WO2016021483A1 - 炭素のナノ被覆層を有する基材粉末の製造方法、これを用いたMgB2超伝導体の製造方法およびMgB2超伝導体、リチウムイオン電池用正極材の製造方法およびリチウムイオン電池、並びに光触媒の製造方法 - Google Patents
炭素のナノ被覆層を有する基材粉末の製造方法、これを用いたMgB2超伝導体の製造方法およびMgB2超伝導体、リチウムイオン電池用正極材の製造方法およびリチウムイオン電池、並びに光触媒の製造方法 Download PDFInfo
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- WO2016021483A1 WO2016021483A1 PCT/JP2015/071688 JP2015071688W WO2016021483A1 WO 2016021483 A1 WO2016021483 A1 WO 2016021483A1 JP 2015071688 W JP2015071688 W JP 2015071688W WO 2016021483 A1 WO2016021483 A1 WO 2016021483A1
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- Prior art keywords
- powder
- carbon
- polycyclic aromatic
- positive electrode
- base
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- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000001237 Raman spectrum Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- VIQXINAXFZXQER-UHFFFAOYSA-N anthracene naphtho[1,2-b]phenanthrene Chemical compound C1=CC=CC=2C1=C1C=C3C=CC4=C(C3=CC1=CC2)C=CC=C4.C4=CC=CC2=CC1=CC=CC=C1C=C42 VIQXINAXFZXQER-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 125000005605 benzo group Chemical group 0.000 description 1
- JDPBLCQVGZLACA-UHFFFAOYSA-N benzo[a]perylene Chemical group C1=CC(C=2C3=CC=CC=C3C=C3C=2C2=CC=C3)=C3C2=CC=CC3=C1 JDPBLCQVGZLACA-UHFFFAOYSA-N 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 150000001721 carbon Chemical class 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 239000006182 cathode active material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- QHGJSLXSVXVKHZ-UHFFFAOYSA-N dilithium;dioxido(dioxo)manganese Chemical compound [Li+].[Li+].[O-][Mn]([O-])(=O)=O QHGJSLXSVXVKHZ-UHFFFAOYSA-N 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000000024 high-resolution transmission electron micrograph Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
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- 238000010532 solid phase synthesis reaction Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Images
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- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
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- H01M4/485—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
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- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a method for producing a base powder having a carbon nano-coating layer, and particularly covers the surface of the base powder with an amorphous carbon nano-coating layer derived from pyrolytic carbon having a uniform thickness of about several nm.
- the present invention relates to a method for producing broken base powder.
- the present invention relates to a manufacturing method and a MgB 2 superconductor MgB 2 superconductor using the manufacturing method of the base powder having a nano-coating layer of the carbon.
- the present invention also relates to a method for producing a positive electrode material for a lithium ion battery using the method for producing a base powder having a carbon nano-coating layer.
- the present invention also relates to a lithium ion battery using a positive electrode material having a carbon-based substance as a conductive agent, and more particularly to an improvement of a lithium ion battery using lithium iron phosphate (LiFePO 4 ) or the like as a positive electrode material.
- LiFePO 4 lithium iron phosphate
- the present invention relates to a method for producing a photocatalyst using the above method for producing a base powder having a carbon nano-coating layer.
- Covering the surface of the base powder with a carbon film having a uniform thickness of about several nanometers may be effective for modifying the base powder.
- MgB 2 superconductor, positive electrode for lithium ion battery It is used as an intermediate manufacturing process and intermediate raw material for the production of materials and photocatalysts.
- various types of carbon supply sources for coating the base powder are known.
- an aromatic hydrocarbon when added, the aromatic hydrocarbon decomposes and generates hydrogen during the heat treatment. There is a possibility of causing problems in the use of the final product.
- a method of coating carbon on the surface of the substrate powder particles by a vapor phase method has also been proposed, but it is difficult to control the carbon coating layer and the mass production of the substrate powder is difficult due to the vapor phase method (high cost) ).
- the MgB 2 superconductor is considered promising as a practical material, and research and development are currently in progress.
- the MgB 2 superconductor has a problem that the upper critical magnetic field Hc 2 is low.
- Hc 2 significantly increases by substituting a part of the B site with carbon (C).
- the most common B site C substitution method is to add SiC powder to a mixed raw material powder of Mg and B and heat-treat.
- a method of adding aromatic hydrocarbons to Mg and B raw powders is also effective, and by adding aromatic hydrocarbons, some B sites in the MgB 2 crystal are replaced by C, so that the Jc characteristics in a high magnetic field can be improved. Improvement can be obtained (see Patent Documents 1-3).
- lithium ion secondary batteries are widely used for portable electronic devices such as mobile phones and laptop computers, and power supplies for vehicles because of their high voltage and high energy density.
- the positive electrode of the lithium ion secondary battery there are various such as cobalt acid lithium, lithium manganate, the LiFePO 4 for the following reasons among these, a material that is noted as a positive electrode material for large batteries is there.
- the electrical conductivity is about 3 to 5 orders of magnitude lower than other positive electrode materials, and in order to improve the electrical conductivity, LiFePO 4 nanopowder particles are used, and a nanocarbon coat using acetylene black or the like on the surface is used. Has been done.
- LiFePO 4 is the incorporation of a conductive agent such as nano-carbon coating to LiFePO 4 particle surface (for example, see Non-Patent Document 4).
- a carbon coating method to LiFePO 4 there are a method of adding polyvinyl chloride powder in a solid phase method and a method using methanol (for example, see Patent Documents 4 and 5 and Non-Patent Document 7).
- Patent Documents 4 and 5 and Non-Patent Document 7 for example, see Patent Documents 4 and 5 and Non-Patent Document 7.
- these conventional techniques require the use of a solvent or a kiln having a rotating function, and there is a problem that none of them is simple as a process and cannot be said to be low in cost.
- covering the surface of the electrode active material with a carbon film having a uniform thickness of about several nanometers may be effective for modifying the base powder constituting the electrode active material. It is used as an intermediate manufacturing process or intermediate raw material when manufacturing a positive electrode material.
- various types of carbon sources for coating the base powder are known, but in the addition of aromatic hydrocarbons, aromatic hydrocarbons are decomposed during heat treatment to generate hydrogen, which is the final base powder. There is a possibility of causing problems in the use of the product.
- a method of coating carbon on the surface of the substrate powder particles by a vapor phase method has been proposed, but it is difficult to control the carbon coating layer and the mass production of the substrate powder is difficult due to the vapor phase method (high cost ).
- the present invention solves the above-mentioned problems, and by appropriately selecting the carbon source for coating the base powder, there is no possibility of causing problems in the use of the final product of the base powder. It is an object of the present invention to provide a method for producing a base powder having a carbon nano-coating layer from which a modified final product with good powder productivity is obtained.
- the present invention by using the manufacturing method of the base material powder having a nano coating layer of carbon is possible to realize uniformity of excellent polycyclic aromatic hydrocarbons (nanographene) added for MgB 2 superconductor wire
- An object of the present invention is to provide a method for producing a MgB 2 superconducting wire and a MgB 2 superconductor, which have high critical current density (Jc) characteristics and small variations in critical current density (Jc).
- Another object of the present invention is to provide a lithium ion battery having excellent discharge characteristics as compared with the prior art by using the above method for producing a positive electrode material for a lithium ion battery.
