WO2016041130A1 - Led lamp and manufacturing process therefor - Google Patents

Led lamp and manufacturing process therefor Download PDF

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Publication number
WO2016041130A1
WO2016041130A1 PCT/CN2014/086539 CN2014086539W WO2016041130A1 WO 2016041130 A1 WO2016041130 A1 WO 2016041130A1 CN 2014086539 W CN2014086539 W CN 2014086539W WO 2016041130 A1 WO2016041130 A1 WO 2016041130A1
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WO
WIPO (PCT)
Prior art keywords
groove
wall
pcb board
heat dissipating
led
Prior art date
Application number
PCT/CN2014/086539
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French (fr)
Chinese (zh)
Inventor
文大承
文相弼
Original Assignee
东莞励国照明有限公司
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Publication date
Application filed by 东莞励国照明有限公司 filed Critical 东莞励国照明有限公司
Priority to PCT/CN2014/086539 priority Critical patent/WO2016041130A1/en
Publication of WO2016041130A1 publication Critical patent/WO2016041130A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders

Definitions

  • the invention relates to an LED lamp and a manufacturing process thereof.
  • Lighting bulbs are widely used in urban roads, courtyards, walkways, garages, office spaces, public places, etc., to bring convenience to people's lives.
  • Commonly used lighting bulbs including tungsten filament bulbs, fluorescent lamps and LED bulbs, etc., LED bulbs have become the most widely used lighting bulbs due to their advantages of high efficiency, safety, energy saving, environmental protection, long life and fast response.
  • the existing LED bulbs generally have an aluminum heat-dissipating lamp body.
  • the aluminum heat-dissipating lamp body is difficult to produce and needs to be processed one by one, which not only increases the production difficulty, but also has high cost and heavy weight. It brings difficulties to the assembly of LED bulbs and reduces production efficiency.
  • the LED lamp comprises a lamp body made of a plastic material, and a lamp cover and a screw head respectively connected at two ends of the lamp body, wherein the lamp body cavity is sequentially set from top to bottom.
  • a heat dissipating cup made of a heat conductive material, a heat dissipating member, an LED board, a driving PCB board disposed along the axial direction of the lamp body, a wire connecting screw head driving the bottom end of the PCB board, and a plug portion driving the top of the PCB board vertically passing through the heat dissipating member and the LED
  • the two contacts provided on the top plug portion of the driving PCB board are electrically connected to the LED light sources disposed on the LED board via the contacts provided on the through-hole of the contact PCB board, and the outer wall of the heat sink cup and the lamp body
  • the inner walls are respectively provided with a plurality of heat dissipation grooves for forming heat dissipation channels between the
  • the lamp body is formed by an annular step formed by the inner wall of the large-mouth end, and an annular groove is formed on the annular step, and an axial groove protruding from the bottom edge of the lamp cover is embedded in the mounting groove, and the inner wall of the annular step corresponding to the mounting groove
  • the concave and the installation groove are perpendicularly penetrated into the longitudinal groove of the convex portion of the outer wall of the lamp cover, and the inner wall of the annular step adjacent to the longitudinal groove is recessed with a convex buckle embedded in the radial convex portion of the bottom edge of the lamp cover.
  • the inner wall of the bottom of the annular step is formed by a longitudinal heat dissipating groove formed between a plurality of parallel heat dissipating ribs, an inner frame disposed along a central hole of the lamp body, a mounting groove formed between the inner frames, and an outer wall formed at a small end of the opposite end of the large end. It consists of external threads that are threaded onto the threaded head.
  • the heat dissipating cup is made of aluminum, and the heat dissipating groove formed between the plurality of heat dissipating ribs protruding from the outer wall and the open end of the cup body are formed by forming an annular step for positioning the heat dissipating member.
  • the heat dissipating member is formed by a cylindrical cup body, a platform from which the cylindrical cup body is raised upward from the bottom, an annular groove formed between the platform and the wall of the cup body, and a circumferential surface of the platform protruding outward at a radial distance and receiving
  • the heat sink disposed in the annular groove, the center of the platform is provided with a through hole for the top of the driving PCB board, and the positioning column and the positioning column of the LED board positioning groove set symmetrically protruding at the two ends of the hole corresponding to the edge of the platform
  • the screw holes and the wall of the cup body which are symmetrically opened between the perforations are formed by recessing and cutting the wall of the cup body to prevent the lamp cover from being reduced in heat and deformation.
  • the LED board is formed by an annular plate, a PCB board covered by a center portion of the annular plate, a center of the PCB board and the annular board, and a perforation for inserting the top plug portion of the driving PCB board, and a perforated side edge of the PCB board.
  • the LED lamp comprises a lamp body made of a plastic material, and a lamp cover and a screw head respectively connected at two ends of the lamp body, wherein the lamp body cavity is in turn from top to bottom.
  • the heat sink cup made of a heat conductive material, the heat dissipating member, the LED board, the driving PCB board disposed along the axial direction of the lamp body, the wire connecting screw head driving the bottom end of the PCB board, and the plug portion of the top of the driving PCB board vertically pass through the heat dissipating member
  • the two contacts provided on the top plug portion of the driving PCB board are electrically connected to the LED light sources disposed on the LED board via the contacts provided on the through-hole of the contact PCB board, and the outer wall of the heat sink cup is
  • the inner wall of the lamp body is respectively provided with a plurality of heat dissipation grooves forming a heat dissipation channel between the longitudinal heat dissipation rib
  • the lamp body is formed by an annular step formed by the inner wall of the large-mouth end, an installation groove in which the axial convex protrusion is protruded in the axial direction of the bottom edge of the lamp cover, and the inner wall of the annular step corresponding to the installation groove is recessed and installed.
  • the groove vertically penetrates the longitudinal groove in which the protrusion protruding from the outer wall of the axial cover of the lamp cover is embedded, and the inner wall of the annular step adjacent to the longitudinal groove is recessed with a groove and a ring embedded in the convex protrusion of the bottom edge of the lamp cover.
  • the inner wall of the bottom of the step is formed by a longitudinal heat dissipating groove formed between a plurality of parallel heat dissipating ribs, an inner frame disposed along a central hole of the lamp body, a mounting groove formed between the inner frames, and an outer wall formed at a small end of the opposite end of the large end and a screw head
  • the external thread of the threaded connection ;
  • the heat dissipating cup is made of aluminum material, and a heat dissipating groove formed between a plurality of heat dissipating ribs protruding from an outer wall thereof, and an open end of the cup body forming an annular step for positioning the heat dissipating member;
  • the heat dissipating member is composed of a cylindrical cup body, a platform from which the cylindrical cup body is bulged upward from the bottom, an annular groove formed between the platform and the cup body wall, and a circumferential surface of the platform which protrudes outward in the radial equidistance and is accommodated in the ring shape.
  • the heat sink in the slot and the center of the platform are provided with a through hole for the top of the driving PCB board to be inserted through the hole, and the positioning column corresponding to the edge of the platform corresponding to the edge of the platform is disposed symmetrically between the positioning column and the positioning hole.
  • the symmetrical opening of the screw hole and the wall of the cup body are formed by recessing and forming a groove for preventing the lamp cover from shrinking and deforming due to heat;
  • the LED board is formed by an annular plate, a PCB board covered by a center portion of the annular plate, a center of the PCB board and the annular board, and a through hole for inserting a top portion of the driving PCB board, and a perforated side edge of the PCB board.
