WO2016101100A1 - Led lamp and manufacturing method - Google Patents

Led lamp and manufacturing method Download PDF

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Publication number
WO2016101100A1
WO2016101100A1 PCT/CN2014/094523 CN2014094523W WO2016101100A1 WO 2016101100 A1 WO2016101100 A1 WO 2016101100A1 CN 2014094523 W CN2014094523 W CN 2014094523W WO 2016101100 A1 WO2016101100 A1 WO 2016101100A1
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WO
WIPO (PCT)
Prior art keywords
lamp
cup
annular
lamp body
led
Prior art date
Application number
PCT/CN2014/094523
Other languages
French (fr)
Chinese (zh)
Inventor
文大承
文相弼
Original Assignee
东莞励国照明有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东莞励国照明有限公司 filed Critical 东莞励国照明有限公司
Priority to PCT/CN2014/094523 priority Critical patent/WO2016101100A1/en
Publication of WO2016101100A1 publication Critical patent/WO2016101100A1/en

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00—Refractors for light sources
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00—Fastening of light sources or lamp holders
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems

Definitions

  • the invention relates to an LED lamp and a manufacturing method thereof.
  • the object of the present invention is to provide an LED lamp in which a heat-dissipating member is changed from a die-casting member into a punching member, the outer wall of the lamp is replaced with a plastic member, and the material is small and pollution-free, light and beautiful.
  • Another object of the present invention is to provide a method of manufacturing an LED lamp which is simple in manufacturing method and low in cost.
  • the LED lamp comprises a lamp body, and an open end of the lamp body is arranged in turn to cover the heat dissipating member and the lamp cover of the LED board, and the PCB driving board is inserted in the inner cup body of the lamp body, and the lamp body is another
  • the screw head of the screwing end of the interface is special in that the lamp body is formed by the lamp cup, the transition portion of the bottom end of the lamp cup, the joint with the external thread, and the inner wall of the lamp body is open to the opening along the transition portion.
  • the inner cup body protruding in the direction, the inner side wall of the inner cup body or the outer side end of the inner cup body is composed of a plurality of studs arranged in the axial direction, and an annular groove formed between the lamp body and the inner cup body.
  • the open end of the lamp cup is provided with a buckle for connecting the mouth end of the lamp cover.
  • the heat dissipating member comprises a basin-shaped heat dissipating cup, a heat dissipating disc which is disposed in the heat dissipating cup body along the open end, an annular groove formed by the heat dissipating disc along the annular convex bulge and the annular wall of the heat dissipating disc, and an annular groove.
  • a plurality of screw holes, a wire hole formed in the center of the annular boss, and a plurality of screw holes provided on the surface of the wire hole are formed.
  • a lens assembly is interposed between the heat dissipating member and the lamp cover.
  • the lens assembly comprises a disc-shaped body, an annular table protruding from the disc-shaped body along the center of the circle, an annular groove recessed between the annular table and the disc-shaped body, a plurality of screw holes formed in the annular groove, and an annular table.
  • a plurality of integrally formed lenses are evenly arranged.
  • the lamp cover is formed by an annular post projecting from the cover bottom, an inner wall of the annular post, and a hole for receiving the ring assembly of the lens assembly, and an annular wall formed between the outer wall of the annular post and the cover wall for inserting the outer wall of the lens assembly.
  • the groove is composed.
  • the periphery of the bottom of the lens assembly is vertically protruded from a protrusion for inserting into the groove formed by the opening wall of the lamp body, and the protrusion is inserted into the open groove of the lamp body cup, and the canned waterproof liquid .
  • the heat dissipating member comprises a basin-shaped body, an annular table protruding from the inner cavity of the basin, an annular groove formed between the annular table and the basin, a wire hole formed in the center of the annular table, and a table surface around the wire hole. Set up a number of screw holes.
  • Another technical solution of the present invention is a method of manufacturing the LED lamp, which is characterized in that it comprises the following steps:
  • the heat sink is assembled close to the inner wall of the opening of the heat sink;
  • the LED board is aligned with the center of the heat sink, and the screws are respectively passed through the screw holes of the LED board and the screw holes of the heat sink, and then the LED board is fixed on the heat sink, and the wire drawn from the top of the PCB drive board is passed through the heat sink hole, After the LED board hole is connected to the soldering point set by the LED board, the wire drawn from the bottom end of the PCB driving board is connected to the screw head;
  • the annular frame of the lens assembly is covered by the LED plate and stacked on the annular boss of the heat dissipation disk.
  • the annular groove of the lens assembly is stacked in the annular groove of the heat dissipation disk, and is respectively screwed through the lens assembly screw hole and the heat dissipation disk ring. After the slot screw hole, the lens assembly is fixed on the heat sink;
  • a protruding portion embedded in the opening groove of the lamp body lamp cup is protruded from the bottom of the lens assembly, and the protruding portion is inserted into the open groove of the lamp body lamp cup, and the waterproof treatment effect is achieved by the waterproof liquid treatment;
  • a further technical solution of the present invention is a method of manufacturing the LED lamp, which is characterized in that it comprises the following steps:
  • the wire at the top of the PCB driver board is connected to the soldering point set by the LED board after passing through the wire hole of the heat dissipating member and the wire hole of the LED board;
  • the lampshade is placed on the lamp body, and the convex buckle of the lamp body is inserted into the buckle groove of the lamp cover, and the lamp cover is locked on the lamp body to complete the assembly.
  • the protruding portion of the lens assembly is inserted into the opening groove of the lamp cup, and has a better waterproof effect after being treated by the waterproof liquid.
  • the product has good versatility and can be adapted to various downlight series.
  • the heat-dissipating member changes the die-casting part into a punching part, and the outer wall of the lamp is replaced with a plastic part, which is not only used with less material, but also has no pollution.
  • the manufacturing method is simple, and the internal components are easy to repair and replace.
  • FIG. 1 is a schematic exploded view showing the structure of a first embodiment of the present invention.
  • Figure 2 is a schematic cross-sectional view showing the structure of Figure 1.
  • Fig. 3 is a partially enlarged schematic view showing the direction A of Fig. 2;
  • Figure 4 is a schematic exploded view of the second embodiment of the present invention.
  • Figure 5 is a schematic cross-sectional view showing the structure of Figure 4.
