WO2016008122A1 - Motor rotary shaft and motor, and mounting structure of motor and rotary component - Google Patents

Motor rotary shaft and motor, and mounting structure of motor and rotary component Download PDF

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Publication number
WO2016008122A1
WO2016008122A1 PCT/CN2014/082338 CN2014082338W WO2016008122A1 WO 2016008122 A1 WO2016008122 A1 WO 2016008122A1 CN 2014082338 W CN2014082338 W CN 2014082338W WO 2016008122 A1 WO2016008122 A1 WO 2016008122A1
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WO
WIPO (PCT)
Prior art keywords
shaft
motor
mounting
elastic member
hole
Prior art date
Application number
PCT/CN2014/082338
Other languages
French (fr)
Chinese (zh)
Inventor
秦邦耀
史克富
吴延兵
Original Assignee
广东威灵电机制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广东威灵电机制造有限公司 filed Critical 广东威灵电机制造有限公司
Priority to PCT/CN2014/082338 priority Critical patent/WO2016008122A1/en
Publication of WO2016008122A1 publication Critical patent/WO2016008122A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/05Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
    • F04D29/053Shafts
    • F04D29/054Arrangements for joining or assembling shafts

Definitions

  • the invention belongs to the technical field of motors, and in particular relates to a motor shaft and a motor having the motor shaft, and a mounting structure of the motor and the rotating component having the motor.
  • the motor generally comprises a stator, a rotor, a casing and a rotating shaft.
  • the stator and the rotor are both disposed in the outer casing, and the stator is fastened to the outer casing.
  • One end of the rotating shaft extends into the outer casing and is fastened to the rotor, and the other end extends outside the outer casing and is connected with the impeller.
  • the rotating member is fastened so that the rotating shaft can effectively drive the rotating member to rotate while the motor is running.
  • the motor is generally fastened to the installation equipment through the outer casing (such as the body of the air conditioner, the body of the range hood, the body of the washing machine heater, etc.).
  • both the stator and the rotor generate harmonic components, so that both the stator and the rotor carry a certain amount of vibration energy. If the corresponding vibration reduction measures are not taken, the vibration energy carried on the stator will pass through the motor.
  • the outer shell is transmitted to the body of the equipment, and the vibration energy carried on the rotor can be transmitted to the rotating parts by the national rotating shaft, which will generate large noise and vibration, and thus can not meet the requirements of low noise environment in some applications. .
  • the damper ring is installed between the rotor and the rotating shaft, so that a large amount of heat generated on the rotor is directly transmitted to the damper ring, thereby easily causing rapid damage of the damper ring, thereby affecting the mounting position accuracy of the rotor and affecting
  • the matching clearance between the rotor and the stator ultimately affects the safety and reliability of the motor operation, which brings certain safety hazards to the application of the motor.
  • It is used to lock the damping ring between the rotor and the shaft.
  • the processing technology of the limiting parts is relatively complicated, which leads to the relatively high installation cost of the damping ring, which in turn makes the cost of the motor relatively high, which is ultimately not conducive to the large-scale popularization and application of the solution.
  • the object of the present invention is to overcome the deficiencies of the prior art described above, and to provide a motor rotating shaft and a motor having the motor shaft, a mounting structure of the motor and the rotating component of the motor, which aims to solve the problem of how to ensure the safety and reliability of the motor operation.
  • the technical problem of reducing the vibration energy of the rotor transmission to the rotating component is reduced.
  • a motor rotating shaft comprising a first mounting shaft body for rotor mounting, a second mounting shaft body for rotating component mounting, and a reduction mounted on the second mounting shaft body a vibration assembly comprising a first elastic member, the first elastic member being provided with a first shaft hole disposed in cooperation with the second mounting shaft body along a central position thereof, the first elastic member passing The first shaft hole is sleeved on the second mounting shaft body.
  • the motor shaft further includes a rigid pressure plate mounted on the second mounting shaft body
  • the vibration damping assembly further includes a second elastic member having an outer dimension larger than an outer dimension of the first elastic member.
  • a through hole is formed through the rigid pressure plate
  • the second elastic member is provided with a receiving groove disposed in cooperation with the outer surface of the rigid pressure plate and a second shaft hole disposed along the concave bottom portion of the receiving groove
  • the second elastic member is sleeved on the second mounting shaft body through the second shaft hole with the receiving groove facing away from the first elastic member, and the rigid pressure plate passes through the The hole is sleeved on the second mounting shaft body and received in the receiving groove, and the first elastic member is located between the first mounting shaft portion and the second elastic member.
  • the radial dimension of the first mounting shaft body is larger than the radial dimension of the second mounting shaft body, and the joint between the first mounting shaft body and the second mounting shaft body forms a stepped surface. An end of the first elastic member facing the first mounting shaft body abuts against the stepped surface.
  • the first elastic member is a member made of silicone rubber or polyurethane, and includes a hollow tube portion interposed between an inner wall of the mounting hole of the rotating member and an outer wall of the second mounting shaft, and An annular flange portion that is external to the mounting hole of the rotating member and that is interposed between the rotating member and the stepped surface, the annular flange portion is protruded from the hollow tube portion At one end, the first shaft hole is disposed through the hollow tube portion and the annular flange portion.
  • the outer contour of the rigid pressure plate, the inner contour of the accommodating groove and the outer shape of the second elastic member are both rectangular.
  • the second mounting shaft body includes a first shaft portion disposed in cooperation with the first shaft hole and the second shaft hole, and an outer diameter smaller than an outer diameter of the first shaft portion and the through hole a second shaft portion is disposed, and the first shaft portion is located between the first mounting shaft body and the second shaft portion, and the first elastic member and the second elastic member are sleeved on The rigid pressure plate is sleeved on the second shaft portion on the first shaft portion.
  • the through hole is formed by a smooth circular arc surface and a flat surface joint
  • the smooth circular arc surface is a circular arc surface having an arc greater than a semicircular arc
  • the shape of the second shaft portion and the shape of the through hole Match settings.
  • the motor shaft further includes a locking member for restricting axial displacement displacement of the vibration damping assembly on the second mounting shaft, the locking member being fastened to the second shaft portion
  • the end portion of the first shaft portion is opposite to the rigid pressure plate.
  • the present invention also provides a motor including a stator, a rotor mated with the stator, a motor housing disposed outside the stator and the rotor, and the motor shaft described above, the rotor being mounted to the motor shaft
  • the first mounting shaft is on the body.
  • the present invention also provides a mounting structure of a motor and a rotating component, comprising a rotating component and the above-described motor, the rotating component being sleeved on the damping component.
  • the motor shaft provided by the present invention and the motor having the motor shaft, the motor and the rotating component mounting structure of the motor, the vibration damping component is added to the second mounting shaft body, and the vibration damping component is sleeved in the second installation.
  • the first elastic member on the shaft body so that the inherent elastic property of the first elastic member can effectively buffer the vibration energy transmitted from the motor shaft to the rotating member, thereby greatly reducing the transmission from the motor shaft to the rotating member.
  • the vibration energy on the upper side effectively reduces the vibration and noise generated during the operation of the motor and rotating parts.
  • the invention installs the vibration damping component for vibration damping and noise reduction on the second mounting shaft body, so that the vibration damping component can be disposed away from the rotor on the one hand, so that a large amount of heat generated on the rotor can be prevented from being directly transmitted to the vibration damping component.
  • the phenomenon that the first elastic member is quickly damaged is avoided, and the service life of the vibration damping assembly is ensured; on the other hand, since the vibration damping assembly is installed outside the motor casing, it is beneficial to the heat dissipation thereof, thereby facilitating the reduction.
  • the service life of the vibration component on the other hand, there is no direct connection between the vibration damping component and the rotor, so even if the first elastic component is damaged, the installation position accuracy of the rotor will not be affected, and the rotor and the stator will not be affected.
  • the matching gap between them ensures the safety and reliability of the motor operation.
  • FIG. 1 is a schematic view showing a mounting structure of a motor and a rotating component according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a motor shaft according to an embodiment of the present invention.
  • FIG. 3 is a schematic structural view of a first elastic member according to an embodiment of the present invention.
  • FIG. 4 is a schematic structural view of a second elastic member according to an embodiment of the present invention.
  • Figure 5 is a left side cross-sectional view of Figure 4.
  • FIG. 6 is a schematic structural view of a rigid pressure plate according to an embodiment of the present invention.
  • Figure 7 is a left side cross-sectional view of Figure 6;
  • FIG. 8 is a schematic structural view of a rotating component according to an embodiment of the present invention.
  • the motor shaft 1 includes a first mounting shaft 11 for rotor mounting, a second mounting shaft 12 for mounting the rotating member 2 , and a second mounting shaft.
  • the damper assembly 13 is mounted on the shaft body 12.
  • the damper assembly 13 includes a first elastic member 131.
  • the first elastic member 131 is disposed at a central position thereof along the first shaft hole 1311 disposed in cooperation with the second mounting shaft 12.
  • the first elastic member 131 is sleeved on the second mounting shaft 12 through the first shaft hole 1311.
  • the arrangement of the first shaft hole 1311 on the first elastic member 131 is mainly used to realize the mounting of the first elastic member 131 on the second mounting shaft 12.
