WO2016181671A1 - Container and packing method - Google Patents

Container and packing method Download PDF

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Publication number
WO2016181671A1
WO2016181671A1 PCT/JP2016/052973 JP2016052973W WO2016181671A1 WO 2016181671 A1 WO2016181671 A1 WO 2016181671A1 JP 2016052973 W JP2016052973 W JP 2016052973W WO 2016181671 A1 WO2016181671 A1 WO 2016181671A1
Authority
WO
WIPO (PCT)
Prior art keywords
container
lid
top plate
main body
optical element
Prior art date
Application number
PCT/JP2016/052973
Other languages
French (fr)
Japanese (ja)
Inventor
建太郎 松浦
Original Assignee
日本電気硝子株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電気硝子株式会社 filed Critical 日本電気硝子株式会社
Priority to KR1020177022946A priority Critical patent/KR102466693B1/en
Priority to CN201680015773.4A priority patent/CN107428460B/en
Publication of WO2016181671A1 publication Critical patent/WO2016181671A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/22Details
    • B65D77/24Inserts or accessories added or incorporated during filling of containers
    • B65D77/26Elements or devices for locating or protecting articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/38Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for delicate optical, measuring, calculating or control apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/86Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form for electrical components

Definitions

  • the present invention relates to a container for storing an optical element including, for example, a rectangular plate glass and a method for packing an optical element using the container.
  • a cover glass used for an image sensor of a digital camera is an optical element in which an optical filter such as an IR cut filter is formed on a surface of a plate glass by vacuum deposition or the like.
  • an optical filter such as an IR cut filter
  • a very small rectangular element is used for incorporation into an optical apparatus such as a digital camera.
  • a method is generally used in which an optical filter is formed on the surface of a large plate glass and then the plate glass is cut into small rectangles. The optical element thus obtained is packaged and stored in a predetermined container until it is incorporated into an optical device, or shipped in a state of being accommodated in the container.
  • a packaging container that houses optical elements includes a tray-like container body that houses a plurality of optical elements, and a lid that covers the container body. From the viewpoint of being easily detachable from the container main body or effectively protecting the effective surface thereof, the optical element is usually accommodated in the container main body in an upright state. A large number of groove portions are formed in the housing portion of the container body in order to hold a large number of optical elements.
  • the right and left sides of the optical element are gripped without touching the effective surface of the optical element. It can be accommodated in or taken out from the accommodating portion, and the handling becomes easy.
  • An optical element is accommodated in a container main body as mentioned above, and is packed by covering this with a lid.
  • the groove portion of the accommodating portion has a width slightly larger than the thickness of the optical element. Therefore, in the container, the optical element is in a state where it can move slightly in the direction along the groove, although it is in a limited range. In such a state, the optical element vibrates in the housing portion when the container is transported and the like, and slides between the inner surface of the container body due to the vibration. As a result, a part of the optical element or a part of the container is worn or damaged, so that abrasion powder or broken pieces may be generated in the container. When foreign matters such as abrasion powder generated in this way adhere to the effective surface of the optical element, the optical function is deteriorated.
  • Patent Document 1 discloses that the optical element is accommodated in a container body (tray), and the optical element is covered with a flexible protective sheet, and the container body, the protective sheet, A container (containment case) is disclosed in which the inside of the vacuum pack is placed in a vacuum state, and the upper and lower end surfaces of the optical element are clamped by the bottom surface of the container body and the protective sheet. ing. *
  • the protective sheet is placed in an unconstrained state on the optical element, so that the protective sheet is pressed against the optical element only by a pressing force generated by a negative pressure without partially generating a strong tensile force (the same document). Paragraph 0027 etc.).
  • the protective sheet when used in an unconstrained state as described above, the protective sheet may come into contact with the effective surface of the optical element depending on the pitch interval of the optical element, and this may be damaged or contaminated.
  • the inventor of the present application deforms the top plate portion of the lid body covering the container body with tension in order to surely avoid the damage to the effective surface of the optical element as described above, and the top plate portion It came to the idea of pressing the upper end of the optical element.
  • the container 100 includes a container main body 102 that houses the optical element 101, a lid 103 that covers the container main body 102, and a compression pack (vacuum pack) 104 that compresses them.
  • the container body 102 includes a housing portion 102a that houses the optical element 101, and a flange portion 102c that is connected to the side wall portion 102b of the housing portion 102a.
  • the lid 103 has a top plate portion 103a, a side wall portion 103b connected to the top plate portion 103a, and a flange portion 103c connected to the side wall portion 103b.
  • a plurality of optical elements 101 are accommodated upright in a container main body 102, and a lid 103 is placed over the container main body 102.
  • the flange portion 103 c of the lid body 103 is in contact with the flange portion 102 c of the container main body 102.
  • the overlapped container body 102 and lid 103 are accommodated in the compression pack 104, and the air in the compression pack 104 is sucked by a suction device (not shown). Thereby, the compression pack 104 compresses the container main body 102 and the lid 103 by contracting.
  • the top plate portion 103 a of the lid body 103 is located at a position away from the optical element 101 before the suction, whereby the top end portion 101 a of the optical element 101 and the top plate portion of the lid body 103.
  • a gap is formed between the terminal 103a and the terminal 103a.
  • This container 100 can fix each optical element 101 in the accommodation position by the top plate part 103a of the cover body 103 being pressed by the compression pack 104 and pressing the upper end part 101a of each optical element 101. .
  • tension is generated in the top plate portion 103a deformed into a concave shape, and the top plate portion 103a is about to return to the original flat plate state, so that it is difficult to go around the effective surface side of the optical element 101. It becomes. Therefore, this container 100 can reliably prevent the top plate 103a from coming into contact with the effective surface of the optical element 101.
  • the inventor of the present application has found that the following problems occur in the container 100 having the above-described configuration by further study.
  • the degree of deformation of the top plate portion 103a is not constant in the direction of the rows of the optical elements 101, and the center
  • the degree of deformation in the portion side portion increases, and the degree of deformation in the end portion portion decreases. Therefore, the optical element located on the end side of the top plate portion 103a, that is, the optical element 101A located at the head or tail of the row is not suitably pressed by the top plate portion 103a, and the top plate is caused by vibration during container transportation. It was found that abrasion powder was generated due to repeated sliding with the portion 103a and the inner surface of the container body 102.
  • the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a container and a packaging method capable of suitably fixing all the contained optical elements in a stable state.
  • the present invention is to solve the above-described problems, and a container main body that accommodates a plurality of optical elements, a lid that covers the container main body, and a compression pack for compressing the container main body and the lid.
  • the container body includes an accommodating portion that exposes an upper end portion of the optical element and accommodates the optical element in an upright state
  • the lid body includes a top plate portion, A side wall portion connected to the top plate portion, and the top plate portion is compressed by the compression pack with the lid body and the container body in a state where the lid body is covered with the container body.
  • the regulating portion for regulating the degree of the convex deformation of the plate portion characterized in that it comprises at least one of the container body and the lid.
  • a plurality of optical elements are accommodated in an upright state in the accommodating portion of the container main body, and the lid is placed on the container main body, and the top plate portion is brought into contact with the upper end portions of all the optical elements.
  • the top plate portion of the lid is deformed into a convex shape while being in contact with all the optical elements. Due to this deformation, tension is generated in the top plate portion, and the top plate portion presses all the optical elements with this tension.
  • the container can fix the optical element to the accommodation position by this pressing.
  • the top plate portion presses the optical element with excessive tension, or the pressure by the top plate portion becomes insufficient.
  • the top plate portion presses the optical element with excessive tension, or the pressure by the top plate portion becomes insufficient.
  • the said control part is a flange part connected with the said side wall part of the said cover body,
  • the said top plate part is obtained when the said flange part contacts a part of said container main body.
  • the restricting portion may be a flange portion formed around the accommodating portion in the container main body, and when the part of the lid body contacts the flange portion, The degree of convex deformation may be regulated.
  • the degree of convex deformation of the top plate of the lid may be regulated by bringing the flange (regulator) of the lid into contact with the flange (regulator) of the container body.
  • the restricting portion as a flange portion in this way, it becomes easy to bring a part of the container main body or a part of the lid into contact with the flange portion, thereby making it possible to securely fix the optical element.
  • this invention is for solving said subject,
  • the container main body which accommodates a some optical element
  • the cover body covered on the said container main body For compressing the said container main body and the said cover body A container including a compression pack, wherein the container body is formed around a housing portion that exposes an upper end portion of the optical element and accommodates the optical element in an upright state, and the housing portion.
  • a flange portion, and the lid includes a top plate portion, a side wall portion connected to the top plate portion, and a flange portion connected to the side wall portion, and is not subjected to compression by the compression pack,
  • the top plate portion of the lid body contacts all the optical elements accommodated in the container body
  • the flange portion of the lid body includes the container body.
  • the top plate portion is arranged at the upper end of all the optical elements accommodated in the container main body.
  • the upper end of the optical element is pressed by the tension generated by the convex deformation, and the lid and the container main body are formed by the compression pack.
  • the flange portion of the lid body is in contact with the flange portion of the container body, thereby restricting the degree of the convex deformation in the top plate portion of the lid body.
  • a plurality of optical elements are accommodated in an upright state in the accommodating portion of the container main body, and the lid is placed on the container main body, and the top plate portion is brought into contact with the upper end portions of all the optical elements.
  • the top plate portion of the lid is deformed into a convex shape while being in contact with all the optical elements. Due to this deformation, tension is generated in the top plate portion, and the top plate portion presses all the optical elements with this tension.
  • the container can fix the optical element to the accommodation position by this pressing.
  • the lid In order to generate tension on the top plate, the lid is put on the container body in a state where it is not compressed by the compression pack, and the top plate is brought into contact with the upper ends of all the optical elements accommodated in the container main body.
  • the flange portion of the lid body is disposed to be opposed to the flange portion of the container body.
  • the degree of deformation (deformation amount) of the top plate can be regulated by pressing the lid with a compression pack and bringing the flange of the lid into contact with the flange of the container body.
  • the container can stably and suitably fix all the optical elements to the accommodation position with an appropriate tension.
  • the present invention is for solving the above-described problem, and is a container including a container main body that houses a plurality of optical elements, and a lid body that covers the container main body, An upper end portion of the optical element is exposed, and the optical element is accommodated in an upright state; and a flange portion formed around the accommodating portion, the lid includes a top plate portion, A side wall portion connected to the top plate portion and a flange portion connected to the side wall portion, and the top plate portion is housed in the housing portion when the lid is put on the container body housing the optical element.
  • the flange portion of the lid body is disposed so as to be opposed to the flange portion of the container main body while being in contact with the upper end portions of all the optical elements.
  • the top plate portion of the lid body when the container body is covered with the lid body, the top plate portion of the lid body is in contact with the upper end portions of all the optical elements accommodated in the container body, and the flange portion of the lid body is It will be located so as to be spaced apart from the flange portion of the container body.
  • the top plate of the lid When the lid is compressed in this state, the top plate of the lid can be deformed into a convex shape, but at this time, the top plate of the lid has the flange of the lid from the flange of the container body. During the separation, the convex deformation is continued without being restricted by these flange portions.
  • a cover body makes a top-plate part deform
  • the convex deformation of the top plate portion is restricted.
  • the top plate portion is in a state where the convex deformation at that time is maintained without further increasing the deformation amount.
  • the flange portion of the lid body is spaced from the flange portion of the container body and is disposed oppositely.
  • the lid has room to allow the top plate to deform into a convex shape, and the top plate presses all the optical elements with the tension generated by this deformation, and stabilizes them in its accommodation position. Thus, it can be suitably fixed.
  • the present invention is for solving the above-described problem, and a first step of storing the plurality of optical elements in the storage portion of the container body, and after the first step, all the top plate portions are
  • the lid is placed on the container body so as to be in contact with the upper end of the optical element, and the flange part of the lid is arranged so as to be opposed to the flange part of the container body.
