および前記第2の走査線が前記第1回転ドラムの外周面に支持された前記被照射体上に位置し、残りの前記描画ユニットの前記第1の走査線および前記第2の走査線が前記第2回転ドラムの外周面に支持された前記被照射体上に位置するように、複数の前記描画ユニットが配置されている、パターン描画装置。 It is a pattern drawing apparatus of Claim 9, Comprising:
A first central axis extending in a width direction orthogonal to a longitudinal direction of the irradiated body; and a cylindrical outer peripheral surface having a constant radius from the first central axis, and the irradiated body following the outer peripheral surface A first rotating drum that sub-scans the irradiated object by transporting the irradiated object by rotating around the first central axis while supporting a part of the curved object in the longitudinal direction;
A second central axis provided downstream of the first rotating drum in the conveying direction and extending in a width direction perpendicular to the longitudinal direction of the irradiated object; and a cylindrical outer peripheral surface having a constant radius from the second central axis And supporting the curved body in a longitudinal direction along the outer peripheral surface, while supporting the irradiated body by rotating around the second central axis, A second rotating drum for sub-scanning the irradiated body;
With
Among the plurality of drawing units, the first scanning line and the second scanning line of a predetermined number of the drawing units are located on the irradiated body supported on the outer peripheral surface of the first rotating drum, The plurality of drawing units are arranged so that the first scanning lines and the second scanning lines of the remaining drawing units are positioned on the irradiated body supported on the outer peripheral surface of the second rotating drum. A pattern drawing device. - 光源装置からのビームを被照射体上でスポットに集光し、集光されたスポット光を所定の走査線に沿って主走査するとともに、前記被照射体を副走査することによって、前記被照射体上に所定のパターンを描画するパターン描画方法であって、
前記光源装置からの第1のビームを第1方向から回転多面鏡に向けて投射することと、
前記光源装置からの第2のビームを前記第1方向とは異なる第2方向から前記回転多面鏡に向けて投射することと、
前記回転多面鏡の異なる反射面に入射して反射する前記第1のビームおよび前記第2のビームを、前記回転多面鏡の回転によって偏向走査することと、
前記回転多面鏡で反射された前記第1のビームを集光して第1のスポット光として第1の走査線上に投射することと、
前記回転多面鏡で反射された前記第2のビームを集光して第2のスポット光として第2の走査線上に投射することと、
を含み、
前記第1の走査線と前記第2の走査線とが、前記被照射体上で前記副走査の方向に関して同じ位置であって、且つ、前記主走査の方向にずれている、パターン描画方法。 The beam from the light source device is condensed onto a spot on the irradiated object, and the focused spot light is subjected to main scanning along a predetermined scanning line, and the irradiated object is sub-scanned to thereby perform the irradiation. A pattern drawing method for drawing a predetermined pattern on a body,
Projecting a first beam from the light source device from a first direction toward a rotating polygon mirror;
Projecting the second beam from the light source device from a second direction different from the first direction toward the rotary polygon mirror;
Deflecting and scanning the first beam and the second beam incident and reflected on different reflecting surfaces of the rotating polygon mirror by rotation of the rotating polygon mirror;
Condensing the first beam reflected by the rotary polygon mirror and projecting it on the first scan line as a first spot light;
Condensing the second beam reflected by the rotary polygon mirror and projecting it on the second scan line as a second spot light;
Including
The pattern drawing method, wherein the first scanning line and the second scanning line are at the same position on the irradiated body with respect to the sub-scanning direction and shifted in the main scanning direction. - 可撓性の長尺のシート基板である被照射体を長手方向に副走査しつつ、描画データに基づいて強度変調されるスポット光を前記被照射体の長手方向と直交した幅方向に延びる走査線に沿って主走査することによって、前記被照射体上に前記描画データに応じたパターンを描画するパターン描画方法であって、
第1のビームを第1方向から回転多面鏡に向けて投射することと、
第2のビームを前記第1方向とは異なる第2方向から前記回転多面鏡に向けて投射することと、
前記回転多面鏡の異なる反射面に入射して反射する前記第1のビームおよび前記第2のビームを、前記回転多面鏡の回転によって偏向走査することと、
前記回転多面鏡で反射された前記第1のビームを集光して第1のスポット光として第1の走査線上に投射することと、
前記回転多面鏡で反射された前記第2のビームを集光して第2のスポット光として第2の走査線上に投射することと、
を含み、
