WO2016161868A1 - 纸面膨化珍珠岩板及生产方法 - Google Patents
纸面膨化珍珠岩板及生产方法 Download PDFInfo
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- WO2016161868A1 WO2016161868A1 PCT/CN2016/076105 CN2016076105W WO2016161868A1 WO 2016161868 A1 WO2016161868 A1 WO 2016161868A1 CN 2016076105 W CN2016076105 W CN 2016076105W WO 2016161868 A1 WO2016161868 A1 WO 2016161868A1
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- expanded perlite
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- conveying line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
- B32B19/04—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/072—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements
- E04F13/075—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of specially adapted, structured or shaped covering or lining elements for insulation or surface protection, e.g. against noise or impact
Definitions
- the invention relates to a building material, in particular to a paper-expanded perlite board.
- Puffed perlite board due to its good thermal insulation and sound absorption performance, is extremely used as a decoration and decoration material.
- the Chinese patent publication No. 102941615A discloses a production line and a processing method for a puffed perlite decorative sound absorbing panel, comprising a turntable assembly, wherein the turntable assembly is composed of a circular turntable, a driving device, a driving gear, a frame, a mold frame and a track, the inner side or the outer side of the ring turntable is provided with a driving device, and the outer or inner side of the annular turntable is mounted or machined with a ring gear or pin gear matched with the driving gear; the frame is provided with a horizontal roller and vertical The stop roller and the circular turntable are mounted on the horizontal idler of the lower frame, and the horizontal idlers are distributed on the frame, the number is 3 to 50, and the axis of each horizontal idler is toward the center of the circular turntable; the inner side of the circular turntable Or 3 ⁇ 50
- the lower end of the curved double-track track is fixed on the frame; the tray is placed on the lower template, and the tray is provided with a through hole for matching with the protrusion on the top plate of the lower template, and the cooperation of the protrusion and the tray is completed by the through hole.
- the work station and the cleaning station are provided with an empty work station between the above-mentioned work stations, and a press product transportation, heating and processing station is arranged on the side of the above-mentioned plate taking station. It effectively reduces the labor intensity of workers and enables the production and processing of different types of puffed perlite decorative sound absorbing panels.
- the production line and processing method of the expanded perlite board adopts a process mode in which a plurality of insert type abrasive tools are used at the same time, the equipment manufacturing cost is high, the equipment management is difficult, and the production efficiency is low.
- the object of the present invention is to provide a paper-expanded perlite board and a production method thereof, which reduces product cost, simplifies the production process, reduces the cost of production equipment, and improves production efficiency. ;
- a paper-expanded perlite plate of the present invention comprises an intermediate layer composed of a puffed perlite raw material, and a first paper layer and a second paper layer on the outer side of the intermediate layer.
- first paper surface layer and the second paper surface layer respectively adopt temper paper.
- the temperament paper is kraft paper.
- the expanded perlite raw material comprises expanded perlite, a binder, and a water repellent.
- the method for preparing a puffed perlite raw material of the present invention comprises the following steps:
- the mixed solution of the water repellent and the binder is pressurized or pressurized to be gasified, and is mixed with the expanded perlite in an atomized or semi-atomized state to form a puffed perlite raw material.
- the production line of the paper-expanded perlite board of the present invention comprises a belt conveying line, a first paper-feeding station, a cloth station, a second paper-feeding station, a forming station, a lifting roller table, a second conveying line, a drying kiln, a third conveying line, and a trimming machine, wherein
- the first paper-feeding station, the cloth-working station, the second paper-feeding station, and the forming station are respectively arranged on the first belt conveying line in an order;
- the conveying roller table is located between the belt conveying line and the second conveying line;
- the drying kiln is located between the second conveying line and the third conveying line;
- the trimming machine is located at an end of the third conveying line.
- the first paper feeding station and the second paper feeding station are respectively provided with a paper feeding device, and a first paper surface layer and a second paper surface layer are formed on the first belt conveying line.
- the fabric station is provided with a distributing machine, and the expanded perlite raw materials are in a layered form. Spread evenly on the first paper layer.
- the forming station is provided with a press, and the first paper layer, the expanded perlite raw material and the first paper surface layer are pressed together into a paper-expanded perlite plate.
- a method for producing a paper-expanded perlite plate of the present invention comprises the following steps:
- the paper-expanded perlite plate product of the invention has the advantages of light weight, good strength, sound insulation, heat preservation, corrosion resistance, anti-aging, good weather resistance, and low price, and the price is only two-thirds of that of the gypsum board. Strong market competitiveness;
- the production line and production method of the paper-expanded perlite plate of the invention reduces the production equipment, simplifies the production process and reduces the production cost of the product compared with the existing expanded perlite board production line.
