WO2016023586A1 - SCHLEIFELEMENT, VERFAHREN ZUR HERSTELLUNG DES SCHLEIFELEMENTES UND SPRITZGIEß-WERKZEUG ZUR DURCHFÜHRUNG DES VERFAHRENS - Google Patents
SCHLEIFELEMENT, VERFAHREN ZUR HERSTELLUNG DES SCHLEIFELEMENTES UND SPRITZGIEß-WERKZEUG ZUR DURCHFÜHRUNG DES VERFAHRENS Download PDFInfo
- Publication number
- WO2016023586A1 WO2016023586A1 PCT/EP2014/067417 EP2014067417W WO2016023586A1 WO 2016023586 A1 WO2016023586 A1 WO 2016023586A1 EP 2014067417 W EP2014067417 W EP 2014067417W WO 2016023586 A1 WO2016023586 A1 WO 2016023586A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- grinding element
- axis
- track
- base body
- injection molding
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/02—Wheels in one piece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0063—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by extrusion
Definitions
- Abrasive element method for producing the abrasive element and injection molding tool for carrying out the method
- the invention relates to a grinding element, a method for producing such a grinding element and an injection molding tool for producing such a grinding element according to the method.
- the grinding element according to the invention is produced as a uniform part by injection molding, the disk-shaped base body and the cutting edges formed thereon being formed from hard materials.
- the grinding element essentially already has its final shape consisting of a generally disk-shaped main body, the openings and the cutting edges.
- the binder is removed by solvent and / or thermally, ie under heat. This is followed by sintering of the raw component, whereby the grinding element reaches its final hardness.
- Claim 21 is the injection molding tool again, with which in particular the shaping essential for the grinding element takes place.
- FIG. 1 is a schematic representation of an injection molding tool for producing a raw component of a grinding element according to the invention, 1, a partial section through the tool according to the section line III-III in Fig. 2, the arrangement of bolts on the tool upper part, a partial cross section through a grinding element according to the invention, with cutting with a part-cylindrical rake face, a plan view of the cutting edge of FIG. 5 with an upstream opening in the grinding element, a plan view of the cutting edge facing the upstream opening, a plan view of a cutting edge with a part-conical rake face and an upstream opening, a cross-section through the cutting edge of FIG. 8 according to the section line IX-IX in Fig. 8, a Darufischt on a cutting edge with respect to FIGS. 8 and 9 modified part conical rake face with an upstream opening and
- FIG. 1 1 shows a cross section along the section line XI-XI in Fig. 10.
- An abrasive element 1 which will be described in greater detail below in the manner of a grinding wheel, is produced by injection molding in an injection molding tool 2 shown only schematically.
- This injection molding tool 2 has a tool lower part 3 and a tool upper part 4, which engage in one another in the closed state of the tool 2.
- the upper tool part 4 has a two-part construction and has an inner mold plate 4 'and an upper closing plate 4 ".
- a mold space 5 is delimited by the lower part 3 and by the mold plate 4' the grinding element 1 through
- Injection molding is molded.
- the mold space 5 is circular in plan view and has a central axis 6. Concentric with this axis 6, an inlet 7 is provided in the tool upper part 4 for a spray mass 8 to be injected by an injection molding machine.
- each pin 9 formed a recess 12, which will be discussed in more detail below.
- the axes 13 of the holes 10 and 10 'and corresponding to the pin 9 are - as shown in FIG. 4 reveals - on a designed as an Archimedean spiral or a spiral with progressive pitch first track 14, the radius of which increases from the inner beginning 15 of this first track 14 to its outer end 16 from a radius R1 to a radius R2. From this end 16 to a short extending over about half a circumference in any case but less than a full circumference extending portion of a declining second spiral track 17. Outside are still on a circular track 18 with the axis 6 as the central axis also holes 10th and accordingly bolt 9 is arranged.
- the distance a from one another on a track, so the first track 14, the second track 17 and the track 18 adjacent holes 10 from each other, is the same for all holes 10, 10 '.
- the section 9 'of the bolt 9 located in the recess 12 is cylindrical. To produce a rake angle ⁇ ⁇ 0 °, this section 9 'of the bolt 9 is conical. If the portion 9 'tapers away from the tool lower part 3, then the demoulding tool 9 must be mounted in the tool lower part 3.
- the cutting edge 19 has a wedge angle ⁇ , for which the following applies: 30 ° ⁇ ⁇ 120 °.
- the cutting edge 19 has a rounded end section 22 with a radius r 2 which is smaller than the radius r 1 of the respective bore 10 or of the bolt 9. From the rake face 20, side flanks 23, 24 lead to the mentioned end section 22, in particular FIG. 6 is removable. The cutting edge 19 thus tapers towards the end portion 22.
