WO2016051826A1 - Inkjet printer - Google Patents

Inkjet printer Download PDF

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Publication number
WO2016051826A1
WO2016051826A1 PCT/JP2015/059388 JP2015059388W WO2016051826A1 WO 2016051826 A1 WO2016051826 A1 WO 2016051826A1 JP 2015059388 W JP2015059388 W JP 2015059388W WO 2016051826 A1 WO2016051826 A1 WO 2016051826A1
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WO
WIPO (PCT)
Prior art keywords
ink
pump
flow path
valve
recording head
Prior art date
Application number
PCT/JP2015/059388
Other languages
French (fr)
Japanese (ja)
Inventor
孝紀 吉澤
Original Assignee
株式会社沖データ・インフォテック
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2015042471A external-priority patent/JP6320952B2/en
Application filed by 株式会社沖データ・インフォテック filed Critical 株式会社沖データ・インフォテック
Publication of WO2016051826A1 publication Critical patent/WO2016051826A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/135Nozzles
    • B41J2/165Preventing or detecting of nozzle clogging, e.g. cleaning, capping or moistening for nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/18Ink recirculation systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/17Ink jet characterised by ink handling
    • B41J2/19Ink jet characterised by ink handling for removing air bubbles

Definitions

  • the present invention relates to an ink jet printer that records an image by ejecting ink.
  • Inkjet printers that record images by ejecting ink from an inkjet recording head onto a recording medium such as paper or resin film are known.
  • Ink jet printers are known in which a sub tank is provided in an ink flow path from an ink cartridge for storing ink to a recording head, and the head of the sub tank is controlled to apply a certain range of negative pressure to the recording head. Yes.
  • a tube pump is widely used to supply ink to the sub tank.
  • ink jet printers are required to improve performance such as high image quality, durability, and reliability. If a large amount of air is dissolved in the ink ejected from the recording head, bubbles may be generated due to high-frequency vibration during ejection, which may cause ejection failure such as non-ejection. Also, there may be a discharge failure in which ink scatters around, and the scattered ink may adhere to other nozzles, destroying the meniscus, and causing a discharge failure.
  • the ink adhering to the nozzle surface of the recording head is periodically wiped with an elastic wipe blade to remove the adhering matter.
  • an elastic wipe blade to remove the adhering matter.
  • a mechanism is known in which the nozzle surface is sealed with a cap and the inside of the cap is made negative pressure to suck ink and foreign matter from the nozzle.
  • Japanese Patent Application Laid-Open No. 2007-29679 discloses a mechanism for sucking ink from a recording head using a suction cap.
  • the present invention eliminates a portion where the ratio of dissolved air is high in the ink flow path, prevents a large amount of dissolved air from being ejected from the recording head, and further reduces the nozzle surface.
  • An ink jet printer that can be kept clean is provided.
  • An ink jet printer includes a recording head including a plurality of nozzles that eject ink onto a recording medium, a wiper that wipes a nozzle surface on which the nozzles of the recording head are disposed, and ink that supplies ink to the recording head.
  • the ink is moved between the ink cartridge and the sub tank and the ink flow path is opened or closed.
  • a first pump is disposed between the sub tank and the recording head;
  • a first valve that opens or closes the ink flow path is disposed on the sub tank side of the ink flow path, and a second valve that opens or closes the ink flow path is disposed on the recording head side;
  • the ink flow path between the sub-tank and the first pump and the ink flow path between the first valve and the second valve are connected to move the ink and open the ink flow path.
  • a second pump to be closed is disposed, and by driving the first pump, ink is supplied from the ink cartridge to the sub tank, the first valve is opened, and the second valve is closed.
  • the second pump is driven in reverse to move the ink in the second pump to the sub tank.
  • an ink jet printer capable of eliminating a portion having a high ratio of dissolved air in the ink flow path, preventing ink with a large amount of dissolved air from being ejected from the recording head, and further keeping the nozzle surface clean.
  • FIG. 1 is a schematic diagram illustrating an ink flow path.
  • FIG. 2 is a diagram illustrating the first pump.
  • FIG. 3 is a diagram illustrating the second pump.
  • FIG. 4 is a block diagram of the ink jet printer.
  • FIG. 5 is a flowchart of the operation of returning the ink in the second pump to the sub tank.
  • FIG. 6 is a flowchart of the operation of filling the recording head with ink.
  • FIG. 7 is a flowchart of the ink supply operation during recording.
  • FIG. 8 is a schematic diagram of an ink jet printer.
  • FIG. 8 is a schematic diagram of an ink jet printer.
  • the inkjet printer 1 according to the present embodiment arranges the recording medium 7 horizontally, conveys it from the back of the sheet of FIG. 8, ejects ink from the recording head 3, and records the recording medium 7. Images, characters, etc. corresponding to the recording data are recorded on the surface of the.
  • the recording medium 7 is paper, a resin film, or the like. This paper conveyance direction is called the sub-scanning direction.
  • the ink jet printer 1 includes a transport unit that transports the recording medium 7.
  • a plurality of recording heads 3 are mounted for color recording, and the direction intersecting the conveyance direction of the recording medium 7, here, the horizontal direction in FIG. 8, that is, the direction orthogonal to the conveyance direction of the recording medium 7
  • a wiper unit 10 for wiping the recording head 3 a capping unit 5 for capping the recording head 3, and a spit unit 8 for receiving ink discharged from the recording head 3.
  • the moving direction of the reciprocating scanning is called a main scanning direction.
  • the ink jet printer 1 includes control means for controlling the entire apparatus including reception of recording data and control of recording operation.
  • the conveying means includes a plurality of conveying roller pairs 16 driven by a motor on a substantially flat platen 6 extended in the depth direction of the sheet of FIG.
  • the transport roller pair 16 includes a grid roller whose rotation axis is parallel to the platen 6 and a pinch roller that is energized by the grid roller.
  • the recording medium 7 is conveyed while being sandwiched between the grid roller and the pinch roller.
  • the grid roller is rotated by driving the motor 11, and the recording medium 7 is conveyed from the depth direction to the near side.
  • the carriage 2 is provided so as to be movable along a carriage rail 13 that extends in a direction perpendicular to the conveyance direction of the recording medium 7 above the conveyance means, the wipe unit 10, the spit unit 8, and the capping unit 5. Yes.
  • a motor 15 that reciprocates the carriage 2 on the carriage rail 13 so as to be capable of position control and speed control is provided.
  • the motor 15 is connected to the endless belt 12 to which the carriage 2 is fixed, and drives the endless belt 12.
  • a linear scale 14 is provided in parallel with the carriage rail 13.
  • a sensor for detecting the scale of the linear scale 14, that is, a carriage position detection sensor 17 is provided in the carriage 2. The position of the carriage 2 can be detected, and the positions of the plurality of recording heads 3 fixed to the carriage 2 can be calculated by the control unit accordingly.
  • each recording head 3 is provided corresponding to four color inks of black, yellow, magenta, and cyan for performing color recording.
  • An ink cartridge 4 is provided for each color and is supplied to each recording head 3 through a tube 18.
  • the recording head 3 Although details of the recording head 3 are not shown, a plurality of nozzles for ejecting ink are arranged in a line, and the supplied ink is ejected by an ejection mechanism such as a piezoelectric element.
  • the ink jet printer 1 causes the spit unit 8 to eject ink from the nozzles outside the image forming range, and ejects thickened ink or ejects to adjust the meniscus. Further, the spit unit 8 can receive ink from a plurality of recording heads 3 at the same time. For example, when the recording head 3 is filled with ink, the spit unit 8 receives excess ink that is discharged.
  • Position control and speed control of the motor 15 that drives the carriage 2 are performed according to control signals from the control means.
  • the motor 15 is controlled so that the recording head 3 reciprocates over the recording medium 7 at a predetermined speed. Further, the motor 15 moves the recording head 3 to a predetermined wiping position of the wipe unit 10 during the cleaning operation. Further, when capping, it is moved onto the capping unit 5, and when spitting, it is moved onto the spit unit 8.
  • the wipe unit 10 wipes and cleans the nozzle surface of the recording head 3 by moving the wipe blade relative to the nozzle surface of the recording head 3 with the recording head 3 moved above the wipe unit 10.
  • the capping unit 5 covers the nozzle surface on which the nozzles for ejecting ink of the recording head 3 are arranged to prevent drying.
  • the schematic configuration of the capping unit 5 includes a cap, elevating means for raising and lowering the cap, a spit unit 8, and a waste ink bottle 9 for storing waste ink.
  • a cap is provided for each recording head 3.
  • the lifting / lowering means performs a vertical movement for selectively switching the position of the cap in the vertical direction, and includes, for example, appropriate mechanical / electromagnetic / fluid lifting / lowering means.
  • FIG. 1 is a schematic diagram illustrating an ink flow path.
  • the ink flow path for one color from the ink cartridge 4 to the recording head 3, that is, the ink flow path of one recording head 3 will be described.
  • Other ink colors also have the same ink flow path configuration.
  • the ink cartridge 4 and the recording head 3 are connected by a tube 18, and a sub tank 20, a valve, and a pump are arranged in the middle of the flow path of the tube 18 in order to control the flow of ink.
  • a sub tank 20 is disposed in the ink flow path.
  • a suitable negative pressure can be applied to the recording head 3 based on suitable water head value management. It is possible to make a meniscus suitable for the nozzle.
  • two pumps of the first pump 21 and the second pump 22 are provided, so that the ink can be moved in the ink flow path.
  • the first valve 23 and the second valve are provided, and the ink flow path can be controlled by controlling the opening and closing of each valve.
  • a pressure detection sensor 25 is provided, and the pressure between the second valve 24 and the recording head 3 can be measured.
  • the first pump 21 moves the ink in the forward direction indicated by the arrow, moves it in the reverse direction, and when the pump is stopped, the ink flow path is either closed or opened. Can be.
  • the second pump 22 can close the ink flow path when the ink is moved in the forward direction indicated by the arrow, moved in the reverse direction, and the pump is stopped.
  • the first valve 23 and the second valve 24 can be in either a closed state or an open state.
