WO2016070716A1 - 舞台灯具散热系统及应用该系统的舞台灯及其散热方法 - Google Patents

舞台灯具散热系统及应用该系统的舞台灯及其散热方法 Download PDF

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Publication number
WO2016070716A1
WO2016070716A1 PCT/CN2015/092555 CN2015092555W WO2016070716A1 WO 2016070716 A1 WO2016070716 A1 WO 2016070716A1 CN 2015092555 W CN2015092555 W CN 2015092555W WO 2016070716 A1 WO2016070716 A1 WO 2016070716A1
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WO
WIPO (PCT)
Prior art keywords
heat dissipation
stage lamp
air
dissipation system
light source
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Application number
PCT/CN2015/092555
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English (en)
French (fr)
Inventor
蒋伟楷
Original Assignee
广州市浩洋电子有限公司
蒋伟楷
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Application filed by 广州市浩洋电子有限公司, 蒋伟楷 filed Critical 广州市浩洋电子有限公司
Publication of WO2016070716A1 publication Critical patent/WO2016070716A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/505Cooling arrangements characterised by the adaptation for cooling of specific components of reflectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00Lighting devices intended for fixed installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2131/00Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
    • F21W2131/10Outdoor lighting
    • F21W2131/105Outdoor lighting of arenas or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2131/00Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
    • F21W2131/40Lighting for industrial, commercial, recreational or military use
    • F21W2131/406Lighting for industrial, commercial, recreational or military use for theatres, stages or film studios

Definitions

  • the invention relates to the field of stage lighting technology, and more particularly to a stage lamp heat dissipation system and a stage lamp and a heat dissipation method thereof.
  • the power of the stage lamps used is usually relatively large, especially for the light source parts, such as stage lights that use gas discharge lamps as the light source.
  • Such light sources are subject to the technical characteristics of the light source during operation, only It can convert a small amount of electric energy into visible light, and most of the electric energy is converted into heat, infrared, ultraviolet rays, etc., so that a large amount of heat is generated during work, and the heat is transmitted to the light source to make the temperature of the light source (such as a bulb) High, which in turn affects the use of the luminaire and its service life, and may even lead to serious consequences such as frying or blistering of the bulb. Therefore, the light source portion of the stage luminaire needs to be cooled and cooled.
  • the external cold air is usually sucked into the lamp body through a fan disposed outside the lamp, and is forced to be discharged outside the lamp through the outside of the light reflecting device. Because the temperature is close to the heating element, the working temperature of the motor and the fan is high, which is easy to cause failure. At the same time, the temperature is too high, and the outer casing of the lamp is partially melted and the screw is slippery.
  • the Chinese patent application No. 200580017895.9 discloses a 'light source module', the specific structure is as follows: the light source is connected through a light source base, and the light source module includes a cooling device for cooling the light source base,
  • the light source module further includes a dual color reflector, wherein at least one heat sink surrounds the dichroic reflector, wherein the light source module includes at least one first heat sink, and the first heat sink includes a plurality of disks, the plurality of The discs are formed with an air gap therebetween, the discs comprising at least one opening for the dichroic reflector, the discs being arranged to radially surround the dichroic reflector, the direction of the air gap between the discs Usually perpendicular to a central axis of the light source module, the light source base is disposed in a housing surrounding the light source base, the housing having an inlet and an outlet for forcing airflow, the outlet being connected to the An air gap between the dichroic reflector and the disc shaped heat sink, where
  • This structure adopts forced convection to cool and dissipate heat. Although it has better heat dissipation effect than the natural convection method and the above heat dissipation method, it still has the following defects: (1) The structure around the two-color reflector is relatively compact, and the obstacle factors are more The fluid resistance is large, the cooling airflow cannot flow smoothly. In the forced convection process, the convection coefficient h is low, the heat exchange amount Q of the fluid air is small, the temperature of the entire lamp holder system rises, the system thermal resistance R is large, and the whole system The heat dissipation efficiency is not good enough to meet the heat dissipation requirements of the stage lamps.
  • the heat generated by the light source parts of the stage lamps cannot be discharged in a timely manner, and the operation effect, normal service life, reliability and stability of the lamps are affected.
  • the heat sink disclosed in this patent can absorb most of the infrared light, some of the infrared light is not absorbed and transmitted, so that the temperature of the relevant parts of the lamp is raised; and the radiation of the light source is also reflected. The mouth is transmitted, which affects the use of the luminaire.
  • the present invention provides a stage lamp heat dissipation system, through a series of arrangements, the air supply device is fed into the cooling airflow through the air duct; the cooling airflow flows along the air duct. And directly contacting the outer surface of the first reflecting component; capable of performing rapid heat exchange with the first reflecting component and the light source, and then discharging the hot air after the heat exchange out of the lamp along the air channel, so that the light source portion is generated during operation
  • the heat can be discharged in a timely manner, which improves the running effect, normal service life, reliability and stability of the lamp.
  • the technical solution adopted by the present invention is:
  • a stage lamp heat dissipation system including a light source, a first light reflecting component surrounding the light source, and a fixing base for fixing the light source, the first light reflecting component is a bowl-shaped structure, and the heat dissipation system further comprises a first surrounding a heat dissipating component of the outer circular surface of the retroreflective component, the heat dissipating component is attached to the first reflective component, the heat dissipating component is formed by stacking a plurality of heat dissipating fins, and a plurality of superimposed adjacent fins are provided with a gap to form a gas flow
  • the air duct forms an air duct with one end being an air inlet and the other end being an air outlet, and the air inlet and the air outlet are directly connected; and the air inlet of the air duct is provided with a wind blowing device.
