TWI694210B - Super high speed blower - Google Patents
Super high speed blower Download PDFInfo
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- TWI694210B TWI694210B TW105115472A TW105115472A TWI694210B TW I694210 B TWI694210 B TW I694210B TW 105115472 A TW105115472 A TW 105115472A TW 105115472 A TW105115472 A TW 105115472A TW I694210 B TWI694210 B TW I694210B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/18—Structural association of electric generators with mechanical driving motors, e.g. with turbines
- H02K7/1807—Rotary generators
- H02K7/1823—Rotary generators structurally associated with turbines or similar engines
- H02K7/183—Rotary generators structurally associated with turbines or similar engines wherein the turbine is a wind turbine
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/04—Sliding-contact bearings for exclusively rotary movement for axial load only
- F16C17/042—Sliding-contact bearings for exclusively rotary movement for axial load only with flexible leaves to create hydrodynamic wedge, e.g. axial foil bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/02—Sliding-contact bearings for exclusively rotary movement for radial load only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/04—Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump
- F02B37/10—Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump at least one pump being alternatively or simultaneously driven by exhaust and other drive, e.g. by pressurised fluid from a reservoir or an engine-driven pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D15/00—Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
- F01D15/10—Adaptations for driving, or combinations with, electric generators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/16—Arrangement of bearings; Supporting or mounting bearings in casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B41/00—Engines characterised by special means for improving conversion of heat or pressure energy into mechanical power
- F02B41/02—Engines with prolonged expansion
- F02B41/10—Engines with prolonged expansion in exhaust turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/06—Arrangements of bearings; Lubricating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C7/00—Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
- F02C7/12—Cooling of plants
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/05—Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
- F04D29/056—Bearings
- F04D29/057—Bearings hydrostatic; hydrodynamic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/522—Casings; Connections of working fluid for axial pumps especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/58—Cooling; Heating; Diminishing heat transfer
- F04D29/582—Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/02—Sliding-contact bearings for exclusively rotary movement for radial load only
- F16C17/026—Sliding-contact bearings for exclusively rotary movement for radial load only with helical grooves in the bearing surface to generate hydrodynamic pressure, e.g. herringbone grooves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/04—Sliding-contact bearings for exclusively rotary movement for axial load only
- F16C17/08—Sliding-contact bearings for exclusively rotary movement for axial load only for supporting the end face of a shaft or other member, e.g. footstep bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/10—Sliding-contact bearings for exclusively rotary movement for both radial and axial load
- F16C17/102—Sliding-contact bearings for exclusively rotary movement for both radial and axial load with grooves in the bearing surface to generate hydrodynamic pressure
- F16C17/107—Sliding-contact bearings for exclusively rotary movement for both radial and axial load with grooves in the bearing surface to generate hydrodynamic pressure with at least one surface for radial load and at least one surface for axial load
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/26—Systems consisting of a plurality of sliding-contact bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/06—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
- F16C32/0603—Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/10—Construction relative to lubrication
- F16C33/1005—Construction relative to lubrication with gas, e.g. air, as lubricant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C37/00—Cooling of bearings
- F16C37/002—Cooling of bearings of fluid bearings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/161—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at both ends of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/163—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at only one end of the rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/18—Structural association of electric generators with mechanical driving motors, e.g. with turbines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
- H02K9/06—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/02—Sliding-contact bearings for exclusively rotary movement for radial load only
- F16C17/028—Sliding-contact bearings for exclusively rotary movement for radial load only with fixed wedges to generate hydrodynamic pressure, e.g. multi-lobe bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2360/00—Engines or pumps
- F16C2360/23—Gas turbine engines
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Thermal Sciences (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Motor Or Generator Frames (AREA)
- Supercharger (AREA)
- Slot Machines And Peripheral Devices (AREA)
- Support Of The Bearing (AREA)
Abstract
一種超高速鼓風機,包括葉輪、電機、轉動連接件和槽式動壓氣體徑向軸承,電機包括轉子、定子、轉軸、端蓋和殼體,殼體是由內筒與外筒形成兩個空腔的環形圓筒狀結構,轉動連接件是具有一個空腔的圓筒狀結構,轉動連接件套設在靠近葉輪的轉軸、並與葉輪和轉軸端部分別相契合連接,其側部位於外筒與內筒所形成的空腔內;槽式動壓氣體徑向軸承和轉軸均位於內筒腔內,且槽式動壓氣體徑向軸承套設在轉軸;定子固定在內筒外壁,轉子固定在轉動連接件的側部內壁。本發明可實現在氣浮狀態下的超高速運轉,可使鼓風機的體積顯著减小實現微型化。An ultra-high-speed blower includes an impeller, a motor, a rotating connection piece and a groove-type dynamic pressure gas radial bearing. The motor includes a rotor, a stator, a rotating shaft, an end cover and a housing. The housing is formed by an inner cylinder and an outer cylinder. The ring-shaped cylindrical structure of the cavity, the rotary connection piece is a cylindrical structure with a cavity, the rotary connection piece is sleeved on the rotating shaft close to the impeller, and is connected to the end of the impeller and the rotating shaft respectively, and the side is located outside The cavity formed by the cylinder and the inner cylinder; the groove type dynamic pressure gas radial bearing and the rotating shaft are located in the inner cylinder cavity, and the groove type dynamic pressure gas radial bearing is sleeved on the rotating shaft; the stator is fixed on the outer wall of the inner cylinder and the rotor It is fixed on the inner wall of the side of the rotating connector. The invention can realize ultra-high-speed operation in an air-floating state, and can significantly reduce the volume of the blower to achieve miniaturization.
Description
本發明是關於高精密機械技術領域,特別是關於一種超高速鼓風機。The invention relates to the technical field of high-precision machinery, in particular to an ultra-high-speed blower.