- Figure 1 is a schematic view showing the structure of a paper-expanded perlite plate according to the present invention
- Figure 2 is a schematic view showing the structure of a paper-expanded perlite board production line according to the present invention
- FIG. 3 is a flow chart of a method for producing a paper-expanded perlite plate according to the present invention.
- the paper-expanded perlite plate of the present invention comprises: an intermediate layer 10 composed of a material of expanded perlite, in the intermediate layer 10 On the outer side, a first paper layer 11 and a second paper layer 12 are provided, respectively.
- the first paper layer 11 and the second paper layer 12 are kraft paper or other stencil paper.
- the expanded perlite raw material of the intermediate layer 10 including expanded perlite, a binder, and a water repellent, the ratio of which is 1 m 3 of expanded perlite, 50-200 kg of adhesive, and 0-5 kg of water repellent. .
- water glass is used as a binder.
- the expanded perlite raw material is manufactured by pressurizing or pressurizing the mixed water glass solution to be uniformly mixed with the expanded perlite in an atomized or semi-atomized state to prepare a puffed perlite raw material.
- the paper-expanded perlite board production line of the present invention comprises a belt conveying line 201, a first paper-feeding station 202, and a fabric worker. a position 203, a second paper-feeding station 204, a forming station 205, a conveying roller table 206, a second conveying line 207, a drying kiln 208, a third conveying line 209, and a trimming machine 210, wherein
- the first paper-feeding station 202, the cloth-working station 203, the second paper-feeding station 204, and the forming station 205 are respectively arranged on the belt conveying line 201 in order; the conveying roller table 206 is located on the belt conveying line 201 and the second conveying Between lines 207.
- the drying kiln 208 is located between the second conveying line 207 and the third conveying line 209; the trimming machine 210 is located at the end of the third conveying line 209.
- the first paper-feeding station 202 is provided with a paper feeding device, and the stencil paper is cut and laid on the belt conveying line 201 to form a first paper surface layer;
- the cloth station 203 is provided with a distributing machine, and the mixed expanded perlite raw materials are evenly spread on the first paper layer layer in a layered form;
- the second paper-feeding station 204 is provided with a paper feeding device, and the tempering paper is cut and laid on the expanded perlite raw material to form a second paper surface layer;
- Forming station 205 provided with a press, pressing the first paper layer, the expanded perlite raw material and the first paper surface layer together into a paper-expanded perlite plate;
- Conveying roller table 206 which is located between belt conveying line 201 and second conveying line 207, will be pressed The paper-expanded perlite plate is placed in a metal tray and transferred to the second conveying line 207;
- Drying kiln 208 drying the paper-expanded perlite plate conveyed by the second conveying line 207, and then transferring it to the third conveying line 209;
- the trimming machine 210 performs trimming treatment on the dried paper-expanded perlite plate to form a finished sheet of paper-expanded perlite.
- FIG. 3 is a flow chart of a method for producing a paper-expanded perlite plate according to the present invention, and a production method of the paper-expanded perlite plate of the present invention will be described in detail below with reference to FIG.
- step 301 at the first paper-feeding station 202, the paper feeding device cuts the kraft paper or other temperament paper and lays it on the belt conveying line 201 to form a first paper surface layer, and then the belt conveying line 201 will be first.
- the paper layer is conveyed to the fabric station 203;
- step 302 the distributing machine of the fabric station 203 uniformly spreads the expanded perlite raw material on the first paper layer layer in a layered form, and the belt conveying line 201 moves to the first paper surface layer and the mixed expanded perlite.
- the raw material is delivered to the second paper feeding station 204;
- step 303 the paper feeding device of the second paper-feeding station 204 cuts the kraft paper or other temperament paper and places it on the mixed expanded perlite material to form a second paper surface layer, and the belt conveying line 201 moves.
- the first paper layer, the expanded perlite raw material, and the second paper layer are conveyed to the hydroforming station 205;
- step 304 the press of the forming station 205 presses the first paper layer, the mixed expanded perlite raw material and the first paper surface layer together into a paper-expanded perlite plate, and the belt conveying line 201 moves, which will be pressed.
- the formed paper expanded perlite plate is conveyed to the conveying roller table 206;
- step 305 the conveying roller table 206 places the paper-expanded perlite plate on the metal tray and conveys it to the second conveying line 207; the second conveying line 207 moves, and conveys the metal tray and the paper-expanded perlite plate together to the drying.
