WO2016165041A1 - 一种高强度可溶解铝合金及其制备方法 - Google Patents
一种高强度可溶解铝合金及其制备方法 Download PDFInfo
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- WO2016165041A1 WO2016165041A1 PCT/CN2015/000274 CN2015000274W WO2016165041A1 WO 2016165041 A1 WO2016165041 A1 WO 2016165041A1 CN 2015000274 W CN2015000274 W CN 2015000274W WO 2016165041 A1 WO2016165041 A1 WO 2016165041A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/003—Alloys based on aluminium containing at least 2.6% of one or more of the elements: tin, lead, antimony, bismuth, cadmium, and titanium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
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- the invention relates to the technical field of functional materials, in particular to a high-strength soluble aluminum alloy and a preparation method thereof.
- the most commonly soluble materials are organic polymer materials, but they cannot withstand the high temperature, high pressure and other fracturing requirements, and must be used under special conditions such as light, which is demanding for the fracturing environment.
- a composition comprising one or more active metals in a major proportion, and one or a small proportion of one or more, is disclosed in US Patent No. US 2007/0181224 A1 (published on Aug. 9, 2007).
- a variety of alloying products It mainly contains metals and alloying products in Groups I and II of the Periodic Table of the Elements, for example, functional alloys of gallium (Ga), indium (In), zinc (Zn), bismuth (Bi), and aluminum (Al).
- the composition is characterized in that it can control its activity and be degradable under specific conditions, but since the material has strong metal characteristics, the compressive strength can only reach several tens of MPa.
- the Chinese patents 200910130736.X publication date is October 21, 2009
- Oilfield downhole tools such as soluble bridge plug support have high mechanical strength requirements (500-600 MPa). Therefore, it is highly desirable to design and develop a material with high mechanical properties and solubility.
- the present invention provides a high strength dissolvable aluminum alloy material and a preparation method thereof.
- the high-strength soluble aluminum alloy can meet the requirements of high mechanical strength during service and rapidly degrade after completion of service.
- the material preparation method is simple, the cost is low, and the scale production is easy.
- the invention provides a high-strength dissolvable aluminum alloy
- the raw material of the high-strength soluble aluminum alloy comprises: aluminum, a functional metal, a metal oxide; the aluminum and the functional metal are added in an amount of: 60-99 wt.% of aluminum
- the functional metal is 0.9-39.9 wt.%; the metal oxide is added in an amount of 0.01-11 wt.%.
- the raw material of the high-strength dissolvable aluminum alloy comprises: aluminum, a functional metal, a metal oxide; the aluminum is added in an amount of 98-99 wt.%; and the added amount of the functional metal and the metal oxide is: 1-2 wt.%.
- the Sn content is 0.1-0.2 wt.%
- the Si content is 0-0.1 wt.%
- the Mn content is 0.1-0.2 wt.%
- the Mg content is 0-0.2 wt.%
- the Ga content is 0.1 wt.%.
- the In content is 0.1 wt.%
- the Zn content is 0-0.1 wt.%
- the metal oxide is 0.2-1.6% by weight.
- the functional metal is selected from one of the following groups, or two or more alloys: gallium (Ga), manganese (Mn), indium (In), bismuth (Bi), tin (Sn) ), magnesium (Mg), zinc (Zn) and silicon (Si).
- Alloys of aluminum and functional metals are called aluminum alloys.
- the aluminum and the functional metal are added in an amount of 60-99 wt.%, a Sn content of 0.1-20 wt.%, and a Si content of 0-10 wt. %, Mn content is 0.1-10wt.%, Mg content is 0-10wt.%, Ga content is 0.1-15wt.%, In content It is 0.1-10 wt.% and the Zn content is 0-8 wt.%.
- the metal oxide has a weight percentage of 0.01%, 1%, 3%, 5%, 7%, or 11%.
- the activity of the metal M in the metal oxide M x O y is lower than the activity of the metal aluminum.
- the metal oxide M x O y is selected from one or a mixture of at least two of metal oxides capable of aluminothermic reaction with aluminum.
- the aluminum is added in an amount of 87 wt.%, and the metal oxide is added in an amount of 3 wt.%.
