WO2016173900A1 - Scheibenfilter sowie verfahren zu dessen herstellung - Google Patents
Scheibenfilter sowie verfahren zu dessen herstellung Download PDFInfo
- Publication number
- WO2016173900A1 WO2016173900A1 PCT/EP2016/058750 EP2016058750W WO2016173900A1 WO 2016173900 A1 WO2016173900 A1 WO 2016173900A1 EP 2016058750 W EP2016058750 W EP 2016058750W WO 2016173900 A1 WO2016173900 A1 WO 2016173900A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- filter
- disk
- filter according
- disc
- disks
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 239000000446 fuel Substances 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 claims description 2
- 238000005476 soldering Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 238000002679 ablation Methods 0.000 claims 1
- 229910000679 solder Inorganic materials 0.000 claims 1
- 239000002551 biofuel Substances 0.000 description 8
- 238000002347 injection Methods 0.000 description 8
- 239000007924 injection Substances 0.000 description 8
- 238000009434 installation Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 239000004148 curcumin Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/44—Edge filtering elements, i.e. using contiguous impervious surfaces
- B01D29/46—Edge filtering elements, i.e. using contiguous impervious surfaces of flat, stacked bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/111—Making filtering elements
Definitions
- the present invention relates to a disc filter comprising a plurality of annular discs with a through-hole, a component,
- a fuel-carrying component in particular a fuel-carrying component, with a filter according to the invention and a method for producing the filter.
- Filters are used, for example, as fuel filters in vehicles.
- metallic filter fabrics are usually provided with a Kunststoffumspntzung and used as a filter.
- Kunststoffumspntzung In the production of such filters, however, there are great tolerances with respect to a mesh size of the filter.
- No. 10208569 A1 discloses a disk-shaped fuel filter which is clamped between two bodies of an injection valve and has a multiplicity of fine, laser-cut sections. Due to the production of the cuts with laser, however, a minimum cutting width of 15 ⁇ is possible in principle by the use of the laser. This can, however, the in
- Biofuels contained micro particles are not completely filtered out. Disclosure of the invention
- the filter according to the invention with the features of claim 1 has the advantage over that production of the filter is very inexpensive and as a mass component possible. As a result, the cost of such filters, in particular fuel filters, which are mass components, can be significantly reduced. Furthermore, a significantly improved filtering of media, in particular fuels, can be made possible by means of the filter according to the invention, in which biofuels in particular can be filtered in such a way that a vehicle can also be operated, for example, with 100% ethanol or another biofuel. Of course, the filter according to the invention can also chips or the like., Which from the
- Passage opening comprises.
- the disks are designed in such a way that at least one protruding contact region for contact with an adjacent disk and at least one disk contact surface
- Radial sheetströmungs Symposium adjacent to the contact area, are provided.
- the disks are arranged as a disk stack and form the filter.
- the medium thus flows radially through the radial flow areas between two adjacent disks from an outer side of the disks to an inner side or from an inner side of the disks to an outer side of the disks. Due to the arrangement of the disk stack has the
- Filter thus a hollow basic shape, in particular a hollow cylindrical shape on.
- the filtering is done by the between the discs over the
- Radial flow areas formed passages between adjacent disks.
- a closed end disk is arranged at one end of the disk stack. This will create a lid or bottom of the
- Disk stack formed so that a filtering from outside to inside or from the inside out is easy to implement. More preferably, all disks of the disk stack are firmly connected. This allows easy handling, in particular safe installation of the filter can be made possible.
- the discs are preferably by means of a in the axial direction of the
- Disk stack extending connection interconnected.
- Connection is preferably a welded joint, in particular
- connection of the discs is preferably provided on an outer handling of the disc stack and / or on an inner circumference of the
- Disk stack provided.
- the filter comprises a biasing element, which biases the disk stack.
- the biasing member is preferably a spring element or a
- the filter has a gimbal bearing at a free end of the disk stack.
- the gimbal bearing is preferably formed by an additional element which has a tapered region, which is provided as a storage area.
- the tapered region is preferably conical.
- the filter comprises a sealing element, which is arranged on at least one of the free ends of the disk stack.
- a sealing element is arranged on at least one of the free ends of the disk stack.
