WO2016090820A1 - 用于玻璃厂的主传动控制方法 - Google Patents

用于玻璃厂的主传动控制方法 Download PDF

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WO2016090820A1
WO2016090820A1 PCT/CN2015/077768 CN2015077768W WO2016090820A1 WO 2016090820 A1 WO2016090820 A1 WO 2016090820A1 CN 2015077768 W CN2015077768 W CN 2015077768W WO 2016090820 A1 WO2016090820 A1 WO 2016090820A1
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Prior art keywords
main drive
circuit breaker
power supply
inverter
control method
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PCT/CN2015/077768
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English (en)
French (fr)
Inventor
彭寿
田万春
王建青
刘永辉
陈晓江
张卫
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中国建材国际工程集团有限公司
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Priority to US15/535,046 priority Critical patent/US10498262B2/en
Publication of WO2016090820A1 publication Critical patent/WO2016090820A1/zh

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P4/00Arrangements specially adapted for regulating or controlling the speed or torque of electric motors that can be connected to two or more different electric power supplies
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41835Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by programme execution
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • H02J9/06Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P27/00Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
    • H02P27/04Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
    • H02P27/06Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using dc to ac converters or inverters
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25391Start, stop sequence of different parts of machine, copier, textile, glass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/30Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S20/00Management or operation of end-user stationary applications or the last stages of power distribution; Controlling, monitoring or operating thereof
    • Y04S20/20End-user application control systems

Definitions

  • the invention relates to the technical field of mechanical electrical control, in particular to a main transmission control for a glass factory.
  • the main drive of the glass factory adopts two motors, one working and one hot standby.
  • the two main drive motor control circuits are installed in one control box.
  • the two main drive motors are respectively powered by separate mains power or UPS power supply.
  • UPS power supply When any of the mains power supply or UPS power supply fails, one motor stops working and cannot meet one work. , a hot standby request.
  • the invention aims to fill the gap of the existing main transmission control technology and provide a main transmission control method for a glass factory.
  • a main transmission control method for a glass factory comprising the steps of: (a) providing a first circuit breaker and a second circuit breaker on a power circuit of the motor, one end of which is connected to two a main drive motor; (b) connecting the first circuit breaker to a mains power supply, the The second circuit breaker is connected to the UPS power supply; and (c) the first circuit breaker and the second circuit breaker are interlocked by a mechanical interlock mechanism such that only one of the circuit breakers can be closed during normal operation.
  • each of the main drive motors is provided with an inverter, and the acceleration/deceleration button is set on the digital input port of the inverter, and the frequency of the inverter is changed by operating the acceleration/deceleration button to realize the adjustment of the speed of the main drive motor.
  • the frequency converter is used to pulse the output signal to the pulse digital display.
  • the inverter fault output relay is serialized into the main contactor trip circuit.
  • the two motor control loops are each disposed in a separate control box.
  • a main transmission control method for a glass factory overcomes the problem of inaccurate rotation speed of the main drive motor caused by signal interference. It satisfies the requirement that the two motors can not stop working when any of the mains power supply or UPS power supply fails. At the same time, the two main drive control systems are respectively set up with independent control boxes, avoiding any failure or repair. The occurrence of human accidents.
  • Figure 1 is a schematic diagram of the 1# main drive control
  • Figure 2 is a schematic diagram of the 2# main drive control
  • Figure 3 is a layout diagram of the main drive console of the central control room.
  • a main transmission control method for a glass factory according to an embodiment of the present invention is described in detail below.
  • a first circuit breaker and a second circuit breaker are disposed on the power circuit of the motor, one end of which is connected to two main drive motors, respectively.