- the cutting edge 19 has a height b above the main body 25 of the grinding element 1, this height b being at the same time the height above a cylindrical opening 26 which is formed by the respective pin 9 in the disc-shaped base body 25 of the grinding element.
- the part-cylindrical or partially conical rake face 20 thus directly adjoins this opening 26.
- the cutting edge 27 formed by the penetration of the cutting face 20 and the cutting edge (clearance) 21 is offset outwards relative to the first track 14 or the second track 17 or the circular track 18 .
- this is shown in an xyz coordinate system whose y-axis through the respective axis 13 of a bore 10 and thus the opening 26 and the central axis 6 of the grinding element 1 is placed.
- the x-axis is perpendicular thereto and to the axis 13.
- the indicated only in Fig. 5 z-axis is congruent with the respective axis 13 of an opening 26.
- a so-called feedstock ie a starting material
- This starting material contains organic binders which are moldable or sprayable when heated.
- organic binders are high polymers, for example polyolefins, polyamides or polyacrylates and suitable plasticizers for lowering the melt viscosity, such as. As phthalates, paraffins or polyethylene glycols.
- Hard material in the form of particles which are either Al 2 O 3 or ZrO 2 or SiN 4 or SiC particles or cobalt-coated tungsten carbide particles, is added to these organic binders. From the high polymers and the hard material particles, the so-called feedstock is produced on an extruder by mixing and kneading. The hard material particles are dispersed in the high polymers.
- the starting material is heated in an injection molding machine and injected into the injection mold 2, whereby the main body 25 with the numerous according to the above description formed and arranged cutting edges 19 and the respective edges 19 associated openings 26 is formed.
- the organic binders of this raw material are Component removed by commercial solvents and / or thermal treatment. This binder removal takes place when using Al 2 O 3 or ZrO 2 or Si 3 N 4 or WC-Co particles at a temperature of 510 ° C and under ambient air.
- the binder removal is carried out under protective gas or vacuum at a temperature of 280 ° C to 1000 ° C.
- the choice of temperature depends on what residual strength of the injection molded component after binder removal is necessary for further handling. If the thermal removal of the binder would result in destruction or high embrittlement of the green component, substantial or total removal of the binder by suitable commercial solvents will be used.
- the green component is sintered under the following operating conditions:
- Al 2 O 3 and ZrO 2 1300 ° C to 1700 ° C under atmospheric pressure
- SiC 1900 ° C to 2200 ° C under argon inert gas, pressureless
- Si 3 N 4 1600 ° C to 1800 ° C under nitrogen blanketing gas, 7 to 50 bar
- WC-Co 1250 ° C to 1500 ° C under argon inert gas, 1 to 50 bar.
- the particles grow by solid state diffusion to a body, the grinding element 1 together, with grain sizes k of 0.1 ⁇ ⁇ k ⁇ 15 ⁇ .
- the respective cutting edge 19 essentially retains the shape that it has received during injection molding.
- the rake face 20 is formed by the portion 9 'of the respective bolt 9.
- the rest of the form the cutting edge 19 has been formed by the corresponding shape of the recess 12.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Powder Metallurgy (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/503,797 US20170274503A1 (en) | 2014-08-14 | 2014-08-14 | Grinding element, method for producing the grinding element and injection-molding tool for carrying out the method |
TR2018/06792T TR201806792T4 (tr) | 2014-08-14 | 2014-08-14 | Taşlama elemanı, taşlama elemanını üretmek için yöntem ve yöntemi uygulamak için enjeksiyonla kalıplama aleti. |
PL14753233T PL3180164T3 (pl) | 2014-08-14 | 2014-08-14 | Element szlifierski, sposób wytwarzania elementu szlifierskiego oraz forma wtryskowa do realizacji sposobu |
PCT/EP2014/067417 WO2016023586A1 (de) | 2014-08-14 | 2014-08-14 | SCHLEIFELEMENT, VERFAHREN ZUR HERSTELLUNG DES SCHLEIFELEMENTES UND SPRITZGIEß-WERKZEUG ZUR DURCHFÜHRUNG DES VERFAHRENS |
