WO2016090793A1 - 一种双针床经编机 - Google Patents

一种双针床经编机 Download PDF

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Publication number
WO2016090793A1
WO2016090793A1 PCT/CN2015/076611 CN2015076611W WO2016090793A1 WO 2016090793 A1 WO2016090793 A1 WO 2016090793A1 CN 2015076611 W CN2015076611 W CN 2015076611W WO 2016090793 A1 WO2016090793 A1 WO 2016090793A1
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WIPO (PCT)
Prior art keywords
needle bed
swing
cam
bed
comb
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PCT/CN2015/076611
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English (en)
French (fr)
Inventor
王敏其
王水
赵启
胡哲
顾绍刚
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常州市武进五洋纺织机械有限公司
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Publication of WO2016090793A1 publication Critical patent/WO2016090793A1/zh

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B23/00Flat warp knitting machines
    • D04B23/02Flat warp knitting machines with two sets of needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/06Needle bars; Sinker bars
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/06Needle bars; Sinker bars
    • D04B27/08Driving devices therefor
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B27/00Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
    • D04B27/10Devices for supplying, feeding, or guiding threads to needles
    • D04B27/24Thread guide bar assemblies
    • D04B27/26Shogging devices therefor

Definitions

  • the invention relates to the field of textile machinery, and particularly discloses a double needle bed warp knitting machine.
  • the short-staple double-needle bed warp knitting machine can weave velvet fabric with a height of 1.5 ⁇ 6mm (corresponding to the distance of the uncirculating plate of 3 ⁇ 12mm).
  • the fabric is widely used in clothing, plush toys, blankets and interior decoration.
  • fabrics are widely used in car seat cushions, sofa cloth, Simmons, cotton blankets and other home decoration fabrics, as well as apparel fabrics and shoes Industry materials.
  • the above warp knitting machine is more than a double needle bed warp knitting machine for knitting short pile fabric.
  • the above-mentioned warp knitting machine is suitable for users with specialized production and single products, which is not conducive to the development of users. Increase the cost of use.
  • the object of the present invention is to provide a medium-spun double-needle bed warp knitting machine for solving the above problems, which can meet the knitting requirements of short, medium and long pile warp knitting machines, and can realize compact and jacquard velvet. Fabric woven double needle bed warp knitting machine.
  • a double needle bed warp knitting machine including a frame,
  • the frame is provided with a loop forming device, a ground comb device (3, 3'), and the loop forming device includes a front The rear needle bed portion (1, 1'), the front and rear sinker bed portions (2, 2'), the front and rear needle bed portions (1, 1') are symmetrically disposed by the front and rear swing shafts (10, 10'), respectively The front and rear sinker bed portions (2, 2') are also symmetrically disposed on the frame through the front and rear swing shafts (10, 10'); the ground comb device (3, 3')
  • the utility model comprises a swinging shaft (11) connected to the frame drive, a combing cradle (12) connected to the upper swing shaft (11), and a left and right symmetrical ground comb fixing seat (3-1), the ground comb device (3, 3') and a hair comb (12) are disposed on the frame through a swing shaft (11);
  • a transmission device is disposed on the frame below the front and rear swing shafts (10, 10'), and the transmission device includes front and rear needle bed transmission mechanisms (4, 4'), front and rear sinker bed transmission mechanisms (5, 5') , front and rear knock-off transmission mechanism (6, 6') and barn cradle upper swing shaft transmission mechanism (7), the front and rear needle bed transmission mechanisms (4, 4') respectively pass the first drive shaft (8) and
  • the two driving shafts (9) are symmetrically disposed on the frame, and the front and rear sinker bed transmission mechanisms (5, 5') are also symmetrically disposed on the frame through the first and second driving shafts (8, 9), respectively.
  • the front and rear knock-off transmission mechanisms (6, 6') are also symmetrically arranged on the frame by the first and second main shafts (8, 9) respectively, and the swinging shaft upper shaft transmission mechanism (7) ) is disposed on the second main shaft (9);
  • the front and rear needle bed transmission mechanisms (4, 4') respectively provide power to the front and rear needle bed portions (1, 1'), and the front and rear sinker bed drive mechanisms (5, 5') respectively respectively face the front and rear sinker bed portions ( 2, 2') providing power
  • the front and rear knock-off transmission mechanisms (6, 6') respectively provide power to the front and rear swing shafts (10, 10')
  • the swinging shaft swinging shaft transmission mechanism (7) A power transmission is provided to the hair cradle (12) and its swing is controlled.
