WO2016065520A1 - 一种电热丝组件、电子烟及其制造电热丝组件的方法 - Google Patents

一种电热丝组件、电子烟及其制造电热丝组件的方法 Download PDF

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Publication number
WO2016065520A1
WO2016065520A1 PCT/CN2014/089606 CN2014089606W WO2016065520A1 WO 2016065520 A1 WO2016065520 A1 WO 2016065520A1 CN 2014089606 W CN2014089606 W CN 2014089606W WO 2016065520 A1 WO2016065520 A1 WO 2016065520A1
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WO
WIPO (PCT)
Prior art keywords
heating wire
heat generating
connecting end
generating portion
oil guiding
Prior art date
Application number
PCT/CN2014/089606
Other languages
English (en)
French (fr)
Inventor
向智勇
Original Assignee
惠州市吉瑞科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市吉瑞科技有限公司 filed Critical 惠州市吉瑞科技有限公司
Priority to CN201480082929.1A priority Critical patent/CN107205473B/zh
Priority to PCT/CN2014/089606 priority patent/WO2016065520A1/zh
Publication of WO2016065520A1 publication Critical patent/WO2016065520A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors

Definitions

  • the present invention relates to the field of electronic smoking articles, and more particularly to an electric heating wire assembly, an electronic cigarette using the electric heating wire assembly, and a method of forming the electric heating wire assembly.
  • the electronic cigarette currently on the market comprises an electronic cigarette in which the battery component and the atomizing component are detachably connected, and a disposable electronic cigarette in which the battery component and the atomizing component share an outer casing, and the atomizing components of the electronic cigarette each comprise a heating wire component.
  • the heat generating component in the heating wire assembly generates heat to atomize the oil to achieve the effect of generating smoke.
  • the heating element of the electronic cigarette includes a heat generating portion and a connecting portion, and a high-resistivity alloy heating element (such as a nickel-chromium alloy wire, an iron-chromium-aluminum alloy, a constantan alloy, etc.) is generally used in the heat-generating portion, and the heat-generating portion generates heat to cause a smoke mist. It produces a smoke effect.
  • the connection portion of the heating element is for electrically connecting to the driving circuit.
  • the connecting portion is usually a copper wire, and the connecting portion and the heat generating portion are usually connected by a welding or riveting process.
  • the heat generating portion 1a and the connecting portion in Fig. 1 2a is connected by a riveting process or a welding process.
  • the application number is 201020280861.7
  • the heating wire (ie, the heat generating portion) and the wire (ie, the connecting portion) are riveted.
  • the above-mentioned welding or riveting process makes the manufacturing process of the heating element complicated, it is difficult to achieve fully automated production, the production efficiency is low, and the resistance of the heating element mass-produced by the above-mentioned welding or riveting process is unstable; and, the welding process is employed.
  • the produced heating element has a solder joint which is easily oxidized and has a large contact resistance at the solder joint.
  • the object of the present invention is to provide a heating wire assembly, an electronic cigarette and a method for manufacturing the electric heating wire assembly, aiming at the defects of complicated manufacturing process and unstable resistance of the heating element in the existing electronic cigarette.
  • a heating wire assembly comprising a heat generating portion and a connecting portion, the connecting portion comprising a first connecting end and a second connecting end extending from both ends of the heat generating portion, the first connecting end and the second connecting end
  • the outer peripheral surface of the end is wrapped with a metal piece for supporting the heating wire assembly, and the end faces of the first connecting end and the second connecting end away from the heat generating portion are located in the same plane as the end faces of the corresponding metal pieces.
  • the end of the first connecting end and the second connecting end remote from the heat generating portion protrudes from an end of the corresponding metal piece away from the heat generating portion, and the resistivity of the metal piece is lower than the first portion The resistivity of a connection end and the second connection end.
  • the heat generating portion is an alloy material having a circular or polygonal cross section
  • the unfolded shape of the metal sheet is a sheet metal
  • the metal sheet is wrapped and fixed at both ends of the heat generating portion in a multilayer tubular laminate.
  • a first connecting end and a second connecting end surface wherein the first connecting end and the second connecting end respectively extend along both ends of the heat generating portion, and the first connecting end and the second connecting end extend at an equal distance Or not equidistant, and oppositely disposed at both ends of the heat generating portion in a spiral shape.
  • the heat generating portion is an alloy material having a circular or polygonal cross section
  • the expanded shape of the metal sheet is a sheet metal
  • the sheet metal is fixed in a single layer tubular shape at both ends of the heat generating portion.
  • the heat generating portion is an alloy material having a circular cross section
  • the unfolded shape of the metal sheet is 'work' a sheet metal or a 'Wang'-shaped sheet metal
  • the 'gong'-shaped sheet metal or 'Wang'-shaped sheet metal is fixed at a first connection end of the heat-generating portion in a single-layer tubular shape
  • the second connecting end surface, the first connecting end and the second connecting end respectively extending axially along both ends of the heat generating portion, and the extending distances of the first connecting end and the second connecting end are equal or not They are equidistant and disposed opposite each other at both ends of the heat generating portion which is spiral.
  • the heat generating portion includes one of a nickel-chromium alloy, a nickel-chromium-iron alloy, an iron-chromium-aluminum alloy, or a constantan alloy.
  • the metal piece is one of copper, silver, aluminum, iron, zinc, nickel, and alloys thereof.
  • the metal piece is formed of an alloy material.
  • the heating wire assembly further includes a cylindrical oil guiding rope for supplying the heat generating portion to the heat generating portion, and the heat generating portion is wound around the cylindrical oil guiding rope.
  • the present invention also provides an electronic cigarette in which the electric heating wire assembly according to any one of the above items is provided.
  • the present invention provides a method of forming a heating wire assembly, the method comprising the following steps,
  • the first connecting end and the second connecting end are wrapped with a metal piece having a resistivity lower than a resistivity of the heating wire;
  • step S41 is further included between the steps S4 and S5. : the heating wire moves together with the oil guiding rope in a second preset direction;
  • the step S5 Specifically, the oil guiding rope and the heating wire are simultaneously cut at a first preset position in the second preset direction to form the heating wire assembly.
  • step S4 specifically includes the following steps:
  • the oil guiding rope is an oil guiding rope wound on a first fixing member of the first bracket, and the first fixing member is rotatable relative to the first bracket under an external force, and the oil guiding rope is free
  • the end moves in a second preset direction under the urging force of the first traction device, so that the heat generating portion wound on the oil guiding rope moves toward the second preset direction along the oil guiding rope .
  • the step S4 a first rotating device and a second rotating device are disposed between the first fixing member and the first preset position, and the first rotating device is provided with a first oil guiding wire clamping assembly,
  • the second rotating device is provided with a second oil guiding wire clamping assembly, and one end of the second rotating device facing the first rotating device is provided with a heating wire clamping device, so that the electric heating wire clamping device is Clamping the connecting portion in the free end of the electric heating wire and rotating the first rotating device and the second rotating device and moving in the second preset direction, and winding the heat generating portion in a spiral shape On the oil guiding rope.
  • the step S4 a third oil guiding wire clamping assembly is disposed on a side of the first preset position away from the second rotating device, so that the second wire is cut when the oil guiding wire and the heating wire are cut.
  • the oil guiding rope clamping assembly and the third oil guiding rope clamping assembly jointly clamp the oil guiding rope and the heating wire, and when the second oil guiding rope clamping assembly is released, the oil guiding rope is clamped and
  • the third oil guiding cord clamping assembly clamps the formed heating wire assembly as the second rotating device moves away from the second preset direction.
  • the step S4 The first rotating device and the second rotating device are drivingly connected with the same power device to drive the first rotating device and the second rotating device to rotate synchronously by the power device.
  • the first traction device is a motor
  • the motor is drivingly coupled to the first rotating device and the second rotating device
  • the first rotating device and the second rotating device are driven along the first
  • the two preset directions reciprocate, and the conveying of the oil guiding rope toward the second preset direction is achieved.
  • step S1 The electric heating wire is sleeved on a second fixing member disposed on the second bracket, and the second fixing member is rotatable relative to the second bracket;
  • step S2 the free end of the heating wire is conveyed toward the position between the first rotating device and the second rotating device by the second pulling device.
  • the step S6 is further included.
  • the electric heating wire moves together with the oil guiding rope in a second preset direction, and cuts the oil guiding rope at a preset position to form a heating wire assembly.