  • an electromagnetic valve that can be controlled by a control means. Since the 1st pump 21 and the 2nd pump 22 play a different role, they are pumps of a different mechanism. Control is easy to understand by using a pump according to the role.
  • the second pump 22 If the second pump 22 is in an open state, the head value cannot be managed by the sub-tank 20 and a discharge failure may occur. Therefore, a pump that always closes the flow path is used as the second pump 22.
  • ink is supplied from the ink cartridge 4 to the recording head 3 without passing through the sub tank 20 and is discharged. This is because the first pump 21 is opened, the first valve 23 is closed, the second valve 24 is opened, and the second pump 22 is driven in the forward direction, and the ink in the second pump 22 is transferred to the sub tank 20. It is a case where it discharges without putting. When the ink has not been used for a long time, it is necessary to discharge the ink in the second pump 22.
  • FIG. 2 is a diagram illustrating the first pump. An internal configuration of the first pump 21 is shown.
  • the case 30 is provided with a U-shaped outer wall 31, and a tube 32 is disposed along the outer wall 31.
  • a first connector 36 and a second connector 37 are connected to both ends of the tube 32.
  • the first connector 36 is connected to the ink cartridge 4.
  • the second connector 37 is connected to the sub tank 20 and the second pump 22.
  • the rotor 33 has one arm and a roller 34 connected to the tip. The roller 34 is rotated around the shaft 35, the tube 32 is squeezed, and the ink in the tube 32 is moved. When the roller 34 is rotated from the first connector 36 toward the second connector 37 (this is called forward rotation), ink flows in the forward direction.
  • the first pump 21 includes a first position detection sensor 38 and a second position detection sensor 39 as roller position detection means, and can detect the position of the roller 34.
  • the position of the roller 34 is known from the detection results of these sensors. That is, the position detected by the first position detection sensor 38 is a position for closing the flow path, and the position detected by the second position detection sensor 39 is a position for opening the flow path. These are used for control by the control means described later. For example, when the roller 34 is at the position of the second position detection sensor 39, the flow path is open, and the ink moves according to the pressure on the first connector 36 side and the second connector 37 side.
  • the control means performs control so that the desired control is possible even in such a state.
  • FIG. 3 is a diagram illustrating the second pump. An internal configuration of the second pump 22 is shown.
  • the case 40 is provided with a U-shaped outer wall 41, and a tube 42 is disposed along the outer wall 41.
  • a first connector 46 and a second connector 47 are connected to both ends of the tube 42.
  • the first connector 46 is connected to the ink cartridge 4 and the sub tank 20.
  • the second connector 47 is connected to the first valve 23 and the second valve 24.
  • the rotor 43 is provided with two arms, and a roller 44 and a roller 45 connected to the tip of the rotor 43 are rotated around a shaft 48 to squeeze the tube 42 and move the ink in the tube 42.
  • the tube 42 Since the tube 42 is squeezed by the rollers 44 and 45, flexibility and durability are required. Therefore, it becomes a product made of soft resin and does not have much barrier property against air. Therefore, air dissolves into the ink inside through the tube 42.
  • the ink in which a large amount of air is dissolved becomes bubbles when ejected in the recording head 3 and adversely affects the ejection. In the worst case, the bubbles cannot be discharged. Therefore, it is necessary not to retain the specific ink in which a large amount of air is dissolved in the tube 42.
  • the tube connecting the parts does not need to be very flexible, so a material having a high barrier property against air can be used. From this point, air does not dissolve in the ink to the extent that it affects ejection.
  • the ink can always be moved in a desired direction and is used for such a flow path.
  • the control means performs control so that the desired control is possible even in such a state.
  • the ink flow path is controlled using two types of pumps having different configurations according to the purpose, thereby facilitating the control.
  • the second pump 22 has been described with two rollers of the roller 44 and the roller 45, a tube pump using three rollers arranged at an angle of 120 degrees with each other and four rollers arranged at an angle of 90 degrees with each other may be used. .
  • FIG. 4 is a block diagram of the ink jet printer.
  • the control unit 50 is a control unit including a CPU that executes processing operations such as calculation, control, determination, and setting.
  • the control means 50 operates according to a control program stored in the ROM 51.
  • the RAM 52 is used as a temporary storage area for data and a work area for processing by the control means 50.
  • the carriage movement motor drive circuit 53 operates under the control of the control means 50 and drives the motor 15 that moves the carriage 2.
  • the carriage position detection sensor 17 is a linear sensor that detects the scale of the linear scale 14. It is mounted on the carriage 2. Based on this sensor output, the position of the carriage 2 is calculated and acquired.
  • the head drive circuit 54 is controlled by the control means 50.
  • the recording head 3 is operated via the head driving circuit 54.
  • the control unit 50 and the head driving circuit 54 can drive each recording head 3 individually.
  • the head drive circuit 54 generates ink ejection timing or non-ejection timing for each recording head 3 based on information input from the control unit 50, and drives the recording head 3.
  • ink ejection is performed, an ON waveform is generated, and when ink ejection is not performed, an OFF waveform is generated and transferred to each recording head 3.
  • the ejection timing is calculated according to the position of the carriage 2.
  • the roller position detection means 55 includes a first position detection sensor 38 and a second position detection sensor 39 that detect the position of the roller 34 of the first pump 21.
  • the control means 50 receives the output from these sensors and acquires the position of the roller 34. Based on the acquired information, the first pump driving means 58 can be controlled.
  • the first valve driving means 56 opens and closes the first valve 23.
  • the first valve driving means 55 operates under the control of the control means 50.
  • the second valve driving means 57 opens and closes the second valve 24.
  • the second valve drive means 57 operates under the control of the control means 50.
  • the first pump drive means 58 operates under the control of the control means 50.
  • the first pump driving means 58 rotates the rotor of the first pump 21. Perform forward rotation, reverse rotation, and stop. Since the position of the roller 34 can be detected and controlled to stop, the tube 32 can be opened or closed.
  • the second pump drive means 59 operates under the control of the control means 50.
  • the second pump drive unit 59 rotates the rotor of the second pump 22. Perform forward rotation, reverse rotation, and stop. When stopped, the tube 42 is closed.
  • the pressure detection sensor 25 is controlled by the control means 50, and the control means 50 acquires the detected pressure value.
  • the control means 50 acquires the detected pressure value.
  • the capacity detection sensor 60 is a sensor that detects the capacity of the ink in the sub tank 20, and the detected value is acquired by the control means 50. For example, the minimum and maximum allowable amounts are detected, and control is performed to maintain the range.
  • FIG. 5 is a flowchart of the operation of returning the ink in the second pump to the sub tank.
  • step S1 the first valve 23 is opened, the second valve 24 is closed, the first pump 21 is stopped at the closed position, and the second pump 22 is driven in the reverse direction.
  • the ink is reversely driven for a first predetermined time period when only the ink in the second pump 22 is put into the sub tank 20.
  • step 2 the first valve 23 is closed, the second valve 24 is opened, the first pump 21 is stopped at the closed position, and the second pump 22 is driven forward for a second predetermined time.
  • the ink flow path between the sub tank 20 and the recording head 3 is brought into a pressurized state. In some cases, ink is discharged from the recording head 3.
  • the ink in which the air in the second pump 22 is dissolved is put into the sub tank 20, so that the ratio of the remaining air can be reduced and the generation of bubbles during recording can be reduced.
  • the ink in the subtank 20 having a high gas barrier property is in a state where it is difficult for outside air to enter and the ratio of residual air is low.
  • the amount of ink in the sub tank 20 is larger than the amount of ink in the second pump 22.
  • the ink in the second pump 22 is mixed with the ink in the sub tank 20 to prevent the ink having a high residual air ratio from remaining in a specific place. If ink with a high proportion of residual air in a specific location is supplied to the recording head 3, there is a high possibility that bubbles will be generated in the recording head 3 to cause ejection failure. Discharge failure occurs.
  • the amount of ink in the sub-tank 20 is 100 ml
  • the amount of ink in the second pump 22 is about 2 ml, which is 50 times larger, so that the dissolved air can be reduced to a satisfactory level.
  • a capacity difference of about 20 to 500 times is preferable. This operation is performed every predetermined time. For example, it is performed every 6 hours, and the portion where ink with a high ratio of residual air is distributed is eliminated. It is possible to prevent bubbles from being generated and causing defective discharge.
  • the concentration of residual air in the ink in the sub tank 20 increases and bubbles may be generated during recording.
  • the ratio of the remaining air of the ink in the sub tank 20 becomes equal to or higher than a predetermined concentration, all of the ink is discharged or a predetermined amount of ink such as half is discharged, and a new sub tank 20 is discharged from the ink cartridge 4. It is preferable to reduce the concentration of residual air.
  • the first pump 21 is closed, the first valve 23 and the second valve 24 are opened, and ink is discharged from the recording head 3. Thereafter, the first valve 23 and the second valve 24 are closed, and the first pump 21 supplies ink to the sub tank 20.
  • FIG. 6 is a flowchart of the operation of filling the recording head with ink.
  • step S10 the first valve 23 is closed, the second valve 24 is opened, the first pump 21 is stopped in the closed position, the second pump 22 is driven forward, and the sub-tank 20 The air is removed and the second pump 22 is stopped.
  • the time for forward driving of the second pump 22 is a predetermined time determined in advance by experiment and stored in the ROM 52.
  • step S11 the second pump 22 is stopped, and the first pump 21 is rotated forward until the ink in the sub tank 20 reaches a predetermined amount.
  • the detection value of the capacity detection sensor 60 that detects the ink amount in the sub tank 20 is determined, and ink is filled from the ink cartridge 4 to the maximum value of the allowable amount, for example.
  • step S12 the first pump 21 is stopped in the closed position, and the second pump 22 is rotated forward until the ink is filled in the flow path.
  • a predetermined time determined in advance by an experiment or the like is stored in the ROM 52 and operated for that time. Thereby, ink can be filled from the sub tank 20 to the recording head 3.