  • the front and rear needle bed portions (1, 1') each include a needle bed cradle (1-4), a needle bed holder (1-3), and a needle bed connected to the needle bed holder (1- 1) and a latch needle (1-2) mounted on the needle bed (1-1);
  • the front and rear needle bed drive mechanisms (4, 4') each include a needle bed cam swing arm (4-4) Inner needle bed roller (4-3) with needle bed cam (4-0) inner ring surface meshing and outer ring surface with needle bed cam (4-0)
  • the meshing outer roller (4-5), the outer needle bed roller (4-5) is movably connected with a first needle bed linkage (4-1), and the first needle bed linkage ( 4-1)
  • the second needle bed connecting rod (4-2) is connected to the bolt, and the second needle bed connecting rod (4-2) is connected with the needle bed bracket (1-3), and the front and rear needle bed driving mechanism (4, 4')
  • the up and down movement of the needle bed (1-1) is realized by the swing of the needle bed cam (4-0), thereby driving the up and down movement
  • the front and rear sinker bed portions (2, 2') each include a sinker arm (2-1) and a sinker bed (2-2) fixed at the front end of the settling swing arm (2-1) and are mounted on a settling needle (2-3) on the sinker bed (2-2);
  • the front and rear sinker bed drive mechanisms (5, 5') each include a settling cam swing arm (5-4) and are respectively fixed at the first a settling cam (5-0) on the second drive shaft (8, 9), wherein the settling cam swing arm (5-4) is provided with internal settlement engaged with the inner ring surface of the settling cam (5-0) Roller (5-3) and outer settling roller (5-5) meshing with the outer ring surface of the settling cam (5-0), the outer settling roller (5-5) is movably connected with the first settling joint a rod (5-1), the first settling link (5-1) is bolted with a second settling link (5-2), the second settling link (5-2) and a settling swing arm ( 2-1)
  • the front and rear knock-off transmission mechanisms (6, 6') each include a knock-off cam swing arm (6-4) and a knock-off cam fixed to the first and second drive shafts (8, 9), respectively.
  • the knock-off cam swing arm (6-4) is provided with an inner knock-off roller (6-3) that meshes with the inner ring surface of the knock-off cam (6-0), and a knock-off An outer disengagement roller (6-5) in which the outer surface of the cam (6-0) is engaged, and the outer disengagement roller (6-5) is movably connected to the first disengagement link (6-1).
  • the first release link (6-1) is bolted to the second release link (6-2), and the second release link (6-2) is connected with the release swing arm ( 6-9), the front and rear swing arms (6-9) are connected to the front and rear swing shafts (8, 9).
  • the bar cradle upper swing transmission mechanism (7) includes a bar cam swing arm (7-4), a bar upper swing cam (7-0) connected to the first drive shaft (8), a bar intermediate swing arm (7-9) connected to the front swing shaft (10) and a bar upper swing arm (7-11) connected to the upper swing shaft (11),
  • the comb cam swing arm (7-4) is provided with an inner bar roller (7-5) that meshes with the inner ring surface of the bar upper swing cam (7-0) and meshes with the outer ring surface of the bar upper swing cam (7-0)
  • the outer bar roller (7-6), the outer bar roller (7-6) pin is connected with the first bar upper swing link (7-1), and the first bar is connected to the upper bar
  • the rod (7-1) is bolted to the second bar swinging link (7-2), the second bar swinging link (7-2) and the bar middle swing arm (7-9)
  • the middle middle swing arm (7-9) is movably connected with a third bar upper swing link (7-3), and the third bar upper swing link (7-3) is The
  • each of the ground comb holder (3-1) and the comb cradle (12) is provided with a bar (3-2) and an inverted needle disposed on the bar (3-2).
  • the hair comb (12) and the ground comb holder (3-1) are provided with six combs (3-2), and the middle two combs (3-2) are combs. ⁇ , the four combs (3-2) on both sides are ground combs.
  • the frame is provided with an electronic traverse device (13) for controlling the traverse of each bar (3-2) in the ground comb device (3).
  • the invention relates to a middle pile type double needle bed warp knitting machine, which can meet the knitting requirements of the short pile, middle pile and long pile warp knitting machine, and can realize the weaving of the dense and jacquard velvet fabric.
  • the traverse device is an electronic traverse device, which replaces the original traditional chain traverse device, has a fast transformation process, can freely change flower patterns, fabric tissues, etc., and saves labor and time for a large number of woven chain blocks. Moreover, the amount of needle transfer is large, and high-grade fabric can be produced. Once formed, it can meet the requirements of multi-speed and multi-segment delivery, and the operation is stable and reliable.
  • Figure 1 is a schematic structural view of a patent of the present invention
  • Figure 2 is a schematic view showing the structure of the needle bed portion and the needle bed transmission mechanism
  • Figure 3 is a perspective projection view of Figure 2;
  • Figure 4 is a schematic structural view of a sinker bed portion and a sinker bed transmission mechanism
  • Figure 5 is a perspective projection view of Figure 4.
  • Figure 6 is a schematic structural view of a knock-off transmission mechanism
  • Figure 7 is a schematic view showing the structure of the swing shaft transmission mechanism of the bar cradle
  • Figure 8 is a schematic structural view of a ground comb device
  • Figure 9 is a schematic view showing the structure of an electron traverse device.
  • a double needle bed warp knitting machine comprises a loop forming device, a ground comb device and a transmission device;
  • the loop forming device comprises a symmetrical front and rear needle bed portion 1 , 1 ′; a front and rear sinker bed portion 2 2';
  • the ground comb device 3 comprises a ground comb mount 3-1, a comb comb 12 connected to the comb comb 3-1, a comb on the comb cradle 12;
  • the transmission device comprises a symmetrical front and rear needle bed transmission mechanism 4, 4', a symmetrical front and rear sinker bed transmission mechanism 5, 5'; a front and rear decoupling transmission mechanism 6, 6'; and a barn cradle upper swing shaft transmission mechanism 7; No. 1 drive shaft 8, No. 2 drive shaft 9.
