WO2016031117A1 - Electrical-device package - Google Patents

Electrical-device package Download PDF

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Publication number
WO2016031117A1
WO2016031117A1 PCT/JP2015/003409 JP2015003409W WO2016031117A1 WO 2016031117 A1 WO2016031117 A1 WO 2016031117A1 JP 2015003409 W JP2015003409 W JP 2015003409W WO 2016031117 A1 WO2016031117 A1 WO 2016031117A1
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WO
WIPO (PCT)
Prior art keywords
electric element
package
substrate
container
heater
Prior art date
Application number
PCT/JP2015/003409
Other languages
French (fr)
Japanese (ja)
Inventor
佐藤 昇男
山口 城治
悦 橋本
鈴木 賢哉
神 好人
文博 海老澤
Original Assignee
日本電信電話株式会社
Nttエレクトロニクス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電信電話株式会社, Nttエレクトロニクス株式会社 filed Critical 日本電信電話株式会社
Publication of WO2016031117A1 publication Critical patent/WO2016031117A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S5/00Semiconductor lasers
    • H01S5/02Structural details or components not essential to laser action
    • H01S5/022Mountings; Housings
    • H01S5/0239Combinations of electrical or optical elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B26/00Optical devices or arrangements for the control of light using movable or deformable optical elements
    • G02B26/08Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors

Definitions

  • the present invention relates to a package for mounting components, and more particularly, to a package of an electric element housed and hermetically sealed.
  • Non-Patent Document 1 when the electrical element is left exposed to the environment, its operation is affected by the change in capacitance associated with the mirror array due to humidity. It has been reported.
  • a module mounted with an electrical element having a microstructure is generally used in a hermetically sealed state in a container.
  • FIG. 3 is a view showing an example of the configuration of a general package of an electric element used in the prior art.
  • FIG. 3 schematically shows a cross section of the entire package 300 including the electric element 304 inside.
  • the package is configured in the form of a container 300 comprised of a lid 301 and a container lower portion 302.
  • the lid portion 301 and the container lower portion 302 are joined to each other by seam welding, solder bonding or the like to form a shielding space 303 in which the ingress and egress of the substance from the outside are blocked.
  • the lid portion 301 is configured by bonding a glass optical window 313 to a window frame portion 312 made of Kovar.
  • the lower part 302 of the container is composed of a ceramic substrate 305 at the bottom, a frame 310 made of ceramic, and a frame 311 made of Kovar. By bonding the peripheral portion of the window frame 312 and the upper surface of the frame portion 311, a sealed state of the package is obtained.
  • an electric element 304 such as a laser diode, a MEMS sensor element, or a liquid crystal element is disposed.
  • the electric element 304 is fixed on the ceramic substrate 305 by an adhesive layer 309 such as solder. Electrical elements 304 that include elements as described above may require temperature regulation.
  • the container 300 is provided with an optical window 313 because these electric elements 304 optically input and output with the outside world.
  • the shielded space 303 inside the package is also used to obtain the operating region of the movable part that constitutes the MEMS.
  • the entire package is hermetically sealed in order to improve long-term reliability by avoiding humidity change and oxidation of the electric element 304.
  • a plurality of metal pins 306 having a diameter of about 0.5 mm are provided on the back surface side of the ceramic substrate 305.
  • a structure having a plurality of metal pins 306 is called a pin grid array (PGA).
  • the electrical element 304 is connected to an electrical wire (not shown) in the lower part 302 of the container via the bonding wire 307 and is connected to the metal pin 306 via the electrical wire.
  • the package 300 is fixed by inserting the metal pins 306 into the socket substrate 308.
  • the overall size has to be relatively thick for the following reasons.
  • the heater 322 for temperature control is provided in the temperature control unit 321 disposed outside the frame portion 310 of the lower part 302 of the container, and so is located at a distance from the electric element 304.
  • the heat passage between the heater 322 and the electrical element 304 is provided with a metal pin 306. Therefore, the heat generated from the heater 322 is escaped to the socket substrate 308 through the metal pin 306.
  • the optical axes need to be matched with the required accuracy, inside and outside the package.
  • misalignment occurs beyond the alignment accuracy required for optical input / output.
  • the positional deviation of the electric element occurs with the environmental temperature fluctuation, and the optical input / output can not be properly performed, so that the function of the electric element may not be able to be sufficiently performed.
  • the present invention has been made in view of such problems, and an object of the present invention is to reduce the size and thickness of a package of an electrical element requiring temperature control and to further reduce power consumption. . Furthermore, it is possible to suppress the positional deviation of the electric element accompanying the temperature adjustment of the package, and to stably and reliably perform the optical input / output between the inside and the outside of the package.
  • an embodiment of the present invention accommodates an electrical element in an internal space, and in a package having an optical window, the electrical element is opposite to the optical window side of the electrical element.
  • a carrier substrate fixed via an adhesive layer on the element surface on the side, a temperature control unit configured to control the temperature of the electric element, which is configured inside the carrier substrate or on the carrier substrate surface, and above the electric element
  • the electric element comprises a first substrate located on the optical window side, and a second substrate adhesively fixed to at least a part of the first substrate, and one of the first substrate It can be fixed on the inner surface of the container via a part.
  • the first substrate is a glass substrate
  • the second substrate is a semiconductor substrate
  • the electric element is the first substrate between the first substrate and the second substrate.
  • the liquid crystal element can be a liquid crystal element held at the center of the substrate.
  • light can be input and output between the optical device outside the package and the electric element through the optical window.
  • the temperature control means can be a resistance heating element formed on the carrier substrate.
  • an electrical element is housed in an internal space, and a package having an optical window, wherein the electrical element and an adhesive layer on the element surface of the electrical element opposite to the optical window side Via the carrier substrate fixed via the carrier substrate, the temperature control means for adjusting the temperature of the electric element, which is formed inside the carrier substrate or on the carrier substrate surface, and while forming a space above the electric element,
  • the device and the carrier substrate are housed inside, and the container is hermetically sealed.
  • the carrier substrate is separated from the facing surface of the container on the inner space side and held by the electric device, and only the electric device is Provides a package which is fixed on the inner surface of the container via a fixing part.
  • the optical window is configured to open from the internal space to the outside and to input and output light between an external optical device and the electric element, and the electric element is partially connected to the electric element. It can include functional parts that can be optically coupled to an external light device.
  • the present invention it is possible to miniaturize the heater mechanism in the package of the electric element, further miniaturize and thin the entire package size, and further reduce the power consumption.
  • the temperature control means having large thermal deformation is fixed only to the electric element, and the fixing portion fixes only the electric element to the inner surface of the container of the package.
  • FIG. 1 is a cross-sectional view showing a configuration of a first embodiment of a package of an electric element of the present invention.
  • FIG. 2 is a cross-sectional view showing the configuration of a second embodiment of the package of the electric element of the present invention.
  • FIG. 3 is a view showing a configuration of a package of a general electric element used in the prior art.
  • the package of the electric device of the present invention fixes the chip carrier for holding and fixing the electric device to the package container by a method different from the prior art.
  • the chip carrier incorporates a temperature control element, for example, a heater, and is integrated with the electric element.
  • the electric element and the chip carrier are fixed to the inner surface of the container only through the fixing portion.
  • FIG. 1 is a cross-sectional view showing a configuration of a first embodiment of a package of an electric element of the present invention.
  • the package 100 of the electric element of the present invention is roughly formed of a lid portion 101 and a container lower portion 102, and is configured as a container 100 in which the electric element 103 is accommodated. A space for hermetically sealing the electric element 103 is provided inside the container 100.
  • the configuration of the electric element 103 disposed inside the container 100 and the chip carrier (substrate) 107 on which the electric element 103 is mounted has characteristics different from those of the prior art.
  • the term "package” means a storage container in which the electric device is housed and formed at least at one time in operation. A certain function is realized by inputting / outputting at least an electric signal between an electric element in the package and an external device / circuit of the package.
  • the package of the electric device of the present invention is more effective particularly in those which perform optical input / output between the outside of the package and the electric device. Therefore, the package has an optical window opened from the internal space to the outside for light input / output between an external light device and the electrical element.
  • the chip carrier 107 is made of ceramic which is an insulator.
  • the electric element 103 is integrally fixed on the chip carrier 107 by an adhesive layer 108 made of solder, resin or the like.
  • the thermal conductivity between the electric element 103 and the chip carrier 107 can be further improved by forming the adhesive layer 108 from a metal material such as solder.
  • the package of the electric device of the present invention is provided with a heater 109 incorporated in a chip carrier 107 as temperature control means.
  • the chip carrier 107 is housed in the space in the container 100 as an integral part of the electric element 103.
  • the heater 109 may be provided in the vicinity of the area where the electric element 103 is disposed in the chip carrier 107.
  • the lid portion 101 includes a window frame portion 111 made of Kovar and an optical window 104 made of sapphire.
  • the lower part 102 of the container includes a container support substrate 116 made of ceramic, a frame 110 made of ceramic, and a frame 112 made of Kovar.
  • the container support substrate 116 and the frame 110 can be integrally formed. As long as an electrical wiring between the outside and the outside described later can be formed, the separate container support substrate 116 and the frame portion 110 may be formed in combination.
  • the flexible printed wiring 117 is connected to, for example, an end of the container support substrate 116 outside the container 100.
  • the chip carrier 107 and the electric element 103 are integrally formed on the inner side of the frame portion 110 of the container lower portion 102 above the container support substrate 116 and separated from the substrate surface. , And fixed via a bridge-like fixing portion 120.
  • the heater 109 is provided in the chip carrier 107 integrated with the electric element 103, the heat generated from the heater 109 is directly supplied to the electric element 103 and escapes to the container support substrate 116 side. It can be suppressed.
  • the heat generation from the heater is efficiently transmitted to the electric element 103 without loss, and the temperature of the electric element 103 is adjusted with a smaller heat generation amount. be able to.
  • the package of the electric device of the present invention accommodates the electric device in the inner space, and in the package having the optical window 104, the electric device 103 and the device surface of the electric device opposite to the optical window side
  • a container 100 is provided that houses the electric element and the carrier substrate inside and forms an airtight seal, and the carrier substrate is separated from the facing surface of the inner space of the container by the electric element. It can be realized as held and only the electric element is fixed on the inner surface of the container via the fixing portion 120.
  • the fixing between the fixing portion 120 and the electric element 103 and the fixing between the fixing portion 120 and the container lower portion 102 may be performed using solder, resin or the like.
  • solder resin
  • between the fixed portion 120 and the electric element 103 and between the fixed portion 120 and the lower portion 102 of the container may be fixed with a material having a low thermal conductivity such as a resin.