  • the structure of the electric heating wire assembly of the invention has the following advantages: the electric heating wire assembly of the invention does not need to use complicated processes such as welding or riveting in the manufacturing assembly process, and can adopt the metal wrapping technology to adopt the low-resistivity metal by the automatic production process.
  • the sheet is wrapped and fixed on the heating wire, and the whole production process does not require manual intervention, so that the production efficiency of the electric heating wire assembly is greatly improved, the cost is saved, and the resistance value of the electric heating wire assembly produced in large quantities is stable, and the consistency of mass production is good.
  • FIG. 1 is a schematic view showing a riveting of a heat generating portion and a connecting portion of a heating element in the prior art
  • FIG. 2 is a schematic structural view 1 of a heating wire assembly according to an embodiment of the present invention.
  • Figure 3 is a schematic diagram 1 of the enlarged structure of A in Figure 2;
  • Figure 4 is a schematic diagram 2 of the enlarged structure of A in Figure 2;
  • FIG. 5 is a schematic structural view of a heating wire assembly according to an embodiment of the present invention.
  • Figure 6 is a schematic view showing the expanded shape of the metal piece of Figure 2;
  • FIG. 7 is a schematic structural view 3 of a heating wire assembly according to an embodiment of the present invention.
  • Figure 8 is an enlarged structural group intent at B in Figure 5;
  • Figure 9 is a schematic view showing the expanded shape of the metal piece in Figure 5;
  • FIG. 10 is a schematic structural view 4 of a heating wire assembly according to an embodiment of the present invention.
  • Figure 11 is an enlarged structural group intent at C in Figure 8.
  • Figure 12 is a schematic view showing the expanded shape of the metal piece of Figure 8.
  • FIG. 13 is a schematic structural view 5 of a heating wire assembly according to an embodiment of the present invention.
  • Figure 14 is an enlarged structural group intent at D in Figure 11;
  • Figure 15 is a schematic view showing the expanded shape of the metal piece of Figure 11;
  • FIG. 16 is a schematic structural view of the connecting portion of the heating wire assembly of FIG. 2 and FIG. 5 after being straightened according to an embodiment of the present invention
  • 17 is a schematic structural view of the connecting portion of the electric heating wire assembly of FIG. 8 after being straightened according to an embodiment of the present invention
  • FIG. 18 is a schematic structural view of the connecting portion of the electric heating wire assembly of FIG. 11 after being straightened according to an embodiment of the present invention
  • FIG. 19 is a partial structural schematic view of an electronic cigarette according to an embodiment of the present invention.
  • Figure 20 is a process flow diagram of a method of manufacturing a heating wire assembly of the present invention.
  • Embodiment 1 is a heating wire assembly.
  • the heating wire assembly includes a heat generating portion 2 and a connecting portion 3, and the connecting portion 3 It is used for electrically connecting with a driving circuit (not shown) of the electronic cigarette to supply electric energy to the heat generating portion 2.
  • the heat generating portion 2 is used for generating heat after being energized so that the oil is atomized to form smoke for the user to smoke.
  • the connecting portion 3 includes the heat generating portion 2
  • the first connecting end 31 and the second connecting end 32 which are formed to extend outward from both ends, are wrapped with a metal piece 4 for supporting the heating wire assembly on the outer peripheral surfaces of the first connecting end 31 and the second connecting end 32.
  • the end faces of the first connecting end 31 and the second connecting end 32 away from the heat generating portion 2 are located in the same plane as the end faces of the corresponding metal piece 4 away from the heat generating portion 2, and the first connecting end 31 and the second connecting end 32 are
  • the end surface away from the heat generating portion 2 is flush with the end surface of the metal piece 4 away from the heat generating portion 2, and the structure is such that the first connecting end 31 and the second connecting end 32 and the corresponding metal piece 4
  • the utility model has a long connection area, and the connection is relatively reliable, so that the overall resistance value of the heating wire is relatively stable, the stability of the atomizing smoke is ensured, and the metal piece 4 is easily avoided when only the end of the metal piece 4 is connected.
  • connection end 31 And the problem that the second connecting end 32 is detached; at the same time, during the production process, the metal piece 4 is wrapped around the plurality of the first connecting end 31 and the second connecting end 32 defined in the electric heating coil. Then, the electric heating wire is cut, and the heating wire unit is quickly obtained, so that the structure is convenient for manufacturing and the production efficiency is improved.
  • the resistivity of the metal piece 4 is much lower than that of the first connection end 31 and the second connection end 32
  • the resistivity, in the process of energizing the heating wire assembly, can not only enhance the connecting portion due to the presence of the metal piece 4
  • the structural strength is such that the electronic cigarette is easily inserted into the corresponding fixing member, the production efficiency is improved, and the cross-sectional area of the connecting portion 3 is made larger, so that the first connecting end 31 and the second connecting end 32 are provided.
  • the heat generated in the area is much smaller than the heat generated by the heat generating portion 2, reducing the energy consumption, and facilitating the driving circuit to drive the heating wire assembly.
  • Embodiment 2 referring to the first connecting end 31 of the heating wire assembly and the end of the second connecting end 32 away from the heat generating portion 2 Extending from an end of the corresponding metal piece 4 away from the heat generating portion 2, that is, the end faces of the first connecting end 31 and the second connecting end 32 away from the heat generating portion 2 extend to the metal piece 4 The outside.
  • the embodiment of the present invention is similar to the structure of the above embodiment, and has the corresponding technical effects.
  • Embodiment 3 the heat generating portion 2, the first connecting end 31 and the second connecting end 32 It is a one-piece structure and is made of the same material, which is made of a high-resistivity alloy material such as nickel-chromium alloy, nickel-chromium-iron alloy, iron-chromium alloy or constantan.
  • a high-resistivity alloy material such as nickel-chromium alloy, nickel-chromium-iron alloy, iron-chromium alloy or constantan.
  • the heat generating portion 2, the first connecting end 31 and the second connecting end 32 are both filament-like structures, preferably, the heat generating portion 2
  • the first connecting end 31 and the second connecting end 32 are all made of the same heating wire.
  • the heating wire is wound to form a spiral to form the heat generating portion 2, and in the heat generating portion 2
  • a heating wire extending at a suitable length at both ends forms a first connecting end 31 and a second connecting end 32.
  • Embodiment 5 referring to FIG. 2 and FIG. 5, the heat generating portion 2, the first connecting end 31 and the second connecting end 32
  • the cross section is a circular alloy material, and the first connecting end 31 and the second connecting end 32 are respectively extended from both ends of the heat generating portion 2, and the first connecting end 31 and the second connecting end 32 are respectively
  • the extension distances are the same or one long and one short isometric distance.
  • the unequal distance may be that the first connection end 31 is longer than the second connection end 32, or the second connection end 32 is longer than the first connection end 31.
  • the two sides of the heat generating portion 2 are spirally arranged. Referring to FIG. 3, FIG. 6, and FIG.
  • the unfolded shape of the metal piece 4 is a sheet metal 6 and a metal piece 4
  • the first connecting end 31 and the second connecting end 32 are wrapped on the outer peripheral surface of the first connecting end 31 and the second connecting end 32, so that the metal piece 4 is laminated in a plurality of layers and is fixed at the first connecting end 31 and the second connecting end 32 of the heat generating portion 2 at both ends.
  • the surface is securely clamped to the first connection end 31 and the second connection end 32.
  • the shape of the heating wire 5 constituting the heat generating portion 2 and the connecting portion 3 in the heating wire assembly is not limited in the present invention, and the heating wire 5 is not limited.
  • the filaments, sheets, strips or sections may be round, elliptical, polygonal in shape including triangles, rectangles, etc. or other geometric shapes. It is ensured that the metal piece 4 can tightly wrap the connection portion 3 during the production process.
  • the low-resistivity metal material may be one of gold, silver, copper, iron, zinc, tin, and alloys thereof, or a low-resistance such as a copper-nickel alloy or a tantalum-aluminum alloy. Rate alloy, in the present invention, the resistivity is lower than The material of 2.5 ⁇ 10-8 ⁇ m is a low resistivity material. Since the first connection end 31 and the second connection end 32 of the connecting portion 3 are wrapped with the metal piece 4 of low resistivity, the connecting portion 3 The resistance values of the first connection end 31 and the second connection end 32 are very low. And the metal piece 4 can be wrapped and fixed before the heat generating portion of the heating wire is unwound. In a specific embodiment, the metal piece 4 The entire first connection end 31 and the second connection end 32 can be completely covered.
