WO2016184416A1 - Ultra-high speed turbocharger - Google Patents

Ultra-high speed turbocharger Download PDF

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Publication number
WO2016184416A1
WO2016184416A1 PCT/CN2016/082713 CN2016082713W WO2016184416A1 WO 2016184416 A1 WO2016184416 A1 WO 2016184416A1 CN 2016082713 W CN2016082713 W CN 2016082713W WO 2016184416 A1 WO2016184416 A1 WO 2016184416A1
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WO
WIPO (PCT)
Prior art keywords
groove pattern
foil
high speed
bearing
radial
Prior art date
Application number
PCT/CN2016/082713
Other languages
French (fr)
Chinese (zh)
Inventor
罗立峰
Original Assignee
罗立峰
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from PCT/CN2015/079233 external-priority patent/WO2016183787A1/en
Priority claimed from PCT/CN2015/079234 external-priority patent/WO2016183788A1/en
Application filed by 罗立峰 filed Critical 罗立峰
Publication of WO2016184416A1 publication Critical patent/WO2016184416A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators
    • H02K7/1823Rotary generators structurally associated with turbines or similar engines
    • H02K7/183Rotary generators structurally associated with turbines or similar engines wherein the turbine is a wind turbine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/04Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump
    • F02B37/10Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump at least one pump being alternatively or simultaneously driven by exhaust and other drive, e.g. by pressurised fluid from a reservoir or an engine-driven pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/02Sliding-contact bearings for exclusively rotary movement for radial load only
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/04Sliding-contact bearings for exclusively rotary movement for axial load only
    • F16C17/042Sliding-contact bearings for exclusively rotary movement for axial load only with flexible leaves to create hydrodynamic wedge, e.g. axial foil bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D15/00Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01D15/10Adaptations for driving, or combinations with, electric generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/16Arrangement of bearings; Supporting or mounting bearings in casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B41/00Engines characterised by special means for improving conversion of heat or pressure energy into mechanical power
    • F02B41/02Engines with prolonged expansion
    • F02B41/10Engines with prolonged expansion in exhaust turbines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/06Arrangements of bearings; Lubricating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/12Cooling of plants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/05Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
    • F04D29/056Bearings
    • F04D29/057Bearings hydrostatic; hydrodynamic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/52Casings; Connections of working fluid for axial pumps
    • F04D29/522Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • F04D29/582Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/02Sliding-contact bearings for exclusively rotary movement for radial load only
    • F16C17/026Sliding-contact bearings for exclusively rotary movement for radial load only with helical grooves in the bearing surface to generate hydrodynamic pressure, e.g. herringbone grooves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/04Sliding-contact bearings for exclusively rotary movement for axial load only
    • F16C17/08Sliding-contact bearings for exclusively rotary movement for axial load only for supporting the end face of a shaft or other member, e.g. footstep bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/10Sliding-contact bearings for exclusively rotary movement for both radial and axial load
    • F16C17/102Sliding-contact bearings for exclusively rotary movement for both radial and axial load with grooves in the bearing surface to generate hydrodynamic pressure
    • F16C17/107Sliding-contact bearings for exclusively rotary movement for both radial and axial load with grooves in the bearing surface to generate hydrodynamic pressure with at least one surface for radial load and at least one surface for axial load
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/26Systems consisting of a plurality of sliding-contact bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/06Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
    • F16C32/0603Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/10Construction relative to lubrication
    • F16C33/1005Construction relative to lubrication with gas, e.g. air, as lubricant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C37/00Cooling of bearings
    • F16C37/002Cooling of bearings of fluid bearings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/161Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at both ends of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/163Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at only one end of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • H02K9/06Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/02Sliding-contact bearings for exclusively rotary movement for radial load only
    • F16C17/028Sliding-contact bearings for exclusively rotary movement for radial load only with fixed wedges to generate hydrodynamic pressure, e.g. multi-lobe bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2360/00Engines or pumps
    • F16C2360/23Gas turbine engines

Definitions

  • the invention relates to an ultra-high speed turbocharger and belongs to the technical field of high precision machinery.
  • the engine generates power by burning fuel in the cylinder.
  • the amount of fuel input is limited by the amount of air sucked into the cylinder, and the generated power is also limited. If the running performance of the engine is at its best, increase it.
  • the output power can only increase the amount of fuel by compressing more air into the cylinder, increasing the combustion function.
  • the turbocharger is the only mechanical device that can increase the output power of the engine under the same working efficiency.
  • the working principle of the turbocharger is to use the inertial force of the exhaust gas from the engine to push the turbine in the turbine chamber.
  • the turbine drives the coaxial impeller.
  • the impeller pushes the air sent by the air cleaner pipe to pressurize it into the cylinder.
  • the exhaust gas discharge speed and the turbine speed also increase synchronously.
  • the impeller compresses more air into the cylinder.
  • the pressure and density of the air increase to burn more fuel, correspondingly increase the fuel amount and adjust the engine.
  • the speed of the engine can increase the output of the engine.
  • the current turbocharger since the key component of the turbocharger is the bearing, the current turbocharger usually uses rolling bearings and plain bearings.
  • An ultra-high speed turbocharger comprising a turbine, a compressor, a rotating shaft, two radial bearings, a thrust bearing and a main casing, the turbine including a turbine, a turbine deflector and a turbine casing,
  • the compressor includes a pressure wheel, a compressor diffuser and a compressor housing; wherein the radial bearing is a slot type dynamic pressure gas radial bearing, including a bearing sleeve and a bearing inner sleeve; the thrust bearing a hybrid dynamic pressure gas thrust bearing comprising two side plates and a middle plate sandwiched between the two side plates, and a foil-type elastic member is disposed between each of the side plates and the middle plate;
  • the casing is sleeved in the middle of the rotating shaft, and the two radial bearings are respectively sleeved on the rotating shaft located in the main casing, and the thrust bearing is sleeved on the main casing and On the shaft between the pressure rollers.
  • the small micro-turbocharger further includes a turbine deflector housing, a rotating sleeve and a left bearing chamber end cover and a right bearing chamber end cover, the rotating shaft sleeve is disposed on the rotating shaft, and the radial bearing And the thrust bearing are sleeved on the rotating sleeve;
  • the turbine housing is fixedly connected with the turbine deflector housing, the turbine deflector housing is fixedly connected with the left bearing chamber end cover, and the left bearing chamber end cover and the main housing The fixed connection;
  • the compressor housing is fixedly connected to the right bearing chamber end cover, and the right bearing chamber end cover is fixedly connected to the main housing.
  • the surface of the rotating shaft is provided with a heat dissipation spiral groove to facilitate heat dissipation of the rotating shaft and the bearing chamber.
  • a plurality of vent holes are formed on the inner circumference of the inner casing of the main casing to facilitate the introduction and discharge of gas, and on the one hand, rapid heat dissipation and exhaust are realized, and on the other hand, air supply to the bearing chamber is realized.
  • the outer circumferential surface and the both end surfaces of the bearing inner sleeve have a regular pattern of grooves.
  • the groove pattern of one end surface of the bearing inner sleeve is mirror-symmetrical with the groove pattern of the other end surface, and the axial contour line of the groove pattern of the outer circumferential surface and the groove pattern of the both end surfaces
  • the radial contour lines form a one-to-one correspondence and intersect each other.
  • the axial high line in the groove pattern of the outer circumferential surface of the bearing inner sleeve corresponds to the radial high line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered.
  • the axial median line in the groove pattern of the outer circumferential surface corresponds to the radial median line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered;
  • the axial lower line in the middle corresponds to the radially lower line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered.
  • the matching gap between the bearing inner sleeve and the bearing outer sleeve is 0.003 to 0.008 mm.
  • a stop ring is provided at both ends of the bearing housing.
  • both end faces of the middle plate are provided with a regular pattern of groove patterns, and the groove pattern of one end face is mirror-symmetrical with the groove pattern of the other end face.
  • the outer circumferential surface of the intermediate disk is also provided with a groove pattern, and the shape of the groove pattern of the outer circumferential surface is the same as the shape of the groove pattern on both end faces, and the groove pattern of the outer circumferential surface
  • the axial contour line forms a one-to-one correspondence with the radial contour lines of the groove patterns on both end faces and intersects each other.
  • the axial high line in the groove pattern of the outer circumferential surface of the middle disk corresponds to the radial high line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered;
  • the outer circumference The axial median line in the groove pattern corresponds to the radial median line in the groove pattern on both end faces, and crosses each other before the end face is chamfered;
  • the axis in the groove pattern of the outer circumferential surface The low-order line corresponds to the radially lower line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered.
  • a wear-resistant coating is provided on the mating surface of the foil-type elastic member that is fitted to the intermediate disk.
  • the fitting gap between the foil-type elastic member and the middle plate is 0.003 to 0.008 mm.
  • At least one end of the foil-type elastic member is fixed to an inner end surface of the corresponding side disk.
  • the foil-type elastic members on each of the side plates are plural and evenly distributed along the inner end faces of the side plates.
  • the foil-type elastic member fixed to one side disk is mirror-symmetrical to the foil-shaped elastic member fixed to the other side disk.
  • a card slot for fixing the foil-type elastic member is provided on the inner end surface of the side disk.
  • the foil-type elastic member is composed of a wave foil and a flat foil, and the curved convex top end of the wave foil is attached to the flat foil.
  • the foil-type elastic member is composed of a wave foil and a flat foil, and the inter-wave arch transition bottom edge of the wave foil is in contact with the flat foil.