- one or more metal oxides M x O y are added to the aluminum or aluminum alloy melt; 3M x O y +2yAl occurs in the aluminum or aluminum alloy melt ⁇ yAl 2 O 3 + 3xM reaction, the product metal M element is dissolved in the aluminum alloy melt, and the Al 2 O 3 particles are dispersed in the alloy melt to form a high-strength soluble alloy.
- the metal oxide M x O y is selected from one or a combination of two or more of the following groups: chromium oxide (Cr 2 O 3 ) ), molybdenum trioxide (MoO 3 ), manganese dioxide (MnO 2 ), vanadium pentoxide (V 2 O 5 ), niobium pentoxide (Nb 2 O 5 ), titanium dioxide (TiO 2 ), nickel oxide (NiO) ), tungsten oxide (WO 3 ), and silicon dioxide (SiO 2 ).
- the metal oxide is one of titanium dioxide (TiO 2 ), chromium oxide (Cr 2 O 3 ), or molybdenum trioxide (MoO 3 ).
- the metal oxide has a weight percentage of 1% to 11%; and the Al content is 60-87 wt.%.
- the distribution ratio of the aluminum and the functional metal is: Al: 60-87 wt.%, Sn: 3.0-13 wt.%, Si: 0.1-2.0 wt.% , Mn: 0.2-1.5 wt.%, Mg: 1.0-4.0 wt.%, Ga: 0.1-12 wt.%, In: 0.3-5.5 wt.%, Zn: 0.3-1.5 wt.%; the metal oxide The amount added is 1-11 wt.%.
- the aluminum and the functional metal are added in an amount of: Al: 87 wt.%, Sn: 8.0 wt.%, Si: 0.1 wt.%, and Mn: 0.2 wt. %,Mg: 1.0wt.%, Ga: 0.1 wt.%, In: 0.3 wt.%, Zn: 0.3 wt.%; the metal oxide is added in an amount of 3 wt.%.
- the present invention also provides a method of preparing the high strength dissolvable aluminum alloy of the right, the method comprising the steps of:
- the melting temperature is 660-1000 ° C;
- the above method for preparing a high-strength soluble aluminum alloy comprises the following steps:
- step (2) adding a functional metal, smelting with an aluminum matrix to form an aluminum alloy, and step (2) includes a mass ratio, a smelting, and a stirring process.
- the functional metal is added to the aluminum melt obtained in the step (1) by weight percentage, stirred well, and kept at 660-1000 ° C for 0.5-2 hours to make it into an aluminum alloy melt having macroscopic uniform properties.
- the alloy melt obtained in the step (2) is added to the defoaming agent to remove the slag and degas and the alloy melt is homogenized, and the defoaming agent component of the step (3) is a polyether modified silicon, and the adding amount is the step (2).
- the metal oxide is preheated at 200-300 ° C for 1-3 hours, and the alloy melt is cooled to 680-700 ° C, and then one or more of the metal oxides are selected and added to the alloy melt, and fully stirred. , incubated at 660-1000 ° C for 0.5-2 hours;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material workpiece.
- the above method for preparing a high-strength soluble aluminum alloy comprises the following steps:
- the aluminum ingot is placed in a melting furnace, heated to 710 ° C, and melted into an aluminum melt;
- step (2) adding a functional metal, smelting with an aluminum matrix to form an aluminum alloy, and step (2) includes a mass ratio, a smelting, and a stirring process.
- the functional metal was added to the aluminum melt obtained in the step (1) by weight percentage, stirred well, and kept at 760 ° C for 0.5 hour to make it into an aluminum alloy melt having macroscopic uniform properties.
- the alloy melt obtained in the step (2) is added to the defoaming agent to remove the slag and degas and the alloy melt is homogenized, and the defoaming agent component of the step (3) is a polyether modified silicon, and the adding amount is the step (2).
- the metal oxide is preheated at 300 ° C for 1 hour, and the alloy melt is cooled to 690 ° C, and then one or more of the metal oxides are selected and added to the alloy melt, fully stirred, and kept at 800 ° C for 0.5. hour;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material workpiece.
- the mold of the step (5) may be a spherical mold having a diameter of 15-120 mm, or a cylindrical mold having a diameter of 15-120 mm and a length of 15-1000 mm.
- aluminum refers to an aluminum metal elemental raw material
- aluminum alloy refers to an alloy including a functional metal
- high-strength soluble aluminum alloy refers to an aluminum alloy containing Al 2 O 3 particles.
