CN110528215A - Quick oxidation unit for sizing-dyeing machine - Google Patents
Quick oxidation unit for sizing-dyeing machine Download PDFInfo
- Publication number
- CN110528215A CN110528215A CN201910945927.5A CN201910945927A CN110528215A CN 110528215 A CN110528215 A CN 110528215A CN 201910945927 A CN201910945927 A CN 201910945927A CN 110528215 A CN110528215 A CN 110528215A
- Authority
- CN
- China
- Prior art keywords
- flow fan
- cross flow
- discharge pipe
- separately installed
- sizing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003647 oxidation Effects 0.000 title claims abstract description 21
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 21
- 238000004043 dyeing Methods 0.000 title claims abstract description 19
- 239000000523 sample Substances 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 238000001914 filtration Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 230000004075 alteration Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 3
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229940097275 indigo Drugs 0.000 description 1
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
- D06P1/228—Indigo
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of quick oxidation units for sizing-dyeing machine, including bracket and a pair of of cross flow fan；Bracket is made of left and right vertical frame and upper and lower crossbearer；A pair of of cross flow fan is the upper cross flow fan being mounted on crossbearer and the lower cross flow fan that is mounted on lower cross frame；Upper and lower blast pipe and upper and lower discharge pipe are separately installed on upper and lower cross flow fan；Upper and lower heating device is separately installed in the upper and lower blast pipe of upper and lower cross flow fan；Upper and lower humidifier and upper and lower temperature measuring probe and upper and lower moisture detection probe are separately installed in the upper and lower discharge pipe of upper and lower cross flow fan.Quick oxidation unit of the invention can effectively avoid the generation of dye aberration, guarantee the stability of yarn sheet dyeing, increase color fastness, reduces yarn sheet loose colour, rear process washing can be greatlyd save in turn uses water steam consumption, achievees the effect that water-saving, energy saving, green, environmentally friendly.
Description
Technical field
The invention belongs to technical field of energy saving and environmental protection, and in particular to a kind of quick oxidation unit for sizing-dyeing machine.
Background technique
When sizing-dyeing machine carries out indigo dyeing, yarn slabbing (namely yarn sheet) carries out continuous knot dyeing on machine,
It generally requires and pads dyestuff and air oxidation, and the process is repeated as many times according to the depth requirements of dyeing needs.
Currently, the air oxidation mode on sizing-dyeing machine be natural air oxidation, which vulnerable to (nature) wind speed,
The influence of the differences such as temperature, humidity, leads to problems such as there are dye aberration, color fastness is unstable, loose colour is serious, and then after causing
Process water scouring water steam consumption is more, and energy consumption is larger, particularly with the area to make a clear distinction between the four seasons, summer and winter temperature humidity difference compared with
Greatly, the above problem is more prominent.
Summary of the invention
The purpose of the present invention is to solve the above problem, provide it is a kind of can save after process wash with water steam consumption
Quick oxidation unit for sizing-dyeing machine.
Realizing the technical solution of the object of the invention is: a kind of quick oxidation unit for sizing-dyeing machine, including bracket
With a pair of of cross flow fan；The bracket is made of left and right vertical frame and upper and lower crossbearer；The pair of cross flow fan is is mounted on
The lower cross flow fan stating the upper cross flow fan on crossbearer and being mounted on the lower cross frame；It is equipped on the upper cross flow fan
Upper blast pipe and upper discharge pipe；Lower blast pipe and lower discharge pipe are installed on the lower cross flow fan；The upper and lower cross flow fan
Upper and lower blast pipe in be separately installed with upper and lower heating device；Close to institute in the upper and lower discharge pipe of the upper and lower cross flow fan
The side for stating upper and lower cross flow fan is separately installed with upper and lower humidifier；In the upper and lower discharge pipe of the upper and lower cross flow fan
Side far from the upper and lower cross flow fan is separately installed with upper and lower temperature measuring probe and upper and lower moisture detection probe.
The upper and lower discharge pipe of the upper and lower cross flow fan is 90 degree of bend pipes.
Upper and lower air outlet adjusting device is separately installed at the nozzle of the upper and lower discharge pipe of the upper and lower cross flow fan.
Upper and lower air inlet filtering device is separately installed at the nozzle of the upper and lower blast pipe of the upper and lower cross flow fan.
The good effect that the present invention has:
(1) quick oxidation unit of the invention carries out uniform wind oxidation to yarn sheet using cross flow fan, while to temperature and humidity
It being controlled, is aoxidized compared to natural air, mode of oxidizing of the invention is not influenced by environment temperature, humidity difference, and
Uniformity is good, speed is fast, penetrability is strong, can effectively avoid the generation of dye aberration, guarantees the stability of yarn sheet dyeing, increases
Color fastness reduces yarn sheet loose colour, and then can greatly save the use water steam consumption of rear process washing, reaches water-saving, energy saving, green
Color, environmentally friendly effect.