- Particularly preferred two sealing elements are provided, wherein in each case a sealing element is arranged at a free end of the disk stack.
- the filter comprises a press-in element, in particular a press-in ring, which is provided for fixing the filter, in particular in a bore or the like.
- the press-in element is particularly preferably provided at a free end of the disk stack.
- each of the disks preferably has an alignment area.
- the alignment area is preferably one
- the protruding nose can protrude on the outer circumference and / or it is a protruding nose on the inner circumference of the
- Disk stack provided.
- Radial flow areas as cost-effective and easy to make are preferably provided on each disc on the side surface and a side surface each having a protruding contact area and at least one Radial devisströmungs Scheme.
- each disc on a disc surface and / or a side surface on Zulaufnuten and drain grooves is punched and stamped parts or EMC parts, which are produced by means of electrochemical removal.
- the contact areas on the wafer surface are covered by coating, e.g. Chrome plating, upset.
- the disks are electropolished parts, the radial throughflow regions being produced by means of electropolishing
- a height of the protruding portions of the disks is in a range of 1/10 to 1/20 of a thickness of the disk.
- the height of the protruding portions is preferably in a range of 5 to 30 ⁇ , in particular 10 to 20 ⁇ , and is more preferably 10 ⁇ .
- the protruding contact portions of the disks are arranged on a line which is parallel to a center axis of the disk stack.
- each of the disks preferably has at least three inwardly and / or outwardly projecting alignment areas for centering in an opening, in particular a bore or the like.
- the filter according to the invention is preferably provided as a fuel filter.
- the present invention relates to a component which comprises a filter according to the invention.
- the component is preferably a
- the component is for example an injection valve or a rail or a
- the present invention relates to a method of manufacturing a filter, comprising the steps of providing a plurality of annularly closed disks, stacking the plurality of disks to a disk stack to provide a filter.
- a method of manufacturing a filter comprising the steps of providing a plurality of annularly closed disks, stacking the plurality of disks to a disk stack to provide a filter.
- an axial biasing of the disk stack takes place.
- Disk stack in particular in the axial direction along an outer periphery of the disk stack and / or an inner periphery of the disk stack.
- the connection can be effected by means of welding and / or gluing and / or soldering and / or by means of press connection and / or by means of a flared connection.
- an alignment of the discs takes place to the disc stack.
- the alignment is particularly preferably before connecting the discs.
- radial flow areas are produced on a surface of the disks by pressing or electropolishing or electrochemical removal.
- protruding contact areas for contact with adjacent disks or adjacent protruding contact areas by application of material to a disk surface or otherwise Coating, eg chrome plating of partial areas of the disk surface, produced.
- a last closed end disk is placed against the disk stack without a hole to form a lid or bottom of the disk stack.
- the present invention is particularly preferably used in fuel-carrying components, in particular in the vehicle sector.
- Figure 1 is a schematic sectional view of an inventive
- FIG. 2 shows a schematic, enlarged view of the filter of FIG. 1,
- FIG. 3 is a schematic plan view of a disk surface of a disk of the filter of FIG. 1;
- Figure 4 is an enlarged sectional view of a disc of the filter of
- FIG. 1 A first figure.
- Figure 5 is a schematic sectional view of an installed state of
- Figure 6 is a schematic, perspective view of a
- FIG. 7 perspective view of the filter of FIG. 1, 8 is a schematic sectional view of a filter according to a second embodiment of the invention in the installed state
- FIG. 9 is a schematic plan view of a disk of a filter according to a third embodiment of the invention, FIG.
- FIG. 10 shows a schematic sectional view of the pane of FIG. 9,
- 1 1 is a schematic sectional view of a filter according to a fourth embodiment in the installed state
- Figure 12 is a schematic sectional view of a filter according to a fifth embodiment of the invention
- Figure 13 is a schematic view of a disc surface of a
- Figure 14 is a schematic sectional view of a filter in
- the filter 1 comprises a plurality of discs 2, which are arranged one above the other and form a disc stack. This can be seen in perspective view from FIG.