  • the inherent elastic property of the first elastic member 131 can effectively buffer the vibration energy transmitted from the motor shaft 1 to the rotating member 2, thereby greatly reducing the rotation of the motor shaft 1
  • the vibration energy transmitted to the rotating member 2 is thereby effectively reduced the vibration and noise generated during the operation of the motor and the rotating member 2.
  • the vibration damping assembly 13 for vibration damping and noise reduction is mounted on the second mounting shaft body 12,
  • the vibration damping assembly 13 can be disposed away from the rotor, so that a large amount of heat generated on the rotor can be prevented from being directly transmitted to the vibration damping assembly 13, thereby avoiding the phenomenon that the first elastic member 131 is quickly damaged, and the vibration damping assembly 13 is ensured.
  • the vibration damping assembly 13 since the vibration damping assembly 13 is installed outside the motor casing, it facilitates the dissipation of heat thereon, thereby facilitating the service life of the vibration damping assembly 13; on the other hand, the vibration damping assembly 13 and the rotor There is no direct connection relationship between each other. Therefore, even if the vibration-damping component 13 is damaged, the installation position accuracy of the rotor will not be affected, and the matching clearance between the rotor and the stator will not be affected, thereby effectively ensuring the safety and reliability of the motor operation. .
  • the motor shaft 1 provided by the embodiment of the present invention further includes a rigid pressure plate 14 mounted on the second mounting shaft body 12 , and the vibration damping assembly 13 further
  • the second elastic member 132 is disposed between the rigid pressure plate 14 and the mounting groove 22 of the rotating member 2, and the rigid pressure plate 14 is provided with a through hole 141 along the center thereof.
  • the second elastic member 132 is provided with a receiving groove 1321 which is disposed in cooperation with the outer surface of the rigid pressing plate 14 and a second shaft hole 1322 which is disposed along the concave bottom portion of the receiving groove 1321.
  • the second elastic member 132 passes through the second axial hole.
  • the ferrule 1321 is sleeved on the second mounting shaft 12 with the accommodating groove 1321 facing away from the first elastic member 131.
  • the rigid pressure plate 14 is sleeved on the second mounting shaft 12 through the through hole 141 and received in the accommodating groove 1321.
  • the first elastic member 131 is located between the first mounting shaft portion and the second elastic member 132.
  • the arrangement of the rigid pressure plate 14 can drive the rotating member 2 to rotate along with the motor shaft 1 on the one hand, and prevent the first elastic member 131 and the second elastic member 132 from being infinitely compressed by the rotating member 2 on the other hand to cause the first elastic member 131 to be infinitely compressed.
  • the phenomenon that the second elastic member 132 is detonated occurs, thereby facilitating the service life of the vibration damping assembly 13.
  • the arrangement of the second elastic member 132 is mainly for effectively isolating the direct contact between the rotating member 2 and the rigid pressure plate 14, so that the vibration energy carried on the motor shaft 1 can be effectively prevented from being transmitted to the rotating member 2 through the rigid pressure plate 14.
  • the rigid pressure plate 14 can be made of a material having a relatively good rigidity and strength, such as a metal material such as Q235A carbon structural steel.
  • the second elastic member 132 can be made of a material with better elasticity and better heat resistance, such as silicone rubber, polyurethane (polyurethane), etc., so as to ensure the vibration absorption and noise reduction effect of the second elastic member 132 and The service life of the second elastic member 132.
  • the radial dimension of the first mounting axle body 11 is greater than the radial dimension of the second mounting axle body 12, and the junction of the first mounting axle body 11 and the second mounting axle body 12 Forming the stepped surface 101, the end of the first elastic member 131 facing the first mounting shaft 11 abuts against the stepped surface 101, that is, the two ends of the first elastic member 131 abut against the stepped surface 101 and the second elastic member, respectively. 132.
  • the stepped surface 101 can be used to limit the axial displacement displacement of the first elastic member 131 toward the first mounting shaft 11 , which has high reliability and facilitates the installation cost of the vibration damping assembly 13 .
  • the first elastic member 131 can be restricted toward the first mounting shaft by adding a limiting member (such as a circlip, a bushing, etc.) to the second mounting shaft 12 or the first mounting shaft 11.
  • a limiting member such as a circlip, a bushing, etc.
  • the first elastic member 131 is a member made of silicone rubber or polyurethane, and the first elastic member 131 includes an inner wall of the mounting hole 21 and the first surface of the rotating member 2 .
  • the hollow tube portion 1312 between the outer wall of the mounting shaft 12 and the annular flange portion 1313 which is externally mounted on the mounting hole 21 of the rotating member 2 and interposed between the rotating member 2 and the stepped surface 101, the annular flange The portion 1313 is protruded from one end of the hollow tube portion 1312, and the first shaft hole 1311 is provided through the hollow tube portion 1312 and the annular flange portion 1313.
  • the first elastic member 131 can be made of a material with better elasticity and better heat resistance, such as silicone rubber, polyurethane (polyurethane), etc., so as to ensure the vibration absorption and noise reduction effect of the first elastic member 131 and The service life of the first elastic member 131.
  • the hollow tube portion 1312 is mainly used for isolating the direct contact between the inner wall of the mounting hole 21 of the rotating member 2 and the outer wall of the second mounting shaft body 12, thereby effectively preventing the vibration energy carried on the motor shaft 1 from being directly transmitted to the rotating member 2. .
  • the annular flange portion 1313 is mainly used to isolate the direct contact of the rotary member 2 with the stepped surface 101, so that the vibration energy carried on the motor shaft 1 can be effectively prevented from being transmitted to the rotary member 2 through the stepped surface 101.
  • the purpose of completely isolating the direct contact between the rotating member 2 and the motor shaft 1 can be achieved, which is advantageous for reducing the vibration generated during the operation of the motor and the rotating member 2. noise.
  • the outer contour of the rigid pressure plate 14 , the inner contour of the accommodating groove 1321 and the outer shape of the second elastic member 132 are both rectangular, so that the rectangular structure is utilized.
  • the edge prevents relative rotational movement between the rigid pressure plate 14 and the rotating member 2, thereby facilitating the motor shaft 1 to pass through the rigid pressure plate 14 drives the reliability of the rotation of the rotating member 2.
  • the second mounting shaft 12 includes a first shaft hole 1311 and a second shaft hole.
  • the first shaft portion 121 and the second shaft portion 122 having an outer diameter smaller than the outer diameter of the first shaft portion 121 and cooperating with the through hole 141 are disposed, and the first shaft portion 121 is located at the first mounting shaft body 11 and the second portion
  • the first elastic member 131 and the second elastic member 132 are sleeved on the first shaft portion 121
  • the rigid pressure plate 14 is sleeved on the second shaft portion 122.
  • the second mounting shaft 12 is set as a stepped shaft, and under the premise that the second mounting shaft 12 has sufficient strength to support the rotating member 2, the weight of the second mounting shaft 12 can be reduced, which is advantageous for improving the motor.
  • the rotation performance of the rotary shaft 1 can be simultaneously adjusted by the first shaft portion 121 to restrict the axial displacement of the rigid pressure plate 14 toward the first mounting shaft 11.
  • the through hole 141 is formed by a smooth circular arc surface 1411 and a flat surface 1412.
  • the smooth circular arc surface 1411 is a circular arc surface having a curvature greater than a semi-circular arc degree, and the second axis
  • the shape of the portion 122 is matched with the shape of the through hole 141.
  • the cross-sections of the through hole 141 and the second shaft portion 122 are not completely circular, but are larger than a semicircular pattern.
  • the rigid platen 14 is not attached to the second shaft portion 122 and is not rotatable about the second shaft portion 122.
  • the rotary motion is performed to facilitate the relative rotational movement between the rigid pressure plate 14 and the second shaft portion 122, thereby ensuring the reliability of the motor shaft 1 driving the rigid pressure plate 14 to rotate, thereby facilitating the motor shaft 1 to drive the rotating member through the rigid pressure plate 14. 2 rotation reliability.
  • the broken sections of the through hole 141 and the second shaft portion 122 may also be set to be completely circular, and in order to prevent relative rotational movement between the rigid pressure plate 14 and the second shaft portion 122, an improvement may be adopted. A measure of the tightness between the through hole 141 and the second shaft portion 122.
  • the motor shaft 1 of the present embodiment further includes a locking member 15 for restricting axial displacement displacement of the vibration damping assembly 13 on the second mounting shaft body 12, the locking member 15 is fastened to the end of the second shaft portion 122 facing away from the first shaft portion 121 and abuts against the rigid pressure plate 14.
  • the locking member 15 can effectively limit the axial displacement displacement of the vibration damping assembly 13 and the rotating component 2 after being mounted on the motor shaft 1 in the direction of the first mounting shaft 11 , and the step surface 101 can be limited.
  • the vibration assembly 13 and the rotating member 2 are mounted on the motor shaft 1 and then displaced in the axial direction of the first mounting shaft 11 . Therefore, the vibration limiting effect can be effectively ensured by the common limiting action of the locking member 15 and the step surface 101.
  • the stability of the assembly 13 and the rotating member 2 mounted on the motor shaft 1 is stable.
  • the locking member 15 is a nut, and the second shaft portion 122 is provided with an external thread that cooperates with a nut.