  • the metal piece 4 since the metal piece 4 is uniformly coated on the first connection end 31 and the second connection end 32, the metal piece can be made 4
  • the welding position with the drive circuit (not shown) is not fixed, and the contact resistance between the connection portion 3 and the drive circuit can be ensured, even if the different positions of the metal piece 4 are welded to the drive circuit, the connection portion 3
  • the contact resistance with the drive circuit is still the same.
  • the resistance value of the heating wire assembly is limited and the driving circuit (not shown) can also adapt to a certain temperature by changing the metal piece 4
  • the material and shape of the first connection end 31 and the second connection end 32 are wrapped with a metal piece 4 to reduce the resistance of the connection portion 3 to an appropriate range.
  • the metal piece 4 is fixed in a single-layer tubular shape on the surfaces of the first connection end 31 and the second connection end 32 at both ends of the heat generating portion 2, and the unfolded shape of the metal piece 4 is a sheet metal 7 It is firmly fixed to the first connecting end 31 and the second connecting end 32.
  • the first connection end 31 and the second connection end 32 are simplified while satisfying performance with respect to the multilayer wound structure. Structure, saving process steps.
  • the expanded shape of the metal sheet 4 may also be an 'work' shaped sheet metal. 8 or 'Wang'-shaped sheet metal 9 , the metal sheet 4 is fixed in a single layer tubular shape on the surface of the first connecting end 31 and the second connecting end 32 of the connecting portion 3, the metal sheet 4
  • the first connecting end 31 and the second connecting end 32 are partially wrapped as a fastening point for fastening the metal piece 4 to the first connecting end 31 and the second connecting end 32, and the metal piece 4
  • the portion where the first connection end 31 and the second connection end 32 are located between the fastening points is not completely wrapped, and the possible welding area between the metal sheets 4 is wrapped, while the other parts are not wrapped, and the first connection end is minimized.
  • the cross-sectional change of the position of the second connecting end 32 maintains the consistency of the internal structure of the electronic cigarette.
  • the heating wire assembly is further provided with a heat generating portion 2 a cylindrical oil guiding rope 1 for providing smoke oil, the heat generating portion 2 is spirally wound around the cylindrical oil guiding rope 1, and the cylindrical oil guiding rope 1 is connected with the oil storage member provided in the electronic cigarette and directly contacts the smoke oil, and the column Shaped oil rope 1 It is generally made of a material such as glass fiber woven or oil absorbing cotton that can absorb and guide the smoky oil.
  • the smoke oil enters the heating wire assembly through the cylindrical oil guiding rope 1 and is heated by the heating part 2 Heating and atomizing to produce smoke for users to use, to achieve the function of electronic cigarettes.
  • the present invention also provides an electronic cigarette using the electric heating wire assembly of each of the above embodiments.
  • the electronic cigarette includes a mouthpiece 100, an oil storage jacket 200, an atomizing core 300, and a grease barrier 110.
  • the vent tube 210 and the battery assembly (not shown), the oil storage sleeve 200 has a tubular structure, the mouthpiece 100 is fixedly connected to one end of the oil storage sleeve 200, and the battery assembly is connected to the oil storage sleeve 200. The other end is electrically connected to the atomizing core 300.
  • the grease trap 110 is disposed in the oil storage sleeve 200 near one end of the mouthpiece 100, and the atomizing core 300 is disposed in the oil storage sleeve 200 away from the mouthpiece 100.
  • the vent tube 210 is interposed between the oil barrier 110 and the atomizing core 300 to form a passage for the passage of smoke.
  • the heating wire assembly 310 is disposed in the atomizing core 300, and the heating wire assembly 310
  • the heat generating portion 2 is disposed on the side of the atomizing core 300 facing the mouthpiece 100, and the connecting portion 3 is disposed in the atomizing core 300 toward the side of the battery pack (not shown).
  • connection portion 3 31 and the second connecting end 32 are respectively welded and electrically connected to the electrode assembly of the atomizing core.
  • the electrode assembly is electrically connected to the battery assembly. Since the connecting portion 3 is wrapped with the metal piece 4, the connecting portion 3 It is relatively easy to solder with other parts of the electronic cigarette.
  • the present invention also provides a method of manufacturing an electric heating wire assembly in an electronic cigarette, which uses a first bracket 400. a first fixing member 700, a first rotating device 420, a second rotating device 430, a cutting assembly 460, a second bracket 500, a second fixing member 710, and a wrapping sheet device 510
  • the heating wire 5 is fed from the second bracket 500 through the wrapping metal sheet device 510 into the second rotating device 430 to wait for winding with the oil guiding rope; meanwhile, the heating wire 5
  • the running direction from the second bracket 500 to the second rotating device 430 is set to a first preset direction; the oil guiding rope 600 is fed from the first fixing member 700 through the first rotating device 420 in order.
  • the second rotating device 430, the heating wire 5 and the oil guiding rope 600 are moved to the cutting assembly 460 and cut off the assembly 460 after the winding operation is completed at the second rotating device 430.
  • the cutting process completes the corresponding process steps, and the oil guiding rope 600 is at the first rotating device 420, the second rotating device 430, and the cutting assembly 460.
  • the running direction is set to the second preset direction, and the position of the cutting component is set to the first preset position.
  • electric heating wire 5 Winding the electric heating wire to divide the electric heating wire into regions, wherein the divided area includes a plurality of heat generating portions 2 for atomizing the smoke oil and a plurality of connecting portions 3, and the connecting portion 3 includes the heat generating portion 2
  • the first connecting end 31 and the second connecting end 32 of the two ends, the first connecting end 31, the heat generating part 2, and the second connecting end 32 are arranged in sequence;
  • the free end of the heating wire 5 extending from the heating wire coil is conveyed in a first preset direction, wherein the first preset direction is the arrow in FIG. Direction indicated by A;
  • a cutting assembly 460 for simultaneously cutting the oil guiding rope 600 and the heating wire 5 is disposed at a first preset position in the second preset direction to form a heating wire assembly.
  • step S1 the electric heating wire is sleeved on the second fixing member 710 disposed on the second bracket 500, and the second fixing member The 710 is rotatable relative to the second bracket 500 to continuously draw the heating wire from the second fixing member 710 into the wrapping metal sheet device 510 for wrapping the metal sheet 4.
  • step S2 the free end of the heating wire coil is directed toward the first rotating device 420 and the second rotating device by a second pulling device (not shown)
  • the position between the 430 is conveyed, and the heating wire 5 first enters the wrapping metal piece device 510, and the heating wire 5 wrapping the metal piece 4 continues to the first rotating device 420 and the second rotating device 430.
  • the position between the conveyors is carried out to wrap the oil rope 600.
  • Step S3 uses a wrapped metal sheet device 510 using a metal sheet wrapping process to metal sheet 4
  • the wrapping is fixed on the first connecting end 31 and the second connecting end 32 of the heating wire assembly, wherein the first preset direction in the step S2 is the feeding direction of the heating wire 5 in the wrapping sheet device 510 (Fig. 20 In the direction indicated by the middle arrow A, preferably, the wrapping sheet metal device 510 can use the wrapping machine to perform the wrapping operation of the metal sheet 4.
  • the heating wire 5 enters the wrapping machine continuously at a set speed, and the wrapping machine will take the metal piece 4 is sequentially wrapped and fixed on a predetermined area divided by the heating wire 5, and the process of wrapping the metal piece 4 is completed to form a long string of heating wires 5 wrapped with the metal piece 4, and then sent to the second rotating device 430. Perform the next step of winding the oil wick 600.
  • Step S4 specifically includes the following steps: the oil guiding rope 600 for being wound by the heating wire 5 is sleeved on the first bracket 400
  • the oil guiding coil is supplied from the first fixing member 700, and the first fixing member 700 is rotatable relative to the first bracket 400 under an external force while being rotatable about the central axis thereof, so that the oil guiding rope 600 It can be continuously drawn from the oil guiding coil and rotated at the same time.
  • the free end of the wicking rope 600 moves in the second preset direction under the urging force of the first traction device 440 (arrow B in Fig.
  • a first rotating device 420 and a second rotating device 430 are disposed between the first fixing member 700 and the first preset position.
  • the first rotating device 420 is provided with a first oil guiding wire clamping assembly 490
  • the second rotating device 430 is provided with a second oil guiding wire clamping assembly 480
  • the second rotating device 430 One end of the first rotating device 420 is provided with a heating wire clamping device 520 so that the connecting portion 3 in the free end of the heating wire clamping device 520 is clamped to the first rotating device 420.
  • the second rotating device 430 is rotated and moved in the second preset direction, and the heat generating portion 2 is spirally wound around the oil guiding rope 600.