  • the LED light source is electrically connected to the contact, the screw hole on the annular plate at both ends of the PCB board is symmetrically opened, the annular plate outside the screw hole is located in the concave positioning groove, and the LED board is arranged between the PCB board and the edge of the annular plate.
  • a further technical solution of the present invention is the manufacturing process of the LED lamp, which is special in that it comprises the following steps:
  • the LED board is placed on the platform of the heat dissipating member, and is screwed into the screw hole of the LED board and the screw hole of the heat dissipating member platform by screws, and the LED board is fixed in the heat dissipating member, and the top of the driving PCB board is driven.
  • the plug portions are respectively passed through the central through hole of the heat dissipating member and the center through hole of the LED board, and are in contact with the contact of the perforated edge of the PCB board;
  • a plurality of parallel longitudinal grooves are arranged on the outer wall of the aluminum heat dissipating cup, which is easier to dissipate heat and effectively improve the heat dissipation efficiency.
  • Figure 1 is a schematic exploded view of the LED lamp of the present invention.
  • Figure 2 is a cross-sectional view showing the structural assembly of the LED lamp of the present invention.
  • Figure 3 is a plan view of the LED lamp body of the present invention.
  • FIG. 4 is a top plan view of an LED lamp LED panel of the present invention.
  • FIG. 5 is a schematic structural view of an LED lamp driving PCB board of the present invention.
  • Lamp body 1 annular step 11, mounting groove 111, longitudinal groove 112, slot 113, heat dissipation rib 114, heat dissipation groove 114, heat dissipation groove 115, inner frame 116, mounting groove 117, external thread 118, lamp cover 2, shaft
  • the LED lamp comprises a lamp body 1 made of plastic material, a lamp cover 2 and a screw head 3 respectively connected to the two ends of the lamp body 1 , and the inner cavity of the lamp body 1 is from above.
  • the heat sink 4 made of a heat conductive material, the heat dissipating member 5, the LED board 6, the driving PCB board 7 disposed along the axial direction of the lamp body 1, and the electric wire 71 driving the bottom end of the PCB board 7 are connected to the screw head 3 and the driving PCB.
  • the two contacts 721 of the top plug portion 72 of the drive PCB board 7 are contact-covered.
  • the LEDs 62 disposed on the edges of the PCB board through holes 81 are electrically connected to the LED light sources 62 disposed on the LED board 6.
  • the outer walls of the heat sink cup 4 and the inner wall of the lamp body 1 are respectively provided with a plurality of longitudinal heat dissipation fins 41.
  • a heat dissipation groove 42 is formed between the heat dissipation channels.
  • the lamp body 1 is embedded with an annular step 11 formed on the inner wall of the large-mouth end, and an annular protrusion 11 embedded in the axial direction of the bottom edge of the lamp cover 2 is embedded in the annular step 11.
  • the inner wall of the annular step 11 corresponding to the mounting groove 111 and the mounting groove 111 is recessed perpendicularly to the mounting groove 111 and extends through the longitudinal groove 112 and the longitudinal groove 112 in which the protrusion 211 protruding from the outer wall of the lamp cover axial projection 21 is inserted.
  • the inner wall of the step 11 is also recessed with a recessed groove 113 into which the bottom edge of the lamp cover 2 is radially convex, and a longitudinal heat dissipating groove 115 formed by the parallel heat radiating ribs 114 on the inner wall of the bottom of the annular step 11.
  • the inner frame 116 disposed along the central hole of the lamp body 1, the mounting groove 117 formed in the middle of the inner frame 116, and the outer wall of the small end of the opposite end of the large end are formed by the external thread 118 threadedly connected to the screw head 3.
  • the heat dissipating cup 4 is made of aluminum material, and the heat dissipating groove 42 formed between the plurality of heat dissipating ribs 41 protruding from the outer wall and the open end of the cup body are formed by the annular step 43 for positioning the heat dissipating member 5.
  • the heat dissipating member 5 is composed of a cylindrical cup 52, a platform 53 which is raised upward from the bottom of the cylindrical cup 52, an annular groove 54 formed between the platform 53 and the cup wall 521, The circumferential surface of the platform 53 protrudes outwardly at a distance from the radial direction and is received in the annular groove 54.
  • the center of the platform defines a through hole 51 through which the top plug portion 72 of the driving PCB board 7 passes, and is located at both ends of the through hole 51.
  • the screw hole 56 symmetrically opened between the positioning post 55 and the through hole 51, and the cup body wall 521 are concavely cut and formed to prevent the lamp cover 2 from being encountered. It is composed of a through groove 57 that heats down the deformation and falls off.
  • the LED board 6 is formed by the annular board 63 , the PCB board 8 covered by the center of the annular board 63 , and the center of the PCB board 8 and the ring board 63 are opened for driving the PCB board.
  • the through hole 81 and the through hole 61 penetrated by the top insertion portion 72 and the side edge of the PCB plate through hole 81 are provided with a contact 82 electrically connected to each LED light source 62, and a screw hole symmetrically opened on the annular plate 63 at both ends of the PCB board 8.
  • the annular plate 63 outside the screw hole 64 is formed by a concave positioning groove 631, a plurality of LED light sources 62 disposed between the PCB board 8 and the edge of the annular plate 63.
  • the manufacturing process of the LED lamp includes the following steps:
  • the driving PCB board 7 is inserted into the mounting groove 117 formed in the middle of the inner frame 116 of the lamp body, and the electric wire 71 driving the bottom end of the PCB board is connected to the screw head 3, and the screw head 3 is screwed to the lamp body.
  • the heat dissipating member 5 is assembled in the cavity at the top end of the heat dissipating cup 4, and the positioning posts 55 protruding from the two ends of the heat dissipating member 5 are respectively inserted into the corresponding positioning grooves 631 of the LED board 6;
  • the LED board 6 is placed on the platform 53 of the heat dissipating member, and is screwed into the screw hole 64 of the LED board and the screw hole 56 of the heat dissipating member platform by the screws 9, respectively, and the LED board 6 is fixed in the heat dissipating member 5.
  • the insertion portion 72 of the top of the driving PCB board 7 respectively passes through the central through hole 51 of the heat dissipating member and the center through hole 61 of the LED board, and then contacts the contact 82 of the edge of the PCB board through hole 81;

Abstract

An LED lamp and a manufacturing process therefor. The LED lamp comprises a lamp body (1) made of a plastic material, and comprises a lampshade (2) and a screw head (3) that are separately connected to two ends of the lamp body (1). An inner cavity of the lamp body (1) is sequentially provided with a heat dissipation cup (4) made of a heat conduction material, a heat dissipation member (5), an LED panel (6) and a driving PCB (7) from top to bottom in a sleeving manner, wherein the lamp body (1) is disposed on the driving PCB (7) in the axial direction. A wire (71) at the bottom end of the driving PCB (7) is connected to the screw head (3), an insertion connection portion (72) on the top of the driving PCB (7) perpendicularly penetrates through the heat dissipation member (5) and a center through hole (61) of the LED panel (6), and then two contacts (721) disposed on the insertion connection portion (72) on the top of the driving PCB (7) are in contact with contacts (82) disposed on the edge of a PCB through hole (81) and are electrically connected to LED sources (62) disposed on the LED panel (6). A plurality of heat dissipation grooves (42) of heat dissipation channels formed between longitudinal protruding edges (41) is separately formed in the outer wall of the heat dissipation cup (4) and the inner wall of the lamp body (1).