  • Fig. 6 is a partially enlarged schematic view showing the M direction of Fig. 5;
  • Lamp body 1 lamp cup 11, transition portion 12, joint 13, inner cup 14, stud 15, annular groove 16, male snap 17, open slot 18, heat dissipating member 2, heat sink 21, heat sink 22, annular convex Table 221, wire hole 2211, screw hole 2212 Ring groove 23 , screw hole 231 , LED board 3 , LED board screw hole 31 , LED light source 32 , hot plate line hole 33 , solder joint 34 , lamp cover 4 , slot 41 , annular protrusion 42 , concave ring groove 43 , annular groove 44
  • the screw head 5 the lens assembly 6, the disk-shaped body 61, the annular table 62, the annular groove 63, the screw hole 631, the lens 64, the protruding portion 65, the PCB driving plate 7, the screw 81, the screw 82, and the electric wire 9.
  • the LED lamp includes a lamp body 1 , and an open end of the lamp body 1 is provided with a heat dissipating member 2 , a lens assembly 6 , a lamp cover 4 , and an inner cup of the lamp body 1 .
  • a PCB driving board 7 inserted in the body 14, a screw head 5 screwed by the other connector 13 of the lamp body 1, a plurality of LED light sources 32 are disposed on the LED board 3, and the electric wires 9 at the bottom end of the PCB driving board 7 are connected to the screw head 5, The electric wires 9 at the top end of the PCB driving board 7 are connected to the soldering points (not shown) provided on the surface of the LED board 3 via the heat dissipating coil holes 2211 and the LED board wiring holes 33.
  • the lamp body 1 is formed by the lamp cup 11, the transition portion 12 which is gradually reduced in diameter at the bottom end of the lamp cup 11, the joint 13 with external thread, and the inner wall of the lamp body 1 projecting in the opening direction along the transition portion 12.
  • the cup body 14, the PCB driving board 7 inserted in the inner cup body 14, the inner side wall of the inner cup body 14, and the outer end of the inner cup body 14 are axially disposed with a plurality of studs 15, a lamp body 1 and an inner cup body 14
  • the annular groove 16 is formed.
  • the heat dissipating member 2 comprises a basin-shaped heat dissipating cup 21, a heat dissipating disc 22 which is disposed in the heat dissipating cup body 21 along the open end, and an annular boss 221 which is bulged along the center of the heat dissipating disc 22 and an annular wall of the heat dissipating disc 22
  • the annular groove 23 formed between the annular groove 23 and the annular groove 23 defines a plurality of screw holes 231 formed in the center of the annular boss 221 and a plurality of screw holes 2212 disposed on the surface of the wire hole 2211.
  • the lens assembly 6 is composed of a disk-shaped body 61, an annular table 62 protruding from the disk-shaped body 61 along the center of the circle, and an annular groove 63 and an annular groove 63 recessed between the annular table 62 and the disk-shaped body 61.
  • a plurality of screw holes 631 and a plurality of integrally formed lenses 64 uniformly arranged on the surface of the annular table 62 are formed.
  • the lamp cover 4 is formed by an annular post 42 projecting from the cover bottom, an inner wall of the annular post, and an air hole for receiving the annular assembly 62 of the lens assembly 6 and an outer wall of the annular post and the cover wall.
  • the annular groove 44 is embedded in the outer wall of the lens assembly 6.
  • the periphery of the bottom of the lens assembly 6 is vertically protruded from a protrusion 65 embedded in the recess 18 formed by the opening wall of the lamp body cup 11, and the protrusion 65 is inserted into the lamp body cup 11 After the opening groove 18 is filled, a waterproof liquid (not shown) can be placed.
  • the lamp body 1 is made of a plastic material; the heat dissipating member 2 is made of a punching member.
  • the manufacturing method of the LED lamp including the process:
  • the heat sink 22 is assembled close to the inner wall of the opening of the heat sink cup 21;
  • the LED board 3 is aligned with the center of the heat dissipating disc 22, and after passing through the LED board screw hole 31 and the heat dissipating disc screw hole 2212 by screws 81 respectively, the LED board 3 is fixed on the heat dissipating disc 22, and the top end of the PCB driving board 7 is taken out.
  • the electric wire 9 is connected to the soldering point provided by the LED board 3 via the heat sinking wire hole 2211 and the LED board wire hole 33, and the electric wire 9 drawn from the bottom end of the PCB driving board 7 is connected to the screw head 5;
  • the annular table 62 of the lens assembly 6 covers the LED plate 3 and is stacked on the annular boss 221 of the heat sink 22.
  • the annular groove 63 of the lens assembly 6 is stacked in the annular groove 23 of the heat sink 22, and is respectively screwed 82 After passing through the lens assembly screw hole 631 and the heat sink annular groove screw hole 231, the lens assembly 6 is fixed on the heat dissipation disk 22;
  • a protrusion 65 embedded in the opening groove 18 of the lamp body lamp cup 11 is protruded from the bottom of the lens assembly 6, and the protrusion 65 is inserted into the opening groove 18 of the lamp body cup 11, and is treated with a waterproof liquid to achieve a waterproof treatment;
  • the LED lamp comprises a lamp body 1.
  • the open end of the lamp body 1 is sequentially covered with the heat dissipating member 2 and the lamp cover 4 of the LED board 3, and the other connector 13 of the lamp body 1 is screwed.
  • the LED head 3 is provided with a plurality of LED light sources 32.
  • the screws 81 are respectively passed through the LED board screw holes 31 and the heat sink screw holes 2212, and the LED board 3 is fixed on the heat sink 22.
  • the lamp body 1 is formed by the lamp cup 11, the transition portion 12 which is gradually reduced in diameter at the bottom end of the lamp cup 11, the joint 13 with external thread, and the inner wall of the lamp body 1 protrudes toward the opening direction along the transition portion 12.
  • the inner cup body 14, the inner side wall of the inner cup body 14 are axially disposed, the plurality of studs 15, the annular groove 16 formed between the lamp cup 11 and the inner cup body 14, and the open end of the lamp cup 11 are provided for the end of the lamp cover end groove. 41 connected clasps.
  • the PCB driving board 7 is inserted into the inner cup body 14.
  • the electric wire 9 at the bottom end of the PCB driving board 7 is connected to the screw head 5.
  • the electric wire 9 at the top end of the PCB driving board 7 passes through the wire hole 2211 and the LED board line of the heat dissipating member. After the hole 33, the solder joint 34 provided on the surface of the LED board 3 is connected.
  • the heat dissipating member 2 is defined by a basin 22, an annular table 221 protruding from the inner cavity of the basin 22, an annular groove 23 formed between the annular table 221 and the basin 22, and a center of the annular table 221
  • the wire hole 2211 is composed of a plurality of screw holes 2212 provided on the surface of the wire hole 2211.