  • the fixing between the fixing part 120 and the electric element 103 and the fixing between the fixing part 120 and the container lower part 102 are fixed using solder, Between the electric element 103 and the chip carrier 107, a resin having a low elastic modulus and capable of partially absorbing the deformation of the chip carrier 107 may be fixed.
  • the resin material used for the adhesion described above is required to have low degassing for use in the hermetically sealed container, and to prevent the electrical element from being displaced with respect to a predetermined optical axis.
  • the difference in thermal expansion between the chip carrier and the ceramic constituting the container is small, the curing shrinkage as an adhesive is small, and the misalignment during high temperature storage and operation
  • a resin material that satisfies the high glass transition temperature is suitable for reducing the size.
  • an epoxy resin system with few uncured components and little degassing and an example of an adhesive taking into consideration the difference in thermal expansion coefficient, curing shrinkage and glass transition temperature, such as 353ND made by EPOTEK and made by NTT Advanced Technology And AT4291A.
  • FIG. 1 Although one cross section of the package of the present invention is shown in FIG. 1 and only one fixing portion 120 is shown, it is fixed at a plurality of different points using a plurality of fixing portions according to the required fixing strength. Also good.
  • the fixing portion 120 be single and have a small cross-sectional area.
  • stress due to the difference in thermal expansion coefficient between the material of the fixing portion 120 and the material forming the electric element 103 is less likely to be generated, thereby reducing the positional fluctuation and time-dependent change of the element due to thermal expansion and thermal contraction.
  • a plurality of fixing portions 120 may be provided instead of a single one.
  • the container support substrate 116 is formed by laminating unfired green sheets and a wiring structure and baking them. A wiring pattern is formed on the green sheet by screen printing using a paste material containing a metal material, and a new green sheet is laminated thereon to form a container support substrate 116. By firing these, it is possible to produce a container support substrate 116 made of alumina ceramic and provided with the internal wiring structure 106 inside.
  • a green sheet is an example, it is produced as follows. For example, first, a polyvinyl binder and a surfactant are added to a powder of metal oxide such as alumina to prepare a slurry in which the powder is dispersed in a dispersion medium consisting of an organic solvent such as 2-propanol or the like. Do. Next, the prepared slurry is formed, for example, by a well-known doctor blade method to form a layer of the slurry, and the dispersion medium is removed from the layer of the slurry and dried to form a green sheet.
  • the heater 109 in the chip carrier 107 used in the package of the present invention is an example, but can be configured as follows. It is possible to incorporate an internal wiring structure in the chip carrier 107, and in the region where the electric element 103 is fixed, a wiring having a high resistance value can be formed inside. More specifically, the resistance value can be increased by narrowing the width of the wiring forming the internal wiring structure or by designing the wiring shape such as lengthening the wiring. Moreover, the wiring part which comprises the area
  • the package is compared with the configuration having the heater disposed along the package height direction outside the lower portion of the container as in the prior art. Can be made thinner. Further, heat conduction can be improved by increasing the overlapping area of the region where the heater 109 is formed and the region of the electric element 103 or shortening the separation distance between the heater 109 and the electric element 103.
  • the chip carrier 107 incorporating the heater and the electric element 103 are integrated, so that the temperature of the electric element 103 targeted by a smaller amount of heat generation (power consumption) compared to the package of the prior art. Adjustments can be made. Since the amount of heat generation required for temperature control can be reduced, the volume of the heater 109 itself can be reduced, and the temperature control mechanism itself can be miniaturized.
  • the package of the present invention is more efficient at generating heat from the heater, as compared with the configuration in which the amount of heat generated by the heater is wasted because the distance between the electric element and the heater is large as in the prior art. Can be transmitted to the electric element, and the package can be thinned and the power consumption of the temperature control mechanism can be reduced.
  • the electric element 103 in the package of the present invention is fixed to the frame portion 110 of the container lower portion 102 by the fixing portion 120 in a state where there is almost no passage through which the heat from the heater 109 flows to the outside of the package.
  • the chip carrier 107 including the heater 109 is disposed adjacent to the electric element 103 as one unit. Therefore, the temperature change of the fixed portion 120 and the container lower portion 102 is small with respect to the temperature change of the heater 109. For this reason, the electric element 103 is not easily affected by thermal expansion or thermal displacement due to temperature change, and positional fluctuation of the electric element 103 can be reduced.
  • optical characteristic deterioration such as the decrease in the coupling efficiency due to the position fluctuation when inputting and outputting light with the outside through the optical window 104 by the fixing method of the electric element by the fixing part 120 in the package of the present invention and the construction method of the heater. Can be reduced.
  • the internal wiring structure 106 formed on the container support substrate 116 electrically connects between the inside and the outside of the shielded space of the container 100.
  • the internal wiring structure 106 is electrically connected to the flexible printed wiring 117 outside the package at the end of the substrate 116 or the like.
  • the flexible printed wiring 117 further provides an electrical connection between the electric element in the container 100 of the package and the external device / external circuit. If the terminal on the electric element 103 and the terminal arranged on the inner side of the shielding space of the internal wiring structure 106 are connected by the bonding wire 113 or the like, the electric element 103 in the package and the external circuit are electrically Can be connected.
  • the heater 109 and the terminal disposed on the inner side of the shielding space of the internal wiring structure 106 are connected by the bonding wire 114 or the like, the heater 109 and the external circuit are connected via the wire 114. It can be connected electrically.
  • the electric element 103 in the package of the present invention is, for example, a MEMS sensor element, and inputs external light into the package through the optical window 104 through which light is transmitted, or outputs light from the package to the outside.
  • the optical axis of the electric element 103 it is necessary to adjust the optical axis of the electric element 103 to be matched with an external optical device or the like.
  • the coefficient of thermal expansion of the external structure (such as the socket substrate 308 in FIG. 3) to which the container 100 is mechanically fixed causes the container lower portion 102 or the electric element 103 to be adjusted. Stress is exerted to cause positional deviation with respect to the optical axis once adjusted.
  • the package is mechanically fixed to the substrate by inserting a metal pin into the socket substrate which is an external structure, and the heat generated from the heater flows also to the socket substrate side to cause the above-mentioned thermal expansion.
  • the heat generated from the heater flows also to the socket substrate side to cause the above-mentioned thermal expansion.
  • the package of the present invention since the heater 109 is not in direct contact with the container 100, the flow of heat from the heater to the outside of the package is very small, and the temperature of the external structure hardly rises. Furthermore, even if the external structure is deformed by heat at the time of temperature adjustment, the external structure is electrically connected to the outside using the flexible printed wiring 117 to avoid mechanical fixation with the external structure, thereby the external structure. Stress from the body can be prevented from acting on the package.
  • the chip carrier 107 incorporating the heater 109 and the electric element 103 are integrally configured, and the package and the external circuit are relatively loosely coupled by flexible printed wiring or the like. It is possible to suppress the problems caused by the positional deviation such as.
  • a plurality of metal pins having a diameter of about 0.5 mm are provided on the bottom of the package, and in a quad flat package (QFP), a plurality of metals having a width of about 0.5 mm are provided. Leads are provided on each side of the bottom of the package. Due to the configuration of these metal pins and leads themselves, the overall size of the package is thick and it is difficult to reduce the thickness. Furthermore, in the prior art package, since there were a plurality of metal bodies in the vicinity of the heater, the heat conduction became large and the heat of the heater for heating the electric element leaked to the outside of the package through the metal body.
  • the flexible printed wiring 117 extending in the horizontal direction is used instead of the pins and leads as the connection means between the package and the external circuit, thinning of the entire package is achieved. It is possible. Further, since the flexible printed wiring 117 is provided horizontally away from the heater, the heat conduction from the heater is small, and the heat is difficult to escape from the inside of the package. Furthermore, since the flexible printed wiring itself is also composed of, for example, a wiring having a width of 200 ⁇ m, a thickness of 20 ⁇ m, and a length of several centimeters in cross section, its thermal conductivity is low.
  • the amount of heat generation from the heater leaks to the outside of the package compared to the configuration of the prior art, and the amount of heat generation of the heater can also be reduced. Since the calorific value of the heater can be reduced, the volume of the heater itself can also be miniaturized. According to the package of the present invention, it is possible to make the package of the electric element thinner and reduce the power consumption of the temperature control mechanism.
  • FIG. 2 is a cross-sectional view showing the configuration of a second embodiment of the package of the electric element of the present invention.
  • the configuration of FIG. 2 is different from the configuration of the first embodiment shown in FIG. 1 only in the configuration of connecting the electric element 103 to the lower part 102 of the container. Therefore, hereinafter, only differences from the first embodiment will be described.
  • the electric element 103 has a two-layer structure including at least the upper layer substrate 118 and the lower layer substrate 119. A part of the upper layer substrate 118 protrudes in one direction to the outside of the substrate surface area of the lower layer substrate 119.
  • the protruding portion of the upper layer substrate 118 is used to fix and connect the electric element 103 and the container lower portion 102.
  • the electric element is housed in the inner space, and in the package having the optical window 104, the electric element 103 and the element surface of the electric element opposite to the optical window side
  • the container 100 containing the electric element and the carrier substrate inside and hermetically sealing the carrier substrate, and the carrier substrate is held by the electric element at a distance from the facing surface of the inner space of the container. It can be realized as being fixed on the inner surface of the container only via the part 118 of the electrical element.
  • An example of such an electrical element 103 having a two-layer structure is a MEMS mirror array module.
  • the MEMS mirror array module has an array of mirrors formed by the MEMS process as the upper layer substrate 118, a semiconductor substrate through which the substrate is penetrated so that the mirror can be electrostatically driven from the lower portion, and the above mirror as the lower layer substrate 119. And a semiconductor substrate provided with an electrostatically driven electrode in the vicinity of the lower part of the semiconductor substrate.
  • the two substrates of the MEMS mirror array module are silicon-silicon bonded.
  • the electric element having a two-layer structure is a glass plate as an optical window as the upper layer substrate 118, an optical reflecting surface as the lower layer substrate 119, and an array of pixel electrodes and a driving circuit simultaneously. And a liquid crystal is held between the glass plate and the semiconductor substrate in the in-plane central portion, and the glass plate and the semiconductor substrate are bonded and fixed in the in-plane outer peripheral portion. There is a liquid crystal element. Therefore, preferably, the electric element 103 is composed of a first substrate 118 located on the optical window side, and a second substrate 119 adhesively fixed to at least a part of the first substrate, The substrate 118 is fixed on the inner surface of the container 100 through a part of the substrate 118.