- the functional metal refers to a functional metal existing in the form of a simple metal or a functional metal in the form of an alloy of two or more functional metals.
- the invention adopts the following reaction of M x O y with aluminum or aluminum alloy under high temperature melting by using one or more metal oxides M x O y in the raw material, M is a metal having lower activity than aluminum: 3M x O y +2 y Al ⁇ y Al 2 O 3 +3xM, the reaction is similar to the aluminothermic reaction, and the reaction produces nano-micron-sized Al 2 O 3 particles and metal M elemental substances.
- M element enters the aluminum alloy to improve the solubility of the material; while the high hardness, high temperature resistance and corrosion resistance of Al 2 O 3 fine particles are dispersed in the alloy, which acts as a dispersion strengthening to prepare high strength. Dissolve the aluminum alloy.
- the high strength dissolvable aluminum alloy provided by the present invention is comparable to the prior art.
- the high-strength dissolvable aluminum alloy has a flexural strength of 200-900 MPa and a compressive strength of 70-400 MPa depending on the type and amount of metal oxide M x O y added. Since the preparation method of the material is the same as the preparation of the conventional soluble alloy: the process is simple and the cost is low, but the mechanical properties of the soluble alloy material are improved, and the invention broadens the application and preparation process of the material.
- the high-strength dissolvable aluminum alloy of the present invention can be directly used to manufacture tools and workpieces that meet the requirements of high mechanical strength during service and rapidly degrade after completion of service.
- Fig. 1 is a graph showing the flexural strength and compressive strength of a high-strength soluble aluminum alloy according to the present invention as a function of the addition of an oxide Cr 2 O 3 content.
- FIG. 2 is a view showing the dissolution of a high-strength soluble aluminum alloy in water provided by the present invention.
- the compressive strength and the flexural strength of the high-strength soluble aluminum alloy provided by the present invention are up to 366 MPa and 831 MPa, respectively.
- the high-strength soluble aluminum alloy provided by the invention has good solubility, and the ambient temperature of the alloy can be adjusted by adjusting the alloy composition at 50-120 ° C.
- the alloy composition can be adjusted to make the dissolution rate of the alloy The range of 0.2-4mm/h is adjustable.
- the dissolution rate is obtained by measuring the change (decrease) of the diameter of the alloy ball at intervals. As a result, the decrease in diameter with time varies linearly, so the unit of mm/h is used here to indicate the dissolution rate.
- the invention provides a high-strength soluble aluminum alloy, adding titanium dioxide (TiO 2 ) 3wt.% to 97wt.% aluminum alloy melt; 3M x O y +2yAl ⁇ yAl 2 O 3 + occurs in the aluminum alloy melt In the 3xM reaction, the product metal titanium (Ti) element is dissolved in the alloy melt, and the fine Al 2 O 3 particles are dispersed in the alloy melt, thus forming a high-strength soluble alloy containing the Al 2 O 3 reinforcing phase.
- the above aluminum alloy includes the following components:
- Al 87 wt.%, Sn: 8.0 wt.%, Si: 0.1 wt.%, Mn: 0.2 wt.%, Mg: 1.0 wt.%, Ga: 0.1 wt.%, In: 0.3 wt.%, Zn: 0.3 wt.%.
- the preparation method of the above high-strength soluble aluminum alloy comprises the following steps:
- the alloy melt was cooled to 690 ° C, and 3 wt.% of metal oxide titanium oxide (TiO 2 ) was weighed and preheated at 300 ° C for 1 hour, then added to the alloy melt, thoroughly stirred, and kept at 800 ° C for 0.5 hour. , the alloy melt obtained in the step (3) is reacted with the added titanium dioxide: 3TiO 2 +4Al ⁇ 2Al 2 O 3 +3Ti, the product Ti is dissolved in the alloy melt, and the fine Al 2 O 3 particles are dispersed. In the alloy melt;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material.
- the invention provides a high strength dissolvable aluminum alloy prepared by the following method:
- the alloy melt was cooled to 690 ° C, and 3 wt.% of the metal oxide chromium oxide (Cr 2 O 3 ) was weighed and preheated at 300 ° C for 1 hour, and then added to the alloy melt, and stirred well.
- the alloy melt obtained in the step (3) is reacted with the added chromium oxide by heat preservation at 800 ° C for 0.5 hour: Cr 2 O 3 + 2 Al ⁇ Al 2 O 3 + 2Cr, and the product Cr is dissolved in the alloy melt.
