WO2016153115A1 - Method for preparing functional construction finishing material - Google Patents

Method for preparing functional construction finishing material Download PDF

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Publication number
WO2016153115A1
WO2016153115A1 PCT/KR2015/006903 KR2015006903W WO2016153115A1 WO 2016153115 A1 WO2016153115 A1 WO 2016153115A1 KR 2015006903 W KR2015006903 W KR 2015006903W WO 2016153115 A1 WO2016153115 A1 WO 2016153115A1
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weight
parts
natural pulp
hours
mineral
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PCT/KR2015/006903
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French (fr)
Korean (ko)
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황심연
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황심연
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating

Definitions

  • the present invention relates to a method for manufacturing a building finishing material using a mineral material, and more particularly, to enhance the thermal insulation, humidity control and deodorization, sound insulation, providing an antibacterial and anti-mold effect, and a functional construction comprising a safe anti-radiation shielding material It relates to a method of manufacturing the finish.
  • eco-friendly materials As well-being winds blow to apartments and residential spaces, interest in eco-friendly materials is higher than ever. Many eco-friendly products for furniture and interior materials such as wallpaper have been released to eliminate so-called "Sick House Syndrome" due to atopy, allergies, asthma, headaches, etc. have. Therefore, the use of eco-friendly building finishing materials is increasing rapidly.
  • the technology for preventing condensation using diatomaceous earth which is used as a building finishing material in some, has a problem that the adhesive prevents micropores, thereby degrading performance, and thus, an adhesive technology for performing the role of a finishing material without blocking the pores of diatomaceous earth.
  • an adhesive technology for performing the role of a finishing material without blocking the pores of diatomaceous earth There is an urgent need for research on pore securing technology.
  • eco-friendly materials As well-being winds blow to apartments and residential spaces, interest in eco-friendly materials is higher than ever. Many eco-friendly products for furniture and interior materials such as wallpaper have been released to eliminate so-called "Sick House Syndrome" due to atopy, allergies, asthma, headaches, etc. have. Therefore, the use of eco-friendly building finishing materials is increasing rapidly.
  • the technology for preventing condensation using diatomaceous earth which is used as a building finishing material in some, has a problem that the adhesive prevents micropores, thereby degrading performance, and thus, an adhesive technology for performing the role of a finishing material without blocking the pores of diatomaceous earth.
  • an adhesive technology for performing the role of a finishing material without blocking the pores of diatomaceous earth There is an urgent need for research on pore securing technology.
  • Functional building finishing material manufacturing method comprises the first step of decomposing the harmful substance of the diatomaceous earth or zeolite by firing the diatomaceous earth or zeolite for 8 to 12 hours at 600 to 800 °C; A second step of grinding the first mineral into a size of 1 to 45 ⁇ m; A third step of preparing a second mineral by mixing 2 to 4 parts by weight of the calcined diatomaceous earth or zeolite with respect to 1 part by weight of calcite; A fourth step of mixing and stirring the natural pulp and water to produce a natural pulp decomposition product; A fifth step of adsorbing the predetermined plant extract into the natural pulp decomposed tissue by adding and dispersing a predetermined plant extract to the natural pulp decomposed product generated in the fourth step and then dispersing the mixture to pressurized to 3 to 5 atm; And a sixth step of preparing a paste by mixing the natural pulp decomposed product produced in the fifth step with the first and second minerals and a predetermined functional mixture, wherein the
  • the mortar is prepared by further adding 30 to 50 parts by weight of water and 0.01 to 0.5 parts by weight of starch based on 1 part by weight of the paste prepared in the sixth step.
  • a seventh step of preparing a paint by adding 100 to 150 parts by weight of water, 30 to 50 parts by weight of EVA (eva) and 0.01 to 0.5 parts by weight of starch, is added to 1 part by weight of the paste prepared in the sixth step. It is characterized by including.
  • the paste prepared in the sixth step in the mold and pressurized, and then dried in a dryer for 3 to 5 hours at 130 to 170 °C, natural drying for 3 to 6 hours to manufacture a board to tile It characterized in that it further comprises.
  • the paste prepared in the sixth step is put into a molding die and pressurized, and then dried in a drier for 4 to 6 hours at 100 to 150 °C, and naturally dried for 3 to 6 hours to produce a molded article Functional architectural finish material manufacturing method characterized in that it further comprises.
  • the functional building finishing material manufacturing method of the present invention is environmentally friendly, harmless and safe to human body, and disperse the natural pulp of short fiber system in diatomaceous earth or zeolite particles to act as a cross-linking between particles, and external moisture Absorption, deodorization, and sound insulation by absorbing particles inside.
  • FIG. 1 is a flow chart showing a functional building finishing material manufacturing method of the present invention
  • FIG. 2 is a perspective view showing a functional building finish
  • Figure 3 is a photo of the construction of the functional building finish on gypsum board
  • Figure 7 shows the results of the anti-pseudomonas aeruginosa test during the antibacterial experiment using a functional building finish
  • the present invention relates to a method for manufacturing a building finishing material using a mineral material, and more particularly, to enhance the thermal insulation and humidity control ability and deodorization, sound insulation effect, to provide antibacterial and anti-mold effect, and to include a functional radiation-resistant shielding material. It relates to a method of manufacturing the finish.
  • 1 is a flow chart showing the flow of the functional building finishing material manufacturing method according to the invention.
  • diatomaceous earth or zeolite is fired to decompose harmful substances of the diatomaceous earth or zeolite. Specifically, it is preferable to fire the diatomaceous earth or zeolite at 600 to 800 ° C. for 8 to 12 hours.
  • the firing temperature is less than 600 °C, the harmful substances or impurities present in the diatomaceous earth or zeolite cannot be sufficiently decomposed and removed, and if it exceeds 800 °C may affect the bonding of the microporous crystal structure of the diatomaceous earth or zeolite It is preferable to bake on the said conditions.
  • the firing time when the firing time is less than 8 hours, the harmful substances or impurities present in the diatomaceous earth or zeolite may not be sufficiently decomposed and removed. If the firing time exceeds 12 hours, the harmful substances or impurities to be removed are already decomposed and additionally removed. Since heat is consumed, a problem arises in that the unit cost of building finishing materials increases.
  • the diatomaceous earth or zeolite it is preferable to fire the diatomaceous earth or zeolite at 600 to 800 ° C. for 8 to 12 hours.
  • the diatomaceous earth is a single-cell phytoplankton diatoms die, deposited on the seabed or lake bottom and turned into soil after tens of millions of years, a part of the diatoms becomes crude oil (oil) and the rest is diatomaceous earth.
  • Diatomaceous earth is fire resistant, so it is used as raw material for stove, fireproof brick. As a characteristic of diatomaceous earth, it is very resistant to fire, and it is a light substance having super porosity and ultrafine structure of 5,000 to 6,000 times than charcoal, and has excellent moisture absorption and moisture resistance.
  • the zeolite is a natural zeolite and a synthetic zeolite is present, the synthetic zeolite is made by the slow crystallization of silica alumina gel composed of a mixture of alkali, water and organic substrate.
  • Synthetic zeolites are used as ion filters in soft water and water purification systems and can remove unwanted fission products from certain molecular and nuclear fuel industries from industrial emissions. Zeolites also serve as traps for large molecules and are used to speed up chemical processes such as alkylation in petrochemical engineering.
  • the first mineral is ground to a size of 1 to 45 ⁇ m.
  • the first mineral is mixed with boron, barite, hard wool, pulverized with a ball mill for 48 to 50 hours, preferably pulverized to a size of 1 to 45 ⁇ m, the first mineral is barite with respect to 1 part by weight of boron It is preferable to mix 9-11 weight part and 90-110 weight part of mica.
  • the first mineral material serves to block the radiation leaking out of the nuclear building or the radiation workshop in the functional building finishing material of the present invention surrounding the limited area around the radiation source.
  • the radiation shielding design should consider ⁇ , ⁇ , ⁇ , X-rays and neutron beams having various energies. Since the ⁇ -rays have a weak penetrating power, they can be shielded by a sheet of paper, and the ⁇ -rays can also be shielded by an aluminum plate of several mm. It is automatically shut off and the shielding is the basis for the actual shielding facility.
  • the ⁇ -rays and the high-speed neutron beams should be below the maximum allowed by law outside the shield.
  • the shielding material for the high-speed neutron beams contain hydrogen and have a large specific gravity, so that concrete is often used in consideration of economy and flexibility in construction.
  • concrete does not contain elements with large atomic numbers, so it is not effective for strong radiation sources such as nuclear reactors. Therefore, for the gamma ray, it is preferable to use a substance having a high molecular weight or to mix calcium, silicon, oxygen, and some iron oxide.
  • the present invention is to effectively shield the radiation by using the chemical components contained in the first minerals boron, barite, biotite.
  • Boron is an essential nutrient for plants, with a ratio of about 0.001%, which is a relatively uncommon element, followed by diamond. Boron is used in various applications such as ceramic glazes, heat-resistant glass manufacturing, insecticides, fluxes, detergent additives, and trace additives in semiconductors, and in the manufacture of thermal neutron regulators, radiation shields, reinforced glass fibers, and lightweight structures in the aerospace industry. Boron compounds are also used. In particular, it is possible to shield the neutron beam by mixing boron oxide with a large absorption cross-sectional area of the slow neutron in the concrete.
  • Barium (Ba) is used as a raw material in the manufacture of paints, carpets, and fabrics, and it is used as a filler for paper by re-precipitating Ba (Ba), as a raw material for cosmetics, as a pigment for paints, as a contrast agent for radiography, etc. Used.
  • Barium (Ba) is an X-ray contrast agent, because it has a high X-ray absorption and low solubility, so it is used to inspect the intestines, especially the digestive tract.
  • barium (Ba) of barite As a material capable of absorbing and blocking X-rays from radiation in the functional building finishing material, a process of purifying quartz, iron, zinc, and lead, which are impurities included in barite, is essential.
  • the mica is a generic term for dense or fine scaly mica. It is also called sericite. Cicadas vary in their use due to their excellent far-infrared and deodorant effects. Although it is a highly plastic clay mineral, it contains potassium oxide (K 2 O), which is a very useful mineral that acts as a plasticizer and flux. It is used in ceramics or welding rods. In addition, since the particles are fine and flaky to easily cover objects, they are used in textiles, fillers, and abrasives in addition to blending materials such as paints, pigments, pharmaceuticals, and cosmetics.
  • K 2 O potassium oxide
  • the first mineral material according to the present invention can shield radiation around a radiation source that could not normally be shielded with concrete. If the first mineral is boron, barite, hard wool pulverized with a ball mill for 48 to 50 hours can be ground to a size of 1 to 45 ⁇ m.
  • the pulverized first mineral can extract a heavy element which is a main component of the first mineral through the following steps to obtain the effect of shielding radiation when used as a building finishing material mixed with the diatomaceous earth or zeolite.
  • the grinding time is less than 48 hours, the grinding of the first mineral is not effectively performed.
  • the grinding time exceeds 50 hours, the first mineral is already ground to a size of 1 ⁇ m, which is a size suitable for the material of the present invention. Since the case is 48 to 50 hours is preferable.
  • the particle size of the first mineral material is less than 1 ⁇ m requires an additional process, the manufacturing cost increases, and if it exceeds 45 ⁇ m the surface area of the pulverized first mineral is small used as the building finishing material of the present invention When the radiation shielding effect is significantly lowered.
  • the mixing conditions of the first mineral is preferably 9 to 11 parts by weight of barite, 90 to 110 parts by weight of mica based on 1 part by weight of boron.
  • the relative mixing ratio of barium (Ba) of barite may be too low, so that the X-ray shielding function may be insignificant, and when the amount exceeds 11 parts by weight, the mixing ratio of boron is too low. The problem that the neutron shielding function is lowered.
  • the relative mixing ratio of potassium oxide (K 2 O) of the mica is small, the function of oxidizing and shielding the radioactive material may be insignificant, if the amount exceeds 110 parts by weight There is a problem that the unit price rises.
  • the calcite is a chemical component of calcium carbonate (CaCO 3 ) as a kind of anhydrous carbonate mineral, showing a beautiful crystal form and is colorless and transparent. When heated, it releases carbon dioxide and reacts violently with dilute acids to release gases.
  • the calcite is used as a material in all industries such as cement industry, plastic industry, glass industry and ceramics industry.
  • the second mineral is preferably mixed with 2 to 4 parts by weight of diatomaceous earth or zeolite based on 1 part by weight of calcite.
  • the mixing ratio of calcite is relatively high, thereby preventing micropores of diatomaceous earth or zeolite, resulting in poor thermal insulation and humidity control, and exceeding 4 parts by weight.
  • the weight of the functional building finishing material of the present invention is lowered, the problem occurs that the function is insignificant.
  • the fourth step (S40) by mixing and stirring the natural pulp and water to produce a natural pulp decomposition product.
  • 2 to 10 parts by weight of water is mixed with respect to 1 part by weight of the natural pulp and stirred at 3000 to 4000 rpm at 60 to 80 ° C.
  • the natural pulp is preferably short fibers.
  • Natural pulp used in the present invention is a short fiber is a short fiber usually having a length of 2.5 to 3.8cm. In the case of using the short fiber, it is preferable to use the short fiber because it can prevent agglomeration or entanglement with the mixture in the stirring process performed in the following step.
  • the stirring speed is less than 3000rpm
  • the natural pulp is not sufficiently decomposed in the water, so that the mixing process performed in the following step does not occur properly.