  • the male buckle 17 of the lamp body 1 is inserted into the buckle groove 41 of the lamp cover 4, thereby locking the lamp cover 4 to the lamp body 1.
  • the manufacturing method of the LED lamp including the process:
  • the lampshade 4 is placed on the lamp body 1, and the knob 17 of the lamp body 1 is inserted into the buckle groove 41 of the lamp cover 4, and the lamp cover 4 is locked to the lamp body 1 to complete the assembly.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

An LED lamp and manufacturing method thereof, the LED lamp comprising: a lamp body (1), a heat dissipation member (2), an LED board (3), a lampshade (4), a PCB driving board (7), and a bolt (5). One opening end of the lamp body (1) is sequentially covered and disposed with the heat dissipation member (2) of the LED board (3) and the lampshade (4), and the other opening end of the lamp body (1) is screwably connected to the bolt (5). The PCB driving board (7) is inserted within an inner cup body (14) of the lamp body (1). The lamp body (1) is composed of a light cup (11), a transition portion (12) formed through gradually reducing diameter at the bottom portion of the light cup (11), a connector (13) having an external thread, an inner cup body (14) protruding in the direction of an opening along the transition portion (12) on the inner wall of the lamp body (1), several studs (15) axially disposed at the inside wall of the inner cup body (14) or at the outside end of the inner cup body (14), an annular slot (16) formed between the light cup (11) and the inner cup body (14). Also disclosed is the manufacturing method thereof.

Description

LED灯具及制造方法LED lamp and manufacturing method 技术领域Technical field
本发明涉及一种LED灯具及制造方法。  The invention relates to an LED lamp and a manufacturing method thereof.
背景技术Background technique
目前使用中的PAR类型的照明灯和(如：PAR20、30、38)BR类型，从外观上和规格上差不多，但比较笨重。 Currently used PAR type lighting and (eg PAR20, 30, 38) BR type, similar in appearance and specifications, but relatively bulky.
技术问题technical problem
本发明的目的是提供一种将散热构件由压铸件改成冲床件，灯体外壁替换成塑胶件，用料少且无公害、轻而美观的LED灯具。本发明的另一目的是提供一种制造方法简单、成本低廉的LED灯具制造方法。 The object of the present invention is to provide an LED lamp in which a heat-dissipating member is changed from a die-casting member into a punching member, the outer wall of the lamp is replaced with a plastic member, and the material is small and pollution-free, light and beautiful. Another object of the present invention is to provide a method of manufacturing an LED lamp which is simple in manufacturing method and low in cost.
技术解决方案Technical solution
本发明的技术解决方案是所述LED灯具，包括灯体，灯体一开口端依次套装覆设LED板的散热构件和灯罩，灯体的内杯体中插装的PCB驱动板，灯体另一接口端螺接的螺头，其特殊之处在于：所述灯体由灯杯、灯杯底端逐步缩径成型的过渡部、带有外螺纹的接头、灯体内壁沿过渡部向开口方向凸伸的内杯体、内杯体内侧壁或内杯体的外侧端沿轴向设置的若干螺柱、灯体与内杯体之间成型的环形槽组成。 The technical solution of the present invention is that the LED lamp comprises a lamp body, and an open end of the lamp body is arranged in turn to cover the heat dissipating member and the lamp cover of the LED board, and the PCB driving board is inserted in the inner cup body of the lamp body, and the lamp body is another The screw head of the screwing end of the interface is special in that the lamp body is formed by the lamp cup, the transition portion of the bottom end of the lamp cup, the joint with the external thread, and the inner wall of the lamp body is open to the opening along the transition portion. The inner cup body protruding in the direction, the inner side wall of the inner cup body or the outer side end of the inner cup body is composed of a plurality of studs arranged in the axial direction, and an annular groove formed between the lamp body and the inner cup body.
作为优选：所述灯杯开口端设置供灯罩口端嵌槽连接的凸扣组成。 Preferably, the open end of the lamp cup is provided with a buckle for connecting the mouth end of the lamp cover.
作为优选：所述散热构件由盆状的散热杯、沿开口端套装在散热杯体内的散热盘、散热盘沿圆心隆起的环形凸台与散热盘的环形壁之间成形的环形槽、环形槽开设的若干螺孔、环形凸台中心开设的线孔、线孔周边的台面上设置的若干螺孔组成。 Preferably, the heat dissipating member comprises a basin-shaped heat dissipating cup, a heat dissipating disc which is disposed in the heat dissipating cup body along the open end, an annular groove formed by the heat dissipating disc along the annular convex bulge and the annular wall of the heat dissipating disc, and an annular groove. A plurality of screw holes, a wire hole formed in the center of the annular boss, and a plurality of screw holes provided on the surface of the wire hole are formed.
作为优选：所述散热构件与所述灯罩之间夹设有透镜组件。 Preferably, a lens assembly is interposed between the heat dissipating member and the lamp cover.
作为优选：所述透镜组件由盘状体、盘状体沿圆心凸伸的环形台，环形台与盘状体之间凹设的环形槽、环形槽内开设的若干螺孔、环形台台面上均匀布置的若干一体成型的透镜组成。 Preferably, the lens assembly comprises a disc-shaped body, an annular table protruding from the disc-shaped body along the center of the circle, an annular groove recessed between the annular table and the disc-shaped body, a plurality of screw holes formed in the annular groove, and an annular table. A plurality of integrally formed lenses are evenly arranged.
作为优选：所述灯罩由从罩底凸伸的环形凸柱、环形凸柱的内壁成型容纳透镜组件环形台的空孔、环形凸柱的外壁与罩壁之间成型供透镜组件外壁嵌入的环形凹槽组成。 Preferably, the lamp cover is formed by an annular post projecting from the cover bottom, an inner wall of the annular post, and a hole for receiving the ring assembly of the lens assembly, and an annular wall formed between the outer wall of the annular post and the cover wall for inserting the outer wall of the lens assembly. The groove is composed.
作为优选：所述透镜组件底部的外围垂直凸设用于嵌入灯体灯杯开口壁成型的嵌槽内的突出部，所述突出部插入灯体灯杯的开口槽内后，罐装防水液。 Preferably, the periphery of the bottom of the lens assembly is vertically protruded from a protrusion for inserting into the groove formed by the opening wall of the lamp body, and the protrusion is inserted into the open groove of the lamp body cup, and the canned waterproof liquid .
作为优选：所述散热构件由盆状体、自盆状体内腔凸伸的环形台、环形台与盆状体之间成型的环形槽、环形台中心开设的线孔、线孔周边的台面上设置的若干螺孔组成。 Preferably, the heat dissipating member comprises a basin-shaped body, an annular table protruding from the inner cavity of the basin, an annular groove formed between the annular table and the basin, a wire hole formed in the center of the annular table, and a table surface around the wire hole. Set up a number of screw holes.