- the fine Al 2 O 3 particles are dispersed in the alloy melt;
- the invention provides a high strength dissolvable aluminum alloy prepared by the following method:
- the alloy melt was cooled to 690 ° C, and the metal oxide molybdenum trioxide (MoO 3 ) weighing 3 wt.% was weighed at 300 ° C for 1 hour, then added to the alloy melt, fully stirred, and kept at 800 ° C. 0.5 hours, the alloy melt obtained in the step (3) is reacted with the added molybdenum trioxide: MoO 3 + 2 Al ⁇ Al 2 O 3 + Mo, the product Mo element is dissolved in the alloy melt, and the fine Al 2 O 3 particles are dispersed in the alloy melt;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material.
- the invention provides a high strength dissolvable aluminum alloy prepared by the following method:
- the alloy melt was cooled to 690 ° C, and a mixture of 2 wt.% by weight of titanium dioxide (TiO 2 ), 0.5 wt.% of indium oxide (Cr 2 O 3 ) and 0.5 wt.% of gallium oxide (MoO 3 ) was weighed.
- TiO 2 titanium dioxide
- Cr 2 O 3 indium oxide
- MoO 3 gallium oxide
- the metal oxide After the metal oxide is preheated at 300 ° C for 1 hour, it is added to the alloy melt, stirred well, and kept at 800 ° C for 0.5 hours, so that the alloy melt obtained in the step (3) and the added oxide occur simultaneously: 3M x O y +2yAl ⁇ yAl 2 O 3 +3xM reaction, the products Ti, Cr, Mo are uniformly dispersed and dissolved in the alloy melt, and the fine Al 2 O 3 particles are dispersed in the alloy melt;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material.
- the invention provides a high strength dissolvable aluminum alloy prepared by the following method:
- the alloy melt was cooled to 690 ° C, and 1 wt.% of metal oxide titanium oxide (TiO 2 ) was weighed and preheated at 300 ° C for 1 hour, and then added to the alloy melt, thoroughly stirred, and kept at 800 ° C for 0.5 hour.
- the alloy melt obtained in the step (3) is reacted with the added titanium dioxide: 3TiO 2 +4Al ⁇ 2Al 2 O 3 +3Ti, the product Ti element is dissolved in the alloy melt, and the fine Al 2 O 3 particles are dispersed and distributed.
- TiO 2 metal oxide titanium oxide
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material.
- the invention provides a high strength dissolvable aluminum alloy prepared by the following method:
- the alloy melt was cooled to 690 ° C, and the weight percentage of 1 wt.% metal oxide chromium oxide (Cr 2 O 3 ) was preheated at 300 ° C for 1 hour, and then added to the alloy melt, fully stirred, 800
- the temperature of the alloy obtained in the step (3) is reacted with the added chromium oxide by heating at ° C for 0.5 hour: Cr 2 O 3 + 2 Al ⁇ Al 2 O 3 + 2Cr, and the product Cr is dissolved in the alloy melt, and Fine Al 2 O 3 particles are dispersed in the alloy melt;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material.
- the invention provides a high strength dissolvable aluminum alloy prepared by the following method:
- the alloy melt was cooled to 690 ° C, and the weight percentage of 1 wt.% metal oxide molybdenum trioxide (MoO 3 ) was preheated at 300 ° C for 1 hour, then added to the alloy melt, fully stirred, and kept at 800 ° C for 0.5. In an hour, the alloy melt obtained in the step (3) is reacted with the added molybdenum trioxide: MoO 3 + 2 Al ⁇ Al 2 O 3 + Mo, the product Mo element is dissolved in the alloy melt, and the fine Al 2 O 3 The particles are dispersed in the alloy melt;
- MoO 3 metal oxide molybdenum trioxide
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material.
- the invention provides a high strength dissolvable aluminum alloy prepared by the following method:
- the alloy melt was cooled to 690 ° C, and 11 wt.% of metal oxide titanium oxide (TiO 2 ) was weighed and preheated at 300 ° C for 1 hour, and then added to the alloy melt, thoroughly stirred, and kept at 800 ° C for 0.5 hour.