  • the container body and the lid are inserted into the compression pack, air in the compression pack is sucked, and the lid is compressed by the compression pack.
  • the top plate portion is deformed into a convex shape while keeping the top plate portion in contact with the upper end portions of all the optical elements housed in the optical element, and the tension of the optical element is caused by the tension generated by the convex deformation.
  • the top edge A third step of pressing by the top plate portion, and in the third step, the top portion of the lid body by bringing the flange portion of the lid body into contact with the flange portion of the container body.
  • the degree of the convex deformation in the portion is regulated.
  • the top plate portion of the lid body is brought into contact with the upper end portions of all the optical elements accommodated in the container body, and the flange portion of the lid body is separated from the flange portion of the container body. By making them face each other, there may be room for allowing the top plate portion to deform into a convex shape on the lid. From this state, when the container main body and the lid are compressed by the compression pack in the third step, the top plate portion of the lid is deformed into a convex shape while being in contact with all the optical elements by this compression. . Due to this deformation, tension is generated in the top plate portion, and the top plate portion presses all the optical elements with this tension.
  • the container can fix the optical element to the accommodation position by this pressing.
  • the top plate portion presses the optical element with excessive tension by regulating the degree of deformation (deformation amount) of the top plate portion by bringing the flange portion of the lid into contact with the flange portion of the container body. Or the situation where the press by a top-plate part becomes inadequate can be avoided.
  • all the optical elements can be stably and suitably fixed to their accommodation positions with an appropriate tension.
  • FIG. 1 is a perspective view showing a container according to the first embodiment.
  • FIG. 2 is a plan view of the container body.
  • 3 is a cross-sectional view taken along line III-III in FIG.
  • FIG. 4 is a side view of the container body.
  • FIG. 5 is a plan view of the lid.
  • 6 is a cross-sectional view taken along line VI-VI in FIG.
  • FIG. 7 is a cross-sectional view illustrating a state in which a lid is placed on a container main body that houses a plate glass.
  • FIG. 8 is a cross-sectional view showing a state in which the container body and the lid are compressed by sucking the compression pack.
  • FIG. 9 is a cross-sectional view showing a container according to the second embodiment.
  • FIG. 10 is a cross-sectional view showing an embodiment of a container according to the third embodiment.
  • FIG. 11 is a partial cross-sectional view showing a reference example of the container.
  • the container 1 includes a container body 3 that houses the optical element 2, a lid body 4 that covers the container body 3, and a compression pack 5 that compresses the container body 3 and the lid body 4.
  • the container body 3 and the lid body 4 are made of, for example, a transparent resin material, and are formed into a predetermined shape by vacuum forming or other various forming methods.
  • the container main body 3 is configured to have a rectangular shape in plan view, and is configured to enclose the accommodating portion 6 capable of accommodating a plurality of optical elements 2 and the accommodating portion 6.
  • the housing part 6 is configured integrally with the base part 7. Specifically, the accommodating portion 6 is configured by forming concave portions at two locations within the range of the base portion 7. The accommodating portion 6 is configured in a long shape along the longitudinal direction of the container body 3. The two accommodating portions 6 are integrally formed with the base portion 7 so as to be substantially parallel to each other. Each accommodating portion 6 includes a bottom portion 6a and a side wall portion 6b surrounding the bottom portion 6a. The bottom 6a is configured in a rectangular shape in plan view.
  • the side wall 6 b of the housing 6 has a groove 6 c that guides and holds the optical element 2. This groove part 6c is formed in the part corresponding to the long side in the rectangular bottom part 6a among the side wall parts 6b.
  • the base 7 is configured in a rectangular shape in plan view as shown in FIGS.
  • the base portion 7 includes a flange portion (hereinafter referred to as “first flange portion”) 8 surrounding the two accommodating portions 6, a side wall portion 9 connected to the first flange portion 8, and a flange portion connected to the side wall portion 9 ( (Hereinafter referred to as “second flange portion”) 10 and a connecting portion 11 that connects the two accommodating portions 6 to each other.
  • the first flange portion 8 of the base portion 7 is formed in a rectangular shape and has a flat plate shape extending sideways.
  • the first flange portion 8 comes into contact with and supports a part of the lid body 4 when the lid body 4 is put on the container body 3.
  • the side wall portion 9 of the base portion 7 is configured to protrude downward from the edge portion of the first flange portion 8 so as to surround the first flange portion 8.
  • the second flange portion 10 of the base portion 7 protrudes laterally from the lower end portion of the side wall portion 9 so as to surround the side wall portion 9.
  • the connection part 11 of the base 7 has connected these in the state which spaced apart the two accommodating parts 6.
  • FIG. The connecting portion 11 is configured integrally with the first flange portion 8 so as to be flush with the first flange portion 8.
  • the lid 4 includes a top plate portion 12, a side wall portion (hereinafter referred to as “first side wall portion”) 13 connected to the top plate portion 12, and the first side wall.
  • a flange portion (hereinafter referred to as “second flange portion”) 16 is included.
  • the top plate 12 is configured in a rectangular flat plate shape in plan view.
  • the top plate 12 is desirably flexible or elastic.
  • the top plate 12 has a protrusion 17 that positions each container 1 when the containers 1 are stacked one above the other.
  • the protrusion 17 is formed in a rectangular shape in plan view.
  • the protrusion 17 of the lid body 4 related to the container 1 positioned on the lower side is positioned between the two accommodating parts 6 of the container body 3 related to the container 1 overlapping the upper side. It will be.
  • the projection part 17 which concerns on the lower container 1 will latch the container main body 3 which concerns on the upper container 1, and it will prevent the upper container 1 from falling from the lower container 1 It is locked to.
  • the first side wall portion 13 of the lid body 4 is formed so as to protrude downward from the edge portion of the top plate portion 12 so as to surround the top plate portion 12.
  • the inner surface of the lid body 4 includes a concave portion having a predetermined depth.
  • this recessed part has the accommodation space of the optical element 2 in the cover body 4, and is comprised by the 1st side wall part 13 and the top-plate part 12 used as the bottom face.
  • the first flange portion 14 of the lid body 4 is configured to surround the edge portion of the first side wall portion 13, and is configured in a flat plate shape substantially parallel to the top plate portion 12.
  • the first flange portion 14 is configured to face the first flange portion 8 of the container body 3 when the lid body 4 is put on the container body 3. Specifically, when the lid 4 is put on the container main body 3 containing the optical element 2, the top plate 12 comes into contact with the upper parts of all the optical elements 2 as shown in FIG.
  • the first flange portion 14 is disposed so as to face the first flange portion 8 of the container body 3 while being spaced apart from the first flange portion 8.
  • the vertical length of the optical element 2 is L
  • the depth of the container 6 of the container body 3 is D1
  • D2 the depth of the recess in the lid body 4
  • the second side wall portion 15 of the lid body 4 is formed to protrude downward from the peripheral edge portion of the first flange portion 14 so as to surround the first flange portion 14.
  • the second flange portion 16 of the lid body 4 protrudes laterally from the lower end portion of the second side wall portion 15 so as to surround the second side wall portion 15. Is formed.
  • This 2nd flange part 16 comprises the outermost edge part of the cover body 4 in planar view.
  • the compression pack 5 is constituted by a transparent resin bag, for example.
  • the suction device By the suction device, the air in the compression pack 5 is contracted by being sucked, whereby the container body 3 and the lid body 4 accommodated therein can be compressed.
  • the compression pack 5 is sealed after the air inside is sucked.
  • the rectangular optical elements 2 formed in a predetermined size (area) are sequentially accommodated in the container body 3 (first process or accommodation process).
  • the optical element 2 accommodated in the accommodating portion 6 of the container main body 3 has its side portion fitted into the groove portion 6c of the accommodating portion 6 and is in an upright state, and its upper end portion 2a is from the base portion 7 of the container main body 3. Projecting upward (exposed).
  • the lid 4 When the predetermined number of optical elements 2 are accommodated, the lid 4 is put on the container body 3 (second step or assembly step). At this time, as shown in FIG. 7, the top plate portion 12 of the lid body 4 is in a state where its inner surface is in contact with the upper end portions 2 a (upper end surfaces) of all the optical elements 2 accommodated in the container body 3. In addition, since the top plate portion 12 is configured in a flat plate shape and all the optical elements 2 housed therein are of the same size, the inner surface of the top plate portion 12 of the lid 4 is connected to the container body 3. It will be in the state which contacted the upper end part 2a of all the optical elements 2 accommodated.
  • the first flange portion 14 of the lid body 4 When the lid body 4 is put on the container body 3, the first flange portion 14 of the lid body 4 is in a state of facing the first flange portion 8 of the container body 3. In this case, as shown in FIG. 7, the first flange portion 14 of the lid body 4 is not in contact with the first flange portion 8 of the container body 3, and is at a position spaced upward from the first flange portion 8. Will stay.
  • the lid body 4 By being compressed by the compression pack 5, the lid body 4 is deformed into a convex shape (a convex shape upward) with the top plate portion 12 kept in contact with the upper end portion 2 a of the optical element 2. Further, the first flange portion 14 of the lid body 4 approaches the first flange portion 8 of the container body 3 by being compressed by the compression pack 5 as the top plate portion 12 is deformed. Similarly, the second side wall portion 15 of the lid body 4 approaches the side wall portion 9 of the base portion 7 of the container body 3, and the second flange portion 16 approaches the second flange portion 10 of the container body 3. .
  • the first flange portion 14 of the lid body 4 is in contact with the first flange portion 8 of the container body 3, and the second side wall portion 15 of the lid body 4 is
  • the main body 3 comes into contact with the side wall portion 9 of the base portion 7, and the second flange portion 16 of the lid body 4 comes into contact with the second flange portion 10 of the container main body 3.
  • the top plate portion 12 of the lid body 4 is deformed into a convex shape while being in contact with the upper end portion 2 a of the optical element 2 accommodated in the container body 3, but the amount of deformation is the first flange of the lid body 4. It continues to increase until the part 14 contacts the first flange part 8 of the container body 3. When the first flange portion 14 of the lid body 4 comes into contact with the first flange portion 8 of the container body 3, the first flange portion 14 is restrained by the compression of the compression pack 5 and maintains the contact state. Thereby, the increase in the deformation
  • the lid 4 presses the upper end portions 2 a of all the optical elements 2 accommodated in the container main body 3, and fixes all these optical elements 2 to their accommodation positions. Will do.
  • the optical element 2 is accommodated in the accommodating portion 6 of the container body 3, the lid body 4 is covered on the container body 3, and these are accommodated in the compression pack 5.
  • the top plate portion 12 of the lid 4 can be deformed into a convex shape while being in contact with the upper end portions 2a of all the optical elements 2.
  • the top plate 12 presses and fixes all the optical elements 2 by the tension generated by this deformation.
  • each 1st flange part 8 and 14 functions as a control part which controls the degree of a deformation
  • the top plate portion 12 presses the optical element 2 with an excessive force, or the top plate portion 12 does not press.
  • the situation where it becomes insufficient can be avoided.
  • the container 1 can fix the optical element 2 stably and suitably with moderate tension.
  • the restricting portions 8 and 14 it is possible to prevent the lid body 4 from being deformed too much and greatly deviating from the original shape. Even if they are stacked up and down, they do not break the balance.
  • the top plate portion 12 that has been deformed into a convex shape is restored to the original flat plate shape, and the first flange portion 14 of the lid 4 is The first flange portion 8 of the container body 3 is separated, and similarly, the second flange portion 16 of the lid body 4 is also separated from the second flange portion 10 of the container body 3. Accordingly, a gap is generated between the second flange portion 16 of the lid body 4 and the second flange portion 10 of the container body 3, and the lid body 4 can be easily detached from the container body 3. As a result, it is possible to efficiently take out the optical element 2 after opening at the shipping destination.