  • the nut is screwed to the second shaft portion 122 and abuts against the rigid pressure plate. 14 on. Since the threaded connection has a self-locking action, the locking member 15 is set as a nut in this embodiment, which is advantageous for ensuring the vibration-damping component. 13 and the stable reliability of the rotating component 2 mounted on the motor shaft 1; at the same time, since the nut can be disassembled and assembled by a special tool such as a wrench, the disassembly and assembly process is simple.
  • the nut can be made of standard parts, which will help simplify the design process and facilitate future repair and replacement.
  • the locking member 15 can also be set as other components, such as a pin, a screw, etc., so that the second mounting shaft 12 is correspondingly provided with a pin hole for inserting a pin or a threaded hole for screwing.
  • an embodiment of the present invention further provides a motor including a stator (not shown), a rotor mated with the stator (not shown), a motor housing (not shown) disposed outside the stator and the rotor, and the motor described above.
  • the rotating shaft 1, the stator is fastened to the motor casing, the first mounting shaft 11 extends in the motor casing, the second mounting shaft 12 extends outside the motor casing, and the rotor is mounted on the first mounting shaft 11 of the motor shaft 1.
  • the motor provided by the embodiment of the invention can reduce the vibration and noise generated when the motor is used to drive the rotating component 2 by using the motor shaft 1 described above, so that the motor is measured during no-load and load operation.
  • the noise value of the A-weighted sound power level is greatly reduced, so that the motor can be applied to some applications that require high-noise working environment, such as in some low-noise working environment. In order to improve the market competitiveness of the motor.
  • an embodiment of the present invention further provides a mounting structure of a motor and a rotating component, including a rotating component 2 and the above-mentioned motor.
  • the rotating component 2 is provided with a mounting hole 21 along a central axial direction thereof, and is rotated.
  • the component 2 is sleeved on the vibration damping assembly 13 , and the hollow tube portion 1312 is received in the mounting hole 21 and sandwiched between the inner wall of the mounting hole 21 and the outer wall of the second mounting shaft body 12 .
  • the mounting structure of the motor and the rotating component provided by the embodiment of the present invention can effectively buffer the vibration energy transmitted from the motor shaft 1 to the rotating component 2 by using the above-mentioned motor, thereby greatly reducing the rotation of the motor shaft.
  • the vibration energy transmitted to the rotating member 2 on the one side thereby effectively reducing the vibration and noise generated during the operation of the motor and the rotating member 2.
  • the rotating component 2 is further provided with a mounting groove 22 having an inner contour and an outer shape of the second elastic member 132 , and the mounting hole 21 is disposed along the concave bottom of the mounting groove 22 .
  • the inner contour of the mounting hole 21 is disposed to match the outer contour of the hollow tube portion 1312, and the inner contour of the mounting groove 22 is disposed to cooperate with the outer contour of the second elastic member 132.
  • the mounting structure of the motor and the rotating component provided by the embodiment of the invention, the rigid pressure plate 14 and the second elastic component The 132 is received in the mounting groove 22 of the rotating member 2 and sandwiched between the mounting groove 22 and the second mounting shaft 12 .
  • the hollow tube portion 1312 of the first elastic member 131 is received in the mounting hole 21 and sandwiched between the rotating members. Between the inner wall of the mounting hole 21 and the outer wall of the second mounting shaft 12, the annular flange portion 1313 of the first elastic member 131 is caught outside the mounting hole 21 and sandwiched between the end surface of the rotating member 2 and the stepped surface 101.
  • the specific mounting process of the rotating component 2 on the motor is: firstly, the first elastic component 131 is sleeved on the first shaft portion 121 of the second mounting shaft 12 and the annular flange portion 1313 is abutted against the stepped surface 101. Then, the rotating member 2 is sleeved on the first elastic member 131; then the second elastic member 132 is sleeved on the second mounting shaft and completely received in the mounting groove 22 of the rotating member 2; then, the rigid pressing plate 14 is used. The sleeve is sleeved on the second mounting shaft 12 and is completely received in the receiving groove 1321 of the second elastic member 132.
  • the nut is screwed onto the second shaft portion 122 of the second mounting shaft 12 and pressed.
  • the rigid pressure plate 14 is tightened so that the rotating member 2 and the vibration damping assembly 13 can be effectively locked to the second mounting shaft body 12, thus completing the installation process of the rotating member 2 and the motor.
  • the mounting structure of the motor and the rotating component provided by the embodiment of the invention can be specifically applied to a fan or a range hood of an air conditioner or a heater or a fan of a washing machine, and the rotating component 2 can be an impeller, a turntable, a guide wheel, etc.
  • the motor directly drives the rotating parts.

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  • General Engineering & Computer Science (AREA)
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Abstract

Disclosed are a motor rotary shaft, a motor having the motor rotary shaft, and a mounting structure of the motor and a rotary component. The motor rotary shaft comprises a first mounting shaft body (11) for the mounting of a rotor, a second mounting shaft body (12) for the mounting of the rotary component, and a damping assembly (13) mounted on the second mounting shaft body (12), wherein the damping assembly (13) comprises a first elastic element (131). The first elastic element (131) is provided in the center with a first shaft hole which penetrates therethrough and fits with the second mounting shaft body (12), and the first elastic element (131) is sheathed on the second mounting shaft body (12) with the first shaft hole. In one aspect, the motor rotary shaft can weaken the vibration energy transmitted to the rotary component, thereby reducing the vibration and noise in the operating process of the motor and the rotary component; in another aspect, a large amount of heat generated on the rotor can be prevented from being directly transmitted to the damping assembly, thereby guaranteeing the service life of the damping assembly; and in yet another aspect, the security and reliability of the operation of the motor can be increased.

Description

电机转轴及电机、电机与旋转部件的安装结构  Motor shaft and motor, motor and rotating parts mounting structure 技术领域Technical field
本发明属于电机技术领域,尤其涉及电机转轴及具有该电机转轴的电机、具有该电机的电机与旋转部件的安装结构。The invention belongs to the technical field of motors, and in particular relates to a motor shaft and a motor having the motor shaft, and a mounting structure of the motor and the rotating component having the motor.
背景技术Background technique
电机一般包括定子、转子、外壳和转轴,定子和转子均设于外壳内,且定子紧固连接外壳,转轴的一端伸于外壳内并紧固连接转子、另一端伸于外壳外并与叶轮等旋转部件紧固连接,这样,在电机运行过程中,转轴可有效驱动旋转部件进行旋转。具体安装时,电机一般通过外壳紧固连接安装设备(如空调器的机体、抽油烟机的机体、洗衣机暖风机的机体等)上。在电机运行过程中,定子和转子均会产生谐波分量,从而使得定子和转子上均承载有一定的振动能,如果不采取相应的减振措施,定子上承载的振动能就会通过电机的外壳传递至设备的机体上,转子上承载的振动能就会他哦各国诺转轴传递至旋转部件上,从而会产生较大的噪音和振动,进而无法满足某些应用场合对低噪音环境的要求。The motor generally comprises a stator, a rotor, a casing and a rotating shaft. The stator and the rotor are both disposed in the outer casing, and the stator is fastened to the outer casing. One end of the rotating shaft extends into the outer casing and is fastened to the rotor, and the other end extends outside the outer casing and is connected with the impeller. The rotating member is fastened so that the rotating shaft can effectively drive the rotating member to rotate while the motor is running. During the specific installation, the motor is generally fastened to the installation equipment through the outer casing (such as the body of the air conditioner, the body of the range hood, the body of the washing machine heater, etc.). During the operation of the motor, both the stator and the rotor generate harmonic components, so that both the stator and the rotor carry a certain amount of vibration energy. If the corresponding vibration reduction measures are not taken, the vibration energy carried on the stator will pass through the motor. The outer shell is transmitted to the body of the equipment, and the vibration energy carried on the rotor can be transmitted to the rotating parts by the national rotating shaft, which will generate large noise and vibration, and thus can not meet the requirements of low noise environment in some applications. .
传统技术中,为了减小电机的运行噪音,一般是采取在电机外壳与设备机体之间设置橡胶减振结构的措施,这种措施可有效减少定子传递到设备机体上的振动能,从而可起到一定程度的减振降噪作用;但是由于其并没有采用相应的措施进行减弱转子上振动能的传递,故,使得电机在驱动旋转部件转动的过程中产生的振动和噪音仍均比较大,难以满足某些场合对低噪音环境的设计要求。In the conventional technology, in order to reduce the running noise of the motor, it is generally adopted to provide a rubber damping structure between the motor casing and the device body, which can effectively reduce the vibration energy transmitted by the stator to the device body, thereby To a certain degree of vibration and noise reduction; but because it does not use corresponding measures to reduce the transmission of vibration energy on the rotor, the vibration and noise generated by the motor in the process of driving the rotating parts are still relatively large. It is difficult to meet the design requirements for low noise environments in some occasions.
