JP2016203993A - Interposed member between film roll and film roll and returnable film roll transport implement - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an interposed member between a film roll and a film roll capable of transporting film rolls while stacking them in multi-stages in a vertical direction without damaging end faces of the film rolls.SOLUTION: An interposed member 11 between a film roll and a film roll comprises a plate-like member 13 having a plurality of through holes 12, and fixing vertical members 14 protruding above and below the plate-like member 13 while being fitted into the through holes 12 of the plate-like member 13 from one surface 13a side. A flange 15 having a larger diameter than the through hole 12 extends over the entire periphery of a side wall of the fixing vertical member 14. A flange receiving groove 16 for receiving the extension of the flange 15 is formed around the through hole 12 on at least the one surface 13a of the plate-like member 13.SELECTED DRAWING: Figure 1

Description

  The present invention relates generally to a film roll / film roll interposition member, and more specifically to a film roll / film roll interposition member suitable for stacking and transporting film rolls in the vertical direction. The present invention relates to a pass-through film roll transport device including such an inter-film roll interposing member.

  With reference to FIG. 6 (A), the end face protector 4 of the conventional film roll used when transporting a film roll includes a plate-like member 2 formed by stacking two rectangular corrugated cardboard sheets 1 and plastic. And formed protrusions 3. The end surface protector 4 is arrange | positioned at the both end surfaces of the film roll 5, as shown in FIG.6 (B). The protruding portions 3 of the end face protectors 4 and 4 are inserted into the hollow portion of the core 6 of the film roll 5. The film roll 5 is, for example, a heat-shrinkable cylindrical label, stretch label, or other film wound around a core in a roll shape. The end face protector 4 receives both ends of the core 6 of the film roll 5.

  In this state, as shown in FIG. 6C, the film roll 5 is set up in the vertical direction and individually mounted in the cardboard box 7, and the top and bottom lids are sealed with gum tape 8 or the like. Then, as shown in FIG. 7, a plurality of cardboard boxes 7 containing film rolls are placed on the pallet 9, bundled with PP bands 10, and transported by a truck or the like. If the end face protector 4 is not attached, the film roll 5 may move in the cardboard box 7 and the end face of the film roll 5 may be damaged. If the end face protector 4 is attached, the film roll 5 The movement in the corrugated cardboard box 7 is restricted, and the film roll 5 is prevented from being damaged.

  As another conventional example, a technique for transporting a plurality of film rolls arranged in a horizontal direction using a packaging container that can accommodate a large number of containers is proposed instead of individually mounting a single film roll as described above (for example, Patent Document 1).

Japanese Unexamined Patent Publication No. 2013-209140

  However, the conventional film roll transporter shown in FIG. 6 is usually abandoned after being transported to a consumer customer and the film roll taken out. For this reason, there has been a problem that the transportation equipment itself is expensive. The disclosed technique of Patent Document 1 is economical because it uses a packaging container that stores a plurality of film rolls, but only arranges a plurality of film rolls in the horizontal direction, and transports more film rolls. In this case, the occupied area becomes large and there is a limit to the transportation efficiency. Also, the area occupied by the warehouse is large.

  The present invention has been made to solve the above-described problems, and is an economical, safe, and efficient transportation that can be used repeatedly between the film supplier and the consumer. It aims at providing a film roll transporter.

  Another object of the present invention is to provide a film roll / film roll interposing member suitable for the above-mentioned passable film roll transporter.

  The present invention is a film roll / film roll interposition member that is interposed between a film roll and a film roll stacked in the vertical direction and regulates the movement in the horizontal direction while protecting the end faces of these film rolls. And a plate-like member having a plurality of through holes. A vertical fixing member is fitted into each of the through-holes of the plate-like member from one side and protrudes up and down the plate-like member. On the fixing vertical member, a flange having a diameter larger than that of the through hole protrudes at the approximate center of the side wall. At least one surface of the plate-like member is formed with a flange receiving groove that receives the overhang of the flange around the through hole.

  The flange may protrude over the entire periphery, or may extend in a shape that does not extend over the entire periphery, such as a cross shape.

  When the film roll / film roll interposition member is used, the vertical member for fixing fits into the cavity of the core of the film roll on which the stacking vertical members are stacked, and these horizontal movements are restricted. It becomes possible to stack in multiple stages and transport safely, increasing transport efficiency. In addition, since the film roll / film roll interposing member can be used repeatedly, it can be used for communication between the film roll supplier and the consumer.

  The depth dimension of the flange receiving groove is preferably equal to or greater than the thickness dimension of the flange.

  By making the depth dimension of the flange receiving groove equal to the thickness dimension of the flange, a step due to the thickness portion of the flange cannot be formed on one surface of the plate-like member.