  • the stage lamp heat dissipation system of the present invention forms a air passage for airflow through a gap between a plurality of adjacent adjacent heat sinks, wherein one end of the air passage is an air inlet and the other end is an air outlet, and the air inlet and outlet
  • the tuyere is directly connected; the air inlet of the air duct is provided with a blowing device, and through such a series of arrangement, the air blowing device is sent into the cooling airflow through the air duct; the cooling airflow flows along the air duct and directly intersects with the air duct
  • a reflective component is in contact with the outer circular surface; capable of performing rapid heat exchange with the first retroreflective component and the light source, and then discharging the hot air after heat exchange along the air duct, so that the heat generated by the light source portion during operation is very high It is discharged in a timely manner, which improves the operation effect, normal service life, reliability and stability of the lamps.
  • the cooling airflow directly contacts the outer circular surface of the first reflective component,
  • both sides of the air duct are closed passages provided with fixing means.
  • the fixing device is a fixing plate, and both sides of each fin are fixedly connected by a fixing plate to form a closed channel.
  • the opening direction of the air duct is inclined with the central axis of the first light reflecting assembly.
  • each air duct is inclined with respect to a central axis of the first light reflecting component.
  • each of the air ducts is disposed tangentially along the outer circumferential surface of the first light reflecting assembly; in this manner, on the one hand, the convection area between the air ducts can reach a large convection area, so that The heat dissipation area is increased, and the heat exchange area is large, which can effectively discharge the heat generated by the light source part in time, and has a good heat dissipation effect; on the other hand, through the tilting arrangement, each heat sink and the first light reflecting component are externally The circumferential surface is closer to the fit, which can effectively absorb the infrared light, so that the infrared light is transmitted as little as possible to prevent heating other components of the lamp, resulting in excessive local temperature rise.
  • the opening direction of the air duct may also be perpendicular to the central axis of the first light reflecting component.
  • the heat sinks of the heat dissipating component are parallel to each other.
  • the air duct has other arrangements that are not perpendicular to the central axis of the first retroreflective component.
  • a light shielding plate for avoiding leakage of light emitted by the light source is disposed at a position of the air outlet of the heat dissipating component, and the light shielding plate is formed by bending an end of each heat radiating fin at an angle in a direction of the air passage.
  • the visor is arranged to block the exit of the air duct and prevent the light emitted by the light source from leaking out from the outlet of the air duct, which affects the use effect.
  • the surface structure of the heat sink is not limited, and may be corrugated or zigzag, or the surface thereof may be an uneven surface structure, or the surface thereof may be provided with a pattern structure, or the surface thereof may be smooth.
  • the heat dissipation system includes a second light reflecting component for covering the first light reflecting component, and the second light reflecting component is disposed above the light source and cooperates with the first light reflecting component.
  • the upper end of the second light reflecting component is provided with a first opening structure
  • the first opening structure is provided with a heat insulating filter for reflecting the infrared light emitted by the light source downward and transmitting other visible light.
  • the heat insulating filter is disposed at the upper end of the second reflecting component to reflect the infrared light emitted by the light source to the heat dissipating component, and at the same time, transmits other visible light to the optical path.
  • the insulating filter is inclined along a plane perpendicular to the main optical axis of the stage luminaire.
  • an infrared light reflecting plate is disposed at a position between the lower end of the first light reflecting component and the upper end of the fixing seat.
  • the infrared light reflecting plate is arranged to reflect visible light and infrared light emitted by the light source to the light source or the heat dissipating component, so that the infrared light is transmitted as little as possible to prevent the peripheral structure of the lamp from being heated.
  • the heat dissipation system further comprises a wind supply device disposed at a top end and/or a bottom end of the first light reflection assembly, the air outlet of the air supply device being aligned with the top end and/or the bottom end of the light source.
  • the second light reflecting component is provided with a second opening structure for facilitating the air supply device to supply air to the light source, and the air outlet of the air supply device is aligned with the second opening structure.
  • the air supply device is arranged to make the heat dissipation effect of the light source better, and the cold air outputted by the air supply device directly cools and cools the top end and/or the bottom end of the light source.
  • the air supply device is a turbo fan.
  • the heat dissipating component surrounds the first light reflecting component in a U-shaped structure to form a semi-closed structure.
  • the air duct formed in this way also has a U-shaped structure, and the heat dissipating component surrounds the first reflective component in a non-closed manner, which can fully utilize the space structure inside the luminaire, reduce the space occupied by the heat dissipation system, and at the same time ensure good heat dissipation. effect.
  • the heat dissipating component surrounds the first light reflecting component in an annular structure to form a closed structure.
  • the heat sink is provided with an infrared light absorbing layer.
  • the infrared light absorbing layer is arranged to effectively absorb the infrared light emitted by the light source, so that the infrared light is transmitted as little as possible to prevent the luminaire and the casing portion from being heated.
  • the air blowing device is a blower or fan for generating a forced air flow.
  • the heat sink may be integrally formed or may be composed of two parts, that is, the heat sink of the heat dissipating component is composed of two half-divided heat sink units.