Description

LED灯及其制造工艺LED lamp and its manufacturing process 技术领域Technical field
本发明涉及一种LED灯及其制造工艺。  The invention relates to an LED lamp and a manufacturing process thereof.
背景技术Background technique
照明灯泡广泛应用于城市道路、庭院、走道、车库、办公场所、公共场所等场合,给人们的生活带来储多便利。常用的照明灯泡,其类型包括钨丝灯泡、日光灯和LED灯泡等,其中LED灯泡因具有高效、安全、节能、环保、寿命长、响应速度快等优点,已逐渐成为应用最广泛的照明灯泡。 Lighting bulbs are widely used in urban roads, courtyards, walkways, garages, office spaces, public places, etc., to bring convenience to people's lives. Commonly used lighting bulbs, including tungsten filament bulbs, fluorescent lamps and LED bulbs, etc., LED bulbs have become the most widely used lighting bulbs due to their advantages of high efficiency, safety, energy saving, environmental protection, long life and fast response.
现有的LED灯泡,其散热灯体一般为铝散热灯体,这种铝散热灯体生产起来比较困难,需要一个个地加工生产,不但增加了生产难度,成本较高,重量较重,还给LED灯泡的组装带来困难,降低了生产效率。 The existing LED bulbs generally have an aluminum heat-dissipating lamp body. The aluminum heat-dissipating lamp body is difficult to produce and needs to be processed one by one, which not only increases the production difficulty, but also has high cost and heavy weight. It brings difficulties to the assembly of LED bulbs and reduces production efficiency.
技术问题technical problem
本发明的目的是提供一种有效解决塑胶料灯体散热问题的LED灯。本发明的另一目的是提供一种防止灯体发热使灯罩缩小变形以至于脱落的LED灯。本发明的再一目的是提供一种操作简便、安全可靠的LED灯的制造工艺。 The object of the present invention is to provide an LED lamp which effectively solves the problem of heat dissipation of a plastic material lamp body. Another object of the present invention is to provide an LED lamp which prevents the lamp body from being heated to cause the lamp cover to be reduced in deformation to fall off. It is still another object of the present invention to provide a manufacturing process of an LED lamp which is easy to operate, safe and reliable.
技术解决方案Technical solution
本发明的技术解决方案是所述LED灯,包括由塑胶料制成的灯体,灯体两端分别连接的灯罩和螺头,其特殊之处在于:灯体内腔自上而下依次套装由导热材料制成的散热杯、散热构件、LED板、灯体沿轴向设置的驱动PCB板、驱动PCB板底端的电线连接螺头、驱动PCB板顶部的插接部垂直穿过散热构件与LED板的中心穿孔后,所述驱动PCB板顶部插接部设置的二触点经触接PCB板穿孔边沿设置的触点电连接于LED板上设置的各LED光源,散热杯的外壁与灯体的内壁分别设有若干纵向散热突棱之间形成散热通道的散热槽。 The technical solution of the present invention is that the LED lamp comprises a lamp body made of a plastic material, and a lamp cover and a screw head respectively connected at two ends of the lamp body, wherein the lamp body cavity is sequentially set from top to bottom. a heat dissipating cup made of a heat conductive material, a heat dissipating member, an LED board, a driving PCB board disposed along the axial direction of the lamp body, a wire connecting screw head driving the bottom end of the PCB board, and a plug portion driving the top of the PCB board vertically passing through the heat dissipating member and the LED After the center of the board is perforated, the two contacts provided on the top plug portion of the driving PCB board are electrically connected to the LED light sources disposed on the LED board via the contacts provided on the through-hole of the contact PCB board, and the outer wall of the heat sink cup and the lamp body The inner walls are respectively provided with a plurality of heat dissipation grooves for forming heat dissipation channels between the longitudinal heat dissipation ribs.
作为优选:所述灯体由大口端内壁成型的环状台阶、环状台阶上凸设供灯罩底边沿轴向凸伸的轴向凸扣嵌入的安装槽、安装槽对应的环状台阶内壁内凹与安装槽垂直贯通供灯罩轴向凸扣外壁凸设的凸块嵌入的纵槽、纵槽相邻的环状台阶内壁内凹有供灯罩底边沿径向外凸的凸扣嵌入的嵌槽、环状台阶底部的内壁上通过若干平行的散热突棱之间成型的纵向散热槽、沿灯体中心孔设置的内框、内框中间成型的安装槽、相对大口端另端的小口端的外壁成型与螺头螺纹连接的外螺纹组成。 Preferably, the lamp body is formed by an annular step formed by the inner wall of the large-mouth end, and an annular groove is formed on the annular step, and an axial groove protruding from the bottom edge of the lamp cover is embedded in the mounting groove, and the inner wall of the annular step corresponding to the mounting groove The concave and the installation groove are perpendicularly penetrated into the longitudinal groove of the convex portion of the outer wall of the lamp cover, and the inner wall of the annular step adjacent to the longitudinal groove is recessed with a convex buckle embedded in the radial convex portion of the bottom edge of the lamp cover. The inner wall of the bottom of the annular step is formed by a longitudinal heat dissipating groove formed between a plurality of parallel heat dissipating ribs, an inner frame disposed along a central hole of the lamp body, a mounting groove formed between the inner frames, and an outer wall formed at a small end of the opposite end of the large end. It consists of external threads that are threaded onto the threaded head.
作为优选:所述散热杯由铝材制造,其外壁凸设的若干散热突棱间成型的散热槽、杯体开口端成型供散热构件定位的环形台阶组成。 Preferably, the heat dissipating cup is made of aluminum, and the heat dissipating groove formed between the plurality of heat dissipating ribs protruding from the outer wall and the open end of the cup body are formed by forming an annular step for positioning the heat dissipating member.
作为优选:所述散热构件由圆柱形杯体、圆柱形杯体自底部向上隆起的平台、平台与杯体壁之间成型的环形槽、平台圆周面沿径向等距离向外凸伸且容置于环形槽内的散热片、平台中心开设供驱动PCB板顶部插接部穿过的穿孔、位于穿孔两端对应于平台边沿部位对称凸设供LED板定位槽套装的定位柱、定位柱与穿孔之间对称开设的螺孔、杯体壁凹切一段后成型用于防止灯罩遇热缩小变形脱落的通槽组成。 Preferably, the heat dissipating member is formed by a cylindrical cup body, a platform from which the cylindrical cup body is raised upward from the bottom, an annular groove formed between the platform and the wall of the cup body, and a circumferential surface of the platform protruding outward at a radial distance and receiving The heat sink disposed in the annular groove, the center of the platform is provided with a through hole for the top of the driving PCB board, and the positioning column and the positioning column of the LED board positioning groove set symmetrically protruding at the two ends of the hole corresponding to the edge of the platform The screw holes and the wall of the cup body which are symmetrically opened between the perforations are formed by recessing and cutting the wall of the cup body to prevent the lamp cover from being reduced in heat and deformation.
作为优选:所述LED板由环形板、环形板圆心部位覆设的PCB板、PCB板与环形板的中心贯通开设供驱动PCB板顶部插接部穿入的穿孔、PCB板的穿孔侧边沿设有与各LED光源电性连接的触点、PCB板两端的环形板上对称开设的螺孔、螺孔外侧的环形板边沿内凹的定位槽、PCB板与环形板边沿之间设置的若干LED光源组成。 Preferably, the LED board is formed by an annular plate, a PCB board covered by a center portion of the annular plate, a center of the PCB board and the annular board, and a perforation for inserting the top plug portion of the driving PCB board, and a perforated side edge of the PCB board. There are contacts electrically connected to the LED light sources, screw holes symmetrically opened on the annular plates at both ends of the PCB board, concave positioning grooves on the outer side of the screw holes on the outer side of the screw holes, and LEDs disposed between the edges of the PCB board and the annular board The composition of the light source.