- an object of the present invention is to provide a novel method for producing a photocatalyst by using a method for producing a base powder having a carbon nano-coating layer.
- the present invention provides a new production method for coating a base powder such as B powder with carbon. That is, the present inventors use coronene (C 24 H 12 ), which is an embodiment of polycyclic aromatic hydrocarbon (nanographene), mix solid coronene and B powder and enclose in vacuum, and the boiling point temperature of coronene is exceeded.
- coronene C 24 H 12
- the present invention has been conceived starting from the fact that carbon coating of B powder was realized by heat treatment at 600 ° C. or higher, which is higher than the thermal decomposition temperature. That is, coronene evaporates by this heat treatment, but coronene molecules undergo condensation while liberating hydrogen, which forms a multimer and deposits on the surface of the B powder to form a multimeric coating.
- the heat treatment temperature is high, it is considered that all the hydrogen is removed and becomes carbon, so that a carbon coating layer on the surface of the base powder is obtained.
- a polycyclic aromatic hydrocarbon is added to the base powder, and the boiling point of the polycyclic aromatic hydrocarbon is not lower than the boiling temperature + 300 ° C. And it heats at the temperature more than the thermal decomposition temperature of the said polycyclic aromatic hydrocarbon, The surface of the said base powder is covered with 1 to 300 carbon atoms. Above the boiling point temperature + 300 ° C., the vapor pressure of the polycyclic aromatic hydrocarbon becomes too high, and it becomes technically difficult to heat a large amount of the mixture of the base powder and the polycyclic aromatic hydrocarbon.
- the method for producing a base powder having a carbon nano-coating layer comprises adding a polycyclic aromatic hydrocarbon to the base powder, and having a boiling point of + 300 ° C. above the boiling point of the polycyclic aromatic hydrocarbon.
- the substrate powder is heated at a temperature equal to or higher than the thermal decomposition temperature of the polycyclic aromatic hydrocarbon, and the surface of the base powder is covered with carbon of 0.1 nm to 10 nm layer.
- the nano-coating layer has the above thickness, a sufficient carbon amount and a dense carbon layer can be obtained.
- the base powder is SnO 2 powder, LiVPO 4 powder, LiFePO 4 powder, LiNi 0.5 Mn 1.5 O 4 powder.
- the polycyclic aromatic hydrocarbon is coronene, anthanthrene, or benzoperylene.
- the polycyclic aromatic hydrocarbon is solid at normal temperature and pressure, and the boiling point is lower than the thermal decomposition temperature
- the ratio C: H of the number of carbon atoms to the number of hydrogen atoms in the polycyclic aromatic hydrocarbon is preferably 1: 0.5 to 1: 0.8.
- the base powder and carbon composite of the present invention is manufactured by any one of the above-described methods for manufacturing a positive electrode material for a lithium ion battery.
- the electrode of the present invention is an electrode obtained by mixing the above-mentioned base powder and carbon composite with a binder and then molding.
- the present invention relates to a method for producing a MgB 2 superconductor in which Mg powder or a mixture of MgH 2 powder and B powder is pressure-formed and heat-treated.
- a polycyclic aromatic hydrocarbon is added to the B powder and heated at a temperature not lower than the boiling point of the polycyclic aromatic hydrocarbon and not higher than the boiling temperature + 300 ° C. and not lower than the thermal decomposition temperature of the polycyclic aromatic hydrocarbon.
- covering the surface of the B powder with 1 to 300 layers of carbon atoms or 0.1 to 10 nm layers of carbon, Mixing the B powder whose surface is covered with carbon atoms or carbon with the Mg powder or MgH 2 powder.
- the amount of the polycyclic aromatic hydrocarbon added is 1 to 40 mol% with respect to the theoretical or experimental amount of MgB 2 .
- the mixture is filled in a metal tube, press-molded, and heat-treated.
- the method of manufacturing a MgB 2 superconductor of the present invention preferably, a base powder having a nano coating layer of carbon produced by the above manufacturing method, the substrate powder is B powder, the carbon It is preferable to fill the metal tube with the B powder having the nano-coating layer and the Mg rod, press-mold, and heat-treat.
- MgB 2 superconductor of the present invention is a MgB 2 superconductor obtained by the manufacturing method of the MgB 2 superconductor that MgB 2 core is a 1 or a plurality of certain MgB 2 wire material Features.
- the MgB 2 superconductor of the present invention is the above-mentioned MgB 2 superconductor, and is preferably a multi-core MgB 2 wire having a plurality of MgB 2 cores.
- this invention provides the new manufacturing method which coat
- coronene which is one embodiment of polycyclic aromatic hydrocarbon (nanographene)
- mix solid coronene and LiFePO 4 powder vacuum seal them in a glass tube, perform heat treatment, and perform LiFePO 4 powder. Carbon coating is applied
- the coronene molecules condense while liberating hydrogen, which forms a multimer and accumulates on the surface of the LiFePO 4 powder.
- the recognition of the occurrence of multimeric coating is the beginning of the present invention.
- the heat treatment temperature is high, it is considered that all the hydrogen is removed and becomes carbon, so that a carbon coating is obtained on the surface of the LiFePO 4 powder particles.
- the method for producing a positive electrode material for a lithium ion battery according to the present invention includes a metal oxide or a metal sulfide constituting a positive electrode material for a secondary battery using a nonaqueous electrolyte, and a surface of the metal oxide or the metal sulfide.
- the metal oxide or the metal sulfide is SnO 2 , LiVPO 4 , LiFePO 4 , LiNi 0.5 Mn 1.5 O 4 , LiMnPO 4 , Li 2 FeSiO 4 , V 2 O 5.
- a base powder for a lithium ion battery positive electrode material selected from the group consisting of MnO 2 , LiCoO 2 , LiNiO 2 , LiNi 0.5 Mn 0.5 O 2 , LiMn 2 O 4 , Li 2 S and SiO 2
- a polycyclic aromatic hydrocarbon is added to the base powder, and the boiling point of the polycyclic aromatic hydrocarbon is reduced.
- the boiling point temperature is not higher than 300 ° C. and heated at a temperature not lower than the thermal decomposition temperature of the polycyclic aromatic hydrocarbon, and the surface of the base powder is covered with one or more layers and not more than 300 layers of carbon atoms. To do.
- a polycyclic aromatic hydrocarbon is added to the base powder, and the boiling temperature is not lower than the boiling point of the polycyclic aromatic hydrocarbon and not higher than 300 ° C. And it is good to heat at the temperature more than the thermal decomposition temperature of the said polycyclic aromatic hydrocarbon, and to cover the surface of the said base powder with 0.1 to 10 nm layer carbon.
- the base powder is SnO 2 powder, LiVPO 4 powder, LiFePO 4 powder, LiNi 0.5 Mn 1.5 O 4 powder, LiMnPO 4 powder.