  • FIG. 9 shows a second embodiment of the container according to the present invention.
  • the cover body 4 has these. It is comprised only by the top-plate part 12 and the side wall part 13 connected to this top-plate part 12.
  • the base portion 7 of the container body 3 includes the first flange portion 8, the side wall portion 9, and the second flange portion 10 as in the first embodiment, but in the present embodiment, the first flange portion 8 has a recess 18. Is different from the first embodiment.
  • the lid body 4 is put on the container body 3 containing the optical element 2, and these are accommodated in the compression pack 5 and compressed, so that the top 12 is convex as in the first embodiment. Deform.
  • the side wall portion 13 of the lid body 4 is fitted into the concave portion 18 formed in the first flange portion 8 of the container body 3, thereby restricting the degree of deformation of the top plate portion 12.
  • the 1st flange part 8 and its recessed part 18 of the container main body 3 function as a control part which controls the deformation
  • FIG. Accordingly, the container 1 can stably and suitably fix all the optical elements 2 accommodated in the container body 3.
  • FIG. 10 shows a third embodiment of the container according to the present invention.
  • the first flange portion 8, the side wall portion 9, and the second flange portion 10 are provided on the base portion 7 of the container body 3.
  • the container body 3 has these. Not done.
  • the 1st flange part 14 of the cover body 4 functions as a control part which controls the degree of deformation
  • this invention is not limited to the structure of the said embodiment, It is not limited to the above-mentioned effect.
  • the present invention can be variously modified without departing from the gist of the present invention.
  • the present invention is not limited to this, and the number of the container parts 6 may be 1 or 3 or more.
  • the 1st flange part 8 of the container main body 3 and the 1st flange part 14 of the cover body 4 were illustrated as a control part which controls the degree of the convex-shaped deformation
  • FIG. it is not limited to this.
  • the second flange portion 10 of the container body 3 and the second flange portion 16 of the lid body 4 may function as the restricting portion.
  • a protrusion that contacts and locks a part of the lid 3 is formed on the container body 3.
  • the protrusion 3 or the recess may be formed in a part of the lid 3 and brought into contact with a part of the container body 3 to regulate the degree of deformation of the top plate 12 of the lid 3. You may do it.

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Abstract

A container (1) is provided with: a container main body (3) for accommodating a plurality of optical elements (2); a lid body (4) for covering the container main body (3); and a compression pack (5) for compressing the container main body (3) and the lid body (4). A top plate section (12) of the lid body (4) is deformed in a convex shape while in contact with upper end sections (2a) of all of the optical elements (2) accommodated in the container main body (3) as a result of the lid body (4) and the container main body (3) being compressed by the compression pack (5) in a state in which the lid body (4) is disposed so as to cover the container main body (3), and the top plate section further presses the upper end sections (2a) of the optical elements (2) by utilizing the tension caused by such convex deformation. The container main body (3) and/or the lid body (4) of the container (1) is provided with a regulating unit for regulating the degree of the convex deformation in the top plate section (12) of the lid body (4).

Description

容器及び梱包方法Container and packing method
 本発明は、例えば矩形状の板ガラスを含む光学素子を収容する容器及びこの容器を用いて光学素子を梱包する方法に関する。 The present invention relates to a container for storing an optical element including, for example, a rectangular plate glass and a method for packing an optical element using the container.
 例えば、デジタルカメラのイメージセンサに使用されるカバーガラスは、板ガラスの表面にIRカットフィルタ等の光学フィルタを真空蒸着等により成膜してなる光学素子である。この種の光学素子については、デジタルカメラ等の光学機器に組み込むために、非常に小型の矩形状のものが使用される。このような光学素子を製造するには、通常、大判の板ガラスの表面に光学フィルタを成膜した後、この板ガラスを小さく矩形に切断するという手法が用いられる。これにより得られた光学素子は、光学機器に組み込まれるまでの間、所定の容器に梱包されて保管され、または容器に収容させた状態で出荷される。 For example, a cover glass used for an image sensor of a digital camera is an optical element in which an optical filter such as an IR cut filter is formed on a surface of a plate glass by vacuum deposition or the like. For this type of optical element, a very small rectangular element is used for incorporation into an optical apparatus such as a digital camera. In order to manufacture such an optical element, a method is generally used in which an optical filter is formed on the surface of a large plate glass and then the plate glass is cut into small rectangles. The optical element thus obtained is packaged and stored in a predetermined container until it is incorporated into an optical device, or shipped in a state of being accommodated in the container.
 従来、光学素子を収容する梱包用の容器は、複数の光学素子を収容するトレー状の容器本体と、この容器本体に被せられる蓋体とを備える。容器本体に対して容易に着脱でき、あるいは、その有効面を効果的に保護するという観点から、通常、光学素子は、直立した状態で容器本体の収容部に収容される。容器本体の収容部には、多数の光学素子を保持するために、多数の溝部が形成されている。 Conventionally, a packaging container that houses optical elements includes a tray-like container body that houses a plurality of optical elements, and a lid that covers the container body. From the viewpoint of being easily detachable from the container main body or effectively protecting the effective surface thereof, the optical element is usually accommodated in the container main body in an upright state. A large number of groove portions are formed in the housing portion of the container body in order to hold a large number of optical elements.
 光学素子を収容部に収容させたときに、この光学素子の上端部が容器本体から突出する状態とすると、この光学素子の有効面に触れずに、光学素子の左右の両側部を把持して、収容部に収容させ、またはこの収容部から取り出すことができ、その取扱いが容易となる。光学素子は、上記のように容器本体に収容され、これに蓋体が被せられることにより梱包される。 If the upper end of the optical element protrudes from the container body when the optical element is accommodated in the accommodating portion, the right and left sides of the optical element are gripped without touching the effective surface of the optical element. It can be accommodated in or taken out from the accommodating portion, and the handling becomes easy. An optical element is accommodated in a container main body as mentioned above, and is packed by covering this with a lid.
 ところで、光学素子を容器本体に対して容易に着脱できるようにするために、収容部の溝部は、光学素子の厚みより僅かに大きい幅を有している。したがって、容器内において、光学素子は、制限された範囲ではあるが、溝部に沿う方向に若干移動し得る状態となる。このような状態において、光学素子は、容器の運搬時等において収容部内で振動し、この振動に起因して容器本体の内面との間で摺動することになる。その結果、光学素子の一部又は容器の一部が摩耗又は破損することにより、容器内に磨耗粉や破損片が発生し得る。このようにして発生した磨耗粉等の異物が光学素子の有効面に付着すると、光学的な機能を低下させてしまう。 By the way, in order to allow the optical element to be easily attached to and detached from the container body, the groove portion of the accommodating portion has a width slightly larger than the thickness of the optical element. Therefore, in the container, the optical element is in a state where it can move slightly in the direction along the groove, although it is in a limited range. In such a state, the optical element vibrates in the housing portion when the container is transported and the like, and slides between the inner surface of the container body due to the vibration. As a result, a part of the optical element or a part of the container is worn or damaged, so that abrasion powder or broken pieces may be generated in the container. When foreign matters such as abrasion powder generated in this way adhere to the effective surface of the optical element, the optical function is deteriorated.
 このような光学素子の発塵を防止すべく、特許文献1には、光学素子を容器本体(トレー)に収容するとともに、柔軟性を有する保護シートによって光学素子を覆い、容器本体と保護シートとを真空パック内に収納し、この真空パック内を真空状態にすることで、容器本体の底面と保護シートとによって光学素子の上下の端面間をクランプするようにした容器(収容ケース)が開示されている。  In order to prevent such dusting of the optical element, Patent Document 1 discloses that the optical element is accommodated in a container body (tray), and the optical element is covered with a flexible protective sheet, and the container body, the protective sheet, A container (containment case) is disclosed in which the inside of the vacuum pack is placed in a vacuum state, and the upper and lower end surfaces of the optical element are clamped by the bottom surface of the container body and the protective sheet. ing. *
 この容器では、保護シートを非拘束状態として光学素子に被せることで、保護シートは、部分的に強力な引っ張り力を生じることなく、負圧によって生じる押圧力のみによって光学素子に圧接する(同文献の段落0027等参照)。 In this container, the protective sheet is placed in an unconstrained state on the optical element, so that the protective sheet is pressed against the optical element only by a pressing force generated by a negative pressure without partially generating a strong tensile force (the same document). Paragraph 0027 etc.).
 しかしながら、保護シートを上記のように非拘束状態で使用すると、光学素子のピッチ間隔の如何によっては、保護シートが光学素子の有効面に接触し、これを損傷し、又は汚染するおそれがある。 However, when the protective sheet is used in an unconstrained state as described above, the protective sheet may come into contact with the effective surface of the optical element depending on the pitch interval of the optical element, and this may be damaged or contaminated.
特開2006-131288号公報JP 2006-131288 A
 本願発明者は、上記のような光学素子の有効面への損傷等を確実に回避すべく、容器本体に被せる蓋体の天板部を、張力を伴わせて変形させ、この天板部によって光学素子の上端部を押圧することを着想するに至った。 The inventor of the present application deforms the top plate portion of the lid body covering the container body with tension in order to surely avoid the damage to the effective surface of the optical element as described above, and the top plate portion It came to the idea of pressing the upper end of the optical element.
 具体的には、図11に示すように、容器100は、光学素子101を収容する容器本体102と、この容器本体102に被せられる蓋体103と、これらを圧縮する圧縮パック(真空パック)104を備える。容器本体102は、光学素子101を収容する収容部102aと、この収容部102aの側壁部102bに繋がるフランジ部102cとを有する。蓋体103は、天板部103aと、この天板部103aに繋がる側壁部103bと、この側壁部103bに繋がるフランジ部103cとを有する。 Specifically, as shown in FIG. 11, the container 100 includes a container main body 102 that houses the optical element 101, a lid 103 that covers the container main body 102, and a compression pack (vacuum pack) 104 that compresses them. Is provided. The container body 102 includes a housing portion 102a that houses the optical element 101, and a flange portion 102c that is connected to the side wall portion 102b of the housing portion 102a. The lid 103 has a top plate portion 103a, a side wall portion 103b connected to the top plate portion 103a, and a flange portion 103c connected to the side wall portion 103b.
 この容器100では、容器本体102に複数の光学素子101を直立させた状態で収容し、この容器本体102に蓋体103を被せる。このとき、蓋体103のフランジ部103cが、容器本体102のフランジ部102cに接触した状態となる。この後、重ね合わせた容器本体102及び蓋体103を圧縮パック104に収容し、図示しない吸引装置によってこの圧縮パック104内の空気を吸引する。これにより、圧縮パック104は、収縮することで容器本体102及び蓋体103を圧縮する。 In this container 100, a plurality of optical elements 101 are accommodated upright in a container main body 102, and a lid 103 is placed over the container main body 102. At this time, the flange portion 103 c of the lid body 103 is in contact with the flange portion 102 c of the container main body 102. Thereafter, the overlapped container body 102 and lid 103 are accommodated in the compression pack 104, and the air in the compression pack 104 is sucked by a suction device (not shown). Thereby, the compression pack 104 compresses the container main body 102 and the lid 103 by contracting.
 蓋体103の天板部103aは、図11において実線で示すように、吸引前において、光学素子101から離れた位置にあり、これにより光学素子101の上端部101aと蓋体103の天板部103aとの間には隙間が形成されている。吸引装置により圧縮パック104内の空気が吸引されると、蓋体103は、この圧縮パック104によって圧迫され、その天板部103aが光学素子101の上端部101aに近づくように凹状(図11において二点鎖線で示す)に変形する。この変形により、蓋体103は、その天板部103aが光学素子101の上端部101aに接触する。 As shown by a solid line in FIG. 11, the top plate portion 103 a of the lid body 103 is located at a position away from the optical element 101 before the suction, whereby the top end portion 101 a of the optical element 101 and the top plate portion of the lid body 103. A gap is formed between the terminal 103a and the terminal 103a. When the air in the compression pack 104 is sucked by the suction device, the lid 103 is compressed by the compression pack 104 and has a concave shape so that the top plate portion 103a approaches the upper end portion 101a of the optical element 101 (in FIG. 11). (Denoted by a two-dot chain line). With this deformation, the top plate portion 103 a of the lid 103 comes into contact with the upper end portion 101 a of the optical element 101.