- the kiln 208 is used to dry the paper-expanded perlite sheet, and then transferred to the third conveying line 209, after the disc and the board are separated, the dried paper-expanded perlite sheet is conveyed to the trimming machine 210;
- step 306 the trimming machine 210 trims the dried paper-expanded perlite plate to form a finished sheet of paper-expanded perlite plate, and completes the processing of the paper-expanded perlite plate.
Abstract
纸面膨化珍珠岩板、其生产方法、生产线以及膨化珍珠岩原料制备方法。该纸面膨化珍珠岩板具有由膨化珍珠岩原料构成的中间层，以及中间层外侧的第一纸面层和第二纸面层。该生产方法包括以下步骤：在皮带输送线上铺放韧质纸，形成第一纸面层；在第一纸面层铺洒膨化珍珠岩原料；在膨化珍珠岩原料上铺放韧质纸，形成第二纸面层；压制形成纸面膨化珍珠岩板材；干燥、切边，形成纸面膨化珍珠岩板材成品。
Description
本发明涉及一种建筑材料，尤其涉及一种纸面膨化珍珠岩板。
膨化珍珠岩板，由于其具有良好的保温、吸音效能，超强的稳定性能正逐渐被人们作为装饰、装修材料使用。
目前，膨化珍珠岩板的内部均采用金属网的形式增加其强度，但导致了膨化珍珠岩板的成本增加。公开号为102941615A的中国专利文献，公开了一种膨化珍珠岩装饰吸声板的生产线和加工方法，包括转盘组件，其特征是：转盘组件是由环形转盘、驱动装置、主动齿轮、机架、模框以及轨道组成的，环形转盘的内侧或者外侧设有驱动装置，环形的转盘外侧或内侧安装或者加工与主动齿轮相配合的齿圈或销齿；机架上设有水平托辊和竖直挡辊，环形转盘安装在其下方机架的水平托辊上，水平托辊分布在机架上，数量为3～50个，每个水平托辊的轴线朝向环形转盘的中心；环形转盘的内侧或外侧设有3～50个轴线平行的竖直挡辊，竖直挡辊分布在环形转盘的内侧或外侧，并且竖直挡辊的侧面与环形转盘的内侧壁或外侧壁相接触；环形转盘沿转盘轴向均匀开设至少1个竖直通孔，在环形转盘的竖直通孔内安装有凹模模框；凹模模框内设有下模板，该下模板上端面设有凸块，在下模板非凸块位置上开设至少一个竖直通孔，即分离用孔，下模板的下端安装有两组滚轮，下模板通过其下端的滚轮在弧形双轨轨道上滚动，弧形双轨轨道的下端固定在机架上；托盘置放在下模板上，托盘上开设与下模板顶板上的凸块可配合的配合用通孔，凸块和托盘的配合用通孔配合形成完整的平面；在环形转盘上沿圆周依次设有加托盘工位、布料工位Ⅰ，加网工位Ⅰ、布料工位Ⅱ、加网工位Ⅱ、布料工位Ⅲ、压制工位、取板工位以及清洗工位，在上述各个工位之间设置空工位，在上述取板工位一侧设压制品运输、加热及处理工位。其有效地减少了工人的劳动强度，能够进行不同类型的膨化珍珠岩装饰吸声板的生产加工等优点。
上述，膨化珍珠岩板的生产线和加工方法，采用多个插入式磨具同时使用的工艺模式，设备制造成本高和设备管理难度大，而且生产的效率低。
发明内容
为了解决现有技术存在的不足，本发明的目的在于提供一种纸面膨化珍珠岩板及生产方法，即降低了产品成本、简化了生产工艺，也降低了生产设备的成本，同时提高生产效率；
为了实现上述目的，本发明的纸面膨化珍珠岩板，由膨化珍珠岩原料构成的中间层，以及所述中间层外侧的第一纸面层和第二纸面层。
其中，所述第一纸面层和第二纸面层分别采用韧质纸。
其中，所述韧质纸为牛皮纸。
其中，所述膨化珍珠岩原料，包括，膨化珍珠岩、粘接剂，以及憎水剂。
为了实现上述目的，本发明的膨化珍珠岩原料制备方法，包括以下步骤：
将憎水剂和粘接剂的混合溶液加压或加压加气,使其处于雾化或半雾化状态与膨化珍珠岩混合均匀，制成膨化珍珠岩原料。