- the polycyclic aromatic hydrocarbon is coronene, anthanthrene, benzoperylene (Benzo (ghi) perylene), circulen ( circulene), corannulene, dicolonylene, diindenoperylene, helicene, heptacene, hexacene, kekulene, ovalene, zethrene , Benzo [a] pyrene, Benzo [e] pyrene, Benzo [a] fluoranthene, Benzo [b] fluoranthene (Benzo [b] fluoranthene), benzo [j] fluoranthene, benzo [k] fluoranthene, dibenzo [a, h] anthracene, debenz Benzo [a, j] anthracene, Olympicene, pentacene, perylene, Picene,
- the polycyclic aromatic hydrocarbon is solid at normal temperature and pressure, and has a boiling point lower than a thermal decomposition temperature, and the polycyclic aromatic hydrocarbon
- the ratio C: H of the number of carbon atoms and the number of hydrogen atoms in the hydrocarbon is preferably 1: 0.5 to 1: 0.8.
- the lithium ion battery of the present invention has, for example, as shown in FIG. 18, a positive electrode 61 in which a positive electrode active material is provided on a positive electrode current collector, and a negative electrode 62 that faces the positive electrode 61 through an electrolyte,
- the positive electrode active material has a base material powder made of a lithium metal oxide and a carbon coating layer covering the periphery of the base material powder, and the carbon coating layer is the manufacture of the positive electrode material for a lithium ion battery described above. It was manufactured by any one of the methods.
- the photocatalyst production method of the present invention is a photocatalyst using silver particles and TiO 2 particles, wherein the TiO 2 particles are used as a base powder, and the surface of the base powder is coated with a carbon coating.
- Polycyclic aromatic hydrocarbons are added to the base powder and heated at a temperature not lower than the boiling point of the polycyclic aromatic hydrocarbons and not higher than the boiling temperature + 300 ° C. and not lower than the thermal decomposition temperature of the polycyclic aromatic hydrocarbons. And the surface of the said base powder is covered with 1 to 300 carbon atoms.
- the photocatalyst production method of the present invention is a photocatalyst using silver particles and TiO 2 particles, wherein the TiO 2 particles are used as a base powder, and the surface of the base powder is coated with a carbon film.
- Polycyclic aromatic hydrocarbons are added to the base powder and heated at a temperature not lower than the boiling point of the polycyclic aromatic hydrocarbons and not higher than the boiling temperature + 300 ° C. and not lower than the thermal decomposition temperature of the polycyclic aromatic hydrocarbons. Then, the surface of the base powder is covered with carbon of 0.1 nm to 10 nm layer.
- a carbon coating layer can be obtained by a simple process in which the base powder is heat-treated in a vacuum together with a polycyclic aromatic hydrocarbon. Therefore, there is an advantage that the carbon coating layer thickness can be easily controlled by adjusting the addition amount of the polycyclic aromatic hydrocarbon, in addition to the advantage that it is convenient and suitable for mass production at low cost.
- a carbon coating layer can be obtained by a simple process in which B powder is heat-treated in a vacuum together with a polycyclic aromatic hydrocarbon.
- the carbon coating layer thickness can be easily controlled by adjusting the amount of polycyclic aromatic hydrocarbon added. That is, the MgB 2 superconductor manufacturing method of the present invention makes it possible to easily obtain an MgB 2 superconductor in which a part of the B site is carbon-substituted at low cost.
- the base material and the polycyclic aromatic hydrocarbon are simply heat-treated together in a vacuum, so that they are formed on various substrates (base materials).
- a carbon coating layer having a thickness of nanometer level can be easily provided. Therefore, the present invention is not limited to the MgB 2 superconductor, and can be applied to a method for producing a positive electrode of a lithium ion battery, a method for producing a photocatalyst, tribology, and the like, and the application range of the present invention is considered to be wide.
- a carbon coating layer can be obtained in a simple process by simply heat-treating the base powder together with the polycyclic aromatic hydrocarbon in a vacuum, In addition to the advantage of being suitable for mass production at a low cost, there is also an advantage that the thickness of the carbon coating layer can be easily controlled by adjusting the amount of polycyclic aromatic hydrocarbon added.
- Example 1 of this invention It is a block diagram of the carbon coating
- FIG. 10 is a lithium mapping diagram corresponding to a transmission electron microscope image of the LiFePO 4 powder of FIG. 9.
- FIG. 10 is a phosphorus mapping diagram corresponding to a transmission electron microscope image of the LiFePO 4 powder of FIG.
- FIG. 10 is an oxygen mapping diagram corresponding to a transmission electron microscope image of the LiFePO 4 powder of FIG. 9. It is a high-resolution transmission electron micrograph of the LiFePO 4 powder vacuum heat treatment for one hour at 700 ° C. with coronene.
- FIG. 4 is a Raman scattering shift diagram of LiFePO 4 powder subjected to vacuum heat treatment at 700 ° C.
- a diagram illustrating the particle size distribution of LiFePO 4 base particles used in the positive electrode material (A) is LiFePO 4 substrate particles without a carbon bearing layer as a comparative example, (B) is LiFePO 4 with carbon-supported layer The case of substrate particles is shown. It is sectional drawing which shows typically the test lithium secondary battery (coin cell) which concerns on one test example of this invention. It is a figure explaining the detail of the trial manufacture specification which concerns on the coin cell shown in FIG. 18, and has shown the mechanical design value of a positive electrode and a negative electrode. It is a figure explaining the detail of the test article manufactured by the trial manufacture specification which concerns on the coin cell shown in FIG. It is a figure explaining the discharge capacity characteristic of the test article which concerns on one test example of this invention. It is a graph which shows the charging / discharging curve explaining the discharge capacity characteristic of the test article which concerns on one test example of this invention.
- the “Mg internal diffusion method” is a wire preparation method in which an Mg rod is placed inside a metal tube, B powder is filled in the gap between the metal tube and the Mg rod, this composite is processed into a wire, and then heat treated. .
- the “powder-in-tube method” is a wire preparation method in which a raw material powder of a superconductor is filled in a metal tube, processed into a wire, and then heat-treated.
- Critical current density Jc means the maximum superconducting current density that can flow per unit cross-sectional area of the superconducting wire. Usually, it refers to the value per unit cross-sectional area of the superconductor core in the wire.
- the MgB 2 superconductor is manufactured by pressure-forming and heat-treating a mixture of Mg powder or MgH 2 powder and B powder.
- the average particle size of Mg powder or MgH 2 powder is preferably in the range of 200 nm to 50 ⁇ m
- the average particle size of B powder is preferably in the range of 50 nm to 1 ⁇ m.
- the mixing ratio it is preferable to mix Mg or MgH 2 / B in a molar ratio in a range of 0.5 / 2 to 1.5 / 2, and a molar ratio in a range of 0.8 / 2 to 1.2 / 2. It is further preferable to mix in the above.
- an appropriate amount of polycyclic aromatic hydrocarbon and SiC can be added to the mixture of Mg or MgH 2 powder and B powder, or B powder, and further mixed sufficiently with a ball mill or the like.
- polycyclic aromatic hydrocarbons various compounds among compounds having three or more carbocycles or heterocycles may be considered, and the number of carbons of polycyclic aromatic hydrocarbons is particularly limited. However, the range of 18-50 is preferred.
- the polycyclic aromatic hydrocarbons may have various functional groups as long as the effects of the present invention are not impaired, and can be appropriately selected in consideration of availability, handling properties, price, and the like.
- typical examples of the substituent include an alkyl group having 1 to 8 carbon atoms, particularly 1 to 4 carbon atoms. More specifically, coronene, anthracene, perylene, biphenyl listed in Tables 1 and 2 (FIGS.