 この容器100は、蓋体103の天板部103aが、圧縮パック104によって圧迫されて各光学素子101の上端部101aを押圧することで、各光学素子101をその収容位置に固定することができる。この場合には、凹状に変形した天板部103aには張力が生じており、天板部103aは元の平板状の状態に戻ろうとしているため、光学素子101の有効面側に回り込み難い状態となる。したがって、この容器100は、天板部103aが光学素子101の有効面に接触することを確実に防止できることになる。 This container 100 can fix each optical element 101 in the accommodation position by the top plate part 103a of the cover body 103 being pressed by the compression pack 104 and pressing the upper end part 101a of each optical element 101. . In this case, tension is generated in the top plate portion 103a deformed into a concave shape, and the top plate portion 103a is about to return to the original flat plate state, so that it is difficult to go around the effective surface side of the optical element 101. It becomes. Therefore, this container 100 can reliably prevent the top plate 103a from coming into contact with the effective surface of the optical element 101.
 しかしながら、本願発明者は、さらなる検討により、上記の構成による容器100において、以下のような不具合が生じることを見出した。蓋体103の天板部103aを凹状に変形させて光学素子101の上端部101aを押圧する場合、この天板部103aの変形の度合いが光学素子101の列の方向において一定ではなく、その中央部側の部分における変形の度合いが大きくなり、その端部側の部分における変形の度合いが小さくなる。このため、天板部103aの端部側に位置する光学素子、すなわち、列の先頭又は後尾に位置する光学素子101Aが天板部103aによって好適に押圧されず、容器搬送時における振動によって天板部103aや容器本体102の内面との摺動を繰り返し、これによる摩耗粉が生じることが判った。 However, the inventor of the present application has found that the following problems occur in the container 100 having the above-described configuration by further study. When the top plate portion 103a of the lid 103 is deformed into a concave shape and the upper end portion 101a of the optical element 101 is pressed, the degree of deformation of the top plate portion 103a is not constant in the direction of the rows of the optical elements 101, and the center The degree of deformation in the portion side portion increases, and the degree of deformation in the end portion portion decreases. Therefore, the optical element located on the end side of the top plate portion 103a, that is, the optical element 101A located at the head or tail of the row is not suitably pressed by the top plate portion 103a, and the top plate is caused by vibration during container transportation. It was found that abrasion powder was generated due to repeated sliding with the portion 103a and the inner surface of the container body 102.
 本発明は上記の事情に鑑みてなされたものであり、収容した全ての光学素子を安定した状態で好適に固定することが可能な容器及び梱包方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a container and a packaging method capable of suitably fixing all the contained optical elements in a stable state.
 本発明は上記の課題を解決するためのものであり、複数の光学素子を収容する容器本体と、前記容器本体に被せられる蓋体と、前記容器本体及び前記蓋体を圧縮するための圧縮パックとを備える容器であって、前記容器本体は、前記光学素子の上端部を露出させ、かつ前記光学素子を直立させた状態で収容する収容部を備え、前記蓋体は、天板部と、前記天板部に繋がる側壁部とを備え、前記天板部は、前記蓋体が前記容器本体に被せられた状態で前記蓋体と前記容器本体とが前記圧縮パックによって圧縮されることにより、前記容器本体に収容される全ての前記光学素子の上端部に接触したままで凸状に変形するとともに、前記凸状の変形により生じた張力によって前記光学要素の前記上端部を押圧するように構成され、前記蓋体の前記天板部における前記凸状の変形の度合いを規制する規制部を、前記容器本体及び前記蓋体の少なくとも一方に備えることを特徴とする。 The present invention is to solve the above-described problems, and a container main body that accommodates a plurality of optical elements, a lid that covers the container main body, and a compression pack for compressing the container main body and the lid. The container body includes an accommodating portion that exposes an upper end portion of the optical element and accommodates the optical element in an upright state, and the lid body includes a top plate portion, A side wall portion connected to the top plate portion, and the top plate portion is compressed by the compression pack with the lid body and the container body in a state where the lid body is covered with the container body. It is configured to deform in a convex shape while being in contact with the upper end portions of all the optical elements accommodated in the container body, and to press the upper end portion of the optical element by a tension generated by the convex deformation. And the lid body The regulating portion for regulating the degree of the convex deformation of the plate portion, characterized in that it comprises at least one of the container body and the lid.
 かかる構成によれば、容器本体の収容部に複数の光学素子を直立状態で収容するとともに、蓋体を容器本体に被せ、その天板部を全ての光学素子の上端部に接触させ、この状態で圧縮パックにより容器本体と蓋体とを圧縮すると、蓋体の天板部は、この圧縮によって全ての光学素子に接触したままで凸状に変形することになる。この変形により天板部には張力が生じ、天板部はこの張力を伴って全ての光学素子を押圧する。容器は、この押圧により、光学素子をその収容位置に固定することができる。この場合において、天板部の変形の度合い(変形量)を規制部により規制することにより、天板部が過剰な張力で光学素子を押圧し、あるいは、天板部による押圧が不十分になるといった事態を回避でき、適度な張力で、全ての光学素子をその収容位置に安定して好適に固定できるようになる。 According to such a configuration, a plurality of optical elements are accommodated in an upright state in the accommodating portion of the container main body, and the lid is placed on the container main body, and the top plate portion is brought into contact with the upper end portions of all the optical elements. When the container body and the lid are compressed by the compression pack, the top plate portion of the lid is deformed into a convex shape while being in contact with all the optical elements. Due to this deformation, tension is generated in the top plate portion, and the top plate portion presses all the optical elements with this tension. The container can fix the optical element to the accommodation position by this pressing. In this case, by restricting the degree of deformation (deformation amount) of the top plate portion by the restricting portion, the top plate portion presses the optical element with excessive tension, or the pressure by the top plate portion becomes insufficient. Such a situation can be avoided, and all the optical elements can be stably and suitably fixed to the accommodation position with an appropriate tension.
 また、本発明に係る容器によれば、前記規制部は、前記蓋体の前記側壁部に繋がるフランジ部であり、前記フランジ部が前記容器本体の一部に接触することにより、前記天板部における前記凸状の変形の度合いを規制することが望ましい。また、前記規制部は、前記容器本体における前記収容部の周囲に形成されるフランジ部であってもよく、前記蓋体の一部が前記フランジ部に接触することにより、前記天板部における前記凸状の変形の度合いを規制するようにしてもよい。また、蓋体のフランジ部(規制部)と容器本体のフランジ部(規制部)とを接触させることにより、蓋体の天板部の凸状の変形の度合いを規制するようにしてもよい。 Moreover, according to the container which concerns on this invention, the said control part is a flange part connected with the said side wall part of the said cover body, The said top plate part is obtained when the said flange part contacts a part of said container main body. It is desirable to regulate the degree of the convex deformation at. Further, the restricting portion may be a flange portion formed around the accommodating portion in the container main body, and when the part of the lid body contacts the flange portion, The degree of convex deformation may be regulated. Further, the degree of convex deformation of the top plate of the lid may be regulated by bringing the flange (regulator) of the lid into contact with the flange (regulator) of the container body.
 このように規制部をフランジ部として構成することにより、容器本体の一部又は蓋体の一部をこのフランジ部に接触させ易くなり、これによって光学素子の固定を確実に行うことが可能になる。 By configuring the restricting portion as a flange portion in this way, it becomes easy to bring a part of the container main body or a part of the lid into contact with the flange portion, thereby making it possible to securely fix the optical element. .
 また、本発明は上記の課題を解決するためのものであり、複数の光学素子を収容する容器本体と、前記容器本体に被せられる蓋体と、前記容器本体及び前記蓋体を圧縮するための圧縮パックとを備える容器であって、前記容器本体は、前記光学素子の上端部を露出させ、かつ前記光学素子を直立させた状態で収容する収容部と、前記収容部の周囲に形成されるフランジ部とを備え、前記蓋体は、天板部と、前記天板部に繋がる側壁部と、前記側壁部に繋がるフランジ部とを備え、前記圧縮パックによる圧縮を受けていない状態において、前記蓋体が前記容器本体に被せられたときに、前記蓋体の天板部が前記容器本体に収容された全ての前記光学素子に接触するとともに、前記蓋体の前記フランジ部が、前記容器本体の前記フランジ部から離間して対向するように配置され、前記圧縮パックによって前記蓋体と前記容器本体とが圧縮された状態において、前記天板部は、前記容器本体に収容された全ての前記光学素子の前記上端部に接触したままで凸状に変形するとともに、前記凸状の変形により生じた張力によって前記光学要素の前記上端部を押圧するように構成され、前記圧縮パックによって前記蓋体と前記容器本体とが圧縮された状態において、前記蓋体の前記フランジ部が前記容器本体の前記フランジ部に接触することにより、前記蓋体の前記天板部における前記凸状の変形の度合いを規制することを特徴とする。 Moreover, this invention is for solving said subject, The container main body which accommodates a some optical element, The cover body covered on the said container main body, For compressing the said container main body and the said cover body A container including a compression pack, wherein the container body is formed around a housing portion that exposes an upper end portion of the optical element and accommodates the optical element in an upright state, and the housing portion. A flange portion, and the lid includes a top plate portion, a side wall portion connected to the top plate portion, and a flange portion connected to the side wall portion, and is not subjected to compression by the compression pack, When the lid body is put on the container body, the top plate portion of the lid body contacts all the optical elements accommodated in the container body, and the flange portion of the lid body includes the container body. From the flange part In the state where the lid and the container main body are compressed by the compression pack, the top plate portion is arranged at the upper end of all the optical elements accommodated in the container main body. The upper end of the optical element is pressed by the tension generated by the convex deformation, and the lid and the container main body are formed by the compression pack. In a compressed state, the flange portion of the lid body is in contact with the flange portion of the container body, thereby restricting the degree of the convex deformation in the top plate portion of the lid body. And
 かかる構成によれば、容器本体の収容部に複数の光学素子を直立状態で収容するとともに、蓋体を容器本体に被せ、その天板部を全ての光学素子の上端部に接触させ、この状態で圧縮パックにより容器本体と蓋体とを圧縮すると、蓋体の天板部は、この圧縮によって全ての光学素子に接触したままで凸状に変形することになる。この変形により天板部には張力が生じ、天板部はこの張力を伴って全ての光学素子を押圧する。容器は、この押圧により、光学素子をその収容位置に固定することができる。天板部に張力を生じさせるには、圧縮パックによる圧縮を受けていない状態において、蓋体を容器本体に被せ、容器本体に収容された全ての光学素子の上端部に天板部を接触させたときに、蓋体のフランジ部が容器本体のフランジ部から離間されて対向配置されていることが望ましい。これにより、蓋体には、この離間距離に応じて、天板部が凸状に変形することを可能にする余地が生じることになる。この条件の下で、圧縮パックにより蓋体を圧迫し、蓋体のフランジ部を容器本体のフランジ部に接触させることで、天板部の変形の度合い(変形量)を規制することができる。これにより、天板部が過剰な張力で光学素子を押圧し、あるいは、天板部による押圧が不十分になるといった事態を回避できる。以上により、容器は、適度な張力で、全ての光学素子をその収容位置に安定して好適に固定できるようになる。 According to such a configuration, a plurality of optical elements are accommodated in an upright state in the accommodating portion of the container main body, and the lid is placed on the container main body, and the top plate portion is brought into contact with the upper end portions of all the optical elements. When the container body and the lid are compressed by the compression pack, the top plate portion of the lid is deformed into a convex shape while being in contact with all the optical elements. Due to this deformation, tension is generated in the top plate portion, and the top plate portion presses all the optical elements with this tension. The container can fix the optical element to the accommodation position by this pressing. In order to generate tension on the top plate, the lid is put on the container body in a state where it is not compressed by the compression pack, and the top plate is brought into contact with the upper ends of all the optical elements accommodated in the container main body. In this case, it is desirable that the flange portion of the lid body is disposed to be opposed to the flange portion of the container body. As a result, there is room in the lid body that allows the top plate portion to be deformed into a convex shape in accordance with the separation distance. Under this condition, the degree of deformation (deformation amount) of the top plate can be regulated by pressing the lid with a compression pack and bringing the flange of the lid into contact with the flange of the container body. Thereby, the situation where a top plate part presses an optical element with excessive tension, or the press by a top plate part becomes inadequate can be avoided. As described above, the container can stably and suitably fix all the optical elements to the accommodation position with an appropriate tension.