  • the stirring rate exceeds 4000rpm, the natural pulp may be agglomerated or entangled. There is this.
  • the pores of the diatomaceous earth or zeolite are secured through the natural pulp and crosslinking between the diatomaceous earth or the zeolite particles enables the movement of moisture or organic materials between particles, thereby providing a comfortable space inside the building finish material.
  • the natural pulp serves as a straw to absorb moisture inside the diatomaceous earth or zeolite to prevent condensation of the finish. Therefore, the functional building finishing material produced by the manufacturing method of the present invention serves to effectively perform the insulation, humidity control, deodorizing function by maintaining the pores.
  • the fifth step (S50) is added after the predetermined plant extract to the natural pulp decomposed product produced in the fourth step (S40) and dispersed, pressurized to 3 to 5 atm to the natural pulp decomposed tissue Adsorb predetermined plant extracts.
  • the plant extract is preferably any one selected from the pore hole extract to ginkgo leaf extract, it is preferable that the selected plant extract is 0.1 to 0.3 parts by weight based on 1 part by weight of the natural pulp decomposed in the fourth step (S40). .
  • the pore pore extract is extracted from plants belonging to the pore or upstream family containing red branched pigment called betain in the fruit, has excellent antibacterial and antiviral activity.
  • the ginkgo biloba extract is extracted from dried leaves of ginkgo biloba, and is approved and sold in Korea.
  • Camphorol (Kaempferol) contained in the ginkgo biloba has a strong antioxidant action to prevent oxidation of fat and DNA as a yellow flavonoid, strong antibacterial action against the tuberculosis, staphylococcus, streptococci, diphtheria bacteria, anthrax bacteria, E. coli and antifungal There is action.
  • the ratio of the plant extract is so low that the antibacterial and antifungal effects may be insignificant. If the plant extract exceeds 0.3 parts by weight, the toxicity contained in the plant extract may cause side effects.
  • the pressure is less than 3 atm, there may be a problem that the plant extract is not sufficiently adsorbed to the natural pulp, and if the pressure exceeds 5 atm because the deformation of the plant extract or natural pulp may occur. It is preferable.
  • the elvan is a rock belonging to granites.
  • the main components are silicic anhydride and aluminum oxide, and a small amount of ferric oxide is contained. Use is used as a filter for tablets or as an anti-inflammatory for treating skin diseases.
  • the elvan is composed of 3 to 150,000 holes per cubic centimeter, and thus has strong adsorption properties and is used as a toxic metal remover because it functions to exchange ions with heavy metals, and is known to emit far infrared rays when heated.
  • the rutile is titanium dioxide (TiO 2 ) as the main component is also called rutile, is efficient as a semiconducting material and is used as a porcelain raw material.
  • the starch can be used in finishing materials to control viscosity or as an adhesive.
  • the yttylene vinyl acetate (EVA) is used to prevent slipping on the surface of the building material and to bond the joints for cracking and repair.
  • the mixing temperature is less than 65 °C there is a problem that the sufficient mixing of the first mineral and the second mineral and the functional mixture does not occur, if the temperature exceeds 75 °C may be a deformation of the mineral and natural pulp mixed in this step. .
  • the mixing time is less than 2 hours, there is a problem in that the prepared paste does not form a uniform mixture, and when the mixing time is more than 3 hours, the mixing time is too long, so that the viscosity of the prepared paste is high, making it difficult to mix. It is preferable to mix in said time.
  • mortar is manufactured using the paste of the sixth step. Specifically, mortar is prepared by further adding 30 to 50 parts by weight of water and 0.01 to 0.5 parts by weight of starch based on 1 part by weight of the paste.
  • starch is adjusted to the mixing ratio according to the convenience of the manufacturer, but mixing in the weight portion to give an effective adhesion to the prepared mortar can be prepared in the desired form mortar.
  • the paint is prepared using the paste of the sixth step. Specifically, 100 to 150 parts by weight of water, 30 to 50 parts by weight of EVA, and 0.01 to 0.5 parts by weight of starch are added to and mixed with 1 part by weight of the paste.
  • the EVA is a polymer obtained by copolymerizing ethylene and vinyl acetate monomer, and low content EVA is processed like polyethylene with low density to have excellent impact resistance and stress cracking resistance at low temperature, and thus a heavy packaging material and a laminate film are used for the adhesive. 10 ⁇ 20% of EVA is used in the same concentration as soft vinyl chloride such as foam molded products such as sandals and soles, agricultural film, and stretch film for business. High concentrations of EVA are used as raw materials for adhesives.
  • the concentration of the produced paint is dark, so that the applicability is lowered.
  • the concentration of the prepared pate is The problem arises that the work efficiency is lowered.
  • starch is adjusted to the mixing ratio according to the convenience of the manufacturer, it is preferable to mix in the weight ratio.
  • a board or a tile is manufactured using the paste of the sixth step. Specifically, the paste is placed in a mold, pressurized, dried in a dryer at 130 to 170 ° C. for 3 to 5 hours, and naturally dried for 3 to 6 hours to prepare a board to tile.
  • drying temperature is less than 130 °C problem occurs that does not dry enough to the inside of the manufactured board or tile, and if it exceeds 170 °C there is a problem that a crack occurs due to a sudden rise in temperature it is to dry at the temperature desirable.
  • a molded article is manufactured using the paste of the sixth step. Specifically, the paste is placed in a mold, pressurized, dried in a dryer at 100 to 150 ° C. for 4 to 6 hours, and naturally dried for 3 to 6 hours to prepare a board to tile.
  • the drying temperature is less than 100 ° C there is a problem that does not dry enough to the inside of the manufactured molded article, and if it exceeds 150 ° C it is preferable to dry at the temperature because there is a problem that a crack occurs due to a rapid rise in temperature.
  • drying time is less than 4 hours, there is a problem that does not dry enough, and if more than 6 hours there is a problem that the uniformity of the board to the tile is preferable to dry in the above conditions.
  • the molded article is manufactured by molding a product that can be used to enhance the insulation effect, humidity control and deodorization, sound insulation effect, and to solve the bacteria and mold problems, in a preferred embodiment the molded article is an egg that can be used in a general refrigerator Manufactured as a frame, it is prepared to enhance the removal of odor and antibacterial effect in the refrigerator.
  • the paste is placed in a mold for boarding, pressurized, dried at 150 ° C. for 4 hours in a dryer, and naturally dried for 4 hours.
  • the building finish was made of board and cement to observe the change in radon concentration before and after the board and cement treatment.
  • the board is installed on the wall and ceiling and when manufactured with cement and constructed with 1 mm and 2 mm, respectively, it can be seen that the radon concentration before and after the treatment decreased about 4 times.
  • the test method is as follows.
  • Test gas removal rate (%) [ ⁇ (Blank concentration)-(Sample concentration) ⁇ / (Blank concentration)] X 100
  • Test Items Test result Period of culture test 1 week later 2 weeks later 3 weeks later 4 weeks later Antifungal test 0 0 0 0 0
  • the fungal strains used in the antifungal experiment were Aspergillus niger ATCC 9642, Epnicillum pinophilum ATCC 11797, Chaetomium globosum ATCC 6205, Gliocladium virens ATCC 9645, Aureeobasidium pullulans ATCC 15233, and the functional building finish as shown in Table 4 and FIG. It can be seen that the development of the hyphae was not recognized when the fungus was inoculated into the test piece of the building finishing material manufactured by the manufacturing method.
  • Test Items Test result Initial concentration (CFU / ml) Concentration after 24 hours (CFU / ml) Bacterial Reduction (%) Antibacterial test by E. coli Blank 1.6 X 10 4 5.4 X 10 4 - Mortar 1.6 X 10 4 ⁇ 10 99.9 Antibacterial test by Pseudomonas aeruginosa Blank 1.8 X 10 4 5.9 X 10 4 - Mortar 1.8 X 10 4 ⁇ 10 99.9 Antibacterial test by Staphylococcus aureus Blank 1.4 X 10 4 4.5 X 10 4 - Mortar 1.4 X 10 4 ⁇ 10 99.9
  • the strains used in the antimicrobial experiment were Escherichia coli ATCC 25922, Pseudomonas aeruginosa ATCC 15442, Staphylococcus aureus ATCC 6538, and when inoculated with the fungus using the mortar 4g prepared by the functional building material manufacturing method, Table 5 and As shown in Figures 7 to 9 it can be seen that the reduction rate of the bacteria is 99.9%.
  • the functional building finishing material manufacturing method of the present invention is environmentally friendly, harmless and safe to human body, and disperse the natural pulp of short fiber system in diatomaceous earth or zeolite particles to act as a cross-linking between particles, and external moisture Absorption, deodorization, and sound insulation by absorbing particles inside.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

According to the present invention, a method for preparing a functional construction finishing material, comprising: a first step of decomposing harmful materials of diatomite or zeolite by firing diatomite or zeolite at 600-800°C for 8-12 hours; a second step of pulverizing a first mineral material into a size of 1-45 μm; a third step of preparing a second mineral material by mixing 2-4 parts by weight of the fired diatomite or zeolite on the basis of 1 part by weight of calcite; a fourth step of generating a natural pulp decomposition product by mixing and stirring natural pulp and water; a fifth step of enabling a preset plant extract to be adsorbed into the tissue of the natural pulp decomposition product, generated in the fourth step, by adding the preset plant extract to the natural pulp decomposition product, dispersing the same, and then pressurizing the same at 3-5 atm; and a sixth step of preparing a paste by mixing the natural pulp decomposition product generated in the fifth step, the first mineral material, the second mineral material, and a preset functional mixture, wherein the fourth step prepares the natural pulp decomposition product by mixing 2-10 parts by weight of water on the basis of 1 part by weight of natural pulp and decomposing the same while stirring the same at 3,000-4,000 rpm at 60-80°C, and the natural pulp is a monofilament.

Description

기능성 건축마감재 제조방법Method of manufacturing functional building finish
본 발명은 광물질을 이용한 건축마감재 제조방법에 관한 것으로, 더욱 상세하게는 단열효과와 조습능력 및 소취, 차음효과를 강화시키고, 항균 및 항곰팡이 효과를 제공하며 안전한 방사능 방지 차폐물질을 포함하는 기능성 건축마감재 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a building finishing material using a mineral material, and more particularly, to enhance the thermal insulation, humidity control and deodorization, sound insulation, providing an antibacterial and anti-mold effect, and a functional construction comprising a safe anti-radiation shielding material It relates to a method of manufacturing the finish.
최근 아파트를 비롯한 주거공간 등에 웰빙 바람이 불면서 친환경 소재에 대한 관심이 어느 때보다 높다. 아토피나 각종 알레르기, 천식, 두통 등으로 소위 "새집증후군"을 없애기 위해 벽지 등 가구 및 내장재에 대한 친환경 제품들이 많이 출시되고 있으나 시멘트의 중금속 및 유해성분이 함유된 독성 때문에 실내 주거 공간으로서의 기능을 위협받고 있다. 따라서 친환경 건축마감재의 사용량이 급격히 증가하고 있다.As well-being winds blow to apartments and residential spaces, interest in eco-friendly materials is higher than ever. Many eco-friendly products for furniture and interior materials such as wallpaper have been released to eliminate so-called "Sick House Syndrome" due to atopy, allergies, asthma, headaches, etc. have. Therefore, the use of eco-friendly building finishing materials is increasing rapidly.
최근의 건축마감재의 동향은 개선되고 발전 된 제품으로 선보이고 있지만, 미흡한 부분이 많았으며, 업체에서 친환경 건축마감재에 대한 품질효과, 시공방법, 제조배합의 기능 및 물성 등을 개선하기 위하여 사용되는 각종 유해한 혼화제 원료들을 충분히 검증하지 못한 상태이고, 이러한 건축마감재는 유해물질을 효율적으로 차단하고 중화시키지 못하며, 곰팡이나 유해세균의 성장을 억제 시킬 수 있는 기능을 갖추지 못하고 있는 실정이다. Recently, the trend of building finishing materials has been improved and developed, but there are many inadequate parts, and various harmful materials used by companies to improve the quality effect, construction method, manufacturing function and properties of environmentally friendly building finishing materials Admixtures have not been fully tested, and these building finishes do not effectively block and neutralize harmful substances and do not have the ability to inhibit the growth of fungi or harmful bacteria.
특히, 일부에서 건축마감재로 사용되는 규조토를 이용한 결로방지 관련 기술은 접착제가 미세기공을 막아 성능이 저하되는 문제점을 가지고 있으므로, 이에 대한 규조토의 기공을 막지 않으면서 마감재의 역할을 수행하기 위한 접착기술과 기공확보 기술에 대한 연구가 시급한 실정이다. In particular, the technology for preventing condensation using diatomaceous earth, which is used as a building finishing material in some, has a problem that the adhesive prevents micropores, thereby degrading performance, and thus, an adhesive technology for performing the role of a finishing material without blocking the pores of diatomaceous earth. There is an urgent need for research on pore securing technology.
최근 아파트를 비롯한 주거공간 등에 웰빙 바람이 불면서 친환경 소재에 대한 관심이 어느 때보다 높다. 아토피나 각종 알레르기, 천식, 두통 등으로 소위 "새집증후군"을 없애기 위해 벽지 등 가구 및 내장재에 대한 친환경 제품들이 많이 출시되고 있으나 시멘트의 중금속 및 유해성분이 함유된 독성 때문에 실내 주거 공간으로서의 기능을 위협받고 있다. 따라서 친환경 건축마감재의 사용량이 급격히 증가하고 있다.As well-being winds blow to apartments and residential spaces, interest in eco-friendly materials is higher than ever. Many eco-friendly products for furniture and interior materials such as wallpaper have been released to eliminate so-called "Sick House Syndrome" due to atopy, allergies, asthma, headaches, etc. have. Therefore, the use of eco-friendly building finishing materials is increasing rapidly.