- the alloy melt obtained in the step (3) is reacted with the added titanium dioxide: 3TiO 2 +4Al ⁇ 2Al 2 O 3 +3Ti, the product Ti element is dissolved in the alloy melt, and the fine Al 2 O 3 particles are dispersed and distributed.
- TiO 2 metal oxide titanium oxide
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material.
- the invention provides a high strength dissolvable aluminum alloy prepared by the following method:
- the alloy melt was cooled to 690 ° C, and the weight percentage of 11 wt.% of metal oxide chromium oxide (Cr 2 O 3 ) was preheated at 300 ° C for 1 hour, and then added to the alloy melt, fully stirred, 800
- the temperature of the alloy obtained in the step (3) is reacted with the added chromium oxide by heating at ° C for 0.5 hour: Cr 2 O 3 + 2 Al ⁇ Al 2 O 3 + 2Cr, and the product Cr is dissolved in the alloy melt, and Fine Al 2 O 3 particles are dispersed in the alloy melt;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material.
- the invention provides a high strength dissolvable aluminum alloy prepared by the following method:
- the alloy melt was cooled to 690 ° C, and the weight percentage of 11 wt.% of metal oxide molybdenum trioxide (MoO 3 ) was preheated at 300 ° C for 1 hour, then added to the alloy melt, fully stirred, and kept at 800 ° C for 0.5. In an hour, the alloy melt obtained in the step (3) is reacted with the added molybdenum trioxide: MoO 3 + 2 Al ⁇ Al 2 O 3 + Mo, the product Mo element is dissolved in the alloy melt, and the fine Al 2 O 3 The particles are dispersed in the alloy melt;
- MoO 3 metal oxide molybdenum trioxide
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material.
- the invention provides a high-strength dissolvable aluminum alloy
- the raw material of the high-strength soluble aluminum alloy comprises: aluminum, a functional metal, a metal oxide; the aluminum and the functional metal are added in an amount of: 60 wt.% of aluminum; The metal was 39.9 wt.%; the metal oxide was added in an amount of 0.1 wt.%.
- the ratio of the functional metal is: Sn content is 20 wt.%, Si content is 0 wt.%, Mn content is 0.1 wt.%, Mg content is 0 wt.%, Ga content is 15 wt.%, and In content is 4.8 wt. .%, Zn content is 0 wt.%.
- the metal oxide is molybdenum trioxide (MoO 3 ).
- a method of preparing a high strength dissolvable aluminum alloy comprising the steps of:
- step (2) adding a functional metal, smelting with an aluminum matrix to form an aluminum alloy, and step (2) includes a mass ratio, a smelting, and a stirring process.
- the functional metal is added to the aluminum melt obtained in the step (1) by weight percentage, stirred well, and kept at 660-800 ° C for 2 hours to make it into an aluminum alloy melt having macroscopic uniform properties.
- the alloy melt obtained in the step (2) is added to the defoaming agent to remove the slag and degas and the alloy melt is homogenized, and the defoaming agent component of the step (3) is a polyether modified silicon, and the adding amount is the step (2).
- the total weight of the obtained aluminum alloy melt is 1.0 wt.%;
- the metal oxide is preheated at 200 ° C for 1 hour, and the alloy melt is cooled to 680 ° C, after which the metal oxide is added to the alloy melt cooled to 680 ° C, fully stirred, and incubated at 660-800 ° C for 2 hours. ;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material workpiece.
- the invention provides a high-strength dissolvable aluminum alloy
- the raw material of the high-strength soluble aluminum alloy comprises: aluminum, a functional metal, a metal oxide; the aluminum and functional metal are added in an amount of: 99 wt.% of aluminum; function The metal is 0.9 wt.%; the metal oxide is added in an amount of 0.1 wt.%.
- the ratio of the functional metal is: Sn content is 0.1 wt.%, Si content is 0 wt.%, Mn content is 0.2 wt.%, Mg content is 0 wt.%, Ga content is 0.1 wt.%, and In content is 0.1 wt.%, Zn content was 0.4 wt.%.
- the metal oxide is manganese dioxide (MnO 2 ).
- a method of preparing a high strength dissolvable aluminum alloy comprising the steps of:
- step (2) adding a functional metal, smelting with an aluminum matrix to form an aluminum alloy, and step (2) includes a mass ratio, a smelting, and a stirring process.
