WO2016115907A1 - Production process of sizing-dyeing combination machine for slasher dyeing and rope dyeing - Google Patents
Production process of sizing-dyeing combination machine for slasher dyeing and rope dyeing Download PDFInfo
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- WO2016115907A1 WO2016115907A1 PCT/CN2015/089131 CN2015089131W WO2016115907A1 WO 2016115907 A1 WO2016115907 A1 WO 2016115907A1 CN 2015089131 W CN2015089131 W CN 2015089131W WO 2016115907 A1 WO2016115907 A1 WO 2016115907A1
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- dyeing
- drying
- washing
- sizing
- rope
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/52—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment combined with mechanical treatment
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
Definitions
- the invention relates to a production process of a pad dyeing combined machine for sheet dyeing and rope dyeing, in particular to a dyeing and dyeing production process of a paddle dyeing combined machine which can achieve dyeing stability and reduce chromatic aberration.
- the film dyeing and rope dyeing on the market are dyed and dyed by the dyeing and dyeing combined machine.
- the traditional production process for the dyeing and dyeing of the dyeing and dyeing is used to produce the product, the product color is common.
- the products are oxidized by natural ventilation, and the production efficiency is difficult to increase, and the color difference of the products is likely to be serious.
- the present invention provides a pulp dyeing combined machine production process for sheet dyeing and rope dyeing, which can improve production efficiency and products.
- the color ratio, and its dyeing is more stable, reducing product color difference.
- the technical solution adopted by the present invention to solve the technical problem is: a production process of a dyeing and dyeing combined machine for sheet dyeing and rope dyeing, which comprises the following steps in sequence: scouring, washing, dipping, drying, oxidation, washing , drying, sizing, drying, winding the weaving shaft, which is scoured, boiled in a skillet, the temperature of the scouring is controlled at 7 5-95 ° C, and caustic soda and penetrant are added to the water; washed, ⁇ It is carried out at normal temperature and running water.
- the air pressure on the washing tank is 3.2kg/cm 2 ; Dip dyeing and drying, dyeing through the dyeing tank, adding dye, insurance powder and caustic soda to the dyeing tank, the dye concentration is controlled at 1.5%-3.0 ⁇ 3 ⁇ 4, insurance 2.5-4.5g/l powder, 2.0-4.0 g/1 caustic soda; oxidation, oxidation by compressed air, fan or vacuum; water washing, using normal temperature, running water, the pressure of the roller on the washing tank is 3.2kg/cm 2; drying, drying with a drying cylinder, the surface temperature of the drying cylinder is 90-100 ° C, the steam pressure is 1.5-2.0 kg / cm 2; top loading, sizing raw materials including starch, and adding catalyst and penetrant; drying, Bake with a dryer Post-baking moisture content of less than 8.5%; warp beam winding.
- the starch is wheat starch, corn starch or tapioca starch.
- the catalyst is an enzyme.
- the penetrating agent is an emulsified oil.
- the beneficial effects of the present invention are: a dyeing and dyeing combined machine production process for sheet dyeing and rope dyeing, after scouring, washing, dipping, drying, oxidizing, washing, drying, sizing, drying, rolling
- the method of turning the weaving shaft into a colored weaving shaft has the effects of continuous production, high production efficiency, low energy consumption and stable quality, and is oxidized by compressed air, fan exhaust or vacuum to maintain a certain pressure, temperature and air flow. It can increase the speed of the car, reduce the length of the oxidizing frame, increase the coloring rate and utilization rate of the yarn, strengthen the firmness, stabilize the dyeing, reduce the chromatic aberration, and save raw materials.
- the invention relates to a production process of a dyeing and dyeing combined machine for sheet dyeing and rope dyeing, which comprises the following steps in sequence:
- the water washing was carried out at normal temperature and running water, and the air pressure on the washing tank was 3.2 kg/ cm 2 .
- the raw material of the working water sizing includes starch, and a catalyst and a penetrating agent are added.
- the starch is wheat starch, corn starch or tapioca starch
- the catalyst is amylase
- the penetrating agent is emulsified oil.