本发明的另一技术解决方案是所述LED灯,包括由塑胶料制成的灯体,灯体两端分别连接的灯罩和螺头,其特殊之处在于:灯体内腔自上而下依次套装由导热材料制成的散热杯、散热构件、LED板、灯体沿轴向设置的驱动PCB板、驱动PCB板底端的电线连接螺头、驱动PCB板顶部的插接部垂直穿过散热构件与LED板的中心穿孔后,所述驱动PCB板顶部插接部设置的二触点经触接PCB板穿孔边沿设置的触点电连接于LED板上设置的各LED光源,散热杯的外壁与灯体的内壁分别设有若干纵向散热突棱之间形成散热通道的散热槽; Another technical solution of the present invention is that the LED lamp comprises a lamp body made of a plastic material, and a lamp cover and a screw head respectively connected at two ends of the lamp body, wherein the lamp body cavity is in turn from top to bottom. The heat sink cup made of a heat conductive material, the heat dissipating member, the LED board, the driving PCB board disposed along the axial direction of the lamp body, the wire connecting screw head driving the bottom end of the PCB board, and the plug portion of the top of the driving PCB board vertically pass through the heat dissipating member After the center of the LED board is perforated, the two contacts provided on the top plug portion of the driving PCB board are electrically connected to the LED light sources disposed on the LED board via the contacts provided on the through-hole of the contact PCB board, and the outer wall of the heat sink cup is The inner wall of the lamp body is respectively provided with a plurality of heat dissipation grooves forming a heat dissipation channel between the longitudinal heat dissipation ribs;
所述灯体由大口端内壁成型的环状台阶、环状台阶上凸设供灯罩底边沿轴向凸伸的轴向凸扣嵌入的安装槽、安装槽对应的环状台阶内壁内凹与安装槽垂直贯通供灯罩轴向凸扣外壁凸设的凸块嵌入的纵槽、纵槽相邻的环状台阶内壁内凹有供灯罩底边沿径向外凸的凸扣嵌入的嵌槽、环状台阶底部的内壁上通过若干平行的散热突棱之间成型的纵向散热槽、沿灯体中心孔设置的内框、内框中间成型的安装槽、相对大口端另端的小口端的外壁成型与螺头螺纹连接的外螺纹组成; The lamp body is formed by an annular step formed by the inner wall of the large-mouth end, an installation groove in which the axial convex protrusion is protruded in the axial direction of the bottom edge of the lamp cover, and the inner wall of the annular step corresponding to the installation groove is recessed and installed. The groove vertically penetrates the longitudinal groove in which the protrusion protruding from the outer wall of the axial cover of the lamp cover is embedded, and the inner wall of the annular step adjacent to the longitudinal groove is recessed with a groove and a ring embedded in the convex protrusion of the bottom edge of the lamp cover. The inner wall of the bottom of the step is formed by a longitudinal heat dissipating groove formed between a plurality of parallel heat dissipating ribs, an inner frame disposed along a central hole of the lamp body, a mounting groove formed between the inner frames, and an outer wall formed at a small end of the opposite end of the large end and a screw head The external thread of the threaded connection;
所述散热杯由铝材制造,其外壁凸设的若干散热突棱间成型的散热槽、杯体开口端成型供散热构件定位的环形台阶组成; The heat dissipating cup is made of aluminum material, and a heat dissipating groove formed between a plurality of heat dissipating ribs protruding from an outer wall thereof, and an open end of the cup body forming an annular step for positioning the heat dissipating member;
所述散热构件由圆柱形杯体、圆柱形杯体自底部向上隆起的平台、平台与杯体壁之间成型的环形槽、平台圆周面沿径向等距离向外凸伸且容置于环形槽内的散热片、平台中心开设供驱动PCB板顶部插接部穿过的穿孔、位于穿孔两端对应于平台边沿部位对称凸设供LED板定位槽套装的定位柱、定位柱与穿孔之间对称开设的螺孔、杯体壁凹切一段后成型用于防止灯罩遇热缩小变形脱落的通槽组成; The heat dissipating member is composed of a cylindrical cup body, a platform from which the cylindrical cup body is bulged upward from the bottom, an annular groove formed between the platform and the cup body wall, and a circumferential surface of the platform which protrudes outward in the radial equidistance and is accommodated in the ring shape. The heat sink in the slot and the center of the platform are provided with a through hole for the top of the driving PCB board to be inserted through the hole, and the positioning column corresponding to the edge of the platform corresponding to the edge of the platform is disposed symmetrically between the positioning column and the positioning hole. The symmetrical opening of the screw hole and the wall of the cup body are formed by recessing and forming a groove for preventing the lamp cover from shrinking and deforming due to heat;
所述LED板由环形板、环形板圆心部位覆设的PCB板、PCB板与环形板的中心贯通开设供驱动PCB板顶部插接部穿入的穿孔、PCB板的穿孔侧边沿设有与各LED光源电性连接的触点、PCB板两端的环形板上对称开设的螺孔、螺孔外侧的环形板边沿内凹的定位槽、PCB板与环形板边沿之间设置的若干LED光源组成。 The LED board is formed by an annular plate, a PCB board covered by a center portion of the annular plate, a center of the PCB board and the annular board, and a through hole for inserting a top portion of the driving PCB board, and a perforated side edge of the PCB board. The LED light source is electrically connected to the contact, the screw hole on the annular plate at both ends of the PCB board is symmetrically opened, the annular plate outside the screw hole is located in the concave positioning groove, and the LED board is arranged between the PCB board and the edge of the annular plate.
本发明的再一技术解决方案是所述LED灯的制造工艺,其特殊之处在于,包括以下工序: A further technical solution of the present invention is the manufacturing process of the LED lamp, which is special in that it comprises the following steps:
(1)把散热杯放入由塑胶料制成的灯体内腔中并一体成型,散热杯的外壁凸设若干纵突棱之间成型构成散热通道散热槽; (1) putting the heat dissipating cup into the inner cavity of the lamp made of plastic material and integrally molding, and the outer wall of the heat dissipating cup is convexly formed with a plurality of longitudinal ribs to form a heat dissipating channel heat dissipating groove;
(2)把驱动PCB板插装在灯体内腔内框中间成型的安装槽中,并把驱动PCB板底端的电线连接到螺头上,把螺头螺旋连接在灯体的底端; (2) inserting the driving PCB board into the mounting groove formed in the frame of the lamp body cavity, and connecting the wire driving the bottom end of the PCB board to the screw head, and screwing the screw head to the bottom end of the lamp body;
(3)把散热构件组装在散热杯顶端的腔体中,把散热构件两端凸设的定位柱分别装入LED板对应的定位槽中; (3) assembling the heat dissipating member in the cavity at the top end of the heat dissipating cup, and respectively positioning the positioning posts protruding at both ends of the heat dissipating member into the corresponding positioning slots of the LED board;
(4)把LED板覆设在散热构件的平台上,用螺钉分别对称穿入LED板的螺孔与散热构件平台的螺孔中,将LED板固定在散热构件中,并使驱动PCB板顶部的插接部分别穿过散热构件的中心穿孔和LED板的中心穿孔后,与PCB板穿孔边沿的触点触接; (4) The LED board is placed on the platform of the heat dissipating member, and is screwed into the screw hole of the LED board and the screw hole of the heat dissipating member platform by screws, and the LED board is fixed in the heat dissipating member, and the top of the driving PCB board is driven. The plug portions are respectively passed through the central through hole of the heat dissipating member and the center through hole of the LED board, and are in contact with the contact of the perforated edge of the PCB board;
(5)把灯罩底部的轴向凸扣插接在灯体大口端内壁成型的环状台阶上设置的安装槽内,并把灯罩轴向凸扣外壁凸设的凸块嵌入与安装槽贯通的纵槽内,同时把灯罩底边沿径向外凸的凸扣嵌入环状台阶内壁内凹的嵌槽中。 (5) inserting the axial convex buckle at the bottom of the lamp cover into the installation groove provided on the annular step formed by the inner wall of the large end of the lamp body, and embedding the convex protrusion protruding from the outer wall of the lamp cover axially convexly with the installation groove In the longitudinal groove, at the same time, the convex protrusion of the bottom edge of the lamp cover is embedded in the concave groove in the inner wall of the annular step.