  • the invention also provides a stage lamp applying the above-mentioned stage lamp heat dissipation system, the stage lamp comprises a casing, a lamp body disposed inside the casing, and a stage lamp heat dissipation system disposed at the lamp body light source portion, wherein the stage lamp heat dissipation system is The above-mentioned stage lighting cooling system.
  • the invention also provides a heat dissipation method using the above-mentioned stage lamp heat dissipation system, and the heat dissipation steps are as follows:
  • the cooling airflow exchanges heat with the first retroreflective component and the light source such that heat of the first retroreflective component and the light source is carried away by the cooling airflow;
  • the cooling airflow of the air blowing device enters the air passage, and directly cools and dissipates the first reflecting component and the light source portion, and the cooling airflow flows without any obstruction, and the cooling airflow flows smoothly and has large convection.
  • the area and heat dissipation area can well dissipate heat from the light source parts of the stage lamps, and the heat dissipation effect is remarkable;
  • the air passage of the heat dissipating component can be arranged in an inclined manner, the convection area between the air ducts can reach a large convection area, the heat dissipating area is greatly increased, and the heat transfer of the whole system is large.
  • the coefficient can effectively discharge the heat generated by the light source part in time, and has a good heat dissipation effect;
  • the heat sink of the present invention can be provided with a rugged or corrugated structure, which increases the convection effect and has the advantages of optimizing the heat dissipation effect;
  • the invention is provided with an infrared light absorbing structure in a plurality of directions, which can effectively absorb infrared light, so that the infrared light is less transmitted, and the local temperature rise is prevented from being excessively caused by heating other components of the lamp.
  • FIG. 1 is a schematic structural view of a stage lamp heat dissipation system according to an embodiment of the present invention
  • Figure 2 is a schematic exploded view of Figure 1;
  • FIG. 3 is a first structural schematic view of a heat sink of the embodiment
  • FIG. 4 is a second schematic structural view of a heat sink of the embodiment
  • Figure 5 is a third structural schematic view of a heat sink of the embodiment.
  • FIG. 6 is a fourth structural schematic view of a heat sink of the embodiment.
  • FIG. 7 is a schematic exploded view of a stage lamp heat dissipation system of Embodiment 2;
  • FIG. 8 is a schematic structural view of the heat dissipating component of the second embodiment after being assembled with the first reflective component;
  • FIG. 9 is a schematic structural view of a heat dissipating component of the second embodiment.
  • orientation or positional relationship of the indications is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present invention and the simplified description, and does not indicate or imply that the device or component referred to has a specific orientation, Azimuth construction and operation, and therefore, the terms of the positional relationship in the drawings are for illustrative purposes only, and are not to be construed as limiting the scope of the invention, and the specific meaning of the above terms may be understood by those of ordinary skill in the art.
  • the stage lamp heat dissipation system includes a light source 1 and surrounds the light source 1 .
  • the first reflecting assembly 2 is a bowl-like structure or other structure;
  • the heat dissipating system further includes a heat dissipating component 4 surrounding the outer circumferential surface of the first reflecting assembly 2, and dissipating heat.
  • the component 4 is matched with the shape of the first retroreflective component 2, preferably the heat dissipating component 4 is attached to the first retroreflective component 2.
  • the heat dissipating component 4 may not be attached to the first retroreflective component 2; 41 is superposed, a gap is formed between a plurality of adjacent adjacent fins 41, and the gap forms a duct 411 for airflow.
  • One end of the duct 411 is an air inlet, and the other end is an air outlet, and the air inlet is The air outlet is directly connected; the air supply device 5 is provided at the air inlet of the air duct 411.
  • the air blowing device 5 is generally a blower or fan for generating a forced air flow.
  • both sides of the air duct 411 are closed passages provided with fixing means.
  • the fixing device is a fixing plate 11, and both sides of each of the heat dissipating fins 41 are fixedly connected by the fixing plate 11 to form a closed passage.
  • a light shielding plate 10 for preventing leakage of light emitted by the light source 1 is disposed at a position of the air outlet of the heat dissipation assembly 4, and the light shielding plate 10 is formed by bending an end portion of each of the heat dissipation fins 41 at a certain angle in the direction of the air passage 411.
  • the visor 10 is disposed to block the exit of the air passage 411, and to prevent light emitted from the light source 1 from leaking from the outlet of the air passage 411, thereby affecting the use effect.
  • the heat dissipation system includes a second light reflecting component 6 for covering the first light reflecting component 2, the second light reflecting component 6 is disposed above the light source 1 and cooperates with the first light reflecting component 2;
  • the first opening structure is provided with a heat insulating filter 7 for reflecting infrared light emitted from the light source 1 downward and transmitting other visible light.
  • the heat insulating filter 7 is disposed at the upper end of the second light reflecting component 6 in order to reflect the infrared light emitted by the light source 1 toward the heat dissipating component 4, and at the same time transmit other visible light in the direction of the optical path.
  • the insulating filter 7 is inclined along a plane perpendicular to the main optical axis of the stage luminaire.
  • the infrared light reflecting plate 8 is disposed at a position between the lower end of the first light reflecting component 2 and the upper end of the fixing base 3.
  • the infrared light reflecting plate 8 is disposed to reflect visible light and infrared light emitted from the light source 1 to the light source 1 or the heat dissipating component 4 such that the infrared light is transmitted as little as possible to prevent the peripheral structure of the lamp from being heated.