Abstract
Disclosed is a production process of a sizing-dyeing combination machine for slasher dyeing and rope dyeing. The production process sequentially comprises the following steps: scouring; washing; dip-dyeing and drying; oxidation; washing; drying; sizing; drying; and loom beam winding. The production process has the effects of continuous production, high production efficiency, low energy consumption and stable quality. In addition, oxidization is performed by means of compressed air, suction by a fan or vacuum mode, so that a certain pressure, temperature and air flow can be maintained, the speed can be improved, the length of an oxidization frame is reduced, the degree of dyeing and the utilization rate of yarns are improved, firmness is enhanced, dyeing is stable, the chromatic aberration is reduced and raw materials are saved.
Description
发明名称:用于片染、 绳染的浆染联合机生产工艺 技术领域 Title of Invention: Production Process of Dyeing and Dyeing Machine for Sheet Dyeing and Rope Dyeing
[0001] 本发明涉及一种用于片染、 绳染的桨染联合机生产工艺， 尤其是一种可达到染 色稳定、 减少色差的桨染联合机片染和绳染生产工艺。 [0001] The invention relates to a production process of a pad dyeing combined machine for sheet dyeing and rope dyeing, in particular to a dyeing and dyeing production process of a paddle dyeing combined machine which can achieve dyeing stability and reduce chromatic aberration.
背景技术 Background technique
[0002] 目前， 市场上的片染、 绳染均釆用浆染联合机进行染织， 利用传统的用于片染 、 绳染的浆染联合机生产工艺进行生产产品时， 普遍存在产品颜色控制不稳定 的现象， 在浆染的过程中， 均采用自然通风的方式对产品进行氧化， 其生产效 率难以提升， 而且容易造成产品色差严重。 [0002] At present, the film dyeing and rope dyeing on the market are dyed and dyed by the dyeing and dyeing combined machine. When the traditional production process for the dyeing and dyeing of the dyeing and dyeing is used to produce the product, the product color is common. In the process of dyeing, the products are oxidized by natural ventilation, and the production efficiency is difficult to increase, and the color difference of the products is likely to be serious.
技术问题 technical problem
[0003] 为了克服传统用于片染、 绳染的浆染联合机生产工艺存在的缺陷， 本发明提供 一种用于片染、 绳染的浆染联合机生产工艺， 可提高生产效率、 产品的上色率 , 而且其染色更加稳定， 减少产品色差。 [0003] In order to overcome the defects existing in the traditional pulp dyeing and dyeing combined machine production process for sheet dyeing and rope dyeing, the present invention provides a pulp dyeing combined machine production process for sheet dyeing and rope dyeing, which can improve production efficiency and products. The color ratio, and its dyeing is more stable, reducing product color difference.
问题的解决方案 Problem solution
技术解决方案 Technical solution
[0004] 本发明解决其技术问题所采用的技术方案是： 一种用于片染、 绳染的浆染联合 机生产工艺， 依次包括以下步骤： 煮练、 水洗、 浸染扎干、 氧化、 水洗、 烘干 、 上浆、 烘干、 卷绕织轴， 其中煮练， 经过煮锅进行煮练， 煮练的温度控制在 7 5-95°C， 并在水中加入烧碱和渗透剂； 水洗， 釆用常温、 流水进行， 洗纱槽上轧 辊气压为 3.2kg/cm 2 ; 浸染扎干， 经过染缸浸染， 染缸中加入染料、 保险粉、 烧 碱， 染料的浓度控制在 1.5%-3.0<¾, 保险粉 2.5-4.5g/l,烧碱取 2.0-4.0 g/1; 氧化， 利 用压缩空气、 风机抽风或者真空方式进行氧化； 水洗， 采用常温、 流水进行， 洗纱槽上轧辊气压为 3.2kg/cm 2; 烘干， 用烘筒烘， 烘筒表面温度为 90-100°C , 蒸汽压力为 1.5-2.0kg/cm 2; 上装， 上浆的原料包括淀粉， 并加入催化剂和渗透剂 ； 烘干， 用烘筒烘， 使纱线烘后含湿率小于 8.5% ; 卷绕织轴。 [0004] The technical solution adopted by the present invention to solve the technical problem is: a production process of a dyeing and dyeing combined machine for sheet dyeing and rope dyeing, which comprises the following steps in sequence: scouring, washing, dipping, drying, oxidation, washing , drying, sizing, drying, winding the weaving shaft, which is scoured, boiled in a skillet, the temperature of the scouring is controlled at 7 5-95 ° C, and caustic soda and penetrant are added to the water; washed, 釆It is carried out at normal temperature and running water. The air pressure on the washing tank is 3.2kg/cm 2 ; Dip dyeing and drying, dyeing through the dyeing tank, adding dye, insurance powder and caustic soda to the dyeing tank, the dye concentration is controlled at 1.5%-3.0<3⁄4, insurance 2.5-4.5g/l powder, 2.0-4.0 g/1 caustic soda; oxidation, oxidation by compressed air, fan or vacuum; water washing, using normal temperature, running water, the pressure of the roller on the washing tank is 3.2kg/cm 2; drying, drying with a drying cylinder, the surface temperature of the drying cylinder is 90-100 ° C, the steam pressure is 1.5-2.0 kg / cm 2; top loading, sizing raw materials including starch, and adding catalyst and penetrant; drying, Bake with a dryer Post-baking moisture content of less than 8.5%; warp beam winding.