  • the parts of the front and rear needle bed portions 1, 1' each include: a needle bed cradle 1-4, 1' -4, needle bed holders 1-3, 1'-3 and needle beds 1-1, 1'-1 connected thereto and tongue pins 1-2, 1'-2 mounted on the needle bed;
  • the rear needle bed transmission mechanisms 4, 4' each have a needle bed cam 4-0, 4'-0, and the needle bed cams 4-0, 4'-0 have a number between the needle beds 1-1 and 1'-1.
  • the inner circumferences of the needle bed cams 4-0, 4'-0 of the front and rear needle bed transmission mechanisms 4, 4' are engaged with the rollers 4-3, 4'-3, and the outer circle and the rollers 4-5, 4 '-5 meshing.
  • the rollers 4-3, 4'-3 and 4-5, 4'-5 are connected to the cam swing arms 4-4, 4'-4 by pins 4-6, 4'-6, said rollers
  • the sub- 4-5, 4'-5 and the first needle bed linkages 4-1, 4'-1 are connected by pins 4-6, 4'-6, the first needle bed linkage 4-1, 4'-1 is connected to the second needle bed connecting rod 4-2, 4'-2 by a nut, and the second needle bed connecting rod 4-2, 4'-2 and the needle bed holder 1-3, 1 '-3 connection
  • needle bed bracket 1-3, 1'-3 is connected with needle bed 1-1, 1'-1, see needle bed cam connection of front needle bed transmission mechanism 4 as shown in Fig.
  • the needle bed cam of the rear needle bed transmission mechanism 4' is coupled to the second drive shaft 9.
  • the up and down movement of the needle beds 1-1, 1'-1 is realized by the transmission of the front and rear needle bed transmission mechanisms, thereby driving the up and down movement of the tongues 1-2, 1'-2.
  • the parts of the front and rear sinker bed portions 2, 2' each include a settling swing arm 2-1, 2'-1 and a sinker bed 2-2, 2' fixed to the front end of the settling swing arm. -2 and settling needles 2-3, 2'-3 mounted on the sinker beds 2-2, 2'-2.
  • the front and rear sinker bed drive mechanisms 5, 5' each have a settling cam 5-0, 5'-0, between the settling cams 5-0, 5'-0 and the settling swing arm by the first settling link 5-1, 5 -1 '5 and the second settling links 5-2, 5'-2 are connected.
  • the inner circumference of the settling cam 5-0, 5'-0 is engaged with the rollers 5-3, 5'-3, and the outer circle is engaged with the rollers 5-5, 5'-5, the roller 5-3, 5'-3 and 5-5, 5'-5 are mounted on the cam swing arms 5-4, 5'-4 via pins 5-6, 5'-6.
  • the rollers 5-5, 5'-5 are connected to the first settling links 5-1, 5-1 by pins 5-6, 5'-6, and the first settling links 5-1, 5 -1' and the second settling link 5-2, 5'-2 are connected by a nut, and the second settling link 5-2, 5'-2 passes between the settling arm 2-1, 2'-1 Connector 5-7, 5'-7 connection, settling arm 2-1, 2'
  • the -1 is fixedly connected to the sinker beds 2-2, 2'-2 by screws, and the sinkers 2-3, 2'-3 are attached to the sinker beds 2-2, 2'-2.
  • the settling cam of the front sinker bed drive mechanism 5 is coupled to the first drive shaft 8, and the settling cam of the rear sinker bed drive mechanism 5' is coupled to the second drive shaft 9.
  • the front and rear movement of the front and rear sinker beds 2-2, 2'-2 is realized by the transmission of the front and rear sinker bed transmission mechanism, thereby driving the front and rear movement of the sinkers 2-3, 2'-3.
  • the front and rear knock-off transmission mechanisms 6, 6' have a knock-out cam 6-0, 6'-0 and a knock-out swing arm 6-9, 6'-9, and the knock-off cam 6-0 , between the 6'-0 and the knock-off swing arms 6-9, 6'-9 by the first release link 6-1, 6'-1 and the second release link 6-2, 6'-2 connection.
  • the inner circumferences of the knock-off cams 6-0, 6'-0 of the front and rear knock-off transmission mechanisms 6, 6' are engaged with the rollers 6-3, 6'-3, and the outer circumference and the rollers 6-5, 6 '-5 meshing.
  • the rollers 6-3, 6'-3 and 6-5, 6'-5 are connected to the cam swing arms 6-4, 6'-4 by pins 6-6, 6'-6, said rollers
  • the children 6-5, 6'-5 are connected to the first needle bed linkages 6-1, 6'-1 by pins 6-6, 6'-6
  • the first needle bed linkage 6-1, 6'-1 is connected to the second needle bed connecting rod 6-2, 6'-2 by a nut
  • the second needle bed connecting rod 6-2, 6'-2 and the knocking arm 6-9, 6 '-9 is connected by connectors 6-7, 6'-7.
  • the knock-off cam of the front knock-off transmission mechanism 6 is coupled to the first drive shaft 8
  • the knock-off cam of the rear knock-off transmission mechanism 6' is coupled to the second drive shaft 9.