  • step S13 the first valve 23 is opened, the second valve 24 is closed, the second pump 22 is operated in reverse, and the air and ink between the sub tank 20 and the first valve 23 are supplied to the second pump. 22 and then stop. Since there is a possibility that air is mixed in the flow path where the ink is not flowed in step S12, the flow is once taken into the second pump 22 in order to discharge it. A predetermined time determined in advance by an experiment or the like is stored in the ROM 52 and operated for that time. This is because the capacity of the flow path from the sub tank 20 to the branch portion between the first valve 23 and the second valve 24 passes through the second pump 22 side from the branch portion, the first pump 21, the second pump 22, and the sub tank.
  • step S14 the first valve 23 is closed, the second valve 24 is opened, the second pump 22 is rotated forward, ink containing air is discharged from the recording head 3, and then stopped. .
  • a predetermined time determined in advance by an experiment or the like is stored in the ROM 52 and operated for that time.
  • step S15 it is confirmed whether step S13 and step S14 have been executed a predetermined number of times. For example, since there is a possibility that the air cannot be exhausted once, it is preferably executed a plurality of times such as twice or three times. This is also determined in advance by an experiment or the like, stored in the ROM 52, and ends when the predetermined number of times is executed.
  • FIG. 7 is a flowchart of the ink supply operation during recording.
  • the ink in the sub tank 20 is consumed.
  • the sub tank 20 always stores the amount of ink in a predetermined range, so that a suitable negative pressure can be ensured by suitable head value management of the recording head 3. Therefore, the ink amount in the sub tank 20 is controlled.
  • step S20 the first valve 23 is opened, the second valve 24 is opened, the first pump 21 is stopped in the closed position, and the second pump 22 is stopped. In this state, ink is ejected from the recording head 3.
  • step S21 based on the detection result of the capacity detection sensor 60, it is determined whether or not a volume of ink in a predetermined range is stored in the sub tank 20. If ink of a predetermined range of capacity has been stored, the process ends. Otherwise, the process proceeds to step S22.
  • step S ⁇ b> 22 the first pump 21 is driven forward to supply ink from the ink cartridge 4 to the sub tank 20. This supply is performed until the detection result of the capacitance detection sensor 60 reaches the upper limit of the shared range.
  • the ink in the sub tank 20 can keep a certain range of ink volumes.
  • the operation described with reference to FIGS. 5 to 7 can prevent generation of bubbles in the ink flow path, maintain a suitable negative pressure for the recording head 3, and prevent ejection failure.
  • the present invention can be used for an ink jet printer.

Abstract

Provided is an inkjet printer that makes it possible to keep a nozzle surface clean and in which the discharge of ink having a large amount of air dissolved therein from a recording head is prevented by eliminating a part of an ink flow path in which the proportion of dissolved air is high. The inkjet printer is provided with a wiper that wipes the nozzle surface, a branching path between a sub-tank and a recording head, and a flow path that is formed so as to return ink from the branching path to the sub-tank. Increases in the proportion of dissolved air within the ink flow path are minimized by returning ink to the sub-tank when the ink remains within the ink flow path for a certain length of time or longer and reducing the proportion of dissolved air within the ink.

Description

インクジェットプリンターinkjet printer
 本発明は、インクを吐出することによって画像を記録するインクジェットプリンターに関する。 The present invention relates to an ink jet printer that records an image by ejecting ink.
 インクジェット式の記録ヘッドから、紙や樹脂フィルムなどの記録媒体にインクを吐出して画像を記録するインクジェットプリンターが知られている。インクジェットプリンターには、インクを格納するインクカートリッジから、記録ヘッドまでのインク流路に、サブタンクを設け、そのサブタンクの水頭を管理して、記録ヘッドに一定範囲の負圧をかけるものが知られている。サブタンクにインクを供給するためにチューブポンプが広く利用されている。 2. Related Art Inkjet printers that record images by ejecting ink from an inkjet recording head onto a recording medium such as paper or resin film are known. Ink jet printers are known in which a sub tank is provided in an ink flow path from an ink cartridge for storing ink to a recording head, and the head of the sub tank is controlled to apply a certain range of negative pressure to the recording head. Yes. A tube pump is widely used to supply ink to the sub tank.
 また、インクジェットプリンターは、高画質化、耐久性、信頼性などの性能の向上が求められている。記録ヘッドから吐出されるインクに空気が多く溶け込んでいると、吐出時の高周波振動で、気泡が発生し、それが不吐出などの吐出不良の原因になる場合がある。また、周囲にインクが飛び散る吐出不良の場合もあり、その飛び散ったインクが他のノズルに付着し、メニスカスを破壊し、さらに吐出不良を引き起こす場合もある。 Also, ink jet printers are required to improve performance such as high image quality, durability, and reliability. If a large amount of air is dissolved in the ink ejected from the recording head, bubbles may be generated due to high-frequency vibration during ejection, which may cause ejection failure such as non-ejection. Also, there may be a discharge failure in which ink scatters around, and the scattered ink may adhere to other nozzles, destroying the meniscus, and causing a discharge failure.
 そのため、一般的なインクジェットプリンターでは、記録ヘッドのノズル面に付着したインクを弾性体のワイプブレードで定期的に拭き取り、付着物を除去している。また、脱気したインクを用いることで気泡の発生を抑制すものもある。また、ノズル内の増粘したインクや異物を取り除くために、ノズル面をキャップで密封し、キャップ内を負圧にすることでノズル内からインク及び異物を吸引する機構が知られている。例えば、特開2007‐296779号公報では、記録ヘッドから吸引キャップを用いてインクを吸引する機構が開示されている。 Therefore, in a general ink jet printer, the ink adhering to the nozzle surface of the recording head is periodically wiped with an elastic wipe blade to remove the adhering matter. In addition, there is one that suppresses the generation of bubbles by using degassed ink. In addition, in order to remove thickened ink and foreign matter in the nozzle, a mechanism is known in which the nozzle surface is sealed with a cap and the inside of the cap is made negative pressure to suck ink and foreign matter from the nozzle. For example, Japanese Patent Application Laid-Open No. 2007-29679 discloses a mechanism for sucking ink from a recording head using a suction cap.
特開2007‐296779号公報JP 2007-296679 A
 従来の技術では、インクがノズル面に付着し、そこに定着してしまうなどの原因で、ノズル面とキャップの間に隙間ができた場合に、十分なインクの吸引ができない恐れがあった。また従来の技術では、洗浄用ヘッドを別に設け、吸引用のキャップを洗浄できるようにしている。これによりキャップに付着したインクの予防できるが、キャップの縁を拭き取ることをしていないので、インクが付着したままの恐れがある。そのため、キャップによるインクの吸引は正確性が劣る問問題があった。そこで、キャップによるインクの除去ではなく、記録ヘッドからインクを押し出し、問題のあるインクを除去する方法が考えられている。この場合に、ポンプによって、インクを押し出すが、構成が割と簡単なチューブポンプが用いられている。しかし、チューブポンプは、コロでチューブを扱き、インクの移動を行っているので、柔軟性のあるチューブを使う必要がある。そのため、チューブの空気の遮断性が低いものが使われている。チューブポンプ内にインクが留まると、そこのインクに空気が溶け込み、空気が多く溶け込んだインクが記録ヘッドに到達すると吐出不良の原因となり、問題となってしまう。 In the conventional technology, there is a possibility that sufficient ink cannot be sucked when there is a gap between the nozzle surface and the cap due to ink adhering to the nozzle surface and fixing on the nozzle surface. In the prior art, a separate cleaning head is provided so that the suction cap can be cleaned. This can prevent ink adhering to the cap, but the edge of the cap is not wiped off, so that the ink may remain attached. For this reason, there is a problem that the suction of the ink by the cap is inferior in accuracy. Therefore, instead of removing ink with a cap, a method of extruding ink from a recording head and removing problematic ink has been considered. In this case, although the ink is pushed out by the pump, a tube pump having a relatively simple configuration is used. However, since the tube pump handles the tube with a roller and moves the ink, it is necessary to use a flexible tube. Therefore, a tube having a low air blocking property is used. If the ink stays in the tube pump, air dissolves in the ink, and if the ink in which a large amount of air reaches the recording head causes ejection failure and becomes a problem.
 このような問題に対して、本発明では、インク流路内で溶存空気の割合の高い部分を解消し、溶存空気量の多いインクが記録ヘッドから吐出されることを防止し、さらにノズル面を清浄に保つことのできるインクジェットプリンターを提供する。 In order to solve such a problem, the present invention eliminates a portion where the ratio of dissolved air is high in the ink flow path, prevents a large amount of dissolved air from being ejected from the recording head, and further reduces the nozzle surface. An ink jet printer that can be kept clean is provided.
 本発明のインクジェットプリンターは、記録媒体にインクを吐出する複数のノズルを備える記録ヘッドと、前記記録ヘッドの前記ノズルが配置されたノズル面を払拭するワイパーと、前記記録ヘッドにインクを供給するインクカートリッジから前記記録ヘッドの間のインク流路に配置されたサブタンクと、を有し、前記ワイパーによって前記ノズル面の付着物を払拭し、前記サブタンクから前記記録ヘッドにインクを供給し、前記記録媒体の所望の位置に前記記録ヘッドから前記インクを吐出して画像を記録するインクジェットプリンターにおいて、前記インクカートリッジと前記サブタンクの間に、前記インクを移動させるとともに前記インク流路を開または閉状態にする第1ポンプが配置され、前記サブタンクと前記記録ヘッドの間の前記インク流路の前記サブタンク側に前記インク流路を開または閉状態にする第1弁が配置され、前記記録ヘッド側に前記インク流路を開または閉状態にする第2弁が配置され、前記サブタンクと前記第1ポンプの間の前記インク流路と、前記第1弁と前記第2弁の間の前記インク流路とを接続し、前記インクを移動させると共に前記インク流路を開または閉状態にする第2ポンプが配置され、前記第1ポンプを駆動することで、前記インクカートリッジから前記サブタンクにインクを供給し、前記第1弁を開状態にし、前記第2弁を閉状態にし、前記第2ポンプを逆転駆動することで、前記第2ポンプ内の前記インクを前記サブタンクに移動することを特徴とする。 An ink jet printer according to the present invention includes a recording head including a plurality of nozzles that eject ink onto a recording medium, a wiper that wipes a nozzle surface on which the nozzles of the recording head are disposed, and ink that supplies ink to the recording head. A subtank disposed in an ink flow path between the cartridge and the recording head, wipes off the deposits on the nozzle surface by the wiper, supplies ink from the subtank to the recording head, and the recording medium. In an ink jet printer that records an image by discharging the ink from the recording head to a desired position, the ink is moved between the ink cartridge and the sub tank and the ink flow path is opened or closed. A first pump is disposed between the sub tank and the recording head; A first valve that opens or closes the ink flow path is disposed on the sub tank side of the ink flow path, and a second valve that opens or closes the ink flow path is disposed on the recording head side; The ink flow path between the sub-tank and the first pump and the ink flow path between the first valve and the second valve are connected to move the ink and open the ink flow path. A second pump to be closed is disposed, and by driving the first pump, ink is supplied from the ink cartridge to the sub tank, the first valve is opened, and the second valve is closed. The second pump is driven in reverse to move the ink in the second pump to the sub tank.