本发明的另一技术解决方案是所述LED灯具的制造方法，其特殊之处在于，包括以下工序： Another technical solution of the present invention is a method of manufacturing the LED lamp, which is characterized in that it comprises the following steps:
（1）在灯体的内杯体中插入PCB驱动板，在灯体接头上扭上螺头并焊锡； (1) inserting a PCB driving board into the inner cup of the lamp body, twisting the screw head on the lamp body joint and soldering;
（2）把散热杯组装在灯体的灯杯内壁并紧贴该灯杯内壁组装； (2) assembling the heat sink cup on the inner wall of the lamp cup of the lamp body and assembling it against the inner wall of the lamp cup;
（3）散热盘紧贴散热杯的开口内壁组装； LED板对准散热盘的中心，用螺丝分别穿过LED板螺孔、散热盘螺孔后，将LED板固设在散热盘上，并把PCB驱动板顶端引出的电线经散热盘线孔、LED板线孔后接入LED板设置的焊点上，PCB驱动板底端引出的电线接入螺头； (3) the heat sink is assembled close to the inner wall of the opening of the heat sink; The LED board is aligned with the center of the heat sink, and the screws are respectively passed through the screw holes of the LED board and the screw holes of the heat sink, and then the LED board is fixed on the heat sink, and the wire drawn from the top of the PCB drive board is passed through the heat sink hole, After the LED board hole is connected to the soldering point set by the LED board, the wire drawn from the bottom end of the PCB driving board is connected to the screw head;
（4）将透镜组件的环形台覆盖LED板叠装在散热盘的环形凸台，透镜组件的环形槽叠装在散热盘的环形槽内，并用螺钉分别穿过透镜组件螺孔、散热盘环形槽螺孔后，将透镜组件固设在散热盘上； (4) The annular frame of the lens assembly is covered by the LED plate and stacked on the annular boss of the heat dissipation disk. The annular groove of the lens assembly is stacked in the annular groove of the heat dissipation disk, and is respectively screwed through the lens assembly screw hole and the heat dissipation disk ring. After the slot screw hole, the lens assembly is fixed on the heat sink;
（5）透镜组件底部凸设嵌入灯体灯杯开口槽内的突出部，所述突出部插入灯体灯杯的开口槽内，用防水液处理达到防水处理效果； (5) a protruding portion embedded in the opening groove of the lamp body lamp cup is protruded from the bottom of the lens assembly, and the protruding portion is inserted into the open groove of the lamp body lamp cup, and the waterproof treatment effect is achieved by the waterproof liquid treatment;
（6）把透镜组件环形槽螺孔对准散热盘环形槽螺孔、灯体内杯体外侧端的螺柱后，用螺丝将透镜组件、LED板、散热盘与灯体组接为一体； (6) aligning the annular hole of the lens assembly with the screw hole of the annular groove of the heat dissipating plate and the stud of the outer end of the body of the lamp body, and then connecting the lens assembly, the LED plate, the heat dissipating plate and the lamp body together by screws;
（7）再把灯罩环形凹槽对准、套装的灯体开口杯壁上，灯罩的卡扣部与灯体的开口端沿扣接，完成组装。 (7) Align the ring groove of the lamp cover with the wall of the lamp body of the set, and fasten the buckle portion of the lamp cover to the open end of the lamp body to complete the assembly.
本发明的再一技术解决方案是所述LED灯具的制造方法，其特殊之处在于，包括以下工序： A further technical solution of the present invention is a method of manufacturing the LED lamp, which is characterized in that it comprises the following steps:
（1）在灯体的内杯体中插入PCB驱动板，在灯体接头上扭上螺头并焊锡； (1) inserting a PCB driving board into the inner cup of the lamp body, twisting the screw head on the lamp body joint and soldering;
（2）把散热构件的盆状体组装在灯体的灯杯内壁并紧贴该灯杯内壁组装； (2) assembling the basin of the heat dissipating member on the inner wall of the lamp cup of the lamp body and assembling it against the inner wall of the lamp cup;
（3）LED板的线孔对准散热构件的环形台的线孔，用螺丝分别穿过LED板螺孔、环形台螺孔后，将LED板固设在环形台上； (3) The wire hole of the LED board is aligned with the wire hole of the annular block of the heat dissipating member, and the LED board is fixed on the ring platform after passing through the screw hole of the LED board and the screw hole of the ring platform respectively;
（4）PCB驱动板顶端的电线经散热构件的线孔、LED板线孔后接入LED板设置的焊点上； (4) The wire at the top of the PCB driver board is connected to the soldering point set by the LED board after passing through the wire hole of the heat dissipating member and the wire hole of the LED board;
（5）把灯罩套装在灯体上，并把灯体的凸扣插入灯罩的扣槽内，将灯罩锁定在灯体上，完成组装。 (5) The lampshade is placed on the lamp body, and the convex buckle of the lamp body is inserted into the buckle groove of the lamp cover, and the lamp cover is locked on the lamp body to complete the assembly.
有益效果Beneficial effect
（1）透镜组件突出部插入灯杯开口槽内，通过防水液处理后具有较好的防水效果。 (1) The protruding portion of the lens assembly is inserted into the opening groove of the lamp cup, and has a better waterproof effect after being treated by the waterproof liquid.
（2）产品通用性好，可适配各类筒灯系列。 (2) The product has good versatility and can be adapted to various downlight series.
（3）散热构件将压铸件改成冲床件，灯体外壁替换成塑胶件，不仅用料少，且无公害。 (3) The heat-dissipating member changes the die-casting part into a punching part, and the outer wall of the lamp is replaced with a plastic part, which is not only used with less material, but also has no pollution.
（4）制造方法简单，内部构件便于维修、更换。 (4) The manufacturing method is simple, and the internal components are easy to repair and replace.
附图说明DRAWINGS
图1是本发明第一实施例的结构分解示意图。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic exploded view showing the structure of a first embodiment of the present invention.
图2是图1的结构装配剖面示意图。 Figure 2 is a schematic cross-sectional view showing the structure of Figure 1.
图3是图2的A向局部放大示意图。 Fig. 3 is a partially enlarged schematic view showing the direction A of Fig. 2;
图4是本发明第二实施例的结构分解示意图。 Figure 4 is a schematic exploded view of the second embodiment of the present invention.