  • the swing of the swing shaft is realized by the transmission of the front and rear knock-off transmission mechanism.
  • the swinging shaft upper swing shaft transmission mechanism 7 has a comb upper swing cam 7-0 comb intermediate swing arm 7-9 comb swing arm 7-10 and a comb upper swing arm 7- 11.
  • the bar upper swing arm 7-11 and the bar middle swing arm 7-9 are connected by a pendulum shaft that is movably connected to the frame, between the bar upper swing cam 7-0 and the bar upper swing arm 7-11
  • the first bar upper swing link 7-1, the second bar upper swing link 7-2, and the third bar upper swing link 7-3 are connected.
  • the inner circumference of the bar upper swing cam 7-0 is engaged with the roller 7-5, the outer circle is engaged with the roller 7-6, and the rollers 7-5 and 7-6 are mounted on the cam by the pin 7-7
  • the roller 7-6 and the first bar upper swing link 7-1 are connected by a pin 7-7, and the first bar swinging link 7-1 is connected to the second bar
  • the rod 7-2 is connected by a nut, and the second bar upper swing link 7-2 and the third bar upper swing link 7-3 are connected to the middle swing arm 7-9 through the connecting head 7-8. on.
  • the middle swing arm of the comb is connected to the swing shaft, and the comb upper swing cam 7-0 of the upper swing shaft transmission mechanism 7 of the combing cradle is connected to the first drive shaft 8, and the comb cradle 12 is on the comb cradle.
  • the swing is completed by the swing shaft transmission mechanism.
  • the machine member of the ground comb device 3 includes a ground comb holder 3-1, a comb comb attached to the comb comb holder 3-1, and a comb on the comb cradle 12. a yarn guide needle attached to the bar and a swing shaft connected to the frame drive. It should be noted that the four combs 3-2 on both sides of the ground comb holder 3-1 may be ground combs, and the middle two combs 3-2 are combs.
  • the electronic traverse device 13 realizes accurate traverse of each bar in the ground comb device 3 by using the device, and the device has high traverse precision, high speed and low noise; and the occupied space is small.