BR112017002821A BR112017002821A2 (pt) | 2014-08-14 | 2014-08-14 | elemento de esmeril, método para fabricação do elemento de esmeril e ferramenta de moldagem por injeção para realização do método |
EP14753233.7A EP3180164B1 (de) | 2014-08-14 | 2014-08-14 | Schleifelement, verfahren zur herstellung des schleifelementes und spritzgiess-werkzeug zur durchführung des verfahrens |
AU2014403587A AU2014403587A1 (en) | 2014-08-14 | 2014-08-14 | Grinding element, method for producing the grinding element, and injection-molding tool for carrying out the method |
ES14753233.7T ES2665678T3 (es) | 2014-08-14 | 2014-08-14 | Elemento abrasivo, procedimiento para fabricar el elemento abrasivo y útil de moldeo por inyección para realizar el procedimiento |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2014/067417 WO2016023586A1 (de) | 2014-08-14 | 2014-08-14 | SCHLEIFELEMENT, VERFAHREN ZUR HERSTELLUNG DES SCHLEIFELEMENTES UND SPRITZGIEß-WERKZEUG ZUR DURCHFÜHRUNG DES VERFAHRENS |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2016023586A1 true WO2016023586A1 (de) | 2016-02-18 |
Family
ID=51390102
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2014/067417 WO2016023586A1 (de) | 2014-08-14 | 2014-08-14 | SCHLEIFELEMENT, VERFAHREN ZUR HERSTELLUNG DES SCHLEIFELEMENTES UND SPRITZGIEß-WERKZEUG ZUR DURCHFÜHRUNG DES VERFAHRENS |
Country Status (8)
Country | Link |
---|---|
US (1) | US20170274503A1 (de) |
EP (1) | EP3180164B1 (de) |
AU (1) | AU2014403587A1 (de) |
BR (1) | BR112017002821A2 (de) |
ES (1) | ES2665678T3 (de) |
PL (1) | PL3180164T3 (de) |
TR (1) | TR201806792T4 (de) |
WO (1) | WO2016023586A1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111386176A (zh) * | 2017-11-21 | 2020-07-07 | 3M创新有限公司 | 涂覆磨盘及其制备和使用方法 |
CN114589777B (zh) * | 2022-03-15 | 2022-09-23 | 无锡学院 | 阿基米德螺旋线齿形结构的热磨机磨片及其设计方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3724106A1 (de) * | 1987-07-21 | 1989-02-02 | Richard Hahn Diamant Werkzeuge | Verfahren zum herstellen einer planschleifscheibe sowie nach diesem verfahren hergestellte planschleifscheibe zum bearbeiten von hartstoffen |
US6280309B1 (en) * | 1995-10-19 | 2001-08-28 | Norton Company | Accessories and attachments for angle grinder |
USRE37997E1 (en) * | 1990-01-22 | 2003-02-18 | Micron Technology, Inc. | Polishing pad with controlled abrasion rate |
DE69632154T2 (de) * | 1995-12-08 | 2004-11-25 | Norton Co., Worcester | Schmirgelscheiben |
WO2013186146A1 (en) * | 2012-06-11 | 2013-12-19 | Element Six Limited | Method for making tool elements and tools comprising same |
-
2014
- 2014-08-14 WO PCT/EP2014/067417 patent/WO2016023586A1/de active Application Filing
- 2014-08-14 EP EP14753233.7A patent/EP3180164B1/de not_active Not-in-force
- 2014-08-14 AU AU2014403587A patent/AU2014403587A1/en not_active Abandoned
- 2014-08-14 PL PL14753233T patent/PL3180164T3/pl unknown
- 2014-08-14 BR BR112017002821A patent/BR112017002821A2/pt not_active Application Discontinuation
- 2014-08-14 TR TR2018/06792T patent/TR201806792T4/tr unknown
- 2014-08-14 US US15/503,797 patent/US20170274503A1/en not_active Abandoned
- 2014-08-14 ES ES14753233.7T patent/ES2665678T3/es active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3724106A1 (de) * | 1987-07-21 | 1989-02-02 | Richard Hahn Diamant Werkzeuge | Verfahren zum herstellen einer planschleifscheibe sowie nach diesem verfahren hergestellte planschleifscheibe zum bearbeiten von hartstoffen |
USRE37997E1 (en) * | 1990-01-22 | 2003-02-18 | Micron Technology, Inc. | Polishing pad with controlled abrasion rate |
US6280309B1 (en) * | 1995-10-19 | 2001-08-28 | Norton Company | Accessories and attachments for angle grinder |
DE69632154T2 (de) * | 1995-12-08 | 2004-11-25 | Norton Co., Worcester | Schmirgelscheiben |
WO2013186146A1 (en) * | 2012-06-11 | 2013-12-19 | Element Six Limited | Method for making tool elements and tools comprising same |
Also Published As
Publication number | Publication date |
---|---|
US20170274503A1 (en) | 2017-09-28 |
PL3180164T3 (pl) | 2018-08-31 |
TR201806792T4 (tr) | 2018-06-21 |
BR112017002821A2 (pt) | 2018-01-30 |
AU2014403587A1 (en) | 2017-03-23 |
ES2665678T3 (es) | 2018-04-26 |
EP3180164A1 (de) | 2017-06-21 |
EP3180164B1 (de) | 2018-02-28 |
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