  • the lower surface of the upper layer substrate 118 is directly fixed to the lower portion 102 of the container without the bridge-like fixing portion in the first embodiment shown in FIG.
  • only the upper substrate 118 and the container lower portion 102 may be fixed, and the number of connection sites is small. For this reason, according to the configuration of the present embodiment, the positional variation of the electric element due to the thermal expansion or thermal contraction can be further reduced as compared with the package of the first embodiment.
  • the package of the electric element of the present invention is configured such that the substrate (chip carrier) on which the electric element is mounted (chip carrier) is provided with temperature control means such as a heater, and the chip carrier and the electric element are integrated. Ru.
  • the package of the electric element can be further miniaturized and thinned, and the power consumption necessary for temperature control in the heater can be reduced.
  • the package of the electric device of the present invention has a configuration in which the temperature control means is fixed only to the electric device, and heat is less likely to flow out of the container and further out of the package from the temperature control means.
  • the package of the present invention is not limited to the configuration of the embodiment described above, and other configurations are applicable, and many modifications and combinations are possible.
  • the fixing between the electric element and the lower part of the container is not limited to the upper surface of the frame 110 but may be fixed to the electric element at the inner side surface of the frame or the bottom surface of the support substrate 116.
  • the shape of the fixing portion 120 is not plate-like but may be L-shaped or other shape.
  • the specific material which comprises each part of a container, and the preparation methods of each part are not restricted only to the thing of the above-mentioned embodiment.
  • a cooling means such as a Peltier element may be provided in the chip carrier.
  • a heater and a cooling element may be combined as a temperature control means.
  • the structure for sealing the electric element may be resin sealing as well as hermetic sealing.
  • the present invention it is possible to miniaturize the heater mechanism in the package of the electric element, further miniaturize and reduce the size of the entire package, and further reduce the power consumption.
  • the prior art in which both the electric element and the heater are fixed to the container by fixing the temperature adjustment means having large thermal deformation only to the electric element and further fixing only the electric element to the inner surface of the container of the package by the fixing portion.
  • complicated strain and stress generated in each part of the package at the time of temperature control can be alleviated, and the displacement of the electric element can be reduced.
  • the present invention can be used for a package on which components such as electrical elements are mounted.
  • it can be used for packages such as liquid crystal elements and MEMS sensor elements that can be optically coupled to an external optical device.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Optics & Photonics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mathematical Physics (AREA)
  • Manufacturing & Machinery (AREA)
  • Semiconductor Lasers (AREA)
  • Liquid Crystal (AREA)
  • Micromachines (AREA)
  • Led Device Packages (AREA)

Abstract

The purposes of the present invention are to reduce the overall thickness, to reduce the power consumption of a heater for temperature adjustment, and to suppress positional deviation of an optical axis due to heat in a package (100) in which an electrical device (103) such as a laser diode, a MEMS sensor device, or a liquid crystal device is hermetically sealed. In the package (100) according to the present invention, a chip carrier (107) includes a temperature adjusting device, such as a heater (109), and the chip carrier (107) is fixed and held integrally with the electrical device (103). Of the electrical device (103) and the chip carrier (107), only the electrical device (103) is fixed to the inner surface of the casing of the package via a fixing part (120). With this configuration, most of the heat generated from the heater (109) is supplied efficiently for temperature adjustment of the electrical device (103), and it is possible to considerably suppress transfer of heat to the casing of the package or leakage of heat to the outside of the casing.

Description

電気素子のパッケージElectrical element package
 本発明は、部品を搭載するパッケージに関する、より詳細には、電気素子を収容して気密封止された電気素子のパッケージに関する。 BACKGROUND OF THE INVENTION Field of the Invention The present invention relates to a package for mounting components, and more particularly, to a package of an electric element housed and hermetically sealed.
 レーザーダイオード、MEMS(Micro Electro Mechanical Systems)センサ素子、液晶素子などの電気素子は、湿度などの環境条件に依存性して特性の変化や経年劣化などが生じる。これらの問題を防止し、電気素子の特性の安定化および高信頼化を実現するため、上述の電気素子は所定の容器に気密封止されたパッケージとして構成される。例えば、非特許文献1に示されている波長選択スイッチ用MEMSミラーアレイモジュールでは、電気素子を環境に露出した状態のままにすると、その動作は湿度によってミラーアレイに関連した容量変化の影響を受けることが報告されている。また、MEMS製造技術を用いて作製された微細構造体では、外界から侵入した異物によって、機械的可動部の干渉や固着が引き起こされる可能性もある。これらの例からもわかるように、微細構造を備えた電気素子を搭載したモジュールは、容器内に気密封止された状態で用いられるのが通常である。 Electrical elements such as laser diodes, micro electro mechanical systems (MEMS) sensor elements, liquid crystal elements, and the like depend on environmental conditions such as humidity to cause changes in characteristics and deterioration over time. In order to prevent these problems and achieve stabilization and high reliability of the characteristics of the electrical element, the above-mentioned electrical element is configured as a package hermetically sealed in a predetermined container. For example, in the MEMS mirror array module for wavelength selective switch shown in Non-Patent Document 1, when the electrical element is left exposed to the environment, its operation is affected by the change in capacitance associated with the mirror array due to humidity. It has been reported. Further, in a fine structure manufactured using a MEMS manufacturing technique, there is also a possibility that interference or sticking of a mechanically movable portion may be caused by a foreign matter which has invaded from the outside. As can be understood from these examples, a module mounted with an electrical element having a microstructure is generally used in a hermetically sealed state in a container.
 図3は、従来技術において用いられている電気素子の一般的なパッケージの構成例を示す図である。図3では、内部に電気素子304を含むパッケージ300全体の断面を模式的に示している。このパッケージは、蓋部301および容器下部302から構成された容器300の形態で構成される。蓋部301および容器下部302は、シーム溶接やはんだ接合などによって相互に接合され、外界からの物質の出入りが遮られた遮蔽空間303を形成している。 FIG. 3 is a view showing an example of the configuration of a general package of an electric element used in the prior art. FIG. 3 schematically shows a cross section of the entire package 300 including the electric element 304 inside. The package is configured in the form of a container 300 comprised of a lid 301 and a container lower portion 302. The lid portion 301 and the container lower portion 302 are joined to each other by seam welding, solder bonding or the like to form a shielding space 303 in which the ingress and egress of the substance from the outside are blocked.
 蓋部301は、コバール(Kovar)製の窓枠部312にガラス製の光学窓313が接合され構成されている。また、容器下部302は、底部にあるセラミック基板305と、セラミック製の枠部310と、コバール製の枠部311とから構成されている。窓枠312の周辺部と枠部311の上面とを接合することによって、パッケージの封止された状態が得られる。 The lid portion 301 is configured by bonding a glass optical window 313 to a window frame portion 312 made of Kovar. The lower part 302 of the container is composed of a ceramic substrate 305 at the bottom, a frame 310 made of ceramic, and a frame 311 made of Kovar. By bonding the peripheral portion of the window frame 312 and the upper surface of the frame portion 311, a sealed state of the package is obtained.
 上述のように構成された容器300の遮蔽空間303内に、レーザーダイオード、MEMSセンサ素子、液晶素子などの電気素子304が配置される。セラミック基板305の上に、はんだなどの接着層309によって電気素子304が固定される。上述のような素子を含む電気素子304は、温度調整を必要とすることがある。また、これらの電気素子304は外界との間で光学的に入出力を行うため、容器300は、光学窓313を備える。パッケージ内部の遮蔽空間303は、MEMSを構成する可動部の動作領域を得るためにも利用される。パッケージ全体は、電気素子304の湿度変化や酸化などを避けて、長期の信頼性を向上させるために気密封止される。 In the shielding space 303 of the container 300 configured as described above, an electric element 304 such as a laser diode, a MEMS sensor element, or a liquid crystal element is disposed. The electric element 304 is fixed on the ceramic substrate 305 by an adhesive layer 309 such as solder. Electrical elements 304 that include elements as described above may require temperature regulation. Further, the container 300 is provided with an optical window 313 because these electric elements 304 optically input and output with the outside world. The shielded space 303 inside the package is also used to obtain the operating region of the movable part that constitutes the MEMS. The entire package is hermetically sealed in order to improve long-term reliability by avoiding humidity change and oxidation of the electric element 304.
 セラミック基板305の裏面側には、直径0.5mm程度の複数の金属ピン306が設けられている。このような複数の金属ピン306を持つ構造は、ピングリッドアレイ(Pin Grid Array:PGA)と呼ばれている。電気素子304は、ボンディングワイヤ307を経由して容器下部302内の電気配線(不図示)に接続され、この電気配線を経由して金属ピン306に接続されている。パッケージ300は、金属ピン306をソケット基板308に差し込むことによって固定される。 On the back surface side of the ceramic substrate 305, a plurality of metal pins 306 having a diameter of about 0.5 mm are provided. Such a structure having a plurality of metal pins 306 is called a pin grid array (PGA). The electrical element 304 is connected to an electrical wire (not shown) in the lower part 302 of the container via the bonding wire 307 and is connected to the metal pin 306 via the electrical wire. The package 300 is fixed by inserting the metal pins 306 into the socket substrate 308.
 図3に示したような従来技術のPGA形式のパッケージでは、次のような理由で、一般には全体サイズが比較的厚いものにならざるを得なかった。温度調整のためのヒータ322は、容器下部302の枠部310の外側などに配置された温度調節部321内に設けられたため、電気素子304からは離れた位置にある。加えて、ヒータ322と電気素子304との間の熱の通路には、金属ピン306が設けられている。このため、ヒータ322より生じた熱は、金属ピン306を介してソケット基板308に逃げてしまう構造となっていた。ヒータ322より生じた熱の相当の部分は、金属ピン306およびソケット基板308の加熱に消費されてしまい、ヒータ322からの電力は対象となる電気素子304の温度調整には有効に利用されていなかった。結果として、温度調整用のヒータの駆動に大きな消費電力が必要になるという問題があった。また、このように大きな発熱量を必要とするパッケージ構造では、ヒータ322自体の体積を大きくしなければならなくなり、パッケージ全体をさらに厚く大型化してしまう問題があった。 In the prior art PGA type package as shown in FIG. 3, generally, the overall size has to be relatively thick for the following reasons. The heater 322 for temperature control is provided in the temperature control unit 321 disposed outside the frame portion 310 of the lower part 302 of the container, and so is located at a distance from the electric element 304. In addition, the heat passage between the heater 322 and the electrical element 304 is provided with a metal pin 306. Therefore, the heat generated from the heater 322 is escaped to the socket substrate 308 through the metal pin 306. A considerable portion of the heat generated from the heater 322 is consumed for heating the metal pins 306 and the socket substrate 308, and the power from the heater 322 is not effectively used for temperature control of the target electrical element 304 The As a result, there is a problem that a large amount of power consumption is required to drive the heater for temperature adjustment. Further, in the package structure requiring such a large amount of heat generation, it is necessary to increase the volume of the heater 322 itself, and there is a problem that the entire package becomes thicker and larger.