  • the production cost is low, and various complicated patterns can be woven and formed at one time; it can meet the requirements of multi-speed and multi-segment delivery, and the operation is stable and reliable.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)
  • Looms (AREA)

Abstract

一种双针床经编机,包括成圈装置、地梳装置(3、3')和传动装置,所述的成圈装置包括前后针床部分(1、1')、前后沉降片床部分(2、2');所述地梳装置(3、3')包括上摆轴(11)、毛梳摇架(12)以及左右对称的地梳固定座(3-1);所述的传动装置包括前后针床传动机构(4、4'),前后沉降片床传动机构(5、5'),前后脱圈传动机构(6、6')和梳栉摇架上摆轴传动机构(7),所述前后针床传动机构(4、4')对前后针床部分(1、1')提供动力,所述前后沉降片床传动机构(5、5')对前后沉降片床部分(2、2')提供动力,所述前后脱圈传动机构(6、6')对前后摆轴(10、10')提供动力,所述梳栉摇架上摆轴传动机构(7)向毛梳摇架(12)提供动力。所述双针床经编机既能编织短绒织物、中绒织物和长绒织物,又能编织提花绒类织物。

Description

一种双针床经编机 技术领域
本发明涉及纺织机械领域,具体公开一种双针床经编机。
背景技术
目前市场上,用于编织毛绒类织物的双针床经编机以及三明治织物经编机种类比较多,但是功能单一。短绒型双针床经编机可编织毛绒高度为1.5~6mm(对应脱圈板间距为3~12mm)的绒类织物,织物广泛应用于服装、毛绒玩具、毛毯以及室内装饰。三明治织物经编机可编织织物厚度为1.5~6mm(对应脱圈板间距为3~12mm),织物广泛应用于汽车座垫、沙发布、席梦思、棉毯等家用装饰织物,以及服装面料和鞋业用料。以上经编机多于编织短绒型织物的双针床经编机。
随着市场经济的发展,人们对产品的多功能、多品种、高效率等诸多要素提出了更高的要求,上述经编机适合于专业化生产及产品单一的用户,不利于用户的发展及增加使用成本。
发明内容
本发明的目的在于:为解决以上问题提供一种中绒型双针床经编机,既能满足短绒、中绒、长绒型经编机的编织要求,又能实现密实、提花绒类织物编织的双针床经编机。
本发明所采用的技术方案是这样的:
一种双针床经编机,包括机架,
所述机架上设置有成圈装置、地梳装置(3、3’),所述的成圈装置包括前 后针床部分(1、1’)、前后沉降片床部分(2、2’),所述的前后针床部分(1、1’)分别通过前后摆轴(10、10’)对称设置在所述机架上,所述的前后沉降片床部分(2、2’)也分别通过前后摆轴(10、10’)对称设置在机架上;所述地梳装置(3、3’)包括与机架传动连接的上摆轴(11)、与上摆轴(11)相连接的毛梳摇架(12)以及左右对称的地梳固定座(3-1),所述地梳装置(3、3’)和毛梳摇架(12)通过上摆轴(11)设置在所述机架上;
位于前后摆轴(10、10’)下方的机架上设置有传动装置,所述的传动装置包括前后针床传动机构(4、4’),前后沉降片床传动机构(5、5’),前后脱圈传动机构(6、6’)和梳栉摇架上摆轴传动机构(7),所述前后针床传动机构(4、4’)分别通过第一主动轴(8)和第二主动轴(9)对称设置在机架上,所述前、后沉降片床传动机构(5、5’)也分别通过第一、第二主动轴(8、9)对称设置在机架上,所述前、后脱圈传动机构(6、6’)同样分别通过第一、第二主轴(8、9)对称设置在机架上,所述梳栉摇架上摆轴传动机构(7)设置在第二主轴(9)上;
所述前后针床传动机构(4、4’)分别对前后针床部分(1、1’)提供动力,所述前后沉降片床传动机构(5、5’)分别对前后沉降片床部分(2、2’)提供动力,所述前后脱圈传动机构(6、6’)分别对前后摆轴(10、10’)提供动力,所述的梳栉摇架上摆轴传动机构(7)向毛梳摇架(12)提供动力传动并控制其摆动。
进一步地,所述前后针床部分(1、1’)各包括针床摇架(1-4)、针床托座(1-3)、连接在针床托座上的针床(1-1)和安装在针床(1-1)上的舌针(1-2);所述的前后针床传动机构(4、4’)各包括针床凸轮摆臂(4-4)上设置有针床凸轮(4-0)内圈面相啮合的内针床滚子(4-3)以及与针床凸轮(4-0)外圈面 相啮合的外滚子(4-5),所述的外针床滚子(4-5)活动连接有第一针床连杆(4-1),所述的第一针床连杆(4-1)螺栓连接有第二针床连杆(4-2),所述的第二针床连杆(4-2)与针床托座(1-3)连接,前后针床传动机构(4、4’)通过针床凸轮(4-0)的摆动实现针床(1-1)的上下运动,从而带动舌针的上下远动。