图5是图4的结构装配剖面示意图。 Figure 5 is a schematic cross-sectional view showing the structure of Figure 4;
图6是图5的M向局部放大示意图。 Fig. 6 is a partially enlarged schematic view showing the M direction of Fig. 5;
主要组件符号说明： Main component symbol description:
灯体1、灯杯11、过渡部12、接头13、内杯体14、螺柱15、环形槽16、凸扣17、开口槽18、散热构件2、散热杯21、散热盘22、环形凸台221、线孔2211、螺孔2212 、环形槽23 、螺孔231、LED板3、LED板螺孔31、LED光源32、热盘线孔33、焊点34、灯罩4、嵌槽41、环形凸柱42、凹环槽43、环形凹槽44、螺头5、透镜组件6、盘状体61、环形台62、环形槽63、螺孔631、透镜64、突出部65、PCB驱动板7、螺丝81、螺钉82、电线9。 Lamp body 1, lamp cup 11, transition portion 12, joint 13, inner cup 14, stud 15, annular groove 16, male snap 17, open slot 18, heat dissipating member 2, heat sink 21, heat sink 22, annular convex Table 221, wire hole 2211, screw hole 2212 Ring groove 23 , screw hole 231 , LED board 3 , LED board screw hole 31 , LED light source 32 , hot plate line hole 33 , solder joint 34 , lamp cover 4 , slot 41 , annular protrusion 42 , concave ring groove 43 , annular groove 44 The screw head 5, the lens assembly 6, the disk-shaped body 61, the annular table 62, the annular groove 63, the screw hole 631, the lens 64, the protruding portion 65, the PCB driving plate 7, the screw 81, the screw 82, and the electric wire 9.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
本发明下面将结合附图作进一步详述： The invention will be further described in detail below with reference to the accompanying drawings:
图1、图2、图3示出了本发明的第一个实施例。 1, 2, and 3 show a first embodiment of the present invention.
请参阅图1、图2所示，该LED灯具，包括灯体1，灯体1一开口端依次套装覆设LED板3的散热构件2、透镜组件6、灯罩4，灯体1的内杯体14中插装的PCB驱动板7，灯体1另一接头13螺接的螺头5，LED板3上布设有若干LED光源32，PCB驱动板7底端的电线9接入螺头5，PCB驱动板7顶端的电线9经散热盘线孔2211、LED板线孔33后接入LED板3面设置的焊点（图中未示）。 Referring to FIG. 1 and FIG. 2 , the LED lamp includes a lamp body 1 , and an open end of the lamp body 1 is provided with a heat dissipating member 2 , a lens assembly 6 , a lamp cover 4 , and an inner cup of the lamp body 1 . a PCB driving board 7 inserted in the body 14, a screw head 5 screwed by the other connector 13 of the lamp body 1, a plurality of LED light sources 32 are disposed on the LED board 3, and the electric wires 9 at the bottom end of the PCB driving board 7 are connected to the screw head 5, The electric wires 9 at the top end of the PCB driving board 7 are connected to the soldering points (not shown) provided on the surface of the LED board 3 via the heat dissipating coil holes 2211 and the LED board wiring holes 33.
本实施例中，灯体1由灯杯11、灯杯11底端逐步缩径成型的过渡部12、带有外螺纹的接头13、灯体1内壁沿过渡部12向开口方向凸伸的内杯体14、内杯体14中插入的PCB驱动板7、内杯体14内侧壁和内杯体14的外侧端均沿轴向设置的若干螺柱15、灯体1与内杯体14之间成型的环形槽16组成。 In this embodiment, the lamp body 1 is formed by the lamp cup 11, the transition portion 12 which is gradually reduced in diameter at the bottom end of the lamp cup 11, the joint 13 with external thread, and the inner wall of the lamp body 1 projecting in the opening direction along the transition portion 12. The cup body 14, the PCB driving board 7 inserted in the inner cup body 14, the inner side wall of the inner cup body 14, and the outer end of the inner cup body 14 are axially disposed with a plurality of studs 15, a lamp body 1 and an inner cup body 14 The annular groove 16 is formed.
本实施例中，所述散热构件2由盆状的散热杯21、沿开口端套装在散热杯21体内的散热盘22、散热盘22沿圆心隆起的环形凸台221与散热盘22的环形壁之间成形的环形槽23、环形槽23开设的若干螺孔231、环形凸台221中心开设的线孔2211、线孔2211周边的台面上设置的若干螺孔2212组成。 In this embodiment, the heat dissipating member 2 comprises a basin-shaped heat dissipating cup 21, a heat dissipating disc 22 which is disposed in the heat dissipating cup body 21 along the open end, and an annular boss 221 which is bulged along the center of the heat dissipating disc 22 and an annular wall of the heat dissipating disc 22 The annular groove 23 formed between the annular groove 23 and the annular groove 23 defines a plurality of screw holes 231 formed in the center of the annular boss 221 and a plurality of screw holes 2212 disposed on the surface of the wire hole 2211.
本实施例中，所述透镜组件6由盘状体61、盘状体61沿圆心凸伸的环形台62，环形台62与盘状体61之间凹设的环形槽63、环形槽63内开设的若干螺孔631、环形台62台面上均匀布置的若干一体成型的透镜64组成。 In this embodiment, the lens assembly 6 is composed of a disk-shaped body 61, an annular table 62 protruding from the disk-shaped body 61 along the center of the circle, and an annular groove 63 and an annular groove 63 recessed between the annular table 62 and the disk-shaped body 61. A plurality of screw holes 631 and a plurality of integrally formed lenses 64 uniformly arranged on the surface of the annular table 62 are formed.
本实施例中，所述灯罩4由从罩底凸伸的环形凸柱42、环形凸柱的内壁成型容纳透镜组件6环形台62的空孔、环形凸柱的外壁与罩壁之间成型供透镜组件6外壁嵌入的环形凹槽44组成。 In this embodiment, the lamp cover 4 is formed by an annular post 42 projecting from the cover bottom, an inner wall of the annular post, and an air hole for receiving the annular assembly 62 of the lens assembly 6 and an outer wall of the annular post and the cover wall. The annular groove 44 is embedded in the outer wall of the lens assembly 6.
请参阅图3所示，所述透镜组件6底部的外围垂直凸设用于嵌入灯体灯杯11开口壁成型的嵌槽18内的突出部65，所述突出部65插入灯体灯杯11的开口槽18内后，罐装防水液（图中未示）。 Referring to FIG. 3, the periphery of the bottom of the lens assembly 6 is vertically protruded from a protrusion 65 embedded in the recess 18 formed by the opening wall of the lamp body cup 11, and the protrusion 65 is inserted into the lamp body cup 11 After the opening groove 18 is filled, a waterproof liquid (not shown) can be placed.