鼓風機主要用於辦公自動化設備中需要較大風量的部位,通過旋轉葉輪所得的風力將設備內部産生的熱氣向外排出,對其內部進行散熱冷却的裝置。傳統的鼓風機通常是採用增速系統對普通工頻電動機增速後驅動壓氣機葉輪旋轉做功,存在如下主要缺陷:①增速系統十分複雜,重量大,占地面積多,造價昂貴;②不僅需要專門配套的滑油系統,而且容易出現漏油問題,應用範圍受限;③齒輪傳動噪聲大,存在一定機械損失,並且,普通工頻電動機功率密度低,體積和重量大,噪聲高;④增速系統和普通工頻電動機都需要應用軸承,受制於軸承的摩擦和壽命,轉動速度不能做到很高,導致系統整體功率密度低,體積巨大,在和壓氣機葉輪進行功率匹配時存在一定困難;⑤由於工頻電機轉速恒定,如要調節鼓風機的供氣量,必須添加非常複雜的進氣控制系統,增加製造成本及控制難度。The blower is mainly used in the parts of office automation equipment that require a large amount of air. The wind generated by rotating the impeller discharges the heat generated inside the equipment to the outside to cool and cool the inside. The traditional blower usually uses a speed-increasing system to drive the compressor impeller to rotate to do work after increasing the speed of a common power-frequency motor, and has the following main defects: ①The speed-increasing system is very complicated, heavy, occupies a large area, and the cost is expensive; ②Not only Specially equipped lubricating oil system, which is prone to oil leakage problems and limited application range; ③gear transmission noise is large, there is a certain mechanical loss, and the power density of ordinary power frequency motor is low, the volume and weight are large, and the noise is high; ④ increase Both high-speed systems and ordinary power frequency motors require bearings. Due to the friction and life of the bearings, the rotation speed cannot be very high, resulting in low overall power density and huge size of the system. There are certain difficulties in matching the power with the
爲了解决傳統的電機鼓風機所存在的上述諸多缺陷,中國專利文獻CN102200136 B中公開了一種空氣懸浮供氣可調高速電機直驅鼓風機,其包括壓氣機葉輪、永磁同步電機轉子、電機定子、前徑向空氣軸承、後徑向空氣軸承、軸向止推空氣軸承、渦殼和電機殼體;永磁同步電機轉子的一端連接壓氣機葉輪,電機定子驅動永磁同步電機轉子旋轉,前徑向空氣軸承、後徑向空氣軸承、軸向止推空氣軸承懸浮支撑永磁同步電機轉子,渦殼設置在壓氣機葉輪外圍,電機殼體位於電機定子、前徑向空氣軸承、後徑向空氣軸承、軸向止推空氣軸承和永磁同步電機轉子的外圍。雖然該專利技術通過高速電動機的永磁同步電機轉子直接驅動壓氣機葉輪,具有效率高、損耗低、環保、可適用範圍廣等優點,但該專利技術還存在如下問題:1、轉速仍然有限,目前只能實現最高10萬轉的轉速;2、不能長期運行:因高速運轉産生的熱量不能有效導出,以致連續工作時間不能很長;3、高速運轉的穩定性不佳,以致實際運行效率達不到理想目標;4、結構仍然較複雜,體積較大,不能滿足當今微型化發展要求。In order to solve the above-mentioned defects of the traditional motor blower, Chinese patent document CN102200136 B discloses an air suspension air supply adjustable high-speed motor direct-drive blower, which includes a compressor impeller, permanent magnet synchronous motor rotor, motor stator, front Radial air bearing, rear radial air bearing, axial thrust air bearing, volute and motor housing; one end of the rotor of the permanent magnet synchronous motor is connected to the compressor impeller, the motor stator drives the rotor of the permanent magnet synchronous motor to rotate, and the front diameter The radial air bearing, the rear radial air bearing, and the axial thrust air bearing levitate and support the rotor of the permanent magnet synchronous motor. The volute is located outside the compressor impeller. The motor housing is located on the motor stator, the front radial air bearing, and the rear radial. The outer periphery of the air bearing, axial thrust air bearing and permanent magnet synchronous motor rotor. Although the patented technology directly drives the compressor impeller through the rotor of the permanent magnet synchronous motor of the high-speed motor, it has the advantages of high efficiency, low loss, environmental protection, and wide application range. However, the patented technology still has the following problems: 1. The speed is still limited. At present, it can only achieve a maximum speed of 100,000 rpm; 2. It cannot be operated for a long time: the heat generated by high-speed operation cannot be effectively exported, so that the continuous working time cannot be long; 3. The stability of high-speed operation is not good, so that the actual operating efficiency is Less than the ideal goal; 4. The structure is still relatively complex and large in size, which cannot meet the requirements of today's miniaturization development.
針對現有技術存在的上述問題,本發明的目的是提供一種運行效率高、高速運行穩定性好及可長時間工作的超高速鼓風機。In view of the above problems in the prior art, the object of the present invention is to provide an ultra-high-speed blower with high operating efficiency, good high-speed operating stability and long-term operation.
爲實現上述目的,本發明採用的技術方案如下: 一種超高速鼓風機,包括葉輪和電機,所述電機包括轉子、定子、轉軸、端蓋和殼體;其特徵在於:還包括一轉動連接件和一個槽式動壓氣體徑向軸承,並且,所述殼體是由內、外筒形成兩個空腔的環形圓筒狀結構,所述轉動連接件是具有一個空腔的圓筒狀結構,所述轉動連接件套設在靠近葉輪的轉軸上,並與葉輪和轉軸端部分別相契合連接,所述轉動連接件的側部位於由殼體的外筒與內筒所形成的空腔內;所述槽式動壓氣體徑向軸承和轉軸均位於殼體的內筒腔內,且所述槽式動壓氣體徑向軸承套設在轉軸上;所述定子固定在殼體的內筒外壁上,所述轉子固定在轉動連接件的側部內壁上。To achieve the above objectives, the technical solution adopted by the present invention is as follows: An ultra-high-speed blower, including an impeller and a motor, the motor includes a rotor, a stator, a rotating shaft, an end cover, and a housing; A groove-type dynamic pressure gas radial bearing, and the housing is an annular cylindrical structure formed of two cavities by the inner and outer cylinders, and the rotating connection member is a cylindrical structure with one cavity, The rotating connector is sleeved on the rotating shaft close to the impeller, and is connected to the impeller and the end of the rotating shaft respectively, and the side of the rotating connector is located in the cavity formed by the outer cylinder and the inner cylinder of the housing The groove type dynamic pressure gas radial bearing and the rotating shaft are located in the inner cylinder cavity of the housing, and the groove type dynamic pressure gas radial bearing is sleeved on the rotating shaft; the stator is fixed on the inner cylinder of the housing On the outer wall, the rotor is fixed on the inner wall of the side of the rotating connection.