[0005] 作为优选的， 所述的淀粉为小麦淀粉、 玉米淀粉或者木薯淀粉。
[0006] 优选的， 所述的催化剂为酶。 [0005] Preferably, the starch is wheat starch, corn starch or tapioca starch. [0006] Preferably, the catalyst is an enzyme.
[0007] 优选的， 所述的渗透剂为乳化油。 [0007] Preferably, the penetrating agent is an emulsified oil.
发明的有益效果 Advantageous effects of the invention
有益效果 Beneficial effect
[0008] 本发明的有益效果是： 一种用于片染、 绳染的浆染联合机生产工艺， 经过煮练 、 水洗、 浸染扎干、 氧化、 水洗、 烘干、 上浆、 烘干、 卷绕织轴成为有色织轴 的方法， 具有连续化生产， 生产效率高、 耗能低及质量稳定的效果， 而且利用 压缩空气、 风机抽风或者真空方式进行氧化， 保持一定压力、 温度和空气流量 , 可提高车速， 减少氧化架的长度， 提高纱线的上色率和利用率， 增强牢固， 使染色稳定， 减少色差， 节约原料。 [0008] The beneficial effects of the present invention are: a dyeing and dyeing combined machine production process for sheet dyeing and rope dyeing, after scouring, washing, dipping, drying, oxidizing, washing, drying, sizing, drying, rolling The method of turning the weaving shaft into a colored weaving shaft has the effects of continuous production, high production efficiency, low energy consumption and stable quality, and is oxidized by compressed air, fan exhaust or vacuum to maintain a certain pressure, temperature and air flow. It can increase the speed of the car, reduce the length of the oxidizing frame, increase the coloring rate and utilization rate of the yarn, strengthen the firmness, stabilize the dyeing, reduce the chromatic aberration, and save raw materials.
实施该发明的最佳实施例 BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式 BEST MODE FOR CARRYING OUT THE INVENTION
[0009] 为了使本发明所解决的技术问题、 技术方案及有益效果更加清楚明白， 以下结 合实施例， 对本发明作进一步的说明。 应当理解， 此处所描述的实施例仅仅用 于解释本发明， 并不用于限定本发明。 [0009] In order to make the technical problems, technical solutions, and advantageous effects of the present invention more comprehensible, the present invention will be further described below in conjunction with the embodiments. It is understood that the embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0010] 本发明一种用于片染、 绳染的浆染联合机生产工艺， 依次包括以下步骤： 煮练 [0010] The invention relates to a production process of a dyeing and dyeing combined machine for sheet dyeing and rope dyeing, which comprises the following steps in sequence:
、 水洗、 浸染扎干、 氧化、 水洗、 烘干、 上浆、 烘干、 卷绕织轴。 , washing, dipping, drying, oxidizing, washing, drying, sizing, drying, winding the weaving shaft.
