WO2016084668A1 - Heat exchanger - Google Patents

Heat exchanger Download PDF

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Publication number
WO2016084668A1
WO2016084668A1 PCT/JP2015/082354 JP2015082354W WO2016084668A1 WO 2016084668 A1 WO2016084668 A1 WO 2016084668A1 JP 2015082354 W JP2015082354 W JP 2015082354W WO 2016084668 A1 WO2016084668 A1 WO 2016084668A1
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WO
WIPO (PCT)
Prior art keywords
header tank
lower header
heat exchanger
communication
gap
Prior art date
Application number
PCT/JP2015/082354
Other languages
French (fr)
Japanese (ja)
Inventor
浩隆 門
金子 智
祐介 飯野
Original Assignee
サンデンホールディングス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by サンデンホールディングス株式会社 filed Critical サンデンホールディングス株式会社
Priority to DE112015005288.7T priority Critical patent/DE112015005288T5/en
Priority to CN201580064235.XA priority patent/CN107003088A/en
Publication of WO2016084668A1 publication Critical patent/WO2016084668A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/04Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05391Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F17/00Removing ice or water from heat-exchange apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/026Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • F28F9/027Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/0068Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for refrigerant cycles

Definitions

  • the present invention relates to a heat exchanger, and more particularly to a heat exchanger suitable as an evaporator used in a refrigerant circuit of a vehicle air conditioner.
  • Patent Document 1 discloses a heat exchanger formed by overlapping three heat exchange modules in which a refrigerant flows in the ventilation direction.
  • Each heat exchange module includes a pair of upper and lower header tanks that are spaced apart from each other, and a plurality of tubes that extend in parallel between the upper and lower header tanks and that both ends communicate with each other inside the upper and lower header tanks. Yes.
  • heat exchangers used especially for vehicle air conditioners are often formed by stacking two heat exchange modules. Compared to the outside of the front and rear header tanks adjacent to each other in the ventilation direction of the two heat exchange modules. Draining is easy.
  • the heat exchanger of Patent Document 1 three front and rear header tanks adjacent to each other in the ventilation direction of the three heat exchange modules are in contact with each other, and two depressions are formed between the header tanks.
  • This invention is made
  • the heat exchanger of the present invention is a heat exchanger formed by stacking three or more heat exchange modules through which a refrigerant flows in the ventilation direction, and each heat exchange module is spaced apart in the vertical direction.
  • An upper header tank coupling body and a lower header tank coupling body are formed by the front and rear header tanks, and at least the lower header tank coupling body of the upper and lower header tank coupling bodies has the front and rear header tanks along the longitudinal direction thereof.
  • each header tank is formed in a cylindrical shape.
  • at least one of the upper and lower header tank connections having the first gap includes a communication portion that occupies at least a part of the first gap, and the communication portion communicates with the inside of the front and rear header tanks, and between the heat exchange modules.
  • the first drainage channel is positioned at a portion other than the communication portion of the first gap.
  • the communication portion has a plurality of communication pipes forming a flow path, and the plurality of communication pipes are second drainage channels along the longitudinal direction of the upper and lower header tank coupling bodies in the first gap. Are spaced apart with a second gap used.
  • the communication pipe is a burring portion that is projected by burring on the wall of one header tank of the front and rear header tanks, and the burring portion is connected to the wall of the other header tank of the front and rear header tanks. Connection holes are formed.
  • one or a plurality of communication portions are formed in the same first gap, and the communication portions are positioned at positions that are symmetrical with respect to the center in the longitudinal direction of the upper and lower header tank assemblies.
  • drainage performance in the header tank can be improved, and both the durability and thermal efficiency of the heat exchanger can be improved.
  • FIG. 3 is an enlarged view of a region S shown in FIG. 2.
  • FIG. 3 is a cross-sectional view of the upper header tank connection body shown in FIG. It is a top view of the upper header tank coupling body shown in FIG.
  • FIG. 6 is a DD sectional view of the lower header tank coupling body shown in FIG. 5.
  • FIG. 3 is a cross-sectional view of the lower header tank connecting body shown in FIG. It is a bottom view of the lower header tank coupling body shown in FIG.
  • FIG. 10 is a side view of the communication member shown in FIG.
  • FIG. 10 is an EE cross-sectional view of the lower header tank coupling body shown in FIG. 9. It is a partial enlarged view of the lower header tank coupling body which concerns on the modification of this invention.
  • FIG. 13 is a cross-sectional view of the lower header tank assembly shown in FIG.
  • FIG. 1 shows a perspective view of the heat exchanger 1
  • FIG. 2 shows a front view of the heat exchanger 1.
  • the heat exchanger 1 forms, for example, a refrigeration cycle of a vehicle air conditioner, is incorporated in a refrigerant circuit in which high-pressure carbon dioxide refrigerant circulates, and is used as an evaporator during operation of the vehicle air conditioner.
  • each heat exchange module 2 includes a pair of upper header tank 4 and lower header tank 6 that are spaced apart from each other in the vertical direction, and the upper and lower header tanks 4, 6 are parallel to each other.
  • a plurality of flat tubes 8 that extend and have both ends communicating with the inside of the upper and lower header tanks 4 and 6 are provided.
  • the upper and lower header tanks 4 and 6 are formed in a cylindrical shape (round pipe shape) having the same diameter.
  • each tube 8 Both ends of each tube 8 are joined to the upper and lower header tanks 4 and 6 by brazing, and corrugated fins 10 are arranged between the tubes 8.
  • Each fin 10 is joined to the flat surface of the tube 8 which opposes by brazing, and the ventilation flow path of the ventilation A in the heat exchange module 2 is formed.
  • the tubes 8 and the fins 10 are alternately arranged in the horizontal direction to form a core 12 for heat exchange between the refrigerant and the ventilation A. That is, the windward module 12A, the central module 2B, and the leeward module 2C are formed with the windward core 12A, the central core 12B, and the leeward core 12C, respectively.
  • the left and right side surfaces of these cores 12 are each covered and protected by a single side plate 14.
  • FIG. 4 is a cross-sectional view taken along the line BB of the upper header tank coupling body 4U constituted by the upper header tanks 4 of the heat exchanger 1 shown in FIG. 2, and FIG. 5 is an upper surface of the upper header tank coupling body 4U.
  • FIG. 4 As shown in FIGS. 4 and 5, the upside (front side), center, and downside (rear) upper header tanks 4A, 4B, and 4C adjacent to each other in the ventilation direction X of different heat exchange modules 2 are separated from each other.
  • An upper gap (first gap) 16 is secured between the upper header tanks 4A, 4B, and 4C along the longitudinal direction Y of the upper header tank coupling body 4U.
  • connection holes 18 for inserting the tubes 8 and brazing and joining them are opened on the bottom surface of each upper header tank 4.
  • both open ends of each upper header tank 4 are closed by integral lid members 20, and these lid members 20 connect each upper header tank 4, each core 12, and thus each heat exchange module 2.
  • a refrigerant inlet pipe 22 and an outlet pipe 24 are connected to one of the lid members 20.
  • the inlet pipe 22 communicates with the leeward upper header tank 4C, and the outlet pipe 24 communicates with the leeward upper header tank 4A.
  • FIG. 6 is a DD sectional view of the upper header tank assembly shown in FIG.
  • each upper gap 16 is used as an upper drainage channel (first drainage channel) 26 over the entire area in the longitudinal direction Y of the upper header tank coupling body 4U. Yes.
  • the water dripped onto the upper surface of the upper header tank coupling body 4U passes through the upper drainage channel 26 and is drained downward by its own weight.
  • Each upper header tank 4 is formed in a cylindrical shape, and the upper surface of each upper header tank 4 has a curved surface. For this reason, the water dripped onto the upper surface of the upper header tank coupling body 4U is guided to the upper drainage channel 26 along this curved surface and smoothly drained downward.
  • FIG. 7 is a cross-sectional view taken along the line CC of the lower header tank coupling body 6L constituted by the lower header tanks 6 of the heat exchanger 1 shown in FIG. 2, and FIG. 8 is a bottom view of the lower header tank coupling body 6L.
  • FIG. 9 is an enlarged view of the communication member (communication portion) 28 shown in FIG. As shown in FIGS. 7 to 9, each of the upper header tanks 6A, 6B, and 6C on the windward (front side), center, and leeward (rear side) adjacent to the ventilation direction X of different heat exchange modules is the upper header tank.
  • connection holes 32 are opened on the bottom surface of each lower header tank 6 for inserting each tube 8 and joining them by brazing. Further, both open ends of each upper header tank 4 are closed by integral lid members 34, and these lid members 34 connect each lower header tank 6, each core 12, and eventually each heat exchange module 2. Done.
  • communication members 28 ⁇ / b> A are arranged on the left and right ends of the lower gap 30 in the lower gap 30 on the leeward (rear side) of each lower gap 30.