  • the foil-type elastic member is composed of two flat foils.
  • the above-mentioned groove patterns are all impeller shapes.
  • the above-mentioned foil-type elastic member is preferably subjected to surface heat treatment.
  • the present invention has the following beneficial effects:
  • the turbocharger provided by the present invention uses gas as a lubricant for the bearing, and therefore has not only pollution-free, low friction loss, long use time, wide application range, energy saving and environmental protection, but also adopts the above structure.
  • the heat dissipation effect is good, and the stable operation can be ensured for a long time; in particular, the air bearing of the structure can realize ultra-high-speed stable operation under air-floating state (tested, the limit speed can reach 100,000-450,000 rpm), so
  • the invention can significantly reduce the volume of the turbocharger to achieve miniaturization, has the advantages of small occupied space and convenient use, and has important value for promoting the development of miniaturization high-tech, and is remarkable compared with the prior art. Progress.
  • Embodiment 1 is a schematic cross-sectional structural view of a super high speed turbocharger provided in Embodiment 1;
  • Embodiment 2 is a partially divided left perspective structural view of a trough type dynamic pressure gas radial bearing provided in Embodiment 1;
  • Figure 3 is a partial enlarged view of A in Figure 2;
  • Embodiment 4 is a schematic partial right side perspective view showing the slot type dynamic pressure gas radial bearing provided in Embodiment 1;
  • Figure 5 is a partial enlarged view of B in Figure 4.
  • FIG. 6 is a schematic cross-sectional structural view of a hybrid dynamic pressure gas thrust bearing provided in Embodiment 1;
  • Figure 7a is a left side view of the center disk described in Embodiment 1;
  • Figure 7b is a right side view of the center disk described in Embodiment 1;
  • Figure 8a is a right side view of the left side disk to which the foil-type elastic member is fixed as described in Embodiment 1;
  • Figure 8b is a left side view of the right side disk with the foil-type elastic member fixed in Embodiment 1;
  • FIG. 9 is a schematic cross-sectional structural view of a foil-type elastic member provided in Embodiment 1;
  • Figure 10 is a perspective view showing the structure of the foil-type elastic member provided in Embodiment 1;
  • Figure 11a is a left side perspective structural view of a hybrid dynamic pressure gas thrust bearing provided in Embodiment 2;
  • Figure 11b is a right perspective view showing the hybrid dynamic pressure gas thrust bearing of the second embodiment
  • Figure 12 is a partially sectional perspective structural view of the hybrid dynamic pressure gas thrust bearing provided in the second embodiment
  • Figure 13 is a left perspective view showing the middle plate of the second embodiment
  • Figure 14 is a partial enlarged view of C in Figure 13;
  • Figure 15 is a right perspective view showing the center disk of the second embodiment
  • Figure 16 is a partial enlarged view of D in Figure 15;
  • Figure 17 is a schematic view showing the structure of a rotating shaft provided in Embodiment 3.
  • Figure 18 is a partial enlarged view of E in Figure 17;
  • an ultra-high speed turbocharger provided by the embodiment includes a turbine 1 , a compressor 2 , a rotating shaft 3 , two radial bearings 4 , a thrust bearing 5 , and a main casing 6 .
  • the turbine 1 includes a turbine 11 , a turbine deflector 12 and a turbine casing 13 , the compressor 2 including a pressure wheel 21 , a compressor diffuser 22 and a compressor casing 23;
  • the bearing 4 is a slot type dynamic pressure gas radial bearing, comprising a bearing sleeve 41 and a bearing inner sleeve 42;
  • the thrust bearing 5 is a hybrid dynamic pressure gas thrust bearing, comprising two side discs 51 and sandwiched between two A middle plate 52 between the side plates, a foil-type elastic member 53 is disposed between each of the side plates 51 and the middle plate 52;
  • the main casing 6 is sleeved in the middle of the rotating shaft 3, and two radial bearings 4 is respectively sleeved on a rotating shaft 3 located in the main casing 6, and the thrust bearing 5 is sleeved on the rotating shaft 3 between the main casing 6 and the pressing wheel 21.
  • the small micro turbocharger further includes a turbine deflector housing 14, a rotating sleeve 31 and a left bearing chamber end cover 7a and a right bearing chamber end cover 7b.
  • the rotating sleeve 31 is sleeved on the rotating shaft 3, and the diameter
  • the bearing 4 and the thrust bearing 5 are sleeved on the rotating sleeve 31;
  • the turbine housing 13 is fixedly connected with the turbine deflector housing 14, and the turbine deflector housing 14 is fixedly connected with the left bearing chamber end cover 7a.
  • the left bearing chamber end cover 7a is fixedly coupled to the main housing 6;
  • the compressor housing 23 is fixedly coupled to the right bearing chamber end cover 7b, and the right bearing chamber end cover 7b is fixedly coupled to the main housing 6.
  • vent holes are provided on the inner side of the inner cylinder of the main casing, which can facilitate the introduction and discharge of gas, and on the one hand, can realize rapid heat dissipation and exhaust, and the other side can realize the bearing chamber. Air supply.
  • the outer circumferential surface and the left and right end surfaces of the bearing inner sleeve 42 each have a regular shape of the groove pattern 43 (431, 432 and 433 in the figure, the groove in this embodiment).
  • the pattern is an impeller shape), and the groove pattern 432 of the left end surface is mirror-symmetrical with the groove pattern 433 of the right end surface.
  • the axial contour line of the groove pattern 431 located on the outer circumferential surface of the bearing inner sleeve 42 forms a one-to-one correspondence with the radial contour lines of the groove patterns (432 and 433) of the left and right end surfaces, and is mutually overlapped, that is, external
  • the axially high bit line 4311 in the circumferential groove pattern 431 corresponds to the radial high bit lines (4321 and 4331) in the groove patterns (432 and 433) of the left and right end faces, and is chamfered before the end face is chamfered Interacting with each other;
  • the axial center line 4312 in the groove pattern 431 of the outer circumferential surface corresponds to the radial center line (4322 and 4332) in the groove patterns (432 and 433) of the left and right end faces, and
  • the front end is circumferentially chamfered to each other;
  • the groove pattern 432 of the left end surface and the groove pattern 433 of the right end surface are mirror-symmetrical and outer circumference.
  • the axial contour of the groove pattern 431 and the radial contours of the groove patterns (432 and 433) of the left and right end faces are in one-to-one correspondence with each other and
  • the transfer can ensure that the pressurized gas generated by the groove pattern (432 and 433) of the impeller shape on both end faces is continuously transported from the axial center to the groove passage formed by the groove pattern 431 of the outer circumferential surface, so as to form
  • the gas film required for the high-speed running bearing is more strongly supported, and the gas film is used as the lubricant of the dynamic pressure gas radial bearing, thereby facilitating the high-speed stability of the slot type dynamic pressure gas radial bearing 4 in the air floating state.
  • the retaining ring 44 when the retaining ring 44 is respectively disposed at both ends of the bearing outer casing 41, the self-sealing action between the end faces of the bearing inner sleeve 42 and the retaining ring 44 can be achieved under the driving of the high-speed rotating shaft, so that the trough pattern is continuous.
  • the generated dynamic pressure gas can be well sealed and stored in the entire matching clearance of the bearing, which fully ensures the lubrication of the high-speed running dynamic pressure gas radial bearing.
  • the fitting clearance between the bearing outer casing 41 and the bearing inner sleeve 42 is preferably 0.003 to 0.008 mm to further ensure the reliability and stability of the bearing at high speed.
  • a hybrid dynamic pressure gas thrust bearing 5 provided in this embodiment includes: two side discs 51 with a middle disc 52 interposed between the two side discs 51 on each side.
  • a foil-shaped elastic member 53 is disposed between the disk 51 and the intermediate plate 52; the left end surface of the intermediate plate 52 is provided with a groove pattern 521 having a regular shape, and the right end surface is provided with a groove pattern 522 having a regular shape.
  • the groove pattern 521 of the left end surface of the middle plate 52 and the groove pattern 522 of the right end surface form a mirror symmetry, and the radial contour line and the right end surface of the groove pattern 521 of the left end surface are formed.
  • the radial contours of the troughs 522 form a one-to-one correspondence.
  • the troughs 521 and 522 have the same shape, and are in the shape of an impeller in this embodiment.
  • the foil-type elastic member 53 is fixed to the inner end surface of the corresponding side disk 51 (for example, the left side disk 511 to which the foil-type elastic member 53a is fixed as shown in Fig. 8a and the left side disk 511 shown in Fig. 8b
  • the right side disc 512) to which the foil type elastic member 53b is fixed, and the foil type elastic member 53a fixed to the left side disc 511 is mirror-symmetrical with the foil type elastic member 53b fixed to the right side disc 512.
  • the foil-type elastic member 53 By providing the foil-type elastic member 53 between the side disk 51 and the intermediate disk 52, regular groove patterns (521 and 522) are provided on the left and right end faces of the middle plate 52, and the groove pattern 521 of the left end face is The groove pattern 522 of the right end surface is mirror-symmetrical, thereby obtaining a rigid characteristic of a high limit rotation speed of the groove type dynamic pressure gas thrust bearing, and a high impact resistance and load of the foil type dynamic pressure gas thrust bearing.
  • the hybrid dynamic pressure gas thrust bearing of the flexible nature of the capability because the foil-shaped elastic member 53 forms a wedge-shaped space with the intermediate disk 52, when the disk 52 rotates, the gas is driven by its own viscous action and is compressed to the wedge shape.