 本発明によって、インク流路内で溶存空気の割合の高い部分を解消し、溶存空気量の多いインクが記録ヘッドから吐出されることを防止し、さらにノズル面を清浄に保つことのできるインクジェットプリンターを提供できる。 According to the present invention, an ink jet printer capable of eliminating a portion having a high ratio of dissolved air in the ink flow path, preventing ink with a large amount of dissolved air from being ejected from the recording head, and further keeping the nozzle surface clean. Can provide.
図1は、インク流路を説明する概略図である。FIG. 1 is a schematic diagram illustrating an ink flow path. 図2は、第1ポンプを説明する図である。FIG. 2 is a diagram illustrating the first pump. 図3は、第2ポンプを説明する図である。FIG. 3 is a diagram illustrating the second pump. 図4は、インクジェットプリンターのブロック図である。FIG. 4 is a block diagram of the ink jet printer. 図5は、第2ポンプ内のインクをサブタンクに戻す動作のフローチャートである。FIG. 5 is a flowchart of the operation of returning the ink in the second pump to the sub tank. 図6は、記録ヘッドにインクを充填する動作のフローチャートである。FIG. 6 is a flowchart of the operation of filling the recording head with ink. 図7は、記録時のインクの供給動作のフローチャートである。FIG. 7 is a flowchart of the ink supply operation during recording. 図8は、インクジェットプリンターの概略図である。FIG. 8 is a schematic diagram of an ink jet printer.
 図面を用いて本発明の実施形態を説明する。先ず図8を用いてインクジェットプリンターについて説明する。図8は、インクジェットプリンターの概略図である。本実施形態のインクジェットプリンター1は、図8に示すように、記録媒体7を水平に配置して図8の紙面奥から手前方向に搬送し、記録ヘッド3からインクを吐出して、記録媒体7の表面に記録データに応じた画像や文字などを記録する。記録媒体7は、紙、樹脂フィルムなどである。この紙面の搬送方向を副走査方向と呼ぶ。 Embodiments of the present invention will be described with reference to the drawings. First, the ink jet printer will be described with reference to FIG. FIG. 8 is a schematic diagram of an ink jet printer. As shown in FIG. 8, the inkjet printer 1 according to the present embodiment arranges the recording medium 7 horizontally, conveys it from the back of the sheet of FIG. 8, ejects ink from the recording head 3, and records the recording medium 7. Images, characters, etc. corresponding to the recording data are recorded on the surface of the. The recording medium 7 is paper, a resin film, or the like. This paper conveyance direction is called the sub-scanning direction.
 インクジェットプリンター1は、記録媒体7を搬送する搬送手段を備える。また、カラー記録をするために複数の記録ヘッド3を搭載し、記録媒体7の搬送方向と交差する方向、ここでは図8の紙面左右方向すなわち、記録媒体7の搬送方向に対して直交する方向に往復走査するキャリッジ2と、記録ヘッド3を払拭するするワイプユニット10と、記録ヘッド3をキャップするキャッピングユニット5と、記録ヘッド3からのインクの吐出を受けるスピットユニット8を備える。往復走査の移動方向を主走査方向と呼ぶ。また、インクジェットプリンター1は、記録データの受信や記録動作の制御を含めた装置全体の制御を行う制御手段を備える。 The ink jet printer 1 includes a transport unit that transports the recording medium 7. In addition, a plurality of recording heads 3 are mounted for color recording, and the direction intersecting the conveyance direction of the recording medium 7, here, the horizontal direction in FIG. 8, that is, the direction orthogonal to the conveyance direction of the recording medium 7 A wiper unit 10 for wiping the recording head 3, a capping unit 5 for capping the recording head 3, and a spit unit 8 for receiving ink discharged from the recording head 3. The moving direction of the reciprocating scanning is called a main scanning direction. The ink jet printer 1 includes control means for controlling the entire apparatus including reception of recording data and control of recording operation.
 搬送手段は、図8の紙面奥行き方向に延ばされた略平板状のプラテン6上に、モーターによって駆動される複数の搬送ローラー対16を備える。そして、この搬送ローラー対16は、回転軸がプラテン6に平行なグリッドローラと、そのグリッドローラに付勢され連れ回るピンチローラを備える。記録媒体7はこのグリッドローラとピンチローラに挟まれて搬送される。グリッドローラがモーター11を駆動することで回転し、紙面奥行き方向から手前方向に記録媒体7が搬送される。 The conveying means includes a plurality of conveying roller pairs 16 driven by a motor on a substantially flat platen 6 extended in the depth direction of the sheet of FIG. The transport roller pair 16 includes a grid roller whose rotation axis is parallel to the platen 6 and a pinch roller that is energized by the grid roller. The recording medium 7 is conveyed while being sandwiched between the grid roller and the pinch roller. The grid roller is rotated by driving the motor 11, and the recording medium 7 is conveyed from the depth direction to the near side.
 キャリッジ2は、搬送手段、ワイプユニット10、スピットユニット8、およびキャッピングユニット5の上方で、記録媒体7の搬送方向と直交する方向に延在されたキャリッジレール13に沿って移動可能に設けられている。また、キャリッジ2をキャリッジレール13上で位置制御および速度制御可能に往復移動させるモーター15を備える。モーター15は、キャリッジ2が固定されている無端ベルト12に接続され、この無端ベルト12を駆動する。キャリッジレール13に平行にリニアスケール14が設けられている。このリニアスケール14の目盛を検出するセンサー、すなわちキャリッジ位置検出センサー17がキャリッジ2に備わる。キャリッジ2の位置を検出可能であり、キャリッジ2に固定されている複数の記録ヘッド3の位置もそれに応じて制御手段が演算することができる。 The carriage 2 is provided so as to be movable along a carriage rail 13 that extends in a direction perpendicular to the conveyance direction of the recording medium 7 above the conveyance means, the wipe unit 10, the spit unit 8, and the capping unit 5. Yes. In addition, a motor 15 that reciprocates the carriage 2 on the carriage rail 13 so as to be capable of position control and speed control is provided. The motor 15 is connected to the endless belt 12 to which the carriage 2 is fixed, and drives the endless belt 12. A linear scale 14 is provided in parallel with the carriage rail 13. A sensor for detecting the scale of the linear scale 14, that is, a carriage position detection sensor 17 is provided in the carriage 2. The position of the carriage 2 can be detected, and the positions of the plurality of recording heads 3 fixed to the carriage 2 can be calculated by the control unit accordingly.
 本実施形態では、記録ヘッド3は、カラー記録を行うためのブラック、イエロー、マゼンタ、シアンの4色のインクに対応して4台が備えられている。また、色毎にインクカートリッジ4が備えられ、各記録ヘッド3へチューブ18を介して供給する。 In the present embodiment, four recording heads 3 are provided corresponding to four color inks of black, yellow, magenta, and cyan for performing color recording. An ink cartridge 4 is provided for each color and is supplied to each recording head 3 through a tube 18.
 なお、記録ヘッド3の詳細は図示しないが、インクを吐出す複数のノズルが列状に配置され、供給されたインクを圧電素子などの吐出機構によって吐出する。インクジェットプリンター1は、画像形成範囲外において、スピットユニット8にノズルからインクを吐出させ、増粘したインクを吐出したり、メニスカスを整えるために吐出したりする。また、スピットユニット8は、複数の記録ヘッド3から同時にインクを受けることができ、例えば、記録ヘッド3へのインクの充填時に、排出される余剰なインクを受ける。 Although details of the recording head 3 are not shown, a plurality of nozzles for ejecting ink are arranged in a line, and the supplied ink is ejected by an ejection mechanism such as a piezoelectric element. The ink jet printer 1 causes the spit unit 8 to eject ink from the nozzles outside the image forming range, and ejects thickened ink or ejects to adjust the meniscus. Further, the spit unit 8 can receive ink from a plurality of recording heads 3 at the same time. For example, when the recording head 3 is filled with ink, the spit unit 8 receives excess ink that is discharged.
 キャリッジ2を駆動するモーター15の位置制御、速度制御は、制御手段の制御信号に応じて行われる。記録動作時には記録ヘッド3が記録媒体7の上空を所定速度で往復移動するように、モーター15が制御される。また、モーター15は、クリーニング動作時にはワイプユニット10の所定のワイピング位置に記録ヘッド3を移動させる。また、キャップをする場合はキャッピングユニット5上に、スピットをする場合はスピットユニット8上に移動させる。 Position control and speed control of the motor 15 that drives the carriage 2 are performed according to control signals from the control means. During the recording operation, the motor 15 is controlled so that the recording head 3 reciprocates over the recording medium 7 at a predetermined speed. Further, the motor 15 moves the recording head 3 to a predetermined wiping position of the wipe unit 10 during the cleaning operation. Further, when capping, it is moved onto the capping unit 5, and when spitting, it is moved onto the spit unit 8.