本实施例中，所述灯体1由塑胶材料制成；所述散热构件2由冲床件制成。 In this embodiment, the lamp body 1 is made of a plastic material; the heat dissipating member 2 is made of a punching member.
请参阅附图所示，该LED灯具的制造方法，包括工序： Please refer to the drawing, the manufacturing method of the LED lamp, including the process:
（1）在灯体1的内杯体14中插入PCB驱动板7，在灯体接头13上扭上螺头5并焊锡； (1) inserting a PCB driving board 7 into the inner cup body 14 of the lamp body 1, twisting the screw head 5 on the lamp body joint 13 and soldering;
（2）把散热杯21组装在灯体的灯杯11内壁并紧贴该灯杯11内壁组装； (2) assembling the heat dissipating cup 21 on the inner wall of the lamp cup 11 of the lamp body and assembling it against the inner wall of the lamp cup 11;
（3）散热盘22紧贴散热杯21的开口内壁组装； LED板3对准散热盘22的中心，用螺丝81分别穿过LED板螺孔31、散热盘螺孔2212后，将LED板3固设在散热盘22上，并把PCB驱动板7顶端引出的电线9经散热盘线孔2211、LED板线孔33后接入LED板3设置的焊点上，PCB驱动板7底端引出的电线9接入螺头5； (3) the heat sink 22 is assembled close to the inner wall of the opening of the heat sink cup 21; The LED board 3 is aligned with the center of the heat dissipating disc 22, and after passing through the LED board screw hole 31 and the heat dissipating disc screw hole 2212 by screws 81 respectively, the LED board 3 is fixed on the heat dissipating disc 22, and the top end of the PCB driving board 7 is taken out. The electric wire 9 is connected to the soldering point provided by the LED board 3 via the heat sinking wire hole 2211 and the LED board wire hole 33, and the electric wire 9 drawn from the bottom end of the PCB driving board 7 is connected to the screw head 5;
（4）将透镜组件6的环形台62覆盖LED板3叠装在散热盘22的环形凸台221，透镜组件6的环形槽63叠装在散热盘22的环形槽23内，并用螺钉82分别穿过透镜组件螺孔631、散热盘环形槽螺孔231后，将透镜组件6固设在散热盘22上； (4) The annular table 62 of the lens assembly 6 covers the LED plate 3 and is stacked on the annular boss 221 of the heat sink 22. The annular groove 63 of the lens assembly 6 is stacked in the annular groove 23 of the heat sink 22, and is respectively screwed 82 After passing through the lens assembly screw hole 631 and the heat sink annular groove screw hole 231, the lens assembly 6 is fixed on the heat dissipation disk 22;
（4.1）透镜组件6底部凸设嵌入灯体灯杯11开口槽18内的突出部65，所述突出部65插入灯体灯杯11的开口槽18内，用防水液处理达到防水处理；(4.1) a protrusion 65 embedded in the opening groove 18 of the lamp body lamp cup 11 is protruded from the bottom of the lens assembly 6, and the protrusion 65 is inserted into the opening groove 18 of the lamp body cup 11, and is treated with a waterproof liquid to achieve a waterproof treatment;
（5）把透镜组件环形槽螺孔631对准散热盘环形槽螺孔231、灯体内杯体14外侧端的螺柱15后，用螺丝82将透镜组件6、LED板3、散热盘22与灯体1组接为一体； (5) Aligning the lens assembly annular groove screw hole 631 with the heat sink disk annular groove screw hole 231 and the stud 15 at the outer end of the lamp body body 14, the lens assembly 6, the LED plate 3, the heat dissipation plate 22 and the lamp are screwed 82. The body 1 group is integrated into one;
（6）再把灯罩环形凹槽44对准、套装的灯体1开口杯壁上，灯罩的扣部41与灯体1的开口端沿扣接，完成组装。 (6) The lampshade annular groove 44 is aligned, and the lamp body 1 of the set is opened on the wall of the lamp body. The buckle portion 41 of the lamp cover is fastened to the open end of the lamp body 1 to complete the assembly.
本发明的实施方式Embodiments of the invention
图4、图5、图6示出了本发明的第二个实施例。 4, 5, and 6 show a second embodiment of the present invention.
请参阅图4、图5所示，该LED灯具，包括灯体1，灯体1一开口端依次套装覆设LED板3的散热构件2和灯罩4，灯体1另一接的接头13螺接的螺头5，LED板3上布设有若干LED光源32，将螺丝81分别穿过LED板螺孔31、散热盘螺孔2212后，将LED板3固设在散热盘22上。 Referring to FIG. 4 and FIG. 5, the LED lamp comprises a lamp body 1. The open end of the lamp body 1 is sequentially covered with the heat dissipating member 2 and the lamp cover 4 of the LED board 3, and the other connector 13 of the lamp body 1 is screwed. The LED head 3 is provided with a plurality of LED light sources 32. The screws 81 are respectively passed through the LED board screw holes 31 and the heat sink screw holes 2212, and the LED board 3 is fixed on the heat sink 22.
本实施例中，所述灯体1由灯杯11、灯杯11底端逐步缩径成型的过渡部12、带有外螺纹的接头13、灯体1内壁沿过渡部12向开口方向凸伸的内杯体14、内杯体14内侧壁沿轴向设置的若干螺柱15、灯杯11与内杯体14之间成型的环形槽16、灯杯11开口端设置供灯罩口端嵌槽41连接的凸扣组成。 In the embodiment, the lamp body 1 is formed by the lamp cup 11, the transition portion 12 which is gradually reduced in diameter at the bottom end of the lamp cup 11, the joint 13 with external thread, and the inner wall of the lamp body 1 protrudes toward the opening direction along the transition portion 12. The inner cup body 14, the inner side wall of the inner cup body 14 are axially disposed, the plurality of studs 15, the annular groove 16 formed between the lamp cup 11 and the inner cup body 14, and the open end of the lamp cup 11 are provided for the end of the lamp cover end groove. 41 connected clasps.
本实施例中，内杯体14中插装PCB驱动板7，PCB驱动板7底端的电线9接入螺头5，PCB驱动板7顶端的电线9经散热构件的线孔2211、LED板线孔33后接入LED板3面设置的焊点34。 In this embodiment, the PCB driving board 7 is inserted into the inner cup body 14. The electric wire 9 at the bottom end of the PCB driving board 7 is connected to the screw head 5. The electric wire 9 at the top end of the PCB driving board 7 passes through the wire hole 2211 and the LED board line of the heat dissipating member. After the hole 33, the solder joint 34 provided on the surface of the LED board 3 is connected.