进一步地,所述的前后沉降片床部分(2、2’)各包括沉降摆臂(2-1)和固定沉降摆臂(2-1)前端的沉降片床(2-2)以及安装在沉降片床(2-2)上的沉降针(2-3);所述的前后沉降片床传动机构(5、5’)各包括沉降凸轮摆臂(5-4)和分别固定在第一、第二主动轴(8、9)上的沉降凸轮(5-0),所述的沉降凸轮摆臂(5-4)上设置有与沉降凸轮(5-0)内圈面相啮合的内沉降滚子(5-3)以及与沉降凸轮(5-0)外圈面相啮合的外沉降滚子(5-5),所述的外沉降滚子(5-5)活动连接有第一沉降连杆(5-1),所述第一沉降连杆(5-1)螺栓连接有第二沉降连杆(5-2),所述第二沉降连杆(5-2)与沉降摆臂(2-1)之间活动连接,前后两沉降摆臂(2-1)分别连接在前后摆轴(8、9)上,前后沉降片床传动机构(5、5’)通过沉降凸轮(5-0)的摆动带动沉降片床(2-2)的前后运动。
进一步地,所述的前后脱圈传动机构(6、6’)各包括脱圈凸轮摆臂(6-4)和分别固定在第一、第二主动轴(8、9)上的脱圈凸轮(6-0),所述的脱圈凸轮摆臂(6-4)上设置有与脱圈凸轮(6-0)内圈面相啮合的内脱圈滚子(6-3)以及与脱圈凸轮(6-0)外圈面相啮合的外脱圈滚子(6-5),所述的外脱圈滚子(6-5)活动连接有第一脱圈连杆(6-1),所述的第一脱圈连杆(6-1)螺栓连接有第二脱圈连杆(6-2),所述的第二脱圈连杆(6-2)连接有脱圈摆臂(6-9),前、后两脱圈摆臂(6-9)分别连接在前、后摆轴(8、9)上。
进一步地,所述梳栉摇架上摆传动机构(7)包括梳栉凸轮摆臂(7-4)、连接在第一主动轴(8)上的梳栉上摆凸轮(7-0)、连接在前摆轴(10)上的梳栉中间摆臂(7-9)和连接在上摆轴(11)上的梳栉上摆臂(7-11),所述的梳栉凸轮摆臂(7-4)上设置有与梳栉上摆凸轮(7-0)内圈面相啮合的内梳栉滚子(7-5)以及与梳栉上摆凸轮(7-0)外圈面相啮合的外梳栉滚子(7-6),所述的外梳栉滚子(7-6)销轴连接有第一梳栉上摆连杆(7-1),第一梳栉上摆连杆(7-1)螺栓连接有第二梳栉上摆连杆(7-2),所述的第二梳栉上摆连杆(7-2)与梳栉中间摆臂(7-9)活动连接,所述的梳栉中间摆臂(7-9)活动连接有第三梳栉上摆连杆(7-3),所述的第三梳栉上摆连杆(7-3)与梳栉弯摆臂(7-10)相连接,所述的梳栉弯连杆摆臂(7-10)与连杆在上摆轴(11)上的梳栉上摆臂(7-11)相连接,通过梳栉摇架上摆轴传动机构(7)使梳栉上摆凸轮(7-0)带动上摆轴(11)运动,从而带动连接在上摆轴(11)上的毛梳摇架(12)运动。
进一步地,所述地梳固定座(3-1)、毛梳摇架(12)上各设置有梳栉(3-2)以及设置在梳栉(3-2)上的倒纱针。
进一步地,所述的毛梳摇架(12)、地梳固定座(3-1)上设置有6把梳栉(3-2),中间两把梳栉(3-2)为毛梳梳栉,位于两侧的4把梳栉(3-2)为地梳梳栉。
进一步地,所述的机架上设置有用于控制地梳装置(3)中各梳栉(3-2)横移的电子横移装置(13)。
综上所述,由于采用上述技术方案,本发明的有益效果是:
本发明为一种中绒型双针床经编机,既能满足短绒、中绒、长绒型经编机的编织要求,又能实现密实、提花绒类织物的编织。
所述横移装置为电子横移装置,该装置代替了原有传统链块横移装置,变换工艺快捷,可任意变换花型、织物组织等,节省了大量编花链块的用工和时间,且移针量大,可生产高档面料,一次成形,可满足多速多段送经要求,运行平稳、可靠。
附图说明
图1为本发明专利的结构示意图;
图2为针床部分和针床传动机构结构示意图;
图3为图2的轴测投影图;
图4为沉降片床部分和沉降片床传动机构结构示意图;
图5为图4的轴测投影图;
图6为脱圈传动机构的结构示意图;
图7为梳栉摇架上摆轴传动机构结构示意图;
图8为地梳装置结构示意图;
图9为电子横移装置结构示意图。
具体实施方式
下面结合附图对本发明作进一步详细说明。
如图1所示,一种双针床经编机,包括成圈装置、地梳装置和传动装置;所述成圈装置包括对称的前后针床部分1、1’;前后沉降片床部分2、2’;所述地梳装置3包括地梳固定座3-1、毛梳摇架12连接在地梳固定座3-1上的梳栉、毛梳摇架12上的梳栉;所述传动装置包括对称的前后针床传动机构4、4’,对称的前后沉降片床传动机构5、5’;前后脱圈传动机构6、6’;以及梳栉摇架上摆轴传动机构7;一号主动轴8,二号主动轴9。
如图2、3所示,前后针床部分1、1’的机件各包括:针床摇架1-4、1’ -4、针床托座1-3、1’-3和与之连接的针床1-1、1’-1和安装在针床上的舌针1-2、1’-2;所述前、后针床传动机构4、4’各具有针床凸轮4-0、4’-0,针床凸轮4-0、4’-0与针床1-1、1’-1之间有第一针床连杆4-1、4’-1和第二针床连杆4-2、4’-2。所述前后针床传动机构4、4’的针床凸轮4-0、4’-0的内圆与滚子4-3、4’-3相啮合,外圆与滚子4-5、4’-5相啮合。所述滚子4-3、4’-3和4-5、4’-5通过销轴4-6、4’-6连接在凸轮摆臂4-4、4’-4上,所述滚子4-5、4’-5与第一针床连杆4-1、4’-1之间通过销轴4-6、4’-6进行连接,第一针床连杆4-1、4’-1与第二针床连杆4-2、4’-2之间通过螺帽连接,第二针床连杆4-2、4’-2与针床托座1-3、1’-3连接,针床托座1-3、1’-3与针床1-1、1’-1连接,见图1所述前针床传动机构4的针床凸轮连接在一号主动轴8上,所述的后针床传动机构4’的针床凸轮连接在二号主动轴9上。通过前后针床传动机构的传动实现针床1-1、1’-1的上下运动,从而带动舌针1-2、1’-2的上下运动。