  According to another aspect of the present invention, a film roll transport device for transporting film rolls stacked in multiple stages in the vertical direction is interposed between the end faces of the film rolls stacked in the vertical direction. A roll / film roll interposing member, a packaging container member for packaging the film rolls stacked in multiple stages from the outside, and a cavity of the core of the first stage film roll disposed at the bottom of the packaging container member And a support body provided with a plurality of convex portions for supporting the first-stage film roll in a vertical direction.

  When the film roll / film roll interposition member according to the present invention is used, the horizontal movement of the film rolls stacked in multiple stages is restricted. Since the film rolls can be stacked in multiple stages in the vertical direction, a large number of film rolls can be transported with a small occupied area in the horizontal direction, and transport efficiency is increased. It is economical because it can be used again. Even when storing in a warehouse, since it can be stacked in multiple stages, a large occupation area is not required.

(A) is a perspective view of a film roll / film roll interposition member according to Example 1 of the present invention, (B) is a perspective view of a fixing vertical member that is one of its constituent elements, (C) is the perspective view which extracted the plate-shaped member, (D) is a perspective view of the other aspect of the vertical member for fixation. (A) is sectional drawing which follows the IIA-IIA line | wire in FIG. 1 (A), (B) is an exploded view of a film roll / film roll interposition member. It is the perspective view which showed a mode that several film rolls were stacked in multiple stages using a film roll / film roll interposition member. (A) is a cross-sectional view when the depth dimension of the flange receiving groove is equal to the thickness dimension of the flange, and (B) is a cross-sectional view when no flange receiving groove is provided. (A), (B) is a figure explaining the unidirectional transport device for film rolls which concerns on Example 2. FIG. It is a figure for demonstrating the end surface protector of the conventional film roll. It is a figure which shows the transport method of the conventional film roll.

  The purpose of obtaining a transportable film roll transporter with good transport efficiency is interposed between the film rolls stacked in the vertical direction and the movement in the horizontal direction is regulated while protecting the end faces of these film rolls. This was realized by using a film roll / film roll interposing member. Embodiments of the present invention will be described below with reference to the drawings. In the drawings, the same or corresponding parts are denoted by the same reference numerals, and description thereof will not be repeated.

  1 and 2, the film roll / film roll interposing member 11 includes a fixing vertical member 14 and a plate-like member 13. The plate-like member 13 is provided with a plurality of through holes 12 (the number is nine in the embodiment, but is not limited to this number). As will be described later, the end surface of the film roll is in contact with the front and back surfaces of the plate-like member 13. The material of the plate-like member 13 is, for example, wood or resin.

  The fixing vertical member 14 is fitted into each of the plurality of through holes 12 provided in the plate-like member 13 from the one surface 13 a side and protrudes above and below the plate-like member 13. As will be described later, the fixing vertical member 14 is fitted into the hollow portion of the core of the film rolls to be stacked, and restricts the horizontal movement thereof. The fixing vertical member 14 has a flange 15 overhanging at substantially the center thereof over the entire periphery. The diameter of the flange 15 is larger than the diameter of the through hole 12 provided in the plate-like member 13. The material of the fixing vertical member 14 is, for example, plastic. The flange 15 and the fixing vertical member 14 are integrated. In order to reduce the weight, the fixing vertical member 14 may be provided with a hollow portion 17 in the axial direction as shown in FIG.

  Referring to FIGS. 2A and 2B, a flange receiving groove 16 for receiving the overhang of the flange 15 is formed around the through hole 12 on one surface 13 a of the plate-like member 13. A flange receiving groove may also be formed on the other surface of the plate-like member 13, and if configured in this way, it is not necessary to distinguish the back and front of the plate-like member 13. The depth dimension of the flange receiving groove 16 is equal to or larger than the thickness dimension of the flange 15. This will be described later.

  A method of stacking and packing a plurality of film rolls 5 in multiple stages using the film roll / film roll interposing member 11 will be described. As shown in FIG. 3A, on the pallet 9, a lower lid member 19c, which is an element of a packing container member of a returnable transport device described later, is disposed. The support body 21 is disposed on the lower lid member 19c. The support 21 supports a plurality of film rolls 5 placed thereon. A plurality of convex portions 20 are provided on the support 21. The convex portion 20 provided on the support 21 is fitted into the hollow portion of the core of the film roll 5, and the first-stage film roll 5 is set up in the vertical direction.

  Next, the film roll / film roll interposing member 11 is prepared with the one surface 13a side of the plate-like member 13, that is, the surface on which the flange receiving groove 16 is formed facing upward.

  As shown in FIGS. 3A and 3B, the lower part of the fixing vertical member 14 is fitted into the cavity of the core of the first-stage film roll 5 arranged on the support 21 from above. The film roll / film roll interposing member 11 is disposed on the first-stage film roll 5.