- the disks 2 are annularly closed disks and have a passage opening 22. As can be seen from Figures 3 and 4, the discs have a
- Disc surface 23 are provided a plurality of projecting contact portions 20. As can be seen from the sectional view of FIG. 4, a height H of the contact regions with respect to a radial flow region is
- Disk 2 in a range of 10 ⁇ .
- Radial flow areas 21 provided. As can be seen in particular from FIG. 4, no protruding areas are provided on the lower surface of the pane 24, so that the lower side surface 24 is flat.
- the disks 2 are, as already explained, arranged in a disk stack, wherein three alignment regions 25 are provided for alignment on each disk.
- the alignment portions 25 are formed on the outer periphery of each disk 2 and are provided as radially outwardly projecting portions.
- a transition to the disk circumference is provided as a continuous transition.
- the discs 2 are also at connection areas 26, in this
- Embodiment welds, in the axial direction X-X, with each other on
- the slices 2 are each provided with a gap 3 through a stacking between adjacent slices 2.
- the gap 3 has one each
- Disk bottom 24 of the disks 2 is flat.
- the filter provided in this way can be produced by means of various methods. For example, in a first step, the discs 2 are punched out of a sheet material and then the
- Radial flow areas 21 are generated for example by means of pressing or electrochemical machining (EMC) or electropolishing.
- the contact regions 20 could be produced by partially coating the wafer surface. As a result, very small heights H in the range up to 5 ⁇ can be produced, so that a very good filter performance is achieved by the filter according to the invention.
- FIG. 5 shows the installation of the filter 1 according to the invention in one
- Cylinder component 6 of an injection valve for fuel A bore diameter of the cylinder component 6 is greater than a maximum outer diameter of the filter 1.
- the filter 1 is held under prestress in the cylinder component 6 by means of a spring element 5 (see FIG.
- the reference numeral 7 designates a sealing ring, which the outer circumference of the filter 1 relative to the
- Cylinder component 6 seals.
- the filter 1 is biased by means of the spring element 5 in
- Cylinder component 6 held.
- the spring element 5 is in detail in FIG. 6
- the spring element 5 has three inwardly directed
- Filter 1 possible to filter corresponding particles from the fuel even with biofuels. Furthermore, partial strokes of the valve up to about 20 ⁇ can be performed at a full stroke of about 35 ⁇ , without clogging caused by particles on the valve seat.
- Filter element 5 in the cylinder component 6 and the discs 2 could be loosely stacked and then pressed by fixing the spring element 5 against each other become.
- this has installation-related disadvantages, so that as a
- Figure 8 shows a filter 1 according to a second embodiment of the
- the filter 2 of the second embodiment is completely formed as a hollow cylinder.
- the filter 1 further comprises a first sealing element 7 and a second sealing element 70.
- the first sealing element 7 is arranged at a first end of the filter 1 and the second sealing element 70 at a second end.
- Fuel is supplied to the outer circumference of the filter 1 according to the arrow A, then flows through the Radial malströmungs Schemee 21 between the discs 2 to the inner region of the filter 1 and from there, according to the arrow B, to a tip of a valve needle 60 (not shown in detail).
- the filter 1 has no closed end disk, but is by means of two sealing elements between two components of a fuel-carrying
- Figures 9 and 10 show a disc 2 of a filter according to a third embodiment of the invention.
- the disk 2 of the filter of the third exemplary embodiment has a seat
- Disc surface 23 first projecting contact areas 20 on, and on a disc lower surface 24 second projecting contact areas 27 on. in the
- Disc stacks are then respectively projecting contact portions 20 and 27 of the adjacent disc to each other, so that the gaps between the discs are formed.
- the disks can also be arranged such that in each case a contact region bears against a radial throughflow region 21, so that the contact regions in the circumferential direction of the disks 2 are offset in each case.
- Figure 1 1 shows a filter 1 according to a fourth embodiment of the invention.
- the filter 1 substantially corresponds to that of the first one
- the closed end disc 4 is arranged and at a second end of the filter 1 a gimbal bearing 8 is provided.
- the cardanic storage is by a conical portion 80 of a
- Termination component 81 is provided. It is before the final fixation of Filters 1 of this introduced into the cylinder component 6 and by means of the cardanic bearing 8, for example, even when manufacturing component tolerances occur coaxially aligned with the center axis XX and then by means of
- FIG. 12 shows a filter 1 according to a fifth exemplary embodiment of the invention.