 ワイプユニット10は、記録ヘッド3をワイプユニット10の上方に移動させた状態で、記録ヘッド3のノズル面に対してワイプブレードを相対移動させることで、記録ヘッド3のノズル面を払拭して清掃する。またキャッピングユニット5は、記録ヘッド3のインクを吐出するノズルの配置されているノズル面を覆い、乾燥を防止する。キャッピングユニット5の概略構成は、キャップ、キャップを昇降させる昇降手段、スピットユニット8、廃インクを収納する廃インクボトル9を有する。キャップは記録ヘッド3毎に設けられている。昇降手段は、キャップの上下方向の位置を選択的に切り換えるための上下動を行うものであり、例えば、機械的、電磁的、流体的な適宜の昇降手段からなる。 The wipe unit 10 wipes and cleans the nozzle surface of the recording head 3 by moving the wipe blade relative to the nozzle surface of the recording head 3 with the recording head 3 moved above the wipe unit 10. To do. The capping unit 5 covers the nozzle surface on which the nozzles for ejecting ink of the recording head 3 are arranged to prevent drying. The schematic configuration of the capping unit 5 includes a cap, elevating means for raising and lowering the cap, a spit unit 8, and a waste ink bottle 9 for storing waste ink. A cap is provided for each recording head 3. The lifting / lowering means performs a vertical movement for selectively switching the position of the cap in the vertical direction, and includes, for example, appropriate mechanical / electromagnetic / fluid lifting / lowering means.
 図1は、インク流路を説明する概略図である。インクカートリッジ4から記録ヘッド3までの一色分のインク流路について、すなわち一つの記録ヘッド3のインク流路について、説明する。他のインク色も同様のインク流路の構成を備える。インクカートリッジ4から記録ヘッド3まではチューブ18で接続されるが、そのチューブ18の流路の途中に、インクの流れを制御するために、サブタンク20や弁、ポンプが配置されている。 FIG. 1 is a schematic diagram illustrating an ink flow path. The ink flow path for one color from the ink cartridge 4 to the recording head 3, that is, the ink flow path of one recording head 3 will be described. Other ink colors also have the same ink flow path configuration. The ink cartridge 4 and the recording head 3 are connected by a tube 18, and a sub tank 20, a valve, and a pump are arranged in the middle of the flow path of the tube 18 in order to control the flow of ink.
 インク流路には、サブタンク20が配置されていが、このサブタンク20内に格納されるインク量を管理することによって、好適な水頭値管理に基づいて好適な負圧を記録ヘッド3に与えることができ、ノズルに好適なメニスカスを作ることができる。また、第1ポンプ21と第2ポンプ22の2つのポンプを備え、それによってインク流路内でインクを移動することができる。また、第1弁23と第2弁の2つの弁を備え、夫々の弁の開閉を制御して、インク流路の制御ができる。また、圧力検出センサー25を備え、第2弁24と記録ヘッド3の間の圧力を測定できる。 A sub tank 20 is disposed in the ink flow path. By managing the amount of ink stored in the sub tank 20, a suitable negative pressure can be applied to the recording head 3 based on suitable water head value management. It is possible to make a meniscus suitable for the nozzle. In addition, two pumps of the first pump 21 and the second pump 22 are provided, so that the ink can be moved in the ink flow path. In addition, the first valve 23 and the second valve are provided, and the ink flow path can be controlled by controlling the opening and closing of each valve. Further, a pressure detection sensor 25 is provided, and the pressure between the second valve 24 and the recording head 3 can be measured.
 第1ポンプ21はインクを、矢印で示した正方向に移動させることと、逆方向に移動させることと、ポンプを停止させた場合に、インク流路を閉じた状態と開いた状態のどちらかにすることができる。第2ポンプ22はインクを、矢印で示した正方向に移動させることと、逆方向に移動させることと、ポンプを停止させた場合に、インク流路を閉じた状態にすることができる。第1弁23と第2弁24はインク流路を閉じた状態と開いた状態のどちらかの状態にすることができる。例えば、制御手段で制御できる電磁弁である。第1ポンプ21と第2ポンプ22は、異なる役割をするので、異なる機構のポンプである。役割に応じたポンプを用いることで制御を分かりやすく容易にしている。 The first pump 21 moves the ink in the forward direction indicated by the arrow, moves it in the reverse direction, and when the pump is stopped, the ink flow path is either closed or opened. Can be. The second pump 22 can close the ink flow path when the ink is moved in the forward direction indicated by the arrow, moved in the reverse direction, and the pump is stopped. The first valve 23 and the second valve 24 can be in either a closed state or an open state. For example, an electromagnetic valve that can be controlled by a control means. Since the 1st pump 21 and the 2nd pump 22 play a different role, they are pumps of a different mechanism. Control is easy to understand by using a pump according to the role.
 第2ポンプ22が開状態になることがあると、サブタンク20による水頭値の管理ができずに吐出不良が生じる場合があるので、第2ポンプ22は必ず流路を閉じるポンプが用いられる。また、サブタンク20を介さずに、インクカートリッジ4から記録ヘッド3にインクを供給し、排出する場合がある。これは、第1ポンプ21を開状態、第1弁23を閉状態、第2弁24を開状態にし、第2ポンプ22によって正方向に駆動し、第2ポンプ22内のインクをサブタンク20に入れずに排出すか場合である。長期間使用していない場合に第2ポンプ22内のインクを排出する必要がある。このときサブタンク20内に第2ポンプ22内のインクを入れない方が好ましい。サブタンク20内に滞留してしまう可能性があるからである。このように、異なるポンプが流路に配置されているので、状況によって使うことができ制御がしやすくなる。 If the second pump 22 is in an open state, the head value cannot be managed by the sub-tank 20 and a discharge failure may occur. Therefore, a pump that always closes the flow path is used as the second pump 22. In some cases, ink is supplied from the ink cartridge 4 to the recording head 3 without passing through the sub tank 20 and is discharged. This is because the first pump 21 is opened, the first valve 23 is closed, the second valve 24 is opened, and the second pump 22 is driven in the forward direction, and the ink in the second pump 22 is transferred to the sub tank 20. It is a case where it discharges without putting. When the ink has not been used for a long time, it is necessary to discharge the ink in the second pump 22. At this time, it is preferable not to put the ink in the second pump 22 into the sub tank 20. This is because there is a possibility of staying in the sub tank 20. In this way, since different pumps are arranged in the flow path, they can be used depending on the situation and can be controlled easily.
 図2は、第1ポンプを説明する図である。第1ポンプ21の内部の構成を示している。ケース30には、U字状の外壁31が備わり、その外壁31に沿って、チューブ32が配置されている。チューブ32の両端は、第1コネクタ36と第2コネクタ37が接続されている。第1コネクタ36はインクカートリッジ4に接続される。第2コネクタ37はサブタンク20及び第2ポンプ22に接続される。ローター33には、アームが1本備わり、その先端に接続されたコロ34が備わる。そのコロ34を、軸35を中心に回転させ、チューブ32をしごき、チューブ32内のインクを移動させる。コロ34を第1コネクタ36から第2コネクタ37の方へ回転させる場合(これを正転と言う)、正方向へインクが流れる。コロ34を第2コネクタ37から第1コネクタ36の方へ回転させる場合(これを逆転と言う)、逆方向へインクが流れる。また、第1ポンプ21には、コロ位置検出手段として、第1位置検出センサー38と第2位置検出センサー39を備え、コロ34の位置を検出できる。これらのセンサーの検出結果からコロ34の位置が分かる。すなわち、第1位置検出センサー38によって検出される位置は流路を閉じる位置、第2位置検出センサー39によって検出される位置は流路を開ける位置となる。これらは後述の制御手段によって制御に用いられる。例えば、第2位置検出センサー39の位置にコロ34がある場合に流路が開いた状態であり、第1コネクタ36側と第2コネクタ37側の圧力に応じてインクが移動することになる。このような状態になっても目的の制御が可能となる様に制御手段が制御を行っている。 FIG. 2 is a diagram illustrating the first pump. An internal configuration of the first pump 21 is shown. The case 30 is provided with a U-shaped outer wall 31, and a tube 32 is disposed along the outer wall 31. A first connector 36 and a second connector 37 are connected to both ends of the tube 32. The first connector 36 is connected to the ink cartridge 4. The second connector 37 is connected to the sub tank 20 and the second pump 22. The rotor 33 has one arm and a roller 34 connected to the tip. The roller 34 is rotated around the shaft 35, the tube 32 is squeezed, and the ink in the tube 32 is moved. When the roller 34 is rotated from the first connector 36 toward the second connector 37 (this is called forward rotation), ink flows in the forward direction. When the roller 34 is rotated from the second connector 37 toward the first connector 36 (this is referred to as reverse rotation), ink flows in the reverse direction. Further, the first pump 21 includes a first position detection sensor 38 and a second position detection sensor 39 as roller position detection means, and can detect the position of the roller 34. The position of the roller 34 is known from the detection results of these sensors. That is, the position detected by the first position detection sensor 38 is a position for closing the flow path, and the position detected by the second position detection sensor 39 is a position for opening the flow path. These are used for control by the control means described later. For example, when the roller 34 is at the position of the second position detection sensor 39, the flow path is open, and the ink moves according to the pressure on the first connector 36 side and the second connector 37 side. The control means performs control so that the desired control is possible even in such a state.