如图4、5所示前后沉降片床部分2、2’的机件各包括沉降摆臂2-1、2’-1和固定在沉降摆臂前端的的沉降片床2-2、2’-2以及安装在沉降片床2-2、2’-2上的沉降针2-3、2’-3。前后沉降片床传动机构5,5’各具有沉降凸轮5-0,5’-0,沉降凸轮5-0,5’-0与沉降摆臂之间由第一沉降连杆5-1,5-1’5以及第二沉降连杆5-2,5’-2连接。沉降凸轮5-0,5’-0内圆与滚子5-3,5’-3相啮合,外圆与滚子5-5,5’-5相啮合,所述滚子5-3,5’-3和5-5,5’-5均通过销轴5-6,5’-6安装在凸轮摆臂5-4,5’-4上。所述滚子5-5,5’-5与第一沉降连杆5-1,5-1之间由销轴5-6,5’-6连接,第一沉降连杆5-1,5-1’和第二沉降连杆5-2,5’-2通过螺帽连接,第二沉降连杆5-2,5’-2与沉降摆臂2-1、2’-1之间通过连接头5-7,5’-7连接,沉降摆臂2-1、2’ -1与沉降片床2-2、2’-2之间通过螺丝固定连接,沉降片2-3、2’-3安装在沉降片床2-2、2’-2。所述前沉降片床传动机构5的沉降凸轮连接在一号主动轴8上,后沉降片床传动机构5’的沉降凸轮连接在二号主动轴9上。通过前后沉降片床传动机构的传动实现前后沉降片床2-2、2’-2的前后运动,从而带动沉降片2-3、2’-3的前后运动。
如图6所示,前后脱圈传动机构6、6’,具有脱圈凸轮6-0、6’-0和脱圈摆臂6-9、6’-9,所述脱圈凸轮6-0、6’-0与脱圈摆臂6-9、6’-9之间由第一脱圈连杆6-1、6’-1和第二脱圈连杆6-2、6’-2连接。所述前后脱圈传动机构6、6’的脱圈凸轮6-0、6’-0的内圆与滚子6-3、6’-3相啮合,外圆与滚子6-5、6’-5相啮合。所述滚子6-3、6’-3和6-5、6’-5通过销轴6-6、6’-6连接在凸轮摆臂6-4、6’-4上,所述滚子6-5、6’-5与第一针床连杆6-1、6’-1之间通过销轴6-6、6’-6进行连接,第一针床连杆6-1、6’-1与第二针床连杆6-2、6’-2之间通过螺帽连接,第二针床连杆6-2、6’-2与脱圈摆臂6-9、6’-9之间通过连接头6-7、6’-7连接。所述前脱圈传动机构6的脱圈凸轮连接在一号主动轴8上,所述的后脱圈传动机构6’的脱圈凸轮连接在二号主动轴9上。通过前后脱圈传动机构的传动实现摆轴的摆动。
如图7所示,梳栉摇架上摆轴传动机构7,具有梳栉上摆凸轮7-0梳栉中间摆臂7-9梳栉弯摆臂7-10和梳栉上摆臂7-11,梳栉上摆臂7-11和梳栉中间摆臂7-9通过与机架动连接的摆轴进行连接,梳栉上摆凸轮7-0与梳栉上摆臂7-11之间由第一梳栉上摆连杆7-1、第二梳栉上摆连杆7-2、第三梳栉上摆连杆7-3进行连接。梳栉上摆凸轮7-0内圆与滚子7-5相啮合,外圆与滚子7-6相啮合,所述滚子7-5和7-6通过销轴7-7安装在凸轮摆臂上,滚子7-6与第一梳栉上摆连杆7-1之间通过销轴7-7连接,第一梳栉上摆连杆7-1与第二梳栉上摆连 杆7-2通过螺帽连接,第二梳栉上摆连杆7-2与第三梳栉上摆连杆7-3之间通过连接头7-8连接在梳栉中间摆臂7-9上。梳栉中间摆臂连接在摆轴上,梳栉摇架上摆轴传动机构7的梳栉上摆凸轮7-0连接在一号主动轴8上,毛梳摇架12在梳栉摇架上摆轴传动机构的作用下完成摆动。
如图8所示,地梳装置3的机件包括地梳固定座3-1、毛梳摇架12连接在地梳固定座3-1上的梳栉、毛梳摇架12上的梳栉,连接在梳栉上的导纱针和与机架传动连接的上摆轴。需要说明的是地梳固定座3-1两侧的四把梳栉3-2可以是地梳梳栉,中间两把梳栉3-2是毛梳梳栉。
如图9所示,电子横移装置13,通过采用本装置实现了地梳装置3中各梳栉的精确横移,该装置横移精度高、速度快、噪音小;而且其占用空间小,生产成本低,可编织各种复杂花型,一次成形;可满足多速多段送经要求,运行平稳、可靠。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (7)

  1. 一种双针床经编机,包括机架,其特征在于:
    所述机架上设置有成圈装置、地梳装置(3、3’),所述的成圈装置包括前后针床部分(1、1’)、前后沉降片床部分(2、2’),所述的前后针床部分(1、1’)分别通过前后摆轴(10、10’)对称设置在所述机架上,所述的前后沉降片床部分(2、2’)也分别通过前后摆轴(10、10’)对称设置在机架上;所述地梳装置(3、3’)包括与机架传动连接的上摆轴(11)、与上摆轴(11)相连接的毛梳摇架(12)以及左右对称的地梳固定座(3-1),所述地梳装置(3、3’)和毛梳摇架(12)通过上摆轴(11)设置在所述机架上;