 また、本発明は上記の課題を解決するためのものであり、複数の光学素子を収容する容器本体と、前記容器本体に被せられる蓋体とを備える容器であって、前記容器本体は、前記光学素子の上端部を露出させ、かつ前記光学素子を直立させた状態で収容する収容部と、前記収容部の周囲に形成されるフランジ部とを備え、前記蓋体は、天板部と、前記天板部に繋がる側壁部と、前記側壁部に繋がるフランジ部とを備え、前記光学素子を収容した前記容器本体に前記蓋体を被せたときに、前記天板部が前記収容部に収容された全ての前記光学素子の上端部に接触するとともに、前記蓋体の前記フランジ部が、前記容器本体の前記フランジ部から離間して対向するように配置されることを特徴とする。 In addition, the present invention is for solving the above-described problem, and is a container including a container main body that houses a plurality of optical elements, and a lid body that covers the container main body, An upper end portion of the optical element is exposed, and the optical element is accommodated in an upright state; and a flange portion formed around the accommodating portion, the lid includes a top plate portion, A side wall portion connected to the top plate portion and a flange portion connected to the side wall portion, and the top plate portion is housed in the housing portion when the lid is put on the container body housing the optical element. The flange portion of the lid body is disposed so as to be opposed to the flange portion of the container main body while being in contact with the upper end portions of all the optical elements.
 上記のように、本発明では、容器本体に蓋体を被せたときに、容器本体に収容された全ての光学素子の上端部に蓋体の天板部が接触し、蓋体のフランジ部が容器本体のフランジ部から離間して対向するように位置することになる。この状態で、蓋体を圧縮すると、蓋体の天板部を凸状に変形させることができるが、このとき、蓋体の天板部は、蓋体のフランジ部が容器本体のフランジ部から離間している間は、これらのフランジ部による制約を受けることなく凸状の変形を続けることになる。また、蓋体は、天板部を凸状に変形させるとともに、そのフランジ部を容器本体のフランジ部へと接近させる。蓋体のフランジ部が容器本体のフランジ部に接触したとき、天板部はその凸状の変形が規制される。この規制により、天板部はそれ以上変形量を増加させることなく、その時点での凸状の変形を維持した状態となる。このように、容器本体に収容された全ての光学素子の上端部に天板部を接触させたときに、蓋体のフランジ部が容器本体のフランジ部から離間されて対向配置されていると、蓋体には、天板部が凸状に変形することを可能にする余地が生じ、天板部は、この変形により生じる張力をもって、全ての光学素子を押圧し、その収容位置にこれらを安定して好適に固定することができるようになる。 As described above, in the present invention, when the container body is covered with the lid body, the top plate portion of the lid body is in contact with the upper end portions of all the optical elements accommodated in the container body, and the flange portion of the lid body is It will be located so as to be spaced apart from the flange portion of the container body. When the lid is compressed in this state, the top plate of the lid can be deformed into a convex shape, but at this time, the top plate of the lid has the flange of the lid from the flange of the container body. During the separation, the convex deformation is continued without being restricted by these flange portions. Moreover, a cover body makes a top-plate part deform | transform into convex shape, and makes the flange part approach the flange part of a container main body. When the flange portion of the lid comes into contact with the flange portion of the container body, the convex deformation of the top plate portion is restricted. By this regulation, the top plate portion is in a state where the convex deformation at that time is maintained without further increasing the deformation amount. In this way, when the top plate portion is brought into contact with the upper ends of all the optical elements accommodated in the container body, the flange portion of the lid body is spaced from the flange portion of the container body and is disposed oppositely. The lid has room to allow the top plate to deform into a convex shape, and the top plate presses all the optical elements with the tension generated by this deformation, and stabilizes them in its accommodation position. Thus, it can be suitably fixed.
 また、本発明は上記の課題を解決するためのものであり、前記容器本体の前記収容部に前記複数の光学素子を収容する第1工程と、前記第1工程後に、前記天板部が全ての前記光学素子の前記上端部に接触するように前記蓋体を前記容器本体に被せ、前記蓋体の前記フランジ部が前記容器本体の前記フランジ部から離間して対向するように配置させる第2工程と、前記第2工程後に、前記容器本体及び前記蓋体を前記圧縮パックに挿入し、前記圧縮パック内の空気を吸引し、前記圧縮パックによって前記蓋体を圧迫することにより、前記容器本体に収容された全ての前記光学素子の前記上端部に前記天板部を接触させたままで前記天板部を凸状に変形させるとともに、前記凸状の変形により生じた張力によって前記光学要素の前記上端部を前記天板部により押圧する第3工程と、を備え、前記第3工程において、前記蓋体の前記フランジ部を、前記容器本体の前記フランジ部に接触させることにより、前記蓋体の前記天板部における前記凸状の変形の度合いを規制することを特徴とする。 In addition, the present invention is for solving the above-described problem, and a first step of storing the plurality of optical elements in the storage portion of the container body, and after the first step, all the top plate portions are The lid is placed on the container body so as to be in contact with the upper end of the optical element, and the flange part of the lid is arranged so as to be opposed to the flange part of the container body. After the step and the second step, the container body and the lid are inserted into the compression pack, air in the compression pack is sucked, and the lid is compressed by the compression pack. The top plate portion is deformed into a convex shape while keeping the top plate portion in contact with the upper end portions of all the optical elements housed in the optical element, and the tension of the optical element is caused by the tension generated by the convex deformation. The top edge A third step of pressing by the top plate portion, and in the third step, the top portion of the lid body by bringing the flange portion of the lid body into contact with the flange portion of the container body. The degree of the convex deformation in the portion is regulated.
 かかる構成によれば、第2工程において、蓋体の天板部を容器本体に収容された全ての光学素子の上端部に接触させ、蓋体のフランジ部を容器本体のフランジ部から離間して対向させることで、蓋体には、天板部が凸状に変形することを可能にする余地が生じ得る。この状態から、第3工程において、圧縮パックにより容器本体と蓋体とを圧縮すると、蓋体の天板部は、この圧縮によって全ての光学素子に接触したままで凸状に変形することになる。この変形により天板部には張力が生じ、天板部はこの張力を伴って全ての光学素子を押圧する。容器は、この押圧により、光学素子をその収容位置に固定することができる。この場合、蓋体のフランジ部を容器本体のフランジ部に接触させることによって、天板部の変形の度合い(変形量)を規制することで、天板部が過剰な張力で光学素子を押圧し、あるいは、天板部による押圧が不十分になるといった事態を回避できる。この方法により、適度な張力で、全ての光学素子をその収容位置に安定して好適に固定できるようになる。 According to such a configuration, in the second step, the top plate portion of the lid body is brought into contact with the upper end portions of all the optical elements accommodated in the container body, and the flange portion of the lid body is separated from the flange portion of the container body. By making them face each other, there may be room for allowing the top plate portion to deform into a convex shape on the lid. From this state, when the container main body and the lid are compressed by the compression pack in the third step, the top plate portion of the lid is deformed into a convex shape while being in contact with all the optical elements by this compression. . Due to this deformation, tension is generated in the top plate portion, and the top plate portion presses all the optical elements with this tension. The container can fix the optical element to the accommodation position by this pressing. In this case, the top plate portion presses the optical element with excessive tension by regulating the degree of deformation (deformation amount) of the top plate portion by bringing the flange portion of the lid into contact with the flange portion of the container body. Or the situation where the press by a top-plate part becomes inadequate can be avoided. By this method, all the optical elements can be stably and suitably fixed to their accommodation positions with an appropriate tension.
 本発明によれば、収容した全ての光学素子を安定した状態で好適に固定することが可能になる。 According to the present invention, it becomes possible to suitably fix all the contained optical elements in a stable state.
図1は、第1実施形態に係る容器を示す斜視図である。FIG. 1 is a perspective view showing a container according to the first embodiment. 図2は、容器本体の平面図である。FIG. 2 is a plan view of the container body. 図3は、図2のIII-III線断面図である。3 is a cross-sectional view taken along line III-III in FIG. 図4は、容器本体の側面図である。FIG. 4 is a side view of the container body. 図5は、蓋体の平面図である。FIG. 5 is a plan view of the lid. 図6は、図5のVI-VI線断面図である。6 is a cross-sectional view taken along line VI-VI in FIG. 図7は、板ガラスを収容した容器本体に蓋体を被せた状態を示す断面図である。FIG. 7 is a cross-sectional view illustrating a state in which a lid is placed on a container main body that houses a plate glass. 図8は、圧縮パックを吸引することで、容器本体と蓋体とを圧縮した状態を示す断面図である。FIG. 8 is a cross-sectional view showing a state in which the container body and the lid are compressed by sucking the compression pack. 図9は、第2実施形態に係る容器を示す断面図である。FIG. 9 is a cross-sectional view showing a container according to the second embodiment. 図10は、第3実施形態に係る容器の実施形態を示す断面図である。FIG. 10 is a cross-sectional view showing an embodiment of a container according to the third embodiment. 図11は、容器の参考例を示す部分断面図である。FIG. 11 is a partial cross-sectional view showing a reference example of the container.
 以下、本発明を実施するための形態について図面を参照しながら詳細に説明する。 Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to the drawings.
 図1乃至図8は、本発明に係る容器及び梱包方法の第1実施形態を示す。図1に示すように、容器1は、光学素子2を収容する容器本体3と、この容器本体3に被せられる蓋体4と、容器本体3及び蓋体4を圧縮する圧縮パック5とを備える。容器本体3及び蓋体4は、例えば透明な樹脂材料によって構成され、真空成形その他の各種成形法により所定形状に成形される。 1 to 8 show a first embodiment of a container and a packing method according to the present invention. As shown in FIG. 1, the container 1 includes a container body 3 that houses the optical element 2, a lid body 4 that covers the container body 3, and a compression pack 5 that compresses the container body 3 and the lid body 4. . The container body 3 and the lid body 4 are made of, for example, a transparent resin material, and are formed into a predetermined shape by vacuum forming or other various forming methods.
 図1乃至図4に示すように、容器本体3は、平面視矩形状に構成されるとともに、複数の光学素子2を収容可能な収容部6と、この収容部6を囲むように構成される基部7とを備える。 As shown in FIGS. 1 to 4, the container main body 3 is configured to have a rectangular shape in plan view, and is configured to enclose the accommodating portion 6 capable of accommodating a plurality of optical elements 2 and the accommodating portion 6. A base 7.