本实施例中，该散热构件2由盆状体22、自盆状体22内腔凸伸的环形台221、环形台221与盆状体22之间成型的环形槽23、环形台221中心开设的线孔2211、线孔2211周边的台面上设置的若干螺孔2212组成。 In this embodiment, the heat dissipating member 2 is defined by a basin 22, an annular table 221 protruding from the inner cavity of the basin 22, an annular groove 23 formed between the annular table 221 and the basin 22, and a center of the annular table 221 The wire hole 2211 is composed of a plurality of screw holes 2212 provided on the surface of the wire hole 2211.
请参阅图6所示，灯罩4装入灯体1后，灯体1的凸扣17插装在灯罩4的扣槽41内，从而将灯罩4锁定在灯体1上。 Referring to FIG. 6, after the lamp cover 4 is inserted into the lamp body 1, the male buckle 17 of the lamp body 1 is inserted into the buckle groove 41 of the lamp cover 4, thereby locking the lamp cover 4 to the lamp body 1.
请参阅附图所示，该LED灯具的制造方法，包括工序： Please refer to the drawing, the manufacturing method of the LED lamp, including the process:
（1）在灯体1的内杯体14中插入PCB驱动板7，在灯体接头13上扭上螺头5并焊锡； (1) inserting a PCB driving board 7 into the inner cup body 14 of the lamp body 1, twisting the screw head 5 on the lamp body joint 13 and soldering;
（2）把散热构件2的盆状体22组装在灯体的灯杯11内壁并紧贴该灯杯11内壁组装； (2) assembling the basin 22 of the heat dissipating member 2 on the inner wall of the lamp cup 11 of the lamp body and assembling it against the inner wall of the lamp cup 11;
（3）LED板3的线孔33对准散热构件2的环形台221的线孔2211，用螺丝81分别穿过LED板螺孔31、环形台221螺孔2212后，将LED板3固设在环形台221上； (3) The wire hole 33 of the LED board 3 is aligned with the wire hole 2211 of the annular stage 221 of the heat dissipating member 2, and the LED board 3 is fixed by the screw 81 through the screw hole 31 of the LED board and the screw hole 2212 of the ring stage 221, respectively. On the ring platform 221;
（4）PCB驱动板7顶端的电线9经散热构件的线孔2211、LED板线孔33后接入LED板3设置的焊点34上； (4) The electric wire 9 at the top end of the PCB driving board 7 is connected to the soldering point 34 of the LED board 3 via the wire hole 2211 of the heat dissipating member and the LED board line hole 33;
（5）把灯罩4套装在灯体1上，并把灯体1的凸扣17插入灯罩4的扣槽41内，将灯罩4锁定在灯体1上，完成组装。 (5) The lampshade 4 is placed on the lamp body 1, and the knob 17 of the lamp body 1 is inserted into the buckle groove 41 of the lamp cover 4, and the lamp cover 4 is locked to the lamp body 1 to complete the assembly.
工业实用性Industrial applicability
以上所述仅为本发明的较佳实施例，凡依本发明权利要求范围所做的均等变化与修饰，皆应属本发明权利要求的涵盖范围。 The above are only the preferred embodiments of the present invention, and all changes and modifications made within the scope of the claims of the present invention should be construed as the scope of the claims.
序列表自由内容Sequence table free content

Claims (10)

  1. 一种LED灯具，包括灯体，灯体一开口端依次套装覆设LED板的散热构件和灯罩，灯体的内杯体中插装的PCB驱动板，灯体另一接口端螺接的螺头，其特征在于：所述灯体由灯杯、灯杯底端逐步缩径成型的过渡部、带有外螺纹的接头、灯体内壁沿过渡部向开口方向凸伸的内杯体、内杯体内侧壁或内杯体的外侧端沿轴向设置的若干螺柱、灯体与内杯体之间成型的环形槽组成。 An LED lamp comprises a lamp body, and an open end of the lamp body is arranged to cover a heat dissipating member and a lamp cover of the LED board, a PCB driving board inserted in the inner cup body of the lamp body, and a screw threaded at another interface end of the lamp body The head is characterized in that: the lamp body is formed by a lamp cup, a transition portion formed by gradually reducing the diameter of the bottom end of the lamp cup, a joint with an external thread, and an inner cup body which protrudes toward the opening direction along the transition portion of the inner wall of the lamp body. The inner side wall of the cup body or the outer end of the inner cup body is composed of a plurality of studs arranged in the axial direction, and an annular groove formed between the lamp body and the inner cup body.
  2. 根据权利要求1所述LED灯具，其特征在于：所述灯杯开口端设有供灯罩口端嵌槽连接的凸扣。The LED lamp according to claim 1, wherein the open end of the lamp cup is provided with a buckle for connecting the mouth end of the lamp cover.
  3. 根据权利要求1所述LED灯具，其特征在于：所述散热构件由盆状的散热杯、沿开口端套装在散热杯体内的散热盘、散热盘沿圆心隆起的环形凸台与散热盘的环形壁之间成形的环形槽、环形槽开设的若干螺孔、环形凸台中心开设的线孔、线孔周边的台面上设置的若干螺孔组成。The LED lamp according to claim 1, wherein the heat dissipating member comprises a basin-shaped heat dissipating cup, a heat dissipating plate which is disposed in the heat dissipating cup body along the open end, and an annular ring of the heat dissipating disk which is raised along the center of the circle and a ring of the heat dissipating plate. The annular groove formed between the walls, the plurality of screw holes formed by the annular groove, the wire hole formed in the center of the annular boss, and the plurality of screw holes provided on the table surface around the wire hole.
  4. 根据权利要求1或3所述LED灯具，其特征在于：所述散热构件与所述灯罩之间夹设有透镜组件。The LED lamp according to claim 1 or 3, wherein a lens assembly is interposed between the heat dissipating member and the lamp cover.
  5. 根据权利要求4所述LED灯具，其特征在于：所述透镜组件由盘状体、盘状体沿圆心凸伸的环形台，环形台与盘状体之间凹设的环形槽、环形槽内开设的若干螺孔、环形台台面上均匀布置的若干一体成型的透镜组成。The LED lamp according to claim 4, wherein the lens assembly comprises a disk-shaped body, an annular table protruding from the disk-shaped body along the center of the circle, and an annular groove and an annular groove recessed between the annular table and the disk-shaped body. The plurality of screw holes and the plurality of integrally formed lenses uniformly arranged on the annular table surface are formed.