- the functional metal is added to the aluminum melt obtained in the step (1) by weight percentage, stirred well, and kept at 800-1000 ° C for 0.5 hour to make it into an aluminum alloy melt having macroscopic uniform properties.
- the alloy melt obtained in the step (2) is added to the defoaming agent to remove the slag and degas and the alloy melt is homogenized, and the defoaming agent component of the step (3) is a polyether modified silicon, and the adding amount is the step (2).
- the metal oxide is preheated at 300 ° C for 1 hour, and the alloy melt is cooled to 700 ° C, after which the metal oxide is added to the alloy melt cooled to 700 ° C, fully stirred, and kept at 800-1000 ° C for 0.5 hour. ;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material workpiece.
- the invention provides a high-strength dissolvable aluminum alloy
- the raw material of the high-strength soluble aluminum alloy comprises: aluminum, a functional metal, a metal oxide; the aluminum and the functional metal are added in an amount of: 62.99 wt.% of aluminum;
- the functional metal is 37 wt.%; the metal oxide is added in an amount of 0.01 wt.%.
- the ratio of the functional metal is: Sn content is 10 wt.%, Si content is 10 wt.%, Mn content is 5 wt.%, Mg content is 10 wt.%, Ga content is 1 wt.%, and In content is 1 wt.%.
- the Zn content is 0 wt.%.
- the metal oxide is chromium oxide (Cr 2 O 3 ).
- a method of preparing a high strength dissolvable aluminum alloy comprising the steps of:
- step (2) adding a functional metal, smelting with an aluminum matrix to form an aluminum alloy, and step (2) includes a mass ratio, a smelting, and a stirring process.
- the functional metal is added to the aluminum melt obtained in the step (1) by weight percentage, stirred well, and kept at 900-950 ° C for 1 hour to make it into an aluminum alloy melt having macroscopic uniform properties.
- the alloy melt obtained in the step (2) is added to the defoaming agent to remove the slag and degas and the alloy melt is homogenized, and the defoaming agent component of the step (3) is a polyether modified silicon, and the adding amount is the step (2).
- the total weight of the obtained aluminum alloy melt is 1.0 wt.%;
- the metal oxide is preheated at 250 ° C for 2 hours, and the alloy melt is cooled to 690 ° C, after which the metal oxide is added to the alloy melt obtained by cooling to 690 ° C, fully stirred, and kept at 850-900 ° C. hour;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material workpiece.
- the present invention provides a high-strength soluble aluminum alloy
- the high-strength soluble aluminum alloy raw material includes: aluminum, functional metal, metal oxide; the aluminum and functional metal added: aluminum 61.79wt.%; The functional metal is 38.2 wt.%; the metal oxide is added in an amount of 0.01 wt.%.
- the ratio of the functional metal is: Sn content is 0.1 wt.%, Si content is 5 wt.%, Mn content is 10 wt.%, Mg content is 5 wt.%, Ga content is 0.1 wt.%, and In content is 10 wt. .%, Zn content is 8 wt.%.
- the metal oxide is nickel oxide (NiO) and vanadium pentoxide (V 2 O 5 ), and the weight ratio of nickel oxide (NiO) to vanadium pentoxide (V 2 O 5 ) is 1:1.
- a method of preparing a high strength dissolvable aluminum alloy comprising the steps of:
- step (2) adding a functional metal, smelting with an aluminum matrix to form an aluminum alloy, and step (2) includes a mass ratio, a smelting, and a stirring process.
- the functional metal is added to the aluminum melt obtained in the step (1) by weight percentage, stirred well, and kept at 660-700 ° C for 2 hours to make it into an aluminum alloy melt having macroscopic uniform properties.
- the alloy melt obtained in the step (2) is added to the defoaming agent to remove the slag and degas and the alloy melt is homogenized, and the defoaming agent component of the step (3) is a polyether modified silicon, and the adding amount is the step (2). ) 0.5 wt.% of the total weight of the obtained aluminum alloy melt;
- the metal oxide is preheated at 300 ° C for 1 hour, and the alloy melt is cooled to 680 ° C, after which the metal oxide is added to the alloy melt cooled to 680 ° C, fully stirred, and kept at 900-950 ° C for 2 hours. ;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material workpiece.
- the invention provides a high-strength dissolvable aluminum alloy
- the raw material of the high-strength soluble aluminum alloy comprises: aluminum, a functional metal, a metal oxide; the aluminum and the functional metal are added in an amount of: 68 wt.% of aluminum; The functional metal is 29 wt.%; the metal oxide is added in an amount of 3 wt.%.