 収容部6は、基部7と一体に構成されている。具体的には、収容部6は、基部7の範囲内における2個所に凹部を形成することによって構成される。収容部6は、容器本体3の長手方向に沿う長尺形状に構成されている。2つの収容部6は、互いにほぼ平行となるように、基部7に一体に形成されている。各収容部6は、底部6aと、この底部6aの周囲を囲む側壁部6bとを備える。底部6aは、平面視において長方形状に構成される。収容部6の側壁部6bは、光学素子2を案内及び保持する溝部6cを有する。この溝部6cは、側壁部6bのうち、長方形状の底部6aにおける長辺に対応する部分に形成されている。 The housing part 6 is configured integrally with the base part 7. Specifically, the accommodating portion 6 is configured by forming concave portions at two locations within the range of the base portion 7. The accommodating portion 6 is configured in a long shape along the longitudinal direction of the container body 3. The two accommodating portions 6 are integrally formed with the base portion 7 so as to be substantially parallel to each other. Each accommodating portion 6 includes a bottom portion 6a and a side wall portion 6b surrounding the bottom portion 6a. The bottom 6a is configured in a rectangular shape in plan view. The side wall 6 b of the housing 6 has a groove 6 c that guides and holds the optical element 2. This groove part 6c is formed in the part corresponding to the long side in the rectangular bottom part 6a among the side wall parts 6b.
 基部7は、図1、図2に示すように、平面視において矩形状に構成される。基部7は、2つの収容部6の周囲を囲むフランジ部(以下「第1フランジ部」という)8と、この第1フランジ部8に繋がる側壁部9と、この側壁部9に繋がるフランジ部(以下「第2フランジ部」という)10と、2つの収容部6の間でこれらを連結する連結部11とを有する。 The base 7 is configured in a rectangular shape in plan view as shown in FIGS. The base portion 7 includes a flange portion (hereinafter referred to as “first flange portion”) 8 surrounding the two accommodating portions 6, a side wall portion 9 connected to the first flange portion 8, and a flange portion connected to the side wall portion 9 ( (Hereinafter referred to as “second flange portion”) 10 and a connecting portion 11 that connects the two accommodating portions 6 to each other.
 基部7の第1フランジ部8は、矩形状に構成されるとともに、側方に延びる平板形状とされている。この第1フランジ部8は、蓋体4が容器本体3に被せられたときに、蓋体4の一部と接触してこれを支持する。基部7の側壁部9は、図2、図3に示すように、第1フランジ部8の周囲を囲むように、この第1フランジ部8の縁部から下方に突出して構成される。また、基部7の第2フランジ部10は、図3、図4に示すように、側壁部9の周囲を囲むように、この側壁部9の下端部から側方に突出している。また、基部7の連結部11は、2つの収容部6を離間させた状態でこれらを連結している。この連結部11は、第1フランジ部8と面一となるように、この第1フランジ部8と一体に構成される。 The first flange portion 8 of the base portion 7 is formed in a rectangular shape and has a flat plate shape extending sideways. The first flange portion 8 comes into contact with and supports a part of the lid body 4 when the lid body 4 is put on the container body 3. As shown in FIGS. 2 and 3, the side wall portion 9 of the base portion 7 is configured to protrude downward from the edge portion of the first flange portion 8 so as to surround the first flange portion 8. Further, as shown in FIGS. 3 and 4, the second flange portion 10 of the base portion 7 protrudes laterally from the lower end portion of the side wall portion 9 so as to surround the side wall portion 9. Moreover, the connection part 11 of the base 7 has connected these in the state which spaced apart the two accommodating parts 6. FIG. The connecting portion 11 is configured integrally with the first flange portion 8 so as to be flush with the first flange portion 8.
 蓋体4は、図1、図5、図6に示すように、天板部12と、この天板部12に繋がる側壁部(以下「第1側壁部」という)13と、この第1側壁部13に繋がるフランジ部(以下「第1フランジ部」という)14と、この第1フランジ部14に繋がる側壁部(以下「第2側壁部」という)15と、この第2側壁部15に繋がるフランジ部(以下「第2フランジ部」という)16を含む。 As shown in FIGS. 1, 5, and 6, the lid 4 includes a top plate portion 12, a side wall portion (hereinafter referred to as “first side wall portion”) 13 connected to the top plate portion 12, and the first side wall. A flange portion (hereinafter referred to as “first flange portion”) 14 connected to the portion 13, a side wall portion (hereinafter referred to as “second side wall portion”) 15 connected to the first flange portion 14, and a second side wall portion 15. A flange portion (hereinafter referred to as “second flange portion”) 16 is included.
 天板部12は、図5に示すように、平面視において矩形の平板形状に構成されている。この天板部12は、可撓性又は弾性を有することが望ましい。天板部12は、容器1を上下に重ね合わせたときに各容器1の位置決めを行う突起部17を有する。この突起部17は、図5に示すように、平面視において長方形状に構成される。複数の容器1が積み重ねられる場合には、下側に位置する容器1に係る蓋体4の突起部17が、上側に重なる容器1に係る容器本体3の2つの収容部6の間に位置することになる。このようにすることで、下側の容器1に係る突起部17が、上側の容器1に係る容器本体3を係止することになり、上側の容器1が下側の容器1から落ちないように係止される。 As shown in FIG. 5, the top plate 12 is configured in a rectangular flat plate shape in plan view. The top plate 12 is desirably flexible or elastic. The top plate 12 has a protrusion 17 that positions each container 1 when the containers 1 are stacked one above the other. As shown in FIG. 5, the protrusion 17 is formed in a rectangular shape in plan view. When a plurality of containers 1 are stacked, the protrusion 17 of the lid body 4 related to the container 1 positioned on the lower side is positioned between the two accommodating parts 6 of the container body 3 related to the container 1 overlapping the upper side. It will be. By doing in this way, the projection part 17 which concerns on the lower container 1 will latch the container main body 3 which concerns on the upper container 1, and it will prevent the upper container 1 from falling from the lower container 1 It is locked to.
 蓋体4の第1側壁部13は、図5、図6に示すように、天板部12の周囲を囲むように、この天板部12の縁部から下方に突出して形成されている。第1側壁部13が蓋体4に設けられることにより、蓋体4の内面は所定の深さを有する凹部を含むものになる。この場合、この凹部は、蓋体4における光学素子2の収容空間を有するものであり、第1側壁部13と、その底面となる天板部12とにより構成される。 As shown in FIGS. 5 and 6, the first side wall portion 13 of the lid body 4 is formed so as to protrude downward from the edge portion of the top plate portion 12 so as to surround the top plate portion 12. By providing the first side wall portion 13 on the lid body 4, the inner surface of the lid body 4 includes a concave portion having a predetermined depth. In this case, this recessed part has the accommodation space of the optical element 2 in the cover body 4, and is comprised by the 1st side wall part 13 and the top-plate part 12 used as the bottom face.
 蓋体4の第1フランジ部14は、第1側壁部13の縁部を囲むように構成され、また、天板部12と略平行となる平板状に構成される。この第1フランジ部14は、蓋体4を容器本体3に被せたときに、容器本体3の第1フランジ部8に対向するように構成される。具体的には、光学素子2を収容した容器本体3にこの蓋体4を被せると、図7に示すように、天板部12が全ての光学素子2の上部に接触するとともに、蓋体4の第1フランジ部14が容器本体3の第1フランジ部8から離間して対向するように配置される。このような配置を実現するには、光学素子2の上下の長さをLとし、容器本体3の収容部6の深さ(収容部の底部6aから第1フランジ部8までの距離)をD1とし、蓋体4における凹部の深さ(天板部12から第1フランジ部14までの距離)をD2とするとき、D1+D2<Lとなることが必要である。 The first flange portion 14 of the lid body 4 is configured to surround the edge portion of the first side wall portion 13, and is configured in a flat plate shape substantially parallel to the top plate portion 12. The first flange portion 14 is configured to face the first flange portion 8 of the container body 3 when the lid body 4 is put on the container body 3. Specifically, when the lid 4 is put on the container main body 3 containing the optical element 2, the top plate 12 comes into contact with the upper parts of all the optical elements 2 as shown in FIG. The first flange portion 14 is disposed so as to face the first flange portion 8 of the container body 3 while being spaced apart from the first flange portion 8. In order to realize such an arrangement, the vertical length of the optical element 2 is L, and the depth of the container 6 of the container body 3 (distance from the bottom 6a of the container to the first flange 8) is D1. When the depth of the recess in the lid body 4 (distance from the top plate portion 12 to the first flange portion 14) is D2, it is necessary that D1 + D2 <L.
 蓋体4の第2側壁部15は、図1、図6に示すように、第1フランジ部14を囲むように、この第1フランジ部14の周縁部から下方に突出して形成されている。また、蓋体4の第2フランジ部16は、図1、図6に示すように、第2側壁部15の周囲を囲むように、この第2側壁部15の下端部から側方に突出して形成されている。この第2フランジ部16は、平面視において、蓋体4の最外縁部を構成するものである。 As shown in FIGS. 1 and 6, the second side wall portion 15 of the lid body 4 is formed to protrude downward from the peripheral edge portion of the first flange portion 14 so as to surround the first flange portion 14. As shown in FIGS. 1 and 6, the second flange portion 16 of the lid body 4 protrudes laterally from the lower end portion of the second side wall portion 15 so as to surround the second side wall portion 15. Is formed. This 2nd flange part 16 comprises the outermost edge part of the cover body 4 in planar view.
 圧縮パック5は、例えば透明な樹脂製の袋により構成される。吸引装置により、圧縮パック5内の空気が吸引されることで収縮し、これによって内部に収容された容器本体3と蓋体4とを圧縮することができる。圧縮パック5は、内部の空気が吸引された後に密閉される。 The compression pack 5 is constituted by a transparent resin bag, for example. By the suction device, the air in the compression pack 5 is contracted by being sucked, whereby the container body 3 and the lid body 4 accommodated therein can be compressed. The compression pack 5 is sealed after the air inside is sucked.
 以下、上記構成の容器1を使用して光学素子2を梱包する方法について説明する。 Hereinafter, a method for packing the optical element 2 using the container 1 having the above configuration will be described.
 まず、所定の大きさ(面積)に形成された矩形状の光学素子2を容器本体3に順次収容する(第1工程又は収容工程)。このとき、容器本体3の収容部6に収容された光学素子2は、その側部が収容部6の溝部6cに嵌合して直立状態となり、その上端部2aが容器本体3の基部7よりも上方に突出(露出)した状態となる。 First, the rectangular optical elements 2 formed in a predetermined size (area) are sequentially accommodated in the container body 3 (first process or accommodation process). At this time, the optical element 2 accommodated in the accommodating portion 6 of the container main body 3 has its side portion fitted into the groove portion 6c of the accommodating portion 6 and is in an upright state, and its upper end portion 2a is from the base portion 7 of the container main body 3. Projecting upward (exposed).
 所定数の光学素子2が収容されると、容器本体3に蓋体4が被せられる(第2工程又は組付工程)。このとき、蓋体4の天板部12は、図7に示すように、その内面が容器本体3に収容された全ての光学素子2の上端部2a(上端面)に接触した状態となる。また、天板部12が平板状に構成されており、収容された全ての光学素子2が同じ大きさのものであることから、蓋体4の天板部12の内面は、容器本体3に収容された全ての光学素子2の上端部2aに接触した状態となる。 When the predetermined number of optical elements 2 are accommodated, the lid 4 is put on the container body 3 (second step or assembly step). At this time, as shown in FIG. 7, the top plate portion 12 of the lid body 4 is in a state where its inner surface is in contact with the upper end portions 2 a (upper end surfaces) of all the optical elements 2 accommodated in the container body 3. In addition, since the top plate portion 12 is configured in a flat plate shape and all the optical elements 2 housed therein are of the same size, the inner surface of the top plate portion 12 of the lid 4 is connected to the container body 3. It will be in the state which contacted the upper end part 2a of all the optical elements 2 accommodated.