作爲優選方案,在位於轉軸與槽式動壓氣體徑向軸承的端部所形成的氣流通道的上方的轉動連接件的側部開設有若干導氣葉片。As a preferred solution, a plurality of air guide vanes are provided on the side of the rotating connector located above the air flow channel formed by the end of the rotating shaft and the groove-type dynamic pressure gas radial bearing.
作爲進一步優選方案,在殼體的外筒周側開設有若干進氣孔和若干散熱排氣孔。As a further preferred solution, a number of air inlet holes and a number of heat dissipation and exhaust holes are opened on the peripheral side of the outer cylinder of the housing.
作爲優選方案,所述葉輪與轉動連接件及轉軸間通過鎖緊螺栓連接固定。As a preferred solution, the impeller is connected and fixed with a rotation bolt and a rotation shaft through a locking bolt.
作爲進一步優選方案,所述轉軸和鎖緊螺栓均開設有空腔,以减輕所述鼓風機的重量。As a further preferred solution, both the rotating shaft and the locking bolt are provided with cavities to reduce the weight of the blower.
作爲優選方案,所述的超高速鼓風機還包括葉輪殼,所述葉輪殼通過螺栓與殼體的外筒固定連接。As a preferred solution, the ultra-high-speed blower further includes an impeller shell, and the impeller shell is fixedly connected to the outer cylinder of the shell through bolts.
作爲優選方案,所述槽式動壓氣體徑向軸承包括軸承外套和軸承內套,所述軸承內套的外圓周面和兩端面均具有規則形狀的槽式花紋。As a preferred solution, the groove type dynamic pressure gas radial bearing includes a bearing outer sleeve and a bearing inner sleeve, and the outer circumferential surface and both end surfaces of the bearing inner sleeve have groove patterns with regular shapes.
作爲進一步優選方案,所述軸承內套的一端面的槽式花紋與另一端面的槽式花紋形成鏡像對稱,以及外圓周面的槽式花紋的軸向輪廓線與兩端面的槽式花紋的徑向輪廓線均形成一一對應並相互交接。As a further preferred solution, the groove pattern on one end surface of the bearing inner sleeve forms a mirror symmetry with the groove pattern on the other end surface, and the axial contour of the groove pattern on the outer circumferential surface and the groove pattern on both end surfaces The radial contour lines all form a one-to-one correspondence and cross each other.
作爲進一步優選方案,所述軸承內套的外圓周面的槽式花紋中的軸向高位線與兩端面的槽式花紋中的徑向高位線均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋中的軸向中位線與兩端面的槽式花紋中的徑向中位線均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋中的軸向低位線與兩端面的槽式花紋中的徑向低位線均相對應、並在端面圓周倒角前相互交接。As a further preferred solution, the axial high line in the groove pattern on the outer circumferential surface of the bearing inner sleeve corresponds to the radial high line in the groove pattern on both end surfaces, and intersects each other before the circumferential chamfer of the end surface ; The axial median line in the groove pattern of the outer circumferential surface corresponds to the radial median line in the groove pattern of the two end surfaces, and intersects each other before the chamfering of the end surface; the groove pattern of the outer circumferential surface The axial low-level lines in the middle correspond to the radial low-level lines in the groove patterns on both end faces, and they meet each other before the circumferential chamfering of the end faces.
作爲優選方案,所述軸承內套與軸承外套間的配合間隙爲0.003~0.008mm。As a preferred solution, the fit clearance between the bearing inner sleeve and the bearing outer sleeve is 0.003 to 0.008 mm.
作爲優選方案,在所述軸承外套的兩端設有止環。As a preferred solution, stop rings are provided at both ends of the bearing casing.
作爲一種實施方案,所述的超高速鼓風機還包括一個混合式動壓氣體止推軸承,所述的混合式動壓氣體止推軸承包括兩個側盤以及夾設在兩個側盤之間的中盤,在每個側盤與中盤之間均設有箔型彈性件,並且,所述混合式動壓氣體止推軸承位於殼體與端蓋形成的腔體內,並套設在轉軸上。As an embodiment, the ultra-high speed blower further includes a hybrid dynamic pressure gas thrust bearing. The hybrid dynamic pressure gas thrust bearing includes two side discs and a sandwiched between the two side discs. The middle disc is provided with a foil-shaped elastic member between each side disc and the middle disc, and the mixed dynamic pressure gas thrust bearing is located in the cavity formed by the housing and the end cover, and is sleeved on the rotating shaft.
作爲優選方案,所述端蓋通過螺栓與混合式動壓氣體止推軸承的中盤調整環及殼體的尾部固定連接。As a preferred solution, the end cover is fixedly connected with the middle disc adjustment ring of the hybrid dynamic pressure gas thrust bearing and the rear portion of the housing through bolts.
作爲優選方案,所述中盤的兩端面均設有規則形狀的槽式花紋,且一端面的槽式花紋與另一端面的槽式花紋形成鏡像對稱。As a preferred solution, both end surfaces of the middle plate are provided with groove patterns with regular shapes, and the groove pattern on one end surface and the groove pattern on the other end surface are formed in mirror symmetry.