(2) present invention can also utilize its frequency conversion control function using cross flow fan, according to yarn with different and different total warps
Radical adjusts air quantity and wind speed, meets the requirement of different process.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the quick oxidation unit of embodiment 1.
Specific embodiment
(embodiment 1)
Referring to Fig. 1, the quick oxidation unit for sizing-dyeing machine of the present embodiment include bracket 1, upper cross flow fan 2, under pass through
Flow fan 2 ', upper heating device 3, lower heating device 3 ', upper humidifier 4, lower humidifier 4 ', upper air outlet adjusting device 5, under
Air outlet adjusting device 5 ', upper air inlet filter device 6 and lower air inlet filtering device 6 '.
Bracket 1 is made of left vertical frame 11, right vertical frame 12, upper crossbearer 13, lower cross frame 14, and upper crossbearer 13 is fixedly mounted on left perpendicular
The top of frame 11 and right vertical frame 12, lower cross frame 14 are fixedly mounted between left vertical frame 11 and right vertical frame 12.
Upper cross flow fan 2 is mounted on crossbearer 13, and lower cross flow fan 2 ' is mounted on lower cross frame 14.
Upper blast pipe 21 and upper discharge pipe 22 are installed on upper cross flow fan 2, lower air inlet is installed on lower cross flow fan 2 '
Pipe 21 ' and lower discharge pipe 22 '.
Upper discharge pipe 22 and lower discharge pipe 22 ' are 90 degree of bend pipes.This set can make the outlet air of cross flow fan in advance with
Wind pipe wall is collided, and so as to keep outlet air more uniform, steady, avoids causing yarn sheet 7 to aoxidize difference because of wind speed, air quantity unevenness
It is different.
Upper heating device 3 and lower heating device 3 ' are separately mounted to the upper blast pipe 21 and lower through-flow of cross flow fan 2
In the lower blast pipe 21 ' of blower 2 '.The heating device of the present embodiment is steam pipe type indirect heater, and by temperature control system control
System.
Upper humidifier 4 and lower humidifier 4 ' are separately mounted to the upper discharge pipe 22 and lower through-flow of cross flow fan 2
In the lower discharge pipe 22 ' of blower 2 ', and it is close to cross flow fan.The humidifier of the present embodiment is steam pipe, and is by wet control
System control.
Side in the upper discharge pipe 22 of upper cross flow fan 2 far from upper cross flow fan 2 is also separately installed with temperature detection
Probe 31 and upper moisture detection probe 41.Side in the lower discharge pipe 22 ' of lower cross flow fan 2 ' far from lower cross flow fan 2 ' is also
It is separately installed with lower temperature measuring probe 31 ' and lower moisture detection probe 41 '.The temperature measuring probe of the present embodiment is PT100
Temperature sensor is equally controlled by temperature control system.The moisture detection probe of the present embodiment be HS1101 humidity sensor, equally by
Wet control system control.
The upper discharge pipe 22 that upper air outlet adjusting device 5 and lower air outlet adjusting device 5 ' are separately mounted to cross flow fan 2 is managed
At mouthful and at the 22 ' nozzle of lower discharge pipe of lower cross flow fan 2 ', the air outlet adjusting device of the present embodiment is one group of adjustable wind
Door can satisfy demand of the yarn sheet 7 for different air quantity, wind speed of yarn with different and different total quantity of warps in this way.
The upper blast pipe 21 that upper air inlet filter device 6 and lower air inlet filtering device 6 ' are separately mounted to cross flow fan 2 is managed
At mouthful and at the 21 ' nozzle of lower blast pipe of lower cross flow fan 2 ', air cleaning is can be used in the air inlet filtering device of the present embodiment
Common strainer in device, the influence that yarn sheet 7 can be aoxidized to avoid some impurity in air in this way.
The quick oxidation unit temperature control mode of the present embodiment is as follows: being examined in real time by PT100 temperature sensor 31,31 '
The leaving air temp for surveying upper and lower discharge pipe 22,22 ', when leaving air temp lower than/be higher than set temperature when, by temperature control system control steam
The aperture of vapour proportioning valve makes to control upper and lower steam pipe type indirect heater 3,3 ' increases/reduction heating steam flow
Leaving air temp reaches set temperature.
The quick oxidation unit humid control mode of the present embodiment is as follows: being examined in real time by HS1101 humidity sensor 41,41 '
The air-out humidity for surveying upper and lower discharge pipe 22,22 ' is controlled by wet control system and is steamed when air-out humidity is lower than/is higher than setting humidity
The aperture of vapour proportioning valve reaches air-out humidity to control upper and lower steam pipe 4, the steam flow that 4 ' increases/reduction sprays
Set humidity.
Actual temp humidity control method can refer to Chinese patent literature CN102587064A.