  • the heating wire clamping device 520 is disposed on a circumference centered on the oil guiding rope 600, and the heating wire of the metal piece 4 is wrapped. 5 is clamped and fixed on the heating wire clamping device 520 and rotates around the oil guiding rope 600 following the rotation of the second rotating device 430, thereby dividing the heating wire 5 into a heat generating portion 3
  • the area is spirally wound around the oil guiding rope 600.
  • the first oil guiding rope 600 clamping device and the second oil guiding rope 600 while the heating wire 5 rotates around the oil guiding rope 600 The clamping device simultaneously clamps the oil guiding rope 600, the first rotating device 420 and the second rotating device 430 rotate synchronously to rotate the oil guiding rope 600, and the first pulling device 440 drives the first rotating device
  • the 420 and the second rotating device 430 are moved in the second preset direction to drive the oil guiding rope 600 to move in the second preset direction while rotating around itself, so that the heating wire 5 is spirally wound around the oil guiding rope 600.
  • the first traction device 440 uses a stepping motor as the power traction, and the motor and the first rotating device 420 and the second rotating device
  • the 430 drive is connected, and the first rotating device 420 and the second rotating device 430 are reciprocated in the second preset direction by the forward rotation and the reverse rotation of the stepping motor, thereby realizing the oil guiding rope 600 Continuous delivery towards the second preset direction.
  • the first rotating device 420 and the second rotating device 430 are driven to rotate synchronously by the same power unit 470 to prevent the oil guiding rope 600 from being rotated by the first rotating device 420.
  • the rotational speed between the second rotating device 430 and the second rotating device 430 is inconsistent and circumferential distortion occurs.
  • a method of manufacturing a heating wire assembly includes the following steps:
  • electric heating wire 5 Winding the electric heating wire to divide the electric heating wire into regions, wherein the divided area includes a plurality of heat generating portions 2 for atomizing the smoke oil and a plurality of connecting portions 3, and the connecting portion 3 includes the heat generating portion 2
  • the first connecting end 31 and the second connecting end 32 of the two ends, the first connecting end 31, the heat generating part 2, and the second connecting end 32 are arranged in sequence;
  • the free end of the heating wire 5 extending from the heating wire coil is conveyed in a first preset direction, wherein the first preset direction is the arrow in FIG. Direction indicated by A;
  • the heat generating portion 2 of the heating wire 5 is spirally wound on the oil guiding rope 600 together with the oil guiding rope 600 in the second rotating device
  • the 430 is continuously moved to the second preset direction to the first preset position, and the cutting assembly 460 disposed at the first preset position is connected to the oil guiding rope 600.
  • the set cutting point is cut to form a finished product of the heating wire assembly. That is, the heating wire assembly is manufactured by cutting the heating wire after the heating wire is wound, and then cutting the oil guiding wire.
  • a third wick clamping assembly 450 is disposed on a side of the first predetermined position remote from the second rotating device 430. So that when the oil guiding rope 600 and the heating wire 5 are cut, the second oil guiding rope clamping assembly 480 and the third oil guiding rope clamping assembly 450 jointly clamp the oil guiding rope 600 and the heating wire 5 to avoid the oil guiding rope 600 and the heating wire are curled and the cutting position is inaccurate. And the third oil guiding wire clamping assembly 450 is held by the oil guiding rope 600 and moved relative to the second rotating device 430 in a direction away from the second preset direction. Clamp the formed heating wire assembly to avoid falling damage after the heating wire assembly loses support.