  • the axial dynamic pressure can be significantly enhanced, compared with the existing simple foil dynamic pressure gas thrust bearing, which can have a limit rotation speed which is multiplied under the same load; meanwhile, due to the increased foil type
  • the elastic member 53 can also make the load capacity, the impact resistance and the shaft whirl of the bearing under the elasticity of the bearing. The ability is significantly improved, compared to the existing simple trough dynamic pressure gas thrust bearing, which can have multiple times of impact resistance and load capacity at the same speed.
  • the foil-shaped elastic member 53 is composed of a wave foil 531 and a flat foil 532, and a top end of the curved protrusion 5311 of the wave foil 531 is attached to the flat foil 532.
  • the inter-wave transition bottom edge 5312 of the wave foil 531 is in contact with the inner end surface of the corresponding side disk 51.
  • a hybrid dynamic pressure gas thrust bearing provided by the present embodiment differs from Embodiment 1 only in that:
  • a groove pattern 523 is also provided on the outer circumferential surface of the intermediate disk 52, and the shape of the groove pattern 523 of the outer circumferential surface is the same as that of the groove patterns (521 and 522) of the left and right end faces (this embodiment)
  • the axial contour of the groove pattern 523 of the outer circumferential surface and the radial contour lines of the groove patterns (521 and 522) of the left and right end faces are in one-to-one correspondence with each other and intersect with each other; :
  • the axially high bit line 5231 in the groove pattern 523 of the outer circumferential surface corresponds to the radial high line line 5211 in the groove pattern 521 of the left end surface, and is mutually overlapped before the end face is chamfered;
  • the groove of the outer circumferential surface The axial center line 5232 in the pattern 523 corresponds to the radial center line 5212 in the groove pattern 521 of the left end surface, and is mutually overlapped before the end surface is chamfered;
  • the axially lower bit line 5233 corresponds to the radially lower bit line 5213 in the groove pattern 521 of the left end face, and is mutually overlapped before the end face is chamfered (as shown in FIG. 14);
  • the axially high bit line 5231 in the groove pattern 523 of the outer circumferential surface corresponds to the radial high line 5221 in the groove pattern 522 of the right end face, and is mutually overlapped before the end face is chamfered;
  • the groove of the outer circumferential surface The axial center line 5232 in the pattern 523 corresponds to the radial center line 5222 in the groove pattern 522 of the right end surface, and is mutually overlapped before the end surface is chamfered;
  • the axially lower bit line 5233 corresponds to the radially lower bit line 5223 in the groove pattern 522 of the right end face, and is mutually overlapped before the end face is chamfered (as shown in FIG. 16).
  • a groove pattern is also provided on the outer circumferential surface of the intermediate disk 52, and the shape of the groove pattern 523 of the outer circumferential surface is the same as that of the groove patterns (521 and 522) of the left and right end faces, and When the axial contour line of the groove pattern 523 of the circumferential surface forms a one-to-one correspondence with the radial contour lines of the groove patterns (521 and 522) of the left and right end faces, the groove pattern of both end faces of the inner disk can be obtained.
  • the pressurized gas generated by (521 and 522) is transported from the axial direction of the shaft to the groove passage formed by the groove pattern 523 of the outer circumferential surface so as to form a gas film which is stronger for supporting the high speed running bearing, and
  • the gas film is used as a lubricant for the dynamic pressure gas thrust bearing, thereby further ensuring the hybrid dynamic pressure gas thrust.
  • a card slot 513 (shown in Fig. 12) for fixing the foil-type elastic member 53 is provided on the inner end surface of the side disk 51.
  • the fitting clearance of the foil-type elastic member 53 and the intermediate disk 52 is preferably 0.003 to 0.008 mm to further ensure the reliability and stability of the high-speed operation of the bearing.
  • the foil-type elastic member 53 is preferably subjected to surface heat treatment.
  • composition of the foil-type elastic member 53 of the present invention is not limited to that described in the above embodiments, and may be composed of a wave foil and a flat foil, but the transition edge between the wave arches of the wave foil is The flat foil is fitted, or it is composed of two flat foils directly, or other existing structures.
  • a heat dissipating spiral groove 32 is formed on the surface of the rotating shaft 3 to facilitate heat dissipation of the rotating shaft and the bearing chamber.
  • the bearing provided by the invention can reach the limit rotation speed of 100,000-450,000 rpm in the air floating state, so the invention can significantly reduce the volume of the turbocharger to achieve miniaturization for the same power requirement, and promote miniaturization.
  • the development of high technology has important value.

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Abstract

An ultra-high speed turbocharger, comprising a turbine machine (1), a compressor (2), a rotary shaft (3), two radial bearings (4), a thrust bearing (5) and a main housing (6), the radial bearings (4) being groove-type dynamic pressure gas radial bearings, the thrust bearing (5) being a mixed-type dynamic pressure gas thrust bearing, the main housing (6) being sleeved at a central portion of the rotary shaft (3), the two radial bearings (4) being respectively sleeved on the rotary shaft (3) within the main housing (6), the thrust bearing (5) being sleeved on the rotary shaft (3) between the main housing (6) and a pressure wheel (21). The ultra-high speed turbocharger implements an ultra-high speed stable operation in an air state, and with regard to identical power requirements, enables the size of the turbocharger to be significantly reduced for miniaturisation.

Description

一种超高速涡轮增压器Ultra high speed turbocharger 技术领域Technical field
本发明是涉及一种超高速涡轮增压器,属于高精密机械技术领域。The invention relates to an ultra-high speed turbocharger and belongs to the technical field of high precision machinery.
背景技术Background technique
发动机是靠燃料在气缸内燃烧作功来产生功率的,输入的燃料量受到吸入气缸内空气量的限制,所产生的功率也会受到限制,如果发动机的运行性能已处于最佳状态,再增加输出功率只能通过压缩更多的空气进入气缸来增加燃料量,提高燃烧作功能力。在目前技术条件下,涡轮增压器是唯一能使发动机在工作效率不变的情况下增加输出功率的机械装置。涡轮增压器的工作原理是利用发动机排出的废气惯性冲力来推动涡轮室内的涡轮,涡轮又带动同轴的叶轮,叶轮压送由空气滤清器管道送来的空气,使之增压进入气缸,当发动机转速增快,废气排出速度与涡轮转速也同步增快,叶轮就压缩更多的空气进入气缸,空气的压力和密度增大可以燃烧更多的燃料,相应增加燃料量和调整一下发动机的转速,就可以增加发动机的输出功率了。The engine generates power by burning fuel in the cylinder. The amount of fuel input is limited by the amount of air sucked into the cylinder, and the generated power is also limited. If the running performance of the engine is at its best, increase it. The output power can only increase the amount of fuel by compressing more air into the cylinder, increasing the combustion function. Under the current technical conditions, the turbocharger is the only mechanical device that can increase the output power of the engine under the same working efficiency. The working principle of the turbocharger is to use the inertial force of the exhaust gas from the engine to push the turbine in the turbine chamber. The turbine drives the coaxial impeller. The impeller pushes the air sent by the air cleaner pipe to pressurize it into the cylinder. When the engine speed increases, the exhaust gas discharge speed and the turbine speed also increase synchronously. The impeller compresses more air into the cylinder. The pressure and density of the air increase to burn more fuel, correspondingly increase the fuel amount and adjust the engine. The speed of the engine can increase the output of the engine.
由于涡轮增压器的关键零件是轴承,然而目前的涡轮增压器通常采用滚动轴承和滑动轴承,存在以下诸多问题:由于采用润滑油,不可避免的出现漏油现象,从而导致了经油封泄漏机油和中冷器的工作面沾污的问题;由于摩擦力的存在,使得转子转速低,效率低下;并且由于存在磨损使得轴承寿命较短;难以适应高转速工况;并且,较大质量的转子也会消耗较多的废气能量。Since the key component of the turbocharger is the bearing, the current turbocharger usually uses rolling bearings and plain bearings. The following problems exist: due to the use of lubricating oil, oil leakage is inevitable, resulting in leakage of oil through the oil seal. The problem of contamination with the working surface of the intercooler; due to the presence of friction, the rotor speed is low and the efficiency is low; and the bearing life is short due to the presence of wear; it is difficult to adapt to high speed conditions; and, the larger mass of the rotor It also consumes a lot of exhaust energy.
发明内容Summary of the invention
针对现有技术存在的上述问题,本发明的目的是提供一种可长时间稳定运行的超高速涡轮增压器。In view of the above problems in the prior art, it is an object of the present invention to provide an ultra-high speed turbocharger that can operate stably for a long period of time.