有益效果Beneficial effect
(1)在铝制散热杯的外壁设置若干相互平行纵槽,更容易散热,有效地提高了散热效率。 (1) A plurality of parallel longitudinal grooves are arranged on the outer wall of the aluminum heat dissipating cup, which is easier to dissipate heat and effectively improve the heat dissipation efficiency.
(2)灯罩的轴向凸扣固定在灯体的安装槽内,防止了灯罩的旋转。 (2) The axial projection of the lamp cover is fixed in the mounting groove of the lamp body to prevent the rotation of the lamp cover.
(3)在铝制散热杯上设置防止灯罩遇热缩小变形脱落的通槽,可以更容易组装灯罩,并使组装在灯体上的灯罩不容易脱落。 (3) It is easier to assemble the lamp cover on the aluminum heat sink to prevent the lamp cover from shrinking and deforming due to heat, and the lamp cover assembled on the lamp body is not easily peeled off.
(4)在LED板上贴覆连接PCB板并在穿孔侧边设置与各LED光源电连接的触点,在驱动PCB板顶部插接部上制作触点,使LED板上的各LED光源与驱动PCB板更容易连接,且不需要电线的焊接。 (4) attaching the PCB board on the LED board and providing contacts electrically connected to the LED light sources on the side of the perforation, making contacts on the top plug portion of the driving PCB board, so that the LED light sources on the LED board are The drive PCB board is easier to connect and does not require soldering of the wires.
附图说明DRAWINGS
附图说明 DRAWINGS
图1是本发明LED灯的结构分解示意图。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic exploded view of the LED lamp of the present invention.
图2是本发明LED灯的结构装配剖面视图。 Figure 2 is a cross-sectional view showing the structural assembly of the LED lamp of the present invention.
图3是本发明LED灯灯体的俯视图。 Figure 3 is a plan view of the LED lamp body of the present invention.
图4是本发明LED灯LED板的俯视图。 4 is a top plan view of an LED lamp LED panel of the present invention.
图5是本发明LED灯驱动PCB板的结构示意图。 FIG. 5 is a schematic structural view of an LED lamp driving PCB board of the present invention.
主要组件符号说明: Main component symbol description:
灯体1、环状台阶11、安装槽111、纵槽112、嵌槽113、散热突棱114、散热槽114、散热槽115、内框116、安装槽117、外螺纹118、灯罩2、轴向凸扣21、凸块211、凸扣22、螺头3、散热杯4、散热突棱41、散热槽42、环形台阶43、散热构件5、中心穿孔51、圆柱形杯体52、杯体壁521、平台53、散热片531、环形槽54、定位柱55、螺孔56、通槽57、LED板6、中心穿孔61、LED光源62、环形板63、定位槽631、螺孔64、驱动PCB板7、电线71、插接部72、触点721、PCB板8 、PCB板穿孔81、触点82、螺钉9。Lamp body 1, annular step 11, mounting groove 111, longitudinal groove 112, slot 113, heat dissipation rib 114, heat dissipation groove 114, heat dissipation groove 115, inner frame 116, mounting groove 117, external thread 118, lamp cover 2, shaft To the buckle 21, the protrusion 211, the buckle 22, the screw head 3, the heat dissipation cup 4, the heat dissipation rib 41, the heat dissipation groove 42, the annular step 43, the heat dissipation member 5, the center through hole 51, the cylindrical cup 52, the cup body a wall 521, a platform 53, a heat sink 531, an annular groove 54, a positioning post 55, a screw hole 56, a through groove 57, an LED board 6, a central through hole 61, an LED light source 62, an annular plate 63, a positioning groove 631, a screw hole 64, Driving PCB board 7, wire 71, plug portion 72, contact 721, PCB board 8 , PCB board perforation 81, contact 82, screw 9.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
本发明下面将结合附图作进一步详述: The invention will be further described in detail below with reference to the accompanying drawings:
请参阅图1、图2、图4所示,该LED灯,包括由塑胶料制成的灯体1,灯体1两端分别连接的灯罩2和螺头3,灯体1内腔自上而下依次套装由导热材料制成的散热杯4、散热构件5、LED板6、灯体1沿轴向设置的驱动PCB板7、驱动PCB板7底端的电线71连接螺头3、驱动PCB板7顶部的插接部72垂直穿过散热构件5的中心穿孔51与LED板6的中心穿孔61后,所述驱动PCB板7顶部插接部72设置的二触点721经触接覆设在LED板上的PCB板穿孔81边沿设置的触点82电连接于LED板6上设置的各LED光源62,散热杯4的外壁与灯体1的内壁分别设有若干纵向散热突棱41之间形成散热通道的散热槽42。 Referring to FIG. 1 , FIG. 2 and FIG. 4 , the LED lamp comprises a lamp body 1 made of plastic material, a lamp cover 2 and a screw head 3 respectively connected to the two ends of the lamp body 1 , and the inner cavity of the lamp body 1 is from above. And the heat sink 4 made of a heat conductive material, the heat dissipating member 5, the LED board 6, the driving PCB board 7 disposed along the axial direction of the lamp body 1, and the electric wire 71 driving the bottom end of the PCB board 7 are connected to the screw head 3 and the driving PCB. After the insertion portion 72 at the top of the plate 7 vertically passes through the central through hole 51 of the heat dissipation member 5 and the center through hole 61 of the LED board 6, the two contacts 721 of the top plug portion 72 of the drive PCB board 7 are contact-covered. The LEDs 62 disposed on the edges of the PCB board through holes 81 are electrically connected to the LED light sources 62 disposed on the LED board 6. The outer walls of the heat sink cup 4 and the inner wall of the lamp body 1 are respectively provided with a plurality of longitudinal heat dissipation fins 41. A heat dissipation groove 42 is formed between the heat dissipation channels.