  • the wick 600 can be provided with suitable tension during winding, in the first bracket 400.
  • a tensioner 410 is disposed between the first rotating device 420, so that the coil wound on the oil guiding wire 600 is loosely fitted, and the fastening is full, and the heat generating portion of the heating wire assembly is secured. Consistency of technical indicators.
  • the structure of the electric heating wire assembly of the invention has the following advantages: the electric heating wire assembly of the invention does not need to use complicated processes such as welding or riveting in the manufacturing assembly process, and can adopt the metal wrapping technology to adopt the low-resistivity metal by the automatic production process. sheet 4 bandage fixed to the heating wire 5 The whole production process requires no manual intervention, which greatly improves the production efficiency of the electric heating wire assembly, saves the cost, and the resistance value of the electric heating wire assembly produced in large quantities is stable, and the consistency of mass production is good. At the same time due to the metal sheet of the invention 4 Using a low-resistivity metal or alloy, the resistance of the connection portion 3 of the heating wire assembly is very low.

Abstract

一种电热丝组件、电子烟及其制造电热丝组件的方法,电热丝组件包括发热部(2)和连接部(3),连接部(3)包括由发热部(2)两端延伸形成的第一连接端(31)和第二连接端(32),第一连接端(31)和第二连接端(32)的外周面上均包裹连接有用于支撑电热丝组件的金属片(4),金属片(4)的电阻率低于第一连接端(31)和第二连接端(32)的电阻率。本发明的电热丝组件在制造组装过程中不需要使用到焊接或者铆接等复杂工艺,可以采用自动化生产工艺使用金属包扎技术将低电阻率的金属片包扎固定在电热丝上,整个生产过程无需人工干预,使得电热丝组件的生产效率大大提高,节约了成本,且大批量生产出来的电热丝组件的电阻值稳定,批量生产的一致性好。

Description

一种电热丝组件、电子烟及其制造电热丝组件的方法 技术领域
本发明涉及电子烟具技术领域,尤其涉及电热丝组件,使用该电热丝组件的电子烟以及形成该电热丝组件的方法。
背景技术
目前市场上的电子烟包括电池组件与雾化组件可拆卸连接的电子烟及电池组件与雾化组件共用一外套管的一次性电子烟,所述电子烟的雾化组件均包含电热丝组件,当电子烟工作时,电热丝组件中的发热件发热使烟油雾化,以达到产生烟雾的效果。
电子香烟的发热元件包括发热部和连接部,发热部普遍使用高电阻率的合金发热元件(如镍铬合金丝、铁铬铝合金、康铜合金等),发热部通电后发热使烟液雾化产生烟雾效果。 发热元件的连接部用于与驱动电路电性连接。连接部通常为铜导线,连接部与发热部通常采用焊接或铆接的工艺相连。例如图 1 所示,图 1 中发热部 1a 和连接部 2a 采用铆接工艺或者焊接工艺相连。又例如申请号为 201020280861.7 、名为'一种电子烟发热装置'的中国专利中,其电热丝(即发热部)与导线(即连接部)之间为铆接。
然而,上述的焊接或铆接工艺使得发热元件的制作工艺复杂,很难实现全自动化生产,生产效率低下,并且采用上述焊接或铆接工艺批量生产的发热元件的阻值不稳定;而且,采用焊接工艺制作的发热元件其焊接点容易氧化,且其焊接处的接触电阻较大。
发明内容
本发明的目的在于是针对现有电子烟中发热元件制作工艺复杂、阻值不稳定的缺陷,提出一种电热丝组件、电子烟及其制造电热丝组件的方法。
本发明解决上述技术问题所采用的技术方案为: 一种电热丝组件,包括发热部和连接部,所述连接部包括由所述发热部两端延伸形成的第一连接端和第二连接端,所述第一连接端和所述第二连接端的外周面上均包裹连接有用于支撑电热丝组件的金属片,所述第一连接端和所述第二连接端的远离所述发热部的端面与对应的所述金属片的端面位于同一平面内,或所述第一连接端和所述第二连接端的远离所述发热部的端部从对应金属片的远离所述发热部的一端伸出,所述金属片的电阻率低于所述第一连接端和所述第二连接端的电阻率。
在本发明中,所述发热部为截面是圆形或多边形的合金材料,所述金属片的展开形状为片状金属,所述金属片呈多层管状层叠包裹固定在所述发热部两端的第一连接端和第二连接端表面,所述第一连接端和所述第二连接端分别沿所述发热部两端延伸,所述第一连接端和所述第二连接端的延伸距离相等或不等距、并相对设置在呈螺旋状的所述发热部两端。
在本发明中,所述发热部为截面是圆形或多边形的合金材料,所述金属片的展开形状为片状金属,所述片状金属呈单层管状包裹固定在所述发热部两端的第一连接端和第二连接端表面,所述第一连接端和所述第二连接端分别沿所述发热部两端轴向延伸,所述第一连接端和所述第二连接端的轴向延伸距离相等或不等距、并相对设置在呈螺旋状的所述发热部两端。
在本发明中,所述发热部为截面是圆形的合金材料,所述金属片的展开形状为'工' 型片状金属或者'王'字型片状金属,所述'工'字型片状金属或者'王'字型片状金属呈单层管状包裹固定在所述发热部两端的第一连接端和第二连接端表面,所述第一连接端和所述第二连接端分别沿所述发热部两端轴向延伸、所述第一连接端和所述第二连接端的延伸距离相等或不等距、并相对设置在呈螺旋状的所述发热部两端。
在本发明中,所述发热部包括镍铬合金、镍铬铁合金、铁铬铝合金或康铜合金其中之一种。
在本发明中,所述金属片为铜、银、铝、铁、锌、镍及其合金其中之一种。
在本发明中,所述金属片由合金材料形成。
在本发明中,所述电热丝组件还包括为所述发热部提供烟油的柱形导油绳,所述发热部缠绕在所述柱形导油绳上。
本发明还提供一种电子烟,所述电子烟内设置有上述任一项所述的电热丝组件。
本发明提出了一种形成电热丝组件的方法,所述方法包括以下步骤,
S1 、将电热丝绕成电热丝卷,对所述电热丝卷进行区域划分,其中所述区域包括若干个用于雾化烟油的发热部和若干个连接部,所述连接部包括位于所述发热部两端的第一连接端和第二连接端;
S2 、将从所述电热丝卷中伸出的电热丝的自由端沿第一预置方向输送;
S3 、在所述电热丝的输送路径上对第一连接端和第二连接端包裹电阻率低于所述电热丝的电阻率的金属片;
S4 、将所述发热部呈螺旋状缠绕在导油绳上;
S5 、在电热丝的预设的切割点裁断所述电热丝。
在本发明中,在所述步骤 S4 及 S5 之间还包括步骤 S41 :所述电热丝连同所述导油绳一起朝第二预置方向运动;
所述步骤 S5 具体为:在所述第二预置方向的第一预设位置处对所述导油绳及电热丝同时进行裁切,以形成所述电热丝组件。
在本发明中,所述步骤 S4 具体包括步骤:
所述导油绳为套设在第一支架的第一固定件上的导油绳卷,所述第一固定件在外力作用下能够相对所述第一支架转动,所述导油绳的自由端在第一牵引装置的施力作用下朝第二预置方向运动,以使缠绕在所述导油绳上的所述发热部随着所述导油绳朝所述第二预置方向运动。
在本发明中,所述步骤 S4 中:在所述第一固定件与所述第一预设位置之间设置有第一转动装置及第二转动装置,所述第一转动装置上设置有第一导油绳夹紧组件,所述第二转动装置设置有第二导油绳夹紧组件,所述第二转动装置的面向所述第一转动装置的一端设置有电热丝夹紧装置,以使在所述电热丝夹紧装置夹紧所述电热丝卷自由端中的连接部后随所述第一转动装置及第二转动装置转动并沿所述第二预置方向运动,而将所述发热部呈螺旋状地缠绕在所述导油绳上。
在本发明中,所述步骤 S4 中:在所述第一预设位置的远离所述第二转动装置的一侧设置有第三导油绳夹紧组件,以使在裁切所述导油绳及电热丝时所述第二导油绳夹紧组件与所述第三导油绳夹紧组件共同夹紧所述导油绳及电热丝,在当第二导油绳夹紧组件解除对所述导油绳夹持并与所述第二转动装置沿背离所述第二预置方向运动时,所述第三导油绳夹紧组件夹紧加工成型的所述电热丝组件。