现有技术中,为了减弱转子上振动能的传递,提出了一种在转子与转轴之间设置减震圈的方案,这样,通过减震圈的减振作用,可起到一定程度减弱转子上振动能传递的作用,从而可起到一定的减振降噪效果。但是,这种方案在具体应用中仍存在以下不足之处:1)由于转子是电机的主要发热部件之一,其在运行中会产生大量的热量, 故将减震圈安装于转子与转轴之间,会使得转子上产生的大量热量直接传递到减震圈上,从而容易造成减震圈的快速损坏,进而影响了转子的安装位置精度,并影响了转子与定子之间的配合间隙,最终影响了电机运行的安全可靠性,给电机的应用带来了一定的安全隐患;2)其用于将减震圈锁紧固定于转子与转轴之间的限位部件的加工工艺比较复杂,从而导致减震圈的安装成本比较高,进而使得电机的成本比较高,最终不利于该方案的大规模推广应用。In the prior art, in order to reduce the transmission of vibration energy on the rotor, a scheme of providing a damping ring between the rotor and the rotating shaft is proposed, so that the damping effect of the damping ring can weaken the rotor to a certain extent. The effect of vibration energy transmission can play a certain role in vibration and noise reduction. However, this solution still has the following shortcomings in specific applications: 1) Since the rotor is one of the main heat-generating components of the motor, it generates a large amount of heat during operation. Therefore, the damper ring is installed between the rotor and the rotating shaft, so that a large amount of heat generated on the rotor is directly transmitted to the damper ring, thereby easily causing rapid damage of the damper ring, thereby affecting the mounting position accuracy of the rotor and affecting The matching clearance between the rotor and the stator ultimately affects the safety and reliability of the motor operation, which brings certain safety hazards to the application of the motor. 2) It is used to lock the damping ring between the rotor and the shaft. The processing technology of the limiting parts is relatively complicated, which leads to the relatively high installation cost of the damping ring, which in turn makes the cost of the motor relatively high, which is ultimately not conducive to the large-scale popularization and application of the solution.
技术问题technical problem
本发明的目的在于克服上述现有技术的不足,提供了电机转轴及具有该电机转轴的电机、具有该电机的电机与旋转部件的安装结构,其旨在解决如何在保证电机运行安全可靠性的前提下减小转子传动到旋转部件上的振动能的技术问题。The object of the present invention is to overcome the deficiencies of the prior art described above, and to provide a motor rotating shaft and a motor having the motor shaft, a mounting structure of the motor and the rotating component of the motor, which aims to solve the problem of how to ensure the safety and reliability of the motor operation. The technical problem of reducing the vibration energy of the rotor transmission to the rotating component is reduced.
技术解决方案Technical solution
为达到上述目的,本发明采用的技术方案是:电机转轴,包括供转子安装的第一安装轴体、供旋转部件安装的第二安装轴体和安装于所述第二安装轴体上的减振组件,所述减振组件包括第一弹性件,所述第一弹性件沿其中心位置贯穿设有与所述第二安装轴体配合设置的第一轴孔,所述第一弹性件通过所述第一轴孔套设于所述第二安装轴体上。In order to achieve the above object, the technical solution adopted by the present invention is: a motor rotating shaft, comprising a first mounting shaft body for rotor mounting, a second mounting shaft body for rotating component mounting, and a reduction mounted on the second mounting shaft body a vibration assembly comprising a first elastic member, the first elastic member being provided with a first shaft hole disposed in cooperation with the second mounting shaft body along a central position thereof, the first elastic member passing The first shaft hole is sleeved on the second mounting shaft body.
进一步地,所述电机转轴还包括安装于所述第二安装轴体上的刚性压板,所述减振组件还包括外廓尺寸大于所述第一弹性件外廓尺寸的第二弹性件,所述刚性压板上贯穿设有贯孔,所述第二弹性件上设有与所述刚性压板外廓配合设置的容置槽和沿所述容置槽之凹设底部贯穿设置的第二轴孔,所述第二弹性件通过所述第二轴孔以所述容置槽背对所述第一弹性件的形式套设于所述第二安装轴体上,所述刚性压板通过所述贯孔套设于所述第二安装轴体上并收容于所述容置槽内,所述第一弹性件位于所述第一安装轴部与所述第二弹性件之间。Further, the motor shaft further includes a rigid pressure plate mounted on the second mounting shaft body, and the vibration damping assembly further includes a second elastic member having an outer dimension larger than an outer dimension of the first elastic member. a through hole is formed through the rigid pressure plate, and the second elastic member is provided with a receiving groove disposed in cooperation with the outer surface of the rigid pressure plate and a second shaft hole disposed along the concave bottom portion of the receiving groove The second elastic member is sleeved on the second mounting shaft body through the second shaft hole with the receiving groove facing away from the first elastic member, and the rigid pressure plate passes through the The hole is sleeved on the second mounting shaft body and received in the receiving groove, and the first elastic member is located between the first mounting shaft portion and the second elastic member.
优选地,所述第一安装轴体的径向尺寸大于所述第二安装轴体的径向尺寸,所述第一安装轴体与所述第二安装轴体的连接处形成台阶面,所述第一弹性件之朝向所述第一安装轴体的端部抵顶于所述台阶面上。Preferably, the radial dimension of the first mounting shaft body is larger than the radial dimension of the second mounting shaft body, and the joint between the first mounting shaft body and the second mounting shaft body forms a stepped surface. An end of the first elastic member facing the first mounting shaft body abuts against the stepped surface.
进一步地,所述第一弹性件为由硅橡胶或聚氨酯制成的部件,其包括夹设于所述旋转部件上安装孔内壁与所述第二安装轴体外壁之间的中空管部和卡于所述旋转部件之所述安装孔外且夹设于所述旋转部件与所述台阶面之间的环状凸缘部,所述环状凸缘部凸设于所述中空管部的一端,所述第一轴孔贯穿所述中空管部和所述环状凸缘部设置。Further, the first elastic member is a member made of silicone rubber or polyurethane, and includes a hollow tube portion interposed between an inner wall of the mounting hole of the rotating member and an outer wall of the second mounting shaft, and An annular flange portion that is external to the mounting hole of the rotating member and that is interposed between the rotating member and the stepped surface, the annular flange portion is protruded from the hollow tube portion At one end, the first shaft hole is disposed through the hollow tube portion and the annular flange portion.
优选地,所述刚性压板的外廓、所述容置槽的内廓和所述第二弹性件的外廓均呈矩形状。Preferably, the outer contour of the rigid pressure plate, the inner contour of the accommodating groove and the outer shape of the second elastic member are both rectangular.
具体地,所述第二安装轴体包括与所述第一轴孔、所述第二轴孔配合设置的第一轴部和外径小于所述第一轴部外径且与所述贯孔配合设置的第二轴部,且所述第一轴部位于所述第一安装轴体与所述第二轴部之间,所述第一弹性件和所述第二弹性件均套设于所述第一轴部上,所述刚性压板套设于所述第二轴部上。Specifically, the second mounting shaft body includes a first shaft portion disposed in cooperation with the first shaft hole and the second shaft hole, and an outer diameter smaller than an outer diameter of the first shaft portion and the through hole a second shaft portion is disposed, and the first shaft portion is located between the first mounting shaft body and the second shaft portion, and the first elastic member and the second elastic member are sleeved on The rigid pressure plate is sleeved on the second shaft portion on the first shaft portion.
优选地,所述贯孔由光滑圆弧面和平直面接合围合形成,所述光滑圆弧面为弧度大于半圆弧度的圆弧面,所述第二轴部的形状与所述贯孔的形状配合设置。Preferably, the through hole is formed by a smooth circular arc surface and a flat surface joint, the smooth circular arc surface is a circular arc surface having an arc greater than a semicircular arc, and the shape of the second shaft portion and the shape of the through hole Match settings.
进一步地,所述电机转轴还包括用于限制所述减振组件在所述第二安装轴体上轴向移动位移的锁紧构件,所述锁紧构件紧固安装于所述第二轴部之背对所述第一轴部的端部并抵顶于所述刚性压板上。Further, the motor shaft further includes a locking member for restricting axial displacement displacement of the vibration damping assembly on the second mounting shaft, the locking member being fastened to the second shaft portion The end portion of the first shaft portion is opposite to the rigid pressure plate.
进一步地,本发明还提供了电机,其包括定子、与所述定子配合的转子、设于所述定子与所述转子外的电机外壳和上述的电机转轴,所述转子安装于所述电机转轴的所述第一安装轴体上。Further, the present invention also provides a motor including a stator, a rotor mated with the stator, a motor housing disposed outside the stator and the rotor, and the motor shaft described above, the rotor being mounted to the motor shaft The first mounting shaft is on the body.
进一步地,本发明还提供了电机与旋转部件的安装结构,包括旋转部件和上述的电机,所述旋转部件套设于所述减振组件上。Further, the present invention also provides a mounting structure of a motor and a rotating component, comprising a rotating component and the above-described motor, the rotating component being sleeved on the damping component.