  • the heat dissipation system further includes a wind supply device 9 disposed at the top end and/or the bottom end of the first light reflection assembly 2, and the air outlet of the air supply device 9 is aligned with the top end and/or the bottom end of the light source 1.
  • the second retroreflective component 6 is provided with a second opening structure for facilitating the supply of air to the light source 1 by the air supply device 9, and the air outlet of the air supply device 9 is aligned with the second opening structure.
  • the air supply device 9 is arranged to make the heat dissipation effect of the light source 1 better, and the cold air outputted by the air supply device 9 directly cools and cools the top end and/or the bottom end of the light source 1.
  • the air supply device has various devices.
  • the air supply device 9 is a turbo fan.
  • the air supply device 9 and the air blowing device 5 are mounted on the same side of the first light reflecting assembly 2.
  • the heat dissipating component 4 surrounds the first light reflecting component 2 in a U-shaped structure to form a semi-closed structure.
  • the air duct 411 thus formed is also U-shaped, and the heat dissipating component 4 surrounds the first light reflecting component 2 in a non-closed manner, which can fully utilize the space structure inside the lamp to reduce the space occupied by the heat dissipation system, and at the same time ensure the space. Good heat dissipation.
  • the heat sink 41 is provided with an infrared light absorbing layer.
  • the infrared light absorbing layer is arranged to effectively absorb the infrared light emitted by the light source, so that the infrared light is transmitted as little as possible to prevent the luminaire and the casing portion from being heated.
  • the heat sink 41 may be integrally formed, or may be composed of two parts, that is, the heat sink 41 of the heat dissipating component 4 is composed of two half-divided heat sink units.
  • the heat sink 41 is integrally formed.
  • the structure of the heat sink is not limited, and may be corrugated or zigzag (as shown in FIG. 4 ), or the surface thereof is an uneven surface structure (as shown in FIG. 5 ). , or its surface is provided with a pattern structure (as shown in Figure 6), or its surface can also be smooth (as shown in Figure 3).
  • the opening direction of the air passage 411 is perpendicular to or partially inclined with the central axis of the first light reflecting assembly 2.
  • the opening direction of the air duct 411 is perpendicular to the central axis of the first light reflecting assembly 2, and preferably, the heat radiating fins 41 of the heat dissipating component 4 are parallel to each other.
  • the invention also provides a stage lamp applying the above-mentioned stage lamp heat dissipation system, the stage lamp comprises a casing, a lamp body disposed inside the casing, and a stage lamp heat dissipation system disposed at the lamp body light source portion, and the stage lamp heat dissipation system is The stage lighting cooling system described above.
  • the invention also provides a heat dissipation method using the above-mentioned stage lamp heat dissipation system, and the specific heat dissipation steps of the heat dissipation method are as follows:
  • the cooling airflow exchanges heat with the first retroreflective component 2 and the light source 1 such that the heat of the first retroreflective component 2 and the light source 1 is carried away by the cooling airflow;
  • the embodiment is similar to the first embodiment except that the opening direction of the air duct 411 is inclined with the first light reflecting component 2 , and each air channel 411 is opposite to the first light reflecting component 2 .
  • the center axis is tilted.
  • each of the air ducts 411 is disposed tangentially along the outer circumferential surface of the first light reflecting assembly 2; in this manner, on the one hand, the convection area between the air ducts 411 can achieve a large convection.
  • the area is increased, the heat dissipation area is increased, and the heat exchange area is large, and the heat generated by the light source 1 portion can be effectively discharged in time to achieve a good heat dissipation effect; on the other hand, the heat sink 41 is disposed by tilting
  • the outer circumferential surface of the first retroreflective component 2 is closer to the fit, and can effectively absorb the infrared light, so that the infrared light is transmitted as little as possible to prevent heating of other components of the lamp, resulting in excessive local temperature rise.
  • the air duct has other arrangements that are not perpendicular to the central axis of the first retroreflective component, and are not listed here.
  • This embodiment is similar to the first embodiment except that the heat dissipating component 4 is composed of two parts, that is, the heat sink 41 of the heat dissipating component 4 is composed of two half-divided fin units.
  • This embodiment is similar to the first embodiment except that the heat dissipating component 4 surrounds the first retroreflective component 2 in an annular structure to form a closed structure.
  • Each of the air passages 411 has a circular cross section in a longitudinal direction.