为实现上述目的,本发明采用的技术方案如下:In order to achieve the above object, the technical solution adopted by the present invention is as follows:
一种超高速涡轮增压器,包括涡轮机、压气机、转轴、2个径向轴承、1个止推轴承及主壳体,所述涡轮机包括涡轮、涡轮机导流器及涡轮机壳体,所述压气机包括压轮、压气机扩压器及压气机壳体;其特征在于:所述径向轴承为槽式动压气体径向轴承,包括轴承外套和轴承内套;所述止推轴承为混合式动压气体止推轴承,包括两个侧盘以及夹设在两个侧盘之间的中盘,在每个侧盘与中盘之间均设有箔型弹性件;所述主壳体套设在转轴的中部,2个径向轴承分别套设在位于主壳体内的转轴上,所述止推轴承套设在位于主壳体与 压轮间的转轴上。An ultra-high speed turbocharger comprising a turbine, a compressor, a rotating shaft, two radial bearings, a thrust bearing and a main casing, the turbine including a turbine, a turbine deflector and a turbine casing, The compressor includes a pressure wheel, a compressor diffuser and a compressor housing; wherein the radial bearing is a slot type dynamic pressure gas radial bearing, including a bearing sleeve and a bearing inner sleeve; the thrust bearing a hybrid dynamic pressure gas thrust bearing comprising two side plates and a middle plate sandwiched between the two side plates, and a foil-type elastic member is disposed between each of the side plates and the middle plate; The casing is sleeved in the middle of the rotating shaft, and the two radial bearings are respectively sleeved on the rotating shaft located in the main casing, and the thrust bearing is sleeved on the main casing and On the shaft between the pressure rollers.
作为进一步实施方案,所述的小微型涡轮增压器还包括涡轮机导流器壳体、转轴套及左轴承室端盖和右轴承室端盖,所述转轴套套设在转轴上,径向轴承和止推轴承均套设在转轴套上;涡轮机壳体与涡轮机导流器壳体固定连接,涡轮机导流器壳体与左轴承室端盖固定连接,左轴承室端盖与主壳体固定连接;压气机壳体与右轴承室端盖固定连接,右轴承室端盖与主壳体固定连接。In a further embodiment, the small micro-turbocharger further includes a turbine deflector housing, a rotating sleeve and a left bearing chamber end cover and a right bearing chamber end cover, the rotating shaft sleeve is disposed on the rotating shaft, and the radial bearing And the thrust bearing are sleeved on the rotating sleeve; the turbine housing is fixedly connected with the turbine deflector housing, the turbine deflector housing is fixedly connected with the left bearing chamber end cover, and the left bearing chamber end cover and the main housing The fixed connection; the compressor housing is fixedly connected to the right bearing chamber end cover, and the right bearing chamber end cover is fixedly connected to the main housing.
作为优选方案,所述转轴的表面开设有散热螺旋槽,以利于转轴和轴承室的散热。Preferably, the surface of the rotating shaft is provided with a heat dissipation spiral groove to facilitate heat dissipation of the rotating shaft and the bearing chamber.
作为优选方案,在主壳体的内筒周侧开设有若干通气孔,以利于气体的导入和导出,一方面实现快速散热排气,另一面实现对轴承室内进行空气补给。Preferably, a plurality of vent holes are formed on the inner circumference of the inner casing of the main casing to facilitate the introduction and discharge of gas, and on the one hand, rapid heat dissipation and exhaust are realized, and on the other hand, air supply to the bearing chamber is realized.
作为优选方案,所述轴承内套的外圆周面和两端面均具有规则形状的槽式花纹。Preferably, the outer circumferential surface and the both end surfaces of the bearing inner sleeve have a regular pattern of grooves.
作为进一步优选方案,所述轴承内套的一端面的槽式花纹与另一端面的槽式花纹形成镜像对称,以及外圆周面的槽式花纹的轴向轮廓线与两端面的槽式花纹的径向轮廓线均形成一一对应并相互交接。In a further preferred embodiment, the groove pattern of one end surface of the bearing inner sleeve is mirror-symmetrical with the groove pattern of the other end surface, and the axial contour line of the groove pattern of the outer circumferential surface and the groove pattern of the both end surfaces The radial contour lines form a one-to-one correspondence and intersect each other.
作为进一步优选方案,所述轴承内套的外圆周面的槽式花纹中的轴向高位线与两端面的槽式花纹中的径向高位线均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹中的轴向中位线与两端面的槽式花纹中的径向中位线均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹中的轴向低位线与两端面的槽式花纹中的径向低位线均相对应、并在端面圆周倒角前相互交接。In a further preferred embodiment, the axial high line in the groove pattern of the outer circumferential surface of the bearing inner sleeve corresponds to the radial high line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered. The axial median line in the groove pattern of the outer circumferential surface corresponds to the radial median line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered; the groove pattern of the outer circumferential surface The axial lower line in the middle corresponds to the radially lower line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered.
作为优选方案,所述轴承内套与轴承外套间的配合间隙为0.003~0.008mm。Preferably, the matching gap between the bearing inner sleeve and the bearing outer sleeve is 0.003 to 0.008 mm.
作为优选方案,在所述轴承外套的两端设有止环。Preferably, a stop ring is provided at both ends of the bearing housing.
作为优选方案,所述中盘的两端面均设有规则形状的槽式花纹,且一端面的槽式花纹与另一端面的槽式花纹形成镜像对称。Preferably, both end faces of the middle plate are provided with a regular pattern of groove patterns, and the groove pattern of one end face is mirror-symmetrical with the groove pattern of the other end face.
作为优选方案,在所述中盘的外圆周面也设有槽式花纹,且外圆周面的槽式花纹的形状与两端面的槽式花纹的形状相同,以及外圆周面的槽式花纹的轴向轮廓线与两端面的槽式花纹的径向轮廓线均形成一一对应并相互交接。Preferably, the outer circumferential surface of the intermediate disk is also provided with a groove pattern, and the shape of the groove pattern of the outer circumferential surface is the same as the shape of the groove pattern on both end faces, and the groove pattern of the outer circumferential surface The axial contour line forms a one-to-one correspondence with the radial contour lines of the groove patterns on both end faces and intersects each other.
作为进一步优选方案,中盘的外圆周面的槽式花纹中的轴向高位线与两端面的槽式花纹中的径向高位线均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹中的轴向中位线与两端面的槽式花纹中的径向中位线均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹中的轴向低位线与两端面的槽式花纹中的径向低位线均相对应、并在端面圆周倒角前相互交接。 As a further preferred embodiment, the axial high line in the groove pattern of the outer circumferential surface of the middle disk corresponds to the radial high line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered; the outer circumference The axial median line in the groove pattern corresponds to the radial median line in the groove pattern on both end faces, and crosses each other before the end face is chamfered; the axis in the groove pattern of the outer circumferential surface The low-order line corresponds to the radially lower line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered.
作为进一步优选方案,在与中盘相配合的箔型弹性件的配合面上设有耐磨涂层。As a further preferred embodiment, a wear-resistant coating is provided on the mating surface of the foil-type elastic member that is fitted to the intermediate disk.
作为进一步优选方案,所述箔型弹性件与中盘的配合间隙为0.003~0.008mm。As a further preferred solution, the fitting gap between the foil-type elastic member and the middle plate is 0.003 to 0.008 mm.
作为进一步优选方案,所述箔型弹性件的至少一端固定在对应侧盘的内端面上。As a further preferred aspect, at least one end of the foil-type elastic member is fixed to an inner end surface of the corresponding side disk.
作为进一步优选方案,每个侧盘上的箔型弹性件为多个,且沿侧盘的内端面均匀分布。As a further preferred embodiment, the foil-type elastic members on each of the side plates are plural and evenly distributed along the inner end faces of the side plates.
作为进一步优选方案,固定在一个侧盘上的箔型弹性件与固定在另一个侧盘上的箔型弹性件形成镜像对称。As a further preferred embodiment, the foil-type elastic member fixed to one side disk is mirror-symmetrical to the foil-shaped elastic member fixed to the other side disk.
作为进一步优选方案,在侧盘的内端面设有用于固定箔型弹性件的卡槽。As a further preferred aspect, a card slot for fixing the foil-type elastic member is provided on the inner end surface of the side disk.
作为一种实施方案,所述的箔型弹性件由波箔和平箔组成,所述波箔的弧形凸起顶端与平箔相贴合。As an embodiment, the foil-type elastic member is composed of a wave foil and a flat foil, and the curved convex top end of the wave foil is attached to the flat foil.
作为另一种实施方案,所述的箔型弹性件由波箔和平箔组成,所述波箔的波拱间过渡底边与平箔相贴合。In another embodiment, the foil-type elastic member is composed of a wave foil and a flat foil, and the inter-wave arch transition bottom edge of the wave foil is in contact with the flat foil.
作为又一种实施方案,所述的箔型弹性件由两个平箔组成。As a further embodiment, the foil-type elastic member is composed of two flat foils.
上述的槽式花纹均为叶轮形状。The above-mentioned groove patterns are all impeller shapes.
上述的箔型弹性件优选经过表面热处理。The above-mentioned foil-type elastic member is preferably subjected to surface heat treatment.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
因本发明所提供的涡轮增压器,是以气体作为轴承的润滑剂,因此不仅具有无污染、摩擦损失低、使用时间长、适用范围广、节能环保等诸多优点,而且采用所述结构,散热效果好,可保证长时间稳定运行;尤其是,因所述结构的空气轴承能实现在气浮状态下的超高速稳定运转(经测试,可达100,000~450,000rpm的极限转速),因此针对相同功率要求,本发明可使涡轮增压器的体积显著减小实现微型化,具有占用空间小、使用便捷等优点,对促进微型化高新技术的发展具有重要价值,相对于现有技术具有显著性进步。The turbocharger provided by the present invention uses gas as a lubricant for the bearing, and therefore has not only pollution-free, low friction loss, long use time, wide application range, energy saving and environmental protection, but also adopts the above structure. The heat dissipation effect is good, and the stable operation can be ensured for a long time; in particular, the air bearing of the structure can realize ultra-high-speed stable operation under air-floating state (tested, the limit speed can reach 100,000-450,000 rpm), so With the same power requirement, the invention can significantly reduce the volume of the turbocharger to achieve miniaturization, has the advantages of small occupied space and convenient use, and has important value for promoting the development of miniaturization high-tech, and is remarkable compared with the prior art. Progress.