有益效果Beneficial effect
本发明提供的电机转轴及具有该电机转轴的电机、具有该电机的电机与旋转部件的安装结构,通过在第二安装轴体上增设减振组件,并使减振组件具有套于第二安装轴体上的第一弹性件,这样,可利用第一弹性件固有的弹性性能有效缓冲从电机转轴传递到旋转部件上的振动能,从而极大程度地减弱了从电机转轴上传递到旋转部件上的振动能,进而有效减小了电机及旋转部件运行过程中产生的振动和噪音。本发明将用于吸振减噪的减振组件安装于第二安装轴体上,这样,一方面可使减振组件远离转子设置,从而可避免转子上产生的大量热量直接传递到减振组件上,进而避免了第一弹性件快速损坏的现象发生,保证了减振组件的使用寿命;另一方面由于减振组件是安装于电机外壳外的,故利于其上热量的散发,从而利于保证减振组件的使用寿命;再一方面由于减振组件与转子之间没有直接连接关系,故,即使第一弹性件损坏,也不会影响到转子的安装位置精度,更不会影响到转子与定子之间的配合间隙,进而有效保证了电机运行的安全可靠性。The motor shaft provided by the present invention and the motor having the motor shaft, the motor and the rotating component mounting structure of the motor, the vibration damping component is added to the second mounting shaft body, and the vibration damping component is sleeved in the second installation. The first elastic member on the shaft body, so that the inherent elastic property of the first elastic member can effectively buffer the vibration energy transmitted from the motor shaft to the rotating member, thereby greatly reducing the transmission from the motor shaft to the rotating member. The vibration energy on the upper side effectively reduces the vibration and noise generated during the operation of the motor and rotating parts. The invention installs the vibration damping component for vibration damping and noise reduction on the second mounting shaft body, so that the vibration damping component can be disposed away from the rotor on the one hand, so that a large amount of heat generated on the rotor can be prevented from being directly transmitted to the vibration damping component. In addition, the phenomenon that the first elastic member is quickly damaged is avoided, and the service life of the vibration damping assembly is ensured; on the other hand, since the vibration damping assembly is installed outside the motor casing, it is beneficial to the heat dissipation thereof, thereby facilitating the reduction. The service life of the vibration component; on the other hand, there is no direct connection between the vibration damping component and the rotor, so even if the first elastic component is damaged, the installation position accuracy of the rotor will not be affected, and the rotor and the stator will not be affected. The matching gap between them ensures the safety and reliability of the motor operation.
附图说明DRAWINGS
图1是本发明实施例提供的电机与旋转部件的安装结构的示意图;1 is a schematic view showing a mounting structure of a motor and a rotating component according to an embodiment of the present invention;
图2是本发明实施例提供的电机转轴的结构示意图;2 is a schematic structural view of a motor shaft according to an embodiment of the present invention;
图3是本发明实施例提供的第一弹性件的结构示意图;3 is a schematic structural view of a first elastic member according to an embodiment of the present invention;
图4是本发明实施例提供的第二弹性件的结构示意图;4 is a schematic structural view of a second elastic member according to an embodiment of the present invention;
图5是图4的左视剖面示意图;Figure 5 is a left side cross-sectional view of Figure 4;
图6是本发明实施例提供的刚性压板的结构示意图;6 is a schematic structural view of a rigid pressure plate according to an embodiment of the present invention;
图7是图6的左视剖面示意图;Figure 7 is a left side cross-sectional view of Figure 6;
图8是本发明实施例提供的旋转部件的结构示意图。FIG. 8 is a schematic structural view of a rotating component according to an embodiment of the present invention.
本发明的实施方式Embodiments of the invention
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
如图1、图2和图3所示,本发明实施例提供的电机转轴1,包括供转子安装的第一安装轴体11、供旋转部件2安装的第二安装轴体12和安装于第二安装轴体12上的减振组件13,减振组件13包括第一弹性件131,第一弹性件131沿其中心位置贯穿设有与第二安装轴体12配合设置的第一轴孔1311,第一弹性件131通过第一轴孔1311套设于第二安装轴体12上。第一弹性件131上第一轴孔1311的设置,主要用于实现第一弹性件131在第二安装轴体12上的安装。在电机转轴1驱动旋转部件2转动的过程中,第一弹性件131固有的弹性性能可有效缓冲从电机转轴1传递到旋转部件2上的振动能,从而极大程度地减弱了从电机转轴1上传递到旋转部件2上的振动能,进而有效减小了电机及旋转部件2运行过程中产生的振动和噪音。同时,本发明实施例,将用于吸振减噪的减振组件13安装于第二安装轴体12上, 一方面可使减振组件13远离转子设置,从而可避免转子上产生的大量热量直接传递到减振组件13上,进而避免了第一弹性件131快速损坏的现象发生,保证了减振组件13的使用寿命;另一方面由于减振组件13是安装于电机外壳外的,故利于其上热量的散发,从而利于保证减振组件13的使用寿命;再一方面由于减振组件13与转子之间没有直接连接关系,故,即使减振组件13损坏,也不会影响到转子的安装位置精度,更不会影响到转子与定子之间的配合间隙,进而有效保证了电机运行的安全可靠性。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the motor shaft 1 according to the embodiment of the present invention includes a first mounting shaft 11 for rotor mounting, a second mounting shaft 12 for mounting the rotating member 2 , and a second mounting shaft. The damper assembly 13 is mounted on the shaft body 12. The damper assembly 13 includes a first elastic member 131. The first elastic member 131 is disposed at a central position thereof along the first shaft hole 1311 disposed in cooperation with the second mounting shaft 12. The first elastic member 131 is sleeved on the second mounting shaft 12 through the first shaft hole 1311. The arrangement of the first shaft hole 1311 on the first elastic member 131 is mainly used to realize the mounting of the first elastic member 131 on the second mounting shaft 12. During the rotation of the motor shaft 1 to drive the rotating member 2, the inherent elastic property of the first elastic member 131 can effectively buffer the vibration energy transmitted from the motor shaft 1 to the rotating member 2, thereby greatly reducing the rotation of the motor shaft 1 The vibration energy transmitted to the rotating member 2 is thereby effectively reduced the vibration and noise generated during the operation of the motor and the rotating member 2. Meanwhile, in the embodiment of the present invention, the vibration damping assembly 13 for vibration damping and noise reduction is mounted on the second mounting shaft body 12, On the one hand, the vibration damping assembly 13 can be disposed away from the rotor, so that a large amount of heat generated on the rotor can be prevented from being directly transmitted to the vibration damping assembly 13, thereby avoiding the phenomenon that the first elastic member 131 is quickly damaged, and the vibration damping assembly 13 is ensured. On the other hand, since the vibration damping assembly 13 is installed outside the motor casing, it facilitates the dissipation of heat thereon, thereby facilitating the service life of the vibration damping assembly 13; on the other hand, the vibration damping assembly 13 and the rotor There is no direct connection relationship between each other. Therefore, even if the vibration-damping component 13 is damaged, the installation position accuracy of the rotor will not be affected, and the matching clearance between the rotor and the stator will not be affected, thereby effectively ensuring the safety and reliability of the motor operation. .
进一步地,如图1、图2、图5、图和图7所示,本发明实施例提供的电机转轴1还包括安装于第二安装轴体12上的刚性压板14,减振组件13还包括外廓尺寸大于第一弹性件131外廓尺寸且夹于刚性压板14与旋转部件2上安装槽22之间的第二弹性件132,刚性压板14沿其中心位置贯穿设有贯孔141,第二弹性件132上设有与刚性压板14外廓配合设置的容置槽1321和沿容置槽1321之凹设底部贯穿设置的第二轴孔1322,第二弹性件132通过第二轴孔1322以容置槽1321背对第一弹性件131的形式套设于第二安装轴体12上,刚性压板14通过贯孔141套设于第二安装轴体12上并收容于容置槽1321内,第一弹性件131位于第一安装轴部与第二弹性件132之间。刚性压板14的设置,一方面可驱动旋转部件2随着电机转轴1进行旋转运动,另一方面可防止第一弹性件131和第二弹性件132被旋转部件2无限压缩造成第一弹性件131和第二弹性件132被压爆的现象发生,从而利于保证减振组件13的使用寿命。第二弹性件132的设置,主要用于有效隔绝旋转部件2与刚性压板14的直接接触,从而可有效防止电机转轴1上承载的振动能通过刚性压板14传递到旋转部件2上。刚性压板14具体可由刚性和强度均较佳的材料制成,如Q235A碳素结构钢等金属材料。第二弹性件132具体可由弹性较佳、耐热性能较好的材料制成,如硅橡胶、聚氨酯(聚氨基甲酸酯)等,这样,利于保证第二弹性件132的吸振减噪效果和第二弹性件132的使用寿命。Further, as shown in FIG. 1 , FIG. 2 , FIG. 5 , FIG. 7 and FIG. 7 , the motor shaft 1 provided by the embodiment of the present invention further includes a rigid pressure plate 14 mounted on the second mounting shaft body 12 , and the vibration damping assembly 13 further The second elastic member 132 is disposed between the rigid pressure plate 14 and the mounting groove 22 of the rotating member 2, and the rigid pressure plate 14 is provided with a through hole 141 along the center thereof. The second elastic member 132 is provided with a receiving groove 1321 which is disposed in cooperation with the outer surface of the rigid pressing plate 14 and a second shaft hole 1322 which is disposed along the concave bottom portion of the receiving groove 1321. The second elastic member 132 passes through the second axial hole. The ferrule 1321 is sleeved on the second mounting shaft 12 with the accommodating groove 1321 facing away from the first elastic member 131. The rigid pressure plate 14 is sleeved on the second mounting shaft 12 through the through hole 141 and received in the accommodating groove 1321. The first elastic member 131 is located between the first mounting shaft portion and the second elastic member 132. The arrangement of the rigid pressure plate 14 can drive the rotating member 2 to rotate along with the motor shaft 1 on the one hand, and prevent the first elastic member 131 and the second elastic member 132 from being infinitely compressed by the rotating member 2 on the other hand to cause the first elastic member 131 to be infinitely compressed. The phenomenon that the second elastic member 132 is detonated occurs, thereby facilitating the service life of the vibration damping assembly 13. The arrangement of the second elastic member 132 is mainly for effectively isolating the direct contact between the rotating member 2 and the rigid pressure plate 14, so that the vibration energy carried on the motor shaft 1 can be effectively prevented from being transmitted to the rotating member 2 through the rigid pressure plate 14. The rigid pressure plate 14 can be made of a material having a relatively good rigidity and strength, such as a metal material such as Q235A carbon structural steel. The second elastic member 132 can be made of a material with better elasticity and better heat resistance, such as silicone rubber, polyurethane (polyurethane), etc., so as to ensure the vibration absorption and noise reduction effect of the second elastic member 132 and The service life of the second elastic member 132.