  • the heat dissipating component 4 surrounds the first retroreflective component 2 in a closed manner.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

一种舞台灯具散热系统及应用该系统的舞台灯及其散热方法,该舞台灯具散热系统包括光源(1)、环绕在光源(1)周围的第一反光组件(2)、用于固定光源(1)的固定座(3)以及环绕在第一反光组件(2)外圆面的散热组件(4),所述散热组件(4)由若干散热片(41)叠加而成,若干叠加的相邻散热片(41)之间设有间隙,形成供气流流通的风道(411);所述风道(411)形成一端为进风口、另一端为出风口,且进风口与出风口直接连通的风道(411);所述风道(411)的进风口位置处设有送风装置(5)。通过这样设置使得送风装置(5)送入的冷却气流沿着风道(411)环形流动且直接与第一反光组件(2)外圆面接触;能够与第一反光组件(2)和光源(1)进行快速的热交换,使得光源(1)部位在运作时其产生的热量能及时有效地排出。

Description

舞台灯具散热系统及应用该系统的舞台灯及其散热方法
技术领域
本发明涉及舞台灯光技术领域,更具体地,涉及一种舞台灯具散热系统及应用该系统的舞台灯及其散热方法。
背景技术
在舞台灯光领域中,所使用的舞台灯具的功率通常都比较大,尤其是光源部位,如选用气体放电灯作为光源的舞台灯,此类光源在运行过程中受光源自身技术特性的制约,只能将很少一部分电能转换为可见光,大部分电能都转换为热量、红外线、紫外线等形式消耗掉,使得工作时经常产生大量的热量,进而使得热量传递到光源从而使光源(如灯泡)温度过高,进而影响灯具使用效果及使用寿命,甚至会导致炸泡或灯泡发白等严重后果。因此,需对舞台灯具的光源部分进行散热冷却。
现有技术中,通常通过设置在灯具外部的风扇,将外部的冷风吸入灯体,经过反光装置的外部,强制排出灯具的外部。由于此处与发热体相距较近,电机与风扇工作环境温度高,易造成失效,同时温度过高也造成灯具外壳局部熔化,螺钉打滑。
申请号为200580017895.9的中国专利公开了'一种光源模块',具体的结构如下:所述光源通过一光源基座连接,所述光源模块包括用于冷却所述光源基座的冷却装置,所述光源模块还包括一双色向反射器,其中至少一个散热器环绕所述双色向反射器,其中,所述光源模块包括至少一个第一散热器,该第一散热器包括多个盘,该多个盘相互之间形成有气隙,这些盘包括至少一个用于所述双色向反射器的开口,这些盘设置成在径向上环绕所述双色向反射器,所述盘之间的气隙的方向大部分垂直于所述光源模块的中心轴线,所述光源基座设置在壳体中,该壳体围绕光源基座,该壳体具有用于强迫气流的进口和出口,该出口连通到所述双色向反射器与盘形散热器之间的气隙,其中所述双色向反射器与盘形散热器之间的所述气隙与盘之间的所述气隙连通。这种结构采用强制对流的方式进行冷却散热,虽然比自然对流方式及上述散热方式的散热效果好,但是,仍然存在以下缺陷:(1)双色向反射器周边的结构比较紧凑,阻碍因素较多,流体阻力较大,冷却气流无法顺畅流通在强制对流过程中对流系数h效低,流体空气的换热量Q很小,整个灯座系统的温升高,系统热阻R大,整机系统散热效率差,无法很好地满足舞台灯具的散热需求,舞台灯具的光源部位在运作时其产生的热量不能很好及时地排出,灯具运行效果、正常使用寿命、可靠性及稳定性等均受严重受影响;(2)该专利公开的散热器虽然可吸收大部分红外光,但仍有一部分红外光没有被吸收而透射出来,使得灯具相关部件温度升高;而且光源的辐射还会经反射口透射出来,从而影响灯具使用效果。
发明内容
本发明为克服上述现有技术所述的至少一种缺陷,提供一种舞台灯具散热系统,通过一系列的设置,使得送风装置通过风道送入冷却气流;冷却气流沿着风道环形流动且直接与第一反光组件外圆面接触;能够与第一反光组件和光源进行快速的热交换,再将热交换后的热气流沿着风道排出灯具外,使得光源部位在运作时其产生的热量能很好及时地排出,提高了灯具运行效果、正常使用寿命、可靠性及稳定性。
为解决上述技术问题,本发明采用的技术方案是:
提供一种舞台灯具散热系统,包括光源、环绕在光源周围的第一反光组件以及用于固定光源的固定座,所述第一反光组件为碗状结构,所述散热系统还包括环绕在第一反光组件外圆面的散热组件,所述散热组件与第一反光组件贴合,所述散热组件由若干散热片叠加而成,若干叠加的相邻散热片之间设有间隙,形成供气流流通的风道,所述风道形成一端为进风口、另一端为出风口,且进风口与出风口直接连通的风道;所述风道的进风口位置处设有送风装置。
本发明舞台灯具散热系统,通过若干叠加的相邻散热片之间设有间隙,形成供气流流通的风道,所述风道的一端为进风口、另一端为出风口,且进风口与出风口直接连通;所述风道的进风口位置处设有送风装置,通过这样一系列的设置,使得送风装置通过风道送入冷却气流;冷却气流沿着风道环形流动且直接与第一反光组件外圆面接触;能够与第一反光组件和光源进行快速的热交换,再将热交换后的热气流沿着风道排出灯具外,使得光源部位在运作时其产生的热量能很好及时地排出,提高了灯具运行效果、正常使用寿命、可靠性及稳定性。且由于冷却气流直接与第一反光组件外圆面接触,避免了光源的辐射经反射口透射出来,提高了灯具的使用效果。