 図3は、第2ポンプを説明する図である。第2ポンプ22の内部の構成を示している。ケース40には、U字状の外壁41が備わり、その外壁41に沿って、チューブ42が配置されている。チューブ42の両端は、第1コネクタ46と第2コネクタ47が接続されている。第1コネクタ46はインクカートリッジ4およびサブタンク20に接続される。第2コネクタ47は第1弁23および第2弁24に接続される。ローター43には、アームが2本備わり、その先端に接続されたコロ44およびコロ45を、軸48を中心に回転させ、チューブ42をしごき、チューブ42内のインクを移動させる。コロ44およびコロ45を第1コネクタ46から第2コネクタ47の方へ回転させる場合(これを正転と言う)、正方向へインクが流れる。コロ44およびコロ45を第2コネクタ47から第1コネクタ46の方へ回転させる場合(これを逆転と言う)、逆方向へインクが流れる。アームは軸48を中心に直線上に配置される。これにより、ローター43がどの角度になろうとも、コロ44とコロ45どちらか一方は必ずチューブ42を閉塞させる。例えば、点線で示されたコロ49の位置にローター43を停止させることで、チューブ42を閉塞させたままにしておくことができる。他方のコロはチューブ42に接しない位置にある。 FIG. 3 is a diagram illustrating the second pump. An internal configuration of the second pump 22 is shown. The case 40 is provided with a U-shaped outer wall 41, and a tube 42 is disposed along the outer wall 41. A first connector 46 and a second connector 47 are connected to both ends of the tube 42. The first connector 46 is connected to the ink cartridge 4 and the sub tank 20. The second connector 47 is connected to the first valve 23 and the second valve 24. The rotor 43 is provided with two arms, and a roller 44 and a roller 45 connected to the tip of the rotor 43 are rotated around a shaft 48 to squeeze the tube 42 and move the ink in the tube 42. When the rollers 44 and 45 are rotated from the first connector 46 toward the second connector 47 (this is referred to as normal rotation), ink flows in the forward direction. When the rollers 44 and 45 are rotated from the second connector 47 toward the first connector 46 (this is referred to as reverse rotation), ink flows in the opposite direction. The arms are arranged on a straight line around the axis 48. As a result, regardless of the angle of the rotor 43, either the roller 44 or the roller 45 always closes the tube 42. For example, the tube 42 can be kept closed by stopping the rotor 43 at the position of the roller 49 indicated by the dotted line. The other roller is not in contact with the tube 42.
 チューブ42は、コロ44、コロ45によってしごかれるので、柔軟性と耐久性が必要となる。そのため、柔らかな樹脂製となり、空気に対するバリア性があまりない。そのため、このチューブ42を通して、内部にあるインクに空気が溶け込む。空気が多く溶け込んだインクは、記録ヘッド3内で吐出する時に気泡となり吐出に悪影響を与える。最悪その気泡により吐出できなくなる。そのため、チューブ42内に空気の多く溶け込んだ特定のインクを留めないようにする必要がある。部品間を繋ぐチューブは、柔軟性はそれほど必要でないので、空気に対してバリア性の高い材質ものを使うことができる。ここからは、吐出に影響を与えるほど、インクに空気が溶け込まない。例えば、必ず流路は閉塞された状態となっているので、インクを必ず所望の方向に移動させることができ、そのような流路に用いる。このような状態になっても目的の制御が可能となる様に制御手段が制御を行っている。このように目的に沿った2種類の異なる構成のポンプを用いてインク流路の制御を行うことで、制御を容易にしている。第2ポンプ22をコロ44およびコロ45の2つのコロによって説明したが、互いに120度の角度で配置して3つのコロ、互いに90度の角度で配置した4つのコロを用いたチューブポンプでもよい。 Since the tube 42 is squeezed by the rollers 44 and 45, flexibility and durability are required. Therefore, it becomes a product made of soft resin and does not have much barrier property against air. Therefore, air dissolves into the ink inside through the tube 42. The ink in which a large amount of air is dissolved becomes bubbles when ejected in the recording head 3 and adversely affects the ejection. In the worst case, the bubbles cannot be discharged. Therefore, it is necessary not to retain the specific ink in which a large amount of air is dissolved in the tube 42. The tube connecting the parts does not need to be very flexible, so a material having a high barrier property against air can be used. From this point, air does not dissolve in the ink to the extent that it affects ejection. For example, since the flow path is always closed, the ink can always be moved in a desired direction and is used for such a flow path. The control means performs control so that the desired control is possible even in such a state. In this way, the ink flow path is controlled using two types of pumps having different configurations according to the purpose, thereby facilitating the control. Although the second pump 22 has been described with two rollers of the roller 44 and the roller 45, a tube pump using three rollers arranged at an angle of 120 degrees with each other and four rollers arranged at an angle of 90 degrees with each other may be used. .
 図4は、インクジェットプリンターのブロック図である。制御手段50は、演算、制御、判別、設定などの処理動作を実行するCPUを備える制御手段である。制御手段50はROM51に格納されていう制御プログラムに従って動作する。RAM52は、データの一時的な記憶や制御手段50による処理のワークエリア等として用いられる。キャリッジ移動モーター駆動回路53は制御手段50の制御によって動作し、キャリッジ2を移動させるモーター15を駆動する。 FIG. 4 is a block diagram of the ink jet printer. The control unit 50 is a control unit including a CPU that executes processing operations such as calculation, control, determination, and setting. The control means 50 operates according to a control program stored in the ROM 51. The RAM 52 is used as a temporary storage area for data and a work area for processing by the control means 50. The carriage movement motor drive circuit 53 operates under the control of the control means 50 and drives the motor 15 that moves the carriage 2.
 キャリッジ位置検出センサー17は、リニアスケール14の目盛を検出するリニアセンサーである。キャリッジ2に搭載されている。このセンサー出力に基づいてキャリッジ2の位置を演算し、取得する。ヘッド駆動回路54は制御手段50によって制御される。ヘッド駆動回路54を介して、記録ヘッド3を動作させる。記録ヘッド3が複数搭載されている場合、制御部50及びヘッド駆動回路54は、各々の記録ヘッド3を個別に駆動させることができる。ヘッド駆動回路54は制御手段50から入力された情報に基づいて、各記録ヘッド3のインク吐出もしくは不吐出のタイミングを生成し、記録ヘッド3を駆動する。インク吐出をさせる場合は、オン波形を生成し、不吐出させる場合には、オフ波形を生成し、各記録ヘッド3へ転送する。吐出のタイミングはキャリッジ2の位置に応じて演算される。 The carriage position detection sensor 17 is a linear sensor that detects the scale of the linear scale 14. It is mounted on the carriage 2. Based on this sensor output, the position of the carriage 2 is calculated and acquired. The head drive circuit 54 is controlled by the control means 50. The recording head 3 is operated via the head driving circuit 54. When a plurality of recording heads 3 are mounted, the control unit 50 and the head driving circuit 54 can drive each recording head 3 individually. The head drive circuit 54 generates ink ejection timing or non-ejection timing for each recording head 3 based on information input from the control unit 50, and drives the recording head 3. When ink ejection is performed, an ON waveform is generated, and when ink ejection is not performed, an OFF waveform is generated and transferred to each recording head 3. The ejection timing is calculated according to the position of the carriage 2.
 コロ位置検出手段55は、第1ポンプ21のコロ34の位置を検出する第1位置検出センサー38と第2位置検出センサー39を含む。これらのセンサーからの出力を制御手段50が受け、コロ34の位置を取得する。取得した情報をもとに、第1ポンプ駆動手段58を制御することができる。 The roller position detection means 55 includes a first position detection sensor 38 and a second position detection sensor 39 that detect the position of the roller 34 of the first pump 21. The control means 50 receives the output from these sensors and acquires the position of the roller 34. Based on the acquired information, the first pump driving means 58 can be controlled.
 第1弁駆動手段56は、第1弁23の開閉を行う。第1弁駆動手段55は、制御手段50の制御によって動作する。第2弁駆動手段57は、第2弁24の開閉を行う。第2弁駆動手段57は、制御手段50の制御によって動作する。 The first valve driving means 56 opens and closes the first valve 23. The first valve driving means 55 operates under the control of the control means 50. The second valve driving means 57 opens and closes the second valve 24. The second valve drive means 57 operates under the control of the control means 50.
 第1ポンプ駆動手段58は、制御手段50の制御によって動作する。第1ポンプ駆動手段58は、第1ポンプ21のローターを回転させる。正回転、逆回転、停止をさせる。コロ34の位置を検出して、停止させる制御ができるので、チューブ32を開閉どちらかの状態にすることができる。 The first pump drive means 58 operates under the control of the control means 50. The first pump driving means 58 rotates the rotor of the first pump 21. Perform forward rotation, reverse rotation, and stop. Since the position of the roller 34 can be detected and controlled to stop, the tube 32 can be opened or closed.
 第2ポンプ駆動手段59は、制御手段50の制御によって動作する。第2ポンプ駆動手段59は、第2ポンプ22のローターを回転させる。正回転、逆回転、停止をさせる。停止させた場合は、チューブ42を閉塞した状態になる。 The second pump drive means 59 operates under the control of the control means 50. The second pump drive unit 59 rotates the rotor of the second pump 22. Perform forward rotation, reverse rotation, and stop. When stopped, the tube 42 is closed.
 圧力検出センサー25は、制御手段50によって制御され、検出した圧力値を制御手段50が取得する。第1ポンプ21、第2ポンプ22の駆動により、インクを移動させたときに、記録ヘッド3にかかる圧力が、予め設定された値の範囲か否かを判断することで、インク流路内の圧力異常を検出し、ポンプ、弁を制御し、流路の故障を防ぐことができる。設定値は実験などによって求め、ROM51に記憶されている。 The pressure detection sensor 25 is controlled by the control means 50, and the control means 50 acquires the detected pressure value. By determining whether or not the pressure applied to the recording head 3 is within a preset value range when the ink is moved by driving the first pump 21 and the second pump 22, Abnormal pressure can be detected, pumps and valves can be controlled, and flow path failure can be prevented. The set value is obtained by experiment and stored in the ROM 51.
 容量検出センサー60は、サブタンク20内のインクの容量を検出するセンサーであり、検出した値は制御手段50が取得する。例えば、許容できる最低の量と最大の量を検出し、その範囲を維持する制御を行う。 The capacity detection sensor 60 is a sensor that detects the capacity of the ink in the sub tank 20, and the detected value is acquired by the control means 50. For example, the minimum and maximum allowable amounts are detected, and control is performed to maintain the range.
 図5は、第2ポンプ内のインクをサブタンクに戻す動作のフローチャートである。先ず、ステップS1では、第1弁23を開状態にし、第2弁24を閉状態にし、第1ポンプ21を閉位置で停止させ、第2ポンプ22を逆方向に駆動する。第2ポンプ22内に有るインクをサブタンク20の中に入れるだけの第1の所定時間逆転駆動する。 FIG. 5 is a flowchart of the operation of returning the ink in the second pump to the sub tank. First, in step S1, the first valve 23 is opened, the second valve 24 is closed, the first pump 21 is stopped at the closed position, and the second pump 22 is driven in the reverse direction. The ink is reversely driven for a first predetermined time period when only the ink in the second pump 22 is put into the sub tank 20.