优选地,如图1和图2所示,第一安装轴体11的径向尺寸大于第二安装轴体12的径向尺寸,第一安装轴体11与第二安装轴体12的连接处形成台阶面101,第一弹性件131之朝向第一安装轴体11的端部抵顶于台阶面101上,即第一弹性件131的两端分别抵顶于台阶面101和第二弹性件132上。这样,可利用台阶面101限制第一弹性件131朝向第一安装轴体11的轴向移动位移,其限位可靠性高,并利于减小减振组件13的安装成本。当然了,具体应用中也可通过在第二安装轴体12或第一安装轴体11上增设限位构件(如卡簧、轴套等)的方式限制第一弹性件131朝向第一安装轴体11的轴向移动位移,但这样会加大减振组件13的安装成本。Preferably, as shown in FIGS. 1 and 2, the radial dimension of the first mounting axle body 11 is greater than the radial dimension of the second mounting axle body 12, and the junction of the first mounting axle body 11 and the second mounting axle body 12 Forming the stepped surface 101, the end of the first elastic member 131 facing the first mounting shaft 11 abuts against the stepped surface 101, that is, the two ends of the first elastic member 131 abut against the stepped surface 101 and the second elastic member, respectively. 132. In this way, the stepped surface 101 can be used to limit the axial displacement displacement of the first elastic member 131 toward the first mounting shaft 11 , which has high reliability and facilitates the installation cost of the vibration damping assembly 13 . Of course, in the specific application, the first elastic member 131 can be restricted toward the first mounting shaft by adding a limiting member (such as a circlip, a bushing, etc.) to the second mounting shaft 12 or the first mounting shaft 11. The axial movement of the body 11 is displaced, but this increases the installation cost of the vibration damping assembly 13.
具体地,如图1、图2和图3所示,第一弹性件131为由硅橡胶或聚氨酯制成的部件,第一弹性件131包括夹设于旋转部件2上安装孔21内壁与第二安装轴体12外壁之间的中空管部1312和卡于旋转部件2之安装孔21外且夹设于旋转部件2与台阶面101之间的环状凸缘部1313,环状凸缘部1313凸设于中空管部1312的一端,第一轴孔1311贯穿中空管部1312和环状凸缘部1313设置。第一弹性件131具体可由弹性较佳、耐热性能较好的材料制成,如硅橡胶、聚氨酯(聚氨基甲酸酯)等,这样,利于保证第一弹性件131的吸振减噪效果和第一弹性件131的使用寿命。中空管部1312的设置,主要用于隔绝旋转部件2安装孔21内壁与第二安装轴体12外壁的直接接触,从而可有效防止电机转轴1上承载的振动能直接传递到旋转部件2上。环状凸缘部1313主要用于隔绝旋转部件2与台阶面101的直接接触,从而可有效防止电机转轴1上承载的振动能通过台阶面101传递到旋转部件2上。这样,通过中空管部1312与环状凸缘部1313的共同作用,可达到完全隔绝旋转部件2与电机转轴1直接接触的目的,利于减小电机及旋转部件2运行过程中产生的振动和噪音。Specifically, as shown in FIG. 1 , FIG. 2 and FIG. 3 , the first elastic member 131 is a member made of silicone rubber or polyurethane, and the first elastic member 131 includes an inner wall of the mounting hole 21 and the first surface of the rotating member 2 . The hollow tube portion 1312 between the outer wall of the mounting shaft 12 and the annular flange portion 1313 which is externally mounted on the mounting hole 21 of the rotating member 2 and interposed between the rotating member 2 and the stepped surface 101, the annular flange The portion 1313 is protruded from one end of the hollow tube portion 1312, and the first shaft hole 1311 is provided through the hollow tube portion 1312 and the annular flange portion 1313. The first elastic member 131 can be made of a material with better elasticity and better heat resistance, such as silicone rubber, polyurethane (polyurethane), etc., so as to ensure the vibration absorption and noise reduction effect of the first elastic member 131 and The service life of the first elastic member 131. The hollow tube portion 1312 is mainly used for isolating the direct contact between the inner wall of the mounting hole 21 of the rotating member 2 and the outer wall of the second mounting shaft body 12, thereby effectively preventing the vibration energy carried on the motor shaft 1 from being directly transmitted to the rotating member 2. . The annular flange portion 1313 is mainly used to isolate the direct contact of the rotary member 2 with the stepped surface 101, so that the vibration energy carried on the motor shaft 1 can be effectively prevented from being transmitted to the rotary member 2 through the stepped surface 101. Thus, by the cooperation of the hollow tube portion 1312 and the annular flange portion 1313, the purpose of completely isolating the direct contact between the rotating member 2 and the motor shaft 1 can be achieved, which is advantageous for reducing the vibration generated during the operation of the motor and the rotating member 2. noise.
优选地,如图1、图4和图6所示,刚性压板14的外廓、容置槽1321的内廓和第二弹性件132的外廓均呈矩形状,这样,利于利用矩形结构的棱边防止刚性压板14与旋转部件2之间产生相对旋转运动,从而利于保证电机转轴1通过刚性压板 14驱动旋转部件2旋转的可靠性。Preferably, as shown in FIG. 1 , FIG. 4 and FIG. 6 , the outer contour of the rigid pressure plate 14 , the inner contour of the accommodating groove 1321 and the outer shape of the second elastic member 132 are both rectangular, so that the rectangular structure is utilized. The edge prevents relative rotational movement between the rigid pressure plate 14 and the rotating member 2, thereby facilitating the motor shaft 1 to pass through the rigid pressure plate 14 drives the reliability of the rotation of the rotating member 2.
具体地,如图1和图2所示,第二安装轴体12包括与第一轴孔1311、第二轴孔 1322配合设置的第一轴部121和外径小于第一轴部121外径且与贯孔141配合设置的第二轴部122,且第一轴部121位于第一安装轴体11与第二轴部122之间,第一弹性件131和第二弹性件132均套设于第一轴部121上,刚性压板14套设于第二轴部122上。本实施例,将第二安装轴体12设为阶梯轴,在保证第二安装轴体12具有足够强度进行支撑旋转部件2的前提下,可减轻第二安装轴体12的重量,利于提高电机转轴1的转动性能;同时,可利用第一轴部121进行限制刚性压板14朝向第一安装轴体11的轴向移动位移。Specifically, as shown in FIG. 1 and FIG. 2, the second mounting shaft 12 includes a first shaft hole 1311 and a second shaft hole. The first shaft portion 121 and the second shaft portion 122 having an outer diameter smaller than the outer diameter of the first shaft portion 121 and cooperating with the through hole 141 are disposed, and the first shaft portion 121 is located at the first mounting shaft body 11 and the second portion Between the shaft portions 122, the first elastic member 131 and the second elastic member 132 are sleeved on the first shaft portion 121, and the rigid pressure plate 14 is sleeved on the second shaft portion 122. In this embodiment, the second mounting shaft 12 is set as a stepped shaft, and under the premise that the second mounting shaft 12 has sufficient strength to support the rotating member 2, the weight of the second mounting shaft 12 can be reduced, which is advantageous for improving the motor. The rotation performance of the rotary shaft 1 can be simultaneously adjusted by the first shaft portion 121 to restrict the axial displacement of the rigid pressure plate 14 toward the first mounting shaft 11.