  • the first circuit breaker is connected to a mains power supply
  • the second circuit breaker is connected to a UPS power supply.
  • the first circuit breaker and the second circuit breaker are interlocked by a mechanical interlock mechanism such that only one of the circuit breakers can be closed during normal operation.
  • the main drive control for glass factory is controlled by computer. It mainly outputs 4 ⁇ 20mA signal through computer analog output, and controls the frequency of the inverter to control the speed of the main drive motor.
  • This control method is easy.
  • the 4 ⁇ 20mA signal is disturbed, causing the speed of the main drive motor to be inaccurate.
  • the two main drive motors are respectively powered by a separate mains power supply or UPS power supply.
  • UPS power supply When any one of the mains power supply or the UPS power supply fails, There is a motor that stops working and cannot meet the requirements of one work and one hot standby; therefore, the present invention changes the conventional main drive control circuit, which is embodied in the circuit, as shown in FIG. 1 and FIG.
  • FIG. 2QL21a QL22a is the main circuit breaker; FL2a is the main circuit breaker mechanical interlock device; KM21a main circuit contactor; UF21a is the inverter; KB21a is the inverter hand-held device; L21a is the inverter reactor; SA2a is the remote / body start switch; SS22a manual operation accelerator button; SS23a manual operation deceleration button; SF2a, SS2a respectively for the main circuit power supply on and off manual operation button; SF21a, SS21a respectively for the inverter start and stop manual operation button; LV21a main drive speed Pulse digital display; KA21a is the inverter start relay; KA22a, KA23a are the inverter operation, fault signal relay.
  • the acceleration/deceleration button By setting the acceleration/deceleration button on the digital input port of the inverter, changing the frequency of the inverter by operating the acceleration/deceleration button to adjust the speed of the main drive motor; using two circuit breakers on each motor power circuit, that is, Each motor has two power sources, one mains power supply, and the other is UPS power supply.
  • the two circuit breakers are interlocked by a mechanical interlock mechanism. Only one of the circuit breakers can be used during normal operation. Closing, thus ensuring that any two main drive motors can work normally when any one power failure occurs; in order to ensure that any one main drive motor fails or does not cause misoperation or mutual interference during maintenance, two motor control circuits will be used. They are set in separate control boxes.
  • the two motors can not stop working.
  • Install two circuit breakers on each motor power circuit that is, give each motor two power supplies, all the way.
  • the electric power supply, the other is the UPS power supply, and the two circuit breakers are interlocked by the mechanical interlocking mechanism. Only one of the circuit breakers can be closed during normal operation, thus ensuring that when any power failure occurs, both main drive motors can normal work.
  • a frequency converter is provided on each motor of the main drive.
  • the acceleration/deceleration button is set on the digital input port of the inverter, and the frequency of the inverter is changed by operating the acceleration/deceleration button to realize the main drive motor. Speed adjustment.
  • the pulse output signal of the inverter is used to the pulse digital display to ensure the accuracy of the main drive speed.
  • the inverter start/stop button, acceleration/deceleration button, indicator light and pulse digital display are all arranged in the central control room console to meet the functions of remote control start and stop and speed adjustment.
  • the inverter fault output relay is connected to the main contactor trip circuit to ensure the safety of the equipment and workers during the fault.
  • the control method is implemented by the following steps: (The following is 1# main drive, 2# main drive is the same as 1#)
  • the main body starts and stops the main drive motor: the transfer switch SA1a is switched to the body control position, the main drive motor is controlled to start and stop by the inverter hand-held device, and the main drive speed is adjusted by the frequency set by the inverter hand-held device.
  • a main transmission control method for a glass factory overcomes the problem of inaccurate rotation speed of the main drive motor caused by signal interference. It satisfies the requirement that the two motors can not stop working when any of the mains power supply or UPS power supply fails. At the same time, the two main drive control systems are respectively set up with independent control boxes, avoiding any failure or repair. The occurrence of human accidents.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Control Of Multiple Motors (AREA)