作爲優選方案,在所述中盤的外圓周面也設有槽式花紋,且外圓周面的槽式花紋的形狀與兩端面的槽式花紋的形狀相同,以及外圓周面的槽式花紋的軸向輪廓線與兩端面的槽式花紋的徑向輪廓線均形成一一對應並相互交接。As a preferred solution, a groove pattern is also provided on the outer circumferential surface of the middle plate, and the shape of the groove pattern on the outer circumferential surface is the same as the groove pattern on both end surfaces, and the shaft of the groove pattern on the outer circumferential surface The contour lines form a one-to-one correspondence with the radial contour lines of the groove pattern at both end surfaces and they cross each other.
作爲進一步優選方案,中盤的外圓周面的槽式花紋中的軸向高位線與兩端面的槽式花紋中的徑向高位線均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋中的軸向中位線與兩端面的槽式花紋中的徑向中位線均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋中的軸向低位線與兩端面的槽式花紋中的徑向低位線均相對應、並在端面圓周倒角前相互交接。As a further preferred solution, the axial high line in the groove pattern on the outer circumferential surface of the middle plate corresponds to the radial high line in the groove pattern on the two end surfaces, and meet each other before the chamfering of the end surface circumference; the outer circumferential surface The axial median line in the groove pattern of the groove corresponds to the radial median line in the groove pattern of the two end surfaces, and intersects each other before the circumferential chamfer of the end surface; the axial direction in the groove pattern of the outer circumferential surface The low-level lines correspond to the radial low-level lines in the groove patterns on both end surfaces, and cross each other before the chamfering of the circumference of the end surfaces.
作爲進一步優選方案,在與中盤相配合的箔型彈性件的配合面上設有耐磨塗層。As a further preferred solution, a wear-resistant coating is provided on the mating surface of the foil-shaped elastic member matched with the middle plate.
作爲進一步優選方案,所述箔型彈性件與中盤的配合間隙爲0.003~0.008mm。As a further preferred solution, the gap between the foil-shaped elastic member and the middle plate is 0.003 to 0.008 mm.
作爲進一步優選方案,所述箔型彈性件的至少一端固定在對應側盤的內端面上。As a further preferred solution, at least one end of the foil-shaped elastic member is fixed on the inner end surface of the corresponding side plate.
作爲進一步優選方案,每個側盤上的箔型彈性件爲多個,且沿側盤的內端面均勻分布。As a further preferred solution, there are a plurality of foil-shaped elastic members on each side plate, and they are evenly distributed along the inner end surface of the side plate.
作爲進一步優選方案,固定在一個側盤上的箔型彈性件與固定在另一個側盤上的箔型彈性件形成鏡像對稱。As a further preferred solution, the foil-shaped elastic member fixed on one side plate and the foil-shaped elastic member fixed on the other side plate form mirror symmetry.
作爲進一步優選方案,在側盤的內端面設有用於固定箔型彈性件的卡槽。As a further preferred solution, a clamping groove for fixing the foil-shaped elastic member is provided on the inner end surface of the side plate.
作爲一種實施方案,所述的箔型彈性件由波箔和平箔組成,所述波箔的弧形凸起頂端與平箔相貼合。As an embodiment, the foil-shaped elastic member is composed of a corrugated foil and a flat foil, and the arc-shaped convex tops of the corrugated foil are attached to the flat foil.
作爲另一種實施方案,所述的箔型彈性件由波箔和平箔組成,所述波箔的波拱間過渡底邊與平箔相貼合。As another embodiment, the foil-shaped elastic member is composed of a wave foil and a flat foil, and the bottom edge of the transition between the wave arches of the wave foil is attached to the flat foil.
作爲又一種實施方案,所述的箔型彈性件由兩個平箔組成,其中靠近側盤端面的平箔具有若干鼓泡,所述鼓泡的弧形凸起頂端與另一個平箔相貼合。As yet another embodiment, the foil-shaped elastic member is composed of two flat foils, wherein the flat foil near the end surface of the side disc has a plurality of bubbles, and the curved convex top of the bubbles is attached to another flat foil Together.
上述的槽式花紋均爲葉輪形狀。The above groove patterns are all impeller shapes.
上述的箔型彈性件優選經過表面熱處理。The above-mentioned foil-shaped elastic member is preferably subjected to surface heat treatment.
與現有技術相比,本發明具有如下有益效果: 因本發明所提供的鼓風機,是以氣體作爲軸承的潤滑劑,因此不僅具有無污染、摩擦損失低、使用時間長、適用範圍廣、節能環保等諸多優點,而且採用所述結構,散熱效果好,可保證長時間穩定運行;尤其是,因所述結構的空氣軸承能實現在氣浮狀態下的超高速運轉(經測試,可達100,000~450,000rpm的極限轉速),因此針對相同功率要求,本發明可使鼓風機的體積顯著减小實現微型化,具有占用空間小、使用便捷等優點,對促進微型化高新技術的發展具有重要價值,相對於現有技術具有顯著性進步。Compared with the prior art, the present invention has the following beneficial effects: Because the blower provided by the present invention uses gas as a bearing lubricant, it not only has no pollution, low friction loss, long use time, wide application range, energy saving and environmental protection And many other advantages, and the use of the structure, the heat dissipation effect is good, can ensure long-term stable operation; in particular, because the air bearing of the structure can achieve ultra-high speed operation in the air float state (tested, up to 100,000 ~ 450,000rpm limit speed), so for the same power requirements, the present invention can significantly reduce the size of the blower to achieve miniaturization, has the advantages of small footprint, convenient use, etc., has an important value to promote the development of miniaturized high-tech, relatively Significant progress in the existing technology.