- carbocyclic aromatic hydrocarbons such as alkyl substitution, or heterocyclic aromatics such as thiophene.
- examples are hydrocarbons.
- the polycyclic aromatic hydrocarbon is preferably added at a ratio of 0.1 to 40 mol% with respect to the theoretical or experimental production amount of MgB 2 .
- the mixture as described above is processed into a bulk material and a wire material, and the same methods and conditions as those in the conventional superconducting wire material may be employed.
- it is a bulk material, it can be manufactured by pressure forming and heat treatment, and examples thereof include a press using a normal mold, and the pressure is preferably 100 to 300 kg / cm 2 .
- it is a wire rod, for example, it can be manufactured by filling the mixture into a metal tube such as iron and processing it into a tape or wire with a rolling roll or the like, followed by heat treatment. May be adopted. That is, as usual, heat treatment can be performed at a temperature and time sufficient to obtain a MgB 2 superconducting phase under an inert atmosphere such as argon or vacuum.
- the metal tube to be used, the heat treatment temperature and the heat treatment time are not essential in the C substitution at the B site, and therefore various metal tubes, heat treatment temperature and heat treatment time can be selected.
- the MgB 2 superconductor of the present invention thus obtained includes a superconducting linear motor car, an MRI medical diagnostic device, a semiconductor single crystal pulling device, a superconducting energy storage, a superconducting rotating machine, a superconducting transformer, This is useful for improving the performance of conductive cables.
- the LiFePO 4 powder used as a raw material may be used to adjust the appropriate mixing ratio.
- the average particle size of the LiFePO 4 powder is preferably in the range of 200 nm to 50 ⁇ m.
- the amount of carbon added is less than 0.1 mol%, there is a disadvantage that a sufficient carbon coat film is not formed, which is not preferable.
- the lithium-containing powder for the positive electrode is not limited to LiFePO 4 powder, and commonly used LiCoO 2 powder, LiNiO 2 powder, LiNi 0.5 Mn 0.5 O 2 powder, LiMn 2 O 4 powder.
- LiMnPO 4 powder and LiFeSiO 4 powder LiVPO 4 powder, LiNi 0.5 Mn 1.5 O 4 powder, V 2 O 5 powder, SiO 2 powder, MnO 2 powder, and Li 2 S powder may be used. .
- polycyclic aromatic hydrocarbons various compounds among compounds having three or more carbocycles or heterocycles may be considered, and the number of carbons of polycyclic aromatic hydrocarbons is particularly limited. However, the range of 18-50 is preferred.
- the polycyclic aromatic hydrocarbons may have various functional groups as long as the effects of the present invention are not impaired, and can be appropriately selected in consideration of availability, handling properties, price, and the like.
- typical examples of the substituent include an alkyl group having 1 to 8 carbon atoms, particularly 1 to 4 carbon atoms.
- examples include coronene, anthracene, perylene, biphenyl and carbocyclic aromatic hydrocarbons such as alkyl substitution, or heterocyclic aromatic hydrocarbons such as thiophene listed in Tables 1 and 2 above. Is done.
- the addition amount of the polycyclic aromatic hydrocarbon is basically determined by the mol% of the carbon described above, but in the manufacturing operation, the mol% of the carbon is changed to the mol% or mass of the polycyclic aromatic hydrocarbon. It is convenient to replace with%.
- FIG. 2 is a configuration diagram for explaining a manufacturing apparatus of a positive electrode material for a lithium ion battery according to the present invention.
- the manufacturing apparatus includes a container 10, a vacuum state holding means 20, a heating device 30, a heat treatment control device 40, and a transfer device 50.
- the container 10 contains a mixture obtained by adding a polycyclic aromatic hydrocarbon to a base powder used for a positive electrode material for a lithium ion battery, and has no reactivity with the base powder or the polycyclic aromatic hydrocarbon. It is made up of. Examples of the material include ceramics, metal, and glass.
- the vacuum state holding means 20 is for holding the container 10 containing the mixture in a vacuum state.
- a vacuum pump and a burner for sealing the glass are used.
- a vacuum container and a vacuum pump that cover the entire ceramic container 10 are used.
- a vacuum container and a vacuum pump that cover the entire metal container 10 may be used, or the inside of the metal container 10 is connected to the metal container 10 by a vacuum pump. May be evacuated to a vacuum state.
- the heating device 30 heats the container 10 containing the mixture at a temperature not lower than the boiling point of the polycyclic aromatic hydrocarbon and not higher than the boiling point temperature + 300 ° C. and not lower than the thermal decomposition temperature of the polycyclic aromatic hydrocarbon.
- a heat-resistant brick and an electric heater are combined.
- the heat treatment control device 40 controls the heating time in the heating device 30 so as to be secured for a predetermined time so that the surface of the base powder is covered with one or more layers and 300 or less carbon atoms.
- the heat treatment control device 40 includes a temperature sensor that measures the internal temperature of the container 10 and a regulator that controls the amount of heat generated by the heating device 30.
- a temperature controller that stores the heat treatment pattern of the heating device 30 may be used as the controller.
- the transport device 50 is a mechanism for transporting the container 10 in a vacuum state containing the mixture to the inside of the heating device 30, and also a mechanism for transporting the container 10 after being heat-treated by the heating device 30 to the outside of the heating device 30. Also have.
- a manipulator or a transfer robot can be used for the transfer device 50.
- FIG. 3 is a configuration diagram of the carbon coating apparatus used in the embodiment of the present invention.
- 70 is a B + coronene mixed powder
- 80 is a glass tube
- 90 is a heat treatment furnace.
- Amorphous nano B powder (made by Pavezyum Turkey) having a particle size of about 250 nm and coronene (C 24 H 12 ) solid powder having a particle size of several mm are weighed so that the carbon content with respect to B is 5 atomic%.
- vacuum sealed in a quartz tube This was transferred to a heat treatment furnace and subjected to heat treatment at 630 ° C. for 3 hours.
- FIG. 4 shows a transmission electron microscope image
- FIG. 5 shows the B analysis result (boron mapping diagram)
- FIG. 6 shows the carbon analysis result (carbon mapping diagram) for the sample heat-treated at 630 ° C.
- FIG. 5 shows that an amorphous layer having a thickness of 3 to 4 nm exists on the surface of the B particles, but FIG. 6 shows that this layer is a layer containing carbon.
- FIG. 7 shows the results of infrared spectroscopic analysis of vacuum-encapsulated and heat-treated B powder, mixed powder of B and coronene (unheated), B powder alone, and coronene powder, and FIG. 8 shows the results of X-ray diffraction.
- the sample heat-treated at 520 ° C. shows a characteristic peak in the C—H bond of coronene, but the B powder sample heat-treated at 630 ° C. almost loses these peaks.
- a sample heat treated at 520 ° C. shows some coronene peaks, but a sample heat treated at 630 ° C. does not show coronene or a multimer peak formed by condensation of coronene.
- Coronene has a melting point of 438 ° C. and a boiling point of 525 ° C. At a heat treatment temperature of 630 ° C., coronene is considered to evaporate into a gas.