최근의 건축마감재의 동향은 개선되고 발전 된 제품으로 선보이고 있지만, 미흡한 부분이 많았으며, 업체에서 친환경 건축마감재에 대한 품질효과, 시공방법, 제조배합의 기능 및 물성 등을 개선하기 위하여 사용되는 각종 유해한 혼화제 원료들을 충분히 검증하지 못한 상태이고, 이러한 건축마감재는 유해물질을 효율적으로 차단하고 중화시키지 못하며, 곰팡이나 유해세균의 성장을 억제 시킬 수 있는 기능을 갖추지 못하고 있는 실정이다. Recently, the trend of building finishing materials has been improved and developed, but there are many inadequate parts, and various harmful materials used by companies to improve the quality effect, construction method, manufacturing function and properties of environmentally friendly building finishing materials Admixtures have not been fully tested, and these building finishes do not effectively block and neutralize harmful substances and do not have the ability to inhibit the growth of fungi or harmful bacteria.
특히, 일부에서 건축마감재로 사용되는 규조토를 이용한 결로방지 관련 기술은 접착제가 미세기공을 막아 성능이 저하되는 문제점을 가지고 있으므로, 이에 대한 규조토의 기공을 막지 않으면서 마감재의 역할을 수행하기 위한 접착기술과 기공확보 기술에 대한 연구가 시급한 실정이다. In particular, the technology for preventing condensation using diatomaceous earth, which is used as a building finishing material in some, has a problem that the adhesive prevents micropores, thereby degrading performance, and thus, an adhesive technology for performing the role of a finishing material without blocking the pores of diatomaceous earth. There is an urgent need for research on pore securing technology.
본 발명에 따른 기능성 건축마감재 제조방법은 규조토 또는 제올라이트를 600 내지 800℃에서 8 내지 12시간 동안 소성시켜 상기 규조토 또는 제올라이트의 유해물질을 분해시키는 제 1단계; 제 1광물질을 1 내지 45㎛의 크기로 분쇄하는 제 2단계; 방해석 1중량부에 대하여 상기 소성한 규조토 또는 제올라이트를 2 내지 4 중량부를 혼합하여 제 2광물질을 제조하는 제 3단계; 천연펄프와 물을 혼합하고 교반하여 천연펄프 분해물을 생성하는 제 4단계; 상기 제 4단계에서 생성된 천연펄프 분해물에 기설정된 식물추출물을 첨가한 뒤 분산시킨 후, 3 내지 5기압으로 가압하여 상기 천연펄프 분해물 조직 내로 상기 기설정된 식물추출물을 흡착하는 제 5단계; 및 상기 제 5단계에서 생성된 천연펄프 분해물과 상기 제 1광물질 및 제 2광물질과 기설정된 기능성혼합물을 혼합하여 페이스트를 제조하는 제 6단계;를 특징으로 하되, 상기 제 4단계는 천연펄프 1 중량부에 대하여 물 2 내지 10 중량부를 혼합하여 60 내지 80℃에서 3000 내지 4000rpm으로 교반하면서 분해하여 상기 천연펄프 분해물을 제조하고, 상기 천연펄프는 단섬유인 것을 특징으로 하여 제조되는 것을 특징으로 한다. Functional building finishing material manufacturing method according to the present invention comprises the first step of decomposing the harmful substance of the diatomaceous earth or zeolite by firing the diatomaceous earth or zeolite for 8 to 12 hours at 600 to 800 ℃; A second step of grinding the first mineral into a size of 1 to 45 μm; A third step of preparing a second mineral by mixing 2 to 4 parts by weight of the calcined diatomaceous earth or zeolite with respect to 1 part by weight of calcite; A fourth step of mixing and stirring the natural pulp and water to produce a natural pulp decomposition product; A fifth step of adsorbing the predetermined plant extract into the natural pulp decomposed tissue by adding and dispersing a predetermined plant extract to the natural pulp decomposed product generated in the fourth step and then dispersing the mixture to pressurized to 3 to 5 atm; And a sixth step of preparing a paste by mixing the natural pulp decomposed product produced in the fifth step with the first and second minerals and a predetermined functional mixture, wherein the fourth step is one weight of natural pulp. By mixing 2 to 10 parts by weight of water with respect to parts to decompose while stirring at 60 to 80 ℃ 3000 to 4000rpm to produce the natural pulp decomposed product, characterized in that the natural pulp is characterized in that the short fibers.
또한, 상기 제 6단계에서 제조된 페이스트 1중량부에 대하여 물을 30 내지 50 중량부와 전분 0.01 내지 0.5 중량부를 더 첨가하여 몰탈을 제조하는 것을 특징으로 한다. In addition, the mortar is prepared by further adding 30 to 50 parts by weight of water and 0.01 to 0.5 parts by weight of starch based on 1 part by weight of the paste prepared in the sixth step.
또한, 상기 제 6단계에서 제조된 페이스트 1중량부에 대하여 물 100 내지 150 중량부와 에바(EVA) 30 내지 50 중량부, 전분 0.01 내지 0.5 중량부를 더 첨가하여 페인트를 제조하는 제 7단계를 더 포함하는 것을 특징으로 한다. In addition, a seventh step of preparing a paint by adding 100 to 150 parts by weight of water, 30 to 50 parts by weight of EVA (eva) and 0.01 to 0.5 parts by weight of starch, is added to 1 part by weight of the paste prepared in the sixth step. It is characterized by including.
또한, 상기 제 6단계에서 제조된 페이스트를 몰드에 넣고 가압한 뒤, 건조기에서 130 내지 170℃에서 3 내지 5시간 동안 건조하고, 3 내지 6시간 동안 자연건조시켜 보드 내지 타일을 제조하는 제 7단계를 더 포함하는 것을 특징으로 한다. In addition, the paste prepared in the sixth step in the mold and pressurized, and then dried in a dryer for 3 to 5 hours at 130 to 170 ℃, natural drying for 3 to 6 hours to manufacture a board to tile It characterized in that it further comprises.
또한, 상기 제 6단계에서 제조된 페이스트를 성형틀에 넣고 가압한 뒤, 건조기에서 100 내지 150℃에서 4 내지 6시간 동안 건조하고, 3 내지 6시간 동안 자연건조시켜 성형품을 제조하는 제 8단계를 더 포함하는 것을 특징으로 하는 기능성 건축마감재 제조방법.In addition, the paste prepared in the sixth step is put into a molding die and pressurized, and then dried in a drier for 4 to 6 hours at 100 to 150 ℃, and naturally dried for 3 to 6 hours to produce a molded article Functional architectural finish material manufacturing method characterized in that it further comprises.
상기 과제의 해결 수단에 의해, 본 발명의 기능성 건축마감재 제조방법은 친환경적이고 인체에 무해하고 안전하며, 단섬유계통의 천연펄프를 규조토 또는 제올라이트 입자내에 분산시켜 입자간 가교 역할을 하고, 외부 수분을 입자 내부로 흡수하여 단열, 소취, 차음 효과가 있다.By the means for solving the above problems, the functional building finishing material manufacturing method of the present invention is environmentally friendly, harmless and safe to human body, and disperse the natural pulp of short fiber system in diatomaceous earth or zeolite particles to act as a cross-linking between particles, and external moisture Absorption, deodorization, and sound insulation by absorbing particles inside.
또한, 식물추출물을 흡착시킨 천연펄프를 사용한 기능성 건축마감재를 제조하여 항균, 항곰팡이의 효과가 있다. In addition, by preparing a functional building finish using natural pulp adsorbed plant extracts have the effect of antibacterial, anti-fungal.
또한, 안정성이 증명되는 기술을 이용하여 방사능을 차폐할 수 있는 건축마감재를 제공하는 효과가 있다. In addition, there is an effect of providing a building finishing material that can shield the radiation by using a technology that proves stability.
또한, 강한 방사선을 내는 비활성 기체인 라돈을 흡착 및 차단할 수 있는 건축마감재를 제공하는 효과가 있다.In addition, there is an effect of providing a building finishing material that can adsorb and block radon, which is an inert gas that emits strong radiation.
도 1은 본 발명의 기능성 건축마감재 제조방법을 보여주는 순서도1 is a flow chart showing a functional building finishing material manufacturing method of the present invention
도 2는 기능성 건축마감재를 보여주는 사시도2 is a perspective view showing a functional building finish
도 3은 석고보드에 기능성 건축마감재를 시공한 사진Figure 3 is a photo of the construction of the functional building finish on gypsum board
도 4는 소취 실험 결과에 따른 그래프4 is a graph according to the deodorant experiment results
도 5는 기능성 건축마감재를 이용한 항곰팡이 실험 결과 5 is an antifungal test results using a functional building finish
도 6은 기능성 건축마감재를 이용한 항균 실험 중 항대장균 실험 결과6 is an anti-E. Coli test result of the antibacterial experiment using the functional building finish material
도 7은 기능성 건축마감재를 이용한 항균 실험 중 항녹농균 실험 결과Figure 7 shows the results of the anti-pseudomonas aeruginosa test during the antibacterial experiment using a functional building finish
도 8은 기능성 건축마감재를 이용한 항균 실험 중 황색포도상구균 실험 결과8 shows the results of Staphylococcus aureus testing during antimicrobial experiments using functional building materials.
본 발명은 광물질을 이용한 건축마감재 제조방법에 관한 것으로, 더욱 상세하게는 단열효과와 조습능력 및 소취, 차음효과를 강화시키고, 항균 및 항곰팡이 효과를 제공하며 안전한 방사능 방치 차폐물질을 포함하는 기능성 건축마감재 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a building finishing material using a mineral material, and more particularly, to enhance the thermal insulation and humidity control ability and deodorization, sound insulation effect, to provide antibacterial and anti-mold effect, and to include a functional radiation-resistant shielding material. It relates to a method of manufacturing the finish.
이상과 같은 본 발명에 대한 해결하려는 과제, 과제의 해결 수단, 발명의 효과를 포함한 구체적인 사항들은 다음에 기재할 일실시예 및 도면들에 포함되어 있다. 본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 일실시예를 참조하면 명확해질 것이다.Specific matters including the problem to be solved, the solution to the problem, and the effects of the present invention as described above are included in the embodiments and drawings to be described below. Advantages and features of the present invention, and methods for achieving them will be apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings.
하기에서는 상기 제시된 기능성 건축마감재 제조방법 도면을 이용하여 상세하게 설명한다.Hereinafter will be described in detail with reference to the functional building finish manufacturing method drawings presented above.
<다기능성 건축마감재 제조방법><Manufacturing Method of Multifunctional Construction Finishing Material>
도 1은 본 발명에 따른 기능성 건축마감재 제조방법의 흐름을 나타내는 순서도이다.1 is a flow chart showing the flow of the functional building finishing material manufacturing method according to the invention.
먼저, 제 1단계(S10)에서는 규조토 또는 제올라이트를 소성시켜 상기 규조토 또는 제올라이트의 유해물질을 분해시킨다. 구체적으로, 상기 규조토 또는 제올라이트를 600 내지 800℃에서 8 내지 12시간 동안 소성시키는 것이 바람직하다. First, in the first step S10, diatomaceous earth or zeolite is fired to decompose harmful substances of the diatomaceous earth or zeolite. Specifically, it is preferable to fire the diatomaceous earth or zeolite at 600 to 800 ° C. for 8 to 12 hours.
상기 소성온도가 600℃ 미만일 경우 규조토 또는 제올라이트 내부에 존재하는 유해물질 또는 불순물을 충분히 분해하여 제거하지 못하며, 800℃를 초과할 경우 규조토 또는 제올라이트가 가지는 미세한 다공성 결정구조의 결합에 영향을 미칠 수 있으므로 상기 조건에서 소성하는 것이 바람직하다. If the firing temperature is less than 600 ℃, the harmful substances or impurities present in the diatomaceous earth or zeolite cannot be sufficiently decomposed and removed, and if it exceeds 800 ℃ may affect the bonding of the microporous crystal structure of the diatomaceous earth or zeolite It is preferable to bake on the said conditions.
또한, 상기 소성시간이 8시간 미만일 경우 규조토 또는 제올라이트 내부에 존재하는 유해물질 또는 불순물을 충분히 분해하여 제거하지 못하며, 상기 소성시간이 12시간을 초과할 경우 제거하려는 유해물질 또는 불순물이 이미 분해되어 추가적으로 열이 소비되는 것이므로 건축마감재의 단가가 높아지는 문제점이 발생한다. In addition, when the firing time is less than 8 hours, the harmful substances or impurities present in the diatomaceous earth or zeolite may not be sufficiently decomposed and removed. If the firing time exceeds 12 hours, the harmful substances or impurities to be removed are already decomposed and additionally removed. Since heat is consumed, a problem arises in that the unit cost of building finishing materials increases.
따라서 상기 규조토 또는 제올라이트를 600 내지 800℃에서 8 내지 12시간 동안 소성시키는 것이 바람직하다.Therefore, it is preferable to fire the diatomaceous earth or zeolite at 600 to 800 ° C. for 8 to 12 hours.