 蓋体4が容器本体3に被せられたとき、蓋体4の第1フランジ部14は、容器本体3の第1フランジ部8と対向する状態となる。この場合、蓋体4の第1フランジ部14は、図7に示すように、容器本体3の第1フランジ部8に接触しておらず、この第1フランジ部8から上方に離間した位置に留まることになる。 When the lid body 4 is put on the container body 3, the first flange portion 14 of the lid body 4 is in a state of facing the first flange portion 8 of the container body 3. In this case, as shown in FIG. 7, the first flange portion 14 of the lid body 4 is not in contact with the first flange portion 8 of the container body 3, and is at a position spaced upward from the first flange portion 8. Will stay.
 次に、図8に示すように、容器本体3に蓋体4が被せられたままの状態でこれらを圧縮パック5に収容して圧縮する(第3工程又は圧縮工程)。圧縮パック5には吸引装置が接続され、圧縮パック5内の空気の吸引が実行される。吸引が進行するにつれ、圧縮パック5は、徐々に収縮していき、容器本体3と蓋体4とを圧迫する。 Next, as shown in FIG. 8, these are accommodated in the compression pack 5 in a state where the lid body 4 is still on the container body 3 and compressed (third step or compression step). A suction device is connected to the compression pack 5 and suction of air in the compression pack 5 is executed. As the suction proceeds, the compression pack 5 gradually contracts and compresses the container body 3 and the lid body 4.
 圧縮パック5に圧迫されることにより、蓋体4は、天板部12が光学素子2の上端部2aに接触したままの状態で凸状(上方に凸の状態)に変形する。さらに、蓋体4の第1フランジ部14は、天板部12の変形に伴って、圧縮パック5に圧迫されることにより、容器本体3の第1フランジ部8に接近する。同様に、蓋体4の第2側壁部15は、容器本体3の基部7における側壁部9に接近し、そして、その第2フランジ部16は、容器本体3の第2フランジ部10に接近する。 By being compressed by the compression pack 5, the lid body 4 is deformed into a convex shape (a convex shape upward) with the top plate portion 12 kept in contact with the upper end portion 2 a of the optical element 2. Further, the first flange portion 14 of the lid body 4 approaches the first flange portion 8 of the container body 3 by being compressed by the compression pack 5 as the top plate portion 12 is deformed. Similarly, the second side wall portion 15 of the lid body 4 approaches the side wall portion 9 of the base portion 7 of the container body 3, and the second flange portion 16 approaches the second flange portion 10 of the container body 3. .
 最終的に、容器1は、図8に示すように、蓋体4の第1フランジ部14が容器本体3の第1フランジ部8に接触し、蓋体4の第2側壁部15が、容器本体3における基部7の側壁部9に接触し、蓋体4の第2フランジ部16が容器本体3の第2フランジ部10に接触した状態となる。 Finally, as shown in FIG. 8, the first flange portion 14 of the lid body 4 is in contact with the first flange portion 8 of the container body 3, and the second side wall portion 15 of the lid body 4 is The main body 3 comes into contact with the side wall portion 9 of the base portion 7, and the second flange portion 16 of the lid body 4 comes into contact with the second flange portion 10 of the container main body 3.
 蓋体4の天板部12は、容器本体3に収容された光学素子2の上端部2aに接触したままの状態で凸状に変形するが、その変形量は、蓋体4の第1フランジ部14が容器本体3の第1フランジ部8に接触するまで増加し続ける。蓋体4の第1フランジ部14は、容器本体3の第1フランジ部8に接触すると、圧縮パック5の圧迫によって拘束され、その接触状態を維持する。これにより、天板部12のおける変形の増加が止まり、その時点で、天板部12が凸状に変形したままの状態が維持される。このとき、蓋体4の天板部12は、凸状に変形することで張力を生じ、この張力によって全ての光学素子2を押圧する。 The top plate portion 12 of the lid body 4 is deformed into a convex shape while being in contact with the upper end portion 2 a of the optical element 2 accommodated in the container body 3, but the amount of deformation is the first flange of the lid body 4. It continues to increase until the part 14 contacts the first flange part 8 of the container body 3. When the first flange portion 14 of the lid body 4 comes into contact with the first flange portion 8 of the container body 3, the first flange portion 14 is restrained by the compression of the compression pack 5 and maintains the contact state. Thereby, the increase in the deformation | transformation in the top-plate part 12 stops, and the state with the top-plate part 12 deform | transforming into convex shape is maintained at that time. At this time, the top plate portion 12 of the lid body 4 is deformed into a convex shape to generate tension, and all the optical elements 2 are pressed by this tension.
 このような天板部12の押圧により、蓋体4は、容器本体3に収容されている全ての光学素子2の上端部2aを押圧しながら、これら全ての光学素子2をその収容位置に固定することになる。 By such pressing of the top plate 12, the lid 4 presses the upper end portions 2 a of all the optical elements 2 accommodated in the container main body 3, and fixes all these optical elements 2 to their accommodation positions. Will do.
 以上説明した本実施形態に係る容器1及び梱包方法によれば、光学素子2を容器本体3の収容部6に収容し、この容器本体3に蓋体4を被せ、これらを圧縮パック5に収容して圧縮することにより、蓋体4の天板部12を全ての光学素子2の上端部2aに接触したままで凸状に変形させることができる。天板部12はこの変形で生じた張力により、全ての光学素子2を押圧して固定する。 According to the container 1 and the packaging method according to the present embodiment described above, the optical element 2 is accommodated in the accommodating portion 6 of the container body 3, the lid body 4 is covered on the container body 3, and these are accommodated in the compression pack 5. Thus, the top plate portion 12 of the lid 4 can be deformed into a convex shape while being in contact with the upper end portions 2a of all the optical elements 2. The top plate 12 presses and fixes all the optical elements 2 by the tension generated by this deformation.
 また、蓋体4の第1フランジ部14が容器本体3の第1フランジ部8に接触することにより、天板部12の変形の増加が止まり、この時点で天板部12は、凸状に変形した状態が維持されることになる。このように、蓋体4の第1フランジ部14と、容器本体3の第1フランジ部8とは、互いに接触することによって、天板部12の変形の度合いを規制することができる。すなわち、各第1フランジ部8,14は、天板部12の変形の度合いを規制する規制部として機能するのである(以下、各フランジ部と規制部とに共通符号8及び14を用いる)。 Moreover, when the 1st flange part 14 of the cover body 4 contacts the 1st flange part 8 of the container main body 3, the increase in a deformation | transformation of the top-plate part 12 stops, At this time, the top-plate part 12 becomes convex shape. The deformed state is maintained. Thus, the 1st flange part 14 of the cover body 4 and the 1st flange part 8 of the container main body 3 can control the deformation | transformation degree of the top-plate part 12 by mutually contacting. That is, each 1st flange part 8 and 14 functions as a control part which controls the degree of a deformation | transformation of the top-plate part 12 (Hereafter, common code | symbols 8 and 14 are used for each flange part and a control part).
 このように、規制部8,14によって天板部12の変形の度合いを規制することで、この天板部12が過剰な力で光学素子2を押圧し、あるいは、天板部12による押圧が不十分となるといった事態を回避できる。これにより、容器1は、適度な張力で、光学素子2を安定して好適に固定することができる。また、規制部8,14によって天板部12の変形の度合いを規制することにより、蓋体4が変形しすぎて、元の形状から大きく逸脱することをも防止できるため、複数の容器1を上下に積み重ねた場合であってもこれらがバランスを崩すこともない。 In this way, by restricting the degree of deformation of the top plate portion 12 by the regulating portions 8 and 14, the top plate portion 12 presses the optical element 2 with an excessive force, or the top plate portion 12 does not press. The situation where it becomes insufficient can be avoided. Thereby, the container 1 can fix the optical element 2 stably and suitably with moderate tension. Further, by restricting the degree of deformation of the top plate 12 by the restricting portions 8 and 14, it is possible to prevent the lid body 4 from being deformed too much and greatly deviating from the original shape. Even if they are stacked up and down, they do not break the balance.
 なお、光学素子2を取り出す際に、圧縮パック5が開封されると、凸状に変形していた天板部12は元の平板状に復元するとともに、蓋体4の第1フランジ部14が容器本体3の第1フランジ部8とが離れ、同様に蓋体4の第2フランジ部16が容器本体3の第2フランジ部10からも離れることになる。これにより、蓋体4の第2フランジ部16と容器本体3の第2フランジ部10との間に隙間が生じ、蓋体4を容器本体3から取り外し易くなる。これにより、出荷先での開封後における光学素子2の取り出し作業を効率良く行うことが可能になる。 When the compression pack 5 is opened when the optical element 2 is taken out, the top plate portion 12 that has been deformed into a convex shape is restored to the original flat plate shape, and the first flange portion 14 of the lid 4 is The first flange portion 8 of the container body 3 is separated, and similarly, the second flange portion 16 of the lid body 4 is also separated from the second flange portion 10 of the container body 3. Accordingly, a gap is generated between the second flange portion 16 of the lid body 4 and the second flange portion 10 of the container body 3, and the lid body 4 can be easily detached from the container body 3. As a result, it is possible to efficiently take out the optical element 2 after opening at the shipping destination.
 図9は、本発明に係る容器の第2実施形態を示す。上記の第1実施形態では、蓋体4に第1フランジ部14、第2側壁部15及び第2フランジ部16が設けられていたが、本実施形態では、蓋体4はこれらを有しておらず、天板部12、及びこの天板部12に繋がる側壁部13のみにより構成される。 FIG. 9 shows a second embodiment of the container according to the present invention. In said 1st Embodiment, although the 1st flange part 14, the 2nd side wall part 15, and the 2nd flange part 16 were provided in the cover body 4, in this embodiment, the cover body 4 has these. It is comprised only by the top-plate part 12 and the side wall part 13 connected to this top-plate part 12.
 容器本体3の基部7は、第1実施形態と同様に第1フランジ部8、側壁部9及び第2フランジ部10を有しているが、本実施形態では、第1フランジ部8に凹部18が形成されている点が第1実施形態と異なる。 The base portion 7 of the container body 3 includes the first flange portion 8, the side wall portion 9, and the second flange portion 10 as in the first embodiment, but in the present embodiment, the first flange portion 8 has a recess 18. Is different from the first embodiment.
 本実施形態では、光学素子2を収容した容器本体3に蓋体4を被せ、これらを圧縮パック5に収容して圧縮することにより、天板部12が第1実施形態と同様に凸状に変形する。このとき、蓋体4の側壁部13が容器本体3の第1フランジ部8に形成される凹部18に嵌合し、これによって天板部12の変形の度合いが規制されることになる。このように、容器本体3の第1フランジ部8及びその凹部18は、天板部12の一部に接触することにより、天板部12の変形の度合いを規制する規制部として機能する。これにより、容器1は、容器本体3に収容される全ての光学素子2を安定して好適に固定することができる。 In this embodiment, the lid body 4 is put on the container body 3 containing the optical element 2, and these are accommodated in the compression pack 5 and compressed, so that the top 12 is convex as in the first embodiment. Deform. At this time, the side wall portion 13 of the lid body 4 is fitted into the concave portion 18 formed in the first flange portion 8 of the container body 3, thereby restricting the degree of deformation of the top plate portion 12. Thus, the 1st flange part 8 and its recessed part 18 of the container main body 3 function as a control part which controls the deformation | transformation degree of the top-plate part 12 by contacting a part of the top-plate part 12. FIG. Accordingly, the container 1 can stably and suitably fix all the optical elements 2 accommodated in the container body 3.