 次にステップ2では、第1弁23を閉状態にし、第2弁24を開状態にし、第1ポンプ21閉位置で停止させ、第2ポンプ22を第2の所定時間、正転駆動し、サブタンク20から記録ヘッド3間のインク流路を加圧状態にする。場合によっては、記録ヘッド3からインクが排出される。 Next, in step 2, the first valve 23 is closed, the second valve 24 is opened, the first pump 21 is stopped at the closed position, and the second pump 22 is driven forward for a second predetermined time. The ink flow path between the sub tank 20 and the recording head 3 is brought into a pressurized state. In some cases, ink is discharged from the recording head 3.
 この動作によって、第2ポンプ22内の空気が溶け込んだインクをサブタンク20内に入れることで、残存空気の割合を低下させ、記録時の気泡の発生を低下させることができる。ガスバリア性の高いサブタンク20内にあるインクは外気が入りにくく残存空気の割合が低い状態となっている。さらに、サブタンク20内のインクの量は第2ポンプ22内のインクの量より多い。第2ポンプ22内のインクをサブタンク20内のインクと混ぜ合わせ、特定の場所に残存空気の割合の高いインクが留まる事を防止する。仮に、特定の場所の残存空気の割合の高いインクが、記録ヘッド3に供給された場合に、記録ヘッド3内で気泡が発生し、吐出不良を起こす可能性が高くなり、最悪の事態として、吐出不良が発生する。 By this operation, the ink in which the air in the second pump 22 is dissolved is put into the sub tank 20, so that the ratio of the remaining air can be reduced and the generation of bubbles during recording can be reduced. The ink in the subtank 20 having a high gas barrier property is in a state where it is difficult for outside air to enter and the ratio of residual air is low. Further, the amount of ink in the sub tank 20 is larger than the amount of ink in the second pump 22. The ink in the second pump 22 is mixed with the ink in the sub tank 20 to prevent the ink having a high residual air ratio from remaining in a specific place. If ink with a high proportion of residual air in a specific location is supplied to the recording head 3, there is a high possibility that bubbles will be generated in the recording head 3 to cause ejection failure. Discharge failure occurs.
 例えば、サブタンク20内のインクの量は100mlに対して第2ポンプ22内のインクの量は2ml程度であり、50倍も多く、溶け込んだ空気を問題ない程度にすることができる。サブタンク20内の容量あるいはポンプ内の容量によっても変わるが、また、サブタンク20を大容量にすれば効果が大きいが搭載スペースにも限りがあるので、20~500倍程度の容量差が好ましい。
 この動作は、所定時間毎に行う。例えば6時間ごとに行い、残存空気の割合が高いインクが分布している部分を解消する。気泡が発生して吐出不良を起こすことを防止できる。
For example, the amount of ink in the sub-tank 20 is 100 ml, and the amount of ink in the second pump 22 is about 2 ml, which is 50 times larger, so that the dissolved air can be reduced to a satisfactory level. Although it varies depending on the capacity in the sub tank 20 or the capacity in the pump, if the capacity of the sub tank 20 is increased, the effect is great, but since the mounting space is limited, a capacity difference of about 20 to 500 times is preferable.
This operation is performed every predetermined time. For example, it is performed every 6 hours, and the portion where ink with a high ratio of residual air is distributed is eliminated. It is possible to prevent bubbles from being generated and causing defective discharge.
 さらに、この動作を新たにインクカートリッジ4からのインク供給が無いまま、行い続けるとサブタンク20内のインクの残存空気の濃度が高まり、記録時に気泡が発生することが考えられる。これを防止するために、サブタンク20内のインクの残存空気の割合が所定濃度以上になった場合に全て排出するか、例えば半分など所定量のインクを排出し、新たにインクカートリッジ4からサブタンク20に供給し、残存空気の濃度を下げることが好ましい。第1ポンプ21を閉、第1弁23と第2弁24を開の状態にして記録ヘッド3からインクを排出する。その後、第1弁23と第2弁24を閉の状態にして、第1ポンプ21によってサブタンク20へインクを供給する。 Furthermore, if this operation is continued without newly supplying ink from the ink cartridge 4, the concentration of residual air in the ink in the sub tank 20 increases and bubbles may be generated during recording. In order to prevent this, when the ratio of the remaining air of the ink in the sub tank 20 becomes equal to or higher than a predetermined concentration, all of the ink is discharged or a predetermined amount of ink such as half is discharged, and a new sub tank 20 is discharged from the ink cartridge 4. It is preferable to reduce the concentration of residual air. The first pump 21 is closed, the first valve 23 and the second valve 24 are opened, and ink is discharged from the recording head 3. Thereafter, the first valve 23 and the second valve 24 are closed, and the first pump 21 supplies ink to the sub tank 20.
 図6は、記録ヘッドにインクを充填する動作のフローチャートである。先ずステップS10では、第1弁23を閉状態にし、第2弁24を開状態にし、第1ポンプ21を閉位置の状態で停止し、第2ポンプ22を正転駆動し、サブタンク20内のエアーを抜き、第2ポンプ22を停止する。第2ポンプ22の正転駆動の時間は、予め実験で決められ、ROM52に記憶されている所定の時間である。 FIG. 6 is a flowchart of the operation of filling the recording head with ink. First, in step S10, the first valve 23 is closed, the second valve 24 is opened, the first pump 21 is stopped in the closed position, the second pump 22 is driven forward, and the sub-tank 20 The air is removed and the second pump 22 is stopped. The time for forward driving of the second pump 22 is a predetermined time determined in advance by experiment and stored in the ROM 52.
 次にステップS11では、第2ポンプ22を停止し、サブタンク20内のインクが所定量になるまで、第1ポンプ21を正転動作させる。サブタンク20内のインク量を検出する容量検出センサー60の検出値を判断し、例えば許容量の最大値まで、インクをインクカートリッジ4から充填する。 Next, in step S11, the second pump 22 is stopped, and the first pump 21 is rotated forward until the ink in the sub tank 20 reaches a predetermined amount. The detection value of the capacity detection sensor 60 that detects the ink amount in the sub tank 20 is determined, and ink is filled from the ink cartridge 4 to the maximum value of the allowable amount, for example.
 次にステップS12では、第1ポンプ21を閉位置の状態で停止し、流路内にインクを満たすまで第2ポンプ22を正転動作させる。予め実験などで決められた所定時間をROM52に記憶し、その時間動作させる。これにより、サブタンク20から記録ヘッド3までインクを満たすことができる。 Next, in step S12, the first pump 21 is stopped in the closed position, and the second pump 22 is rotated forward until the ink is filled in the flow path. A predetermined time determined in advance by an experiment or the like is stored in the ROM 52 and operated for that time. Thereby, ink can be filled from the sub tank 20 to the recording head 3.
 次にステップS13では、第1弁23を開状態にし、第2弁24を閉状態にし、第2ポンプ22を逆転動作させて、サブタンク20と第1弁23間のエアー及びインクを第2ポンプ22内に取り込み、その後停止する。ステップS12でインクを流さなかった流路には、エアーが混入している恐れがあるので、それを排出するため、一旦第2ポンプ22内に取り込む。予め実験などで決められた所定時間をROM52に記憶し、その時間動作させる。これは、サブタンク20から第1弁23と第2弁24間にある分岐部までの流路の容量が、その分岐部から第2ポンプ22側を通る第1ポンプ21、第2ポンプ22、サブタンク20の分岐部までの流路の容量より小さいから可能である。好ましくは、第2ポンプ22の内部までの流路に一旦取り込むことが望まれる。気泡が第1ポンプ21の方に流れ込むと、排除により多くのインクを消費する必要があるためである。 Next, in step S13, the first valve 23 is opened, the second valve 24 is closed, the second pump 22 is operated in reverse, and the air and ink between the sub tank 20 and the first valve 23 are supplied to the second pump. 22 and then stop. Since there is a possibility that air is mixed in the flow path where the ink is not flowed in step S12, the flow is once taken into the second pump 22 in order to discharge it. A predetermined time determined in advance by an experiment or the like is stored in the ROM 52 and operated for that time. This is because the capacity of the flow path from the sub tank 20 to the branch portion between the first valve 23 and the second valve 24 passes through the second pump 22 side from the branch portion, the first pump 21, the second pump 22, and the sub tank. This is possible because the capacity of the channel up to 20 branches is smaller. Preferably, it is desired to once take in the flow path to the inside of the second pump 22. This is because when the bubbles flow toward the first pump 21, it is necessary to consume more ink for the exclusion.
 次にステップS14では、第1弁23を閉状態にし、第2弁24を開状態にし、第2ポンプ22を正転動作させて、エアーを含むインクを記録ヘッド3から排出し、その後停止する。予め実験などで決められた所定時間をROM52に記憶し、その時間動作させる。 Next, in step S14, the first valve 23 is closed, the second valve 24 is opened, the second pump 22 is rotated forward, ink containing air is discharged from the recording head 3, and then stopped. . A predetermined time determined in advance by an experiment or the like is stored in the ROM 52 and operated for that time.
 次にステップS15では、ステップS13とステップS14を所定回数実行したか確認する。例えば、1回ではエアーを抜ききれない恐れがあるので、好ましくは、2回か3回など複数回実行させる。これも予め実験等で必要回数を決め、ROM52に記憶し、その所定回数実行した場合は終了する。 Next, in step S15, it is confirmed whether step S13 and step S14 have been executed a predetermined number of times. For example, since there is a possibility that the air cannot be exhausted once, it is preferably executed a plurality of times such as twice or three times. This is also determined in advance by an experiment or the like, stored in the ROM 52, and ends when the predetermined number of times is executed.