또한, 상기 규조토는 단세포 식물성 프라크톤인 규조류가 죽고 해저나 호수 바닥에 퇴적되어 수천만 년을 지난 후 토양으로 변한 것으로, 규조류의 일부가 원유(석유)가 되고 나머지는 규조토가 된다. 규조토는 불에 강하기 때문에 곤로 스토브, 내화 단열 벽돌의 원료로 사용한다. 규조토의 특징으로는 불에 매우 강하며, 숯보다 5천 내지 6천배의 초 다공성 및 초미세구조를 가진 가벼운 물질이며, 흡습 및 방습성이 뛰어나다. In addition, the diatomaceous earth is a single-cell phytoplankton diatoms die, deposited on the seabed or lake bottom and turned into soil after tens of millions of years, a part of the diatoms becomes crude oil (oil) and the rest is diatomaceous earth. Diatomaceous earth is fire resistant, so it is used as raw material for stove, fireproof brick. As a characteristic of diatomaceous earth, it is very resistant to fire, and it is a light substance having super porosity and ultrafine structure of 5,000 to 6,000 times than charcoal, and has excellent moisture absorption and moisture resistance.
또한, 상기 제올라이트는 천연 제올라이트와 합성 제올라이트가 존재하며, 합성 제올라이트는 알칼리, 물 및 유기 기질의 혼합물로 구성된 실리카 알루미나겔을 느리게 결정화시켜 만들어진다. 합성 제올라이트는 연수 및 정수 시스템의 이온 필터로 사용되며, 공업용 배출 가스로부터 특정한 분자와 핵연료 산업에서 원하지 않는 핵분열 생성물을 제거할 수 있다. 또한, 제올라이트는 큰 분자를 위한 트랩(trap)으로서의 역할을 하여 석유 화학 공학의 알킬화와 같이 화학 공정의 속도를 높이는 용도로 쓰인다. In addition, the zeolite is a natural zeolite and a synthetic zeolite is present, the synthetic zeolite is made by the slow crystallization of silica alumina gel composed of a mixture of alkali, water and organic substrate. Synthetic zeolites are used as ion filters in soft water and water purification systems and can remove unwanted fission products from certain molecular and nuclear fuel industries from industrial emissions. Zeolites also serve as traps for large molecules and are used to speed up chemical processes such as alkylation in petrochemical engineering.
다음으로, 제 2단계(S20)에서는 제 1광물질을 1 내지 45㎛의 크기로 분쇄한다. 구체적으로, 상기 제 1광물질은 붕소, 중정석, 견우모를 혼합하여 볼밀로 48 내지 50시간을 분쇄하여 1 내지 45㎛의 크기로 분쇄하는 것이 바람직하며, 상기 제 1광물질은 붕소 1 중량부에 대하여 중정석 9 내지 11 중량부, 견운모 90 내지 110 중량부를 혼합하는 것이 바람직하다. Next, in the second step (S20), the first mineral is ground to a size of 1 to 45㎛. Specifically, the first mineral is mixed with boron, barite, hard wool, pulverized with a ball mill for 48 to 50 hours, preferably pulverized to a size of 1 to 45㎛, the first mineral is barite with respect to 1 part by weight of boron It is preferable to mix 9-11 weight part and 90-110 weight part of mica.
상기 제 1광물질은 본 발명인 기능성 건축마감재에서 원자력 시설 또는 방사선 작업장 등에서 방사선원 주위의 한정된 영역을 둘러싸서 바깥으로 새어나가는 방사선을 차단하는 역할을 한다. The first mineral material serves to block the radiation leaking out of the nuclear building or the radiation workshop in the functional building finishing material of the present invention surrounding the limited area around the radiation source.
상기 방사선 차폐설계는 차단 대상인 α,β,γ, X선 및 여러 가지 에너지를 가지는 중성자선 등을 고려해야 한다. 상기 α선은 투과력이 약해 종이 한 장으로 차폐할 수 있고, 상기 β선 또한 수 mm 정도의 알루미늄판으로 차폐 가능하므로, 투과력이 큰 γ선, X선 및 고속 중성자선을 유효하게 차단하면 다른 것은 자동적으로 차단이 되어 실제 차폐시설에는 이들 방사선의 차단이 기본이 된다. 상기 γ선과 고속 중성자선이 차폐체의 바깥쪽으로 법률로 정해진 최대허용량 이하가 되어야한다. 상기 고속 중성자선에 대한 차폐재료는 수소를 함유하고, 비중이 큰 물질로서 경제성과 시공상의 융통성을 감안하여 콘크리트를 사용하는 경우가 많다. 그러나 콘크리트는 원자번호가 큰 원소를 함유하지 않으므로 원자로와 같은 강한 방사선 원에 대해서는 효과적이라고 할 수 없다. 그러므로 상기 γ선에 대해서는 분자량이 높은 물질을 사용하거나 칼슘, 규소, 산소가 효과적이며 일부 산화철 등을 혼합하는 것이 바람직하다. The radiation shielding design should consider α, β, γ, X-rays and neutron beams having various energies. Since the α-rays have a weak penetrating power, they can be shielded by a sheet of paper, and the β-rays can also be shielded by an aluminum plate of several mm. It is automatically shut off and the shielding is the basis for the actual shielding facility. The γ-rays and the high-speed neutron beams should be below the maximum allowed by law outside the shield. The shielding material for the high-speed neutron beams contain hydrogen and have a large specific gravity, so that concrete is often used in consideration of economy and flexibility in construction. However, concrete does not contain elements with large atomic numbers, so it is not effective for strong radiation sources such as nuclear reactors. Therefore, for the gamma ray, it is preferable to use a substance having a high molecular weight or to mix calcium, silicon, oxygen, and some iron oxide.
따라서 본 발명은 상기 제 1광물질인 붕소, 중정석, 견운모에 포함된 화학성분을 이용하여 효과적으로 방사선을 차폐하고자 한다. Therefore, the present invention is to effectively shield the radiation by using the chemical components contained in the first minerals boron, barite, biotite.
상기 붕소는 식물의 필수 영양소로 존재 비는 약 0.001%로 비교적 흔하지 않은 원소이며, 다이아몬드 다음으로 단단하다. 붕소는 도자기 유약, 내열유리 제조, 살충제, 융제, 세제 첨가제, 반도체의 미량 첨가물 등 다양한 용도로 사용되며, 핵 반응기에서 열중성자 조절제와 방사선 차폐물, 강화 유리 섬유, 항공우주 산업의 경량 구조체 등의 제조에도 붕소 화합물이 사용된다. 특히, 느린 중성자의 흡수단면적이 큰 산화붕소를 콘크리트에 섞어 넣어 중성자선의 차폐가 가능하다. Boron is an essential nutrient for plants, with a ratio of about 0.001%, which is a relatively uncommon element, followed by diamond. Boron is used in various applications such as ceramic glazes, heat-resistant glass manufacturing, insecticides, fluxes, detergent additives, and trace additives in semiconductors, and in the manufacture of thermal neutron regulators, radiation shields, reinforced glass fibers, and lightweight structures in the aerospace industry. Boron compounds are also used. In particular, it is possible to shield the neutron beam by mixing boron oxide with a large absorption cross-sectional area of the slow neutron in the concrete.
상기 중정석은 사방정계에 속하는 광물로 화학성분은 황산바륨(BaSO4)이며 Ba와 Sr과의 치환에 의하여 셀레스 타이트와 완전고용체를 형성한다. 바륨(Ba)은 매우 반응성이 큰 알칼리 토금속 원소의 하나로, 천연에서 주로 중정석의 황산바륨 광석으로 존재한다. 중정석은 유전이나 천연가스를 찾기 위한 시추작업할 때 보조물질로 사용하며 바륨(Ba)을 추출하는 데에 사용된다. 바륨(Ba)은 페인트나 양탄자, 직물을 제조할 때 원료물질로 사용되며, 바륨(Ba)를 재 침전시켜 종이의 충진제로, 화장품의 원료로, 페인트의 색소로, 방사선 촬영을 위한 조영제 등으로 사용된다. 바륨(Ba)은 X선 흡수력이 크며 용해도가 작아 무해하기 때문에 X선 조영제로서 내장 특히 소화관의 검사에 사용된다. The barite is a mineral belonging to a tetragonal system and its chemical component is barium sulfate (BaSO 4 ), and forms a solid solid with celesite by substitution of Ba and Sr. Barium (Ba) is one of the highly reactive alkaline earth metal elements, and exists in nature mainly as barium sulfate ore of barite. Barite is used as an aid in drilling for oil and natural gas and is used to extract barium (Ba). Barium (Ba) is used as a raw material in the manufacture of paints, carpets, and fabrics, and it is used as a filler for paper by re-precipitating Ba (Ba), as a raw material for cosmetics, as a pigment for paints, as a contrast agent for radiography, etc. Used. Barium (Ba) is an X-ray contrast agent, because it has a high X-ray absorption and low solubility, so it is used to inspect the intestines, especially the digestive tract.
따라서 상기 기능성 건축마감재에서 방사선 중 X선을 흡수 및 차단할 수 있는 물질로 중정석의 바륨(Ba)를 이용하기 위해서는 중정석에 포함되어 있는 불순물인 석영, 철, 아연, 납을 정제하는 과정이 필수적이다. Therefore, in order to use barium (Ba) of barite as a material capable of absorbing and blocking X-rays from radiation in the functional building finishing material, a process of purifying quartz, iron, zinc, and lead, which are impurities included in barite, is essential.
상기 견운모는 질이 치밀하거나 미세한 비늘 모양 백운모의 총칭으로 세리사이트라고도 한다. 견운모는 뛰어난 원적외선 효과와 탈취효과로 인해 쓰임새가 다양하다. 가소성이 큰 점토 광물이기도 하지만, 산화칼륨(K2O)을 함유하고 있어 가소제와 융제 역할을 겸하고 있는 매우 유용한 광물로, 도자기 또는 용접봉용 원료에 사용된다. 또한, 입자가 미세하고 인편상을 나타내어 물체를 피복하기 쉽기 때문에, 도료 및 안료, 의약품, 화장품 등의 배합원료 외에도 섬유공업, 충진제, 연마제에도 사용된다. The mica is a generic term for dense or fine scaly mica. It is also called sericite. Cicadas vary in their use due to their excellent far-infrared and deodorant effects. Although it is a highly plastic clay mineral, it contains potassium oxide (K 2 O), which is a very useful mineral that acts as a plasticizer and flux. It is used in ceramics or welding rods. In addition, since the particles are fine and flaky to easily cover objects, they are used in textiles, fillers, and abrasives in addition to blending materials such as paints, pigments, pharmaceuticals, and cosmetics.
본 발명에 의한 상기 제 1광물질에 의해 보통 콘크리트로 차폐할 수 없었던 방사선원 주위의 방사선을 차폐하는 것이 가능함을 예상할 수 있다. 상기 제 1광물질인 붕소, 중정석, 견우모를 볼밀로 48 내지 50시간을 분쇄하면 1 내지 45㎛의 크기로 분쇄할 수 있다. 상기 분쇄된 제 1광물은 하기 단계를 통하여 상기 제 1광물질의 주요 성분인 무거운 원소를 추출할 수 있게 되어 상기 규조토 또는 제올라이트와 혼합하여 건축마감재로 사용하였을 때 방사선을 차폐하는 효과를 얻을 수 있다. It can be expected that the first mineral material according to the present invention can shield radiation around a radiation source that could not normally be shielded with concrete. If the first mineral is boron, barite, hard wool pulverized with a ball mill for 48 to 50 hours can be ground to a size of 1 to 45㎛. The pulverized first mineral can extract a heavy element which is a main component of the first mineral through the following steps to obtain the effect of shielding radiation when used as a building finishing material mixed with the diatomaceous earth or zeolite.
상기 분쇄 시간이 48시간 미만일 경우 상기 제 1광물질의 분쇄가 효과적으로 실시되지 못하며, 50시간을 초과할 경우 상기 제 1광물질이 본 발명 물질에 적합한 크기인 1㎛의 크기로 이미 분쇄가 일어나고 불필요한 분쇄작업을 하는 경우이므로 상기 조건인 48 내지 50시간이 바람직하다. When the grinding time is less than 48 hours, the grinding of the first mineral is not effectively performed. When the grinding time exceeds 50 hours, the first mineral is already ground to a size of 1 μm, which is a size suitable for the material of the present invention. Since the case is 48 to 50 hours is preferable.
또한, 상기 제 1광물질의 분쇄 후 입자크기는 작을수록 유효하며, 10㎛가 가장 효과적인 입자크기이다. In addition, the smaller the particle size after the grinding of the first mineral is effective, 10㎛ is the most effective particle size.
상기 제 1광물질의 입자크기가 1㎛ 미만인 경우 추가적인 공정이 필요하므로 제조 단가가 상승하는 문제가 발생하고, 45㎛를 초과한 경우 상기 분쇄된 제 1광물질의 표면적이 작아 본 발명의 건축마감재로 사용되었을 때 방사선 차폐효과가 현저히 낮아지는 문제점이 있다. If the particle size of the first mineral material is less than 1㎛ requires an additional process, the manufacturing cost increases, and if it exceeds 45㎛ the surface area of the pulverized first mineral is small used as the building finishing material of the present invention When the radiation shielding effect is significantly lowered.
또한, 상기 제 1광물질의 혼합조건은 붕소 1 중량부에 대하여 중정석 9 내지 11 중량부, 견운모 90 내지 110 중량부인 것이 바람직하다. In addition, the mixing conditions of the first mineral is preferably 9 to 11 parts by weight of barite, 90 to 110 parts by weight of mica based on 1 part by weight of boron.