- the filter 1 of the fifth embodiment additionally comprises a sleeve 9, which is provided as a connecting element for connecting the individual disks 2 stacked in the disk stack.
- the sleeve 9 has a bent portion 90 at a first end of the filter, against which the last disc 2 of the filter is supported. Furthermore, the sleeve 9 has a crimping region 91, which after positioning and alignment of the
- Disk stack is crimped to the sleeve to make a corresponding
- the discs 2 of the filter comprise first discs, as shown in Fig. 10, with first and second protruding contact portions 20, 27 and, adjacent thereto, a flat disc 2 'without projecting portions.
- the discs 2, 2 ' are arranged alternately, so that the distance between the discs 2, 2' is the same. This results in the small gaps 3 between adjacent slices, which are responsible for the filtering effect.
- FIG. 13 shows a filter 1 according to a sixth embodiment of the invention.
- the disk surface 23 three inlet grooves 1 1 and three drain grooves 12 are formed.
- the impure fuel becomes the inlet grooves
- FIG. 14 shows a filter 1 according to a seventh embodiment of the invention.
- the filter 1 of the seventh embodiment has at a free end of the filter 1 on a press-fit 10, which is pressed in a bore of a valve member 6 by means of a press connection 13. Alternatively, it can also be welded, crimped, sieved or soldered. Fuel flows, as indicated by the arrow A, into the interior of the filter 1 and via the Radial malströmungs Schemee 21 from radially inward to outward.
- the filter 1 of the seventh embodiment has at a free end of the filter 1 on a press-fit 10, which is pressed in a bore of a valve member 6 by means of a press connection 13. Alternatively, it can also be welded, crimped, sieved or soldered. Fuel flows, as indicated by the arrow A, into the interior of the filter 1 and via the Radial screenströmungs Schemee 21 from radially inward to outward.
- the number of discs forming the filter 1 is also provided depending on the filter performance to be provided. On the discs can on the inner circumference and / or on the
- Outer circumference alignment areas 25 are formed.
- the alignment regions 25 can also be used for centering the filter in a bore.
- the disks are preferably made of a metal material and can be produced in particular by stamping and pressing.
- the filter according to the invention can be used in particular in applications, e.g. E100, which have pure biofuel or large admixtures of biofuels used.
- the manufacturing process for the production of the discs allow smaller tolerances than previously possible. In injectors, it is also possible that even smaller needle strokes, up to about 20 ⁇ , can be performed, since the filter according to the invention have a smaller gap size, in particular in the range of 10 ⁇ . This results in no problem with only small needle strokes, which are performed for example in part-load operation of an internal combustion engine.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Fuel-Injection Apparatus (AREA)
- Filtering Materials (AREA)
- Filtration Of Liquid (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201680024171.5A CN107530604A (zh) | 2015-04-27 | 2016-04-20 | 片式过滤器及其制造方法 |
US15/564,584 US20180093210A1 (en) | 2015-04-27 | 2016-04-20 | Disk filter and method for the manufacture thereof |
BR112017020833A BR112017020833A2 (pt) | 2015-04-27 | 2016-04-20 | filtro de discos bem como método para sua fabricação |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015207686.5A DE102015207686A1 (de) | 2015-04-27 | 2015-04-27 | Scheibenfilter sowie Verfahren zu dessen Herstellung |
DE102015207686.5 | 2015-04-27 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2016173900A1 true WO2016173900A1 (de) | 2016-11-03 |
Family
ID=56026792