优选地,如图2、图6和图7所示,贯孔141由光滑圆弧面1411和平直面1412接合围合形成,光滑圆弧面1411为弧度大于半圆弧度的圆弧面,第二轴部122的形状与贯孔141的形状配合设置。本实施例,贯孔141和第二轴部122的断截面均不是整圆形,而是大于半圆的图形,这样,刚性压板14安装于第二轴部122上后不可绕第二轴部122进行旋转运动,从而利于防止刚性压板14与第二轴部122之间产生相对旋转运动,利于保证电机转轴1驱动刚性压板14旋转的可靠性,进而利于保证电机转轴1通过刚性压板14驱动旋转部件2旋转的可靠性。当然了,具体应用中,贯孔141和第二轴部122的断截面也可均设为整圆形,而为了防止刚性压板14与第二轴部122之间产生相对旋转运动,可采取提高贯孔141与第二轴部122之间配合紧密度的措施。Preferably, as shown in FIG. 2, FIG. 6 and FIG. 7, the through hole 141 is formed by a smooth circular arc surface 1411 and a flat surface 1412. The smooth circular arc surface 1411 is a circular arc surface having a curvature greater than a semi-circular arc degree, and the second axis The shape of the portion 122 is matched with the shape of the through hole 141. In this embodiment, the cross-sections of the through hole 141 and the second shaft portion 122 are not completely circular, but are larger than a semicircular pattern. Thus, the rigid platen 14 is not attached to the second shaft portion 122 and is not rotatable about the second shaft portion 122. The rotary motion is performed to facilitate the relative rotational movement between the rigid pressure plate 14 and the second shaft portion 122, thereby ensuring the reliability of the motor shaft 1 driving the rigid pressure plate 14 to rotate, thereby facilitating the motor shaft 1 to drive the rotating member through the rigid pressure plate 14. 2 rotation reliability. Of course, in a specific application, the broken sections of the through hole 141 and the second shaft portion 122 may also be set to be completely circular, and in order to prevent relative rotational movement between the rigid pressure plate 14 and the second shaft portion 122, an improvement may be adopted. A measure of the tightness between the through hole 141 and the second shaft portion 122.
进一步地,如图1和图2所示,本实施例的电机转轴1,还包括用于限制减振组件13在第二安装轴体12上轴向移动位移的锁紧构件15,锁紧构件15紧固安装于第二轴部122之背对第一轴部121的端部并抵顶于刚性压板14上。本实施例,通过锁紧构件15可有效限制减振组件13和旋转部件2安装于电机转轴1上后朝背对第一安装轴体11方向的轴向移动位移,而台阶面101可限制减振组件13和旋转部件2安装于电机转轴1上后朝第一安装轴体11方向的轴向移动位移,因此,通过锁紧构件15和台阶面101的共同限位作用,可有效保证减振组件13和旋转部件2安装于电机转轴1上的稳固可靠性。Further, as shown in FIG. 1 and FIG. 2, the motor shaft 1 of the present embodiment further includes a locking member 15 for restricting axial displacement displacement of the vibration damping assembly 13 on the second mounting shaft body 12, the locking member 15 is fastened to the end of the second shaft portion 122 facing away from the first shaft portion 121 and abuts against the rigid pressure plate 14. In this embodiment, the locking member 15 can effectively limit the axial displacement displacement of the vibration damping assembly 13 and the rotating component 2 after being mounted on the motor shaft 1 in the direction of the first mounting shaft 11 , and the step surface 101 can be limited. The vibration assembly 13 and the rotating member 2 are mounted on the motor shaft 1 and then displaced in the axial direction of the first mounting shaft 11 . Therefore, the vibration limiting effect can be effectively ensured by the common limiting action of the locking member 15 and the step surface 101. The stability of the assembly 13 and the rotating member 2 mounted on the motor shaft 1 is stable.
优选地,如图1和图2所示,锁紧构件15为螺母,第二轴部122上设有与螺母配合的外螺纹,螺母螺纹连接于第二轴部122上并抵顶于刚性压板14上。由于螺纹连接具有自锁作用,故,本实施例将锁紧构件15设为螺母,利于保证减振组件 13和旋转部件2安装于电机转轴1上的稳固可靠性;同时,由于螺母可采用扳手等专用工具进行拆装,故,其拆装过程简单。具体应用中,螺母可采用标准件,这样,利于简化其设计加工过程并利于其日后的检修更换。当然了,锁紧构件15也可设为其它部件,如插销、螺钉等,这样,第二安装轴体12上对应设有供销插入固定的销孔或供螺钉穿设的螺纹孔等。Preferably, as shown in FIG. 1 and FIG. 2, the locking member 15 is a nut, and the second shaft portion 122 is provided with an external thread that cooperates with a nut. The nut is screwed to the second shaft portion 122 and abuts against the rigid pressure plate. 14 on. Since the threaded connection has a self-locking action, the locking member 15 is set as a nut in this embodiment, which is advantageous for ensuring the vibration-damping component. 13 and the stable reliability of the rotating component 2 mounted on the motor shaft 1; at the same time, since the nut can be disassembled and assembled by a special tool such as a wrench, the disassembly and assembly process is simple. In the specific application, the nut can be made of standard parts, which will help simplify the design process and facilitate future repair and replacement. Of course, the locking member 15 can also be set as other components, such as a pin, a screw, etc., so that the second mounting shaft 12 is correspondingly provided with a pin hole for inserting a pin or a threaded hole for screwing.
进一步地,本发明实施例还提供了电机,其包括定子(图未示)、与定子配合的转子(图未示)、设于定子与转子外的电机外壳(图未示)和上述的电机转轴1,定子紧固连接电机外壳,第一安装轴体11延伸于电机外壳内,第二安装轴体12延伸于电机外壳外,转子安装于电机转轴1的第一安装轴体11上。本发明实施例提供的电机,由于采用了上述的电机转轴1,故,可有效减小电机用于驱动旋转部件2运转时产生的振动和噪音,使得电机在空载及负载运转时测得的A计权声功率级的噪声值均得以大幅降低,从而使得该电机可应用于某些对低噪音工作环境要求较高的应用场合,如某些低噪音工作环境要求的场合中的空调器上,进而利于提高电机的市场竞争力。Further, an embodiment of the present invention further provides a motor including a stator (not shown), a rotor mated with the stator (not shown), a motor housing (not shown) disposed outside the stator and the rotor, and the motor described above. The rotating shaft 1, the stator is fastened to the motor casing, the first mounting shaft 11 extends in the motor casing, the second mounting shaft 12 extends outside the motor casing, and the rotor is mounted on the first mounting shaft 11 of the motor shaft 1. The motor provided by the embodiment of the invention can reduce the vibration and noise generated when the motor is used to drive the rotating component 2 by using the motor shaft 1 described above, so that the motor is measured during no-load and load operation. The noise value of the A-weighted sound power level is greatly reduced, so that the motor can be applied to some applications that require high-noise working environment, such as in some low-noise working environment. In order to improve the market competitiveness of the motor.
进一步地,如图1所示,本发明实施例还提供了电机与旋转部件的安装结构,其包括旋转部件2和上述的电机,旋转部件2沿其中心轴向贯穿设有安装孔21,旋转部件2套设于减振组件13上,中空管部1312收容于安装孔21内并夹于安装孔21的内壁与第二安装轴体12的外壁之间。本发明实施例提供的电机与旋转部件的安装结构,由于采用了上述的电机,故,可有效缓冲从电机转轴1传递到旋转部件2上的振动能,从而极大程度地减弱了从电机转轴1上传递到旋转部件2上的振动能,进而有效减小了电机及旋转部件2运行过程中产生的振动和噪音。Further, as shown in FIG. 1 , an embodiment of the present invention further provides a mounting structure of a motor and a rotating component, including a rotating component 2 and the above-mentioned motor. The rotating component 2 is provided with a mounting hole 21 along a central axial direction thereof, and is rotated. The component 2 is sleeved on the vibration damping assembly 13 , and the hollow tube portion 1312 is received in the mounting hole 21 and sandwiched between the inner wall of the mounting hole 21 and the outer wall of the second mounting shaft body 12 . The mounting structure of the motor and the rotating component provided by the embodiment of the present invention can effectively buffer the vibration energy transmitted from the motor shaft 1 to the rotating component 2 by using the above-mentioned motor, thereby greatly reducing the rotation of the motor shaft. The vibration energy transmitted to the rotating member 2 on the one side, thereby effectively reducing the vibration and noise generated during the operation of the motor and the rotating member 2.
具体地,如图1和图8所示,旋转部件2上还设有内廓与第二弹性件132外廓适配的安装槽22,安装孔21沿安装槽22的凹设底部贯穿设置,安装孔21的内廓与中空管部1312的外廓配合设置,安装槽22的内廓与第二弹性件132的外廓配合设置。本发明实施例提供的电机与旋转部件的安装结构,刚性压板14和第二弹性件 132均收容于旋转部件2的安装槽22内并夹于安装槽22与第二安装轴体12之间,第一弹性件131的中空管部1312收容于安装孔21内并夹于旋转部件2的安装孔21内壁与第二安装轴体12外壁之间,第一弹性件131的环状凸缘部1313卡于安装孔21外并夹于旋转部件2端面与台阶面101之间。Specifically, as shown in FIG. 1 and FIG. 8 , the rotating component 2 is further provided with a mounting groove 22 having an inner contour and an outer shape of the second elastic member 132 , and the mounting hole 21 is disposed along the concave bottom of the mounting groove 22 . The inner contour of the mounting hole 21 is disposed to match the outer contour of the hollow tube portion 1312, and the inner contour of the mounting groove 22 is disposed to cooperate with the outer contour of the second elastic member 132. The mounting structure of the motor and the rotating component provided by the embodiment of the invention, the rigid pressure plate 14 and the second elastic component The 132 is received in the mounting groove 22 of the rotating member 2 and sandwiched between the mounting groove 22 and the second mounting shaft 12 . The hollow tube portion 1312 of the first elastic member 131 is received in the mounting hole 21 and sandwiched between the rotating members. Between the inner wall of the mounting hole 21 and the outer wall of the second mounting shaft 12, the annular flange portion 1313 of the first elastic member 131 is caught outside the mounting hole 21 and sandwiched between the end surface of the rotating member 2 and the stepped surface 101.