[0011] 煮练， 经过煮锅进行煮练， 煮练的温度控制在 75-95°C， 并在水中加入烧碱和 渗透剂。 [0011] scouring, scouring through a skillet, the temperature of the scouring is controlled at 75-95 ° C, and caustic soda and penetrant are added to the water.
[0012] 水洗， 采用常温、 流水进行， 洗纱槽上轧辊气压为 3.2kg/cm 2。 [0012] The water washing was carried out at normal temperature and running water, and the air pressure on the washing tank was 3.2 kg/ cm 2 .
[0013] 浸染扎干， 经过染缸浸染， 染缸中加入染料、 保险粉、 烧碱， 染料的浓度控制 在 1.5%-3.0% , 保险粉 2.5-4.5g/l，烧碱取 2.0-4.0 g/l。 [0013] Dip dyeing and drying, dyeing through the dyeing tank, dyeing, insurance powder, caustic soda in the dyeing tank, the concentration of the dye is controlled at 1.5%-3.0%, the insurance powder is 2.5-4.5g/l, and the caustic soda is 2.0-4.0g/l.
[0014] 氧化, 利用压缩空气、 风机抽风或者真空方式进行氧化。 [0014] Oxidation, oxidation by means of compressed air, fan extraction or vacuum.
[0015] 水洗, 釆用常温、 流水进行， 洗纱槽上轧辊气压为 3.2kg/cm 2。 [0015] The water was washed with a normal temperature and flowing water, and the air pressure on the washing machine was 3.2 kg/ cm 2 .
[0016] 烘干, 用烘筒烘， 烘筒表面温度为 90-100°C, 蒸汽压力为 1.5-2.0kg/cm 2。 [0016] Drying, drying with a drying cylinder, the surface temperature of the drying cylinder is 90-100 ° C, and the steam pressure is 1.5-2.0 kg/cm 2 .
[0017] 工水' 上浆的原料包括淀粉， 并加入催化剂和渗透剂。 [0017] The raw material of the working water sizing includes starch, and a catalyst and a penetrating agent are added.
[0018] 烘干, 用烘筒烘， 使纱线烘后含湿率小于 8.5%。 [0018] Drying, drying with a drying cylinder, the moisture content of the yarn after drying is less than 8.5%.
[0019] 卷绕织轴。
[0020] 其中， 淀粉为小麦淀粉、 玉米淀粉或者木薯淀粉， 催化剂为淀粉酶， 渗透剂为 乳化油。 [0019] Winding the weaving shaft. [0020] wherein, the starch is wheat starch, corn starch or tapioca starch, the catalyst is amylase, and the penetrating agent is emulsified oil.
[0021] 以上所述仅为本发明的较佳实施例， 并不用以限制本发明， 凡在本发明的精神 和原则之内所作的任何修改、 同等替换和改进等， 均应落在本发明的保护范围 之内。
The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should fall within the scope of the present invention. Within the scope of protection.
Claims
[权利要求 1] .一种用于片染、 绳染的浆染联合机生产工艺， 其特征在于依次包括 以下歩骤： 煮练、 水洗、 浸染扎干、 氧化、 水洗、 烘干、 上浆、 烘干 、 卷绕织轴， 其中 [Claim 1] A process for producing a dyeing and dyeing combined machine for sheet dyeing and rope dyeing, which comprises the steps of: scouring, washing, dipping, drying, oxidizing, washing, drying, sizing, Drying, winding the weaving shaft, wherein
煮练， 经过煮锅进行煮练， 煮练的温度控制在 75-95°C, 并在水中加 入烧碱和渗透剂； After scouring, scouring through a skillet, the temperature of the scouring is controlled at 75-95 ° C, and caustic soda and penetrant are added to the water;
水洗， 采用常温、 流水进行， 洗纱槽上轧辊气压为 3.2kg/cm 2; 浸染扎干， 经过染缸浸染， 染缸中加入染料、 保险粉、 烧碱， 染料的 浓度控制在 1.5%-3.0% , 保险粉 2.5-4.5g/l,烧碱取 2.0-4.0 g/1; Washing, using normal temperature, running water, the pressure of the roll on the washing tank is 3.2k g /cm 2 ; Dip dyeing and drying, dyeing through the dyeing tank, dyeing, insurance powder, caustic soda in the dyeing tank, the dye concentration is controlled at 1.5%-3.0% , insurance powder 2.5-4.5g / l, caustic soda take 2.0-4.0 g / 1;