  • These communication members 28A are communication members 28 that respectively communicate with the lower header tanks (front and rear header tanks) 6 before and after the communication member 28A, that is, inside the leeward (rear side) and center lower header tanks 6C and 6B.
  • a refrigerant flow path in the direction Z1 from the leeward core 12C toward the central core 12B is formed.
  • a communication member 28B similar to that described above is disposed at the center of the lower gap 30.
  • the communication member 28B is a communication member 28 that communicates with the lower header tanks (front and rear header tanks) 6 before and after the communication member 28B, that is, the center and the upwind (front side) lower header tanks 6B and 6A.
  • the refrigerant flow path in the direction Z2 from the central core 12B toward the upwind core 12A is formed.
  • each communication member 28 is disposed at a symmetrical position with respect to the center in the longitudinal direction Y of the lower header tank coupling body 6L.
  • the lower header tank 6B in the center has a communication member 28A disposed on each of the left and right ends of the leeward lower gap 30 in the longitudinal direction Y, and the leeward lower gap 30.
  • the partition plates 36 are respectively provided at positions that are boundaries with the communication member 28 ⁇ / b> B disposed in the center. Each partition plate 36 is inserted into an insertion hole (not shown) formed on the bottom surface of the lower header tank 6B in the center, and joined to the lower header tank 6B by brazing from the outside of the lower header tank 6B.
  • the communication member 28 and the partition plate 36 are appropriately disposed in the lower header tank coupling body 6L, so that the counter flow type refrigerant longitudinal flow in which the respective cores 12 are divided and the refrigerant is sequentially flowed is converted into the heat exchanger 1. Can be realized. Thus, efficient heat exchange can be performed between the ventilation A that is passed through each core 12 and the refrigerant that flows through each of the cores 12 that are divided by pass.
  • FIG. 10 is a side view of the communication member 28 shown in FIG.
  • the communication member 28 includes a long plate portion 28a extending in the longitudinal direction Y, and a communication tube 28b protruding in pairs from both side surfaces of the long plate portion 28a with the long plate portion 28a interposed therebetween. And. A plurality of communication pipes 28b are arranged along the longitudinal direction Y.
  • FIG. 11 is an EE cross-sectional view of the lower header tank coupling body 6L shown in FIG.
  • a lower drainage channel (first drainage channel) 40 similar to the upper drainage channel 26 is provided in a portion other than the communication member 28 of the lower gap 30. It is secured.
  • Each communication pipe 28b has a cylindrical shape, and the inside of each pair of communication pipes 28b penetrates the long plate portion 28a and communicates with each other.
  • connecting holes 38 are opened at positions corresponding to the respective communication pipes 28b in the facing walls 6c and 6b of the lower header tanks 6C and 6B at the leeward (rear side) and the center.
  • the communication member 28 is disposed between the leeward (rear side) and the central lower header tanks 6C and 6B, and the communication pipes 28b are inserted into the corresponding connection holes 38 and connected by brazing, so that the leeward
  • the refrigerant flow path in the direction Z1 is formed from the core 12C toward the central core 12B.
  • the pair of communication pipes 28b sandwiching the long plate portion 28a is formed by, for example, a so-called burring process in which a member of the long plate portion 28a is squeezed out so as to protrude into a cylindrical shape while making a hole in the long plate portion 28a.
  • two constituent members having communication pipes 28b formed by burring are prepared on one side surface of the long plate portion 28a, and these constituent members are joined to the other side surface of the long plate portion 28a by brazing. It may be formed.
  • the thickness t of the long plate portion 28 a is set smaller than the width W ⁇ b> 1 of the lower gap 30.
  • a communication portion gap (second gap) 42 having a width W2 is provided and separated.
  • the communication portion gap 42 is used as a communication portion drainage channel (second drainage channel) 44.
  • the width W2 secured on both sides of the long plate portion 28a may be different, or the width W2 may be secured only on one side of the long plate portion 28a.
  • the condensed water adhered and dropped on the upper surface of the lower header tank coupling body 6L is formed by the formation of the lower drainage channel 40 and the communication part drainage channel 44.
  • the water is drained downward by its own weight through not only the lower drainage channel 40 but also the communication part drainage channel 44.
  • the lower header tank 6 is also formed in a cylindrical shape, and the upper surface of each lower header tank 6 has a curved surface. Therefore, the condensed water adhering to the upper surface of the lower header tank coupling body 6 ⁇ / b> L. Is guided to the lower drainage channel 40 and the communication part drainage channel 44 through this curved surface, and is smoothly drained downward.
  • the upper and lower header tanks 4 and 6 of each heat exchange module 2 are respectively separated by the upper header tank 4 and the lower header tank 6 before and after being arranged in the ventilation direction X.
  • An upper header tank coupling body 4U and a lower header tank coupling body 6L are formed.
  • the upper and lower upper header tanks 4 and the lower header tanks 6 along the longitudinal direction Y thereof have the upper gap 16 and the lower gap 30, respectively.
  • the upper drainage channel 26 and the lower drainage channel 40 are formed.
  • the core 12 condenses and flows down, and the lower header tank coupling body 6L Condensed water that drops and adheres to the upper surface can be drained downward by its own weight via the lower drainage channel 40. Therefore, since the drainage property in the lower header tank coupling body 6L can be enhanced, it is possible to suppress a decrease in durability of the heat exchanger 1 due to the corrosion of the lower header tank coupling body 6L due to the adhesion of condensed water. .
  • each upper gap 16 is used as an upper drainage channel 26 over the entire area in the longitudinal direction Y.
  • the water dripped on the upper surface of the upper header tank coupling body 4U is drained downward by its own weight through the upper drainage channel 26, not only the lower header tank coupling body 6L but also the upper header tank coupling body 4U can be drained.
  • the durability and thermal efficiency of the heat exchanger 1 can be further improved.
  • each header tank 4, 6 is formed in a cylindrical shape, that is, a round pipe shape, the water dropped on the upper and lower header tank coupling bodies 4 U, 6 L travels along the curved surface of the wall and is connected to the upper drainage channel 26 and the lower side. It becomes possible to guide efficiently to the drainage channel 40, and the drainage performance of the upper and lower header tank coupling bodies 4U, 6L can be further improved.
  • the upper and lower header tanks 4 and 6 are formed into a round pipe shape, the walls of the upper and lower header tanks 4 and 6 can be formed into a continuous shape having no joint portion.
  • each core 12 can be manufactured by a simple operation of simply joining.
  • the joint portion can be inspected only by the appearance inspection, and the nondestructive inspection can be eliminated. Therefore, the productivity of the heat exchanger 1 can be further improved.
  • the communication member 28 is disposed in the lower gap 30
  • a lower drainage channel 40 is secured in a portion other than the communication member 28 of the lower gap 30.
  • the plurality of communication pipes 28b have a communication part gap 42 used as the communication part drainage channel 44 along the longitudinal direction Y of the lower header tank coupling body 4U in the lower gap 30 and are separated from each other. Yes.
  • the communication part drainage channel 44 is possible, so that the drainage of the lower header tank coupling body 6L can be further improved, and as a result Further durability and heat efficiency of the exchanger 1 can be improved.
  • one or a plurality of communication members 28 are disposed in the same lower gap 30.
  • communication members 28 ⁇ / b> A are disposed on the left and right ends of the lower gap 30, respectively.
  • a communication member 28 ⁇ / b> B is disposed at the center of the lower gap 30 in the lower gap 30 on the windward (front side). Both of the communication members 28A and 28B are positioned at positions that are symmetrical with respect to the center in the longitudinal direction Y of the lower header tank coupling body 6L.
  • the condensed water is biased to either the left or right side of the lower header tank coupling body 6L.
  • the imbalance of drainage in the lower header tank coupling body 6L due to accumulation can be corrected, and the drainage can be made uniform.
  • the drainage property of 6 L of lower header tank coupling bodies can further be improved, and the further durability and thermal efficiency of the heat exchanger 1 can be aimed at by extension.
  • the present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.
  • the wall 6 c of the lower header tank 6 C itself is subjected to burring processing, and a large number of cylindrical burring portions are formed to project as the communication pipe 46. good.
  • These communication pipes 46 are connected by brazing to connection holes 48 opened in the wall 6b of the lower header tank 6B facing the lower header tank 6C, thereby forming a communication portion 50 in the lower header tank coupling body 6L. .
  • a communication portion gap (second gap) 52 having the same width as that of the lower drainage channel 40 is intermittently formed. Can be easily secured. Accordingly, it is possible to further improve the drainage performance of the lower header tank coupling body 6L, and further improve the durability and thermal efficiency of the heat exchanger 1. Moreover, since the communication member 28 is not necessary, the number of parts and the manufacturing cost of the heat exchanger 1 can be reduced, and the productivity of the heat exchanger 1 can be further improved.