상기 붕소 1 중량부에 대하여 중정석 9 중량부 미만인 경우 중정석의 바륨(Ba)의 상대적인 혼합비율이 너무 낮아 X선 차폐기능이 미미할 수 있고, 11 중량부를 초과할 경우 상대적으로 붕소의 혼합비율이 너무 낮아 중성자선 차폐 기능이 낮아지는 문제점이 발생한다. When the barite is less than 9 parts by weight of the barite, the relative mixing ratio of barium (Ba) of barite may be too low, so that the X-ray shielding function may be insignificant, and when the amount exceeds 11 parts by weight, the mixing ratio of boron is too low. The problem that the neutron shielding function is lowered.
또한, 상기 붕소 1 중량부에 대하여 견운모 90 중량부 미만인 경우 견운모의 산화칼륨(K2O)의 상대적인 혼합비율이 작아 방사선물질을 산화시켜 차폐하는 기능이 미미할 수 있고, 110 중량부를 초과할 경우 제조 단가가 상승하는 문제점이 발생한다. In addition, when the amount of boron is less than 90 parts by weight with respect to 1 part by weight of boron, the relative mixing ratio of potassium oxide (K 2 O) of the mica is small, the function of oxidizing and shielding the radioactive material may be insignificant, if the amount exceeds 110 parts by weight There is a problem that the unit price rises.
따라서 상기 조건으로 혼합하여 제 1광물질을 제조하는 것이 바람직하다. Therefore, it is preferable to prepare the first mineral by mixing under the above conditions.
다음으로, 제 3단계(S30)에서는 방해석 1중량부에 대하여 상기 소성한 규조토 또는 제올라이트 2 내지 4 중량부를 혼합하여 제 2광물질을 제조한다. Next, in the third step (S30) to produce a second mineral by mixing 2 to 4 parts by weight of the calcined diatomaceous earth or zeolite with respect to 1 part by weight of calcite.
상기 방해석은 화학성분은 탄산칼슘(CaCO3)으로 탄산무수염광물의 일종으로 아름다운 결정형을 보이고 무색 투명하다. 가열하면 탄산가스를 방출하며 묽은 산에 격렬히 반응하여 기체를 방출한다. 방해석은 시멘트공업, 플라스틱 공업, 유리공업, 도자기 공업 등 모든 공업에 재료로 사용된다. The calcite is a chemical component of calcium carbonate (CaCO 3 ) as a kind of anhydrous carbonate mineral, showing a beautiful crystal form and is colorless and transparent. When heated, it releases carbon dioxide and reacts violently with dilute acids to release gases. The calcite is used as a material in all industries such as cement industry, plastic industry, glass industry and ceramics industry.
상기 제 2광물질은 방해석 1 중량부에 대하여 규조토 또는 제올라이트 2 내지 4 중량부를 혼합하는 것이 바람직하다. The second mineral is preferably mixed with 2 to 4 parts by weight of diatomaceous earth or zeolite based on 1 part by weight of calcite.
상기 방해석 1중량부에 대하여 규조토 또는 제올라이트 2 중량부 미만으로 혼합할 경우 상대적으로 방해석의 혼합비율이 높아 규조토 또는 제올라이트의 미세기공을 막아 단열효과와 조습능력이 떨어질 수 있고, 4 중량부를 초과할 경우 본 발명의 기능성 건축마감재의 중량이 낮아져 그 기능이 미미한 문제점이 발생한다. When mixed with less than 2 parts by weight of diatomaceous earth or zeolite with respect to 1 part by weight of calcite, the mixing ratio of calcite is relatively high, thereby preventing micropores of diatomaceous earth or zeolite, resulting in poor thermal insulation and humidity control, and exceeding 4 parts by weight. The weight of the functional building finishing material of the present invention is lowered, the problem occurs that the function is insignificant.
다음으로, 제 4단계(S40)에서는 천연펄프와 물을 혼합하고 교반하여 천연펄프 분해물을 생성한다. 구체적으로, 상기 천연펄프 1 중량부에 대하여 물 2 내지 10 중량부를 혼합하여 60 내지 80℃에서 3000 내지 4000rpm으로 교반한다. 또한, 상기 천연펄프는 단섬유인 것이 바람직하다. Next, in the fourth step (S40) by mixing and stirring the natural pulp and water to produce a natural pulp decomposition product. Specifically, 2 to 10 parts by weight of water is mixed with respect to 1 part by weight of the natural pulp and stirred at 3000 to 4000 rpm at 60 to 80 ° C. In addition, the natural pulp is preferably short fibers.
상기 천연펄프는 가문비나무, 전나무, 분비나무, 종비나무 등 침엽수 나무를 주 원료로 하여 제조된다. 본 발명에 사용하는 천연펄프는 단섬유로 보통 2.5 내지 3.8cm의 길이를 가지는 것을 단섬유라한다. 상기 단섬유를 사용할 경우 하기 단계에서 실시하는 교반 과정에서 혼합물과 뭉치거나 엉킴 현상을 방지할 수 있으므로 단섬유를 사용하는 것이 바람직하다. The natural pulp is made of coniferous trees such as spruce, fir, secretion, and staple as main raw materials. Natural pulp used in the present invention is a short fiber is a short fiber usually having a length of 2.5 to 3.8cm. In the case of using the short fiber, it is preferable to use the short fiber because it can prevent agglomeration or entanglement with the mixture in the stirring process performed in the following step.
또한, 상기 천연펄프 1 중량부에 대하여 물 2 중량부 미만으로 혼합할 경우 상기 천연펄프가 상기 물에 충분히 분해되지 않아 하기 단계에서 실시하는 혼합과정이 적절하게 일어나지 못하며, 10 중량부를 초과할 경우 상대적으로 상기 물의 비율이 높아 본 발명에 의한 기능성 건축마감재의 효과가 미미한 문제가 발생한다. In addition, when mixing less than 2 parts by weight of water with respect to 1 part by weight of the natural pulp, the natural pulp is not sufficiently decomposed in the water does not occur properly in the mixing step carried out in the following steps, relative to 10 parts by weight As the ratio of the water is high, there is a problem that the effect of the functional building finishing material according to the present invention is insignificant.
또한, 상기 교반 온도가 60℃ 미만인 경우 온도가 너무 낮아 본 단계의 혼합이 적절하게 일어나지 않을 수 있고 80℃를 초과할 경우 상기 물의 증발이 일어나 본 단계의 교반 진행이 어려운 문제가 발생할 수 있다.In addition, when the stirring temperature is less than 60 ℃ temperature is too low may not be appropriately mixed in this step, and if it exceeds 80 ℃ evaporation of the water occurs it may be difficult to proceed the stirring process of this step.
또한, 상기 교반 속도가 3000rpm 미만인 경우 상기 천연펄프가 상기 물에 충분히 분해되지 않아 하기 단계에서 실시하는 혼합과정이 적절하게 일어나지 못하며, 4000rpm을 초과하는 경우 상기 천연펄프가 뭉치거나 엉키는 현상이 발생하는 문제점이 있다. In addition, when the stirring speed is less than 3000rpm, the natural pulp is not sufficiently decomposed in the water, so that the mixing process performed in the following step does not occur properly. When the stirring rate exceeds 4000rpm, the natural pulp may be agglomerated or entangled. There is this.
도 2에 나타난 바와 같이, 상기 천연펄프를 통하여 상기 규조토 또는 제올라이트를 기공을 확보하고 규조토 또는 제올라이트 입자 간의 가교 역할을 수행하여 입자 간 수분 또는 유기물질의 이동이 가능하여 상기 건축마감재 내부를 쾌적한 공간이 될 수 있게 한다. 또한, 상기 천연펄프는 상기 규조토 또는 제올라이트 내부에 수분이 흡수될 수 있게 하는 빨대 역할을 하여 마감재의 결로를 방지한다. 따라서 본 발명의 제조방법에 의해 제조된 기능성 건축마감재는 기공을 유지하여 단열, 조습, 소취 기능을 효과적으로 수행하는 역할을 한다.As shown in FIG. 2, the pores of the diatomaceous earth or zeolite are secured through the natural pulp and crosslinking between the diatomaceous earth or the zeolite particles enables the movement of moisture or organic materials between particles, thereby providing a comfortable space inside the building finish material. To be possible. In addition, the natural pulp serves as a straw to absorb moisture inside the diatomaceous earth or zeolite to prevent condensation of the finish. Therefore, the functional building finishing material produced by the manufacturing method of the present invention serves to effectively perform the insulation, humidity control, deodorizing function by maintaining the pores.
다음으로, 제 5단계(S50)에서는 상기 제 4단계(S40)에서 생성된 천연펄프 분해물에 기설정된 식물추출물을 첨가한 뒤 분산시킨 후, 3 내지 5기압으로 가압하여 상기 천연펄프 분해물 조직 내로 상기 기설정된 식물추출물을 흡착한다. 구체적으로, 상기 식물추출물은 자리공추출물 내지 은행잎추출물 중 선택된 어느 하나인 것이 바람직하고, 상기 제 4단계(S40)에서 분해된 천연펄프 1 중량부에 대하여 상기 선택된 식물추출물 0.1 내지 0.3 중량부인 것이 바람직하다. Next, in the fifth step (S50) is added after the predetermined plant extract to the natural pulp decomposed product produced in the fourth step (S40) and dispersed, pressurized to 3 to 5 atm to the natural pulp decomposed tissue Adsorb predetermined plant extracts. Specifically, the plant extract is preferably any one selected from the pore hole extract to ginkgo leaf extract, it is preferable that the selected plant extract is 0.1 to 0.3 parts by weight based on 1 part by weight of the natural pulp decomposed in the fourth step (S40). .
상기 자리공추출물은 열매에 베타인이라는 붉은 가지색 색소가 들어있는 자리공과 또는 상류과에 속하는 식물을 추출한 것으로, 항균 및 항바이러스작용이 뛰어나다. The pore pore extract is extracted from plants belonging to the pore or upstream family containing red branched pigment called betain in the fruit, has excellent antibacterial and antiviral activity.
상기 은행잎추출물은 은행나무의 말린 잎을 추출한 것으로, 국내에서 의약품으로 승인되어 판매되고 있다. 상기 은행잎에 함유된 캠퍼롤(Kaempferol)은 노란색의 플라보노이드로 지방과 DNA의 산화를 막는 강한 항산화작용을 하며, 결핵균, 포도상구균, 연쇄상구균, 디프테리아균, 탄저균, 대장균 등에 대해 강한 항균 작용 및 항곰팡이 작용이 있다. The ginkgo biloba extract is extracted from dried leaves of ginkgo biloba, and is approved and sold in Korea. Camphorol (Kaempferol) contained in the ginkgo biloba has a strong antioxidant action to prevent oxidation of fat and DNA as a yellow flavonoid, strong antibacterial action against the tuberculosis, staphylococcus, streptococci, diphtheria bacteria, anthrax bacteria, E. coli and antifungal There is action.
상기 제 4단계(S40)에서 분해된 천연펄프 1 중량부에 대해 상기 자리공추출물 내지 은행잎추출물 중 선택된 식물추출물 0.1 중량부 미만으로 혼합한 경우 상기 식물추출물의 비율이 너무 낮아 항균 및 항곰팡이 효과가 미미할 수 있으며, 식물추출물 0.3 중량부를 초과할 경우 상기 식물추출물에 포함되어 있는 독성이 부작용을 일으킬 수 있으므로 상기 비율로 혼합하는 것이 바람직하다. When the amount of the plant extract is less than 0.1 parts by weight of the selected plant extract from ginseng extract to ginkgo leaf extract based on 1 part by weight of the natural pulp decomposed in the fourth step (S40), the ratio of the plant extract is so low that the antibacterial and antifungal effects may be insignificant. If the plant extract exceeds 0.3 parts by weight, the toxicity contained in the plant extract may cause side effects.
또한, 상기 압력은 3기압 미만인 경우 상기 식물추출물이 상기 천연펄프에 충분히 흡착되지 않는 문제가 있을 수 있고, 5기압을 초과할 경우 상기 식물추출물 또는 천연펄프의 변형이 일어날 수 있으므로 상기 조건에서 가압하는 것이 바람직하다. In addition, when the pressure is less than 3 atm, there may be a problem that the plant extract is not sufficiently adsorbed to the natural pulp, and if the pressure exceeds 5 atm because the deformation of the plant extract or natural pulp may occur. It is preferable.
상기 식물추출물을 상기 천연펄프에 흡착하여 뛰어난 항균 및 항곰팡이 기능을 유지하는 효과를 제공한다. By adsorbing the plant extract on the natural pulp provides an excellent antibacterial and antifungal effect.
다음으로, 제 6단계(S60)에서는 상기 제 5단계(S50)에서 생성된 천연펄프 분해물과 상기 제 1광물질 및 상기 제 2광물질과 기설정된 기능성혼합물을 혼합하여 페이스트를 제조한다. 구체적으로, 65 내지 75℃에서 250 내지 350rpm으로 2 내지 3시간 동안 교반하여 페이스트를 제조한다. 또한, 상기 기능성혼합물은 맥반석 1 중량부에 대하여 루타일 1 내지 4 중량부, 전분 8 내지 12 중량부, 에틸렌 초산비닐(EVA) 10 내지 40 중량부를 혼합한다. Next, in the sixth step (S60), a paste is prepared by mixing the natural pulp decomposed product produced in the fifth step (S50), the first mineral and the second mineral and a predetermined functional mixture. Specifically, the paste is prepared by stirring at 65 to 75 ° C. for 2 to 3 hours at 250 to 350 rpm. In addition, the functional mixture is mixed with 1 to 4 parts by weight of rutile, 8 to 12 parts by weight of starch, and 10 to 40 parts by weight of ethylene vinyl acetate (EVA) based on 1 part by weight of elvan.