- the ratio of the functional metal is: Sn content is 1 wt.%, Si content is 4 wt.%, Mn content is 3 wt.%, Mg content is 5 wt.%, Ga content is 7 wt.%, and In content is 5 wt.%.
- the Zn content is 4 wt.%.
- the oxide is silicon dioxide (SiO 2 ).
- a method of preparing a high strength dissolvable aluminum alloy comprising the steps of:
- step (2) adding a functional metal, smelting with an aluminum matrix to form an aluminum alloy, and step (2) includes a mass ratio, a smelting, and a stirring process.
- the functional metal is added to the aluminum melt obtained in the step (1) by weight percentage, stirred well, and kept at 950-1000 ° C for 1 hour to make it into an aluminum alloy melt having macroscopic uniform properties.
- the alloy melt obtained in the step (2) is added to the defoaming agent to remove the slag and degas and the alloy melt is homogenized, and the defoaming agent component of the step (3) is a polyether modified silicon, and the adding amount is the step (2).
- the total weight of the obtained aluminum alloy melt is 1.0 wt.%;
- the metal oxide is preheated at 300 ° C for 1 hour, and the alloy melt is cooled to 680 ° C, and then added to the alloy melt to reduce the temperature to 680 ° C, fully stirred, and kept at 950-1000 ° C 0.5 hour;
- the alloy melt obtained in the step (4) is cast in a pre-preheated mold; and then the obtained casting is cooled to room temperature together with the mold to obtain a high-strength dissolvable aluminum alloy material workpiece.
- the invention provides a high-strength dissolvable aluminum alloy
- the raw material of the high-strength soluble aluminum alloy comprises: aluminum, a functional metal, a metal oxide; the aluminum is added in an amount of 98 wt.%; the functional metal and The amount of metal oxide added was: 2 wt.%.
- Sn content is 0.1 wt.%
- Si content is 0 wt.%
- Mn content is 0.1 wt.%
- Mg content is 0 wt.%
- Ga content is 0.1 wt.%
- In content is 0.1 wt.%
- Zn content It is 0wt.%.
- the metal oxide is nickel oxide (NiO) and manganese dioxide (MnO 2 ) in an amount of 1.6% by weight.
- the weight ratio of nickel oxide (NiO) to manganese dioxide (MnO 2 ) was 1:1.
- a high strength dissolvable aluminum alloy was prepared according to the method provided in Example 1.
- the invention provides a high-strength soluble aluminum alloy
- the raw material of the high-strength soluble aluminum alloy comprises: aluminum, functional metal, metal oxide; the aluminum is added in an amount of 99 wt.%; functional metal and metal oxide The amount added is: 1 wt.%.
- Sn content is 0.2 wt.%
- Si content is 0.1 wt.%
- Mn content is 0.2 wt.%
- Mg content is 0 wt.%
- Ga content is 0.1 wt.%
- In content is 0.1 wt.%
- Zn The content is 0.1 wt.%.
- the metal oxide is nickel oxide (NiO) in an amount of 0.2% by weight.
- a high strength dissolvable aluminum alloy was prepared according to the method provided in Example 1.
- Example 1 Compressive strength (MPa) Bending strength (MPa) Dissolution rate (mm/h)
- Example 1 366 831 1.78
- Example 2 394 815 0.58
- Example 3 351 799 0.83
- Example 4 316 817 1.51
- Example 5 276 721 2.39
- Example 6 246 689 2.52
- Example 7 234 673 2.6
- Example 8 123 311 3.03
- Example 9 156 338 2.82
- Example 10 210 400 3.84
- Example 11 201 513 4.01
- Example 12 73 337 1.2
- Example 13 133 314 2.27
- Example 14 165 326 1.44
- Example 15 187 396 1.06
- Example 16 263 591 1.28
- Example 17 211 462 1.36
- the high-strength soluble aluminum alloy provided by the present invention has high compressive strength and flexural strength, and a faster dissolution rate.
- the high strength dissolvable aluminum alloys provided in Examples 1-4 have higher compressive strength and flexural strength while having a suitable dissolution rate.