  • the heat exchanger 1 of the said embodiment and the modification is formed by overlapping three heat exchange modules 2 in the ventilation direction X, it is also applicable to a heat exchanger in which four or more heat exchange modules 2 are stacked. Is possible.
  • the communication member 28 or the communication portion 50 may be provided not only in the lower header tank connection body 6L but also in the upper header tank connection body 4U. By forming all the communication members 28 or communication portions 50 in the upper header tank coupling body 4U, all the lower gaps 30 are inevitably all lower drainage over the entire area in the longitudinal direction Y of the lower header tank coupling body 6L. It can be used as the path 40.
  • the drainage performance of the lower header tank coupling body 6L can be further improved, and further the durability and thermal efficiency of the heat exchanger 1 can be further improved.
  • the communication member 28 is provided in the lower header tank coupling body 6L, it has been experimentally found that the heat efficiency of the heat exchanger 1 is higher than that when the communication member 28 is provided in the upper header tank coupling body 4U. Therefore, the configuration in which the communication member 28 is provided in the lower header tank coupling body 6 ⁇ / b> L contributes to improving the thermal efficiency of the heat exchanger 1.
  • the upper gap 16 is formed in the upper header tank coupling body 4U, and the upper drainage channel 26 is secured.
  • the heat exchanger has at least the lower gap 30 formed in the lower header tank connector 6L and the lower drainage channel 40 is secured. In this case, it is possible to at least enhance the drainage of the condensed water that has condensed and flowed down at each core 12 and dropped onto and adhered to the upper surface of the lower header tank coupling body 6L. Thermal efficiency can be improved.
  • the refrigerant used in the heat exchanger 1 of the above embodiment and the modification is a carbon dioxide refrigerant, but other refrigerants may be used.
  • the heat exchanger 1 having a configuration in which three or more heat exchange modules 2 are stacked using the header tanks 4 and 6 made of relatively small-diameter round pipes is excellent in pressure resistance performance. Therefore, the use of a carbon dioxide refrigerant is preferable.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

[Problem] To provide a heat exchanger that can increase the drainage performance in a header tank and improve durability and heat efficiency. [Solution] Provided is a heat exchanger (1) that is formed by stacking three or more heat exchange modules (2), through which a refrigerant flows, in a ventilation direction (X). Each heat exchange module is provided with: a pair of upper and lower header tanks (4, 6) that are arranged so as to be vertically separated from each other; and a plurality of tubes (8) that extend parallel to one another between the upper and lower header tanks, each tube having two ends respectively communicated to the inside of the upper and lower header tanks. The upper header tank and the lower header tank have an upper header tank connection body (4U) and a lower header tank connection body (6L), respectively, formed by front-back header tanks (4A, 4B, 4C or 6A, 6B, 6C, respectively) which are arrayed in the ventilation direction. At least the lower header tank connection body, from among the upper and lower header tank connection bodies, has first waste water channels (26, 40) that separate the front-back header tanks from each other in the longitudinal direction thereof by a first interval (26, 30).

Description

熱交換器Heat exchanger
 本発明は熱交換器に関し、特に車両用空調装置の冷媒回路に用いられる蒸発器として好適な熱交換器に関する。 The present invention relates to a heat exchanger, and more particularly to a heat exchanger suitable as an evaporator used in a refrigerant circuit of a vehicle air conditioner.
 特許文献1には、冷媒が流通する熱交換モジュールを通風方向に3つ重ねて形成された熱交換器が開示されている。各熱交換モジュールは、上下に離間して配設される一対の上下ヘッダタンクと、上下ヘッダタンク間を平行に延び、両端が上下ヘッダタンクの内部にそれぞれ連通される複数のチューブとを備えている。 Patent Document 1 discloses a heat exchanger formed by overlapping three heat exchange modules in which a refrigerant flows in the ventilation direction. Each heat exchange module includes a pair of upper and lower header tanks that are spaced apart from each other, and a plurality of tubes that extend in parallel between the upper and lower header tanks and that both ends communicate with each other inside the upper and lower header tanks. Yes.
特開2001-141379号公報JP 2001-141379 A
 従来、特に車両用空調装置に使用される熱交換器は、熱交換モジュールを2つ重ねて形成することが多いため、2つの熱交換モジュールの通風方向に隣り合う前後のヘッダタンクの外側に比較的容易に排水が行われる。しかし、上記特許文献1の熱交換器は、3つの熱交換モジュールの通風方向に隣り合う前後の3つのヘッダタンクは接触し、ヘッダタンク間に窪みが2つ形成されている。 Conventionally, heat exchangers used especially for vehicle air conditioners are often formed by stacking two heat exchange modules. Compared to the outside of the front and rear header tanks adjacent to each other in the ventilation direction of the two heat exchange modules. Draining is easy. However, in the heat exchanger of Patent Document 1, three front and rear header tanks adjacent to each other in the ventilation direction of the three heat exchange modules are in contact with each other, and two depressions are formed between the header tanks.
 このため、ヘッダタンク間に形成された2つの窪みに結露した凝縮水が溜まり、ヘッダタンクにおける排水性が悪化するおそれがある。特に、上記従来の熱交換器のようにヘッダタンクを丸パイプ状に形成し、且つ熱交換モジュールを3つ以上設けた熱交換器の場合には、ヘッダタンク間に深い窪みが複数形成されることとなるため、ヘッダタンクにおける排水性の悪化がより一層顕著となる。 For this reason, condensed water condensed in the two recesses formed between the header tanks may accumulate, and the drainage performance in the header tanks may deteriorate. In particular, in the case of a heat exchanger in which a header tank is formed in a round pipe shape and three or more heat exchange modules are provided as in the conventional heat exchanger, a plurality of deep recesses are formed between the header tanks. Therefore, the deterioration of drainage in the header tank becomes even more remarkable.
 ヘッダタンクにおける排水性が悪化すると、溜まった凝縮水によってヘッダタンクの腐食が進んで熱交換器の耐久性が低下し、また、ヘッダタンクに着霜し、熱交換器の熱効率が著しく低下するおそれもある。
 本発明はこのような課題に鑑みてなされたものであり、その目的とするところは、ヘッダタンクにおける排水性を高め、耐久性、及び熱効率を向上することができる熱交換器を提供することにある。
If the drainage of the header tank deteriorates, the accumulated water will cause corrosion of the header tank, reducing the durability of the heat exchanger, and frosting on the header tank, which may significantly reduce the heat efficiency of the heat exchanger. There is also.
This invention is made | formed in view of such a subject, The place made into the objective is to improve the drainage property in a header tank, and to provide the heat exchanger which can improve durability and thermal efficiency. is there.
 上記目的を達成するため、本発明の熱交換器は、冷媒が流通する熱交換モジュールを通風方向に3つ以上重ねて形成された熱交換器であって、各熱交換モジュールは、上下に離間して配設される一対の上下ヘッダタンクと、上下ヘッダタンク間を平行に延び、両端が上下ヘッダタンクの内部にそれぞれ連通される複数のチューブとを備え、上下ヘッダタンクは、通風方向に並ぶ前後ヘッダタンクによって上ヘッダタンク連結体及び下ヘッダタンク連結体を形成し、上下ヘッダタンク連結体のうちの少なくとも下ヘッダタンク連結体は、それらの長手方向に沿って、前後ヘッダタンクを第1の間隙を有して離間させる第1の排水路を有する。 In order to achieve the above object, the heat exchanger of the present invention is a heat exchanger formed by stacking three or more heat exchange modules through which a refrigerant flows in the ventilation direction, and each heat exchange module is spaced apart in the vertical direction. A pair of upper and lower header tanks and a plurality of tubes extending in parallel between the upper and lower header tanks and having both ends communicated with each other inside the upper and lower header tanks. An upper header tank coupling body and a lower header tank coupling body are formed by the front and rear header tanks, and at least the lower header tank coupling body of the upper and lower header tank coupling bodies has the front and rear header tanks along the longitudinal direction thereof. There is a first drainage channel that is spaced apart with a gap.
 好ましくは、各ヘッダタンクは円筒形状に形成されている。
 好ましくは、第1の間隙を有する上下ヘッダタンク連結体の少なくとも一方は、第1の間隙の少なくとも一部分を占める連通部を備え、連通部は、前後ヘッダタンクの内部を連通し、熱交換モジュール間に亘る冷媒の流路を形成し、第1の排水路は、第1の間隙の連通部以外の部分に位置付けられる。
 好ましくは、連通部は、流路を形成する複数の連通管を有し、複数の連通管は、第1の間隙にて、上下ヘッダタンク連結体の長手方向に沿って、第2の排水路として使用される第2の間隙を有して離間している。
Preferably, each header tank is formed in a cylindrical shape.