下面結合附圖及實施例對本發明的技術方案做進一步詳細地說明。 實施例1The technical solution of the present invention will be described in further detail below with reference to the drawings and embodiments. Example 1
結合圖1至圖5所示:本實施例提供的一種超高速鼓風機,包括葉輪1和電機2,所述電機2包括轉子21、定子22、轉軸23、端蓋24和殼體25,其特徵在於:還包括轉動連接件3、槽式動壓氣體徑向軸承4和混合式動壓氣體止推軸承5。1 to FIG. 5: this embodiment provides an ultra-high-speed blower, including an
所述殼體25是由內、外筒形成兩個空腔的環形圓筒狀結構,所述轉動連接件3是具有一個空腔的圓筒狀結構,所述轉動連接件3套設在靠近葉輪1的轉軸23上,並與葉輪1和轉軸23端部相契合連接,所述轉動連接件3的側部31位於由殼體的外筒251與內筒252所形成的空腔內;所述槽式動壓氣體徑向軸承4和轉軸23均位於殼體的內筒252的空腔內,且所述槽式動壓氣體徑向軸承4套設在轉軸23上;所述定子22固定在殼體的內筒252外壁上,所述轉子21固定在轉動連接件3的側部31的內壁上。The
所述槽式動壓氣體徑向軸承4包括軸承外套41和軸承內套42;所述混合式動壓氣體止推軸承5包括兩個側盤51以及夾設在兩個側盤之間的中盤52,在每個側盤51與中盤52之間均設有箔型彈性件53,並且,所述混合式動壓氣體止推軸承5位於殼體25與端蓋24形成的腔體內,並套設在轉軸23上。The groove type dynamic pressure gas radial bearing 4 includes a bearing
在位於轉軸23與槽式動壓氣體徑向軸承4的端部所形成的氣流通道的上方的轉動連接件3的側部31開設有若干導氣葉片32。A plurality of
在殼體的外筒251周側開設有若干進氣孔253和若干散熱排氣孔254,所述進氣孔253與導氣葉片32相連通。A plurality of
所述葉輪1與轉動連接件3及轉軸23間通過鎖緊螺栓6連接固定。The
爲了進一步减輕所述鼓風機的重量,所述轉軸23和鎖緊螺栓6均開設空腔(231/61)。In order to further reduce the weight of the blower, the rotating
作爲優選方案,所述的超高速鼓風機還包括葉輪殼11,所述葉輪殼11通過螺栓7與殼體的外筒251固定連接。所述端蓋24通過螺栓8與混合式動壓氣體止推軸承5的中盤調整環54及殼體25的尾部固定連接。As a preferred solution, the ultra-high-speed blower further includes an
結合圖6至圖9所示:所述軸承內套42的外圓周面和左、右端面均具有規則形狀的槽式花紋43(如圖中的431、432和433,本實施例中的槽式花紋均爲葉輪形狀),且左端面的槽式花紋432與右端面的槽式花紋433形成鏡像對稱。位於軸承內套42的外圓周面的槽式花紋431的軸向輪廓線與左、右端面的槽式花紋(432和433)的徑向輪廓線均形成一一對應並相互交接,即:外圓周面的槽式花紋431中的軸向高位線4311與左、右端面的槽式花紋(432和433)中的徑向高位線(4321和4331)均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋431中的軸向中位線4312與左、右端面的槽式花紋(432和433)中的徑向中位線(4322和4332)均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋431中的軸向低位線4313與左、右端面的槽式花紋(432和433)中的徑向低位線(4323和4333)均相對應、並在端面圓周倒角前相互交接。6 to FIG. 9: the outer circumferential surface of the bearing
通過使軸承內套42的外圓周面和兩端面均具有規則形狀的槽式花紋(431、432和433),左端面的槽式花紋432與右端面的槽式花紋433形成鏡像對稱及外圓周面的槽式花紋431的軸向輪廓線與左、右端面的槽式花紋(432和433)的徑向輪廓線均形成一一對應並相互交接,可保證兩端面的葉輪形狀的槽式花紋(432和433)所産生的增壓氣體從軸心沿徑向不斷地往外圓周面的槽式花紋431形成的凹槽通道裏輸送,以致形成更强支撑高速運轉軸承所需的氣膜,而氣膜即作爲動壓氣體徑向軸承的潤滑劑,因此有利於實現所述槽式動壓氣體徑向軸承4在氣浮狀態下的高速穩定運轉。By making the outer circumferential surface and both end surfaces of the bearing
另外,當在軸承外套41的兩端分別設置止環44時,可實現在高速回轉軸的帶動下,使軸承內套42的兩端面與止環44間産生自密封作用,使槽式花紋連續産生的動壓氣體能完好地密閉保存在軸承的整個配合間隙中,充分保證高速運轉的動壓氣體徑向軸承的潤滑需要。In addition, when the stop rings 44 are provided at both ends of the bearing
所述軸承外套41與軸承內套42間的配合間隙優選爲0.003~0.008mm,以進一步確保軸承高速運轉的可靠性和穩定性。The matching clearance between the bearing
如圖10所示:本實施例提供的一種混合式動壓氣體止推軸承,包括:兩個側盤51,在兩個側盤51之間夾設有中盤52,在每個側盤51與中盤52之間設有箔型彈性件53;所述中盤52的左端面設有規則形狀的槽式花紋521,右端面設有規則形狀的槽式花紋522。As shown in FIG. 10: A hybrid dynamic pressure gas thrust bearing provided in this embodiment includes: two
結合圖11a和圖11b可見:所述中盤52的左端面的槽式花紋521與右端面的槽式花紋522之間形成鏡像對稱,左端面的槽式花紋521的徑向輪廓線與右端面的槽式花紋522的徑向輪廓線形成一一對應。It can be seen with reference to FIGS. 11a and 11b that the
所述的槽式花紋521與522的形狀相同,本實施例中均爲葉輪形狀。The
進一步結合圖12a和圖12b可見:所述箔型彈性件53固定在對應側盤51的內端面上(例如圖12a所示的固定有箔型彈性件53a的左側盤511和圖12b所示的固定有箔型彈性件53b的右側盤512),且固定在左側盤511上的箔型彈性件53a與固定在右側盤512上的箔型彈性件53b形成鏡像對稱。在每個側盤上的箔型彈性件可爲多個(圖中示出的是4個),且沿側盤的內端面均勻分布。It can be further seen in conjunction with FIGS. 12a and 12b that the foil-shaped