在本发明中,所述步骤 S4 中:所述第一转动装置及第二转动装置与同一个动力装置进行传动连接,以通过所述动力装置带动所述第一转动装置及第二转动装置同步旋转。
在本发明中,所述第一牵引装置为电机,所述电机与所述第一转动装置及第二转动装置传动连接,并通过带动所述第一转动装置及第二转动装置沿所述第二预置方向往复运动,而实现将所述导油绳朝所述第二预置方向输送。
在本发明中,在步骤 S1 中:所述电热丝卷套设在设置于第二支架上的第二固定件上,所述第二固定件能够相对所述第二支架转动;
在步骤 S2 中:通过第二牵引装置将电热丝的自由端朝所述第一转动装置及第二转动装置之间的位置输送。
在本发明中,在所述步骤 S5 后还包括步骤 S6 :所述电热丝连同所述导油绳一起朝第二预置方向运动,并在预设位置处切断所述导油绳,以形成电热丝组件。
采用本发明的电热丝组件的结构有以下优点,本发明的电热丝组件在制造组装过程中不需要使用到焊接或者铆接等复杂工艺,可以采用自动化生产工艺使用金属包扎技术将低电阻率的金属片包扎固定在电热丝上,整个生产过程无需人工干预,使得该电热丝组件的生产效率大大提高,节约了成本,且大批量生产出来的电热丝组件电阻值稳定,批量生产的一致性好。
附图说明
下面将结合附图及实施例对本发明的实施方式作进一步说明,附图中:
图 1 为现有技术中发热元件的发热部与连接部铆接示意图;
图 2 为本发明一实施例中的电热丝组件的结构示意图一;
图 3 为图 2 中 A 处的放大结构组成示意图一;
图 4 为图 2 中 A 处的放大结构组成示意图二;
图 5 为本发明一实施例中的电热丝组件的结构示意图二
图 6 为图 2 中金属 片 的展开形状结构示意图;
图 7 为本发明一实施例中的电热丝组件的结构示意图三;
图 8 为图 5 中 B 处的放大结构组意图;
图 9 为图 5 中金属 片 的展开形状结构示意图;
图 10 为本发明一实施例中的电热丝组件的结构示意图四;
图 11 为图 8 中 C 处的放大结构组意图;
图 12 为图 8 中金属 片 的展开形状结构示意图;
图 13 为本发明一实施例中的电热丝组件的结构示意图五;
图 14 为图 11 中 D 处的放大结构组意图;
图 15 为图 11 中金属 片 的展开形状结构示意图;
图 16 为本发明一实施例中的图 2 、图 5 中的电热丝组件的连接部拉直后的结构示意图;
图 17 为本发明一实施例中的图 8 中的电热丝组件的连接部拉直后的结构示意图;
图 18 为本发明一实施例中的图 11 中的电热丝组件的连接部拉直后的结构示意图;
图 19 为本发明中一实施例中电子烟的部分结构示意图;
图 20 为本发明中电热丝组件制造方法的工艺流程图。
具体实施方式
为了更清楚地说明本发明的技术方案,以下结合附图及实施例,对本发明的技术方案进行进一步详细说明,显而易见地,下面描述仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些实施例获得其他的实施例。
实施例一,一种电热丝组件,参照图 2 ,该电热丝组件包括发热部 2 和连接部 3 ,连接部 3 用于与电子烟的驱动电路(图中未示)电性连接以向发热部 2 输送电能,发热部 2 用于在通电后发热使得烟油雾化形成烟雾供用户吸食。连接部 3 包括由发热部 2 两端向外延伸形成的第一连接端 31 和第二连接端 32 ,第一连接端 31 和第二连接端 32 的外周面上均包裹有用于支撑电热丝组件的金属片 4 。参照图 3 ,第一连接端 31 和第二连接端 32 的远离发热部 2 的端面与对应金属片 4 的远离发热部 2 的端面位于同一平面内,第一连接端 31 和第二连接端 32 的远离发热部 2 的端面与金属片 4 的远离发热部 2 的端面平齐,此种结构使所述第一连接端 31 及第二连接端 32 与对应金属片 4 具有较长的连接区域,连接较为可靠,以使电热丝的整体阻值较为稳定,保证了雾化烟雾的稳定性,避免了仅用金属片 4 的端部连接时容易使金属片 4 与第一连接端 31 及第二连接端 32 脱落的问题;同时在生产过程中,将金属片 4 包覆在电热丝卷中定义的若干个所述第一连接端 31 和第二连接端 32 上,然后进行裁切电热丝,便快速获取电热丝单体,因而该种结构便于生产制造,提高了生产效率。金属片 4 的电阻率远低于第一连接端 31 和第二连接端 32 的电阻率,在电热丝组件通电工作的过程中,由于金属片 4 的存在,不仅可增强所述连接部 3 的结构强度,使生产电子烟时便于插设在相应的固定部件上,提高生产效率,而且使所述连接部 3 的横截面积较大,从而使第一连接端 31 和第二连接端 32 所处区域的发热量远小于发热部 2 的发热量,减少能耗,便于驱动电路驱动所述电热丝组件工作。
实施例二,参照图 3 电热丝组件的第一连接端 31 和第二连接端 32 的远离发热部 2 的端 从对应金属片 4 的远离所述发热部 2 的一端伸出 ,即第一连接端 31 和第二连接端 32 的远离发热部 2 的端面延伸至金属片 4 的外部。本发明实施例与上述实施例的结构相似,同理,也具有相应的技术效果。
实施例三,发热部 2 、第一连接端 31 和第二连接端 32 是一体成型的结构,并采用相同的材料制成,该材料为高电阻率的合金材料制成,例如镍铬合金、镍铬铁合金、铁铬合金或康铜合金等。例如可选用康铜 6J40 、 Cr20Ni80 等,满足电热丝组件快速发热的要求。
实施例四,发热部 2 、第一连接端 31 和第二连接端 32 均为细丝状结构,优选地,发热部 2 、第一连接端 31 和第二连接端 32 均采用同一电热丝线材制成。将电热丝线材卷绕形成螺旋状形成发热部 2 ,并且在发热部 2 两端延伸出合适长度的电热丝形成第一连接端 31 和第二连接端 32 。
实施例五,参照图 2 、图 5 ,发热部 2 、第一连接端 31 和第二连接端 32 的截面是圆形的合金材料,第一连接端 31 和第二连接端 32 分别由发热部 2 两端延伸,第一连接端 31 和第二连接端 32 的延伸距离相同或者一长一短不等距该不等距可以是第一连接端 31 长于第二连接端 32 ,或第二连接端 32 长于第一连接端 31 ,根据具体的接线要求设定并相对设置在呈螺旋状的发热部 2 两端,参照图 3 、图 6 和图 16 ,金属片 4 的展开形状为片状金属 6 ,金属片 4 包扎在第一连接端 31 以及第二连接端 32 的外周面上,使得金属片 4 呈多层管状层叠包裹固定在发热部 2 两端的第一连接端 31 和第二连接端 32 表面,牢靠地夹持固定在第一连接端 31 和第二连接端 32 上。
本发明中并不限定电热丝组件中构成发热部 2 和连接部 3 的电热丝 5 的形状,电热丝 5 可以使细丝状、片状、条状或者截面为圆形、椭圆形、多边形包括三角形,矩形等或其他几何形状。在制作过程中保证金属片 4 能够紧密包裹住连接部 3 即可。
金属片 4 由低电阻率的金属材料制成,该低电阻率的金属材料可以为金、银、铜、铁、锌、锡及其合金等的其中一种,或者铜镍合金、镧铝合金等低电阻率的合金,在本发明中规定电阻率低于 2.5 × 10-8 Ω m 的材料为低电阻率的材料。由于连接部 3 的第一连接端 31 和第二连接端 32 包裹有低电阻率的金属片 4 ,故连接部 3 的第一连接端 31 和第二连接端 32 部分的电阻值非常低。并且金属片 4 可在电热丝的发热部未卷绕前包扎固定,在具体的实施例中,金属片 4 可以将整个第一连接端 31 和第二连接端 32 完全包覆。
在本发明的优选实施例中,由于金属片 4 均匀包覆于第一连接端 31 和第二连接端 32 ,可以使得金属片 4 与驱动电路(图中未示)的焊接位置不固定,都可以保证连接部 3 与驱动电路的接触电阻稳定,即使金属片 4 的不同位置与驱动电路相焊接,连接部 3 与驱动电路的接触电阻仍是相同的。
实施例六,由于电热丝组件的阻值有限且驱动电路(图中未示)自身也能够适应一定的温度,通过改变金属片 4 的材质以及形状,在第一连接端 31 和第二连接端 32 包裹一层金属片 4 就可以将连接部 3 的电阻值降到合适的范围内。参照图 8 、图 9 和图 16 ,因此,金属片 4 呈单层管状包裹固定在发热部 2 两端的第一连接端 31 和第二连接端 32 表面且金属片 4 的展开形状为片状金属 7 ,牢靠地夹持固定在第一连接端 31 和第二连接端 32 上。相对于多层卷绕的结构在满足性能的同时简化第一连接端 31 和第二连接端 32 的结构,节约工艺步骤。
参照图 10 至图 15 以及图 17 、图 18 ,金属片 4 的展开形状还可以为'工'字型片状金属 8 或者'王'字型片状金属 9 ,该金属片 4 呈单层管状包裹固定在连接部 3 的第一连接端 31 和第二连接端 32 的表面,金属片 4 部分完全包裹住第一连接端 31 和第二连接端 32 ,作为将金属片 4 扎紧固定在第一连接端 31 和第二连接端 32 的紧固点,金属片 4 不完全包裹第一连接端 31 和第二连接端 32 位于紧固点之间的部分,金属片 4 之间可能的焊接区域包裹住,而其他部分不进行包裹,尽量减小第一连接端 31 和第二连接端 32 位置的横截面变化,保持电子烟内部结构的一致性。
实施例七,参照图 2 、图 7 、图 10 、图 12 ,电热丝组件还设置有为发热部 2 提供烟油的柱形导油绳 1 ,发热部 2 螺旋缠绕在柱形导油绳 1 上,柱形导油绳 1 与电子烟内设的储油部件相连通并直接接触到烟油,柱形导油绳 1 一般使用玻璃纤维线编织或者吸油棉等能够吸收引导烟油的材料制成。烟油通过柱形导油绳 1 进入到电热丝组件内被发热部 2 加热雾化生产烟雾供用户吸食,实现电子烟的功能。