请参阅图1、图2所示,所述灯体1由大口端内壁成型的环状台阶11、环状台阶11上凸设供灯罩2底边沿轴向凸伸的轴向凸扣21嵌入的安装槽111、安装槽111对应的环状台阶11内壁内凹与安装槽111垂直贯通供灯罩轴向凸扣21外壁凸设的凸块211嵌入的纵槽112、纵槽112相邻的环状台阶11内壁还内凹有供灯罩2底边沿径向外凸的凸扣22嵌入的嵌槽113、环状台阶11底部的内壁上通过若干平行的散热突棱114之间成型的纵向散热槽115、沿灯体1中心孔设置的内框116、内框116中间成型的安装槽117、相对大口端另端的小口端的外壁成型与螺头3螺纹连接的外螺纹118组成。 Referring to FIG. 1 and FIG. 2, the lamp body 1 is embedded with an annular step 11 formed on the inner wall of the large-mouth end, and an annular protrusion 11 embedded in the axial direction of the bottom edge of the lamp cover 2 is embedded in the annular step 11. The inner wall of the annular step 11 corresponding to the mounting groove 111 and the mounting groove 111 is recessed perpendicularly to the mounting groove 111 and extends through the longitudinal groove 112 and the longitudinal groove 112 in which the protrusion 211 protruding from the outer wall of the lamp cover axial projection 21 is inserted. The inner wall of the step 11 is also recessed with a recessed groove 113 into which the bottom edge of the lamp cover 2 is radially convex, and a longitudinal heat dissipating groove 115 formed by the parallel heat radiating ribs 114 on the inner wall of the bottom of the annular step 11. The inner frame 116 disposed along the central hole of the lamp body 1, the mounting groove 117 formed in the middle of the inner frame 116, and the outer wall of the small end of the opposite end of the large end are formed by the external thread 118 threadedly connected to the screw head 3.
本实施例中,所述散热杯4由铝材制造,其外壁凸设的若干散热突棱41间成型的散热槽42、杯体开口端成型供散热构件5定位的环形台阶43组成。 In this embodiment, the heat dissipating cup 4 is made of aluminum material, and the heat dissipating groove 42 formed between the plurality of heat dissipating ribs 41 protruding from the outer wall and the open end of the cup body are formed by the annular step 43 for positioning the heat dissipating member 5.
请参阅图1、图2所示,所述散热构件5由圆柱形杯体52、圆柱形杯体52自底部向上隆起的平台53、平台53与杯体壁521之间成型的环形槽54、平台53圆周面沿径向等距离向外凸伸且容置于环形槽54内的散热片531、平台中心开设供驱动PCB板7顶部插接部72穿过的穿孔51、位于穿孔51两端对应于平台53边沿部位对称凸设供LED板定位槽套装的定位柱55、定位柱55与穿孔51之间对称开设的螺孔56、杯体壁521凹切一段后成型用于防止灯罩2遇热缩小变形脱落的通槽57组成。 Referring to FIG. 1 and FIG. 2, the heat dissipating member 5 is composed of a cylindrical cup 52, a platform 53 which is raised upward from the bottom of the cylindrical cup 52, an annular groove 54 formed between the platform 53 and the cup wall 521, The circumferential surface of the platform 53 protrudes outwardly at a distance from the radial direction and is received in the annular groove 54. The center of the platform defines a through hole 51 through which the top plug portion 72 of the driving PCB board 7 passes, and is located at both ends of the through hole 51. Corresponding to the edge portion of the platform 53 symmetrically protruding the positioning post 55 for the LED plate positioning groove set, the screw hole 56 symmetrically opened between the positioning post 55 and the through hole 51, and the cup body wall 521 are concavely cut and formed to prevent the lamp cover 2 from being encountered. It is composed of a through groove 57 that heats down the deformation and falls off.
请参阅图1、图2、图4所示,所述LED板6由环形板63、环形板63圆心部位覆设的PCB板8、PCB板8与环形板63的中心贯通开设供驱动PCB板7顶部插接部72穿入的穿孔81和穿孔61、PCB板穿孔81侧边沿设有与各LED光源62电性连接的触点82、PCB板8两端的环形板63上对称开设的螺孔64、螺孔64外侧的环形板63边沿内凹的定位槽631、PCB板8与环形板63边沿之间设置的若干LED光源62组成。 Referring to FIG. 1 , FIG. 2 and FIG. 4 , the LED board 6 is formed by the annular board 63 , the PCB board 8 covered by the center of the annular board 63 , and the center of the PCB board 8 and the ring board 63 are opened for driving the PCB board. 7: The through hole 81 and the through hole 61 penetrated by the top insertion portion 72 and the side edge of the PCB plate through hole 81 are provided with a contact 82 electrically connected to each LED light source 62, and a screw hole symmetrically opened on the annular plate 63 at both ends of the PCB board 8. 64. The annular plate 63 outside the screw hole 64 is formed by a concave positioning groove 631, a plurality of LED light sources 62 disposed between the PCB board 8 and the edge of the annular plate 63.
请参阅图1至图5所示,该LED灯的制造工艺,包括以下工序: Referring to FIG. 1 to FIG. 5, the manufacturing process of the LED lamp includes the following steps:
(1)把外壁凸设若干纵突棱41之间成型散热通道散热槽42的散热杯4放入由塑胶料制成的灯体1内腔中并一体成型; (1) disposing the heat dissipating cup 4 of the heat dissipating channel heat dissipating groove 42 between the longitudinal ribs 41 and the longitudinal ribs 41 into the inner cavity of the lamp body 1 made of plastic material and integrally molding;
(2)把驱动PCB板7插装在灯体内腔内框116中间成型的安装槽117中,并把驱动PCB板底端的电线71连接到螺头3上,把螺头3螺旋连接在灯体1的底端; (2) The driving PCB board 7 is inserted into the mounting groove 117 formed in the middle of the inner frame 116 of the lamp body, and the electric wire 71 driving the bottom end of the PCB board is connected to the screw head 3, and the screw head 3 is screwed to the lamp body. The bottom end of 1;
(3)把散热构件5组装在散热杯4顶端的腔体中,把散热构件5两端凸设的定位柱55分别装入LED板6对应的定位槽631中; (3) The heat dissipating member 5 is assembled in the cavity at the top end of the heat dissipating cup 4, and the positioning posts 55 protruding from the two ends of the heat dissipating member 5 are respectively inserted into the corresponding positioning grooves 631 of the LED board 6;
(4)把LED板6覆设在散热构件的平台53上,用螺钉9分别对称穿入LED板的螺孔64与散热构件平台的螺孔56中,将LED板6固定在散热构件5中,并使驱动PCB板7顶部的插接部72分别穿过散热构件的中心穿孔51和LED板的中心穿孔61后与PCB板穿孔81边沿的触点82触接; (4) The LED board 6 is placed on the platform 53 of the heat dissipating member, and is screwed into the screw hole 64 of the LED board and the screw hole 56 of the heat dissipating member platform by the screws 9, respectively, and the LED board 6 is fixed in the heat dissipating member 5. And the insertion portion 72 of the top of the driving PCB board 7 respectively passes through the central through hole 51 of the heat dissipating member and the center through hole 61 of the LED board, and then contacts the contact 82 of the edge of the PCB board through hole 81;
(5)把灯罩2底部的轴向凸扣21插接在灯体1大口端内壁成型的环状台阶11上设置的安装槽111内,并把灯罩轴向凸扣21外壁凸设的凸块211嵌入与安装槽111贯通的纵槽112内,同时把灯罩2底边沿径向外凸的凸扣22嵌入环状台阶11内壁内凹的嵌槽113中。 (5) inserting the axial buckle 21 at the bottom of the lamp cover 2 into the mounting groove 111 provided on the annular step 11 formed by the inner wall of the large end of the lamp body 1, and protruding the convex portion of the outer wall of the lamp cover axially protruding 21 The 211 is inserted into the longitudinal groove 112 which penetrates the mounting groove 111, and the convex buckle 22 which is radially convex at the bottom edge of the lamp cover 2 is embedded in the concave recess 113 in the inner wall of the annular step 11.