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2016/058750 WO2016173900A1 (de) | 2015-04-27 | 2016-04-20 | Scheibenfilter sowie verfahren zu dessen herstellung |
Country Status (5)
Country | Link |
---|---|
US (1) | US20180093210A1 (de) |
CN (1) | CN107530604A (de) |
BR (1) | BR112017020833A2 (de) |
DE (1) | DE102015207686A1 (de) |
WO (1) | WO2016173900A1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117101217A (zh) * | 2023-10-23 | 2023-11-24 | 泉州威可赛机械科技有限公司 | 一种反冲洗过滤器用高抗压过滤组件 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BR112022013855A2 (pt) * | 2020-01-22 | 2022-09-13 | Becton Dickinson Co | Aparelho e método para unir um acoplador e um tubo de fluxo em um medidor de fluxo ultrassônico |
US11684874B2 (en) * | 2020-12-29 | 2023-06-27 | Metal Industries Research & Development Centre | Tangential flow filtration module and tangential flow filtration assembly |
DE102021000716A1 (de) * | 2021-02-12 | 2022-08-18 | H Y D A C Filtertechnik GmbH | Filtervorrichtung und Filterelement |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2436108A (en) * | 1944-03-09 | 1948-02-17 | Heftler Paul | Metal-edge filter stack |
GB691388A (en) * | 1949-04-20 | 1953-05-13 | Spodig Heinrich | Improvements in and relating to magnetic filters for fluids |
FR1271262A (fr) * | 1960-07-29 | 1961-09-08 | Olier Sa Ets A | Cage perfectionnée pour presse d'extraction d'un liquide notamment de l'huile des olives |
US4123356A (en) * | 1976-02-25 | 1978-10-31 | Hitachi, Ltd. | Filter cleaning method and filter system |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR262E (fr) * | 1899-10-18 | 1902-12-01 | Sproule | Perfectionnements dans les presses à estamper en relief et en couleur |
US3648843A (en) * | 1969-03-06 | 1972-03-14 | Ronald K Pearson | Stacked sheet filter assembly |
US3622003A (en) * | 1970-03-03 | 1971-11-23 | Whirlpool Co | Filter for a washing appliance |
US4707259A (en) * | 1984-03-29 | 1987-11-17 | Charles Doucet | Filter with superposed rings for filtering liquids |
US5849375A (en) * | 1996-07-17 | 1998-12-15 | Minnesota Mining & Manufacturing Company | Candle filter |
WO2000078428A1 (en) * | 1999-06-18 | 2000-12-28 | Itec Initiatives | Filtration disc including electric field formation |
DE10208569A1 (de) | 2002-02-27 | 2003-09-25 | Hatz Motoren | Einspritzdüse mit Kraftstofffilter |
DE202012002449U1 (de) * | 2012-03-12 | 2012-05-09 | Ingo Seebach | Kerzenförmiger Filter, umfassend mehrere übereinander angeordnete Lamellen |
-
2015
- 2015-04-27 DE DE102015207686.5A patent/DE102015207686A1/de not_active Withdrawn
-
2016
- 2016-04-20 WO PCT/EP2016/058750 patent/WO2016173900A1/de active Application Filing
- 2016-04-20 CN CN201680024171.5A patent/CN107530604A/zh active Pending
- 2016-04-20 US US15/564,584 patent/US20180093210A1/en not_active Abandoned
- 2016-04-20 BR BR112017020833A patent/BR112017020833A2/pt not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2436108A (en) * | 1944-03-09 | 1948-02-17 | Heftler Paul | Metal-edge filter stack |
GB691388A (en) * | 1949-04-20 | 1953-05-13 | Spodig Heinrich | Improvements in and relating to magnetic filters for fluids |
FR1271262A (fr) * | 1960-07-29 | 1961-09-08 | Olier Sa Ets A | Cage perfectionnée pour presse d'extraction d'un liquide notamment de l'huile des olives |
US4123356A (en) * | 1976-02-25 | 1978-10-31 | Hitachi, Ltd. | Filter cleaning method and filter system |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117101217A (zh) * | 2023-10-23 | 2023-11-24 | 泉州威可赛机械科技有限公司 | 一种反冲洗过滤器用高抗压过滤组件 |
CN117101217B (zh) * | 2023-10-23 | 2023-12-19 | 泉州威可赛机械科技有限公司 | 一种反冲洗过滤器用高抗压过滤组件 |
Also Published As
Publication number | Publication date |
---|---|
DE102015207686A1 (de) | 2016-10-27 |
US20180093210A1 (en) | 2018-04-05 |
BR112017020833A2 (pt) | 2018-07-03 |
CN107530604A (zh) | 2018-01-02 |
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