附图说明DRAWINGS
图1是实施例1提供的一种超高速涡轮增压器的剖面结构示意图;1 is a schematic cross-sectional structural view of a super high speed turbocharger provided in Embodiment 1;
图2是实施例1提供的槽式动压气体径向轴承的局部分割的左视立体结构示意图;2 is a partially divided left perspective structural view of a trough type dynamic pressure gas radial bearing provided in Embodiment 1;
图3是图2中的A局部放大图;Figure 3 is a partial enlarged view of A in Figure 2;
图4是实施例1提供的槽式动压气体径向轴承的局部分割的右视立体结构示意图;4 is a schematic partial right side perspective view showing the slot type dynamic pressure gas radial bearing provided in Embodiment 1;
图5是图4中的B局部放大图;Figure 5 is a partial enlarged view of B in Figure 4;
图6是实施例1提供的混合式动压气体止推轴承的剖面结构示意图;6 is a schematic cross-sectional structural view of a hybrid dynamic pressure gas thrust bearing provided in Embodiment 1;
图7a是实施例1中所述中盘的左视图; Figure 7a is a left side view of the center disk described in Embodiment 1;
图7b是实施例1中所述中盘的右视图;Figure 7b is a right side view of the center disk described in Embodiment 1;
图8a是实施例1中所述的固定有箔型弹性件的左侧盘的右视图;Figure 8a is a right side view of the left side disk to which the foil-type elastic member is fixed as described in Embodiment 1;
图8b是实施例1中所述的固定有箔型弹性件的右侧盘的左视图;Figure 8b is a left side view of the right side disk with the foil-type elastic member fixed in Embodiment 1;
图9是实施例1提供的箔型弹性件的截面结构示意图;9 is a schematic cross-sectional structural view of a foil-type elastic member provided in Embodiment 1;
图10是实施例1提供的箔型弹性件的立体结构示意图;Figure 10 is a perspective view showing the structure of the foil-type elastic member provided in Embodiment 1;
图11a是实施例2提供的一种混合式动压气体止推轴承的左视立体结构示意图;Figure 11a is a left side perspective structural view of a hybrid dynamic pressure gas thrust bearing provided in Embodiment 2;
图11b是实施例2提供的混合式动压气体止推轴承的右视立体结构示意图;Figure 11b is a right perspective view showing the hybrid dynamic pressure gas thrust bearing of the second embodiment;
图12是实施例2提供的混合式动压气体止推轴承的局部分割立体结构示意图;Figure 12 is a partially sectional perspective structural view of the hybrid dynamic pressure gas thrust bearing provided in the second embodiment;
图13是实施例2中所述中盘的左视立体结构示意图;Figure 13 is a left perspective view showing the middle plate of the second embodiment;
图14是图13中的C局部放大图;Figure 14 is a partial enlarged view of C in Figure 13;
图15是实施例2中所述中盘的右视立体结构示意图;Figure 15 is a right perspective view showing the center disk of the second embodiment;
图16是图15中的D局部放大图;Figure 16 is a partial enlarged view of D in Figure 15;
图17是实施例3所提供的转轴结构示意图;Figure 17 is a schematic view showing the structure of a rotating shaft provided in Embodiment 3;
图18是图17中的E局部放大图。Figure 18 is a partial enlarged view of E in Figure 17;
图中标号示意如下:The figures in the figure are as follows:
1、涡轮机;11、涡轮;12、涡轮机导流器;13、涡轮机壳体;14、涡轮机导流器壳体;2、压气机;21、压轮;22、压气机扩压器;23、压气机壳体;3、转轴;31、转轴套;32、散热螺旋槽;4、槽式动压气体径向轴承;4a、左端径向轴承;4b、右端径向轴承;41、轴承外套;42、轴承内套;43、槽式花纹;431、外圆周面的槽式花纹;4311、轴向高位线;4312、轴向中位线;4313、轴向低位线;432、左端面的槽式花纹;4321、径向高位线;4322、径向中位线;4323、径向低位线;433、右端面的槽式花纹;4331、径向高位线;4332、径向中位线;4333、径向低位线;44、止环;5、混合式动压气体止推轴承;51、侧盘;511、左侧盘;512、右侧盘;513、卡槽;52、中盘;521、左端面的槽式花纹;5211、径向高位线;5212、径向中位线;5213、径向低位线;522、右端面的槽式花纹;5221、径向高位线;5222、径向中位线;5223、径向低位线;523、外圆周面的槽式花纹;5231、轴向高位线;5232、轴向中位线;5233、轴向低位线;53、箔型弹性件;53a、固定在左侧盘上的箔型弹性件;53b、固定在右侧盘上的箔型弹性件;531、波箔;5311、弧形凸起;5312、波拱间过渡底边;532、平箔;6、主壳体;7a、左轴承室端盖;7b、右轴承室端盖。1. Turbine; 11, turbine; 12, turbine deflector; 13, turbine housing; 14, turbine deflector housing; 2, compressor; 21, pressure wheel; 22, compressor diffuser; , compressor housing; 3, shaft; 31, shaft sleeve; 32, heat sink spiral groove; 4, slot type dynamic pressure gas radial bearing; 4a, left end radial bearing; 4b, right end radial bearing; 41, bearing jacket 42, bearing inner sleeve; 43, groove pattern; 431, groove pattern on the outer circumferential surface; 4311, axial high line; 4312, axial center line; 4313, axial low line; 432, left end Grooved pattern; 4321, radial high position line; 4322, radial middle position line; 4323, radial low position line; 433, groove pattern on the right end surface; 4331, radial high position line; 4332, radial center line; 4333, radial low position line; 44, stop ring; 5, hybrid dynamic pressure gas thrust bearing; 51, side plate; 511, left side disk; 512, right side disk; 513, card slot; 52, middle plate; 521, trough pattern on the left end surface; 5211, radial high position line; 5212, radial middle position line; 5213, radial low position line; 522, trough pattern on the right end surface; 5221 Radial high position line; 5222, radial middle position line; 5223, radial low position line; 523, groove pattern of outer circumferential surface; 5231, axial high position line; 5232, axial center line; 5233, axial low position Line; 53, foil-type elastic member; 53a, foil-type elastic member fixed on the left side disk; 53b, foil-type elastic member fixed on the right side disk; 531, wave foil; 5311, curved protrusion; 5312 , the transition between the wave arch bottom edge; 532, flat foil; 6, the main housing; 7a, the left bearing chamber end cover; 7b, the right bearing chamber end cover.
具体实施方式 detailed description
下面结合附图及实施例对本发明的技术方案做进一步详细地说明。The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
实施例1Example 1
如图1所示:本实施例提供的一种超高速涡轮增压器,包括涡轮机1、压气机2、转轴3、2个径向轴承4、1个止推轴承5及主壳体6,所述涡轮机1包括涡轮11、涡轮机导流器12及涡轮机壳体13,所述压气机2包括压轮21、压气机扩压器22及压气机壳体23;其特征在于:所述径向轴承4为槽式动压气体径向轴承,包括轴承外套41和轴承内套42;所述止推轴承5为混合式动压气体止推轴承,包括两个侧盘51以及夹设在两个侧盘之间的中盘52,在每个侧盘51与中盘52之间均设有箔型弹性件53;所述主壳体6套设在转轴3的中部,2个径向轴承4分别套设在位于主壳体6内的转轴3上,所述止推轴承5套设在位于主壳体6与压轮21间的转轴3上。As shown in FIG. 1 , an ultra-high speed turbocharger provided by the embodiment includes a turbine 1 , a compressor 2 , a rotating shaft 3 , two radial bearings 4 , a thrust bearing 5 , and a main casing 6 . The turbine 1 includes a turbine 11 , a turbine deflector 12 and a turbine casing 13 , the compressor 2 including a pressure wheel 21 , a compressor diffuser 22 and a compressor casing 23; The bearing 4 is a slot type dynamic pressure gas radial bearing, comprising a bearing sleeve 41 and a bearing inner sleeve 42; the thrust bearing 5 is a hybrid dynamic pressure gas thrust bearing, comprising two side discs 51 and sandwiched between two A middle plate 52 between the side plates, a foil-type elastic member 53 is disposed between each of the side plates 51 and the middle plate 52; the main casing 6 is sleeved in the middle of the rotating shaft 3, and two radial bearings 4 is respectively sleeved on a rotating shaft 3 located in the main casing 6, and the thrust bearing 5 is sleeved on the rotating shaft 3 between the main casing 6 and the pressing wheel 21.
所述的小微型涡轮增压器还包括涡轮机导流器壳体14、转轴套31及左轴承室端盖7a和右轴承室端盖7b,所述转轴套31套设在转轴3上,径向轴承4和止推轴承5均套设在转轴套31上;涡轮机壳体13与涡轮机导流器壳体14固定连接,涡轮机导流器壳体14与左轴承室端盖7a固定连接,左轴承室端盖7a与主壳体6固定连接;压气机壳体23与右轴承室端盖7b固定连接,右轴承室端盖7b与主壳体6固定连接。The small micro turbocharger further includes a turbine deflector housing 14, a rotating sleeve 31 and a left bearing chamber end cover 7a and a right bearing chamber end cover 7b. The rotating sleeve 31 is sleeved on the rotating shaft 3, and the diameter The bearing 4 and the thrust bearing 5 are sleeved on the rotating sleeve 31; the turbine housing 13 is fixedly connected with the turbine deflector housing 14, and the turbine deflector housing 14 is fixedly connected with the left bearing chamber end cover 7a. The left bearing chamber end cover 7a is fixedly coupled to the main housing 6; the compressor housing 23 is fixedly coupled to the right bearing chamber end cover 7b, and the right bearing chamber end cover 7b is fixedly coupled to the main housing 6.