Preferably, at least one of the upper and lower header tank connections having the first gap includes a communication portion that occupies at least a part of the first gap, and the communication portion communicates with the inside of the front and rear header tanks, and between the heat exchange modules. The first drainage channel is positioned at a portion other than the communication portion of the first gap.
Preferably, the communication portion has a plurality of communication pipes forming a flow path, and the plurality of communication pipes are second drainage channels along the longitudinal direction of the upper and lower header tank coupling bodies in the first gap. Are spaced apart with a second gap used.
 好ましくは、連通管は、前後ヘッダタンクのうちの一方のヘッダタンクの壁にバーリング加工により突出されたバーリング部であり、前後ヘッダタンクのうちの他方のヘッダタンクの壁には、バーリング部を接続する接続孔が形成されている。
 好ましくは、連通部は、同一の第1の間隙に1つ又は複数形成され、当該連通部は、上下ヘッダタンク連結体の長手方向における中央を基準とした左右対称となる位置に位置付けられる。
Preferably, the communication pipe is a burring portion that is projected by burring on the wall of one header tank of the front and rear header tanks, and the burring portion is connected to the wall of the other header tank of the front and rear header tanks. Connection holes are formed.
Preferably, one or a plurality of communication portions are formed in the same first gap, and the communication portions are positioned at positions that are symmetrical with respect to the center in the longitudinal direction of the upper and lower header tank assemblies.
 本発明の熱交換器によれば、ヘッダタンクにおける排水性を高め、熱交換器の耐久性及び熱効率の双方を向上することができる。 According to the heat exchanger of the present invention, drainage performance in the header tank can be improved, and both the durability and thermal efficiency of the heat exchanger can be improved.
本発明の一実施形態に係る熱交換器の斜視図である。It is a perspective view of the heat exchanger which concerns on one Embodiment of this invention. 図1に示す熱交換器の正面図である。It is a front view of the heat exchanger shown in FIG. 図2に示す領域Sの拡大図である。FIG. 3 is an enlarged view of a region S shown in FIG. 2. 図2に示す上ヘッダタンク連結体のB-B断面矢視図である。FIG. 3 is a cross-sectional view of the upper header tank connection body shown in FIG. 図2に示す上ヘッダタンク連結体の上面図である。It is a top view of the upper header tank coupling body shown in FIG. 図5に示す下ヘッダタンク連結体のD-D断面矢視図である。FIG. 6 is a DD sectional view of the lower header tank coupling body shown in FIG. 5. 図2に示す下ヘッダタンク連結体のC-C断面矢視図である。FIG. 3 is a cross-sectional view of the lower header tank connecting body shown in FIG. 図2に示す下ヘッダタンク連結体の下面図である。It is a bottom view of the lower header tank coupling body shown in FIG. 図8に示す連通部材の拡大図である。It is an enlarged view of the communicating member shown in FIG. 図9に示す連通部材を通風方向から見た側面図である。FIG. 10 is a side view of the communication member shown in FIG. 9 viewed from the ventilation direction. 図9に示す下ヘッダタンク連結体のE-E断面矢視図である。FIG. 10 is an EE cross-sectional view of the lower header tank coupling body shown in FIG. 9. 本発明の変形例に係る下ヘッダタンク連結体の一部拡大図である。It is a partial enlarged view of the lower header tank coupling body which concerns on the modification of this invention. 図12に示す下ヘッダタンク連結体のF-F断面矢視図である。FIG. 13 is a cross-sectional view of the lower header tank assembly shown in FIG.
 以下、本発明の一実施形態に係る熱交換器1について図面を参照して説明する。
 図1は熱交換器1の斜視図を示し、図2は熱交換器1の正面図を示す。熱交換器1は、例えば、車両用空調装置の冷凍サイクルを形成し、高圧の二酸化炭素冷媒が循環する冷媒回路に組み込まれ、車両用空調装置の運転時に蒸発器として使用される。
Hereinafter, the heat exchanger 1 which concerns on one Embodiment of this invention is demonstrated with reference to drawings.
FIG. 1 shows a perspective view of the heat exchanger 1, and FIG. 2 shows a front view of the heat exchanger 1. The heat exchanger 1 forms, for example, a refrigeration cycle of a vehicle air conditioner, is incorporated in a refrigerant circuit in which high-pressure carbon dioxide refrigerant circulates, and is used as an evaporator during operation of the vehicle air conditioner.
 図1及び図2に示すように、熱交換器1は、矢印で示す通風Aの風上から順に、風上(前側)モジュール2A、中央モジュール2B、風下(後側)モジュール2Cの3つの熱交換モジュール2を通風方向Xに重ねて形成されている。なお、通風Aは車室内空気(内気)又は車室外空気(外気)である。
 図3は図2の領域Sを拡大した図である。図2及び図3に示すように、個々の熱交換モジュール2は、上下に離間して配設される一対の上ヘッダタンク4及び下ヘッダタンク6と、上下ヘッダタンク4,6間を平行に延び、両端が上下ヘッダタンク4,6の内部にそれぞれ連通される複数の扁平形状のチューブ8とを備えている。上下ヘッダタンク4,6は、同径の円筒形状(丸パイプ形状)に形成されている。
As shown in FIG. 1 and FIG. 2, the heat exchanger 1 has three heats of an upwind (front side) module 2A, a central module 2B, and a downwind (rear side) module 2C in order from the upwind of the ventilation A indicated by the arrows. The exchange module 2 is formed so as to overlap in the ventilation direction X. Ventilation A is vehicle interior air (inside air) or vehicle interior air (outside air).
FIG. 3 is an enlarged view of the region S in FIG. As shown in FIGS. 2 and 3, each heat exchange module 2 includes a pair of upper header tank 4 and lower header tank 6 that are spaced apart from each other in the vertical direction, and the upper and lower header tanks 4, 6 are parallel to each other. A plurality of flat tubes 8 that extend and have both ends communicating with the inside of the upper and lower header tanks 4 and 6 are provided. The upper and lower header tanks 4 and 6 are formed in a cylindrical shape (round pipe shape) having the same diameter.
 各チューブ8の両端は上下ヘッダタンク4,6にろう付けにより接合され、各チューブ8間には波板形状のフィン10が配置されている。各フィン10は対向するチューブ8の扁平面にろう付けにより接合され、熱交換モジュール2における通風Aの通風流路を形成している。熱交換モジュール2は、チューブ8とフィン10とを水平方向に交互に配列し、冷媒と通風Aとの熱交換のコア12を形成している。すなわち、風上モジュール2A、中央モジュール2B、風下モジュール2Cには、それぞれ風上コア12A、中央コア12B、風下コア12Cが形成されている。これらコア12の左右両側面は、それぞれ1枚のサイドプレート14で覆われて保護されている。 Both ends of each tube 8 are joined to the upper and lower header tanks 4 and 6 by brazing, and corrugated fins 10 are arranged between the tubes 8. Each fin 10 is joined to the flat surface of the tube 8 which opposes by brazing, and the ventilation flow path of the ventilation A in the heat exchange module 2 is formed. In the heat exchange module 2, the tubes 8 and the fins 10 are alternately arranged in the horizontal direction to form a core 12 for heat exchange between the refrigerant and the ventilation A. That is, the windward module 12A, the central module 2B, and the leeward module 2C are formed with the windward core 12A, the central core 12B, and the leeward core 12C, respectively. The left and right side surfaces of these cores 12 are each covered and protected by a single side plate 14.
 図4は、図2に示す熱交換器1の各上ヘッダタンク4から構成された上ヘッダタンク連結体4UのB-B断面矢視図であり、図5は上ヘッダタンク連結体4Uの上面図である。図4及び図5に示すように、異なる熱交換モジュール2の通風方向Xに隣り合う風上(前側)、中央、風下(後側)の各上ヘッダタンク4A,4B,4Cは、互いに離間して配設され、各上ヘッダタンク4A,4B,4C間には上ヘッダタンク連結体4Uの長手方向Yに沿って、それぞれ上側間隙(第1の間隙)16が確保されている。 4 is a cross-sectional view taken along the line BB of the upper header tank coupling body 4U constituted by the upper header tanks 4 of the heat exchanger 1 shown in FIG. 2, and FIG. 5 is an upper surface of the upper header tank coupling body 4U. FIG. As shown in FIGS. 4 and 5, the upside (front side), center, and downside (rear) upper header tanks 4A, 4B, and 4C adjacent to each other in the ventilation direction X of different heat exchange modules 2 are separated from each other. An upper gap (first gap) 16 is secured between the upper header tanks 4A, 4B, and 4C along the longitudinal direction Y of the upper header tank coupling body 4U.