상기 맥반석은 화강암류에 속하는 암석으로, 주성분은 무수규산과 산화알루미늄이고 산화제2철이 소량 함유되어 있다. 용도는 환약을 정제하는 여과제 또는 피부질병을 치료하는 소염제로 사용된다. 상기 맥반석은 1㎤당 3 내지 15만개의 구멍으로 이루어져 있어 흡착성이 강하고, 중금속과 이온을 교환하는 작용을 하기 때문에 유해금속 제거제로도 사용하며, 열을 가하면 원적외선을 방출하는 것으로 알려져있다. The elvan is a rock belonging to granites. The main components are silicic anhydride and aluminum oxide, and a small amount of ferric oxide is contained. Use is used as a filter for tablets or as an anti-inflammatory for treating skin diseases. The elvan is composed of 3 to 150,000 holes per cubic centimeter, and thus has strong adsorption properties and is used as a toxic metal remover because it functions to exchange ions with heavy metals, and is known to emit far infrared rays when heated.
상기 루타일은 주성분이 티타늄이산화물(TiO2)로 금홍석이라고도 불리며, 반도체성 재료로 효율적이며 도자기 원료로 사용된다. The rutile is titanium dioxide (TiO 2 ) as the main component is also called rutile, is efficient as a semiconducting material and is used as a porcelain raw material.
상기 전분은 마감재에 사용하여 점성을 조절하거나 접착제로 쓰인다. The starch can be used in finishing materials to control viscosity or as an adhesive.
상기 이틸렌 초산비닐(EVA)는 건축재의 표면에 미끄럼을 방지하고 균열 및 보수를 위한 이음부의 접착에 사용된다. The yttylene vinyl acetate (EVA) is used to prevent slipping on the surface of the building material and to bond the joints for cracking and repair.
상기 혼합 온도가 65℃ 미만인 경우 상기 제 1광물질 및 제 2광물질과 기능성혼합물의 충분한 혼합이 일어나지 않는 문제점이 있고, 75℃를 초과한 경우 본 단계에 혼합되는 광물 및 천연펄프의 변형이 일어날 수 있다.If the mixing temperature is less than 65 ℃ there is a problem that the sufficient mixing of the first mineral and the second mineral and the functional mixture does not occur, if the temperature exceeds 75 ℃ may be a deformation of the mineral and natural pulp mixed in this step. .
또한, 상기 교반 속도가 250rpm 미만인 경우 상기 제 1광물질 및 제 2광물질과 기능성혼합물의 충분한 혼합이 일어나지 않는 문제점이 있고, 350rpm을 초과하는 경우 교반속도가 너무 빨라 상기 기능성혼합물의 변형이 일어나는 문제점이 생긴다. In addition, when the stirring speed is less than 250rpm there is a problem that the sufficient mixing of the first mineral and the second mineral and the functional mixture does not occur, and if the stirring speed exceeds 350rpm the problem occurs that the deformation of the functional mixture occurs too fast .
또한, 상기 혼합 시간이 2시간 미만일 경우 상기 제조된 페이스트가 균일한 혼합물을 형성하지 못하는 문제점이 있고, 3시간을 초과할 경우 혼합 시간이 너무 길어 제조된 페이스트의 점도가 높아 혼합이 어려운 문제점이 있으므로 상기 시간으로 혼합하는 것이 바람직하다. In addition, when the mixing time is less than 2 hours, there is a problem in that the prepared paste does not form a uniform mixture, and when the mixing time is more than 3 hours, the mixing time is too long, so that the viscosity of the prepared paste is high, making it difficult to mix. It is preferable to mix in said time.
다음으로, 상기 제 6단계에서 제조된 페이스트를 이용하여 몰탈, 페인트 및 보드 내지 타일을 제조한다. Next, mortar, paint and board to tile are manufactured using the paste prepared in the sixth step.
먼저, 상기 제 6단계의 페이스트를 이용하여 몰탈을 제조한다. 구체적으로, 상기 페이스트 1중량부에 대하여 물을 30 내지 50 중량부와 전분 0.01 내지 0.5 중량부를 더 첨가하여 몰탈을 제조한다. First, mortar is manufactured using the paste of the sixth step. Specifically, mortar is prepared by further adding 30 to 50 parts by weight of water and 0.01 to 0.5 parts by weight of starch based on 1 part by weight of the paste.
상기 페이스트 1 중량부에 대하여 상기 물을 30 중량부 미만으로 첨가할 경우 상기 제조된 몰탈의 강도는 높아지나 균열이 발생하게 되고, 상기 물을 50 중량부를 초과하여 첨가할 경우 작업성을 좋아지지만 강도가 낮아지는 문제점이 발생하므로 상기 조건으로 혼합하는 것이 바람직하다. When the water is added less than 30 parts by weight with respect to 1 part by weight of the paste, the strength of the prepared mortar is increased and cracks are generated. When the water is added by more than 50 parts by weight, the workability is improved but the strength is increased. It is preferable to mix under the above conditions because a problem occurs that becomes low.
또한, 상기 전분은 제조자의 편의에 따라 혼합비율을 조절하되, 상기 중량부로 혼합하는 것이 상기 제조된 몰탈에 접착성을 효과적으로 부여하여 바람직한 형태의 몰탈을 제조할 수 있다. In addition, the starch is adjusted to the mixing ratio according to the convenience of the manufacturer, but mixing in the weight portion to give an effective adhesion to the prepared mortar can be prepared in the desired form mortar.
또한, 상기 제 6단계의 페이스트를 이용하여 페인트를 제조한다. 구체적으로, 상기 페이스트 1 중량부에 대하여 물 100 내지 150 중량부와 에바(EVA) 30 내지 50 중량부, 전분 0.01 내지 0.5 중량부를 첨가하여 혼합한다. In addition, the paint is prepared using the paste of the sixth step. Specifically, 100 to 150 parts by weight of water, 30 to 50 parts by weight of EVA, and 0.01 to 0.5 parts by weight of starch are added to and mixed with 1 part by weight of the paste.
상기 에바(EVA)는 에틸렌과 초산 비닐 모노머를 공중합시켜 얻어지는 중합체로, 저함량 EVA는 저밀로 폴리에틸렌과 같이 가공되어 저온시 내충격성과 내스트레스 크랙킹성이 우수하여 중포장재, 라미네이트 필름이 접착제에 이용된다. 10~20%의 EVA는 샌달이나 구두창 등의 발포성형품이나 농업용필름, 업무용 스트레치 필름 등 연질염화 비닐과 같은 농도에 쓰인다. 고농도의 EVA는 접착제의 원료로 사용된다. The EVA is a polymer obtained by copolymerizing ethylene and vinyl acetate monomer, and low content EVA is processed like polyethylene with low density to have excellent impact resistance and stress cracking resistance at low temperature, and thus a heavy packaging material and a laminate film are used for the adhesive. 10 ~ 20% of EVA is used in the same concentration as soft vinyl chloride such as foam molded products such as sandals and soles, agricultural film, and stretch film for business. High concentrations of EVA are used as raw materials for adhesives.
상기 페이스트 1 중량부에 대하여 상기 물을 100 중량부 미만으로 혼합할 경우 제조된 페인트의 농도가 짙어 발림성이 낮아지는 문제점이 있고, 상기 물을 150 중량부를 초과하여 혼합할 경우 제조된 페이트의 농도가 낮아 작업의 효율성이 저하되는 문제점이 발생한다. When the water is mixed at less than 100 parts by weight of the paste 1 part by weight, the concentration of the produced paint is dark, so that the applicability is lowered. When the water is mixed by more than 150 parts by weight, the concentration of the prepared pate is The problem arises that the work efficiency is lowered.
또한, 상기 페이스트 1 중량부에 대하여 상기 에바(EVA)를 30 중량부 미만으로 혼합할 경우 제조된 페인트의 접착성이 떨어지게 되고, 상기 에바(EVA)를 50 중량부를 초과하여 혼합할 경우 발림성이 좋지 못하여 작업의 효율이 저하되는 문제점이 발생한다. In addition, when the EVA is mixed in an amount of less than 30 parts by weight with respect to 1 part by weight of the paste, the adhesiveness of the manufactured paint is inferior, and when the EVA is mixed in an amount exceeding 50 parts by weight, the applicability is good. There is a problem that the efficiency of the work is deteriorated.
또한, 상기 전분은 제조자의 편의에 따라 혼합비율을 조절하되, 상기 중량비로 혼합하는 것이 바람직하다. In addition, the starch is adjusted to the mixing ratio according to the convenience of the manufacturer, it is preferable to mix in the weight ratio.
또한, 상기 제 6단계의 페이스트를 이용하여 보드 내지 타일을 제조한다. 구체적으로, 상기 페이스트를 몰드에 넣고 압력을 가한 뒤, 건조기에서 130 내지 170℃에서 3 내지 5시간 동안 건조하고, 3 내지 6시간 동안 자연건조시켜 보드 내지 타일을 제조한다. In addition, a board or a tile is manufactured using the paste of the sixth step. Specifically, the paste is placed in a mold, pressurized, dried in a dryer at 130 to 170 ° C. for 3 to 5 hours, and naturally dried for 3 to 6 hours to prepare a board to tile.
상기 건조 온도가 130℃ 미만일 경우 상기 제조된 보드 내지 타일의 내부까지 충분히 건조되지 않는 문제가 발생하고, 170℃를 초과할 경우 급격한 온도 상승으로 인한 균열이 발생하는 문제점이 있으므로 상기 온도에서 건조하는 것이 바람직하다. If the drying temperature is less than 130 ℃ problem occurs that does not dry enough to the inside of the manufactured board or tile, and if it exceeds 170 ℃ there is a problem that a crack occurs due to a sudden rise in temperature it is to dry at the temperature desirable.
또한, 상기 건조시간이 3시간 미만일 경우 충분히 건조되지 않는 문제가 발생하고, 5시간을 초과할 경우 상기 보드 내지 타일의 균일 발생하는 문제점이 있으므로 상기 조건에서 건조하는 것이 바람직하다. In addition, when the drying time is less than 3 hours, there is a problem that does not dry enough, and when more than 5 hours there is a problem that the uniformity of the board to the tile is preferable to dry in the above conditions.
또한, 상기 자연건조가 3시간 미만일 경우 제조된 보드 내지 타일이 마감재로 사용되었을 때 급격한 온도 변화에 따른 휘어짐 내지 깨짐을 방지하지 못하는 문제점이 있고, 6시간을 초과한 경우 시간이 오래 걸려 제조단가가 높아지는 문제점이 발생하므로 상기 조건에서 자연건조하는 것이 바람직하다. In addition, when the natural drying is less than 3 hours, when the manufactured board or tile is used as a finishing material, there is a problem in that it does not prevent the bending or cracking due to a sudden temperature change. It is preferable to dry naturally under the above conditions because an increase in problems occurs.
또한, 상기 제 6단계의 페이스트를 이용하여 성형품을 제조한다. 구체적으로, 상기 페이스트를 몰드에 넣고 압력을 가한 뒤, 건조기에서 100 내지 150℃에서 4 내지 6시간 동안 건조하고, 3 내지 6시간 동안 자연건조시켜 보드 내지 타일을 제조한다. In addition, a molded article is manufactured using the paste of the sixth step. Specifically, the paste is placed in a mold, pressurized, dried in a dryer at 100 to 150 ° C. for 4 to 6 hours, and naturally dried for 3 to 6 hours to prepare a board to tile.
상기 건조 온도가 100℃ 미만일 경우 상기 제조된 성형품 내부까지 충분히 건조되지 않는 문제가 발생하고, 150℃를 초과할 경우 급격한 온도 상승으로 인한 균열이 발생하는 문제점이 있으므로 상기 온도에서 건조하는 것이 바람직하다. When the drying temperature is less than 100 ° C there is a problem that does not dry enough to the inside of the manufactured molded article, and if it exceeds 150 ° C it is preferable to dry at the temperature because there is a problem that a crack occurs due to a rapid rise in temperature.
또한, 상기 건조시간이 4시간 미만일 경우 충분히 건조되지 않는 문제가 발생하고, 6시간을 초과할 경우 상기 보드 내지 타일의 균일 발생하는 문제점이 있으므로 상기 조건에서 건조하는 것이 바람직하다. In addition, when the drying time is less than 4 hours, there is a problem that does not dry enough, and if more than 6 hours there is a problem that the uniformity of the board to the tile is preferable to dry in the above conditions.
상기 성형품은 단열효과와 조습능력 및 소취, 차음효과를 강화시키고, 세균 및 곰팡이 문제를 해결하고자 하는 곳에 사용할 수 있는 제품을 성형하여 제조하며, 바람직한 실시예로 상기 성형품은 일반 냉장고에서 사용할 수 있는 계란틀로 제조하여, 냉장고 내의 악취 제거 및 항균효과를 강화시키킬 수 있도록 마련한다. The molded article is manufactured by molding a product that can be used to enhance the insulation effect, humidity control and deodorization, sound insulation effect, and to solve the bacteria and mold problems, in a preferred embodiment the molded article is an egg that can be used in a general refrigerator Manufactured as a frame, it is prepared to enhance the removal of odor and antibacterial effect in the refrigerator.