通過在側盤51與中盤52之間設置箔型彈性件53,在中盤52的左、右端面設置規則形狀的槽式花紋(521和522),且使左端面的槽式花紋521與右端面的槽式花紋522形成鏡像對稱,從而得到了既具有槽式動壓氣體止推軸承的高極限轉速的剛性特徵、又具有箔片式動壓氣體止推軸承的高抗衝擊能力和載荷能力的柔性特徵的混合式動壓氣體止推軸承;因爲箔型彈性件53與中盤52間形成了楔形空間,當中盤52轉動時,氣體因其自身的粘性作用被帶動並被壓縮到楔形空間內,從而可使軸向動壓力得到顯著增强,相對於現有的單純箔片式動壓氣體止推軸承,可具有在相同載荷下成倍增加的極限轉速;同時,由於增加了箔型彈性件53,在其彈性作用下,還可使軸承的載荷能力、抗衝擊能力和抑制軸渦動的能力顯著提高,相對於現有的單純槽式動壓氣體止推軸承,可具有在相同轉速下成倍增加的抗衝擊能力和載荷能力。By providing a foil-shaped
結合圖10和圖13、圖14所示:所述的箔型彈性件53由波箔531和平箔532組成,所述波箔531的弧形凸起5311的頂端與平箔532相貼合,所述波箔531的波拱間過渡底邊5312與對應側盤51的內端面相貼合。10 and 13 and 14: the foil-shaped
爲進一步降低高速運轉的中盤52對箔型彈性件53的磨損,以延長軸承的使用壽命,最好在與中盤52相配合的箔型彈性件53的配合面上設置耐磨塗層(圖中未示出)。 實施例2In order to further reduce the wear of the foil-shaped
結合圖15a、15b、16至20所示可見,本實施例提供的一種混合式動壓氣體止推軸承與實施例1的區別僅在於:It can be seen with reference to FIGS. 15a, 15b, 16 to 20 that the hybrid dynamic pressure gas thrust bearing provided in this embodiment differs from
在所述中盤52的外圓周面也設有槽式花紋523,且外圓周面的槽式花紋523的形狀與左、右端面的槽式花紋(521和522)的形狀相同(本實施例中均爲葉輪形狀),以及外圓周面的槽式花紋523的軸向輪廓線與左、右端面的槽式花紋(521和522)的徑向輪廓線均形成一一對應並相互交接;即:The
外圓周面的槽式花紋523中的軸向高位線5231與左端面的槽式花紋521中的徑向高位線5211均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋523中的軸向中位線5232與左端面的槽式花紋521中的徑向中位線5212均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋523中的軸向低位線5233與左端面的槽式花紋521中的徑向低位線5213均相對應、並在端面圓周倒角前相互交接(如圖18所示);The axial
外圓周面的槽式花紋523中的軸向高位線5231與右端面的槽式花紋522中的徑向高位線5221均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋523中的軸向中位線5232與右端面的槽式花紋522中的徑向中位線5222均相對應、並在端面圓周倒角前相互交接;外圓周面的槽式花紋523中的軸向低位線5233與右端面的槽式花紋522中的徑向低位線5223均相對應、並在端面圓周倒角前相互交接(如圖20所示)。The axial
當在所述中盤52的外圓周面也設有槽式花紋,且使外圓周面的槽式花紋523的形狀與左、右端面的槽式花紋(521和522)的形狀相同,以及外圓周面的槽式花紋523的軸向輪廓線與左、右端面的槽式花紋(521和522)的徑向輪廓線均形成一一對應並相互交接時,可使內盤兩端面的槽式花紋(521和522)所産生的增壓氣體從軸心沿徑向不斷地往外圓周面的槽式花紋523形成的凹槽通道裏輸送,以致形成更强支撑高速運轉軸承所需的氣膜,而氣膜即作爲動壓氣體止推軸承的潤滑劑,因而可進一步確保所述的混合式動壓氣體止推軸承在氣浮狀態下的高速穩定運轉,爲實現鼓風機的高極限轉速提供進一步保證。When the groove pattern is also provided on the outer circumferential surface of the
在側盤51的內端面上設有用於固定箔型彈性件53的卡槽513(如圖16所示)。A clamping groove 513 (as shown in FIG. 16) for fixing the foil-shaped
所述的箔型彈性件53與中盤52的配合間隙優選爲0.003~0.008mm,以進一步確保軸承高速運轉的可靠性和穩定性。The gap between the foil-shaped
爲了更好地滿足高速運轉的性能要求,所述的箔型彈性件53優選經過表面熱處理。In order to better meet the performance requirements of high-speed operation, the foil-shaped
另外需要說明的是:本發明所述的箔型彈性件53的組成結構不限於上述實施例中所述,還可以採用波箔和平箔組成,但所述波箔的波拱間過渡底邊與平箔相貼合;或者,直接採用兩個平箔組成,其中靠近側盤端面的平箔具有若干鼓泡,所述鼓泡的弧形凸起頂端與另一個平箔相貼合;或採用其它的現有結構。In addition, it should be noted that the composition structure of the foil-shaped
經測試,本發明提供的軸承在氣浮狀態下能達到100,000~450,000rpm的極限轉速,因此針對相同功率要求,本發明可使鼓風機的體積顯著减小實現微型化,對促進微型化高新技術的發展具有重要價值。After testing, the bearing provided by the present invention can reach the limit speed of 100,000 to 450,000 rpm in the air-floating state. Therefore, for the same power requirement, the present invention can significantly reduce the size of the blower and achieve miniaturization. Development has important value.
最後有必要在此指出的是:以上內容只用於對本發明所述技術方案做進一步詳細說明,不能理解爲對本發明保護範圍的限制,本領域的技術人員根據本發明的上述內容作出的一些非本質的改進和調整均屬本發明的保護範圍。Finally, it is necessary to point out here that the above content is only used for further detailed description of the technical solution of the present invention, and cannot be construed as a limitation of the protection scope of the present invention. Essential improvements and adjustments are within the scope of the present invention.