 また、各上ヘッダタンク4の底面には、各チューブ8を挿入してろう付け接合するための接続孔18が多数開口されている。また、各上ヘッダタンク4の両開口端はそれぞれ一体の蓋部材20で塞がれており、これら蓋部材20により、各上ヘッダタンク4、各コア12、ひいては各熱交換モジュール2の連結が行われる。蓋部材20の一方には、冷媒の入口管22及び出口管24が接続されている。入口管22は風下の上ヘッダタンク4Cに連通され、出口管24は風上の上ヘッダタンク4Aに連通されている。 In addition, a large number of connection holes 18 for inserting the tubes 8 and brazing and joining them are opened on the bottom surface of each upper header tank 4. Further, both open ends of each upper header tank 4 are closed by integral lid members 20, and these lid members 20 connect each upper header tank 4, each core 12, and thus each heat exchange module 2. Done. A refrigerant inlet pipe 22 and an outlet pipe 24 are connected to one of the lid members 20. The inlet pipe 22 communicates with the leeward upper header tank 4C, and the outlet pipe 24 communicates with the leeward upper header tank 4A.
 図6は、図5に示す上ヘッダタンク連結体のD-D断面矢視図である。図6に示すように、本実施形態の場合、各上側間隙16は、上ヘッダタンク連結体4Uの長手方向Yの全域に亘ってすべて上側排水路(第1の排水路)26として使用されている。上ヘッダタンク連結体4Uでは、上側排水路26の形成により、上ヘッダタンク連結体4Uの上面に滴下した水は上側排水路26を経て自重により下方に排水される。また、各上ヘッダタンク4は円筒形状に形成され、各上ヘッダタンク4の上面は湾曲面をなしている。このため、上ヘッダタンク連結体4Uの上面に滴下した水は、この湾曲面を伝って上側排水路26に導かれ、下方に円滑に排水される。 FIG. 6 is a DD sectional view of the upper header tank assembly shown in FIG. As shown in FIG. 6, in the present embodiment, each upper gap 16 is used as an upper drainage channel (first drainage channel) 26 over the entire area in the longitudinal direction Y of the upper header tank coupling body 4U. Yes. In the upper header tank coupling body 4U, due to the formation of the upper drainage channel 26, the water dripped onto the upper surface of the upper header tank coupling body 4U passes through the upper drainage channel 26 and is drained downward by its own weight. Each upper header tank 4 is formed in a cylindrical shape, and the upper surface of each upper header tank 4 has a curved surface. For this reason, the water dripped onto the upper surface of the upper header tank coupling body 4U is guided to the upper drainage channel 26 along this curved surface and smoothly drained downward.
 図7は図2に示す熱交換器1の各下ヘッダタンク6から構成された下ヘッダタンク連結体6LのC-C断面矢視図であり、図8は下ヘッダタンク連結体6Lの下面図であり、図9は図8に示す連通部材(連通部)28の拡大図である。
 図7から図9に示すように、異なる熱交換モジュールの通風方向Xに隣り合う風上(前側)、中央、風下(後側)の各下ヘッダタンク6A,6B,6Cは、各上ヘッダタンク4A,4B,4Cの場合と同様に、互いに離間して配設され、各下ヘッダタンク6A,6B,6C間には下ヘッダ6Lの長手方向Yに沿って、それぞれ下側間隙(第1の間隙)30が確保されている。
FIG. 7 is a cross-sectional view taken along the line CC of the lower header tank coupling body 6L constituted by the lower header tanks 6 of the heat exchanger 1 shown in FIG. 2, and FIG. 8 is a bottom view of the lower header tank coupling body 6L. FIG. 9 is an enlarged view of the communication member (communication portion) 28 shown in FIG.
As shown in FIGS. 7 to 9, each of the upper header tanks 6A, 6B, and 6C on the windward (front side), center, and leeward (rear side) adjacent to the ventilation direction X of different heat exchange modules is the upper header tank. As in the case of 4A, 4B, 4C, they are spaced apart from each other, and the lower gaps (the first gaps) are arranged between the lower header tanks 6A, 6B, 6C along the longitudinal direction Y of the lower header 6L. 30) is secured.
 各下ヘッダタンク6の底面には、各チューブ8を挿入して、ろう付け接合するための接続孔32が多数開口されている。また、各上ヘッダタンク4の両開口端はそれぞれ一体の蓋部材34で塞がれており、これら蓋部材34により、各下ヘッダタンク6、各コア12、ひいては各熱交換モジュール2の連結が行われる。 A large number of connection holes 32 are opened on the bottom surface of each lower header tank 6 for inserting each tube 8 and joining them by brazing. Further, both open ends of each upper header tank 4 are closed by integral lid members 34, and these lid members 34 connect each lower header tank 6, each core 12, and eventually each heat exchange module 2. Done.
 本実施形態の場合、各下側間隙30のうちの風下(後側)の下側間隙30には、この下側間隙30の左右両端側にそれぞれ連通部材28Aが配設されている。これら連通部材28Aは、連通部材28Aの前後の各下ヘッダタンク(前後ヘッダタンク)6、すなわち風下(後側)及び中央の各下ヘッダタンク6C,6Bの内部にそれぞれ連通する連通部材28であって、風下コア12Cから中央コア12Bに向かう方向Z1の冷媒の流路を形成している。 In the case of this embodiment, communication members 28 </ b> A are arranged on the left and right ends of the lower gap 30 in the lower gap 30 on the leeward (rear side) of each lower gap 30. These communication members 28A are communication members 28 that respectively communicate with the lower header tanks (front and rear header tanks) 6 before and after the communication member 28A, that is, inside the leeward (rear side) and center lower header tanks 6C and 6B. Thus, a refrigerant flow path in the direction Z1 from the leeward core 12C toward the central core 12B is formed.
 一方、各下側間隙30のうちの風上(前側)の下側間隙30には、この下側間隙30の中央に、前述したのと同様の連通部材28Bが配設されている。この連通部材28Bは、連通部材28Bの前後の各下ヘッダタンク(前後ヘッダタンク)6、すなわち中央及び風上(前側)の各下ヘッダタンク6B,6Aの内部に連通する連通部材28であって、中央コア12Bから風上コア12Aに向かう方向Z2の冷媒の流路を形成している。 On the other hand, in the lower gap 30 on the windward (front side) of each lower gap 30, a communication member 28B similar to that described above is disposed at the center of the lower gap 30. The communication member 28B is a communication member 28 that communicates with the lower header tanks (front and rear header tanks) 6 before and after the communication member 28B, that is, the center and the upwind (front side) lower header tanks 6B and 6A. The refrigerant flow path in the direction Z2 from the central core 12B toward the upwind core 12A is formed.
 また、本実施形態の場合、各連通部材28は、下ヘッダタンク連結体6Lの長手方向Yにおける中央を基準として、左右対称となる位置に配設されている。また、図7に示すように、中央の下ヘッダタンク6Bには、長手方向Yにおいて、風下の下側間隙30の左右両端側にそれぞれ配置された連通部材28Aと、風上の下側間隙30の中央に配置された連通部材28Bとの境界となる位置に、それぞれ仕切板36が内設されている。各仕切板36は、中央の下ヘッダタンク6Bの底面に形成された図示しない挿入孔に挿入され、下ヘッダタンク6Bの外側からろう付けにより下ヘッダタンク6Bに接合される。 Further, in the case of the present embodiment, each communication member 28 is disposed at a symmetrical position with respect to the center in the longitudinal direction Y of the lower header tank coupling body 6L. Further, as shown in FIG. 7, the lower header tank 6B in the center has a communication member 28A disposed on each of the left and right ends of the leeward lower gap 30 in the longitudinal direction Y, and the leeward lower gap 30. The partition plates 36 are respectively provided at positions that are boundaries with the communication member 28 </ b> B disposed in the center. Each partition plate 36 is inserted into an insertion hole (not shown) formed on the bottom surface of the lower header tank 6B in the center, and joined to the lower header tank 6B by brazing from the outside of the lower header tank 6B.
 このように、下ヘッダタンク連結体6Lに連通部材28及び仕切板36を適宜配設することにより、各コア12をパス割りして冷媒を順次流すカウンタフロー型の冷媒縦流れを熱交換器1にて実現することができる。これより、各コア12に通風される通風Aとパス割りされた各コア12を流れる冷媒との間において効率的な熱交換が可能となる。 As described above, the communication member 28 and the partition plate 36 are appropriately disposed in the lower header tank coupling body 6L, so that the counter flow type refrigerant longitudinal flow in which the respective cores 12 are divided and the refrigerant is sequentially flowed is converted into the heat exchanger 1. Can be realized. Thus, efficient heat exchange can be performed between the ventilation A that is passed through each core 12 and the refrigerant that flows through each of the cores 12 that are divided by pass.
 図10は、図9の連通部材28を通風方向Xから見た側面図である。図9及び図10に示すように、連通部材28は長手方向Yに延びる長板部28aと、長板部28aの両側面から長板部28aを挟んで対となって突出される連通管28bとを備えている。連通管28bは長手方向Yに沿って複数配設されている。 FIG. 10 is a side view of the communication member 28 shown in FIG. As shown in FIGS. 9 and 10, the communication member 28 includes a long plate portion 28a extending in the longitudinal direction Y, and a communication tube 28b protruding in pairs from both side surfaces of the long plate portion 28a with the long plate portion 28a interposed therebetween. And. A plurality of communication pipes 28b are arranged along the longitudinal direction Y.