另外,在主壳体的内筒周侧开设有若干通气孔(图中未示出),可有利于气体的导入和导出,一方面可实现快速散热排气,另一面可实现对轴承室内进行空气补给。In addition, a plurality of vent holes (not shown) are provided on the inner side of the inner cylinder of the main casing, which can facilitate the introduction and discharge of gas, and on the one hand, can realize rapid heat dissipation and exhaust, and the other side can realize the bearing chamber. Air supply.
结合图2至图5所示:所述轴承内套42的外圆周面和左、右端面均具有规则形状的槽式花纹43(如图中的431、432和433,本实施例中的槽式花纹均为叶轮形状),且左端面的槽式花纹432与右端面的槽式花纹433形成镜像对称。位于轴承内套42的外圆周面的槽式花纹431的轴向轮廓线与左、右端面的槽式花纹(432和433)的径向轮廓线均形成一一对应并相互交接,即:外圆周面的槽式花纹431中的轴向高位线4311与左、右端面的槽式花纹(432和433)中的径向高位线(4321和4331)均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹431中的轴向中位线4312与左、右端面的槽式花纹(432和433)中的径向中位线(4322和4332)均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹431中的轴向低位线4313与左、右端面的槽式花纹(432和433)中的径向低位线(4323和4333)均相对应、并在端面圆周倒角前相互交接。2 to 5, the outer circumferential surface and the left and right end surfaces of the bearing inner sleeve 42 each have a regular shape of the groove pattern 43 (431, 432 and 433 in the figure, the groove in this embodiment). The pattern is an impeller shape), and the groove pattern 432 of the left end surface is mirror-symmetrical with the groove pattern 433 of the right end surface. The axial contour line of the groove pattern 431 located on the outer circumferential surface of the bearing inner sleeve 42 forms a one-to-one correspondence with the radial contour lines of the groove patterns (432 and 433) of the left and right end surfaces, and is mutually overlapped, that is, external The axially high bit line 4311 in the circumferential groove pattern 431 corresponds to the radial high bit lines (4321 and 4331) in the groove patterns (432 and 433) of the left and right end faces, and is chamfered before the end face is chamfered Interacting with each other; the axial center line 4312 in the groove pattern 431 of the outer circumferential surface corresponds to the radial center line (4322 and 4332) in the groove patterns (432 and 433) of the left and right end faces, and The front end is circumferentially chamfered to each other; the axially lower bit line 4313 in the groove pattern 431 of the outer circumferential surface and the radially lower line (4323 and 4333) in the groove patterns (432 and 433) of the left and right end faces are both Corresponding to each other and overlapping each other before the end face is chamfered.
通过使轴承内套42的外圆周面和两端面均具有规则形状的槽式花纹(431、432和433),左端面的槽式花纹432与右端面的槽式花纹433形成镜像对称及外圆周面的槽式花纹431的轴向轮廓线与左、右端面的槽式花纹(432和433)的径向轮廓线均形成一一对应并相互 交接,可保证两端面的叶轮形状的槽式花纹(432和433)所产生的增压气体从轴心沿径向不断地往外圆周面的槽式花纹431形成的凹槽通道里输送,以致形成更强支撑高速运转轴承所需的气膜,而气膜即作为动压气体径向轴承的润滑剂,因此有利于实现所述槽式动压气体径向轴承4在气浮状态下的高速稳定运转。By making the outer circumferential surface and the both end surfaces of the bearing inner sleeve 42 have regular groove patterns (431, 432, and 433), the groove pattern 432 of the left end surface and the groove pattern 433 of the right end surface are mirror-symmetrical and outer circumference. The axial contour of the groove pattern 431 and the radial contours of the groove patterns (432 and 433) of the left and right end faces are in one-to-one correspondence with each other and The transfer can ensure that the pressurized gas generated by the groove pattern (432 and 433) of the impeller shape on both end faces is continuously transported from the axial center to the groove passage formed by the groove pattern 431 of the outer circumferential surface, so as to form The gas film required for the high-speed running bearing is more strongly supported, and the gas film is used as the lubricant of the dynamic pressure gas radial bearing, thereby facilitating the high-speed stability of the slot type dynamic pressure gas radial bearing 4 in the air floating state. Running.
另外,当在轴承外套41的两端分别设置止环44时,可实现在高速回转轴的带动下,使轴承内套42的两端面与止环44间产生自密封作用,使槽式花纹连续产生的动压气体能完好地密闭保存在轴承的整个配合间隙中,充分保证高速运转的动压气体径向轴承的润滑需要。In addition, when the retaining ring 44 is respectively disposed at both ends of the bearing outer casing 41, the self-sealing action between the end faces of the bearing inner sleeve 42 and the retaining ring 44 can be achieved under the driving of the high-speed rotating shaft, so that the trough pattern is continuous. The generated dynamic pressure gas can be well sealed and stored in the entire matching clearance of the bearing, which fully ensures the lubrication of the high-speed running dynamic pressure gas radial bearing.
所述轴承外套41与轴承内套42间的配合间隙优选为0.003~0.008mm,以进一步确保轴承高速运转的可靠性和稳定性。The fitting clearance between the bearing outer casing 41 and the bearing inner sleeve 42 is preferably 0.003 to 0.008 mm to further ensure the reliability and stability of the bearing at high speed.
如图6所示:本实施例提供的一种混合式动压气体止推轴承5,包括:两个侧盘51,在两个侧盘51之间夹设有中盘52,在每个侧盘51与中盘52之间设有箔型弹性件53;所述中盘52的左端面设有规则形状的槽式花纹521,右端面设有规则形状的槽式花纹522。As shown in FIG. 6 , a hybrid dynamic pressure gas thrust bearing 5 provided in this embodiment includes: two side discs 51 with a middle disc 52 interposed between the two side discs 51 on each side. A foil-shaped elastic member 53 is disposed between the disk 51 and the intermediate plate 52; the left end surface of the intermediate plate 52 is provided with a groove pattern 521 having a regular shape, and the right end surface is provided with a groove pattern 522 having a regular shape.
结合图7a和图7b可见:所述中盘52的左端面的槽式花纹521与右端面的槽式花纹522之间形成镜像对称,左端面的槽式花纹521的径向轮廓线与右端面的槽式花纹522的径向轮廓线形成一一对应。7a and 7b, it can be seen that the groove pattern 521 of the left end surface of the middle plate 52 and the groove pattern 522 of the right end surface form a mirror symmetry, and the radial contour line and the right end surface of the groove pattern 521 of the left end surface are formed. The radial contours of the troughs 522 form a one-to-one correspondence.
所述的槽式花纹521与522的形状相同,本实施例中均为叶轮形状。The troughs 521 and 522 have the same shape, and are in the shape of an impeller in this embodiment.
进一步结合图8a和图8b可见:所述箔型弹性件53固定在对应侧盘51的内端面上(例如图8a所示的固定有箔型弹性件53a的左侧盘511和图8b所示的固定有箔型弹性件53b的右侧盘512),且固定在左侧盘511上的箔型弹性件53a与固定在右侧盘512上的箔型弹性件53b形成镜像对称。在每个侧盘上的箔型弹性件可为多个(图中示出的是4个),且沿侧盘的内端面均匀分布。Further, it can be seen in conjunction with Figs. 8a and 8b that the foil-type elastic member 53 is fixed to the inner end surface of the corresponding side disk 51 (for example, the left side disk 511 to which the foil-type elastic member 53a is fixed as shown in Fig. 8a and the left side disk 511 shown in Fig. 8b The right side disc 512) to which the foil type elastic member 53b is fixed, and the foil type elastic member 53a fixed to the left side disc 511 is mirror-symmetrical with the foil type elastic member 53b fixed to the right side disc 512. There may be a plurality of foil-type elastic members on each of the side plates (four shown in the drawing), and are evenly distributed along the inner end faces of the side plates.