1‧‧‧葉輪11‧‧‧葉輪殼2‧‧‧電機21‧‧‧轉子22‧‧‧定子23‧‧‧轉軸231‧‧‧空腔24‧‧‧端蓋25‧‧‧殼體251‧‧‧外筒252‧‧‧內筒253‧‧‧進氣孔254‧‧‧散熱排氣孔3‧‧‧轉動連接件31‧‧‧側部32‧‧‧導氣葉片4‧‧‧槽式動壓氣體徑向軸承41‧‧‧軸承外套42‧‧‧軸承內套43‧‧‧槽式花紋431‧‧‧外圓周面的槽式花紋4311‧‧‧軸向高位線4312‧‧‧軸向中位線4313‧‧‧軸向低位線432‧‧‧左端面的槽式花紋4321‧‧‧徑向高位線4322‧‧‧徑向中位線4323‧‧‧徑向低位線433‧‧‧右端面的槽式花紋4331‧‧‧徑向高位線4332‧‧‧徑向中位線4333‧‧‧徑向低位線44‧‧‧止環5‧‧‧混合式動壓氣體止推軸承51‧‧‧側盤511‧‧‧左側盤512‧‧‧右側盤513‧‧‧卡槽52‧‧‧中盤521‧‧‧左端面的槽式花紋5211‧‧‧徑向高位線5212‧‧‧徑向中位線5213‧‧‧徑向低位線522‧‧‧右端面的槽式花紋5221‧‧‧徑向高位線5222‧‧‧徑向中位線5223‧‧‧徑向低位線523‧‧‧外圓周面的槽式花紋5231‧‧‧軸向高位線5232‧‧‧軸向中位線5233‧‧‧軸向低位線53、53a、53b‧‧‧箔型彈性件531‧‧‧波箔5311‧‧‧弧形凸起5312‧‧‧波拱間過渡底邊532‧‧‧平箔54‧‧‧中盤調整環6、7、8‧‧‧螺栓61‧‧‧空腔1‧‧‧Impeller 11‧‧‧Impeller shell 2‧‧‧Motor 21‧‧‧Rotor 22‧‧‧Stator 23‧‧‧Rotating shaft 231‧‧‧Cavity 24‧‧‧End cover 25‧‧‧Case 251 ‧‧‧Outer tube 252‧‧‧Inner tube 253‧‧‧ Inlet hole 254‧‧‧ Heat dissipation vent hole 3‧‧‧Rotating connector 31‧‧‧Side part 32‧‧‧Air guide blade 4‧‧‧ Groove dynamic pressure gas radial bearing 41‧‧‧bearing outer casing 42‧‧‧bearing inner sleeve 43‧‧‧groove pattern 431‧‧‧groove pattern on the outer circumferential surface 4311‧‧‧axial high line 4312‧‧ ‧Axial median line 4313 ‧‧‧Axial low line 432 ‧‧‧Slotted pattern on the left end 4321 ‧‧‧Radial high line 4322 ‧‧‧Radial neutral line 4323 ‧‧‧Radial low line 433 ‧‧‧Slotted pattern on the right end 4331‧‧‧Radial high line 4332‧‧‧Radial neutral line 4333‧‧‧Radial low line 44‧‧‧Stop ring 5‧‧‧ Hybrid dynamic pressure gas stop Push bearing 51 ‧ ‧ ‧ side plate 511 ‧ ‧ ‧ left side plate 512 ‧ ‧ ‧ right side plate 513 ‧ ‧ ‧ slot 52 52 ‧ ‧ ‧ center plate 521 ‧ ‧ ‧ groove pattern on the left end 5211 ‧ ‧ ‧ radial high line 5212 ‧‧‧Radial median line 5213‧‧‧Radial low line 522‧‧‧Right groove pattern 5221‧‧‧Radial high line 5222‧‧‧Radial neutral line 5223‧‧‧Radial low Line 523‧‧‧Slotted pattern on the outer circumferential surface 5231‧‧‧Axial high line 5232‧‧‧Axial neutral line 5233‧‧‧Axial low line 53,53a,53b‧‧‧Foil-shaped elastic member 531 ‧‧‧Wave foil 5311‧‧‧arc convex 5312‧‧‧wave arch bottom edge 532‧‧‧flat foil 54‧‧‧ mid plate adjustment ring 6, 7, 8‧‧‧ bolt 61‧‧‧ empty Cavity
圖1是實施例1提供的一種超高速鼓風機的前視立體結構示意圖; 圖2是實施例1提供的超高速鼓風機的正視結構示意圖; 圖3是圖2的A-A向視圖; 圖4是實施例1提供的轉動連接件的立體結構示意圖; 圖5是實施例1提供的殼體的立體結構示意圖; 圖6是實施例1提供的槽式動壓氣體徑向軸承的局部分割的左視立體結構示意圖; 圖7是圖6中的B局部放大圖; 圖8是實施例1提供的槽式動壓氣體徑向軸承的局部分割的右視立體結構示意圖; 圖9是圖8中的C局部放大圖; 圖10是實施例1提供的混合式動壓氣體止推軸承的剖面結構示意圖; 圖11a是實施例1中所述中盤的左視圖; 圖11b是實施例1中所述中盤的右視圖; 圖12a是實施例1中所述的固定有箔型彈性件的左側盤的右視圖; 圖12b是實施例1中所述的固定有箔型彈性件的右側盤的左視圖; 圖13是實施例1提供的箔型彈性件的截面結構示意圖; 圖14是實施例1提供的箔型彈性件的立體結構示意圖; 圖15a是實施例2提供的一種混合式動壓氣體止推軸承的左視立體結構示意圖; 圖15b是實施例2提供的混合式動壓氣體止推軸承的右視立體結構示意圖; 圖16是實施例2提供的混合式動壓氣體止推軸承的局部分割立體結構示意圖; 圖17是實施例2中所述中盤的左視立體結構示意圖; 圖18是圖17中的D局部放大圖; 圖19是實施例2中所述中盤的右視立體結構示意圖; 圖20是圖19中的E局部放大圖。1 is a schematic diagram of a front perspective structure of an ultra-high-speed blower provided in Example 1; FIG. 2 is a schematic diagram of a front view of the ultra-high-speed blower provided in Example 1; FIG. 3 is a view taken along line AA in FIG. 2; FIG. 4 is an example 1 is a schematic view of the three-dimensional structure of the rotating connector provided; FIG. 5 is a schematic view of the three-dimensional structure of the housing provided in Example 1; FIG. 6 is a partially divided left-view three-dimensional structure of the grooved dynamic pressure gas radial bearing provided in Example 1 FIG. 7 is a partially enlarged view of B in FIG. 6; FIG. 8 is a partially divided right side perspective schematic view of the grooved dynamic pressure gas radial bearing provided in Example 1; FIG. 9 is a partially enlarged view of C in FIG. 8 Figure 10 is a schematic cross-sectional structural view of the hybrid dynamic pressure gas thrust bearing provided in Example 1; Figure 11a is a left side view of the middle disc described in Example 1; Figure 11b is a right side view of the middle disc described in Example 1 FIG. 12a is a right side view of the left-side disc fixed with the foil-shaped elastic member described in Example 1; FIG. 12b is a left side view of the right-side disc fixed with the foil-shaped elastic member described in