Claims (5)
1. a kind of quick oxidation unit for sizing-dyeing machine, it is characterised in that including bracket (1) and a pair of of cross flow fan；
The bracket (1) is made of left and right vertical frame (11,12) and upper and lower crossbearer (13,14)；
The pair of cross flow fan is the upper cross flow fan (2) being mounted on the upper crossbearer (13) and is mounted on the lower cross frame
(14) the lower cross flow fan (2 ') on；
Upper blast pipe (21) and upper discharge pipe (22) are installed on the upper cross flow fan (2)；On the lower cross flow fan (2 ')
Lower blast pipe (21 ') and lower discharge pipe (22 ') are installed；
Be separately installed in the upper and lower blast pipe (21,21 ') of the upper and lower cross flow fan (2,2 ') upper and lower heating device (3,
3 ')；
Close to the upper and lower cross flow fan (2,2 ') in the upper and lower discharge pipe (22,22 ') of the upper and lower cross flow fan (2,2 ')
Side be separately installed with upper and lower humidifier (4,4 ')；
Far from the upper and lower cross flow fan (2,2 ') in the upper and lower discharge pipe (22,22 ') of the upper and lower cross flow fan (2,2 ')
Side be separately installed with upper and lower temperature measuring probe (31,31 ') and upper and lower moisture detection probe (41,41 ').
2. the quick oxidation unit according to claim 1 for sizing-dyeing machine, it is characterised in that: described to pass through above and below
The upper and lower discharge pipe (22,22 ') of flow fan (2,2 ') is 90 degree of bend pipes.
3. the quick oxidation unit according to claim 1 or 2 for sizing-dyeing machine, it is characterised in that: described upper and lower
Upper and lower air outlet adjusting device (5,5 ') are separately installed at the nozzle of the upper and lower discharge pipe (22,22 ') of cross flow fan (2,2 ').
4. the quick oxidation unit according to claim 1 or 2 for sizing-dyeing machine, it is characterised in that: described upper and lower
Upper and lower air inlet filtering device (6,6 ') are separately installed at the nozzle of the upper and lower blast pipe (21,21 ') of cross flow fan (2,2 ').
5. the quick oxidation unit according to claim 3 for sizing-dyeing machine, it is characterised in that: described to pass through above and below
Upper and lower air inlet filtering device (6,6 ') are separately installed at the nozzle of the upper and lower blast pipe (21,21 ') of flow fan (2,2 ').
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910945927.5A CN110528215A (en) | 2019-09-30 | 2019-09-30 | Quick oxidation unit for sizing-dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910945927.5A CN110528215A (en) | 2019-09-30 | 2019-09-30 | Quick oxidation unit for sizing-dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110528215A true CN110528215A (en) | 2019-12-03 |
Family
ID=68671278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910945927.5A Pending CN110528215A (en) | 2019-09-30 | 2019-09-30 | Quick oxidation unit for sizing-dyeing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110528215A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1460687A1 (en) * | 1965-12-08 | 1970-01-15 | Monforts Fa A | Heat treatment chamber for flat goods |
| US20090000042A1 (en) * | 2006-01-13 | 2009-01-01 | Master S.R.L | Device and Process for Indigo Dyeing |
| CN204125740U (en) * | 2014-08-15 | 2015-01-28 | 华瑞（中国）缝纫线有限公司 | A kind of new type of continuous dyeing template processing machine |
| CN104562673A (en) * | 2015-01-22 | 2015-04-29 | 吴照宇 | Production process of size-dye combination machine for standard dyeing and cork dyeing |
| CN105908422A (en) * | 2016-04-28 | 2016-08-31 | 常州锆恒机电设备有限公司 | Sizing and dyeing combination machine and sizing and dyeing process thereof |
| CN206052381U (en) * | 2016-08-25 | 2017-03-29 | 江苏德华纺织有限公司 | Steam box |
| CN210886596U (en) * | 2019-09-30 | 2020-06-30 | 黑牡丹纺织有限公司 | A quick oxidation unit for sizing and dyeing combine |
-
2019
- 2019-09-30 CN CN201910945927.5A patent/CN110528215A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1460687A1 (en) * | 1965-12-08 | 1970-01-15 | Monforts Fa A | Heat treatment chamber for flat goods |
| US20090000042A1 (en) * | 2006-01-13 | 2009-01-01 | Master S.R.L | Device and Process for Indigo Dyeing |
| CN204125740U (en) * | 2014-08-15 | 2015-01-28 | 华瑞（中国）缝纫线有限公司 | A kind of new type of continuous dyeing template processing machine |
| CN104562673A (en) * | 2015-01-22 | 2015-04-29 | 吴照宇 | Production process of size-dye combination machine for standard dyeing and cork dyeing |
| CN105908422A (en) * | 2016-04-28 | 2016-08-31 | 常州锆恒机电设备有限公司 | Sizing and dyeing combination machine and sizing and dyeing process thereof |
| CN206052381U (en) * | 2016-08-25 | 2017-03-29 | 江苏德华纺织有限公司 | Steam box |
| CN210886596U (en) * | 2019-09-30 | 2020-06-30 | 黑牡丹纺织有限公司 | A quick oxidation unit for sizing and dyeing combine |
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