- Non-Patent Document 3 it is reported that when coronene is heated to be a gas, condensation between coronene occurs one after another, hydrogen is released and a multimer is formed, and carbon is formed at 600 ° C. or higher. Further, from Non-Patent Document 4, it is also inferred that some coronene exists on the surface of the B powder particles even at a boiling point or higher, and is present as it is on the surface of the B particles as carbon by thermal decomposition. Therefore, in this experiment, the deposited layer of nanometer order on the surface of the B particles heat-treated at 630 ° C. is considered to be a carbon layer.
- Example 2 Next, using the carbon-coated B powder produced in Example 1, an MgB 2 superconducting wire was produced by the Mg internal diffusion method. An Mg rod with a diameter of 2 mm is placed in the center of an iron tube with an outer diameter of 6 mm and an inner diameter of 4 mm, and B powder is filled in the gap between the iron tube and the Mg rod, and processed into a 0.6 mm diameter wire rod by groove rolling and die drawing. did. The wire was heat-treated at 675 ° C. for 8 hours in an argon atmosphere. For comparison, an MgB 2 wire was produced in the same manner using carbon coat B powder produced by the rf plasma method. Table 3 shows a comparison of critical current densities at 4.2 K and 10 Tesla for both wires. Since the B powder according to the present invention does not contain impurities such as Cl, it exhibits a higher critical current density than that of the rf plasma method.
- the carbon-coated B powder according to the present invention does not contain impurities such as Cl, a higher critical current density can be obtained than the carbon-coated B powder containing Cl.
- the carbon coating amount can be easily controlled only by changing the ratio of B to be encapsulated and coronene, and mass production is also easy.
- Example 3 Creation of substrate particles having a carbon support layer>
- Commercially available LiFePO 4 nanopowder having an average particle size of about 5 ⁇ m and coronene (C 24 H 12 ) solid powder are weighed so that the amount of carbon (C) with respect to LiFePO 4 is 5 mol% and mixed in a mortar, and quartz The tube was vacuum sealed. This was heat-treated at 700 ° C. for 1 hour. The structure of the LiFePO 4 powder after the heat treatment was observed with a transmission electron microscope.
- FIG. 9 is a transmission electron microscope image of LiFePO 4 powder that was vacuum heat-treated at 700 ° C. for 1 hour together with coronene as one embodiment of the present invention.
- 10 to 14 are diagrams showing elemental analysis mappings of C, Li, Fe, P, and O, respectively, for LiFePO 4 powder that was vacuum heat-treated at 700 ° C. for 1 hour together with coronene.
- FIG. 15 shows a high-resolution transmission electron microscope image, from which it can be seen that this carbon layer is amorphous. Therefore, it is considered that the nanometer deposited layer covering the surface of the LiFePO 4 particles heat-treated at 700 ° C. in this experiment is an amorphous carbon layer.
- This heat treatment process can be considered as follows. When the heat treatment temperature rises, the coronene first melts and penetrates into the LiFePO 4 powder, and the coronene covers the surface of the individual LiFePO 4 powder particles. When this temperature is 600 ° C. or higher, it is considered that coronene on the surface of the LiFePO 4 particles is decomposed and carbon remains as an amorphous state.
- Amorphous carbon contains a mixture of conductive sp2 bonds and insulating sp3 bonds, but the electrode material film must contain many conductive sp2 bonds.
- the Figure 16 shows the Raman scattering shift of LiFePO 4 powder not LiFePO 4 powder and carbon coating was carbon coating was heat-treated at 700 ° C.. In carbon-coated LiFePO 4 , two peaks (D and G peaks) appear, and it can be seen that these are attributable to the carbon coat layer. From Non-Patent Document 2, the ratio of sp2 bond can be evaluated from the ratio of the peak intensity of D peak and G peak I (D) / I (G) and the magnitude of shift based on graphite of G peak, From the data in FIG. 16, the ratio of sp2 bonds is estimated to be 80% or more. From the above, it is considered that the nanocarbon film produced here has sufficient conductivity and is suitable as a carbon film for an electrode material.
- ⁇ Comparative Example 1 Creation of substrate particles having a carbon support layer>
- Several methods for coating C on the surface of LiFePO 4 particles have been reported.
- One of them is a method using methanol as described above (Non-patent Document 6). After putting LiFePO 4 into a kiln having a rotating function (rotary kiln), the temperature is raised to 600 ° C. Next, by supplying methanol vapor using nitrogen as a carrier gas to the furnace, a LiFePO 4 / C composite positive electrode material supporting carbon is obtained.
- LiFePO 4 and coronene are simply sealed in a glass tube and heated, and the mass production is easy.
- Example 1 Production of electrode sheet> Subsequently, the production of an electrode sheet for a lithium ion battery according to an embodiment of the present invention, in which base material particles having a carbon support layer created in Example 3 are used as a positive electrode material, will be described.
- the electrode sheet has a positive electrode sheet and a negative electrode sheet as a pair.
- FIG. 17 is a diagram for explaining the particle size distribution of LiFePO 4 base particles used for the positive electrode material.
- A is a LiFePO 4 base particle without a carbon support layer (hereinafter referred to as “LFP”) as Comparative Example 2.
- B shows the case of LiFePO 4 base particles having a carbon support layer as Example 3 (hereinafter sometimes referred to as “c-LFP”).
- the particle size distribution of LFP is similar to the bell-type distribution as shown in FIG. 17A, the average particle size is 5.0 ⁇ m, the maximum particle size is 60 ⁇ m, and is about 12 times the average particle size. Particles are mixed.
- the particle size distribution of c-LFP is similar to the bell type distribution as shown in FIG. 17B, the average particle size is 5.8 ⁇ m, the maximum particle size is 17 ⁇ m, and aggregates and aggregates are mixed. is doing.
- a positive electrode sheet was prepared using the LFP base material particles of Comparative Example 2 and the c-LFP base material particles of Example 3.
- LFP powder as a positive electrode active material, acetylene black as a conductive material, and polyvinylidene fluoride (PVDF) as a binder have a mass ratio of 86: 7: 7.
- PVDF polyvinylidene fluoride
- c-LFP powder as a positive electrode active material, acetylene black as a conductive material, and polyvinylidene fluoride (PVDF) as a binder have a mass ratio of 86: 7. : It mixed in water so that it might be set to 7, and the positive electrode active material layer forming paste was prepared.
- PVDF polyvinylidene fluoride
- the paste of these compositions was applied to one side of a positive electrode current collector (aluminum foil) and dried to form a positive electrode active material layer on one side of the positive electrode current collector.
- a thin film is produced using a doctor blade for coating, and the gap is 350 ⁇ m.
- the coating amount of the positive electrode active material layer forming paste was adjusted to be about 18 mg / cm 2 (based on solid content) after drying.
- the graphite composition is selected.
- graphite powder as a negative electrode active material
- CMC carboxymethyl cellulose
- SBR styrene butadiene rubber
- a positive electrode active material layer forming paste was prepared by mixing in water to a ratio of 1.5: 1. In preparing this paste, water (H 2 O) is used as a solvent and 50.7% of a non-volatile component (NV) is contained.
- a paste having this composition was applied to one side of a negative electrode current collector (copper foil) and dried to form a negative electrode active material layer on one side of the negative electrode current collector.
- a thin film is produced using a doctor blade for coating, and the gap is 180 ⁇ m.
- the coating amount of the positive electrode active material layer forming paste was adjusted to be about 7 mg / cm 2 (based on solid content) after drying.