旋转部件2在电机上的具体安装过程为:先将第一弹性件131套于第二安装轴体12的第一轴部121上并使环状凸缘部1313抵顶于台阶面101上,然后将旋转部件2套于第一弹性件131上;然后再将第二弹性件132套于第二安装轴上并使其完全收容于旋转部件2的安装槽22内;接着,将刚性压板14套于第二安装轴体12上并使其完全收容于第二弹性件132的容置槽1321内,最后将螺母旋紧于第二安装轴体12的第二轴部122上并使其压紧刚性压板14,从而可有效将旋转部件2和减振组件13锁紧于第二安装轴体12上,这样,即完成了旋转部件2与电机的安装过程。The specific mounting process of the rotating component 2 on the motor is: firstly, the first elastic component 131 is sleeved on the first shaft portion 121 of the second mounting shaft 12 and the annular flange portion 1313 is abutted against the stepped surface 101. Then, the rotating member 2 is sleeved on the first elastic member 131; then the second elastic member 132 is sleeved on the second mounting shaft and completely received in the mounting groove 22 of the rotating member 2; then, the rigid pressing plate 14 is used. The sleeve is sleeved on the second mounting shaft 12 and is completely received in the receiving groove 1321 of the second elastic member 132. Finally, the nut is screwed onto the second shaft portion 122 of the second mounting shaft 12 and pressed. The rigid pressure plate 14 is tightened so that the rotating member 2 and the vibration damping assembly 13 can be effectively locked to the second mounting shaft body 12, thus completing the installation process of the rotating member 2 and the motor.
本发明实施例提供的电机与旋转部件的安装结构,具体可应用于空调器的风机或抽油烟机或洗衣机暖风机或风扇等设备上,旋转部件2具体可为叶轮、转盘、导轮等可由电机直接驱动旋转的部件。The mounting structure of the motor and the rotating component provided by the embodiment of the invention can be specifically applied to a fan or a range hood of an air conditioner or a heater or a fan of a washing machine, and the rotating component 2 can be an impeller, a turntable, a guide wheel, etc. The motor directly drives the rotating parts.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above is only the preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims (10)

  1. 电机转轴,包括供转子安装的第一安装轴体和供旋转部件安装的第二安装轴体,其特征在于:还包括安装于所述第二安装轴体上的减振组件,所述减振组件包括第一弹性件,所述第一弹性件沿其中心位置贯穿设有与所述第二安装轴体配合设置的第一轴孔,所述第一弹性件通过所述第一轴孔套设于所述第二安装轴体上。 a motor shaft, comprising a first mounting shaft for rotor mounting and a second mounting shaft for rotating component, further comprising: a vibration damping assembly mounted on the second mounting shaft, the damping The assembly includes a first elastic member, and the first elastic member is provided with a first shaft hole disposed in cooperation with the second mounting shaft body along a central position thereof, and the first elastic member passes through the first shaft hole sleeve Provided on the second mounting shaft body.
  2. 如权利要求1所述的电机转轴,其特征在于:还包括安装于所述第二安装轴体上的刚性压板,所述减振组件还包括外廓尺寸大于所述第一弹性件外廓尺寸的第二弹性件,所述刚性压板上贯穿设有贯孔,所述第二弹性件上设有与所述刚性压板外廓配合设置的容置槽和沿所述容置槽之凹设底部贯穿设置的第二轴孔,所述第二弹性件通过所述第二轴孔以所述容置槽背对所述第一弹性件的形式套设于所述第二安装轴体上,所述刚性压板通过所述贯孔套设于所述第二安装轴体上并收容于所述容置槽内,所述第一弹性件位于所述第一安装轴部与所述第二弹性件之间。 A motor shaft according to claim 1, further comprising a rigid pressure plate mounted on said second mounting shaft, said damping assembly further comprising an outer dimension larger than said first elastic member outer dimension a second elastic member, the rigid pressure plate is provided with a through hole, and the second elastic member is provided with a receiving groove disposed in cooperation with the outer surface of the rigid pressure plate and a concave bottom portion along the receiving groove a second shaft hole is disposed through the second shaft hole, and the second elastic shaft is sleeved on the second mounting shaft body with the receiving groove facing away from the first elastic member. The rigid pressure plate is sleeved on the second mounting shaft body and received in the receiving groove through the through hole, and the first elastic member is located at the first mounting shaft portion and the second elastic member between.
  3. 如权利要求1或2所述的电机转轴,其特征在于:所述第一安装轴体的径向尺寸大于所述第二安装轴体的径向尺寸,所述第一安装轴体与所述第二安装轴体的连接处形成台阶面,所述第一弹性件之朝向所述第一安装轴体的端部抵顶于所述台阶面上。 The motor shaft according to claim 1 or 2, wherein a radial dimension of said first mounting shaft body is larger than a radial dimension of said second mounting shaft body, said first mounting shaft body and said A joint portion of the second mounting shaft body forms a stepped surface, and an end of the first elastic member facing the first mounting shaft body abuts against the stepped surface.
  4. 如权利要求3所述的电机转轴,其特征在于:所述第一弹性件为由硅橡胶或聚氨酯制成的部件,其包括夹设于所述旋转部件上安装孔内壁与所述第二安装轴体外壁之间的中空管部和卡于所述旋转部件之所述安装孔外且夹设于所述旋转部件与所述台阶面之间的环状凸缘部,所述环状凸缘部凸设于所述中空管部的一端,所述第一轴孔贯穿所述中空管部和所述环状凸缘部设置。 A motor shaft according to claim 3, wherein said first elastic member is a member made of silicone rubber or polyurethane, and comprises an inner wall of the mounting hole and said second mounting member of said rotating member a hollow tube portion between the outer wall of the shaft and an annular flange portion that is trapped outside the mounting hole of the rotating member and interposed between the rotating member and the stepped surface, the annular convex portion The edge portion is protruded from one end of the hollow tube portion, and the first shaft hole is disposed through the hollow tube portion and the annular flange portion.
  5. 如权利要求2所述的电机转轴,其特征在于:所述刚性压板的外廓、所述容置槽的内廓和所述第二弹性件的外廓均呈矩形状。 The motor shaft according to claim 2, wherein the outer contour of the rigid pressure plate, the inner contour of the accommodating groove, and the outer shape of the second elastic member are both rectangular.
  6. 如权利要求2或5所述的电机转轴,其特征在于:所述第二安装轴体包括与所述第一轴孔、所述第二轴孔配合设置的第一轴部和外径小于所述第一轴部外径且与所述贯孔配合设置的第二轴部,且所述第一轴部位于所述第一安装轴体与所述第二轴部之间,所述第一弹性件和所述第二弹性件均套设于所述第一轴部上,所述刚性压板套设于所述第二轴部上。 The motor shaft according to claim 2 or 5, wherein the second mounting shaft body includes a first shaft portion and an outer diameter that are disposed in cooperation with the first shaft hole and the second shaft hole. a second shaft portion having an outer diameter of the first shaft portion and configured to cooperate with the through hole, and the first shaft portion is located between the first mounting shaft body and the second shaft portion, the first The elastic member and the second elastic member are sleeved on the first shaft portion, and the rigid pressure plate is sleeved on the second shaft portion.
  7. 如权利要求6所述的电机转轴,其特征在于:所述贯孔由光滑圆弧面和平直面接合围合形成,所述光滑圆弧面为弧度大于半圆弧度的圆弧面,所述第二轴部的形状与所述贯孔的形状配合设置。 The motor shaft according to claim 6, wherein the through hole is formed by a smooth arc surface and a flat surface joint, and the smooth circular surface is a circular arc surface having a curvature greater than a semi-circular degree, the second The shape of the shaft portion is matched with the shape of the through hole.
  8. 如权利要求6所述的电机转轴,其特征在于:还包括用于限制所述减振组件在所述第二安装轴体上轴向移动位移的锁紧构件,所述锁紧构件紧固安装于所述第二轴部之背对所述第一轴部的端部并抵顶于所述刚性压板上。 A motor shaft according to claim 6, further comprising: a locking member for restricting axial displacement displacement of said vibration damping assembly on said second mounting shaft, said locking member being fastened and mounted An end of the second shaft portion facing away from the first shaft portion and abutting against the rigid pressure plate.
  9. 电机,包括定子、与所述定子配合的转子和设于所述定子与所述转子外的电机外壳,其特征在于:还包括如权利要求1至8任一项所述的电机转轴,所述转子安装于所述电机转轴的所述第一安装轴体上。 An electric motor comprising a stator, a rotor mated with the stator, and a motor housing disposed outside the stator and the rotor, further comprising a motor shaft according to any one of claims 1 to 8, A rotor is mounted on the first mounting shaft of the motor shaft.
  10. 电机与旋转部件的安装结构,包括旋转部件,其特征在于:还包括如权利要求9所述的电机,所述旋转部件套设于所述减振组件上。 A mounting structure of a motor and a rotating component, comprising a rotating component, characterized by further comprising the motor of claim 9, the rotating component being sleeved on the damping component.
PCT/CN2014/082338 2014-07-16 2014-07-16 Motor rotary shaft and motor, and mounting structure of motor and rotary component WO2016008122A1 (en)

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