本发明的实施方式Embodiments of the invention
工业实用性Industrial applicability
以上所述仅为本发明的较佳实施例,凡依本发明权利要求范围所做的均等变化与修饰,皆应属本发明权利要求的涵盖范围。 The above are only the preferred embodiments of the present invention, and all changes and modifications made within the scope of the claims of the present invention should be construed as the scope of the claims.
序列表自由内容Sequence table free content

Claims (7)

  1. 一种LED灯,包括由塑胶料制成的灯体,灯体两端分别连接的灯罩和螺头,其特征在于:灯体内腔自上而下依次套装由导热材料制成的散热杯、散热构件、LED板、灯体沿轴向设置的驱动PCB板、驱动PCB板底端的电线连接螺头、驱动PCB板顶部的插接部垂直穿过散热构件与LED板的中心穿孔后,所述驱动PCB板顶部插接部设置的二触点经触接PCB板穿孔边沿设置的触点电连接于LED板上设置的各LED光源,散热杯的外壁与灯体的内壁分别设有若干纵向散热突棱之间形成散热通道的散热槽。 An LED lamp comprises a lamp body made of a plastic material, and a lamp cover and a screw head respectively connected at two ends of the lamp body, wherein the lamp body cavity is arranged in a heat dissipation cup made of a heat conductive material and heat dissipation from top to bottom. The driving, the LED board, the driving PCB board disposed along the axial direction of the lamp body, the wire connecting screw head driving the bottom end of the PCB board, and the plugging portion of the top of the driving PCB board are vertically perforated through the center of the heat dissipating member and the LED board, the driving The two contacts provided on the top of the PCB board are electrically connected to the LED light sources disposed on the LED board via the contacts provided on the perforated edges of the PCB, and the outer walls of the heat sink and the inner wall of the lamp body are respectively provided with a plurality of longitudinal heat dissipation protrusions. A heat sink that forms a heat dissipation channel between the edges.
  2. 根据权利要求1所述LED灯,其特征在于:所述灯体由大口端内壁成型的环状台阶、环状台阶上凸设供灯罩底边沿轴向凸伸的轴向凸扣嵌入的安装槽、安装槽对应的环状台阶内壁内凹与安装槽垂直贯通供灯罩轴向凸扣外壁凸设的凸块嵌入的纵槽、纵槽相邻的环状台阶内壁内凹有供灯罩底边沿径向外凸的凸扣嵌入的嵌槽、环状台阶底部的内壁上通过若干平行的散热突棱之间成型的纵向散热槽、沿灯体中心孔设置的内框、内框中间成型的安装槽、相对大口端另端的小口端的外壁成型与螺头螺纹连接的外螺纹组成。The LED lamp according to claim 1, wherein the lamp body is formed by an annular step formed by the inner wall of the large-mouth end, and an annular groove is formed on the annular step, and the axial groove is protruded from the bottom edge of the lamp cover. The inner wall of the annular step corresponding to the installation groove and the installation groove are perpendicularly penetrated through the longitudinal groove of the protrusion protruding from the outer wall of the axial cover of the lamp cover, and the inner wall of the annular step adjacent to the longitudinal groove is recessed for the bottom edge of the lamp cover a convex groove embedded in the outward convex convex buckle, an inner wall of the bottom of the annular step, a longitudinal heat dissipation groove formed by a plurality of parallel heat dissipation ribs, an inner frame disposed along a center hole of the lamp body, and a mounting groove formed between the inner frames The outer wall of the small end of the opposite end of the large mouth end is formed by the external thread of the threaded connection of the screw head.
  3. 根据权利要求1所述LED灯,其特征在于:所述散热杯由铝材制造,其外壁凸设的若干散热突棱间成型的散热槽、杯体开口端成型供散热构件定位的环形台阶组成。The LED lamp according to claim 1, wherein the heat dissipating cup is made of aluminum, and the heat dissipating groove formed between the plurality of heat dissipating ribs protruding from the outer wall and the annular end of the cup body are formed by the annular step for positioning the heat dissipating member. .
  4. 根据权利要求1所述LED灯,其特征在于:所述散热构件由圆柱形杯体、圆柱形杯体自底部向上隆起的平台、平台与杯体壁之间成型的环形槽、平台圆周面沿径向等距离向外凸伸且容置于环形槽内的散热片、平台中心开设供驱动PCB板顶部插接部穿过的穿孔、位于穿孔两端对应于平台边沿部位对称凸设供LED板定位槽套装的定位柱、定位柱与穿孔之间对称开设的螺孔、杯体壁凹切一段后成型用于防止灯罩遇热缩小变形脱落的通槽组成。The LED lamp according to claim 1, wherein the heat dissipating member comprises a cylindrical cup body, a platform in which the cylindrical cup body is raised upward from the bottom, an annular groove formed between the platform and the cup body wall, and a circumferential surface of the platform. a heat sink having a radial distance and extending outwardly and accommodated in the annular groove, a center of the platform for opening a through hole for driving the top of the PCB board, and a symmetrically protruding LED plate at the opposite ends of the hole corresponding to the edge of the platform The positioning hole of the positioning groove set, the screw hole formed symmetrically between the positioning post and the perforation, and the wall of the cup body are concavely cut to form a through groove for preventing the lamp cover from shrinking and deforming due to heat.
  5. 根据权利要求1所述LED灯,其特征在于:所述LED板由环形板、环形板圆心部位覆设的PCB板、PCB板与环形板的中心贯通开设供驱动PCB板顶部插接部穿入的穿孔、PCB板的穿孔侧边沿设有与各LED光源电性连接的触点、PCB板两端的环形板上对称开设的螺孔、螺孔外侧的环形板边沿内凹的定位槽、PCB板与环形板边沿之间设置的若干LED光源组成。The LED lamp according to claim 1, wherein the LED board is formed by an annular plate, a PCB board covered by a center portion of the annular plate, a center of the PCB board and the annular board, and a top portion of the driving PCB board is inserted through the insertion portion. The perforated, the perforated side edge of the PCB board is provided with a contact electrically connected to each LED light source, a screw hole symmetrically opened on the annular plate at both ends of the PCB board, a concave positioning groove on the outer side of the screw hole, and a PCB board. It is composed of several LED light sources arranged between the edges of the annular plate.