 図7は、記録時のインクの供給動作のフローチャートである。記録時には、サブタンク20内のインクが消費される。サブタンク20は決められた範囲のインク量を常に格納することで、記録ヘッド3の好適な水頭値管理により好適な負圧を確保できる。そのため、サブタンク20内のインク量の制御を行う。 FIG. 7 is a flowchart of the ink supply operation during recording. At the time of recording, the ink in the sub tank 20 is consumed. The sub tank 20 always stores the amount of ink in a predetermined range, so that a suitable negative pressure can be ensured by suitable head value management of the recording head 3. Therefore, the ink amount in the sub tank 20 is controlled.
 先ずステップS20では、第1弁23を開状態にし、第2弁24を開状態にし、第1ポンプ21を閉位置の状態で停止させ、第2ポンプ22を停止する。この状態で記録ヘッド3からインクを吐出する。 First, in step S20, the first valve 23 is opened, the second valve 24 is opened, the first pump 21 is stopped in the closed position, and the second pump 22 is stopped. In this state, ink is ejected from the recording head 3.
 次にステップS21では、容量検出センサー60の検出結果に基づいて、サブタンク20内に決められた範囲の容量のインクが格納されているか否かを判断する。決められた範囲の容量のインクが格納されていれば終了し、そうでなければステップS22へ移行する。 Next, in step S21, based on the detection result of the capacity detection sensor 60, it is determined whether or not a volume of ink in a predetermined range is stored in the sub tank 20. If ink of a predetermined range of capacity has been stored, the process ends. Otherwise, the process proceeds to step S22.
 ステップS22では、第1ポンプ21を正転駆動し、インクカートリッジ4からサブタンク20へインクを供給する。この供給は、容量検出センサー60の検出結果が、共用範囲の上限に達するまで行う。これらの動作によって、サブタンク20内のインクは一定の範囲の容量のインクを保つことができる。
 図5から図7で説明した動作によって、インク流路内の気泡の発生を防止し、記録ヘッド3に対して好適な負圧を維持し、吐出不良を防止できる。
In step S <b> 22, the first pump 21 is driven forward to supply ink from the ink cartridge 4 to the sub tank 20. This supply is performed until the detection result of the capacitance detection sensor 60 reaches the upper limit of the shared range. By these operations, the ink in the sub tank 20 can keep a certain range of ink volumes.
The operation described with reference to FIGS. 5 to 7 can prevent generation of bubbles in the ink flow path, maintain a suitable negative pressure for the recording head 3, and prevent ejection failure.
 本発明はインクジェットプリンターに利用できる。 The present invention can be used for an ink jet printer.
1 インクジェットプリンター
2 キャリッジ
3 記録ヘッド
4 インクカートリッジ
5 キャッピングユニット
6 プラテン
7 記録媒体
8 スピットユニット
10 ワイプユニット
13 キャリッジレール
14 リニアスケール
17 キャリッジ位置検出センサー
18 チューブ
20 サブタンク
21 第1ポンプ
22 第2ポンプ
23 第1弁
24 第2弁
DESCRIPTION OF SYMBOLS 1 Inkjet printer 2 Carriage 3 Recording head 4 Ink cartridge 5 Capping unit 6 Platen 7 Recording medium 8 Spit unit 10 Wipe unit 13 Carriage rail 14 Linear scale 17 Carriage position detection sensor 18 Tube 20 Sub tank 21 1st pump 22 2nd pump 23 1st 1 valve 24 2nd valve

Claims (5)

  1.  記録媒体にインクを吐出する複数のノズルを備える記録ヘッドと、
     前記記録ヘッドの前記ノズルが配置されたノズル面を払拭するワイパーと、
     前記記録ヘッドにインクを供給するインクカートリッジから前記記録ヘッドの間のインク流路に配置されたサブタンクと、を有し、前記ワイパーによって前記ノズル面の付着物を払拭し、前記サブタンクから前記記録ヘッドにインクを供給し、前記記録媒体の所望の位置に前記記録ヘッドから前記インクを吐出して画像を記録するインクジェットプリンターにおいて、
     前記インクカートリッジと前記サブタンクの間に、前記インクを移動させるとともに前記インク流路を開または閉状態にする第1ポンプが配置され、
     前記サブタンクと前記記録ヘッドの間の前記インク流路の前記サブタンク側に前記インク流路を開または閉状態にする第1弁が配置され、前記記録ヘッド側に前記インク流路を開または閉状態にする第2弁が配置され、
     前記サブタンクと前記第1ポンプの間の前記インク流路と、前記第1弁と前記第2弁の間の前記インク流路とを接続し、前記インクを移動させると共に前記インク流路を開または閉状態にする第2ポンプが配置され、
     前記第1ポンプを駆動することで、前記インクカートリッジから前記サブタンクにインクを供給し、
     前記第1弁を開状態にし、前記第2弁を閉状態にし、前記第2ポンプを逆転駆動することで、前記第2ポンプ内の前記インクを前記サブタンクに移動することを特徴とするインクジェットプリンター。
    A recording head comprising a plurality of nozzles for ejecting ink onto a recording medium;
    A wiper for wiping the nozzle surface on which the nozzles of the recording head are disposed;
    A subtank disposed in an ink flow path between the recording head and an ink cartridge that supplies ink to the recording head, and wipes off deposits on the nozzle surface by the wiper. In an ink jet printer for recording an image by supplying ink to and discharging the ink from the recording head to a desired position of the recording medium,
    A first pump that moves the ink and opens or closes the ink flow path is disposed between the ink cartridge and the sub tank.
    A first valve that opens or closes the ink flow path is disposed on the sub tank side of the ink flow path between the sub tank and the print head, and the ink flow path is opened or closed on the print head side. A second valve is arranged,
    The ink flow path between the sub-tank and the first pump and the ink flow path between the first valve and the second valve are connected to move the ink and open the ink flow path. A second pump to be closed is arranged,
    By driving the first pump, ink is supplied from the ink cartridge to the sub tank,
    An ink jet printer that moves the ink in the second pump to the sub-tank by opening the first valve, closing the second valve, and driving the second pump in a reverse direction. .
  2.  前記第2ポンプ内の前記インクの前記サブタンクへの移動は、所定の時間毎に前記第2ポンプを予め決められた時間動作させることで行うことを特徴とする請求項1に記載のインクジェットプリンター。 The ink jet printer according to claim 1, wherein the movement of the ink in the second pump to the sub tank is performed by operating the second pump for a predetermined time every predetermined time.
  3.  前記インク流路に前記インクカートリッジ内の前記インクを充填する場合に、前記インク流路の内の前記サブタンクから前記記録ヘッドまでの前記インク流路にある前記インクおよびエアーを前記記録ヘッドから排出し、その後前記インクカートリッジから前記インク流路に前記インクを充填することを特徴とする請求項1または請求項2に記載のインクジェットプリンター。 When the ink in the ink cartridge is filled in the ink channel, the ink and air in the ink channel from the sub tank to the recording head in the ink channel are discharged from the recording head. 3. The ink jet printer according to claim 1, wherein the ink is then filled from the ink cartridge into the ink flow path.
  4.  前記サブタンクの出口から、前記第1弁と前記第2弁の間の前記第2ポンプとの分岐部分までの前記インク流路を第1部分とした場合の前記第1部分の容積は、前記第2ポンプの中の前記インク流路の容積と前記第2ポンプから前記分岐部分までの前記インク流路を第2部分とした場合の前記第2部分の容積の合計より小さく、前記第2弁を閉じ、前記第1弁を開けた状態で、前記第2ポンプを逆転で駆動し、前記第1部分の前記インクを前記第2部分に移動し、前記第1弁を閉じ、前記第2弁を開けた状態で前記第2ポンプを正転で駆動し、前記第2部分の前記インクを前記記録ヘッドから排出することを特徴とする請求項1から請求項3の何れか1項に記載のインクジェットプリンター。 The volume of the first portion when the ink flow path from the outlet of the sub tank to the branch portion of the second pump between the first valve and the second valve is the first portion is the first volume. The volume of the ink flow path in the two pumps and the total volume of the second part when the ink flow path from the second pump to the branching part is the second part are smaller, and the second valve is With the first valve open, the second pump is driven in reverse, the ink in the first part is moved to the second part, the first valve is closed, and the second valve is 4. The inkjet according to claim 1, wherein the second pump is driven to rotate forward in an opened state, and the ink in the second portion is discharged from the recording head. 5. printer.
  5.  前記第2ポンプは、内部に可撓性のチューブで構成された前記インク流路が配置され、該チューブを2以上のコロによって扱くことで前記インクを移動し、該コロの内の少なくとも1つによって常に前記チューブが閉じた状態となることを特徴とする請求項1から請求項4の何れか1項に記載のインクジェットプリンター。 In the second pump, the ink flow path composed of a flexible tube is disposed inside, and the ink is moved by handling the tube with two or more rollers, and at least one of the rollers is moved. The inkjet printer according to any one of claims 1 to 4, wherein the tube is always closed by one of the two.
PCT/JP2015/059388 2014-09-30 2015-03-26 Inkjet printer WO2016051826A1 (en)

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JP2006327097A (en) * 2005-05-27 2006-12-07 Olympus Corp Ink jet recording device
JP2007245615A (en) * 2006-03-17 2007-09-27 Konica Minolta Holdings Inc Inkjet printer
JP2010131959A (en) * 2008-10-28 2010-06-17 Ricoh Co Ltd Image forming device
JP2011051108A (en) * 2009-08-31 2011-03-17 Brother Industries Ltd Liquid jetting apparatus
JP2011148270A (en) * 2010-01-25 2011-08-04 Seiko Epson Corp Liquid injection apparatus and recovery method of nozzle in liquid injection apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006327097A (en) * 2005-05-27 2006-12-07 Olympus Corp Ink jet recording device
JP2007245615A (en) * 2006-03-17 2007-09-27 Konica Minolta Holdings Inc Inkjet printer
JP2010131959A (en) * 2008-10-28 2010-06-17 Ricoh Co Ltd Image forming device
JP2011051108A (en) * 2009-08-31 2011-03-17 Brother Industries Ltd Liquid jetting apparatus
JP2011148270A (en) * 2010-01-25 2011-08-04 Seiko Epson Corp Liquid injection apparatus and recovery method of nozzle in liquid injection apparatus

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