为了实现上述目的，本发明的纸面膨化珍珠岩板的生产线，包括，皮带输送线、第一上纸工位、布料工位、第二上纸工位、成型工位、升降式辊台、第二输送线、干燥窑、第三输送线，以及切边机，其中，
所述第一上纸工位、布料工位、第二上纸工位、成型工位分别按顺序排列布置在所述第一皮带输送线上；
所述输送辊台，其位于所述皮带输送线和第二输送线之间；
所述干燥窑，其位于所述第二输送线和所述第三输送线之间；
所述切边机，其位于所述第三输送线的末端。
其中，所述第一上纸工位和所述第二上纸工位，分别设置有上纸装置，在所述第一皮带输送线上形成第一纸面层和第二纸面层。
其中，所述布料工位，设置有布料机，将膨化珍珠岩原料以层状形态均
匀铺洒在第一纸面层上。
其中，所述成型工位，设置有压力机，将第一纸面层、膨化珍珠岩原料和第一纸面层一起压制成纸面膨化珍珠岩板材。
为了实现上述目的，本发明的纸面膨化珍珠岩板的生产方法，包括以下步骤：
1)在皮带输送线上铺放韧质纸，形成第一纸面层；
2)在第一纸面层混合好的铺洒膨化珍珠岩原料；
3)在混合好的膨化珍珠岩原料上铺放韧质纸，形成第二纸面层；
4)对第一纸面层、混合好的膨化珍珠岩原料和第一纸面层进行压制，制成纸面膨化珍珠岩板材；
5)对纸面膨化珍珠岩板材进行干燥、切边，形成纸面膨化珍珠岩板材成品。
本发明纸面膨化珍珠岩板材产品具有质量轻、强度好，并具有隔音、保温、耐腐蚀、抗老化，耐候性好，而且价格低廉，价格仅为纸面石膏板的三分之二，具有极强的市场竞争力；
本发明纸面膨化珍珠岩板材生产线及生产方法，与现有膨化珍珠岩板生产线相比较，减少了生产设备、简化了生产工艺，降低了产品的生产成本。
本发明的其它特征和优点将在随后的说明书中阐述，并且，部分地从说明书中变得显而易见，或者通过实施本发明而了解。
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，并与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：
图1为根据本发明的纸面膨化珍珠岩板结构示意图；
图2为根据本发明的纸面膨化珍珠岩板生产线结构示意图；
图3为根据本发明的纸面膨化珍珠岩板生产方法流程图。
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
图1为根据本发明的纸面膨化珍珠岩板结构示意图，如图1所示，本发明的纸面膨化珍珠岩板，包括：由膨化珍珠岩原料构成的中间层10，在中间层10的外侧，分别设置有第一纸面层11和第二纸面层12。
优选地，第一纸面层11和第二纸面层12为牛皮纸或其它韧质纸。
中间层10的膨化珍珠岩原料，包括膨化珍珠岩、粘接剂，以及憎水剂，其配比为:膨胀珍珠岩为1m3，粘接剂为50－200kg，憎水剂为0－5kg。其中，采用水玻璃作为粘接剂。
膨化珍珠岩原料，其制造工艺为:将混合水玻璃溶液加压或加压加气,使其处于雾化或半雾化状态与膨化珍珠岩均匀混合,制成膨化珍珠岩原料。
图2为根据本发明的纸面膨化珍珠岩板生产线结构示意图，如图2所示，本发明的纸面膨化珍珠岩板生产线，包括皮带输送线201、第一上纸工位202、布料工位203、第二上纸工位204、成型工位205、输送辊台206、第二输送线207、干燥窑208、第三输送线209，以及切边机210，其中，
第一上纸工位202、布料工位203、第二上纸工位204、成型工位205分别按顺序排列布置在皮带输送线201上；输送辊台206位于皮带输送线201和第二输送线207之间。
干燥窑208，其位于第二输送线207和第三输送线209之间；切边机210位于第三输送线209的末端。
第一上纸工位202，设置有上纸装置，将韧质纸经过剪裁后铺放在皮带输送线201上形成第一纸面层；
布料工位203，设置有布料机，将混合好的膨化珍珠岩原料以层状形态均匀铺洒在第一纸面层上；
第二上纸工位204，设置有上纸装置，将韧质纸经过剪裁后铺放在膨化珍珠岩原料上形成第二纸面层；
成型工位205，设置有压力机，将第一纸面层、膨化珍珠岩原料和第一纸面层一起压制成纸面膨化珍珠岩板材；
输送辊台206，其位于皮带输送线201和第二输送线207之间，将压制后
的纸面膨化珍珠岩板材放置在金属托盘中，并转送到第二输送线207上；