  6. 一种LED灯,包括由塑胶料制成的灯体,灯体两端分别连接的灯罩和螺头,其特征在于:灯体内腔自上而下依次套装由导热材料制成的散热杯、散热构件、LED板、灯体沿轴向设置的驱动PCB板、驱动PCB板底端的电线连接螺头、驱动PCB板顶部的插接部垂直穿过散热构件与LED板的中心穿孔后,所述驱动PCB板顶部插接部设置的二触点经触接PCB板穿孔边沿设置的触点电连接于LED板上设置的各LED光源,散热杯的外壁与灯体的内壁分别设有若干纵向散热突棱之间形成散热通道的散热槽;An LED lamp comprises a lamp body made of a plastic material, and a lamp cover and a screw head respectively connected at two ends of the lamp body, wherein the lamp body cavity is arranged in a heat dissipation cup made of a heat conductive material and heat dissipation from top to bottom. The driving, the LED board, the driving PCB board disposed along the axial direction of the lamp body, the wire connecting screw head driving the bottom end of the PCB board, and the plugging portion of the top of the driving PCB board are vertically perforated through the center of the heat dissipating member and the LED board, the driving The two contacts provided on the top of the PCB board are electrically connected to the LED light sources disposed on the LED board via the contacts provided on the perforated edges of the PCB, and the outer walls of the heat sink and the inner wall of the lamp body are respectively provided with a plurality of longitudinal heat dissipation protrusions. a heat dissipation groove forming a heat dissipation channel between the edges;
    所述灯体由大口端内壁成型的环状台阶、环状台阶上凸设供灯罩底边沿轴向凸伸的轴向凸扣嵌入的安装槽、安装槽对应的环状台阶内壁内凹与安装槽垂直贯通供灯罩轴向凸扣外壁凸设的凸块嵌入的纵槽、纵槽相邻的环状台阶内壁内凹有供灯罩底边沿径向外凸的凸扣嵌入的嵌槽、环状台阶底部的内壁上通过若干平行的散热突棱之间成型的纵向散热槽、沿灯体中心孔设置的内框、内框中间成型的安装槽、相对大口端另端的小口端的外壁成型与螺头螺纹连接的外螺纹组成;The lamp body is formed by an annular step formed by the inner wall of the large-mouth end, an installation groove in which the axial convex protrusion is protruded in the axial direction of the bottom edge of the lamp cover, and the inner wall of the annular step corresponding to the installation groove is recessed and installed. The groove vertically penetrates the longitudinal groove in which the protrusion protruding from the outer wall of the axial cover of the lamp cover is embedded, and the inner wall of the annular step adjacent to the longitudinal groove is recessed with a groove and a ring embedded in the convex protrusion of the bottom edge of the lamp cover. The inner wall of the bottom of the step is formed by a longitudinal heat dissipating groove formed between a plurality of parallel heat dissipating ribs, an inner frame disposed along a central hole of the lamp body, a mounting groove formed between the inner frames, and an outer wall formed at a small end of the opposite end of the large end and a screw head The external thread of the threaded connection;
    所述散热杯由铝材制造,其外壁凸设的若干散热突棱间成型的散热槽、杯体开口端成型供散热构件定位的环形台阶组成;The heat dissipating cup is made of aluminum material, and a heat dissipating groove formed between a plurality of heat dissipating ribs protruding from an outer wall thereof, and an open end of the cup body forming an annular step for positioning the heat dissipating member;
    所述散热构件由圆柱形杯体、圆柱形杯体自底部向上隆起的平台、平台与杯体壁之间成型的环形槽、平台圆周面沿径向等距离向外凸伸且容置于环形槽内的散热片、平台中心开设供驱动PCB板顶部插接部穿过的穿孔、位于穿孔两端对应于平台边沿部位对称凸设供LED板定位槽套装的定位柱、定位柱与穿孔之间对称开设的螺孔、杯体壁凹切一段后成型用于防止灯罩遇热缩小变形脱落的通槽组成;The heat dissipating member is composed of a cylindrical cup body, a platform from which the cylindrical cup body is bulged upward from the bottom, an annular groove formed between the platform and the cup body wall, and a circumferential surface of the platform which protrudes outward in the radial equidistance and is accommodated in the ring shape. The heat sink in the slot and the center of the platform are provided with a through hole for the top of the driving PCB board to be inserted through the hole, and the positioning column corresponding to the edge of the platform corresponding to the edge of the platform is disposed symmetrically between the positioning column and the positioning hole. The symmetrical opening of the screw hole and the wall of the cup body are formed by recessing and forming a groove for preventing the lamp cover from shrinking and deforming due to heat;
    所述LED板由环形板、环形板圆心部位覆设的PCB板、PCB板与环形板的中心贯通开设供驱动PCB板顶部插接部穿入的穿孔、PCB板的穿孔侧边沿设有与各LED光源电性连接的触点、PCB板两端的环形板上对称开设的螺孔、螺孔外侧的环形板边沿内凹的定位槽、PCB板与环形板边沿之间设置的若干LED光源组成。The LED board is formed by an annular plate, a PCB board covered by a center portion of the annular plate, a center of the PCB board and the annular board, and a through hole for inserting a top portion of the driving PCB board, and a perforated side edge of the PCB board. The LED light source is electrically connected to the contact, the screw hole on the annular plate at both ends of the PCB board is symmetrically opened, the annular plate outside the screw hole is located in the concave positioning groove, and the LED board is arranged between the PCB board and the edge of the annular plate.
  7. 一种LED灯的制造方法,其特征在于,包括以下工序:A method of manufacturing an LED lamp, comprising the steps of:
    (1)把散热杯放入由塑胶料制成的灯体内腔中并一体成型,散热杯的外壁凸设若干纵突棱之间成型构成散热通道散热槽;(1) putting the heat dissipating cup into the inner cavity of the lamp made of plastic material and integrally molding, and the outer wall of the heat dissipating cup is convexly formed with a plurality of longitudinal ribs to form a heat dissipating channel heat dissipating groove;
    (2)把驱动PCB板插装在灯体内腔内框中间成型的安装槽中,并把驱动PCB板底端的电线连接到螺头上,把螺头螺旋连接在灯体的底端;(2) inserting the driving PCB board into the mounting groove formed in the frame of the lamp body cavity, and connecting the wire driving the bottom end of the PCB board to the screw head, and screwing the screw head to the bottom end of the lamp body;
    (3)把散热构件组装在散热杯顶端的腔体中,把散热构件两端凸设的定位柱分别装入LED板对应的定位槽中;(3) assembling the heat dissipating member in the cavity at the top end of the heat dissipating cup, and respectively positioning the positioning posts protruding at both ends of the heat dissipating member into the corresponding positioning slots of the LED board;
    (4)把LED板覆设在散热构件的平台上,用螺钉分别对称穿入LED板的螺孔与散热构件平台的螺孔中,将LED板固定在散热构件中,并使驱动PCB板顶部的插接部分别穿过散热构件的中心穿孔和LED板的中心穿孔后,与PCB板穿孔边沿的触点触接;(4) The LED board is placed on the platform of the heat dissipating member, and is screwed into the screw hole of the LED board and the screw hole of the heat dissipating member platform by screws, and the LED board is fixed in the heat dissipating member, and the top of the driving PCB board is driven. The plug portions are respectively passed through the central through hole of the heat dissipating member and the center through hole of the LED board, and are in contact with the contact of the perforated edge of the PCB board;
    (5)把灯罩底部的轴向凸扣插接在灯体大口端内壁成型的环状台阶上设置的安装槽内,并把灯罩轴向凸扣外壁凸设的凸块嵌入与安装槽贯通的纵槽内,同时把灯罩底边沿径向外凸的凸扣嵌入环状台阶内壁内凹的嵌槽中。(5) inserting the axial convex buckle at the bottom of the lamp cover into the installation groove provided on the annular step formed by the inner wall of the large end of the lamp body, and embedding the convex protrusion protruding from the outer wall of the lamp cover axially convexly with the installation groove In the longitudinal groove, at the same time, the convex protrusion of the bottom edge of the lamp cover is embedded in the concave groove in the inner wall of the annular step.
PCT/CN2014/086539 2014-09-15 2014-09-15 Led lamp and manufacturing process therefor WO2016041130A1 (en)

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