본 발명은 다양한 변경을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예를 예시하고 상세하게 설명하고자 한다.As the invention allows for various changes and numerous embodiments, particular embodiments will be illustrated and described in detail.
그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. However, this is not intended to limit the present invention to specific embodiments, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention. The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting of the present invention.
단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한 복수의 표현을 포함 한다. 본 출원에서의 용어는 명세서상에 기재된 특징, 숫자, 구성요소 또는 이들을 조합한 것이 존재함을 지정하려는 것이지 하나 또는 그 이상의 다른 특징들이나 숫자, 구성요소 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다. Singular expressions include plural expressions unless the context clearly indicates otherwise. The term in this application is intended to specify that there is a feature, number, component or combination thereof described in the specification, but in advance the possibility or presence of one or more other features or numbers, components or combinations thereof. It should be understood that it does not exclude.
다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미가 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥상 가지는 의미와 일치하는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art. Terms such as those defined in the commonly used dictionaries should be construed in accordance with their meaning in the context of the related art, and shall not be construed in an ideal or excessively formal sense unless clearly defined herein.
< 기능성 건축마감재 제조방법 실험내용><Experimental Contents of Manufacturing Method of Functional Building Finishing Materials>
본 발명에서는 하기에 나타난 바와 같이 몰탈, 페인트, 보드로 기능성 건축마감재를 제조한 실험내용을 실시예를 통하여 상세하게 설명한다. In the present invention will be described in detail through the experimental contents of the functional building finishing material made of mortar, paint, board as shown below.
ㄱ. 실시예 1: 몰탈 제조방법G. Example 1: Mortar Preparation Method
(a) 규조토를 700℃에서 10시간 소성시킨다. (a) Diatomaceous earth is calcined at 700 ° C. for 10 hours.
(b) 붕소 30g, 중정석 350g, 견운모 4kg을 볼밀로 49시간 분쇄하여 10㎛의 입자크기로 분쇄하여 제 1광물질을 제조한다. (b) 30 g of boron, 350 g of barite, and 4 kg of mica are pulverized with a ball mill for 49 hours, and then ground to a particle size of 10 μm to prepare a first mineral.
(c) 상기 규조토 15kg과 방해석 10kg을 혼합하여 제 2광물질을 제조한다.(c) 15 kg of diatomaceous earth and 10 kg of calcite are mixed to prepare a second mineral.
(d) 단섬유 천연펄프 100g을 물 1kg에 넣고 70℃로 가열하여 3500rpm으로 교반하여 분해한다. (d) 100 g of short fiber natural pulp is added to 1 kg of water, heated to 70 ° C., and stirred at 3500 rpm to decompose.
(e) 자리공추출물을 10g 넣고 분산시킨 다음 4시간의 압력으로 가압한다.(e) 10 g of the perforated extract is dispersed, and then pressurized at a pressure of 4 hours.
(f) 상기 제 1광물질과 제 2광물질, 상기 자리공추출물이 흡착된 천연펄프를 혼합하여 70℃로 가열하여 300rpm으로 교반하고, 맥반석 430g, 루타일 130g, 전분 375g과 에틸렌 초산비닐(EVA) 3kg을 첨가하여 2시간 동안 교반한다. (f) mixing the first and second minerals, the natural pulp adsorbed by the pore extract, heated to 70 ℃ and stirred at 300rpm, banganite 430g, rutile 130g, starch 375g and ethylene vinyl acetate (EVA) 3kg Was added and stirred for 2 hours.
(g) 상기 페이스트에 물 45kg 첨가하고 전분 10g 첨가한다. (g) 45 kg of water and 10 g of starch are added to the paste.
ㄴ. 실시예 2: 페인트 제조방법N. Example 2: Paint Preparation
(a) 규조토를 700℃에서 10시간 소성시킨다. (a) Diatomaceous earth is calcined at 700 ° C. for 10 hours.
(b) 붕소 33g, 중정석 380g, 견운모 3kg을 볼밀로 49시간 분쇄하여 10㎛의 입자크기로 분쇄하여 제 1광물질을 제조한다.(b) 33 g of boron, 380 g of barite, and 3 kg of mica are pulverized with a ball mill for 49 hours and then ground to a particle size of 10 μm to prepare a first mineral.
(c) 상기 규조토 25kg과 방해석 13kg을 혼합하여 제 2광물질을 제조한다.(c) 25 kg of diatomaceous earth and 13 kg of calcite are mixed to prepare a second mineral.
(d) 단섬유 천연펄프 300g을 물 1kg에 넣고 70℃로 가열하여 3500rpm으로 교반하여 분해한다. (d) 300g of short fiber natural pulp is put in 1kg of water, heated to 70 ° C, stirred at 3500rpm to decompose.
(e) 은행잎추출물을 18g 넣고 분산시킨 다음 4시간의 압력으로 가압한다.(e) 18 g of Ginkgo Biloba extract is dispersed and pressurized at a pressure of 4 hours.
(f) 상기 제 1광물질과 제 2광물질, 상기 자리공추출물이 흡착된 천연펄프를 혼합하여 70℃로 가열하여 300rpm으로 교반하고, 맥반석 330g, 루타일 100g, 전분 240g과 에틸렌 초산비닐(EVA) 3kg을 첨가하여 2시간 동안 교반한다. (f) mixing the first and second minerals and natural pulp adsorbed by the pore extract, heated to 70 ° C., stirred at 300 rpm, ganguerite 330 g, rutile 100 g, starch 240 g and ethylene vinyl acetate (EVA) 3 kg Was added and stirred for 2 hours.
(g) 상기 페이스트에 물 130kg 첨가하고 에틸렌 초산비닐(EVA) 30kg, 전분 10g 첨가한다. (g) 130 kg of water is added to the paste, 30 kg of ethylene vinyl acetate (EVA), and 10 g of starch are added.
ㄷ. 실시예 3: 보드 제조방법C. Example 3: Board Manufacturing Method
(a) 규조토를 700℃에서 10시간 소성시킨다. (a) Diatomaceous earth is calcined at 700 ° C. for 10 hours.
(b) 붕소 48g, 중정석 460g, 견운모 4.3kg을 볼밀로 49시간 분쇄하여 7㎛의 입자크기로 분쇄하여 제 1광물질을 제조한다.(b) 48 g of boron, 460 g of barite, and 4.3 kg of mica are pulverized with a ball mill for 49 hours to grind to a particle size of 7 μm to prepare a first mineral.
(c) 상기 규조토 42kg과 방해석 13kg을 혼합하여 제 2광물질을 제조한다.(c) 42 kg of diatomaceous earth and 13 kg of calcite are mixed to prepare a second mineral.
(d) 단섬유 천연펄프 100g을 물 1kg에 넣고 70℃로 가열하여 3500rpm으로 교반하여 분해한다. (d) 100 g of short fiber natural pulp is added to 1 kg of water, heated to 70 ° C., and stirred at 3500 rpm to decompose.
(e) 은행잎추출물을 28g 넣고 분산시킨 다음 4시간의 압력으로 가압한다.(e) 28 g of Ginkgo Biloba extract is dispersed and pressurized at a pressure of 4 hours.
(f) 상기 제 1광물질과 제 2광물질, 상기 자리공추출물이 흡착된 천연펄프를 혼합하여 70℃로 가열하여 300rpm으로 교반하고, 맥반석 455g, 루타일 180g, 전분 365g과 에틸렌 초산비닐(EVA) 13kg을 첨가하여 2시간 동안 교반한다. (f) mixing the first and second minerals and natural pulp adsorbed by the pore extract, heated to 70 ° C., stirred at 300 rpm, ganguerite 455 g, rutile 180 g, starch 365 g and ethylene vinyl acetate (EVA) 13 kg Was added and stirred for 2 hours.
(g) 상기 페이스트를 보드용 틀에 넣고 압력을 가한 후 건조기에서 150℃에서 4시간 건조하고, 4시간 자연건조시킨다. (g) The paste is placed in a mold for boarding, pressurized, dried at 150 ° C. for 4 hours in a dryer, and naturally dried for 4 hours.
상기 실시예를 통하여 제조된 기능성 건축마감재의 효과를 검증하기 위하여 하기와 같이 실험을 수행하여 표 1 내지 표 5와 도 3 내지 도 8에 그 결과를 나타내었다.In order to verify the effect of the functional building finishing material manufactured through the above embodiment, the experiment was performed as follows, and the results are shown in Tables 1 to 5 and FIGS. 3 to 8.
ㄱ. 라돈 차폐 실험G. Radon Shielding Experiment
표 1
구분 처리 전 처리 후(1mm 시공) 처리 후(2mm 시공)
석고보드(벽재) 6.8 pCi/L 2.2 pCi/L 1.6 pCi/L
석고보드(천정) 5.7 pCi/L 2.4 pCi/L 1.4 pCi/L
시멘트 8.7 pCi/L 3.4 pCi/L 1.6 pCi/L
Table 1
division Before treatment After treatment (1mm construction) After treatment (2mm construction)
Gypsum board (wall material) 6.8 pCi / L 2.2 pCi / L 1.6 pCi / L
Gypsum board (ceiling) 5.7 pCi / L 2.4 pCi / L 1.4 pCi / L
cement 8.7 pCi / L 3.4 pCi / L 1.6 pCi / L
상기 표 1에 나타난 바와 같이, 보드와 시멘트로 건축마감재를 제조하여 상기 보드와 시멘트 처리 전과 처리 후의 라돈 농도 변화를 관찰하였다. 상기 보드를 벽재와 천정에 설치한 경우와 시멘트로 제조하여 1mm와 2mm로 각각 시공하였을 때 처리 전과 처리 후의 라돈 농도가 약 4배 감소하였음을 확인할 수 있다. As shown in Table 1, the building finish was made of board and cement to observe the change in radon concentration before and after the board and cement treatment. When the board is installed on the wall and ceiling and when manufactured with cement and constructed with 1 mm and 2 mm, respectively, it can be seen that the radon concentration before and after the treatment decreased about 4 times.
ㄴ. 소취 시험N. Deodorization test
표 2
시험항목 시험 결과
Blank 농도(μmol/mol) Sample 농도(μmol/mol) 탈취율(%)
소취 시험암모니아(NH3) 0 분 50 50 0.0
30 분 49 15 69.4
60 분 49 12 75.5
90 분 49 12 75.5
120 분 49 11 77.1
TABLE 2
Test Items Test result
Blank concentration (μmol / mol) Sample concentration (μmol / mol) Deodorization rate (%)
Deodorization test ammonia (NH 3 ) 0 min 50 50 0.0
30 minutes 49 15 69.4
60 mins 49 12 75.5
90 mins 49 12 75.5
120 minutes 49 11 77.1
상기 표 2와 도 4에 나타난 바와 같이, 암모니아(NH3)를 이용하여 상기 기능성 건축마감재 제조방법에 의해 제조된 페이스트를 샘플(Sample)로 제작하여 탈취율을 시험하였다. As shown in Table 2 and Figure 4, using ammonia (NH 3 ) to prepare a paste prepared by the functional building material manufacturing method as a sample (Sample) to test the deodorization rate.
시험방법은 아래와 같다. The test method is as follows.
(a) 35mm X 35mm X 6mm(가로 X 세로 X 두께)의 샘플(Sample)을 5L 크기 반응기에 넣고 밀봉함.(a) A sample of 35 mm x 35 mm x 6 mm (width X length X thickness) was placed in a 5 L reactor and sealed.
(b) 시험가스의 초기농도를 50μmol/mol로 주입하고 시험가스의 농도를 초기(0분), 30분, 60분, 90분, 120분에서 측정하고 이를 샘플(Sample) 농도라 함.(b) Inject the initial concentration of test gas to 50μmol / mol and measure the concentration of test gas at initial (0 minutes), 30 minutes, 60 minutes, 90 minutes, 120 minutes and call it sample concentration.
(c) 시험 가스의 농도는 KS Ⅰ 2218:2009에 의해 측정함.(c) The concentration of the test gas is measured by KS I 2218: 2009.
(d) 시험 중 온도는 23℃±5℃, 상대습도는 50%±10%를 유지함.(d) During the test, the temperature should be 23 ℃ ± 5 ℃ and the relative humidity is 50% ± 10%.
(e) 이와 별도로 시료가 없는 상태에서 위의 (b)~(d)에 의해 시험을 진행하고, 이를 Blank 농도라 함.(e) The test is carried out by (b) ~ (d) above in the absence of a sample separately, which is called Blank concentration.
(f) 각 시간대별 시험가스의 제거율은 하기 식에 의해 계산함.(f) The removal rate of test gas at each time slot is calculated by the following formula.
시험가스의 제거율(%)=[{(Blank 농도)-(Sample 농도)}/(Blank 농도)] X 100Test gas removal rate (%) = [{(Blank concentration)-(Sample concentration)} / (Blank concentration)] X 100
ㄷ. 중금속 차폐 실험C. Heavy metal shielding experiment
표 3
중금속 함량 (mg/kg)
Cd < 5
Pb < 10
CrVI < 1
Hg < 1
TABLE 3
heavy metal Content (mg / kg)
CD <5
Pb <10
CrVI <1
Hg <1
상기 표 3에 나타난 바와 같이, 중금속 Cd, Pb, Hg와 CrVI을 ICP/AES 및 VU/VIS 분석기기를 사용하여 상기 기능성 건축마감재 제조방법에 의해 제조된 건축마감재의 중금속 차폐 능력을 살펴보았을 때, 실내 중금속 기준치보다 낮은 함량임을 알 수 있다. As shown in Table 3, when the heavy metal Cd, Pb, Hg and CrVI using the ICP / AES and VU / VIS analyzer to look at the heavy metal shielding capacity of the building material prepared by the functional building material manufacturing method, It can be seen that the content is lower than the indoor heavy metal reference value.