 上述のヒータの発熱量の問題に加え、熱による光学軸の位置ずれも問題となっていた。光学素子を少なくとも一部に含んでいる電気素子304は、光学窓313を介して光学的に入出力を行う。パッケージの内外で、光学軸を必要な精度で一致させる必要がある。温度調節のためにヒータ322を用いた加熱に伴うパッケージでは、パッケージの各部およびパッケージ外の機構の熱膨張のために、光学的な入出力に必要な位置合わせの精度を超えて位置ずれを生じる問題もあった。結果として、環境温度変動とともに電気素子の位置ずれが生じて光学的な入出力を適切に行えないために、十分な電気素子の機能を果たすことができない場合があった。 In addition to the problem of the amount of heat generation of the heater described above, positional deviation of the optical axis due to heat has also been a problem. An electric element 304 including at least a part of an optical element optically inputs and outputs through an optical window 313. The optical axes need to be matched with the required accuracy, inside and outside the package. In the package accompanied by heating using heater 322 for temperature control, due to thermal expansion of parts of the package and the mechanism outside the package, misalignment occurs beyond the alignment accuracy required for optical input / output. There was also a problem. As a result, the positional deviation of the electric element occurs with the environmental temperature fluctuation, and the optical input / output can not be properly performed, so that the function of the electric element may not be able to be sufficiently performed.
 本発明は、このような問題に鑑みてなされたものであって、その目的とするところは、温度調整が必要な電気素子のパッケージをより小型化および薄型化し、より消費電力を減らすことにある。さらに、パッケージの温度調整に伴う電気素子の位置ずれを抑えて、パッケージの内外間における光学的な入出力を安定して信頼性高く行えるようにすることにある。 The present invention has been made in view of such problems, and an object of the present invention is to reduce the size and thickness of a package of an electrical element requiring temperature control and to further reduce power consumption. . Furthermore, it is possible to suppress the positional deviation of the electric element accompanying the temperature adjustment of the package, and to stably and reliably perform the optical input / output between the inside and the outside of the package.
 このような目的を達成するために、本発明の1つの実施態様は、電気素子を内部空間に収納し、光学的窓を有するパッケージにおいて、電気素子と、前記電気素子の前記光学窓側とは反対側の素子面において、接着層を介して固定されたキャリア基板と、前記キャリア基板内部または前記キャリア基板面上に構成された、前記電気素子の温度を調整する温度調節手段と、前記電気素子上に空間を形成しながら、前記電気素子および前記キャリア基板を内部に収納し、気密封止する容器とを備え、前記キャリア基板は、前記容器の前記内部空間側の対向面から離間して前記電気素子によって保持され、前記電気素子の一部のみを介して前記容器の内面上に固定されているパッケージを提供する。 In order to achieve such an object, an embodiment of the present invention accommodates an electrical element in an internal space, and in a package having an optical window, the electrical element is opposite to the optical window side of the electrical element. A carrier substrate fixed via an adhesive layer on the element surface on the side, a temperature control unit configured to control the temperature of the electric element, which is configured inside the carrier substrate or on the carrier substrate surface, and above the electric element A container for containing the electric element and the carrier substrate inside while forming a space therein, and hermetically sealing the container, and the carrier substrate is separated from the facing surface on the inner space side of the container and the electric A package is provided which is held by the element and fixed on the inner surface of the container via only a part of the electrical element.
 好ましくは、前記電気素子は、前記光学的窓側に位置する第1の基板と、前記第1の基板の少なくとも一部と接着固定された第2の基板から構成され、前記第1の基板の一部を介して、前記容器の前記内面上に固定されていることができる。 Preferably, the electric element comprises a first substrate located on the optical window side, and a second substrate adhesively fixed to at least a part of the first substrate, and one of the first substrate It can be fixed on the inner surface of the container via a part.
 さらに好ましくは、前記第1の基板はガラス基板であり、前記第2の基板は半導体基板であって、前記電気素子は、前記第1の基板と前記第2の基板の間で、前記第1の基板の中央部に液晶が保持された液晶素子であることができる。 More preferably, the first substrate is a glass substrate, the second substrate is a semiconductor substrate, and the electric element is the first substrate between the first substrate and the second substrate. The liquid crystal element can be a liquid crystal element held at the center of the substrate.
 本発明の各実施態様のパッケージでは、前記光学的窓を介して、前記パッケージの外部の光デバイスと前記電気素子との間で、光を入出力することができる。 In the package of each embodiment of the present invention, light can be input and output between the optical device outside the package and the electric element through the optical window.
 また本発明の各実施態様のパッケージでは、前記温度調整手段は、前記キャリア基板に形成された抵抗発熱体とすることができる。 Further, in the package of each embodiment of the present invention, the temperature control means can be a resistance heating element formed on the carrier substrate.
 本発明の別の実施態様は、電気素子を内部空間に収納し、光学的窓を有するパッケージにおいて、電気素子と、前記電気素子の前記光学的窓側とは反対側の素子面において、接着層を介して固定されたキャリア基板と、前記キャリア基板内部または前記キャリア基板面上に構成された、前記電気素子の温度を調整する温度調節手段と、前記電気素子上に空間を形成しながら、前記電気素子および前記キャリア基板を内部に収納し、気密封止する容器とを備え、前記キャリア基板は、前記容器の前記内部空間側の対向面から離間して前記電気素子によって保持され、前記電気素子のみが固定部を介して前記容器の内面上に固定されているパッケージを提供する。 According to another embodiment of the present invention, an electrical element is housed in an internal space, and a package having an optical window, wherein the electrical element and an adhesive layer on the element surface of the electrical element opposite to the optical window side Via the carrier substrate fixed via the carrier substrate, the temperature control means for adjusting the temperature of the electric element, which is formed inside the carrier substrate or on the carrier substrate surface, and while forming a space above the electric element, The device and the carrier substrate are housed inside, and the container is hermetically sealed. The carrier substrate is separated from the facing surface of the container on the inner space side and held by the electric device, and only the electric device is Provides a package which is fixed on the inner surface of the container via a fixing part.
 本発明において、好ましくは、前記光学窓は、前記内部空間から外部へ開き、外部の光デバイスと前記電気素子との間で光を入出力するよう構成され、前記電気素子は、一部に前記外部の光デバイスと光学的に結合可能な機能部分を含むことができる。 In the present invention, preferably, the optical window is configured to open from the internal space to the outside and to input and output light between an external optical device and the electric element, and the electric element is partially connected to the electric element. It can include functional parts that can be optically coupled to an external light device.
 以上説明をしたように、本発明によれば、電気素子のパッケージにおけるヒータ機構を小型化して、パッケージ全体サイズをより小型化・薄型化し、さらに消費電力を減らすことができる。熱変形の大きい温度調整手段が電気素子だけに固定され、固定部によって電気素子だけがパッケージの容器内面に固定される。これよって、電気素子およびヒータの両方を容器へ固定していた従来技術のパッケージと比較して、温度調節時にパッケージの各部で生じる複雑な歪や応力が緩和され、電気素子の位置ずれを抑えることができる。 As described above, according to the present invention, it is possible to miniaturize the heater mechanism in the package of the electric element, further miniaturize and thin the entire package size, and further reduce the power consumption. The temperature control means having large thermal deformation is fixed only to the electric element, and the fixing portion fixes only the electric element to the inner surface of the container of the package. As a result, in comparison with the prior art package in which both the electric element and the heater are fixed to the container, the complex strain and stress generated in each part of the package at the time of temperature control are alleviated and the positional deviation of the electric element is suppressed. Can.
図1は、本発明の電気素子のパッケージの第1の実施形態の構成を示す断面図である。FIG. 1 is a cross-sectional view showing a configuration of a first embodiment of a package of an electric element of the present invention. 図2は、本発明の電気素子のパッケージの第2の実施形態の構成を示す断面図である。FIG. 2 is a cross-sectional view showing the configuration of a second embodiment of the package of the electric element of the present invention. 図3は、従来技術において用いられている、一般的な電気素子のパッケージの構成を示す図である。FIG. 3 is a view showing a configuration of a package of a general electric element used in the prior art.
 本発明の電気素子のパッケージは、電気素子を保持固定するためのチップキャリアを従来技術とは異なる方法によってパッケージ容器と固定する。チップキャリアは温度調節素子である例えばヒータを内蔵しており、電気素子と一体に構成される。電気素子およびチップキャリアは、電気素子のみが固定部を介して容器の内面に固定される。この構成によって、ヒータから生成される熱の大部分が電気素子の温度調整のために効率的に与えられ、パッケージの容器や容器の外部への熱の漏れを大幅に抑えることができる。ヒータを小型化し、パッケージ自体のサイズの小型化を実現できる。ヒータの温度調整動作の低消費電力化も可能となる。電気素子として、第1の基板および第2の基板からなる2層基板の構成のものを利用して、第1の基板のみを用いて容器の内面に固定することもできる。以下、本発明の実施形態について各図を参照しながら説明する。はじめに、本発明の電気素子のパッケージの第1の実施形態について図1を用いて説明する。
[実施形態1]
The package of the electric device of the present invention fixes the chip carrier for holding and fixing the electric device to the package container by a method different from the prior art. The chip carrier incorporates a temperature control element, for example, a heater, and is integrated with the electric element. The electric element and the chip carrier are fixed to the inner surface of the container only through the fixing portion. By this configuration, most of the heat generated from the heater can be efficiently provided for temperature control of the electric element, and the leakage of the heat to the container of the package or the outside of the container can be significantly suppressed. The heater can be miniaturized, and the package itself can be miniaturized. It is also possible to reduce the power consumption of the temperature adjustment operation of the heater. It can also be fixed to the inner surface of the container using only the first substrate, using the structure of the two-layer substrate consisting of the first substrate and the second substrate as the electric element. Hereinafter, embodiments of the present invention will be described with reference to the drawings. First, a first embodiment of the package of the electric device of the present invention will be described with reference to FIG.