优选地,所述风道的两侧为设有固定装置的封闭通道。通过这样设置,可以使送风装置通过进风口送入的冷却气流在风道畅通无阻运动的路程最长,冷却的效果最好。优选地,所述固定装置为固定板,各散热片的两侧均分别通过固定板固定连接,形成封闭的通道。
优选地,所述风道的开口方向与第一反光组件的中心轴线倾斜设置。当所述风道的开口方向与第一反光组件倾斜设置时,各风道相对于第一反光组件的中心轴线倾斜设置。此种情况下,优选地,各风道沿第一反光组件外圆周面的切向设置;通过这样的方式设置,一方面,各风道之间的对流面积可达到较大的对流面积,使得散热面积增大,具有较大的换热面积,可有效将光源部位产生的热量及时排出,起到很好的散热效果;另一方面,通过倾斜设置,各散热片与第一反光组件的外圆周面更接近贴合,可有效起到吸收红外光的效果,使得红外光尽可能少地透射出去,以防止加热灯具其它组件,导致局部温升过高。需要说明的是,所述风道的开口方向与第一反光组件的中心轴线也可以垂直设置,优选地,所述散热组件的各散热片之间相互平行。当然,除了上述两种优选方案,所述风道还有与第一反光组件的中心轴线不垂直的其他设置方式。
优选地,所述散热组件出风口位置处设有用于避免光源所发射的光线漏出的遮光板,所述遮光板由各个散热片的端部沿风道方向弯折一定角度形成。遮光板的设置是为了遮挡风道的出口,避免光源发射的光线从风道的出口漏出,影响使用效果。
优选地,散热片的表面结构是不受限制的,可为波纹状或锯齿状,或其表面为凹凸不平的表面结构,或其表面设有花纹结构,或者,其表面也可以是光滑的。
优选地,所述散热系统包括用于盖合第一反光组件的第二反光组件,所述第二反光组件设于光源上方且与第一反光组件配合。
优选地,所述第二反光组件上端设有第一开口结构,第一开口结构设有用于将光源发射的红外光向下反射且透射其他可见光的隔热滤光片。隔热滤光片的设置在第二反光组件上端,是为了将光源发射的红外光向散热组件反射,同时又可以向光路方向透射其他可见光。
优选地,所述隔热滤光片沿垂直于舞台灯具主光轴的平面倾斜。
优选地,所述第一反光组件下端与固定座上端之间的位置处设有红外光反射板。该红外光反射板的设置是为了将光源发射的可见光和红外光反射到光源或散热组件处,使得红外光尽可能少地透射出去,以防止灯具的外设结构被加热。
优选地,所述散热系统还包括设于第一反光组件的顶端和/或底端的供风装置,所述供风装置的出风口对准光源的顶端和/或底端。
优选地,所述第二反光组件设有便于供风装置向光源供风的第二开口结构,所述供风装置的出风口对准第二开口结构。供风装置的设置是为了使光源的散热效果更加好,通过供风装置输出的冷风直接对光源的顶端和/或底端进行冷却散热。优选地,所述供风装置为涡轮风机。
优选地,所述散热组件呈U型结构环绕所述第一反光组件,形成半封闭式结构。这样设置形成的风道也呈U型结构,并且散热组件呈非封闭式地环绕述第一反光组件,可充分利用灯具内部的空间结构,减少散热系统占用的空间,同时又能保证良好的散热效果。
优选地,所述散热组件呈环状结构环绕所述第一反光组件,形成封闭式结构。
优选地,所述散热片上均设有红外光吸收层。红外光吸收层的设置是为了可有效吸收光源发射出的红外光,使得红外光尽可能少地透射出去,以防止灯具以及壳体部分被加热。
优选地,所述送风装置为用于产生强迫气流的鼓风机或风扇。
优选地,散热片可以一体成型,也可以由两部分组成,即散热组件的散热片由两个对半分的散热片单元构成。
本发明还提供了一种应用上述舞台灯具散热系统的舞台灯,该舞台灯包括外壳、置于外壳内部的灯体以及设置在灯体光源部位的舞台灯具散热系统,所述舞台灯具散热系统为上述的舞台灯具散热系统。
本发明还提供了一种应用上述舞台灯具散热系统的散热方法,散热步骤如下:
(a)所述舞台灯具散热系统的送风装置直接由各散热片之间形成的风道的进风口送入冷却气流;
(b)冷却气流沿着风道环形流动,并直接接触第一反光组件外圆面;
(c)冷却气流与第一反光组件和光源进行热交换,使得第一反光组件和光源的热量被冷却气流带走;
(d)热交换后的冷却气流变成热气流,再沿着风道出风口排出灯具外。
与现有技术相比,本发明的有益效果是:
(1)采用本发明,送风装置的冷却气流进入风道,直接对第一反光组件及光源部位进行冷却散热,冷却气流的流通没有任何的阻碍物,冷却气流流通顺畅,具有较大的对流面积和散热面积,可很好地对舞台灯具光源部位进行散热,散热效果显著;
(2)本发明中,散热组件的风道可采用倾斜方式设置,各风道之间的对流面积可达到较大的对流面积,大大加大其散热面积,具有较大的整机系统换热系数,可有效将光源部位产生的热量及时排出,起到很好的散热效果;
(3)本发明的散热片可设有凹凸不平或波纹结构,加大其对流作用,具有优化散热效果等优点;
(4)本发明在多个方向上设有红外光吸收结构,可有效吸收红外光,使得红外光较少地透射出去,避免了灯具其它组件被加热导致局部温升过高。
附图说明
图1为本发明实施例一舞台灯具散热系统的结构示意图;
图2为图1的爆炸示意图;
图3为实施例一散热片的第一种结构示意图;
图4为实施例一散热片的第二种结构示意图;