氧化， 利用压缩空气、 风机抽风或者真空方式进行氧化； 水洗， 采用常温、 流水进行， 洗纱槽上轧辊气压为 3.2kg/cm 2 ; 烘干， 用烘筒烘， 烘筒表面温度为 90-100°C, 蒸汽压力为 1.5-2.0kg/c m 2; Oxidation, oxidation by compressed air, fan exhaust or vacuum; water washing, using normal temperature, running water, the pressure of the roll on the washing tank is 3.2k g / cm 2 ; drying, drying with a drying cylinder, the surface temperature of the drying cylinder is 90 -100 ° C, steam pressure is 1.5-2.0 kg / cm 2 ;
上浆， 上浆的原料包括淀粉， 并加入催化剂和渗透剂； Sizing, sizing raw materials including starch, and adding a catalyst and a penetrating agent;
烘干， 用烘筒烘， 使纱线烘后含湿率小于 8.5%; Drying, drying with a drying cylinder, so that the moisture content after drying the yarn is less than 8.5%;
卷绕织轴。 Winding the weaving shaft.
[权利要求 2] 根据权利要求 1所述的用于片染、 绳染的浆染联合机生产工艺， 其特 征在于： 所述的淀粉为小麦淀粉、 玉米淀粉或者木薯淀粉。 [Claim 2] The process for producing a dyeing and dyeing combined machine for sheet dyeing and rope dyeing according to claim 1, wherein the starch is wheat starch, corn starch or tapioca starch.
[权利要求 3] 根据权利要求 1所述的用于片染、 绳染的浆染联合机生产工艺， 其特 征在于： 所述的催化剂为酶。 [Claim 3] The process for producing a dyeing and dyeing combined machine for sheet dyeing and rope dyeing according to claim 1, wherein the catalyst is an enzyme.
[权利要求 4] 根据权利要求 1所述的用于片染、 绳染的浆染联合机生产工艺， 其特 征在于： 所述的渗透剂为乳化油。
[Claim 4] The process for producing a dyeing and dyeing combined machine for sheet dyeing and rope dyeing according to claim 1, wherein the penetrating agent is an emulsified oil.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510030183.6 | 2015-01-22 | ||
| CN201510030183.6A CN104562673A (en) | 2015-01-22 | 2015-01-22 | Production process of size-dye combination machine for standard dyeing and cork dyeing |
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| Publication Number | Publication Date |
|---|---|
| WO2016115907A1 true WO2016115907A1 (en) | 2016-07-28 |
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| PCT/CN2015/089131 WO2016115907A1 (en) | 2015-01-22 | 2015-09-08 | Production process of sizing-dyeing combination machine for slasher dyeing and rope dyeing |
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| WO (1) | WO2016115907A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104562673A (en) * | 2015-01-22 | 2015-04-29 | 吴照宇 | Production process of size-dye combination machine for standard dyeing and cork dyeing |
| CN110184761A (en) * | 2019-06-24 | 2019-08-30 | 广东前进牛仔布有限公司 | A kind of core dyeing technique |
| CN110258057A (en) * | 2019-06-24 | 2019-09-20 | 广东前进牛仔布有限公司 | A kind of energy-saving and environment-friendly pulp technique |
| CN110528215A (en) * | 2019-09-30 | 2019-12-03 | 黑牡丹纺织有限公司 | Quick oxidation unit for sizing-dyeing machine |
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| US6090166A (en) * | 1998-08-18 | 2000-07-18 | Girbaud; Francois | Process for dyeing a textile material with indigo using indoxyl, and system for exploiting the process |
| CN101629367A (en) * | 2009-07-21 | 2010-01-20 | 江苏科绿纺织股份有限公司 | Blue nankeen ecological production method and special equipment |
| CN104562673A (en) * | 2015-01-22 | 2015-04-29 | 吴照宇 | Production process of size-dye combination machine for standard dyeing and cork dyeing |
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