Embodiment 1
 図1は、本発明の電気素子のパッケージの第1の実施形態の構成を示す断面図である。本発明の電気素子のパッケージ100は、大まかに、蓋部101および容器下部102からなり、その内部に電気素子103を収容した容器100の形態として構成される。容器100の内部には電気素子103を気密封止する空間を備えている。本発明のパッケージでは、容器100内部に配置された電気素子103および電気素子103を搭載するチップキャリア(基板)107の構成に従来技術とは異なる特徴を持っている。尚、本発明の電気素子のパッケージにおいて、用語「パッケージ」は、電気素子を内部に収納して少なくとも動作時には一体に成形されている収納容器を意味する。パッケージ内の電気素子と、パッケージの外部装置・回路との間で少なくとも電気信号を入出力して一定の機能が実現される。本発明の電気素子のパッケージは、特に、パッケージの外部と電気素子との間で光学的に入出力を行うものにおいてより効果的である。したがって、パッケージは、外部の光デバイスと前記電気素子との間で光を入出力する、前記内部空間から外部へ開いた光学的窓を持っている。 FIG. 1 is a cross-sectional view showing a configuration of a first embodiment of a package of an electric element of the present invention. The package 100 of the electric element of the present invention is roughly formed of a lid portion 101 and a container lower portion 102, and is configured as a container 100 in which the electric element 103 is accommodated. A space for hermetically sealing the electric element 103 is provided inside the container 100. In the package of the present invention, the configuration of the electric element 103 disposed inside the container 100 and the chip carrier (substrate) 107 on which the electric element 103 is mounted has characteristics different from those of the prior art. In the package of the electric device of the present invention, the term "package" means a storage container in which the electric device is housed and formed at least at one time in operation. A certain function is realized by inputting / outputting at least an electric signal between an electric element in the package and an external device / circuit of the package. The package of the electric device of the present invention is more effective particularly in those which perform optical input / output between the outside of the package and the electric device. Therefore, the package has an optical window opened from the internal space to the outside for light input / output between an external light device and the electrical element.
 本実施形態のパッケージでは、チップキャリア107は絶縁体であるセラミックから構成されている。電気素子103は、はんだや樹脂などから構成された接着層108によって、チップキャリア107の上に一体のものとして固定されている。接着層108を、はんだなどの金属材料から構成することで、電気素子103とチップキャリア107との間の熱伝導性をより良くすることができる。 In the package of the present embodiment, the chip carrier 107 is made of ceramic which is an insulator. The electric element 103 is integrally fixed on the chip carrier 107 by an adhesive layer 108 made of solder, resin or the like. The thermal conductivity between the electric element 103 and the chip carrier 107 can be further improved by forming the adhesive layer 108 from a metal material such as solder.
 本発明の電気素子のパッケージは、温度調節手段として、チップキャリア107に内蔵されたヒータ109を備えている。チップキャリア107は、電気素子103と一体のものとして容器100内の空間に収容されている。ヒータ109は、チップキャリア107において、電気素子103が配置される領域の近傍に設けられていれば良い。 The package of the electric device of the present invention is provided with a heater 109 incorporated in a chip carrier 107 as temperature control means. The chip carrier 107 is housed in the space in the container 100 as an integral part of the electric element 103. The heater 109 may be provided in the vicinity of the area where the electric element 103 is disposed in the chip carrier 107.
 蓋部101は、コバールから構成された窓枠部111と、サファイヤから構成された光学窓104と含んでいる。また、容器下部102は、セラミックから構成された容器支持基板116と、セラミックから構成された枠部110と、コバール製の枠部112とを含んでいる。容器支持基板116と枠部110とは、一体に成形されたものとすることができる。後述する外部との間の電気配線が形成できれば、別個の容器支持基板116と枠部110とを組み合わせて形成しても良い。さらに、電気素子103とパッケージの外部装置・外部回路等との電気的な接続を行うため、容器100の外部において容器支持基板116の例えば端部においてフレキシブルプリント配線117に接続される。 The lid portion 101 includes a window frame portion 111 made of Kovar and an optical window 104 made of sapphire. Further, the lower part 102 of the container includes a container support substrate 116 made of ceramic, a frame 110 made of ceramic, and a frame 112 made of Kovar. The container support substrate 116 and the frame 110 can be integrally formed. As long as an electrical wiring between the outside and the outside described later can be formed, the separate container support substrate 116 and the frame portion 110 may be formed in combination. Furthermore, in order to electrically connect the electric element 103 to an external device / external circuit of the package, the flexible printed wiring 117 is connected to, for example, an end of the container support substrate 116 outside the container 100.
 本発明の電気素子のパッケージにおいては、容器下部102の枠部110の内側において、容器支持基板116の上方に配置され、基板面から離間して、チップキャリア107および電気素子103が一体のものとして、ブリッジ状の固定部120を介して固定されている。このように、電気素子103と一体となったチップキャリア107内にヒータ109を備えた構成によって、ヒータ109からの発熱が電気素子103へ直接に供給され、容器支持基板116の側に逃げることを抑えることができる。本発明のパッケージにおける固定部120による電気素子の固定方法およびヒータの構成によって、ヒータからの発熱は損失なく電気素子103に効率的に伝えられ、より少ない発熱量で電気素子103の温度調整をすることができる。 In the package of the electric element of the present invention, the chip carrier 107 and the electric element 103 are integrally formed on the inner side of the frame portion 110 of the container lower portion 102 above the container support substrate 116 and separated from the substrate surface. , And fixed via a bridge-like fixing portion 120. Thus, with the configuration in which the heater 109 is provided in the chip carrier 107 integrated with the electric element 103, the heat generated from the heater 109 is directly supplied to the electric element 103 and escapes to the container support substrate 116 side. It can be suppressed. By the fixing method of the electric element by the fixing portion 120 in the package of the present invention and the configuration of the heater, the heat generation from the heater is efficiently transmitted to the electric element 103 without loss, and the temperature of the electric element 103 is adjusted with a smaller heat generation amount. be able to.
 従って、本発明の電気素子のパッケージは、電気素子を内部空間に収納し、光学的窓104を有するパッケージにおいて、電気素子103と、前記電気素子の前記光学的窓側とは反対側の素子面において、接着層を介して固定されたキャリア基板107と、前記キャリア基板内部または前記キャリア基板面上に構成された、前記電気素子の温度を調整する温度調節手段109と、前記電気素子上に空間を形成しながら、前記電気素子および前記キャリア基板を内部に収納し、気密封止する容器100とを備え、前記キャリア基板は、前記容器の前記内部空間側の対向面から離間して前記電気素子によって保持され、前記電気素子のみが固定部120を介して前記容器の内面上に固定されているものとして実現できる。 Therefore, the package of the electric device of the present invention accommodates the electric device in the inner space, and in the package having the optical window 104, the electric device 103 and the device surface of the electric device opposite to the optical window side A carrier substrate 107 fixed via an adhesive layer, a temperature control unit 109 configured to adjust the temperature of the electric element, which is formed inside the carrier substrate or on the carrier substrate surface, and a space is provided on the electric element A container 100 is provided that houses the electric element and the carrier substrate inside and forms an airtight seal, and the carrier substrate is separated from the facing surface of the inner space of the container by the electric element. It can be realized as held and only the electric element is fixed on the inner surface of the container via the fixing portion 120.
 固定部120と電気素子103との間の固定、および、固定部120と容器下部102との間の固定は、はんだや樹脂などで行えば良い。例えば、パッケージの容器100の薄型化および温度調整手段の低消費電力化をより重視する場合には、固定部120と電気素子103との間、および、固定部120と容器下部102との間を、それぞれ樹脂などの熱伝導率の低い材料で固定すれば良い。また、熱膨張や熱収縮による位置変動をより減らす場合には、固定部120と電気素子103との間、固定部120と容器下部102との間の固定を、それぞれはんだを用いて固定し、電気素子103とチップキャリア107との間は、弾性率が低くチップキャリア107の変形を一部吸収可能な樹脂を用いて固定すれば良い。 The fixing between the fixing portion 120 and the electric element 103 and the fixing between the fixing portion 120 and the container lower portion 102 may be performed using solder, resin or the like. For example, in the case where weight reduction of the container 100 of the package and reduction in power consumption of the temperature control means are more important, between the fixed portion 120 and the electric element 103 and between the fixed portion 120 and the lower portion 102 of the container. And each may be fixed with a material having a low thermal conductivity such as a resin. In order to further reduce positional fluctuations due to thermal expansion or thermal contraction, the fixing between the fixing part 120 and the electric element 103 and the fixing between the fixing part 120 and the container lower part 102 are fixed using solder, Between the electric element 103 and the chip carrier 107, a resin having a low elastic modulus and capable of partially absorbing the deformation of the chip carrier 107 may be fixed.
 上述の接着に用いる樹脂材料には、気密封止された容器内で用いるために脱ガスが少ないこと、および、電気素子が所定の光学軸に対して位置ずれを起こさせないことが求められる。位置ずれ防止の要求を満たすため、チップキャリアや容器を構成するセラミックとの間で熱膨張率差が小さいこと、接着剤としての硬化収縮が小さいこと、さらには高温保管および動作時の位置ずれを小さくするためにガラス転移温度が高いことを満たす樹脂材料が適している。具体的には、未硬化成分が少なく脱ガスが少ないエポキシ樹脂系であって、熱膨張率差、硬化収縮およびガラス転移温度を考慮した接着剤の例として、EPOTEK製の353NDやNTTアドバンステクノロジ製のAT4291Aが挙げられる。 The resin material used for the adhesion described above is required to have low degassing for use in the hermetically sealed container, and to prevent the electrical element from being displaced with respect to a predetermined optical axis. In order to satisfy the requirement for prevention of misalignment, the difference in thermal expansion between the chip carrier and the ceramic constituting the container is small, the curing shrinkage as an adhesive is small, and the misalignment during high temperature storage and operation A resin material that satisfies the high glass transition temperature is suitable for reducing the size. Specifically, an epoxy resin system with few uncured components and little degassing, and an example of an adhesive taking into consideration the difference in thermal expansion coefficient, curing shrinkage and glass transition temperature, such as 353ND made by EPOTEK and made by NTT Advanced Technology And AT4291A.
 図1では本発明のパッケージの1つの断面を示しており1つの固定部120しか示されていないが、必要な固定強度に応じて、複数の固定部を用いて複数の異なる箇所で固定しても良い。好ましくは、図1の断面図に示したように、固定部120は単一であってその断面積が小さいことが望ましい。上述の固定方法によって、固定部120の材料と電気素子103を形成する材料との間の熱膨張率差による応力が生じにくくなり、熱膨張や熱収縮による素子の位置変動や経時変化を減らすことができる。振動や衝撃に対する機械的強度を保持するためにより大きな接着面積が必要な場合は、単一ではなく、複数の固定部120を設けても良い。 Although one cross section of the package of the present invention is shown in FIG. 1 and only one fixing portion 120 is shown, it is fixed at a plurality of different points using a plurality of fixing portions according to the required fixing strength. Also good. Preferably, as shown in the cross-sectional view of FIG. 1, it is desirable that the fixing portion 120 be single and have a small cross-sectional area. By the above-described fixing method, stress due to the difference in thermal expansion coefficient between the material of the fixing portion 120 and the material forming the electric element 103 is less likely to be generated, thereby reducing the positional fluctuation and time-dependent change of the element due to thermal expansion and thermal contraction. Can. If a larger bonding area is required to maintain mechanical strength against vibration and impact, a plurality of fixing portions 120 may be provided instead of a single one.