参照图 19 ,本发明还提出一种电子烟,该电子烟采用了上述各个实施例中的电热丝组件。具体而言,该电子烟包括烟嘴 100 、储油套 200 、雾化芯 300 、隔油板 110 、通气管 210 以及电池组件(图中未示),储油套 200 为管状结构,烟嘴 100 连接固定在储油套 200 一端,电池组件连接在储油套 200 另一端并与雾化芯 300 电性连接,隔油板 110 设置在储油套 200 内靠近烟嘴 100 一端,雾化芯 300 设置在储油套 200 内远离烟嘴 100 一端,通气管 210 插设在隔油板 110 与雾化芯 300 之间形成供烟雾通过的通道。电热丝组件 310 设置在雾化芯 300 内,电热丝组件 310 的发热部 2 设置在雾化芯 300 内朝向烟嘴 100 的一侧,连接部 3 则设置在雾化芯 300 内朝向电池组件(图中未示)一侧。连接部 3 的第一连接端 31 和第二连接端 32 分别与雾化芯的电极组件相焊接并电性连接。电极组件与电池组件电性连接。由于连接部 3 上包裹有金属片 4 ,连接部 3 与电子烟的其他部件焊接相对容易。
参照图 20 ,本发明还提出了一种电子烟中电热丝组件的制造方法,该方法使用了第一支架 400 、第一固定件 700 、第一转动装置 420 、第二转动装置 430 、切断组件 460 、第二支架 500 、第二固定件 710 以及包裹金属片装置 510 等设备,在制造过程中,电热丝 5 从第二支架 500 进料通过包裹金属片装置 510 进入第二转动装置 430 等待与导油绳进行绕线作业;同时,电热丝 5 从第二支架 500 至第二转动装置 430 的运行方向设定为第一预置方向;导油绳 600 从第一固定件 700 上进料依次通过第一转动装置 420 、第二转动装置 430 ,电热丝 5 与导油绳 600 在第二转动装置 430 处完成绕线作业后共同向切断组件 460 运动并被切断组件 460 裁断完成相应的工序步骤,导油绳 600 在第一转动装置 420 、第二转动装置 430 以及切断组件 460 的运行方向设定为第二预置方向,切断组件的位置设定为第一预置位置。
本实施例记载的电子烟中电热丝组件的制造方法包括以下步骤:
S1 、将电热丝 5 绕成电热丝卷,对电热丝卷进行区域划分,其中该划分的区域包括若干个用于雾化烟油的发热部 2 和若干个连接部 3 ,连接部 3 包括位于发热部 2 两端的第一连接端 31 和第二连接端 32 ,第一连接端 31 、发热部 2 、第二连接端 32 区域依次排布;
S2 、将从电热丝卷中伸出的电热丝 5 的自由端沿第一预置方向输送,其中,第一预置方向为图 20 中箭头 A 所指方向;
S3 、在电热丝 5 的输送路径上对第一连接端 31 和第二连接端 32 包裹电阻率低于电热丝 5 的电阻率的金属片 4 ;
S4 、将发热部 2 呈螺旋状缠绕在导油绳 600 上且电热丝 5 连同导油绳 600 一起朝第二预置方向运动,其中,第二预置方向为图 20 中箭头 B 所指方向;
S5 、在电热丝 5 的预设的切割点裁断电热丝 5 ,具体的,在第二预置方向的第一预设位置处设置用于对导油绳 600 及电热丝 5 同时进行裁切的切断组件 460 ,以形成电热丝组件。
其中,在步骤 S1 中:电热丝卷套设在设置于第二支架 500 上的第二固定件 710 上,第二固定件 710 能够相对第二支架 500 转动,实现将电热丝从第二固定件 710 中持续抽出送入包裹金属片装置 510 进行包裹金属片 4 作业。
在步骤 S2 中:通过第二牵引装置(图中未示)将电热丝卷的自由端朝第一转动装置 420 及第二转动装置 430 之间的位置输送,电热丝 5 首先进入包裹金属片装置 510 ,包裹好金属片 4 的电热丝 5 继续朝第一转动装置 420 及第二转动装置 430 之间的位置输送进行缠绕导油绳 600 作业。
步骤 S3 中使用包裹金属片装置 510 采用金属片包扎工艺将金属片 4 包扎固定在电热丝组件的第一连接端 31 和第二连接端 32 上,其中,步骤 S2 中的第一预置方向为电热丝 5 在包裹金属片装置 510 的进料方向(图 20 中箭头 A 所指方向),优选的,包裹金属片装置 510 可以使用包扎机来进行金属片 4 的包扎作业。电热丝 5 以设定的速度连续进入包扎机内,包扎机将金属片 4 依次包扎固定在电热丝 5 划分的规定区域上,完成包扎金属片 4 工序,形成包扎好金属片 4 的长串电热丝 5 ,然后被送入第二转动装置 430 进行下一步缠绕导油绳 600 作业。
步骤 S4 具体包括以下步骤:用于被电热丝 5 缠绕的导油绳 600 由套设在第一支架 400 的第一固定件 700 上的导油绳卷供应,第一固定件 700 在外力作用下能够相对第一支架 400 转动的同时能够围绕自身中轴线旋转,使得导油绳 600 能够被持续地从导油绳卷上被抽出且同时旋转。导油绳 600 的自由端在第一牵引装置 440 的施力作用下朝第二预置方向运动(图 20 中箭头 B 所指方向),以使缠绕在导油绳 600 上的发热部 2 随着导油绳 600 朝第二预置方向运动;其中,第二预置方向为导油绳 600 在第一转动装置 420 和第二转动装置 430 的进料方向。
在第一固定件 700 与第一预设位置之间设置有第一转动装置 420 及第二转动装置 430 ,第一转动装置 420 上设置有第一导油绳夹紧组件 490 ,第二转动装置 430 设置有第二导油绳夹紧组件 480 ,第二转动装置 430 的面向第一转动装置 420 的一端设置有电热丝夹紧装置 520 ,以使在电热丝夹紧装置 520 夹紧电热丝 5 自由端中的连接部 3 后随第一转动装置 420 及第二转动装置 430 转动并沿第二预置方向运动,而将发热部 2 呈螺旋状地缠绕在导油绳 600 上。
具体的,电热丝夹紧装置 520 设置在以导油绳 600 为圆心的一个圆周上,包裹好金属片 4 的电热丝 5 夹紧固定在电热丝夹紧装置 520 上并跟随第二转动装置 430 的旋转而围绕导油绳 600 旋转,从而将电热丝 5 上划分为发热部 3 的区域呈螺旋状缠绕在导油绳 600 上。
在电热丝 5 绕导油绳 600 旋转的同时,第一导油绳 600 夹紧装置和第二导油绳 600 夹紧装置同时夹紧导油绳 600 ,第一转动装置 420 和第二转动装置 430 同步旋转带动导油绳 600 旋转,第一牵引装置 440 驱动第一转动装置 420 和第二转动装置 430 沿第二预置方向运动,带动导油绳 600 在围绕自身旋转的同时沿第二预置方向运动,使得电热丝 5 呈螺旋状缠绕在导油绳 600 上。
具体的,第一牵引装置 440 采用步进电机作为动力牵引,电机与第一转动装置 420 及第二转动装置 430 传动连接,并通过步进电机的正转和反转带动第一转动装置 420 及第二转动装置 430 沿第二预置方向往复运动,而实现将导油绳 600 朝第二预置方向的持续输送。
同时,为了保证导油绳 600 在第一转动装置 420 和第二转动装置 430 内旋转的一致性,第一转动装置 420 及第二转动装置 430 由同一个动力装置 470 驱动作同步旋转,防止导油绳 600 由于第一转动装置 420 和第二转动装置 430 之间旋转速度不一致而发生周向扭曲。
在另一具体实施例中,电热丝组件的制造方法包括以下步骤:
S1 、将电热丝 5 绕成电热丝卷,对电热丝卷进行区域划分,其中该划分的区域包括若干个用于雾化烟油的发热部 2 和若干个连接部 3 ,连接部 3 包括位于发热部 2 两端的第一连接端 31 和第二连接端 32 ,第一连接端 31 、发热部 2 、第二连接端 32 区域依次排布;
S2 、将从电热丝卷中伸出的电热丝 5 的自由端沿第一预置方向输送,其中,第一预置方向为图 20 中箭头 A 所指方向;
S3 、在电热丝 5 的输送路径上对第一连接端 31 和第二连接端 32 包裹电阻率低于电热丝 5 的电阻率的金属片 4 ;
S4 、将发热部 2 呈螺旋状缠绕在导油绳 600 上且电热丝 5 连同导油绳 600 一起朝第二预置方向运动,其中,第二预置方向为图 20 中箭头 B 所指方向;
S5 、在电热丝 5 的预设的切割点裁断电热丝,即缠绕完成所述电热丝 5 后在所述第一转动装置 420 和第二转动装置 430 之间切断所述电热丝;
S6 :电热丝 5 的发热部 2 呈螺旋状缠绕在导油绳 600 上后连同导油绳 600 在第二转动装置 430 的带动下继续朝第二预置方向运动至第一预设位置处,设置在第一预设位置处的切断组件 460 对导油绳 600 上设定的切割点进行裁切,形成电热丝组件成品。即该电热丝组件的制造方法为在缠绕完成电热丝后先切断电热丝后切断导油绳。
在一具体实施例中,在第一预设位置的远离第二转动装置 430 的一侧设置有第三导油绳夹紧组件 450 ,以使在裁切导油绳 600 及电热丝 5 时第二导油绳夹紧组件 480 与第三导油绳夹紧组件 450 共同夹紧导油绳 600 及电热丝 5 ,避免因为导油绳 600 及电热丝卷曲而出现裁切位置不准确的现象。并且导油绳 600 夹持并与第二转动装置 430 沿背离第二预置方向运动时第三导油绳夹紧组件 450 夹紧加工成型的电热丝组件,避免出现电热丝组件失去支撑后掉落损伤。