前記第1の走査線と前記第2の走査線の各走査長が同じに設定されるとともに、前記第1の走査線と前記第2の走査線が前記主走査の方向に前記走査長以下の間隔で分離して設定されている、パターン描画方法。 Scanning in the width direction perpendicular to the longitudinal direction of the irradiated body while spot scanning whose intensity is modulated on the basis of the drawing data while scanning the irradiated body, which is a flexible long sheet substrate, in the longitudinal direction A pattern drawing method for drawing a pattern according to the drawing data on the irradiated object by performing main scanning along a line,
Projecting the first beam from the first direction toward the rotating polygon mirror;
Projecting the second beam from a second direction different from the first direction toward the rotating polygon mirror;
Deflecting and scanning the first beam and the second beam incident and reflected on different reflecting surfaces of the rotating polygon mirror by rotation of the rotating polygon mirror;
Condensing the first beam reflected by the rotary polygon mirror and projecting it on the first scan line as a first spot light;
Condensing the second beam reflected by the rotary polygon mirror and projecting it on the second scan line as a second spot light;
Including
The scanning lengths of the first scanning line and the second scanning line are set to be the same, and the first scanning line and the second scanning line are equal to or shorter than the scanning length in the main scanning direction. A pattern drawing method that is set separately at intervals. - 請求項11または12に記載のパターン描画方法であって、
前記第1の走査線の中点と前記第2の走査線の中点とを結ぶ線分上の点を前記被照射体に対して垂直に通る回動中心軸を中心に、前記第1の走査線と前記第2の走査線とを回動させることを含む、パターン描画方法。 The pattern drawing method according to claim 11 or 12,
The first scan line is centered on a pivot axis passing through a point on a line segment connecting the midpoint of the first scan line and the midpoint of the second scan line perpendicularly to the irradiated body. A pattern drawing method including rotating a scanning line and the second scanning line. - 被照射体を副走査の方向に搬送しつつ、光源装置からのビームを前記被照射体上でスポットに集光し、集光されたスポット光を前記副走査の方向と直交した走査線に沿って主走査することによって、前記被照射体上に所定のパターンを描画するパターン描画装置であって、
所定の回転軸の回りに回転する回転多面鏡と、
前記光源装置からの第1のビームを第1方向から前記回転多面鏡に向けて投射する第1導光光学系と、
前記光源装置からの第2のビームを前記第1方向とは異なる第2方向から前記回転多面鏡に向けて投射する第2導光光学系と、
前記回転多面鏡で反射された前記第1のビームを集光して第1のスポット光として第1の走査線上に投射する第1投射光学系と、
前記回転多面鏡で反射された前記第2のビームを集光して第2のスポット光として第2の走査線上に投射する第2投射光学系と、
を備え、
前記第1の走査線と前記第2の走査線とが、前記被照射体上で前記主走査の方向および前記副走査の方向の少なくとも一方の方向に平行にずれて配置されるように、前記回転多面鏡、前記第1導光光学系、前記第2導光光学系、前記第1投射光学系、および、前記第2投射光学系を一体的に保持して回動可能な描画ユニットを備え、
前記描画ユニットの回動中心軸が、前記第1の走査線の中点と前記第2の走査線の中点との間を前記被照射体に対して垂直に通るように設定されている、パターン描画装置。 Conveying the irradiated object in the sub-scanning direction, condensing the beam from the light source device onto the spot on the irradiated object, and the condensed spot light along a scanning line orthogonal to the sub-scanning direction A pattern drawing apparatus for drawing a predetermined pattern on the irradiated object by performing main scanning with
A rotating polygon mirror that rotates about a predetermined rotation axis;
A first light guide optical system that projects a first beam from the light source device from a first direction toward the rotary polygon mirror;
A second light guide optical system that projects the second beam from the light source device from a second direction different from the first direction toward the rotary polygon mirror;
A first projection optical system that condenses the first beam reflected by the rotary polygon mirror and projects the first beam onto the first scanning line as a first spot light;
A second projection optical system for condensing the second beam reflected by the rotary polygon mirror and projecting it on the second scanning line as a second spot light;
With
The first scanning line and the second scanning line are arranged on the irradiated body so as to be shifted in parallel to at least one of the main scanning direction and the sub-scanning direction. A rotating polygon mirror, the first light guide optical system, the second light guide optical system, the first projection optical system, and a drawing unit capable of rotating while integrally holding the second projection optical system. ,