- ⁇ Test Example 2 Production of lithium ion battery> A lithium secondary battery (coin cell) was constructed using the positive electrode sheet having the LFP composition and the c-LFP composition obtained in Test Example 1. The production of the lithium secondary battery was performed as follows.
- FIG. 18 is a cross-sectional view schematically showing a test lithium secondary battery (coin cell) according to one test example of the present invention.
- a coin cell 60 is used for evaluating charge / discharge performance, and is a stainless steel container having a diameter of 20 mm and a thickness of 3.2 mm (2032 type), for example.
- the positive electrode (working electrode) 61 is produced by punching the positive electrode sheet into a circle having a diameter of 16 mm.
- the negative electrode (counter electrode) 62 is produced by punching the negative electrode sheet into a circle having a diameter of 16 mm.
- the separator 63 is a porous polypropylene sheet having a diameter of 22 mm and a thickness of 0.02 mm, and is impregnated with an electrolytic solution.
- the gasket 64 holds the container (negative electrode terminal) 65 and the lid (positive electrode terminal) 66 in a predetermined posture in an insulated state.
- the coin cell 60 incorporates a non-aqueous electrolyte together with a positive electrode 61, a negative electrode 62, and a separator 63.
- LiPF6 as a supporting salt is contained in a mixed solvent containing ethylene carbonate (EC) and diethyl carbonate (DEC) in a volume ratio of 3: 7 at a concentration of about 1 mol / liter. Used. Thereafter, an initial charge / discharge treatment (conditioning) was performed by a conventional method to obtain a test lithium secondary battery.
- EC ethylene carbonate
- DEC diethyl carbonate
- FIG. 19 is a diagram for explaining the details of the prototype specifications related to the coin cell shown in FIG. 18, and shows the mechanical design values of the positive electrode and the negative electrode.
- the thickness of the Al foil is 20 ⁇ m
- the thickness of the electrode plate is 123 ⁇ m
- the coating width is 16 ⁇
- the coating area is 2.0 cm 2
- the mixture density is 1.8 g / cm 3
- the mixture surface density is It is 18.3 mg / cm 2
- the specific capacity is 160 (mAh / g) at the first charge
- the discharge is 150 (mAh / g).
- the positive electrode having the c-LFP composition except that the electrode plate has a thickness of 116 ⁇ m, the mixture density is 1.8 g / cm 3 , and the mixture surface density is 18.1 mg / cm 2. It is the same.
- the thickness of the Cu foil is 18 ⁇ m
- the thickness of the electrode plate is 70 ⁇ m
- the coating width is 16 ⁇
- the coating area is 2.0 cm 2
- the mixture density is 1.5 g / cm 3
- the mixture surface density is The used capacity is 389 (mAh / g) and the discharge 350 (mAh / g) at the first charge, at 7.6 mg / cm 2 .
- the negative electrode having the c-LFP composition is the same as the negative electrode having the LFP composition except that the mixture surface density is 7.7 mg / cm 2 .
- FIG. 20 is a diagram for explaining the details of a test product manufactured according to the prototype specification related to the coin cell shown in FIG.
- Two coin specimens LFP-01 and 02 were produced as coin cells having an LFP composition.
- the positive electrode weight of LFP-01 is 47.85 mg
- the negative electrode weight is 47.69 mg
- the positive electrode weight is 18.401 mg / cm 2
- the negative electrode weight is 7.627 mg / cm 2
- the A / C ratio is 1.14
- the design capacity is It is 4.77 mAh.
- CLFP-01 and 02 also have numerical values as shown in FIG.
- the numbers in bold in the third column are the average values of LFP-01 and LFP-02, and CLFP-01 and CLFP-02, respectively.
- Example 3 Charging / discharging characteristic test of lithium ion battery> A charge / discharge test was performed on each of the test lithium secondary batteries obtained as described above. For the discharge capacity test, the battery was charged at a constant current (2.25 mA) at a room temperature of 21 ° C. until the terminal voltage reached 4.0 V, and then charged at a constant voltage of 4.0 V for 1.5 hours. . The battery after the CC-CV charge was discharged at a constant current (0.90 mA) under a temperature condition of room temperature of 21 ° C. until the voltage between terminals became 2.0 V, and the battery capacity at that time was measured. .
- FIG. 21 is a diagram for explaining the discharge capacity characteristics of a test product according to one test example of the present invention.
- the specific capacity is about 48 mAh / g, and the ratio to the design value is only about 32%.
- the specific capacity is about 96 mAh / g, and the ratio to the design value is improved to about 64%.
- FIG. 22 is a graph showing a charge / discharge curve for explaining the discharge capacity characteristics of the test product according to one test example of the present invention. Since the coin cell of the c-LFP composition uses LiFePO 4 base particles having a carbon support layer, the discharge capacity is improved about twice as compared with the coin cell of the LFP composition.
- the aromatic hydrocarbon to be used may be other than coronene, as long as it is vaporized by heating to cause polymerization / condensation.
- the addition amount of an aromatic hydrocarbon since the carbon amount adhering to the boron powder surface changes with addition amounts, the addition amount can be changed as needed.
- the heat treatment temperature it is necessary to conduct heat treatment at 600 ° C. or higher because the polymerization and condensation proceed at 600 ° C. or higher and almost only carbon is obtained.
- other aromatic hydrocarbons are specific to each. There is a temperature at which proper polymerization and condensation proceed, and it is necessary to perform heat treatment at that temperature or higher.
- coronene is illustrated as an aromatic hydrocarbon used in embodiment concerning the manufacturing method of the positive electrode material for lithium ion batteries of this invention, this invention is not limited to this, In addition to coronene However, any material that vaporizes by heating and causes polymerization / condensation may be used. Also, the amount of aromatic hydrocarbons, the amount of carbon adhering to the LiFePO 4 powder surface by addition amount changes, it is possible to change the amount as needed. Furthermore, with regard to the heat treatment temperature, it is necessary to conduct heat treatment at 600 ° C. or higher because the polymerization and condensation proceed at 600 ° C. or higher and almost only carbon is obtained. However, other aromatic hydrocarbons are specific to each. There is a temperature at which proper polymerization and condensation proceed, and it is necessary to perform heat treatment at that temperature or higher.
- the lithium ion battery of the present invention an example of a coin cell type is shown, but a shape other than the coin cell type widely used by those skilled in the art may be used, and a wound electrode body type or a laminated electrode body type may be used according to common use. It is good.
- the base material and the polycyclic aromatic hydrocarbon are simply heat-treated together in a vacuum, on various substrates (base materials).
- a carbon coating layer having a thickness of nanometer level can be easily provided, and can be applied to MgB 2 superconductors, lithium ion batteries, photocatalysts, tribology, and the like.
- the addition of polycyclic aromatic hydrocarbons (nanographene) having excellent uniformity to the MgB 2 superconductor wire is realized, and high critical current density (Jc) characteristics and An MgB 2 superconducting wire with small variations in critical current density (Jc) can be provided.
- the manufactured MgB 2 superconductor is suitable for use in superconducting linear motor cars, MRI medical diagnostic devices, semiconductor single crystal pulling devices, superconducting energy storage, superconducting rotating machines, superconducting transformers, superconducting cables, etc. It is.