    位于前后摆轴(10、10’)下方的机架上设置有传动装置,所述的传动装置包括前后针床传动机构(4、4’),前后沉降片床传动机构(5、5’),前后脱圈传动机构(6、6’)和梳栉摇架上摆轴传动机构(7),所述前后针床传动机构(4、4’)分别通过第一主动轴(8)和第二主动轴(9)对称设置在机架上,所述前、后沉降片床传动机构(5、5’)也分别通过第一、第二主动轴(8、9)对称设置在机架上,所述前、后脱圈传动机构(6、6’)同样分别通过第一、第二主轴(8、9)对称设置在机架上,所述梳栉摇架上摆轴传动机构(7)设置在第二主轴(9)上;
    所述前后针床传动机构(4、4’)分别对前后针床部分(1、1’)提供动力,所述前后沉降片床传动机构(5、5’)分别对前后沉降片床部分(2、2’)提供动力,所述前后脱圈传动机构(6、6’)分别对前后摆轴(10、10’)提供动力,所述梳栉摇架上摆轴传动机构(7) 向毛梳摇架(12)提供动力传动并控制其摆动。
  2. 根据权利要求1所述的一种双针床经编机,其特征在于:
    所述前后针床部分(1、1’)各包括针床摇架(1-4)、针床托座(1-3)、连接在针床托座上的针床(1-1)和安装在针床(1-1)上的舌针(1-2);
    所述的前后针床传动机构(4、4’)各包括针床凸轮摆臂(4-4)上设置有针床凸轮(4-0)内圈面相啮合的内针床滚子(4-3)以及与针床凸轮(4-0)外圈面相啮合的外滚子(4-5),所述的外针床滚子(4-5)活动连接有第一针床连杆(4-1),所述的第一针床连杆(4-1)螺栓连接有第二针床连杆(4-2),所述的第二针床连杆(4-2)与针床托座(1-3)连接,前后针床传动机构(4、4’)通过针床凸轮(4-0)的摆动实现针床(1-1)的上下运动,从而带动舌针的上下远动。
  3. 根据权利要求1所述的一种双针床经编机,其特征在于:
    所述的前后沉降片床部分(2、2’)各包括沉降摆臂(2-1)和固定沉降摆臂(2-1)前端的沉降片床(2-2)以及安装在沉降片床(2-2)上的沉降针(2-3);
    所述的前后沉降片床传动机构(5、5’)各包括沉降凸轮摆臂(5-4)和分别固定在第一、第二主动轴(8、9)上的沉降凸轮(5-0),所述的沉降凸轮摆臂(5-4)上设置有与沉降凸轮(5-0)内圈面相啮合的内沉降滚子(5-3)以及与沉降凸轮(5-0)外圈面相啮合的外沉降滚子(5-5),所述的外沉降滚子(5-5)活动连接有第一沉降连杆(5-1),所述第一沉降连杆(5-1)螺栓连接有第二沉降连杆(5-2),所述第二沉降连杆(5-2)与沉降摆臂(2-1)之间活动连接,前后两沉降摆臂(2-1)分 别连接在前后摆轴(8、9)上,前后沉降片床传动机构(5、5’)通过 沉降凸轮(5-0)的摆动带动沉降片床(2-2)的前后运动。
  4. 根据权利要求1所述的一种双针床经编机,其特征在于:
    所述的前后脱圈传动机构(6、6’)各包括脱圈凸轮摆臂(6-4)和分别固定在第一、第二主动轴(8、9)上的脱圈凸轮(6-0),所述的脱圈凸轮摆臂(6-4)上设置有与脱圈凸轮(6-0)内圈面相啮合的内脱圈滚子(6-3)以及与脱圈凸轮(6-0)外圈面相啮合的外脱圈滚子(6-5),所述的外脱圈滚子(6-5)活动连接有第一脱圈连杆(6-1),所述的第一脱圈连杆(6-1)螺栓连接有第二脱圈连杆(6-2),所述的第二脱圈连杆(6-2)连接有脱圈摆臂(6-9),前、后两脱圈摆臂(6-9)分别连接在前、后摆轴(8、9)上。
  5. 根据权利要求1所述的一种双针床经编机,其特征在于:
    所述梳栉摇架上摆轴传动机构(7)包括梳栉凸轮摆臂(7-4)、连接在第一主动轴(8)上的梳栉上摆凸轮(7-0)、连接在前摆轴(10)上的梳栉中间摆臂(7-9)和连接在上摆轴(11)上的梳栉上摆臂(7-11),所述的梳栉凸轮摆臂(7-4)上设置有与梳栉上摆凸轮(7-0)内圈面相啮合的内梳栉滚子(7-5)以及与梳栉上摆凸轮(7-0)外圈面相啮合的外梳栉滚子(7-6),所述的外梳栉滚子(7-6)销轴连接有第一梳栉上摆连杆(7-1),第一梳栉上摆连杆(7-1)螺栓连接有第二梳栉上摆连杆(7-2),所述的第二梳栉上摆连杆(7-2)与梳栉中间摆臂(7-9)活动连接,所述的梳栉中间摆臂(7-9)活动连接有第三梳栉上摆连杆(7-3),所述的第三梳栉上摆连杆(7-3)与梳栉弯摆臂(7-10)相连接,所述的梳栉弯连杆摆臂(7-10)与连杆在上摆轴(11)上的梳栉上摆臂(7-11)相连接,通过梳栉摇架上摆轴传动机构(7)使梳栉上摆凸轮(7-0)带动上摆轴(11)运动,从而带动连接在上摆轴(11)上的毛梳摇架(12)运动。
  6. 根据权利要求1所述的一种双针床经编机,其特征在于:所述地梳固定座(3-1)、毛梳摇架(12)上各设置有梳栉(3-2)以及设置在梳栉(3-2)上的倒纱针。
  7. 根据权利要求6所述的一种双针床经编机,其特征在于:所述的毛梳摇架(12)、地梳固定座(3-1)上设置有6把梳栉(3-2),中间两把梳栉(3-2)为毛梳梳栉,位于两侧的4把梳栉(3-2)为地梳梳栉。
    根据权利要求6所述的一种双针床经编机,其特征在于:所述的机架上设置有用于控制地梳装置(3)中各梳栉(3-2)横移的电子横移装置(13)。
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