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- Mechanical Engineering (AREA)
- Metallurgy (AREA)
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Abstract
Description
抗压强度(MPa) | 抗弯强度(MPa) | 溶解速率(mm/h) | |
实施例1 | 366 | 831 | 1.78 |
实施例2 | 394 | 815 | 0.58 |
实施例3 | 351 | 799 | 0.83 |
实施例4 | 316 | 817 | 1.51 |
实施例5 | 276 | 721 | 2.39 |
实施例6 | 246 | 689 | 2.52 |
实施例7 | 234 | 673 | 2.6 |
实施例8 | 123 | 311 | 3.03 |
实施例9 | 156 | 338 | 2.82 |
实施例10 | 210 | 400 | 3.84 |
实施例11 | 201 | 513 | 4.01 |
实施例12 | 73 | 337 | 1.2 |
实施例13 | 133 | 314 | 2.27 |
实施例14 | 165 | 326 | 1.44 |
实施例15 | 187 | 396 | 1.06 |
实施例16 | 263 | 591 | 1.28 |
实施例17 | 211 | 462 | 1.36 |
Claims (10)
- 一种高强度可溶解铝合金,其特征在于,所述高强度可溶解铝合金的原料包括:铝,功能金属,金属氧化物;所述铝和功能金属的添加量为:铝60-99wt.%;功能金属0.9-39.9wt.%;所述金属氧化物的添加量为:0.01-11wt.%。
- 根据权利要求1所述的高强度可溶解铝合金,其特征在于,所述高强度可溶解铝合金的原料包括:铝,功能金属,金属氧化物;所述铝的添加量为98-99wt.%;所述功能金属和金属氧化物的添加量为:1-2wt.%。
- 根据权利要求1所述的高强度可溶解铝合金,其特征在于,所述铝和功能金属的添加量为:Al含量为60-99wt.%,Sn含量为0.1-20wt.%,Si含量为0-10wt.%,Mn含量为0.1-10wt.%,Mg含量为0-10wt.%,Ga含量为0.1-15wt.%,In含量为0.1-10wt.%,Zn含量为0-8wt.%。
- 根据权利要求1所述的高强度可溶解铝合金,其特征在于,所述金属氧化物MxOy选自能与铝发生铝热反应的金属氧化物中的一种或至少两种的混合物。
- 根据权利要求1所述的高强度可溶解铝合金,其特征在于,所述金属氧化物MxOy选自以下组中的一种或两种或两种以上的组合:三氧化二铬(Cr2O3)、三氧化钼(MoO3)、二氧化锰(MnO2)、五氧化二钒(V2O5)、五氧化二铌(Nb2O5)、二氧化钛(TiO2)、氧化镍(NiO)、氧化钨(WO3)、和二氧化硅(SiO2)。
- 根据权利要求5所述的高强度可溶解铝合金,其特征在于,所述金属氧化物自选二氧化钛(TiO2),三氧化二铬(Cr2O3),或三氧化钼(MoO3)中的一种。
- 根据权利要求1所述的高强度可溶解铝合金,其特征在于,所述金属氧化物的重量百分含量为1%-11%;所述Al的含量为60-87wt.%。
- 根据权利要求1所述的高强度可溶解铝合金,其特征在于,所述铝和功能金属的添加量为:Al:60-87wt.%,Sn:3.0-13wt.%,Si:0.1-2.0wt.%,Mn:0.2-1.5wt.%,Mg:1.0-4.0wt.%,Ga:0.1-12wt.%,In:0.3-5.5wt.%,Zn:0.3-1.5wt.%:所述金属氧化物的添加量为1-11wt.%。
- 根据权利要求1所述的高强度可溶解铝合金,其特征在于,所述铝和功能金 属的添加量为:Al:87wt.%,Sn:8.0wt.%,Si:0.1wt.%,Mn:0.2wt.%,Mg:1.0wt.%,Ga:0.1wt.%,In:0.3wt.%,Zn:0.3wt.%;所述金属氧化物的添加量为3wt.%。
- 一种制备权利要求1至9之一所述的高强度可溶解铝合金的方法,其特征在于,所述方法包括下述步骤:(1)首先熔炼铝熔体,熔炼温度为660-1000℃;(2)按原料配比在铝熔体中加入功能金属;(3)除渣、除气后加入高温预热的金属氧化物;(4)搅拌,使合金成分均匀;待合金化过程完成,采用浇铸工艺制备工件产品。
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