  Next, as shown in FIG. 3 (C), the hollow portion of the core of the second-stage film roll 5 stacked in the vertical direction fits into the portion protruding above the plate-like member 13 of the fixing vertical member 14. Thus, the second-stage film roll 5 is stacked on the first-stage film roll 5 with the film roll / film roll interposing member 11 interposed therebetween. The film roll / film roll interposing member 11 regulates these horizontal movements while protecting the end faces of the first-stage film roll 5 and the second-stage film roll 5. Further, as shown in FIG. 3D, a film roll / film roll interposing member 11 is interposed between the second-stage film roll 5 and the third-stage film roll 5 stacked thereon. . Similarly, the third-stage film roll 5 is loaded.

  Thus, for example, a total of 27 film rolls 5 can be placed on the support 21, 9 in the first stage, 9 in the second stage, and 9 in the third stage. However, these are merely examples, and the present invention is not limited to this number of stages. Further, the number of film rolls per stage is not limited to these.

  According to the present invention, referring to FIG. 4 (A), the depth dimension of the flange receiving groove 16 is equal to the thickness dimension of the flange 15, so that it is formed on one surface of the plate-like member 13. A step due to the thickness portion of the flange 15 cannot be made. One surface 13a of the plate-like member 13 and the surface of the flange 15 are flush with each other. As a result, even when the film rolls 5 are stacked in multiple stages in the vertical direction, the end faces of the film rolls are not damaged. On the other hand, as shown in FIG. 4B, if the flange receiving groove 16 is not provided on one surface 13a of the plate-like member 13, the thickness portion of the flange 15 is on the one surface 13a of the plate-like member 13. The end surface of the film roll 5 is damaged by vibration during transportation.

  5 (A) and 5 (B) are views for explaining a pass-through film roll transporter 18 that transports film rolls 5 stacked in multiple stages in the vertical direction. The returnable film roll transport device 18 includes a pair of side members 19a and 19a that surround the multi-layered film rolls 5 from the side, a flat edged upper lid member 19b that covers from above, and a flat surface that covers from below. And a packaging container member including a rim-like lower lid member 19c. The material of the packaging container members 19a, 19b, and 19c is wood, resin, or paper such as cardboard paper or compressed paper.

  In this specification, the returnable film roll transporting device 18 refers to a set of the packaging container members 19a, 19b, 19c, the support 21 described above, and the film roll / film roll interposing member 11, and these are repeated. Can be used.

  Referring to FIGS. 5 (A) and 5 (B), a pair of side members 19a and 19a are attached to the lower lid member 19c so as to surround the multi-layered film rolls 5 from the side. It arrange | positions above and it covers from the top with the upper cover member 19b. Next, the edge portions of the upper lid member 19b and the lower lid member 19c are folded. Finally, the fork insertion hole 9a of the pallet 9 and the upper lid member 19b are bundled and integrated with a binding band made of polypropylene or the like and transported by a truck or the like.

  According to the present invention, film rolls can be stacked and transported in multiple stages in the vertical direction without damaging the end face of the film roll. Moreover, it becomes possible to transport a large amount of film rolls safely by reducing the occupation area, and the transportation efficiency is increased.

  It should be understood that the embodiments disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

  According to the film roll / film roll interposing member according to the present invention, the film rolls can be stacked and transported safely in the vertical direction without damaging the end faces of the film rolls.

DESCRIPTION OF SYMBOLS 1 Corrugated paper 2 Plate-shaped member 3 Protruding part 4 Film roll end face protector 5 Film roll 6 Core 7 Corrugated cardboard box 8 Gum tape 9 Pallet 9a Insertion hole 10 PP band 11 Film roll / film roll interposition member 12 Through-hole 13 Plate-shaped Member 13a One surface of plate-like member 14 Vertical member for fixing 15 Flange 16 Flange receiving groove 17 Cavity 18 Passing film roll transporter 19a Side member 19b Upper lid member 19c Lower lid member 20 Protruding portion 21 Support

Claims (3)

An intervening member between film rolls / film rolls, which is interposed between film rolls stacked in the vertical direction and film rolls and regulates the movement in the horizontal direction while protecting the end faces of these film rolls,
A plate-like member having a plurality of through holes;
A fixing vertical member that fits into each of the through holes of the plate-like member from one surface side and protrudes up and down of the plate-like member;
In the fixing vertical member, a flange having a diameter larger than that of the through hole protrudes at the approximate center of the side wall,
A film roll / film roll interposition member in which a flange receiving groove for receiving an overhang of the flange is formed around the through hole on at least one surface of the plate-like member.   2. The film roll / film roll interposition member according to claim 1, wherein a depth dimension of the flange receiving groove is equal to or greater than a thickness dimension of the flange. It is a returnable film roll transporter that stacks and transports film rolls in the vertical direction in multiple stages,
The film roll / film roll interposition member according to claim 1 or 2, wherein the film roll is interposed between the end faces of the film rolls stacked in the vertical direction.
A packaging container member that surrounds and packs the multi-stage stacked film rolls from the outside;
A support provided with a plurality of protrusions arranged at the bottom of the packaging container member and fitted in the cavity of the core of the first-stage film roll to support the first-stage film roll in a vertical direction. And a film roll transporter having a body.