 容器支持基板116は、未焼成のグリーンシートおよび配線構造を積層し、これらを焼成することによって形成されている。グリーンシートの上に、金属材料を含むペースト材料を用いたスクリーン印刷によって配線パターンを形成し、この上に新たなグリーンシートを積層して容器支持基板116の形状に成形する。これらを焼成することによって、アルミナセラミックから構成され、内部に内部配線構造106を備えた容器支持基板116を作製することができる。 The container support substrate 116 is formed by laminating unfired green sheets and a wiring structure and baking them. A wiring pattern is formed on the green sheet by screen printing using a paste material containing a metal material, and a new green sheet is laminated thereon to form a container support substrate 116. By firing these, it is possible to produce a container support substrate 116 made of alumina ceramic and provided with the internal wiring structure 106 inside.
 グリーンシートは、一例であるが、次に示すようにして作製される。例えば、まず、アルミナなどの金属酸化物の粉体に、ポリビニル系のバインダーおよび界面活性剤を加えて、2-プロパノールなどの有機溶媒からなる分散媒体に上記粉体が分散されているスラリーを作製する。次に、作製したスラリーを例えばよく知られたドクターブレード法によって成形してスラリーの層を形成し、このスラリーの層より分散媒体を除去することで乾燥し、グリーンシートとする。 Although a green sheet is an example, it is produced as follows. For example, first, a polyvinyl binder and a surfactant are added to a powder of metal oxide such as alumina to prepare a slurry in which the powder is dispersed in a dispersion medium consisting of an organic solvent such as 2-propanol or the like. Do. Next, the prepared slurry is formed, for example, by a well-known doctor blade method to form a layer of the slurry, and the dispersion medium is removed from the layer of the slurry and dried to form a green sheet.
 本発明のパッケージにおいて使用されるチップキャリア107内のヒータ109は、一例であるが、次のように構成することができる。チップキャリア107に内部配線構造を内蔵することが可能であって、電気素子103が固定される領域において抵抗値の高い配線を内部に形成できる。より具体的には、内部の配線構造を構成する配線の幅を細くし、または、配線を長くするなどの配線形状の設計によって、抵抗値を上げることができる。また、電気素子103が固定される領域を構成する配線部は、電気抵抗の高い金属材料から構成することもできる。このようにしてチップキャリア内に形成された配線部分は、電流を流すことで発熱する抵抗発熱体となり、ヒータ109として動作させることができる。このヒータ109により、容器100によって形成される遮蔽空間内部であって、容器支持基板116の上方に、基板116面から離間して、チップキャリア107と一体に固定された電気素子103の温度調整を行う。 The heater 109 in the chip carrier 107 used in the package of the present invention is an example, but can be configured as follows. It is possible to incorporate an internal wiring structure in the chip carrier 107, and in the region where the electric element 103 is fixed, a wiring having a high resistance value can be formed inside. More specifically, the resistance value can be increased by narrowing the width of the wiring forming the internal wiring structure or by designing the wiring shape such as lengthening the wiring. Moreover, the wiring part which comprises the area | region to which the electric element 103 is fixed can also be comprised from the metal material with high electrical resistance. Thus, the wiring portion formed in the chip carrier serves as a resistance heating element that generates heat when current flows, and can be operated as the heater 109. The heater 109 adjusts the temperature of the electric element 103 fixed integrally with the chip carrier 107 in the shielded space formed by the container 100 and above the container support substrate 116 and away from the surface of the substrate 116. Do.
 上述のように、チップキャリア107にヒータ109を内蔵することで、従来技術のように容器下部の側部外側のパッケージ高さ方向に沿って配置されたヒータを有する構成の場合と比べて、パッケージをより薄型化することが可能となる。また、ヒータ109の形成領域と電気素子103の領域とが重なる面積を大きくしたり、ヒータ109と電気素子103との離間距離を短くしたりすることによって、熱伝導を向上させることができる。本発明のパッケージでは、ヒータを内蔵したチップキャリア107と電気素子103とを一体に構成したことによって、従来技術のパッケージと比べ、より少ない発熱量(消費電力)で対象とする電気素子103の温度調整を行うことができる。温度調整に必要な発熱量を減らすことができるのでヒータ109自体の体積を小さくすることも可能であって、温度調整機構そのものを小型化することができる。 As described above, by incorporating the heater 109 in the chip carrier 107, the package is compared with the configuration having the heater disposed along the package height direction outside the lower portion of the container as in the prior art. Can be made thinner. Further, heat conduction can be improved by increasing the overlapping area of the region where the heater 109 is formed and the region of the electric element 103 or shortening the separation distance between the heater 109 and the electric element 103. In the package of the present invention, the chip carrier 107 incorporating the heater and the electric element 103 are integrated, so that the temperature of the electric element 103 targeted by a smaller amount of heat generation (power consumption) compared to the package of the prior art. Adjustments can be made. Since the amount of heat generation required for temperature control can be reduced, the volume of the heater 109 itself can be reduced, and the temperature control mechanism itself can be miniaturized.
 以上説明したように、従来技術のように電気素子とヒータとの距離が離れていたためにヒータの発熱量が無駄となっていた構成と比べて、本発明のパッケージは、ヒータからの発熱を効率的に電気素子に伝えることができ、パッケージの薄型化と温度調整機構の低消費電力化が可能となる。 As described above, the package of the present invention is more efficient at generating heat from the heater, as compared with the configuration in which the amount of heat generated by the heater is wasted because the distance between the electric element and the heater is large as in the prior art. Can be transmitted to the electric element, and the package can be thinned and the power consumption of the temperature control mechanism can be reduced.
 本発明のパッケージにおける電気素子103は、ヒータ109からの熱がパッケージ外部に流れる通路がほとんど無い状態で、固定部120によって容器下部102の枠部110に固定されている。一方で、ヒータ109を含むチップキャリア107は、電気素子103と一体のものとして隣接して配置されている。したがって、ヒータ109の温度変化に対して、固定部120および容器下部102の温度変化は小さい。このため、電気素子103は温度変化による熱膨張や熱収縮の位置ずれの影響を受けにくく、電気素子103の位置変動を減らすことができる。本発明のパッケージにおける固定部120による電気素子の固定方法およびヒータの構成方法によって、光学窓104を介して外界との光の入出力を行う際の、位置変動による結合効率低下などの光学特性劣化を抑えることができる。 The electric element 103 in the package of the present invention is fixed to the frame portion 110 of the container lower portion 102 by the fixing portion 120 in a state where there is almost no passage through which the heat from the heater 109 flows to the outside of the package. On the other hand, the chip carrier 107 including the heater 109 is disposed adjacent to the electric element 103 as one unit. Therefore, the temperature change of the fixed portion 120 and the container lower portion 102 is small with respect to the temperature change of the heater 109. For this reason, the electric element 103 is not easily affected by thermal expansion or thermal displacement due to temperature change, and positional fluctuation of the electric element 103 can be reduced. The optical characteristic deterioration such as the decrease in the coupling efficiency due to the position fluctuation when inputting and outputting light with the outside through the optical window 104 by the fixing method of the electric element by the fixing part 120 in the package of the present invention and the construction method of the heater. Can be reduced.
 既に述べたように、容器支持基板116に形成された内部配線構造106は、容器100の遮蔽空間の内部および外部の間を電気的に接続する。内部配線構造106は、基板116の端部などで、パッケージ外のフレキシブルプリント配線117と電気的に接続される。フレキシブルプリント配線117により、さらにパッケージの容器100内の電気素子と外部装置・外部回路との間の電気的な接続が行われる。ボンディングワイヤ113等によって電気素子103上の端子と内部配線構造106の遮蔽空間内部側に配置された端子を接続すれば、ワイヤ113を経由して、パッケージ内の電気素子103と外部回路とを電気的に接続することができる。同様に、ボンディングワイヤ114等によって、ヒータ109と内部配線構造106の遮蔽空間内部側の配置された端子との間を接続すれば、ワイヤ114を経由して、ヒータ109と外部回路との間を電気的に接続することができる。 As described above, the internal wiring structure 106 formed on the container support substrate 116 electrically connects between the inside and the outside of the shielded space of the container 100. The internal wiring structure 106 is electrically connected to the flexible printed wiring 117 outside the package at the end of the substrate 116 or the like. The flexible printed wiring 117 further provides an electrical connection between the electric element in the container 100 of the package and the external device / external circuit. If the terminal on the electric element 103 and the terminal arranged on the inner side of the shielding space of the internal wiring structure 106 are connected by the bonding wire 113 or the like, the electric element 103 in the package and the external circuit are electrically Can be connected. Similarly, if the heater 109 and the terminal disposed on the inner side of the shielding space of the internal wiring structure 106 are connected by the bonding wire 114 or the like, the heater 109 and the external circuit are connected via the wire 114. It can be connected electrically.
 本発明のパッケージにおける電気素子103は、例えばMEMSセンサ素子であり、光が透過する光学窓104を介して外部光をパッケージ内に入力し、または、パッケージから外部へ光を出力する。このようにパッケージの内外で光を結合する場合、外部の光デバイスなどに対して電気素子103の光学軸を一致調整させる必要がある。ヒータ109によってパッケージの温度調整を行うと、容器100が機械的に固定されている外部構造体(図3ではソケット基板308など)の熱膨張率によっては、容器下部102や電気素子103に対して応力が働き、一旦調整が終わった光学軸に対して位置ずれを生じさせる。例えば従来技術のPGAでは、金属ピンを外部構造体であるソケット基板に差し込むことによってパッケージが基板に機械的に固定されており、ヒータからの発熱がソケット基板側にも流れ出して、上述の熱膨張率の差による位置ずれの問題が発生する。 The electric element 103 in the package of the present invention is, for example, a MEMS sensor element, and inputs external light into the package through the optical window 104 through which light is transmitted, or outputs light from the package to the outside. As described above, when light is coupled in and out of the package, it is necessary to adjust the optical axis of the electric element 103 to be matched with an external optical device or the like. When the temperature of the package is adjusted by the heater 109, the coefficient of thermal expansion of the external structure (such as the socket substrate 308 in FIG. 3) to which the container 100 is mechanically fixed causes the container lower portion 102 or the electric element 103 to be adjusted. Stress is exerted to cause positional deviation with respect to the optical axis once adjusted. For example, in the prior art PGA, the package is mechanically fixed to the substrate by inserting a metal pin into the socket substrate which is an external structure, and the heat generated from the heater flows also to the socket substrate side to cause the above-mentioned thermal expansion. There is a problem of misalignment due to the difference in rates.