1‧‧‧葉輪 1‧‧‧Impeller
11‧‧‧葉輪殼 11‧‧‧Impeller shell
2‧‧‧電機 2‧‧‧Motor
21‧‧‧轉子 21‧‧‧Rotor
22‧‧‧定子 22‧‧‧Stator
23‧‧‧轉軸 23‧‧‧spindle
231‧‧‧空腔 231‧‧‧ Cavity
24‧‧‧端蓋 24‧‧‧End cover
25‧‧‧殼體 25‧‧‧Housing
251‧‧‧外筒 251‧‧‧Outer cylinder
252‧‧‧內筒 252‧‧‧Inner tube
253‧‧‧進氣孔 253‧‧‧Air inlet
254‧‧‧散熱排氣孔 254‧‧‧ exhaust vent
3‧‧‧轉動連接件 3‧‧‧Rotating connector
31‧‧‧側部 31‧‧‧Side
32‧‧‧導氣葉片 32‧‧‧Air guide blade
4‧‧‧槽式動壓氣體徑向軸承 4‧‧‧Slot type dynamic pressure gas radial bearing
41‧‧‧軸承外套 41‧‧‧bearing jacket
42‧‧‧軸承內套 42‧‧‧Bearing inner sleeve
44‧‧‧止環 44‧‧‧stop ring
5‧‧‧混合式動壓氣體止推軸承 5‧‧‧ Hybrid dynamic pressure gas thrust bearing
51‧‧‧側盤 51‧‧‧Side plate
52‧‧‧中盤 52‧‧‧Mid-range
53‧‧‧箔型彈性件 53‧‧‧Foil-shaped elastic parts
54‧‧‧中盤調整環 54‧‧‧ Central adjustment ring
6、7、8‧‧‧螺栓 6, 7, 8 ‧‧‧ bolt
61‧‧‧空腔 61‧‧‧ Cavity
Claims (13)
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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CNPCT/CN2015/079233 | 2015-05-19 | ||
PCT/CN2015/079234 WO2016183788A1 (en) | 2015-05-19 | 2015-05-19 | Mixed-type dynamic pressure gas thrust bearing |
PCT/CN2015/079233 WO2016183787A1 (en) | 2015-05-19 | 2015-05-19 | Groove-type dynamic pressure gas radial bearing |
CNPCT/CN2015/079234 | 2015-05-19 | ||
CN201610327807.5A CN105889097B (en) | 2015-05-19 | 2016-05-18 | A kind of ultrahigh speed air blower |
CN201610327807.5 | 2016-05-18 |
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TW201706511A TW201706511A (en) | 2017-02-16 |
TWI694210B true TWI694210B (en) | 2020-05-21 |
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TW105115473A TWI704751B (en) | 2015-05-19 | 2016-05-19 | Ultra high speed motor |
TW105115472A TWI694210B (en) | 2015-05-19 | 2016-05-19 | Super high speed blower |
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TW105115473A TWI704751B (en) | 2015-05-19 | 2016-05-19 | Ultra high speed motor |
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CN (14) | CN105888818B (en) |
TW (2) | TWI704751B (en) |
WO (7) | WO2016184408A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
TWI704751B (en) | 2020-09-11 |
WO2016184412A1 (en) | 2016-11-24 |
CN105889313A (en) | 2016-08-24 |
TW201706511A (en) | 2017-02-16 |
WO2016184416A1 (en) | 2016-11-24 |
WO2016184410A1 (en) | 2016-11-24 |
CN106026492B (en) | 2019-01-04 |
WO2016184406A1 (en) | 2016-11-24 |
CN205858730U (en) | 2017-01-04 |
TW201706516A (en) | 2017-02-16 |
CN105888818B (en) | 2019-01-04 |
WO2016184408A1 (en) | 2016-11-24 |
CN205864174U (en) | 2017-01-04 |
CN105889313B (en) | 2018-10-26 |
CN105889097B (en) | 2019-01-04 |
CN105889314B (en) | 2019-01-04 |
CN106014641A (en) | 2016-10-12 |
CN205858494U (en) | 2017-01-04 |
CN205858479U (en) | 2017-01-04 |
CN106014641B (en) | 2018-06-12 |
CN105889314A (en) | 2016-08-24 |
WO2016184404A1 (en) | 2016-11-24 |
CN205858947U (en) | 2017-01-04 |
CN106026492A (en) | 2016-10-12 |
CN105889097A (en) | 2016-08-24 |
WO2016184414A1 (en) | 2016-11-24 |
CN205864143U (en) | 2017-01-04 |
CN205858948U (en) | 2017-01-04 |
CN105888818A (en) | 2016-08-24 |
CN106026517A (en) | 2016-10-12 |
CN106026517B (en) | 2019-01-04 |
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