图5为实施例一散热片的第三种结构示意图;
图6为实施例一散热片的第四种结构示意图;
图7为实施例二舞台灯具散热系统的爆炸示意图;
图8为实施例二散热组件与第一反光组件装配后的结构示意图;
图9为实施例二散热组件的结构示意图。
具体实施方式
下面结合
具体实施方式
对本发明作进一步的说明。其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语'上'、'下'、'左'、'右'等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。
实施例一
如图1至6所示为本发明舞台灯具散热系统及应用该系统的舞台灯及其散热方法的实施例一,如图1所示,该舞台灯具散热系统包括光源1、环绕在光源1周围的第一反光组件2以及用于固定光源1的固定座3,第一反光组件2为碗状结构或者其他结构;散热系统还包括环绕在第一反光组件2外圆周面的散热组件4,散热组件4与第一反光组件2的形状匹配,优选为散热组件4与第一反光组件2贴合,当然,散热组件4也可以不与第一反光组件2贴合;散热组件4由若干散热片41叠加而成,若干叠加的相邻散热片41之间设有间隙,所述间隙形成供气流流通的风道411,风道411的一端为进风口、另一端为出风口,且进风口与出风口直接连通的;风道411的进风口位置处设有送风装置5。送风装置5一般为用于产生强迫气流的鼓风机或风扇。
其中,风道411的两侧为设有固定装置的封闭通道。本实施例中固定装置为固定板11,各散热片41的两侧均分别通过固定板11固定连接形成封闭的通道。
另外,散热组件4出风口位置处设有用于避免光源1所发射的光线漏出的遮光板10,遮光板10由各个散热片41的端部沿风道411方向弯折一定角度形成。遮光板10的设置是为了遮挡风道411的出口,避免光源1发射的光线从风道411的出口漏出,影响使用效果。
具体地,散热系统包括用于盖合第一反光组件2的第二反光组件6,第二反光组件6设于光源1上方且与第一反光组件2配合;第二反光组件6上端设有第一开口结构,第一开口结构设有用于将光源1发射的红外光向下反射且透射其他可见光的隔热滤光片7。隔热滤光片7的设置在第二反光组件6上端,是为了将光源1发射的红外光向散热组件4反射,同时又可以向光路方向透射其他可见光。
优选地,隔热滤光片7沿垂直于舞台灯具主光轴的平面倾斜。
其中,第一反光组件2下端与固定座3上端之间的位置处设有红外光反射板8。红外光反射板8的设置是为了将光源1发射的可见光和红外光反射到光源1或散热组件4处,使得红外光尽可能少地透射出去,以防止灯具的外设结构被加热。
另外,如图1所示,散热系统还包括设于第一反光组件2的顶端和/或底端的供风装置9,供风装置9的出风口对准光源1的顶端和/或底端。第二反光组件6设有便于供风装置9向光源1供风的第二开口结构,供风装置9的出风口对准第二开口结构。供风装置9的设置是为了使光源1的散热效果更加好,通过供风装置9输出的冷风直接对光源1的顶端和/或底端进行冷却散热。需要说明的是,供风装置有多种设备,一般情况下,供风装置9为涡轮风机。本实施例中供风装置9与送风装置5安装于第一反光组件2的同侧。
一般情况下,散热组件4与第一反光组件2之间的环绕方式有多种方式。本实施例中,散热组件4呈U型结构环绕所述第一反光组件2,形成半封闭式结构。这样设置形成的风道411也呈U型结构,并且散热组件4呈非封闭式地环绕述第一反光组件2,可充分利用灯具内部的空间结构,减少散热系统占用的空间,同时又能保证良好的散热效果。
其中,散热片41上均设有红外光吸收层。红外光吸收层的设置是为了可有效吸收光源发射出的红外光,使得红外光尽可能少地透射出去,以防止灯具以及壳体部分被加热。
另外,散热片41可以一体成型,也可以由两部分组成,即散热组件4的散热片41由两个对半分的散热片单元构成,本实施例中散热片41是一体成型。如图3至图6所示,散热片的结构是不受限制的,可为波纹状或锯齿状(如图4所示),或其表面为凹凸不平的表面结构(如图5所示),或其表面设有花纹结构(如图6所示),或者,其表面也可以是光滑的(如图3所示)。
需要说明的是,一般情况下,风道411的开口方向与第一反光组件2的中心轴线垂直或部分倾斜设置。本实施例中,风道411的开口方向与第一反光组件2的中心轴线垂直,优选地,散热组件4的各散热片41之间相互平行。
本发明还提供了一种应用上面所述舞台灯具散热系统的舞台灯,该舞台灯包括外壳、置于外壳内部的灯体以及设置在灯体光源部位的舞台灯具散热系统,舞台灯具散热系统为上面所述的舞台灯具散热系统。
本发明还提供了一种应用上述舞台灯具散热系统的散热方法,散热方法的具体散热步骤如下:
(a)所述舞台灯具散热系统的送风装置5直接由各散热片41之间形成的风道(411)的进风口送入冷却气流;
(b)冷却气流沿着风道411环形流动,并直接接触第一反光组件2外圆面;
(c)冷却气流与第一反光组件2和光源1进行热交换,使得第一反光组件2和光源1的热量被冷却气流带走;
(d)热交换后的冷却气流变成热气流,再沿着风道411出风口排出灯具外。
实施例二
如图7至图9所示,本实施例与实施例一类似,所不同之处在于,风道411的开口方向与第一反光组件2倾斜设置,各风道411相对于第一反光组件2的中心轴线倾斜设置。