 これに対し本発明のパッケージでは、ヒータ109が容器100に直接接触していない構成のため、ヒータからパッケージ外部への熱の流れ出しが非常に少なく、外部構造体の温度が上がり難い。さらには、外部構造体が温度調整時の熱によって変形したとしても、フレキシブルプリント配線117を用いて外部と電気的に接続することで外部構造体との機械的な固定を避けることによって、外部構造体からの応力がパッケージへ働かないようにすることができる。このように本発明のパッケージでは、ヒータ109を内蔵したチップキャリア107と電気素子103とを一体に構成し、かつ、パッケージと外部回路とをフレキシブルプリント配線などによって比較的緩く結合することによって、上述のような位置ずれに起因する問題を抑制できるようになる。 On the other hand, in the package of the present invention, since the heater 109 is not in direct contact with the container 100, the flow of heat from the heater to the outside of the package is very small, and the temperature of the external structure hardly rises. Furthermore, even if the external structure is deformed by heat at the time of temperature adjustment, the external structure is electrically connected to the outside using the flexible printed wiring 117 to avoid mechanical fixation with the external structure, thereby the external structure. Stress from the body can be prevented from acting on the package. As described above, in the package of the present invention, the chip carrier 107 incorporating the heater 109 and the electric element 103 are integrally configured, and the package and the external circuit are relatively loosely coupled by flexible printed wiring or the like. It is possible to suppress the problems caused by the positional deviation such as.
 従来技術のPGAタイプのパッケージでは、直径0.5mm程度の複数の金属ピンをパッケージ底面に備えており、また、クワッドフラットパッケージ(Quad Flat Package:QFP)では、0.5mm幅程度の複数の金属リードを、パッケージ底部の各辺に備えている。これらの金属ピンやリードの構成自体によって、パッケージの全体サイズが厚くなり薄型化が困難だった。さらに、従来技術のパッケージでは、ヒータの近傍に複数の金属体があったために、熱伝導が大きくなって電気素子を加熱するヒータの熱が金属体を通じてパッケージ外部へ漏れていた。 In the prior art PGA type package, a plurality of metal pins having a diameter of about 0.5 mm are provided on the bottom of the package, and in a quad flat package (QFP), a plurality of metals having a width of about 0.5 mm are provided. Leads are provided on each side of the bottom of the package. Due to the configuration of these metal pins and leads themselves, the overall size of the package is thick and it is difficult to reduce the thickness. Furthermore, in the prior art package, since there were a plurality of metal bodies in the vicinity of the heater, the heat conduction became large and the heat of the heater for heating the electric element leaked to the outside of the package through the metal body.
 対照的に本発明のパッケージによれば、パッケージと外部回路との接続手段として、ピンやリードの代わりに水平方向に延在するフレキシブルプリント配線117を用いているので、パッケージ全体の薄層化が可能である。また、フレキシブルプリント配線117は、ヒータから水平方向に離れて設けられるので、ヒータからの熱伝導が少なく、パッケージ内部から熱が逃げ難い。さらに、フレキシブルプリント配線自身も、例えば断面の幅が200μm、厚さが20μm、長さが数cm程度の配線から構成されているため、熱伝導性が低い。本発明のパッケージでは、ヒータからの発熱がパッケージの外部に漏れる量は従来技術の構成に比べて少なく、ヒータの発熱量も減らすことができる。ヒータの発熱量を減らすことができるので、ヒータ自体の体積も小型化することが可能である。本発明のパッケージによれば、電気素子のパッケージの薄型化と、温度調整機構の低消費電力化が可能となる。
[実施形態2]
In contrast, according to the package of the present invention, since the flexible printed wiring 117 extending in the horizontal direction is used instead of the pins and leads as the connection means between the package and the external circuit, thinning of the entire package is achieved. It is possible. Further, since the flexible printed wiring 117 is provided horizontally away from the heater, the heat conduction from the heater is small, and the heat is difficult to escape from the inside of the package. Furthermore, since the flexible printed wiring itself is also composed of, for example, a wiring having a width of 200 μm, a thickness of 20 μm, and a length of several centimeters in cross section, its thermal conductivity is low. In the package of the present invention, the amount of heat generation from the heater leaks to the outside of the package compared to the configuration of the prior art, and the amount of heat generation of the heater can also be reduced. Since the calorific value of the heater can be reduced, the volume of the heater itself can also be miniaturized. According to the package of the present invention, it is possible to make the package of the electric element thinner and reduce the power consumption of the temperature control mechanism.
Second Embodiment
 図2は、本発明の電気素子のパッケージの第2の実施形態の構成を示す断面図である。図2の構成は、図1に示した実施形態1の構成と比べて、電気素子103を容器下部102に接続する構成だけが相違している。したがって、以下、実施形態1との相違点だけに絞って説明する。図2の第2の実施形態の構成では、電気素子103は、少なくとも上層基板118と下層基板119とを有する2層構造を備えている。そして、上層基板118の一部が、下層基板119の基板面領域の外側へ一方向にせり出している構成を持つ。本実施形態のパッケージでは、上層基板118における、このせり出した部分を利用して、電気素子103と容器下部102との間の固定・接続を行う。 FIG. 2 is a cross-sectional view showing the configuration of a second embodiment of the package of the electric element of the present invention. The configuration of FIG. 2 is different from the configuration of the first embodiment shown in FIG. 1 only in the configuration of connecting the electric element 103 to the lower part 102 of the container. Therefore, hereinafter, only differences from the first embodiment will be described. In the configuration of the second embodiment of FIG. 2, the electric element 103 has a two-layer structure including at least the upper layer substrate 118 and the lower layer substrate 119. A part of the upper layer substrate 118 protrudes in one direction to the outside of the substrate surface area of the lower layer substrate 119. In the package of the present embodiment, the protruding portion of the upper layer substrate 118 is used to fix and connect the electric element 103 and the container lower portion 102.
 したがって、本発明の電気素子のパッケージは、電気素子を内部空間に収納し、光学的窓104を有するパッケージにおいて、電気素子103と、前記電気素子の前記光学窓側とは反対側の素子面において、接着層を介して固定されたキャリア基板107と、前記キャリア基板内部または前記キャリア基板面上に構成された、前記電気素子の温度を調整する温度調節手段109と、前記電気素子上に空間を形成しながら、前記電気素子および前記キャリア基板を内部に収納し、気密封止する容器100とを備え、前記キャリア基板は、前記容器の前記内部空間側の対向面から離間して前記電気素子によって保持され、前記電気素子の一部118のみを介して前記容器の内面上に固定されているものとしても実現できる。 Therefore, in the package of the electric element of the present invention, the electric element is housed in the inner space, and in the package having the optical window 104, the electric element 103 and the element surface of the electric element opposite to the optical window side A carrier substrate 107 fixed via an adhesive layer, a temperature control unit 109 for adjusting the temperature of the electric element, which is formed inside the carrier substrate or on the carrier substrate surface, and a space is formed on the electric element And the container 100 containing the electric element and the carrier substrate inside and hermetically sealing the carrier substrate, and the carrier substrate is held by the electric element at a distance from the facing surface of the inner space of the container. It can be realized as being fixed on the inner surface of the container only via the part 118 of the electrical element.
 このような、2つの層構造を持つ電気素子103の例としては、MEMSミラーアレイモジュールがある。MEMSミラーアレイモジュールは、上層基板118として、MEMSプロセスで作成されたミラーのアレイを有し下部からミラーを静電駆動可能なように基板が貫通された半導体基板と、下層基板119として、上記ミラーの下部に近接して静電駆動する電極を備えた半導体基板とを備えている。MEMSミラーアレイモジュールの2つの基板は、シリコン-シリコン接合されている。 An example of such an electrical element 103 having a two-layer structure is a MEMS mirror array module. The MEMS mirror array module has an array of mirrors formed by the MEMS process as the upper layer substrate 118, a semiconductor substrate through which the substrate is penetrated so that the mirror can be electrostatically driven from the lower portion, and the above mirror as the lower layer substrate 119. And a semiconductor substrate provided with an electrostatically driven electrode in the vicinity of the lower part of the semiconductor substrate. The two substrates of the MEMS mirror array module are silicon-silicon bonded.
 2つの層構造を持つ電気素子の他の例には、上層基板118として、光学窓であるガラス板と、下層基板119として、光学的反射面であって同時にアレイ状のピクセル電極と駆動回路とを備えた半導体基板とを備え、上述のガラス板と半導体基板との間であって面内中央部に液晶が保持され、面内外周部でガラス板と半導体基板とが接着固定された構成の液晶素子がある。したがって、好ましくは、電気素子103は、前記光学的窓側に位置する第1の基板118と、前記第1の基板の少なくとも一部と接着固定された第2の基板119から構成され、前記第1の基板118の一部を介して、前記容器100の前記内面上に固定されている構成とすることができる。 Another example of the electric element having a two-layer structure is a glass plate as an optical window as the upper layer substrate 118, an optical reflecting surface as the lower layer substrate 119, and an array of pixel electrodes and a driving circuit simultaneously. And a liquid crystal is held between the glass plate and the semiconductor substrate in the in-plane central portion, and the glass plate and the semiconductor substrate are bonded and fixed in the in-plane outer peripheral portion. There is a liquid crystal element. Therefore, preferably, the electric element 103 is composed of a first substrate 118 located on the optical window side, and a second substrate 119 adhesively fixed to at least a part of the first substrate, The substrate 118 is fixed on the inner surface of the container 100 through a part of the substrate 118.
 本実施形態のパッケージでは、図1に示した実施形態1におけるブリッジ状の固定部を介することなく、上層基板118の下面で容器下部102に直接固定されている。実施形態1では、固定部120と電気素子103との間の固定、および、固定部120と容器下部102との間の固定が必要であった。一方、本実施形態では、上層基板118と容器下部102との間だけの固定で済み、接続部位の数が少ない。このため、本実施形態の構成によれば、熱膨張や熱収縮による電気素子の位置変動を実施形態1のパッケージと比べてさらに減らすことができる。 In the package of this embodiment, the lower surface of the upper layer substrate 118 is directly fixed to the lower portion 102 of the container without the bridge-like fixing portion in the first embodiment shown in FIG. In the first embodiment, it is necessary to fix the fixing portion 120 and the electric element 103 and to fix the fixing portion 120 and the lower portion 102 of the container. On the other hand, in the present embodiment, only the upper substrate 118 and the container lower portion 102 may be fixed, and the number of connection sites is small. For this reason, according to the configuration of the present embodiment, the positional variation of the electric element due to the thermal expansion or thermal contraction can be further reduced as compared with the package of the first embodiment.