通过在侧盘51与中盘52之间设置箔型弹性件53,在中盘52的左、右端面设置规则形状的槽式花纹(521和522),且使左端面的槽式花纹521与右端面的槽式花纹522形成镜像对称,从而得到了既具有槽式动压气体止推轴承的高极限转速的刚性特征、又具有箔片式动压气体止推轴承的高抗冲击能力和载荷能力的柔性特征的混合式动压气体止推轴承;因为箔型弹性件53与中盘52间形成了楔形空间,当中盘52转动时,气体因其自身的粘性作用被带动并被压缩到楔形空间内,从而可使轴向动压力得到显著增强,相对于现有的单纯箔片式动压气体止推轴承,可具有在相同载荷下成倍增加的极限转速;同时,由于增加了箔型弹性件53,在其弹性作用下,还可使轴承的载荷能力、抗冲击能力和抑制轴涡动的 能力显著提高,相对于现有的单纯槽式动压气体止推轴承,可具有在相同转速下成倍增加的抗冲击能力和载荷能力。By providing the foil-type elastic member 53 between the side disk 51 and the intermediate disk 52, regular groove patterns (521 and 522) are provided on the left and right end faces of the middle plate 52, and the groove pattern 521 of the left end face is The groove pattern 522 of the right end surface is mirror-symmetrical, thereby obtaining a rigid characteristic of a high limit rotation speed of the groove type dynamic pressure gas thrust bearing, and a high impact resistance and load of the foil type dynamic pressure gas thrust bearing. The hybrid dynamic pressure gas thrust bearing of the flexible nature of the capability; because the foil-shaped elastic member 53 forms a wedge-shaped space with the intermediate disk 52, when the disk 52 rotates, the gas is driven by its own viscous action and is compressed to the wedge shape. In the space, the axial dynamic pressure can be significantly enhanced, compared with the existing simple foil dynamic pressure gas thrust bearing, which can have a limit rotation speed which is multiplied under the same load; meanwhile, due to the increased foil type The elastic member 53 can also make the load capacity, the impact resistance and the shaft whirl of the bearing under the elasticity of the bearing. The ability is significantly improved, compared to the existing simple trough dynamic pressure gas thrust bearing, which can have multiple times of impact resistance and load capacity at the same speed.
结合图6和图9、图10所示:所述的箔型弹性件53由波箔531和平箔532组成,所述波箔531的弧形凸起5311的顶端与平箔532相贴合,所述波箔531的波拱间过渡底边5312与对应侧盘51的内端面相贴合。6 and FIG. 9 and FIG. 10, the foil-shaped elastic member 53 is composed of a wave foil 531 and a flat foil 532, and a top end of the curved protrusion 5311 of the wave foil 531 is attached to the flat foil 532. The inter-wave transition bottom edge 5312 of the wave foil 531 is in contact with the inner end surface of the corresponding side disk 51.
为进一步降低高速运转的中盘52对箔型弹性件53的磨损,以延长轴承的使用寿命,最好在与中盘52相配合的箔型弹性件53的配合面上设置耐磨涂层(图中未示出)。In order to further reduce the wear of the foil-type elastic member 53 of the intermediate plate 52 which is operated at a high speed to prolong the service life of the bearing, it is preferable to provide a wear-resistant coating on the mating surface of the foil-shaped elastic member 53 which is engaged with the intermediate plate 52 ( Not shown in the figure).
实施例2Example 2
结合图11a、11b、12至16所示可见,本实施例提供的一种混合式动压气体止推轴承与实施例1的区别仅在于:As can be seen in conjunction with FIGS. 11a, 11b, 12 to 16, a hybrid dynamic pressure gas thrust bearing provided by the present embodiment differs from Embodiment 1 only in that:
在所述中盘52的外圆周面也设有槽式花纹523,且外圆周面的槽式花纹523的形状与左、右端面的槽式花纹(521和522)的形状相同(本实施例中均为叶轮形状),以及外圆周面的槽式花纹523的轴向轮廓线与左、右端面的槽式花纹(521和522)的径向轮廓线均形成一一对应并相互交接;即:A groove pattern 523 is also provided on the outer circumferential surface of the intermediate disk 52, and the shape of the groove pattern 523 of the outer circumferential surface is the same as that of the groove patterns (521 and 522) of the left and right end faces (this embodiment) The axial contour of the groove pattern 523 of the outer circumferential surface and the radial contour lines of the groove patterns (521 and 522) of the left and right end faces are in one-to-one correspondence with each other and intersect with each other; :
外圆周面的槽式花纹523中的轴向高位线5231与左端面的槽式花纹521中的径向高位线5211均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹523中的轴向中位线5232与左端面的槽式花纹521中的径向中位线5212均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹523中的轴向低位线5233与左端面的槽式花纹521中的径向低位线5213均相对应、并在端面圆周倒角前相互交接(如图14所示);The axially high bit line 5231 in the groove pattern 523 of the outer circumferential surface corresponds to the radial high line line 5211 in the groove pattern 521 of the left end surface, and is mutually overlapped before the end face is chamfered; the groove of the outer circumferential surface The axial center line 5232 in the pattern 523 corresponds to the radial center line 5212 in the groove pattern 521 of the left end surface, and is mutually overlapped before the end surface is chamfered; the groove pattern 523 in the outer circumference surface The axially lower bit line 5233 corresponds to the radially lower bit line 5213 in the groove pattern 521 of the left end face, and is mutually overlapped before the end face is chamfered (as shown in FIG. 14);
外圆周面的槽式花纹523中的轴向高位线5231与右端面的槽式花纹522中的径向高位线5221均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹523中的轴向中位线5232与右端面的槽式花纹522中的径向中位线5222均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹523中的轴向低位线5233与右端面的槽式花纹522中的径向低位线5223均相对应、并在端面圆周倒角前相互交接(如图16所示)。The axially high bit line 5231 in the groove pattern 523 of the outer circumferential surface corresponds to the radial high line 5221 in the groove pattern 522 of the right end face, and is mutually overlapped before the end face is chamfered; the groove of the outer circumferential surface The axial center line 5232 in the pattern 523 corresponds to the radial center line 5222 in the groove pattern 522 of the right end surface, and is mutually overlapped before the end surface is chamfered; the groove pattern 523 in the outer circumference surface The axially lower bit line 5233 corresponds to the radially lower bit line 5223 in the groove pattern 522 of the right end face, and is mutually overlapped before the end face is chamfered (as shown in FIG. 16).
当在所述中盘52的外圆周面也设有槽式花纹,且使外圆周面的槽式花纹523的形状与左、右端面的槽式花纹(521和522)的形状相同,以及外圆周面的槽式花纹523的轴向轮廓线与左、右端面的槽式花纹(521和522)的径向轮廓线均形成一一对应并相互交接时,可使内盘两端面的槽式花纹(521和522)所产生的增压气体从轴心沿径向不断地往外圆周面的槽式花纹523形成的凹槽通道里输送,以致形成更强支撑高速运转轴承所需的气膜,而气膜即作为动压气体止推轴承的润滑剂,因而可进一步确保所述的混合式动压气体止推 轴承在气浮状态下的高速稳定运转,为实现电机的高极限转速提供进一步保证。A groove pattern is also provided on the outer circumferential surface of the intermediate disk 52, and the shape of the groove pattern 523 of the outer circumferential surface is the same as that of the groove patterns (521 and 522) of the left and right end faces, and When the axial contour line of the groove pattern 523 of the circumferential surface forms a one-to-one correspondence with the radial contour lines of the groove patterns (521 and 522) of the left and right end faces, the groove pattern of both end faces of the inner disk can be obtained. The pressurized gas generated by (521 and 522) is transported from the axial direction of the shaft to the groove passage formed by the groove pattern 523 of the outer circumferential surface so as to form a gas film which is stronger for supporting the high speed running bearing, and The gas film is used as a lubricant for the dynamic pressure gas thrust bearing, thereby further ensuring the hybrid dynamic pressure gas thrust The high-speed and stable operation of the bearing in the air-floating state provides further guarantee for the high limit speed of the motor.
在侧盘51的内端面上设有用于固定箔型弹性件53的卡槽513(如图12所示)。A card slot 513 (shown in Fig. 12) for fixing the foil-type elastic member 53 is provided on the inner end surface of the side disk 51.
所述的箔型弹性件53与中盘52的配合间隙优选为0.003~0.008mm,以进一步确保轴承高速运转的可靠性和稳定性。The fitting clearance of the foil-type elastic member 53 and the intermediate disk 52 is preferably 0.003 to 0.008 mm to further ensure the reliability and stability of the high-speed operation of the bearing.
为了更好地满足高速运转的性能要求,所述的箔型弹性件53优选经过表面热处理。In order to better meet the performance requirements of high speed operation, the foil-type elastic member 53 is preferably subjected to surface heat treatment.
另外需要说明的是:本发明所述的箔型弹性件53的组成结构不限于上述实施例中所述,还可以采用波箔和平箔组成,但所述波箔的波拱间过渡底边与平箔相贴合,或者,直接采用两个平箔组成,或采用其它的现有结构。It should be noted that the composition of the foil-type elastic member 53 of the present invention is not limited to that described in the above embodiments, and may be composed of a wave foil and a flat foil, but the transition edge between the wave arches of the wave foil is The flat foil is fitted, or it is composed of two flat foils directly, or other existing structures.
实施例3Example 3
结合图17和图18所示:在转轴3的表面开设有散热螺旋槽32,以利于转轴和轴承室的散热。As shown in FIG. 17 and FIG. 18, a heat dissipating spiral groove 32 is formed on the surface of the rotating shaft 3 to facilitate heat dissipation of the rotating shaft and the bearing chamber.
经测试,本发明提供的轴承在气浮状态下能达到100,000~450,000rpm的极限转速,因此针对相同功率要求,本发明可使涡轮增压器的体积显著减小实现微型化,对促进微型化高新技术的发展具有重要价值。According to the test, the bearing provided by the invention can reach the limit rotation speed of 100,000-450,000 rpm in the air floating state, so the invention can significantly reduce the volume of the turbocharger to achieve miniaturization for the same power requirement, and promote miniaturization. The development of high technology has important value.
最后有必要在此指出的是:以上内容只用于对本发明所述技术方案做进一步详细说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。 Finally, it is necessary to point out that the above content is only used to further explain the technical solutions of the present invention, and is not to be construed as limiting the scope of the present invention. Some of the above-mentioned contents of the present invention are made by those skilled in the art. All improvements and adjustments are within the scope of the invention.