 図11は、図9に示す下ヘッダタンク連結体6LのE-E断面矢視図である。図11に示すように、下ヘッダタンク連結体6Lにおいても、下側間隙30の連通部材28以外の部分には、上側排水路26と同様の下側排水路(第1の排水路)40が確保されている。各連通管28bは円筒形状をなし、対となる各連通管28bの内側は長板部28aを貫通して互いに連通されている。 FIG. 11 is an EE cross-sectional view of the lower header tank coupling body 6L shown in FIG. As shown in FIG. 11, also in the lower header tank coupling body 6 </ b> L, a lower drainage channel (first drainage channel) 40 similar to the upper drainage channel 26 is provided in a portion other than the communication member 28 of the lower gap 30. It is secured. Each communication pipe 28b has a cylindrical shape, and the inside of each pair of communication pipes 28b penetrates the long plate portion 28a and communicates with each other.
 また、風下(後側)及び中央の各下ヘッダタンク6C,6Bの対向する壁6c,6bには、各連通管28bに対応する位置にそれぞれ接続孔38が開口されている。そして、風下(後側)及び中央の各下ヘッダタンク6C,6B間に連通部材28を配設し、各連通管28bを対応する接続孔38に挿入し、ろう付けにより接続することにより、風下コア12Cから中央コア12Bに向かう前述した方向Z1の冷媒の流路が形成される。 Further, connecting holes 38 are opened at positions corresponding to the respective communication pipes 28b in the facing walls 6c and 6b of the lower header tanks 6C and 6B at the leeward (rear side) and the center. The communication member 28 is disposed between the leeward (rear side) and the central lower header tanks 6C and 6B, and the communication pipes 28b are inserted into the corresponding connection holes 38 and connected by brazing, so that the leeward The refrigerant flow path in the direction Z1 is formed from the core 12C toward the central core 12B.
 長板部28aを挟む一対の連通管28bは、例えば、長板部28aに孔を開けながら長板部28aの部材を円筒形状に突出するように絞り出す、いわゆるバーリング加工により形成される。なお、長板部28aの一側面に、バーリング加工により連通管28bを形成した構成部材を2つ用意し、これら構成部材を長板部28aの他側面でろう付けにより接合して連通部材28を形成しても良い。 The pair of communication pipes 28b sandwiching the long plate portion 28a is formed by, for example, a so-called burring process in which a member of the long plate portion 28a is squeezed out so as to protrude into a cylindrical shape while making a hole in the long plate portion 28a. In addition, two constituent members having communication pipes 28b formed by burring are prepared on one side surface of the long plate portion 28a, and these constituent members are joined to the other side surface of the long plate portion 28a by brazing. It may be formed.
 ここで、図11に示すように、連通部材28は、長板部28aの厚みtが下側間隙30の幅W1よりも小さく設定されている。長板部28aとその前後の下ヘッダタンク(前後ヘッダタンク)6の壁、すなわち、風下(後側)及び中央の各下ヘッダタンク6C,6Bの壁6c,6bとは、長板部28aの両側において幅W2となる連通部間隙(第2の間隙)42を有して離間している。この連通部間隙42は連通部排水路(第2の排水路)44として使用される。なお、長板部28aの両側に確保される幅W2は異なっていても良いし、また、長板部28aの片側のみに幅W2を確保しても良い。 Here, as shown in FIG. 11, in the communication member 28, the thickness t of the long plate portion 28 a is set smaller than the width W <b> 1 of the lower gap 30. The long plate portion 28a and the walls of the front and rear lower header tanks (front and rear header tanks) 6, that is, the leeward (rear side) and the walls 6c and 6b of the lower header tanks 6C and 6B at the center, On both sides, a communication portion gap (second gap) 42 having a width W2 is provided and separated. The communication portion gap 42 is used as a communication portion drainage channel (second drainage channel) 44. The width W2 secured on both sides of the long plate portion 28a may be different, or the width W2 may be secured only on one side of the long plate portion 28a.
 下ヘッダタンク連結体6Lでは、下側排水路40及び連通部排水路44の形成により、各コア12で結露して流下し、下ヘッダタンク連結体6Lの上面に滴下して付着した凝縮水が下側排水路40のみならず連通部排水路44を経由して自重により下方に排水される。また、上ヘッダタンク4と同様に、下ヘッダタンク6も円筒形状に形成され、各下ヘッダタンク6の上面は湾曲面をなしているため、下ヘッダタンク連結体6Lの上面に付着した凝縮水はこの湾曲面を伝って下側排水路40及び連通部排水路44に導かれ、下方に円滑に排水される。 In the lower header tank coupling body 6L, the condensed water adhered and dropped on the upper surface of the lower header tank coupling body 6L is formed by the formation of the lower drainage channel 40 and the communication part drainage channel 44. The water is drained downward by its own weight through not only the lower drainage channel 40 but also the communication part drainage channel 44. Similarly to the upper header tank 4, the lower header tank 6 is also formed in a cylindrical shape, and the upper surface of each lower header tank 6 has a curved surface. Therefore, the condensed water adhering to the upper surface of the lower header tank coupling body 6 </ b> L. Is guided to the lower drainage channel 40 and the communication part drainage channel 44 through this curved surface, and is smoothly drained downward.
 以上のように本実施形態の熱交換器1では、各熱交換モジュール2の上下ヘッダタンク4,6が、通風方向Xに並ぶ前後の各上ヘッダタンク4、及び各下ヘッダタンク6によって、それぞれ上ヘッダタンク連結体4U及び下ヘッダタンク連結体6Lを形成している。そして、これら上下ヘッダタンク連結体4U,6Lでは、それらの長手方向Yに沿って、前後の各上ヘッダタンク4、及び各下ヘッダタンク6がそれぞれ上側間隙16、下側間隙30を有して離間されており、上側排水路26と下側排水路40とが形成されている。 As described above, in the heat exchanger 1 of the present embodiment, the upper and lower header tanks 4 and 6 of each heat exchange module 2 are respectively separated by the upper header tank 4 and the lower header tank 6 before and after being arranged in the ventilation direction X. An upper header tank coupling body 4U and a lower header tank coupling body 6L are formed. In the upper and lower header tank coupling bodies 4U and 6L, the upper and lower upper header tanks 4 and the lower header tanks 6 along the longitudinal direction Y thereof have the upper gap 16 and the lower gap 30, respectively. The upper drainage channel 26 and the lower drainage channel 40 are formed.
 これにより、本実施形態のように熱交換モジュール2を通風方向Xに3つ重ねて形成した熱交換器1であっても、各コア12で結露して流下し、下ヘッダタンク連結体6Lの上面に滴下して付着した凝縮水を下側排水路40を経由して自重により下方に排水することができる。したがって、下ヘッダタンク連結体6Lにおける排水性を高めることができるため、凝縮水の付着によって下ヘッダタンク連結体6Lが腐食することに起因した熱交換器1の耐久性低下を抑制することができる。 Thereby, even if it is the heat exchanger 1 formed by overlapping the heat exchange module 2 in the ventilation direction X as in the present embodiment, the core 12 condenses and flows down, and the lower header tank coupling body 6L Condensed water that drops and adheres to the upper surface can be drained downward by its own weight via the lower drainage channel 40. Therefore, since the drainage property in the lower header tank coupling body 6L can be enhanced, it is possible to suppress a decrease in durability of the heat exchanger 1 due to the corrosion of the lower header tank coupling body 6L due to the adhesion of condensed water. .
 また、下ヘッダタンク連結体6Lへの着霜に伴う熱交換器1の熱効率の低下を抑制し、熱交換器1の耐久性及び熱効率の双方を向上することができる。
 しかも、各上側間隙16は、長手方向Yの全域に亘ってすべて上側排水路26として使用されている。これにより、上ヘッダタンク連結体4Uの上面に滴下した水は上側排水路26を経て自重により下方に排水されるため、下ヘッダタンク連結体6Lのみならず上ヘッダタンク連結体4Uの排水性を向上することができ、ひいては熱交換器1のさらなる耐久性及び熱効率の向上を図ることができる。
Moreover, the fall of the thermal efficiency of the heat exchanger 1 accompanying the frost formation to the lower header tank coupling body 6L can be suppressed, and both durability and thermal efficiency of the heat exchanger 1 can be improved.
In addition, each upper gap 16 is used as an upper drainage channel 26 over the entire area in the longitudinal direction Y. Thereby, since the water dripped on the upper surface of the upper header tank coupling body 4U is drained downward by its own weight through the upper drainage channel 26, not only the lower header tank coupling body 6L but also the upper header tank coupling body 4U can be drained. Thus, the durability and thermal efficiency of the heat exchanger 1 can be further improved.