- a nanometer level can be formed on various substrates (base materials) by simply heat-treating the base material and the polycyclic aromatic hydrocarbon together in a vacuum.
- a carbon coating layer having a thickness can be easily provided, and can be applied to a lithium ion battery or the like.
- a lithium secondary battery excellent in charge and discharge characteristics can be obtained by using a lithium-containing positive electrode sheet such as a LiFePO 4 positive electrode sheet having a carbon support layer on the powder surface of the positive electrode active material. Can be built.
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Abstract
Description
ii)資源的にも豊富で原料が比較的安価であること、
iii)機械的にタフであること、
iv)軽量であること。
(ii)無害であり、安全性が高いこと、
(iii)サイクル特性が良いこと。
前記B粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上で当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温度で加熱して、前記B粉末の表面を1層以上300層以下の炭素原子又は0.1nm以上10nm層以下の炭素で覆う工程と、
前記炭素原子又は炭素で表面が覆われたB粉末を、前記Mg粉末またはMgH2粉末と混合する工程と、を有するものである。
前記基材粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温度で加熱して、前記基材粉末の表面を1層以上300層以下の炭素原子で覆うことを特徴とする。
前記基材粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温度で加熱して、前記基材粉末の表面を0.1nm以上10nm層以下の炭素で覆うことを特徴とする。
図3は、本発明の実施例で用いるカーボン被覆装置の構成図である。図において、70はB+コロネン混合粉末、80はガラス管、90は熱処理炉である。粒径が約250nmのアモルファスナノB粉末(トルコPavezyum社製)と粒径が数mmのコロネン(C24H12)固体粉末を、Bに対するカーボン量が5原子%となるように計量して乳鉢で混合し、石英管に真空封入した。これを熱処理炉に移して、630℃で3時間の熱処理を行った。また、比較のため、同じ混合物をコロネンの沸点(525℃)より低い520℃で1時間熱処理を行った。熱処理後のB粉末を透過型電子顕微鏡により組織観察を行った。630℃で熱処理をした試料について、図4に透過電顕像を示し、図5にBの分析結果(ボロンマッピング図)を示し、図6に炭素の分析結果(カーボンマッピング図)を示す。
次に、実施例1で作製した炭素被覆B粉末を用いて、Mg内部拡散法によりMgB2超伝導線材を作製した。外径6mm、内径4mmの鉄管の中心に、径2mmのMg棒を配置し、鉄管とMg棒との隙間にB粉末を充填して、溝ロールならびにダイス線引きにより径0.6mmの線材に加工した。この線材を675℃で8時間アルゴン雰囲気中で熱処理した。比較のために、rfプラズマ法で作製したカーボンコートB粉末を用いて、同様にしてMgB2線材を作製した。表3には、両線材の4.2K、10テスラでの臨界電流密度を比較して示す。本発明によるB粉末はCl等の不純物を含まないためにrfプラズマ法の場合よりも高い臨界電流密度を示す。
カーボンコートしたB粉末については、BCl3を原料とし、rfプラズマ法でBナノ粉末を作製する際にメタンガスを導入すると、炭素被覆したナノB粉末が得られることが報告されている。しかしながらこの方法で作製した炭素被覆B粉末にはClが不純物として混入しており、このB粉末を用いてMgB2超伝導体を作製した場合、Cl不純物のために実用的に重要な臨界電流密度が低いという難点があった。また、rfプラズマ法を適用しているために、炭素被覆量の制御が難しいだけでなく、高コストで大量生産が困難という難点があった。本発明による炭素被覆B粉末ではCl等の不純物を含まないので、上記のClを含む炭素被覆B粉末に比べて高い臨界電流密度が得られる。また、本発明によれば、炭素被覆量は封入するBとコロネンの比率を変化させるだけで簡単に制御できるだけでなく、大量生産も容易という特長がある。
平均粒径が約5μmの市販のLiFePO4ナノ粉末とコロネン(C24H12)固体粉末を、LiFePO4に対するカーボン(C)量が5モル%となるように計量して乳鉢で混合し、石英管に真空封入した。これに対して700℃で1時間の熱処理を行った。熱処理後のLiFePO4粉末について透過型電子顕微鏡により組織観察を行った。
<比較例1:カーボン担持層を有する基材粒子の創製>
LiFePO4粒子表面にCをコートする方法にはいくつか報告されているが、その一つが前述したメタノールを使う方法である(非特許文献6)。LiFePO4を、回転機能を持った窯(ロータリーキルン)に投入した後に,600℃まで昇温する。つぎに、この炉に窒素をキャリアガスとしてメタノール蒸気を供給することによって、カーボンを担持したLiFePO4/C複合正極材料が得られる。
続いて、実施例3で創製したカーボン担持層を有する基材粒子を正極材料として用いた、本発明の一実施形態に係るリチウムイオン電池用の電極シートの作製について説明する。電極シートは、正極シートと負極シートとを、対として有する。
上記試験例1で得られたLFP組成とc-LFP組成の正極シートを用いてリチウム二次電池(コインセル)を構築した。リチウム二次電池の作製は、以下のようにして行った。
以上のようにして得られた試験用リチウム二次電池のそれぞれに対して、充放電試験を行った。放電容量試験については、室温21℃の温度条件にて、定電流(2.25mA)で端子間電圧が4.0Vとなるまで充電した後、4.0Vの定電圧で1.5時間充電した。かかるCC-CV充電後の電池を、室温21℃の温度条件にて、端子間電圧が2.0Vとなるまで、定電流(0.90mA)で放電させて、そのときの電池容量を測定した。
10 容器
20 真空状態保持手段
30 加熱装置
40 熱処理制御装置
50 搬送装置
60 コインセル
61 正極(作用極)
62 負極(対極)
63 セパレータ
64 ガスケット
65 容器(負極端子)
66 蓋(正極端子)
70 B+コロネン混合粉末
80 ガラス管
90 熱処理炉
Claims (18)
- 基材粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温度で加熱して、前記基材粉末の表面を1層以上300層以下の炭素原子で覆うことを特徴とする炭素のナノ被覆層を有する基材粉末の製造方法。
- 基材粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上で当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温度で加熱して、前記基材粉末の表面を0.1nm以上10nm層以下の炭素で覆うことを特徴とする炭素のナノ被覆層を有する基材粉末の製造方法。
- 前記基材粉末は、SnO2粉末、LiVPO4粉末、LiFePO4粉末、LiNi0.5Mn1.5O4粉末、LiMnPO4粉末、Li2FeSiO4粉末、V2O5粉末、MnO2粉末、LiCoO2粉末、LiNiO2粉末、LiNi0.5Mn0.5O2粉末、LiMn2O4粉末、Li2S粉末およびSiO2粉末からなる群から選ばれたリチウムイオン電池負極材用の基材粉末、またはAg粉末とTiO2粉末との積層体およびB粉末からなる群から選ばれた基材粉末であることを特徴とする請求項1または2に記載の炭素のナノ被覆層を有する基材粉末の製造方法。