  6. 根据权利要求5所述LED灯具，其特征在于：所述灯罩由从罩底凸伸的环形凸柱、环形凸柱的内壁成型容纳透镜组件环形台的空孔、环形凸柱的外壁与罩壁之间成型供透镜组件外壁嵌入的环形凹槽组成。The LED lamp according to claim 5, wherein the lamp cover is formed by an annular post projecting from the bottom of the cover, and an inner wall of the annular post is formed to receive the hole of the annular assembly of the lens assembly, the outer wall of the annular post and the cover wall. Formed between annular grooves that are embedded in the outer wall of the lens assembly.
  7. 根据权利要求5所述LED灯具，其特征在于：所述透镜组件底部的外围垂直凸设用于嵌入灯体灯杯开口壁成型的嵌槽内的突出部，所述突出部插入灯体灯杯的开口槽内后，罐装防水液。The LED lamp according to claim 5, wherein a periphery of the bottom of the lens assembly is vertically protruded from a protrusion embedded in a recess formed by the opening wall of the lamp body, and the protrusion is inserted into the lamp body cup. After the open slot, the tank can be filled with waterproof liquid.
  8. 根据权利要求1所述LED灯具，其特征在于：所述散热构件由盆状体、自盆状体内腔凸伸的环形台、环形台与盆状体之间成型的环形槽、环形台中心开设的线孔、线孔周边的台面上设置的若干螺孔组成。The LED lamp according to claim 1, wherein the heat dissipating member is formed by a basin-shaped body, an annular table protruding from the inner cavity of the basin, an annular groove formed between the annular table and the basin, and a center of the annular table. The wire hole is composed of a plurality of screw holes provided on the surface of the wire hole.
  9. 一种LED灯具的制造方法，其特征在于，包括以下工序：A method of manufacturing an LED lamp, characterized in that it comprises the following steps:
    （1）在灯体的内杯体中插入PCB驱动板，在灯体接头上扭上螺头并焊锡；(1) inserting a PCB driving board into the inner cup of the lamp body, twisting the screw head on the lamp body joint and soldering;
    （2）把散热杯组装在灯体的灯杯内壁并紧贴该灯杯内壁组装；(2) assembling the heat sink cup on the inner wall of the lamp cup of the lamp body and assembling it against the inner wall of the lamp cup;
    （3）散热盘紧贴散热杯的开口内壁组装； LED板对准散热盘的中心，用螺丝分别穿过LED板螺孔、散热盘螺孔后，将LED板固设在散热盘上，并把PCB驱动板顶端引出的电线经散热盘线孔、LED板线孔后接入LED板设置的焊点上，PCB驱动板底端引出的电线接入螺头； (3) the heat sink is assembled close to the inner wall of the opening of the heat sink; The LED board is aligned with the center of the heat sink, and the screws are respectively passed through the screw holes of the LED board and the screw holes of the heat sink, and then the LED board is fixed on the heat sink, and the wire drawn from the top of the PCB drive board is passed through the heat sink hole, After the LED board hole is connected to the soldering point set by the LED board, the wire drawn from the bottom end of the PCB driving board is connected to the screw head;
    （4）将透镜组件的环形台覆盖LED板叠装在散热盘的环形凸台，透镜组件的环形槽叠装在散热盘的环形槽内，并用螺钉分别穿过透镜组件螺孔、散热盘环形槽螺孔后，将透镜组件固设在散热盘上； (4) The annular frame of the lens assembly is covered by the LED plate and stacked on the annular boss of the heat dissipation disk. The annular groove of the lens assembly is stacked in the annular groove of the heat dissipation disk, and is respectively screwed through the lens assembly screw hole and the heat dissipation disk ring. After the slot screw hole, the lens assembly is fixed on the heat sink;
    （5）透镜组件底部凸设嵌入灯体灯杯开口槽内的突出部，所述突出部插入灯体灯杯的开口槽内，用防水液处理达到防水处理效果；(5) a protruding portion embedded in the opening groove of the lamp body lamp cup is protruded from the bottom of the lens assembly, and the protruding portion is inserted into the open groove of the lamp body lamp cup, and the waterproof treatment effect is achieved by the waterproof liquid treatment;
    （6）把透镜组件环形槽螺孔对准散热盘环形槽螺孔、灯体内杯体外侧端的螺柱后，用螺丝将透镜组件、LED板、散热盘与灯体组接为一体；(6) aligning the annular hole of the lens assembly with the screw hole of the annular groove of the heat dissipating plate and the stud of the outer end of the body of the lamp body, and then connecting the lens assembly, the LED plate, the heat dissipating plate and the lamp body together by screws;
    （7）再把灯罩环形凹槽对准、套装的灯体开口杯壁上，灯罩的卡扣部与灯体的开口端沿扣接，完成组装。(7) Align the ring groove of the lamp cover with the wall of the lamp body of the set, and fasten the buckle portion of the lamp cover to the open end of the lamp body to complete the assembly.
  10. 一种LED灯具的制造方法，其特征在于，包括以下工序A method for manufacturing an LED lamp, characterized in that it comprises the following steps
    （1）在灯体的内杯体中插入PCB驱动板，在灯体接头上扭上螺头并焊锡；(1) inserting a PCB driving board into the inner cup of the lamp body, twisting the screw head on the lamp body joint and soldering;
    （2）把散热构件的盆状体组装在灯体的灯杯内壁并紧贴该灯杯内壁组装；(2) assembling the basin of the heat dissipating member on the inner wall of the lamp cup of the lamp body and assembling it against the inner wall of the lamp cup;
    （3）LED板的线孔对准散热构件的环形台的线孔，用螺丝分别穿过LED板螺孔、环形台螺孔后，将LED板固设在环形台上；(3) The wire hole of the LED board is aligned with the wire hole of the annular block of the heat dissipating member, and the LED board is fixed on the ring platform after passing through the screw hole of the LED board and the screw hole of the ring platform respectively;
    （4）PCB驱动板顶端的电线经散热构件的线孔、LED板线孔后接入LED板设置的焊点上；(4) The wire at the top of the PCB driver board is connected to the soldering point set by the LED board after passing through the wire hole of the heat dissipating member and the wire hole of the LED board;
    （5）把灯罩套装在灯体上，并把灯体的凸扣插入灯罩的扣槽内，将灯罩锁定在灯体上，完成组装。(5) The lampshade is placed on the lamp body, and the convex buckle of the lamp body is inserted into the buckle groove of the lamp cover, and the lamp cover is locked on the lamp body to complete the assembly.
PCT/CN2014/094523 2014-12-22 2014-12-22 Led lamp and manufacturing method WO2016101100A1 (en)

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