 また、各ヘッダタンク4,6は円筒形状、すなわち丸パイプ形状に形成されているため、上下ヘッダタンク連結体4U,6Lに滴下した水を壁の湾曲面を伝って上側排水路26と下側排水路40とに効率的に導くことが可能となり、上下ヘッダタンク連結体4U,6Lのさらなる排水性向上を図ることができる。
 しかも、上下ヘッダタンク4,6を丸パイプ形状としたことにより、上下ヘッダタンク4,6の壁を接合箇所の無い連続した形状とすることができる。
Further, since each header tank 4, 6 is formed in a cylindrical shape, that is, a round pipe shape, the water dropped on the upper and lower header tank coupling bodies 4 U, 6 L travels along the curved surface of the wall and is connected to the upper drainage channel 26 and the lower side. It becomes possible to guide efficiently to the drainage channel 40, and the drainage performance of the upper and lower header tank coupling bodies 4U, 6L can be further improved.
In addition, since the upper and lower header tanks 4 and 6 are formed into a round pipe shape, the walls of the upper and lower header tanks 4 and 6 can be formed into a continuous shape having no joint portion.
 また、これら壁に形成した接続孔18,32にチューブ8を挿入し、同様に壁に形成した図示しない挿入孔に仕切板36を挿入して、上下ヘッダタンク4,6の外側からろう付けして接合するだけの簡単な作業で各コア12を製造することができる。これにより、上下ヘッダタンク4,6において、外観から目視出来ない接合箇所は存在しないため、接合箇所の検査を外観検査のみで実施することができ、非破壊検査を排除することができる。したがって、熱交換器1の生産性のさらなる向上を図ることができる。 Further, the tube 8 is inserted into the connection holes 18 and 32 formed in the walls, and the partition plate 36 is inserted into the insertion hole (not shown) formed in the wall, and brazed from the outside of the upper and lower header tanks 4 and 6. Thus, each core 12 can be manufactured by a simple operation of simply joining. Thereby, in the upper and lower header tanks 4 and 6, since there is no joint portion that cannot be visually observed from the appearance, the joint portion can be inspected only by the appearance inspection, and the nondestructive inspection can be eliminated. Therefore, the productivity of the heat exchanger 1 can be further improved.
 また、下ヘッダタンク連結体6Lにおいては、連通部材28が下側間隙30に配設されるものの、下側間隙30の連通部材28以外の部分には下側排水路40が確保されている。さらには、複数の連通管28bは、下側間隙30にて下ヘッダタンク連結体4Uの長手方向Yに沿って、連通部排水路44として使用される連通部間隙42を有して離間している。これにより、下側間隙30の連通部材28を配置した領域においても、連通部排水路44から排水が可能となるため、下ヘッダタンク連結体6Lの排水性をさらに向上することができ、ひいては熱交換器1のさらなる耐久性及び熱効率の向上を図ることができる。 Further, in the lower header tank coupling body 6L, although the communication member 28 is disposed in the lower gap 30, a lower drainage channel 40 is secured in a portion other than the communication member 28 of the lower gap 30. Further, the plurality of communication pipes 28b have a communication part gap 42 used as the communication part drainage channel 44 along the longitudinal direction Y of the lower header tank coupling body 4U in the lower gap 30 and are separated from each other. Yes. As a result, even in the region where the communication member 28 of the lower gap 30 is disposed, drainage from the communication part drainage channel 44 is possible, so that the drainage of the lower header tank coupling body 6L can be further improved, and as a result Further durability and heat efficiency of the exchanger 1 can be improved.
 また、連通部材28は、同一の下側間隙30に1つ又は複数配設される。具体的には、風下(後側)の下側間隙30には、この下側間隙30の左右両端側にそれぞれ連通部材28Aが配設されている。また、風上(前側)の下側間隙30には、この下側間隙30の中央に連通部材28Bが配設されている。連通部材28A、28Bの双方とも、下ヘッダタンク連結体6Lの長手方向Yにおける中央を基準とした左右対称となる位置に位置付けられる。 Further, one or a plurality of communication members 28 are disposed in the same lower gap 30. Specifically, in the leeward (rear) lower gap 30, communication members 28 </ b> A are disposed on the left and right ends of the lower gap 30, respectively. Further, a communication member 28 </ b> B is disposed at the center of the lower gap 30 in the lower gap 30 on the windward (front side). Both of the communication members 28A and 28B are positioned at positions that are symmetrical with respect to the center in the longitudinal direction Y of the lower header tank coupling body 6L.
 このように連通部材28A、28Bを下ヘッダタンク連結体6Lの長手方向Yにおける中央を基準とした左右対称となる位置に設けることにより、下ヘッダタンク連結体6Lの左右何れかに凝縮水が偏って溜まることによる下ヘッダタンク連結体6Lにおける排水の不均衡を是正し、排水性の均一化を図ることができる。これにより、下ヘッダタンク連結体6Lの排水性をさらに向上することができ、ひいては熱交換器1のさらなる耐久性及び熱効率の向上を図ることができる。 Thus, by providing the communication members 28A and 28B at positions that are bilaterally symmetrical with respect to the center in the longitudinal direction Y of the lower header tank coupling body 6L, the condensed water is biased to either the left or right side of the lower header tank coupling body 6L. The imbalance of drainage in the lower header tank coupling body 6L due to accumulation can be corrected, and the drainage can be made uniform. Thereby, the drainage property of 6 L of lower header tank coupling bodies can further be improved, and the further durability and thermal efficiency of the heat exchanger 1 can be aimed at by extension.
 以上で本発明の実施形態についての説明を終えるが、本発明は上記実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更ができるものである。
 例えば、図12及び図13に示すように、連通部材28の代わりに、下ヘッダタンク6Cの壁6c自体にバーリング加工を施し、円筒形状の多数のバーリング部を突出形成して連通管46としても良い。これら連通管46は、下ヘッダタンク6Cと対向する下ヘッダタンク6Bの壁6bに開口した接続孔48にろう付けして接続され、これより下ヘッダタンク連結体6Lに連通部50が形成される。
Although the description of the embodiment of the present invention has been completed above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the spirit of the present invention.
For example, as shown in FIGS. 12 and 13, instead of the communication member 28, the wall 6 c of the lower header tank 6 C itself is subjected to burring processing, and a large number of cylindrical burring portions are formed to project as the communication pipe 46. good. These communication pipes 46 are connected by brazing to connection holes 48 opened in the wall 6b of the lower header tank 6B facing the lower header tank 6C, thereby forming a communication portion 50 in the lower header tank coupling body 6L. .
 この場合には、下側間隙30の連通部50が形成される領域に、間欠的に、下側排水路40と同幅の連通部間隙(第2の間隙)52、ひいては連通部排水路54を容易に確保することができる。したがって、下ヘッダタンク連結体6Lの排水性をさらに向上することができ、ひいては熱交換器1のさらなる耐久性及び熱効率の向上を図ることができる。しかも、連通部材28が不要となるため、熱交換器1の部品点数及び製造コストを削減することができ、熱交換器1の生産性をさらに向上することができる。 In this case, in a region where the communication portion 50 of the lower gap 30 is formed, a communication portion gap (second gap) 52 having the same width as that of the lower drainage channel 40 is intermittently formed. Can be easily secured. Accordingly, it is possible to further improve the drainage performance of the lower header tank coupling body 6L, and further improve the durability and thermal efficiency of the heat exchanger 1. Moreover, since the communication member 28 is not necessary, the number of parts and the manufacturing cost of the heat exchanger 1 can be reduced, and the productivity of the heat exchanger 1 can be further improved.
 また、上記実施形態及び変形例の熱交換器1は、熱交換モジュール2を通風方向Xに3つ重ねて形成されているが、熱交換モジュール2を4つ以上重ねた熱交換器にも適用可能である。
 また、連通部材28又は連通部50を下ヘッダタンク連結体6Lのみならず、上ヘッダタンク連結体4Uに設けても良い。連通部材28又は連通部50をすべて上ヘッダタンク連結体4Uに形成することにより、必然的に、各下側間隙30は下ヘッダタンク連結体6Lの長手方向Yの全域に亘ってすべて下側排水路40として使用することができる。
Moreover, although the heat exchanger 1 of the said embodiment and the modification is formed by overlapping three heat exchange modules 2 in the ventilation direction X, it is also applicable to a heat exchanger in which four or more heat exchange modules 2 are stacked. Is possible.
Further, the communication member 28 or the communication portion 50 may be provided not only in the lower header tank connection body 6L but also in the upper header tank connection body 4U. By forming all the communication members 28 or communication portions 50 in the upper header tank coupling body 4U, all the lower gaps 30 are inevitably all lower drainage over the entire area in the longitudinal direction Y of the lower header tank coupling body 6L. It can be used as the path 40.