干燥窑208，将第二输送线207传送的纸面膨化珍珠岩板材进行干燥处理后转送到第三输送线209上；
切边机210，对经过干燥的纸面膨化珍珠岩板材进行切边处理，形成纸面膨化珍珠岩板材成品。
图3为根据本发明的纸面膨化珍珠岩板生产方法流程图，下面将参考图3，对本发明的纸面膨化珍珠岩板生产方法进行详细描述，
首先，在步骤301，在第一上纸工位202，上纸装置将牛皮纸或其它韧质纸裁剪后铺放到皮带输送线201上形成第一纸面层，然后皮带输送线201将第一纸面层输送到布料工位203；
在步骤302，布料工位203的布料机将膨化珍珠岩原料以层状形态均匀铺洒在第一纸面层上，皮带输送线201移动，将第一纸面层、混合好的膨化珍珠岩原料输送到第二上纸工位204；
在步骤303，第二上纸工位204的上纸装置，将牛皮纸或其它韧质纸裁剪后铺放在混合好的膨化珍珠岩原料上形成第二纸面层，皮带输送线201移动，将第一纸面层、膨化珍珠岩原料、第二纸面层输送到液压成型工位205；
在步骤304，成型工位205的压力机，将第一纸面层、混合好的膨化珍珠岩原料和第一纸面层一起压制成纸面膨化珍珠岩板材，皮带输送线201移动，将压制成的纸面膨化珍珠岩板材输送到输送辊台206；
在步骤305，输送辊台206将纸面膨化珍珠岩板材放置在金属托盘上，输送到第二输送线207；第二输送线207移动，将金属托盘和纸面膨化珍珠岩板材一起输送到干燥窑208对纸面膨化珍珠岩板材进行干燥处理，然后转送到第三输送线209上，经过盘、板分离后，将经过干燥的纸面膨化珍珠岩板材输送到切边机210；
在步骤306，切边机210对经过干燥的纸面膨化珍珠岩板材进行切边处理，形成纸面膨化珍珠岩板材成品，完成纸面膨化珍珠岩板材的加工。
本领域普通技术人员可以理解：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说
明，对于本领域的技术人员来说，其依然可以对前述各实施例记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (9)
- 一种纸面膨化珍珠岩板，其特征在于，所述纸面膨化珍珠岩板由膨化珍珠岩原料构成的中间层，以及所述中间层外侧的第一纸面层和第二纸面层。
- 根据权利要求1所述的纸面膨化珍珠岩板,其特征在于，所述第一纸面层和第二纸面层分别采用韧质纸。
- 根据权利要求1所述的纸面膨化珍珠岩板,其特征在于，所述膨化珍珠岩原料，包括，膨化珍珠岩、粘接剂，以及憎水剂。
- 一种膨化珍珠岩原料制备方法，包括以下步骤：将憎水剂和粘接剂的混合溶液加压或加压加气,使其处于雾化或半雾化状态与膨化珍珠岩混合均匀，制成膨化珍珠岩原料。
- 一种纸面膨化珍珠岩板生产线，包括，皮带输送线、第一上纸工位、布料工位、第二上纸工位、成型工位、输送辊台、第二输送线、干燥窑、第三输送线，以及切边机，其特征在于，所述第一上纸工位、布料工位、第二上纸工位、成型工位分别按顺序排列布置在所述皮带输送线上；所述输送辊台，其位于所述皮带输送线和第二输送线之间；所述干燥窑，其位于所述第二输送线和所述第三输送线之间；所述切边机，其位于所述第三输送线的末端。
- 根据权利要求5所述的纸面膨化珍珠岩板生产线,其特征在于，所述第一上纸工位和所述第二上纸工位，分别设置有上纸装置，在所述第一皮带输送线上形成第一纸面层和第二纸面层。
- 根据权利要求5所述的纸面膨化珍珠岩板生产线,其特征在于，所述布料工位，设置有布料机，将膨化珍珠岩原料以层状形态均匀铺洒在第一纸面层上。
- 根据权利要求5所述的纸面膨化珍珠岩板生产线,其特征在于，所述成型工位，设置有压力机，将第一纸面层、膨化珍珠岩原料和第二纸面层一起压制成纸面膨化珍珠岩板材。
- 一种纸面膨化珍珠岩板的生产方法，其特征在于，包括以下步骤：1)在皮带输送线上铺放韧质纸，形成第一纸面层；2)在第一纸面层铺洒混合好的膨化珍珠岩原料；3)在混合好的膨化珍珠岩原料上铺放韧质纸，形成第二纸面层；4)对第一纸面层、混合好的膨化珍珠岩原料和第二纸面层进行压制，制成纸面膨化珍珠岩板材；5)对纸面膨化珍珠岩板材进行干燥、切边，形成纸面膨化珍珠岩板材成品。
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