The rotation center axis of the drawing unit is set so as to pass perpendicularly to the irradiated body between the midpoint of the first scan line and the midpoint of the second scan line. Pattern drawing device. - 請求項14に記載のパターン描画装置であって、
前記回動中心軸は、前記第1の走査線の中点と前記第2の走査線の中点とを結ぶ線分の中心点に設定されている、パターン描画装置。 The pattern drawing apparatus according to claim 14,
The pattern drawing apparatus, wherein the rotation center axis is set to a center point of a line segment connecting a midpoint of the first scan line and a midpoint of the second scan line. - 請求項15に記載のパターン描画装置であって、
前記第1の走査線と前記第2の走査線とは、副走査方向に関して互いに離間し、前記主走査の方向に関して互いに隣接または一部重畳する、パターン描画装置。 The pattern drawing apparatus according to claim 15,
The pattern drawing apparatus, wherein the first scanning line and the second scanning line are separated from each other in the sub-scanning direction, and are adjacent to each other or partially overlapped in the main scanning direction. - 被照射体を副走査の方向に搬送しつつ、光源装置からのビームを前記被照射体上でスポットに集光し、集光されたスポット光を前記副走査の方向と直交した方向に延びる走査線に沿って主走査することによって、前記被照射体上に所定のパターンを描画するパターン描画方法であって、
前記光源装置からの第1のビームを第1方向から回転多面鏡に向けて投射することと、
前記光源装置からの第2のビームを前記第1方向とは異なる第2方向から前記回転多面鏡に向けて投射することと、
前記回転多面鏡の異なる反射面に入射して反射する前記第1のビームおよび前記第2のビームを、前記回転多面鏡の回転によって偏向走査することと、
前記回転多面鏡で反射された前記第1のビームを集光して第1のスポット光として第1の走査線上に投射することと、
前記回転多面鏡で反射された前記第2のビームを集光して第2のスポット光として第2の走査線上に投射することと、
前記被照射体に対して垂直であり、前記第1の走査線の中点と前記第2の走査線の中点との間に設定された回動中心軸を中心に、前記第1の走査線と前記第2の走査線とを回動させることと、
を含む、パターン描画方法。 While the object to be irradiated is conveyed in the sub-scanning direction, the beam from the light source device is condensed on the spot on the object to be irradiated, and the condensed spot light is extended in a direction orthogonal to the sub-scanning direction. A pattern drawing method for drawing a predetermined pattern on the irradiated object by performing main scanning along a line,
Projecting a first beam from the light source device from a first direction toward a rotating polygon mirror;
Projecting the second beam from the light source device from a second direction different from the first direction toward the rotary polygon mirror;
Deflecting and scanning the first beam and the second beam incident and reflected on different reflecting surfaces of the rotating polygon mirror by rotation of the rotating polygon mirror;
Condensing the first beam reflected by the rotary polygon mirror and projecting it on the first scan line as a first spot light;
Condensing the second beam reflected by the rotary polygon mirror and projecting it on the second scan line as a second spot light;
The first scan is centered on a rotation center axis that is perpendicular to the irradiated body and is set between the midpoint of the first scan line and the midpoint of the second scan line. Rotating the line and the second scanning line;
A pattern drawing method including: - 請求項17に記載のパターン描画方法であって、
前記被照射体上に描画すべき前記所定のパターンを傾斜させるために前記第1の走査線と前記第2の走査線とを回動させる、または、前記被照射体上に予め形成された下層のパターンの上に新たに前記所定のパターンを重ね合わせて描画する際に、前記下層のパターンの全体または一部分の傾きに対応して、前記第1の走査線と前記第2の走査線とを回動させる、パターン描画方法。 The pattern drawing method according to claim 17,
The first scanning line and the second scanning line are rotated to incline the predetermined pattern to be drawn on the irradiated body, or a lower layer formed in advance on the irradiated body When the predetermined pattern is newly overlaid on the pattern, the first scanning line and the second scanning line are set corresponding to the inclination of the whole or a part of the lower layer pattern. A pattern drawing method for rotating. - 光源装置からのビームを被照射体上で主走査するとともに、前記主走査と交差する方向に前記被照射体と前記ビームとを相対的に副走査することによって、前記被照射体上にパターンを描画するパターン描画装置であって、
前記主走査のために反射面の角度を変える光偏向部材と、
第1方向から前記光偏向部材に投射されて前記光偏向部材の反射面で反射した第1のビームを、前記被照射体上で主走査の方向に走査されるビームとして投射する第1投射光学系と、