Claims (14)

  1. 一种超高速涡轮增压器,包括涡轮机、压气机、转轴、2个径向轴承、1个止推轴承及主壳体,所述涡轮机包括涡轮、涡轮机导流器及涡轮机壳体,所述压气机包括压轮、压气机扩压器及压气机壳体;其特征在于:所述径向轴承为槽式动压气体径向轴承,包括轴承外套和轴承内套;所述止推轴承为混合式动压气体止推轴承,包括两个侧盘以及夹设在两个侧盘之间的中盘,在每个侧盘与中盘之间均设有箔型弹性件;所述主壳体套设在转轴的中部,2个径向轴承分别套设在位于主壳体内的转轴上,所述止推轴承套设在位于主壳体与压轮间的转轴上。An ultra-high speed turbocharger comprising a turbine, a compressor, a rotating shaft, two radial bearings, a thrust bearing and a main casing, the turbine including a turbine, a turbine deflector and a turbine casing, The compressor includes a pressure wheel, a compressor diffuser and a compressor housing; wherein the radial bearing is a slot type dynamic pressure gas radial bearing, including a bearing sleeve and a bearing inner sleeve; the thrust bearing a hybrid dynamic pressure gas thrust bearing comprising two side plates and a middle plate sandwiched between the two side plates, and a foil-type elastic member is disposed between each of the side plates and the middle plate; The casing is sleeved in the middle of the rotating shaft, and the two radial bearings are respectively sleeved on the rotating shaft located in the main casing, and the thrust bearing sleeve is sleeved on the rotating shaft between the main casing and the pressure roller.
  2. 根据权利要求1所述的超高速涡轮增压器,其特征在于:所述的小微型涡轮增压器还包括涡轮机导流器壳体、转轴套及左轴承室端盖和右轴承室端盖,所述转轴套套设在转轴上,径向轴承和止推轴承均套设在转轴套上;涡轮机壳体与涡轮机导流器壳体固定连接,涡轮机导流器壳体与左轴承室端盖固定连接,左轴承室端盖与主壳体固定连接;压气机壳体与右轴承室端盖固定连接,右轴承室端盖与主壳体固定连接。The super-high speed turbocharger according to claim 1, wherein said small micro-turbocharger further comprises a turbine deflector housing, a rotating sleeve and a left bearing chamber end cover and a right bearing chamber end cover The rotating shaft sleeve is disposed on the rotating shaft, and the radial bearing and the thrust bearing are sleeved on the rotating shaft sleeve; the turbine housing is fixedly connected with the turbine deflector housing, and the turbine deflector housing and the left bearing chamber end are respectively The cover is fixedly connected, and the left bearing chamber end cover is fixedly connected with the main housing; the compressor housing is fixedly connected with the right bearing chamber end cover, and the right bearing chamber end cover is fixedly connected with the main housing.
  3. 根据权利要求1或2所述的超高速涡轮增压器,其特征在于:所述转轴的表面开设有散热螺旋槽。The super high speed turbocharger according to claim 1 or 2, characterized in that the surface of the rotating shaft is provided with a heat dissipating spiral groove.
  4. 根据权利要求1或2所述的超高速涡轮增压器,其特征在于:在主壳体的内筒周侧开设有若干通气孔。The super-high speed turbocharger according to claim 1 or 2, wherein a plurality of vent holes are formed in a peripheral side of the inner cylinder of the main casing.
  5. 根据权利要求1所述的超高速涡轮增压器,其特征在于:所述轴承内套的外圆周面和两端面均具有规则形状的槽式花纹。The super-high speed turbocharger according to claim 1, wherein both the outer circumferential surface and the both end surfaces of the bearing inner sleeve have regular groove patterns.
  6. 根据权利要求5所述的超高速涡轮增压器,其特征在于:所述轴承内套的一端面的槽式花纹与另一端面的槽式花纹形成镜像对称,以及外圆周面的槽式花纹的轴向轮廓线与两端面的槽式花纹的径向轮廓线均形成一一对应并相互交接。The super-high speed turbocharger according to claim 5, wherein the groove pattern of one end surface of the bearing inner sleeve is mirror-symmetrical with the groove pattern of the other end surface, and the groove pattern of the outer circumferential surface The axial contour line forms a one-to-one correspondence with the radial contour lines of the groove patterns on both end faces and intersects each other.
  7. 根据权利要求6所述的超高速涡轮增压器,其特征在于:所述轴承内套的外圆周面的槽式花纹中的轴向高位线与两端面的槽式花纹中的径向高位线均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹中的轴向中位线与两端面的槽式花纹中的径向中位线均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹中的轴向低位线与两端面的槽式花纹中的径向低位线均相对应、并在端面圆周倒角前相互交接。The super-high speed turbocharger according to claim 6, wherein an axial high line in the groove pattern of the outer circumferential surface of the bearing inner sleeve and a radial high position line in the groove pattern on both end faces Corresponding to each other and intersecting each other before the circumferential chamfer of the end face; the axial median line in the groove pattern of the outer circumferential surface corresponds to the radial median line in the groove pattern on both end faces, and is on the end face circumference The chamfers are mutually overlapped; the axially lower line in the groove pattern of the outer circumferential surface corresponds to the radially lower line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered.
  8. 根据权利要求1所述的超高速涡轮增压器,其特征在于:所述中盘的两端面均设有规则形状的槽式花纹,且一端面的槽式花纹与另一端面的槽式花纹形成镜像对称。The super high speed turbocharger according to claim 1, wherein both end faces of the intermediate plate are provided with a regular pattern of groove patterns, and a groove pattern of one end face and a groove pattern of the other end face. Form mirror symmetry.
  9. 根据权利要求8所述的超高速涡轮增压器,其特征在于:在所述中盘的外圆周面也设有槽式花纹,且外圆周面的槽式花纹的形状与两端面的槽式花纹的形状相同,以及外圆 周面的槽式花纹的轴向轮廓线与两端面的槽式花纹的径向轮廓线均形成一一对应并相互交接。The super-high speed turbocharger according to claim 8, wherein a groove pattern is also provided on an outer circumferential surface of the intermediate disk, and a groove pattern of the outer circumferential surface and a groove type on both end faces are provided. The shape of the pattern is the same, as well as the outer circle The axial contour of the groove pattern on the circumferential surface forms a one-to-one correspondence with the radial contour lines of the groove patterns on both end faces and intersects each other.
  10. 根据权利要求9所述的超高速涡轮增压器,其特征在于:中盘的外圆周面的槽式花纹中的轴向高位线与两端面的槽式花纹中的径向高位线均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹中的轴向中位线与两端面的槽式花纹中的径向中位线均相对应、并在端面圆周倒角前相互交接;外圆周面的槽式花纹中的轴向低位线与两端面的槽式花纹中的径向低位线均相对应、并在端面圆周倒角前相互交接。The super-high speed turbocharger according to claim 9, wherein the axial high line in the groove pattern of the outer circumferential surface of the intermediate disk corresponds to the radial high line in the groove pattern on both end faces And intersecting each other before the circumferential chamfer of the end face; the axial median line in the groove pattern of the outer circumferential surface corresponds to the radial median line in the groove pattern on both end faces, and before the end face is chamfered Interacting with each other; the axially lower line in the groove pattern of the outer circumferential surface corresponds to the radially lower line in the groove pattern on both end faces, and is mutually overlapped before the end face is chamfered.
  11. 根据权利要求1所述的超高速涡轮增压器,其特征在于:固定在一个侧盘上的箔型弹性件与固定在另一个侧盘上的箔型弹性件形成镜像对称。The super-high speed turbocharger according to claim 1, wherein the foil-type elastic member fixed to one side disk is mirror-symmetrical to the foil-shaped elastic member fixed to the other side disk.
  12. 根据权利要求1或11所述的超高速涡轮增压器,其特征在于:所述的箔型弹性件由波箔和平箔组成,所述波箔的弧形凸起顶端与平箔相贴合。The super high speed turbocharger according to claim 1 or 11, wherein said foil-shaped elastic member is composed of a wave foil and a flat foil, and the curved convex top end of said wave foil is fitted to the flat foil. .
  13. 根据权利要求1或11所述的超高速涡轮增压器,其特征在于:所述的箔型弹性件由波箔和平箔组成,所述波箔的波拱间过渡底边与平箔相贴合。The super high speed turbocharger according to claim 1 or 11, wherein said foil-type elastic member is composed of a wave foil and a flat foil, and a transition edge between the wave arches of the wave foil is attached to the flat foil. Hehe.
  14. 根据权利要求1或11所述的超高速涡轮增压器,其特征在于:所述的箔型弹性件由两个平箔组成。 The super high speed turbocharger according to claim 1 or 11, wherein said foil-type elastic member is composed of two flat foils.
PCT/CN2016/082713 2015-05-19 2016-05-19 Ultra-high speed turbocharger WO2016184416A1 (en)

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CNPCT/CN2015/079234 2015-05-19
PCT/CN2015/079233 WO2016183787A1 (en) 2015-05-19 2015-05-19 Groove-type dynamic pressure gas radial bearing
PCT/CN2015/079234 WO2016183788A1 (en) 2015-05-19 2015-05-19 Mixed-type dynamic pressure gas thrust bearing
CNPCT/CN2015/079233 2015-05-19
CN201610334013.1A CN105889314B (en) 2015-05-19 2016-05-18 A kind of highway turbine booster
CN201610334013.1 2016-05-18

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