此种情况下,优选地,各风道411沿第一反光组件2外圆周面的切向设置;通过这样的方式设置,一方面,各风道411之间的对流面积可达到较大的对流面积,使得散热面积增大,具有较大的换热面积,可有效将光源1部位产生的热量及时排出,起到很好的散热效果;另一方面,通过倾斜设置,各散热片41与于第一反光组件2的外圆周面更接近贴合,可有效起到吸收红外光的效果,使得红外光尽可能少地透射出去,以防止加热灯具其它组件,导致局部温升过高。
当然,除了上述两种优选方案,该风道还有与第一反光组件的中心轴线不垂直的其他设置方式,在这里就不一一列举了。
实施例三
本实施例与实施例一类似,所不同之处在于,散热组件4由两部分组成,即散热组件4的散热片41由两个对半分的散热片单元构成。
实施例四
本实施例与实施例一类似,所不同之处在于,散热组件4呈环状结构环绕第一反光组件2,形成封闭式结构。各风道411的纵向截面呈环形。此实施例中,散热组件4呈封闭式地环绕第一反光组件2。
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。

Claims (15)

  1. 一种舞台灯具散热系统,包括光源(1)、环绕在光源(1)周围的第一反光组件(2)以及用于固定光源(1)的固定座(3),其特征在于,所述散热系统还包括环绕在第一反光组件(2)外圆周面的散热组件(4),所述散热组件(4)由若干散热片(41)叠加而成,若干叠加的相邻散热片(41)之间设有间隙,以形成供气流流通的风道(411);所述风道(411)形成一端为进风口、另一端为出风口,且进风口与出风口直接连通的风道(411);所述风道(411)的进风口位置处设有送风装置(5)。
  2. 根据权利要求1所述的舞台灯具散热系统,其特征在于,所述风道(411)的两侧为设有固定装置的封闭通道。
  3. 根据权利要求1所述的舞台灯具散热系统,其特征在于,所述风道(411)的开口方向与第一反光组件(2)的中心轴线倾斜设置。
  4. 根据权利要求1所述的舞台灯具散热系统,其特征在于,所述风道(411)的出风口位置处设有遮光板(10),所述遮光板(10)由各个散热片(41)的端部沿风道(411)方向弯折一定角度形成。
  5. 根据权利要求1所述的舞台灯具散热系统,其特征在于,所述散热片(1)表面呈现为波纹状或锯齿状,或表面为凹凸不平结构,或表面设有花纹结构,或表面为光滑结构。
  6. 根据权利要求1所述的舞台灯具散热系统,其特征在于,所述散热组件(4)呈U型结构环绕所述第一反光组件(2),形成半封闭式结构;或者,所述散热组件呈环状结构环绕第一反光组件,形成封闭式结构。
  7. 根据权利要求1至6任一项所述的舞台灯具散热系统,其特征在于,所述散热系统包括用于盖合第一反光组件(2)的第二反光组件(6),所述第二反光组件(6)设于光源(1)上方且与第一反光组件(2)配合。
  8. 根据权利要求7所述的舞台灯具散热系统,其特征在于,所述第二反光组件(6)上端设有第一开口结构,第一开口结构设有用于将光源(1)发射的红外光向下反射且透射其他可见光的隔热滤光片(7)。
  9. 根据权利要求8所述的舞台灯具散热系统,其特征在于,所述隔热滤光片(7)沿垂直于舞台灯具主光轴的平面倾斜。
  10. 根据权利要求1至6任一项所述的舞台灯具散热系统,其特征在于,所述第一反光组件(2)下端与固定座(3)上端之间的位置处设有红外光反射板(8)。
  11. 根据权利要求1所述的舞台灯具散热系统,其特征在于,所述散热系统还包括设于第一反光组件(2)的顶端和/或底端的供风装置(9),所述供风装置(9)的出风口对准光源(1)的顶端和/或底端。
  12. 根据权利要求11所述的舞台灯具散热系统,其特征在于,所述第二反光组件(6)设有便于供风装置(9)向光源(1)供风的第二开口结构,所述供风装置(9)的出风口对准第二开口结构。
  13. 根据权利要求1所述的舞台灯具散热系统,其特征在于,所述散热片(41)上均设有红外光吸收层。
  14. 一种应用权利要求1至6任一项所述舞台灯具散热系统的舞台灯,包括外壳、置于外壳内部的灯体以及设置在灯体光源部位的舞台灯具散热系统,其特征在于,所述舞台灯具散热系统为权利要求1至6任一项所述的舞台灯具散热系统。
  15. 一种应用权利要求1至6任一项所述舞台灯具散热系统的散热方法,其特征在于,散热步骤如下:
    (a)所述舞台灯具散热系统的送风装置(5)直接由各散热片(41)之间形成的风道(411)的进风口送入冷却气流;
    (b)冷却气流沿着风道(411)环形流动,并直接接触第一反光组件(2)外圆面;
    (c)冷却气流与第一反光组件(2)和光源(1)进行热交换,使得第一反光组件(2)和光源(1)的热量被冷却气流带走;
    (d)热交换后的冷却气流变成热气流,再沿着风道(411)的出风口排出灯具外。
PCT/CN2015/092555 2014-11-06 2015-10-22 舞台灯具散热系统及应用该系统的舞台灯及其散热方法 WO2016070716A1 (zh)

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