ㄹ. 항곰팡이 실험L. Antifungal experiment
표 4
시험항목 시험결과
배양 시험의 기간
1주 후 2주 후 3주 후 4주 후
항곰팡이시험 0 0 0 0
Table 4
Test Items Test result
Period of culture test
1 week later 2 weeks later 3 weeks later 4 weeks later
Antifungal test 0 0 0 0
상기 항곰팡이 실험에서 사용된 곰팡이 균주는 Aspergillus niger ATCC 9642, Epnicillum pinophilum ATCC 11797, Chaetomium globosum ATCC 6205, Gliocladium virens ATCC 9645, Aureeobasidium pullulans ATCC 15233이며, 상기 표 4와 도 5에 나타난 바와 같이 상기 기능성 건축마감재 제조방법에 의해 제조된 건축마감재의 시험편에 상기 곰팡이균을 접종하였을 때 균사의 발육이 인지되지 않았음을 알 수 있다. The fungal strains used in the antifungal experiment were Aspergillus niger ATCC 9642, Epnicillum pinophilum ATCC 11797, Chaetomium globosum ATCC 6205, Gliocladium virens ATCC 9645, Aureeobasidium pullulans ATCC 15233, and the functional building finish as shown in Table 4 and FIG. It can be seen that the development of the hyphae was not recognized when the fungus was inoculated into the test piece of the building finishing material manufactured by the manufacturing method.
ㅁ. 항균 실험M. Antimicrobial experiment
표 5
시험 항목 시험 결과
초기 농도(CFU/ml) 24시간 후 농도(CFU/ml) 세균감소율(%)
대장균에 의한 항균시험 Blank 1.6 X 104 5.4 X 104 -
몰탈 1.6 X 104 < 10 99.9
녹농균에 의한 항균시험 Blank 1.8 X 104 5.9 X 104 -
몰탈 1.8 X 104 < 10 99.9
황색포도상구균에 의한 항균시험 Blank 1.4 X 104 4.5 X 104 -
몰탈 1.4 X 104 < 10 99.9
Table 5
Test Items Test result
Initial concentration (CFU / ml) Concentration after 24 hours (CFU / ml) Bacterial Reduction (%)
Antibacterial test by E. coli Blank 1.6 X 10 4 5.4 X 10 4 -
Mortar 1.6 X 10 4 <10 99.9
Antibacterial test by Pseudomonas aeruginosa Blank 1.8 X 10 4 5.9 X 10 4 -
Mortar 1.8 X 10 4 <10 99.9
Antibacterial test by Staphylococcus aureus Blank 1.4 X 10 4 4.5 X 10 4 -
Mortar 1.4 X 10 4 <10 99.9
*CFU: colony Forming UnitCFU: colony Forming Unit
*접종균 세균농도(CFU/mL): 대장균 - 1.6 X 104, 녹농균 - 1.8 X 104, 황색포도상구균 - 1.4 X 104 * Inoculation Bacterial Concentration (CFU / mL): Escherichia coli-1.6 X 10 4 , Pseudomonas aeruginosa-1.8 X 10 4 , Staphylococcus aureus-1.4 X 10 4
상기 항균 실험에서 사용된 균주는 Escherichia coli ATCC 25922, Pseudomonas aeruginosa ATCC 15442, Staphylococcus aureus ATCC 6538이며, 상기 기능성 건축마감재 제조방법에 의해 제조된 몰탈 4g을 사용하여 상기 균을 접종하였을 때, 상기 표 5와 도 7 내지 9에 나타난 바와 같이 세균의 감소율이 99.9%임을 알 수 있다. The strains used in the antimicrobial experiment were Escherichia coli ATCC 25922, Pseudomonas aeruginosa ATCC 15442, Staphylococcus aureus ATCC 6538, and when inoculated with the fungus using the mortar 4g prepared by the functional building material manufacturing method, Table 5 and As shown in Figures 7 to 9 it can be seen that the reduction rate of the bacteria is 99.9%.
상기 과제의 해결 수단에 의해, 본 발명의 기능성 건축마감재 제조방법은 친환경적이고 인체에 무해하고 안전하며, 단섬유계통의 천연펄프를 규조토 또는 제올라이트 입자내에 분산시켜 입자간 가교 역할을 하고, 외부 수분을 입자 내부로 흡수하여 단열, 소취, 차음 효과가 있다.By the means for solving the above problems, the functional building finishing material manufacturing method of the present invention is environmentally friendly, harmless and safe to human body, and disperse the natural pulp of short fiber system in diatomaceous earth or zeolite particles to act as a cross-linking between particles, and external moisture Absorption, deodorization, and sound insulation by absorbing particles inside.
또한, 식물추출물을 흡착시킨 천연펄프를 사용한 기능성 건축마감재를 제조하여 항균, 항곰팡이의 효과가 있다. In addition, by preparing a functional building finish using natural pulp adsorbed plant extracts have the effect of antibacterial, anti-fungal.
또한, 안정성이 증명되는 기술을 이용하여 방사능을 차폐할 수 있는 건축마감재를 제공하는 효과가 있다. In addition, there is an effect of providing a building finishing material that can shield the radiation by using a technology that proves stability.
이와 같이, 상술한 본 발명의 기술적 구성은 본 발명이 속하는 기술분야의 당업자가 본 발명의 그 기술적 사상이나 필수적 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다.As such, the technical configuration of the present invention described above can be understood by those skilled in the art that the present invention can be implemented in other specific forms without changing the technical spirit or essential features of the present invention.
그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적인 것이 아닌 것으로서 이해되어야 하고, 본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타나며, 특허청구범위의 의미 및 범위 그리고 그 등가 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다.Therefore, the above-described embodiments are to be understood as illustrative and not restrictive in all respects, and the scope of the present invention is indicated by the following claims rather than the detailed description, and the meaning and scope of the claims and their All changes or modifications derived from an equivalent concept should be construed as being included in the scope of the present invention.

Claims (8)

  1. 규조토 또는 제올라이트를 600 내지 800℃에서 8 내지 12시간 동안 소성시켜 상기 규조토 또는 상기 제올라이트의 유해물질을 분해시키는 제 1단계;Calcining the diatomaceous earth or zeolite at 600 to 800 ° C. for 8 to 12 hours to decompose the harmful substances of the diatomaceous earth or the zeolite;
    제 1광물질을 1 내지 45㎛의 크기로 분쇄하는 제 2단계;A second step of grinding the first mineral into a size of 1 to 45 μm;
    방해석 1중량부에 대하여 상기 소성한 규조토 또는 제올라이트 2 내지 4 중량부를 혼합하여 제 2광물질을 제조하는 제 3단계;A third step of preparing a second mineral by mixing 2 to 4 parts by weight of the calcined diatomaceous earth or zeolite with respect to 1 part by weight of calcite;
    천연펄프와 물을 혼합하고 교반하여 분해하여 천연펄프 분해물을 생성하는 제 4단계;A fourth step of producing natural pulp decomposition products by mixing and stirring natural pulp and water to decompose it;
    상기 제 4단계에서 생성된 천연펄프 분해물에 기설정된 식물추출물을 첨가한 뒤 분산시킨 후, 3 내지 5기압으로 가압하여 상기 천연펄프 분해물 조직 내로 상기 기설정된 식물추출물을 흡착하는 제 5단계; 및A fifth step of adsorbing the predetermined plant extract into the natural pulp decomposed tissue by adding and dispersing a predetermined plant extract to the natural pulp decomposed product generated in the fourth step and then dispersing the mixture to pressurized to 3 to 5 atm; And
    상기 제5단계에서 생성된 천연펄프 분해물과 상기 제 1광물질 및 상기 제 2광물질과 기설정된 기능성혼합물을 혼합하여 페이스트를 제 6단계;를 특징으로 하되, A sixth step of mixing the natural pulp decomposed product produced in the fifth step with the first mineral material and the second mineral material and a predetermined functional mixture;
    상기 제 4단계는 천연펄프 1 중량부에 대하여 물 2 내지 10 중량부를 혼합하여 60 내지 80℃에서 3000 내지 4000rpm으로 교반하면서 분해하여 상기 천연펄프 분해물을 제조하고, 상기 천연펄프는 단섬유인 것을 특징으로 하여 제조되는 것을 특징으로 하는 기능성 건축마감재 제조방법In the fourth step, 2 to 10 parts by weight of water is mixed with 1 part by weight of natural pulp to decompose while stirring at 3000 to 4000 rpm at 60 to 80 ° C. to produce the natural pulp decomposed product, wherein the natural pulp is short fiber. Functional building finishing material manufacturing method characterized in that it is manufactured as
  2. 제 1항에 있어서,The method of claim 1,
    상기 제 2단계의 제 1광물질은 붕소 1 중량부에 대하여 중정석 9 내지 11 중량부와 견운모 90 내지 110 중량부를 혼합하여 제조되는 것을 특징으로 하는 기능성 건축마감재 제조방법The first mineral of the second step is prepared by mixing 9 to 11 parts by weight of barite and 90 to 110 parts by weight of mica based on 1 part by weight of boron.
  3. 제 1항에 있어서,The method of claim 1,
    상기 제 5단계의 기설정된 식물추출물은 자리공추출물과 은행잎추출물 중 적어도 어느 하나를 포함하되, The predetermined plant extract of the fifth step includes at least one of the pore pore extract and the ginkgo leaf extract,
    상기 천연펄프 분해물 1 중량부에 대하여 상기 식물추출물 0.1 내지 0.3 중량부인 것을 특징으로 하는 기능성 건축마감재 제조방법Method for producing a functional building finishing material, characterized in that 0.1 to 0.3 parts by weight of the plant extract based on 1 part by weight of the natural pulp decomposition products.
  4. 제 1항에 있어서,The method of claim 1,
    상기 제 6단계는 65 내지 75℃에서 250 내지 350rpm으로 2 내지 3시간 동안 교반하여 페이스트를 제조하되, 상기 기능성혼합물은 맥반석 1 중량부에 대하여 루타일 1 내지 4 중량부, 전분 8 내지 12 중량부, 에틸렌 초산비닐(EVA) 10 내지 40 중량부를 혼합하는 것을 특징으로 하는 기능성 건축마감재 제조방법In the sixth step, a paste is prepared by stirring at 250 to 350 rpm at 65 to 75 ° C. for 2 to 3 hours, wherein the functional mixture is 1 to 4 parts by weight of rutile, 8 to 12 parts by weight of starch, based on 1 part by weight of ganbanite. , 10 to 40 parts by weight of ethylene vinyl acetate (EVA), characterized in that the functional building finish manufacturing method
  5. 제 1항에 있어서,The method of claim 1,
    상기 제 6단계에서 제조된 페이스트 1중량부에 대하여 물을 30 내지 50 중량부와 전분 0.01 내지 0.5 중량부를 더 첨가하여 몰탈을 제조하는 제 7단계를 더 포함하는 것을 특징으로 하는 기능성 건축마감재 제조방법Further comprising a seventh step of producing a mortar by further adding 30 to 50 parts by weight of water and 0.01 to 0.5 parts by weight of starch based on 1 part by weight of the paste prepared in the sixth step.
  6. 제 1항에 있어서,The method of claim 1,
    상기 제 6단계에서 제조된 페이스트 1중량부에 대하여 물 100 내지 150 중량부와 에바(EVA) 30 내지 50 중량부, 전분 0.01 내지 0.5 중량부를 더 첨가하여 페인트를 제조하는 제 7단계를 더 포함하는 것을 특징으로 하는 기능성 건축마감재 제조방법Further comprising a seventh step of preparing a paint by adding 100 to 150 parts by weight of water, 30 to 50 parts by weight of EVA (eva) and 0.01 to 0.5 parts by weight of starch based on 1 part by weight of the paste prepared in the sixth step Functional building finishing material manufacturing method characterized in that
  7. 제 1항에 있어서,The method of claim 1,
    상기 제 6단계에서 제조된 페이스트를 몰드에 넣고 가압한 뒤, 건조기에서 130 내지 170℃에서 3 내지 5시간 동안 건조하고, 3 내지 6시간 동안 자연건조시켜 보드 내지 타일을 제조하는 제 7단계를 더 포함하는 것을 특징으로 하는 기능성 건축마감재 제조방법The paste prepared in the sixth step is put into a mold and pressurized, and then dried in a dryer for 3 to 5 hours at 130 to 170 ° C., and then naturally dried for 3 to 6 hours to manufacture a board to tile. Functional architectural finishing material manufacturing method characterized in that it comprises
  8. 제 1항에 있어서,The method of claim 1,
    상기 제 6단계에서 제조된 페이스트를 성형틀에 넣고 가압한 뒤, 건조기에서 100 내지 150℃에서 4 내지 6시간 동안 건조하고, 3 내지 6시간 동안 자연건조시켜 성형품을 제조하는 제 7단계를 더 포함하는 것을 특징으로 하는 기능성 건축마감재 제조방법The paste prepared in the sixth step is put into a molding die and pressurized, followed by drying in a drier at 100 to 150 ° C. for 4 to 6 hours and naturally drying for 3 to 6 hours to further manufacture a molded article. Functional architectural finishing material manufacturing method characterized in that
PCT/KR2015/006903 2015-03-26 2015-07-07 Method for preparing functional construction finishing material WO2016153115A1 (en)

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