 以上に説明したように、本発明の電気素子のパッケージは、電気素子を搭載する基板(チップキャリア)にヒータ等の温度調節手段を備え、チップキャリアと電気素子とが一体となるように構成される。これによって、電気素子のパッケージをより小型化および薄型化し、さらにヒータにおける温度調整に必要な消費電力を減らすことができる。さらに、本発明の電気素子のパッケージは、温度調整手段が電気素子のみに固定され、温度調整手段から熱がパッケージの容器さらにはパッケージ外に流れ出にくい構成を持つ。温度調節手段からパッケージ外部への熱伝導の通路がほとんど存在しない構成としたので、電気素子が光学窓を介して光学的な入出力を行う場合でも、ヒータの熱によるパッケージ各部の熱膨張の差による位置ずれ量が抑えられ、パッケージ内外における光学軸の位置合わせに必要な精度を保つことができる。 As described above, the package of the electric element of the present invention is configured such that the substrate (chip carrier) on which the electric element is mounted (chip carrier) is provided with temperature control means such as a heater, and the chip carrier and the electric element are integrated. Ru. As a result, the package of the electric element can be further miniaturized and thinned, and the power consumption necessary for temperature control in the heater can be reduced. Furthermore, the package of the electric device of the present invention has a configuration in which the temperature control means is fixed only to the electric device, and heat is less likely to flow out of the container and further out of the package from the temperature control means. Since there is almost no path for heat conduction from the temperature control means to the outside of the package, even if the electrical element performs optical input / output through the optical window, the difference in thermal expansion of each part of the package due to the heat of the heater As a result, it is possible to suppress the amount of misalignment due to the above, and to maintain the accuracy necessary for the alignment of the optical axis inside and outside the package.
 本発明のパッケージは、以上説明した実施形態の構成だけに限定されず、他の構成も適用可能であって、多くの変形および組み合わせが可能である。例えば、電気素子と容器下部との間の固定は、枠部110の上面で行うだけに限られず、枠部の内部の側面または支持基板116の底面で電気素子と固定をしても良い。固定部120の形状は、板状ではなくて、L字型その他の形状でも良い。容器の各部を構成する具体的な材料や、各部の作製方法は、上述の実施形態のものだけに限られない。さらに、温度調節手段としてヒータのみの構成を説明してきたが、常温よりも低い温度に素子温度を調整する場合には、ペルチェ素子などの冷却手段をチップキャリア内に構成しても良い。温度調節手段として、ヒータと冷却素子を組み合わせても良い。また、電気素子を封止する構造は、気密封止だけでなく樹脂封止であっても良い。 The package of the present invention is not limited to the configuration of the embodiment described above, and other configurations are applicable, and many modifications and combinations are possible. For example, the fixing between the electric element and the lower part of the container is not limited to the upper surface of the frame 110 but may be fixed to the electric element at the inner side surface of the frame or the bottom surface of the support substrate 116. The shape of the fixing portion 120 is not plate-like but may be L-shaped or other shape. The specific material which comprises each part of a container, and the preparation methods of each part are not restricted only to the thing of the above-mentioned embodiment. Furthermore, although only the heater has been described as the temperature control means, when the element temperature is adjusted to a temperature lower than normal temperature, a cooling means such as a Peltier element may be provided in the chip carrier. A heater and a cooling element may be combined as a temperature control means. Further, the structure for sealing the electric element may be resin sealing as well as hermetic sealing.
 以上詳細に説明をしてきたように、本発明によれば、電気素子のパッケージにおけるヒータ機構を小型化して、パッケージ全体のサイズをより小型化・薄型化し、さらに消費電力を減らすことができる。熱変形の大きい温度調整手段を電気素子のみに固定し、さらに電気素子のみが固定部でパッケージの容器内面に固定されることによって、電気素子およびヒータの両方を容器に固定していた従来技術と比較して、温度調節時にパッケージの各部において生じる複雑な歪や応力が緩和され、電気素子の位置ずれを減らすことができる。 As described above in detail, according to the present invention, it is possible to miniaturize the heater mechanism in the package of the electric element, further miniaturize and reduce the size of the entire package, and further reduce the power consumption. The prior art in which both the electric element and the heater are fixed to the container by fixing the temperature adjustment means having large thermal deformation only to the electric element and further fixing only the electric element to the inner surface of the container of the package by the fixing portion. In comparison, complicated strain and stress generated in each part of the package at the time of temperature control can be alleviated, and the displacement of the electric element can be reduced.
 本発明は、電気素子などの部品を搭載するパッケージに利用することができる。特に、外部の光学デバイスと光結合可能な液晶素子、MEMSセンサ素子などのパッケージに利用できる。 The present invention can be used for a package on which components such as electrical elements are mounted. In particular, it can be used for packages such as liquid crystal elements and MEMS sensor elements that can be optically coupled to an external optical device.
 100、300 パッケージ容器
 101、301 容器蓋
 102、302 容器下部
 103、304 電気素子
 104、313 光学窓
 106 内部配線
 107 チップキャリア
 108、309 接着剤
 109、322 ヒータ
 113、114、307 ボンディングワイヤ
 116 支持基板
 117 フレキシブルプリント配線
 120 固定部
 306 金属ピン
 308 ソケット基板 
DESCRIPTION OF SYMBOLS 100, 300 Package container 101, 301 Container lid 102, 302 Container lower part 103, 304 Electric element 104, 313 Optical window 106 Internal wiring 107 Chip carrier 108, 309 Adhesive 109, 322 Heater 113, 114, 307 Bonding wire 116 Support substrate 117 flexible printed wiring 120 fixing portion 306 metal pin 308 socket substrate

Claims (6)

  1.  電気素子を内部空間に収納し、光学的窓を有するパッケージにおいて、
     電気素子と、
     前記電気素子の前記光学窓側とは反対側の素子面において、接着層を介して固定されたキャリア基板と、
     前記キャリア基板内部または前記キャリア基板面上に構成された、前記電気素子の温度を調整する温度調節手段と、
     前記電気素子上に空間を形成しながら、前記電気素子および前記キャリア基板を内部に収納し、気密封止する容器と
     を備え、
     前記キャリア基板は、前記容器の前記内部空間側の対向面から離間して前記電気素子によって保持され、前記電気素子の一部のみを介して前記容器の内面上に固定されていることを特徴とするパッケージ。
    In a package containing an electric element in an inner space and having an optical window,
    Electric element,
    A carrier substrate fixed via an adhesive layer on an element surface opposite to the optical window side of the electric element;
    A temperature control unit configured to control the temperature of the electric element, which is configured inside the carrier substrate or on the carrier substrate surface;
    A container that accommodates the electric element and the carrier substrate inside while forming a space on the electric element, and airtightly seals the container;
    The carrier substrate is held by the electric element at a distance from the facing surface on the inner space side of the container, and is fixed on the inner surface of the container through only a part of the electric element. Package to be
  2.  前記電気素子は、
      前記光学的窓側に位置する第1の基板と、
      前記第1の基板の少なくとも一部と接着固定された第2の基板から構成され、
     前記第1の基板の一部を介して、前記容器の前記内面上に固定されていることを特徴とする請求項1に記載のパッケージ。
    The electric element is
    A first substrate located on the optical window side;
    And a second substrate adhesively fixed to at least a part of the first substrate,
    The package according to claim 1, wherein the package is fixed on the inner surface of the container via a portion of the first substrate.
  3.  前記第1の基板はガラス基板であり、前記第2の基板は半導体基板であって、
     前記電気素子は、前記第1の基板と前記第2の基板の間で、前記第1の基板の中央部に液晶が保持された液晶素子であることを特徴とする請求項2に記載のパッケージ。
    The first substrate is a glass substrate, and the second substrate is a semiconductor substrate.
    The package according to claim 2, wherein the electric element is a liquid crystal element in which liquid crystal is held at a central portion of the first substrate between the first substrate and the second substrate. .
  4.  前記温度調整手段は、前記キャリア基板に形成された抵抗発熱体であることを特徴とする請求項1乃至3いずれかに記載のパッケージ。 The package according to any one of claims 1 to 3, wherein the temperature control means is a resistance heating element formed on the carrier substrate.
  5.  電気素子を内部空間に収納し、光学的窓を有するパッケージにおいて、
     電気素子と、
     前記電気素子の前記光学的窓側とは反対側の素子面において、接着層を介して固定されたキャリア基板と、
     前記キャリア基板内部または前記キャリア基板面上に構成された、前記電気素子の温度を調整する温度調節手段と、
     前記電気素子上に空間を形成しながら、前記電気素子および前記キャリア基板を内部に収納し、気密封止する容器と
     を備え、
     前記キャリア基板は、前記容器の前記内部空間側の対向面から離間して前記電気素子によって保持され、前記電気素子のみが固定部を介して前記容器の内面上に固定されていることを特徴とするパッケージ。
    In a package containing an electric element in an inner space and having an optical window,
    Electric element,
    A carrier substrate fixed via an adhesive layer on an element surface of the electric element opposite to the optical window side;
    A temperature control unit configured to control the temperature of the electric element, which is configured inside the carrier substrate or on the carrier substrate surface;
    A container that accommodates the electric element and the carrier substrate inside while forming a space on the electric element, and airtightly seals the container;
    The carrier substrate is separated from the facing surface on the inner space side of the container and held by the electric element, and only the electric element is fixed on the inner surface of the container via a fixing portion. Package to be
  6.  前記光学窓は、前記内部空間から外部へ開き、外部の光デバイスと前記電気素子との間で光を入出力するよう構成され、前記電気素子は、一部に前記外部の光デバイスと光学的に結合可能な機能部分を含むことを特徴とする請求項1または5に記載のパッケージ。 The optical window is configured to open from the interior space to the outside and to input and output light between an external optical device and the electrical element, and the electrical element is partially optical to the external optical device A package according to claim 1 or 5, characterized in that it comprises functional parts that can be attached to.
PCT/JP2015/003409 2014-08-29 2015-07-07 Electrical-device package WO2016031117A1 (en)

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JP2020042114A (en) 2018-09-07 2020-03-19 日本電信電話株式会社 Optical circuit

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