Abstract

一种用于玻璃厂的主传动控制方法,包括如下步骤:(a)在电机的电源回路上设置第一断路器和第二断路器,其一端分别连接至两台主传动电机;(b)使得第一断路器与市电电源连接,第二断路器与UPS电源连接;并且(c)使得第一断路器和第二断路器通过机械联锁机构联锁,以使得正常工作时只有其中任意一个断路器可以合闸。该用于玻璃厂的主传动控制方法,克服了信号受干扰造成的主传动电机的转速不准的问题。满足了当市电电源或UPS电源其中任一电源故障时,两台电机均不能停止工作的要求;同时将两台主传动控制系统分别设置独立的控制箱,避免了任一台故障或维修时人为事故的发生。

Description

用于玻璃厂的主传动控制方法 技术领域
本发明涉及机械电气控制技术领域,尤其涉及一种用于玻璃厂的主传动控制。
背景技术
目前,大部分玻璃厂主传动控制是利用计算机控制,主要是通过计算机模拟量输出4~20mA信号,控制变频器频率来达到控制主传动电机的转速,这种控制方法容易造成4~20mA信号受干扰,造成主传动电机的转速不准。随着玻璃品种向超厚和超薄两个方向的发展,对主传动的控制精度要求也越来越高,这种控制方法已不能完全满足较高档次玻璃品种对主传动控制精度的要求。
玻璃厂主传动采用两台电机,一台工作,一台热备,目前两台主传动电机控制回路都装在一个控制箱内,当其中一台故障维修时,容易造成误操作或互相干扰现象,造成人为生产事故,同时两台主传动电机分别由单独的市电电源或UPS电源供电,当市电电源或UPS电源其中任一电源故障时,就有一台电机停止工作,不能满足一台工作,一台热备的要求。
针对以上的缺点和要求,设计出了一种新的实用的主传动控制方法,既能满足工艺精度要求又简单安全可靠。
发明内容
本发明旨在填补现有主传动控制技术的空白,提供一种用于玻璃厂用的主传动控制方法。
为了达成上述目的,提供了一种用于玻璃厂的主传动控制方法,包括如下步骤:(a)在电机的电源回路上设置第一断路器和第二断路器,其一端分别连接至两台主传动电机;(b)使得所述第一断路器与市电电源连接,所述第 二断路器与UPS电源连接;并且(c)使得所述第一断路器和第二断路器通过机械联锁机构联锁,以使得正常工作时只有其中任意一个断路器可以合闸。
一些实施例中,各所述主传动电机上设有变频器,利用在变频器数字输入端口上设置加/减速按钮,通过操作加/减速按钮来改变变频器的频率实现主传动电机速度的调整。
一些实施例中,利用所述变频器脉冲输出信号至脉冲数显表。
一些实施例中,将变频器故障输出继电器串入主接触器分闸回路。
一些实施例中,将两台电机控制回路分别设置在单独的控制箱内。
根据本发明的一种用于玻璃厂的主传动控制方法,克服了信号受干扰造成的主传动电机的转速不准的问题。满足了当市电电源或UPS电源其中任一电源故障时,两台电机均不能停止工作的要求;同时将两台主传动控制系统分别设置独立的控制箱,避免了任一台故障或维修时人为事故的发生。
以下结合附图,通过示例说明本发明主旨的描述,以清楚本发明的其他方面和优点。
附图说明
结合附图,通过下文的详细说明,可更清楚地理解本发明的上述及其他特征和优点,其中:
图1为1#主传动控制原理图;
图2为2#主传动控制原理图;及
图3为中控室主传动操作台布置图。
具体实施方式
参见本发明具体实施例的附图,下文将更详细地描述本发明。然而,本发明可以以许多不同形式实现,并且不应解释为受在此提出之实施例的限制。相反,提出这些实施例是为了达成充分及完整公开,并且使本技术领域的技术人员完全了解本发明的范围。
下文详细说明根据本发明实施例的一种用于玻璃厂的主传动控制方法.
首先,在电机的电源回路上设置第一断路器和第二断路器,其一端分别连接至两台主传动电机。其次,使得所述第一断路器与市电电源连接,所述第二断路器与UPS电源连接。最后,使得所述第一断路器和第二断路器通过机械联锁机构联锁,以使得正常工作时只有其中任意一个断路器可以合闸。
如图1~所示,一般用于玻璃厂主传动控制是利用计算机控制,主要是通过计算机模拟量输出4~20mA信号,控制变频器频率来达到控制主传动电机的转速,这种控制方法容易造成4~20mA信号受干扰,造成主传动电机的转速不准;同时两台主传动电机分别由单独的市电电源或UPS电源供电,当市电电源或UPS电源其中任意一路电源故障时,就有一台电机停止工作,不能满足一台工作,一台热备的要求;因此本发明改变了传统的主传动控制电路,体现在电路方面,如附图1,附图2所示。
图1中QL11a;QL12a为主回路断路器;FL1a为主回路断路器机械联锁装置;KM11a主回路接触器;UF11a为变频器;KB11a为变频器手操器;L11a为变频器电抗器;SA1a为远程控制/本体控制转换开关;SS12a手动操作加速按钮;SS13a手动操作减速按钮;SF1a,SS1a分别为主回路电源通断手动操作按钮;SF11a,SS11a分别为变频器启停手动操作按钮;LV11a为主传动速度脉冲数显表;KA11a为变频器启动继电器;KA12a、KA13a分别为变频器运行、故障信号继电器。图2QL21a;QL22a为主回路断路器;FL2a为主回路断路器机械联锁装置;KM21a主回路接触器;UF21a为变频器;KB21a为变频器手操器;L21a为变频器电抗器;SA2a为远程/本体启动转换开关;SS22a手动操作加速按钮;SS23a手动操作减速按钮;SF2a,SS2a分别为主回路电源通断手动操作按钮;SF21a,SS21a分别为变频器启停手动操作按钮;LV21a为主传动速度脉冲数显表;KA21a为变频器启动继电器;KA22a、KA23a分别为变频器运行、故障信号继电器。