第1方向と異なる第2方向から前記光偏向部材に投射されて前記光偏向部材の反射面で反射した第2のビームを、前記被照射体上で主走査の方向に走査されるビームとして投射する第2投射光学系と、を備え、
前記第1のビームの主走査により形成される第1の走査線と、前記第2のビームの主走査により形成される第2の走査線とが、前記主走査の方向にずれるように前記第1投射光学系と前記第2投射光学系とを配置した、パターン描画装置。 The main scanning of the beam from the light source device is performed on the irradiated object, and a pattern is formed on the irradiated object by relatively sub-scanning the irradiated object and the beam in a direction crossing the main scanning. A pattern drawing device for drawing,
A light deflecting member that changes the angle of the reflecting surface for the main scanning;
First projection optics for projecting the first beam projected from the first direction onto the light deflection member and reflected by the reflecting surface of the light deflection member as a beam scanned in the main scanning direction on the irradiated body. The system,
The second beam projected on the light deflection member from a second direction different from the first direction and reflected by the reflection surface of the light deflection member is projected as a beam scanned in the main scanning direction on the irradiated body. A second projection optical system,
The first scanning line formed by the main scanning of the first beam and the second scanning line formed by the main scanning of the second beam are shifted in the main scanning direction. A pattern drawing apparatus in which one projection optical system and the second projection optical system are arranged. - 請求項19に記載のパターン描画装置であって、
前記第1投射光学系と前記第2投射光学系の各々は、前記光偏向部材で主走査の方向に偏向される角度と、主走査方向における前記ビームの前記被照射体上の投射位置とが比例関係となるf-θレンズ系を含む、パターン描画装置。 The pattern drawing apparatus according to claim 19,
Each of the first projection optical system and the second projection optical system has an angle deflected in the main scanning direction by the light deflecting member and a projection position of the beam on the irradiated body in the main scanning direction. A pattern drawing apparatus including an f-θ lens system having a proportional relationship. - 請求項20に記載のパターン描画装置であって、
前記第1投射光学系と前記第2投射光学系の各々は、前記f-θレンズ系と前記光偏向部材との間に配置される反射部材を含み、
該反射部材は、前記光偏向部材によって前記ビームが偏向される面内で前記ビームを折り曲げる、パターン描画装置。 The pattern drawing apparatus according to claim 20, wherein
Each of the first projection optical system and the second projection optical system includes a reflecting member disposed between the f-θ lens system and the light deflection member,
The pattern drawing apparatus, wherein the reflecting member bends the beam in a plane where the beam is deflected by the light deflecting member. - 請求項21に記載のパターン描画装置であって、
前記光偏向部材は、回転軸の回りに回転する回転多面鏡であり、前記第1のビームは前記回転多面鏡の第1の反射面で反射され、前記第2のビームは前記回転多面鏡の前記第1の反射面と異なる第2の反射面で反射される、パターン描画装置。 The pattern drawing apparatus according to claim 21,
The light deflecting member is a rotating polygon mirror that rotates about a rotation axis, the first beam is reflected by a first reflecting surface of the rotating polygon mirror, and the second beam is the rotation polygon mirror. The pattern drawing apparatus reflected by the 2nd reflective surface different from a said 1st reflective surface. - 請求項22に記載のパターン描画装置であって、
前記第1投射光学系に含まれる前記反射部材への前記第1のビームの入射角の変化によって生じる前記第1のビームの主走査方向における強度変化、および前記第2投射光学系に含まれる前記反射部材への前記第2のビームの入射角の変化によって生じる前記第2のビームの主走査方向における強度変化を調整する強度調整部材を更に備える、パターン描画装置。 The pattern drawing apparatus according to claim 22, wherein
An intensity change in the main scanning direction of the first beam caused by a change in an incident angle of the first beam on the reflecting member included in the first projection optical system, and the second projection optical system included in the second projection optical system A pattern writing apparatus, further comprising: an intensity adjusting member that adjusts an intensity change in the main scanning direction of the second beam caused by a change in an incident angle of the second beam on a reflecting member.
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