 したがって、下ヘッダタンク連結体6Lの排水性をさらに向上することができ、ひいては熱交換器1のさらなる耐久性及び熱効率の向上を図ることができる。但し、下ヘッダタンク連結体6Lに連通部材28を設ける場合は、上ヘッダタンク連結体4Uに連通部材28を設ける場合に比して、熱交換器1の熱効率が高くなることが実験により判明しているため、下ヘッダタンク連結体6Lに連通部材28を設ける構成は熱交換器1の熱効率向上に寄与する。 Therefore, the drainage performance of the lower header tank coupling body 6L can be further improved, and further the durability and thermal efficiency of the heat exchanger 1 can be further improved. However, when the communication member 28 is provided in the lower header tank coupling body 6L, it has been experimentally found that the heat efficiency of the heat exchanger 1 is higher than that when the communication member 28 is provided in the upper header tank coupling body 4U. Therefore, the configuration in which the communication member 28 is provided in the lower header tank coupling body 6 </ b> L contributes to improving the thermal efficiency of the heat exchanger 1.
 また、上記実施形態及び変形例の熱交換器1では、上ヘッダタンク連結体4Uに上側間隙16が形成され、上側排水路26が確保されている。しかし、上側間隙16及び上側排水路26が形成されなくとも、少なくとも、下ヘッダタンク連結体6Lに下側間隙30を形成し、下側排水路40を確保した熱交換器であれば良い。この場合には、各コア12で結露して流下し、下ヘッダタンク連結体6Lの上面に滴下して付着した凝縮水の排水性を少なくとも高めることができ、ひいては熱交換器1の耐久性及び熱効率の向上を図ることができる。 In the heat exchanger 1 of the above embodiment and the modified example, the upper gap 16 is formed in the upper header tank coupling body 4U, and the upper drainage channel 26 is secured. However, even if the upper gap 16 and the upper drainage channel 26 are not formed, it is sufficient if the heat exchanger has at least the lower gap 30 formed in the lower header tank connector 6L and the lower drainage channel 40 is secured. In this case, it is possible to at least enhance the drainage of the condensed water that has condensed and flowed down at each core 12 and dropped onto and adhered to the upper surface of the lower header tank coupling body 6L. Thermal efficiency can be improved.
 また、上記実施形態及び変形例の熱交換器1に用いられる冷媒は二酸化炭素冷媒であるが、他の冷媒を使用しても良い。但し、本実施形態のように、比較的小径の丸パイプからなる各ヘッダタンク4,6を使用して、3つ以上の熱交換モジュール2を重ねた構成の熱交換器1は耐圧性能に優れるため、二酸化炭素冷媒の使用が好適である。 Further, the refrigerant used in the heat exchanger 1 of the above embodiment and the modification is a carbon dioxide refrigerant, but other refrigerants may be used. However, as in the present embodiment, the heat exchanger 1 having a configuration in which three or more heat exchange modules 2 are stacked using the header tanks 4 and 6 made of relatively small-diameter round pipes is excellent in pressure resistance performance. Therefore, the use of a carbon dioxide refrigerant is preferable.
  1  熱交換器
  2  熱交換モジュール
  4  上ヘッダタンク
 4A,4B、4C 上ヘッダタンク(前後ヘッダタンク)
 4U  上ヘッダタンク連結体
  6  下ヘッダタンク
 6b、6c 壁
 6A,6B、6C 下ヘッダタンク(前後ヘッダタンク)
 6L  下ヘッダタンク連結体
  8  チューブ
 16  上側間隙(第1の間隙)
 26  上側排水路(第1の排水路)
 28  連通部材(連通部)
28b  連通管
 30  下側間隙(第1の間隙)
 40  下側排水路(第1の排水路)
 42,52 連通部間隙(第2の間隙)
 44,54 連通部排水路(第2の排水路)
 46  連通管(バーリング部)
 48  接続孔
 50  連通部
1 Heat exchanger 2 Heat exchange module 4 Upper header tank 4A, 4B, 4C Upper header tank (front and rear header tanks)
4U Upper header tank assembly 6 Lower header tank 6b, 6c Wall 6A, 6B, 6C Lower header tank (front and rear header tanks)
6L Lower header tank assembly 8 Tube 16 Upper gap (first gap)
26 Upper drainage channel (first drainage channel)
28 Communication member (communication part)
28b Communication pipe 30 Lower gap (first gap)
40 Lower drainage channel (first drainage channel)
42,52 Communication portion gap (second gap)
44, 54 Drainage channel (second drainage channel)
46 Communication pipe (burring part)
48 Connection hole 50 Communication part

Claims (6)

  1.  冷媒が流通する熱交換モジュールを通風方向に3つ以上重ねて形成された熱交換器であって、
     前記各熱交換モジュールは、上下に離間して配設される一対の上下ヘッダタンクと、前記上下ヘッダタンク間を平行に延び、両端が前記上下ヘッダタンクの内部にそれぞれ連通される複数のチューブとを備え、
     前記上下ヘッダタンクは、前記通風方向に並ぶ前後ヘッダタンクによって上ヘッダタンク連結体及び下ヘッダタンク連結体を形成し、
     前記上下ヘッダタンク連結体のうちの少なくとも前記下ヘッダタンク連結体は、それらの長手方向に沿って、前記前後ヘッダタンクを第1の間隙を有して離間させる第1の排水路を有する、熱交換器。
    A heat exchanger formed by stacking three or more heat exchange modules in which the refrigerant flows in the direction of ventilation,
    Each of the heat exchange modules includes a pair of upper and lower header tanks that are spaced apart from each other, and a plurality of tubes that extend in parallel between the upper and lower header tanks and that have both ends communicating with the inside of the upper and lower header tanks. With
    The upper and lower header tanks form an upper header tank connection body and a lower header tank connection body by front and rear header tanks arranged in the ventilation direction,
    At least the lower header tank coupling body of the upper and lower header tank coupling bodies has a first drainage path that separates the front and rear header tanks with a first gap along their longitudinal direction. Exchanger.
  2.  前記各ヘッダタンクは円筒形状に形成されている、請求項1に記載の熱交換器。 The heat exchanger according to claim 1, wherein each header tank is formed in a cylindrical shape.
  3.  前記第1の間隙を有する前記上下ヘッダタンク連結体の少なくとも一方は、前記第1の間隙の少なくとも一部分を占める連通部を備え、
     前記連通部は、前記前後ヘッダタンクの内部を連通し、前記熱交換モジュール間に亘る冷媒の流路を形成し、
     前記第1の排水路は、前記第1の間隙の前記連通部以外の部分に位置付けられる、請求項2に記載の熱交換器。
    At least one of the upper and lower header tank connections having the first gap includes a communication portion that occupies at least a part of the first gap;
    The communication portion communicates the inside of the front and rear header tanks to form a refrigerant flow path between the heat exchange modules,
    The heat exchanger according to claim 2, wherein the first drainage channel is positioned in a portion other than the communication portion of the first gap.
  4.  前記連通部は、前記流路を形成する複数の連通管を有し、
     前記複数の連通管は、前記第1の間隙にて、前記上下ヘッダタンク連結体の長手方向に沿って、第2の排水路として使用される第2の間隙を有して離間している、請求項3に記載の熱交換器。
    The communication part has a plurality of communication pipes forming the flow path,
    The plurality of communication pipes are spaced apart from each other with a second gap used as a second drainage channel along the longitudinal direction of the upper and lower header tank coupling bodies in the first gap. The heat exchanger according to claim 3.
  5.  前記連通管は、前記前後ヘッダタンクのうちの一方の前記ヘッダタンクの壁にバーリング加工により突出されたバーリング部であり、
     前記前後ヘッダタンクのうちの他方の前記ヘッダタンクの壁には、前記バーリング部を接続する接続孔が形成されている、請求項4に記載の熱交換器。
    The communication pipe is a burring portion that is projected by burring on the wall of one of the front and rear header tanks,
    The heat exchanger according to claim 4, wherein a connection hole for connecting the burring portion is formed in a wall of the other header tank of the front and rear header tanks.
  6.  前記連通部は、同一の前記第1の間隙に1つ又は複数形成され、当該連通部は、前記上下ヘッダタンク連結体の長手方向における中央を基準とした左右対称となる位置に位置付けられる、請求項2から5の何れか一項に記載の熱交換器。 One or a plurality of the communication portions are formed in the same first gap, and the communication portions are positioned at positions that are symmetrical with respect to the center in the longitudinal direction of the upper and lower header tank coupling bodies. Item 6. The heat exchanger according to any one of Items 2 to 5.
PCT/JP2015/082354 2014-11-26 2015-11-18 Heat exchanger WO2016084668A1 (en)

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