 図10は、本発明に係る容器の第3実施形態を示す。上記の第1実施形態では、容器本体3の基部7に第1フランジ部8、側壁部9及び第2フランジ部10が設けられていたが、本実施形態では、容器本体3は、これらを有していない。本実施形態では、収容部6の側壁部6bが蓋体4の第1フランジ部14に当接することにより、天板部12における凸状の変形が規制されることになる。このように、本実施形態では、蓋体4の第1フランジ部14は、容器本体3の一部に接触することにより、天板部12の変形の度合いを規制する規制部として機能する。これにより、容器1は、容器本体3に収容される全ての光学素子2を安定して好適に固定することができる。 FIG. 10 shows a third embodiment of the container according to the present invention. In the first embodiment, the first flange portion 8, the side wall portion 9, and the second flange portion 10 are provided on the base portion 7 of the container body 3. However, in the present embodiment, the container body 3 has these. Not done. In this embodiment, when the side wall part 6b of the accommodating part 6 contacts the 1st flange part 14 of the cover body 4, the convex-shaped deformation | transformation in the top-plate part 12 will be controlled. Thus, in this embodiment, the 1st flange part 14 of the cover body 4 functions as a control part which controls the degree of deformation | transformation of the top-plate part 12 by contacting a part of container main body 3. FIG. Accordingly, the container 1 can stably and suitably fix all the optical elements 2 accommodated in the container body 3.
 なお、本発明は、上記実施形態の構成に限定されるものではなく、上記した作用効果に限定されるものでもない。本発明は、本発明の要旨を逸脱しない範囲で種々の変更が可能である。 In addition, this invention is not limited to the structure of the said embodiment, It is not limited to the above-mentioned effect. The present invention can be variously modified without departing from the gist of the present invention.
 上記の実施形態では、容器本体3に2つの収容部6が形成された例を示したが、これに限定されず、収容部6の数は、1又は3以上であってもよい。 In the above embodiment, an example in which the two container parts 6 are formed in the container body 3 is shown, but the present invention is not limited to this, and the number of the container parts 6 may be 1 or 3 or more.
 上記の実施形態では、蓋体4の天板部12における凸状の変形の度合いを規制する規制部として、容器本体3の第1フランジ部8、蓋体4の第1フランジ部14を例示したが、これに限定されない。例えば、容器本体3の第2フランジ部10、蓋体4の第2フランジ部16を規制部として機能させてもよい。規制部をこれらのフランジ部以外の形状にする場合には、第3実施形態で例示した凹部18の他、蓋体3の一部に接触してこれを係止する突起部を容器本体3に形成してもよく、蓋体3の一部に突起部又は凹部を形成し、これらを容器本体3の一部に接触させることにより、蓋体3の天板部12の変形の度合いを規制するようにしてもよい。 In said embodiment, the 1st flange part 8 of the container main body 3 and the 1st flange part 14 of the cover body 4 were illustrated as a control part which controls the degree of the convex-shaped deformation | transformation in the top-plate part 12 of the cover body 4. FIG. However, it is not limited to this. For example, the second flange portion 10 of the container body 3 and the second flange portion 16 of the lid body 4 may function as the restricting portion. When the restricting portion is formed in a shape other than these flange portions, in addition to the concave portion 18 exemplified in the third embodiment, a protrusion that contacts and locks a part of the lid 3 is formed on the container body 3. The protrusion 3 or the recess may be formed in a part of the lid 3 and brought into contact with a part of the container body 3 to regulate the degree of deformation of the top plate 12 of the lid 3. You may do it.
1     容器
2     光学素子
3     容器本体
4     蓋体
5     圧縮パック
6     収容部
8     フランジ部(規制部)
12   天板部
13   側壁部
14   フランジ部(規制部)
DESCRIPTION OF SYMBOLS 1 Container 2 Optical element 3 Container main body 4 Cover body 5 Compression pack 6 Storage part 8 Flange part (regulation part)
12 Top plate part 13 Side wall part 14 Flange part (regulation part)

Claims (6)

  1.  複数の光学素子を収容する容器本体と、前記容器本体に被せられる蓋体と、前記容器本体及び前記蓋体を圧縮するための圧縮パックとを備える容器であって、
     前記容器本体は、前記光学素子の上端部を露出させ、かつ前記光学素子を直立させた状態で収容する収容部を備え、
     前記蓋体は、天板部と、前記天板部に繋がる側壁部とを備え、
     前記天板部は、前記蓋体が前記容器本体に被せられた状態で前記蓋体と前記容器本体とが前記圧縮パックによって圧縮されることにより、前記容器本体に収容される全ての前記光学素子の前記上端部に接触したままで凸状に変形するとともに、前記凸状の変形により生じた張力によって前記光学要素の前記上端部を押圧するように構成され、
     前記蓋体の前記天板部における前記凸状の変形の度合いを規制する規制部を、前記容器本体及び前記蓋体の少なくとも一方に備えることを特徴とする容器。
    A container comprising a container main body that houses a plurality of optical elements, a lid that covers the container main body, and a compression pack for compressing the container main body and the lid,
    The container body includes an accommodating portion that exposes an upper end portion of the optical element and accommodates the optical element in an upright state.
    The lid includes a top plate and a side wall connected to the top plate,
    The top plate portion includes all the optical elements accommodated in the container body when the lid body and the container body are compressed by the compression pack in a state where the lid body covers the container body. The upper end portion of the optical element is pressed by the tension generated by the convex deformation while being in contact with the upper end portion of the optical element,
    A container comprising: a restricting portion for restricting a degree of convex deformation in the top plate portion of the lid body in at least one of the container body and the lid body.
  2.  前記規制部は、前記蓋体の前記側壁部に繋がるフランジ部であり、前記フランジ部が前記容器本体の一部に接触することにより、前記天板部における前記凸状の変形の度合いを規制する請求項1に記載の容器。 The restricting portion is a flange portion connected to the side wall portion of the lid, and the flange portion is in contact with a part of the container body, thereby restricting the degree of the convex deformation in the top plate portion. The container according to claim 1.
  3.  前記規制部は、前記容器本体における前記収容部の周囲に形成されるフランジ部であり、前記蓋体の一部が前記フランジ部に接触することにより、前記天板部における前記凸状の変形の度合いを規制する請求項1又は2に記載の容器。 The restricting portion is a flange portion formed around the accommodating portion in the container main body, and the convex deformation of the top plate portion is caused by a part of the lid contacting the flange portion. The container according to claim 1 or 2, wherein the degree is regulated.
  4.  複数の光学素子を収容する容器本体と、前記容器本体に被せられる蓋体と、前記容器本体及び前記蓋体を圧縮するための圧縮パックとを備える容器であって、
     前記容器本体は、前記光学素子の上端部を露出させ、かつ前記光学素子を直立させた状態で収容する収容部と、前記収容部の周囲に形成されるフランジ部とを備え、
     前記蓋体は、天板部と、前記天板部に繋がる側壁部と、前記側壁部に繋がるフランジ部とを備え、
     前記圧縮パックによる圧縮を受けていない状態において、前記蓋体が前記容器本体に被せられたときに、前記蓋体の天板部が前記容器本体に収容された全ての前記光学素子に接触するとともに、前記蓋体の前記フランジ部が、前記容器本体の前記フランジ部から離間して対向するように配置され、
     前記圧縮パックによって前記蓋体と前記容器本体とが圧縮された状態において、前記天板部は、前記容器本体に収容された全ての前記光学素子の前記上端部に接触したままで凸状に変形するとともに、前記凸状の変形により生じた張力によって前記光学要素の前記上端部を押圧するように構成され、
     前記圧縮パックによって前記蓋体と前記容器本体とが圧縮された状態において、前記蓋体の前記フランジ部が前記容器本体の前記フランジ部に接触することにより、前記蓋体の前記天板部における前記凸状の変形の度合いを規制することを特徴とする容器。
    A container comprising a container main body that houses a plurality of optical elements, a lid that covers the container main body, and a compression pack for compressing the container main body and the lid,
    The container body includes an accommodating portion that exposes the upper end portion of the optical element and accommodates the optical element in an upright state, and a flange portion that is formed around the accommodating portion,
    The lid includes a top plate portion, a side wall portion connected to the top plate portion, and a flange portion connected to the side wall portion,
    When the lid is put on the container main body in a state where the compression pack is not compressed, the top plate portion of the lid contacts all the optical elements accommodated in the container main body. The flange portion of the lid is disposed so as to face the flange portion of the container body so as to face the flange portion.
    In a state where the lid and the container main body are compressed by the compression pack, the top plate portion is deformed into a convex shape while being in contact with the upper end portions of all the optical elements accommodated in the container main body. And configured to press the upper end of the optical element by the tension generated by the convex deformation,
    In a state where the lid body and the container main body are compressed by the compression pack, the flange portion of the lid body contacts the flange portion of the container main body, whereby the top plate portion of the lid body is in the top plate portion. A container characterized by regulating the degree of convex deformation.
  5.  複数の光学素子を収容する容器本体と、前記容器本体に被せられる蓋体とを備える容器であって、
     前記容器本体は、前記光学素子の上端部を露出させ、かつ前記光学素子を直立させた状態で収容する収容部と、前記収容部の周囲に形成されるフランジ部とを備え、
     前記蓋体は、天板部と、前記天板部に繋がる側壁部と、前記側壁部に繋がるフランジ部とを備え、
     前記光学素子を収容した前記容器本体に前記蓋体を被せたときに、前記天板部が前記収容部に収容された全ての前記光学素子の上端部に接触するとともに、前記蓋体の前記フランジ部が、前記容器本体の前記フランジ部から離間して対向するように配置されることを特徴とする容器。
    A container body that contains a plurality of optical elements, and a lid that covers the container body,
    The container body includes an accommodating portion that exposes the upper end portion of the optical element and accommodates the optical element in an upright state, and a flange portion that is formed around the accommodating portion,
    The lid includes a top plate portion, a side wall portion connected to the top plate portion, and a flange portion connected to the side wall portion,
    When the lid is put on the container main body that houses the optical element, the top plate portion contacts the upper ends of all the optical elements housed in the housing portion, and the flange of the lid body The container is disposed so as to face and separate from the flange portion of the container body.
  6.  請求項4に記載の容器により光学素子を梱包する方法であって、
     前記容器本体の前記収容部に前記複数の光学素子を収容する第1工程と、
     前記第1工程後に、前記天板部が全ての前記光学素子の前記上端部に接触するように前記蓋体を前記容器本体に被せ、前記蓋体の前記フランジ部が前記容器本体の前記フランジ部から離間して対向するように配置させる第2工程と、
     前記第2工程後に、前記容器本体及び前記蓋体を前記圧縮パックに挿入し、前記圧縮パック内の空気を吸引し、前記圧縮パックによって前記蓋体を圧迫することにより、前記容器本体に収容された全ての前記光学素子の前記上端部に前記天板部を接触させたままで前記天板部を凸状に変形させるとともに、前記凸状の変形により生じた張力によって前記光学要素の前記上端部を前記天板部により押圧する第3工程と、を備え、
     前記第3工程において、前記蓋体の前記フランジ部を、前記容器本体の前記フランジ部に接触させることにより、前記蓋体の前記天板部における前記凸状の変形の度合いを規制することを特徴とする梱包方法。
     
    A method of packing an optical element with the container according to claim 4,
    A first step of accommodating the plurality of optical elements in the accommodating portion of the container body;
    After the first step, the lid body is placed on the container body so that the top plate portion contacts the upper end portions of all the optical elements, and the flange portion of the lid body is the flange portion of the container body. A second step of disposing and opposing the second step;
    After the second step, the container main body and the lid body are inserted into the compression pack, the air in the compression pack is sucked, and the lid body is compressed by the compression pack to be accommodated in the container main body. The top plate portion is deformed into a convex shape while keeping the top plate portion in contact with the upper end portions of all the optical elements, and the upper end portion of the optical element is deformed by the tension generated by the convex deformation. A third step of pressing by the top plate part,
    In the third step, the degree of convex deformation in the top plate portion of the lid body is regulated by bringing the flange portion of the lid body into contact with the flange portion of the container body. And packing method.
PCT/JP2016/052973 2015-05-14 2016-02-02 Container and packing method WO2016181671A1 (en)

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