在一具体实施例中,参照附图 20 ,为导油绳 600 在绕线时能够带有适宜的张力,在第一支架 400 与第一转动装置 420 之间设置有张力器 410 ,从而使电热丝 5 在导油绳 600 上绕制的线圈松紧适宜,紧固饱满,保证了发热丝组件的发热部 2 的技术指标的一致性。
采用本发明的电热丝组件的结构有以下优点,本发明的电热丝组件在制造组装过程中不需要使用到焊接或者铆接等复杂工艺,可以采用自动化生产工艺使用金属包扎技术将低电阻率的金属片 4 包扎固定在电热丝 5 上,整个生产过程无需人工干预,使得该电热丝组件的生产效率大大提高,节约了成本,且大批量生产出来的电热丝组件电阻值稳定,批量生产的一致性好。同时由于本发明的金属片 4 采用低电阻率的金属或者合金,使得电热丝组件的连接部 3 的电阻值非常低。
以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (18)

  1. 一种电热丝组件,包括发热部( 2 )和连接部( 3 ),所述连接部( 3 )包括由所述发热部( 2 )两端延伸形成的第一连接端( 31 )和第二连接端( 32 ),其特征在于:所述第一连接端( 31 )和所述第二连接端( 32 )的外周面上均包裹连接有用于支撑电热丝组件的金属片( 4 ),所述第一连接端( 31 )和所述第二连接端( 32 )的远离所述发热部( 2 )的端面与对应的所述金属片( 4 )的端面位于同一平面内,或所述第一连接端( 31 )和所述第二连接端( 32 )的远离所述发热部( 2 )的端部从对应金属片( 4 )的远离所述发热部( 2 )的一端伸出,所述金属片( 4 )的电阻率低于所述第一连接端( 31 )和所述第二连接端( 32 )的电阻率。
  2. 根据权利要求 1 所述的电热丝组件,其特征在于:所述发热部( 2 )为截面是圆形或多边形的合金材料,所述金属片( 4 )的展开形状为片状金属( 6 ),所述金属片( 4 )呈多层管状层叠包裹固定在所述发热部( 2 )两端的第一连接端( 31 )和第二连接端( 32 )表面,所述第一连接端( 31 )和所述第二连接端( 32 )分别沿所述发热部( 2 )两端延伸,所述第一连接端( 31 )和所述第二连接端( 32 )的延伸距离相等或不等距、并相对设置在呈螺旋状的所述发热部( 2 )两端。
  3. 根据权利要求 1 所述的电热丝组件,其特征在于:所述发热部( 2 )为截面是圆形或多边形的合金材料,所述金属片( 4 )的展开形状为片状金属( 7 ),所述片状金属( 7 )呈单层管状包裹固定在所述发热部( 2 )两端的第一连接端( 31 )和第二连接端( 32 )表面,所述第一连接端( 31 )和所述第二连接端( 32 )分别沿所述发热部( 2 )两端轴向延伸,所述第一连接端( 31 )和所述第二连接端( 32 )的轴向延伸距离相等或不等距、并相对设置在呈螺旋状的所述发热部( 2 )两端。
  4. 根据权利要求 1 所述的电热丝组件,其特征在于:所述发热部( 2 )为截面是圆形的合金材料,所述金属片( 4 )的展开形状为'工' 型片状金属( 8 )或者'王'字型片状金属( 9 ),所述'工'字型片状金属( 8 )或者'王'字型片状金属( 9 )呈单层管状包裹固定在所述发热部( 2 )两端的第一连接端( 31 )和第二连接端( 32 )表面,所述第一连接端( 31 )和所述第二连接端( 32 )分别沿所述发热部( 2 )两端轴向延伸、所述第一连接端( 31 )和所述第二连接端( 32 )的延伸距离相等或不等距、并相对设置在呈螺旋状的所述发热部( 2 )两端。
  5. 根据权利要求 1 所述的电热丝组件,其特征在于:所述发热部( 2 )包括镍铬合金、镍铬铁合金、铁铬铝合金或康铜合金其中之一种。
  6. 根据权利要求 1 所述的电热丝组件,其特征在于:所述金属片( 4 )为铜、银、铝、铁、锌、镍及其合金其中之一种。
  7. 根据权利要求 1 所述的电热丝组件,其特征在于:所述金属片( 4 )由合金材料形成。
  8. 根据权利要求 1 到 7 任一项所述的电热丝组件,其特征在于,所述电热丝组件还包括为所述发热部( 2 )提供烟油的柱形导油绳( 1 ),所述发热部( 2 )缠绕在所述柱形导油绳( 1 )上。
  9. 一种电子烟,其特征在于:所述电子烟内设置有如权利要求 1-8 任一项所述的电热丝组件。
  10. 一种制造电热丝组件的方法,其特征在于:所述方法包括以下步骤,
    S1 、将电热丝( 5 )绕成电热丝卷,对所述电热丝卷进行区域划分,其中所述区域包括若干个用于雾化烟油的发热部( 2 )和若干个连接部( 3 ),所述连接部( 3 )包括位于所述发热部( 2 )两端的第一连接端( 31 )和第二连接端( 32 );
    S2 、将从所述电热丝卷中伸出的电热丝( 5 )的自由端沿第一预置方向输送;
    S3 、在所述电热丝( 5 )的输送路径上对第一连接端( 31 )和第二连接端( 32 )包裹电阻率低于所述电热丝( 5 )的电阻率的金属片( 4 );
    S4 、将所述发热部( 2 )呈螺旋状缠绕在导油绳( 600 )上;
    S5 、在电热丝( 5 )的预设的切割点裁断所述电热丝( 5 )。
  11. 如权利要求 10 所述的制造方法,其特征在于,在所述步骤 S4 及 S5 之间还包括步骤 S41 :所述电热丝( 5 )连同所述导油绳( 600 )一起朝第二预置方向运动;
    所述步骤 S5 具体为:在所述第二预置方向的第一预设位置处对所述导油绳( 600 )及电热丝( 5 )同时进行裁切,以形成所述电热丝组件。
  12. 如权利要求 11 所述的制造方法,其特征在于,所述步骤 S4 具体包括步骤:
    所述导油绳( 600 )为套设在第一支架的第一固定件( 700 )上的导油绳卷,所述第一固定件( 700 )在外力作用下能够相对所述第一支架转动,所述导油绳( 600 )的自由端在第一牵引装置( 440 )的施力作用下朝第二预置方向运动,以使缠绕在所述导油绳( 600 )上的所述发热部( 2 )随着所述导油绳( 600 )朝所述第二预置方向运动。
  13. 如权利要求 12 所述的制造方法,其特征在于,所述步骤 S4 中:在所述第一固定件( 700 )与所述第一预设位置之间设置有第一转动装置( 420 )及第二转动装置( 430 ),所述第一转动装置( 420 )上设置有第一导油绳夹紧组件( 490 ),所述第二转动装置( 430 )设置有第二导油绳夹紧组件( 480 ),所述第二转动装置( 430 )的面向所述第一转动装置( 420 )的一端设置有电热丝夹紧装置( 520 ),以使在所述电热丝夹紧装置( 520 )夹紧所述电热丝卷自由端中的连接部( 3 )后随所述第一转动装置( 420 )及第二转动装置( 430 )转动并沿所述第二预置方向运动,而将所述发热部( 2 )呈螺旋状地缠绕在所述导油绳( 600 )上。
  14. 如权利要求 13 所述的制造方法,其特征在于,所述步骤 S4 中:在所述第一预设位置的远离所述第二转动装置( 430 )的一侧设置有第三导油绳夹紧组件( 450 ),以使在裁切所述导油绳( 600 )及电热丝( 5 )时所述第二导油绳夹紧组件( 480 )与所述第三导油绳夹紧组件( 450 )共同夹紧所述导油绳( 600 )及电热丝( 5 ),在当第二导油绳夹紧组件( 480 )解除对所述导油绳( 600 )夹持并与所述第二转动装置( 430 )沿背离所述第二预置方向运动时,所述第三导油绳夹紧组件( 450 )夹紧所述电热丝组件。
  15. 如权利要求 14 所述的制造方法,其特征在于,所述步骤 S4 中:所述第一转动装置( 420 )及第二转动装置( 430 )与同一个动力装置( 470 )进行传动连接,以通过所述动力装置( 470 )带动所述第一转动装置( 420 )及第二转动装置( 430 )同步旋转。
  16. 如权利要求 15 所述的制造方法,其特征在于,所述第一牵引装置( 440 )为电机,所述电机与所述第一转动装置( 420 )及第二转动装置( 430 )传动连接,并通过带动所述第一转动装置( 420 )及第二转动装置( 430 )沿所述第二预置方向往复运动,而实现将所述导油绳( 600 )朝所述第二预置方向输送。
  17. 如权利要求 13 所述的制造方法,其特征在于,在步骤 S1 中:所述电热丝卷套设在设置于第二支架( 500 )上的第二固定件( 710 )上,所述第二固定件( 710 )能够相对所述第二支架( 500 )转动;
    在步骤 S2 中:通过第二牵引装置将电热丝( 5 )的自由端朝所述第一转动装置( 420 )及第二转动装置( 430 )之间的位置输送。
  18. 如权利要求 10 所述的制造方法,其特征在于,在所述步骤 S5 后还包括步骤 S6 :所述电热丝( 5 )连同所述导油绳( 600 )一起朝第二预置方向运动,并在预设位置处切断所述导油绳( 600 ),以形成电热丝组件。
    一种烟草蒸发器,包括壳体(1)、与所述壳体(1)的一端连接的供用户吸食的烟嘴(2)以及用于加热烟草片(4)的加热件(30),所述壳体(1)内设有与所述烟嘴(2)通过气道(3)连接的用于容纳所述烟草片(4)的容纳腔(21),其特征在于,所述壳体(1)包括开设在所述壳体(1)表面上的开口(11)以及用于封闭所述开口(11)的塞体(12),所述容纳腔(21)与所述开口(11)连通,所述烟草片(4)从所述开口(11)插入所述容纳腔(21)中。
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