利用在变频器数字输入端口上设置加/减速按钮,通过操作加/减速按钮来改变变频器的频率实现主传动电机速度的调整;利用在每台电机电源回路上装设两台断路器,即给每台电机两路电源,一路市电电源,另一路为UPS电源,两台断路器通过机械联锁机构联锁,正常工作时只有其中任意一个断路器可以 合闸,从而保证了任意一路电源故障时,两台主传动电机都能正常工作;为了保证任意一台主传动电机故障或维修时不至于造成误操作或互相干扰现象,将两台电机控制回路分别设置在单独的控制箱内。
为了满足当市电电源或UPS电源其中任一电源故障时,两台电机均不能停止工作的要求,在每台电机电源回路上装设两台断路器,即给每台电机两路电源,一路市电电源,另一路为UPS电源,两台断路器通过机械联锁机构联锁,正常工作时只有其中任意一个断路器可以合闸,从而保证了任一电源故障时,两台主传动电机都能正常工作。
为了满足速度调整精度的要求,在主传动每台电机上设有一台变频器,利用在变频器数字输入端口上设置加/减速按钮,通过操作加/减速按钮来改变变频器的频率实现主传动电机速度的调整。
为了直观精确的反映主传动速度,利用变频器脉冲输出信号至脉冲数显表,保证了主传动速度准确。
为了操作的灵活方便,直观,将变频器启/停按钮、加/减速按钮、指示灯、脉冲数显表均集中布置在中央控制室操作台,满足远程控制启停及调节速度的功能。
为了保证变频器故障时及时切断电源,将变频器故障输出继电器串入主接触器分闸回路,保证了故障时设备及工作人员安全。
为了保证任意一台主传动电机故障或维修时,不至于造成误操作或互相干扰现象,将两台电机控制回路分别设置在单独的控制箱内,如图3所示。
实现该控制方法通过以下步骤:(以下为1#主传动,2#主传动与1#相同)
(1)检查主传动每台电机旋转方向,使每台电机旋转方向正确,满足工艺要求;检查控制柜内两路电源相序一致性,保证两路电源相序相同。
(2)正常工作时,将转换开关SA1a切换到远程控制位置,手动操作主断路器开关QL11a或QL12a合闸,手动操作按钮SF1a合闸,主接触器KM11a闭合,主回路通电。
a.根据工艺提供的速度设置变频器相应的频率,手动操作启动按钮SF11a合闸,主传动电机启动,转入正常运转。
b.当需要增加主传动速度时,手动点动控制按钮SS12a,实现电机速度增加,通过数显表LV11a观察,达到目标值时,停止加速。
c.当需要减小主传动速度时,手动点动控制按钮SS13a,实现电机速度降低,通过数显表LV11a观察,达到目标值时,停止减速。
d.当主传动需要停车时,手动操作停车按钮SS11a即可完成停车。
e.当变频器正常运行或故障时,运行或故障信号送至中控室计算机系统显示。
(3)本体启停主传动电机:将转换开关SA1a切换到本体控制位置,通过变频器手操器控制主传动电机启停,通过变频器手操器设定的频率实现主传动速度调节。
根据本发明的一种用于玻璃厂的主传动控制方法,克服了信号受干扰造成的主传动电机的转速不准的问题。满足了当市电电源或UPS电源其中任一电源故障时,两台电机均不能停止工作的要求;同时将两台主传动控制系统分别设置独立的控制箱,避免了任一台故障或维修时人为事故的发生。
以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思做出诸多修改和变化。凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。

Claims (5)

  1. 一种用于玻璃厂的主传动控制方法,其特征在于,包括如下步骤:
    (a)在电机的电源回路上设置第一断路器和第二断路器,其一端分别连接至两台主传动电机;
    (b)使得所述第一断路器与市电电源连接,所述第二断路器与UPS电源连接;并且
    (c)使得所述第一断路器和第二断路器通过机械联锁机构联锁,以使得正常工作时只有其中任意一个断路器可以合闸。
  2. 根据权利要求1所述的主传动控制方法,其特征在于,各所述主传动电机上设有变频器,利用在变频器数字输入端口上设置加/减速按钮,通过操作加/减速按钮来改变变频器的频率实现主传动电机速度的调整。
  3. 根据权利要求2所述的主传动控制方法,其特征在于,利用所述变频器脉冲输出信号至脉冲数显表。
  4. 根据权利要求3所述的主传动控制方法,其特征在于,将变频器故障输出继电器串入主接触器分闸回路。
  5. 根据权利要求1所述的主传动控制方法,其特征在于,将两台电机控制回路分别设置在单独的控制箱内。
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