- 前記多環芳香族炭化水素は、コロネン(coronene)、アンタントレン(anthanthrene)、ベンゾペリレン(Benzo(ghi)perylene)、サーキュレン(circulene)、コランニュレン(corannulene)、ディコロニレン(Dicoronylene)、ディインデノペリレン(Diindenoperylene)、ヘリセン(helicene)、ヘプタセン(heptacene)、ヘキサセン(hexacene)、ケクレン(kekulene)、オバレン(ovalene)、ゼスレン(Zethrene)、ベンゾ[a]ピレン(Benzo[a]pyrene)、ベンゾ[e]ピレン(Benzo[e]pyrene)、ベンゾ[a]フルオランテン(Benzo[a]fluoranthene)、ベンゾ[b]フルオランテン(Benzo[b]fluoranthene)、ベンゾ[j]フルオランテン(Benzo[j]fluoranthene)、ベンゾ[k]フルオランテン(Benzo[k]fluoranthene)、ディベンゾ[a,h]アントラセン(Dibenz(a,h)anthracene)、ディベンゾ[a,j]アントラセン(Dibenz(a,j)anthracene)、オリンピセン(Olympicene)、ペンタセン(pentacene)、ペリレン(perylene)、ピセン(Picene)、テトラフェニレン(Tetraphenylene)、ベンゾ[a]アントラセン(Benz(a)anthracene)、ベンゾ[a]フルオレン(Benzo(a)fluorene)、ベンゾ[c]フェナントレン(Benzo(c)phenanthrene)、クリセン(Chrysene)、フルオランテン(Fluoranthene)、ピレン(pyrene)、テトラセン(Tetracene)、トリフェニレン(Triphenylene)、アントラセン(Anthracene)、フルオレン(Fluorene)、フェナレン(Phenalene)およびフェナントレン(phenanthrene)からなる群から選ばれることを特徴とする請求項1から3のいずれか1項に記載の炭素のナノ被覆層を有する基材粉末の製造方法。
- 前記多環芳香族炭化水素は、常温常圧で固体であり、かつ沸点温度が熱分解温度よりも低く、前記多環芳香族炭化水素における炭素原子の数と水素原子の数の比C:Hが1:0.5から1:0.8であることを特徴とする請求項1から4のいずれか1項に記載の炭素のナノ被覆層を有する基材粉末の製造方法。
- 請求項1から5のいずれか1項に記載の方法で製造した基材粉末とカーボンの複合体。
- 請求項6に記載の複合体をバインダーと混合した後、成形して得られる電極。
- Mg粉末またはMgH2粉末とB粉末との混合物を加圧成形して熱処理するMgB2超伝導体の製造方法において、
前記B粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上で当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温度で加熱して、前記B粉末の表面を1層以上300層以下の炭素原子又は0.1nm以上10nm層以下の炭素で覆う工程と、
前記炭素原子又は炭素で表面が覆われたB粉末を、前記Mg粉末またはMgH2粉末と混合する工程と、
を有することを特徴とするMgB2超伝導体の製造方法。 - 前記多環芳香族炭化水素の添加量が、MgB2の理論もしくは実験生成量に対して0.1~40mol%であることを特徴とする請求項8に記載のMgB2超伝導体の製造方法。
- 前記混合物を金属管に充填し、加圧成形して熱処理することを特徴とする請求項8又は9に記載のMgB2超伝導体の製造方法。
- 請求項1から5のいずれか1項に記載の製造方法で製造された炭素のナノ被覆層を有する基材粉末であって、当該基材粉末がB粉末であり、
前記炭素のナノ被覆層を有するB粉末とMg棒とを金属管に充填し、加圧成形して熱処理することを特徴とするMgB2超伝導体の製造方法。 - 請求項8から11のいずれか1項に記載のMgB2超伝導体の製造方法により得られたMgB2超伝導体であって、MgB2コアが1本または複数本あるMgB2線材であることを特徴とするMgB2超伝導体。
- 請求項12に記載のMgB2超伝導体であって、MgB2コアが複数本ある多芯MgB2線材であることを特徴とするMgB2超伝導体。
- 非水電解質を用いる二次電池用の正極材を構成する金属酸化物または金属硫化物と、前記金属酸化物または前記金属硫化物表面を被覆するカーボン被膜を有し、前記金属酸化物あるいは前記金属硫化物は、SnO2、LiVPO4、LiFePO4、LiNi0.5Mn1.5O4、LiMnPO4、Li2FeSiO4、V2O5、MnO2、LiCoO2、LiNiO2、LiNi0.5Mn0.5O2、LiMn2O4、Li2SおよびSiO2からなる群から選ばれたリチウムイオン電池正極材用の基材粉末からなるリチウムイオン電池用正極材の製造方法であって、
前記基材粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温度で加熱して、前記基材粉末の表面を1層以上300層以下の炭素原子で覆うことを特徴とするリチウムイオン電池用正極材の製造方法。 - 非水電解質を用いる二次電池用の正極材を構成する金属酸化物または金属硫化物と、前記金属酸化物または前記金属硫化物表面を被覆するカーボン被膜を有し、前記金属酸化物あるいは前記金属硫化物は、SnO2、LiVPO4、LiFePO4、LiNi0.5Mn1.5O4、LiMnPO4、Li2FeSiO4、V2O5、MnO2、LiCoO2、LiNiO2、LiNi0.5Mn0.5O2、LiMn2O4、Li2SおよびSiO2からなる群から選ばれたリチウムイオン電池正極材用の基材粉末からなるリチウムイオン電池用正極材の製造方法であって、
前記基材粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上で当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温度で加熱して、前記基材粉末の表面を0.1nm以上20nm層以下の炭素で覆うことを特徴とするリチウムイオン電池用正極材の製造方法。 - 正極集電体上に正極活物質が設けられた正極と、
前記正極と電解液を介して対向する負極と、を有し、
前記正極活物質は、リチウム金属酸化物からなる基材粉末と、前記基材粉末の周囲を覆う炭素被覆層と、を有し、
前記炭素被覆層は、請求項14または15に記載の方法で製造されたことを特徴とするリチウムイオン電池。 - 銀粒子とTiO2粒子を用いる光触媒であって、前記TiO2粒子を基材粉末とし、前記基材粉末の表面がカーボン被膜で被覆された光触媒の製造方法において、
前記基材粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温で加熱して、前記基材粉末の表面を1層以上300層以下の炭素原子で覆うことを特徴とする光触媒の製造方法。 - 銀粒子とTiO2粒子を用いる光触媒であって、前記TiO2粒子を基材粉末とし、前記基材粉末の表面がカーボン被膜で被覆された光触媒の製造方法において、
前記基材粉末に多環芳香族炭化水素を添加し、前記多環芳香族炭化水素の沸点以上当該沸点温度+300℃以下でありかつ前記多環芳香族炭化水素の熱分解温度以上の温で加熱して、前記基材粉末の表面を0.1nm以上10nm層以下の炭素で覆うことを特徴とする光触媒の製造方法。
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WO2024096619A1 (ko) * | 2022-11-04 | 2024-05-10 | 삼성에스디아이주식회사 | 복합양극활물질, 그 제조방법, 이를 포함하는 양극 및 전고체 이차전지 |
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US20170263932A1 (en) | 2017-09-14 |
JPWO2016021483A1 (ja) | 2017-04-27 |
EP3178785A4 (en) | 2018-03-21 |
EP3178785A1 (en) | 2017-06-14 |
US10431823B2 (en) | 2019-10-01 |
EP3178785B1 (en) | 2019-10-23 |
JP6308507B2 (ja) | 2018-04-11 |
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